Field of the art
[0001] The present invention relates to additives for the laundering of clothing, and in
particular to a material which is suitable for colour transfer inhibition during laundering.
State of the prior art
[0002] It is well known that coloured articles of clothing may lose some of the colourant
substances contained therein during laundering, which are transferred to the water
used for this purpose, and may be transferred therefrom to other articles present,
which may be of a lighter colour or white, giving rise to an undesired colouring of
these last.
[0003] This represents a serious drawback when laundering clothing, both on a domestic and
an industrial level.
[0004] A traditional method to prevent this colour transfer between laundered clothing consists
of simply laundering the articles of clothing separately in the washing machine, in
accordance with their colour. However, performing this separation is irksome, entails
difficulties in the optimisation of the number of washes, and an undesired dyeing
cannot always be avoided thus. This separation also entails an increase in laundering
time, and a greater water and electricity consumption.
[0005] In response to this issue, products such as additives have been developed, typically
in the form of towelling cloths or in liquid form, which are added to the washing
machine and which easily absorb the possible colours released during laundering, and
thus prevent other articles from becoming dyed. Special detergents for coloured clothing
have also been developed.
[0006] Various technical solutions which respond to this pattern have been described in
the literature. For example, the North American patent
US4380453 describes the use of a substrate intended for the application of or impregnation
with a colourant-collecting substance, for example a quaternary ammonium compound
of the glycidyl ammonium type, such as glycidyltrimethylammonium chloride, or a derivative
of trisubstituted 2-hydroxy-3-halopropyl ammonium. Thus treated, the substrate acts
to adsorb the colourants which become dissociated from the dyed materials, and thus
to prevent the colouring of other materials present in the washer tub. Regarding the
substrates, mention is made of a cellulose textile material which may be woven, non-woven,
rope, a ball, knitted or otherwise.
[0007] The French patent application
FR-A-2761702 also relates to the same problem of colour transfer during the laundering process.
Said application proposes the use of finely-divided lignocellulose substances to gather
the colourants which are released from the fabrics during laundering. Among said substances,
a description is made of the use of micronised steam-treated wood powder and micronised
straw. It is also set forth that said substances are not added to the detergent formula,
but are added separately to the washer tub, for example, within a bag whose mesh is
adapted to the granulometry of the lignocellulose substances in such a way as to prevent
the egress of the same into the tub, as it would be difficult to avoid their redeposition
on the clothing.
[0008] The European patent application
EP-A-1621604 also puts forward the problem of colour transfer during laundering, and proposes
a colourant-collecting material comprising a selected woven or non-woven, synthetic
or natural, or paper substrate, and an additive comprised of one of the following
polymers: proteins, chitin, chitosan, cationic heterocyclic polymers, polyvinylamine,
polyethylenimine, acrylic polymers, vinylic polymers, polyamine N-oxide, and blends
of the same. The additive is incorporated in the substrate by means of impregnation
or pulverisation.
[0009] In international patent application
WO-A-2009/071296 an alternative solution is proposed for the prevention of colouration and greying
during the laundering of textiles, comprising using a cationised cellulose substrate
prepared from low-quality textile material remnants, such as sections of thread and/or
cut fibres. The substrate may also be comprised of cationised cellulose fibres. The
substrate is preferably used within a receptacle in order to avoid contact with the
clothing.
[0010] International patent application
WO-A-02/12424 describes the use of a polyester substrate, cationically modified with a polyepoxyamine,
in order to reduce colour transfer during laundering.
[0011] The various solutions proposed in the state of the art have contributed to the reduction
of the problem of colour transfer during laundering, although they are not totally
satisfactory, as when faced with certain colourants and/or types of textiles, they
do not completely prevent the accidental dyeing of the articles of clothing.
[0012] Therefore, in spite of the solutions described in the state of the art, there remains
a need to provide new materials with a greater efficacy in the prevention of colour
transfer during the laundering of textiles.
Object of the invention
[0013] The object of the present invention is a colour transfer-inhibiting material.
[0014] A procedure for the preparation of said material is also part of the object of the
invention.
[0015] The use of said material for the prevention of colour transfer during the laundering
process is also part of the object of the invention.
[0016] A laundering procedure including the use of said material is also part of the object
of the invention.
[0017] A composition comprising said material is also part of the object of the invention.
Brief description of the drawings
[0018]
Figure 1
Figure 1 depicts graphically the results of the test in Example 9, wherein an assessment
was performed of the adsorption capability of the colourant Direct Red 83 over time by different materials in accordance with the present invention (Examples
3 to 7), in comparison with three commercial products of reference (Reference Examples
A, B and C). A solution of colourant at a concentration of 10 ppm was employed, placed
in contact with 10 mg of each material to be tested.
The adsorption capability is represented in ordinates, expressed as mg of colourant
adsorbed by each gramme of material tested, and the time of contact between the material
tested and the colourant solution is represented in abscissas.
Figure 2
Figure 2 depicts graphically the results of the test in Example 10, wherein an assessment
was performed of the maximum adsorption capability of the colourant Direct Red 83 subsequent to a contact period of 60 minutes by different materials in accordance
with the present invention (Examples 3, 5 and 7), in comparison with three commercial
products of reference (Reference Examples A, B and C). A solution of colourant at
a concentration of 500 ppm was employed, placed in contact with 10 mg of each material
to be tested.
The adsorption capability is represented in ordinates, expressed as mg of colourant
adsorbed by each gramme of material tested, and each of the materials is represented
in abscissas.
Figure 3
Figure 3 depicts graphically the results of a test performed in a Lini-Test in order
to measure the inhibition of colour transfer during laundering between a colour donor
fabric (Direct Orange 39 colourant) and a white cotton cloth, using various products in accordance with
the present invention (Examples 3 to 7), in comparison with a detergent without anti-transfer
additives and three commercial colour transfer inhibitors (Reference Examples A, B
and C), in accordance with the results obtained in Example 11.
The anti-colour transfer efficacy is represented in ordinates, according to a numerical
scale from 0 to 5, 5 indicating maximum efficacy. Each of the materials tested is
represented in abscissas.
