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EP 3 208 565 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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13.05.2026 Bulletin 2026/20 |
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Date of filing: 16.02.2017 |
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International Patent Classification (IPC):
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AUTOMATIC EXHAUST AIR RECIRCULATION SYSTEM FOR A PRINTING MACHINE OF THE FLEXOGRAPHIC
OR ROTARY TYPE, OR FOR A LAMINATING MACHINE
AUTOMATISCHES ABLUFTRÜCKFÜHRUNGSSYSTEM FÜR EINE FLEXOGRAFISCHE ODER ROTIERENDE DRUCKMASCHINE
ODER EINE LAMINIERMASCHINE
SYSTÈME DE RECIRCULATION D'AIR D'ÉCHAPPEMENT AUTOMATIQUE DESTINÉ À UNE MACHINE D'IMPRESSION
DU TYPE FLEXOGRAPHIQUE OU ROTATIF OU À UNE MACHINE DE STRATIFICATION
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Designated Contracting States: |
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AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL
NO PL PT RO RS SE SI SK SM TR |
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Priority: |
18.02.2016 IT UB20160825
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Date of publication of application: |
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23.08.2017 Bulletin 2017/34 |
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Proprietor: New Instruments and Research for
Analysis Srl |
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20853 Biassono (MB) (IT) |
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Inventor: |
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- Squicciarini, Stefano
20853 Biassono (MB) (IT)
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| (56) |
References cited: :
EP-A1- 2 404 757 JP-A- 2011 185 545 JP-B2- 3 246 619 US-B1- 6 203 859
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JP-A- 2005 238 012 JP-A- H0 214 772 JP-B2- 3 246 619
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] The present invention refers to an automatic exhaust air recirculation system for
a printing machine of the flexographic or rotary type, or for a laminating machine,
wherein said machine uses water-based inks or glues and/or flammable solvent-based
inks or glues.
[0002] In particular the present invention refers to an automatic air recirculation system
for a drying station for a machine choice between a printing machine of the flexographic
or rotary type, a laminating machine wherein said machine using water-based inks or
glues and/or flammable solvent-based inks or glues.
[0003] JPH0214772 A discloses a drying system for drying a coating liquid applied to a web.
[0004] All coating machines, laminating machines or printing machine (rotogravure or flexographic)
are equipped with the drying ovens; the purpose of these drying ovens is to evaporate
the solvent or water from the surfaces of the materials during their working processes.
[0005] The fresh air, taken outside or inside of the productive areas, is heated by suitable
heating systems in order to obtain the desired drying temperature, which is subsequently
pushed inside of the drying furnace and then be sucked and sent to evacuation.
[0006] During solvent-based applications, the presence of solvents is detected through an
analytical sensor capable of detect the solvents concentration.
[0007] At high temperatures, solvents can create an explosion hazard, therefore the main
objective of this analytical sensor is to monitor the solvent concentration for safety
reasons.
[0008] A purpose of the present invention is to provide an automatic exhaust air recirculation
system for a printing machine of the flexographic or rotary type, or for a laminating
machine which allows to reduce the energy consumption and at the same time which allows
a high degree of safety both for water-based inks or glues than for flammable solvents-based
inks or glues.
[0009] Another purpose is to realize an automatic exhaust air recirculation system for a
printing machine of the flexographic or rotary type, or for a laminating machine which
allows to control and to reduce energy consumption and that the same time allows to
use water-based inks or glues and also flammable solvent-based inks or glues.
[0010] Still another purpose is to have an automatic exhaust air recirculation system for
a printing machine of the flexographic or rotary type, or for a laminating machine
which allows to reduce the energy consumption by using water-based inks or glues and/or
flammable solvent-based inks or glues.
[0011] A further purpose is to have an automatic exhaust air recirculation system for a
printing machine of the flexographic or rotary type, or for a laminating machine which
is economically advantageous.
[0012] These purposes according to the present invention are achieved by realizing an automatic
exhaust air recirculation system for a printing machine of the flexographic or rotary
type, or for a laminating machine as described in claim 1.
[0013] Additional features of the invention are highlighted by the following claims.
[0014] The features and advantages of an automatic exhaust air recirculation system for
a printing machine of the flexographic or rotary type, or for a laminating machine
according to the present invention will become more evident from the following exemplifying
and not for limiting description, referred to the attached schematic drawings in which:
Figure 1 is a schematic view of an automatic air recirculation system according to
the present invention;
Figure 2 is a schematic view of a detail of Fig. 1;
Figure 3 is a schematic view of Fig. 1 that shows the temperatures within the ventilation
system of the automatic air recirculation system.
[0015] With reference to the figures, according to the present invention, it is shown an
automatic exhaust air recirculation system 10 for a drying station or oven 92 for
a machine 90 which uses water-based inks or glues and/or flammable solvent-based inks
or glues, or their similar, such as ethyl acetate, ethyl alcohol, isotropic alcohol,
acetone, methyl ketone, hexane, toluene, methoxy propanol, ethoxy propanol, wherein
in particular said machine 90 is selected from a printing machine of the flexographic
or rotary type, a laminating machine, a coating machine.
[0016] In particular said automatic exhaust air recirculation system 10 is suitable for
a drying oven for a machine 90, in particular of the type previously described, which
use water-based inks and/or flammable solvent-based inks or glues, or their similar,
which for example ethyl acetate, ethyl alcohol, isopropyl alcohol, acetone, methyl
ketone, hexane, toluene, methoxy propanol, ethoxy propanol.
[0017] In particular said automatic exhaust air recirculation system 10 is suitable to be
used for a drying station 92 for said machine 90, in particular for continuous production
of products 94 preferably in the form of sheets or films of the type containing water-based
glues or pigments or flammable solvent-based glues or pigments which become dried
products 95 after being treated by said station or drying oven 92 Said automatic exhaust
air recirculation system 10 comprises a plurality of air ducts for defining an air
ventilation system 20 for said drying oven 92 for said machine 90.
[0018] According to the present invention, said exhaust air recirculation automatic system
10 comprises an electronic control and command unit 15 and at least one temperature
sensor 13 and an humidity sensor 12, in particular a relative humidity sensor 12,
in which said humidity sensor 12 and said temperature sensor 13 are associated with
said plurality of air ducts, and in particular to said air ventilation system 20,
for detecting the temperature and the air humidity for determining the relative humidity
and in particular the absolute humidity within said plurality of air ducts.
[0019] Also said electronic control and command unit 15 is connected to said humidity sensor
12 and to said temperature sensor 13 for recirculating at least partially the exhaust
air within said plurality of air ducts, in particular for redirecting at least partially
the exhaust air within an exhaust air recirculation duct 24, for reducing the energy
consumption and for reducing the total cubic meters of air to be evacuated, advantageously
reducing the total cubic meters of waste air to treated eventually prior to put the
same within said external environment, and at the same time for avoiding the condensation
of water vapor on a product 94, and then at the same time preferably for maintaining
the same quality of a second product 94 obtainable without air circulation or with
a fixed recirculation at minimum levels such as a recirculation of the 20%.
