[0001] The present invention relates to an electrostatic assistance apparatus for rotogravure
printing.
[0002] Rotogravure printing or rotogravure is a direct and rotary printing.
[0003] The ink is transferred to the material to be printed through a modular system of
cells of various depths of the printing cylinder.
[0004] The printing cylinder directly releases the ink to the material to be printed, pressed
by an idle roll covered with a thick layer of rubber.
[0005] The printing cylinder consists of a metal roll sometimes covered by a thin layer
of copper on which the subject to be printed is engraved. The engraved areas are inked
by an inkwell, sometimes provided with an inking roll, and the excess ink is removed
by a blade.
[0006] After this step, the engraved roll discharges the ink directly onto the medium to
be printed.
[0007] Liquid rotogravure ink generally consists of solvents or water-based inks.
[0008] "Missing dots" are one of the most common quality problems during rotogravure printing
processes.
[0009] A system commonly used in an attempt to eliminate such a problem is that of increasing
the pressure of the pressing roll.
[0010] Electrostatic assistance apparatuses currently used operate with a 230V mains power
supply and comprise an external high-voltage generator connected to the charge devices
by means of high-voltage cables.
[0011] High-voltage cables close to the cylinders and the other printing members are subject
to possible deterioration and damage which may be, and in fact have been, the cause
of fire.
[0012] It is a task of the present invention to make an electrostatic assistance apparatus
for rotogravure printing which ensures increased safety while avoiding the use of
high-voltage cables close to the pressing cylinders.
[0013] Within the scope of this task, it is an object of the invention to provide an apparatus
which allows a consumption reduction with respect to traditional apparatuses.
[0014] It is a further object of the present invention to provide an electrostatic assistance
apparatus for rotogravure printing which ensures a complete and accurate transfer
of the ink to the materials to be printed, also at higher production speeds, without
resorting to excessive pressure of the pressing cylinder.
[0015] This and other objects, which shall become apparent below, are achieved by an electrostatic
assistance apparatus for rotogravure printing comprising a pressing cylinder, antistatic
systems for eliminating the static electricity, and an electrostatic transmitter to
electrostatically charge the pressing cylinder; said apparatus comprising a generator
body powered by low voltage.
[0016] Moreover, this and other objects are achieved by an electrostatic assistance apparatus
for rotogravure printing comprising a pressing cylinder, antistatic systems for eliminating
the static electricity, and an electrostatic transmitter to electrostatically charge
the pressing cylinder; said apparatus comprising a generator body powered by low voltage,
wherein the generator body is arranged inside the apparatus and is configured to generate,
inside the apparatus, a high voltage required to electrostatically charge the pressing
cylinder.
[0017] According to the present invention, the generator body is powered with 24Vdc.
[0018] Further features and advantages of the object of the present invention shall become
more apparent from a discussion of the description of a preferred, but not exclusive,
embodiment of the invention, disclosed by way of non-limiting example, with the assistance
of the accompanying drawings, wherein:
figure 1 is a elevation view of a pressing cylinder provided with the direct charge
apparatus, according to the present invention;
figure 2 is a partial sectional elevation view of the pressing cylinder provided with
the direct charge apparatus of the present invention;
figure 3 is a partial cut-out perspective view of the cylinder in the preceding drawings;
figure 4 is an enlarged cut-out view of a detail of the preceding figure;
figure 5 is a partial cut-out perspective view of the cylinder in the preceding figures;
figure 6 is an enlarged cut-out view of a detail of the preceding figure;
figure 7 is a elevation view of a pressing cylinder provided with the direct charge
apparatus, according to a further aspect of the invention;
figure 8 is a partial sectional elevation view of the pressing cylinder in the preceding
figure;
figure 9 is a partial cut-out perspective view of the cylinder in figures 7 and 8;
figure 10 is an enlarged cut-out view of a detail of the preceding figure;
figure 11 is a perspective view of the data transmission circuit, in annular shape;
figure 12 diagrammatically shows the ink in a rotogravure cell under the effect of
the electric field created by the apparatus of the present invention;
figure 13 is a perspective view of a pressing cylinder provided with the charge apparatus
with bar (top loading), according to a further aspect of the invention;
figure 14 is a side elevation view of the cylinder in the preceding drawing;
figure 15 is a front elevation view of the bar of the apparatus in figure 13;
figure 16 is a perspective view of the bar of the apparatus in figure 13;
figure 17 is a perspective view of the data transmission circuit, in linear shape.
