[0001] The present invention relates to a stove with a combustion chamber for burning a
fuel, wherein the stove has an inlet for combustion air and an outlet for flue gases.
The inlet for combustion air and outlet for flue gases together form an airflow duct
for the purpose of facilitating an airflow through the stove.
[0002] Stoves are generally known heating means for homes. Where in the past a stove was
usually provided for the purpose of burning wood and/or coal, there is a trend in
recent years to provide more gas stoves and pellet stoves which are optimized for
burning respectively gas and pellets. The advantage of gas or pellets as fuel is that
the supply of the fuel can be controlled mechanically in a simple manner such that
the energy output of the stove can be controlled.
[0003] There is a trend in the house building sector toward better insulation of houses,
whereby the heat energy output necessary to heat a house is minimal. Recent building
regulations also lay down minimum efficiency for all heating devices. As a result
the process of combustion in a stove placed in such a modern home must be more readily
controllable so as to also enable good performance at low energy outputs. The stove
must be designed so that it can function with a high efficiency, i.e. optimal conversion
of the energy from the fuel to heat must be possible. In addition, there are regulations
regulating the quality of the combustion so as to minimize formation of soot and CO.
[0004] There is a further trend in the house building sector toward providing multiple residential
units in one building, for instance an apartment building. In such buildings each
residential unit can be provided with a stove. The different stoves in the different
residential units are then typically connected to a central system for supplying air
and discharging combustion gases, also referred to as CLVs (collective concentric
flue ducts). The current stoves, and in particular the known airflow ducts for facilitating
an airflow through the stove, are not optimized for such a situation.
[0005] It is an object of the invention to provide a stove which can operate optimally and
safely when multiple stoves are connected to one chimney for discharge of their flue
gases.
[0006] The invention provides for this purpose a stove with a combustion chamber for burning
a fuel, wherein the stove has an airflow duct for facilitating an airflow through
the stove, which airflow duct comprises an inlet for combustion air and an outlet
for flue gases, wherein an airflow controller for actively controlling the airflow
is provided in the airflow duct, which airflow controller is controllable to at least
two intensity positions in order to optimize an excess of air during burning of the
fuel, wherein the outlet for flue gases is further provided with a mechanical one-way
valve.
[0007] The invention is based on the insight that an unsafe situation can occur when two
stoves are provided in a residential unit and are connected to one chimney and when
one of the stoves loses power. Because the stoves are provided with an airflow controller
for actively controlling the airflow there typically occurs a higher pressure in the
airflow duct downstream of the airflow controller. This pressure is typically higher
than the ambient air pressure. Because of this higher pressure combustion gases from
one stove can enter the residential unit in which another stove which is not in operation
is present via the outlet for flue gases of this stove which is not in operation.
This creates an unsafe situation. Such an unsafe situation is avoided by providing
a mechanical one-way valve in the outlet for flue gases. Because of the mechanical
one-way valve combustion air from another stove can never flow back via the outlet
for flue gases in the stove, since the mechanical one-way valve prevents such a flow.
[0008] The stove has the purpose of ensuring that the excess of air during combustion of
the fuel is optimal, i.e. typically greater than 1, and is minimal. Excess air is
related to the quantity of combustion air which flows into the combustion chamber
of the stove and wherein the oxygen elements in the air are not utilized to combust
fuel. All oxygen from the combustion air is ideally used to combust fuel such that
the total quantity of air flowing through the combustion chamber is minimal. Because
air has only a limited capacity to transport heat and thereby carry it out of the
combustion chamber, limiting the total quantity of air which flows through the combustion
chamber has the direct consequence that the amount of energy transported out of the
combustion chamber via the flue gases is minimal. Losses are hereby minimal and the
stove has a high efficiency.
[0009] The airflow controller preferably comprises a fan and a control valve, wherein the
control valve has a closed position and at least two open positions, which at least
two open positions respectively determine two intensity positions. Tests have shown
that controlling airflow by means of a combination of a fan and valve is optimal for
flue gases. A further advantage is that the valve can be closed, for instance when
the stove is not in use, such that air from the chimney cannot flow into the stove
through the outlet for flue gases when the stove is not in use. Two valves are then
provided in such a construction, the control valve in the airflow controller on the
one hand and the mechanical one-way valve on the other. The mechanical one-way valve
has the advantage that it also functions correctly when it is not actively driven
or controlled. This means that in a power failure situation, wherein the control valve
is in an open position and, because of the absence of power, can no longer be adjusted
to a closed position, the mechanical one-way valve provides a safe situation, even
in the case of power failure. The mechanical one-way valve and the control valve of
the airflow controller co-act synergistically here to control the airflow through
the stove in a simple and efficient manner and to maintain a safe situation in all
conditions.
[0010] The one-way valve is preferably a butterfly valve. The butterfly valve more preferably
has a hinge which extends transversely through the airflow duct and wherein at least
one wing is connected movably to the hinge in order to close the airflow duct. A collar
is preferably provided here in the airflow duct at the position of the hinge, and
the hinge has a bias for the purpose of pressing the at least one wing with its periphery
against the collar in order to close the airflow duct in a rest position, wherein
the bias is further chosen such that the airflow through the duct, driven by the airflow
controller, opens the wing. Such butterfly valves are optimized for placing in an
air duct. They form mechanical one-way valves with a minimal or optimized resistance
to the air through the valve. The bias can for this purpose be chosen so as to guarantee
good operation of the butterfly valve.
