FIELD OF THE INVENTION
[0001] The present invention falls within the scope of making devices for performing an
excavation such as for example, a railway tunnel, motorway tunnel or tunnel of other
kind. In particular, the present invention relates to a movable apparatus for positioning
a centering for supporting and consolidating an excavation.
BACKGROUND ART
[0002] As is known, reinforcing arches commonly referred to as centerings are used in order
to consolidate excavations, such as for example motorway or railway tunnels. A centering
comprises a plurality of metal elements connected to one another according to an archway
configuration. In a first, commonly known embodiment thereof, there are provided three
elements; a central arch and two lateral arches. The arches of the centering consist
of open profiles having an H-, C- or double T-shaped cross section. According to an
alternative and just as commonly known embodiment, the arches/elements of the centering
may be tubular, having a circular, square, rectangular or triangular cross section.
The lateral arches typically comprise a support foot slidingly mounted at the free
end and configured to be lowered to the ground so as to provide a support for the
centering.
[0003] The elements forming the centering are connected to one another through flange connections,
such as for example those described in
EP 2354447, or more favorably through suitable joining devices, such as that described in
PCT/IB2015/054023. Such a device comprises a pair of elements, each connected to an end of a corresponding
element of the centering. Such elements have conjugated profiles so that one is inserted
into the other so as to complete the joining between two adjacent centering arches.
Moreover, the elements of the device are connected by a hinge. The latter allows the
centering to be assembled by folding the lateral arches in order to facilitate the
transport of the centering itself into the excavation.
[0004] Before proceeding with the installation of the centering, visual references are traced
on the excavation to facilitate the positioning of the arches forming the centering
itself. The central arch of the centering is raised towards the crown, or upper wall
of the excavation, through a fist lifting machine. During such a lifting, due to the
effect of the hinges indicated above, also the lateral arches are raised by rotating
outwards with respect to the central arch. Once the lifting of the central arch is
complete, the lateral arches are rotated towards the side walls of the excavation
by using further different movement/lifting machines from the machine that is lifting
the centering. At the end of such a rotation, the centering is completely unfolded
on a substantially vertical plane. Under this condition, the arches of the centering
are stably connected to one another through the joining devices indicated above. Then,
the piers of the lateral arches are lowered through suitable equipment to provide
two support points for the centering. At the end of this operation, all the arches
of the centering are stably fixed to the excavation.
[0005] In most cases, a traditional traxcavator such as e.g. an excavator, is used as a
lifting machine. In other cases, the lifting is performed through the use of a machine
provided with a mechanical arm, such as that described in
EP 0583227, at which end there is installed a gripper configured to grip the central arch of
the centering. Other machines, they also typically being in the form of excavators
or scrapers, are used for moving/rotating the lateral arches.
[0006] After the assembly thereof and prior to the fixing to the excavation wall, each centering
normally is connected to the adjacent one through connecting chains, the ends of which
are hooked to corresponding supports welded along the arches of the centerings. Alternatively
to the connecting chains, a more recent and more effective solution provides using
connecting elements prepared on each centering and configured to be engaged in corresponding
elements prepared on the adjacent centerings. An example of such connecting elements
is described in PCT/IB2015/054022.
[0007] The use of at least two or more machines to position the centering is a first, particularly
critical aspect in terms of time and lastly costs. The movement of the machines indeed
requires great attention due to the limited space available which obviously depends
on the sizes (width-height) of the excavation. At the same time, the presence of operators
- sometimes a significant number of operators - close to the excavation is just as
critical a safety factor.
[0008] It has also been noted how the machines currently used for lifting, moving and positioning
the elements of the centering do not allow a very accurate movement due to the configuration
thereof which is often unsuitable for meeting operating needs. In particular, it has
been noted that the machines currently used make it rather difficult, or in any case
do not facilitate, the connection between centerings through the connecting devices
described in
PCT/IB2015/054022 which are instead particularly required because they result in a more reliable reinforcing
structure with respect to that which may be obtained with connecting chains. Generally,
it has been noted that the centering elements are not placed in an accurate manner
through the known solutions of the prior art. In many cases, this generates under
surface thicknesses in the successive casting step.
[0009] It has also been noted that the lifting of the centering and more generally, the
positioning thereof, is completely entrusted to the skill of the operators charged
with operating the machines indicated above. The check of the correct position and/or
successive connection is performed visually by other operators who follow the operations
from the ground or in buckets which are raised and/or moved through further machines
dedicated thereto. Overall, it has been noted that the number of operators currently
used for the operations described above is very high and is a critical cost factor.
