[0001] The present invention concerns the field of laundry washing techniques. In particular,
the present invention refers to a laundry washing machine wherein a water softening
process is performed.
BACKGROUND ART
[0002] Nowadays the use of laundry treating machines, both "simple" laundry washing machines
(i.e. laundry washing machines which can only wash and rinse laundry) and washing-drying
machines (i.e. laundry washing machines which can also dry laundry), is widespread.
[0003] In this respect, in the present description, where not stated differently, the term
"laundry treatment machine" can be referred indiscriminately to a laundry washing
machine, or to a laundry washing and drying machines, or to a laundry drying machine.
[0004] As is known, laundry treating machines generally comprise a detergent dispenser which
is located inside a boxlike casing, immediately above a washing tub, and is structured
for selectively feeding into the washing tub, according to the washing cycle manually-selected
by the user, a given amount of detergent, softener and/or other washing agent suitably
mixed with fresh water arriving from a water mains.
[0005] This type of home laundry washing machine further comprise a fresh-water supply circuit
which is structured for selectively drawing fresh water from the water mains and channelling
said fresh water to the detergent dispenser or directly to the washing tub; and an
appliance control panel which is generally located on the front wall of the casing,
above the laundry loading/unloading opening, and is structured for allowing the user
to manually select the desired washing-program/cycle.
[0006] In addition to the above, some type of laundry washing machines have an internal
water softening device which is located along the fresh-water supply circuit, and
is structured to reduce, on command, the hardness degree of the fresh water channelled
towards the detergent dispenser and the washing tub. The use of softened water during
the washing cycle, in fact, significantly improves cleaning performances.
[0007] The water softening device comprises a ion exchanger which is internally provided
with a given amount of ion-exchange resins which are capable of retaining the calcium
and magnesium ions (Ca++ and Mg++) dissolved in the water flowing through the same
water softening device, so as to reduce the hardness degree of the fresh water directed
towards the detergent dispenser and the washing tub.
[0008] Since the water softening capabilities of the ion-exchange resins are used to quickly
drop away after a number of washing program/cycles, the water softening device generally
comprises a resin regeneration device, which is designed to perform regeneration cycles
to regenerate the ion-exchange resins. More specifically, the regeneration unit generally
comprises an internal reservoir of salt (NaCl) to be used for selectively producing
some brine (i.e. salt water) which, during a regeneration cycle, is channeled into
the ion exchanger to regenerate the ion-exchange resins located therein. Salt water,
in fact, is able to remove from the ion-exchange resins during the regeneration cycle
the calcium and magnesium ions previously combined/fixed to said resins.
[0009] During the regeneration cycles the salt becomes consumed leading to a reduction and
finally to a complete consumption of the salt. Hence, the user must refill the internal
reservoir of salt from time to time. The consumption of the salt depends on the frequency
of the regeneration cycle, and, accordingly, the filling must be effected the more
often the more the regeneration cycles are activated; i.e. the more often the ion
exchange resin must be regenerated.
[0010] However there is the need to hold the regeneration cycles at a minimum while guaranteeing
the effectiveness of the softening during the overall washing process.
[0011] To this end some washing machines are provided with electrical sensors for determining
the effectiveness of the softening process and/or of the state of the ion exchange
resin.
[0012] In this regard,
DE 19 841 568 discloses a laundry washing machine comprising an electrical conductivity sensor
which measures the electrical conductivity of water both before and after water is
passed through the ion exchanger. The electrical conductivity sensor cooperates with
an electronic system, which compares the difference with previous values of conductivity
from earlier treatment cycles detected by the sensor and performs the regeneration
based on results of comparison.
[0013] Moreover,
EP 1 252 855 discloses a laundry washing machine comprising a conductivity sensor that measures
the conductivity of the ion exchanger and determine when to perform the regeneration
cycle based on the measured value.
[0014] Although efficient, the use of conductivity sensors in the laundry washing machine
increases the manufacturing costs of the latter.
[0015] The aim of the present invention is to provide a simple and cheap sensor-less system,
which is able to correctly perform the regeneration cycles while guaranteeing the
effectiveness of the softening.
[0016] It is thus the object of the present invention to provide a solution which allows
achieving the objective indicated above.
DISCLOSURE OF INVENTION
[0017] According to the present invention, it is provided a laundry treating machine comprising:
an outer casing, a washing tub, which is arranged inside the casing, a rotatable drum,
which is arranged in axially rotating manner inside the washing tub and is designed
to receive laundry to be washed, a softening device provided with ion exchanger device
designed to receive fresh water from a water mains and reduce the hardness degree
of the fresh water in order to supply softened water to said washing tub, and a regeneration
device designed to perform a regeneration cycle to regenerate said ion exchanger device,
a control panel configured to allow the user to select a washing program comprising
a number of washing phases, an electronic control device configured to control said
regeneration device in order to perform said regeneration cycle, said laundry treating
machine being characterized by the fact that: said control panel is further configured
to allow an operator to: input first data which are indicative of the hardness of
said fresh water and/or input second data which are associated to a softener configuration
indicative of supplying softened water or, alternately, fresh water to the washing
tub during one or more washing phases, said electronic control device being further
configured to: change the amount of the softened water to be used during a washing
program based on said first and/or second data, determine the amount of softened water
which has been produced by said ion exchanger device, control said regeneration device
in order to activate said regeneration cycle based on the determined amount of softened
water.