[0011] The airflow controller is preferably placed at a distance from the mechanical one-way
valve. The airflow controller comprises the control valve, which is then also placed
at a distance from the mechanical one-way valve. As described above, these valves
then co-act synergistically.
[0012] The airflow controller is preferably formed as flue gas extractor placed in the outlet
for flue gases at a distance of at least one metre from the stove and wherein the
intensity positions are extraction positions.
[0013] The placing of a flue gas extractor in an outlet for flue gases is made difficult
in practice by the temperature of the flue gases. The temperature of the flue gases
will typically heat the outlet for flue gases, and thereby also heat the flue gas
extractor, so that this latter must be able to operate properly at high temperatures.
However, because in the invention the flue gas extractor is placed at a distance of
at least 1 metre from the combustion chamber, flue gases coming out of the combustion
chamber have time to at least partially cool before they arrive at the flue gas extractor.
The controller assists here in further reducing the effect of heating of the flue
gas extractor by setting the flue gas extractor so that the excess air is optimal.
By adjusting the flue gas extractor in the stove according to the invention to a minimal
excess of air greater than 1, the total quantity of flue gases flowing out of the
stove is minimal. The temperature of the outlet for flue gases will hereby only rise
minimally, and as a result hereof the flue gas extractor which is placed 1 metre from
the combustion chamber will be heated less than conventionally by the flue gases.
The flue gas extractor of the stove according to the invention will hereby continue
to function optimally.
[0014] The process of combustion is largely dependent on the ratio of fuel and air in the
combustion chamber. The flue gas extractor can determine the quantity of air which
flows through the combustion chamber, whereby the flue gas extractor can control the
combustion via the controller. Keeping the excess air to a minimum and preventing
the excess air becoming less than 1 will result in a good combustion at a high efficiency.
[0015] This embodiment further has an unexpectedly positive effect. Because the flue gas
extractor is placed in the outlet for flue gases, the flue gas extractor will draw
air through the stove. The result hereof is that the combustion chamber of the stove
is subjected to underpressure. Because a combustion chamber and the elements mounted
thereon, such as an outlet for flue gases and inlet for combustion air, can never
be manufactured so as to be 100% airtight, it is an advantage to have an underpressure
in the stove because the underpressure ensures that possible soot or CO or other harmful
byproducts of a combustion will not leak out of the stove, or hardly so. This in contrast
to stoves which actively blow combustion air to the combustion chamber, which is thereby
at overpressure, and which do tend to allow soot, CO and other harmful combustion
products to leak to the area surrounding the stove. This effect of leakage from the
combustion chamber is enhanced in practice by modern airtight insulated houses wherein
the air is refreshed by means of a balanced ventilation system and wherein in accordance
with recent building regulations the space in the house may be subject to slight underpressure.
[0016] In summary, the minimal excess air greater than 1 during combustion of fuel will
have the result that the total volume of the flue gases is minimal, and thereby that
the outlet for flue gases is only heated minimally such that the flue gas extractor
placed in the outlet for flue gases can continue to function optimally. A further
advantage of placing the flue gas extractor in the outlet for flue gases is that the
stove is subjected to underpressure so that leakage of harmful substances, soot and
CO is avoided.
[0017] The flue gas extractor preferably has at least five extraction positions. Because
it has at least five extraction positions the controller can control the flue gas
extractor more precisely in order to optimize an excess of air during combustion of
fuel.
[0018] The flue gas extractor is preferably placed at a distance of at least 3 metres from
the combustion chamber, more preferably at a distance of at least 4 metres from the
combustion chamber and most preferably at a distance of at least 5 metres from the
combustion chamber. The influence of the temperature of the flue gases on the flue
gas extractor will be further minimized by increasing the distance between flue gas
extractor and combustion chamber.
[0019] The mechanical one-way valve is preferably placed downstream of the flue gas extractor.
The mechanical one-way valve hereby forms the final barrier to the airflow flowing
through the stove and, if in a situation as described above a flow in opposite direction
were to occur, the mechanical one-way valve is the first element encountered by this
flow in opposite direction. The one-way valve will prevent this flow in the opposite
direction because of its mechanical one-way operation, whereby the flow in the opposite
direction does not penetrate to the other elements of the stove.
[0020] The flue gas extractor and the one-way valve are preferably formed on one frame.
This makes installation and delivery of the stove considerably simpler. The stove
then comprises on the one hand the stove main body and on the other a frame with a
flue duct and a one-way valve mounted in the outlet for flue gases. As a result of
the frame the flue gas extractor and the one-way valve can then be placed at an optimal
relative position in relation to each other such that optimal operation is obtained.
[0021] The stove preferably has infeed means for introducing a predetermined quantity of
fuel into the combustion chamber. The fuel is preferably chosen here from gas or pellets.
The control of a gas supply or the introduction of pellets into a combustion chamber
can be performed mechanically in simple manner, on the basis of which the energy output
of the stove can be adjusted.
