TECHNICAL FIELD
[0001] The present disclosure relates to a dewatering machine.
BACKGROUND
[0002] A washing machine with a dewatering function is disclosed in the following patent
literature 1. In the washing machine, as for a cylindrical washing tank for containing
washings, a central axis of the washing tank is obliquely arranged relative to a plumb
line. Therefore, an upper part of the washing tank is obliquely configured in a manner
of protruding towards a front side of the washing machine.
Existing technical literature
Patent literature
[0003] Patent literature 1: Japanese Patent Application Laid-open No.
2000-312795
Problems to be solved by the disclosure
[0004] In a dewatering machine in which a dewatering tank for containing washings is biased
like the washing machine in patent literature 1, the washings are easy to bias in
the dewatering tank. If dewatering operation is conducted in a state that the washings
are biased, the dewatering tank will conduct eccentric rotation, thereby causing a
vibration. Therefore, in the dewatering machine, it is aimed to inhibit the eccentric
rotation of the dewatering tank early, so as to avoid vibration as much as possible.
SUMMARY
[0005] The present disclosure is made on the basis of the background and aims to provide
a washing machine capable of inhibiting eccentric rotation of a biased dewatering
tank early.
Solutions for the problems
[0006] The present disclosure provides a dewatering machine, including: a dewatering tank,
formed in a cylindrical shape with a central axis extending in a direction inclined
relative to an up-down direction, the dewatering tank is configured to contain washings,
and rotate around the central axis so as to dewater the washings; a balancing ring,
formed in a hollow annular shape, the balancing ring is coaxially arranged in the
dewatering tank, and liquid for achieving rotational balance of the dewatering tank
is contained in the balancing ring and flows freely; and a dewatering preparation
unit, configured to cause the dewatering tank, in a dewatering preparation stage for
the washings, to rotate at a rotating speed lower than a lowest rotating speed at
which the dewatering tank resonates, so as to detect a biased position of the washings
in the dewatering tank; and cause the dewatering tank to stop rotating immediately
before the washings biased in the dewatering tank are positioned, relative to the
central axis, at an opposite side of the liquid biased downward in the balancing ring.
[0007] In addition, the present disclosure provides a dewatering machine, including: a dewatering
tank, formed in a cylindrical shape with a central axis extending in a direction inclined
relative to an up-down direction, the dewatering tank is configured to contain washings,
and rotate around the central axis so as to dewater the washings; an electric motor,
configured to cause the dewatering tank to rotate; an information value acquisition
unit, configured to, when the electric motor is in an acceleration state of accelerating
to a target rotating speed used for formally dewatering the washings, sequentially
acquire an information value that should be decreased as a rotating speed of the electric
motor increases; a counting unit, configured to add a count value with an initial
value of zero by 1 once the information value acquisition unit acquires the information
value; a calculation unit, configured to calculate an accumulated value of a difference
between the information value and a previous information value under a condition that
the information value is larger than the previous information value; a determination
unit, configured to determine that the washings are biased in the dewatering tank
when the accumulated value with the count value of a specified value reaches a first
threshold with the count value of the specified value; and a stopping unit, configured
to cause the dewatering tank to stop rotating when it is determined by the determination
unit that the washings are biased.
[0008] In addition, the dewatering machine according to the present disclosure further includes
an information correction unit, configured to correct the information value through
moving average before the accumulated value is calculated by the calculation unit.
[0009] In addition, the dewatering machine according to the present disclosure further includes
an execution unit, the execution unit is configured to alternatively execute any of
a restarting process and a correction process under a condition that the dewatering
tank is stopped rotating through the stopping unit, the restarting process is a process
for restarting to dewater the washings by causing the dewatering tank to rotate again,
and the correction process is a process for correcting the biasing of the washings
in the dewatering tank; and the execution unit is configured to select to execute
the correction process rather than selecting to execute the restarting process in
the following situation: the restarting process has been executed for a specified
number, and the dewatering tank is caused to stop rotating by the stopping unit
[0010] In addition, the dewatering machine according to the present disclosure further includes
an acceleration unit, and the acceleration unit causes the electric motor to accelerate
in three stages including a first acceleration stage, a second acceleration stage
and a third acceleration stage. The first acceleration stage refers to an acceleration
stage, in which the motor accelerates toward the target rotating speed from starting
rotating until the rotating speed of the motor reaches a first rotating speed, the
first rotating speed is higher than a rotating speed at which the dewatering tank
resonates transversely and lower than a rotating speed at which the dewatering tank
resonates longitudinally. The second acceleration stage is an acceleration stage,
in which the rotating speed of the motor increases from the first rotating speed to
a second rotating speed higher than the first rotating speed. The third acceleration
stage is an acceleration stage, in which the rotating speed of the motor increases
from the second rotating speed to the target rotating speed. The first threshold is
independently set in the first acceleration stage, the second acceleration stage and
the third acceleration stage respectively, and the information value acquisition unit
is configured to acquire the information value in the first acceleration stage, the
second acceleration stage and the third acceleration stage respectively, the counting
unit causes the count value to be added by 1 and calculates the accumulated value,
and the determination unit determines that the washings are biased in the dewatering
tank when the accumulated value reaches the first threshold.
[0011] In addition, the dewatering machine according to the present disclosure further includes
a duty ratio acquisition unit, configured to acquire a duty ratio of voltage applied
to the motor at each specified time in the third acceleration stage; and a transformation
unit, configured to transform the duty ratio acquired by the duty ratio acquisition
unit into a specified index value. When the index value reaches a second threshold
for a corresponding time, the determination unit determines that the washings are
biased in the dewatering tank.
[0012] In addition, the dewatering machine according to the present disclosure further includes
a threshold modification unit, configured to modify the second threshold according
to the accumulated value in at least one acceleration stage of the first acceleration
stage, the second acceleration stage and the third acceleration stage.
[0013] In addition, in the present disclosure, when a variation of the accumulated value
reaches a third threshold, the determination unit determines that the washings are
biased in the dewatering tank.
[0014] In addition, the present disclosure provides a dewatering machine, including: a dewatering
tank, formed in a cylindrical shape with a central axis extending in a direction inclined
relative to an up-down direction, the dewatering tank is configured to contain washings,
and rotate around the central axis so as to dewater the washings; an outer tank, configured
to contain the dewatering tank; an electric motor, configured to cause the dewatering
tank to rotate; a determination unit, configured to determine that the washings are
biased in the dewatering tank when an information value, relevant to a rotation state
of the electric motor before a rotating speed of the electric motor reaches a target
rotating speed used for formally dewatering the washings, reaches a threshold; a detection
unit, configured to mechanically detect eccentric rotation of the dewatering tank
by contacting the outer tank when the dewatering tank eccentrically rotates along
with biasing of the washings in the dewatering tank and the outer tank is caused to
vibrate; a stopping unit, configured to cause the dewatering tank to stop rotating
in one of the following situations: it is determined by the determination unit that
the washings are biased; the eccentric rotation of the dewatering tank is detected
by the detection unit; and a threshold correction unit, configured to correct the
threshold in one of the following situations: a difference between the information
value and the threshold is above the specified value when the eccentric rotation of
the dewatering tank is detected by the detection unit; it is determined by the determination
unit that the washings are biased before the eccentric rotation is detected by the
detection unit.
[0015] In addition, the present disclosure provides a dewatering machine, including: a dewatering
tank, formed in a cylindrical shape with a central axis extending in a direction inclined
relative to an up-down direction, the dewatering tank is configured to contain washings,
and rotate around the central axis so as to dewater the washings; an outer tank, configured
to contain the dewatering tank; an electric motor, configured to cause the dewatering
tank to rotate; a determination unit, configured to determine that the washings are
biased in the dewatering tank when an information value, relevant to a rotation state
of the electric motor before a rotating speed of the electric motor reaches a target
rotating speed used for formally dewatering the washings, reaches a threshold; a detection
unit, configured to mechanically detect eccentric rotation of the dewatering tank
by contacting the outer tank when the dewatering tank eccentrically rotates along
with biasing of the washings in the dewatering tank and the outer tank is caused to
vibrate; a stopping unit, configured to cause the dewatering tank to stop rotating
in one of the following situations: it is determined by the determination unit that
the washings are biased; the eccentric rotation of the dewatering tank is detected
by the detection unit; and a suspending unit, configured to suspend an operation performed
by the stopping unit for stopping the rotation of the dewatering tank, until a detection
number of the detection unit reaches a specified number before it is determined by
the determination unit that the washings are biased.
Effects of disclosure
[0016] According to the present disclosure, since the dewatering tank of the dewatering
machine has a cylindrical shape with a central axis extending along a direction inclined
relative to an up-down direction, the dewatering tank is arranged obliquely. A hollow
annular balancing ring is coaxially arranged on the dewatering tank. Thus, in a static
state of the dewatering tank, liquid contained in the balancing ring is biased downwards
in the balancing ring.
[0017] In the dewatering tank, washings are assumed to be biased in a rotating direction
of the dewatering tank in a same position as the liquid biased downwards in the balancing
ring. In the state, when rotation of the dewatering tank is started to dewater the
washings, the dewatering tank eccentrically rotates from the beginning of the rotation.
[0018] Therefore, in the dewatering machine, in a dewatering preparation stage, a dewatering
preparation unit causes the dewatering tank to rotate at a very low speed lower than
a maximum rotating speed at which the dewatering tank resonates, so as to detect a
biased position of the washings in the dewatering tank in a rotating direction. The
dewatering preparation unit causes the dewatering tank to stop rotating according
to the detected biased position immediately before the washings biased in the dewatering
tank will be positioned at an opposite side of the liquid biased downwards in the
balancing ring, relative to the central axis.
[0019] In addition, since the dewatering tank stops rotating when the washings biased in
the dewatering tank are positioned at the opposite side of the liquid in the balancing
ring relative to the central axis, the washings finally may come to a same side of
the liquid in the balancing ring due to no time to stop and inertial rotation of the
dewatering tank after stopping.
[0020] Therefore, if the dewatering tank stops rotating immediately before the washings
biased in the dewatering tank will be positioned at the opposite side of the liquid
in the balancing ring relative to the central axis, the washings biased in the dewatering
tank and the liquid biased downwards in the balancing ring can be maintained in a
state of being positioned on approximately opposite sides relative the central axis.
After such preparation stage, when the dewatering tank rotates to dewater, the dewatering
tank rotates in a state that the liquid in the balancing ring and the washings are
approximately balanced. Thus, eccentric rotation of the dewatering tank obliquely
arranged can be early inhibited.
[0021] According to the present disclosure, the dewatering tank of the dewatering machine
has a cylindrical shape having the central axis which extends along the direction
inclined relative to the up-down direction, and is arranged obliquely. In the dewatering
machine which uses a motor to rotate the dewatering tank, in a state that the motor
is accelerated to a target rotating speed for formally dewatering the washings, information
values which are decreased with the increase of the rotating speed of the motor are
acquired successively. When the information values are obtained each time, a count
value with an initial value of zero is added by 1.
[0022] If the washings in the dewatering tank are biased, an information value at a certain
time becomes larger than a previous information value sometimes since an information
value which shall be decreased is changed. In this case, an accumulated value of a
difference between the information value and the previous information value is larger
than zero. If the dewatering tank continues to rotate in a state that the washings
in the dewatering tank are biased, the accumulated value becomes larger.
[0023] Moreover, when the accumulated value when the count value is the specified value
reaches a first threshold when the count value is the specified value, it is determined
that the washings are biased in the dewatering tank, and the dewatering tank stops
rotating. Thus, under a condition that the washings are biased in the obliquely arranged
dewatering tank, eccentric rotation of the dewatering tank may be inhibited early
in an acceleration state of the motor.
[0024] According to the present disclosure, since an information value used in calculation
of the accumulated value is corrected through moving average before calculation of
the accumulated value, the information value is a high accuracy value of eliminating
an error. Thus, the accumulated value with high accuracy is calculated according to
the corrected information value, and whether the washings are biased is detected through
the accumulated value with high accuracy, so that eccentric rotation of the dewatering
tank may be inhibited early.
[0025] According to the present disclosure, under a condition that the washings are biased
in the dewatering tank and the dewatering tank stops rotating, the restarting process
or the correction process is executed. The restarting process is a process for restarting
to dewater the washing by enabling the dewatering tank to rotate again, and the correction
process is a process for correcting washing biasing in the dewatering tank.