[0018] Preferably, said first and/or second data cause said electronic control device to
change the instant of activation of said regeneration cycle.
[0019] Preferably, said electronic control device is further configured to: memorize a hardness
value of the fresh water associated with an instant of activation of said regeneration
cycle; delay said instant of activation of said regeneration cycle, when the hardness
of the fresh water selected by the user is lower than the memorized hardness value.
[0020] Preferably, said electronic control device is further configured to: memorize an
hardness value of the fresh water associated with an instant of activation of said
regeneration cycle; anticipate the instant of activation of said regeneration cycle,
when the hardness of the fresh water selected by the user is higher than the memorized
hardness value.
[0021] Preferably, said electronic control device is further configured to: memorize a quantity
threshold which is indicative of the maximum quantity of softened water which the
ion exchanger device is able to produce before being unable to soft fresh water having
said prefixed hardness; change said prefixed threshold based on said first data; determine
the amount of softened water produced by said ion exchanger device during the performing
of one or more washing program/s; compare said determined amount of softened water
with said changed quantity threshold; determine the instant of activation of said
regeneration cycle based on said comparison.
[0022] Preferably, said electronic control device is further configured to change the softener
configuration based on said second data, and change the regeneration frequency of
the regeneration cycle and/or a prefixed instant of activation of the regeneration
cycle based on said changed softener configuration.
[0023] Preferably, said electronic control device is further configured to increase the
regeneration frequency of the regeneration cycle and/or anticipate said instant of
activation of the regeneration cycle based on an increase of washing phases using
the softened water.
[0024] Preferably, said electronic control device is further configured to decrease the
regeneration frequency and/or delay the instant of activation of the regeneration
cycle according to a decrease of the washing phases using the softened water.
[0025] Preferably, said electronic control device is further configured to: compare a prefixed
regeneration interval of the regeneration cycle with the remaining time of the washing
program, which the laundry treating machine is performing; and activate the regeneration
cycle during the current washing program or postpone the instant of activation of
said regeneration cycle in a next washing program, based on the result of said comparison.
[0026] Preferably, said control panel comprises at least two switch devices for allowing
the user to input said first data and/or second data; said electronic control device
being configured to: enter in a water softener setup mode condition when the user
switches at the same time said two switch devices; set-up the hardness level of the
fresh water, on the basis of the command performed by the user by a first switch device;
set up the kind of water, among fresh water or softened water, to be supplied to the
washing tub during the washing phases of the washing program on the basis of the command
performed by the user by a second switch device.
[0027] Preferably, one of said switch devices is configured to cause said electronic control
device to set-up a condition in which said ion exchange device are disabled during
the washing program.
[0028] Preferably, the laundry treating machine comprises a third switch device configured
to cause said electronic control device to start performing said washing program.
[0029] The present invention further relates to a method for controlling a laundry treating
machine comprising an outer casing, a washing tub, which is arranged inside the casing,
a rotatable drum, which is arranged in axially rotating manner inside the washing
tub and is designed to receive laundry to be washed, a softening device provided with
ion exchanger device designed to receive fresh water from a water mains and reduce
the hardness degree of the fresh water in order to supply softened water to said washing
tub, and a regeneration device designed to perform a regeneration cycle to regenerate
said ion exchanger device, a control panel configured to allow the user to select
a washing program comprising a number of washing phases, said method controls said
regeneration device in order to perform said regeneration cycle and being characterized
by: inputting by said control panel first data which are indicative of the hardness
of said fresh water and/or input second data which are associated to a softener configuration
indicative of supplying softened water or, alternately, fresh water to the washing
tub during one or more washing phases, changing the amount of the softened water to
be used during a washing program based on said first and/or second data, determining
the amount of softened water which has been produced by said ion exchanger device,
and controlling said regeneration device in order to activate said regeneration cycle
based on the determined amount of softened water.
[0030] Preferably said first data and/or said second data cause the instant of activation
of said regeneration cycle to be changed.
[0031] Preferably, the method further comprises the steps of: memorizing an hardness value
of the fresh water associated with an instant of activation of said regeneration cycle;
delaying said instant of activation of said regeneration cycle, when the hardness
of the fresh water selected by the user is lower than the memorized hardness value;
anticipating said instant of activation of said regeneration cycle, when the hardness
of the fresh water selected by the user is higher than the memorized hardness value.
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Further characteristics and advantages of the present invention will be highlighted
in greater detail in the following detailed description of some of its preferred embodiments,
provided with reference to the enclosed drawings. In the drawings, corresponding characteristics
and/or components are identified by the same reference numbers.