[0010] With respect to that disclosed above, it is the main task of the present invention
to provide an apparatus for positioning a centering for consolidating an excavation
which allows the above-described problems to be overcome. Within the scope of this
task, it is a first object of the present invention to provide an apparatus which
allows the number of machines employed for lifting and positioning a centering to
be limited. It is a second object to provide an apparatus which is versatile in terms
of functionality, i.e. which in any case facilitates the positioning/installation
of the centering regardless of the connecting system used for mutually connecting
the centerings. It is another object to provide an apparatus which allows a faster
and more accurate positioning of the centering than the one that can be obtained with
traditional machines. It is again another object to provide an apparatus which allows
a correct positioning of the elements, which positioning can be traced on a positioning
report. Not last, it is the object of the present invention to provide an apparatus
which is reliable and easy to be manufactured at competitive costs.
SUMMARY OF THE INVENTION
[0011] The present invention relates to an apparatus for positioning a centering for supporting
and consolidating an excavation defined by a central element and by two side elements,
which are opposite with respect to the central element. The apparatus according to
the invention comprises movable means provided with movement means on which a supporting
frame is installed. The latter carries a first operating arm rotating about at least
one main rotation axis defining a movement plane for the first arm which is orthogonal
to the main rotation axis itself. The first arm comprises first gripping means configured
to grip the central element of the centering. The apparatus comprises first actuating
means configured to move the first arm on the movement plane indicated above. The
apparatus according to the invention is characterized in that it comprises a control
and command unit operatively connected to first sensor means configured to provide
a signal characteristic of the real topographic position of said central element of
the centering. Such a unit is connected to the actuating means of the first arm and
controls them according to the comparison between the real topographic position occupied
by the central element of the centering and a reference topographic position assigned
to the central element itself in the design phase.
LIST OF THE DRAWINGS
[0012] Further features and advantages of the present invention shall be more apparent from
the description of embodiments, disclosed by way of a non-limiting example, with the
aid of accompanying figures, in which:
- Figure 1 is a first side view of a first possible embodiment of an apparatus according
to the present invention;
- Figure 2 is a second side view of the apparatus in Figure 1, in which certain components
are not shown for increased clarity;
- Figure 3 is a plan view of the apparatus in Figure 1;
- Figures 4 and 5 are a side view and a plan view, respectively, of the apparatus in
Figure 1, during a first operating step of the apparatus itself;
- Figures 6, 7 and 8 are a side view, a front view and a plan view, respectively, of
the apparatus in Figure 1, during two successive operating steps;
- Figures 9 and 10 are front views of the apparatus in Figure 1, during further possible
operating steps;
- Figure 11 is a schematization of a preferred embodiment of an apparatus according
to the invention.
[0013] The same numbers and the same reference letters in the figures identify the same
elements or components.
DETAILED DESCRIPTION
[0014] With reference to the mentioned figures, apparatus 1 according to the present invention
can be used for positioning a centering 2, 2' for supporting and consolidating an
excavation 200. Apparatus 1 comprises movable means 5 actuated by motor means 7 and
provided with movement means 77. As shown in the drawings, preferably the movable
means 5 are represented by a tractor which is motorized through a thermal or electric
engine, and is equipped with tracks which allow the movement thereof. In one possible
variant, the movable means 5 may comprise wheels in place of the tracks. In general,
for the purposes of the present invention, the expression "
movement means" generically indicates those means which allow a movement of the movable means 5
over the ground on which the same rests, or a rotation of the means themselves.
[0015] Apparatus 1 comprises a supporting frame 6 which carries a first arm 11 comprising
gripping means 32 for gripping a central element 2A (or central arch 2A) of centering
2. The first arm 11 rotates about a main rotation axis 101 which defines a movement
plane 501 orthogonal to the main axis 101 itself. The first arm 11 is movable on plane
501 between at least one lowered position and at least one raised position. The first
arm 11 is moved on plane 501 through first actuating means 71, 72, 73, 74 preferably
in the form of hydraulic actuators.
[0016] According to the invention, apparatus 1 comprises a control and command unit 50 connected
at least to movement means of the first arm 11 and to first sensor means 51 configured
to provide a signal characteristic of the real topographic position of the central
arch 2A of centering 2. In a first embodiment, the first sensor means 51 may be installed
directly on the central arch 2A of centering 2 or alternatively they may be associated
with the first arm 11 (Figure 11).
