FIELD OF THE INVENTION
[0001] The present invention relates generally to a shelf assembly for use in merchandising
product and more particularly to a shelf assembly having improved mechanisms for displaying
and pushing product on the shelves.
BACKGROUND OF THE INVENTION
[0002] It is known that retail and wholesale stores, such as convenience stores, drug stores,
grocery stores, discount stores, and the like, require a large amount of shelving
both to store product and to display the product to consumers. In displaying product,
it is desirable for the product on the shelves to be situated toward the front of
the shelf so that the product is visible and accessible to consumers. In the case
of coolers or refrigerators that are used to store and display such products as soft
drinks, energy drinks, bottled water, and other bottled or canned beverages, it is
desirable for these products to also be situated toward the front of the shelf and
visible and accessible to the consumers.
[0003] To accomplish this placement of product, known systems may include inclined trays
or floors that through gravity will cause the product to move toward the front of
the shelf. Many of these systems include floors or shelves made of a plastic material
such as polypropylene that due its low coefficient of friction permit the product
to easily slide along the inclined floor or surface. However, over time, these surfaces
can become obstructed with debris or sticky substances that inhibit the product from
properly sliding, sometimes causing several products to tip over thus blocking additional
product from moving to the front of the shelf.
[0004] Other systems include the use of a pusher system to push the product toward the front
of the shelf as the product at the front of the shelf is removed. The known pusher
systems are typically mounted to a track and include a pusher paddle and a coiled
spring to urge the product forward. Occasionally, as the system is used, and over
time, the track becomes obstructed with dirt or sticky materials that hinder the proper
operation of the pusher system in the track. In addition, depending on the size, shape
and weight of the product to be merchandised, the known pusher paddles may occasionally
tip or bend backwards, thereby causing a binding of the pusher mechanism in the track.
In those situations, the pusher mechanism may not properly push product toward the
front of the shelf.
[0005] Certain examples discussed herein are directed at providing a trackless pusher system
that works with gravity-fed merchandise systems (
i.e., inclined shelves or trays) and non-gravity-fed merchandise systems.
[0006] United States Patent Publication No.
US 2007/272634 A1 discloses a merchandising system that includes a platform movably coupled to a base
member and that may include an advancement mechanism for automatically advancing multiple
rows and/or stacks of products within a well display unit. United States Patent No.
7478731 discloses an assembly for securing to a shelf having products disposed thereon and
connection points spaced apart by a fixed distance that includes an adjustable product
display partition and a biasing device for biasing a row of products toward a front
of the shelf.
SUMMARY OF THE INVENTION
[0007] The present invention provides a pusher mechanism as claimed in claim 1 and a product
management display system as claimed in claim 6.
[0008] A product management display system for merchandising product on a tray, which uses
a trackless pusher mechanism that travels along a surface on which product is placed,
is disclosed. The trackless system overcomes the known problems with the use of tracks
to hold and guide the known pusher mechanisms.
[0009] The pusher mechanism includes a pusher surface and a pusher floor that extends forward
of the pusher paddle. A coiled spring is operatively connected to the pusher surface
and extend across the pusher floor of the pusher mechanism and to the front of the
tray.
[0010] The merchandising of product may be on horizontal or non-inclined shelves or surfaces,
or with gravity-fed systems, or systems that use gravity as a mechanism to urge product
toward the front of the shelf.
[0011] The pusher surface may define a concave pushing surface for pushing cylindrical products,
such as soft drink bottles or cans. Alternatively, the pusher surface may define a
flat pushing surface that may further include at its upper edge a curved rib or similar
structure that can also be used to push cylindrical products.
[0012] The trackless pusher system may be retrofitted into an existing shelf assembly. This
allows for the placement of the trackless pusher system in an existing shelving system
as a low cost alternative to purchasing the entire trackless pusher assembly.
[0013] A product management display system that can be arranged in a stackable arrangement
is disclosed. The assembly can be provided with a first tray and a second tray each
having a first wall and a second wall. The first and second trays are each adapted
to receive a pusher mechanism, and a retainer mechanism. First and second spacers
are mounted to the first and second trays for stacking the first and second trays
on top of one another. The first and second spacer can be provided with a plurality
of detents, and the first tray and the second tray can each be provided with a plurality
of correspondingly shaped sockets for receiving the plurality of detents.
[0014] A pusher mechanism for a product management display system having a surface is disclosed
that includes a pusher surface, a product retainer extending parallel to the pusher
surface, a pusher floor extending forwardly from the pusher surface, the pusher floor
configured to permit at least one product to sit upon the pusher floor, the pusher
floor positionable on and movable across at least a portion of the surface of the
display system, and a coiled spring. The pusher mechanism is configured to sit on
top of and not extend below the surface of the display system, is positionable on
a surface of the display system, and is mounted to and held onto the display system
by the coiled spring. The coiled spring includes a coiled end which is positioned
behind the pusher surface. The pusher floor is substantially parallel to the surface
of the display system. The pusher surface and the product retainer extend upwardly
from the pusher floor, the product retainer being spaced apart from the pusher surface
such that the pusher surface, the product retainer and the pusher floor define a space
for receiving at least one product therein. The product can be a bottle and the bottle
can be configured to fit between the pusher surface and the product retainer. Only
one bottle can be permitted to fit between the pusher surface and the product retainer.
The pusher surface can be concave shaped. The pusher floor defines channel for receiving
a coiled spring. The coiled spring is extendable across at least a portion of the
pusher floor and is positioned behind and operatively connected to the pusher surface.
The pusher mechanism can be mounted to the surface of the display system only by the
coiled spring.
[0015] Another product management display system is disclosed that may include a tray defining
a surface configured to hold a row of products, a first product retainer configured
to prevent product from falling off of the tray, a pusher mechanism having a pusher
surface, a second product retainer extending parallel to the pusher surface. The pusher
mechanism can be configured to slide across at least a portion of the surface of the
tray and may have a coiled spring with a coiled end positioned behind the pusher surface
and a front end, and at least one divider for maintaining the products in a row. The
pusher mechanism can be configured to sit on top of and not extend below the surface
of the tray. The pusher mechanism can be mounted to the surface of the display system
by the coiled spring. The pusher surface and the second product retainer can be configured
to extend upwardly from the pusher floor, and the product retainer can be spaced apart
from the pusher surface for receiving at least one product therein. The pusher surface
and the second product retainer can define a space that can be configured to receive
a last one of the row products. In one example, the product is a bottle, and the pusher
surface and the second retainer are configured to receive only one bottle, and the
second product retainer can be configured to hold the last one of the plurality of
products.
[0016] The pusher surface and the second product retainer can define a space that is configured
to receive a product. The product can be a bottle and the space can be configured
to receive only one bottle. The pusher mechanism can be mounted to the surface of
the display system only by the coiled spring. The product management display system
can further include a first divider and a second divider, and the first product retainer
and the second product retainer can be configured to extend between the first divider
and the second divider. At least a portion of the coiled spring can be configured
to extend across at least a portion of the tray surface to a front portion of the
tray. The surface of the display system can be horizontal. The first product retainer
and the second product retainer can be transparent.
