Field of the invention
[0001] The present invention relates to laundry treatment appliances or machines. In more
detail, the present invention refers to appliances for washing laundry and/or washing
and drying laundry comprising a rotating drum, both for domestic and professional
use. Particularly, the present invention relates to a laundry machine comprising a
load sensing device for evaluating a weight of laundry introduced into the laundry
machine and a method to assembly said laundry machine.
Background of the invention
[0002] Washing and washing/drying laundry machines - which will be referred to simply as
laundry machine in the following - typically comprise a casing substantially parallepiped-shaped.
[0003] The casing accommodates a laundry-treating chamber, comprising a drum, generally
rotatable, apt to contain the laundry to be washed (and dried in the case of washing/drying
laundry machines).
[0004] The laundry-treating chamber further comprises a tub in which the drum is rotatably
contained.
[0005] The tub is suspended inside the casing by means of suspension elements (such as extension
springs) and damping elements. Typically, suspension elements connect the tub to a
top portion of the casing, while damping elements connect the tub to a lower portion
of the casing.
[0006] A front panel of the casing may be provided with a loading opening to access the
treating chamber for loading/unloading the laundry, and a door is provided for closing
the loading opening, particularly during the laundry machine operation; in such case
the laundry machine is defined as front-loading laundry machine. Alternatively, a
top panel of the casing may be provided with a loading opening to access the treating
chamber for loading/unloading the laundry, and a door is provided for closing the
loading opening, particularly during the laundry machine operation; in such case the
laundry machine is defined as top-loading laundry machine.
[0007] The casing also accommodates the electrical, electronic, mechanical (e.g., a motor
for rotating the drum and an electronic control system for managing the laundry machine
operation etc.), and hydraulic components necessary for the operation of the laundry
machine (e.g., inlet and outlet hydraulic systems, treating agent dispenser etc.).
[0008] Generally, the laundry machine further comprises a control interface, e.g. comprising
one or more among buttons, pushbuttons, knobs and displays for allowing a user set/select
or to be informed about operating parameters and laundry-treating processes.
[0009] Finally, the laundry machine may comprise a treating agent drawer adapted to accommodate
treating agents, e.g. powdered/liquid detergent and/or softener, to be inputted in
the hydraulic system of the laundry machine for treating laundry.
[0010] In order to achieve laundry treating processes having an improved efficiency it is
known to adjust a duration, a spinning angular velocity and/or drying temperatures
of the laundry treating processes based on a weight of the laundry to be treated and/or
being treated.
[0011] Therefore, in the art many expedients have been proposed in order to automatically
evaluate a weight of the laundry to be treated.
[0012] For example,
GB2225030 discloses a load indicator for a domestic washing machine having a switch panel and
a tub for detergent solution, which tub is suspended resiliently relatively to a mounting
frame, comprising means responsive to vertical movement of said tub relatively to
the mounting frame for providing a corresponding indication of the loaded state of
the tub in an indicator window of the switch panel. Particularly, an electric coil
connected to the frame of the domestic washing machine surrounds a spring and a magnetic
core that are attached to the tub of the domestic washing machine. A movement of the
tub and of the magnetic core is detected as a change in a magnetic flux by the electric
coil and is connected to a weight increase that is electronically displayed.
Summary of invention
[0013] The Applicant has realized that the art do not provide a satisfactory load sensing
device allowing for an accurate evaluation of a weight of laundry provided in the
laundry machine and, at the same time, an easy and cost-effective implementation within
the laundry machine.
[0014] For example, the Applicant has found that the known solutions couple load sensing
devices, or portions thereof, with moving parts such as the tub and with fixed parts
such as the machine cabinet; such a coupling may require connecting elements requiring
a quite complex mounting means because a portion on the load sensing device has to
be connected to fixed part, whereas a further portion has to be connected to moving
parts; moreover, the displacement of the moving parts is sometime unpredictable (due
for example to the drum speed as well as the unbalance state of the laundry contained
therein), different from the theoretical linear movement between said parts, resulting
in a unprecise acquisition of the displacement values, with a consequent mistake of
weight estimation.
[0015] The Applicant has tackled the problem of devising an improved solution able to overcome,
at least partly, the drawbacks of the prior art.
[0016] In particular, the Applicant has found that coupling the load sensing device, having
a first device section and a second device section, with the suspension element so
that the first device section is associated of a first portion of the suspension element
and with the second device section associated to a second portion of the suspension
element or
vice versa, so that the change in length of the suspension element causes the change of distance
between the first and the second sensor elements, allow a reliable connection of all
load sensing device components, being the latter connected to the same part (suspension
element), and at the same time it improves the reliability of the signal acquired,
because the load sensing device follows the movement / misalignments of the suspension
element.
[0017] One or more aspects of the solution according to embodiments of the invention are
set out in the independent claims, with advantageous features of the same solution
that are indicated in the dependent claims.
[0018] An aspect of the solution according to one or more embodiments of the present invention
relates to a laundry machine for treating laundry items. The laundry machine comprises
a cabinet for accommodating components necessary for the operation of the laundry
machine, a washing tub comprising a rotatable drum for containing laundry items, the
washing tub being enclosed by the cabinet such that it can be moved in a floating
manner inside said cabinet, at least one suspension element comprising a first portion
associated to the cabinet and a second portion associated to the washing tub for movably
coupling the tub with the cabinet of the laundry machine, and a load sensing device
for measuring a physical value related to the weight of laundry items provided in
the washing tub, wherein the load sensing device comprises a device first member comprising
a first sensor element and a device second member comprising a second sensor element.
