Field of the Invention
[0001] The present invention generally relates to a light-guiding blockwork comprising light-guiding
members embedded in a cast material. The present invention also relates to a method
for manufacturing a light-guiding blockwork comprising light-guiding members embedded
in a cast material.
Background of the Invention
[0002] In the field of architecture and interior design and decoration, the use of light
is increasingly popular. Architects and designers aim at optimizing the luminosity
in the designed rooms, thereby creating the impression that the designed rooms are
larger in size. It is for example frequent that a wall-, a floor-, a ceiling-surface
is illuminated by one or several separate sources of light.
[0003] Traditional concrete used in as construction material is mostly opaque in property,
i.e. light is not allowed to pass the concrete. In order to satisfy the demand for
a high luminosity in designed rooms, some architects and interior designers rely on
glass bricks to build a transparent structure, for example a transparent wall. However,
glass is a material which demonstrates lower mechanical strength than concrete when
it comes to withstanding heavy construction loads. Alternatively, lamps may be mounted
in concrete building elements, such that they are recessed in drilled holes and/or
flush with the surface, providing some lighting over the surface and/or some lighting
in adjoining rooms adjacent to the surface. But this increases the complexity of the
manufacturing of the construction material.
[0004] There is a need for a construction material structurally adapted to bear heavy construction
loads and providing some lighting over the surface and some lighting in adjoining
rooms adjacent to the surface.
[0005] US2007/0074484A1 describes a light-transmissible construction material to construct a light-transmissible
or semi-light-transmissible structure. The method for manufacturing the light-transmissible
construction material comprises juxtaposing two side formworks. When both side formworks
juxtapose, the corresponding holes on both side formworks are aligned. A light-transmitting
unit comprising a plurality of light conducting fibres, each fibre comprising two
ends, is then passed through corresponding holes of the two side formworks. Each end
of each fibres of the light-transmitting unit is located outside the outer wall of
one of the side formworks. In other words, both ends of each fibres of the light-transmitting
unit are not located outside the outer wall of the same side formwork. The two side
formworks are then outwardly separated to opposite sides of the bottom formwork. An
outward pulling force is exerted on two opposite ends of each of the fibres of the
light-transmitting unit to tense the light-transmitting unit. A fastening device is
placed at the outer wall of the side formworks and engages in the holes to prevent
the light-transmitting unit from inwardly sliding. Concrete or grout is then poured
over the light-transmitting unit.
[0006] The method described in
US2007/0074484A1 requires the use of concrete or grout containing light weight aggregate. The liquid
grout used in
US2007/0074484A1 has a gravity that can be larger than the gravity of the light-transmitting unit.
There exists a risk that the light-transmitting unit floats in the formwork when the
formwork is filled with liquid grout. The light-transmitting unit would therefore
not be distributed in the volume of the light-transmissible structure when the liquid
grout sets, and the resulting light-transmissible structure would not let light pass
through from one side of the light-transmissible structure to an opposite side. Additionally,
there is a risk that the light-transmitting unit slides inwardly in the formwork in
the case where the gravity of the light-transmitting unit is smaller than the gravity
of the liquid grout. The light-transmitting unit would also in this case not be uniformly
distributed in the volume of the light-transmissible structure when the liquid grout
sets, and the resulting light-transmissible structure would not let light pass through
from one side of the light-transmissible structure to an opposite side. Additionally,
liquid grout does not demonstrate structural properties equivalent to concrete when
it comes to bearing heavy construction loads. There exists a risk that a structure
made of liquid grout comprising the light-transmitting unit will structurally break
under heavy construction loads. In addition, during the spacing out of the two side
formworks of the formwork, the light-transmissible unit is not secured to the side
formwork. There exists a risk that one or more of the fibres of the light-transmissible
unit therefore slide inwardly in the formwork as the side formworks are spaced out,
and slides out of the holes of one of the side formworks or out of the corresponding
holes of both side formworks.
[0007] JP2006220981 describes a method to manufacture a light-permeable block. The light-permeable block
comprises a plurality of optical fibres embedded in high fluidity cement past, mortar
or concrete cured flowable material. The method for manufacturing the light-permeable
block comprises juxtaposing a first and a second spacers. When both spacers juxtapose,
the corresponding holes on both spacers are aligned. Optical fibres comprising two
ends are delivered from a bobbin and are passed through corresponding holes of the
two spacers such that one end of each optical fibre can be fixed on the side of the
second spacer opposite to the first spacer. The first and the second spacers are then
spaced out, thereby tightening the optical fibres between the first and the second
spacers. The high fluidity cement paste, mortar or concrete is then poured over the
optical fibres in the formwork. After allowing the high fluidity cement paste, thereby
forming a light-permeable block, mortar or concrete to set, the second spacer as well
as the light-permeable block are spaced out from the first spacer, and additional
high fluidity cement paste is poured over the optical fibres in the formwork.
[0008] The method described in
JP2006220981 requires the use of high fluidity cement past, mortar or concrete cured flowable
material. The high fluidity cement past, mortar or concrete used in
JP2006220981 has a gravity that can be larger or smaller than the gravity of the optical fibres.
There exists a risk that the optical fibres either float or sink in the formwork when
the formwork is filled with high fluidity cement past, mortar or concrete. The optical
fibres would therefore not be distributed in the volume of the light-permeable block
when the high fluidity cement past, mortar or concrete sets, and the resulting light-permeable
block would not let light pass through from one side of the light-transmissible structure
to an opposite side. Additionally, high fluidity cement past, mortar or concrete does
not demonstrate structural properties equivalent to concrete when it comes to bearing
heavy construction loads. There exists a risk that a structure made of high fluidity
cement past, mortar or concrete comprising optical fibres will structurally break
under heavy construction loads. In addition, in order to manufacture a light-permeable
structure comprising more than one light-permeable blocks, the manufacturing of one
light-permeable block must be iterated several times. There exists a risk that the
surface of the formed light-permeable block previously in contact with the first spacer
is damaged when separating the second spacer as well as the formed light-permeable
block out from the first spacer as the light-permeable block was allowed to set on
the first spacer. For example, the surface of the formed light-permeable block previously
in contact with the first spacer might be uneven, not flat, and the edges of the light-permeable
block might break. A subsequent light-permeable block would then have to be formed
between the first spacer and this damaged surface, thereby resulting in an unsmooth
transition between two adjacent light-permeable blocks.
[0009] It is an objective of the present invention to disclose a solution that overcomes
the above identified shortcomings of existing solutions. More particularly, it is
an objective to disclose a light-guiding blockwork which lets some light pass through
and which demonstrates mechanical and structural properties allowing it to bear heavy
construction loads.
Summary of the Invention
[0010] According to a first aspect of the present invention, the above defined objectives
are realized by a method for manufacturing a light-guiding blockwork comprising light-guiding
members embedded in a cast material, the method comprising the steps of:
- providing one or more light-guiding members, each light-guiding member comprising
two ends;
- providing a formwork comprising a first inner surface and an opposite inner surface
and a first panel, the first panel comprising:
o an inner side facing the opposite second inner surface;
o an opposite side facing the first inner surface;
o a plurality of through holes extending completely through the first panel from the
inner side to the opposite side;
- threading each of the light-guiding members into a pair of through holes of the first
panel such that the two ends are at the inner side of the first panel;
- adding the cast material in the formwork between the opposite side of the first panel
and the first inner surface, thereby embedding the light-guiding members in the cast
material; and
- allowing the cast material to set, thereby forming the light-guiding blockwork.