[0017] Another product management display system is disclosed that may include a tray defining
a surface, a first product retainer configured to prevent product from falling off
of the tray, and a pusher mechanism. The pusher mechanism can include a pusher surface,
a second product retainer, and a pusher floor extending forwardly from the pusher
surface. The pusher floor can be configured to permit at least one product to sit
upon the pusher floor between the pusher surface and the second product retainer,
and the pusher floor can be positionable on and movable across the surface of the
display system. The pusher mechanism can be configured to sit on top of and not extend
below the surface of the display system, and can be configured to be mounted to and
held onto the display system by the coiled spring and can be mounted to and held onto
the display system only by the coiled spring. The second product retainer can be configured
to hold the last one of the plurality of products. The pusher surface can be concave
shaped. The pusher floor can define a plurality of apertures. The pusher floor and
the second product retainer can be configured to hold a single bottle.
[0018] The present invention provides a pusher mechanism as defined in claim 1. Preferred
features of the invention are set out in the dependent claims.
[0019] Figures 1-52 show illustrative examples of another pusher mechanism, which do not
form part of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
Figure 1 depicts an isometric exploded view of an example of a product management
display system.
Figure 2 depicts an isometric view of an example pusher mechanism mounted to an example
tray or product channel.
Figure 3 depicts another isometric view of the system of Figure 2 with product placed
in the system.
Figure 4 depicts another isometric view of the system of Figure 2 with multiple product
placed in the system.
Figure 5 depicts an isometric rear view of the system of Figure 4.
Figure 6 depicts an alternative example of a tray or product channel.
Figure 7 depicts an example of a tip for an end of a coiled spring that may be used
with the product management display system.
Figure 8 depicts the example tip of Figure 7 being mounted to a surface of a tray
or product channel.
Figure 9 depicts the example tip of Figure 7 being mounted to an end of a coiled spring.
Figure 10 depicts the example tip of Figure 7 mounted to an end of a coiled spring.
Figure 11 depicts an isometric view of an alternative example of a product management
display system.
Figure 12 depicts another isometric view of the system of Figure 11.
Figure 13 depicts a front view of the system of Figure 11.
Figure 14 depicts a top view of the system of Figure 11.
Figure 15 depicts a back view of the system of Figure 11.
Figure 16 depicts an isometric view of an adaptor.
Figure 17 depicts a front view of the adaptor of Figure 16.
Figure 18 depicts an example installation of the adaptor.
Figure 19 depicts an isometric view of an installed adaptor.
Figure 20 depicts a front view of an installed adaptor.
Figure 21 depicts an isometric view of an alternative example of a product management
display system.
Figure 22 depicts an isometric bottom view of an example of a mounting member that
may be used to mount the end of the coiled spring to the floor of the display system.
Figure 23 depicts an isometric top view of the example mounting member of Figure 22.
Figure 24 depicts the example mounting member of Figure 22 mounted to the end of the
coiled spring with the coiled spring mounted to an example pusher paddle.
Figure 25 depicts another view of the example mounting member of Figure 22 mounted
to the end of the coiled spring with the coiled spring mounted to an example pusher
paddle.
Figure 26 depicts the example mounting member of Figure 22 with attached coiled spring
being mounted to the floor of the system.
Figure 27 depicts the example mounting member of Figure 22 installed on the floor
of the system.
Figure 28 depicts an isometric view of an alternative example of a product management
display system.
Figure 29 depicts a close-up isometric view of the tray of the example of Figure 28.
Figure 29A depicts a cross-sectional view of the example of Figure 28 illustrating
a first securing method.
Figure 29B depicts a cross-sectional view of the example of Figure 28 illustrating
a second securing method.
Figure 30 depicts a close-up isometric view of the example of Figure 28 illustrating
the rivet attaching the spring to the tray.
Figure 31 depicts an isometric view of the example of Figure 28 being assembled in
a preexisting wire shelf.
Figure 32 depicts an isometric view of the example of Figure 28 assembled in a preexisting
wire shelf.
Figure 33 depicts an isometric view of an example of a display system.
Figure 34 depicts an isometric view of an example of a display system.
Figure 35 depicts an isometric view of an example of an adapter.
Figure 36 depicts an isometric view of an example of a retainer.
Figure 37 depicts a side view of an example of a display system.
Figure 38 depicts an isometric view of an example of a display system.
Figure 39 depicts an isometric view of an example of a display system.
Figure 40 depicts an isometric view of an example of a display system.
Figure 41A depicts a sectional side view of an example of a divider.
Figure 41B depicts a front view of an example of a display system.
Figure 41C depicts a close-up view of a section of Figure 41B.
Figure 41D depicts a front view of an example of a divider.
Figure 42 depicts an isometric view of an example of a display system.
Figure 43 depicts an isometric view of an example of a display system.
Figure 44 depicts an isometric view of an example of a product management display
system.
Figure 45 depicts another isometric view of an example of a product management display
system with product in the system.
Figure 46 depicts a top view of another example of a product management display system
with product in the system.
Figure 47 depicts an isometric-rear view of an example of a product management display
system with product in the system.
Figure 48 depicts an isometric view of an example of a pusher mechanism mounted to
a divider.
Figure 49 depicts another isometric view of a divider and pusher mechanism being assembled
to a product management display system.
Figure 50 depicts an isometric view of yet another example of a product management
display system.
Figure 51 depicts another isometric view of the example of a product management display
system of Figure 50 without product.
Figure 52 depicts an exploded isometric view of the example of a product management
display system of Figure 50.
Figures 53-55 depict an embodiment of a product management display system according
to the present invention.
[0021] Before embodiments of the invention are explained in detail, it is to be understood
that the invention is not limited in its application to the details of construction
and the arrangement of the components set forth in the following description or illustrated
in the drawings but by the scope of the appended claims. The invention is capable
of other embodiments and of being practiced or being carried out in various ways falling
within the scope of the appended claims. Also, it is to be understood that the phraseology
and terminology used herein are for the purpose of description and the use of "including"
and "comprising" and variations thereof is meant to encompass at least the items listed
thereafter. Further, the use of the term "mount," "mounted" or "mounting" is meant
to broadly include any technique or method of mounting, attaching, joining or coupling
one part to another, whether directly or indirectly.
DETAILED DESCRIPTION
[0022] The invention may be embodied in various forms. Referring to the Figures wherein
like numerals indicate like elements, there is depicted in Figure 1 an isometric exploded
view of an example merchandise system 10 that includes a product dispensing tray 12
in which is mounted an example trackless pusher mechanism 14. As described in more
detail below, the pusher mechanism 14 will fit in the tray 12 and will slide along
the surface of the tray without the use of tracks, rails, or guides typically used
to hold a conventional pusher mechanism to the tray or floor of the tray. The pusher
mechanism defines a pusher paddle and a pusher floor that extends forward of the pusher
paddle. A coiled spring may extend across the pusher floor and operatively connect
to the tray at a forward position on the tray. In one example, product to be merchandised
may be placed in the tray in front of the pusher paddle and may sit on the pusher
floor as well as the coiled spring. With this configuration, the weight of the product
will prevent the pusher paddle from tipping to ensure proper pushing of the product.