Figure 4
Figure 4 depicts graphically the results of a test performed in a Lini-Test in order
to measure the inhibition of colour transfer during laundering between a colour donor
fabric (Direct Red 83 colourant) and a white cotton cloth, using various products in accordance with
the present invention (Examples 3 to 7), in comparison with a detergent without anti-transfer
additives and three commercial colour transfer inhibitors (Reference Examples A, B
and C), in accordance with the results obtained in Example 11.
The anti-colour transfer efficacy is represented in ordinates, according to a numerical
scale from 0 to 5, 5 indicating maximum efficacy. Each of the materials tested is
represented in abscissas.
Figure 5
Figure 5 depicts graphically the results of a test performed in a Lini-Test in order
to measure the inhibition of colour transfer during laundering between a colour donor
fabric (Direct Black 22 colourant) and a white cotton cloth, using two products in accordance with the
present invention (Examples 3 and 4), in comparison with a detergent without anti-transfer
additives and two commercial colour transfer inhibitors (Reference Examples A and
C), in accordance with the results obtained in Example 11.
The anti-colour transfer efficacy is represented in ordinates, according to a numerical
scale from 0 to 5, 5 indicating maximum efficacy. Each of the materials tested is
represented in abscissas.
Figure 6
Figure 6 depicts graphically the results of a test performed in a Lini-Test in order
to measure the inhibition of colour transfer during laundering between a colour donor
fabric (Acid Blue 113 colourant) and a white polyamide cloth, using two products in accordance with
the present invention (Examples 3 and 4), in comparison with a detergent without anti-transfer
additives and two commercial colour transfer inhibitors (Reference Examples A and
C), in accordance with the results obtained in Example 11.
The anti-colour transfer efficacy is represented in ordinates, according to a numerical
scale from 0 to 5, 5 indicating maximum efficacy. Each of the materials tested is
represented in abscissas.
Detailed description of the invention
[0019] The object of the present invention is a colour transfer-inhibiting material consisting
of a cellulose substrate, functionalised by means of a quaternary ammonium compound
with the formula (I):

where:
n is between 1 and 20;
R1 is selected between oxiranyl and 2-chloro-1-hydroxyethyl;
R2 and R3 are selected independently between C1-6 alkyl groups and benzyl;
R4 is selected between C1-20 alkyl groups; and
X is selected from the group formed by Cl, Br, I, tetrafluoroborate, trifluoromethanesulphonate
and nitrate; and where the cellulose substrate is selected from the group consisting
of:
- (a) particles of cellulose and
- (b) cellulose nanofibres obtained by means of electrospinning.
[0020] The authors of the present invention have developed a new material, prepared from
a substrate formed by cellulose particles or by cellulose nanofibres obtained by means
of electrospinning which, surprisingly, present colour transfer-inhibiting properties
superior to those of the products described in the state of the art, particularly
regarding the commercial products where the cellulose medium is not nanostructured
but has the form of a common textile material of the towelling type. The material
developed is suited to be used as an additive in the laundering of clothing in order
to prevent the undesired dyeing of items.
The cellulose substrate
[0021] The colour transfer-inhibiting material, in accordance with the present invention,
is characterised in that it contains a cellulose substrate in particle form, or in
the form of nanofibres obtained by means of electrospinning, which presents specific
physio-chemical characteristics, entirely dissimilar to the textile cellulose materials
commonly used as a medium in colour transfer-inhibiting products, and which confer
to said material considerably superior colour transfer-inhibiting properties.
[0022] The cellulose substrate employed in the present invention is in the form of cellulose
particles, or in the form of cellulose nanofibres obtained by means of electrospinning.
[0023] In a preferred embodiment of the invention, the cellulose substrate consists of particles
of cellulose.
[0024] The particles of cellulose employed in the scope of the present invention are cellulose
microparticles or nanoparticles; that is to say, their average size is in the order
of micrometers (or microns), habitually between 1 µm and 1000 µm, or in the order
of nanometers, habitually between 1 nm and 1000 nm.
[0025] The distinction between cellulose microparticles and nanoparticles is not always
well-defined, as the particles are not usually granular, i.e. they do not have an
approximately spherical shape but are fibrillar, typically defined in accordance with
their average thickness (T) and their average length (L), so that cellulose particles
are usually classified as nanoparticles if at least one of said dimensions, particularly
the thickness, is less than 1 µm. In the case of fibrillar-shaped particles, they
are also habitually characterised by means of the "aspect ratio" parameter, this being
the ratio between the length and thickness of said fibres.
[0026] Within the scope of the present invention, the particles of cellulose employed are
characterised in that they have an average size of between 0.01 µm and 400 µm, and
preferably between 0.05 µm and 200 µm. Said average size of the cellulose particles,
whose shape, as was mentioned above, is irregular, habitually refers to its equivalent
average diameter; that is, the diameter of a sphere of a volume equivalent to that
of the particle. In the context of the present invention, the term "average size"
is used interchangeably to refer to the average diameter or the equivalent average
diameter.
[0027] The average size of the cellulose particles, defined according to their equivalent
average diameter, may be determined by means of the usual analytical procedures for
the measurement of average particle size, which are well-known to the expert in the
field, such as screening methods, the electric current-sensitive area method (Coulter
counter), by laser light dispersion, or by means of the use of electronic microscopy,
particularly the Scanning Electron Microscope (SEM) or Transmission Electron Microscope
(TEM). In the chapter
Análisis del tamaño de las partículas [Analysis of particle size] in the book by
M.E. Aulton Farmacia. La ciencia del diseno de las formas farmacéuticas [The science
of pharmaceutical dosage form design], second edition, Elsevier, Madrid, 2004, Chapter
10, pp 154-167, the most usual parameters and methods used for the definition and measurement of
particle sizes are described.
[0028] In accordance with a preferred embodiment of the invention, the particles of cellulose
which act as the substrate of the colour transfer-inhibiting material are chosen from
the group constituted by microcrystalline cellulose, powdered cellulose, microfibrillated
cellulose, nanocrystalline cellulose, and cellulose nanofibres obtained by electrospinning
and subsequently pulverised. Preferably, cellulose particles selected from microcrystalline
cellulose, microfibrillated cellulose, and cellulose nanofibres obtained by electrospinning
and subsequently pulverised. Still more preferably, particles of cellulose chosen
from microcrystalline cellulose and microfibrillated cellulose are used.
