OBJECT OF THE INVENTION
[0001] This invention refers to a new invisibly installed tubular steel frame for exterior
and interior doors, which allows various types of assembly and may possibly be fire
resistant. This new tubular frame is designed with the purpose of allowing the door
leaf to be flush with the wall and that it can also be installed with an extensible
assembly capable of adjusting to the total width of the masonry wall.
BACKGROUND OF THE INVENTION
[0002] In the technical sector, the invention is part of the construction sector, in particular,
the manufacture of hinged doors with steel frames, which may possibly be fire resistant.
[0003] In the state of the art, steel frame and fire resistant doors are well known, but
in connection with the installation thereof, it is known that the frame is always
visible as a rim around the door leaf, which aesthetically provides a poorer appearance
to the door.
[0004] On the other hand, the installation of the preframe before the door frame is known,
but the disadvantage is that carrying out this installation takes twice as long, since
it is necessary to subsequently install a frame over the aforementioned preframe.
Another disadvantage of this type of installation, is the space taken up in shipping
which makes the total price of the door more expensive.
[0005] As for doors with invisible mechanisms, several existing models are known on the
market. Such is the case of the invention
ES 232427 U, which presents a door with an invisible security mechanism, but in which the frame
and its installation remain visible. Or the invention
ES 2334200 T1, which features an invisible installation hinge, but it does not hide the door frame
assembly and does not offer the possibility to being fire resistant. As for hidden
frames, the invention
ES 0179714 U must be mentioned, which presents a semi-invisible frame, but it does not offer the
possibility of being fire resistant and the leaf is not flush with the wall. Accordingly,
the aforementioned inventions do not belong to the same technical sector as the present
invention, since they cannot be used for the manufacture of hinged doors with a steel
frame, with the possibility of being fire resistant.
DESCRIPTION OF THE INVENTION
[0006] The invention consists of an invisibly installed tubular steel frame, which allows
the door leaf to be flush with the wall, that offers the possibility of being fire
resistant and that allows several types of assembly, such that it solves the problems
posed: the installation of a preframe is not necessary and it improves both the speed
of commissioning and the aesthetic and mechanical qualities of the door, as explained
below.
[0007] The invention consists of a tubular frame that can act as a fire door and is made
of steel in order to solve the problems posed: To achieve an invisible installation,
so that it improves the assembly of the product in terms of the aesthetics, speed
and quality of construction.
[0008] As it is a tubular steel frame, several types of installation are allowed, either
with one side of the door leaf flush with the wall, in the opening direction, one
side of the door leaf flush with the wall, in the closing direction or installation
in a corridor.
[0009] The tubular frame is fixed to masonry wall by means of an anchor plate which is mechanically
fixed to the tubular frame and screwed to the wall, installing between wall and frame
a wall gasket that absorbs the imperfections of the construction and confers insulation
to the assembly. Once the tubular frame has been assembled, this invention includes
the possibility of being installed together with a telescopic adjustable frame assembly
(patent number
P201400334), which allows the assembly to be adjusted according to the thickness of the masonry
wall.
[0010] A pressure angle is screwed to the tubular frame, the former being composed of two
metal profiles, joined at a minimum distance by welding points, the interior profile
is L-shaped at 90°, and the exterior profile is similar to the former with an end
fold. The pressure angle serves as a guide to adequately accommodate the adjustable
frame, which can be adjusted longitudinally depending on the construction specifications.
[0011] The telescopic adjustable frame is assembled once the construction is finished, such
that the installation time is shorter, since the shape of the pressure angle, which
behaves as a fixed measurement guide for the adjustable frame, makes the installation
easier, because screwing is avoided, and it is only necessary to fit the parts, since
the guide has the minimum distance to serve as a fastener and it regulates the total
length of the invention, as the adjustable frame can run the full length of the pressure
angle. The geometry of the assembly confers the telescopic adjustable frame an improvement
in terms of physical, mechanical and resistance characteristics, since this section
has a high inertia against external stresses; that is, it tends to remain stable against
external mechanical aggressions.
[0012] Due to the discontinuities in the constructive elements, thermal bridges are produced,
which are detrimental in terms of thermal insulation and fire resistance. A thermal
bridge is a sudden temperature change between two elements, so it should be avoided
whenever possible, because it allows the passage of air, both cold and hot, and even
fire. With this object, the possibility of installing an insulation joint between
the tubular frame and the aforementioned telescopic supplement is envisaged, which
confers to the assembly insulating qualities against various elements such as fire,
air, water, wind or noise. These insulating qualities of the joint are due to the
physical properties that it transfers to the assembly: thermal conductivity, resistance
to the passage of heat and its geometry, as it blocks the passage of air between the
tubular frame and the extensible supplement, preserving in this way the watertightness
of the assembly.
[0013] The simplicity of the tubular frame design as a closed section confers a mechanical
resistance greater than that of open section frames, as it better resists the torques
to which the door can be subjected, produced by its own weight or by external mechanical
agents.