[0011] The light-guiding members of the light-guiding blockwork in accordance with the present
invention guide light through the light-guiding blockwork from a surface of the light-guiding
blockwork adapted to be in contact with an opposite side of a first panel to a surface
of the light-guiding blockwork adapted to be in contact with a first inner surface
of a formwork comprising the first panel. The light-guiding blockwork comprises a
cast material embedding the light-guiding members, thereby providing the light-guiding
blockwork with the mechanical strength to bear heavy construction loads. This way,
the light-guiding blockwork or parts of the light-guiding blockwork may be used to
build a light-guiding structure such as a ceiling, a wall, a low wall, a floor, but
also light-guiding furniture such as tables, doors, desks, panels for a ceiling or
for a wall, isolation panels, stairs, etc.. The light-guiding members are threaded
in a pair of through holes of the first panel such that a section of each of the light-guiding
members remains at the opposite side of the first panel after threading each light-guiding
member in the first panel. This way, the light-guiding members cannot slide out of
the through holes of the first panel before the cast material is added in the formwork
between the first panel and the formwork. The through holes of the panels are spread
such that the volume of the light-guiding blockwork comprises light-guiding members.
This way, the light-guiding members are distributed in the volume of the light-guiding
blockwork. Light-guiding blockworks of different lengths may be manufactured by adapting
the distance between the first panel and the first inner surface of the formwork.
Light can be coupled to the light-guiding members of a light-guiding blockwork through
their ends and can be guided in the light-guiding members until another surface of
the light-guiding blockwork. This way, if an object, an animal, a person is positioned
between a light source and a surface of a light-guiding blockwork comprising ends
of light-guiding members, a shadow of the object, the animal, the person can be seen
when facing a surface of the light-guiding blockwork comprising the opposite corresponding
ends of the light-guiding members.
[0012] A light-guiding member according to the present invention is an optical fibre cable
comprising one or more optical fibres adapted to guide light. Each optical fibre of
the optical fibre cable comprises a core and a cladding layer, selected for total
internal reflection due to the difference in the refractive index between the two.
Alternatively, the light-guiding member according to the present invention is an optical
fibre. Alternatively, the light-guiding member according to the present invention
comprises a plurality of optical fibres. In accordance with the present invention,
the cast material comprises concrete. Concrete is a composite material composed of
aggregates bonded together with a fluid cement, such as Portland cement mixed with
water, which hardens over time. Sand, natural gravel, crushed stone, rocks, etc. are
examples of aggregates used in the composition of concrete. Portland cement for example
comprises a mixture of calcium silicates, aluminates and ferrites, i.e. compounds
which combine calcium, silicon, aluminium and iron in forms which will react with
water. Alternatively, concrete comprises hydraulic cements, such as calcium aluminate
cements comprising hydraulic calcium aluminates.
[0013] According to an optional aspect of the invention, threading corresponds to threading
both ends of each of the light-guiding members simultaneously into a pair of through
holes of the first panel such that the two ends are at the inner side.
[0014] This way, each light-guiding member is thread in a pair of through holes of the first
panel such that a section of each light-guiding member remains at the opposite side
of the first panel after threading each light-guiding member in the first panel. It
is then required to thread light-guiding members only from the opposite side of the
first panel. Additionally, threading both ends simultaneously favours the situation
for which both sections of a light-guiding member extending from the opposite side
of the first panel to the second panel are even long.
[0015] According to an optional aspect of the invention, threading corresponds to:
- threading one of the two ends of each of the light-guiding members into a through
hole of the first panel from the inner side to the opposite side; and
- subsequently threading the one of said two ends of each of the light-guiding members
into another through hole of the first panel from the opposite side to the inner side
such that the two ends are at the inner side of the first panel.
[0016] This way, each light-guiding member is thread in a pair of through holes of the first
panel such that a section of each light-guiding member remains at the opposite side
of the first panel after threading each light-guiding member in the first panel. It
is then required to thread light-guiding members from both sides of the first panel,
which makes the method flexible.
[0017] According to an optional aspect of the invention, the plurality of through holes
of the first panel is arranged according to a pseudo-random pattern.
[0018] The plurality of through holes of the first panel is arranged according to a pseudo-random
pattern. The pseudo-random pattern of the through holes is drilled through the first
panel. Alternatively, the through holes are bored in the first panel. Alternatively,
the plurality of through holes of the first panel is arranged according to periodic
pattern. The plurality of through holes of the first panel is arranged according to
a pseudo-random pattern.
[0019] According to an optional aspect of the invention, the method further comprises the
steps of tightening the light-guiding members in the formwork.
[0020] This way, the light-guiding members are tightened once threaded through a pair of
holes of the first panel and a distance between both ends of each of the light-guiding
members is reduced, and preferably minimized. Additionally, this way, the length of
the section of each light-guiding member on the opposite side of the first panel is
reduced, and preferably minimized.
[0021] According to an optional aspect of the invention, the method further comprises the
step of securing a section of each of the light-guiding members between the first
inner surface and the opposite side of the first panel.
[0022] Light-guiding members may be threaded in a pair of through holes of the first panel
such that a section of each light-guiding member remains at the opposite side of the
first panel after threading each light-guiding member in the first panel. The section
is secured between the first inner surface of the formwork and the opposite side of
the first panel. For example, the section is glued to the opposite side of the first
panel. For example, liquid glue is applied on the opposite side of the first panel.
Alternatively, cast material is poured on the opposite side of the first panel and
is allowed to set on the opposite side of the first panel, thereby securing a section
of each of the light-guiding members on the opposite side of the first panel. Alternatively,
a resin and/or polymer such as for example epoxy is poured on the opposite side of
the first panel and is allowed to set on the opposite side of the first panel, thereby
securing a section of each of the light-guiding members on the opposite side of the
first panel. A foil, such as for example a plastic foil, may be inserted between the
opposite side of the first panel and the resin and/or polymer. This way, the adhesion
of resin and/or polymer to the opposite side of the first panel is reduced such that
the first panel may freely move in the formwork, while ensuring a section of each
of the light-guiding members stays cast in the resin and/or polymer. This way, the
light-guiding members cannot slide out of the through holes of the first panel. Additionally,
the light-guiding members cannot glide in the through holes of the first panel once
a section of the light-guiding members has been secured to the opposite side of the
first panel.
[0023] According to an optional aspect of the invention, the method further comprises the
step of securing both ends of each of the light-guiding members on the inner side
of the first panel.
[0024] This way, the light-guiding members cannot glide in the through holes of the first
panel and slide inwards the formwork once both ends of light-guiding members are secured
on the inner side of the first panel. For example, the method comprises for example
the step of gluing both ends of each light-guiding member on the inner side of the
first panel, or pinning both ends of each light-guiding member on the inner side of
the first panel, or fixing both ends of each light-guiding member on the inner side
of the first panel.
[0025] According to an optional aspect of the invention, the method further comprises the
steps of spacing out the first panel and the first inner surface, thereby reducing
a distance between the inner side of the first panel and the opposite second inner
surface.
[0026] This way, the light-guiding members are tensed between the first panel and the first
inner surface of the formwork. In other words, the light-guiding members are tensed
in the formwork. The light-guiding members are parallel to each other. Alternatively,
the light-guiding members are crossing each other and/or are parallel to each other.
When embedding the light-guiding members in the cast material, the light-guiding members
therefore do not sink inwards in the formwork, but remain under tension such that
the light-guiding members are distributed in the volume of the light-guiding blockwork.
[0027] According to an optional aspect of the invention, the formwork further comprises
two opposite longitudinal surfaces extending longitudinally along the formwork between
the first inner surface and the opposite second inner surface, and wherein:
- one of the opposite longitudinal surfaces is a bulgy surface and comprises one or
more bulges extending longitudinally along the bulgy surface; and
- the other of the opposite longitudinal surfaces is a recess surface and comprises
one or more recesses corresponding to the one or more bulges of the bulgy surface
and extending longitudinally along the recess surface.
[0028] This way, light-guiding blockworks manufactured according to the method can be easily
assembled and put together. The bulges of the bulgy surfaces of one light-guiding
blockwork fit in the recesses of the recess surface of another light-guiding blockwork.
This makes storage of light-guiding blockworks space-efficient and also makes the
use of light-guiding blockworks for construction works easier as light-guiding blockworks
fit into each other.
[0029] According to an optional aspect of the invention, the cast material comprises concrete
and pieces of glass.
[0030] This way, the cast material allows a light-guiding blockwork made of such cast material
to let even more light through.