[0029] In an embodiment of the invention, the particles of cellulose employed as a medium
are microcrystalline cellulose.
[0030] Microcrystalline cellulose is a crystalline, powdery substance, obtained by means
of the controlled hydrolysis of α-cellulose, whose characteristics are well known
and are described, for example, in the book by
R.C. Rowe, P.J. Sheskey and P.J. Weller, Handbook of pharmaceutical excipients, fourth
edition, Pharmaceutical Press, 2003.
[0031] Microcrystalline cellulose presents an average particle size which usually varies
between 20 µm and 300 µm, depending on the different suppliers and procedures used
for the obtaining of the same. Preferably, a microcrystalline cellulose with an average
particle size of between 40 µm and 150 µm is used, and more preferably, between 50
µm and 120 µm; still more preferably, between 70 µm and 100 µm.
[0032] Microcrystalline cellulose particles are granular, with an approximately spherical
shape, with an aspect ratio usually between approximately 1 and 3.
[0033] Microcrystalline cellulose may be obtained commercially from a number of suppliers,
for example from the company FMC Biopolymer, under the generic brand name of AVICEL®
or from the company Acros Organics, which distributes microcrystalline cellulose with
an average particle size of 50 µm to 90 µm; the company Sigma-Aldrich also distributes
microcrystalline cellulose under the name Cellulose Microcrystalline 310697, with
an average particle size of 20 µm; likewise, the company JRS (J. Rettenmaier & Söhne)
markets microcrystalline cellulose under the brand names VIVAPUR® and HEWETEN®, with
different particle sizes, for example the so-called HEWETEN® 102, with an average
particle size of 90 µm.
[0034] In another embodiment of the invention, the cellulose particles employed as a medium
are powdered cellulose.
[0035] Powdered cellulose is a powder obtained by the reduction in size of α-cellulose by
mechanical means, and whose characteristics are specified, for example, in the aforementioned
book by R.C. Rowe; they present a usual particle size of between 20 µm and 250 µm.
Cellulose in powdered form may be obtained commercially, for example, from the company
J. Rettenmaier & Söhne, under the generic brand name ARBOCEL®, according to the ARBOCEL®
M80 or ARBOCEL® A300 varieties, for example.
[0036] In another embodiment of the invention, the cellulose particles employed as a medium
are microfibrillated cellulose.
[0037] Microfibrillated cellulose (MFC) features dimensions which habitually vary between
0.01 µm and 4 µm average thickness, poreferably between 0.01 µm and 0.1 µm, and between
1 µm and 100 µm average length. They usually have an aspect ratio of up to 100 (maximum).
Alternatively, microfibrillated cellulose may be characterised by the average diameter
or equivalent average diameter of the particles, which is usually between 0.05 µm
and 15 µm.
[0038] Microfibrillated cellulose is obtained from cellulose, or from microcrystalline cellulose,
by a mechanical homogenisation treatment under high pressure, optionally combined
with a chemical or enzymatic treatment. Microfibrillated cellulose usually has a thickness
of less than 1 µm; for this reason, it is usually described as nanocellulose, or cellulose
nanoparticles.
[0039] Microfibrillated cellulose is well-known to the expert in the field, and may be obtained
commercially, in different sizes, from various suppliers, in particular from the company
J. Rettenmaier & Söhne, for example, that known under the brand name ARBOCEL® UFC
100, whose fibres have a length of approximately 8 µm.
[0040] In another embodiment of the invention, the cellulose particles employed as a medium
are nanocrystalline cellulose.
[0041] Nanocrystalline cellulose is a highly crystalline form of cellulose, presented in
the shape of needles, and obtained by means of the hydrolysis of cellulose with a
strong acid under controlled conditions, for example, as described in the article
by
Habibi et al., Cellulose nanocrystals: chemistry, self-assembly, and applications,
Chem. Rev., 2010, 110, pp3479-3500. Nanocrystalline cellulose presents usual dimensions of between 3 nm and 5nm in thickness
and up to 200 nm in length.
[0042] In the chapter by
Aspler et al., Review of nanocellulosic products and their applications, from the
book: Biopolymer nanocomposites. Processing, properties and applications, published
by A. Dufresne, S Thomas and L.A. Pothan, 2013, John Wiley & Sons (ISBN 978-1-118-21835-8),
chapter 20, pp461-508, the properties of the aforementioned cellulose microparticles and nanoparticles
are described.
[0043] In another embodiment of the invention, the particles of cellulose employed as a
medium are prepared by means of the pulverisation of cellulose nanofibres obtained
by electrospinning. The particles thus obtained, in the form of fibres or filaments,
generally have an average diameter of between 0.1 µm and 1 µm, but preferably between
0.3 µm and 0.8 µm, and an average length of between 2 µm and 100 µm, more preferably
between 3 µm and 80 µm, and more preferably still between 4 µm and 50 µm.
[0044] The technique known as "electrospinning" is well-known to the expert in the field,
and enables the preparation of nanofibres from a solution of a certain material, usually
polymers, by applying an electric current with a sufficiently high voltage, which
brings about the expulsion of thin strands from a capillary while the solvent evaporates,
thus producing the nanofibres of said material. In order to prepare cellulose nanofibres,
for example, a cellulose acetate solution may be used in a solvent or a blend of solvents;
for example, a blend of acetone and dimethylacetamide. The cellulose acetate may be
obtained commercially; e.g. the Sigma-Aldrich company distributes cellulose acetate
with an average molecular weight (Mn) of 30,000.
[0045] Suitable conditions for performing the electrospinning of cellulose acetate are,
for example: a voltage of 30 kV, a flowrate of between 3 and 4 mL/h, a distance of
12 cm to the collector and a rotation velocity of 500 rpm.
[0046] Next, the cellulose acetate nanofibres obtained are hydrolysed, usually with a sodium
hydroxide solution, in order to deacetylise the product and to obtain cellulose nanofibres.
The solid obtained is filtered and dried, preferably at a temperature between 40 ºC
and 80 ºC, and more preferably between 55 ºC and 65 ºC, during a period of usually
between 0.5 and 3 hours, and preferably of approximately 1 hour.