[0019] With particular reference to the numeric references of the aforesaid drawings, the
electrostatic assistance apparatus for rotogravure printing according to the invention,
for example of the direct charge type or top loading type, is an electrostatic assistance
system for rotogravure printing of materials such as paper, cardboard and plastic
film, which ensures the complete and accurate transfer of the ink to the material
to be printed by means of polarization of the ink.
[0020] The electrostatic assistance apparatus for rotogravure printing comprises a pressing
cylinder 1, antistatic systems for eliminating the static electricity, an electrostatic
transmitter 11, 111, 207 for the electrostatic charging of the pressing cylinder 1;
a generator body 8, 108, 208 powered with low voltage, in which the generator body
8, 108, 208 is arranged inside the apparatus and is configured to generate, inside
the apparatus, a high voltage required in particular by the electrostatic transmitter
to electrostatically charge the pressing cylinder 1.
[0021] The apparatus is installed in the printing unit of rotogravure machines.
[0022] Each printing unit comprises an electrostatic assistance apparatus for printing as
herein described, a printing cylinder, a dye holder pan and a blade.
[0023] The printing cylinder is a metal roll sometimes covered by a thin layer of copper
on which the subject to be printed is engraved.
[0024] The pressing cylinder 1, or sleeve, is an idle roll covered with a thick layer of
rubber.
[0025] The dye holder pan is an ink container where the printing cylinder draws the color.
[0026] The blade is a blade which scrapes the excess ink on the printing cylinder.
[0027] As mentioned above, the apparatus of the present invention comprises antistatic systems
for eliminating the static electricity, and an electrostatic transmitter 11, 111,
207 for the electrostatic charging of the pressing cylinder.
[0028] The electrostatic transmitter 11, 111, 207 may be of two types, i.e. of a first type
which performs the "contact" or "direct charge" electrostatic charging of the pressing
cylinder, as with the electrostatic transmitters 11 and 111 in figures 1 to 11, or
of a second type which performs the "non-contact" or "top loading" charging of the
pressing cylinder, as with transmitter 207 in figures 12 to 17.
[0029] The electrostatic transmitter 11, 111, 207 is configured to transmit and distribute
a high-voltage electrostatic charge generated by the generator body 8, 108, onto the
surface of the pressing roll 1.
[0030] According to a first aspect of the invention, the antistatic systems comprise 24V
antistatic bars having a high deionizing power (manufactured by ACE) for eliminating
the static electricity. The electrostatic transmitter performs the "contact" or "non-contact"
electrostatic charging of the pressing cylinder always at 24V.
[0031] Paper, cardboard or film material is neutralized by a first of said antistatic bars
having a high deionizing effect at the inlet of the printing unit in order to eliminate
any electrostatic charge present therein.
[0032] Then, the electrostatic transmitter 11 for the electrostatic charging of the pressing
cylinder 1 creates a homogeneous and intense electric field in the conductive and
semiconductive layer of the latter through direct contact with the core of the pressing
roll 1.
[0033] The electric field is then transferred from the pressing cylinder 1 to the printing
cylinder so as to ensure a particular polarization of the ink in the cells and accordingly,
a perfect transfer thereof to the paper or film to be printed.
[0034] A second bar of said antistatic bars having a high deionizing effect is arranged
at the outlet of the printing unit so as to completely eliminate the static electricity
present on the printed material.
[0035] Figure 12 diagrammatically shows the ink in a rotogravure cell under the effect of
the electric field created by the apparatus of the present invention.
[0036] The variation in shape of the surface of the ink causes part of the ink to move onto
the surface of the cylinder so as to ensure a perfect contact with the substrate.