The load sensing device is coupled with the at least one suspension element with the
device first member associated to the first portion of said suspension element and
with the device second member associated to the second portion of the suspension element
or
vice-versa. Thereby, the change of length of the suspension element causes the change of distance
between said first and the second sensor elements.
[0019] In an advantageous embodiment of the invention, the first sensor element comprises
at least one permanent magnet.
[0020] In an advantageous embodiment of the invention, the second sensor element comprises
at least one magnetic field sensor.
[0021] In an advantageous embodiment of the invention, the at least one magnetic field sensor
comprises a Hall effect sensor.
[0022] In an advantageous embodiment of the invention, the second sensor element comprises
a sensor arrangement provided with an electronic board.
[0023] In an advantageous embodiment of the invention, the laundry machine further comprises
a control system configured for controlling the operation of the laundry machine.
Preferably, the electronic board further mounts electronic components for exchanging
signals with the control system of the laundry machine.
[0024] In an advantageous embodiment of the invention, the device first member and the device
second member are slidably coupled one another.
[0025] In an advantageous embodiment of the invention, the device first member comprises
a tubular body which delimits a cavity. Preferably, the cavity is adapted to receive
at least a portion of the second device section.
[0026] In an advantageous embodiment of the invention, the device second member further
comprises a sliding portion. Preferably, the sliding portion is shaped to slidably
fit the cavity delimited by the tubular body of the device first member.
[0027] In an advantageous embodiment of the invention, the first sensor element is provided
in the tubular body of the device first member and, preferably, the second sensor
element is provided in the sliding portion of the device second member. Alternatively,
the first sensor element is provided in the sliding portion of the device second member
and, preferably, the second sensor element is provided in the tubular body of the
device first member.
[0028] In an advantageous embodiment of the invention, the suspension element comprises
an upper coupling end for coupling with the cabinet of the laundry machine, a sequence
of stacked spring coils, and a lower coupling end for coupling with the washing tub.
Preferably, the device first member comprises at least one coupling protrusion protruding
from the device first member, the at least one coupling protrusion is adapted to engage
with the suspension element.
[0029] In an advantageous embodiment of the invention, the at least one coupling protrusion
comprises a hooked free end adapted to engage with an upper spring coil of the sequence
of stacked spring coils of the suspension element.
[0030] In an advantageous embodiment of the invention, the device first member is adapted
to fit a space defined by the sequence of stacked spring coils of the spring element.
[0031] In an advantageous embodiment of the invention, the suspension element comprises
an upper coupling end for coupling with the cabinet of the laundry machine, a sequence
of stacked spring coils, and a lower coupling end for coupling with the washing tub.
Preferably, the second member comprises at least one coupling protrusion protruding
from the device second member, the at least one coupling protrusion is adapted to
engage with the suspension element.
[0032] In an advantageous embodiment of the invention, the at least one coupling protrusion
comprises a hooked free end adapted to engage with a bottom spring coil of the sequence
of stacked spring coils of the suspension element.
[0033] In an advantageous embodiment of the invention, the washing tub comprises at least
one retaining element. Preferably, the device second member comprises a clamping portion
arranged for connecting to the at least one retaining element of the washing tub.
[0034] In an advantageous embodiment of the invention, the at least one retaining element
of the washing tub comprises an eyelet and the at least one suspension element comprises
a lower coupling end having a hook arranged for fitting the eyelet of the at least
one retaining element. Preferably, the clamping portion of the device second member
is adapted to be fitted into the same eyelet of the at least one retaining element
in which the hook of the lower coupling end of the at least one suspension element
is fitted into. Alternatively, the washing tub comprises two retaining elements, one
associated to the lower coupling end of the suspension element and one associated
to the device second member; preferably, one retaining element comprises an eyelet
and the at least one suspension element comprises a lower coupling end having a hook
arranged for fitting the eyelet of the at least one retaining element; moreover, the
other retaining element preferably comprises an eyelet and the clamping portion of
the device second member is adapted to be fitted into said eyelet.
[0035] In an advantageous embodiment of the invention, the clamping portion of the device
second member is adapted to be coupled with the lower coupling end of the at least
one suspension element.
[0036] In an advantageous embodiment of the invention, the clamping portion of the device
second member is provided astride the lower coupling end of the at least one suspension
element.
[0037] In an advantageous embodiment of the invention, the device first member is associated
to the first portion or to the second portion of the suspension element through connection
means allowing the rotation of said first portion around the fulcrum defined by the
connection point between said connection means and said suspension element
[0038] Another aspect of the present invention proposes a method of assembly a laundry machine.
The method comprises providing a cabinet for accommodating components necessary for
the operation of the laundry machine, providing a washing tub comprising a rotatable
drum for containing laundry items, providing at least one suspension element comprising
a first portion and a second portion, associating the first portion of said suspension
element to the cabinet, associating the second portion of said suspension element
to the washing tub, thereby movably coupling the tub with the cabinet of the laundry
machine such that it can be moved in a floating manner inside said cabinet, and providing
a load sensing device for measuring a physical value related to the weight of laundry
items provided in the washing tub, wherein the load sensing device comprises a device
first member comprising a first sensor element and a device second member comprising
a second sensor element. Providing a load sensing device comprises coupling the device
first member with the first portion of said suspension element, and coupling the device
second member with the second portion of said suspension element. Alternatively, providing
a load sensing device comprises coupling the device second member with the first portion
of said suspension element, and coupling the device first member with the second portion
of said suspension element.
[0039] In an advantageous embodiment of the invention, the at least one suspension element
further comprises a sequence of stacked spring coils interposed between said first
portion and second portion of said suspension element, the sequence of stacked spring
coils delimiting an inner space, and the device first member of the load sensing device
further comprises at least one coupling protrusions. Preferably, coupling the device
first member with the first portion of said suspension element comprises inserting
the device first member into the inner space defined by the sequence of stacked spring
coils until said coupling protrusion engages an upper spring coil of the sequence
of stacked spring coils.