[0020] In particular said humidity sensor 12 is integrated with a temperature sensor 13
in just one humidity and temperature sensor (12,13) capable of simultaneously detecting
the temperature and humidity of the air, which in particular is capable of detect
the temperature and the relative humidity of the air, for allowing said electronic
control and command unit 15 to determine the dew point, and also allows to determine
the deviation of the air conditions present within said plurality of air ducts with
respect to said dew point at which it would have the condensation of the steam present
in the air, which in this case will condense on the product 94 to be dried, damaging
the same from the qualitative point of view.
[0021] Advantageously this allows to compare said absolute humidity present in said plurality
of ducts with an absolute humidity limit that determines the dew point, in order to
avoid formation of condensation on the product to be dried compromising the quality
of the same.
[0022] Advantageously, this allows to determine an absolute humidity of the air so as to
know the grams of water per cubic meter of air.
[0023] Advantageously, this allows to calculate the dew point, hence the temperature of
condensation of the vapor present in the air that is in said plurality of ducts, and
this allows to know the maximum humidity limit at a determined temperature beyond
which it will have condensation of water on the product 94 to be dried in order to
avoid reaching this limit for avoiding to compromise the quality of the product 94
and at the same time for performing a variable recirculation of the exhaust air advantageously
saving both in terms of energy than in economic terms as performing a variable recirculation
makes it possible to maintain the same quality of the product by evacuating minor
cubic meters of exhaust air thus allowing downsizing of some parts of the plants.
[0024] Said plurality of air ducts comprises an air inlet duct 21, an exhausted air evacuation
duct 23 and a exhaust air recirculation duct 24, and in particular it comprises an
air heating duct 22, for the entry of air conditioning and preferably heated within
said drying oven 92 for said machine 90.
[0025] Preferably said automatic exhaust air recirculation system 10 comprises air heating
means 29, for said station or drying oven 92 or for said machine 90.
[0026] Also this advantageously allows to reduce at least 30% of the total cubic meters
of exhaust air and also allows to avoid an oversizing of the ventilation means for
moving the air inside said ventilation system.
[0027] In particular said humidity sensor 12 is associated with said exhaust air evacuation
duct 23 or to said air inlet duct 21, in particular in proximity of an entrance for
said air heating means 29 and preferably in proximity of an exhaust air recirculation
duct 24, in particular in the case in which said machine 90 is capable of printing
with water-based inks or glues and also with flammable solvent-based inks or glues,
or their like.
[0028] In particular said humidity sensor 12 is associated with an exhaust air evacuation
duct 23 in particular in the case in which said machine 90 is able to print only with
water based inks or glues.
[0029] In particular said air inlet duct 21 comprises a first end for sucking air from a
preferably internal environment and a second end connected to an input of said air
heating means 29, also in particular said heating duct 22 includes in particular a
first end associated with an output of said air heating means 29 and a second end
for entering hot air within said drying oven 92 for said machine 90, and also said
exhaust air recirculation duct 24 includes in particular a first end connected to
said exhaust air evacuation duct 23 and a second end connected to said air inlet duct
21, in particular in proximity of said second end of the same, said exhaust air evacuation
duct 23 includes in particular a first end for withdrawing exhaust air coming out
from said drying oven 92 for said machine 90, and also said exhaust air evacuation
duct 23 includes a second end for entering exhaust air within a second external environment.
[0030] Preferably, said air heating means 29 are electrical heating means or a heat pump,
or gas or thermal oil heating means or their similar.
[0031] In particular said air heating means 29 are associated with an air inlet duct 21
of which said machine 90 is equipped, and also said air heating means 29 include an
outlet duct connected to an inlet duct of said drying oven 92 for said machine.
[0032] Said automatic exhaust air recirculation system 10 comprises ventilation means (32,35)
and also a plurality of dampers (31,33,34) with modulated opening, preferably of the
pneumatic or electric type, which are inserted within said plurality of air ducts
and also which are connected to said electronic control and command unit 15 for varying
the air flow within said plurality of air ducts.
[0033] In particular said plurality of dampers (31,33,34) preferably motorized are of the
pneumatic type, advantageously allowing more rapid flow variations internally to a
corresponding air duct and thus a greater security for maintaining the concentration
level of the flammable solvents below predetermined values limit.
[0034] Said automatic exhaust air recirculation system 10 comprises air flow regulating
means for varying the exhaust air flow within said exhaust air recirculation duct
24 and for regulating the flow within said inlet duct 21 and within said exhaust air
evacuation duct 23.
[0035] Advantageously said flow regulating means then allow to perform a variable recirculation
of said exhaust air within said plurality of air ducts and allow to reduce the time
for reaching the operating condition of the machine 90 further reducing the energy
consumption, in particular reaching up to 90% of the exhaust air recirculation.
[0036] Also carrying out a variable recirculation of said exhaust air is possible to maintain
an operating condition having constant temperature and humidity avoiding advantageously
the print misalignment problems related to expansion of a print media, such for example
the paper. Said flow regulating means comprise at least a first damper 34, in particular
of the type with counterweight or pneumatic or electric, which is housed within said
exhaust air recirculation duct 24 for varying the opening of the same.
[0037] Said at least one first damper 34 is one of the counterweight-damper type advantageously
for preventing a return flow of fresh air from said inlet duct 21 towards said exhausted
air evacuation duct 23.
[0038] Said flow regulating means comprise at least a second damper 31 motorized, and preferably
pneumatic or electrical or barometric, which is housed within said air inlet duct
21 for varying the opening of the same.
[0039] Said flow regulating means comprise at least a third damper 33 motorized, and preferably
pneumatic or electric, which is housed within said exhaust air evacuation duct 23
for varying the opening of the same.
[0040] Preferably said flow regulating means comprise said ventilation means (32,35) in
particular associated with said exhaust air evacuation duct 23 for evacuating the
exhaust air and also said ventilation means (32,35) are also associated with said
air heating duct 22 for entering hot air within said drying oven 92 for said machine
90.
[0041] Preferably said ventilation means comprise a first fan 32 for pushing hot air into
said drying oven 92, and a second fan 35 connected to said exhaust air evacuation
duct 23 for extracting exhausted air from said drying oven 92.
[0042] Also preferably said electronic control and command unit 15 is a PLC or a micro PLC
or a card containing a computer of embedded type, that is an embedded PC card.
[0043] Said electronic control and command unit 15 is connected to said flow regulating
means and it is connected to said first motorized damper 34, and to said second motorized
damper 31, and to said third motorized damper 33.
[0044] Preferably said humidity sensor 12 is positioned externally to said plurality of
air ducts, and in particular it is positioned externally to said exhaust air evacuation
duct 23 or externally to said air inlet duct 21.
[0045] Preferably said automatic 10 of exhaust air recirculation system includes a concentration
detecting device 40 for a flammable solvent, preferably of infrared (IR) type or a
flame ionization type or catalytic, which is connected to said electronic control
and command unit 15 for detecting a concentration of said flammable solvent and for
obtaining a ration, preferably percentage, between a concentration of said flammable
solvent to a predetermined time instant and a predetermined minimum critical concentration
of said flammable solvent which would lead to a risk of fire or explosion. ( "LEL
Lower Explosion Level").
[0046] Preferably said automatic 10 of exhaust air recirculation system includes air sampling
means 50 which are associated with said plurality of air ducts for taking a sample
of air from said plurality of air ducts and for detecting the humidity of the sampled
air by said humidity sensor (12), and in particular for detecting the humidity and
air temperature of the sampled air by said humidity sensor and temperature (12,13).
