Technical Field
[0001] The present invention relates to a tobacco package and a blank forming an outer wrapping
body of the tobacco package.
Background Art
[0002] In general, a tobacco package that houses tobacco products is formed by intermediate
wrapping paper with which the tobacco products are wrapped, and outer wrapping paper
with which the intermediate wrapping paper is covered. This kind of tobacco package
is referred to as so-called individual packaging, and as the outer wrapping paper,
outer wrapping paper that is formed of thin paper and is referred to as a so-called
soft package, outer wrapping paper that is referred to as a so-called hard package
and is formed by fabricating a paper board into a box shape, and the like are known
(refer to Patent document 1, for example).
[0003] Further, it is widely practiced to add a design by a combination of the name of a
product, a trademark, a figure, colors and the like to the outer surface of a tobacco
package to give a visual effect, with an objective of differentiating the product
from other products, and increasing willingness to buy of purchasers and the like,
for example.
[0004] [Patent document 1] National Publication of International Patent Application No.
2006-504590
Summary of Invention
Technical Problem
[0005] However, when the visual effect is tried to be obtained by relying on design printing
onto the tobacco package outer surface, there is a problem of easily leading to manufacturing
cost of the package.
[0006] The present invention is made in the light of the problem like this, and an object
of the present invention is to provide an art for giving a visual effect to a tobacco
package that houses tobacco products by a different method from the conventional method.
Solution to Problem
[0007] In order to solve the above described problem, in a tobacco package according to
the present invention, polyolefin fibers contained in a polyolefin fiber containing
unit is transparentized by heating a specific region in the polyolefin fiber containing
unit of an outer wrapping body in which a tobacco product is wrapped.
[0008] In more detail, the tobacco package according to the present invention includes an
outer wrapping body in which a tobacco product is wrapped, and a polyolefin fiber
containing unit that composes at least a part of the outer wrapping body, and has
a polyolefin fiber layer containing polyolefin fibers, wherein transparentizing treatment
by heating is applied to a specific region in the polyolefin fiber containing unit.
Further, the present invention can be also grasped as a blank that forms the outer
wrapping body of a tobacco package. That is, the present invention is a blank that
forms the outer wrapping body of a tobacco package in which a tobacco product is wrapped,
includes a polyolefin fiber containing unit that composes at least a part of the blank,
and has a polyolefin fiber layer containing polyolefin fibers, wherein transparentizing
treatment by heating is applied to a specific region in the polyolefin fiber containing
unit.
[0009] According to the tobacco package and the blank forming the wrapping body according
to the present invention, a feeling of transparency is given by the specific region
(hereunder, also referred to as a "transparentization region") of the polyolefin fiber
containing unit being heated, so that a different outer appearance from another region
(hereunder, also referred to as a "non-transparentization region") to which the transparentizing
treatment is not applied is given. Thereby, a visual effect can be given to the tobacco
package by a different method from a conventional method. Further, according to the
present invention, feel and texture that are different from feel and texture of the
conventional tobacco packages can be given. Further, when recessing and raising work
(for example, embossing work) is applied to the outer wrapping body in which a tobacco
product is wrapped and the blank thereof, ink crack, paper cracking or the like may
occur, but according to the present invention, a risk of occurrence of the ink crack,
paper cracking or the like can be reduced.
[0010] Here, the polyolefin fiber containing unit may have the polyolefin fiber layer on
an outermost layer. According to this, a feeling of transparency can be more preferably
given to the transparentization region of the polyolefin fiber containing unit. Further,
in the transparentizing treatment, the specific region in the polyolefin fiber containing
unit may be heated while being pressurized. According to this, the transparentizing
treatment can be applied more efficiently. Further, the polyolefin fiber layer may
contain 5% by weight or more and 40% by weight or less of the polyolefin fibers. Thereby,
it becomes possible to make it difficult to generate paper dust at the time of manufacturing
the outer wrapping body, while visibility of transparentization in the specific region
in which the outer wrapping body is heated is enhanced. Further, the polyolefin fiber
layer may contain 15% by weight or more and 25% by weight or less of the polyolefin
fibers. According to this, printability can be favorably ensured while it is made
possible to see a color on an inner surface side of the outer wrapping body through
from an outer side.
[0011] Here, in the polyolefin fiber containing unit, a recessed and raised design unit
in which recessing and raising work is applied may be provided on an outer surface
of the polyolefin fiber containing unit, and the specific region to which the transparentizing
treatment is applied may be associated with the recessed and raised design unit. By
doing like this, a visual effect by comparison of the transparentization region and
the non-transparentization region of the outer wrapping body can be made far more
remarkable.
[0012] Here, an inner surface of the polyolefin fiber containing unit may have a different
color from an outer surface of the polyolefin fiber containing unit. By doing like
this, in the transparentization region to which the transparentizing treatment is
applied, the visual effect of the color given to the inner surface of the outer wrapping
body being seen through onto the front surface side of the outer wrapping body is
obtained, and therefore, power to appeal to consumers can be more enhanced. The inner
surface of the polyolefin fiber containing unit may be colored in ink of a different
color from the outer surface. Further, on the inner surface of the polyolefin fiber
containing unit, a sheet material having a different color from the outer surface
may be pasted.