In addition, the problems associated with debris or sticky materials hindering the
effectiveness of known pusher systems that use tracks, rails or guides have been eliminated.
Other features are set forth in more detail below.
[0023] The example tray 12 may define a surface 16 and one or more dividing panels or dividers
18 to separate the tray into numerous rows for placement of product. In an alternative
example, the tray 12 may be a shelf or any other surface on which products may be
placed for merchandising. The surface 16 may be a solid surface or a surface defining
a plurality of spaced-apart apertures 20 separated by a plurality of support ribs
22. The apertures 20 and ribs 22 provide a surface that permits the slidable movement
of product placed on this surface and also permits liquids and dirt to pass through
the apertures 20 so that they do not collect on the surface 16. The surface 16 may
be made of any suitable material that permits the slidable movement of product on
the surface 16. Other surface or floor configurations are known and may be used.
[0024] As depicted in Figures 9 and 10, the surface 16 may define a rounded end portion
24 that includes a notch or cut-out portion 26. The end portion 24 may be rounded
to match the shape of the product that is placed on the tray. For example, the depicted
end portion 24 is rounded or defines a semi-circular shape to match the contour of
a bottle or can that may be placed in the tray and on the end portion 24. Other shapes
of the end portion may be used depending on the product to be merchandised.
[0025] The notch 26 may be used to receive and mount an end 29 of a coiled spring 30 or
similar biasing element. The notch 26 may define opposing angled edge surfaces 32
that are joined by edge 34. The edge 34 is preferably centered across the width of
the product row formed in the tray 12 and extends perpendicular to the length of the
tray. This configuration will center the coiled spring 30 relative to the tray 12
and will permit the spring to extend in a substantially parallel manner relative to
the length of the tray. In other words, the depicted edge 34 of the notch 26 will
permit the spring 30 to extend along the length of the tray 12 at or near the center
of the product row formed by the tray. One skilled in the art will appreciate that
the location and configuration of the notch may vary depending on the desired placement
of the spring.
[0026] The coiled spring 30 may define an end 29 that is configured to be placed across
the notch 26 and onto the edge 34. In one example, the end 29 of the coiled spring
may be V-shaped and function as a hook such that the end 29 will wrap around the edge
34 with a portion of the end 29 of the coiled spring extending beneath the end portion
24 of the surface 16. This configuration permits an easy installation of the coiled
spring onto the tray.
[0027] In another example, and referring to Figure 7, a spring tip 60 may be added to the
end 29 of the spring 30 to assist with the mounting of the spring to the system. The
spring tip 60 may define numerous shapes and configurations depending on the configuration
of the tray and the surface on which the spring end needs to attach. The spring tip
60 may be permanently attached to the end 29 of the coiled spring 30 or it may be
detachable to permit the interchange or replacement of the spring tip 60. The spring
tip 60 may be made of plastic and may define one or more apertures. Aperture 61 may
be used to receive the end 29 of the coiled spring 30. A second aperture 63 may be
used to receive a mating tongue or mounting member 65 extending from the surface 16
of the tray 12, as discussed below. With this configuration, the end 29 of the coiled
spring 30 may be operatively connected to the tray 12.
[0028] In another example, the end 29 of the coiled spring may snap-fit into an aperture
formed in the surface 16, or may be otherwise inserted and secured to an aperture
or opening in the tray, thereby securing the end 29 of the coiled spring 30 in position.
[0029] Referring back to Figure 1, dividers 18 may also be used to separate product into
rows. The dividers 18 extend substantially upwardly from the surface 16 and as illustrated
in Figure 1, may be positioned on opposing sides of the surface 16. Alternatively,
the dividers 18 may be positioned at any desired position on the tray 12 or to the
surface 16. The dividers 18 may be formed as a unitary structure with the surface
16, or the dividers 18 may be detachable to provide added flexibility with the system.
The dividers may be attached to a front or back rail depending on the system. The
dividers 18 may define numerous configurations and may extend upwardly any desired
distance to provide the desired height of the dividers between the rows of product
to be merchandised. This height may be adjustable by adding divider extenders or the
like.
[0030] Located at the front of the tray 12 and extending between the dividers 18 may be
one or more product-retaining members 44. The product-retaining members 44 serve as
a front retaining wall or bar to hold the product in the tray 12 and to prevent the
product from falling out of the tray 12. These members are also configured to permit
the easy removal of the forward-most product positioned in the tray 12. The product-retaining
member 44 may be one or more curve-shaped retaining ribs as depicted in Figure 1.
These illustrated retaining ribs may extend from one divider to another divider thereby
joining the dividers. The retaining ribs may also extend part-way between the dividers,
as also shown in Figure 1 as rib 46, to also assist in retaining the product in the
tray. Alternatively, and as shown in Figure 6 the product-retaining member 44 may
be a curve-shaped solid retaining wall 48 that extends between dividers. The retaining
wall 48 may be transparent or semi-transparent to permit visualization of the product
on the shelf. In another example, the retaining wall 48 may also extend part-way between
the dividers 18. In yet another example depicted in Figures 11-15, the retaining wall
100 may be attached to the surface of the tray and not connect to the dividers. In
this example, the retaining wall 100 may form an opening 102 defined by an upper member
104, opposing, curved side walls 106 that further define an angled edge 108, and a
floor member 110. The side walls 106 may also be straight and not curved depending
on the system. The end of the coiled spring may also snap-fit into the floor 110 or
otherwise attached to the tray using any of the techniques described herein. One of
skill in the art will readily appreciate that there are numerous shapes and configurations
possible for the product-retaining member 44 and that the depicted configurations
are merely examples of these numerous configurations.
[0031] Referring back to Figure 1, the example trackless pusher mechanism 14 defines a pusher
paddle 50 and a pusher floor 52. The pusher paddle 50 and pusher floor 52 may be formed
as a single, unitary structure or may be separate structures that are joined together
using known techniques. In addition, the pusher paddle 50 and pusher floor 52 may
be made of any known suitable plastic or metal material. The pusher paddle and pusher
floor may be reinforced using any known reinforcing techniques.
[0032] In one example, the pusher paddle 50 forms a curved-shape pusher surface or face
54 that is configured to match the shape of the product to be merchandised, such as
plastic bottles or cans containing a beverage, as depicted in Figures 3-5. The curve-shaped
pusher surface 54 permits the pusher to remain centrally aligned with the last product
in the tray. This configuration reduces friction and drag between the pusher and the
divider walls. In an alternative example, the pusher surface or face may be a flat
surface. In yet another example, the flat pusher surface may be accompanied by a curved
shaped rib that is positioned near or on the top of the pusher paddle and that may
be used to center and align product in the tray, in a manner similar to the curve-shaped
pusher surface 54 depicted in Figure 1. The curve shaped rib may define other shapes
and configurations that permit cylindrical or similar shaped products to be properly
pushed in the tray. Advertisement, product identification or other product information
may be placed on the pusher surface 54.
[0033] Positioned behind the pusher surface or face 54 may be one or more support members
58, such as ribs, walls, or gussets. The support members 58 are configured to support
the pusher surface 54 and further connect the pusher paddle 50 to the pusher floor
52. As can be seen in Figure 5, positioned between the support members 58 is the coiled
spring 30, and more specifically the coiled end 57 that is used to urge the pusher
paddle 50 forward and along the tray 12, as understood in the art. Any technique used
to operatively connect the coiled spring to the pusher paddle 50 may be used.