[0047] Preferably said automatic 10 of exhaust air recirculation system also includes exclusion
means 60 for said sampling means 50 which are positioned between said plurality of
air ducts and said sampling means 50 for avoiding a contact of said humidity sensor
12, and in particular of said humidity sensor and temperature (12,13), with any flammable
solvents present in said air sample in particular during a process where are used
flammable solvent-based pigments or glues, or their like.
[0048] In particular said sampling means 50 and said exclusion means 60 are both connected
to said electronic control and command unit 15; in particular in the case of a detection
of at least one solvent within said plurality of air ducts with a concentration higher
respect to a predetermined minimum concentration, which for example equal to or less
than 3% of the LEL that is the minimum critical concentration limit of the solvent
that would lead to a risk of explosion or fire, said electronic control and command
unit 15 enables an actuator of said exclusion means 60 for said sampling means 50
for isolating and separating said sampling means 50 from said plurality of air ducts,
avoiding that said humidity sensor 12, and in particular that said humidity and temperature
sensor (12,13), come into contact with air in which is present a solvent.
[0049] Also in the case of a detection of at least one solvent within said plurality of
air ducts with a concentration less than said predetermined minimum concentration,
which for example equal to or less than 3% of the LEL that is the minimum critical
concentration limit of the solvent that would lead to a risk of explosion or fire,
preferably said electronic control unit and control 15 disables said actuator of said
exclusion means 60 for said sampling means 50, i.e. it disable said means of exclusion
60, for connecting said means of sampling 50 to said plurality of air ducts, for allowing
the detection of the humidity of the air and, if necessary, the temperature in the
case of a processing with water-based pigments or glues.
[0050] Preferably said sampling means 50 comprise a chamber 52 within which is partially
inserted said humidity sensor 12 and in particular said humidity and temperature sensor
(12,13), in particular said chamber 52 is connected to said exhaust air evacuation
duct 23 or to said air inlet duct 21, in particular to sample the air in part coming
from said exhaust air evacuation duct 23 or in particular coming from said exhausted
air recirculation duct 24 and for preventing any direct contact between said humidity
sensor 12 and solvents that may be present within that plurality of air ducts.
[0051] Preferably said sampling means 50 comprise a isokinetic probe 54 which is associated
with said plurality of air ducts for said machine 90, and in particular said isokinetic
probe 54 is partially inserted within said exhaust air evacuation duct 23 or within
said air inlet duct 21, for picking up an homogeneous and uniform sample of air within
said plurality of air ducts, moreover said chamber 52 which is preferably associated
with said isokinetic probe 54 in particular through a duct, also said sampling means
50 comprise air suction means, in particular of Venturi type, for sucking said air
from said plurality of air ducts.
[0052] Preferably said exclusion means 60 includes a non-return valve 62 to depression,
which includes a first end and a second end, in particular said first end of said
non-return valve is connected to said isokinetic probe 54, and said second end of
said non-return valve is associated with, and in particular connected to, said chamber
52 preferably by means of a duct.
[0053] Preferably said air suction means comprise air compression means for creating a flow
of compressed air, not shown, and also said air suction means comprise a Venturi tube
56 connected at a first end to said chamber 52 and at a second end to said air compression
means, for determining a suction of air from said isokinetic probe 54 to said chamber
52 obtaining an homogeneous and uniform sample of air present within said plurality
of air ducts.
[0054] Also preferably said air suction means comprise an electrovalve, not shown, which
is positioned in a safe area which is external to the areas classified ATEX, which
allows an interruption of said flow of compressed air into said Venturi tube 56, said
electrovalve is also connected to said electronic control and command unit 15, and
in particular a closing of said electrovalve determines a consequent automatic closing
of said non-return valve 62.
[0055] In particular said electronic control and command unit 15 is positioned in a safe
area which is external to the areas classified ATEX, for maintaining an high level
of safety and for reducing the costs of said automatic system 10.
[0056] In particular said chamber 52 is connected to said isokinetic probe 54 through said
non-return valve 62 for avoiding that within said chamber 52 may enter an amount of
solvent which would certainly irreversibly damage said humidity sensor 12 or said
humidity and temperature sensor (12,13).
[0057] In particular said sampling means 50 are integrated with said exclusion means 60.
[0058] Preferably said humidity sensor 12, and in particular said humidity and temperature
sensor (12.13), it is an ATEX type sensor that is explosion-proof for use in environments
with risk of explosion, such for example ATEX zones type 1 and type 2.
[0059] Preferably said automatic exhaust air recirculation system 10 comprises a detecting
device for a plurality of operating parameters of said machine 90, in particular for
detecting, for example, the process speed that is the material advance speed (lamination
speed, coating speed, printing speed), the operating temperature inside the drying
ovens, the feed speed of the material to be printed or to be coupled or to be laminated,
the width of said material, the air temperature within said drying oven.
[0060] Preferably said automatic exhaust air recirculation system 10 is at least partially
integrated with said machine 90.
[0061] In particular said electronic control and command unit 15 is at least partially integrated
with a second electronic control and command unit for said machine 90 or it is connected
to the same through at least one data connection or through a communication interface.
[0062] Preferably said automatic exhaust air recirculation system 10 comprises a pressure
sensor, not shown, for detecting the air depression within said exhaust air evacuation
duct 23, which is connected to an electronic controller, and also said automatic exhaust
air recirculation system 10 comprises an inverter, not shown, which is controlled
by said electronic controller and connected to said ventilation means, in particular
connected to said second fan 35, for keeping a predetermined depression level within
said exhaust air evacuation duct 23, independently by the air flow in the evacuation,
for avoiding a leakage of exhaust air in an internal area in proximity of said drying
oven 92.
[0063] In particular said electronic control and command unit 15 comprises a static memory,
not shown, for storing information associated with said humidity and temperature sensor
(12,13) and also preferably associated with said pressure sensor and also in particular
with additional sensors.
[0064] Furthermore preferably said static memory further comprises a plurality of parameters
and information for the operation of said automatic exhaust air recirculation system
10.
[0065] Furthermore preferably said electronic control and command unit 15 comprises protection
means for said static memory for preventing unauthorized access to the same and also
for avoiding changes to said plurality of parameters and information for the working
of said automatic exhaust air recirculation system 10.
[0066] In the case of use of solvents at high temperatures, they can create risks of explosion,
then the main objective is to monitor the solvent concentration and to ensure that
the maximum admissible solvent threshold is never exceeded.
[0067] If the solvent concentration is lower than the admissible solvent threshold, the
hot air exhaust from the drying ovens of the machines can be reused and mixed with
fresh air before being heated and supplied again into said drying oven 92.
[0068] This operation is used for decreasing the energy costs associated with air heating
systems.
[0069] The recirculation system is carried out through the control of the said plurality
of dampers (31,33,34) with adjustable opening.
[0070] Obviously, the lower will be the solvent concentration detected by the analytical
system, the greater the percentage of exhaust air recirculation and the resulting
energy savings.
[0071] For security reasons, even while water-based application, the solvent analysis system
is always active.