[0022] The controller preferably controls the flue gas extractor on the basis of an input
value. The input value is for instance related here to the predetermined quantity
of fuel introduced into the combustion chamber by the infeed means. By on the one
hand controlling the infeed means, i.e. controlling the quantity of gas introduced
into the combustion chamber or by controlling the quantity of pellets introduced into
the combustion chamber, an estimate can be made by a skilled person of the quantity
of air necessary to combust the introduced gas or the introduced pellets in optimal
manner, i.e. with an optimal excess of air. The flue gas extractor can then be controlled
on the basis of this estimate. The flue gas extractor will hereby be controlled on
the basis of an input value related to the amount of fuel introduced into the combustion
chamber. The skilled person will appreciate that this can be performed in different
ways, for instance on the basis of an input measurement of the infeed means or on
the basis of predetermined energy output settings, wherein both the infeed means and
the flue gas extractor are adjusted to a predetermined setting.
[0023] The stove is preferably a gas stove for burning gas and the stove has at least one
injector for injecting gas into a combustion chamber, and wherein the injector is
provided with a temperature sensor which is operatively connected to the controller.
Tests have shown that the temperature of the injector is related to the excess air
present in the combustion chamber. Tests have shown particularly that a large excess
of air has the result that the gas ignites closer to the injector. Because the gas
ignites closer to the injector, the injector will be heated more by radiant heat from
the flame than if the gas ignites at a greater distance from the injector. It is noted
here that placing a temperature sensor on an injector is easy and inexpensive, whereby
the excess air can also be measured in a simple and inexpensive manner.
[0024] The controller is preferably provided so as to set the flue gas extractor to a higher
extraction position when the temperature sensor measures a temperature which is lower
than a predetermined temperature. The controller is more preferably provided so as
to set the flue gas extractor to a lower extraction position when the temperature
sensor measures a temperature which is higher than a predetermined temperature. When
the temperature sensor measures a temperature of the injector below a predetermined
temperature, this means that the gas ignites relatively far away from the injector,
this being an indication that too little air is present in the combustion chamber,
or in other words that an excess of air lower than 1 could occur, which results in
an incomplete combustion with all the consequences this entails. Incomplete combustion
has the result that soot particles and other harmful combustion products occur due
to a deficiency of oxygen for the combustion. By setting the flue gas extractor to
a higher extraction position more flue gases will be drawn out of the combustion chamber
and as a result more combustion air will also be supplied so that the air-fuel ratio
is restored. When the temperature sensor measures a temperature above a predetermined
temperature, this means that the gas ignites close to, or too close to the injector,
this indicating that too much air is present in the combustion chamber in proportion
to the fuel. This results in an excess of air, whereby the stove operates less efficiently.
By setting the flue gas extractor to a lower extraction position fewer flue gases
are discharged and the air-fuel ratio will be restored to a predetermined optimal
ratio at which the excess air is minimal and greater than 1.
[0025] The stove preferably has a user interface which allows a user to set an energy output
of the stove. By setting an energy output the stove will carry a predetermined amount
of fuel into the combustion chamber. By adjusting the controller of the flue gas extractor
this introduced amount of fuel can be combusted in an optimal manner such that the
stove produces the set energy output with a high efficiency.
[0026] The invention will now be further described with reference to an exemplary embodiment
shown in the drawing.
[0027] In the drawing:
figure 1 shows a CLV (collective concentric flue duct) according to an embodiment
of the invention in which a stove is connected; and
figure 2 shows a flue gas extractor which can be applied in the invention; and
figure 3 shows a butterfly valve which can be applied in the invention.
[0028] The same or similar elements are designated in the drawing with the same reference
numerals.
[0029] Figure 1 shows a stove 1 with a combustion chamber 2 for a fuel. A stove is hereby
defined as a heating device wherein the primary object is direct heating of the immediate
area around stove 1. A stove is more preferably defined as a heating device wherein
the secondary object is to achieve an aesthetically appealing combustion in stove
1. Combustion chamber 2 is for this purpose typically formed as a casing in which
the combustion can take place and wherein at least a segment of the casing is formed
by a transparent material, for instance glass. The transparent material has the function
here of simultaneously allowing several people in the surrounding area to see the
flames created during the combustion process.
[0030] Combustion chamber 2 further comprises a flue gas outlet 3 which is provided for
discharge of the flue gases which are the consequence of the process of the combustion
of the fuel. Combustion chamber 2 further comprises a combustion air inlet 4 for supplying
air with which the combustion process is performed. In the embodiment as shown in
figure 1 flue gas outlet 3 and combustion air inlet 4 are formed via a concentric
pipe 5 such that a heat exchange takes place between the relatively cold supplied
air and the relatively hot flue gases. The supplied air, which is supplied via combustion
air inlet 4, is hereby preheated whereby the energy efficiency of stove 1 is increased.
It is however noted in this context that it is not essential for flue gas outlet 3
and combustion gas inlet 4 to be formed concentrically. In residential environments
for instance combustion air can be supplied from a location other than that to which
the flue gases are discharged. When CLVs are applied as shown in figure 1, it is also
an option to provide flue gas outlet 3 and combustion air inlet 4 via separate pipes.