[0037] With particular reference to figures 1 to 11, the apparatus according to the present
invention comprises a rotary joint 15, 115 directly coupled to a ferrous part of the
pressing cylinder 1.
[0038] The aim of this embodiment is to transmit a high-voltage charge to the rubber part
of the pressing cylinder, called "sleeve", by means of the rotary joint 15, 115.
[0039] This rotary joint 15, 115 may be made in at least two embodiments.
[0040] According to a fist embodiment shown in figures 1 to 6, the rotary joint 15 comprises
a fixed outer part 5 and a rotating inner part 8' rotationally engaged in the fixed
outer part 5.
[0041] According to this embodiment, the rotary joint 15, preferably the rotating inner
part 8', is directly coupled to the inner part, or work table, of the pressing cylinder
arranged inside the pressing cylinder 1, preferably behind the printing unit.
[0042] In a second embodiment shown in figures 7 to 10, the rotary joint 115 comprises a
fixed outer part 105 and a rotating inner part 108' rotationally engaged in the fixed
outer part 105.
[0043] According to this second embodiment, the rotary joint 115, preferably the rotating
inner part 108', is directly coupled to an end of the axis of the pressing cylinder
arranged externally to the pressing cylinder 1, preferably behind the printing unit.
[0044] In the first embodiment, shown in figures 1 to 6, joint 15, preferably the rotating
inner part 8', is integral with the pressing cylinder 1 inside the printing unit;
the insulation of the supports 12 of the pressing cylinder 1 is not required for this
type of application.
[0045] In the second embodiment, shown in figures 7 to 10, joint 115, preferably the rotating
inner part 108', is integral with the pressing cylinder 1 and is installed outside
the printing unit; the insulation of the supports 112 of the pressing cylinder 1 is
required for this type of application.
[0046] With particular reference to figures 1 to 6, joint 15, preferably the rotating inner
part 8' of the joint, is integrally installed with the central body 18, or table,
of the pressing cylinder 1 where a rubber tube, called sleeve, is fitted, which comprises
an insulating part 2, or insulating layer, in contact with the ferrous part 10 of
the pressing cylinder 1, a second conductive part 3, or conductive layer, made of
conductive material positioned between the insulating part 2 and an outer part 4,
or outer layer, made of semiconductive material. According to one embodiment, the
outer layer comprises conductive material.
[0047] The conductive part 3 of the sleeve has a contact point 33 forming a conductive ring
19 inside the insulating tube 2 to allow an electric contact with electrical transmission
points of the joint.
[0048] In other words, the pressing cylinder 1 comprises an insulating layer 2 fitted on
the central body 18, a conductive layer 3 fitted on the insulating layer 2, an outer
semiconductive layer 4 fitted on the conductive layer 3.
[0049] As shown in figure 5, the conductive layer 3 comprises at least one contact point
33 adapted to form an electric contact between transmitter 11 and the conductive layer
3 through the insulating layer 2.
[0050] For example, the conductive layer 3 comprises a conductive ring comprising said at
least one contact point 33, and transmitter 11 comprises a pin or contact cable 19
in electric contact with the conductive ring.
[0051] The direct charge rotary joint 15 is integrally installed with the inner part of
the pressing cylinder and consists of a fixed part 5 formed by a non-rotary outer
ring made of plastic material blocked behind the printing unit.
[0052] Advantageously, the direct charge rotary joint 15 has a rotating inner part 8' integrally
installed with the inner part of the pressing cylinder 1 and a fixed outer part 5
formed like a non-rotating outer ring, for example made of plastic material.
[0053] A supply connector 6 for the electrical connection of the direct charge joint is
positioned on the fixed part 5.
[0054] According to an embodiment, such a connector 6 is configured to be powered by low
voltage, preferably 24Vdc.
[0055] Two bearings 7 are installed in the fixed part 5 for the mechanical rotation of the
inner part 8' with respect to the fixed part 5 and for the transmission of the 24Vdc
power supply from the fixed part 5 to the inner part 8', i.e. to the generator body
8 of the direct charge joint 15.