[0072] In particular for not to expose the humidity sensor (12.13) to organic solvent vapor
during solvent applications, there is an external sampling system 50 by which, through
air suction means as for example an ejector (venturi tube 56), a gas sample (vapor)
is aspirated in an homogeneous way through the said isokinetic probe 54 which is inserted
in the sampling point.
[0073] The aspirated sample gas, fills said chamber 52 where inside is placed the humidity
sensor (12,13).
[0074] During solvent-based application, the water-based analysis system is bypassed, in
automatic or manual manner, while preserving the humidity sensor (12,13) from the
solvent which certainly would damage said humidity sensor (12,13) compromising its
functionality.
[0075] In particular for security reasons, in the case of machines that use both water-based
inks or adhesives, both flammable solvent-based inks or glues, solvent analysis system
is always active even during water-based application, so if during a water-based solvent
application, the sensor detects a solvent concentration ≥ 3% LEL , the automatic system
10 automatically swaps the analysis from water-based solvent to solvent-based, bypassing
and automatically protecting the temperature and relative humidity sensor.
[0076] Both in solvent-based applications and in those water-based, the percentage of recirculation
of exhaust air is a function of several process variables:
- opening (width) of the material;
- ratio between solvent and inks (wet and dry);
- material coverage (percentage between solvent and glues or pigments applied);
- process speed (lamination speed, coating speed or printing speed);
- operating temperatures in the drying ovens.
[0077] In the case of opening (width) of the material, the greater will be the width of
the film and the greater the concentration inside the drying oven.
[0078] In the case of the ratio between solvent or water and glues or pigments (wet and
dry), the greater the wet part (solvent or water) respect to the dry part (glues or
pigments), and the greater the concentration inside the drying oven.
[0079] In the case of the material covering 94 (percentage of covering of materials applied
on the product surface 94), the greater will be the surface on which the material
will be applied and the greater the concentration inside the drying oven.
[0080] In the case of the process speed (lamination speed, coating or printing), the greater
will be the process speed and the higher the concentration inside the drying oven.
[0081] In the case of the operating temperature inside the drying furnace, the greater will
be the operation temperature of the drying ovens and the greater the concentration
inside the drying oven.
[0082] During the typical solvent-based application, the operating temperatures of the drying
ovens vary between 60 °C and 90 °C.
[0083] Energy saving is given by the quantity of recirculated hot air.
[0084] The smaller will be the difference between the supply air temperature and the required
temperature (At) and the greater the energy savings associated with the air heating
system.
[0085] An efficient exhaust air recirculation system allows to reduce energy costs by 30%
to 40% of current energy consumption.
[0086] During the typical water-based applications, the operating temperatures of the drying
ovens vary between 90 °C and 140 °C.
[0087] Even in this case, the energy saving is given as the amount of recirculated hot air:
the smaller will be the difference between the supply air temperature and the required
temperature (Δt) and the greater the energy savings associated with the air heating
system.
[0088] It has also been experimentally verified that in most of the water-based applications
it is possible to recycle up to 90% of the exhausted air.
[0089] An efficient exhaust air recirculation system allows to decrease the energy costs
from the 30% to 40%, but in this case, using of much higher operating temperatures
than the solvent-based applications, the energy saving has an impact very more significant.
[0090] It has thus been seen that an automatic exhaust air recirculation system for a printing
machine of rotary or flexographic type, or for a laminating machine according to the
present invention achieves the purposes highlighted previously.
[0091] The automatic exhaust air recirculation system for a printing machine of rotary or
flexographic type, or for a laminating machine of the present invention thus conceived
is susceptible of numerous modifications and variations, all within the same inventive
concept .
[0092] Moreover, in practice the materials used, as well as their dimensions and components,
may be any according to technical requirements.
1. Automatic exhaust air recirculation system (10) for a drying oven (92) for a machine
(90) that uses tare-based inks or glues and/or flammable solvent-based inks or glues,
or their like, wherein said machine (90) is selected from a printing machine of the
flexographic or rotary type, a laminating machine, a coating machine, said automatic
exhausted air recirculation system (10) includes a plurality of air ducts for defining
an air ventilation system (20) for said drying oven (92) for said machine (90), said
plurality of air ducts comprises an air inlet duct (21), an exhausted air evacuation
duct (23) and a exhaust air recirculation duct (24), wherein the automatic exhaust
air recirculation system comprises an electronic control and command unit (15) and
at least one temperature sensor (13) and an humidity sensor (12), in particular a
relative humidity sensor (12), wherein said humidity sensor (12) and said temperature
sensor (13) are associated with said plurality of air ducts for detecting the temperature
and the air humidity and for determining the relative humidity and in particular the
absolute humidity within said plurality of air ducts, also said electronic control
and command unit (15) is connected to said humidity sensor (12) and connected to said
temperature sensor (13) for recirculating at least partially the exhaust air within
said plurality of air ducts, for reducing the energy consumption and for reducing
the cubic meters of air to be evacuated, advantageously reducing the total cubic meters
of exhaust air that may be treated prior to placing the same within an external environment,
and at the same time for avoiding the condensation of water vapor on a product (94)
and also at the same time preferably for maintaining the same quality of a second
product (94) obtainable with no air circulation or with a fixed recirculation at minimum
levels such as a recirculation of 20%, also said automatic exhaust air recirculation
system (10) comprising ventilation means (32,35) and a plurality of dampers (31,33,34)
with modulated opening which are inserted within said plurality of air ducts and also
connected to said electronic control and command unit (15) for varying the air flow
within said plurality of air ducts, said plurality of dampers comprising at least
a first motorized damper (34) which is housed within said exhaust air recirculation
duct (24) for varying the opening of the same, said plurality of dampers comprising
at least a second motorized damper (31) which is housed within said air inlet duct
(21) for varying the opening of the same, said plurality of dampers comprising at
least a third motorized damper (33) which is housed within said exhaust air evacuation
duct (23), and said electronic control and command unit (15) is connected to said
first motorized damper (34), and to said second motorized damper (31), and to said
third motorized damper (33), for varying the opening of the same.
2. Automatic exhaust air recirculation system (10) according to claim 1, characterized in that said humidity sensor (12) is positioned externally to said plurality of air ducts,
and in particular it is positioned externally to an exhaust air evacuation duct (23)
or externally to an air inlet duct (21).
3. Automatic exhaust air recirculation system (10) according to claim 1 or 2, characterized in that said plurality of air ducts comprises an air heating duct (22) for introducing conditioned
air, preferably heated, into said drying oven (92) for said machine (90), in which
said humidity sensor (12) is associated with said exhaust air evacuation duct (23),
or to said air inlet duct (21).
4. Automatic exhaust air recirculation system (10) according to any of the claims from
1 to 3, characterized in that said humidity sensor (12) is integrated with a temperature sensor (13) in just one
humidity and temperature sensor (12,13) which is able to detect at the same time the
temperature and the humidity of the air, in particular which is able to detect the
temperature and the relative humidity of the air.
5. Automatic exhaust air recirculation system (10) according to any of the claims from
1 to 4, characterized by comprising a concentration detecting device (40) for a flammable solvent, preferably
of infrared (IR) type or a flame ionization type or catalytic, which is connected
to said electronic control and command unit (15) for detecting a concentration of
said flammable solvent and for obtaining a ration, preferably percentage, between
a concentration of said flammable solvent to a predetermined time instant and a predetermined
minimum critical concentration of said flammable solvent which would lead to a risk
of fire or explosion.