[0026] Dewatering is started again through the restarting process under a condition that
washing biasing is small to an extent without generating eccentric rotation of the
dewatering tank, so that time used by the whole dewatering process may be shortened
as much as possible. Under a condition that washing biasing is large to an extent
that eccentric rotation of the dewatering tank is still generated, washing biasing
may be reliably corrected through the correction process.
[0027] Under a condition that the restarting process is executed for the specified number
and the dewatering tank stops rotating, washing biasing is large to an extent needing
to be corrected. In this case, the correction process is quickly executed without
spending time on carrying out the restarting process repeatedly and stopping rotation
of the dewatering tank, so that biasing may be reliably corrected. Thus, eccentric
rotation of the dewatering tank may be inhibited early.
[0028] According to the present disclosure, in the first acceleration stage, the second
acceleration stage and the third acceleration stage of the motor from starting rotation
to reaching the target rotating speed, the accumulated values are respectively calculated,
and when the accumulated values reach the corresponding first thresholds in the first
acceleration stage, the second acceleration stage and the third acceleration stage
respectively, washing biasing in the dewatering tank may be determined, so that the
dewatering tank stops rotating. Namely, since the biasing of the washings is detected
in the first acceleration stage after the motor starts to rotate, eccentric rotation
of the dewatering tank may be inhibited early. Furthermore, since the biasing of the
washings is detected in three stages according to a sequence of the first acceleration
stage, the second acceleration stage and the third acceleration stage, the condition
of washing biasing may be reliably detected, and eccentric rotation of the dewatering
tank is inhibited as early as possible.
[0029] According to the present disclosure, in the third acceleration stage, when the duty
ratio acquired at each specified moment is transformed into a specified index value,
and the index value reaches a second threshold at a corresponding moment, it is determined
that the washings are biased in the dewatering tank. That is, in the third acceleration
stage, since the condition whether the washing is biased in the dewatering tank is
double detected by adopting a mode of the information values and the first thresholds
and adopting a mode of the duty ratio and the second thresholds, eccentric rotation
of the dewatering tank may be reliably inhibited early.
[0030] According to the present disclosure, since the second threshold is properly changed
according to the accumulated value in at least one acceleration stage of the first
acceleration stage, the second acceleration stage and the third acceleration stage,
whether the washings are biased may be detected with high accuracy through the second
threshold changed with combination of a situation of the dewatering tank, and eccentric
rotation of the dewatering tank is inhibited early.
[0031] According to the present disclosure, whether the washings are biased may be double
detected through a mode whether the accumulated value reaches the first threshold
and whether a variation of the accumulated value reaches the third threshold. In this
case, whether the dewatering tank is in a state of large amplitude vibration, eccentric
rotation of the dewatering tank may be reliably inhibited early according to the variation
of the accumulated value though the accumulated value may be small without reaching
the first threshold.
[0032] According to the present disclosure, the dewatering tank of the dewatering machine
is in a cylindrical shape with a central axis extending in the direction inclined
relative to the up-down direction and is obliquely arranged. Whether the washings
are biased in the dewatering tank is double detected through an electric mode based
on a relationship between the information value relative to the rotation state of
the motor and the threshold and a mechanical mode based on contact between the detection
unit and the outer tank.
[0033] In the dewatering machine in the shipment stage, due to an inclined difference of
the dewatering tanks among individual dewatering machines, some dewatering machines
may have a condition that the threshold is not correct. Thus, the threshold is corrected
under the following situation: a difference between the information value when the
detection unit detects eccentric rotation of the dewatering tank and a threshold is
above the specified value, or the determination unit determines that the washings
are biased before eccentric rotation is detected by the detection unit. Thus, in the
dewatering process after the threshold is corrected, in the electric mode, whether
the washings are biased is detected with high accuracy through the corrected threshold,
so that eccentric rotation of the dewatering tank is inhibited early.
[0034] According to the present disclosure, the dewatering tank of the dewatering machine
is in the cylindrical shape with the central axis extending in the direction inclined
relative to up-down direction and is obliquely arranged. Whether the washings are
biased in the dewatering tank is double detected through the electric mode based on
a relationship between the information value relative to the rotation state of the
motor and the threshold and a mechanical mode based on contact between the detection
unit and the outer tank.
[0035] It is assumed that vibration of the dewatering tank is not too large, but due to
the moving mode of the outer tank, the detection unit easily contacts the outer tank
to generate error detection in the mechanical mode to cause the dewatering tank to
stop rotating. Thus, until the detection number of the detection unit reach the specified
number before the determination unit determines that the washings are biased, rotation
stopping of the dewatering tank is suspended. Thus, not only the dewatering tank is
prevented from stopping rotating due to error detection of the mechanical mode, but
also eccentric rotation of the dewatering tank may be inhibited early.
BRIEF DESCRIPTION OF DRAWINGS
[0036]
FIG. 1 is a schematic longitudinal sectional right side view illustrating a dewatering
machine according to an embodiment of the present disclosure.
FIG. 2 is a block diagram illustrating an electric structure of a dewatering machine.
FIG. 3 is a sequence diagram illustrating a state of an output signal of a Hall IC
forming a rotating speed reading apparatus for reading a rotating speed of a motor.
FIG. 4 is a sequence diagram illustrating a state of a rotating speed of a motor in
a dewatering operation process implemented in a dewatering machine.
FIG. 5 is a schematic diagram illustrating an interior of a dewatering tank.
FIG. 6 is a sequence diagram illustrating a state of a rotating speed of a motor at
a preparation stage of dewatering operation.
FIG. 7 is a flow chart illustrating a control action at the preparation stage of dewatering
operation.
FIG. 8 is a flow chart illustrating a control action in a first acceleration stage
of a motor in a dewatering operation process.
FIG. 9A is a flow chart illustrating a control action related to detection 1 to detection
3 for detecting washings biasing in the dewatering tank in a first acceleration stage
to a third acceleration stage of a motor.
FIG. 9B is a flow chart illustrating a control action related to detection 1 to detection
3.
FIG. 10 is a diagram illustrating a relationship between a count value n and a moving
average value Cn in combination with detection 1 to detection 3.
FIG. 11 is a diagram illustrating a relationship between a count value n and an accumulated
value G in combination with detection 1 to detection 3.
FIG. 12 is a flow chart illustrating a control action when a detection result is no
good (NG).
FIG. 13 is a flow chart illustrating a control action in the second acceleration stage
of the motor.
FIG. 14 is a flow chart illustrating a control action in the third acceleration stage
of a motor.
FIG. 15 is a flow chart illustrating schemas of the detection 4-1 and the detection
4-2 for detecting whether there is washings biasing in the dewatering tank in the
third acceleration stage.
FIG. 16 is a flow chart illustrating a control action of the detection 4-1.
FIG. 17 is a diagram illustrating a relationship between the rotating speed and a
moving accumulated value Cm in combination with detection 4-1 and detection 4-2.
FIG. 18 is a flow chart illustrating a control action of the detection 4-2.
FIG. 19 is a flow chart illustrating a first modification of a control action of the
detection 3 in the third acceleration stage.
FIG. 20 is a schematic diagram illustrating an interior of the dewatering tank in
the dewatering operation process.
FIG. 21 is a flow chart illustrating a second modification of a control action of
detection 3 in the third acceleration stage.
FIG. 22 is a flow chart illustrating a control action of a third modification in the
dewatering operation process.
FIG. 23 is a flow chart illustrating a control action of the third modification.
FIG. 24 is a flow chart illustrating a control action of a fourth modification.
FIG. 25 is a flow chart illustrating a control action of a fifth modification.
Reference numerals List
[0037]
1: dewatering machine; 3: outer tank; 4: dewatering tank; 6: motor; 17: central axis;
19: balancing ring; 30: control part; 34: counter; 36: safety switch; Cm: moving accumulated value; Cn: moving average value; dm: duty ratio; Dn: difference; G: accumulated value; K: inclined direction; n: count value; Q: washings;
Z: up-down direction; Z2: lower side.
DETAILED DESCRIPTION
[0038] Embodiments of the present disclosure are described in detail by referring to the
drawings below.
[0039] FIG. 1 is a schematic longitudinal sectional right side view illustrating a dewatering
machine 1 according to an embodiment of the present disclosure. An up-down direction
in FIG. 1 is referred to as an up-down direction Z of the dewatering machine 1, and
a left-right direction in FIG. 1 is referred to as a front-rear direction Y of the
dewatering machine 1. Firstly, description is made to summary of the dewatering machine
1. In the up-down direction Z, an upper side is referred to as an upper side Z1, and
a lower side is referred to as a lower side Z2. In the front-rear direction Y, a left
side in FIG. 1 is referred to as a front side Y1, and a right side in FIG. 1 is referred
to as a rear side Y2.
[0040] The dewatering machine 1 includes all apparatuses capable of carrying out a dewatering
operation of washings Q. That is, the dewatering machine 1 not only includes an apparatus
with a dewatering function, but also includes a washing machine with a dewatering
function and a washing and drying machine. Description is made in regard to the dewatering
machine 1 by taking the washing machine as an example below.
[0041] The dewatering machine 1 includes: a housing 2, an outer tank 3, a dewatering tank
4, a rotary wing 5, an electric motor 6, and a transmission mechanism 7.
[0042] The housing 2 is made of, such as, metal, and formed in a box shape. An upper surface
2A of the housing 2 is formed to be inclined relative to a horizontal direction (HD)
in a manner of extending to the upper side Z1 toward the rear side Y2. An opening
8 to enable the inside and outside of the housing 2 to be communicated is formed in
the upper surface 2A. A door 9 for opening and closing the opening 8 is arranged on
the upper surface 2A. An operation part 10 consisting of a LCD operation panel and
the like is arranged in an area closer the front side Y1 than the opening 8 on the
upper surface 2A. A user could select a dewatering condition freely, or make indications,
such as an indication of starting to run, an indication of stopping running, to the
dewatering machine 1, by operating the operation part 10.
[0043] The outer tank 3 is made of, such as, resin, and formed in a cylindrical shape having
a bottom. The outer tank 3 has: a circumferential wall 3A, which is roughly cylindrical
and configured along an inclined direction K inclined toward the front side Y1 relative
to the up-down direction Z; a bottom wall 3B, configured to block a hollow part of
the circumferential wall 3A from the lower side Z2; and an annular wall 3C, which
is annular and protrudes towards a circle center side of the circumferential wall
3A while covering an edge at a side of the upper side Z1 of the circumferential wall
3A. The inclined direction K presents inclination not only relative to the up-down
direction Z, but also relative to the horizontal direction (HD). An entrance 11 communicated
with the hollow part of the circumferential wall 3A from the upper side Z1 is formed
inside the annular wall 3C. The entrance 11 is opposite to the opening 8 of the housing
2 from the lower side Z2, and the entrance 11 and the opening 8 are in a communicated
state. A door 12 for opening and closing the entrance 11 is arranged on the annual
wall 3C. The bottom wall 3B is formed in a circulate plate shape which is orthogonal
to the inclined direction K and obliquely extends relative to the horizontal direction
(HD). A through hole 3D penetrating through the bottom wall 3B is formed in a circle
center of the bottom wall 3B.
[0044] Water can be stored in the outer tank 3. A water feeding pipeline 13 connected with
a faucet of tap water is connected with the outer tank 3 from the upper side Z1, so
that the tap water is fed to the outer tank 3 through the water feeding pipeline 13.
A feeding valve 14 which can be opened and closed to start or stop water feeding is
arranged in a midway of the water feeding pipeline 13. A drainage pipeline 15 is connected
with the outer tank 3 from the lower side Z2, and the water in the outer tank 3 is
discharged outside the machine from the drainage pipeline 15. A drainage valve 16
which can be opened and closed to start or stop drainage is arranged in a midway of
the drainage pipeline 15.
[0045] The dewatering tank 4 is made of, such as, metal, and has a central axis 17 extending
along the inclined direction K. The dewatering tank 4 is formed in a cylindrical shape
having a bottom smaller than that of the outer tank 3, and can accommodate the washings
Q internally. The dewatering tank 4 has a roughly cylindrical circumferential wall
4A arranged along the inclined direction K and a bottom wall 4B for blocking a hollow
part of the circumferential wall 4A from the lower side Z2.