[0013] Further, the outer wrapping body may be covered with a transparent film that seals
the outer wrapping body, and at least a part of a non-transparentization region to
which the transparentizing treatment is not applied in the polyolefin fiber containing
unit may be vertically laid on a heat seal unit of the transparent film. Here, the
heat seal unit is generally formed by melting the sealant that is coated on the inner
surface of the transparent film by heating the end portions of the transparent film
by superposing the end portions of the transparent film, and bonding the end portions
of the transparent film to each other. Sealing of the outer wrapping body is generally
performed in a state in which a tobacco product is packed (housed) inside the outer
wrapping body, and if in heating treatment at the time of forming the heat seal unit,
a heating temperature becomes higher than a set temperature for some reason, or the
heating temperature is continued for a longer time period than a set time period,
it may affect quality of the tobacco product.
[0014] In relation to this, at least a part of the non-transparentization region in the
polyolefin fiber containing unit is disposed to be vertically laid on the heat seal
unit of the transparent film, whereby if transparentization of the polyolefin fiber
layer (polyolefin fibers) is confirmed in the non-transparentization region, it may
be judged that there is a possibility that heating at the time of forming the heat
seal unit is not performed as set. That is, presence or absence of product abnormality
can be inspected by using an outer appearance of the outer wrapping body, that is,
presence or absence of transparentization of the non-transparentization region in
the sealing process of the outer wrapping body.
[0015] Further, a recessed and raised design unit in which recessing and raising work is
applied to an outer surface may be provided in at least a part of a region where the
non-transparentization region and the heat seal unit are vertically laid on each other,
in the polyolefin fiber containing unit. By doing like this, presence or absence of
product abnormality can be easily judged by confirming whether or not the recessed
and raised design unit that is associated with the non-transparentization region is
transparentized.
[0016] Further, in the polyolefin fiber containing unit, an inner surface in at least a
part of a region where the non-transparentization region and the heat seal unit are
vertically laid on each other may have a different color from an outer surface. By
doing like this, presence or absence of product abnormality can be easily judged by
confirming whether or not a spot where the color which is applied onto the inner surface
of the outer wrapping body is seen through on the outer surface is present in the
non-transparentization region to which the transparentizing treatment is not applied.
[0017] As the tobacco products to be housed in the tobacco package according to the present
invention, for example, cigarettes (filter cigarettes, plain cigarettes (without filters)),
cigars (rolls of dried tobacco leaves), cigarillos, snus, snuff, chewing tobacco,
electronic cigarettes and the like are exemplified.
[0018] Further, means for solving the problem in the present invention can be adopted by
being combined as far as possible.
Advantageous Effects of Invention
[0019] According to the present invention, it becomes possible to provide the art for giving
the visual effect to the tobacco package that houses tobacco products by the different
method from the conventional method.
Brief Description of the Drawings
[0020]
[Fig. 1] Fig. 1 is a perspective view of a tobacco package according to an embodiment.
[Fig. 2] Fig. 2 is a view illustrating an outer wrapping body according to the embodiment.
(a) illustrates a front view, (b) illustrates a side view, and (c) illustrates a rear
view.
[Fig. 3] Fig. 3 is a view illustrating a front surface of a blank according to the
embodiment.
[Fig. 4] Fig. 4 is a view illustrating a back surface of the blank according to the
embodiment.
[Fig. 5] Fig. 5 is a view illustrating a structure of the blank according to the embodiment.
[Fig. 6] Fig. 6 is a view explaining transparentizing treatment that heats a specific
region of the blank according to the embodiment.
[Fig. 7] Fig. 7 is a perspective view of a tobacco package according to a modification
example.
Description of Embodiment
[0021] Here, an embodiment of a tobacco package according to the present invention will
be described based on the drawings. Dimensions, materials, shapes, relative dispositions
and the like of components described in the present embodiment are not intended to
limit the technical scope of the invention to only the dimensions, materials, shapes,
relative dispositions and the like, unless otherwise specified specially.
[0022] Fig. 1 is a perspective view of a tobacco package 1 according to the embodiment.
Fig. 1 is the perspective view of the package 1 before opening, seen from a front
side. The tobacco package 1 is a so-called hinge-lid package, and has tobacco products
packed inside. In the present embodiment, a case of housing cigarettes in the tobacco
package 1 as an example of the tobacco products will be illustratively described.
[0023] The tobacco package 1 includes an outer wrapping body 4 formed by a housing body
2 and a lid body 3, and a transparent film 5 that seals the outer wrapping body 4.
The housing body 2 and the lid body 3 are integrally connected via a hinge 6, and
the lid body 3 is openable and closable around the hinge 6.
[0024] The outer wrapping body 4 has an outer shape formed into a rectangular parallelepiped
shape in a state in which the lid body 3 is closed to the housing body 2. Inside the
housing body 2, an inner wrapping body in which cigarettes are wrapped with inner
wrapping paper is housed, for example. The inner wrapping paper is formed from a material
having moisture retentiveness, aroma retentiveness and the like, and paper on which
an aluminum film is vapor-deposited or laminated is mainly used. In the present description,
detailed composition and illustration in the drawings of the inner wrapping body will
be omitted.
[0025] The transparent film 5 is provided with a tear tape (not illustrated) for opening
the transparent film 5, by pulling a tip end portion of the tear tape, the transparent
film 5 is torn up, and the tobacco package 1 can be opened. The transparent film 5
is a thin and transparent film, and is formed from a material such as a polypropylene,
a cellophane, and a polyethylene terephthalate, for example. Note that as the material
of the transparent film 5, materials other than the materials cited above may be used.