[0056] The inner part 8' indeed accommodates, or is, a generator body 8 powered by low voltage,
e.g. 24Vdc, adapted to generate a high-voltage charge adapted to be transferred to
transmitter 11, which is adapted to distribute such a high-voltage charge to the surface
of the pressing cylinder 1.
[0057] The inner part 8', i.e. the generator body 8, is made of plastic material and is
integral with and insulated with respect to the ferrous part 10 of the pressing cylinder.
According to an embodiment, the inner part 8', i.e. the generator body 8, comprises
plastic material and is integral with and insulated with respect to the ferrous part
10 of the pressing cylinder.
[0058] More specifically, the inner part 8' comprises a plastic material casing which accommodates
the generator body 8 and is integral with and insulated with respect to the ferrous
part 10 of the pressing cylinder.
[0059] There are a data transmission circuit 9 and an electronic generator 14 inside the
generator body 8.
[0060] In other words, the generator body 8 is arranged in the inner part 8' of the direct
charge joint 15, which is integrally installed with the central body, or table, of
the pressing cylinder 1.
[0061] Therefore, the generator body 8 is arranged inside the electrostatic assistance apparatus.
Thereby, it is avoided to arrange the generator body 8 external to and at a distance
from the apparatus. The generator body 8 is powered by low voltage, as mentioned above,
therefore the electric cables leading to the apparatus are powered by low voltage,
thus avoiding the aforesaid risks of fire.
[0062] As is clearly shown in the embodiments in figures 1 to 6, the generator body 8 is
directly associated with the electrostatic transmitter 11, preferably is integrated
in the electrostatic transmitter 11.
[0063] The apparatus comprises a rotary joint 15, said rotary joint 15 comprising a fixed
outer part 5 and a rotating inner part 8' pivotally engaged in said fixed part 5,
said rotating inner part 8' being integral with said pressing cylinder 1 and comprising
said generator body 8, said generator body 8 being in electric contact with said electrostatic
transmitter 11 arranged in said pressing cylinder 1.
[0064] The annular-shaped data transmission circuit 9 is diagrammatically shown in figure
11.
[0065] The data transmission circuit 9 receives the 24Vdc power supply by means of the two
bearings 7 and manages, transmits and adjusts current and voltage parameters for the
correct operation of the electronic generator, moreover it transmits all the control
and operating parameters to an external unit.
[0066] The electronic generator 14 receives the data from the transmission circuit 9 and
transfers, through the current and voltage transmission point 33, a high-voltage charge
into the conductive layer 3 and into the semiconductive layer 4 of the pressing cylinder
1.
[0067] In other words, transmitter 11 is electrically connected both to the generator body
8 and to the outer surface of the pressing cylinder 1, preferably to the conductive
layer 3 and to the semiconductive layer 4, by means of the current and voltage transmission
point 33.
[0068] In other words, transmitter 11 receives the high-voltage charge from the generator
body 8 and transfers it to the outer surface of the pressing cylinder 1, preferably
to the conductive layer 3 and to the semiconductive layer 4, by means of the current
and voltage transmission point 33.
[0069] In this embodiment, the joint does not transfer any high-voltage charge to the ferrous
part 10 of the pressing cylinder 1, the same indeed is completely insulated, as described
above.
[0070] Here, the insulation of the rotating supports 12 of the pressing cylinder is not
required.
[0071] With particular reference to figures 7 to 10, referring to the second embodiment,
the joint 115, preferably the rotating inner part 108' of the joint 115, is integrally
installed with the rotating axis 100 of the pressing cylinder 1 and consists of an
insulating part in contact with the ferrous part 10 of the pressing cylinder 1, which
in turn is arranged externally behind the printing unit.
[0072] The rotary joint 115 comprises a fixed outer part 105 and a rotating inner part 108'
pivotally connected to the fixed outer part 105. The rotating inner part 108' may
comprise, for example as shown in figures 9 and 10, the generator body 108 and transmitter
111, said transmitter 111 being electrically connected to the generator body 108.