[0017] The control and command unit 50 is configured to control (in an automatic operating
mode of apparatus 1) the actuating means 71, 72, 73, 74 of the first arm 11 according
to the comparison between the real topographic position of the central arch 2A and
a reference topographic position stored in unit 50 itself and established in the design
phase. In other words, unit 50 compares the two topographic positions (real and reference)
and controls the first arm 11 so as to raise/move the central arch 2A of centering
2 into a position detected by the first sensor means 51, corresponding to the reference
topographic position or such as to deviate from it within an acceptable range.
[0018] Figures 1 and 2 show a preferred embodiment of the first arm 11 which comprises a
first arm portion 21 hinged to frame 6 at the main rotation axis 101. The latter substantially
is a horizontal axis when the movable means 5 rest on a horizontal reference plane
P1. The first arm 11 also comprises a second arm portion 22 hinged to the first portion
21 so as to rotate about a secondary rotation axis 102 which substantially is parallel
to the main axis 101. Overall, the movement plane 501 of the first arm 101 is orthogonal
to the two axes 101, 102 and substantially is vertical, again in the hypothesis of
resting on the horizontal plane P1.
[0019] Figure 2 shows the first arm 11 alone in a lowered position and in a raised position.
Preferably, the first portion 21 has a variable extension along a first rectilinear
reference direction 201. In this regard, the first portion 21 preferably is defined
by two telescopically coupled components 21', 21". A first component 21' is hinged
to frame 6 (first axis 101), while a second component 21" is hinged to the second
portion 22 (second axis 102).
[0020] Similarly, also the second portion 22 has a variable extension along a second rectilinear
reference direction 202. Preferably, the second portion 22 comprises two telescopically
coupled components 22', 22": a first component 22' hinged to the first portion 21
of arm 11 and a second component 22" which carries the gripping means 32 indicated
above.
[0021] In the configuration described above, the first actuating means of the first arm
11 comprise a first actuator 71 for rotating the first portion 21 with respect to
frame 6, and a second actuator 72 for rotating the second portion 22 with respect
to the first portion 21. In reference to the first portion 21, the actuating means
of the first arm 11 comprise a third actuator 73 configured to move one of the two
components 21', 12" with respect to the other, i.e. to vary the extension of the first
portion 21. Similarly, there is provided a fourth actuator 74 for mutually moving
the two components 22', 22" of the second portion 22, i.e. to vary the extension of
the second portion 22 itself.
[0022] The actuators 71, 72, 73, 74 indicated above preferably are hydraulic actuators and
they are controlled manually by an operator at least in one "manual" operating mode
of apparatus 1. Alternatively, electric actuators may also be used. Apparatus 1 comprises
means for selecting the operating mode (manual or automatic) which can be actuated
by an operator. In the manual mode, the control and command unit 50 does not intervene
on the movement of the first arm 11 and/or of the movable means 5.
[0023] Again with reference to Figures 1 and 2, preferably the movable means comprise a
base 60 on which is mounted the supporting frame 6. Preferably, base 60 rotates with
respect to the movement means 77 (tracks or wheels) about a further axis 400 substantially
orthogonal to the main axis 101 of the first arm 11. Such a further axis substantially
is vertical when the movable means 5 rest on the horizontal plane P1. Said further
axis 400 may be defined by a mechanical coupling of the center pin type or by other
functionally equivalent means. The presence of said axis 400 advantageously increases
the operating versatility of the movable means 5.
[0024] According to a preferred embodiment, apparatus 1 comprises a second arm 12 and a
third arm 13 installed on frame 6 on opposite sides with respect to the movement plane
501 of the first arm 11. The second arm 12 and the third arm 13 are indicated below
also with the term side arms 12, 13. Each of the side arms 12, 13 is rotatable at
least about a first rotation axis 103, 103' substantially parallel to the movement
plane 501 of the first arm 11. Preferably, the two side arms 12, 13 rotate with respect
to frame 6 around a second rotation axis 104 (indicated in Figure 1) substantially
orthogonal to the corresponding first rotation axis 103. Preferably, the rotation
for each of the side arms 12, 13 about the first axis 103 may occur simultaneously
to the rotation about the second axis 104.
[0025] In all cases, according to the invention, the second arm 12 and the third arm 13
of apparatus 1 each comprise further gripping means 32A configured to grip a corresponding
lateral arch 2B of centering 2. As indicated better below, the two side arms 12 and
13 serve to promote the opening of centering 2 and the positioning of the side elements/lateral
arches 2B.