Further, reference numeral 51 illustrated in Fig. 1 denotes a heat seal unit in which
end portions of the transparent film 5 are bonded. The heat seal unit refers to a
part in which the transparent films 5 are fused by heat. In general, an adhesive layer
(a sealant) is formed on an inner surface of the transparent film 5. When the outer
wrapping body 4 is sealed, the sheet-shaped transparent film 5 is folded along an
outer surface of the outer wrapping body 4, and heating and pressurizing are performed
in a state in which the end portions of the transparent film 5 are superposed on each
other. Thereby, the sealant in wrap end portions of the transparent film 5 melts,
and the lap end portions are bonded to each other. As a result, the outer wrapping
body 4 is sealed by the transparent film 5. In the present embodiment, the heat seal
units 51 are formed in parts that correspond to a top surface, a bottom surface and
side surfaces of the outer wrapping body 4, in the transparent film 5 that covers
the outer wrapping body 4.
[0026] Fig. 2 illustrates (a) a front view, (b) a side view and (c) a rear view of the outer
wrapping body 4 according to the tobacco package 1 after opening. Note that in the
present description, a surface where the hinge 6 is provided will be explained as
a rear surface side, and an opposite side to the rear surface side will be explained
as a front side. In the drawing, reference numeral 21 denotes a "front wall" of the
housing body 2, reference numeral 22 denotes a "rear wall" of the housing body 2,
and reference numeral 23 denotes a "side wall" of the housing body 2. Note that the
housing body 2 has a bottom wall 24 that is connected to lower ends of the front wall
21, the rear wall 22 and the left and right side walls 23. Further, in Fig. 2, reference
numeral 31 denotes a "front wall" of the lid body 3, reference numeral 32 denotes
a "rear wall" of the lid body 3, and reference numeral 33 denotes a "side wall" of
the lid body 3. The lid body 3 has a top wall 34 that is connected to upper ends of
the front wall 31, the rear wall 32 and the left and right side walls 33.
[0027] Next, a blank 10 that forms the outer wrapping body 4 will be described by using
Fig. 3 and Fig. 4. Fig. 3 is a view illustrating a front surface 10a of the blank
10 according to the embodiment. Fig. 4 is a view illustrating a back surface 10b of
the blank 10 according to the embodiment. Thin lines in Fig. 3 and Fig. 4 represent
folding lines of the blank 10, and thick lines represent cutting-plane lines of the
blank 10. The blank 10 is obtained by cutting a sheet-shaped base paper sheet by blanking
work or the like. The base paper sheet can be formed by a paper material such as a
manila board or a card-board, for example, but is not limited to this. The folding
lines on the blank 10 are sites for folding the blank 10 at a time of assembling the
blank 10, and indentations to be the folding lines are formed, for example, when the
blank 10 is cut from the base paper sheet by blanking work or the like.
[0028] The blank 10 has a shape of the developed outer wrapping body 4. Reference numeral
and symbol 10c in Fig. 3 and Fig. 4 denotes a "housing body zone" to be the housing
body 2 after assembly of the blank 10, and reference numeral and symbol 10d denotes
a "lid body zone" to be the lid body 3 after assembly of the blank 10. Here, the housing
body zone 10c of the blank 10 is folded along the folding line, and appropriate spots
are bonded, whereby the housing body 2 of the outer wrapping body 4 is formed. Further,
the lid body zone 10d of the blank 10 is folded along the folding line, and appropriate
spots are bonded, whereby the lid body 3 of the outer wrapping body 4 is formed. Note
that when the outer wrapping body 4 is assembled by the blank 10, an outer surface
4a of the outer wrapping body 4 is formed by the front surface 10a of the blank 10,
and an inner surface of the outer wrapping body 4 is formed by the back surface 10b
of the blank 10.
[0029] The base paper sheet of the blank 10 is formed of a polyolefin fiber layer (polyolefin
synthetic pulp) containing polyolefin fibers. In a manufacture process of the blank
10 (the base paper sheet), the back surface of the blank 10 (the base paper sheet)
is coated with a coloring agent of a predetermined second color different from a first
color that is a color of the base paper. In the present description, the coloring
agent is a general term of additives for coloring a paper material, such as a dye
and a pigment.
[0030] In the present embodiment, in the blank 10 (the base paper sheet), different colors
are given to the front surface and the back surface in the manufacturing (papermaking)
process. Hereunder, a case of using the base paper of white (the first color) for
the blank 10, and painting the back surface in ink of pink as the second color will
be described as an example. Thereby, the blank 10 in which the front surface 10a has
the "white color" (here, the "white color" is the color of the base paper itself),
and the back surface 10b has the "pink color" (here, the "pink color" is the color
of the ink that is painted on the back surface 10b) is obtained. Note that a combination
of the first color and the second color in the blank 10 is not limited to the above
described combination.
[0031] Here, the polyolefin fibers that are contained in the polyolefin fiber layer of the
blank 10 (base paper sheet) is thermoplastic synthetic fibers, and change in quality
by heating. More specifically, the polyolefin fibers of the polyolefin fiber layer
is transparentized (is given a feeling of transparency) by being heated. In the present
embodiment, the polyolefin fiber containing unit 7 composes a whole of the blank 10.