[0034] As shown in Figure 1, the pusher floor 52 may be positioned below the pusher paddle
50 and may extend forward of the pusher surface 54 of the pusher paddle. The pusher
floor 52 may extend any predetermined distance and at any predetermined angle. For
example, the pusher floor 52 may extend substantially perpendicular to the pusher
surface 54. In the example, the pusher floor 52 may extend a sufficient distance to
permit one product, such as a single bottle or can, to be placed on the pusher floor.
In another example, the pusher floor 52 may be configured to permit more than one
product to be placed on the pusher floor. The pusher floor 52 may define any shape,
including the depicted round shape and may define any product retaining features on
the surface of the pusher floor, such as ribs, walls, or the like, to further hold
the product on the pusher floor.
[0035] As can be seen in Figure 2, the pusher floor 52 may define an elongated channel,
groove or recessed portion 59 that is sized, shaped and configured to seat the coiled
spring 30. In the example, the channel or groove 59 may extend across the floor 52
and in a substantially perpendicular manner relative to the pusher paddle 50. In an
alternative example, the groove or channel may extend part-way or across the entire
pusher floor 52, as shown in Figure 19. Such configuration permits the proper alignment
and positioning of the pusher paddle 50 in the tray. The groove 59 may define a depth
that matches or exceeds the thickness of the coiled spring 30. With this configuration,
the coiled spring 30 will seat at or below the pusher floor surface such that product
will not sit directly on the coiled spring, rather, such product will sit on the pusher
floor surface. As shown in Figure 19, the pusher floor may include apertures and openings
through which debris or other items may pass. Alternatively, the floor may be a solid
surface.
[0036] In an alternative example, as shown in Figures 16-20, an adaptor 180 may be positioned
on the surface 16. Referring to Figures 16 and 17, the adaptor 180 may include one
or more raised ribs 182 on which a product may sit. The raised ribs 182 may extend
longitudinally along the length of the adaptor 180. The adaptor 180 may be a flat
extrusion of plastic material (or any other suitable material) defining a planar surface
184 with the one or more ribs 182 extending outwardly from the planar surface 184.
The adaptor 180 may define a rounded end 185 and include a notch or cut-away portion
186 through which or across which the coiled spring may extend. The rounded end 185
may be configured to match the shape of the product that is placed on the tray. Other
shapes of the end 185, notch 186 and adaptor 180 may be used depending on the product
to be merchandised. The adaptor 180 may be a separate, insertable piece or, alternatively,
a piece formed integral with the surface 16.
[0037] Referring to Figure 18, the adaptor 180 may be easily insertable onto the surface
16 and between the dividers 18. Referring to Figure 19, once the adaptor 180 is installed,
the pusher mechanism 14 may be positioned on top of the adaptor 180 and may slide
freely across the ribs 182 of the adaptor 180. The coiled spring 30 may extend in
a parallel manner between the ribs 182 and may seat at or below the top surface of
the ribs 182, as more clearly shown in Figure 20. With this configuration, the product
to be merchandised may sit on, and slide along, the ribs 182 and not on the coiled
spring 30.
[0038] In an alternative example, the ribs 182 may be a raised bead or raised beads, or
a series of fingers that may be used to facilitate the movement of the product on
the surface 16. In yet another alternative example, the ribs 182 may be product moving
members, such as runners or one or more rollers or rolling members that permit the
product to roll across the rolling members and toward the front of the product display
system. Example roller assemblies include those disclosed and described in United
States Application Serial No.
11/257,718 filed October 25, 2005 and assigned to RTC Industries, Inc, granted as United States Patent No.
7,497,342. As should be appreciated by those skilled in the art, there are many possible techniques
that may be used with the described pusher mechanisms for facilitating the movement
of the product on the shelf or floor.
[0039] The underneath side of the pusher floor 52 may be a smooth planar surface that will
slide freely along the surface 16. Alternatively, and similar to above, the pusher
floor 52 may include beads, runners, rollers or the like that will permit the pusher
floor to slide along the surface yet raise the pusher floor up off of the surface
16. In another alternative example, the underneath side of the pusher floor may be
configured with rail mounting members to permit the mounting of the pusher to a track
or rail, as understood in the art.
[0040] The pusher floor further defines a notch or cut-out portion 62 through which will
pass the coiled spring 30. The end 29 of the coiled spring 30 will pass through the
notch 62 and through the notch 26 of the surface 16 and will mount to the tray using
any of the techniques described above.
[0041] In use, as the pusher mechanism 14 is urged rearward in the tray 12, the end 29 of
the coiled spring 30 will be held in position as described above and the coiled end
57 of the spring 30 will begin to uncoil behind the pusher paddle 50. If the pusher
14 is allowed to move forward in the tray 14, such as when product is removed from
the front of the tray, the coiled end 57 of the spring 30 will coil and force the
pusher paddle 50 forward in the tray 12, thereby urging product toward the front of
the tray.
[0042] In an alternative example, the coiled spring 30 may extend below and underneath the
pusher floor 52 as opposed to above and across the pusher floor, as depicted in the
Figures. With this configuration, the groove 59 and notch 62 may not be necessary.
[0043] The coiled spring 30 may be any biasing element including, without limitation, a
flat coil spring commonly used with pusher systems. One or more coiled springs may
be used to urge the pusher mechanism 14 forward depending on the desired application.
The coil tension of the spring 30 may also vary depending on the particular application.
[0044] Referring to Figure 2, the trackless pusher mechanism 14 is shown mounted to the
tray 12. As illustrated, the pusher mechanism 14 fits in the tray 12 between the dividers
18. End 29 of the coiled spring 30 extends through the notch in the pusher floor and
mounts to the tray as described above. In use, the pusher mechanism 14 will slide
along the surface 16 of the tray 12 without the use of tracks, rails, or guides. As
depicted in Figure 2, the pusher mechanism 14 is shown in a forward position.
[0045] Referring to Figure 3, the pusher mechanism 14 is shown merchandising one product
70 in the merchandise system 10. The product is prevented from tipping out of the
tray by the product-retaining member 44. The product 70 may be any product to be merchandised
including the depicted soft drink bottle. As shown in this Figure, the product 70
sits on the pusher floor 52 and the coiled spring 30 that extends below the product.
The weight of the product on the floor 52 and the positioning of the product across
the spring 30 prevent the paddle 50 from tipping in the tray 12.
[0046] Referring to Figure 4, the pusher mechanism 14 is shown merchandising multiple products
70 in the merchandise system 10. As shown in this Figure, the product next to the
pusher paddle 50 sits on the pusher floor 52 and the coiled spring 30 that extends
below the product. The other products will sit on the coiled spring 30 that will extend
below these products. Alternatively, the adaptor 180 may be positioned in the system
in which case the product may sit on the ribs 182 of the adaptor as opposed to the
coiled spring. Again, the weight of the product on the pusher floor 52 and the positioning
of the products across the spring 30 prevent the paddle 50 from tipping in the tray.