[0046] An internal circumferential surface of the circumferential wall 4A is an internal
circumferential surface of the dewatering tank 4. An upper end of the internal circumferential
surface of the circumferential wall 4A is an entrance 18 for enabling the hollow part
of the circumferential wall 4A to expose to the upper side Z1. The entrance 18 is
opposite to the entrance 11 of the outer tank 3 from the lower side Z2, and the entrance
18 and the entrance 11 are in a communicated state. The entrances 11 and 18 are opened
and closed through the door 12 together. A user of the dewatering machine 1 takes
the washings Q in and out of the dewatering tank 4 through the opened opening 8 and
the entrances 11 and 18.
[0047] The dewatering tank 4 is coaxially accommodated in the outer tank 3, and is obliquely
arranged relative to the up-down direction Z and the horizontal direction HD. The
dewatering tank 4 accommodated in the outer tank 3 can rotate around the central axis
17. A plurality of through holes which are not shown are formed in the circumferential
wall 4A and the bottom wall 4B of the dewatering tank 4, and the water in the outer
tank 3 can flow between the outer tank 3 and the dewatering tank 4 through the through
holes. Therefore, a water level in the outer tank 3 is consistent with a water level
in the dewatering tank 4.
[0048] A balancing ring 19 formed in a hollow annular shape is coaxially arranged at the
upper end of the circumferential wall 4A, and is used for reducing vibration of the
dewatering tank 4 when the dewatering tank 4 rotates so as to obtain rotational balance
of the dewatering tank 4. Liquids for obtaining the rotational balance of the dewatering
tank 4, such as saline water, are accommodated in an annular cavity 19A in the balancing
ring 19 in a free flow manner.
[0049] The bottom wall 4B of the dewatering tank 4 is formed in a circulate plate shape
extending with the bottom wall 3B of the outer tank 3 in parallel roughly across the
gap in the upper side Z1, and a through hole 4C penetrating through the bottom wall
4B is formed at a circle center of the bottom wall 4B consistent with the central
axis 17. A tubular supporting shaft 20 surrounding the through hole 4C and protruding
to the lower side Z2 along the central axis 17 is arranged on the bottom wall 4B.
The supporting shaft 20 is inserted into the through hole 3D on the bottom wall 3B
of the outer tank 3, and a lower end of the supporting shaft 20 is located in the
lower side Z2 of the bottom wall 3B.
[0050] The rotary wing 5, i.e. so-called impeller, is formed in a discoid shape by taking
the central axis 17 as a circle center, and is concentrically arranged with the dewatering
tank 4 along the bottom wall 4B in the dewatering tank 4. A plurality of blades 5A
radially configured are arranged on an upper surface of the rotary ring 5 facing the
entrance 18 of the dewatering tank 4 from the lower side Z2. A rotating shaft 21 extending
toward the lower side Z2 from a circle center of the rotary wing 5 along the central
axis 17 is arranged on the rotary wing 5. The rotating shaft 21 is inserted into a
hollow part of the supporting shaft 20, and a lower end of the rotating shaft 21 is
located in the lower side Z2 of the bottom wall 3B of the outer tank 3.
[0051] In the present embodiment, the motor 6 is realized through a variable frequency motor.
The motor 6 is arranged in the lower side Z2 of the outer tank 3 in the housing 2,
and is provided with an output shaft 22 rotating by centering the central axis 17.
The transmission mechanism 7 is located between the lower ends of both the supporting
shaft 20 and the rotating shaft 21, and an upper end of the output shaft 22. The transmission
mechanism 7 selectively transmits a driving force outputted by the motor 6 from the
output shaft 22 to one or both of the supporting shaft 20 and the rotating shaft 21.
A widely known transmission mechanism can be taken as the transmission mechanism 7.
[0052] The dewatering tank 4 and the rotary wing 5 rotates around the central axis 17 when
the driving force from the motor 6 is transmitted to the supporting shaft 20 and the
rotating shaft 21. The washings Q in the dewatering tank 4 are stirred through the
rotating dewatering tank 4 and the blades 5A of the rotary wing 5 during a washing
operation and a rinsing operation. In addition, a centrifugal force acts on the washings
Q in the dewatering tank 4 through high-speed integrated rotation of the dewatering
tank 4 and the rotary wing 5 during a dewatering operation after the rinsing operation.
Thus, the washings Q are dewatered. A rotation direction of the dewatering tank 4
and the rotary wing 5 is consistent with a circumferential direction X of the dewatering
tank 4.
[0053] FIG. 2 is a block diagram illustrating an electric structure of the dewatering machine
1.
[0054] By referring to FIG. 2, the dewatering machine 1 includes: a control part 30 served
as a dewatering preparation unit, an information value acquisition unit, a counting
unit, a calculation unit, a determination unit, a stopping unit, an information correction
unit, an execution unit, an acceleration unit, a duty ratio acquisition unit, a conversion
unit, a threshold changing unit, a threshold correction unit and a suspending unit.
The control part 30 is configured as a microcomputer including: for example, CPU 31;
memory 32 such as a ROM, a RAM; a timer 33; and as a counter 34 served as the counting
unit, and the control part 30 is internally placed in the housing 2 (referring to
FIG. 1).
[0055] The dewatering machine 1 further includes: a water level sensor 35, a safety switch
36 as a detection unit, and a rotating speed reading apparatus 37. The water level
sensor 35, the safety switch 36, the rotating speed reading apparatus 37, the motor
6, the transmission mechanism 7, the feeding valve 14, the drainage valve 16 and the
operation part 10 are electrically connected with the control part 30 respectively.
[0056] The control part 30 switches a transmission target of the driving force of the motor
6 to one or both of the supporting shaft 20 and the rotating shaft 21 by controlling
the transmission mechanism 7. The control part 30 controls opening and closing of
the feeding valve 14 and the drainage valve 16. As mentioned above, when the user
selects the dewatering condition and the like of the washings Q by operating the operating
part 10, the control part 30 receives the selection.
[0057] The water level sensor 35 is a sensor for detecting the water level of the outer
tank 3 and the dewatering tank 4, and a detection result of the water level sensor
35 is inputted into the control part 30 in real time.
[0058] The safety switch 36 is a switch for detecting a vibration of the outer tank caused
by an eccentric rotation of the dewatering tank 4 along with bias of the washings
Q in the dewatering tank 4, and is arranged at a position away from the outer tank
3 by a specified interval along the horizontal direction HD in the housing 2 (referring
to FIG. 1). When the outer tank 3 is caused to vibrate along the horizontal direction
HD substantially due to the eccentric rotation of the dewatering tank 4 along with
the bias of the washings Q in the dewatering tank 4, the outer tank 3 comes into contact
with the safety switch 36 in forward and transverse directions. Thus, the safety switch
36 is changed into "on", so as to detect the vibration of the outer tank 3 mechanically,
namely, the eccentric rotation of the dewatering tank 4. The detection result of the
safety switch 36 is inputted into the control part 30 in real time.
[0059] The rotating speed reading apparatus 37 is an apparatus for reading a rotating speed
of the motor 6, and more specifically, is an apparatus for reading a rotating speed
of the output shaft 22 of the motor 6, and consists of for example a plurality of
Hall IC40. The rotating speed read by the rotating speed reading apparatus 37 is inputted
into the control part 30 in real time. The control part 30 controls a duty ratio of
a voltage applied to the motor 6 according to the inputted rotating speed, so that
the motor 6 rotates with a desired rotating speed. On the other hand, the control
part 30 applies a brake to the rotation of the motor 6 to stop the rotation of the
dewatering tank 4 based on a fact that the eccentric rotation of the dewatering tank
4 is detected by the safety switch 36. The braker herein can cause a control part
30 to control the duty ratio to stop the rotation of the motor 6 urgently, and also
can cause the control part 30 to start a brake device by additionally arranging the
brake device (not shown), thereby stopping the rotation of the motor 6 urgently.
[0060] For example, the number of Hall IC40 is 3 in the present embodiment. The Hall IC40
are divided into a first Hall IC41, a second Hall IC42 and a third Hall IC43. Herein,
the motor 6 has a rotor (not shown) integrally rotating with the output shaft 22,
and magnets in a N-pole and magnets in a S-pole are arranged alternately in rows in
a rotation direction of the rotor on an external circumferential surface of the rotor.
If a group consisting of adjacent magnets in the N-pole and magnets in the S-pole
are called as a "NS group", a plurality of NS groups are arranged along the rotation
direction side by side on the external circumferential surface of the rotor. The first
Hall IC41, the second Hall IC42, and the third Hall IC43 are arranged along the rotation
direction of the rotor at regular intervals side by side according to such sequence.
As the rotor rotates, each NS group passes through each Hall IC40 along the rotation
direction in sequence. When the NS group passes through, each Hall IC40 transmits
a pulse P. The rotating speed reading apparatus 37 reads the rotating speed of the
motor 6 through a size of an interval of the adjacent pulses P.
[0061] FIG. 3 is a sequence diagram illustrating a state of an output signal of the Hall
IC40 forming the rotating speed reading apparatus 37. In the sequence diagram of FIG.
3, a horizontal axis indicates an elapsed time, and a vertical axis indicates an "on"
and "off' state of the output signal of each Hall IC. As shown in FIG. 3, there exists
a deviation between times that the first Hall IC41, the second Hall IC42 and the third
Hall IC43 produce the pulse P. Therefore, when a certain NS group passes through each
Hall IC40 in sequence, the first Hall IC41, the second Hall IC42 and the third Hall
IC43 produce the pulses P respectively according to such sequence.
[0062] An "on" state indicating a state in which the pulse P is produced and an "off' state
other than the "on" state are presented in a waveform of an output signal of each
Hall IC40. "Interruption W" is defined as switching from the "off' state to the "on"
state and switching from the "on" state to the "off' state. The interruption W has
a time at which the pulse P is produced and a time at which the pulse P is disappeared
twice in one pulse P. When the interruption W occurs, the object of such situation
is to input from the rotating speed reading apparatus 37 to the control part 30 in
real time. It shall be noted that, the times that the rotor 1 of the motor 6 produces
the interruption W during rotation are different due to number of poles of the motor
6.
[0063] As shown in FIG. 3, when there are three Hall IC40 like in the present embodiment,
for example, in a period R of the first Hall IC41 from the time at which the pulse
P1 disappears to a time at which the next pulse P2 is produced and then disappears,
the three Hall IC40 produce six interruptions W in total. With respect to the entire
three Hall IC 40, it is desired that an interval I from some interruption W to the
next interruption W is always the same in a steady rotation state of the motor 6.
[0064] However, the interval I may also be disordered even if the motor 6 rotates steadily,
due to an installation error of the NS group of the motor 6 and an installation error
of each Hall IC40. It shall be noted that, generally, the interval I is slowly decreased
when the motor 6 is in an acceleration state. The interval I can be a value which
is the same as a time unit (such as second), and can also be a summing value of counts
in each interval I when the counter 34 (referring to FIG. 2) counts once according
to a fixed period.
[0065] Then, description is made to the dewatering operation conducted in the dewatering
machine 1.
[0066] FIG. 4 is a sequence diagram illustrating a state of a rotating speed of the motor
6 in the dewatering operation process. In the sequence diagram of FIG. 4, a horizontal
axis indicates the elapsed time, and a vertical axis indicates a rotating speed of
the motor 6 (unit: rpm). It shall be noted that, the rotating speed of the dewatering
tank 4 is the same as that of the motor 6 during the dewatering operation.
[0067] By referring to FIG. 4, at the beginning of the dewatering operation, a preparation
stage, i.e., a dewatering preparation interval, of the washings Q is provided. In
the dewatering preparation interval, the control part 30 adjusts a position relationship
between the washings Q in the dewatering tank 4 and liquid in the balancing ring 19.
After the dewatering preparation interval, the control part 30 starts the rotation
of the motor 6, so as to dewater the washings Q.
[0068] Specifically, after the dewatering preparation interval, the control part 30 causes
the motor 6 to rotate steadily at 120rpm after the rotating speed of the motor 6 being
increased from 0rpm to 120rpm, i.e. a first rotating speed. The first rotating speed
is greater than a rotating speed (such as 50rpm∼60rpm) at which a transverse resonance
occurred on the dewatering tank 4, and is smaller than a rotating speed (such as 200rpm∼220rpm)
at which a longitudinal resonance occurred on the dewatering tank 4. After the motor
6 rotates at 120rpm steadily, the control part 30 causes the motor 6 to rotate steadily
at 240rpm after the rotating speed of the motor 6 being increased from 120rpm to 240rpm,
i.e. a second rotating speed. The second rotating speed is slightly greater than the
rotating speed at which the longitudinal resonance is occurred. Next, the control
part 30 causes the motor 6 to rotate steadily at 800rpm after the rotating speed of
the motor 6 being increased from 240rpm to 800rpm, i.e. a target rotating speed. The
washings Q in the dewatering tank 4 are formally dewatered through the steady rotation
of the motor 6 at 800rpm.