[0026] Apparatus 1 according to the invention further comprises second actuating means 81,
82, 83, 84, 85 configured to allow the movement of the two side arms 12, 13. Namely,
such second actuating means comprise a first unit configured to allow the movement
of the second arm 12 in a first half-space 601 delimited by the movement plane 501
of the first arm 11. A second unit instead is configured to allow the movement of
the second arm 12 in a second half-space 602 opposite to the first half-space 601,
again in reference to the movement plane 501 of the first arm 11.
[0027] The two side arms 12, 13 have the same configuration both in terms of structure and
in terms of actuating means employed. An embodiment of the second arm 12 is described
in detail below but what follows also holds true for the third arm 13. In general,
it is noted that the first rotation axis 103 of the second arm 12 is defined in a
position substantially mirroring the first rotation axis (indicated with numeral 103'
in Figure 3) of the third arm 13.
[0028] With reference to Figures 3 and 5, similarly to the first arm 11, also the second
arm 12 comprises a first arm portion 41 and a second arm portion 42. The first portion
41 is connected to a movable part 6' of frame 6 through a first hinge connection which
defines the second rotation axis 104 of the second arm 12. The movable part 6' of
frame 6 is connected to a fixed part 6" of frame 6 through a second hinge connection
which defines the first rotation axis 103 of the second arm 12. In essence, the rotation
of the movable part 6' with respect to the fixed part 6" results in a corresponding
rotation of the second arm 12 with respect to the fixed part 6" itself of frame 6.
[0029] With reference to the figures, it is worth noting that in the hypothesis of resting
on plane P1, the first rotation axis 103 of the second arm 12 substantially is a vertical
axis, while the second axis 104 substantially is a horizontal axis. The dual level
of freedom given to such axes 103, 104 facilitates the gripping and the positioning
of the side elements 2B, as described better below.
[0030] The second portion 42 of the second arm 12 instead is hinged to the first portion
41 to rotate about a third rotation axis 105 substantially orthogonal to the second
rotation axis 104 defined above.
[0031] Preferably, also the first portion 41 and the second portion 42 of the second arm
12 have an extension which is variable along a first direction 401 and a second reference
direction 402, respectively. For this purpose, the first portion 41 of the second
arm 12 comprises a first pair of components 41 A, 41 B coupled in a telescopic manner.
A first of such components (indicated with numeral 41 A) is hinged to frame 6 (third
axis 103), while the second (indicated with numeral 41 B) is hinged to the second
portion 42 (see Figures 3 and 5). Similarly, also the second portion 42 of the second
arm 12 comprises a first component (indicated with numeral 42A) hinged to the first
portion 42 and a second component (indicated with numeral 42B) telescopically coupled
to the first component 42A and caring gripping means 32A selected to grip a side portion
of centering 2, according to methods described below.
[0032] The actuating means of a second arm 12 (hereinafter indicated also as second actuating
means) recall those described above for the first arm 11. In greater detail, the second
movement means comprise a first actuator 81 (shown in Figure 5) for rotating the movable
part 6' of frame 6 with respect to the fixed part 6" about a first axis 103, and a
second actuator 82 (shown in Figure 1) for rotating the first portion 41 of the second
arm 12 with respect to the movable part 6' of frame 6 about the second axis 104. A
further actuator 83 (shown in Figure 5) is provided for rotating the second portion
42 with respect to the first portion 41 about the third rotation axis 105.
[0033] With reference to Figure 5, in the preferred configuration in which the extension
of the two portions 41, 42 is adjustable, the second actuating means of the second
arm 12 comprise a fourth actuator 84 for the telescopic movement of the second component
41 B with respect to the first component 41 A of the first portion 41. A further actuator
85 instead is provided for the telescopic movement of the second component 42B with
respect to the first component 42A. Also the actuators 81, 82, 83, 84, 85 associated
with the second arm 12 preferably are hydraulic actuators similar to those used for
the first arm 11 and therefore they can also be manually controlled by an operator.
Electric actuators could in any case be used also in this case.
[0034] The gripping means 32, 32A of the arms 11, 12, 13 of apparatus 1 preferably comprise
a pair of jaws 33 which are switchable between a closed configuration and an open
configuration through activation/deactivation means which can be actuated by an operator.
As shown in the drawings, these activation/deactivation means may comprise a hydraulic
actuator 89 fixed to the end of one of the jaws 33 and provided with a rod connected
at the end of the other jaw.