However, the polyolefin fiber containing unit 7 having the polyolefin fiber layer
which contains polyolefin fibers on the outermost layer can compose at least a part
(that is, a part or all) of the blank 10. Further, in the present embodiment, as illustrated
in Fig. 5, a case of composing the polyolefin fiber containing unit 7 as a monolayer
structure by the polyolefin fiber layer 71 is described as an example, but the polyolefin
fiber containing unit 7 may be of a multilayered structure, and in that case, the
polyolefin fiber layer 71 can be disposed on the outermost layer. Thereby, transparentization
of the polyolefin fiber layer 71 can be visually recognized more remarkably, and transparentization
of the polyolefin fibers can be visually recognized more effectively.
[0032] In the present embodiment, in the polyolefin fiber containing unit 7 of the blank
10, a content of the polyolefin fibers contained in the polyolefin fiber layer 71
is set within a range of 5 to 40% by weight. As a high polymer that is used in the
polyolefin synthetic pulp which forms the polyolefin fiber layer 71, for example,
a polypropylene, a polyethylene and the like may be used.
[0033] Here, recessing and raising work such as embossing work and debossing work is applied
to the front surface 10a of the blank 10. Reference numeral 8 illustrated in Fig.
3 denotes a "recessed and raised design unit" that is formed on the front surface
10a of the blank 10. In the present embodiment, the recessed and raised design unit
8 is formed as a recessed portion that is recessed into a recessed shape as compared
with other regions, by embossing work, debossing work or the like. Note that the recessed
and raised design unit 8 may be formed as a raised unit that is raised into a raised
shape as compared with the other regions. The recessed and raised design unit 8 is
formed to give recessed and raised design to the front surface 10a of the blank 10
by recessing and raising work that is made in a shape of a figure, a pattern, a name
of a product, a trademark and the like.
[0034] In the blank 10 illustrated in Fig. 3, transparentizing treatment by heating is applied
to specific regions of the blank 10. The regions to which transparentizing treatment
is applied in the blank 10 are positioned in association with the recessed and raised
design units 8. In the blank 10 in the present embodiment, the recessed and raised
design units 8 are provided at a plurality of spots on the front surface 10a, and
transparentizing treatment is applied to regions corresponding to some of the recessed
and raised design units 8 instead of all of the recessed and raised design units 8.
Hereunder, in the blank 10, the regions to which the transparentizing treatment is
applied will be referred to as "transparentization region R1". Note that regions that
correspond to all the recessed and raised design units 8 may be made "the transparentization
regions R1" by applying transparentizing treatment to the regions corresponding to
all of the plurality of recessed and raised design units 8.
[0035] Fig. 6 is a diagram explaining the transparentizing treatment that heats the specific
regions of the blank 10 according to the embodiment. In the present embodiment, the
transparentization region R1 of the blank 10 is heated by bringing a heating unit
210 of a heating device 200 into contact with the front surface 10a of the blank 10
in a state where the recessed and raised design units 8 are formed. A heating temperature
by the heating device 200 is set at a temperature at which the polyolefin fibers contained
in the polyolefin fiber layer 71 (the polyolefin synthetic pulp) can be melted at
a time of heating the blank 10. For example, polyolefin fibers are melted at approximately
135°C, and therefore, the heating temperature of the heating device 200 can be set
at 135°C, or a temperature that is slightly higher than 135°C. Note that in the transparentizing
treatment, the heating unit 210 of the heating device 200 may be brought into contact
with the back surface 10b of the blank 10, and the polyolefin fiber layer 71 may be
heated from a back surface 10b side, and thereby transparentized. Further, Fig. 5
described above illustrates the blank 10 before the recessed and raised design units
8 are formed on the front surface 10a.
[0036] When the transparentization regions R1 in the blank 10 are heated, the polyolefin
fibers in the polyolefin fiber layer 71 are melted, and transparentized. Here, a mechanism
at a time of the polyolefin fiber layer 71 being transparentized will be described.
The polyolefin synthetic pulp which forms the polyolefin fiber layer 71 is in a state
where the polyolefin fibers and pulp fibers are intertwined with one another, and
does not look transparent externally. However, by heating the polyolefin fiber layer
71 in the aforementioned transparentizing treatment, the melted polyolefin fibers
are integrated with one another. The polyolefin fibers in the polyolefin fiber layer
71 are integrated with one another in this way, and thereby, light is easily passed
through. As a result, the color on the back surface 10b of the blank 10 is passed
through, and the color of the back surface 10b can be visually recognized. In the
present description, "transparentization" means that light easily passes through the
polyolefin fibers that are integrated by the polyolefin fibers contained in the polyolefin
fiber layer 71 being melted, and the color on the back surface 10b of the blank 10
can be seen through from a front surface 10a side.
[0037] Note that in the transparentizing treatment according to the present embodiment,
the transparentization regions R1 in the polyolefin fiber containing unit 7 are heated
while being pressurized. Heating and pressurization are performed to the polyolefin
fiber layer 71 corresponding to the transparentization regions R1 at the same time,
whereby the polyolefin fibers are more easily integrated. As a result, there is provided
an advantage of being able to apply effective transparentizing treatment in a shorter
time period. Further, in the present embodiment, the polyolefin fiber layer 71 is
disposed on the outermost layer of the polyolefin fiber containing unit 7, but the
present invention is not limited to this. However, by disposing the polyolefin fiber
layer 71 on the outermost layer of the polyolefin fiber containing unit 7, a feeling
of transparency can be more favorably given to the transparentization regions R1 to
which the transparentizing treatment is applied, and the color on the back surface
10b of the blank 10 can be far more easily seen through from the front surface 10a
side.