In use, as one product is removed from the front of the tray near the product-retaining
member 44, the pusher mechanism 14 (through the urging of the coiled spring 30) will
push the remaining product forward in the tray 12 until the forward-most product contacts
the product-retaining member 44. As additional products are removed, the pusher mechanism
14 will continue to push the remaining product toward the product-retaining member
44.
[0047] Referring to Figure 5, a rear view of the pusher mechanism 14 shows the pusher mechanism
14 merchandising multiple products 70 in the merchandise system 10. Again, the product
next to the pusher paddle 50 sits on the pusher floor 52 and the coiled spring 30
that extends below the product. The other products will sit on the coiled spring that
will extend below these products. Alternatively, the adaptor 180 may be positioned
in the system in which case the product may sit on the ribs 182 of the adaptor as
opposed to the coiled spring. As one product is removed from the front of the tray
near the product-retaining member 44, the coiled end 57 of the spring 30 will urge
the pusher paddle 50 of the pusher mechanism 14 forward in the tray 12 until the forward-most
product contacts the product-retaining member 44. As can be seen in this Figure, the
coiled end 57 may be positioned between two support members 58. The support members
will retain the coiled spring between these members. As can be seen in this Figure,
the pusher floor 52 may also extend below the support members 58.
[0048] Referring to Figure 6, an alternative example of the pusher tray is depicted. With
this example, multiple trays 12 may be formed into a single multi-tray assembly 80.
The multi-trays may have a common floor with dividers 18 extending upwardly from the
floor to create the multiple trays or rows. In this example, the product-retaining
member 44 may be a solid member that extends between two dividers, as discussed above.
One or more of the multi-tray assemblies 80 may be coupled or joined together in a
side-by-side manner using any known technique, including clips, dovetailing, fasteners,
or the like. With this configuration, numerous rows of product can be provided for
the merchandising of numerous products.
[0049] As stated above, the trackless pusher mechanism 14 may be used with gravity-fed systems,
that is, systems having trays or product channels that are mounted on an incline to
permit gravity to assist with the merchandising of the product. Alternatively, the
trackless pusher mechanism 14 may be used with systems that are mounted in a non-inclined
or in a horizontal manner where gravity will provide little or no assistance with
the merchandising of the product. The trackless pusher mechanism 14 may also be used
to push various shaped products.
[0050] Figure 7 depicts an example tip 60 for the end 29 of a coiled spring 30 that may
be used with the merchandise system 10. As illustrated, the tip 60 defines an aperture
61 for receiving the end 29 of the coiled spring and an aperture 63 for mounting to
the surface 16 of the tray. As can be seen in Figure 7, in one alternative example,
extending beneath the surface 16 may be a tongue or mounting member 65 that may be
configured to mate with the aperture 63 and to snap-fit the tip 60 onto the tongue
65 and thus to the surface 16.
[0051] Referring to Figure 8, the example tip 60 of Figure 7 is shown being mounted to the
tongue or mounting member 65. The tongue 65 may include an elongated outwardly extending
rib 67 that is used to snap-fit the tip 60 onto the tongue 65. One skilled in the
art will appreciate that other techniques may be used to mount the tip 60 to the surface
16 and that the depicted technique is merely an example of one such technique.
[0052] Referring to Figure 9, the example tip 60 is shown fully mounted in a snap-fit manner
to the surface 16, and more specifically to the end portion 24 of the surface 16 of
the tray 12. Also depicted is the mounting of the end 29 of the coiled spring 30 to
the aperture 61 of the tip 60. As shown in Figure 9, the end 29 of the coiled spring
may be inserted into the aperture 61. The aperture 61 is configured to receive the
end 29 of the coiled spring and hold the end 29 in position, and to also permit the
removal of the end 29 of the coiled spring from the aperture 61 in those circumstances
where it is desirable to disconnect the coiled spring from the tip to permit the removal
of the pusher mechanism 14 from the system.
[0053] Referring to Figure 10 there is shown the end 29 of the coiled spring fully mounted
to the example tip 60. As illustrated in this Figure, the coiled spring 30 is now
operatively connected to the surface 16 of the tray 12. As a result, the pusher mechanism
14 is now mounted to the tray 12.
[0054] Referring to Figures 21-27 there is shown an alternative technique for mounting the
end 29 of the coiled spring 30 to the merchandise display system. A mounting member
130 may be used to mount the end 29 of the coiled spring to the floor 131 of the system.
For those systems that include spaced-apart glide rails 132 that are joined together
by connecting ribs 134 (Figures 26-27), the mounting member 130 may be snap-fit to
or otherwise mounted on the floor 131 and between the glide rails 132. The mounting
member will thus hold the end of the coiled spring in position and to the floor of
the system.
[0055] Referring to Figures 22-23, the mounting member 130 may include one or more legs
136 on one or more sides of the member 130. The legs may be configured to snap-fit
to the underside of the rails 132 to thereby hold the mounting member 130 to the floor
of the system. The legs 136 may include legs ends 137 defining an L-shape or angled
surfaces that are configured to contact the underside of the rail 132 and prevent
the mounting member 130 from being lifted up from the floor, except by the intentional
flexing of the legs out from the underside of the rail 132. The legs 136 may contact
the connecting ribs 134 which will prevent slidable movement of the mounting member
130 relative to the floor. Referring to Figure 26, the mounting member 130 is shown
being mounted to the floor of the system and more specifically to the rails. Figure
27 illustrates that the mounting member 130 remains in position as the pusher paddle
141 is pulled away from the front of the system. The mounting member 130 may be connected
to this type of system floor 131 using other techniques. For example, a separate mounting
clip, one or more fasteners, adhesives, or other techniques may be used to secure
the mounting member 130 to the floor 131.
[0056] Referring to Figures 22-23, the mounting member 130 may also include an aperture
or opening or slot 138 that will receive the end 29 of the spring. The spring may
be mounted using any of the techniques described herein, or other techniques. The
configuration of the aperture 138 and mounting member 130 will hold the spring in
position on the mounting member 130, similar to the technique described above.
[0057] The mounting member 130 may also include glide ribs 139 on a top surface that allow
product placed thereon to slide more easily across the mounting member after the mounting
member is installed to the floor of the system. The mounting member 130 may also include
an elongated flat body 140 that extends forward of the location of the legs 136 to
provide stability to the mounting member 130 after it is mounted to the floor of the
system.
[0058] Referring to Figures 24-25 and 27, the pusher paddle or pusher mechanism 141 may
include a pusher face 143 configured to match the shape of the product against which
it pushes. As illustrated, the pusher face 143 may be curve shaped to match the shape
of a bottle or other cylindrical object. The pusher paddle 141 may also include a
pusher floor 145 similar to the pusher floor configurations described above. The pusher
floor 145 may further include a spring sleeve 147 that receives the coiled spring
30 to shield and protect the spring. The spring sleeve 147 may extend partly or fully
across the pusher floor 145 and in the direction of the spring 30. The spring sleeve
147 may have a relatively short height and a flat surface 149 to permit product to
sit thereon without significant tipping or leaning of the product.
