Field of application
[0001] The present invention relates to a modular cabinet for the interior outfitting of
vehicles, in particular motor vehicles, e.g. vans.
Background art
[0002] In the field of interior fittings for vehicles, cabinets are known, e.g. chests of
drawers or shelving, provided with a metal parallelepiped-shaped load-bearing structure
which is made by welding the peripheral walls to one another. Shelves and/or drawers
are fixed inside such a structure. The shelves consist of containment trays, provided
with bottom and peripheral sides. The front side may be fixed or tilting.
[0003] Although many size variants are offered on the market, these cabinets however do
not allow to meet all the needs of installation flexibility in the vehicles. In fact,Tte
size variants are necessarily limited.
[0004] Alternatively, modular fitted cabinets are proposed which may be assembled directly
on the vehicle and be more easily adapted to the installation needs. Due to the modularity,
the sizes of the components to be assembled may in fact be varied without weighing
on production costs.
[0005] In greater detail, the load-bearing structure of such modular fitted cabinets comprises
a pair of side panels, which in assembled condition are arranged vertically and spaced
apart to form the sides of the cabinet, and a plurality of pairs of connecting beams,
which in assembled condition frontally and rearwardly connect the two sides to each
other horizontally at several heights, thus dividing the cabinet into several levels.
[0006] Each side consists of a box-shaped body defined by a metal sheet, with bent peripheral
edges which strengthen the component and define the fixing portions for the beams.
[0007] Each beam consists of a metal profile with an L-shaped section, which defines: -
a base, which is arranged horizontally in use and acts as support for the shelves
and drawers; and - a wing which is arranged vertically in use and is to be fixed to
the sides by means of fixing elements, such as bolts or rivets. The weight of the
shelves and drawers is directly or indirectly discharged onto the beams, which in
turn discharge it at the ends thereof onto the sides.
[0008] Generally, for reasons of space rationalization, there is a need to install two or
more drawers placed side-by-side or one or more drawers placed side-by-side shelves,
at a same level of the cabinet. In these cases, the drawers and shelves necessarily
have a horizontal extension lengthwise, which is shorter than the one of the cabinet
in which they are installed.
[0009] The drawers are to slide with respect to the load-bearing structure and other components
(fixed or movable) adjacent thereto. The shelves instead are to be anchored stably
to the load-bearing structure.
[0010] The sliding of the drawers with respect to the sides of the cabinet is achieved by
applying suitable profiles defining guides surfaces, to the sides. The guide surface
in intermediate position (that is far from the sides) is made by inserting a separator
side laterally to each drawer.
[0011] The fixing of the shelves on the sides of the cabinet is easily performed by fixing
the sides of the shelves to the bent edges of the sides. The same separator sides
used for the drawers are used in intermediate position (that is far from the sides).
[0012] Each separator side consists of a box-shaped body defined by a metal sheet, with
bent peripheral edges which strengthen the separator and define the guide surface
of the drawers and the fixing portions of the separator to the horizontal beams. Each
separator side has an equivalent height to the one of the drawer and is fixed at least
at the base of the horizontal beam arranged below it. Two of said separators adjacent
to each other , one for each drawer/shelf, are inserted between two drawers, or between
a drawer and a shelf, or between two shelves.
[0013] Sides and separators are manufactured in various heights and depths, thus ensuring
an increased freedom of composition of the cabinet and also the selection of the number,
sizes and position of the drawers and shelves.
[0014] With respect to cabinets with a welded load-bearing structure, on average modular
fitted cabinets are made with a smaller number of pieces which have larger dimensions
and are simpler and more economical to manufacture, thus simultaneously being lighter
and more economical. This allows to obtain significant savings in terms of weight
and cost and a much greater flexibility in terms of number and position of the horizontal
elements.
[0015] One problem that arises with the aforesaid modular fitted cabinets is associated
with the mechanical strength of the horizontal connecting beams. In fact, the beams
are to be capable of bearing loads concentrated in intermediate position between the
two sides.
[0016] This circumstance occurs when one beam carries two or more drawers/shelves at the
top by means of separators, that is when there are concentrated loads in intermediate
position of the beams.