[0073] A low-voltage supply connector 106 for the low-voltage power supply of the generator
body 108 is positioned on the fixed outer part 105.
[0074] The rotating inner part 108' is fixed to the rotation axis 100 of the pressing cylinder
1.
[0075] Transmitter 111 is electrically connected to an ferrous part 10 of the pressing cylinder
so as to transfer the high-voltage electric charge generated by the generator body
108 to the surface of the pressing cylinder 1.
[0076] The direct charge rotary joint 115 is integrally installed with axis 100 of the pressing
cylinder 1 and consists of a fixed part 105, formed by a non-rotary outer ring made
of plastic material blocked behind the printing unit, and positioned on it is a supply
connector 106 for the electrical connection of the direct charge joint.
[0077] In other words, a low-voltage supply connector 106 adapted to supply the generator
body 108' with low voltage is fixed on the fixed outer part 105.
[0078] Two bearings 107 for the mechanical rotation and for the transmission of the 24Vdc
power supply to the inner part 108, i.e. the generator body, of the direct charge
joint are installed on the fixed part 105.
[0079] In other words, the rotary joint 115 comprises bearings 107, preferably two, interposed
between the fixed outer part 105 and the rotating inner part 108', and they are arranged
and configured to form an electric contact between the low-voltage supply connector
106 and the generator body 108.
[0080] The inner part 108', i.e. the generator body 108, is made of plastic material and
is integral with the ferrous part 10 of the pressing cylinder 1. According to one
embodiment, the inner part 108', i.e. the generator body 108, comprises plastic material
and is integral with the ferrous part 10 of the pressing cylinder 1.
[0081] Preferably, the inner part 108' has a casing made of plastic material which houses
the generator body 108, said casing being integral with the ferrous part 10 of the
pressing cylinder 1.
[0082] The generator body 108 comprises a data transmission circuit 109 and an electronic
generator 114 therein.
[0083] The data transmission circuit 109 receives the 24Vdc power supply by means of the
two bearings 107 and manages, transmits and adjusts the current and voltage parameters
for the correct operation of the electronic generator 114, moreover it transmits all
the control parameters to an external unit.
[0084] The electronic generator 114 is applied mechanically and is directly connected to
a joint connecting pin 100'.
[0085] The joint connecting pin 100' is keyed to the axis of the pressing roller 100 by
means of threading or by means of joint in the joint connecting point 113, so as to
transmit a high-voltage charge to the whole pressing cylinder 1.
[0086] In other words, transmitter 111 is fixed to, and is in electric contact with, the
joint connecting pin 100', which is fixed to, and is in electric contact with, the
rotating axis 100 of the pressing cylinder 1, and the rotating axis 100 is fixed to,
and is in electric contact with, the ferrous part 10 of the pressing cylinder 1.
[0087] Thereby, transmitter 111 transmits the high-voltage electric charge generated by
the generator body 108 to the outer surface of the pressing cylinder 1 by means of
the joint connecting pin 100', the rotating axis 100 of the pressing cylinder 1, and
the ferrous part 10 of the pressing cylinder 1.
[0088] In this case, the pressing cylinder 1 is supported by rotating supports 112 provided
with electric insulation.
[0089] The pressing cylinder 1 in turn transfers a high-voltage charge into the conductive
layer 3 and into the semiconductive layer 4 of the pressing cylinder 1.
[0090] Here, since the whole body of the pressing cylinder receives a high-voltage charge,
there is a need to insulate the rotating supports 112 of the pressing cylinder 1.
[0091] In other words, also in the second embodiment shown in figures 7 to 10, the generator
body 108 is in the inner part 108' of the direct charge joint, which is integrally
installed with the rotating axis 100 of the pressing cylinder 1.
[0092] In other words, the generator body 108 is arranged inside the electrostatic assistance
apparatus. This avoids arranging the generator body external to and at a distance
from the apparatus.