[0059] The pusher paddle 141 may be positioned on top of the floor 131 to glide on top of
the surface, as describe above. The pusher paddle may be positioned between two product
divider walls 153 that are joined together by a product retaining member 155. Additional
product retaining members 157 may extend outwardly from the product dividers.
[0060] Referring to Figures 28 and 29 there is shown yet another alternative technique for
mounting the end 29 of the coiled spring 30 to the merchandise display system. In
this example, the end 29 is riveted to the tray 216.
[0061] Referring to Figures 28-32 in an alternative example, the trackless pusher system
may be retrofitted to an existing shelf assembly 230, which may have product dividers
already built in. For example, in one example, the trackless pusher system may be
retrofitted to an existing wire shelf assembly. Referring to Figures 30-32, a tray
or adaptor 216 may have a glide floor 222 that may be sized to a single lane of the
shelf 234 or sized to an entire shelf width. The glide floor 222 may include several
raised ribs 224, which help to reduce friction for the products merchandised on the
tray 216. It should be understood that one or more raised ribs 224 may be used with
the glide floor 222. Alternatively, the glide floor 222 may be a flat, planar surface
without raised ribs. The tray or adaptor 216 may be configured similar to the adaptor
180 of Figure 16.
[0062] As shown in Figures 28 and 30, the end 29 of coiled spring 30 may be riveted, via
a rivet 229, to the front end 228 of the tray 216, or may be attached by any other
attachment technique. The tray 216 can be retained to the shelf by any attachment
technique suitable for the particular shelf. In one example, and as illustrated in
Figures 29-32, the tray 216 may include one or more outwardly extending fingers or
snaps 220, which may engage one or more individual wires 232 of the shelf 234 to retain
the tray 216 on the shelf 234. The fingers or snaps 220 may extend longitudinally
along the length of the tray 216, or may be spaced apart along the length of the tray.
The snaps 220 may be used to snap-fit the tray 216 to the existing wire shelf. As
depicted in Figures 29A and 29B, the snaps 220A and 220B may define numerous configurations
that permit the tray 216 to be snap fit to the shelf. The example depicted in Figures
28-32 allows for the placement of the trackless pusher system in an existing shelving
system, such as a wire shelf system, as a low cost alternative to the entire trackless
pusher assembly. It should be understood that with this example, any pusher mechanism
described herein may be used.
[0063] As depicted in Figures 33 and 44, in another example, the display management system
comprises one or more pusher mechanisms 286, one or more dividers 266, one or more
trays 306, and one or more retainers 250. The pusher mechanisms 286 can be formed
of a pusher paddle 287 and a pusher floor 288. Product is placed on the pusher floor
288 and guided to the front of the display management system via the dividers 266
and the pusher paddle 287. The coiled spring 30 biases the pusher mechanism 286 toward
the retainer 250 such that product moves to the front of the system.
[0064] In one example, depicted in Figure 33, the coiled spring 30 can be mounted to the
retainer 250. Alternatively, the coiled spring 30 can be mounted to a divider 266
(also shown in Figures 48 and 49). The coiled spring 30 can be directly mounted to
the retainer 250, as depicted in Figure 33, or can be mounted to the retainer 250
via a separate adapter 252, as depicted in Figure 34.
[0065] As depicted in Figure 35, the adapter 252 has a wall 254 proximate a first end 256.
The first end 256 has a curved portion 262, which curves upwardly. The middle portion
of the adapter 252 may be provided with a curved slot 260, which is adapted to receive
a correspondingly shaped spring end (not shown).
[0066] The coiled spring 30 at one end can be secured to the middle portion of the adapter
252. In an example, the curved slot 260 corresponds in shape and size of the first
spring end. Additionally, the first spring end of the coiled spring 30 can be crimped
or bent to provide for additional fastening. Nevertheless, any sufficient fastening
method can be used to fix the first spring end of the coiled spring 30 to the adapter
252.
[0067] In an example, shown in Figures 36 and 37, the retainer 250 has a curved slot 284
corresponding in shape and size to the curved portion 262 of the adapter 252. The
curved slot 284 extends the length of the retainer to allow for unlimited positioning
of the adapter 252 along the length of the retainer 250.
[0068] To secure the first spring end of the coiled spring 30 to the retainer 250, the curved
portion 262 of the adapter 252 is placed into the curved slot 284 of the retainer
250. The curved slot 284 secures the adapter 252 and the first spring end of the coiled
spring 30 to the retainer 250 and provides for a quick and easy assembly of the display
system. The wall 254 provides additional stability in the connection between the retainer
250 and the adapter 252. Other methods, however, can be used to secure the adapter
252 and/or the first spring end of the coiled spring 30 to the retainer 250.
[0069] Alternatively, as depicted in Figures 33 and 44 the coiled spring 30 of the pusher
paddle 287 can be mounted directly to the front of the tray 306. The first spring
end 290 of the coiled spring 30 is provided with a curved portion. The curved portion
curves downwardly from the pusher floor 288 and is adapted to be received in a recess
316 (shown in Figure 33) defined by a lip 318 of the front surface of the dispensing
tray 306 and the retainer 250. A vertically oriented surface of the retainer 250 and
the lip 318 are spaced such that a gap is formed between the vertically oriented surface
and a front edge of the lip 250. To secure the coiled spring 30 and the pusher mechanism
286 to the assembly, the first spring end 290 is inserted into the gap formed between
the vertically oriented surface of the retainer 250 and the front edge of the lip
318 and placed into the recess 316 formed by the lip 318 of the dispensing tray 306
and the retainer 250.
[0070] In another example depicted in Figures 38, 39, 48 and 49, the coiled spring 30 can
be directly mounted to a divider 266. In addition, in this example the coiled spring
30 can be mounted perpendicular to the pusher floor 288 such that the axis, about
which the coiled spring 30 is coiled, is perpendicular to the pusher floor 288. The
first spring end 290 can be provided with an angled portion 292 and a tip portion
296. In one example, the angled portion 292 can be bent perpendicular to the coiled
spring body 294. The divider can be provided with a slot 298, which is adapted to
receive the tip portion 296 of the first spring end 290.
[0071] To secure the coiled spring to the divider, the tip portion 296 is inserted into
the slot 298. Once the tip portion 296 is fully inserted into the slot 298, the angled
portion 292 engages the slot 298 so as to secure the first spring end 290 to the divider
266.
[0072] As depicted in Figure 33, various pusher mechanism designs can be implemented. The
pusher paddle 287 can be formed flat to accommodate correspondingly shaped product.
Alternatively, the pusher paddle 286 can have a curved first end and a flat second
end. This serves to accommodate a variety of cylindrical products having a variety
of different sized diameters and to facilitate the operation of the pusher mechanism
286. During operation, the product in the pusher mechanism 286 and the curved first
end together force the pusher mechanism against the divider 266, such that the coil
spring 30 remains flat against the divider 266 holding the first spring end 290, while
in tension or in operation. This allows for a smoother operation of the pusher mechanism
and ensures that the product is properly dispensed as users remove the product from
the system.
[0073] In another example depicted in Figures 40-41D, the distance between the dividers
266 can be adjusted to accommodate different sized containers. The dividers 266 can
be provided with connecting portions 272. The connecting portions 272 can be provided
with a first elongated angled surface 268 and a second elongated angled surface 270.