[0040] In an advantageous embodiment of the invention, the device second member further
comprises a respective coupling protrusion, and the device first member of the load
sensing device further comprises a cavity. Preferably, coupling the device second
member with the second portion of said suspension element comprises inserting the
device second member into the cavity of the device first member until the respective
coupling protrusions engages a lower spring coil of the sequence of stacked spring
coils.
[0041] In an advantageous embodiment of the invention, the device second member further
comprises a respective clamping portion, and the device first member of the load sensing
device further comprises a cavity. Preferably, coupling the device second member with
to the second portion of said suspension element comprises inserting the device second
member into the cavity of the device first member, and coupling the respective coupling
protrusions with the second portion of said suspension element.
Brief description of the annexed drawings
[0042] These and other features and advantages of the present invention will be made apparent
by the following description of some exemplary and non limitative embodiments thereof.
For its better intelligibility, the following description should be read making reference
to the attached drawings, wherein:
Figure 1A is a schematic perspective view of a laundry machine in which a load sensor according
to an embodiment of the invention may be implemented;
Figure 1B is a schematic perspective front view of the laundry machine of Figure 1A with removed parts;
Figure 1C is a schematic perspective rear view of the laundry machine of Figure 1A with removed parts;
Figure 2A is a schematic exploded view of a load sensor according to a first embodiment of
the invention coupleable with a suspension element of the laundry machine,
Figures 2B to 2E are side views and cross-sectional side views of the load sensor according to the
first embodiment of the invention coupled with the suspension element of the laundry
machine,
Figure 2F is a schematic close up of the suspension element coupled with the load sensor according
to the first embodiment of the present invention in its working position inside the
laundry machine,
Figure 3A is a schematic exploded view of a load sensor according to a second embodiment of
the invention coupleable with a suspension element of the laundry machine,
Figures 3B to 3E are side views and cross-sectional side views of the load sensor according to the
second embodiment of the invention coupled with the suspension element of the laundry
machine, and
Figure 3F is a schematic close up of the suspension element coupled with the load sensor according
to the second embodiment of the present invention in its working position inside the
laundry machine.
Detailed description of preferred embodiments of the invention
[0043] Referring now to the drawings, Figures
1A to 1C are schematic are perspective views of a laundry machine
100 in which a load sensor (not detailed in
Figures 1A to
1C) according to an embodiment of the invention may be implemented.
[0044] The laundry machine
100 is a machine for treating laundry, such as for example a laundry washing machine
or a laundry washing/drying machine, of the front-loading type. Anyway, it should
be apparent from the following description that laundry machines of the top-loading
type may also benefit from the solution according to the present invention.
[0045] In the example at issue, the laundry machine
100 comprises a casing or cabinet
105 preferably substantially parallelepiped-shaped, which encloses a washing tub, or
simply tub
107 (as shown in the perspective views with removed parts of
Figures 1B and
1C), preferably substantially cylindrically-shaped, wherein the laundry is treated,
along with any other component of the laundry machine
100 necessary for its operation (e.g., hydraulic, electronic and electromechanical apparatuses
as described in the following).
[0046] The tub
107 houses a rotatable drum
110 preferably substantially cylindrically shaped, which, in operation, rotates about
an axis
A in order to tumble the laundry to be washed.
[0047] Typically, the tub
107 is suspended in the casing
105 in such a way to be substantially free to oscillate/float during its operation. For
example, the tub
107 is connected to the casing
105 in movable manner by means of suspension elements
111 (e.g., spring elements, for example extension springs) and damping elements
112 (e.g., shock absorbers).
[0048] Preferably, each suspension element is coupled with the casing
105 and with the tub
107 by means of respective casing retaining element
113c and tub retaining element
113t.
[0049] In an embodiment of the present invention, as shown in the example of
Figures 1B and
1C, the casing retaining element
113c for the suspension element
111 is formed at least partly on a bracket element
105b of the casing
105. The bracket element
105b being arranged in order to mechanically couple two opposite side element
105c of the casing
105 (omitted in the
Figures 1B and
1C, but a portion of such side element
105c is visible in the following
Figures 2F and
3F).
[0050] In addition, the tub
107 comprises, in a backside or backwall
107a thereof, a shaft opening(not visible in the figures), in which a drum rotor shaft
110a is inserted. The rotor shaft
110a is attached to the drum
110 and rotatably connected by means of a transmission apparatus
115 to a, preferably electric, drum motor
120 comprised in the laundry machine
100 in order to rotate the drum
110 during operation. The drum motor
120 is preferably, although not limitatively, positioned in a bottom position with respect
to the casing
105. The transmission apparatus
115 may comprise a transmission belt or chain
115a coupled with a pair of pulleys
115b and
115c, of which a first pulley
115b is mounted to the drum rotor shaft
110a while a second pulley
115c is mounted to a motor shaft
120a.
[0051] Alternatively, in other embodiments according to the present invention (not shown
in the Figures), the rotating movement may be transferred to the drum in any other
known manner; for example, a motor may be directly connected to the drum (so called
"direct drive"), with the motor shaft coinciding to the drum shaft.
[0052] In order to allow a user to access the tub
107 and the inside of the drum
110 (for loading/unloading the laundry), a loading/unloading opening is advantageously
provided on a front side of the laundry machine
100. The loading/unloading opening is closable by a door
125 (shown in closed configuration in
Figure 1A), which is hinged, preferably, to the casing
105 by means of a hinge (not shown in the figures).