[0093] The generator body 108 is powered by low voltage, as mentioned above, therefore the
electric cables leading to the apparatus are powered by low voltage, thus avoiding
the aforesaid risks of fire.
[0094] Accordingly, as is clearly shown in figures 7 to 10, also in this second embodiment,
the generator body 108 is directly associated with the electrostatic transmitter 111,
preferably is integrated in the electrostatic transmitter 111.
[0095] According to the second embodiment therefore, the apparatus comprises a rotary joint
115, said rotary joint 115 comprising a fixed outer part 105 and a rotating inner
part 108' pivotally engaged in said fixed part 105, said rotating inner part 108'
being integral with said pressing cylinder 1 and comprising said generator body 108
and said transmitter 111, said generator body 108 being in electric contact with said
electrostatic transmitter 111 arranged in said rotating inner part 108'.
[0096] According to a further aspect of the invention, the electrostatic transmitter performs
a "non-contact" electrostatic charging with the pressing cylinder.
[0097] Similarly to the "contact" system, the paper, cardboard or film material is neutralized
by the first antistatic bar having a high deionizing effect at the inlet of the printing
element in order to eliminate any electrostatic charge present therein.
[0098] Then, the electrostatic transmitter 207 creates a homogeneous and intense electric
field in the semiconductive layer of the latter through non-direct contact on the
outer surface of the pressing cylinder 1.
[0099] The electric field is then transferred from the pressing cylinder 1 to the printing
cylinder so as to ensure a particular polarization of the ink in the cells of the
printing cylinder and accordingly, a perfect transfer thereof to the paper or film
to be printed.
[0100] A second antistatic bar having a high deionizing effect is arranged at the outlet
of the printing element so as to completely eliminate the static electricity present
on the printed substrate.
[0101] According to this further embodiment, shown in figures 13 to 17, the apparatus comprises
a bar 200 for transmitting electrostatic energy to the outer and semiconductive surface
of the pressing cylinder 1.
[0102] Such a bar 200 is arranged at a minimum distance from the surface of the pressing
cylinder 1, and not in contact therewith, preferably is arranged parallel to the axis
of the pressing cylinder 1. Bar 200 is fixed while the pressing cylinder 1 is rotatable
about the axis thereof.
[0103] Bar 200 comprises the generator body 208 therein, powered by low voltage for generating
a high voltage required for the operation of the apparatus.
[0104] Bar 200 further comprises an electrostatic transmitter 207 therein, for the electrostatic
charging of the pressing cylinder 1.
[0105] The bar, in particular the electrostatic transmitter 207, has electrodes for transmitting
current and voltage to the pressing cylinder 1 not directly in contact with the outer
surface of the pressing cylinder itself.
[0106] The aim of this application is to transmit a high-voltage charge to the rubber part
(sleeve) of the pressing cylinder 1.
[0107] Bar 200 consists, for example, of a "U"-shaped profile constructed with special resins
and specific physical features.
[0108] Bar 200 comprises current emitting electrodes 207 of the transmitter and an electronic
voltage/current generator 209 therein. That is, bar 200 comprises both the generator
body 208 and the transmitter 207 therein.
[0109] Both the electrodes and the generator body are incorporated in resin.
[0110] A connector 206 for the low-voltage power supply, preferably 24Vdc, is positioned
outside the profile.
[0111] The position of the 24Vdc supply connector 206 may vary according to the specific
needs.
[0112] Bar 200 belongs to the apparatus and the generator body 207 is inside the bar, therefore
the generator body is arranged inside the electrostatic assistance apparatus for rotogravure
printing also in this third embodiment.
[0113] Both the generator body 208 and the electrostatic transmitter 207 are associated
directly or integrally with each other also in this third embodiment since they are
assembled together in the same bar 200 which is inside the apparatus. It has been
practically ascertained how the invention achieves the preset task and objects.
[0114] Indeed, an electrostatic assistance apparatus for rotogravure printing powered with
24Vdc low voltage has been made, thus avoiding the use of high-voltage cables which
instead are present on traditional apparatuses for transferring the current from an
outer generator to the printing members.