[0017] The separators may constitute a strengthening element of the beams if they mutually
connect the lower beam to the upper beam in vertical direction. Thereby, the weight
loaded onto the lower beam is at least partly carried by the upper beam. IN this case,
the upper beam however is to be installed with the base thereof positioned downward
(and not upward) so as to be connected to the separator below. If however, further
two or more drawers/shelves were to be positioned on the upper beam and therefore
it were necessary to apply other separators on the upper beam, there would be no fixing
base. To obviate such a problem, there is a need to install a second beam, above the
first, arranged with the base upward. This results in the duplication of the beams,
with an increase in the number of components and a loss of useful space.
[0018] To avoid such a drawback, certain manufacturers implement sturdier, oversized beams
so as to carry the maximum loads foreseeable in the design step. A single type of
beams are made, all oversized, for reasons of production simplicity and part management
in the warehouse. This results in an increase in weights and costs.
[0019] Therefore, the need exists in the field of interior outfittings of vehicles to obviate
the above problems by arranging modular fitted cabinets which continue offering an
increased installation flexibility and sturdiness, but do not require the duplication
of the beams or an oversizing thereof.
Presentation of the invention
[0020] Therefore, it is the object of the present invention to eliminate or at least decrease
the drawbacks of the above-mentioned known art by providing a modular cabinet for
the interior outfitting of vehicles which offers increased installation flexibility
and sturdiness, without however requiring a duplication of the number of beams or
an oversizing thereof.
[0021] It is a further object of the present invention to provide a modular cabinet for
the interior outfitting of vehicles which is easy to be assembled.
[0022] It is a further object of the present invention to provide a modular cabinet for
the interior outfitting of vehicles which is easy and economical to be manufactured.
Brief description of the drawings
[0023] The technical features of the invention according to the aforesaid objects are clearly
observed from the content of the above claims, and the advantages thereof will become
more apparent in the detailed description below, made with reference to the accompanying
drawings, which depict one or more embodiments given purely by way of non-limiting
example, in which:
- Figure 1 shows a front perspective view of a modular cabinet for the interior outfitting
of vehicles according to one embodiment of the present invention;
- Figures 2, 3, 4, and 5 show perspective views of the modular cabinet in Figure 1 in
three sequential assembly steps;
- Figure 6 shows a perspective view of a detail of the cabinet depicted in the assembly
step in Figure 3;
- Figure 7 shows a perspective view of a detail of the cabinet depicted in the assembly
step in Figure 4;
- Figures 8, 9 and 10 show two different perspective views of a beam of the cabinet
in Figure 1, shown in assembled condition to an anchoring bracket;
- Figure 11 shows an exploded view of a detail of the beam in Figures 8, 9 and 10, in
which the anchoring bracket can be seen;
- Figure 12 shows the detail of Figure 11 in assembled condition; and
- Figure 13 shows an enlarged perspective view, taken from a different angle, of the
assembly of beam and anchoring bracket, depicted in Figures 8 to 12.
Detailed description
[0024] With reference to the accompanying drawings, a modular cabinet according to the invention,
for the interior outfitting of vehicles, in particular motor vehicles, e.g. vans,
is shown as a whole with numeral 1.
[0025] Here and later in the description and the claims, reference is made to the modular
cabinet 1 in use condition. Therefore, in this sense, any references are to be meant
to a lower or upper position or to a horizontal or vertical orientation.
[0026] According to one general embodiment of the invention, the modular cabinet 1 for the
interior outfitting of vehicles comprises a support structure 2, which in turn comprises:
- a pair of side panels 3' , 3", which in use condition are arranged vertically, spaced
apart to form the outer sides of cabinet 1; and
- at least two pairs of connecting beams 10', 10", which connect the two sides 3', 3"
horizontally, at two different heights, thus dividing cabinet 1 into at least three
levels; the beams 10' , 10" and 11', 11" of each pair lie on a common horizontal plane.
[0027] Preferably, each side panel 3', 3" (which forms an outer side of cabinet 1) is constituted
by a box-shaped body defined by a metal sheet, with bent peripheral edges which strengthen
the component and define the fixing portions for the beams 10', 10", 11', 11".