[0069] In this way, the control part 30 causes the motor 6 to accelerate through three stages
i.e., a first acceleration stage of enabling the motor 6 to rotate to 120rpm from
the beginning, a second acceleration stage of rotating from 120rpm to 240rpm, and
a third acceleration stage of rotating from 240rpm to 800rpm, so as to reach a target
800rpm. Different from such situation, if the motor 6 is accelerated to 800rpm from
0rpm uninterruptedly, a drainage state of the drainage pipeline 15 may be deteriorated
since a lot of water leaks from the washings Q, or the drainage pipeline 15 is jammed
with foam. However, in the present embodiment, the motor 6 is accelerated stepwise
so that a lot of water will not leak from the washings Q at one time. Therefore, such
bad condition can be prevented.
[0070] When the washings Q in the dewatering tank 4 are in a bias configuration state of
being distributed on the circumferential direction X (referring to FIG. 1) of the
dewatering tank 4 unevenly, the washings Q are biased in the dewatering tank 4. If
the dewatering operation is carried out in such state, the dewatering tank 4 may be
substantially shaken due to the eccentric rotation thereof, thereby applying great
vibration to the dewatering machine 1, producing noise.
[0071] Therefore, the control part 30 detects whether the washings Q in the dewatering tank
4 are biased during the dewatering operation, and stops the motor 6 when detecting
that the washings Q are biased. The control part 30 performs four electric detections,
i.e. detection 1, detection 2, detection 3 and detection 4, in such detection mode.
It shall be noted that, the mechanical detection of the safety switch 36 (referring
to FIG. 1) is performed in the whole period of the dewatering operation. It shall
be noted that, the term "detection" below refers to an action of inspecting, and the
term "check" refers to an action of finding some result during the detection.
[0072] Detection 1 is performed at the first acceleration stage. Detection 2 is performed
at the second acceleration stage. Detection 3 and detection 4 are performed at the
third acceleration stage. Specifically, detection 1 to detection 3 are performed in
the whole period of the corresponding acceleration stages in the first acceleration
stage to the third acceleration stage, and relative to this, detection 4 is performed
in a midway of the third acceleration stage. In this way, the motor 6 is accelerated
in three stages in the dewatering machine 1, thereby monitoring a rotation state of
the dewatering tank 4 through detections 1-4 while avoiding performing the dewatering
slowly at the rotating speeds at which the transverse resonance and the longitudinal
resonance occurred, namely, 120rpm and 240rpm. Description is made to the dewatering
preparation stage and detections 1-4 in sequence below.
[0073] Firstly, description is made to the dewatering preparation stage. FIG. 5 is a schematic
diagram illustrating an interior of the dewatering tank 4. FIG. 5 shows an interior
of the dewatering tank 4 viewed along a direction of the central axis 17 of the dewatering
tank 4. A front position biasing toward the front side Y1 and a deep position biasing
toward the rear side Y2 are presented in the dewatering tank 4. Since the central
axis 17 is arranged obliquely towards the front side Y1 relative to the up-down direction
Z, the front position is located at a position closer to the lower side Z1 than the
deep position (referring to FIG. 1). Since the liquid accommodated in the balancing
ring 19 is free of the effect of the centrifugal force generated by the rotation of
the dewatering tank 4 in a state that the dewatering tank 4 is static and that the
dewatering tank 4 rotates at a very low speed, the liquid accommodated in the balancing
ring 19 is provided at the front position in the balancing ring 19 due to a self-weight
and biased towards the lower side Z2.
[0074] In the case that the washings Q are placed in the dewatering tank 4 in a manner of
being biased along the circumferential direction X, when the dewatering tank 4 starts
to rotate, relative to the central axis 17, the washings Q are preferably located
at the deep position at a side opposite to the liquid biased to the front position
in the lower side Z2 in the balancing ring 19. If the washings Q are in such state,
the eccentric rotation of the dewatering tank 4 can be inhibited from the beginning
of the rotation since the dewatering tank 4 starts to rotate in a state that the washings
Q and the liquid in the balancing ring 19 are roughly balanced.
[0075] In contrast, it is assumed that, in the dewatering tank 4, the washings Q are biased
in the circumferential direction X of the dewatering tank 4 at a position same as
the position where the liquid in the balancing ring 19 is biased towards the lower
side Z2. In the state, when the dewatering tank 4 starts to rotate to dewater the
washings Q, the dewatering tank 4 carries out the eccentric rotation when starting
to rotate.
[0076] FIG. 6 is a sequence diagram illustrating a state of the rotating speed of the motor
6 at the preparation stage of dewatering operation. In the sequence diagram of FIG.
6, a horizontal axis indicates the elapsed time, and a vertical axis indicates the
rotating speed of the motor 6 (unit: rpm). The dewatering tank 4 rotates steadily
at a very low speed at the preparation stage. It shall be noted that, the rotating
speed of the motor 6 at this time is lower than a minimum rotating speed when a resonance
occurred on the dewatering tank 4. The minimum rotating speed is different due to
different sizes of the dewatering tank 4, and is a rotating speed when the transverse
resonance occurred on the dewatering tank 4 in the present embodiment, namely, 50rpm-60rpm
described above. In this case, for example, the rotating speed of the motor 6 at the
preparation stage is 10rpm-30rpm, preferably 20rpm.
[0077] If the dewatering tank 4 rotates steadily at the very low speed when the washings
Q are placed in the dewatering tank 4 in a manner of being biased in the circumferential
direction X, the rotating speed of the motor 6 is changed like that shown in FIG.
6. Specifically, the washings Q are moved toward the upper side Z1 when going to the
deep position from the front position, which causes a burden to the motor 6. Therefore,
the rotating speed of the motor 6 is reduced. On the contrary, the rotating speed
of the motor 6 is increased due to the reduction of the previous burden when the washings
Q are moved to the front position from the deep position. Therefore, it can be known
that, the washings Q are located at the front position when the rotating speed of
the motor 6 is maximum, and the washings Q are located at the deep position when the
rotating speed of the motor 6 is minimum. In this way, since the dewatering tank 4
rotates at very low speed, a biased position of the washings Q in the dewatering tank
4 in the circumferential direction X can be detected according to the rotating speed
of the motor 6.
[0078] FIG. 7 is a flow chart illustrating a control action at the preparation stage of
dewatering operation.
[0079] According to the above contents, the control part 30 causes the motor 6 to start
to rotate at very low speed at the dewatering preparation stage, so that the dewatering
tank 4 rotates at very low speed (step S1). It shall be noted that, prior to the dewatering
operation, if the water in the outer tank 3 and the dewatering tank 4 is discharged
after the washings Q are rinsed, the motor 6 starts to rotate at the very speed in
step S1 according to a current station that the discharging is finished. When the
motor 6 rotates at the very low speed, the control part 30 detects the biased position
of the washings Q in the dewatering tank 4 in real time according to an output result
from the rotating speed reading apparatus 37 (step S2). Next, the control part 30
brakes the motor to stop the rotation of dewatering tank 4 immediately before the
washings Q reach at the deep position according to the detected biased position (step
S3).
[0080] If the rotation of the dewatering tank 4 is stopped when the washings Q biased in
the dewatering tank 4 are located at a side opposite to the liquid in the balancing
ring 19 relative to the central axis 17, the washings Q will finally arrive at a side
same as that of the liquid in the balancing ring 19 because the rotation might not
be stopped timely or the dewatering tank 4 might rotate again due to inertia when
the brake is relieved after the dewatering tank 4 is stopped.
[0081] In view of this, the control part 30 causes the dewatering tank 4 to stop rotating
immediately before the washings Q biased in the dewatering tank 4 is located at a
side opposite to, relative to the central axis 17, the liquid biased towards the lower
side Z2 in the balancing ring 19. Therefore, after the dewatering tank 4 is stopped,
the washings Q biased in the dewatering tank 4 and the liquid biased towards the lower
side Z2 in the balancing ring 19 are maintained at a state of being located at roughly
opposite sides relative to the central axis 17. In addition, since the dewatering
tank 4 is supported through a one-way bearing in a unidirectional rotation manner,
the stopped dewatering tank 4 does not reverse, and is in a static state. After such
preparation stage, when the dewatering tank 4 rotates to dewater, the dewatering tank
4 rotates in a state that the liquid in the balancing ring 19 and the washings Q are
roughly balanced. Thus, the eccentric rotation of the biased dewatering tank 4 can
be inhibited early.
[0082] Next, description is made to the first acceleration stage after subjecting to the
dewatering preparation interval. It shall be noted that, since the liquid in the balancing
ring 19 is not biased toward the lower side Z2 due to an effect of the centrifugal
force after the first acceleration stage, the liquid substantively does not cause
the eccentric rotation of the dewatering tank 4.
[0083] FIG. 8 is a flow chart illustrating a control action in the first acceleration stage.
By referring to FIG. 8, after the dewatering preparation interval, the control part
30 causes the motor 6 to accelerate to reach a target rotating speed (i.e.,120rpm)
so as to start the dewatering operation (step S11). Once the above interruption W
is inputted ("yes" in step S12), the control part 30 enables a count value n with
an initial value "zero" to add by 1 (+1) (step S13). Then, the control part 30 starts
detection 1 in the first acceleration stage (step S14). When detection 1 is "OK" ("yes"
in step S15), that is, under a condition that the control part 30 determines that
the washings Q are not biased, the control part 30 resets the count value n to zero
(step S17) if detection 1 is ended ("yes" in step S16). Then, when the rotating speed
of the motor 6 reaches 120rpm ("yes" in step S18), the control part 30 causes the
motor 6 to rotate steadily at 120rpm (step S19).
[0084] FIG. 9A and FIG. 9B are flow charts illustrating a control action regarding detection
1. By referring to FIG. 9A, the control part 30 starts detection 1 in the above step
S14, and once the interruption W is inputted ("yes" in step S21), a timing value An
is obtained (step S22). The timing value An is referred to as An below. An is the
interval I between the inputted interruption W and the previous interruption W (referring
to FIG. 3) and is a positive value measured by the timer 33. Under a condition that
there does not exist a previous interruption W, the interval I from a start time of
detection 1 to the initial interruption W is An. It shall be noted that, when the
interruption W is inputted, since the count value n is added by 1 (step S13) while
An is obtained, a suffix "n" in the An is consistent with the count value n added
by 1. Therefore, for example, when the initial interruption W is inputted, the count
value n becomes 1, and An becomes A
1. When a next interruption W is inputted, the count value n becomes 2, and An becomes
A
2.
[0085] Next, the control part 30 calculates a moving average value B
n of An (step S23). Hereinafter, the moving average value B
n is sometimes referred to as B
n. B
n is a value obtained by dividing a summing value of An and previous A
n-1∼A
n-5 by 6. Herein, 6 is divided so as to be in combination with the situation that there
exists six interruptions W during the period R from the time that the pulse P disappears
to the time that the next pulse P is produced and then disappears (referring to FIG.
3).
[0086] Next, the control part 30 calculates a moving average value C
n of B
n (step S24). Hereinafter, the moving average value C
n is sometimes referred to as C
n. C
n is a value obtained by dividing a summing value of B
n and previous B
n-1∼B
n-5 by 6.
[0087] In an acceleration state of the motor 6 for accelerating to the target rotating speed,
the control part 30 enables the count value n to be added by 1 in step S13 (referring
to FIG. 8) once the interruption W is inputted, and obtains C
n successively in step S24. Therefore, in fact, the operation for adding the count
value n by 1 and the operation for obtaining C
n are conducted simultaneously. That is, the control part 30 enables the count value
n to be added by 1 every time C
n is obtained.
[0088] According to experiences, the obtained A
n∼C
n are not stable until the count value n reaches a specified starting value ("no" in
step S25), and the count value n is inapplicable to detection 1. The starting value
refers to, such as, 75, in the present embodiment. When the count value n reaches
the starting value ("yes" in step S25), the control part 30 calculates a difference
D
n obtained by subtracting the previous C
n-1 from C
n (step S26). Then, the control part 30 calculates a moving average value E
n of the difference D
n (step S27). The moving average value E
n is a value obtained by dividing a summing value of the difference D
n and previous differences D
n-1∼D
n-5 by 6. Hereinafter, the difference D
n is referred to as D
n, and the moving average value E
n is referred to as E
n.