[0031] Shown in figure 1 is a stove which is provided for combustion of gas as fuel. Stove
1 is provided for this purpose with at least one gas injector 10. Stove 1 can alternatively
be provided so as to burn pellets or wood. The advantage of gas or pellet stoves compared
to wood stoves is that the supply of fuel, being respectively gas or pellets, is mechanically
dosable in simple manner such that the energy value of the fuel introduced into the
combustion chamber is controllable over time. This mechanical control of the fuel
supply forms a good basis for also controlling, and preferably automating, the other
parameters of the stove, such as energy output and efficiency. It will be apparent
to the skilled person that the stated fuels are not limitative and that different
types of stove can be designed to burn different types of fuel.
[0032] Several airflows, passive or active, are conventionally created in stoves which affect
and seek to optimize the operation of the stove. Fuel is typically introduced into
a lowest zone of combustion chamber 2. Primary air 6 is air which is introduced into
the combustion chamber at, below or at least close to the fuel 7. Primary air 6 is
in other words introduced into said lowest zone. Secondary air 8 is combustion air
which is introduced into combustion chamber 2 at a height above the fuel. Secondary
air 8 is in other words introduced above said lowest zone. Secondary air 8 is typically
introduced along the sides of the combustion chamber or along the upper side of the
combustion chamber into an upper zone of combustion chamber 2.
[0033] Tertiary air 9 is ambient air which is blown over an outer surface of combustion
chamber 2 so as to be heated by the casing of combustion chamber 2, which heated air
is then typically blown back into the surrounding area so as to thus heat the surrounding
area. Tertiary air 9 does not enter combustion chamber 2 and does not therefore comprise
any harmful substances which can be created by the combustion process. The ratio of
primary air 6 and secondary air 8 is substantially fixed. The primary air 6 and the
secondary air 8, together with the residual products of the combustion process, form
the flue gases 12.
[0034] During the combustion process the quantity of primary and secondary air is preferably
held in balance with the quantity of fuel introduced into the combustion chamber.
Fuel typically comprises an amount of hydrocarbons which are converted during combustion
substantially to water and carbon dioxide and, to limited extent, also possibly harmful
byproducts. Necessary for the conversion of hydrocarbons to water and carbon dioxide
is oxygen which is taken from the primary and secondary air. In this context excess
air is used in the art. Excess air is defined as the effective ratio of oxygen/fuel
divided by the stoichiometric ratio of oxygen/fuel. The excess air hereby denotes
a surplus (or deficiency) of oxygen in the primary and secondary air after all hydrocarbons
of the fuel have been converted to water and carbon dioxide. An excess of air of 1
means that all oxygen from the primary and secondary air has been used up in the conversion
of the fuel to CO
2 and H
2O. This is a theoretical situation which can never be realized in practice. An excess
of air greater than 1 will always have to be available in practice to allow the chemical
reaction of hydrocarbons from the fuel to take place. The excess of air can become
too large, whereby too much oxygen is present in the primary and secondary air for
converting the hydrocarbons. The volume of flue gases will hereby be greater than
in the case of a lower excess of air. Because the quantity of flue gases is greater,
the amount of energy discharged by means of the flue gases will also be greater. It
is assumed here that a predetermined quantity of flue gases can transport a substantially
fixed predetermined amount of energy. More incoming air will also have to be heated,
so that more energy is lost. In addition, this also causes waste of fan energy when
the airflow is actively driven. When the excess air is lower than 1, i.e. there are
more hydrocarbons to be converted than there is oxygen to allow the reaction to take
place, harmful byproducts such as soot will be formed because the combustion is then
incomplete. This can also result in problems in start-up of the stove. An excess of
air lower than 1 is therefore to be avoided. In order to maximize the energy efficiency
of the stove and to optimize the combustion the goal is to achieve a minimal excess
of air greater than 1. A preferable goal is an excess of air greater than 1.05, preferably
greater than 1.1, most preferably greater than 1.2. A more preferable goal is an excess
of air smaller than 1.9, preferably smaller than 1.7, more preferably smaller than
1.5. Excess air can conventionally be measured using a lambda probe at the location
of the flue gas outlet for the purpose of measuring the remaining content of oxygen
in the flue gases.
[0035] Figure 1 shows a flue gas extractor 11 in principle. Flue gas extractor 11 is provided
for the purpose of active discharge of the flue gases 12. Via the flue gas extractor
the flow rate of the discharged flue gases 12 can be determined, and the flow rate
of the primary air 6 and the secondary air 8 can hereby also be determined, i.e. the
primary air and secondary air together with the combustion products form the flue
gases 12. Flue gas extractor 11 is placed at a distance from combustion chamber 2,
this distance preferably being greater than 1 metre, more preferably greater than
2 metres and most preferably greater than 3 metres. Because flue gas extractor 11
is placed at a distance from the combustion chamber, the flue gases coming from combustion
chamber 2 have the chance to cool at least partially before they pass through flue
gas extractor 11. The temperature of the flue gas extractor will hereby not exceed
a predetermined maximum operating temperature of the flue gas extractor. This cooling
of the flue gases is further enhanced in the embodiment of figure 1 by the concentric
pipe 5 which ensures that the heat of the flue gases is exchanged with the supplied
combustion air, whereby the temperature of the flue gases in flue gas outlet 3 falls
sharply. Flue gas extractor 11 is further set to control the combustion process in
combustion chamber 2 in accordance with optimal excess air. An optimal excess air
is defined here as an excess of air which is greater than 1 and which is minimal.