[0038] Incidentally, in the polyolefin fiber layer 71 composing the blank 10, the content
of the polyolefin fibers is adjusted within the range from 5 to 40% by weight, so
that the polyolefin fiber layer 71 does not become completely transparent, and a phenomenon
occurs, in which a feeling of transparency is given as compared with regions (hereunder,
referred to as "non-transparentization regions R2") to which the transparentizing
treatment is not applied. As a result, the blank 10 can obtain a visual effect that
the pink (the second color) which is applied onto the back surface 10b side is seen
through on the front surface 10a side, in the transparentization regions R1 in the
polyolefin fiber containing unit 7. That is, a new visual effect which has not been
obtained conventionally is obtained, that parts corresponding to the transparentization
regions R1 of the polyolefin fiber containing unit 7, in the front surface 10a, seem
as if the parts were colored pink (the second color), although the color of the base
paper in the blank 10 is actually white (the first color).
[0039] Accordingly, in the outer wrapping body 4 of the tobacco package 1 that is formed
by using the blank 10 according to the present embodiment, as is also illustrated
in Fig. 1 and Fig. 2, in the transparentization regions R1 of the blank 10, the pink
color (the second color) that is applied onto the inner surface side can be shown
through on the outer surface 4a side to be visually recognized, and a difference in
appearance from the white color (the first color) presented by the non-transparentization
regions R2 to which the transparentizing treatment is not applied can be appealed
to consumers. As above, according to the blank 10 and the tobacco package 1 using
the blank 10 according to the present embodiment, it becomes possible to give a new
visual effect by the method different from the conventional method without relying
on design printing onto the package outer surface. Consequently, according to the
tobacco package 1 and the blank 10 which forms the outer wrapping body 4 of the tobacco
package 1 according to the present embodiment, power to appeal to consumers can be
more enhanced as compared with the conventional tobacco package and blank. Further,
according to the tobacco package 1 according to the present embodiment, feel and texture
that are different from feel and texture of the conventional tobacco packages can
be given. Further, when recessing and raising work (for example, embossing work) is
applied to the outer wrapping body 4 and the blank 10 of the outer wrapping body 4,
ink crack, paper cracking or the like may occur, but according to the tobacco package
1, a risk of the ink crack, paper cracking or the like can be reduced.
[0040] Note that in the present embodiment, in the polyolefin fiber containing unit 7 of
the blank 10, the content of the polyolefin fibers contained in the polyolefin fiber
layer 71 is set in the range from 5 to 40% by weight, but by setting the content of
the polyolefin fibers in the polyolefin fiber layer 71 at 5% by weight or more, consumers
visually recognize transparentization of the transparentization regions R1 easily
when the consumers see the outer wrapping body 4 of the tobacco package 1. Further,
as the content of the polyolefin fibers in the polyolefin fiber layer 71 is increased
more, the transparency of the polyolefin fiber layer 71 by applying the transparentizing
treatment is enhanced more, but when the content of the polyolefin fibers becomes
excessively high, paper dust are easily generated at the time of manufacturing the
blank 10, and there is concern that printing is adversely affected. Thus, from a viewpoint
of reducing generation of the paper dust at the time of manufacturing the blank 10,
it is preferable to set the content of the polyolefin fibers in the polyolefin fiber
layer 71 at 40% by weight or less. From the above, from a viewpoint of reducing generation
of the paper dust at the time of manufacturing the blank 10 while enhancing visibility
of transparentization of the transparentization regions R1 in the outer wrapping body
4, the polyolefin fiber layer 71 preferably contains 5% by weight or more and 40%
by weight or less of polyolefin fibers.
[0041] Further, describing the preferable range of the polyolefin fibers in the polyolefin
fiber layer 71 in more detail, it is especially preferable to set the content of the
polyolefin fibers in the polyolefin fiber layer 71 at 15% by weight or more, in order
to see the color on the back surface 10b in the blank 10 through from the outer surface
10a side. Further, in order to ensure printability in the blank 10 favorably, it is
especially preferable to set the content of the polyolefin fibers in the polyolefin
fiber layer 71 at 25% by weight or less. From the above, it can be said that the polyolefin
fiber layer 71 especially preferably contains 15% by weight or more and 25% by weight
or less of polyolefin fibers.
[0042] Further, in the present embodiment, the transparentization regions of the blank 10,
and the outer wrapping body 4 formed by the blank 10 are disposed in association with
the recessed and raised design units 8. By doing like this, the recessed and raised
design that is given by the recessed and raised design units 8, and the regions in
which the polyolefin fiber containing unit 7 is transparentized can be associated
with each other. As a result, the visual effect by contrast of the transparentization
regions R1 and the non-transparentization regions R2 of the outer wrapping body 4
can be made far more remarkable.