[0115] According to the present invention, the high voltage required by the electrostatic
assistance system is generated inside the apparatus by the electronic generator.
[0116] In other words, the generator body 8, 108, 208 is arranged inside the aforesaid apparatus
in each of the embodiments described above. This allows the apparatus to be powered
by low voltage, while the high voltage is generated inside the apparatus. Accordingly,
the electrical cables leading to the apparatus are powered by low voltage, thus avoiding
the risks mentioned above.
[0117] Obviously, any materials and dimensions may be used, according to the needs.
1. An electrostatic assistance apparatus for rotogravure printing, comprising a pressing
cylinder (1), antistatic systems for eliminating the static electricity, and an electrostatic
transmitter (11, 111, 207) for electrostatically charging the pressing cylinder (1);
said apparatus being characterized in that it comprises a generator body (8, 108, 208) powered by low voltage, wherein the generator
body (8, 108, 208) is arranged inside the apparatus and is configured to generate,
inside the apparatus, a high voltage required to electrostatically charge the pressing
cylinder (1).
2. The apparatus according to claim 1, wherein said low voltage is 24Vdc.
3. The apparatus according to at least one preceding claim, characterized in that said antistatic systems comprise a first antistatic bar having a high deionizing
effect arranged at the inlet of a printing unit and which neutralizes the material
to be printed in order to eliminate any electrostatic charge therein; said electrostatic
transmitter (11, 111, 207) generating a homogeneous and intense electric field in
a conductive and semiconductive layer of said pressing cylinder (1); said electric
field then being transferred from the pressing cylinder (1) to a printing cylinder
so as to perform a polarization of the ink present in cells of the printing cylinder
and then a transfer of the ink to the paper or film to be printed; said antistatic
systems comprising a second antistatic bar having a high deionizing effect, arranged
at the outlet of the printing unit so as to completely eliminate the static electricity
on the printed material.
4. The apparatus according to claim 3, characterized in that said electrostatic transmitter (11, 111) performs the electrostatic charging in contact
with the pressing cylinder (1); said apparatus comprising a rotary joint (15, 115)
directly coupled to a ferrous part (10, 100) of the pressing cylinder (1) and adapted
to transmit a high-voltage charge to the rubber part (4) of the pressing cylinder
(1).
5. The apparatus according to claim 4, characterized in that said rotary joint (15) is directly coupled to the inner part (10) of the pressing
cylinder (1), which is arranged internally behind the printing unit.
6. The apparatus according to claim 3, characterized in that said rotary joint (15) is integrally installed with the central body or table of
the pressing cylinder (1) where a rubber tube is fitted which comprises an insulating
part (2) in contact with a ferrous part (10) of the pressing cylinder (1), a second
conductive part (3) made of conductive material positioned between the insulating
part (2), and an outer part (4) made of semiconductive material; wherein said conductive
part (3) has a contact point (33) forming a conductive ring inside the insulating
tube to allow the electric contact with electrical transmission points of the rotary
joint (15); wherein said direct charge rotary joint (15) comprises a fixed part (5)
formed by a non-rotary outer ring made of plastic material blocked behind the printing
unit; wherein a supply connector (6) for the electrical connection of the direct charge
joint (15) is positioned on the fixed part (5); wherein two bearings (7) for the mechanical
rotation and for the transmission of the power supply to the inner part (8') are installed
on the fixed part (5); wherein the inner part (8') is integral with and insulated
with respect to the ferrous part (10) of the pressing cylinder (1); wherein there
is a data transmission circuit (9) and an electronic generator (14) inside the generator
body (8); wherein the data transmission circuit (9) receives the power supply by means
of said bearings (7) and manages, transmits and adjusts the current and voltage parameters
for the operation of the electronic generator, moreover it transmits all the control
and operating parameters to an external unit; wherein the electronic generator (14)
receives the data from the transmission circuit and transfers a high-voltage charge
into the conductive layer (3) and into the semiconductive layer (4) of the pressing
cylinder (1) through the current and voltage transmission point.