[0031] According to an optional aspect of the invention, the method further comprises the
steps of:
- sawing the light-guiding members at the inner side of the first panel;
- stripping the formwork; and
- sawing the light-guiding members at the surface of the light-guiding blockwork previously
facing the inner surface and at the surface of the light-guiding blockwork previously
facing the opposite side of the first panel.
[0032] This way, the surfaces of the light-guiding blockwork are made flat and smooth. This
ensures the interface between two adjacent light-guiding blockworks is smooth.
[0033] According to an optional aspect of the invention, the method further comprises the
step of sawing light-guiding tiles out of the light-guiding blockwork.
[0034] This way, smaller portions of a light-guiding blockwork may be used to assemble light-guiding
structures such as tables, walls, ceilings, doors, etc..
[0035] According to an optional aspect of the invention, the method further comprises the
steps of:
- providing in the formwork a second panel, the second panel comprising:
o an inner side facing the first panel;
o an opposite side facing the opposite second inner surface; and
o a plurality of through holes extending completely through the second panel from
the inner side to the opposite side;
- threading each of the light-guiding members into a pair of through holes of the first
panel such that the two ends are at the inner side of the first panel;
- threading each of the light-guiding members into a pair of through holes of the second
panel such that the two ends are at the opposite side of the second panel;
- adding the cast material in the formwork between the first panel and the second panel,
thereby embedding the light-guiding members in the cast material; and
- allowing the cast material to set, thereby forming the light-guiding blockwork.
[0036] According to an optional aspect of the invention, the method further comprises the
steps of:
- tightening the light-guiding members between the first panel and the second panel;
- securing a section of each of the light-guiding members on the opposite side of the
first panel;
- spacing out the first panel and the second panel; and
- securing both ends of each of the light-guiding members on the opposite side of the
second panel.
[0037] According to a second aspect of the present invention, there is provided a light-guiding
blockwork comprising light-guiding members embedded in a cast material, the light-guiding
blockwork being manufactured by the method according to a first aspect of the present
invention.
[0038] The light-guiding members of the light-guiding blockwork in accordance with the present
invention guide light through the light-guiding blockwork from a surface of the light-guiding
blockwork adapted to be in contact with an opposite side of a first panel to a surface
of the light-guiding blockwork adapted to be in contact with a first inner surface
of a formwork comprising the first panel. The light-guiding blockwork comprises a
cast material embedding the light-guiding members, thereby providing the light-guiding
blockwork with the mechanical strength to bear heavy construction loads. This way,
the light-guiding blockwork or parts of the light-guiding blockwork may be used to
build a light-guiding structure such as a ceiling, a wall, a low wall, a floor, but
also light-guiding furniture such as tables, doors, desks, panels for a ceiling or
for a wall, isolation panels, stairs, etc.. The light-guiding members are threaded
in a pair of through holes of the first panel such that a section of each of the light-guiding
members remains at the opposite side of the first panel after threading each light-guiding
member in the first panel. This way, the light-guiding members cannot slide out of
the through holes of the first panel before the cast material is added in the formwork
between the first panel and the formwork. The through holes of the panels are spread
such that the volume of the light-guiding blockwork comprises light-guiding members.
This way, the light-guiding members are distributed in the volume of the light-guiding
blockwork. Light-guiding blockworks of different lengths may be manufactured by adapting
the distance between the first panel and the first inner surface of the formwork.
Light can be coupled to the light-guiding members of a light-guiding blockwork through
their ends and can be guided in the light-guiding members until another surface of
the light-guiding blockwork. This way, if an object, an animal, a person is positioned
between a light source and a surface of a light-guiding blockwork comprising ends
of light-guiding members, a shadow of the object, the animal, the person can be seen
when facing a surface of the light-guiding blockwork comprising the opposite corresponding
ends of the light-guiding members.
Brief Description of the Drawings
[0039]
Fig. 1A schematically illustrates a 3D view of an embodiment of a first panel or a
second panel according to the present invention, while Fig. 1B schematically illustrates
them in front view and Fig. 1C schematically illustrates them in side view.
Fig. 2 schematically illustrates an embodiment of a formwork comprising a first panel
and a light-guiding member, wherein one end of the light-guiding member is thread
into a through hole of the first panel.
Fig. 3 schematically illustrates an embodiment of formwork comprising a first panel
and a light-guiding member, wherein both ends of the light-guiding member are threaded
into a pair of through holes of the first panel.
Fig. 4 schematically illustrates an embodiment of formwork comprising a first panel
and a light-guiding member, wherein both ends of the light-guiding member are tightened
into a pair of through holes of the first panel.
Fig. 5 schematically illustrates an embodiment of formwork comprising a first panel
and a light-guiding member, wherein both ends of the light-guiding member are threaded
into a pair of through holes of the first panel and wherein a section of the light-guiding
member is secured on the opposite side of the first panel.
Fig. 6 schematically illustrates an embodiment of formwork comprising a first panel
and a light-guiding member, wherein both ends of the light-guiding member are threaded
into a pair of through holes of the first panel and wherein the first panel is spaced
out from the first inner surface of the formwork.
Fig. 7 schematically illustrates an embodiment of a light-guiding blockwork comprising
a light-guiding member embedded in a cast material.
Fig. 8 schematically illustrates an embodiment of a light-guiding blockwork comprising
a light-guiding member embedded in a cast material and sawed at the inner side of
the first panel.
Fig. 9 schematically illustrates an embodiment of a light-guiding blockwork stripped
out a formwork.
Fig. 10 schematically illustrates an embodiment of a light-guiding blockwork comprising
a light-guiding member embedded in a cast material and sawed at its surfaces.
Fig. 11B schematically illustrates an embodiment of a light-guiding blockwork comprising
bulges and recesses extending longitudinally along the light-guiding blockwork and
Fig. 11A schematically illustrates an embodiment of a formwork comprising bulges and
recesses.
Fig. 12 schematically illustrates an embodiment of two light-guiding tiles sawed out
of a light-guiding blockwork according to the present invention.
Detailed Description of Embodiment(s)
[0040] According to an embodiment shown in Fig. 1A, a first panel 21 is a rectangular volume.
According to an alternative embodiment, the first panel 21 is cubic, trapezoidal,
conic, etc.. A front side of the first panel 21 depicted in Fig. 1B is defined along
the (x, z) plane labelled 7;9. The depth of the first panel 21 extends along the direction
y labelled 8. The first panel 21 comprises a plurality of through holes 5. As visible
on Fig. 1C, the plurality of through holes 5 extends completely through the first
panel 21 from an inner side 3 of the first panel 21 to an opposite side 4 of the first
panel 21. The through holes 5 therefore extends along the direction y labelled 8.
According to an alternative embodiment, the through holes may extend under predefined
angles in the plane (y, z) labelled 8;9. The inner side 3 of the first panel 21 is
adapted to be facing the second panel 22 in the formwork 2. The opposite side 4 of
the first panel 21 is adapted to be facing away from the second panel 22 in the formwork
2. The plurality of through holes 5 of the first panel 21 is arranged according to
a pseudo-random pattern. In other words, the position of the through holes is predefined,
but the distance between two consecutive through holes 5 on the first panel 21 is
not identical everywhere on the first panel 21. According to a further alternative
embodiment, the plurality of through holes 5 is arranged according to a periodic pattern,
and/or according to a predefined pattern, such as a logo, a letter, a word, a shape,
for example a circle, a rectangle, a triangle, etc.. The second panel 22 is identical
to the first panel 21. The second panel 22 then comprises a plurality of through holes
5 extending completely through the second panel 22 from an inner side 3 of the second
panel 22 to an opposite side 4 of the second panel 22. The through holes 5 therefore
extends along the direction y labelled 8. According to an alternative embodiment,
the through holes may extend under predefined angles in the plane (y, z) labelled
8;9. The inner side 3 of the second panel 22 is adapted to be facing the first panel
21 in the formwork 2. The opposite side 4 of the second panel 22 is adapted to be
facing away from the first panel 21 in the formwork 2. The plurality of through holes
5 of the second panel 22 is arranged according to a pseudo-random pattern. In other
words, the position of the through holes is predefined, but the distance between two
consecutive through holes 5 on the second panel 22 is not identical everywhere on
the second panel 22. According to a further alternative embodiment, the plurality
of through holes 5 is arranged according to a periodic pattern, and/or according to
a predefined pattern, such as a logo, a letter, a word, a shape, for example a circle,
a rectangle, a triangle, etc.. According to a further alternative embodiment, the
second panel 22 is different from the first panel 21.