The combustion of the fuel is hereby complete because the excess air is greater than
1, and the total quantity of flue gases is minimal because the excess air is minimal.
As a result of the minimal quantity of flue gases the energy from combustion chamber
2 carried by the flue gases to flue gas outlet 3 is also minimal, whereby the temperature
at the location of flue gas extractor 11 remains within predetermined limits.
[0036] The advantage of using a flue gas extractor 11 which is placed in flue gas outlet
3 is that the flue gas extractor draws the air out of combustion chamber 2 and pushes
it to the chimney (not shown; the location where the flue gases are blown into the
ambient air). Because flue gas extractor 11 draws air out of the combustion chamber,
an underpressure will be created in the combustion chamber. It is noted in this context
that it will never be possible to manufacture 100% airtight combustion chambers 2
and associated connections of flue gas outlet 3 and combustion air inlet 4. Because
combustion chamber 2, and hereby also the flue gas outlet and combustion air inlet
connected thereto, are subjected to an underpressure by flue gas extractor 11, flue
gases cannot leak to the surrounding area. A considerable safety advantage is hereby
achieved.
[0037] Shown in figure 1 is how flue gas outlet 3 and combustion air inlet 4 are connected
to a CLV 14. A CLV is a collective feed of air and discharge of combustion gases which
is typically applied in buildings with multiple residential units in order to allow
a plurality of combustion devices to be connected to one chimney. CLV 14 comprises
an inner pipe 15 and an outer pipe 16. Inner pipe 15 is provided for the purpose of
upward discharge of flue gases 12. The inner pipe is open for this purpose at the
top of the CLV. Inner pipe 15 preferably extends higher at the top than outer pipe
16 in order to prevent flue gases 12 blown out of the inner pipe being drawn in by
the outer pipe as combustion air 13. Inner pipe 15 is provided at the bottom with
a water outlet 19. A water outlet 19 is optionally provided with a pH neutralizer
20. Water outlet 19 is provided so as to be connected to sewer 21, optionally with
a pH neutralizer 20 between outlet 19 and sewer 21. Inner pipe 15 is closed off from
air at the bottom such that flue gases 12 cannot leave the inner pipe at the bottom.
The skilled person will be familiar with different principles for closing a pipe off
from air such that water can however be discharged, such principles being generally
applied in water outlets for washbasins and toilets.
[0038] CLV 14 further comprises an outer pipe 16 which is closed 17 at the bottom. Because
outer pipe 16 is closed 17 at the bottom, air cannot flow directly from outer pipe
16 to inner pipe 15. CLV 14 as shown in figure 1 will hereby not display any natural
draught when the combustion devices connected thereto are not in operation.
[0039] A moisture guide 18 is placed at the position of the connection of flue gas outlet
3 to inner pipe 15 of CLV 14. Moisture guide 18 is provided so as to guide moisture
droplets from flue gas outlet 3 to the inner side of inner pipe 15. In a first embodiment
moisture guide 18 has for this purpose a convex surface which extends between the
wall of flue gas outlet 3 and the inner side of inner pipe 15 of the CLV. Because
of the convex surface moisture will not have the chance to drip off and drop downward
in inner pipe 15 of the CLV. Downward falling droplets would cause an unacceptable
noise nuisance in the building in which CLV 14 is placed. Having the droplets roll
downward along the inner side of inner wall 15 prevents this noise nuisance. The skilled
person will appreciate that different moisture guides 18 can be designed to prevent
droplets forming and dropping downward in inner pipe 15. According to a further embodiment
a moisture guide 18 can thus be formed by a succession of surfaces having an obtuse
angle relative to each other so that droplets can roll from the one surface to the
other without dripping off the edge between the surfaces. On the basis of the described
effect, i.e. guiding moisture droplets from flue gas outlet 3 to the inner wall of
inner pipe 15, it will be apparent to the skilled person which connections will suffice
here and which will not. This result can also be tested in simple manner by introducing
a minimal flow of water into the flue gas outlet and then testing whether the minimal
flow of water drips in inner pipe 15 or runs off against the inner side. The minimal
flow of water is selected here such that it is representative of the amount of condensed
water present in the flue gases from the stove at maximum energy output.
[0040] In order to optimize discharge of condensate out of flue gas outlet 3 the flue gas
outlet 3 is preferably placed in draining manner. This means that the horizontal distance
between stove 1 and CLV 14 spanned by flue gas outlet 3 is placed in draining manner.
Flue gas outlet 3 will specifically have to have a gradient of at least 1% over at
least 70% of the horizontal distance between stove 1 and CLV 14. The skilled person
will appreciate how flue gas outlet 3 can be formed in draining manner in order to
guide condensate occurring in flue gas outlet 3 away from stove 1 and to inner pipe
15 of the CLV.
[0041] The figure further shows how each flue gas outlet is provided with a mechanical one-way
valve 25. Mechanical one-way valve 25 prevents flue gases from a first stove which
is in operation being able to flow into a second stove which is not in operation.