[0053] The tub
107 is provided with a tub opening
107c, and the drum
110 is provided with a drum opening having substantially the same size and alignment
of the tub opening
107c. The tub opening
107c is adapted to be aligned with the loading/unloading opening provided in the casing
105, and with the drum opening of the drum
110.
[0054] Preferably, in order to achieve a watertight connection between the loading/unloading
opening and the tub opening
107c (in order to avoid leakages of washing liquid into the casing
105), a bellows
130, preferably made of an elastomeric and waterproof material, is mounted in a watertight
manner (such as by gluing, by welding, by interference fitting,
etc.) to a border of the loading/unloading opening and is coupled with a border of the
tub opening
107c.
[0055] The tub
107 is fluidly connected to a hydraulic apparatus (not shown in the drawings) adapted
to provide washing liquids (
e.g., water mixed with detergents) in the washing tub
107 for treating the laundry therein, and to exhaust such liquids once used.
[0056] The laundry machine
100 may possibly comprise also a drying air apparatus (not shown) fluidly connected with
the tub
107 adapted to heat up and blow drying air into the tub and draw therefrom moisturized
cool air.
[0057] In addition, a user interface
140 is advantageously provided, preferably, although not limitatively, on a top portion
105t of the casing
105. Preferably, the user interface
140 may comprise a control panel
140a for selecting laundry treatment cycles (e.g., a set of operations and parameters
designed for treating peculiar fabrics, such as wool items) and / or parameters (e.g.
water/washing liquid temperature) to be carried out by the laundry machine
100, or to display information, and a drawer
140b for loading laundry-treating products (
e.g., detergents, softeners, bleachers,
etc.).
[0058] The laundry machine
100 is advantageously provided with a control system
150 (
e.g., schematically indicated by a dashed rectangle in
Figure 1A, and comprising one or more microprocessors/microcontrollers and/or other electronic
devices) adapted to control the laundry machine
100 operation, which is preferably, although not necessarily, placed in a top position
inside the casing in order to be less prone to contacts with liquids or humidity possibly
leaking from the tub
107.
[0059] According to an embodiment of the present invention, the laundry machine
100 further comprises one or more load sensing devices arranged for providing a (electric)
signal indicative of a weight of items (i.e., laundry items) provided in the drum
110 enclosed by the tub
107.
[0060] Preferably, the load sensing device may be arranged for assessing a portion of a
total weight due to water/washing liquid introduced in the tub
107 in order to perform a laundry-treating procedure and estimating a net weight of the
laundry loaded in the rotating drum.
[0061] Preferably, the load sensing device is based on measurements of a relative displacement
between two members of the load sensing device.
[0062] Indeed, the load sensing device is designed in such a way that the relative displacement
mentioned above is associated with a corresponding displacement between the tub
107, which as mentioned above may freely oscillate/float, and the casing
105, which substantially stand statically during the laundry machine
100 operation.
[0063] In its turn, the extent of displacement between the tub
107 and the casing
105 is indicative of the weight of the laundry loaded in the rotating drum
110 of the laundry machine
100.
[0064] Particularly, the displacement between the tub
107 and the casing
105 comprises two main components: a time-varying component generated by oscillations
induced, e.g. by the rotation of the rotating drum
110 during operation or by the action of loading laundry in the rotating drum
110, and a substantial time-continuous component generated by the weight of the laundry
(and possibly water/washing liquid) loaded in the rotating drum
107.
[0065] In one embodiment of the invention, the measurement of the displacement between the
two members of the load sensing device is based on of variations in a magnetic field
(as described in the following).
[0066] In an alternative embodiment of the invention, the measurement of the displacement
between two members of the load sensing device is based on different physical expedients,
such as for example optical measurements.
[0067] As shown
Figures 2A to
2F, the load sensing device
200 according to a first embodiment of the invention is preferably adapted to be installed
at a suspension element
111 of the laundry machine
100.
[0068] Starting from top and then proceeding downward with respect to the
Figures 2A to
2F, the generic suspension element
111 is preferably formed by an upper coupling end
111a, a sequence of stacked spring coils
111b, and a lower coupling end
111c.
[0069] The upper coupling end
111a has a shape adapted to be connected to a casing retaining element
113c provided in the (upper side of) the casing
105.
[0070] For example, the upper coupling end
111a is shaped in the form of a hook adapted to engage a corresponding hole
202 (best view in
Figure 2F) comprised in the casing retaining element
113c provided on a side element
105c of the casing
105 (with which the bracket element
105b mentioned above couples).
[0071] Similarly, the lower coupling end
111c has a shape adapted to connect to a tub retaining element
113t provided the tub
107.
[0072] For example, the lower coupling end
111c is shaped in the form of a beam ending with a hook adapted to engage an eyelet
205 of the tub retaining element
113t protruding from the washing tub
107 of the laundry machine
100.
[0073] The suspension element
111 is preferably made of an elastic and resistant material such as steel.
[0074] According to an embodiment of the invention, the load sensing device
200 comprises two main members designed to slide one inside the other.
[0075] A device first (upper) member
210 is fixed to an upper spring coil
220a of the sequence of stacked spring coils
111b of the spring element
111. The upper spring coil
220a joins the upper coupling end
111a to the sequence of stacked spring coils
111b.
[0076] For example, the device first member
210 comprises a, preferably cylindrical, tubular body
210a adapted to fit a (cylindrical) inner space defined by the sequence of stacked spring
coils
111b of the spring element
111.
[0077] In order to be fixed to the upper spring coil
220a, the device first member
210 comprises one or more, two in the example of
Figures 2A to
2F, coupling protrusions
225. Preferably, each coupling protrusion
225 protrudes from a top end
210b of the device first member
210 and comprises a hooked free end
225a adapted to engage with upper spring coil
220a (e.g., the hooked free end
225a snap-fits the upper spring coil
220a).