[0033] In particular:
- Figure 1 shows a perspective view of a laundry treating machine made according to
the present invention;
- Figure 2 is a schematic view of the control panel, the water softening device, the
electronic control device and some other components/parts of the laundry treating
machine illustrated in Figure 1;
- Figures from 3 to 10 schematically illustrates some selections which an user may perform
by the control panel of the laundry treating machine to set-up the first and the second
data.
DETAILED DESCRIPTION OF THE INVENTION
[0034] The present invention has proved to be particularly advantageous because allowing
to hold the regeneration cycles at a minimum so as to cause a low salt consumption,
while guaranteeing the effectiveness of the softening and overall washing process,
without using in the machine, additional expensive sensors for measuring the hardness
of the water.
[0035] With reference to Figures 1 and 2, number 1 indicates as a whole a laundry treating
machine comprising a preferably, though not necessarily, parallelepiped-shaped outer
box casing 2 resting on the floor; a laundry treating group which is placed within
said casing 2 and comprises preferably in turn a substantially bell-shaped laundry
washing tub 3 suspended in floating manner inside casing 2 via a suspension system
comprising a number of coil springs (not illustrated) preferably, though not necessarily,
combined with one or more vibration dampers (not illustrated) and a substantially
bell-shaped laundry washing drum 4 for housing the laundry to be washed and/or dried,
and which is fixed in axially rotating manner inside washing tub 3 for rotating about
a longitudinal axis. As can be appreciated, the present invention can be conveniently
applied to any kind of laundry treatment machines, like for example laundry washing
machine (washing machine) and washing and drying machines (called also washer-driers)
or laundry drying machines (called also drier), wherein one or more steps of introducing
water and/or steam and/or hot/cool air inside a laundry tub is required.
[0036] In the example illustrated in Figure 1, the laundry treating machine 1 is a front
loading laundry washing machine. The present invention has proved to be particularly
successful when applied to front loading laundry treating machines. It should in any
case be understood that the present invention is not limited to this type of application.
On the contrary, the present invention can be usefully applied to different types
of laundry treating machines, for example top loading laundry washing machines or
top loading laundry washing and drying machines.
[0037] According to the exemplary embodiment, the laundry washing tub 3 is suspended in
floating manner inside the casing 2, with the front opening of the laundry washing
tub 3 directly faced to a laundry loading and unloading opening formed in the front
face of casing 2. Rotating drum 4, in turn, is housed into laundry washing tub 3 so
as that its longitudinal axis is preferably oriented substantially horizontally, and
coincides with the longitudinal axis of laundry washing tub 3. It is understood that
in alternative embodiment not shown, rotation axis may be vertical or inclined.
[0038] In a exemplary embodiment, the front opening of washing tub 3 may be connected to
opening on the front face of casing 2 via a cylindrical elastic-deformable bellows,
and washing machine 1 is also provided with a door 5 which is preferably hinged to
the front face of casing 2 to rotate to and from a rest position (illustrated in Figure
1) in which door 5 closes opening of casing 2 to seal washing tub 3.
[0039] As illustrated in the schematic embodiment of Figure 2, the laundry treating machine
1 is further provided with a detergent dispenser apparatus 7 for dispensing detergent
to the washing tub 3 to be used in washing the laundry according to a selected washing
program, a main fresh-water supply circuit 8 which is connectable directly to a water
mains 9, and is structured for channelling a flow of fresh water from the water mains
9 to the washing tub 3. Preferably, the main fresh-water supply circuit 8 may be structured
for selectively channelling, according to the washing cycle manually-selected by the
user, a flow of fresh water from the water mains 9 to the detergent dispensing apparatus
7 and/or directly to the washing tub 3.
[0040] According to a preferred embodiment , the detergent dispensing apparatus 7 may comprise
a dispenser which may be a single use dispenser, a bulk dispenser or a combination
of a single and bulk dispenser. Regardless of the type of dispenser used, the dispenser
may be configured to dispense detergent directly to the laundry washing tub 3 or mixed
with water from the detergent dispensing apparatus 7 through a dispensing outlet conduit
(not illustrated).
[0041] With reference to Figure 2, the laundry treating machine 1 is further provided with
a internal water softening device 10 which is located inside the boxlike casing 2,
along the fresh-water supply circuit 8 and is structured for reducing, on command,
during a washing program/cycle, the hardness degree of the fresh/tap water that fresh-water
supply circuit 8 channels towards detergent dispenser apparatus 7 or washing tub 3.
[0042] According to the present invention , the water softening device 10 may comprise a
ion exchanger device 11 structured for reducing the hardness degree of the fresh/tap
water in order to provide softened water to the washing tub 3 and/or the detergent
dispenser apparatus 8, and a regeneration device 12 designed to perform a regeneration
cycle of the ion exchanger device 11.