Mechanical one-way valve 25 will guarantee a safe situation here in all conditions,
even when the stove stalls for instance due to power failure. It is not impossible
in the case of power failure that flue gas extractor 11 is in an open position and,
as a result of the power failure, is not able to close. In such a situation flue gas
extractor 11 is not able to correctly close the outlet for flue gases. Mechanical
one-way valve 25 will cause two things to happen in such a case. The first is that
flue gases which are nevertheless still present in the stove can be discharged correctly,
for instance on the basis of natural draught without flue gas extractor. The second
is that inflow of flue gases from another stove connected to the same chimney is prevented.
[0042] Figure 2 shows a possible embodiment of flue gas extractor 11. Figure 2 shows here
how flue gas outlet 3, which is the inner pipe of concentric pipe 5, is separated
at the position of flue gas outlet 11 from the combustion air inlet 4 formed by the
outer pipe. This allows a module to be placed in the flue gas outlet which comprises
a fan 22 and a valve 23, preferably a throttle valve 23. Valve 23 preferably has a
closed position and a plurality of open positions. The closed position is preferably
used when the stove is not in operation such that flue gases which are present in
inner pipe 15 of the CLV, and which come for instance from other stoves connected
to CLV 14, cannot be blown through the flue gas outlet to combustion chamber 2 of
the non-operational stove. The valve with closed position hereby allows a plurality
of stoves to be connected to one CLV. The plurality of open positions of valve 23,
in co-action with the active fan 22, will result in a plurality of corresponding flow
rates of flue gases flowing through the flue gas extractor. The flow rate of the flue
gases can be controlled by adjusting the open position of valve 23. The skilled person
will be familiar with the general principle of controlling and adjusting airflows
by means of a combination of a fan and a valve. This will not therefore be explained
in further detail in this description.
[0043] Valve 23 and fan 22 placed in flue gas outlet 3 together form flue gas extractor
11. Fan 22 and valve 23 are preferably connected operatively to a controller of stove
1. Fan 22 and valve 23 are placed in a position on the basis of input parameters of
stove 1 or on the basis of measurement data from sensors in or on stove 1. A lambda
probe can for instance be used to control flue gas extractor 11. It will be apparent
to the skilled person that this control of valve 23 and fan 24 by the controller (not
shown) can be implemented in different ways, for instance on the basis of a table
wherein respective positions of valve 23 are related to corresponding settings or
input parameters or sensor values of stove 1. Valve 23 can alternatively be controlled
on the basis of an algorithm in which one or more of the following values serve as
basis for calculating the valve position: input parameters of the valve position,
measurement values of sensors in the stove. Mechanical one-way valve 25 and flue gas
extractor 11 can alternatively be mounted on the same frame. Both situations have
the advantage that the whole is placeable in simple manner by a fitter at a construction
site.
[0044] Shown in figure 1 is a simple mechanism for indirect measurement of an excess of
air in combustion chamber 2. The excess air is determined on the basis of temperature
measurement performed by a temperature sensor 24 on gas injector 10. This measurement
principle is based on the insight that the temperature of gas injector 10 is related
to the excess air. Tests and studies have shown that this is the result of the substantially
fixed ratio of primary air 6 and secondary air 8. This operation of the temperature
sensor will be elucidated on the basis of several examples. The airflow through stove
1 can be optimized on the basis of the temperature sensor. This is possible by means
of controlling a flue gas extractor 11 in the embodiment of stove 1 of figure 1. This
is also possible however in other embodiments of stoves wherein the airflows through
stove 1 are controlled in other ways. There are therefore stoves which have a blower
at the position of the air inlet to blow air through the stove, which blower can be
controlled on the basis of temperature sensor 24. Stoves also exist which influence
a passive airflow, for instance on the basis of natural draught of the chimney, by
opening and closing a valve, which valve can then be controlled on the basis of temperature
sensor 24.
[0045] In a first example illustrating the operation of temperature sensor 24 a lean gas
on the one hand and a rich gas on the other are introduced into combustion chamber
2 as fuel. A lean gas has considerably fewer hydrocarbons than a rich gas, whereby
the lean gas also requires less air 6, 8 for combustion compared to the rich gas.
When a first predetermined quantity of air is introduced into combustion chamber 2
for combustion of the lean gas, a first gas mixture will result from mixing the lean
gas with the first quantity of primary air 6. This first gas mixture will have a ratio
of hydrocarbons - oxygen lying very close to the ignitable ratio because relatively
few hydrocarbons are present in the lean gas. As a result the first gas mixture will
ignite very closely to injectors 10 in combustion chamber 2, whereby the injectors
become warmer because the flame comes close to the injectors. When a rich gas is mixed
with the same quantity of primary air 6 a second gas mixture will result from mixing
the first quantity of primary air 6 and the rich gas. This second gas mixture will
however have a ratio of hydrocarbons - oxygen which is still some way removed from
the ignitable ratio because a relatively large amount of hydrocarbons are present
in the rich gas. A considerable amount of secondary air 8 will hereby have to be added
to the second gas mixture in order to combust the mixture. As a result the second
gas mixture will only ignite at an appreciable distance from the injectors, whereby
the injectors become less warm.
