Technical Field
[0001] The present invention relates to a refrigeration cycle apparatus for a heat pump
water heater or other apparatuses.
Background Art
[0002] As an existing refrigeration cycle apparatus, for example, an apparatus has been
proposed in which "HFO-1234yf is used as refrigerant, at least a compressor, a condenser,
an expansion device, and an evaporator are sequentially connected to form a circular
refrigerant circuit, a four-way valve is provided to switch between directions in
which the refrigerant flows, an indoor heat exchanger and an outdoor heat exchanger
are respectively caused to work as an evaporator and a condenser in a cooling operation,
and the indoor heat exchanger and the outdoor heat exchanger are respectively caused
to work as a condenser and an evaporator in a heating operation" (see Patent Literature
1, for example).
Citation List
Patent Literature
[0003] Patent Literature 1: Japanese Unexamined Patent Application Publication No.
2011-252638
Summary of Invention
Technical Problem
[0004] HFO-1234yf used in the technique disclosed in Patent Literature 1 is refrigerant
having a higher boiling point than refrigerant, such as R407C and R410A, having been
used. For this reason, the refrigerant has the property that a compressor suction
pressure decreases. Thus, when a heating operation is performed under low outdoor
air temperature conditions in particular, the operation is performed in a negative
pressure state in which a compressor suction pressure is lower than an atmospheric
pressure, thereby causing the problem of the occurrence of a disadvantage, such as
a malfunction due to suction of air.
[0005] The present invention has been made to solve a problem like that described above
and provides a refrigeration cycle apparatus that, even when refrigerant having a
higher boiling point than R407C refrigerant is used, can prevent a compressor suction
pressure from falling to or below an atmospheric pressure under low outdoor air temperature
conditions and increase reliability.
Solution to Problem
[0006] A refrigeration cycle apparatus according to one embodiment of the present invention
includes: a main circuit in which a compressor, a condenser, a main expansion valve,
and an evaporator are connected in a circle, and through which refrigerant having
a higher boiling point than R407C circulates; a bypass configured to combine a flow
of part of refrigerant discharged from the compressor and a flow of refrigerant having
flowed out of the condenser into a combined flow to allow the combined flow to flow
into a suction side of the compressor; a negative pressure regulating valve configured
to regulate a flow rate in the bypass; and a negative pressure prevention control
unit configured to perform a negative pressure prevention operation of controlling
the negative pressure regulating valve to prevent a suction pressure of the compressor
from becoming negative.
Advantageous Effects of Invention
[0007] According to one embodiment of the present invention, a refrigeration cycle apparatus
can be obtained that, even when refrigerant having a higher boiling point than R407C
refrigerant is used, can prevent a compressor suction pressure from falling to or
below an atmospheric pressure under low outdoor air temperature conditions and increase
reliability.
Brief Description of Drawings
[0008]
[Fig. 1] Fig. 1 is a refrigerant circuit diagram of a refrigeration cycle apparatus
according to Embodiment 1 of the present invention.
[Fig. 2] Fig. 2 is a graph illustrating comparisons of relationships between saturation
temperatures and saturated vapor pressures of various types of refrigerant.
[Fig. 3] Fig. 3 is a P-h diagram illustrating an action state in a negative pressure
prevention operation in the refrigeration cycle apparatus according to Embodiment
1 of the present invention.
[Fig. 4] Fig. 4 is a system configuration diagram of the refrigeration cycle apparatus
according to Embodiment 1 of the present invention.
[Fig. 5] Fig. 5 is a flowchart illustrating a control procedure of a negative pressure
prevention operation in the refrigeration cycle apparatus according to Embodiment
1 of the present invention.
[Fig. 6] Fig. 6 is a system configuration diagram of the refrigeration cycle apparatus
according to Embodiment 2 of the present invention.
[Fig. 7] Fig. 7 is a flowchart illustrating a control procedure of a negative pressure
prevention operation in the refrigeration cycle apparatus according to Embodiment
2 of the present invention.
[Fig. 8] Fig. 8 is a refrigerant circuit diagram of the refrigeration cycle apparatus
according to Embodiment 3 of the present invention.
[Fig. 9] Fig. 9 is a schematic view of an ejector of Fig. 8.
[Fig. 10] Fig. 10 is a refrigerant circuit diagram of the refrigeration cycle apparatus
according to Embodiment 4 of the present invention.
[Fig. 11] Fig. 11 is a refrigerant circuit diagram of a refrigeration cycle apparatus
illustrating Modification 1 of the refrigeration cycle apparatus according to Embodiment
4 of the present invention.
[Fig. 12] Fig. 12 is a refrigerant circuit diagram of a refrigeration cycle apparatus
illustrating Modification 2 of the refrigeration cycle apparatus according to Embodiment
4 of the present invention.
[Fig. 13] Fig. 13 is a refrigerant circuit diagram of the refrigeration cycle apparatus
according to Embodiment 5 of the present invention.
[Fig. 14] Fig. 14 is a P-h diagram illustrating an action state in an operation in
Fig. 13.
[Fig. 15] Fig. 15 is a system configuration diagram of the refrigeration cycle apparatus
according to Embodiment 5 of the present invention.