[0043] According to a preferred embodiment, the ion exchanger device 11 of the water softening
device 10 may preferably comprise a closed container which has a water inlet and a
water outlet fluidically connected to the fresh-water supply circuit 8 and/or the
detergent dispenser apparatus 7 so as to be crossed by the fresh/tap water directed
towards the washing tub 3, and comprises a given amount of ion-exchange resins capable
of retaining the calcium and magnesium ions (Ca++ and Mg++) dissolved in the water
flowing through the same container, so as to reduce the hardness degree of the tap
water directed towards the washing tub 3. It should in any case be understood that
the present invention is not limited to the above disclosed ion exchanger device 11,
but could envisage of using other kind of known ion exchanger designed to perform
a reduction of the hardness of the water for providing softened water.
[0044] With regards to the regeneration device 12, it may comprise an amount of consumable
salt (NaCl) (or other regeneration agent) and is configured to perform a regeneration
cycle of the ion-exchange resins contained in the ion exchanger device 11. During
a regeneration cycle, the water pass through the regeneration device mixing with the
consumable salt, and the resulting salt water is supplied, on command, to the ion
exchanger device 11 in order to remove from the ion-exchange resins the calcium and
magnesium ions previously combined/fixed to said resins.
[0045] As illustrated in the schematic embodiment of Figures 1 and 2, the laundry treating
machine 1 further comprise an user control panel 13, which may be preferably, although
not necessarily, arranged in the front wall of the casing 2 and is structured/configured
to allow the user to input information being indicative of a washing program to be
performed. The user control panel 13 may preferably comprise at least a display 14
which illustrates washing information (as hereinafter disclosed).
[0046] The laundry treating machine 1 further comprise an electronic control device 15,
i.e. an electronic control circuit, which is electrically connected to the control
panel 13 and to the display 14, and is configured to: receive the information inputted
by the user by the user control panel 13, provide washing information to the user
via the display 14, and controls operation performed by the laundry treating machine
1 according to the washing program selected by the user.
[0047] According to the present invention, the electronic control device 15 is further configured
to control the amount of the softened water supplied by the softening device 10 to
the washing tub 3 during the washing program. According to an exemplary embodiment,
the electronic control device 15 may regulate the amount of fresh water supplied to
the water inlet of the closed container of ion exchanger device 11 in order to provide
in the water outlet a determined amount of softened water. It is understood that the
amount of the softened water supplied by the softening device 10 to the washing tub
3 may depend on the washing program selected by the user and/or preferably on the
weight/amount of the clothing loaded in the drum 4.
[0048] According to an exemplary embodiment, the electronic control device 15 may be configured
to memorize a prefixed amount/quantity of softened water associated with a washing
program and change the prefixed amount/quantity on the basis of the weight/amount
of the clothing loaded in the drum 4. In this regard, the electronic control device
15 may be provided with electronic apparatuses and/or sensors (not illustrated) configured
to determine the weight/amount of the clothing loaded in the drum 4.
[0049] According to an exemplary embodiment, the electronic control device 15 may be further
configured to determine the actual amount of softened water supplied to the tub 3/drum
4 by the internal water softening device 10. According to an exemplary embodiment
the electronic control device 15 may be provided with electronic apparatuses (not
illustrated) which senses/measures the amount of water crossing the water outlet of
the ion exchanger device 11 and determine the overall actual amount of softened water
supplied to the tub 3/drum 4 based on sensed/measured values.
[0050] The electronic control device 15 may be further configured to control the regeneration
device 12 in order to perform a regeneration cycle. According to an exemplary embodiment,
the electronic control device 15 may activate the regeneration device 12 in order
to supply, at a certain activation instant, a prefixed amount of salt water to the
ion exchanger device 11 in order to remove from the ion-exchange resins the calcium
and magnesium ions previously combined/fixed to said resins.
[0051] The electronic control device 15 is further configured to control the regeneration
device 12 in order to finish the regeneration cycle after a prefixed regeneration
interval. According to an exemplary embodiment, the electronic control device 15 may
memorize a quantity threshold which is indicative of the maximum quantity of softened
water which the ion exchanger device 11 may produce before being unable to soft fresh
water having a prefixed hardness. More specifically, the quantity threshold may correspond
to the amount/quantity of the softened water that the ion exchanger device 11 has
provided until the resins are exhausted, i.e. resins are unable to absorb the calcium
and magnesium ions.
[0052] The electronic control device 15 may be further configured to compare the actual
amount of softened water provided by the ion exchanger device 11 with the quantity
threshold and determine the instant of activation of the regeneration cycle based
on said comparison. For example, electronic control device 15 may set the instant
of activation of the regeneration cycle when the actual amount of softened water provided
by the ion exchanger device 11 reaches the quantity threshold.
[0053] According to an exemplary embodiment, the electronic control device 15 may determine
the the remaining time of the washing program and check whether the regeneration cycle
may be performed during the current washing program or it may be performed in a next
washing program. For example the electronic control device 15 may compare the remaining
washing time with the regeneration interval, and if the remaining time is lower than
the regeneration interval, it programs the instant of activation in a predetermined
washing phase of the next washing program. On the contrary, if the remaining time
is higher than the regeneration interval, the electronic control device 15 may set
up the instant of activation in a predetermined washing phase of the current washing
program.