[0046] By adjusting the flue gas extractor in the case of the lean gas to a lower setting,
at which fewer flue gases are discharged, less air will be supplied and, because the
ratio of primary air 6 and secondary air 8 is substantially constant, less primary
air 6 will therefore be added to the lean gas upon injection 10 thereof. Because less
primary air 6 is added, the first gas mixture will be further removed from the ignitable
ratio of hydrocarbons - oxygen, whereby the mixture ignites higher in combustion chamber
2. The temperature of injector 10 will hereby fall because the flames occur further
away from injector 10. This first example shows how the airflow through combustion
chamber 2 can be controlled on the basis of temperature sensor 24 in order to optimize
the excess air in accordance with the type of gas introduced into the combustion chamber
as fuel.
[0047] A further example shows how the airflow through combustion chamber 2 can be controlled
on the basis of temperature sensor 24 in order to compensate external effects on the
airflow. The maximum airflow will thus depend in the case of a self-drawing chimney
on weather conditions and other factors. A resistance in flue gas outlet 12 will also
occur in the case of a CLV system when multiple devices are operating simultaneously,
whereby a flue gas extractor 11 will have to overcome a higher pressure on the side
of CLV 14. Use is made in this second example of a flue gas extractor 11 which is
in a first position and wherein the chimney draught is such that the airflow through
combustion chamber 2 is relatively large. In a similar situation the same flue gas
extractor 11 is placed in the same position but flue gas extractor 11 is connected
to a CLV 14 to which other stoves are connected and are in operation such that the
pressure in the inner pipe of the CLV is also high. A relatively low quantity of air
will hereby flow through combustion chamber 2.
[0048] In the case of the self-drawing chimney the relatively high quantity of air will
flow through combustion chamber 2, whereby a relatively large quantity of primary
air 6 is also mixed with the gas. Because a relatively large quantity of primary air
6 is mixed with the gas, the ratio of hydrocarbons - oxygen in the mixture lies close
to the ignitable range. The mixture will hereby ignite close to the injector and the
temperature measured by temperature sensor 24 will be high. Flue gas extractor 11
can hereby be set to a lower position whereby less air will flow through combustion
chamber 2.
[0049] In the case of the CLV with high pressure in the inner pipe relatively little air
will flow through combustion chamber 2 and less primary air 6 will also be mixed with
the gas. The mixture of primary air and gas will hereby have a ratio of hydrocarbons
- oxygen which is still some way removed from the ignitable ratio. As a result a further
considerable quantity of secondary air 8 will have to be mixed with the mixture before
the mixture can ignite or combust. The mixture will hereby ignite higher in the combustion
chamber, whereby the temperature measured by temperature sensor 24 will be relatively
low. In such a case the flue gas extractor 11 can be adjusted to a higher setting
in order to draw more air through combustion chamber 2, whereby the resistance in
inner pipe 15 is compensated.
[0050] Both examples are based on a gas stove. It will however be apparent to the skilled
person that other types of stove, such as wood stoves and pellet stoves, also facilitate
a combustion process wherein a ratio of hydrocarbons and oxygen must come within an
ignitable range before flames are formed. The quantity of primary air and the energy
density of the fuel will also influence this ratio in other types of stove. It will
therefore also be possible to control an excess of air on the basis of a temperature
sensor placed in a lowest zone of another type of stove. The use of temperature sensor
24 to determine the excess air is therefore not limited to gas stoves.
[0051] The above described examples show that a good indication can be obtained of an excess
of air in combustion chamber 2 on the basis of a temperature sensor 24 in a lowest
zone of combustion chamber 2. The excess air may then be influenced here by the operation
of the chimney and/or flue gas outlet and/or combustion air inlet, or the excess air
can be influenced by the energy properties of the fuel, and a good control of the
excess air can always be obtained on the basis of temperature sensor 24. It is noted
here that a temperature sensor can be provided easily and inexpensively in stove 1.
[0052] Figure 1 shows two embodiments of temperature sensors 24. A first temperature sensor
24 is shown on an underside of injector 10. A second embodiment of the temperature
sensor is indicated with reference numeral 24' and is placed on an upper side of injector
10. The controller (not shown) is preferably connected to temperature sensor 24 and/or
24' and provided with a control mechanism for controlling the airflow through combustion
chamber 2 to a lower flow rate when the temperature of temperature sensor 24 rises
above a predetermined value or above a predetermined temperature range. The controller
is also provided with a control mechanism for controlling the airflow through combustion
chamber 2 to a higher flow rate when temperature sensor 24 measures a temperature
lying below a predetermined value or below a predetermined temperature range. The
temperature value and/or the temperature range will preferably be determined here
by the manufacturer of the stove, for instance on the basis of tests, taking into
account the exact position of the temperature sensor or temperature sensors 24, taking
account of the structural properties of stove 1 and taking account of the type of
fuel for which the stove is designed.
[0053] Figure 3 shows a mechanical one-way valve 25 which can be applied in the invention.