[0028] Advantageously, as can be seen in Figures 2 and 4, the beams of each pair are arranged
to connect the two outer sides 3' and 3" , of which one beam 10' and 11' in front
position (that is at the front face of cabinet 1) and one beam 10" and 11" in rear
position (that is at the back of cabinet 1). This contributes to making the load-bearing
structure 2 more stable. Moreover, the beams 10', 10" and 11', 11" of such two pairs
are superimposed two-by-two between them, aligned on two separate vertical planes.
In particular, such two separate vertical planes correspond one to the front face
and one to the back of cabinet 1.
[0029] According to embodiments not shown in the accompanying drawings, cabinet 1 may comprise
more than two pairs of beams 10', 10" and 11', 11" , each of which is arranged on
its own horizontal plane at different heights with respect to the others, so as to
divide the cabinet into more than three levels.
[0030] Cabinet 1 further comprises a plurality of separator sides 20', 20", which are vertically
interposed between the aforesaid at least two pairs of connecting beams, of which
a lower one 10', 10" and an upper one 11', 11'', in intermediate positions between
the two outer sides 3', 3" of cabinet 1.
[0031] Similarly to that provided in the solutions of known art, each separator side 20',
20" is rigidly connected to the lower pair of beams 10', 10".
[0032] Functionally, as shown in particular in Figure 1, each separator side 20', 20" delimits
a compartment for positioning a shelf 4 or a pull-out drawer 5, with the connecting
beams 10', 10", 11', 11" and with an outer side 3', 3" of the cabinet, or possibly
with another separator side 20', 20".
[0033] The drawer arranged in said compartment may be a single drawer, or may be a single
structure with two or more drawers superimposed 5, as shown in the accompanying drawings.
[0034] The term "shelf" herein means any containment structure which may be inserted into
a cabinet for the interior outfitting of vehicles. In particular, the shelves 4 may
consist of containment trays, provided with bottom and peripheral sides. The front
side (which preferably has a lower height than the distance between two beams so as
to make the interior of the shelf always accessible) may be fixed or tilting. A shelf
4 may extend lengthwise for the whole length of the cabinet, or may also have a shorter
length.
[0035] In the embodiment illustrated in Figure 1, the bottom of cabinet 1 consists of a
shelf 4 which extends for the whole length of cabinet 1, from an outer side 3' to
the other side 3". Above, close to the top of cabinet 1, there is arranged a second
shelf 4, which similarly to the bottom one, extends for the whole length of cabinet
1.
[0036] The drawers 5 slide with respect to the load-bearing structure 2 of the cabinet and
to other components (fixed or movable) adjacent thereto. The shelves 4 instead are
anchored stably to the load-bearing structure 2.
[0037] Preferably, the sliding of the drawers 5 with respect to the outer sides 3', 3" of
cabinet 2 is achieved by applying suitable profiles (not shown in the drawings) defining
guides surfaces, to the sides themselves. In intermediate position (that is far from
the sides) the guide surface for the individual drawer 5 is made by inserting one
of the aforesaid separator sides 20', 20" laterally to each drawer.
[0038] Preferably, the fixing of the shelves 4 on the outer sides 3', 3" of cabinet 1 is
performed by fixing the sides of the shelves 4 to the bent edges of the outer sides
3', 3". In intermediate position (that is far from the sides 3', 3"), the same separator
sides used for the drawers are used. Advantageously, the shelves 4 may also be fixed
on the connecting beams 10', 10", 11', 11".
[0039] As may be observed in particular in the accompanying drawings, each connecting beam
10' 10" and 11', 11" is constituted by an angular profile (preferably made of metal
material) comprising:
- a base 12, which is arranged horizontally in use; and
- a wing 13, which extends orthogonally from said base 12 and therefore is arranged
vertically in use.
[0040] Operatively, the base 12 may act as support and possibly fixing surface for shelves
4 and drawers 5, while the wing 13 is the part which most contributes to resisting
the vertical bending of the beam and is fixed to the side panels 3', 3" (which form
the outer sides) by means of fixing elements, such as e.g. bolts or rivets.
[0041] Functionally, the weight of the shelves 4 and drawers 5 is directly or indirectly
discharged onto the beams 10' and 10", 11', 11" on which they rest. The beams in turn
discharge the weight at the ends thereof onto the outer sides 3', 3" of cabinet 1.