6. Automatic exhaust air recirculation system according to any of the claims from 1 to
5, characterized by comprising air sampling means (50) which are associated with said plurality of air
ducts for taking a sample of air from said plurality of air ducts and for detecting
the humidity of the sampled air by said humidity sensor (12), and in particular for
detecting the humidity and air temperature of the sampled air by said humidity sensor
and temperature (12,13).
7. Automatic exhaust air recirculation system according to claim 6, characterized by comprising exclusion means (60) for said sampling means (50) which are positioned
between said plurality of air ducts and said sampling means (50) for avoiding a contact
of said humidity sensor (12), and in particular of said humidity sensor and temperature
(12,13), with any flammable solvents present in said air sample in particular during
a process where are used flammable solvent-based pigments or glues, or their like.
8. Automatic exhaust air recirculation system according to claim 6, characterized in that said sampling means (50) and said exclusion means (60) are both connected to said
electronic control and command unit (15); in particular in the case of a detection
of at least one solvent within said plurality of air ducts with a concentration higher
respect to a predetermined minimum concentration, which for example equal to or less
than 3% of the LEL that is the minimum critical concentration limit of the solvent
that would lead to a risk of explosion or fire, said electronic control and command
unit (15) enables an actuator of said exclusion means (60) for said sampling means
(50) for isolating and separating said sampling means (50) from said plurality of
air ducts, avoiding that said humidity sensor (12), and in particular that said humidity
and temperature sensor (12,13), come into contact with air in which is present a solvent.
9. Automatic exhaust air recirculation system according to any of the claims from 6 to
8, characterized in that said sampling means (50) comprise a chamber (52) within which is partially inserted
said humidity sensor (12) and in particular said humidity and temperature sensor (12,13),
in particular said chamber (52) is connected to said exhaust air evacuation duct (23)
or to said air inlet duct (21).
10. Automatic exhaust air recirculation system according to any of the claims from 6 to
9, characterized in that said sampling means (50) comprise a isokinetic probe (54) which is associated with
said plurality of air ducts for said machine (90), and in particular said isokinetic
probe (54) is partially inserted within said exhaust air evacuation duct (23) or within
said air inlet duct (21) for picking up an homogeneous and uniform sample of air within
said plurality of air ducts, moreover said chamber (52) which is preferably associated
with said isokinetic probe (54) in particular through a duct, also said sampling means
(50) comprise air suction means, in particular of Venturi type, for sucking said air
from said plurality of air ducts.
11. Automatic exhaust air recirculation system according to any of the claims from 7 to
10, characterized in that said exclusion means (60) includes a non-return valve (62) to depression, which includes
a first end and a second end, in particular said first end of said non-return valve
is connected to said isokinetic probe (54) and said second end of said non-return
valve is associated with, and in particular connected to, said chamber (52) preferably
by means of a duct.
12. Automatic exhaust air recirculation system according to any of the claims from 10
to 11, characterized in that said air suction means comprise air compression means for creating a flow of compressed
air, and also said air suction means comprise a Venturi tube (56) connected at a first
end to said chamber (52) and at a second end to said air compression means, also preferably
said air suction means comprise an electrovalve which is positioned in a safe area
which is external to the areas classified ATEX, which allows an interruption of said
flow of compressed air into said Venturi tube (56), said electrovalve is also connected
to said electronic control and command unit (15), and in particular a closing of said
electrovalve determines a consequent automatic closing of said non-return valve (62).
13. Automatic exhaust air recirculation system according to any of the claims from 10
to 11, characterized in that said chamber (52) is connected to said isokinetic probe (54) through said non-return
valve (62) for avoiding that within said chamber (52) may enter an amount of solvent
which would certainly irreversibly damage said humidity sensor (12) or said humidity
and temperature sensor (12,13).
14. Automatic exhaust air recirculation system according to any of the claims from 1 to
13, characterized in that said humidity sensor (12), and in particular said humidity and temperature sensor
(12.13), it is an ATEX type sensor that is explosion-proof for use in environments
with risk of explosion.
15. Automatic exhaust air recirculation system according to any of the claims from 1 to
14, characterized in that said flammable solvents are selected from ethyl acetate, ethyl alcohol, isotropic
alcohol, acetone, methyl ketone, hexane, toluene, methoxy propanol, ethoxy propanol,
or their similar.
16. Automatic exhaust air recirculation system according to any of the claims from 1 to
15, characterized by comprising a detecting device for a plurality of operating parameters of said machine
(90), in particular for detecting, for example, the process speed that is the material
advance speed, the operating temperature inside the drying ovens, the feed speed of
the material to be printed or to be coupled or to be laminated, the width of said
material, the air temperature within said drying oven.
1. Automatisches Abluft-Umluftsystem (10) für einen Trocknungsofen (92) einer Maschine
(90), die wasserbasierte Farben oder Klebstoffe und/oder brennbare lösungsmittelbasierte
Farben oder Klebstoffe oder dergleichen verwendet, wobei die Maschine (90) aus einer
Flexodruck- oder Rotationsdruckmaschine, einer Laminiermaschine oder einer Beschichtungsmaschine
ausgewählt ist, wobei das automatische Abluft-Umluftsystem (10) eine Mehrzahl von
Luftleitungen umfasst, die ein Luftbelüftungssystem (20) für den Trocknungsofen (92)
der Maschine (90) bilden, wobei die Mehrzahl von Luftleitungen eine Lufteinlassleitung
(21), eine Abluftleitung (23) und eine Umluftleitung (24) umfasst, wobei das automatische
Abluft-Umluftsystem eine elektronische Steuer- und Regeleinheit (15) sowie mindestens
einen Temperatursensor (13) und einen Feuchtigkeitssensor (12), insbesondere einen
Sensor für relative Feuchtigkeit (12), umfasst, wobei der Feuchtigkeitssensor (12)
und der Temperatursensor (13) der Mehrzahl von Luftleitungen zugeordnet sind, um die
Temperatur und die Luftfeuchtigkeit zu erfassen und die relative Feuchtigkeit und
insbesondere die absolute Feuchtigkeit innerhalb der Mehrzahl von Luftleitungen zu
bestimmen, wobei die elektronische Steuer- und Regeleinheit (15) mit dem Feuchtigkeitssensor
(12) und dem Temperatursensor (13) verbunden ist, um die Abluft zumindest teilweise
innerhalb der Mehrzahl von Luftleitungen umzuwälzen, um den Energieverbrauch zu reduzieren
und die auszuleitenden Kubikmeter Luft zu verringern, wodurch vorteilhaft das Gesamtvolumen
der Abluft reduziert wird, das vor der Einleitung in die Außenumgebung behandelt werden
muss, und gleichzeitig eine Kondensation von Wasserdampf auf einem Produkt (94) vermieden
wird und gleichzeitig vorzugsweise die gleiche Qualität eines zweiten Produkts (94)
beibehalten wird, das ohne Luftumwälzung oder mit einer festen Mindestumwälzung, beispielsweise
einer Umwälzung von 20 %, erzielbar wäre, wobei das automatische Abluft-Umluftsystem
(10) ferner Lüftungsmittel (32, 35) und eine Mehrzahl von Klappen (31, 33, 34) mit
modulierbarer Öffnung umfasst, die in die Mehrzahl von Luftleitungen eingesetzt und
mit der elektronischen Steuer- und Regeleinheit (15) verbunden sind, um den Luftstrom
innerhalb der Mehrzahl von Luftleitungen zu variieren, wobei die Mehrzahl von Klappen
mindestens eine erste motorisierte Klappe (34) umfasst, die in der Umluftleitung (24)
angeordnet ist, um deren Öffnung zu variieren, mindestens eine zweite motorisierte
Klappe (31), die in der Lufteinlassleitung (21) angeordnet ist, um deren Öffnung zu
variieren, und mindestens eine dritte motorisierte Klappe (33), die in der Abluftleitung
(23) angeordnet ist, und wobei die elektronische Steuer- und Regeleinheit (15) mit
den Durchflussregelungsmitteln sowie mit der ersten motorisierten Klappe (34), der
zweiten motorisierten Klappe (31) und der dritten motorisierten Klappe (33) verbunden
ist, um deren Öffnung zu variieren.