[0047] The nanofibres obtained by means of this electrospinning process are pulverised,
for example in an IKA A 11 basic mill, to obtain cellulose particles. The pulverisation
stage may be performed on the cellulose acetate nanofibres obtained directly from
the electrospinning process and/or subsequent to the hydrolysis stage, once the cellulose
has been deacetylised.
[0048] In another embodiment of the invention, the cellulose medium employed in the colour
transfer-inhibiting material is cellulose nanofibres, prepared by electrospinning,
but unpulverised.
Quaternary ammonium compound
[0049] The colour transfer-inhibiting material consists of a cellulose medium, functionalised
by means of a quaternary ammonium compound, characterised in that it has great affinity
for colourants or dyes.
[0050] Specifically, the quaternary ammonium compound employed in the material which is
the object of the present invention is a product with the formula (I):

where:
n is between 1 and 20;
R1 is selected between oxiranyl and 2-chloro-1-hydroxyethyl;
R2 and R3 are selected independently between C1-6 alkyl groups and benzyl;
R4 is selected between C1-20 alkyl groups; and
X is selected from the group formed by Cl, Br, I, tetrafluoroborate, trifluoromethanesulphonate
and nitrate.
Definitions
[0051] In the context of the present invention, a C
1-6 alkyl group refers to a saturated hydrocarbonated group possessing between 1 and
6 carbon atoms, which may be linear or branched, and includes, among others, the methyl,
ethyl,
n-propyl, isopropyl, sec-butyl,
tert-butyl, n-pentyl, 1-methylbutyl or
n-hexyl groups.
[0052] Likewise, a C
1-20 alkyl group refers to a saturated hydrocarbonated group possessing between 1 and
20 carbon atoms, which may be linear or branched, and includes, among others, the
methyl, ethyl,
n-propyl, isopropyl,
sec-butyl,
tert-butyl,
n-pentyl, 1-methylbutyl,
n-hexyl,
n-octyl,
n-decyl,
n-dodecyl,
n-tetradecyl,
n-hexadecyl or
n-octadecyl groups.
[0053] A C
8-C
18 n-alkyl group refers to a saturated linear hydrocarbonated group possessing between
8 and 18 carbon atoms, and is formed by the
n-octyl,
n-nonyl,
n-decyl,
n-undecyl,
n-dodecyl,
n-tridecyl,
n-tetradecyl,
n-pentadecyl,
n-hexadecyl,
n-heptadecyl and
n-octadecyl groups.
[0054] The oxiranyl group refers to the radical:

[0055] The 2-chloro-hydroxyethyl group refers to the radical:

In turn, the tetrafluoroborate anion refers to the BF
4- group, the trifluoromethanesulphonate (or triflate) is the SO
3(CF
3)
- anion, and the nitrate group corresponds to the NO
3- anion.
[0056] In a preferred embodiment of the invention, the compound with formula (I) is characterised
in that n is 1, R
2, R
3 and R
4 are selected from the group formed by methyl, ethyl,
n-propyl and isopropyl, and X is selected from the group formed by Cl, Br and I. In
a still more preferred embodiment, R
2, R
3 and R
4 are methyl and X is Cl.
[0057] In a preferred embodiment of the invention, R
1 is oxiranyl.
[0058] According to various particular embodiments of the invention, the quaternary ammonium
compound with formula (I) is characterised in that:
- n is between 1 and 20, preferably between 1 and 10, more preferably between 1 and
5, and still more preferably, n is 1;
- R1 is selected between oxiranyl and 2-chloro-1-hydroxyethyl; more preferably R1 is oxiranyl;
- R2 and R3 are selected independently between C1-6 alkyl groups; more preferably they are selected independently from the group formed
by methyl, ethyl, n-propyl and isopropyl, and still more preferably, R2 and R3 are both methyl;
- R4 is a C1-20 alkyl group; more preferably it is selected between methyl, ethyl, n-propyl, isopropyl,
or a C8-C18 n-alkyl; still more preferably, R4 is methyl;
- X is selected from the group formed by Cl, Br, I, tetrafluoroborate, trifluoromethanesulphonate
and nitrate; preferably X is selected between Cl, Br and I; and still more preferably,
X is Cl.
[0059] In a particularly preferred embodiment of the invention, the compound with formula
(I) is characterised in that n is 1, R
1 is oxiranyl, R
2, R
3 and R
4 are methyl and X is selected between Cl, Br and I; more preferably, X is Cl. In accordance
with this embodiment, the product with formula (I) is glycidyltrimethylammonium chloride
(
CAS number 3033-77-0), which is commercially available from various suppliers, for example Sigma-Aldrich
(Switzerland) or from SKW Quab Chemicals (product Quab® 151).
[0060] In another particularly preferred embodiment of the invention, the compound with
formula (I) is characterised in that n is 1, R
1 is 2-chloro-1-hydroxyethyl, R
2, R
3 and R
4 are methyl and X is selected between Cl, Br and I; more preferably, X is Cl. In accordance
with this embodiment, the product with formula (I) is 3-Chloro-2-hydroxypropyltrimethyl
ammonium chloride (
CAS number 3327-22-8), which may be obtained from the Sigma-Aldrich company, or from the company SKW Quab
Chemicals (product Quab® 188).
[0061] In another preferred embodiment of the invention, the compound with formula (I) is
characterised in that n is 1, R
1 is 2-chloro-1-hydroxyethyl, R
2 and R
3 are methyl, R
4 is selected from a C
8-C
18 n-alkyl; more preferably, it is selected between
n-octyl,
n-dodecyl,
n-hexadecyl and
n-octadecyl, and X is selected between Cl, Br and I; more preferably, X is Cl. According
to this embodiment, the compound with formula (I) is usually a blend of at least two
compounds, with different R
4, in different proportions. Some of these products are available commercially, via
the company SKW Quab Chemicals, for example the commercial product Quab® 342, where
R
4 is n-dodecyl; the commercial product Quab® 360, a blend of R
4= n-octyl and R
4= n-octadecyl; or the commercial product Quab® 426, a blend of R
4= n-dodecyl R
4= n-hexadecyl and R
4= n-octadecyl; in all of these R
1 is 2-chloro-1-hydroxyethyl, R
2 and R
3 are methyl, and X is Cl.