[0054] According to the present invention, the control panel 13 is further configured to
allow an operator to input first data which are indicative of the hardness of the
fresh water and/or input second data which are indicative of supplying softened water
or, alternately, fresh water to the washing tub 3 during one or more washing phases
of a selected washing program.
[0055] The electronic control device 15 is further configured to: change/vary the amount
of the softened water to be used during the selected washing program based on the
first and/or the second data, determine the amount of softened water which the ion
exchanger device 11 has supplied (produced) to the tub 3/drum 4, and control the regeneration
device 12 in order to activate the regeneration cycle, or set the instant of activation
of the regeneration cycle, based on the determined amount of softened water.
[0056] According to an exemplary embodiment of the present invention, the electronic control
device 15 may contain, for example in a memory device (not illustrated), data indicative
of a prefixed hardness level of the fresh water supplied by the water mains 9 to the
fresh-water supply circuit 8 and a quantity threshold. Preferably, the quantity threshold
may be approximately the maximum quantity of softened water which the ion exchanger
device 11 produces before being unable to soft fresh water when the fresh water has
said memorized hardness level.
[0057] The electronic control device 15 may further contain data relating to the softener
configuration of the washing program. The softener configuration indicates the kind
of water, i.e. fresh water or softened water which should be supplied to the washing
tube 3 during the washing phases of the washing program.
[0058] It should be understood that in the present description with "washing program", it
will be understood a laundry washing cycle comprising one or more a "washing phases",
while with "washing phases" will be understood the laundry wash phases and the laundry
rinse phases or alternatively or additionally a soaking phase, a steam phase, etc.
A laundry wash phase may comprises, for example: a wetting phase (step of loading
water and detergent into the washing tub), a maintenance phase (step of tumbling the
laundry for detergent action) and preferably, although not necessarily, a spin phase
(step of spinning the drum). Rinse phase following a laundry wash phase, may comprise
a water loading phase (loading water into the washing tub), and eventual addition
of a rinsing agent (through the water flow on a compartment collecting said agent),
a rinse maintenance phase (eventually tumbling the laundry), a drain phase, and preferably
a spin phase. Thus the present invention is not limited to the selection/set-up of
softened water only during the laundry wash phase and laundry rinse phase, but it
can be extended or alternatively performed during other phases of the washing program,
such as a soaking phase, a steam phase, etc.
[0059] According to a preferred embodiment, the electronic control device 15 may be configured
to compare the hardness level, selected by the user via the control panel 13, with
the memorized hardness level and changes the quantity threshold based on the results
of comparison. It is understood that according to an exemplary embodiment, the electronic
control device 15 is configured to conveniently change the instant of activation of
the regeneration cycle based on at least the first data provided by user. In detail,
the instant of activation of the regeneration cycle is determined by the electronic
control device 15 on the basis of comparison between the quantity threshold and the
actual amount of softened water, which in turn is changed according to the first data,
i.e. the hardness value inputted by the user; indeed when the user changes the hardness
value, the electronic control device 15 varies the quantity threshold, and accordingly
causes the instant of activation of the regeneration cycle to be changed.
[0060] For example, the electronic control device 15 may increase the quantity threshold
if the water hardness level selected by the user is lower than the memorized hardness
level. In this case, the electronic control device 15 will delay the instant of activation
of the regeneration cycle based on the reduction of the hardness value inputted by
user.
[0061] Vice versa, the electronic control device 15 may decrease the quantity threshold
if the water hardness level selected by the user is higher than memorized hardness
level. In this case, the electronic control device 15 will anticipate the instant
of activation of the regeneration cycle in response to the increase of the hardness
value inputted by user.
[0062] According to an exemplary embodiment illustrated in Figures 3, 4 and 5, the predetermined
water hardness levels selectable by the user via the control panel 13 may be: soft
level, medium level, hard level; it should be understood that according to alternative
embodiments, a different number of predetermined water hardness levels can be selectable,
i.e. 2 or more than 3 levels.
[0063] The predetermined water hardness levels selectable by the user may be illustrated
by the display 14 by means of respective graphic icons or any other graphics. In the
exemplary embodiment illustrated in Figures 3, 4 and 5 the hardness levels selectable
by the user are illustrated by a number of respective horizontal parallel lines superimposed
on to the other wherein each lines is associated with a corresponding water hardness
level.
[0064] It should be understood that the "soft level" may be associated with a hardness degree
lower than about 15 FH (150 ppm CaCO3), the "medium level" may be associated with
a hardness degree comprised between about 15 and about 25 FH, whereas the "hard level"
may be associated with a hardness degree higher than 25 FH. It is pointed out that
"FH" is the unit of measurement of water hardness degree corresponding to French degree,
wherein 1 fH = 10 ppm CaCO3 (Calcium Carbonate).
[0065] Preferably, although not necessarily, the electronic control device 15 may be configured
to memorize by default the medium level. For example, the medium level may be set
during the installation of the machine 1 and/or during its manufacturing. According
to this embodiment, the user may change by the control panel 13 the prefixed medium
level with the soft level or alternately the hard level.