Additionally, the connecting portions 272 can be provided with a plurality of projections
274. As depicted in Figure 41B, the rails can be formed of teeth 278 having face surfaces
280 and flank surfaces 282.
[0074] When assembled, as depicted in Figure 41C, the connecting portions 272 are received
between the teeth 278 of the rails. Additionally, the elongated angled surfaces 268
and 270 and the projections 274 are wedged between the teeth 278. Also as shown in
Figure 41C, the elongated angled surfaces 268 and 270 engage the face surfaces 280
and the projections 274 engage the flank surfaces 282 of the teeth 278 to secure the
connecting portions 272 between the rails.
[0075] In an example depicted in Figure 42, the trays 306 are provided with dovetail connections.
A first side 308 of the trays 306 is provided with tongues 312 adapted to fit within
grooves 314 located on a second side 310 of the trays 306. To connect the trays, the
grooves 314 are aligned with tongues 312 such that the tongues 312 are firmly secured
within the grooves 314.
[0076] In an example depicted in Figure 43, the trays 306 are configured to receive the
retainer 250 at a front end. The retainer can be provided with rectangular holes 300,
and the retainer is provided with correspondingly shaped and sized projections 302.
To secure the retainer 250 to the tray 306, the projections 302 fit into holes 300
to lock the retainer into place on the tray 306.
[0077] As depicted in Figures 45-47, after the product management display system is assembled,
product is loaded into the system. By adjusting the dividers 266 a wide variety of
product sizes and shapes can be loaded into the system. As shown in Figures 46 and
47, the coil spring 30 in conjunction with the pusher paddle 287 push the product
toward the retainer 250. As a user takes product out of the system, the pusher paddle
287 pushes the remaining product such that the product slides along the floor 264
to the retainer 250. This assures that all product remains at the front of the display
system.
[0078] As depicted in Figures 50-52, the product management display system 400 can be arranged
such that trays 402, 404 can be stacked on top of one another. This example can consist
generally of a first tray 402, a second tray 404, a first spacer 406, and a second
spacer 408.
[0079] The trays 402, 404 are each arranged to house product to be dispensed. The first
tray 402 and the second tray 404 can be each provided with a clear retainer 410, a
pusher mechanism 412, first and second guiding walls, and a coil spring 414.
[0080] The pusher mechanism 414 is arranged in a similar fashion as the examples discussed
above, such that it slides product along the surface of the trays 402, 404, while
product is removed. Additionally, any of the alternative arrangements of the pusher
mechanism discussed above may be implemented in a stackable tray arrangement.
[0081] To provide for an easy assembly and disassembly, the stackable product management
display system can be provided with a dovetail connection or any other suitable connection,
such as a snap-fit connection, screw-thread connection, or a rivet connection. The
first and second trays are provided with detents 416 for assembling the first and
second spacers 406, 408 to the first and second trays 402, 404. Each of the first
and second trays 402, 404 can be provided with sockets 418 on their respective outside
surfaces for receiving the correspondingly shaped detents 416 located on the first
and second spacers 406, 408.
[0082] To assemble the stackable product management display system, the detents 416 located
on the first and second spacers 406, 408 are placed into the correspondingly shaped
sockets 418 on the outside surfaces of the first and second trays 402, 404 in a locking
arrangement. This provides for a stackable arrangement that can be implemented in
conjunction with any of the examples discussed above.
[0083] Figures 53-55 depict an example embodiment of a merchandise display system according
to the present invention, which is similar to the examples discussed herein, where
similar reference numbers are used to identify similar components. However, an additional
product-retaining member 544b is provided to limit the movement of the last product
P in a product row.
[0084] The tray 512 defines a surface 516 and, similar to the examples above, the tray 512
may define one or more dividing portions, panels, or dividers 518 to guide product
therein. The surface 516 may be a solid surface or may be a surface defining a plurality
of spaced-apart apertures separated by a plurality of support ribs as discussed herein.
The surface 516 may be made of any suitable material that permits the slidable movement
of product on the surface 516.
[0085] In this example embodiment, the surface 516 provides a single row for the positioning
of a plurality of products. In an alternative example embodiment, the tray 512 may
be a shelf or any other surface on which singular or multiple rows of products may
be placed for merchandising. For example, multiple dividers may be provided to separate
the tray into numerous rows for placement of products. Other surface or floor configurations
are known and may be used.
[0086] In this example embodiment, the surface 516 may define a rounded end portion 524
that includes a slot 526 for receiving an end of the coiled spring 530. The end portion
524 may be rounded to match the shape of the product that is placed on the tray. For
example, the depicted end portion 524 is rounded or defines a semi-circular shape
to match the contour of a container, bottle, or can that may be placed in the tray
and on the end portion 524. Other shapes of the end portion may be used depending
on the product to be merchandised.
[0087] The slot 526 may be used to receive and mount an end 529 of a coiled spring 530 or
similar biasing element. This configuration will center the coiled spring 530 relative
to the tray 512 and will permit the spring to extend in a substantially parallel manner
relative to the length of the tray. One skilled in the art will appreciate that the
location and configuration of the slot 526 may vary depending on the desired placement
of the spring.
[0088] The coiled spring 530 may define an end 529 that is configured to be placed in the
slot 526. In one example embodiment, the end 529 of the coiled spring may be L-shaped
and function as a hook such that the end 529 will extend downward and engage the slot
to retain the end 529 of the coiled spring. This configuration permits an easy installation
of the coiled spring onto the tray.
[0089] The dividers 518 may be used to guide products disposed therein. The dividers 518
extend substantially upwardly from the surface 516 and as illustrated in Figure 53,
may be positioned on opposing sides of the surface 516. However, the dividers 518
may be positioned at any desired position on the tray 512 or to the surface 516 to
accommodate various product types. The dividers 518 may be formed as a unitary structure
with the surface 516, or the dividers 518 may be detachable to provide added flexibility
with the system. The dividers 518 may be attached to a front or back rail depending
on the system. The dividers 518 may define numerous configurations and may extend
upwardly any desired distance to provide the desired height of the dividers between
the rows of product to be merchandised. This height may be adjustable by adding divider
extenders or the like.
[0090] A first product-retaining member 544a may be located at the front of the tray 512,
which can extend between the dividers 518. In this example embodiment, the product
retaining member 544a serves as a front retaining wall or bar to hold the product
in the tray 512 and to prevent the product from falling out of the tray 512. The product
retaining member 544a is also configured to permit the easy removal of the forward-most
product positioned in the tray 512. Additionally, the first product-retaining member
544a can be a curve-shaped solid retaining wall 548a or any another retaining member
as discussed herein. The retaining wall 548a may be transparent or semi-transparent
to permit visualization of the product on the shelf. In another example embodiment,
the retaining wall 548a may also extend part-way between the dividers 518 so as to
not connect the dividers 518. Also as shown in this example embodiment, the dividers
518 may have curved portions in the front so as to provide additional product retention
in the forward direction of the tray.