DESCRIPTION OF THE DRAWINGS
[0014] Below, in order to allow a better understanding of this specification, and forming
an integral part thereof, four figures are provided which, by way of illustration
and without limiting the scope of the invention, represent the object thereof.
Figure 1.-Shows a horizontal section of the tubular frame (1) mechanically fixed to an anchor
plate (4), which is screwed to the wall (2), placing a wall gasket (3) between the
tubular frame (1) and the wall (2), making the wall (2) and the leaf (5) flush in
the opening direction, and aligning the tubular frame (1) and the leaf (2) in the
closing direction.
Figure 2.-Shows a horizontal section of the tubular frame (1) mechanically fixed to an anchor
plate (4), which is screwed to the wall (2), placing a wall gasket (3) between the
tubular frame (1) and the wall (2), making the leaf (5) assembly, the tubular frame
(1) and the wall (2) flush in the closing direction.
Figure 3.-Shows a horizontal section of the tubular frame (1) and the leaf (5), wherein the
tubular frame (1) is mechanically fixed to the anchor plate (4) which is screwed to
the corridor wall (2), placing a wall gasket (3) between the tubular frame (1) and
the wall (2).
Figure 4.-Shows a horizontal section of the tubular frame (1) mechanically fixed to an anchor
plate (4), which is screwed to the wall (2), placing a wall gasket (3) between the
tubular frame (1) and the wall (2), making the wall (2) and the frame (5) flush in
the opening direction, and in the closing direction, placing an insulation joint (6)
and screwing to the tubular frame (1) the telescopic adjustable frame, consisting of an adjustable frame (8) and a pressure angle (7), the assembly covers
the total thickness of the wall (2).
PREFERRED EMBODIMENT OF THE INVENTION
[0015] The invention is applied to exterior and interior hinged doors with a tubular steel
frame, (1) mechanically fixed to an anchor plate (4), which is screwed to the wall
(2), placing a wall gasket (3) between the tubular frame (1) and the wall (2), making
the wall (2) and the leaf (5) flush in the opening direction and aligning the tubular
frame (1) and the leaf (2) in the closing direction.
[0016] A second embodiment of the invention is that the tubular frame (1) is mechanically
fixed to an anchor plate (4), which is screwed to the wall (2), placing a wall gasket
(3) between the tubular frame (1) and the wall (2), making the leaf (5) assembly,
the tubular frame (1) and the wall (2) flush in the closing direction.
[0017] A third embodiment of the invention is that the tubular frame (1) is mechanically
fixed to an anchor plate (4) which is screwed to the corridor wall (2), placing a
wall gasket (3) between the tubular frame (1) and the corridor wall (2).
[0018] A fourth embodiment of the invention is that the tubular frame (1) is mechanically
fixed to an anchor plate (4), which is screwed to the wall (2), placing a wall gasket
(3) between the tubular frame (1) and the wall (2), making the wall (2) and the leaf
(5) flush in the opening direction, and in the closing direction, placing an insulation
joint (6) and screwing the tubular frame (1) the telescopic adjustable frame, consisting
of an adjustable frame (8) and a pressure angle (7), the assembly covers the total
thickness of the wall (2).
[0019] Having sufficiently described the nature of the present invention, as well as how
to put it into practice, a more extensive its explanation is not considered necessary
for anyone skilled in the art to understand its scope and the advantages derived therefrom,
while it is stated that, within its essential nature, it may be put into practice
through other embodiments which differ in detail from the one indicated as an example,
and which will also achieve the protection sought provided that these do not alter,
change or modify its fundamental principle.
1. Invisibly installed tubular frame, for exterior and interior doors, which offers the
possibility of being fire resistant, characterized by a tubular frame (1) and the leaf (5), wherein the tubular frame (1) is mechanically
fixed to an anchor plate (4), which is screwed to the wall (2), placing a wall gasket
(3) between the tubular frame (1) and the wall (2).
2. Invisibly installed tubular frame, according to claim 1, characterized in that the wall (2) and the leaf (5), are flush in the opening direction, and that the tubular
frame (1) and leaf (2) are aligned in the closing direction.
3. Invisibly installed tubular frame, according to claim 1, characterized in that the leaf (5) assembly, the tubularframe (1) and the wall (2) are flush in the closing
direction.
4. Invisibly installed tubular frame, according to claim 1, characterized in that the assembly can be assembled in directly in a corridor, without needing to make
a partition on which to install the tubular frame (1) and the leaf (5).
5. Invisibly installed tubular frame, according to claim 1; characterized in that the wall (2) and the leaf (5) are flush in the opening direction, and in that in the closing direction, placing an insulation joint (6) and screwing to the tubular
frame (1) the telescopic adjustable frame, consisting of an adjustable frame (8) and
a pressure angle (7), the assembly covers the total thickness of the wall (2).