[0042] According to a first aspect of the invention, the wing 13 of each beam 10', 10",
11', 11" faces in use the outside of cabinet 1, while the base 12 is always arranged
above the aforesaid wing 13 and is oriented, with respect to the wing 13, so as to
extend horizontally towards the inside of the cabinet.
[0043] Thereby, each beam 10', 10", 11', 11" is always arranged with the surface defined
by the base 12 always facing upward so as to receive and support the separator sides
20', 20" required for the positioning of drawers 5 and/or shelves 4 having shorter
length than the total length of cabinet 1.
[0044] According to a second aspect of the invention, cabinet 1 comprises a plurality of
anchoring brackets 30, each of which rigidly connects at least one separator side
20', 20" to a connecting beam 11', 11" arranged above such a separator side 20', 20".
[0045] Functionally, by means of an anchoring bracket 30', 30", each separator side 20',
20" connects one beam of the lower pair 10', 10" to one beam of the upper pair 11',
11", between which it is interposed. As already mentioned, each separator side 20',
20" is, in fact, rigidly directly connected to one beam of the lower pair 10', 10".
[0046] Due to the use of the anchoring brackets 30, a lower beam 10', 10" is therefore rigidly
connected to an upper beam 11', 11" and may therefore at least partly discharge, onto
the latter, the weight of the shelves 4 and/or the drawers 5 supported thereon.
[0047] Due to the invention, this result is obtained by keeping the upper beam 11', 11"
with the base 12 thereof facing upward. On the contrary, in the solutions of known
prior art, without the aforesaid anchoring brackets, this may be possible only by
over-sizing the lower beam 10', 10" to ensure the latter has adequate mechanical resistance.
[0048] As already mentioned above, according to the embodiment shown in the accompanying
drawings, the beams of such two pairs 10', 10", 11', 11" are superimposed two-by-two,
between them, aligned on two separate vertical planes. Advantageously, such two separate
vertical planes correspond one to the front face and one to the back of cabinet 1.
Preferably, in such a preferred configuration, each separator side 20', 20" - interposed
between the beams 10', 10" of the lower pair and the beams 11', 11" of the upper pair
- is rigidly connected to the upper pair of beams 11', 11" by means of two anchoring
brackets 30', 30", one for each upper beam 11', 11".
[0049] According to the preferred embodiment shown in the accompanying drawings, the base
12 of each beam 10', 10" and 11', 11" is provided - in a position opposite to the
aforesaid wing 13 - with an anchoring tab 14 defined by an edge of the base 12 bent
so as not to protrude upward with respect to the base 12 itself.
[0050] Functionally, each upper beam 11', 11" is connected to one of said anchoring brackets
30', 30" at the aforesaid anchoring tab 14.
[0051] In particular, the aforesaid anchoring tab 14 is defined by an edge of the base 12
itself, bent so as to define a matching surface 15 with said anchoring bracket 30.
[0052] Preferably, the matching surface 15 with the anchoring bracket 30 is parallel to
the aforesaid wing 13 of the beam.
[0053] In particular, as shown in Figures 8 and 13, the matching surface 15 of the anchoring
tab is defined by an edge portion of the base 12 bent downwards.
[0054] Advantageously, a plurality of through holes 14a for the insertion of fixing elements
to one or more anchoring brackets 30', 30" is formed on the anchoring tab 14 of a
beam 10', 10", 11', 11".
[0055] Advantageously, as shown in particular in Figures 8, 10 and 13, the free longitudinal
edge of the wing 13 of each beam may be bent towards the inside of the beam so as
to define a flat surface 16 for avoiding the presence of sharp edges.
[0056] According to the embodiment shown in the accompanying drawings, and in particular
in Figures 6, 11 and 13, each anchoring bracket 30', 30" comprises a first portion
31 for anchoring to at least one separator side 20', 20" and a second portion 32 for
anchoring to an upper beam 11', 11".
[0057] In particular, such two portions 31, 32 of a bracket are angled to each other, and
preferably are orthogonal to each other.
[0058] In particular, as shown in Figures 7, 8 and 13, the aforesaid second portion 32 extends
in height from the first portion 31 without projecting from the base 12 of the corresponding
upper beam 11', 11".