[0043] Here, reference symbol A is written in the recessed and raised design units 8 corresponding
to the transparentization regions R1, of the plurality of recessed and raised design
units 8 which are formed on the outer surface 4a (the front surface 10a) of the outer
wrapping body 4 (the blank 10), and hereunder, the recessed and raised design units
8 corresponding to the transparentization regions R1 will be referred to as "transparentization
recessed and raised design units 8A". Reference symbol B is written in the recessed
and raised design units 8 corresponding to the non-transparentization regions R2,
of the plurality of recessed and raised design units 8, and hereunder, the recessed
and raised design units 8 corresponding to the non-transparentization regions R2 will
be referred to as "non-transparentization recessed and raised design units 8B" In
Fig. 1 to Fig. 3, hatching is applied to the transparentization recessed and raised
design units 8A. Hatching is not applied to the non-transparentization recessed and
raised design units 8B.
[0044] The non-transparentization recessed and raised design unit 8B and the transparentization
recessed and raised design unit 8A are both given the recessed and raised design,
but external appearances of both of them differ from each other in a point that the
former (the non-transparentization recessed and raised design unit 8B) presents the
same white color (the first color) as the non-transparentization region R2, whereas
the latter (the transparentization recessed and raised design unit 8A) presents the
pink color (the second color) similar to the inner surface (the back surface 10b).
In this way, in the outer wrapping body 4 (the blank 10) according to the present
embodiment, instead of all of the recessed and raised design units 8 which are provided
at the plurality of spots, only some of the recessed and raised design units 8 are
formed as the transparentization recessed and raised design units 8A, and the remaining
recessed and raised design units 8 are formed as the non-transparentization recessed
and raised design units 8B, whereby in the same recessed and raised design units 8,
the outer appearances are caused to differ significantly. Thereby, the visual effect
that is obtained by the transparentizing treatment to the polyolefin fiber containing
unit 7 of the outer wrapping body 4 (the blank 10) can be made more remarkable.
[0045] Incidentally, as illustrated in Fig. 1, the non-transparentization recessed and raised
design units 8B to which the transparentizing treatment by heating is not applied
are disposed on the side walls 23 of the housing body 2 and the side walls 33 of the
lid body 3 in the outer wrapping body 4. Further, in the tobacco package 1, the heat
seal units 51 of the transparent film 5 are disposed along the side walls 23 of the
housing body 2 and the side walls 33 of the lid body 3. In the present embodiment,
at least some of the non-transparentization regions R2 to which transparentizing treatment
is not applied, in the polyolefin fiber containing unit 7 in the outer wrapping body
4, are formed to be vertically laid on the heat seal units 51 of the transparent film
5. More specifically, in the polyolefin fiber containing unit 7, in at least some
of regions where the non-transparentization regions R2 and the heat seal units 51
are vertically laid on each another, the recessed and raised design units in which
recessing and raising work is applied to the outer surface 4a are provided. That is,
in the tobacco package 1, the heat seal units 51 of the transparent film 5 are disposed
in positions where the heat seal units 51 are vertically laid on the non-transparentization
recessed and raised design units 8B that are formed on the side walls 23 and 33 of
the outer wrapping body 4.
[0046] Here, the heat seal units 51 of the transparent film 5 are heated to a high temperature
by a heat seal machine (not illustrated) for only a relatively short time period so
that the sealant is melted and the end portions of the transparent film 5 are bonded
to each other. In the present embodiment, the melting temperature of the polyolefin
fibers to be used, the heating temperature, the heating time period of the heat seal
machine and the like are adjusted so that transparentization of the polyolefin fiber
layer 71 in the non-transparentization regions R2 does not occur, within a range where
heat seal by the heat seal machine is properly performed. Accordingly, if transparentization
of the polyolefin fiber layer 71 in the non-transparentization regions R2 (the non-transparentization
recessed and raised design units 8B) occurs at a time point at which heat seal by
the heat seal machine is completed, that is, at a time point at which sealing of the
outer wrapping body 4 by the transparent film 5 is completed, it means that unintentional
transparentization has occurred.
[0047] Thus, if unintentional transparentization of the polyolefin fiber layer 71 in the
non-transparentization regions R2 (the non-transparentization recessed and raised
design units 8B) occurs, it may be judged that there is a doubt that heat seal is
performed under a condition that the heating temperature by the heat seal machine
is higher than a set temperature, or a heating time period is longer than a set heating
time period for some reason. Note that unintentional transparentization like this
can be determined based on the fact that the non-transparentization regions R2 (for
example, the non-transparentization recessed and raised design units 8B) in the outer
surface 4a do not present the white color (the first color), but presents the pink
color (the second color), at a time point at which sealing of the outer wrapping body
4 by the transparent film 5 is completed, for example.
[0048] As above, in the present embodiment, presence or absence of production abnormality
can be inspected by using the outer appearance of the outer wrapping body 4, that
is, presence or absence of transparentization of the non-transparentization regions
R2 in a sealing process of the outer wrapping body 4. That is, the outer wrapping
body 4 according to the present embodiment has an advantage of being usable to assist
in determination of production abnormality in the process of wrapping the tobacco
products, in addition to an effect of being able to give a new visual effect by the
method different from the conventional method. In particular, in the present embodiment,
the heat seal units 51 of the transparent film 5 are disposed in positions where the
heat seal units 51 are vertically laid on the non-transparentization recessed and
raised design units 8B of the outer wrapping body 4, and therefore, presence or absence
of product abnormality can be easily determined based on whether or not transparentization
occurs to the non-transparentization recessed and raised design units 8B. Further,
in the outer wrapping body 4 in the present embodiment, the inner surface in at least
some of the regions where the non-transparentization regions R2 of the outer wrapping
body 4 and the heat seal units 51 are vertically laid on each other is colored in
a different color from the outer surface, and therefore, presence or absence of product
abnormality can be easily determined by confirming whether or not a spot where the
color that is attached to the inner surface of the outer wrapping body 4 is seen through
on the outer surface is present in the non-transparentization regions R2.