[0066] If the user selects the soft level, the electronic control device 15 may increase
the memorized quantity threshold associated with the medium level. The increase of
the memorized quantity threshold causes the instant of activation of the regeneration
cycle to be delayed. Vice versa, if the user selects the hard level, the electronic
control device 15 may reduce the memorized quantity threshold. The reduction of the
memorized quantity threshold causes the instant of activation of the regeneration
cycle to be anticipated.
[0067] With regard to the second input data, they are indicative of the washing phases using
softened water, hereinafter called "softener configuration". According to the present
invention, the user may selectively set the washing phase/s which uses/use the softened
water. Preferably, the user may set-up the use of softened water during one or more
washing phases in order to define the softener configuration and the electronic control
device 15 may be configured to: memorize the softener configuration selected by the
user and preferably, applies, by default, the memorized softener configuration to
the washing programs selected by the user. The electronic control device 15 may be
further configured to allow the user to change the memorized softener configuration
by selecting or deselecting the use of softened water during any washing phase. The
user may select the washing program, the electronic control device 15 may applies
the memorized softener configuration to the selected washing program, and the user
may change the softener configuration applied to the program, before starting the
washing program.
[0068] For example, the memorized softener configuration may comprise the use of soft water
during the washing phase and during the rinse phase, the user may deselect the use
of soft water during the washing phase, and the electronic control device 15 performs
the washing program based on the user selection.
[0069] Therefore the electronic control device 15 changes the memorized softener configuration
based on the second data selected by the user. However, the change of the softener
configuration of the washing program causes a modification of the instant of activation
of the regeneration device 12 as well as the regeneration frequency of the regeneration
cycle. It is pointed out that the amount of softened water used during a washing program
depends on the number of washing phase using the softened water. It follows that the
actual amount of softened water provided by the water softening device 10 depends
on the softener configuration, i.e. the second data.
[0070] Therefore, in use, the electronic control device 15 increases the regeneration frequency
and anticipate the instant of activation of the regeneration cycle based on an increase
of the number of washing phases using the softened water.
[0071] Vice versa, the electronic control device 15 decreases the regeneration frequency
and delay the instant of activation of the regeneration cycle according to a decrease
of the number of washing phases using the softened water.
[0072] According to an exemplary embodiment, the basic softener configuration of the washing
program memorized in the electronic control device 15 may comprise the use of softener
water during the laundry wash phase and the use of fresh water during the rinse phase.
If, in addition of the use of softened water during the wash phase, the user sets
up the use of the softened water also in the rinse phase, the overall amount of softened
water supplied during the washing program increases, i.e. it is redoubled. It follows
that if the basic softener configuration is changed as above supposed, the quantity
of the softened water reaches in advance the quantity threshold, compared to the case
of the basic softener configuration, consequently, the instant of activation of the
regeneration cycle is anticipated too. Vice versa, if the user deselects the use of
the softened water in the wash phase, the overall amount of softened water supplied
during the washing program is hardly reduced (i.e. zero) and consequently the instant
of activation of the regeneration cycle is hardly delayed causing a conveniently reduction
of regeneration frequency.
[0073] It is pointed out that the first data indicative of the water hardness level as well
as the second data indicative of the washing phases using the softened water, cause
the electronic control device 15 to change the instant of activation of the regeneration
cycle and change of the regeneration frequency. Indeed, as above disclosed, the actual
amount of softened water produced by the water softening device 10 changes according
to the hardness value of the water and the use of the softening water during the washing
phases.
[0074] Figures 2, 3, 4 and 5, illustrate a convenient example of the operation performed
by the control panel 13, wherein the control panel 13 may comprise three switches
devices, preferably three buttons K1, K2 and K3 and the water hardness levels selectable
by the user are soft, medium and hard. It is understood that equivalent devices can
be used instead of the buttons; for example, common "touch switches" can be provided.
[0075] Moreover, soft, medium and hard levels may be illustrated by the display 14 by using
three horizontal segments. For example, the electronic control device 15 may be configured
to enter in a "set-up mode" of the softener configuration, when detects that user
maintains two buttons K1 and K2 pressed at the same time (Figure 3) preferably for
a determined interval (i.e. 2 seconds).
[0076] In the set up mode, electronic control device 15 may be configured to command the
display 14 in order to illustrate an water hardness level (i.e. hard level and three
segments in Figure 3). For example, once entered in water softener setup mode by pressing
together buttons K1 and K2 for a predetermined interval, the display 14 will switch
off all LEDs/icons/digits except the ones used to show two icons associated with water
softener parameters.
[0077] It is possible to press button K1 to change water hardness level in the range "hard"
(showed in Figure 3 ), "medium" (Figure 4), "soft" (Figure 5). In the examples illustrated
in the Figures 3-5, the abbreviation "CO" stays for water conductivity.
[0078] Regarding to the second data, the user may change, by the control panel 13, the softener
configuration of the washing program, i.e. the kind of water, i.e. fresh water in
softened water or vice versa, to be used during the washing phases of the washing
program.