[0091] Similar to the examples discussed above, the merchandise display system includes
a pusher mechanism 514, which in this example embodiment defines a pusher paddle or
pusher surface 550, a pusher floor 552, and a second product-retaining member or product
retainer 544b. The pusher paddle 550, pusher floor 552, and the second product retaining
member 544b may be formed as a single, unitary structure or may be separate structures
that are joined together using known techniques such as any known permanent or removable
connection methods. In addition, the pusher paddle 550, pusher floor 552, and the
second product retaining member 544b may be made of any known suitable plastic or
metal material. The pusher paddle 550, pusher floor 552, and the second product retaining
member 544b can be formed of a colored or clear plastic material. Also, the pusher
paddle 550, pusher floor 552, and the second product retaining member 544b may be
reinforced using any known reinforcing techniques.
[0092] In one example embodiment, the pusher paddle 550 forms a curved-shape pusher surface
or face 554 that is configured to match the shape of the product to be merchandised,
such as plastic bottles or cans containing a beverage. Also the second product retaining
member 544b can be curved shaped and can be configured to match the shape of the product
to be merchandised. The curve-shaped pusher surface 554 and the correspondingly curve-shaped
second product-retaining member 544b permit the pusher to remain centrally aligned
with the last product in the tray. Advertisement, product identification or other
product information may be placed on the pusher surface 554 or on the second product
retaining member 544b.
[0093] The pusher floor 552 may be positioned below the pusher paddle 550 and extends forward
of the pusher surface 554 of the pusher paddle. The pusher floor 552 may extend any
predetermined distance and at any predetermined angle. For example, the pusher floor
552 may extend substantially perpendicular to the pusher surface 554. In an example
embodiment, the pusher floor 552 may extend a sufficient distance to permit one product,
such as a single bottle or can, to be placed on the pusher floor. In another example
embodiment, the pusher floor 552 may be configured to permit more than one product
to be placed on the pusher floor. The pusher floor 552 may define any shape, including
the depicted round shape and may define any product retaining features on the surface
of the pusher floor, such as ribs, walls, or the like, to further hold the product
on the pusher floor.
[0094] The pusher floor 552 may define an elongated channel, groove or recessed portion
559 that is sized, shaped and configured to seat the coiled spring 530. In the example
embodiment, the channel or groove 559 may extend part of the way across the floor
552 and in a substantially perpendicular manner relative to the pusher paddle 550.
Such configuration permits the proper alignment and positioning of the pusher paddle
550 in the tray 512. The groove 559 may define a depth that matches or exceeds the
thickness of the coiled spring 530. With this configuration, the coiled spring 530
will seat at or below the pusher floor surface such that product will not sit directly
on the coiled spring, rather, such product will sit on the pusher floor surface. The
pusher floor 552 may include apertures and openings through which debris or other
items may pass. Alternatively, the floor may be a solid surface.
[0095] The second product-retaining member 544b can be formed as a curve-shaped solid retaining
wall 548b and can be formed integral with the pusher mechanism 514. As shown in Figure
53, the second product-retaining member 544b extends parallel to the pusher surface
554. The pusher surface 554 and the second product-retaining member 544b extend upwardly
from the pusher floor. Also the second product-retaining member 544b is spaced apart
from the pusher surface 544 such that the pusher surface 544, the second product-retaining
member 544b, and the pusher floor 552 define a space for receiving at least one product
therein.
[0096] The second product-retaining member 544b is configured to hold at least one product
against the pusher surface 554 so that the last product is held in between the pusher
surface 554 and the second product-retaining member 554b. For example, the product
can be a bottle, can or container and can be configured to fit between the pusher
surface 544 and the product-retaining member 544b. In one example embodiment, the
second product-retaining member 544b can be configured to hold a single container,
bottle, or can against the pusher surface 554, or only one container, bottle, or can
fits between the pusher surface 544 and the product retaining member 544b. For example,
the tray 512 can hold a number of products therein, and the second product-retaining
member 554b can be configured to hold the last product of the number of products against
the pusher surface 554 or the second product-retainer member 554b is configured to
hold the last one of the row products. In this way, the second product-retaining member
554b can prevent the last product on the tray or the shelf from being pushed by the
pusher mechanism over the first retainer 554a and onto another shelf or floor. Additionally,
the second product-retaining member 554b maintains the last product in an upright
position on the tray or the shelf.
[0097] The second product-retaining member 544b can be configured to extend between the
dividers 552 and can abut the dividers 552 or the dividers 552 and the second product
retaining member 554b can define a gap on either side of the tray 512. In one example
embodiment, the second product retaining member 554b can be formed transparent such
that customers can see the product through the retainer 554b.
[0098] Additionally, the second product-retaining member 544b can be a curve-shaped solid
retaining wall 548b or any another retaining member as discussed herein. The retaining
wall 548b may be transparent or semi-transparent to permit visualization of the product
on the shelf. In another example embodiment, the retaining wall 548b may also extend
part-way between the dividers 518 so as to not connect the dividers 518.
[0099] As in the previous examples, in use, as the pusher mechanism 514 is urged rearward
in the tray 512, the end 529 of the coiled spring 530 will be held in position as
described above and the coiled end of the spring 530 will begin to uncoil behind the
pusher paddle 550. If the pusher 514 is allowed to move forward in the tray 514, such
as when product is removed from the front of the tray, the coiled end of the spring
530 will coil and force the pusher paddle 550 forward in the tray 512, thereby urging
product toward the front of the tray.
[0100] As in certain examples discussed herein, the trackless pusher mechanism 514 is shown
mounted to the tray 512. As illustrated, the pusher mechanism 514 fits in the tray
512 between the dividers 518. In use, the pusher mechanism 514 will slide along the
surface 516 of the tray 512 without the use of tracks, rails, or guides.
[0101] As in certain examples discussed herein, the weight of the product on the pusher
floor 552, and the positioning of the products across the spring 530 prevent the paddle
550 from tipping in the tray. In use, as one product is removed from the front of
the tray near the product-retaining member 544, the pusher mechanism 514 (through
the urging of the coiled spring 530) will push the remaining product forward in the
tray 512 until the forward-most product contacts the product-retaining member 544.
As additional products are removed, the pusher mechanism 514 will continue to push
the remaining product toward the product-retaining member 544a.
[0102] Additionally, the last product in the product row can be held between the second
product-retaining member 544b and the pusher surface 554 such that the last product
in the product row is maintained in the pusher mechanism 514 and prevented from falling
off of the tray 512. In certain instances, a larger product-retaining member 544a
may be needed to prevent the last container or bottle from falling over the product-retaining
member 544a. However, it may, in certain instances, be desirable to have a smaller
product-retaining member 544a. However, when using smaller product-retaining members,
the last container may fall over the product-retaining member 544a. Therefore, securing
the last bottle with a second product-retaining member 544b may help to prevent last
container from being pushed over the product-retaining member while being able to
use a smaller product-retaining member 544a.
[0103] Variations and modifications of the foregoing are within the scope of the present
invention as defined by the appended claims. For example, one of skill in the art
will understand that multiples of the described components may be used in stores and
in various configurations. The present invention is therefore not to be limited to
a single system, nor the upright pusher configuration, depicted in the Figures but
by the scope of the appended claims.