Preparation procedure
[0062] In the material of this invention, the cellulose medium is functionalised with the
quaternary ammonium product with formula (I). This means that said product binds to
the cellulose due to a reaction with the hydroxyl groups present in the same, so as
to form functionalised cellulose particles or nanofibres, in accordance with the structure
below, where the circle represents the cellulose medium:

[0063] A procedure for the preparation of the material of the present invention also constitutes
part of the invention. To prepare said material, that is, to functionalise the cellulose
particles, or the cellulose nanofibres obtained by means of electrospinning, a procedure
consisting of the following stages, for example, may be employed:
- (a) preparation of an aqueous suspension of the cellulose substrate together with
the quaternary ammonium compound with formula (I) at an alkaline pH of between 12
and 14, constantly stirring the combination;
- (b) filtration and subjection of the resulting soaked cellulose material to a temperature
of between 60 ºC and 110 ºC;
- (c) washing of the resulting material with water until neutral pH is reached, and
drying at a temperature of between 60 ºC and 80 ºC.
[0064] In order to obtain the aqueous suspension at an alkaline pH, any alkalising agent
may be used, such as alkaline hydroxides or alkaline carbonates. Preferably, sodium
hydroxide should be employed as an alkalising agent.
[0065] In the suspension prepared initially, in stage (a) the concentration of sodium hydroxide
is preferably between 2% and 10%, more preferably between 3% and 5%, and still more
preferably between 4% and 4.5%; the concentration of the quaternary ammonium compound
with formula (I) is preferably between 2% and 15%, more preferably between 5% and
10%, and still more preferably between 8% and 9%; and the concentration of cellulose
is preferably between 1% and 10%, more preferably between 3% and 5%, and still more
preferably between 4% and 4.5%; all these percentages are expressed by weight.
[0066] Thus, the molar ratio between the cellulose material / sodium hydroxide / compound
with formula (I) is preferably between the following values: 1 / (3-10) / (1.5-5),
more preferably between 1 / (4.0-4.5) / (2.0-2.5), and still more preferably said
molar ratio is 1 / 4.1 / 2.1.
[0067] In stage (a) the combination is kept stirred at ambient temperature, for example
between 10 minutes and 3 hours, preferably between 15 minutes and 1.5 hours, by means
of mechanical stirring at, for example, between 600 and 1500 rpm, or by means of magnetic
stirring.
[0068] Next, in accordance with stage (b) of the process, the majority of the solution is
eliminated by means of filtration, and the soaked cellulose material is placed in
an oven at a temperature between 60 ºC and 110 ºC, preferably at 100 ºC, during a
period of preferably between 15 minutes and 24 hours.
[0069] In stage (c), the functionalised cellulose obtained is washed repeatedly with water
until the pH of the water used in the washing is approximately neutral. The resulting
material is then dried at a temperature between 60 ºC and 80 ºC, during a period of
time of preferably between 12 and 24 hours.
[0070] Two alternative procedures may be followed in stage (a). In accordance with a first
alternative, initially an aqueous solution is prepared of the alkalising agent, preferably
sodium hydroxide, with the quaternary ammonium compound with formula (I), and the
cellulose particles or cellulose nanofibres obtained by means of electrospinning are
added to said solution, subsequently stirring the combination during a period of time
preferably between 10 minutes and 3 hours, more preferably between 15 minutes and
1.5 hours.
[0071] Alternatively, a blend may first be prepared by adding the cellulose material to
an aqueous solution of the alkalising agent, preferably sodium hydroxide, stirring
during a period of time preferably between 5 minutes and 1.5 hours; the quaternary
ammonium compound with formula (I) is then added, stirring once again, preferably
during between 5 minutes and 1.5 hours.
[0072] In accordance with this procedure, functionalisation of the cellulose particles and
the cellulose nanofibres was achieved. The efficacy of the functionalisation was assessed
by performing an elemental analysis of the materials prepared, and calculating the
percentage of N assimilated; that is, the grammes of N for each 100 g of functionalised
cellulose. Values were obtained which oscillated between 0.3 and 0.9 (see Examples
3 to 8) for the cellulose particles or cellulose nanofibres of the material of the
present invention. The same elemental analysis test performed on commercial towelling
cloths revealed that said products presented comparable functionalisation values,
between 0.4 and 0.6 (see Examples 3 to 8).
Use of the material of the invention
[0073] Various applicative tests were performed in order to compare the anti-colour transfer
material according to the present invention with other commercial products based on
textile cellulose materials of the towelling type.
[0074] Thus, in Examples 9 and 10 an assessment was made of the capability of the material
of the invention, compared with three anti-colour transfer commercial products of
the towelling type, to adsorb colourants; it was observed that the product of the
invention has greater adsorption capacity, and also enables decolouration more rapidly
than the commercial products with which it was compared.
[0075] The results of the tests described in Examples 9 and 10 are depicted graphically
in Figure 1, where the colourant adsorption capacity over time is compared, and in
Figure 2, where the maximum adsorption capacity over a 60-minute period is compared.
[0076] On the other hand, in Example 11 the efficacy of the material of the invention in
the prevention of inter-fabric colour transfer was assessed, according to a test performed
in a Lini-Test apparatus which simulated the washing conditions within a washing machine,
and in which coloured fabrics and white fabrics were placed, together with a detergent
without anti-colour transfer additives and the material of the invention, or three
commercial products, as well as said detergent as a reference. Fabrics dyed with different
colourants were tested, and white cotton and polyamide fabrics.
[0077] It was observed that the products in accordance with the present invention were surprisingly
more effective than the reference products in the prevention of colour transfer to
the white fabrics, especially under the conditions of greatest risk of colour transfer;
that is, between direct colourants and cotton fabrics, and between acid-type colourants
and polyamide. The results of the test for these particularly relevant cases are depicted
graphically in Figures 3, 4, 5 and 6, where it may be seen that the material according
to the present invention (dark bars) was more effective in the prevention of colour
transfer than the reference products (light bars), obtaining results in the proximity
of total prevention (5).
[0078] Therefore, the use of the material of the invention for the prevention of colour
transfer during the process of laundering clothing forms part of the object of the
present invention.