[0078] Preferably, the device first member
210 further comprises one or more, two in the example of
Figures 2A to
2F, guiding protrusions
227. The guiding protrusions
227 protrude from the top end
210a of the device first member
210 and have a rod-like shape. The guiding protrusion
227 are arranged for guiding the movement of the device first member
210 in the space defined by the sequence of stacked spring coils
111 b of the spring element
111 and to maintain a correct positioning of the device first member
210 while the sequence of stacked spring coils
111b is deformed by forces acting on the suspension element
111 (i.e., associated with displacements of the tub
107)
.
[0079] The tubular body
210a of the device first member
210 preferably delimits a cavity
230.
[0080] The cavity
230 is preferably adapted to receive, at least partly, a second (lower) device member
235 of the load sensing device
200 (described in the following). In other words, at least a portion of the device second
member
235 is preferably adapted to fit the cavity
230 of the device first member
210 and to slide inside it.
[0081] To this purpose, the cavity
230 is accessible through a hole
237 provided in a bottom end
210c of the tubular body
210a of the device first member
210 (i.e., the bottom end
210c is opposite to the top end
210b)
.
[0082] In one embodiment of the invention, the device first member
210 preferably comprises at least one first sensor element. For example the device first
member
210 comprises two, preferably permanent, magnets
215.
[0083] For example, each permanent magnet
215 is provided in a respective housing or niche
240 provided in the tubular body
210a of the device first member
210.
[0084] Preferably, the niche
240 is provided in such a way that the permanent magnet
215, once inserted in the niche
240, faces the cavity
230 of the device first member
210. Even more preferably, the permanent magnet
215 has an elongated shape with the longest size aligned with a sliding direction of
the device second member
235 within the cavity
237 of the device first member
210. This configuration ensure that the device second member
235 results immersed in a magnetic field for a prevalent extent of its sliding inside
the device first member
210.
[0085] Furthermore, in case of a device first member
210 comprising two permanent magnets
215 (such as in the exemplary embodiment depicted in
Figures 2A to
2F), preferably, the two permanent magnets
215 are arranged axially aligned (i.e., on in front of the other, as best visible in
Figures 2A and
2E)
. Even more preferably, the permanent magnets
215 are provided in the respective niches
240 in such a way to have facing opposite magnetic north/south poles, thus generating
a substantially uniform magnetic field within the cavity
237 through which the device second member
235 slides.
[0086] The second (lower) device member
235 preferably comprises a sliding portion
235a and a second sensor element, such as a sensor arrangement
235b.
[0087] The sliding portion
235a is shaped in such a way to fit the cavity
230 of the tubular body
210a of the device first member
210.
[0088] Particularly, the sliding portion
235a is shaped in such a way to slidably couple with the tubular body
210a of the device first member
210.
[0089] Advantageously, the sliding portion
235a and the tubular body
210a are designed in such a way that the sliding portion
235a is not able to leave the cavity
230 of the tubular body
210a even at a maximum elongation of the sequence of stacked spring coils
111b of the suspension element
111. For example, the sliding portion
235a is formed with a cylindrical shape and size substantially corresponding to the cylindrical
shape and size of the cavity
230 and of the hole
237 of the tubular body of the device first member
210.
[0090] In a non-limiting embodiment of the invention, the sliding portion
235a may be shaped in such a way to maintain a predetermined orientation while sliding
in the cavity
237 of the tubular body
210a of the device first member
210.
[0091] For example, the sliding portion comprise a slot
245 suited for receiving a sliding guide. In an embodiment of the invention each one
of the niches
240 provided in the tubular body
210a for housing respective magnets
215 is advantageously used as sliding guide.
[0092] Preferably, each niche
240 may be formed in such a way to protrude inwards in the cavity
237 of the tubular body
210a of the device first member
210 in order to act also as a sliding guide for a respective slot
245 of the sliding portion
235a. Thus, during the sliding of the sliding portion
235a in the cavity
237, the niches
240 received in the slots
245 guide the sliding of the sliding portion
235a along the cavity
237, and advantageously prevent any rolling of the sliding portion
235a.
[0093] It should be noted that in alternative embodiments (not shown), dedicated sliding
guides may be provided instead and the niches for the permanent magnets may be made
flush with an inner wall of the tubular body
210a which delimits the cavity
237.
[0094] Further alternative embodiments of the present invention may comprise a load sensing
device without slots and sliding guides.
[0095] The device second member
235 is preferably fixed to a lower spring coil
220b of the sequence of stacked spring coils
111b of the spring element
111. The lower spring coil
220b joins the lower coupling end
111c to the sequence of stacked spring coils
111b
[0096] In order to be fixed to the lower spring coil
220a, the device second member
235 preferably comprises one or more coupling protrusions, such as a hooked protrusion
247, shown in the example of
Figures 2A to
2F.
[0097] Preferably, a hooked protrusion
247 protrudes from a lower portion of the sliding portion
235a of the device second member
235 and comprises a hooked shape adapted to engage with the lower spring coil
220b (e.g., the hooked protrusion
247 snap-fits the lower spring coil
220b).The sliding portion
235a of the device second member
235 preferably houses the sensor arrangement
235b.
[0098] In one embodiment of the invention, the sliding portion
235a comprises a housing cavity
246 in which the sensor arrangement
235b may be fitted.