[0041] For clarity reasons, only one light-guiding member 100 is represented in Fig. 2 to
Fig. 12. According to the present invention, a light-guiding blockwork 1 comprises
a plurality of light-guiding members 100.
[0042] According to an embodiment shown in Fig. 2, a formwork 2 comprises a first inner
surface 25 and an opposite second inner surface 26 and a first panel 21. The first
panel 21 is positioned such that the inner side 3 and the opposite side 4 of the first
panel 21 are defined in the plane (x, z) labelled 7;9 and such that the depth of the
first panel 21 extends along the direction y labelled 8. Components having the same
reference number than on Fig. 1A, 1B or 1C perform the same function. The first panel
21 comprises a plurality of through holes 5. The plurality of through holes 5 of the
panel 1 is arranged according to a pseudo-random pattern. The first panel 21 comprises
an inner side 3 facing the first inner surface 25 of the formwork 2, and an opposite
side 4 facing the opposite second surface 26 of the formwork 2. A light-guiding member
100 comprises two ends 101;102. The method comprises the step of threading the end
102 of the light-guiding member 100 into a through hole 5 of the first panel 21. The
end 102 of the light-guiding member 100 is at the inner side 3 of the first panel
21. The end 101 of the light-guiding member 100 is at the opposite side 4 of the first
panel 21, inside the formwork 2, i.e. between the first inner surface 25 and the opposite
side 4 of the first panel 21.
[0043] According to an embodiment shown in Fig. 3, a formwork 2 comprises a first inner
surface 25 and an opposite second inner surface 26 and a first panel 21. Components
having the same reference number than on Fig. 2 perform the same function. The first
panel 21 comprises a plurality of through holes 5. The plurality of through holes
5 of the panel 1 is arranged according to a pseudo-random pattern. The first panel
21 comprises an inner side 3 facing the first inner surface 25 of the formwork 2,
and an opposite side 4 facing the opposite second surface 26 of the formwork 2. A
light-guiding member 100 comprises two ends 101;102. The method comprises the step
of threading the end 102 of the light-guiding member 100 into a through hole 5 of
the first panel 21. The method further comprises the step of threading the end 101
of the light-guiding member 100 into a different through hole 5 of the first panel
21, from the opposite side 4 to the inner side 3 of the first panel 21. According
to an alternative embodiment, the method comprises the step of threading both ends
101;102 of the light-guiding member 100 simultaneously into a pair of through holes
5 of the first panel 21 from the opposite side 4 to the inner side 3 of the first
panel 21. Both ends 101;102 are at the inner side 3 of the first panel 21, such that
a section 6 of the light-guiding member 100 remains at the opposite side 4 of the
first panel 21. The method comprises the step of threading both ends 101;102 of the
light-guiding member 100 into a pair of adjacent through holes 5 of the first panel
21. According to an alternative embodiment, the method comprises the step of threading
both ends 101;102 of the light-guiding member 100 into a pair of non-adjacent through
holes 5 of the first panel 21.
[0044] According to an embodiment shown in Fig. 4, a formwork 2 comprises a first inner
surface 25 and an opposite second inner surface 26 and a first panel 21. Components
having the same reference number than on Fig. 3 perform the same function. The first
panel 21 comprises a plurality of through holes 5. The plurality of through holes
5 of the panel 1 is arranged according to a pseudo-random pattern. The first panel
21 comprises an inner side 3 facing the first inner surface 25 of the formwork 2,
and an opposite side 4 facing the opposite second surface 26 of the formwork 2. A
light-guiding member 100 comprises two ends 101;102. The method comprises the step
of threading the end 102 of the light-guiding member 100 into a through hole 5 of
the first panel 21. The method further comprises the step of threading the end 101
of the light-guiding member 100 into a different through hole 5 of the first panel
21, from the opposite side 4 to the inner side 3 of the first panel 21. According
to an alternative embodiment, the method comprises the step of threading both ends
101;102 of the light-guiding member 100 simultaneously into a pair of through holes
5 of the first panel 21 from the opposite side 4 to the inner side 3 of the first
panel 21. Both ends 101;102 are at the inner side 3 of the first panel 21, such that
a section 6 of the light-guiding member 100 remains at the opposite side 4 of the
first panel 21. The method comprises the step of threading both ends 101;102 of the
light-guiding member 100 into a pair of adjacent through holes 5 of the first panel
21. According to an alternative embodiment, the method comprises the step of threading
both ends 101;102 of the light-guiding member 100 into a pair of non-adjacent through
holes 5 of the first panel 21. The method further comprises tightening the light-guiding
member 100 thread into a pair of through holes 5 of the first panel 21 in the formwork
2 such that a distance between both ends 101;102 of the light-guiding member 100 at
the inner side 3 of the first panel 21 is reduced and/or such that the length of the
section 6 of the light-guiding member 100 remaining at the opposite side 4 of the
first panel 21 is reduced.
[0045] According to an embodiment shown in Fig. 5, a formwork 2 comprises a first inner
surface 25 and an opposite second inner surface 26 and a first panel 21. Components
having the same reference number than on Fig. 4 perform the same function. The first
panel 21 comprises a plurality of through holes 5. The plurality of through holes
5 of the panel 1 is arranged according to a pseudo-random pattern. The first panel
21 comprises an inner side 3 facing the first inner surface 25 of the formwork 2,
and an opposite side 4 facing the opposite second surface 26 of the formwork 2. A
light-guiding member 100 comprises two ends 101;102. The method comprises the step
of threading the end 102 of the light-guiding member 100 into a through hole 5 of
the first panel 21. The method further comprises the step of threading the end 101
of the light-guiding member 100 into a different through hole 5 of the first panel
21, from the opposite side 4 to the inner side 3 of the first panel 21. According
to an alternative embodiment, the method comprises the step of threading both ends
101;102 of the light-guiding member 100 simultaneously into a pair of through holes
5 of the first panel 21 from the opposite side 4 to the inner side 3 of the first
panel 21. Both ends 101;102 are at the inner side 3 of the first panel 21, such that
a section 6 of the light-guiding member 100 remains at the opposite side 4 of the
first panel 21. The method comprises the step of threading both ends 101;102 of the
light-guiding member 100 into a pair of adjacent through holes 5 of the first panel
21. According to an alternative embodiment, the method comprises the step of threading
both ends 101;102 of the light-guiding member 100 into a pair of non-adjacent through
holes 5 of the first panel 21. The method further comprises tightening the light-guiding
member 100 thread into a pair of through holes 5 of the first panel 21 in the formwork
2 such that a distance between both ends 101;102 of the light-guiding member 100 at
the inner side 3 of the first panel 21 is reduced and/or such that the length of the
section 6 of the light-guiding member 100 remaining at the opposite side 4 of the
first panel 21 is reduced. The method further comprises the step of securing the section
6 of the light-guiding member 100 on the opposite side 4 of the first panel 21. In
other words, the method further comprises securing the section 6 of the light-guiding
member 100 between the first inner surface 25 of the formwork 2 and the opposite side
4 of the first panel 21. For example, the method comprises adding a polymer 28 between
the first inner surface 25 and the opposite side 4 of the first panel 21 such that
the section 6 of the light-guiding member 100 is embedded in the polymer 28. For example,
a suitable polymer 28 may be epoxy. The method further comprises allowing the polymer
28 to set, thereby embedding the section 6 of the light-guiding member 100 in the
polymer 28. According to the present invention, a plastic foil is inserted between
the opposite side 4 of the first panel 21 and the polymer 28. This way, the adhesion
of the polymer 28 to the opposite side 4 of the first panel 21 is minimized and the
first panel 21 may be freely translated along the direction y labelled 8.