[0079] Thus, the material of the invention is suited to be incorporated as an additive during
the laundering of clothing, typically for the automatic wash provided by any commercially
available type of washing machine. Said material may be added, for example, at the
start of the main wash program, together with the detergent, or alternatively immediately
before or after adding the detergent.
[0080] The quantity of the material of the invention added to the washing machine is usually
between 1 g and 50 g per each Kg of clothing, although this quantity may be varied
according to needs.
[0081] A procedure for the washing of textiles and comprising the use of said material also
forms part of the object of the invention.
[0082] Said procedure consists of following the habitual washing process of each washing
machine, according to any of the programs available, at any temperature, and with
any duration, and is characterised by the action of adding the colour transfer-inhibiting
material which is the object of the present invention during the wash; this is preferably
added together with the detergent, or alternatively immediately before or after adding
the detergent, so that it may operate during the main washing stage, which is when
the risk of colour transfer is greatest.
[0083] The product of the invention, in the form of fine, functionalised cellulose particles,
acts in the washer tub, adsorbing the colourant which may be released by coloured
articles of clothing, and is eliminated simply during rinsing, leaving no residue
and without damaging the clothing. It is therefore unnecessary to eliminate the anti-transfer
product on completion of the wash, as is the case with other commercial products of
the towelling type.
[0084] The material of this invention may be added to any suitable composition for use in
the laundering of clothing; for example, to a laundering additive or a detergent compound.
[0085] For example, the material of this invention may be added to a detergent compound,
in such a way that a detergent containing a colour transfer-inhibiting product is
obtained.
[0086] Suitable detergent compounds for the addition of the colour transfer-inhibiting product
in accordance with the present invention may be, without limit, any type of detergent
compound which is suited for the laundering of textile articles, and which are well-known
by an expert in the field; for example, as described in the book by
J.J. García Domínguez, Tensioactivos y Detergencia, Editorial Dossat, Madrid, 1986
(ISBN 84-237-0687-7); or the book by
G. Jakobi and A. Löhr, Detergents and Textile Washing. Principles and Practice. VCH
Verlagsgesellschaft, Weinheim, 1987 (ISBN 3-527-26811-1).
[0087] Thus, a combination for the laundering of clothing including the colour transfer-inhibiting
material of the present invention also forms part of the object of the invention.
Examples
Preparative example 1: Preparation of cellulose nanofibres by electrospinning
[0088] A solution was prepared, at 22% by weight, of cellulose acetate (Sigma Aldrich 180955,
average molecular weight M
n, 30.000) in a blend of the solvents acetone and dimethylacetamide at a proportion
of 1:1 by weight.
[0089] The resulting solution was subjected to an electrospinning process in the commercial
equipment model NF-103 of the company MECC Co. Ltd. The conditions employed in said
process were as follows: voltage=30kV, flowrate=3-4 mL/h, distance from the collector=12
cm, collector rotation velocity=500 rpm. Cellulose acetate nanofibres were obtained,
forming a mesh.
[0090] Next, said nanofibres were deacetylised; to this end they were submerged in 3.5 L
of a solution of NaOH 0.3 M for 1 hour, and the deacetylation was monitored by infrared
spectroscopy (IR/ATR,
Infrared/
Attenuated Total Reflection); to this end, a commercial apparatus model IRAffinity-1 was used, with a Miracle™
ATR accessory belonging to the company SHIMADZU.
[0091] Next, the nanofibres were filtered, washed with water, and dried overnight at a temperature
of 60 ºC.
[0092] The cellulose nanofibres thus obtained were characterised using a Scanning Electron
Microscope (SEM), specifically using an apparatus model JSM-6010-LV belonging to the
company JEOL. The diameter of said fibres was 452 nm ± 130 nm.
Preparative example 2: Preparation of cellulose particles by pulverisation of cellulose nanofibres obtained
by means of electrospinning
[0093] Using the cellulose nanofibres prepared in preparative Example 1 as a basis, these
were pulverised for 15 minutes in an IKA A 11 basic mill until a fine powder was obtained.
[0094] The size of said particles was characterised using the Scanning Electron Microscope,
observing that the particles prepared from the nanofibres had an approximate length
of between 4 and 20 µm.
Examples 3 to 8: Functionalised cellulose particles
[0095] The following cellulose particles were functionalised: microcrystalline cellulose
(ACROS ORGANICS, Product 38231, particle size 90 µm), microfibrillated cellulose (Arbocel,
Product UFC 100, average particle size between 6-12 µm (d
50)), and the particles prepared in Preparative Example 2.
[0096] These substrates were functionalised with glycidyltrimethylammonium chloride (Allorachem,
product 43831949).
[0097] As starting material, 12 g of the particles obtained in Preparative Example 2 and
100 g of microcrystalline cellulose and microfibrillated cellulose were employed.
[0098] In order to obtain the anti-colour transfer material from said cellulose particles,
two alternative procedures, described below, were followed; these being totally analogous,
differing only in the order in which the reagents are added. In the case of the cellulose
particles from Preparative Example 2, only the first procedure (Procedure 1) was followed,
while the microcrystalline cellulose and microfibrillated cellulose were functionalised
by means of both methods.
[0099] Procedure 1: An aqueous solution of NaOH and glycidyltrimethylammonium chloride was prepared in
a receptacle and the particles of cellulose were added to said solution, in such a
way that the proportion by weight of the cellulose particles was 4.2% in all cases,
the proportion by weight of NaOH was 4.3%, and the concentration of glycidyltrimethylammonium
chloride was 8.3%; this represented a molar cellulose / NaOH / glycidyltrimethylammonium
chloride ratio of 1 / 4.1 / 2.1. The combination was mechanically stirred at 1000
rpm for 1 hour at ambient temperature.
[0100] Next, the particles of cellulose were filtered in order to eliminate the majority
of the solution, leaving the soaked cellulose material, and immediately said material
was arranged in an oven at 100 ºC for 30 minutes. Subsequently, the final product
was washed repeatedly in water until the water from the washes displayed a neutral
pH. The resulting material was dried at 80 ºC for 20 hours.