[0089] With respect to respective meanings of D
n and E
n, description is made by taking C
11 (= (B
6+B
7+B
8+B
9+B
10+B
11)/6) and C
17 (= (B
12+B
13+B
14+B
15+B
16+B
17)/6) as an example. E
17, the count value n of which is consistent with that of C
17, is a value obtained by dividing D
12∼D
17 by 6. E
17 may be expressed with C
n as shown in the following formula (1), and may be expressed with B
n as shown in the following formula (2).

[0090] As mentioned above, with respect to the total three Hall IC40, there exists six interruptions
W during the period R of one Hall IC40 from the time at which a pulse P disappears
to the time at which the next pulse P is produced and then disappears (referring to
FIG. 3). The installation error of the Hall IC40 can be eliminated through B
n. Moreover, according to Formula (2), E
n is equivalent to a difference of a summing value of B
n∼B
n+5 related to six interruptions W produced when a certain NS group passes one Hall IC40
and a summing value of B
n+6∼B
n+11 related to six interruptions W produced when a next NS group passes the Hall IC40.
An error due to a relevant position of the adjacent NS groups can be roughly eliminated
through E
n calculated with multiple B
n.
[0091] FIG. 10 is a diagram illustrating a relationship between a count value n and C
n, where a horizontal axis indicates the count value n, and a vertical axis indicates
C
n. By referring to FIG. 10, although An decreases with a rotating speed increase caused
by the acceleration of the motor 6, the change of An is disordered due to the installation
error of the NS group and the installation error of each Hall IC40. The actual An
increases and decreases as shown by the dotted line. B
n is obtained through the moving average in S23 with the installation error of each
Hall IC40 being eliminated, and C
n is obtained through the moving average in S24 with the noise of Bn being eliminated.
Then, D
n is obtained through C
n, and E
n is obtained through D
n. An, B
n, C
n, D
n and E
n are relevant information values regarding the rotation state of the motor 6.
[0092] In the case that the dewatering tank 4 does not rotate eccentrically because the
washings Q are not biased, C
n should decrease with the increase of the rotating speed of the motor 6 (referring
to an arrow in a dot and dash line), as shown by a solid line in FIG. 10. In addition,
since the moving average value of An is B
n and the moving average value of B
n is C
n, An and B
n should also decreas with the increase of the rotating speed of the motor 6 although
both of An and B
n have noise respectively.
[0093] In the case that the dewatering tank 4 does not rotate eccentrically, since C
n always decreases in the acceleration process of the motor 6, the difference D
n obtained by subtracting the previous C
n-1 from C
n becomes not greater than zero, and the moving average value E
n of D
n also becomes not greater than zero. By referring to FIG. 9B, if E
n is not greater than zero ("yes" in step S28), the control part 30 enables a variable
F
n to be zero (step S29). On the other hand, in the case that the dewatering tank 4
rotates eccentrically because the washings Q in the dewatering tank 4 are biased,
C
n which should decrease may be changed and increase with the increase of the rotating
speed of the motor 6. In this case, D
n and E
n at a time, at which C
n increased, become greater than zero ("no" in step S28), and the control part 30 sets
the variable F
n as E
n per se (step S30).
[0094] The control part 30 calculates an accumulated value G (=F
1+F
2+...) of F
n once F
n is obtained (step S31). The accumulated value G is also an accumulated value of the
moving average value E
n of the difference D
n between C
n and C
n-1 in the case that C
n is greater than the previous C
n-1.
[0095] FIG. 11 is a diagram illustrating a relationship between the count value n and the
accumulated value G, where a horizontal axis indicates the count value n, and a vertical
axis indicates the accumulated value G. In the case that the motor 6 accelerates while
the dewatering tank 4 eccentrically rotates continuously, the accumulated value G
increases stepwise, as shown in FIG. 11. With respect to the accumulated value G,
first thresholds are determined according to each specified count value n. The first
thresholds are correlated with the count value n and stored in the memory 32 (referring
to FIG. 2). The first thresholds are positive values.
[0096] Returning to FIG. 9B, when the accumulated value G for count value n with a specified
value reaches a first threshold for count value n with the specified value ("yes"
in step S32), the control part 30 sets the detection result as NG, and determines
that the dewatering tank 4 is largely eccentric and the washings Q are biased (step
S33).
[0097] On the other hand, if the accumulated value G is less than the corresponding first
threshold ("no" in step S32), the control part 30 sets the detection result as OK,
and determines that the washings Q are not biased (step S34). Then, the control part
30 carries out steps S21∼S34 repeatedly, until the count value n becomes an end value
indicating that the first acceleration stage is ended ("no" in step S35). The end
value of the count value n in the present embodiment is, for example, 245. When the
count value n becomes the end value ("yes" in step S35), detection 1 is ended by the
control part 30 (step S36). The processes of steps S21∼S34 are equivalent to the process
of the above step S15, and the processes of steps S35∼S36 are equivalent to the process
of the above step S16 (referring to FIG. 8).
[0098] FIG. 12 is a flow chart illustrating a control action in the case that the detection
result is NG. By referring to FIG. 12, the control part 30 causes the motor 6 to stop
rotating (step S41), i.e. causes the dewatering tank 4 to stop rotating, when the
detection result is determined as NG. Thus, in the case that the washings Q in the
dewatering tank 4 are biased, the eccentric rotation of the dewatering tank 4 can
be inhibited early when the motor 6 is in the acceleration state.
[0099] Especially, prior to calculating the accumulated value G, the control part 30 first
corrects a calculation basis (i.e., An) of the accumulated value G through performing
the moving average in step S23 and step S24 repeatedly. Therefore, C
n obtained as a correction result becomes a high precision value with the error being
eliminated. Therefore, an accumulated value G with high precision is calculated according
to C
n, the precision of which is improved through the correction, and the bias of the washings
Q is detected with high precision through the accumulated value G, thus the eccentric
rotation of the dewatering tank 4 can be inhibited early.
[0100] After the dewatering tank 4 stops rotating, the control part 30 determines whether
the current state is a state before the dewatering operation is restarted (step S42).
Restarting of the dewatering operation refers to a restarting process, through which
the control part 30 starts the dewatering operation again by enabling the dewatering
tank 4 to rotate again immediately after the dewatering tank 4 is caused to stop rotating
to suspend the dewatering operation. Sometimes, the restarting process may also be
conducted even if the biasing of the washings Q is small.
[0101] Before the restarting of the restarting process is implemented ("yes" in step S42),
the control part 30 performs the restarting process (step S43). It shall be noted
that, prior to the restarting process, a drainage can be first conducted in the outer
tank 3. In the case that the drainage pipeline 15 is jammed with foams, the foams
can be discharged outside of the drainage pipeline 15 through the drainage herein,
and thus, the situation that the drainage pipeline 15 is jammed with the foams can
be eliminated.
[0102] If it is not a state before restarting ("no" in step S42), the control part 30 performs
a correction process (step S44). In the correction process, the control part 30 closes
the drainage valve 16 and opens the feeding valve 14 so as to feed water into the
dewatering tank 4 to a specified water level, so that the washings Q in the dewatering
tank 4 are immerged into water and are easy to loosen. In this state, the control
part 30 causes the washings Q attached to the internal circumferential surface of
the dewatering tank 4 to peel off and stir by causing the dewatering tank 4 and the
rotary wing 5 to rotate, thereby correcting the biasing of the washings Q in the dewatering
tank 4.
[0103] In this way, the control part 30 performs either the restarting process or the correction
process alternatively in the case that the dewatering tank 4 has stopped rotating.
If the biasing of the washings Q is small enough so that the dewatering tank 4 does
not rotate eccentrically, the dewatering is started again through the restarting process.
Therefore, a time required in the whole dewatering process can be shortened as far
as possible. If the biasing of the washings Q is large enough so that the dewatering
tank 4 rotates eccentrically again in the next dewatering process, the biasing of
the washings Q can be reliably corrected through the correction process.
[0104] After performing the restarting process for a specified number (which is 1 herein)
and enabling the dewatering tank 4 to stop rotating ("no" in step S42), the control
part 30 selects to not perform the restarting process and selects to perform the correction
process (step S44). That is, in the case that the restarting process has been performed
for the specified number and the dewatering tank 4 has stopped rotating, the biasing
of the washings Q is large and needs to be corrected. In this case, the correction
process is quickly performed rather than spending time on the restarting process and
stopping the rotation of the dewatering tank 4. Therefore, the biasing is corrected
reliably. Therefore, the eccentric rotation of the dewatering tank 4 can be inhibited
early. It shall be noted that, in the present embodiment, although the specified time
is set as 1, it can also be set as more than 2.
[0105] Then, description is made to the second acceleration stage after the steady rotation
at 120rpm. FIG. 13 is a flow chart illustrating a control action in the third acceleration
stage. By referring to FIG. 13, the control part 30 causes the motor 6 to accelerate
to a target rotation speed of 240rpm at the second acceleration stage (step S51).
The control part 30 enables the count value n to add by 1 (step S53) once the interruption
W is inputted ("yes" in step S52). It shall be noted that, the count value n at the
beginning of the second acceleration stage is zero.
[0106] Next, in the second acceleration stage, the control part 30 starts detection 2 (step
S54). In the case that detection 2 is OK ("yes" in step S55), that is, in the case
that the control part 30 determines that the washings Q are not biased in the second
acceleration stage, the control part 30 resets the count value n to zero (step S57)
at the end of detection 2 ("yes" in step S56). Then, when the rotating speed of the
motor 6 reaches 240rpm ("yes" in step S58), the control part 30 causes the motor 6
to rotate steadily at 240rpm (step S59).
[0107] The content of detection 2 is the same as that of detection 1. Therefore, the processes
of above steps S21∼S34 are equivalent to the process of step S55, and the processes
of step S35 and S36 are equivalent to the process of step S56 (referring to FIG. 9B).
The first threshold in detection 2 is set as to be different from that in detection
1. In addition, with respect to detection 2, since the rotating speed of the motor
6 is higher than that in detection 1, the starting value in step S25 (referring to
FIG. 9A) is accordingly less than the starting value in detection 1, which is, for
example, 17 in the present embodiment. In the case that the detection result of detection
2 is NG ("no" in step S55), that is, in the case that the control part 30 determines
that the washings Q in the dewatering tank 4 are biased, the control part 30 performs
the processes of steps S41∼S44 as it did in detection 1 (referring to FIG. 12).
[0108] It shall be noted that, with respect to the dewatering operation under the restarting
process after detection 2, the duration of the steady rotation at 120rpm (referring
to FIG. 4) can be shortened to be shorter than the duration of the steady rotation
at 120rpm of the previous dewatering operation which is stopped. With respect to the
restarting process, since the washings Q are attached to the internal circumferential
surface of the dewatering tank 4 to a certain extent and in a state of roughly being
dewatered, the duration of the steady rotation at 120rpm can be shortened. Thus, the
time of the dewatering operation can be shortened.
[0109] Next, description is made to the third acceleration stage after the steady rotation
at 240rpm. FIG. 14 is a flow chart illustrating a control action in the third acceleration
stage. By referring to FIG. 14, the control part 30 causes the motor 6 to accelerate
to a target rotating speed 800rpm in the third acceleration stage (step S61). The
control part 30 enables the count value n to be added by 1 (step S63) once the interruption
W is inputted ("yes" in step S62). In addition, the count value n at the beginning
of the third acceleration stage is zero.
[0110] In the third acceleration stage, the control part 30 starts detection 3 (step S64).
Next, in the case that detection 3 is OK ("yes" in step S65), that is, in the case
that the control part 30 determines that the washings Q are not biased, the control
part 30 stops detection 3 when the rotating speed of the motor 6 reaches 800rpm ("yes"
in step S66), and resets the count value n as zero, so that the motor 6 rotates steadily
at 800rpm to continue to dewater (step S67).
[0111] The content of detection 3 is substantively the same as those of detections 1 and
2. Therefore, the processes of the above steps S21∼S34 are equivalent to the process
of step S65 (referring to FIG. 9A and FIG. 9B). The first threshold in detection 3
is set as to be different from those of detections 1 and 2 respectively. It shall
be noted that, the starting value in step S25 (referring to FIG. 9A) in detection
3 is the same as that in detection 2. In the case that the detection result of detection
3 is NG ("no" in step S65), that is, in the case that the control part 30 determines
that the washings Q in the dewatering tank 4 are biased, the control part 30 also
performs the processes of steps S41∼S44 as it does in detections 1 and 2 (referring
to FIG. 12).