[0035] According to the invention, the jaws 33 have a profile conforming to that of the
elements 2A, 2B of centering 2. In the solution shown, the centerings 2 have a tubular
shape with a closed circular shape cross section. For such a reason, the two jaws
33 have an arc of circle shape. In the case for example, in which the cross section
of the centering were open (e.g. C- or I-shaped), then the two jaws 33 could have
a flat shape in order to ensure a more stable grip of the corresponding portion of
centering.
[0036] From the comparison between Figures 2 and 3 for example, it is worth noting that
the second gripping means 32A are rotated by about 90 degrees with respect to the
first gripping means 32, the configuration being equal. The first gripping means 32
have the function of gripping the central element 2A of centering 2 from the ground,
while the second gripping means 32A are oriented to grip the corresponding side element
2B when centering 2 is already unfolded on a substantially vertical plane.
[0037] According to another aspect of the invention, unit 50 is operatively connected also
to the actuating means 81, 82, 83, 84, 85 of each side arm 12, 13 and to second sensor
means 51 A configured to provide a signal characteristic of the real topographic position
taken by one side element 2B of centering 2. In the automatic operating mode, unit
50 controls the actuating means 81, 82, 83, 84, 85 of each side arm 12, 13 according
to the result of the comparison between the real topographic position detected by
the second sensor means 51 A and a reference topographic position established for
the corresponding lateral arch 2B in the design phase and stored in unit 50 itself.
Unit 50 compares the two topographic positions (real and reference) also for the side
arms 12, 13 and controls the second actuating means so as to bring the corresponding
lateral arch 2B into a position considered acceptable with respect to the reference
position established in the design phase.
[0038] The second sensor means 51 A may also be directly installed on the lateral arch 2B
of centering 2 or alternatively they may be associated with the corresponding side
arm 12, 13 (see the schematization in Figure 11).
[0039] With reference again to Figure 11, preferably the first sensor means 51 and/or the
second sensor means 51 A comprise a position sensor installed on the corresponding
arm 11, 12, 13 in a position close to the corresponding gripping means 32, 32A. As
shown in the drawings, such a sensor preferably is installed at the second portion
22, 42 of arm 11, 12, 13, and more preferably on the second component 22B, 42B defined
above. The position of the sensor is fixed with respect to the gripping means 32,
32A and therefore with respect to the arch 2A, 2B of centering 2 once this is gripped.
Therefore, the position of the sensor becomes characteristic of that of the arch of
the centering.
[0040] In an alternative embodiment, the first sensor means 51 and/or second sensor means
51 A could comprise a plurality of sensors operatively associated with the actuating
means of the corresponding arm 11, 12, 13. In this hypothesis, the hydraulic actuators
indicated above could integrate a transducer configured to generate a signal characteristic
of the travel/position of the corresponding actuator. According to the signals received
from such transducers, unit 50 could, through a suitable algorithm, calculate the
real position of the gripping means 32 and therefore of the arch of centering 2A,
2B gripped thereby.
[0041] Apparatus 1 according to the invention preferably also comprises further sensor means
52 configured to provide a signal characteristic of the real position and/or of the
orientation of the movement plane 501 of the first arm 11. Such second sensor means
52 are operatively connected to unit 50. In the automatic operating mode, unit 50
commands and controls the movement means 77 of the movable means 5 according to the
deviation, in terms of position and orientation, between the movement plane 501 and
the plane of symmetry 300 of the excavation 200. In particular, unit 50 controls the
movement means 77 so as to cancel such a deviation or bring the same back within a
predetermined tolerance field (stored in unit 50) considered acceptable.
[0042] The control and command unit 50 is described below by dividing the same into a plurality
of modules. Such a subdivision is performed only for simplicity of description and
is not to be considered as the real physical structure of the device. Rather, each
module may be implemented as an electronic circuit on a suitable hardware support,
as a routine software, a subroutine software or both. Each module may be integrated
on a local unit or form part of a network. Such modules may also communicate with
one another directly or through wireless protocols. Unit 50 comprises a data acquisition
module 50A configured to acquire a signal transmitted by the first sensor means 51
associated with the first arm 11 and possibly, when present, also by the further sensor
means 51 A associated with the two side arms 12, 13. Unit 50 further comprises a processing
module 50B connected to the data acquisition module 50A and a memory module 50C, it
also connected to the processing module 50B. Unit 50 also comprises a control module
50D connected to the processing module 50B and to the actuating means of the first
arm 11 to control the activation thereof. Module 50D could also be connected to the
movement means 77 so as to also control movements or rotations of the movable means
5 within the excavation. Module 50D may also be connected to the actuating means of
the side arms 12, 13 when they are associated with said second sensor means 51 A.