[0101] Procedure 2: An aqueous solution of NaOH was prepared in a receptacle, the particles of cellulose
were added and the combination was mechanically stirred at 1000 rpm for 30 minutes
at ambient temperature. Next, the glycidyltrimethylammonium chloride was added, and
the combination was mechanically stirred at 1000 rpm for another 15 minutes at ambient
temperature. As in the previous procedure, the proportion by weight of the cellulose
particles in all cases was 4.2%, the proportion by weight of NaOH was 4.3%, and the
concentration of glycidyltrimethylammonium chloride was 8.3%; this represented a molar
cellulose / NaOH / glycidyltrimethylammonium chloride ratio of 1 / 4.1 / 2.1.
[0102] Next, the particles of cellulose were filtered in order to eliminate the majority
of the solution, and from this point onwards, the procedure was continued as in Procedure
1, subsequent to filtration.
[0103] By means of said procedures, particles of cellulose were obtained which were functionalised
by the quaternary ammonium compound glycidyltrimethylammonium chloride. In order to
verify the degree of functionalisation, an elemental analysis of said products was
performed, and the percentage of N contained was calculated; that is, the grammes
of N for each 100 g of sample analysed. The results are shown in Table 1.
TABLE 1
Examples |
Particles of cellulose employed |
Method |
Functionalisation (% N) |
Example 3 |
Nanofibres obtained by electrospinning and then pulverised (Preparative example 2) |
Proc. 1 |
0.93 |
Example 4 |
Microcrystalline Cellulose |
Proc. 1 |
0.266 |
Example 5 |
Microcrystalline Cellulose |
Proc. 2 |
0.460 |
Example 6 |
Microfibrillated Cellulose |
Proc. 1 |
0.410 |
Example 7 |
Microfibrillated Cellulose |
Proc. 2 |
0.440 |
Reference Example A |
-- |
-- |
0.60 |
Reference Example B |
-- |
-- |
0.441 |
Reference Example C |
-- |
-- |
0.194-2.802* |
[0104] The degree of functionalisation was also compared with that of three commercial products
(Reference Examples A, B and C), all of these in towelling form, also analysing in
this case the percentage of N contained in these products. It was verified that the
functionalisation percentage in the case of Reference Examples A and B was comparable
to those of the products of the invention. Reference Example C presented widely dispersed
results (between 0.194 and 2.802), obtained during 6 repetitions of the test with
different samples of the same product; for this reason the average value was not calculated,
as the distribution of the quaternary ammonium compound was not consistent in the
sample.
Example 9: Test of colourant adsorption capacity of the material of the invention: kinetic
trial
[0105] A test was performed in order to assess the adsorption capacity of
Direct Red 83 colourant (
CAS 15418-16-3) by the material which is the object of the present invention, in comparison with
commercial products, according to contact time (or kinetic trial).
[0106] To this end, the quantity of colourant adsorbed was determined, expressed as mg of
colourant per gramme of material, after different periods of time (1, 5, 10, 15, 30,
45 and 60 minutes).
[0107] 10 mg of the material to be tested was placed in contact with 10 mL of a solution
of
Direct Red 83 colourant at 10 ppm. In order to determine the quantity of colourant adsorbed
by the material after different time periods, the absorbance of the solution was measured
by UV-visible spectroscopy, and said values were interpolated in a colourant calibration
curve.
[0108] The results obtained are shown in Table 2, and are depicted graphically in Figure
1. It may be seen that all the materials tested in accordance with the present invention
displayed a higher adsorption capacity than that of the commercial products, and also
displayed a greater speed of action.
[0109] The theoretical maximum adsorption capacity of the
Direct Red 83.1 colourant solution tested is 10 mg of colourant / g of material. When the adsorption
capacity observed was equal to the theoretical maximum, the total decolouration of
the solution was observed.
TABLE 2
|
Adsorption Capacity (mg colourant / g material) |
Material |
1 min |
5 min |
10 min |
15 min |
30 min |
45 min |
60 min |
Example 3 |
10.2958 |
10.5378 |
10.4124 |
10.5009 |
10.0428 |
10.4465 |
10.4278 |
Example 4 |
2.8210 |
6.2198 |
8.4512 |
9.33354 |
9.8157 |
10.4498 |
10.4430 |
Example 5 |
6.0074 |
8.8080 |
10.2615 |
9.9017 |
10.3811 |
10.3166 |
10.0888 |
Example 6 |
4.5296 |
8.0827 |
9.9589 |
10.2894 |
10.3579 |
10.3731 |
10.3396 |
Example 7 |
8.9479 |
10.4402 |
10.3980 |
10.5415 |
10.5930 |
10.5525 |
10.4449 |
Ref.Ex.A |
6.6590 |
4.1113 |
3.4077 |
3.0607 |
2.4993 |
3.5731 |
2.2704 |
Ref.Ex.B |
0.7794 |
3.0809 |
3.9133 |
5.6563 |
6.7562 |
6.5282 |
7.6293 |
Ref.Ex.C |
2.7951 |
3.2671 |
3.6412 |
3.7493 |
4.2507 |
4.4080 |
4.5198 |
[0110] All the materials in accordance with the present invention were able to adsorb the
entirety of the colourant, bringing about the total decolouration of the solution.
Complete adsorption occurred at 1, 25, 10, 15 and 5 minutes for examples 3, 4, 5,
6 and 7, respectively. However, none of the Reference Examples reached this theoretical
maximum value, but yielded inferior adsorption values.
Example 10: Test of colourant adsorption capacity of the material of the invention: trial
at 60 minutes
[0111] This test assessed the adsorption capacity of
Direct Red 83 colourant (
CAS 15418-16-3) by the material which is the object of the present invention, in comparison with
commercial products, establishing a contact time of 60 minutes.
[0112] A procedure analogous to that described in Example 9 was followed, placing 10 mg
of the material to be tested in contact with 10 mL of a solution of
Direct Red 83 colourant with a concentration of 500 ppm.
[0113] The materials tested were those corresponding to Example 3 (cellulose nanofibre medium
prepared by electrospinning and then pulverised), Example 5 (microcrystalline cellulose
medium) and Example 7 (microfibrillated cellulose medium) compared with three commercial
products in towelling format (Reference Examples A, B and C).
[0114] The results obtained are shown in Table 3, and are depicted graphically in Figure
2.