2. Automatisches Abluft-Umluftsystem (10) nach Anspruch 1, dadurch gekennzeichnet, dass der Feuchtigkeitssensor (12) außerhalb der Mehrzahl von Luftleitungen angeordnet
ist, insbesondere außerhalb der Abluftleitung (23) oder außerhalb der Lufteinlassleitung
(21).
3. Automatisches Abluft-Umluftsystem (10) nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die Mehrzahl von Luftleitungen eine Luftheizleitung (22) umfasst, um konditionierte,
vorzugsweise erwärmte Luft in den Trocknungsofen (92) der Maschine (90) einzuleiten,
wobei der Feuchtigkeitssensor (12) der Abluftleitung (23) oder der Lufteinlassleitung
(21) zugeordnet ist.
4. Automatisches Abluft-Umluftsystem (10) nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass der Feuchtigkeitssensor (12) mit einem Temperatursensor (13) in einem einzigen Feuchtigkeits-
und Temperatursensor (12, 13) integriert ist, der gleichzeitig die Temperatur und
die Feuchtigkeit der Luft, insbesondere die relative Feuchtigkeit der Luft, erfassen
kann.
5. Automatisches Abluft-Umluftsystem (10) nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass es eine Konzentrationsdetektionsvorrichtung (40) für ein brennbares Lösungsmittel
umfasst, vorzugsweise vom Infrarot-Typ (IR), Flammenionisationstyp oder katalytischen
Typs, die mit der elektronischen Steuer- und Regeleinheit (15) verbunden ist, um eine
Konzentration des brennbaren Lösungsmittels zu erfassen und ein Verhältnis, vorzugsweise
einen Prozentsatz, zwischen einer Konzentration des brennbaren Lösungsmittels zu einem
bestimmten Zeitpunkt und einer vorbestimmten minimalen kritischen Konzentration des
Lösungsmittels zu erhalten, die zu einem Brand- oder Explosionsrisiko führen würde.
6. Automatisches Abluft-Umluftsystem nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass es Probenahmemittel (50) umfasst, die der Mehrzahl von Luftleitungen zugeordnet sind,
um eine Luftprobe aus der Mehrzahl von Luftleitungen zu entnehmen und die Feuchtigkeit
der entnommenen Luftprobe mittels des Feuchtigkeitssensors (12) und insbesondere die
Feuchtigkeit und die Lufttemperatur der entnommenen Luftprobe mittels des Feuchtigkeits-
und Temperatursensors (12, 13) zu erfassen.
7. Automatisches Abluft-Umluftsystem nach Anspruch 6, dadurch gekennzeichnet, dass es Ausschlussmittel (60) für die Probenahmemittel (50) umfasst, die zwischen der
Mehrzahl von Luftleitungen und den Probenahmemitteln (50) angeordnet sind, um einen
Kontakt des Feuchtigkeitssensors (12), insbesondere des Feuchtigkeits- und Temperatursensors
(12, 13), mit in der Luftprobe vorhandenen brennbaren Lösungsmitteln zu vermeiden,
insbesondere während eines Verfahrens, bei dem lösungsmittelbasierte Pigmente oder
Klebstoffe oder dergleichen verwendet werden.
8. Automatisches Abluft-Umluftsystem nach Anspruch 6, dadurch gekennzeichnet, dass die Probenahmemittel (50) und die Ausschlussmittel (60) beide mit der elektronischen
Steuer- und Regeleinheit (15) verbunden sind; insbesondere aktiviert die elektronische
Steuer- und Regeleinheit (15) im Falle einer Detektion mindestens eines Lösungsmittels
innerhalb der Mehrzahl von Luftleitungen mit einer Konzentration oberhalb einer vorbestimmten
minimalen Konzentration, beispielsweise gleich oder kleiner als 3 % der UEG, das heißt
der unteren Explosionsgrenze des Lösungsmittels, die zu einem Explosions- oder Brandrisiko
führen würde, einen Aktuator der Ausschlussmittel (60), um die Probenahmemittel (50)
von der Mehrzahl von Luftleitungen zu isolieren und zu trennen, wodurch verhindert
wird, dass der Feuchtigkeitssensor (12), insbesondere der Feuchtigkeits- und Temperatursensor
(12, 13), mit Luft in Kontakt kommt, die ein Lösungsmittel enthält.
9. Automatisches Abluft-Umluftsystem nach einem der Ansprüche 6 bis 8, dadurch gekennzeichnet, dass die Probenahmemittel (50) eine Kammer (52) umfassen, in die der Feuchtigkeitssensor
(12) und insbesondere der Feuchtigkeits- und Temperatursensor (12, 13) teilweise eingeführt
ist, wobei die Kammer (52) mit der Abluftleitung (23) oder der Lufteinlassleitung
(21) verbunden ist.
10. Automatisches Abluft-Umluftsystem nach einem der Ansprüche 6 bis 9, dadurch gekennzeichnet, dass die Probenahmemittel (50) eine isokinetische Sonde (54) umfassen, die der Mehrzahl
von Luftleitungen der Maschine (90) zugeordnet ist und teilweise in die Abluftleitung
(23) oder die Lufteinlassleitung (21) eingeführt ist, um eine homogene und gleichmäßige
Luftprobe aus der Mehrzahl von Luftleitungen zu entnehmen, wobei die Kammer (52) vorzugsweise
über eine Leitung mit der isokinetischen Sonde (54) verbunden ist, und wobei die Probenahmemittel
(50) ferner Luftansaugmittel, insbesondere vom Venturi-Typ, umfassen, um Luft aus
der Mehrzahl von Luftleitungen anzusaugen.
11. Automatisches Abluft-Umluftsystem nach einem der Ansprüche 7 bis 10, dadurch gekennzeichnet, dass die Ausschlussmittel (60) ein Unterdruck-Rückschlagventil (62) umfassen, das ein
erstes Ende und ein zweites Ende aufweist, wobei das erste Ende des Rückschlagventils
mit der isokinetischen Sonde (54) verbunden ist und das zweite Ende mit der Kammer
(52) verbunden ist, vorzugsweise über eine Leitung.