The mechanical one-way valve has a diameter which is substantially the same as the
diameter of the outlet for the flue gases such that the valve can be placed in simple
manner in the outlet for flue gases. Mechanical one-way valve 25 of figure 3 is formed
as a butterfly valve. A butterfly valve has a hinge 27 extending centrally and transversely
through the valve. At least one and preferably two wings 28 are attached to this hinge
27. Wings 28 have an open position, in which air can flow through the valve and wherein
the wings then extend substantially in the flow direction, and the wings have a closed
position in which the wings extend transversely of the flow direction and thereby
prevent flow through the valve. In the closed position wings 28 rest with a peripheral
edge on an inward oriented collar 26 so that the closed position of the wings is fixedly
defined and so that in closed position an airflow is prevented in optimal manner.
[0054] The mechanical one-way valve of figure 3 is provided in the outlet for flue gases
and is positioned to allow an airflow through the outlet for the flue gases in a direction
away from the stove and to prevent an airflow in the outlet for flue gases in the
direction of the stove. As described at length above, it is an advantage to provide
mechanical one-way valve 25 on a flue gas extractor 11. In the context of the stove,
and more particularly in the context of a building wherein multiple stoves are connected
to one CLV, the operating principle of the mechanical one-way valve does not however
necessarily require the airflow through the stove to be controlled by a flue gas extractor
11. It is likewise possible to provide a fan in the inlet for combustion air which
controls the airflow through the stove, and wherein the mechanical one-way valve is
provided in the outlet for flue gases. In such a situation, which clearly has several
drawbacks compared to the above described preferred embodiments, flue gases will be
prevented from flowing via the outlet for flue gases from a first stove which is in
operation into a second stove which is not in operation.
[0055] This description further explicitly provides a basis for a building with at least
two stoves as defined in any of the claims and wherein the respective outlets for
flue gases of the at least two stoves are connected to one flue gas outlet pipe.
[0056] The description and the figures serve only to illustrate the principles of the invention.
It will therefore be appreciated that a skilled person can deviate from the different
setups which may or may not have been explicitly shown and described above and which
comprise the principles of the invention. All examples described herein are further
intended solely for the purpose of illustrating the invention and aiding the reader
in properly understanding the principles of the invention. The examples will not be
limitative here to the scope of protection. All statements describing principles,
aspects and embodiments of the invention and specific examples thereof are here also
understood to comprise equivalents thereof. The scope of protection of the present
invention will therefore be defined solely by the following claims.
1. Stove with a combustion chamber for burning a fuel, wherein the stove has an airflow
duct for facilitating an airflow through the stove, which airflow duct comprises an
inlet for combustion air and an outlet for flue gases, wherein an airflow controller
for actively controlling the airflow is provided in the airflow duct, which airflow
controller is controllable to at least two intensity positions in order to optimize
an excess of air during burning of the fuel, wherein the outlet for flue gases is
further provided with a mechanical one-way valve.
2. Stove as claimed in claim 1, wherein the airflow controller comprises a fan and a
control valve, wherein the control valve has a closed position and at least two open
positions, which at least two open positions respectively determine the at least two
intensity positions.
3. Stove as claimed in any of the foregoing claims, wherein the one-way valve is a butterfly
valve.
4. Stove as claimed in claim 3, wherein the butterfly valve has a hinge which extends
transversely through the airflow duct and wherein at least one wing is connected movably
to the hinge in order to close the airflow duct.
5. Stove as claimed in claim 4, wherein a collar is provided in the airflow duct at the
position of the hinge, and wherein the hinge has a bias for the purpose of pressing
the at least one wing with its periphery against the collar in order to close the
airflow duct in a rest position, wherein the bias is further chosen such that an airflow
through the duct, driven by the airflow controller, opens the wing.
6. Stove as claimed in any of the foregoing claims, wherein the airflow controller is
placed at a distance from the mechanical one-way valve.
7. Stove as claimed in any of the foregoing claims, wherein the airflow controller is
formed as flue gas extractor placed in the outlet for flue gases and wherein the intensity
positions are extraction positions.
8. Stove as claimed in claim 7, wherein the flue gas extractor is placed at a distance
of at least 3 metres from the combustion chamber, preferably at a distance of at least
4 metres from the combustion chamber, more preferably at a distance of at least 5
metres from the combustion chamber, and wherein the flue gas extractor is placed at
a distance of a maximum of 10 metres, preferably a maximum of 8 metres, more preferably
a maximum of 7 metres from the combustion chamber.
9. Stove as claimed in any of the claims 7-8, wherein the mechanical one-way valve is
placed downstream of the flue gas extractor.
10. Stove as claimed in any of the claims 7-9, wherein the flue gas extractor and the
one-way valve are formed on one frame.
11. Stove as claimed in any of the foregoing claims, wherein the stove has infeed means
for introducing a predetermined quantity of fuel into the combustion chamber.
12. Stove as claimed in claim 11, wherein the fuel is chosen from gas or pellets.
13. Stove as claimed in claim 11 or 12, wherein the controller controls the flue gas extractor
on the basis of the predetermined quantity introduced into the combustion chamber.
14. Stove as claimed in any of the foregoing claims, wherein optimization of the excess
of air during combustion of the fuel is defined as setting the excess of air to a
value greater than 1, wherein the value is minimal.
15. Stove as claimed in claim 14, wherein the value is preferably greater than 1.05, more
preferably greater than 1.1 and most preferably greater than 1.2, and wherein the
value is preferably smaller than 1.9, more preferably smaller than 1.7 and more preferably
smaller than 1.5.