[0046] According to an embodiment shown in Fig. 6, a formwork 2 comprises a first inner
surface 25 and an opposite second inner surface 26 and a first panel 21. Components
having the same reference number than on Fig. 5 perform the same function. The first
panel 21 comprises a plurality of through holes 5. The plurality of through holes
5 of the panel 1 is arranged according to a pseudo-random pattern. The first panel
21 comprises an inner side 3 facing the first inner surface 25 of the formwork 2,
and an opposite side 4 facing the opposite second surface 26 of the formwork 2. A
light-guiding member 100 comprises two ends 101;102. The method comprises the step
of threading the end 102 of the light-guiding member 100 into a through hole 5 of
the first panel 21. The method further comprises the step of threading the end 101
of the light-guiding member 100 into a different through hole 5 of the first panel
21, from the opposite side 4 to the inner side 3 of the first panel 21. According
to an alternative embodiment, the method comprises the step of threading both ends
101;102 of the light-guiding member 100 simultaneously into a pair of through holes
5 of the first panel 21 from the opposite side 4 to the inner side 3 of the first
panel 21. Both ends 101;102 are at the inner side 3 of the first panel 21, such that
a section 6 of the light-guiding member 100 remains at the opposite side 4 of the
first panel 21. The method comprises the step of threading both ends 101;102 of the
light-guiding member 100 into a pair of adjacent through holes 5 of the first panel
21. According to an alternative embodiment, the method comprises the step of threading
both ends 101;102 of the light-guiding member 100 into a pair of non-adjacent through
holes 5 of the first panel 21. The method further comprises tightening the light-guiding
member 100 thread into a pair of through holes 5 of the first panel 21 in the formwork
2 such that a distance between both ends 101;102 of the light-guiding member 100 at
the inner side 3 of the first panel 21 is reduced and/or such that the length of the
section 6 of the light-guiding member 100 remaining at the opposite side 4 of the
first panel 21 is reduced. The method further comprises the step of securing the section
6 of the light-guiding member 100 on the opposite side 4 of the first panel 21. In
other words, the method further comprises securing the section 6 of the light-guiding
member 100 between the first inner surface 25 of the formwork 2 and the opposite side
4 of the first panel 21. For example, the method comprises adding a polymer 28 between
the first inner surface 25 and the opposite side 4 of the first panel 21 such that
the section 6 of the light-guiding member 100 is embedded in the polymer 28. For example,
a suitable polymer 28 may be epoxy. The method further comprises allowing the polymer
28 to set, thereby embedding the section 6 of the light-guiding member 100 in the
polymer 28. The method further comprises the step of spacing the first panel 21 from
the first inner surface 25 of the formwork 2 along the direction y labelled 8 towards
the opposite second surface 26, thereby tensing the light-guiding member 100 between
the polymer 28 and the first panel 21. In other words, the light-guiding member 100
is tightening by translating the first panel 21 along the direction y labelled 8.
The method further comprises the step of securing both ends 101;102 of the light-guiding
member 100 on the inner side 3 of the first panel 21. For example, the method comprises
for example the step of gluing both ends 101;102 on the inner side 3 of the first
panel 21, or pinning both ends 101;102 on the inner side 3 of the first panel 21,
or fixing both ends 101;102 on the inner side 3 of the first panel 21.
[0047] According to an embodiment shown in Fig. 7, a formwork 2 comprises a first inner
surface 25 and an opposite second inner surface 26 and a first panel 21. Components
having the same reference number than on Fig. 6 perform the same function. The first
panel 21 comprises a plurality of through holes 5. The plurality of through holes
5 of the panel 1 is arranged according to a pseudo-random pattern. The first panel
21 comprises an inner side 3 facing the first inner surface 25 of the formwork 2,
and an opposite side 4 facing the opposite second surface 26 of the formwork 2. A
light-guiding member 100 comprises two ends 101;102. The method comprises the step
of threading the end 102 of the light-guiding member 100 into a through hole 5 of
the first panel 21. The method further comprises the step of threading the end 101
of the light-guiding member 100 into a different through hole 5 of the first panel
21, from the opposite side 4 to the inner side 3 of the first panel 21. According
to an alternative embodiment, the method comprises the step of threading both ends
101;102 of the light-guiding member 100 simultaneously into a pair of through holes
5 of the first panel 21 from the opposite side 4 to the inner side 3 of the first
panel 21. Both ends 101;102 are at the inner side 3 of the first panel 21, such that
a section 6 of the light-guiding member 100 remains at the opposite side 4 of the
first panel 21. The method comprises the step of threading both ends 101;102 of the
light-guiding member 100 into a pair of adjacent through holes 5 of the first panel
21. According to an alternative embodiment, the method comprises the step of threading
both ends 101;102 of the light-guiding member 100 into a pair of non-adjacent through
holes 5 of the first panel 21. The method further comprises tightening the light-guiding
member 100 thread into a pair of through holes 5 of the first panel 21 in the formwork
2 such that a distance between both ends 101;102 of the light-guiding member 100 at
the inner side 3 of the first panel 21 is reduced and/or such that the length of the
section 6 of the light-guiding member 100 remaining at the opposite side 4 of the
first panel 21 is reduced. The method further comprises the step of securing the section
6 of the light-guiding member 100 on the opposite side 4 of the first panel 21. In
other words, the method further comprises securing the section 6 of the light-guiding
member 100 between the first inner surface 25 of the formwork 2 and the opposite side
4 of the first panel 21. For example, the method comprises adding a polymer 28 between
the first inner surface 25 and the opposite side 4 of the first panel 21 such that
the section 6 of the light-guiding member 100 is embedded in the polymer 28. For example,
a suitable polymer 28 may be epoxy. The method further comprises allowing the polymer
28 to set, thereby embedding the section 6 of the light-guiding member 100 in the
polymer 28. The method further comprises the step of spacing the first panel 21 from
the first inner surface 25 of the formwork 2 along the direction y labelled 8 towards
the opposite second surface 26, thereby tensing the light-guiding member 100 between
the polymer 28 and the first panel 21. In other words, the light-guiding member 100
is tightening by translating the first panel 21 along the direction y labelled 8.
The method further comprises the step of securing both ends 101;102 of the light-guiding
member 100 on the inner side 3 of the first panel 21. For example, the method comprises
for example the step of gluing both ends 101;102 on the inner side 3 of the first
panel 21, or pinning both ends 101;102 on the inner side 3 of the first panel 21,
or fixing both ends 101;102 on the inner side 3 of the first panel 21. The method
further comprises the step of adding a cast material 200 in the formwork 2 between
the first panel 21 and the polymer 28, thereby embedding the light-guiding member
100 in the cast material 200. For example, the method comprises the step of pouring
cast material 200 over the light-guiding member 100 in the formwork 2, thereby forming
a light-guiding blockwork 1. The cast material 200 comprises concrete. Concrete is
a composite material composed of aggregates bonded together with a fluid cement, such
as Portland cement mixed with water, which hardens over time. Sand, natural gravel,
crushed stone, rocks, etc. are examples of aggregates used in the composition of concrete.
Portland cement for example comprises a mixture of calcium silicates, aluminates and
ferrites, i.e. compounds which combine calcium, silicon, aluminium and iron in forms
which will react with water. Alternatively, concrete comprises hydraulic cements,
such as calcium aluminate cements comprising hydraulic calcium aluminates. According
to an alternative embodiment, the method comprises the step of adding pieces of glass
to the cast material 200.