TABLE 3
Material |
Adsorption capacity at 60 minutes (mg colourant/g material) |
Example 3 |
169.85 |
Example 5 |
93.18 |
Example 7 |
131.90 |
Reference Example A |
80.30 |
Reference Example B |
15.65 |
Reference Example C |
7.01 |
[0115] It may be seen that all the materials in accordance with the invention displayed
a greater colourant adsorption capacity than that of the reference materials.
Example 11: Test of the efficacy of the materials of the invention as anti-colour transfer
agents
[0116] A test was performed to assess the efficacy of the materials in accordance with the
present invention as anti-colour transfer agents during the laundering of clothing.
Specifically, an assessment was made of the efficacy of several products in the prevention
of transfer from a donor fabric to an acceptor fabric. This test is that recommended
by the A.I.S.E. (
International Association for Soaps, Detergents and Maintenance Products) and that defined by the EU in Ecolabel for detergents for coloured clothing.
[0117] The colour acceptor fabrics used in the test were:
- 100% cotton with green stripes, in accordance with ISO standard 2267. Dimensions of
each specimen: (5.5 x 16) cm.
- Polyamide in accordance with ISO standard 105 F03. Dimensions of each specimen: (6
x 16) cm.
[0118] The acceptor fabrics were pre-washed three times at 60 ºC using a cotton program
and a detergent without optical whiteners.
[0119] The colour donor fabrics employed in the test were:
Direct Orange 39 (
CAS 1325-54- 8),
Direct Red 83 (
CAS 15418-16-3),
Direct Black 22 (
CAS 6473-13-8) and
Acid Blue 113 (
CAS 3351-05-1), all of these commercially available, for example via EMPA or WFK. 0.3 g of each
donor fabric was used for the tests.
[0120] For the performance of the test a Lini-Test Atlas apparatus was employed. Said apparatus
consists of a water bath in which a device with 8 hermetically closed receptacles
rotates at a speed of (40 ± 2) rpm. Each receptacle contained a donor fabric and an
acceptor fabric of each type, together with 100 mL of the solution of the product
to be tested.
[0121] When the water bath reached a temperature of 30 ºC (± 5 ºC), the pre-prepared receptacles
were inserted. At this time, the bath continued to be heated at a rate of 2 ºC/min
until reaching 60 ºC, and this temperature was maintained constant for 20 minutes.
On completion of the testing time, the acceptor fabrics were removed and were rinsed
under running water. The fabrics were air-dried, avoiding direct light.
[0122] The fabrics were assessed spectrophotometrically at the commencement and on completion
of the test, in order to calculate the quantity of colour accepted (dyeing) by each
specimen.
[0123] For this assessment, a Datacolor Spectraflash SF 600 PLUS-CT spectrophotometer was
used, with the following reading conditions:
Measuring geometry: d/8º
D65/10º observer
420 nm cut-off
[0124] The cotton and polyammide fabrics were assessed independently, as their behaviour
is completely different, as were each of the colourants.
[0125] The materials of the invention prepared in Examples 3, 4, 5, 6 and 7 were tested,
each at a dose of 0.5 g, to compare them with three types of anti-colour transfer
towelling (Reference Examples A, B and C), dosed in accordance with the manufacturer's
recommendations by surface area and not by weight.
[0126] The products from Examples 3-7 and the Reference Examples A-C were tested with a
simple commercial detergent, without anti-colour transfer additives, which was also
tested alone as a reference (Product
Det).
[0127] The assessment of anti-transfer efficacy was based on a numerical assessment assigned
on the basis of a scale of greys according to the UNE EN ISO 105-A04 standard. The
values range from 0 (black) to 5 (white). The higher the value, the better the prevention
of colour transfer.
[0128] Table 4 summarises the results obtained in the test on the materials in accordance
with the present invention (Examples 3 to 7) compared with the commercial products
(Reference Examples A, B and C) and with the commercial detergent without any anti-colour
transfer additive (
Det). The transfer of colour from each donor fabric was tested independently for each
type of acceptor fabric (cotton and polyamide).
TABLE 4
Donor fabric (acceptor fabric) |
Comparisons |
Material of the invention |
Det |
A |
B |
C |
3 |
4 |
5 |
6 |
7 |
Direct Orange (cotton) |
2.3 |
2.5 |
2.3 |
2.5 |
4.0 |
4.0 |
3.5 |
4.0 |
3.8 |
Direct Orange (polyamide) |
4.8 |
5.0 |
4.8 |
5.0 |
4.0 |
5.0 |
5.0 |
5.0 |
5.0 |
Direct Red (cotton) |
2.5 |
3.0 |
2.8 |
3.0 |
4.0 |
4.3 |
4.3 |
4.5 |
4.3 |
Direct Red (polyamide) |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
Direct Black (cotton) |
3.0 |
3.0 |
-- |
3.0 |
4.5 |
4.5 |
-- |
-- |
-- |
Direct Black (polyamide) |
4.5 |
4.5 |
-- |
4.5 |
5.0 |
5.0 |
-- |
-- |
-- |
Acid Blue (cotton) |
4.0 |
4.5 |
-- |
4.5 |
5.0 |
4.5 |
-- |
-- |
-- |
Acid Blue (polyamide) |
3.5 |
3.5 |
-- |
3.5 |
5.0 |
5.0 |
-- |
-- |
-- |
[0129] It may be observed that for the three direct colourants tested
(Direct Orange, Direct Red and
Direct Black), the anti-colour transfer results with the product of the invention are considerably
superior to those of the compared commercial products in the tests performed with
cotton as acceptor fabric. In the case of polyamide, the inhibition of colour transfer
is easier for all the products, as direct colourants present greater affinity for
cotton than for polyamide; therefore, the results obtained do not permit differentiation
of the efficacy of the different products analysed.
[0130] It may also be observed that for the acid colourant tested
(Acid Blue) the anti-colour transfer results obtained with the material of the invention on polyamide
are clearly superior to those obtained with the reference commercial products. Acid
colourants present greater affinity for polyamide; therefore, in the test on cotton,
the colour transfer inhibition results were good for all the products, and it was
not possible to differentiate their relative efficacy.
[0131] Figures 3, 4, 5 and 6 depict graphically the results from Table 4 for the three direct
colourants on cotton, and for the acid colourant on polyamide. In all of these it
is possible to observe the superiority of the material of the invention in comparison
with the commercial products assessed.