[0099] Preferably, the sensor arrangement
235b comprises an electronic board
250 mounting at least a sensor component designed to measure a relative displacement
between the two members
210 and
235 of the load sensing device
200 by interacting with the first sensor element, i.e. the permanent magnets
215, of the device first member
210. In one embodiment of the invention, the sensor arrangement
235b comprises at least one magnetic field sensor
255. For example, the magnetic field sensor
255 comprises a Hall effect sensor.
[0100] Preferably, the electronic board
250 further mounts electronic components (e.g., resistors, capacitances, transducer elements
and wirings) for exchanging signals (preferably electric, even though electromagnetic
and/or optical signals are not excluded) with the control system
150 of the laundry machine
100.
[0101] For example, the sensor arrangement
235b comprises a connector terminal
256 (as best view in
Figure 2E) which is accessible through a lower aperture
246a of the housing cavity
246 in order to be connectable to the control system
150 of the laundry machine
150.
[0102] Even more preferably, the sensor arrangement
235b further comprises an electronic managing element
257, such as for example a microprocessor, a microcontroller or a similar electronic component.
[0103] Advantageously, the electronic managing element
257 is configured for pre-processing electric signals provided by the magnetic field
sensor
255 before forwarding them to the control system
150. For example, the electronic managing element
257 is configured for filtering, amplifying and digitalizing the electric signals provided
by the magnetic field sensor
255.
[0104] Furthermore, the electronic managing element
257 may be configured for attenuating portions of the electric signal provided by the
magnetic field sensor
255 due to time-varying components of the displacement between the tub
107 and the casing
105 and/or removing offsets of the electric signal provided by the magnetic field sensor
255 due to the weight of any water/washing liquid in the tub
107.
[0105] It should be noted that the device first member
210 is fixed to the upper spring coil
220a of the sequence of stacked spring coils
111b - which is substantially integral with the upper coupling end
111a of the spring element
111 and thus with the casing
105 of the laundry machine
100 to which the upper coupling end
111a is coupled.
[0106] Therefore position of the device first member
210, and particularly of the first magnetic sensor element (i.e., the permanent magnets
215), is substantially integral with the casing
105 of the laundry machine
100.
[0107] Similarly, the device second member
210 is fixed to the lower spring coil
220b of the sequence of stacked spring coils
111b - which is substantially integral with lower coupling end
111c of the spring element
111 and thus with the tub
107 of the laundry machine
100 to which the lower coupling end
111c is coupled of the spring element
111.
[0108] Therefore position of the device second member
235, and particularly of the second magnetic sensor element (i.e., the sensor arrangement
235b), is substantially integral with the tub
107 of the laundry machine
100.
[0109] In other words, the load sensing device
200 according to an embodiment of the present invention is arranged to be coupled with
a suspension element
111 with the device first member
210 associated to a first portion of said suspension element (i.e., the upper coupling
end
111a) and with the device second member
235 associated to a second portion of the suspension element
111 (i.e., the lower coupling end
111c) - even though the
vice versa is not excluded.
[0110] It should be noted that such arrangement allows a reliable connection of all load
sensing device components, particularly of the of the device first member
210 and the device second member
235, being the latter connected to the same suspension element
111. Thus, any change of length (i.e., any extension/compression) of the suspension element
111 causes a change of distance (i.e., a displacement) between the first and second member
of the load sensing device
200 and thereby between said first and the second sensor elements
215 and
255.
[0111] Thanks to such arrangement an improved reliability of the signal acquired is achieved
since the load sensing device
200 is able to follow the movement/misalignments of the suspension element
[0112] It should be noted that, in further embodiments of the present invention (not shown),
nothing prevents to invert the position of the first and the second sensor elements,
e.g. a magnetic field sensor could be provided in the device first member while one
or more permanent magnets could be provided in the device second member.
[0113] In a preferred embodiment of the invention, a diameter of the tubular body
210a of the device first member
210 is smaller than a diameter of the (cylindrical) space defined by the sequence of
stacked spring coils
111 b of the spring element
111.
[0114] Moreover, the coupling protrusions
225 are designed to engage the upper spring coil
220a in such a way to allow the device first member
210 to rotate about the two contact points between the protrusions
225 and the upper spring coil
220a. Thanks to the arrangement of the load sensing device
200 just described, the axis of the load sensing device
200 may rotate with respect to the axis of the suspension element
111, particularly during extension and compression thereof, while the device first member
210 and the device second member
235 remain axially aligned (due to the precision between the cavity
237 and the sliding portion
235a).
[0115] In other words, the device first member
210 is free of rotating around a fulcrum defined by a connection point between said the
coupling protrusions
225 and said suspension element
111.
[0116] It should be noted, that in case two or more coupling protrusions
225 are provided, the disposition of the coupling protrusions
225 on the top end
210b of the tubular body
210a of the device first member
210 is designed in order to ensure that the load sensing device
200 is able to rotate with respect to the axis of the suspension element
111, particularly during extension and compression thereof.
[0117] For example, in the load sensing device
200 the two the protrusions
225 are arranged on a same half of the top end
210b of the tubular body
210a, thus allowing at least the device first member
210 (and, generally, the whole load-sensing device
200) to rotate with respect to the suspension element
111, particularly in case of non-linear deformations (i.e., along directions different
than the axis of the suspension element
111)
.
[0118] Furthermore, a precision of the coupling between the device first member
210 and the device second member
235 is greater than a precision between the device first member
210 and the diameter of the (cylindrical) space defined by the sequence of stacked spring
coils
111 b of the spring element
111.
[0119] In other words, a difference between a diameter of the cavity
237 and a diameter of the sliding portion
235a (which is inserted in the former) is substantially smaller than a difference between
the diameter of the space defined by the sequence of stacked spring coils
111 b of the spring element
111 and a (external) diameter of the tubular body
210a.