[0048] According to an embodiment shown in Fig. 8, a formwork 2 comprises a first inner
surface 25 and an opposite second inner surface 26 and a first panel 21. Components
having the same reference number than on Fig. 7 perform the same function. The first
panel 21 comprises a plurality of through holes 5. The plurality of through holes
5 of the panel 1 is arranged according to a pseudo-random pattern. The first panel
21 comprises an inner side 3 facing the first inner surface 25 of the formwork 2,
and an opposite side 4 facing the opposite second surface 26 of the formwork 2. A
light-guiding member 100 comprises two ends 101;102. The method comprises the step
of threading the end 102 of the light-guiding member 100 into a through hole 5 of
the first panel 21. The method further comprises the step of threading the end 101
of the light-guiding member 100 into a different through hole 5 of the first panel
21, from the opposite side 4 to the inner side 3 of the first panel 21. According
to an alternative embodiment, the method comprises the step of threading both ends
101;102 of the light-guiding member 100 simultaneously into a pair of through holes
5 of the first panel 21 from the opposite side 4 to the inner side 3 of the first
panel 21. Both ends 101;102 are at the inner side 3 of the first panel 21, such that
a section 6 of the light-guiding member 100 remains at the opposite side 4 of the
first panel 21. The method comprises the step of threading both ends 101;102 of the
light-guiding member 100 into a pair of adjacent through holes 5 of the first panel
21. According to an alternative embodiment, the method comprises the step of threading
both ends 101;102 of the light-guiding member 100 into a pair of non-adjacent through
holes 5 of the first panel 21. The method further comprises tightening the light-guiding
member 100 thread into a pair of through holes 5 of the first panel 21 in the formwork
2 such that a distance between both ends 101;102 of the light-guiding member 100 at
the inner side 3 of the first panel 21 is reduced and/or such that the length of the
section 6 of the light-guiding member 100 remaining at the opposite side 4 of the
first panel 21 is reduced. The method further comprises the step of securing the section
6 of the light-guiding member 100 on the opposite side 4 of the first panel 21. In
other words, the method further comprises securing the section 6 of the light-guiding
member 100 between the first inner surface 25 of the formwork 2 and the opposite side
4 of the first panel 21. For example, the method comprises adding a polymer 28 between
the first inner surface 25 and the opposite side 4 of the first panel 21 such that
the section 6 of the light-guiding member 100 is embedded in the polymer 28. For example,
a suitable polymer 28 may be epoxy. The method further comprises allowing the polymer
28 to set, thereby embedding the section 6 of the light-guiding member 100 in the
polymer 28. The method further comprises the step of spacing the first panel 21 from
the first inner surface 25 of the formwork 2 along the direction y labelled 8 towards
the opposite second surface 26, thereby tensing the light-guiding member 100 between
the polymer 28 and the first panel 21. In other words, the light-guiding member 100
is tightening by translating the first panel 21 along the direction y labelled 8.
The method further comprises the step of securing both ends 101;102 of the light-guiding
member 100 on the inner side 3 of the first panel 21. For example, the method comprises
for example the step of gluing both ends 101;102 on the inner side 3 of the first
panel 21, or pinning both ends 101;102 on the inner side 3 of the first panel 21,
or fixing both ends 101;102 on the inner side 3 of the first panel 21. The method
further comprises the step of adding a cast material 200 in the formwork 2 between
the first panel 21 and the polymer 28, thereby embedding the light-guiding member
100 in the cast material 200. For example, the method comprises the step of pouring
cast material 200 over the light-guiding member 100 in the formwork 2, thereby forming
a light-guiding blockwork 1. The cast material 200 comprises concrete. The method
further comprises the step of sawing both ends 101;102 of the light-guiding member
100 at the inner side 3 of the first panel 21.
[0049] According to an embodiment shown in Fig. 9, a formwork 2 comprises a first inner
surface 25 and an opposite second inner surface 26 and a first panel 21. Components
having the same reference number than on Fig. 8 perform the same function. The first
panel 21 comprises a plurality of through holes 5. The plurality of through holes
5 of the panel 1 is arranged according to a pseudo-random pattern. The first panel
21 comprises an inner side 3 facing the first inner surface 25 of the formwork 2,
and an opposite side 4 facing the opposite second surface 26 of the formwork 2. A
light-guiding member 100 comprises two ends 101;102. The method comprises the step
of threading the end 102 of the light-guiding member 100 into a through hole 5 of
the first panel 21. The method further comprises the step of threading the end 101
of the light-guiding member 100 into a different through hole 5 of the first panel
21, from the opposite side 4 to the inner side 3 of the first panel 21. According
to an alternative embodiment, the method comprises the step of threading both ends
101;102 of the light-guiding member 100 simultaneously into a pair of through holes
5 of the first panel 21 from the opposite side 4 to the inner side 3 of the first
panel 21. Both ends 101;102 are at the inner side 3 of the first panel 21, such that
a section 6 of the light-guiding member 100 remains at the opposite side 4 of the
first panel 21. The method comprises the step of threading both ends 101;102 of the
light-guiding member 100 into a pair of adjacent through holes 5 of the first panel
21. According to an alternative embodiment, the method comprises the step of threading
both ends 101;102 of the light-guiding member 100 into a pair of non-adjacent through
holes 5 of the first panel 21. The method further comprises tightening the light-guiding
member 100 thread into a pair of through holes 5 of the first panel 21 in the formwork
2 such that a distance between both ends 101;102 of the light-guiding member 100 at
the inner side 3 of the first panel 21 is reduced and/or such that the length of the
section 6 of the light-guiding member 100 remaining at the opposite side 4 of the
first panel 21 is reduced. The method further comprises the step of securing the section
6 of the light-guiding member 100 on the opposite side 4 of the first panel 21. In
other words, the method further comprises securing the section 6 of the light-guiding
member 100 between the first inner surface 25 of the formwork 2 and the opposite side
4 of the first panel 21. For example, the method comprises adding a polymer 28 between
the first inner surface 25 and the opposite side 4 of the first panel 21 such that
the section 6 of the light-guiding member 100 is embedded in the polymer 28. For example,
a suitable polymer 28 may be epoxy. The method further comprises allowing the polymer
28 to set, thereby embedding the section 6 of the light-guiding member 100 in the
polymer 28. The method further comprises the step of spacing the first panel 21 from
the first inner surface 25 of the formwork 2 along the direction y labelled 8 towards
the opposite second surface 26, thereby tensing the light-guiding member 100 between
the polymer 28 and the first panel 21. In other words, the light-guiding member 100
is tightening by translating the first panel 21 along the direction y labelled 8.
The method further comprises the step of securing both ends 101;102 of the light-guiding
member 100 on the inner side 3 of the first panel 21. For example, the method comprises
for example the step of gluing both ends 101;102 on the inner side 3 of the first
panel 21, or pinning both ends 101;102 on the inner side 3 of the first panel 21,
or fixing both ends 101;102 on the inner side 3 of the first panel 21. The method
further comprises the step of adding a cast material 200 in the formwork 2 between
the first panel 21 and the polymer 28, thereby embedding the light-guiding member
100 in the cast material 200. For example, the method comprises the step of pouring
cast material 200 over the light-guiding member 100 in the formwork 2, thereby forming
a light-guiding blockwork 1. The cast material 200 comprises concrete. The method
further comprises the step of sawing both ends 101;102 of the light-guiding member
100 at the inner side 3 of the first panel 21. The method further comprises the steps
of stripping the formwork 2 and of sawing the light-guiding member 100 at the surface
of light-guiding blockwork 1 previously facing the polymer 28, thereby releasing the
light-guiding blockwork 1. In other words, the method further comprises the step of
sawing the light-guiding member 100 at the surface of the light-guiding blockwork
1 previously facing the first inner surface 25 of the formwork 2.