[0049] Further, in the outer wrapping body 4 (the blank 10) according to the present embodiment,
the color which is different from the color on the outer surface 4a is given to the
inner surface of the polyolefin fiber containing unit 7. According to this, the difference
in the outer appearance between the transparentization region R1 to which transparentization
occurs by the transparentizing treatment to the polyolefin fiber containing unit 7
and the non-transparentization region R2 can be made more remarkable, and consumers
can recognize the difference far more easily. However, in the present embodiment,
the inner surface and the outer surface 4a relating to the polyolefin fiber containing
unit 7 do not necessarily have to have different colors. In a case like this, the
tobacco package 1 can produce a new visual effect based on the difference in outer
appearance between the transparentization region R1 and the non-transparentization
region R2, and power to appeal to the consumers can be enhanced.
[0050] In the present embodiment, the front surface 10a of the blank 10 is not colored in
ink as described above, but the color different from the front surface 10a is given
to the back surface 10b by coloring the back surface 10b in the different color from
the color of the base paper, but the present invention is not limited to this. For
example, the front surface 10a of the blank 10 may be colored in ink, and the back
surface 10b may be colored in a different color from the front surface 10a. For example,
there is cited a mode as an example, in which the front surface 10a of the blank 10
is colored red in ink, and the back surface 10b is colored blue in ink. In this case,
a visual effect is obtained, that by heating the transparentization region R1 in the
blank 10, the front surface 10a looks "blue" that is applied onto the back surface
10b or "purple" in which "red" on the front surface 10a and "blue" on the back surface
10b are mixed, although the front surface 10a in the transparentization region R1
is colored "red".
[0051] Further, in an example illustrated in Fig. 6, the back surface 10b of the blank 10
is a flat surface, but a level difference may be formed in a boundary portion between
the recessed and raised design units 8 and surroundings of the recessed and raised
design units 8. For example, in the recessed and raised design units 8 of the blank
10, the front surface 10a sides may be recessed as compared with the other regions,
and the back surface 10b sides may be raised as compared with the other regions. Conversely,
in the recessed and raised design units 8 of the blank 10, the front surface 10a sides
may be raised as compared with the other regions, and the back surface 10b sides may
be recessed as compared with the other regions.
[0052] Further, in an example illustrated in Fig. 5, the polyolefin fiber containing unit
7 of the blank 10 is composed as a monolayer structure, but may be composed as a multilayered
structure by forming the front surface 10a side of the blank 10, which forms the outer
surface 4a of the outer wrapping body 4, by the polyolefin fiber layer 71, and pasting
another base paper, a film or the like on the polyolefin fiber layer 71. For example,
in the manufacturing process of the blank 10 (the base paper sheet), the base paper
or the like which is colored in a color different from the color of the polyolefin
fiber layer 71 may be pasted on the polyolefin fiber layer 71. In the mode like this,
in the transparentization region R1 of the blank 10, transparentization of the polyolefin
fiber layer 71 occurs, the color on an underlayer is seen through, and an excellent
visual effect can be exhibited. Further, according to the mode like this, an expression
that cannot be easily expressed in ink can be given to the outer surface 4a of the
outer wrapping body 4. For example, it becomes possible to express a watermark with
metallic feeling in the transparentization region R1 by pasting aluminum paper or
the like on an inner surface of the outer wrapping body 4.
[0053] Further, in the outer wrapping body 4 (the blank 10) according to the present embodiment,
the transparentization regions R1 are disposed in association with only the recessed
and raised design units 8, but the present invention is not limited to this. For example,
the transparentization regions R1 are set to the regions where the recessed and raised
design units 8 are not provided, and transparentization of the polyolefin fiber layer
71 relating to the regions may be performed.
[0054] Note that in the present embodiment, the case of performing the transparentizing
treatment of the polyolefin fiber layer 71 by heating, by using heating device 200,
the specific regions in the front surface 10a of the blank 10 where the recessed and
raised design units 8 are formed is described as an example, but the present invention
is not limited to this. The polyolefin fiber layer 71 may be transparentized by directly
heating the polyolefin fiber layer 71 of the blank 10 by an embossing die when the
embossing die formed on a front surface of an embossing roll for forming the recessed
and raised design units 8 contacts the front surface 10a of the blank 10, for example.
In this case, a step of forming the recessed and raised design units 8 on the front
surface 10a of the blank 10 and a step of transparentizing the polyolefin fiber layer
71 in the transparentization regions R1 of the blank 10 can be performed in a same
step, and therefore, the number of steps which are needed to manufacture the tobacco
package 1 can be reduced. Further, when design is applied onto the front surface of
a package by printing, and recessing and raising work is applied to be superposed
on the design, there is a possibility of misalignment of the printed design and the
recessing and raising work occurs. In relation to this, in the tobacco package 1 according
to the present embodiment, the regions in which the pink (the second color) that is
applied onto the back surface 10b seems to emerge on the front surface 10a and is
seen by performing transparentization of the polyolefin fiber layer 71 are not out
of the regions where the recessed and raised design units 8 are formed, and an advantage
that misalignment of both of them can never occur is obtained.