[0120] For example, the difference between a diameter of the cavity
237 and a diameter of the sliding portion
235a is smaller than the difference between the diameter of the space defined by the sequence
of stacked spring coils
111b of the spring element
111 and the diameter of the tubular body
210a of a factor comprised between 5 and 30, such as for example 20 - e.g., the difference
between a diameter of the cavity
237 and a diameter of the sliding portion
235a is 0.05mm (or less) while the difference between the diameter of the space defined
by the sequence of stacked spring coils
111 b of the spring element
111 and the diameter of the tubular body
210a is 1mm (or more).
[0121] Thus, the play between the load sensing element
200 and the sequence of stacked spring coils
111b of the spring element
111 is substantially greater than a play between the tubular body
210a and the sliding portion
235a of the load sensing device
200.
[0122] Advantageously, capability of the load sensing element
200 or rotating with respect to the sequence of stacked spring coils
111 b (thanks to the coupling protrusions
225) together with the play between the load sensing device
200 and the sequence of stacked spring coils
111b greater than the play between the tubular body
210a and the sliding portion
235a of the load sensing device
200, allows the load sensing device to substantially compensate the components of deformation
of the spring element
111 occurring along axes different than the axis of the load sensing element
200 (e.g., transversal to the direction of the movement of the sliding portion
235a within the tubular body
210a).
[0123] In this way, it is possible to obtain a highly accurately measuring of displacements
(e.g., in the order of the tenth to hundredth of millimeters) between magnets
215 and the sensing arrangement
235b that is substantially unaffected by the components of deformations of the spring
element
111 occurring along axes different than the axis of the load sensing element
200.
[0124] During operation the load sensing device
200 may be used to evaluating a weight of laundry items comprised in the drum
110 of the laundry machine
100.
[0125] As laundry items are loaded into the drum
110 contained inside the tub
107 of the laundry machine
100, the weight of the laundry items causes the tub
107 to move downward.
[0126] As known, a length of the downward movement of the tub
107 is proportional to the weight of the laundry items provided in the drum
110 of the laundry machine
100.
[0127] Such displacement of the tub
107 due to the weight of the laundry items causes a corresponding elongation in the suspension
element
111 and a corresponding compression in the dampening elements
112.
[0128] Moreover, the downward movement of the tub
107 causes the device second member
235 to rigidly move downward according to the extension of the sequence of stacked spring
coils
111b of the spring element
111. In other words, a length of the displacement from a rest position - i.e., corresponding
to a unloaded condition of the drum
110 and to a rest position of the suspension element
111 - of the device second member
235 substantially corresponds to the length of the downward movement of the tub
107 due to the weight of the laundry items loaded into the drum
110 of the laundry machine
100.
[0129] The relative movement between the permanent magnets
215 and the sensor arrangement
235b affects an operating electric parameter, e.g. an electric current value, of the magnetic
field sensor
250 to an extent related to the length of the displacement.
[0130] The control system
150 of the laundry machine
100 is arranged to evaluate a weight of the laundry items provided in the drum
110 of the laundry machine by analyzing a corresponding signal provided by the sensor
arrangement
235b based on the electromagnetic interaction between the first and second sensor elements
(i.e., the permanent magnets
215 and the magnetic field sensor
250) advantageously processed by the electronic managing element
257.
[0131] The components of the load sensing device
200 according to the present invention has a structure that may be simply and cheaply
manufactured (e.g., in moulded plastic material) and assembled.
[0132] Moreover, the load sensing device
200 may be simply provided in a laundry machine
100 without the need of specific tools or particular training for technicians. Indeed,
the load sensing device
200 may be simply coupled with a suspension element
111 of the laundry machine
100 by firstly inserting the device first member
210 into the (cylindrical) space defined by the sequence of stacked spring coils
111b until the coupling protrusions
225 engage the upper spring coil
220 of the sequence of stacked spring coils
111b.
[0133] Afterwards, the device second member
235 is inserted into the cavity
237 of the tubular body
210a of the device first member
210 until the hooked protrusion
247 engages the lower spring coil
220b of the sequence of stacked spring coils
111b.
[0134] Finally, the suspension element
111 with the load sensing device
200 is mounted in its operating position in the laundry machine
100. Particularly, the suspension element
111 (carrying the load sensing device
200) is coupled with the casing retaining element
113c of the casing
105 and with the tub retaining element
113t of the tub
107 by means of the upper coupling end
111a and lower coupling end
111c, respectively.
[0135] It should be noted that the load sensing device
200 may be provided to a laundry machine
100 without requiring the latter to comprise dedicated housing or receptacles. In other
words, the load sensing device
200 is suited to be added to different laundry machines typologies without any (or minimum)
changes to the design thereof and/or the load sensing device
200 is suited for easy retrofitting/substitution in deployed laundry machines
100.
[0136] Turning now to
Figures 3A to
3F, a different load sensing device
300 according to a second embodiment of the invention is shown. The load sensing device
330 is also adapted to be installed at a suspension element
111 of the laundry machine
100.
[0137] The load sensing device
300 differs from the load sensing device
200 described above in what follows, where similar parts are denoted by similar reference
and their description is not repeated for the sake of brevity.
[0138] The device second member
335, according to the second embodiment of the invention, comprises a sliding portion
335a and a clamping portion
360.
[0139] The sliding portion
335a is shaped in such a way to fit the cavity
330 of the tubular body
310a of the first device member
310. Particularly, the sliding portion
335a is shaped in such a way to slidably couple with the tubular body
310a of the device first member
310, substantially as described above with respect to the sliding portion
335a and the tubular body
310a.