[0079] According to the present invention, washing programs may have basic configurations
wherein the softened water is used in a prefixed phase of the programs. For example
the basic configurations of the washing programs may comprise the use of softened
water during the wash phase and the use of fresh water during the rinse phase. As
illustrated in Figure 6, the electronic control device 15 may be configured to illustrate
to the user by the display 14, the basic configuration associated with a selected
washing program. In the example of Figure 6, the basic configuration of the selected
washing program is set-up so that the softened water is used only during the washing
phase. In this regards, the display 14 illustrates a icons 14a which indicates that
the softened water will be used during the washing phase.
[0080] By means of the control panel 13, the user may change the basic softener configuration
and select, for example the use of softened water during the rinse phase (Figure 7),
or the use of the softened water during the washing phase and the rinse phase (Figure
8), or he may deselect the use of softened water (Figure 9).
[0081] Since the quantity of the water to be softened during the washing program depends
on the second data selected by the user, and because according to an embodiment of
the present invention the electronic control device 15 activates the regeneration
cycle on the basis of comparison between the amount of softened water supplied to
the washing tub 3 during the washing programs, and a prefixed threshold, it follows
that the instant of activation of the regeneration device and the regeneration frequency
depend on the second data selected by the user too.
[0082] Indeed the selection of the second data impacts the quantity of water to be softened
allowing the consumer to use it, in the whole washing program, part of it, or even
switch it off (Figure 9). It follows that salt consumed by the regeneration device
12 may be high, low, or even no consumption at all if the user deselected the use
of softened water in the washing program. When the user set-up the use of softener
water during the rinse phase, the display 14 may illustrates a icons 14b.
[0083] Figures 6, 7, 8 and 9 illustrates a preferred embodiment of the present invention
in which the buttons K1 and K2 of the control panel 13 are configured to allow the
user to select the use of the softened water during the several phase of the washing
program. For example the electronic control device 15 may be configured in order that
in the setup mode, the user may select the use of the softened water in the washing/rinse
phases by pushing the button K2. For example if the user press the button K2 once,
the electronic control device 15 sets-up the use of the softened water during the
wash phase changes the memorized basic configuration based on the selection and shows
by the display 14 the first icon 14a associated with the wash phase (Figure 6). If
the user press the button K2 twice, the electronic control device 15 sets-up the use
of the softened water during the rinse phase, changes the memorized basic configuration
based on the selection and shows by the display 14 the second icon 14b associated
with the wash phase (Figure 7). Preferably, if the user press the button K2 three
times, the electronic control device 15 sets-up the use of the softened water during
both the washing and rinse phase, changes the memorized basic configuration based
on the selection and shows by the display 14 the first 14a and the second icon 14b
(Figure 8).
[0084] If the user press the button K2 a further time, the electronic control device 15
disables the use of the softened water both during the washing phase and the rinse
phase (figure 9).
[0085] Once desired selections are done, the electronic control device 15 may exit the water
softener setup mode and go back to normal program selection, when button K1 and button
K2 are pressed together for a prefixed time (i.e. two seconds). Alternately the electronic
control device 15 may exit the water softener setup mode and go back to normal program
selection, when button K3 is pressed (Figure 10).
[0086] The electronic control device 15 may be further configured to start the washing program
when the button K3 is pushed.
[0087] The advantages of the washing machine object of the present invention are represented
by the fact that the regeneration cycle is completely controlled by the electronic
control device which is conveniently "sensor-less".
[0088] While the present invention has been described with reference to the particular embodiments
shown in the figures, it should be noted that the present invention is not limited
to the specific embodiments illustrated and described herein; on the contrary, further
variants of the embodiments described herein fall within the scope of the present
invention, which is defined in the claims.
1. Laundry treating machine (1) comprising:
- an outer casing (2),
- a washing tub (3), which is arranged inside the casing (2),
- a rotatable drum (4), which is arranged in axially rotating manner inside the washing
tub (3) and is designed to receive laundry to be washed,
- a softening device (10) provided with ion exchanger device (11) designed to receive
fresh water from a water mains (9) and reduce the hardness degree of the fresh water
in order to supply softened water to said washing tub (3), and a regeneration device
(12) designed to perform a regeneration cycle to regenerate said ion exchanger device
(11),
- a control panel (13) configured to allow the user to select a washing program comprising
a number of washing phases,
- an electronic control device (15) configured to control said regeneration device
(12) in order to perform said regeneration cycle,
said laundry treating machine being
characterized by the fact that:
- said control panel (13) is further configured to allow an operator to: input first
data which are indicative of the hardness of said fresh water and/or input second
data which are associated to a softener configuration indicative of supplying softened
water or, alternately, fresh water to the washing tub (3) during one or more washing
phases,
- said electronic control device (15) being further configured to:
- change the amount of the softened water to be used during a washing program based
on said first and/or second data,
- determine the amount of softened water which has been produced by said ion exchanger
device (11),
- control said regeneration device (12) in order to activate said regeneration cycle
based on the determined amount of softened water.