[0112] It shall be noted that, with respect to dewatering operation under the restarting
process after detection 3, as described regarding detection 2, the duration of the
steady rotation at 120rpm may be shortened to be shorter than the duration of the
steady rotation at 120rpm of the previous dewatering operation which is stopped. Moreover,
the difference between detection 3 and detections 1, 2 lies in: after n becomes the
end value in step S35 (referring to FIG. 9B), the processes in step S21∼step S34 may
also be repeated during the period that the rotating speed of the motor 6 reaches
800rpm. At the beginning of repeating such processes, respective values of n and A
n∼G are reset to zero.
[0113] As described above, in detection 1 of the first acceleration stage, detection 2 of
the second acceleration stage and detection 3 of the third acceleration stage, the
control part 30 acquires information values of A
n∼E
n and the like respectively, enables the count value to be added by 1 so as to calculate
the accumulated value G. When the accumulated value G reaches a corresponding first
threshold, the control part 30 determines that the washings Q are biased in the dewatering
tank 4 and causes the dewatering tank 4 to stop rotating. That is, since the detection
of the biasing of the washings Q begins in the first acceleration stage after the
motor 6 starts to rotate, eccentric rotation of the dewatering tank 4 may be inhibited
early. Moreover, since the detection of the biasing of the washings Q is carried out
in three stages in a sequence of the first acceleration stage, the second acceleration
stage, and the third acceleration stage, the biasing of the washings Q can be reliably
detected, so that eccentric rotation of the dewatering tank 4 may be inhibited as
early as possible.
[0114] In detection 3, the control part 30 executes detection in a first mode. As described
above, In the detection in the first mode, the biasing of the washings Q in the dewatering
tank 4 is detected according to whether the accumulated value G reaches the first
threshold. The control part 30 may also execute a detection in a second mode rather
than executing the detection in the first mode. In the detection in the second mode,
the biasing of the washings Q is detected according to whether a variation of the
accumulated value G reaches a third threshold. Different from the first threshold,
the third threshold is preset and stored in the memory 32 (referring to FIG. 2). The
third threshold is a positive value. Like in the third acceleration stage, when the
rotating speed of the motor 6 rises to a certain extent, for example, 400rpm, an eccentric
state of the washings Q in the dewatering tank 4 may be deteriorated because water
of the washings Q is removed due to previous dewatering. As a result, the vibration
of the dewatering tank 4 becomes larger. On the other hand, as the characteristics
of the accumulated value G, although the accumulated value G sharply increases when
the rotating speed of the motor 6 is low, the accumulated value G increases slowly
as the rotating speed approaches the target rotating speed.
[0115] Thus, merely for the detection in the first mode, when the rotating speed rises to
some extent, the accumulated value G may be lower than the first threshold no matter
whether the vibration of the dewatering tank 4 is large or small, so that the dewatering
tank 4 fails to stop rotating. Accordingly, both of the detections in the first mode
and the second mode may be executed. As for the detection in the second mode, when
the variation of the accumulated value G, i.e., a variation degree of the accumulated
value G, reaches the third threshold, the control part 30 determines that the washings
Q are biased and causes the dewatering tank 4 to stop rotating. Thus, the accumulated
value G may always be small and fails to reach the first threshold no matter whether
the dewatering tank 4 is in a state of large amplitude vibration, and with such situation,
state variation of the washings Q during dewatering may also be sensitively reflected
by focusing on the variation of the accumulated value G. Therefore, the eccentric
rotation of the dewatering tank 4 can be reliably inhibited early. Certainly, the
detection in the second mode not only can be executed in detection 3, but also can
be executed in detection 1 and detection 2.
[0116] Next, description is made to detection 4 which is executed in parallel with the detection
3 in the third acceleration stage. Detection 4 consists of detection 4-1 and detection
4-2. Detections 1-3 are detections for detecting the biasing of the washings Q by
using interruption W related to the motor 6 in an acceleration state. Relative to
this, detection 4-1 and detection 4-2 are detections for detecting the biasing of
washings Q by using the duty ratio. FIG. 15 is a flow chart illustrating schemas of
detection 4-1 and detection 4-2.
[0117] Referring to FIG. 15, as the third acceleration stage, the control part 30 causes
the motor 6 to accelerate from 240rpm to 800rpm in step S61 (referring to FIG. 14).
[0118] In a state that the motor 6 is accelerated, when the rotating speed of the motor
6 reaches 300rpm, the control part 30 acquires a duty ratio of the voltage applied
to the motor 6 at this moment as α value (step S71). The rotating speed 300rpm does
not refer to a rotating speed in a state that water is stored in the dewatering tank
4, but refers to a rotating speed which is not influenced by eccentricity of the dewatering
tank 4 most. Thus, the α value at 300rpm is the duty ratio in a state that it is not
influenced by eccentricity of the dewatering tank 4 most, but only is influenced by
a load of the washings Q.
[0119] Moreover, in a state that the motor 6 continues to accelerate, during a period in
which the rotating speed rises from 600rmp to 729rpm, the control part 30 implements
detection 4-1 (step S72). Under a condition that detection 4-1 is not OK ("no" in
step S72), that is, under a condition that the control part 30 determines that the
washings Q are biased, the control part 30 executes the processes in step S41∼step
S44 as it does in detections 1-3 (referring to FIG. 12). It shall be noted that, as
described in detection 2 and detection 3, with respect to the dewatering operation
in the restarting process after detection 4-1, the duration of the steady rotation
at 120rpm may be shortened to be shorter than the duration of the steady rotation
at 120rpm of the previous dewatering operation which is stopped.
[0120] On the other hand, under a condition that detection 4-1 is OK ("yes" in step S72),
that is, under a condition that the control part 30 determines in detection 4-1 that
the washings Q are not biased, the control part 30 continues to implement detection
4-2 in a state that the motor 6 continues to accelerate from 730rpm (step S77).
[0121] Under a condition that detection 4-2 is OK ("yes" in step S77), that is, under a
condition that the control part 30 determines in detection 4-2 that the washings Q
are not biased, the control part 30 causes the motor 6 to stably rotate at 800rpm
after accelerating the motor 6 to the target rotating speed of 800rpm, so as to cause
the washings Q to be dewatered continuously (step S78).
[0122] On the other hand, under a condition that detection 4-2 is not OK ("no" in step S77),
that is, under a condition that the control part 30 determines that the washings Q
are biased, the control part 30 causes the motor 6 to stably rotate at a rotating
speed less than 800rpm, so as to cause the washings Q to be dewatered continuously
(step S79).
[0123] Next, detection 4-1 and detection 4-2 are described in detail respectively.
[0124] FIG. 16 is a flow chart illustrating a control action with respect to detection 4-1.
Referring to FIG. 16, in the state that the motor 6 continues to accelerate after
step S71 (referring to FIG. 15), the control part 30 starts to carry out detection
4-1 (step S80) as the rotating speed of the motor 6 reaches 600rpm.
[0125] Next, the control part 30 starts to count through the counter 34 (step S81), and
initializes the counter 34 every 0.3s so as to count within 0.3s (step S82 and step
S83).
[0126] The control part 30 acquires the rotating speed of the motor 6 at the time of each
counting and a duty ratio d
m(m: a count value) of the voltage applied to the motor 6 at the time of counting (step
S84). That is, the control part 30 acquires the rotating speed and the duty ratio
d
m of the motor 6 at specified moment in the third acceleration stage in which the rotating
speed of the motor 6 rises from 240rpm to 800rpm. The duty ratio d
m is an information value related to the rotation state of the motor 6.
[0127] Moreover, in step S84, the control part 30 calculates a correction value B
m according to the following formula (3), where B
m is obtained by correcting the duty ratio d
m with the α value. It shall be noted that X and Y in the formula (3) are constants
solved through experiments and the like. Different from simple ratio calculation,
a weight is changed through the formula (3), so that the duty ratio d
m is corrected, and detection 4-1 may be executed with good accuracy through the obtained
correction value B
m.

[0128] Moreover, in step S84, the control part 30 calculates a moving accumulated value
C
m (m: count value) of the correction value B
m. The moving accumulated value C
m is a value obtained by summing 5 consecutive correction values B
m in a counting sequence. Additionally, as for a certain moving accumulated value C
m and a moving accumulated value C
m-1 previous to C
m, the last 4 correction values B
m among the 5 correction values B
m for forming the moving accumulated value C
m-1 and the front 4 correction values B
m among the 5 correction values B
m for forming the moving accumulated value C
m are same values respectively. It shall be noted that the number of the correction
values B
m for forming the moving accumulated value C
m is not limited to 5. The moving accumulated value C
m is a specified index value transformed from the duty ratio d
m by the control part 30.
[0129] Next, the control part 30 calculates a second threshold (step S85) related to the
moving accumulated value C
m according to the following formula (4). The second threshold is a positive value.

a and b in the formula (4) are constants solved through experiments and the like
and stored in the memory 32. Moreover, the constants a, b are different depending
on the rotating speed of the motor 6 at the current moment and a selected dewatering
condition. Thus, as for the second threshold herein, multiple values exist at the
same rotating speed. It shall be noted that the second threshold is a value not influenced
by the α value, and this case is further defined through the formula (4).
[0130] Then, the control part 30 confirms whether the rotating speed of the motor 6 at the
current moment is less than 730rpm (step S86).
[0131] Under a condition that the rotating speed of the motor 6 at the current moment is
less than 730rpm ("yes" in step S86),the control part 30 determines whether a newest
moving accumulated value C
m falls in the range of detection 4-1 (step S87).
[0132] FIG. 17 is a diagram illustrating a relationship between the rotating speed and the
moving accumulated value C
m in combination with detection 4-1 and detection 4-2. In FIG. 17, a horizontal axis
represents the rotating speed (unit: rpm), and a longitudinal axis represents the
moving accumulated value C
m. Referring to FIG. 17, the second thresholds calculated in step S85 are set to be
two thresholds including an upper second threshold represented by a dot dash line
and a lower second threshold represented by a double dot dash line. The upper second
threshold is higher than the lower second threshold. The upper second threshold and
the lower second threshold vary along with the rotating speed.
[0133] As for the dewatering conditions, there exists the following three dewatering conditions:
carrying out the dewatering operation after "water storage rinsing" of rinsing the
washings Q with the water stored in the dewatering tank 4; "water splashing and dewatering"
of carrying out the dewatering operation by draining water when splashing the water
to the washings Q; the above "restarting process", etc. The dewatering conditions
are selected by the user through operating the operation part 10, and the selection
is received by the control part 30. In the dewatering operation after washing operation
and water storage rinsing, of the motor 6 is hard to accelerate since the washings
Q contain a great quantity of water, while under the condition of water splashing
and dewatering and the restarting process, acceleration of the motor 6 may be realized
with very tiny force because the water is removed from the washings Q to some extent.
[0134] In the dewatering operation after the washing operation and water storage rinsing,
the control part 30 uses the upper second threshold higher than the lower second threshold
because it is difficult to execute detection with the lower second threshold. On the
other hand, in the dewatering operation after water splashing and dewatering and the
restarting process, the control part 30 uses the lower second threshold lower than
the upper second threshold because the detection is not accurate if the upper second
threshold is used. Thus, under either the condition that the washings Q contain a
great quantity of water or under the condition that the water of the washings Q are
removed to some extent, detection 4-1 is executed with the second threshold suitable
for the respective conditions.
[0135] Moreover, based on the objective same as a difference between such dewatering conditions,
under the condition that the load of the washings Q in the dewatering tank 4 is large,
the control part 30 uses the upper second threshold higher than the lower second threshold
in detection 4-1 because it is difficult to execute the detection with the lower second
threshold. Moreover, under the condition that the load of the washings Q in the dewatering
tank 4 is small, the control part 30 uses the lower second threshold lower than the
upper second threshold in detection 4-1 because the detection is not accurate if the
upper second threshold is used. Thus, detection 4-1 is executed with the second threshold
suitable for different loads of the washings Q respectively.
[0136] It shall be noted that in FIG, 17, although the two second thresholds including the
upper second threshold and the lower second threshold are illustrated, more than 3
second thresholds may also be set according to various dewatering conditions and the
loads.