[0043] The topographic position, established in the design phase, of the centerings 2, 2'
provided for consolidating excavation 200 is stored in the memory module 50C. Namely,
the reference topographic position established for the central arch 2A, and preferably
for the lateral arches 2B, is stored for each centering. Preferably, module 50C is
configured to store the final position actually occupied by centering 2, 2' at the
end of the installation thereof. This occurs in order to generate a report about the
real topography of the centerings in the excavation.
[0044] In a possible embodiment, the processing module 50B could be configured so as to
activate raising the central arch 2A, and therefore centering 2, only if the position
and alignment of the movement plane 501 of the first arm 11 were acceptable with respect
to the plane of symmetry 300 of excavation 200. In this hypothesis, the acquisition
module 50A transfers the information on the real position and orientation of the movement
plane 501 detected by said further sensor means 52 to the processing module 50B. The
processing module 50B compares such information with the reference information (position/orientation
of the plane of symmetry 300) stored in the memory module 50C. According to such a
comparison, the processing module 50B sends signals to the control module 50D which
actuates the movement means 77 of the movable means 5 to bring the deviation between
the planes 501, 300 back to an acceptable value. According to this possible, but not
exclusive, embodiment, the control of the position/orientation of the movable means
5 is therefore preliminary to the successive raising of centering 2.
[0045] Figures from 4 to 10 show the steps in sequence for installing a tubular centering
2 through an apparatus 1 according to the present invention. In particular, the drawings
show the installation of a centering 2 in which the elements 2A, 2B are connected
through a jointing device of the type described in Patent Application PCT/IB2015/054023.
It is worth noting that in Figures 4, 6, 9 and 10, like in Figure 2, the first arm
11 alone is shown only for reasons of clarity.
[0046] With reference to Figures 4 and 5, a centering 2 initially is resting on the ground
and the two lateral arches 2B are folded inwards (Fig. 5) by means of the hinges 8
mentioned above. Apparatus 1 is moved close to centering 2. Once the position suitable
for lifting is reached, the operator manually controls the first arm 11 to hook the
central arch 2A through the related gripping means 32. For this purpose, a first visual
reference preferably is traced at the midplane of the central arch 2A. In this step,
apparatus 1 is actuated in manual mode.
[0047] Once the central arch 2A is gripped, apparatus 1 may operate in manual mode or in
automatic mode again. In the manual mode of the unit, the operator actuates the first
arm 11 by acting on suitable manual controls. In particular, the operator acts on
the first actuating means 71, 72, 73, 74, 75 so as to raise the central arch 2A towards
the crown on which a second visual reference preferably is traced. The operator operates
in order to cause the two visual references to coincide.
[0048] If the automatic mode is selected, once the gripping has been performed, the first
sensor means 51 generate signals which are acquired by the acquisition module 50A.
The latter transfers the information on the real topographic position of the central
element 2A to the processing module 50B. The processing module 50B compares such a
real position with the reference position stored in the memory module 50C. According
to the result of such a comparison, the processing module 50B sends control signals
to the control module 50D which in a corresponding manner activates the actuators
71, 72, 73, 74 of the first arm 11. In particular, the processing module 50B calculates,
through suitable algorithms, the trajectory which each component of the first arm
11 should travel to bring the central arch 2A into the reference topographic position.
[0049] With reference to Figures 6 and 7, once the central arch 2A is raised, the operator
selects the manual mode again and actuates the second arm 12 to hook a lateral arch
2B of centering 2 preferably in a portion close to the support foot 2C (i.e. the free
end not constrained to hinge 8 and intended to rest on the ground). Then, the operator
actuates the third arm 13 for a similar purpose. The possibility of varying the extension
of the portions 41, 42 of the side arms 12, 13 allows easy access to the lateral arches
2B. Simultaneously, the orientation and the configuration of the gripping means 32A
facilitate the gripping of the arches themselves. As is apparent from Figure 7, as
a whole, the degrees of freedom given to the portions 41, 42 of the arms 12, 13 allow
a quick and effective opening of the lateral arches 2B and therefore an easier positioning
thereof.
[0050] It is worth noting that once the two lateral arches 2B are gripped, the positioning
thereof may be completed both in manual mode and in automatic mode, similarly to that
provided for the central arch 2A.