[0055] Although the preferable embodiment of the present invention is described thus far,
proper changes can be added to the above described embodiment in the range without
departing from the gist of the present invention. Fig. 7 is a perspective view of
the tobacco package 1 according to a modification example. In the outer wrapping body
4 of the tobacco package 1 in Fig. 1 and Fig. 2, a contour (a boundary line from the
non-transparentization region R2) of the transparentization region R1 which is associated
with the recessed and raised design unit 8 (the transparentization recessed and raised
design unit 8A) matches an outline of the recessed and raised design unit 8 (the transparentization
recessed and raised design unit 8A), but the present invention is not limited to this.
That is, as the modification example illustrated in Fig. 7, positions of the outline
of the transparentization region R1 and the outline of the recessed and raised design
unit 8 (the transparentization recessed and raised design unit 8A) may be misaligned,
and a mode like this also falls in category in which the transparentization region
R1 and the recessed and raised design unit 8 (the transparentization recessed and
raised design unit 8A) are associated with each other. Further, in the modification
example illustrated in Fig. 7, the outlines of the transparentization regions R1 are
positioned outside of the outlines of the recessed and raised design units 8 (the
transparentization recessed and raised design units 8A) in such a manner that the
transparentization regions R1 cover the recessed and raised design units 8 (the transparentization
recessed and raised design units 8A), but the outlines of the transparentization regions
R1 may be positioned inside of the outlines of the recessed and raised design units
8 (the transparentization recessed and raised design unit 8A).
[0056] Further, although in the present embodiment, the case of housing cigarettes in the
tobacco package 1 is described as an example, other tobacco products such as cigars,
cigarillos, snus, snuff, chewing tobacco, and electronic cigarettes may be housed
in the package 1. Further, the embodiment and the modification example described above
can be carried out by being combined as far as possible.
Reference Signs List
[0057]
- 1
- Tobacco package
- 2
- Housing body
- 3
- Lid body
- 4
- Outer wrapping body
- 5
- Transparent film
- 6
- Hinge
- 7
- Polyolefin fiber containing unit
- 8
- Recessed and raised design unit
- 8A
- Transparentization recessed and raised design unit
- 8B
- Non-transparentization recessed and raised design unit
- 10
- Blank
- 71
- Polyolefin fiber layer
- R1
- Transparentization region
- R2
- Non-transparentization region
1. A tobacco package, comprising:
an outer wrapping body in which a tobacco product is wrapped; and
a polyolefin fiber containing unit that composes at least a part of the outer wrapping
body, and has a polyolefin fiber layer containing polyolefin fibers,
wherein transparentizing treatment by heating is applied to a specific region in the
polyolefin fiber containing unit.
2. The tobacco package according to claim 1,
wherein the polyolefin fiber containing unit has the polyolefin fiber layer on an
outermost layer.
3. The tobacco package according to claim 1 or 2,
wherein in the transparentizing treatment, the specific region in the polyolefin fiber
containing unit is heated while being pressurized.
4. The tobacco package according to any one of claims 1 to 3,
wherein the polyolefin fiber layer contains 5% by weight or more and 40% by weight
or less of the polyolefin fibers.
5. The tobacco package according to claim 4,
wherein the polyolefin fiber layer contains 15% by weight or more and 25% by weight
or less of the polyolefin fibers.
6. The tobacco package according to any one of claims 1 to 5,
wherein in the polyolefin fiber containing unit, a recessed and raised design unit
in which recessing and raising work is applied is provided on an outer surface of
the polyolefin fiber containing unit, and the specific region to which the transparentizing
treatment is applied is associated with the recessed and raised design unit.
7. The tobacco package according to any one of claims 1 to 6,
wherein an inner surface of the polyolefin fiber containing unit has a different color
from an outer surface of the polyolefin fiber containing unit.
8. The tobacco package according to claim 7,
wherein the inner surface of the polyolefin fiber containing unit is colored in ink
of a different color from the outer surface.
9. The tobacco package according to claim 7,
wherein on the inner surface of the polyolefin fiber containing unit, a sheet material
having a different color from the outer surface is pasted.
10. The tobacco package according to any one of claims 1 to 9,
wherein the outer wrapping body is covered with a transparent film that seals the
outer wrapping body, and
at least a part of a non-transparentization region to which the transparentizing treatment
is not applied in the polyolefin fiber containing unit is vertically laid on a heat
seal unit of the transparent film.
11. The tobacco package according to claim 10,
wherein a recessed and raised design unit in which recessing and raising work is applied
to an outer surface is provided in at least a part of a region where the non-transparentization
region and the heat seal unit are vertically laid on each other, in the polyolefin
fiber containing unit.
12. The tobacco package according to claim 10 or 11,
wherein in the polyolefin fiber containing unit, an inner surface in at least a part
of a region where the non-transparentization region and the heat seal unit are vertically
laid on each other has a different color from an outer surface.
13. A blank forming an outer wrapping body of a tobacco package that is a blank forming
an outer wrapping body of a tobacco package in which a tobacco product is wrapped,
comprising:
a polyolefin fiber containing unit that composes at least a part of the blank, and
has a polyolefin fiber layer containing polyolefin fibers,
wherein transparentizing treatment by heating is applied to a specific region in the
polyolefin fiber containing unit.