[0137] Moreover, compared with the condition that the washings Q are not biased due to smaller
eccentricity (referring to a solid line in FIG. 17), under the condition that the
washings Q are biased due to larger eccentricity (referring to the dotted lines in
FIG. 17), the moving accumulated value C
m at each rotating speed is larger. If the washings Q are greatly biased, the moving
accumulated value C
m is larger than the set second threshold, i.e. a corresponding one of the upper second
threshold and the lower second threshold.
[0138] Returning to FIG. 16, when the newest moving accumulated value C
m reaches the second threshold for a corresponding moment, the control part 30 determines
that the washings Q are biased in the dewatering tank 4 and the moving accumulated
value C
m falls in the range of detection 4-1 ("yes" in step S87).
[0139] When the control part 30 determines that the moving accumulated value C
m falls in the range of detection 4-1 ("yes" in step S87), the processes in steps S41∼S44
will be executed (referring to FIG. 12). The processes in steps S80∼S87 are included
in the above step S72 (referring to FIG. 15).
[0140] Next, if it is determined in detection 4-1 that the washings Q are not biased, the
control part 30 ends detection 4-1 and then starts detection 4-2 (step S88) when the
rotating speed of the motor 6 reaches 730rpm ("no" in step S86).
[0141] FIG. 18 is a flow chart illustrating a control action regarding detection 4-2. Referring
to FIG. 18, in the case that the motor 6 continues to accelerate, the control part
30 starts detection 4-2 (step S88) as the rotating speed of the motor 6 reaches 730rpm.
[0142] Next, the control part 30 starts to count through the counter 34 (step S89), and
initializes the counter 34 per 0.3s so as to carry out counting within each 0.3s (steps
S90∼S91).
[0143] Similar to step S84 in detection 4-1, upon each counting, the control part 30 acquires
the rotating speed of the motor 6 at the time of each counting and the duty ratio
d
m of the voltage applied to the motor 6 at the time of counting, and calculates the
correction value B
m and the moving accumulated value C
m (step S92).
[0144] Next, the control part 30 calculates the second threshold (step S93) related to the
moving accumulated value C
m according to the formula (4). The constants "a", "b" included in the formula are
same as those used in detection 4-1, and are different depending on the rotating speed
of the motor 6 at the current moment and the selected dewatering condition. Therefore,
at the same rotating speed, the second threshold herein may have multiple values like
the upper second threshold and the lower second threshold described above.
[0145] Next, the control part 30 confirms whether the rotating speed of the motor 6 at the
current moment reaches the target rotating speed (800rpm) (step S94).
[0146] In the case that the rotating speed of the motor 6 at the current moment dos not
reach the target rotating speed ("yes" in step S94), the control part 30 determines
whether the newest moving accumulated value C
m falls in the range of the detection 4-2 (step S95) as it does in detection 4-1 (step
S87).
[0147] Specifically, by referring to FIG. 17, compared with the situation that the washings
Q are not biased due to small eccentricity (referring to the solid line in FIG. 17),
in the situation that the washings Q are biased due to larger eccentricity (referring
to the dotted line in FIG. 17), the moving accumulated value C
m for each rotating speed is larger. If the washings Q are greatly biased, the moving
accumulated value C
m is larger than the set second thresholds, i.e., a corresponding one of the upper
second threshold and the lower second threshold.
[0148] Returning to FIG. 18, if the newest moving accumulated value C
m is not less than the set second threshold, the control part 30 determines that the
washings Q are biased in the dewatering tank 4 and the moving accumulated value C
m falls in the range of detection 4-2 ("yes" in step S95).
[0149] When it is determined that the moving accumulated value C
m falls in the range of detection 4-2 ("yes" in step S95), the control part 30 acquires
the rotating speed L of the motor 6 (step S96) at the judged time point, i.e., the
time point when it is detected in detection 4-2 that the washings Q are biased.
[0150] Next, the control part 30 causes the motor 6 to stably rotate at the acquired rotating
speed L, strictly speaking, a rotating speed obtained by rounding off the digit in
the units position of the rotating speed L, so that the washings Q are continuously
dewatered (step S79). At this moment, the control part 30 prolongs dewatering time
at the rotating speed L so as to obtain a dewatering effect same as that obtained
through the dewatering at the original target rotating speed of 800rpm.
[0151] Next, if it is determined in detection 4-2 that the washings Q are not biased, the
control part 30 ends detection 4-2 and causes the motor 6 to stably rotate at 800rpm
so as to continue to dewater the washings Q (the above step S78) when the rotating
speed of the motor 6 reaches the target rotating speed ("no" in step S94).
[0152] In this way, in the third acceleration stage, the biasing of the washings Q in the
dewatering tank 4 is double detected in a mode adopting information values (such as
C
n) and the first threshold (i.e., detections 1∼3), and a mode adopting the duty ratio
d
m and the second thresholds (i.e., detection 4), so that eccentric rotation of the
dewatering tank 4 may be reliably inhibited early.
[0153] The present disclosure is not limited to the embodiments as described above, but
various changes may be made within a scope recorded in the claims.
[0154] FIG. 19 is a flow chart illustrating a first modification of the control action of
detection 3 in the third acceleration stage. It shall be noted that, throughout the
drawings including FIG. 19, same reference numerals are used for same steps in other
diagrams, and detailed description with respect to the repeated steps is omitted.
By referring to FIG. 19, like in detection 3, the control part 30 causes the motor
6 to accelerate to the target rotating speed of 800rpm (step S61), and enabled the
count value "n" to be added by 1 (step S63) once the interruption W is inputted ("yes"
in step S62). In the third acceleration stage, the control part 30 starts detection
3 (step S64). Next, after it is determined that the detection 3 is OK ("yes" in step
S65), the control part 30 ends detection 3 and resets the count value n to zero when
the rotating speed of the motor 6 reaches 800rpm ("yes" in step S66), so that the
motor 6 stably rotates at 800rpm, and dewatering continues (step S67).
[0155] In the first modification, during detection 3, the control part 30 monitors a maximum
G
max of G when the rotating speed of the motor 6 is 250∼300rpm (step S68). With respect
to the maximum G
max, a specified reference value smaller than the first threshold is set and stored in
the memory 32. If the maximum G
max does not exceed the reference value ("yes" in step S68), the control part 30 increases
all of the second thresholds adopted in detection 4 (step S69).
[0156] That is, if the maximum G
max in detection 3 is less than the reference value, the dewatering tank 4 is at least
in a state of being in static balance. If the dewatering tank 4 is in a state that
the balance can be achieved statically or dynamically, although it is OK in both of
detection 3 and detection 4, longitudinal shaking of the dewatering tank 4 may also
be sensitively detected by the concurrently executed detection 4 even if detection
3 is OK in a state of dynamic imbalance. Thus, it can be imagined that, if the C
m in detection 4 is too large, the NG is caused. As a result, a poor condition of rotation
stopping of the dewatering tank 4 may occur when detection 4 is carried out although
vibrations of the outer tank 3 and the dewatering tank 4 are not large.
[0157] In order to prevent such poor condition, the control part 30 estimates that the vibrations
of the outer tank 3 and the dewatering tank 4 are not large and carries out a control
of widening the second thresholds of detection 4 in step S69 as long as the maximum
G
max in detection 3 is a low value below the reference value ("yes" in step S68). That
is, error detection of detection 4 adopting the duty ratio d
m is prevented through detection 3.
[0158] FIG. 20 relates to a second modification of the control action in detection 3, and
is a schematic diagram illustrating the interior of the dewatering tank 4 in the dewatering
operation. For example, as shown in FIG. 20(a), the washings Q in the dewatering tank
4 might be arranged in the dewatering tank 4 with a first washing Q1 and a second
washing Q2 being placed at a half of the dewatering tank 4 relative to the central
axis 17. When the dewatering tank 4 rotates at the high speed of 800rpm in the state,
the dewatering tank 4 which is perfectly round initially deforms into an elliptic
shape with a long edge formed in an opposite position direction of the first washing
Q1 and the second washing Q2, as shown in FIG. 20 (b), and may contact with the circumferential
wall 3A of the outer tank 3. In order to prevent such problem, in the third acceleration
stage, control of detection 3 of the second modification shown in FIG. 21 may be implemented.
[0159] By referring to FIG. 21, the control part 30 causes the motor 6 to accelerate to
the target rotating speed of 800rpm (step S61), and enables the count value n to be
added by 1 (step S63) once the interruption W is inputted ("yes" in step S62), as
it does in detection 3. In the third acceleration stage, the control part 30 starts
detection 3 (step S64). Next, after it is determined that detection 3 is OK ("yes"
in step S65), the control part 30 ends detection 3, resets the count value n to zero
and causes the motor 6 to steadily rotate at 800rpm so as to continuously carry out
dewatering (step S67) when the rotating speed of the motor 6 reaches 800rpm ("yes"
in step S66).
[0160] With respect to the maximum G
max in detection 1, a specified first reference value smaller than the first threshold
is set; with respect to the maximum G
max in detection 2, a specified second reference value smaller than the first reference
value is set; and with respect to the maximum G
max in detection 3 when the rotating speed of the motor 6 is 250∼300rpm, a specified
third reference value smaller than the second threshold is set. The first reference
value -the third reference value are stored in the memory 32.
[0161] As for detection 3 of the second modification, the previous maximum G
max in detection 1 never exceeds the first reference value ("yes" in step S101), the
previous maximum G
max in detection 2 never exceeds the second reference value ("yes" in step S102), and
if the maximum G
max in detection 3 when the rotating speed of the motor 6 is 250∼300rpm never exceeds
the third reference value ("yes" in step S103), the control part 30 decreases all
the second thresholds in detection 4 (step S104).
[0162] That is, as long as the maximums G
max in respective detection among detections 1∼3 are smaller values below the corresponding
reference values ("yes" in steps S101∼S103), the washings Q in the dewatering tank
4 may be in a state of being evenly distributed in the dewatering tank 4 or in a state
of being tidily divided into two parts, as shown in FIG. 20.
[0163] Thus, as long as the maximums G
max in respective detection among detections 1∼3 are smaller values below the corresponding
reference values ("yes" in steps S101∼S103), the control part 30 decreases the second
thresholds (step S104) if the washings Q in the dewatering tank 4 are assumed to be
in a state of being divided into two parts. Therefore, in detection 4 which is executed
in parallel with detection 3, before the dewatering tank 4 deforms greatly toward
the elliptic shape, detection 4-2 is enabled to be NG in step S95, so as to continue
the dewatering operation at the rotating speed that makes the dewatering tank 4 not
contact with the outer tank 3 in step S79 (referring to FIG. 18).
[0164] As described above, in the modifications 1 and 2, the control part 30 properly changes
the second thresholds according to the maximum G
max of the accumulated values G in at least one of the first acceleration stage, the
second acceleration stage and the third acceleration stage. Therefore, by changing
the second thresholds to be suitable for the current situation in the dewatering tank
4, the biasing of the washings Q may be detected with high accuracy, so that eccentric
rotation of the dewatering tank 4 is inhibited early. It shall be noted that, controls
of the modification 1 and the modification 2 may also be carried out in parallel.
[0165] FIG. 22 and FIG. 23 are flow charts illustrating a control action of a third modification
in the dewatering operation. As described above, the dewatering machine 1 may electrically
detect eccentric rotation of the dewatering tank 4 through detections 1∼4, and may
also mechanically detect eccentric rotation of the dewatering tank 4 through the safety
switch 36. That is, the biasing of the washings Q may be double detected in an electric
mode and a mechanical mode. The electric mode is a mode of carrying out detection
based on a relationship of information values (i.e., the accumulated value G, the
moving accumulated value C
m, the first threshold and the second threshold) related to the rotation state of the
motor 6 at 800rpm, and the mechanical mode is a mode of carrying out detection through
contact between the safety switch 36 and the outer tank 3. Therefore, either in the
case that it is determined in detections 1∼4 that the washings Q are biased, or in
the case that the eccentric rotation of the dewatering tank 4 is detected by the safety
switch 36, the control part 30 causes the dewatering tank 4 to stop rotating.
[0166] Both of the mechanical mode and the electric mode are expected to detect eccentric
rotation of the dewatering tank 4 at a same moment. However, in the dewatering machine
1 in a shipment stage, due to a difference between relative positions of the dewatering
tank 4 and the safety switch 36 caused by an inclined error of the dewatering tank
4 among individuals of the dewatering machine 1, the first thresholds and the second
thresholds of some dewatering machines 1 may not be proper. As a result, there is
a time deviation between the mechanical detection and the electrical detection. Then,
when the dewatering machine 1 is used, the deviation may be eliminated by correcting
the first thresholds and the second thresholds. Although description is made regarding
correcting the first thresholds in detection 1, the present disclosure is not limited
to only correcting the first thresholds in detection 1, and the first thresholds in
detections 2-3 and the second thresholds in detection 4 may also be corrected.