2. Laundry treating machine according to claim 1, wherein said first and/or second data
cause said electronic control device (15) to change the instant of activation of said
regeneration cycle.
3. Laundry treating machine according to claim 1, wherein said electronic control device
(15) is further configured to:
- memorize a hardness value of the fresh water associated with an instant of activation
of said regeneration cycle;
- delay said instant of activation of said regeneration cycle, when the hardness of
the fresh water selected by the user is lower than the memorized hardness value.
4. Laundry treating machine according to claim 1, wherein said electronic control device
(15) is further configured to:
- memorize an hardness value of the fresh water associated with an instant of activation
of said regeneration cycle;
- anticipate the instant of activation of said regeneration cycle, when the hardness
of the fresh water selected by the user is higher than the memorized hardness value.
5. Laundry treating machine according to claim 3 or 4, wherein said electronic control
device (15) is further configured to:
- memorize a quantity threshold which is indicative of the maximum quantity of softened
water which the ion exchanger device (11) is able to produce before being unable to
soft fresh water having said prefixed hardness;
- change said prefixed threshold based on said first data;
- determine the amount of softened water produced by said ion exchanger device (11)
during the performing of one or more washing program/s;
- compare said determined amount of softened water with said changed quantity threshold;
- determine the instant of activation of said regeneration cycle based on said comparison.
6. Laundry treating machine according to claim 2, wherein said electronic control device
(15) is further configured to change the softener configuration based on said second
data, and change the regeneration frequency of the regeneration cycle and/or a prefixed
instant of activation of the regeneration cycle based on said changed softener configuration.
7. Laundry treating machine according to claim 6, wherein said electronic control device
(15) is further configured to increase the regeneration frequency of the regeneration
cycle and/or anticipate said instant of activation of the regeneration cycle based
on an increase of washing phases using the softened water.
8. Laundry treating machine according to claim 6, wherein said electronic control device
(15) is further configured to decrease the regeneration frequency and/or delay the
instant of activation of the regeneration cycle according to a decrease of the washing
phases using the softened water.
9. Laundry treating machine according to claim 1, wherein said electronic control device
(15) is further configured to:
- compare a prefixed regeneration interval of the regeneration cycle with the remaining
time of the washing program, which the laundry treating machine is performing; and
- activate the regeneration cycle during the current washing program or postpone the
instant of activation of said regeneration cycle in a next washing program, based
on the result of said comparison.
10. Laundry treating machine according to claim 1, wherein said control panel (13) comprises
at least two switch devices (K1, K2) for allowing the user to input said first data
and/or second data;
said electronic control device (15) being configured to:
enter in a water softener setup mode condition when the user switches at the same
time said two switch devices (K1,K2);
set-up the hardness level of the fresh water, on the basis of the command performed
by the user by a first switch device (K1);
set up the kind of water, among fresh water or softened water, to be supplied to the
washing tub during the washing phases of the washing program on the basis of the command
performed by the user by a second switch device (K2).
11. Laundry treating machine according to claim 10, wherein one of said switch device
(K1, K2) is configured to cause said electronic control device (15) to set-up a condition
in which said ion exchange device (11) are disabled during the washing program.
12. Laundry treating machine according to claim 7 comprising a third switch device (K3)
configured to cause said electronic control device (15) to start performing said washing
program.
13. Method for controlling a laundry treating machine (1) comprising an outer casing (2),
a washing tub (3), which is arranged inside the casing (2), a rotatable drum (4),
which is arranged in axially rotating manner inside the washing tub (3) and is designed
to receive laundry to be washed, a softening device (10) provided with ion exchanger
device (11) designed to receive fresh water from a water mains (9) and reduce the
hardness degree of the fresh water in order to supply softened water to said washing
tub (3), and a regeneration device (12) designed to perform a regeneration cycle to
regenerate said ion exchanger device (11), a control panel (13) configured to allow
the user to select a washing program comprising a number of washing phases,
said method controls said regeneration device (12) in order to perform said regeneration
cycle and being
characterized by:
inputting by said control panel (13) first data which are indicative of the hardness
of said fresh water and/or input second data which are associated to a softener configuration
indicative of supplying softened water or, alternately, fresh water to the washing
tub (3) during one or more washing phases,
changing the amount of the softened water to be used during a washing program based
on said first and/or second data,
determining the amount of softened water which has been produced by said ion exchanger
device (11), and
controlling said regeneration device (12) in order to activate said regeneration cycle
based on the determined amount of softened water.
14. Method according to claim 13, wherein said first data and/or said second data cause
the instant of activation of said regeneration cycle to be changed.
15. Method according to claim 13, comprising the steps of:
- memorizing an hardness value of the fresh water associated with an instant of activation
of said regeneration cycle;
- delaying said instant of activation of said regeneration cycle, when the hardness
of the fresh water selected by the user is lower than the memorized hardness value;
- anticipating said instant of activation of said regeneration cycle, when the hardness
of the fresh water selected by the user is higher than the memorized hardness value.