12. Automatisches Abluft-Umluftsystem nach einem der Ansprüche 10 bis 11, dadurch gekennzeichnet, dass die Luftansaugmittel Luftkompressionsmittel umfassen, um einen Druckluftstrom zu
erzeugen, und dass die Luftansaugmittel ein Venturi-Rohr (56) umfassen, das mit einem
ersten Ende mit der Kammer (52) und mit einem zweiten Ende mit den Luftkompressionsmitteln
verbunden ist, wobei die Luftansaugmittel vorzugsweise ein Magnetventil umfassen,
das in einem sicheren Bereich außerhalb der ATEX-klassifizierten Bereiche angeordnet
ist und eine Unterbrechung des Druckluftstroms in das Venturi-Rohr (56) ermöglicht,
wobei das Magnetventil ebenfalls mit der elektronischen Steuer- und Regeleinheit (15)
verbunden ist und insbesondere ein Schließen des Magnetventils ein automatisches Schließen
des Rückschlagventils (62) bewirkt.
13. Automatisches Abluft-Umluftsystem nach einem der Ansprüche 10 bis 11, dadurch gekennzeichnet, dass die Kammer (52) über das Rückschlagventil (62) mit der isokinetischen Sonde (54)
verbunden ist, um zu verhindern, dass eine Menge Lösungsmittel, die den Feuchtigkeitssensor
(12) oder den Feuchtigkeits- und Temperatursensor (12, 13) irreversibel beschädigen
würde, in die Kammer (52) eindringt.
14. Automatisches Abluft-Umluftsystem nach einem der Ansprüche 1 bis 13, dadurch gekennzeichnet, dass der Feuchtigkeitssensor (12), insbesondere der Feuchtigkeits- und Temperatursensor
(12, 13), ein explosionsgeschützter ATEX-Sensor für den Einsatz in explosionsgefährdeten
Bereichen ist.
15. Automatisches Abluft-Umluftsystem nach einem der Ansprüche 1 bis 14, dadurch gekennzeichnet, dass die brennbaren Lösungsmittel aus Ethylacetat, Ethylalkohol, Isopropylalkohol, Aceton,
Methyl-Ethyl-Keton, Hexan, Toluol, Methoxypropanol, Ethoxypropanol oder dergleichen
ausgewählt sind.
16. Automatisches Abluft-Umluftsystem nach einem der Ansprüche 1 bis 15, dadurch gekennzeichnet, dass es eine Vorrichtung zur Detektion einer Vielzahl von Betriebsparametern der Maschine
(90) umfasst, insbesondere zur Detektion beispielsweise der Prozessgeschwindigkeit,
das heißt der Vorschubgeschwindigkeit des Materials, der Betriebstemperatur innerhalb
der Trocknungsöfen, der Zuführgeschwindigkeit des zu druckenden, zu koppelnden oder
zu laminierenden Materials, der Breite des Materials und der Lufttemperatur innerhalb
des Trocknungsofens.
1. Système automatique de recirculation de l'air d'évacuation (10) pour un four de séchage
(92) pour une machine (90) utilisant des encres ou colles à base aqueuse et/ou des
encres ou colles à base de solvants inflammables, ou similaires, ladite machine (90)
étant sélectionnée parmi une machine d'impression de type flexographique ou rotatif,
une machine de laminage, une machine d'enduction, ledite système automatique de recirculation
de l'air d'évacuation (10) comprend une pluralité de conduits d'air définissant un
système de ventilation d'air (20) pour ledit four de séchage (92) pour ladite machine
(90), ladite pluralité de conduits d'air comprenant un conduit d'entrée d'air (21),
un conduit d'évacuation de l'air d'extraction (23) et un conduit de recirculation
de l'air d'extraction (24), ledite système automatique de recirculation de l'air d'évacuation
comprend une unité électronique de commande et de contrôle (15) et au moins un capteur
de température (13) et un capteur d'humidité (12), en particulier un capteur d'humidité
relative (12), ledit capteur d'humidité (12) et ledit capteur de température (13)
sont associés à ladite pluralité de conduits d'air pour détecter la température et
l'humidité de l'air et pour déterminer l'humidité relative et en particulier l'humidité
absolue à l'intérieur de ladite pluralité de conduits d'air, ladite unité électronique
de commande et de contrôle (15) est connectée audit capteur d'humidité (12) et audit
capteur de température (13) pour recirculer au moins partiellement l'air d'extraction
dans ladite pluralité de conduits d'air, afin de réduire la consommation d'énergie
et de réduire les mètres cubes d'air à évacuer, réduisant avantageusement le volume
total d'air d'extraction à traiter avant son rejet dans l'environnement extérieur,
tout en évitant la condensation de vapeur d'eau sur un produit (94) et en maintenant
de préférence la même qualité d'un second produit (94) obtenable sans recirculation
d'air ou avec une recirculation fixe à des niveaux minimaux tels qu'une recirculation
de 20 %, ledit système automatique de recirculation de l'air d'évacuation (10) comprend
également des moyens de ventilation (32, 35) et une pluralité de registres (31, 33,
34) à ouverture modulée, insérés dans ladite pluralité de conduits d'air et connectés
à ladite unité électronique de commande et de contrôle (15) pour faire varier le débit
d'air dans ladite pluralité de conduits d'air, ladite pluralité de registres comprend
au moins un premier registre motorisé (34) logé dans ledit conduit de recirculation
de l'air d'extraction (24) pour en faire varier l'ouverture, au moins un second registre
motorisé (31) logé dans ledit conduit d'entrée d'air (21) pour en faire varier l'ouverture,
et au moins un troisième registre motorisé (33) logé dans ledit conduit d'évacuation
de l'air d'extraction (23), ladite unité électronique de commande et de contrôle (15)
est connectée auxdits moyens de régulation du débit et audit premier registre motorisé
(34), audit second registre motorisé (31) et audit troisième registre motorisé (33),
pour en faire varier leur ouvertures.
2. Système automatique de recirculation de l'air d'évacuation (10) selon la revendication
1, caractérisé en ce que ledit capteur d'humidité (12) est positionné à l'extérieur de ladite pluralité de
conduits d'air, et en particulier à l'extérieur d'un conduit d'évacuation de l'air
d'extraction (23) ou à l'extérieur d'un conduit d'entrée d'air (21).
3. Système automatique de recirculation de l'air d'évacuation (10) selon la revendication
1 ou 2, caractérisé en ce que ladite pluralité de conduits d'air comprend un conduit de chauffage de l'air (22)
pour introduire de l'air conditionné, de préférence chauffé, dans ledit four de séchage
(92) de ladite machine (90), ledit capteur d'humidité (12) étant associé audit conduit
d'évacuation de l'air d'extraction (23) ou audit conduit d'entrée d'air (21).
4. Système automatique de recirculation de l'air d'évacuation (10) selon l'une quelconque
des revendications 1 à 3, caractérisé en ce que ledit capteur d'humidité (12) est intégré avec un capteur de température (13) dans
un seul capteur d'humidité et de température (12, 13) apte à détecter simultanément
la température et l'humidité de l'air, en particulier apte à détecter la température
et l'humidité relative de l'air.