[0167] By referring to FIG. 22, the control part 30 causes the dewatering tank 4 to rotate
and start dewatering as the initial dewatering operation after shipment starts (step
S111). Along with starting of dewatering, detection 1 is carried out in the first
stage. At this time, when the safety switch 36 is switched to "on" ("yes" in step
S112), the control part 30 uses the count value n at this time as n
x and uses the accumulated value G at this time as G
x (step S113). The first threshold when the count value n is n
x is a value acquired by subtracting the first specified value from n
x in the present embodiment. The first specified value is a positive value.
[0168] The control part 30 determines whether a value obtained by subtracting G
x from the previous first threshold is above a second specified value J (step S114).
The second specified value J is a positive value. In the case that a difference between
the first threshold and the G
x is below the second specified value J ("no" in step S 114), since there substantially
does not exist a time deviation between the moment that the eccentric rotation is
detected by detection 1 and the moment that the eccentric rotation is detected by
the safety switch 36, the first threshold may be determined as proper, and the control
part 30 continuously carries out operation without changing the first threshold (step
S 115).
[0169] In the case that the difference between the first threshold and G
x is above the second specified value J ("yes" in step S 114), it can be determined
that there exists a time deviation between the moment at which the eccentric rotation
is detected by detection 1 and the moment at which the eccentric rotation is detected
by the safety switch 36. Therefore, it can be determined that the moment at which
the eccentric rotation is detected by detection 1 may be slower than that at which
the eccentric rotation is detected by the safety switch 36. However, since the deviation
may have occurred by accident, the control part 30 enables a correction alternate
value U, the factory default of which is zero, to be added by 1 temporarily (step
S116). If the correction alternate value U added by 1 is smaller than a specified
upper limit value (which is 3 herein) ("no" in step S1117), the control part 30 does
not change the first threshold and enables operation to continue (step S118).
[0170] On the other hand, if the correction alternate value U added by 1 reaches the upper
limit value ("yes" in step S 117), the current first threshold is not proper because
there apparently exists a time deviation between the moment at which the eccentric
rotation is detected by detection 1 and the moment at which the eccentric rotation
is detected by the safety switch 36. Therefore, the control part 30 sets a value acquired
by subtracting the second specified value J from the first threshold as a new first
threshold, so as to change and decrease the first threshold (step S 119). Next, the
control part 30 resets the correction alternate value U to zero (step S120) and enables
operation to continue (step S121).
[0171] In this way, if a difference between the accumulated value G
x and the first threshold when eccentric rotation of the dewatering tank 4 is detected
by the safety switch 36 is above a specified value ("yes" in step S114), the control
part 30 corrects the first threshold (step S119). Therefore, in detection 1 of dewatering
after the first threshold being corrected, whether the washings Q are biased may be
detected with high accuracy through the corrected first threshold, so that eccentric
rotation of the dewatering tank 4 is inhibited early.
[0172] By referring to FIG. 23, under a condition that the safety switch 36 is not started
("no" in step S 112), if the accumulated value G does not exceed the first threshold
("no" in step S113), the control part 30 does not change the correction alternate
value which is zero initially (step S132) and enables the operation to continue (step
S133).
[0173] On the other hand, under a condition that the safety switch 36 is not started ("no"
in step S112), when the accumulated value G reaches the first threshold and the detect
result of detection 1 is NG ("yes" in step S113), the control part 30 sets the count
value n at this moment to be n
y and set the accumulated value G at this moment to be G
y. The first threshold when the count value n is n
y is a value acquired by subtracting the first specified value from n
y in the present embodiment.
[0174] The control part 30 determines whether G
y is above a value T obtained by adding the first threshold and a third specified value
together (step S135). The third specified value is a positive value. Under a condition
that G
y is less than T ("no" in step S135), since there substantially exists no time deviation
between the moment at which the eccentric rotation is detected by detection 1 and
the moment at which the eccentric rotation is detected by the safety switch 36, the
first threshold is determined to be proper. Therefore, the control part 30 does not
change the first threshold and enables the operation to continue (step S136).
[0175] Under a condition that G
y is above T ("yes" in step S135), it can be determined that there exists a time deviation
between the moment at which the eccentric rotation is detected by detection 1 and
the moment at which the eccentric rotation is detected by the safety switch 36, and
the moment at which the eccentric rotation is detected by detection 1 is much earlier
than that at which the eccentric rotation is detected by the safety switch 36. However,
since the deviation might have occurred by accident, the control part 30 enables a
correction alternate value V to be added by 1 temporarily (step S137). Under a condition
that the correction alternate value V added by 1 is less than a specified upper limit
value (which is 3 herein) ("no" in step S138), the control part 30 does not change
the first threshold and enables the operation to continue (step S139).
[0176] On the other hand, under a condition that the correction alternate value V added
by 1 reaches the specified upper limit value ("yes" in step S138), the first threshold
is not proper because there apparently exists a time deviation between the moment
at which the eccentric rotation is detected by detection 1 and the moment at which
the eccentric rotation is detected by the safety switch 36. Therefore, the control
part 30 sets a value obtained by adding the first threshold and the third specified
value together to be a new first threshold, thereby changing the first threshold and
enabling the first threshold to be widened (step S140). Next, the control part 30
resets the correction alternate value V to zero (step S141) and enables the operation
to continue (step S142).
[0177] In this way, if the control part 30 determines that the washings Q are biased before
eccentric rotation is detected by the safety switch 36 ("yes" in step S131), the first
threshold is corrected (step S140). Thus, in detection 1 of dewatering after the first
threshold being corrected, biasing of the washings Q may be detected with high accuracy
through the corrected first threshold, so that eccentric rotation of the dewatering
tank 4 is inhibited early. It shall be noted that, the modification 3 may also be
combined with modification 1 and modification 2.
[0178] Next, description is made to a fourth modification. With respect to the safety switch
36, the following conditions may be imagined: although vibration of the dewatering
tank 4 is not so large, due to a moving mode of the outer tank 3, the safety switch
36 may be started by light contact with the outer tank 3. In order to prevent the
dewatering tank 4 from stopping rotating caused by error detection of such mechanical
mode, a control action of the fourth modification is carried out in parallel with
detection 1. In the control action of the fourth modification, a threshold, different
from the first threshold, is used (which is set to be a fourth threshold). The fourth
threshold may also be a value same as the first threshold. However, preferably, the
fourth threshold is a value lower than the first threshold. In the following, description
is made on a premise that the fourth threshold is slightly less than the first threshold.
[0179] FIG. 24 is a flow chart illustrating a control action of the fourth modification.
By referring to FIG. 24, the control part 30 enables the dewatering tank 4 to rotate
and starts dewatering (step S151) along with starting of the dewatering operation.
Along with dewatering, detection 1 is carried out in the first acceleration stage.
At this time, when the safety switch 36 is switched to "on" ("yes" in step S152),
the control part 30 sets the accumulated value G at this time to be G
z (step S153).
[0180] The control part 30 determines whether G
z is above the fourth threshold (step S154). If G
z is above the fourth threshold ("yes" in step S154), a result of starting the safety
switch 36, i.e., detection carried out by the safety switch 36, is normal since the
moment at which eccentric rotation is detected by detection 1 and the moment at which
eccentric rotation is detected by the safety switch 36 are deemed to be consistent
approximately. Therefore, the control part 30 determines that the washings Q are biased
and causes the dewatering tank 4 to stop rotating (step S155). It shall be noted that,
since detection 1 is executed simultaneously, the control part 30 may also determine
that the washings Q are biased (step S33 in FIG. 9B) and cause the dewatering tank
4 to stop rotating (step S41 in FIG. 12) when the accumulated value G becomes above
the first threshold ("yes" in step S32 in FIG. 9B), even if the safety switch 36 is
not started ("no" in step S152).
[0181] On the other hand, under a condition that G
z when the safety switch 36 is started is less than the fourth threshold ("no" in step
S 154), the control part 30 determines that vibration of the dewatering tank 4 is
negligibly small, the safety switch 36 is considered to be subjected to false starting
and the operation is continued (step S156). Therefore, a success rate of the dewatering
operation may be improved.
[0182] However, when the safety switch 36 is restarted while the operation is continuing
hereafter, and the starting number of the safety switch 36 reach a specified number
(which is 3 herein) from the beginning of dewatering operation ("yes" in step S157),
the control part 30 determines that the safety switch 36 is started normally and the
washings Q are biased, and causes the dewatering tank 4 to stop rotating (step S155).
In other words, until times of eccentric rotation detected by the safety switch 36
before it is determined that the washings Q are biased reach the specified number
("no" in step S157), the control part 30 suspends rotation stopping of the dewatering
tank 4, and the operation continues. Therefore, rotation stopping of the dewatering
tank 4 caused by false detection of the mechanical mode of the safety switch 36 may
be prevented, and eccentric rotation of the dewatering tank 4 is inhibited early.
It shall be noted that, the specified number herein is not limited to 3 and may also
be 1. Moreover, preferably, the control action of the modification 4 is executed in
the first acceleration stage where the rotating speed is low to an extent that no
problem is generated even ignoring starting of the safety switch 36 in step S156.
Certainly, the modification 4 may also be combined with modification 1, modification
2 and modification 3.
[0183] In addition, a modification 5, as a further modification of the modification 4, may
also carry out the control action shown in FIG. 25. In modification 5, steps S153
and S154 in modification 4 are omitted. In this case, beginning from dewatering starting
(step S151), even if the safety switch 36 is switched on ("yes" in step S152), the
control part 30 may also determines that the safety switch 36 is started by mistake
and causes the operation to continue (step S156) if the starting number of the safety
switch 36 do not reach the specified number (which is 3 herein) ("no" in step S157).
However, as described above, since detection 1 is executed simultaneously, the control
part 30 may cause the dewatering tank 4 to stop rotating (step S41 in FIG. 12) when
the accumulated value G becomes above the first threshold ("yes" in step S32 in FIG.
9B). That is, if the accumulated value G is less than the first threshold, the control
part 30 may neglect starting of the safety switch 36 when the starting number is not
greater than 2.
[0184] On the other hand, when the starting number of the safety switch 36 reach 3 ("yes"
in step S157), the control part 30 determines that a result detected by the safety
switch 36 is normal and the washings Q are biased, thereby enabling the dewatering
tank 4 to stop rotating (step S155). In other words, even in modification 5, like
modification 4, until times of eccentric rotation detected by the safety switch 36
before it is determined that the washings Q are biased reaches the specified number
("no" in step S157), the control part 30 suspends rotation stopping of the dewatering
tank 4, and the operation continues. Besides modification 4, modification 5 may also
be combined with modifications 1∼3. However, in modification 4, since false starting
of the safety switch 36 is determined based on the fourth threshold less than the
first threshold (referring to FIG. 24), the biasing of the washings Q may be determined
earlier compared with modification 5 so as to cause the dewatering tank 4 to stop
rotating.
[0185] In the above present embodiment, on the premise that the motor 6 is a variable frequency
motor, the motor 6 is controlled based on the duty ratio. However, under a condition
that the motor 6 is a brush motor, the motor 6 is controlled based on the voltage
applied to the motor 6 instead of the duty ratio.
[0186] Moreover, in the above description, although specific numerical values including
120rpm, 240rpm, 800rpm, etc. are used as the rotating speed, the specific numerical
values are varied according to the performance of the dewatering machine 1. Moreover,
in the above description, in detections 1∼3, the accumulated value G is calculated
based on the moving average value C
n. However, if not influenced by errors, etc, the accumulated value G may also be calculated
based on any information value of other information values such as An and B
n, which may be reduced as the rotating speed of the motor 6 increases. In addition,
although the accumulated value G is an accumulated value of the moving average values
E
n, the accumulated value G may also be an accumulated value of difference D
n if influences including opposite position errors of NS groups do not exist. In addition,
in detection 4, although the duty ratio is acquired to perform determination, the
acquired duty ratio may be original data of the acquired duty ratios, may also be
a correction value corrected as needed and may also be an index value acquired by
transforming the duty ratio just like the moving accumulated value C
m.