[0051] Once the opening of centering 2 is complete (Figure 8), the same is connected to
the centering installed previously (indicated with numeral 2') through the chains
or taking advantage of the connecting elements described in PCT/IB2015/054022, which
are schematized in Figures 9 and 10. In particular, Figure 9 shows centering 2 before
the connection with the centering 2' already installed, while Figure 10 shows the
same centerings 2, 2' at the completion of the connection. With reference to Figure
9, it is worth noting that centering 2 initially is arranged at a distance L1 assessed
along the direction of extension 302 of excavation 200, which is greater than distance
L provided between two adjacent centerings at the end of the installation. Then centering
2 is translated towards that already installed (2') so that each connecting element
91 A integral with centering 2 is connected to the corresponding connecting element
91 B integral with centering 2' already installed. It is worth noting that contrary
to known solutions, the translation of centering 2 along said direction of extension
302 of excavation 200 is promoted by the particular configuration provided for the
second portion 22, 42 of the arms 11, 12, 13 of apparatus 1. In fact, the connection
of the two centerings 2, 2' may advantageously be completed by controlling the actuators
74, 85 provided to vary the extension of the second portion 22, 42 of each arm 11,
12, 13.
[0052] With reference to figures 1 and 7, according to a preferred embodiment, for each
of the two side arms 12 and 13, the second portion 42 comprises push means configured
to push the support foot 2C associated with the end of the corresponding lateral arch
2B. Such push means preferably comprise an actuator 90 oriented towards the ground,
which intervenes on a portion 2D of the support foot 2C to cause the lowering thereof
up to contact with the ground. Namely, actuator 90 is activated at the completion
of the opening of the centering (condition in Figure 10). Once the descent of the
support foot 2C is completed, the support foot 2C is locked to or automatically locks
the corresponding lateral arch 2B in the position reached. Then actuator 90 is deactivated.
It is worth noting that the use of push means of the side wall associated with the
side arms 12, 13 of apparatus 1 substantially makes the adjustment of the position
of the side walls automatic and therefore very fast.
[0053] The apparatus according to the invention allows the preset tasks and objects to be
completely achieved. In particular, the apparatus allows a fast and effective positioning
of a consolidating centering without the need to use other movement machines. Compared
to traditional solutions, the apparatus according to the invention allows the number
of operators to be reduced and ensures better safety conditions.
1. An apparatus (1) for positioning a centering (2) for supporting and consolidating
an excavation (200) defined by a central element (2A) and by two side elements (2B)
which are opposite with respect to said central element (2A), said apparatus (1) comprising:
- movable means (5) provided with movement means (77);
- a supporting frame (6) installed on said movable means (5);
- at least a first lifting arm (11) mounted on said frame (6) and rotating about at
least one main rotation axis (101) which defines a movement plane (501) for said first
arm (11) which is orthogonal to the main axis (101) itself, said first arm (11) comprising
first gripping means (32) configured to grip said central element (2A) of said centering
(2);
- first actuating means (71, 72, 73, 74) of said first arm (11) configured to move
said first arm (11) on said movement plane (501);
wherein said apparatus (1) comprises a control and command unit (50) operatively connected
to first sensor means (51) configured to provide a signal characteristic of the real
topographic position of said central element (2A) of said centering (2), said unit
(50) being connected to said actuating means (71,72,73,74) of said first arm (11)
and controlling the same according to the result of the comparison between said real
topographic position occupied by said central element (2A) of said centering and a
reference topographic position assigned to said central element (2A) itself in the
design phase.
2. An apparatus (1) according to claim 1, wherein said first sensor means (51) comprise
a position sensor operatively installed on the first arm (11) in a position close
to said gripping means (32) and/or a plurality of sensors operatively associated with
said first actuating means (71,72,73,74,75) of said first arm (11).
3. An apparatus (1) according to claim 1 or 2, wherein said first sensor means (51) can
be installed directly on the central arch (2A) of said centering (2).
4. An apparatus (1) according to any one of claims from 1 to 3, wherein said apparatus
(1) comprises a second arm (12) and a third arm (13) mounted on said frame (6) on
opposite sides with respect to said movement plane (501) of said first arm (11), said
second arm (12) and said third arm (13) each comprising further gripping means (32A)
configured to grip one corresponding element of said side elements (2B) of said centering
(2), said apparatus (1) comprising second actuating means (81, 82, 83, 84, 85) for
the movement of said second arm (12) and of said third arm (13), and wherein said
unit (50) is operatively connected to second sensor means (51 A) configured to provide
a signal characteristic of the real position of the corresponding side element (2B)
of said centering (2), said unit (50) being operatively connected to said second actuating
means (81, 82, 83, 84, 85) to control the same according to the comparison between
said real topographic position occupied by said side element (2B) and a reference
topographic position assigned to the side element (2B) itself in the design phase.