[0059] Preferably, the anchoring brackets 30', 30" are connected to the respective upper
beams 11', 11" by means of reversible fixing elements, such e.g. screws or bolts.
[0060] Advantageously, for this purpose, the aforesaid first portion 31 (for anchoring to
at least one separator side 20', 20") is provided with one or more through holes 31a
for the insertion of fixing elements to the separator side 20', 20".
[0061] Advantageously, again for this purpose, the second portion 32 is provided with at
least one through hole 32a for the insertion of a fixing element to an upper beam
11', 11". Preferably, as shown in the accompanying drawings, a threaded bush 33 is
fixed coaxially to said at least one through hole 32a, on such a second portion 32.
[0062] Alternatively, the anchoring brackets 30', 30" may be connected to the respective
upper beams 11', 11" by means of irreversible fixing elements, preferably rivets or
welding points.
[0063] Advantageously, each anchoring bracket 30', 30" may be made of metal sheet by means
of a cutting and press-bending process.
[0064] According to the embodiment shown in the accompanying drawings, each separator side
20', 20" is constituted by a box-shaped body which comprises a lower face 21 for supporting
and fixing a lower beam 10', 10" on the base 12 and an upper face 22 for supporting
and fixing an anchoring bracket 30', 30".
[0065] Advantageously, as shown in particular in Figures 3 and 6, the separator sides 20',
20" are vertically placed side-by-side in pairs with the upper faces 22 coplanar.
In this configuration, the separator sides of each pair may be connected to each other
at their upper faces 22, by a same anchoring bracket 30', 30". This contributes to
making the load-bearing structure 2 of the cabinet even more stable and sturdy.
[0066] The invention allows to achieve several advantages partly described above.
[0067] The modular cabinet for the interior outfitting of vehicles according to the present
invention offers increased installation flexibility and sturdiness, without however
requiring duplicating the number of beams or an over-sizing thereof. In fact, the
connecting beams may always be arranged with the base thereof facing upward, available
to receive and support separator sides, shelves and drawers. This does not affect
the sturdiness of the load-bearing structure and the load ability of the beams, since
due to the use of the anchoring brackets, beams arranged at two different heights
may be connected to each other and thus the weight may be partly discharged from the
lower beams onto the upper ones, without modifying the orientation of the upper beams.
[0068] The modular cabinet according to the invention is easy to assemble since with respect
to similar solutions of the known prior art, it requires additionally only assembling
the anchoring brackets.
[0069] The modular cabinet according to the invention finally is easy and economical to
be manufactured, since as compared to similar solutions of the known art, it additionally
requires only the aforesaid anchoring brackets, which can be made of metal sheet
per se by means of a cutting and press-bending process.
[0070] Therefore, the invention thus conceived achieves the preset objects.
[0071] Obviously, in its practical embodiment, it can also take different shapes and configurations
from those mentioned above without departing from the present scope of protection.
[0072] Furthermore, all details can be replaced by technically equivalent elements, and
any dimensions, shapes and materials can be used according to needs.
1. Modular cabinet for the interior outfitting of vehicles, comprising a support structure
(2), which in turn comprises:
- a pair of side panels (3', 3"), which in use condition are arranged vertically,
spaced apart to form the outer sides of the cabinet (1), and
- at least two pairs of connecting beams (10', 10"; 11', 11"), which connect the two
sides (3', 3") horizontally, at two different heights, dividing the cabinet (1) into
at least three levels, the beams (10', 10"; 11', 11") of each pair lying on its own
common horizontal plane;
- a plurality of separator sides (20', 20") which are interposed vertically between
the aforesaid two pairs of connecting beams, a lower one (10', 10") and an upper one
(11', 11"), in intermediate positions between the two outer sides (3', 3") of the
cabinet (1) and each of which is rigidly connected to the lower pair of beams (10',
10"), each separator side (20', 20") delimiting with the connecting beams (10', 10";
11', 11") and with an outer side of the cabinet (3', 3") or with another separator
side (20'; 20") a compartment for the positioning of a shelf (4) or a pull-out drawer
(5),
each connecting beam (10', 10"; 11', 11") being constituted by an angular profile
comprising a base (12), which in use is arranged horizontally, and a wing (13), which
extends orthogonally from said base (12),
characterised in that, in use, the wing (13) of each beam (10', 10"; 11', 11") faces the outside of the
cabinet (1) and said base (12) is always arranged above said wing (13) and is oriented
with respect to the wing (13) so as to extend horizontally towards the inside of the
cabinet (1), and
in that said cabinet (1) comprises a plurality of anchoring brackets (30', 30"), each of
which rigidly connects at least one separator side (20', 20") to a connecting beam
(11', 11") arranged above said separator side (20', 20"), by means of one of said
anchoring brackets (30', 30") each separator side (20', 20") connecting one beams
of the lower pair (10', 10") to a beam of the upper pair (11', 11"), between which
it is interposed.