[0140] The clamping portion
360 is arranged for connecting with the tub
107 of the laundry machine
100. Preferably, the clamping portion
360 is a coupling protrusion of the device second member
335 that protrudes from the bottom of the sliding portion
335a and extends downwards.
[0141] For example, the clamping portion
360 is provided coupled with lower coupling end
111c of the suspension element
111, e.g. the clamping portion
360 is provided astride the lower coupling end
111c. The clamping portion
360 is preferably adapted to be fitted into the same eyelet
305 of the tub retaining element
113t wherein the hook of the lower coupling end
111c of the suspension element
111 is fitted into. Alternatively, the clamping portion
360 is adapted to be fitted into an eyelet (not shown in the drawings) of an additional
dedicated tub retaining element.
[0142] As in the load sensing device
200, in the load sensing device
300, the device first member
310 is fixed to the upper spring coil
320a of the sequence of stacked spring coils
111b - which is substantially integral with the upper coupling end
111a of the spring element
111 and thus with the casing
105 of the laundry machine
100 to which the upper coupling end
111a is coupled.
[0143] Therefore, the position of the device first member
310, and particularly of the first sensor element (i.e., the permanent magnets
315), is substantially integral with the casing
105 of the laundry machine
100.
[0144] Conversely, the device second member
335 is fixed to the tub
107 (i.e., the second device member
335 is substantially integral with the tub
107) as the lower coupling end
111c of the suspension element
111 (to which the clamping portion
360 is coupled), the position of the second sensor, i.e. the magnetic field sensor
350, varies according the oscillations of the tub
107, as the suspension element
111 elongates and compresses according to the oscillations of the tub
107.
[0145] In other words, the load sensing device
300 according to an embodiment of the present invention is arranged to be coupled with
a suspension element
111 with the device first member
310 associated to a first portion of said suspension element (i.e., the upper coupling
end
111a) and with the device second member
335 associated to a second portion of the suspension element (i.e., the lower coupling
end
111c) - even though the
vice versa is not excluded.
[0146] Thanks to such arrangement, any change of length (i.e., any extension/compression)
of the suspension element
111 causes a change of distance (i.e., a displacement) between the first and second members
310 and
335 of the load sensing device
300 and thereby between said first and the second sensor elements
315 and
350.
[0147] Thanks to such arrangement an improved reliability of the signal acquired is achieved
since the load sensing device
200 is able to follow the movement/misalignments of the suspension element
[0148] It should be noted that, in further embodiments of the present invention (not shown),
nothing prevents to invert the position of the first and the second sensor elements,
e.g. a magnetic field sensor could be provided in the device first member while one
or more permanent magnets could be provided in the device second member.
[0149] During operation the load sensing device
300 may be used to evaluating a weight of laundry items comprised in the drum
110 of the laundry machine
100 substantially as described above with respect to load sensing device
200 and with the same advantages.
[0150] In a preferred embodiment of the load sensing device
300 according to the invention, a diameter of the tubular body
310a of the device first member
310 is smaller than a diameter of the (cylindrical) space defined by the sequence of
stacked spring coils
111b of the spring element
111.
[0151] Moreover, the coupling protrusions
325 are designed to engage the upper spring coil
320a in such a way to allow the device first member
310 to rotate about the two contact points between the protrusions
325 and the upper coil spring
320a.
[0152] Thanks to the arrangement of the load sensing device
300 just described, the load sensing device
300 may rotate with respect to the axis of the suspension element
111, particularly during extension and compression thereof, while the device first member
310 and the device second member
335 remain axially aligned (due to the precision between the cavity
337 and the sliding portion
335a)
.
[0153] In other words, the device first member
310 is free of rotating around a fulcrum defined by a connection point between said the
coupling protrusions
325 and said suspension element
111.
[0154] Moreover, the load sensing device
300 may be simply provided in a laundry machine
100 without the need of specific tools or training for technicians. Indeed, the load
sensing device
300 may be simply coupled with a suspension element
111 of the laundry machine
100 by simply inserting the device first member
310 into the sequence of stacked spring coils
111b until the coupling protrusions
325 engage the upper spring coil
320 of the sequence of stacked spring coils
111b.
[0155] Afterwards, the device second member
335 is inserted into the cavity
337 of the tubular body
310a of the device first member
310, at the same time the clamping portion
360 is coupled with the lower coupling end
111c of the suspension element
111.
[0156] It should be noted that also the load sensing device
300 may be provided to a laundry machine
100 without requiring the latter to comprise dedicated housing or receptacles. In other
words, the load sensing device
300 is suited to be added to different laundry machines typologies without any (or minimum)
changes to the design thereof and/or the load sensing device
300 is suited for easy retrofitting/substitution in deployed laundry machines
100.
[0157] Naturally, in order to satisfy local and specific requirements, a person skilled
in the art may apply to the solution described above many logical and/or physical
modifications and alterations.
[0158] For example, in a further embodiment of the present invention (not shown) a device
second member may be provided with both a hooked protrusion, for coupling with a lower
spring coil of the sequence of stacked spring coils, and a clamping portion, for coupling
with the lower coupling end of the suspension element.
[0159] Furthermore, in alternative embodiments (not shown) a stand-alone load sensing device
may be provided. The stand-alone load sensing device differs from the load sensing
device
300 in what follows.
[0160] The stand-alone load sensing device may be directly connected to both the casing
and to the tub of a laundry machine independently from any suspension elements.
[0161] For example a device first member of the stand-alone load sensing device may be provided
with one or more modified clamping protrusions adapted to engage a respective retaining
element provided in a top portion of the casing of the laundry machine, while the
device second member of the stand-alone load sensing device may be connected to a
respective retaining element provided in the tub of the laundry machine by means of
the clamping portion.