7. The apparatus according to claim 1 or 2, wherein said generator body (8, 108, 208)
is directly, or integrally, associated with said electrostatic transmitter (11, 111,
207).
8. The apparatus according to claim 1 or 2 or 7, comprising a rotary joint (15), said
rotary joint (15) comprising a fixed outer part (5) and a rotating inner part (8')
pivotally engaged in said fixed part (5), said rotating inner part (8') being integral
with said pressing cylinder (1) and comprising said generator body (8), said generator
body (8) being in electric contact with said electrostatic transmitter (11) arranged
in said pressing cylinder (1).
9. The apparatus according to claim 4, characterized in that said rotary joint (115) is directly coupled to an end (113') of the rotating axis
(100) of the pressing cylinder (1), which is arranged externally behind the printing
unit; said rotary joint (115) being integrally installed with the rotating axis (100)
of the pressing cylinder (1) and consisting of an insulating part in contact with
the ferrous part (10) of the pressing cylinder (1), which in turn is arranged externally
behind the printing unit; said rotary joint (115) comprising a fixed part (105) formed
by a non-rotating outer ring blocked behind the printing unit, said fixed part (105)
comprising a supply connector (106) for an electrical connection; said fixed part
(105) comprising two bearings (107) for the mechanical rotation and for the transmission
of the power supply to an inner part (108') of said rotary joint (115), said inner
part (108') being integral with the ferrous part (10) of the pressing cylinder (1);
said inner part (108') comprising said generator body (108) therein, comprising a
data transmission circuit (109) and an electronic generator (114); wherein said data
transmission circuit (109) receives the power supply by means of said bearings (107)
and manages, transmits and adjusts the current and voltage parameters for the operation
of the electronic generator (114), said data transmission circuit (109) being adapted
to transmit all the control parameters to an external unit; wherein said electronic
generator (114) is applied mechanically and is directly connected to a joint connecting
pin (100'); said joint connecting pin (100') being keyed to the pressing roller (10)
by means of threading, or by means of a joint, to the joint connecting point (113),
and transmitting a high-voltage charge to the whole pressing cylinder (1); wherein
said pressing cylinder (1) transfers said high-voltage charge into the conductive
layer (3) and into the semiconductive layer (4) of the pressing cylinder (1).
10. The apparatus according to claim 9, characterized in that said pressing cylinder (1) is supported by rotating supports (112) provided with
electric insulation.
11. The apparatus according to at least claim 1 or 2 or 7, comprising a rotary joint (115),
said rotary joint (115) comprising a fixed outer part (105) and a rotating inner part
(108') pivotally engaged in said fixed part (105), said rotating inner part (108')
being integral with said pressing cylinder (1) and comprising said generator body
(108) and said transmitter (111), said generator body (108) being in electric contact
with said electrostatic transmitter (111) arranged in said rotating inner part (108').
12. The apparatus according to claim 1 or 2, characterized in that the electrostatic transmitter performs a non-contact electrostatic charging with
the pressing cylinder.
13. The apparatus according to claim 12, characterized in that it comprises a bar (200) for the transmission of electrostatic energy to the outer
and semiconductive surface of the pressing cylinder (1), said bar (200) having electrodes
for transmitting current and voltage to the pressing cylinder (1) not directly in
contact with the outer surface of the pressing cylinder (1); said bar (200) consisting
of a "U"-shaped profile and comprising electrodes (207) therein for emitting current
and a voltage/current generator (209); said electrodes (207) and said generator (209)
being incorporated in resin; a connector (206) for the electric supply being present
outside the bar (200).
14. The apparatus according to claim 1 or 2 or 7, comprising a bar (200) arranged at minimum
distance from the surface of the pressing cylinder (1) and not in contact therewith,
wherein the bar 200 is fixed while the pressing cylinder (1) is rotatable, said bar
(200) comprises the generator body (208) therein, powered by low voltage for generating
a high voltage required for the operation of the apparatus, and further comprises
an electrostatic transmitter (207) therein, for the electrostatically charging the
pressing cylinder (1).