2. Cabinet according to claim 1, wherein the beams (10', 10 "; 11', 11") of said at least
two pairs are superimposed, two-by-two, between them, aligned on two separate vertical
planes, preferably said two separate vertical planes corresponding to the front face
and the back of the cabinet (1), each separator side (20', 20") interposed between
the beams (10', 10"; 11', 11") of said at least two pairs being rigidly connected
to the upper pair of beams (11', 11") by means of two anchoring brackets (30', 30"),
one for each upper beam (11', 11").
3. Cabinet according to claim 1 or 2, wherein said anchoring brackets (30', 30") are
connected to the respective upper beams (11'; 11") by means of reversible fixing elements,
preferably screws or bolts.
4. Cabinet according to claim 1 or 2, wherein said anchoring brackets (30', 30") are
connected to the respective upper beams (11'; 11") by means of irreversible fixing
elements, preferably rivets or welding points.
5. Cabinet according to one or more of the preceding claims, wherein the base (12) of
each beam (10', 10"; 11', 11") is provided - in a position opposite to said wing (13)
- with an anchoring tab (14) defined by an edge of the base (12) bent so as not to
protrude upward with respect to the base (12) itself, each beam (10', 10"; 11', 11")
being connected to a said anchoring brackets (30', 30") in correspondence of said
anchoring tab (14).
6. Cabinet according to claim 5, wherein said anchoring tab (14) is defined by an edge
of the base (12) itself, bent so as to define a matching surface (15) with said anchoring
bracket (30', 30").
7. Cabinet according to claim 6, wherein said matching surface (15) with said anchoring
bracket (30', 30") is parallel to said wing (13).
8. Cabinet according to claim 6 or 7, wherein said matching surface (15) is defined by
an edge portion of the base (12) bent downwards.
9. Cabinet according to one or more of claims 5 to 8, wherein on said anchoring tab (14)
of a beam (10', 10"; 11', 11") a plurality of through holes (14a) is formed for the
insertion of fixing elements to one or more anchoring brackets (30).
10. Cabinet according to one or more of the preceding claims, wherein each anchoring bracket
(30', 30") comprises a first portion (31) for anchoring to at least one separator
side (20', 20") and a second portion (32) for anchoring to a beam (11'; 11"), preferably
said two portions (31, 32) being angled to each other, and more preferably being orthogonal
to each other.
11. Cabinet according to claim 10, wherein said second portion (32) extends in height
from the first portion (31) without projecting from the base (12) of the corresponding
upper beam (11', 11").
12. Cabinet according to claim 10 or 11, wherein said first portion (31) is provided with
one or more through holes (31a) for the insertion of fixing elements to the separator
side (20', 20").
13. Cabinet according to claim 10, 11 or 12, wherein said second portion (32) is provided
with at least one through hole (32a) for the insertion of a fixing element to an upper
beam (11', 11"), preferably to said second portion (32) being fixed to a threaded
bush (33) coaxially to said at least one through hole (32a).
14. Cabinet according to one or more of the preceding claims, wherein each separator side
(20', 20") is constituted by a box-shaped body that comprises a lower face (21) of
support and fixing on the base (12) of a lower beam (10', 10") and an upper face (22)
of support and fixing for an anchoring bracket (30).
15. Cabinet according to claim 14, wherein the separator sides (20', 20") are arranged
side-by-side in pairs, the upper faces (22) of the separator sides of each pair being
coplanar, the separator sides of each pair being connected to each other by the same
anchoring bracket (30', 30") in correspondence of their upper faces (22).