5. An apparatus (1) according to claim 4, wherein said second sensor means (51 A) comprise,
for said second arm (12) and/or for said third arm (13), a sensor installed in a position
close to said further gripping means (32A) and/or a plurality of sensors operatively
associated with said second actuating means (81, 82, 83, 84, 85).
6. An apparatus (1) according to claim 4 or 5, wherein said second sensor means (51 A)
can be installed on a corresponding lateral arch (2B) of said centering (2).
7. An apparatus (1) according to any one of claims from 1 to 6, wherein said apparatus
(1) comprises second sensor means (52) configured to provide a signal characteristic
of the real position and/or of the orientation of the movement plane (501) of said
first arm (11), said second sensor means (52) being operatively connected to said
unit (50) which controls said movement means (77) according to the deviation, in terms
of position and/or orientation, between said movement plane (501) and a plane of symmetry
(300) of said excavation (200).
8. An apparatus (1) according to any one of claims from 1 to 7, wherein said unit (50)
comprises:
- an acquisition module (50A) configured to acquire a signal transmitted by said sensor
means (51);
- a processing module (50B) connected to said acquisition module (50A);
- a memory module (50C) connected to said processing module (50C);
- a control module (50D) connected to said actuating means (71, 72, 73, 74) and/or
to said movement means (77) of said movable means (5),
wherein there are stored, in said memory module (50C), the topographic position of
said centering (2) and/or the topographic positions of said elements (2A, 2B) of said
centering (2) established in the design phase.
9. An apparatus (1) according to claim 8 when depending on 7, wherein said processing
module (50B) is configured to control said first actuating means (71, 72, 73, 74)
only when said deviation between said movement plane (501) and said plane of symmetry
(300) is null or falls within a predefined tolerance field.
10. An apparatus (1) according to any one of claims 4 to 9, wherein said second arm (12)
and said third arm (13) rotate at least about a corresponding first rotation axis
(103, 103') substantially parallel to said movement plane (201) of said first arm
(11) and/or with respect to a second rotation axis (104) substantially orthogonal
to said corresponding first rotation axis (103, 103').
11. An apparatus (1) according to any one of claims from 1 to 10, wherein said first arm
(11) comprises a first arm portion (21) hinged to said frame (6) to rotate about said
main axis (101) and a second arm portion (22) hinged to said first portion (21) to
rotate about a secondary rotation axis (102) substantially parallel to said main axis
(101), said first actuating means comprising at least a first actuator member (71)
to rotate said first portion (21) with respect to said frame (6) and at least a second
actuator member (72) to rotate said second portion (22) with respect to said first
portion (21).
12. An apparatus (1) according to claim 11, wherein the extension of said first portion
(21) and/or the extension of said second portion (22) is variable along a reference
direction (201, 202), said first actuating means comprising a third actuator (73)
configured to vary the extension of said first portion (21) along a first reference
direction (201) and/or a fourth actuator (74) configured to vary the extension of
said second portion (22) along a second reference direction (202).
13. An apparatus (1) according to any one of claims from 10 to 12, wherein said second
arm (12) and/or said third arm (13) each comprise a first arm portion (41) and a second
portion (42), said first portion (41) being hinged on a movable part (6') of said
frame (6) so as to rotate about said second rotation axis (104), said movable part
(6') being connected to a fixed part (6") of said frame by means of a connection which
defines said first axis (103), said first portion (41) being hinged to said first
portion (41) to rotate about a third rotation axis (105) substantially orthogonal
to said second axis (104), said second actuating means comprising at least a first
actuator member (81) to rotate said movable portion (6') of said frame with respect
to said fixed portion (6"), at least a second actuator member (82) to rotate said
portion (41) with respect to said movable portion (6') of said frame and a third actuator
member (83) to rotate said second portion (42) with respect to said first portion
(41).
14. An apparatus (1) according to claim 13, wherein said extension of said first portion
(41) and/or of said second arm portion (42) is variable along a reference direction
(401, 402), said second actuating means comprising a fourth actuator (84) configured
to vary the extension of said first portion (41) along a first reference direction
(401) and/or a fifth actuator (85) configured to vary the extension of said second
portion (42) along a second reference direction (402).
15. An apparatus (1) according to any one of claims from 4 to 14, wherein said second
arm (12) and/or said third arm (13) comprise push means configured to push a support
foot (2C) of said lateral arch (2B) of said centering (2).