5. Système automatique de recirculation de l'air d'évacuation (10) selon l'une quelconque
des revendications 1 à 4, caractérisé en ce qu'il comprend un dispositif de détection de concentration (40) d'un solvant inflammable,
de préférence de type infrarouge (IR), ionisation de flamme ou catalytique, connecté
à ladite unité électronique de commande et de contrôle (15) pour détecter une concentration
dudit solvant inflammable et pour obtenir un rapport, de préférence un pourcentage,
entre une concentration dudit solvant inflammable à un instant prédéterminé et une
concentration critique minimale prédéterminée dudit solvant inflammable susceptible
d'entraîner un risque d'incendie ou d'explosion.
6. Système automatique de recirculation de l'air d'évacuation selon l'une quelconque
des revendications 1 à 5, caractérisé en ce qu'il comprend des moyens d'échantillonnage d'air (50) associés à ladite pluralité de
conduits d'air pour prélever un échantillon d'air de ladite pluralité de conduits
d'air et pour détecter l'humidité de l'air échantillonné au moyen dudit capteur d'humidité
(12), et en particulier pour détecter l'humidité et la température de l'air échantillonné
au moyen dudit capteur d'humidité et de température (12, 13).
7. Système automatique de recirculation de l'air d'évacuation selon la revendication
6, caractérisé en ce qu'il comprend des moyens d'exclusion (60) pour lesdits moyens d'échantillonnage (50),
positionnés entre ladite pluralité de conduits d'air et lesdits moyens d'échantillonnage
(50), pour éviter un contact dudit capteur d'humidité (12), et en particulier dudit
capteur d'humidité et de température (12, 13), avec tout solvant inflammable présent
dans ledit échantillon d'air, en particulier lors d'un procédé utilisant des pigments
ou colles à base de solvants inflammables ou similaires.
8. Système automatique de recirculation de l'air d'évacuation selon la revendication
6, caractérisé en ce que lesdits moyens d'échantillonnage (50) et lesdits moyens d'exclusion (60) sont tous
deux connectés à ladite unité électronique de commande et de contrôle (15), en particulier,
dans le cas d'une détection d'au moins un solvant dans ladite pluralité de conduits
d'air avec une concentration supérieure à une concentration minimale prédéterminée,
par exemple égale ou inférieure à 3 % du LIE, c'est-à-dire la limite inférieure d'explosivité
du solvant susceptible d'entraîner un risque d'explosion ou d'incendie, ladite unité
électronique de commande et de contrôle (15) active un actionneur desdits moyens d'exclusion
(60) pour isoler et séparer lesdits moyens d'échantillonnage (50) de ladite pluralité
de conduits d'air, évitant que ledit capteur d'humidité (12), et en particulier ledit
capteur d'humidité et de température (12, 13), n'entre en contact avec de l'air contenant
un solvant.
9. Système automatique de recirculation de l'air d'évacuation selon l'une quelconque
des revendications 6 à 8, caractérisé en ce que lesdits moyens d'échantillonnage (50) comprennent une chambre (52) dans laquelle
est partiellement inséré ledit capteur d'humidité (12) et en particulier ledit capteur
d'humidité et de température (12, 13), ladite chambre (52) étant connectée audit conduit
d'évacuation de l'air d'extraction (23) ou audit conduit d'entrée d'air (21).
10. Système automatique de recirculation de l'air d'évacuation selon l'une quelconque
des revendications 6 à 9, caractérisé en ce que lesdits moyens d'échantillonnage (50) comprennent une sonde isocinétique (54) associée
à ladite pluralité de conduits d'air de ladite machine (90), ladite sonde isocinétique
(54) étant partiellement insérée dans ledit conduit d'évacuation de l'air d'extraction
(23) ou dans ledit conduit d'entrée d'air (21) pour prélever un échantillon homogène
et uniforme d'air dans ladite pluralité de conduits d'air, ladite chambre (52) est
de préférence associée à ladite sonde isocinétique (54), en particulier par l'intermédiaire
d'un conduit, lesdits moyens d'échantillonnage (50) comprennent également des moyens
d'aspiration d'air, en particulier de type Venturi, pour aspirer ledit air de ladite
pluralité de conduits d'air.
11. Système automatique de recirculation de l'air d'évacuation selon l'une quelconque
des revendications 7 à 10, caractérisé en ce que lesdits moyens d'exclusion (60) comprennent un clapet anti-retour (62) à dépression,
comprenant une première extrémité et une seconde extrémité, ladite première extrémité
dudit clapet anti-retour étant connectée à ladite sonde isocinétique (54) et ladite
seconde extrémité étant associée, et en particulier connectée, à ladite chambre (52),
de préférence au moyen d'un conduit.
12. Système automatique de recirculation de l'air d'évacuation selon l'une quelconque
des revendications 10 à 11, caractérisé en ce que lesdits moyens d'aspiration d'air comprennent des moyens de compression d'air pour
créer un flux d'air comprimé, et en ce que lesdits moyens d'aspiration d'air comprennent un tube Venturi (56) connecté à une
première extrémité à ladite chambre (52) et à une seconde extrémité auxdits moyens
de compression d'air. De préférence, lesdits moyens d'aspiration d'air comprennent
une électrovanne positionnée dans une zone sûre, extérieure aux zones classées ATEX,
permettant l'interruption dudit flux d'air comprimé dans ledit tube Venturi (56),
ladite électrovanne étant également connectée à ladite unité électronique de commande
et de contrôle (15), la fermeture de ladite électrovanne détermine en particulier
la fermeture automatique dudit clapet anti-retour (62).
13. Système automatique de recirculation de l'air d'évacuation selon l'une quelconque
des revendications 10 à 11, caractérisé en ce que ladite chambre (52) est connectée à ladite sonde isocinétique (54) par l'intermédiaire
dudit clapet anti-retour (62) pour éviter qu'une quantité de solvant susceptible d'endommager
irréversiblement ledit capteur d'humidité (12) ou ledit capteur d'humidité et de température
(12, 13) ne pénètre dans ladite chambre (52).
14. Système automatique de recirculation de l'air d'évacuation selon l'une quelconque
des revendications 1 à 13, caractérisé en ce que ledit capteur d'humidité (12), et en particulier ledit capteur d'humidité et de température
(12, 13), est un capteur de type ATEX antidéflagrant pour une utilisation dans des
environnements présentant un risque d'explosion.
15. Système automatique de recirculation de l'air d'évacuation selon l'une quelconque
des revendications 1 à 14, caractérisé en ce que lesdits solvants inflammables sont sélectionnés parmi l'acétate d'éthyle, l'alcool
éthylique, l'alcool isopropylique, l'acétone, la méthyléthylcétone, l'hexane, le toluène,
le méthoxypropanol, l'éthoxypropanol ou similaires.
16. Système automatique de recirculation de l'air d'évacuation selon l'une quelconque
des revendications 1 à 15, caractérisé en ce qu'il comprend un dispositif de détection d'une pluralité de paramètres de fonctionnement
de ladite machine (90), en particulier pour détecter, par exemple, la vitesse du procédé,
c'est-à-dire la vitesse d'avancement du matériau, la température de fonctionnement
à l'intérieur des fours de séchage, la vitesse d'alimentation du matériau à imprimer,
à coupler ou à laminer, la largeur dudit matériau, la température de l'air à l'intérieur
dudit four de séchage.
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description