[0050] According to an embodiment shown in Fig. 10, a formwork 2 comprises a first inner
surface 25 and an opposite second inner surface 26 and a first panel 21. Components
having the same reference number than on Fig. 9 perform the same function. The first
panel 21 comprises a plurality of through holes 5. The plurality of through holes
5 of the panel 1 is arranged according to a pseudo-random pattern. The first panel
21 comprises an inner side 3 facing the first inner surface 25 of the formwork 2,
and an opposite side 4 facing the opposite second surface 26 of the formwork 2. A
light-guiding member 100 comprises two ends 101;102. The method comprises the step
of threading the end 102 of the light-guiding member 100 into a through hole 5 of
the first panel 21. The method further comprises the step of threading the end 101
of the light-guiding member 100 into a different through hole 5 of the first panel
21, from the opposite side 4 to the inner side 3 of the first panel 21. According
to an alternative embodiment, the method comprises the step of threading both ends
101;102 of the light-guiding member 100 simultaneously into a pair of through holes
5 of the first panel 21 from the opposite side 4 to the inner side 3 of the first
panel 21. Both ends 101;102 are at the inner side 3 of the first panel 21, such that
a section 6 of the light-guiding member 100 remains at the opposite side 4 of the
first panel 21. The method comprises the step of threading both ends 101;102 of the
light-guiding member 100 into a pair of adjacent through holes 5 of the first panel
21. According to an alternative embodiment, the method comprises the step of threading
both ends 101;102 of the light-guiding member 100 into a pair of non-adjacent through
holes 5 of the first panel 21. The method further comprises tightening the light-guiding
member 100 thread into a pair of through holes 5 of the first panel 21 in the formwork
2 such that a distance between both ends 101;102 of the light-guiding member 100 at
the inner side 3 of the first panel 21 is reduced and/or such that the length of the
section 6 of the light-guiding member 100 remaining at the opposite side 4 of the
first panel 21 is reduced. The method further comprises the step of securing the section
6 of the light-guiding member 100 on the opposite side 4 of the first panel 21. In
other words, the method further comprises securing the section 6 of the light-guiding
member 100 between the first inner surface 25 of the formwork 2 and the opposite side
4 of the first panel 21. For example, the method comprises adding a polymer 28 between
the first inner surface 25 and the opposite side 4 of the first panel 21 such that
the section 6 of the light-guiding member 100 is embedded in the polymer 28. For example,
a suitable polymer 28 may be epoxy. The method further comprises allowing the polymer
28 to set, thereby embedding the section 6 of the light-guiding member 100 in the
polymer 28. The method further comprises the step of spacing the first panel 21 from
the first inner surface 25 of the formwork 2 along the direction y labelled 8 towards
the opposite second surface 26, thereby tensing the light-guiding member 100 between
the polymer 28 and the first panel 21. In other words, the light-guiding member 100
is tightening by translating the first panel 21 along the direction y labelled 8.
The method further comprises the step of securing both ends 101;102 of the light-guiding
member 100 on the inner side 3 of the first panel 21. For example, the method comprises
for example the step of gluing both ends 101;102 on the inner side 3 of the first
panel 21, or pinning both ends 101;102 on the inner side 3 of the first panel 21,
or fixing both ends 101;102 on the inner side 3 of the first panel 21. The method
further comprises the step of adding a cast material 200 in the formwork 2 between
the first panel 21 and the polymer 28, thereby embedding the light-guiding member
100 in the cast material 200. For example, the method comprises the step of pouring
cast material 200 over the light-guiding member 100 in the formwork 2, thereby forming
a light-guiding blockwork 1. The cast material 200 comprises concrete. The method
further comprises the step of sawing both ends 101;102 of the light-guiding member
100 at the inner side 3 of the first panel 21. The method further comprises the steps
of stripping the formwork 2 and of sawing the light-guiding member 100 at the surface
of light-guiding blockwork 1 previously facing the polymer 28, thereby releasing the
light-guiding blockwork 1. In other words, the method further comprises the step of
sawing the light-guiding member 100 at the surface of the light-guiding blockwork
1 previously facing the first inner surface 25 of the formwork 2. The method further
comprises sawing the light-guiding member 100 at the surface of the light-guiding
blockwork 1 previously facing the opposite side 4 of the first panel 21.
[0051] According to an embodiment shown in Fig. 11B, a light-guiding blockwork 1 comprises
two bulges 232 and two corresponding recesses 242 extending longitudinally along two
opposite surfaces of the light-guiding blockwork 1. Components having the same reference
number than on Fig. 10 perform the same function. In Fig. 11A, a formwork 2 comprises
two opposite surfaces 23;24. The two opposite longitudinal surfaces 23;24 extend longitudinally
along the formwork 2 between the first panel 21 and the second panel 22. One of the
opposite longitudinal surfaces 23;24 is a bulgy surface 23 and another opposite longitudinal
surface 23;24 is a recess surface 24. The method further comprises the step of providing
on the bulgy surface 23one or more bulges 230 extending longitudinally along the bulgy
surface 23. The method further comprises the step of providing on the recess surface
24 one or more recesses 231 corresponding to the one or more bulges 230 and extending
longitudinally along the recess surface 24.
[0052] According to an embodiment shown in Fig. 12, a formwork 2 comprises a first inner
surface 25 and an opposite second inner surface 26 and a first panel 21. Components
having the same reference number than on Fig. 10 perform the same function. The first
panel 21 comprises a plurality of through holes 5. The plurality of through holes
5 of the panel 1 is arranged according to a pseudo-random pattern. The first panel
21 comprises an inner side 3 facing the first inner surface 25 of the formwork 2,
and an opposite side 4 facing the opposite second surface 26 of the formwork 2. A
light-guiding member 100 comprises two ends 101;102. The method comprises the step
of threading the end 102 of the light-guiding member 100 into a through hole 5 of
the first panel 21. The method further comprises the step of threading the end 101
of the light-guiding member 100 into a different through hole 5 of the first panel
21, from the opposite side 4 to the inner side 3 of the first panel 21. According
to an alternative embodiment, the method comprises the step of threading both ends
101;102 of the light-guiding member 100 simultaneously into a pair of through holes
5 of the first panel 21 from the opposite side 4 to the inner side 3 of the first
panel 21. Both ends 101;102 are at the inner side 3 of the first panel 21, such that
a section 6 of the light-guiding member 100 remains at the opposite side 4 of the
first panel 21. The method comprises the step of threading both ends 101;102 of the
light-guiding member 100 into a pair of adjacent through holes 5 of the first panel
21. According to an alternative embodiment, the method comprises the step of threading
both ends 101;102 of the light-guiding member 100 into a pair of non-adjacent through
holes 5 of the first panel 21. The method further comprises tightening the light-guiding
member 100 thread into a pair of through holes 5 of the first panel 21 in the formwork
2 such that a distance between both ends 101;102 of the light-guiding member 100 at
the inner side 3 of the first panel 21 is reduced and/or such that the length of the
section 6 of the light-guiding member 100 remaining at the opposite side 4 of the
first panel 21 is reduced. The method further comprises the step of securing the section
6 of the light-guiding member 100 on the opposite side 4 of the first panel 21. In
other words, the method further comprises securing the section 6 of the light-guiding
member 100 between the first inner surface 25 of the formwork 2 and the opposite side
4 of the first panel 21. For example, the method comprises adding a polymer 28 between
the first inner surface 25 and the opposite side 4 of the first panel 21 such that
the section 6 of the light-guiding member 100 is embedded in the polymer 28. For example,
a suitable polymer 28 may be epoxy. The method further comprises allowing the polymer
28 to set, thereby embedding the section 6 of the light-guiding member 100 in the
polymer 28. The method further comprises the step of spacing the first panel 21 from
the first inner surface 25 of the formwork 2 along the direction y labelled 8 towards
the opposite second surface 26, thereby tensing the light-guiding member 100 between
the polymer 28 and the first panel 21. In other words, the light-guiding member 100
is tightening by translating the first panel 21 along the direction y labelled 8.
The method further comprises the step of securing both ends 101;102 of the light-guiding
member 100 on the inner side 3 of the first panel 21. For example, the method comprises
for example the step of gluing both ends 101;102 on the inner side 3 of the first
panel 21, or pinning both ends 101;102 on the inner side 3 of the first panel 21,
or fixing both ends 101;102 on the inner side 3 of the first panel 21. The method
further comprises the step of adding a cast material 200 in the formwork 2 between
the first panel 21 and the polymer 28, thereby embedding the light-guiding member
100 in the cast material 200. For example, the method comprises the step of pouring
cast material 200 over the light-guiding member 100 in the formwork 2, thereby forming
a light-guiding blockwork 1. The cast material 200 comprises concrete. The method
further comprises the step of sawing both ends 101;102 of the light-guiding member
100 at the inner side 3 of the first panel 21. The method further comprises the steps
of stripping the formwork 2 and of sawing the light-guiding member 100 at the surface
of light-guiding blockwork 1 previously facing the polymer 28, thereby releasing the
light-guiding blockwork 1. In other words, the method further comprises the step of
sawing the light-guiding member 100 at the surface of the light-guiding blockwork
1 previously facing the first inner surface 25 of the formwork 2. The method further
comprises sawing the light-guiding member 100 at the surface of the light-guiding
blockwork 1 previously facing the opposite side 4 of the first panel 21. The method
further comprises sawing light-guiding tiles 110 out of the light-guiding blockwork
1 along the direction z labelled 9. The light-guiding tiles 110 have the same dimensions.
According to an alternative embodiment, the light-guiding tiles 110 have different
dimensions along the direction y labelled 8, along the direction x labelled 7 and/or
along the direction z labelled 9.
[0053] Although the present invention has been illustrated by reference to specific embodiments,
it will be apparent to those skilled in the art that the invention is not limited
to the details of the foregoing illustrative embodiments, and that the present invention
may be embodied with various changes and modifications without departing from the
scope thereof. The present embodiments are therefore to be considered in all respects
as illustrative and not restrictive, the scope of the invention being indicated by
the appended claims rather than by the foregoing description, and all changes which
come within the meaning and range of equivalency of the claims are therefore intended
to be embraced therein. In other words, it is contemplated to cover any and all modifications,
variations or equivalents that fall within the scope of the basic underlying principles
and whose essential attributes are claimed in this patent application. It will furthermore
be understood by the reader of this patent application that the words "comprising"
or "comprise" do not exclude other elements or steps, that the words "a" or "an" do
not exclude a plurality, and that a single element, such as a computer system, a processor,
or another integrated unit may fulfil the functions of several means recited in the
claims. Any reference signs in the claims shall not be construed as limiting the respective
claims concerned. The terms "first", "second", third", "a", "b", "c", and the like,
when used in the description or in the claims are introduced to distinguish between
similar elements or steps and are not necessarily describing a sequential or chronological
order. Similarly, the terms "top", "bottom", "over", "under", and the like are introduced
for descriptive purposes and not necessarily to denote relative positions. It is to
be understood that the terms so used are interchangeable under appropriate circumstances
and embodiments of the invention are capable of operating according to the present
invention in other sequences, or in orientations different from the one(s) described
or illustrated above.
1. A method for manufacturing a light-guiding blockwork (1) comprising light-guiding
members (100) embedded in a cast material (200), said method comprising the steps
of:
- providing one or more light-guiding members (100), each light-guiding member (100)
comprising two ends (101; 102);
- providing a formwork (2) comprising a first inner surface (25) and an opposite second
inner surface (26) and a first panel (21), said first panel (21) comprising:
o an inner side (3) facing said opposite second inner surface (26);
o an opposite side (4) facing said first inner surface (25); and
o a plurality of through holes (5) extending completely through said first panel (21)
from said inner side (3) to said opposite side (4);
- threading each of said light-guiding members (100) into a pair of through holes
(5) of said first panel (21) such that said two ends (101; 102) are at said inner
side (3) of said first panel (21);
- adding said cast material (200) in said formwork (2) between said opposite side
(4) of said first panel (21) and said first inner surface (25), thereby embedding
said light-guiding members (100) in said cast material (200); and
- allowing said cast material (200) to set, thereby forming said light-guiding blockwork
(1).
2. A method according to claim 1, wherein said threading corresponds to threading both
ends (101;102) of each of said light-guiding members (100) simultaneously into a pair
of through holes (5) of said first panel (21) such that said two ends (101;102) are
at said inner side (3).
3. A method according to claim 1, wherein said threading corresponds to:
- threading one of said two ends (101;102) of each of said light-guiding members (100)
into a through hole (5) of said first panel (21) from said inner side (3) to said
opposite side (4); and
- subsequently threading said one of said two ends (101; 102) of each of said light-guiding
members (100) into another through hole (5) of said first panel (21) from said opposite
side (4) to said inner side (3) such that said two ends (101;102) are at said inner
side (3) of said first panel (21).
4. A method according to any of the preceding claims, wherein said plurality of through
holes (5) of said first panel (21) is arranged according to a pseudo-random pattern.
5. A method according to any of the preceding claims, wherein said method further comprises
the step of tightening said light-guiding members (100) in said formwork (2).
6. A method according to claim 5, wherein said method further comprises the step of securing
a section (6) of each of said light-guiding members (100) between said first inner
surface (25) and said opposite side (4) of said first panel (21).
7. A method according to claim 6, wherein said method further comprises the step of securing
both ends (101;102) of each of said light-guiding members (100) on said inner side
(3) of said first panel (21).
8. A method according to claim 7, wherein said method further comprises the step of spacing
out said first panel (21) and said first inner surface (25), thereby reducing a distance
between said inner side (3) of said first panel (21) and said opposite second inner
surface (26).
9. A method according to claim 8, wherein said formwork (2) further comprises two opposite
longitudinal surfaces (23;24) extending longitudinally along said formwork (2) between
said first inner surface (25) and said opposite second inner surface (26), and wherein:
- one of said opposite longitudinal surfaces (23;24) is a bulgy surface (23) and comprises
one or more bulges (230) extending longitudinally along said bulgy surface (23); and
- the other of said opposite longitudinal surfaces (23;24) is a recess surface (24)
and comprises one or more recesses (231) corresponding to said one or more bulges
(230) and extending longitudinally along said recess surface (24).
10. A method according to any of the preceding claims, wherein said cast material (200)
comprises concrete and pieces of glass.
11. A method according to any of the preceding claims, wherein said method further comprises
the steps of:
- sawing said light-guiding members (100) at said inner side (3) of said first panel
(21);
- stripping said formwork (2); and
- sawing said light-guiding members (100) at the surface of said light-guiding blockwork
previously facing said first inner surface (25) and at the surface of said light-guiding
blockwork previously facing said opposite side (4) of said first panel (21).
12. A method according to claim 11, wherein said method further comprises the step of
sawing light-guiding tiles (110) out of said light-guiding blockwork (100).
13. A method according to claim 1, wherein said method further comprises the steps of:
- providing in said formwork (2) a second panel (22), said second panel (22) comprising:
o an inner side (3) facing said first panel (21);
o an opposite side (4) facing said opposite second inner surface (26); and
o a plurality of through holes (5) extending completely through said second panel
(22) from said inner side (3) to said opposite side (4);
- threading each of said light-guiding members (100) into a pair of through holes
(5) of said first panel (21) such that said two ends (101;102) are at said inner side
(3) of said first panel (21);
- threading each of said light-guiding members (100) into a pair of through holes
(5) of said second panel (22) such that said two ends (101;102) are at said opposite
side (4) of said second panel (22);
- adding said cast material (200) in said formwork (2) between said first panel (21)
and said second panel (22), thereby embedding said light-guiding members (100) in
said cast material (200); and
- allowing said cast material (200) to set, thereby forming said light-guiding blockwork
(1).
14. A method according to claim 13, wherein said method further comprises the steps of:
- tightening said light-guiding members (100) between said first panel (21) and said
second panel (22);
- securing a section (6) of each of said light-guiding members (100) on said opposite
side (4) of said first panel (21);
- spacing out said first panel (21) and said second panel (22); and
- securing both ends (101;102) of each of said light-guiding members (100) on said
opposite side (4) of said second panel (22).
15. A light-guiding blockwork (1) comprising light-guiding members (100) embedded in a
cast material (200), said light-guiding blockwork (1) being manufactured by the method
according to any of the claims 1 to 12.