[Fig. 16] Fig. 16 is a flowchart illustrating a control procedure of a negative pressure
prevention operation in the refrigeration cycle apparatus according to Embodiment
5 of the present invention.
[Fig. 17] Fig. 17 is a refrigerant circuit diagram of the refrigeration cycle apparatus
according to Embodiment 6 of the present invention.
[Fig. 18] Fig. 18 is a refrigerant circuit diagram of Modification 1 of the refrigeration
cycle apparatus according to Embodiment 6 of the present invention.
[Fig. 19] Fig. 19 is a refrigerant circuit diagram of Modification 2 of the refrigeration
cycle apparatus according to Embodiment 6 of the present invention. Description of
Embodiments
[0009] A refrigeration cycle apparatus according to Embodiments of the present invention
will be described below with reference to the drawings, for example. Here, in the
following drawings including Fig. 1, components denoted by the same reference numerals
are the same or corresponding components, and this is common throughout Embodiments
to be described below. Then, the forms of components described throughout the specification
are merely illustrative, and forms are not limited to the forms described in the specification.
In particular, combinations of components are not limited to only those in each Embodiment,
and a component described in one Embodiment can be used in another Embodiment. In
addition, high and low levels of temperature, pressure, or other measurements are
not determined in relation to an absolute value in particular, but are relatively
determined in accordance with the state or action of a system or an apparatus, for
example.
[0010] Furthermore, the case where the refrigeration cycle apparatus is used for a heat
pump water heater is taken as an example below to describe Embodiments.
Embodiment 1
[0011] Fig. 1 is a refrigerant circuit diagram of a refrigeration cycle apparatus according
to Embodiment 1 of the present invention and illustrates a state provided while a
heating operation (hot-water supply operation) of raising the temperature of water
on a load side is being performed.
[0012] The refrigeration cycle apparatus according to Embodiment 1 includes a main circuit
30 in which a compressor 1, a four-way valve 2, a condenser 3, a main expansion valve
4, and an evaporator 5 are connected in a circle, and through which refrigerant circulates,
a bypass 40, and a discharged gas bypass valve 7 serving as a negative pressure regulating
valve that regulates a flow rate in the bypass 40.
[0013] The compressor 1 is constituted by, for example, an inverter compressor capable of
controlling capacity, sucks low-temperature low-pressure gas refrigerant, compresses
the refrigerant to turn it into a high-temperature high-pressure gas refrigerant state,
and discharges thereof.
[0014] The four-way valve 2 switches a direction in which the high-temperature high-pressure
gas refrigerant discharged from the compressor 1 flows to the direction of the condenser
3 or the evaporator 5.
[0015] The condenser 3 is constituted by a plate-type heat exchanger and exchanges heat
between refrigerant flowing through the main circuit 30 and a medium to be subjected
to heat exchange supplied from a cooling load (not illustrated) to transfer heat.
[0016] The main expansion valve 4 reduces the pressure of high-pressure refrigerant to turn
the refrigerant into low-pressure two-phase refrigerant.
[0017] The evaporator 5 is constituted by, for example, a plate-fin-type heat exchanger
and exchanges heat between refrigerant and air to evaporate the refrigerant.
[0018] The bypass 40 includes a discharged gas bypass 6 and a suction bypass 8, and is a
circuit that combines a flow of part of refrigerant discharged from the compressor
1 and a flow of refrigerant having flowed out of the condenser 3 into a combined flow
to allow the combined flow to flow into a suction side of the compressor 1.
[0019] The discharged gas bypass 6 bypasses part of discharged refrigerant discharged from
the compressor 1 to the suction side of the compressor 1. The discharged gas bypass
valve 7 is provided in the discharged gas bypass 6 and regulates a bypass flow rate
of discharged gas to be passed through the discharged gas bypass 6. An increase in
the opening degree of the discharged gas bypass valve 7 increases a flow rate of refrigerant
passing through the discharged gas bypass 6 and returning to the suction side of the
compressor 1 and increases a compressor suction pressure. On the other hand, a reduction
in the opening degree of the discharged gas bypass valve 7 reduces a flow rate of
refrigerant passing through the discharged gas bypass 6 and returning to the suction
side of the compressor 1 and reduces a compressor suction pressure.
[0020] The suction bypass 8 combines a flow of high-pressure refrigerant at an outlet of
the condenser 3 into a flow in the discharged gas bypass 6 to allow the flow to flow
into the suction side of the compressor 1. A suction bypass valve 9 is provided in
the suction bypass 8 and regulates a flow rate of refrigerant to be passed through
the suction bypass 8. An increase in the opening degree of the suction bypass valve
9 increases a flow rate of high-pressure refrigerant passing through the suction bypass
8 and flowing into the suction side of the compressor 1 and thus reduces a compressor
suction superheat degree. On the other hand, a reduction in the opening degree of
the suction bypass valve 9 reduces a flow rate of high-pressure refrigerant flowing
from the suction bypass 8 into the suction side of the compressor 1 and thus increases
a compressor suction superheat degree.
[0021] Here, in Embodiment 1, refrigerant containing HFO-1234yf refrigerant or HFO-1234ze
refrigerant is used as refrigerant. Refrigerant may be a single refrigerant of HFO-1234yf,
a single refrigerant of HFO-1234ze, or a refrigerant mixture containing HFO-1234yf
or HFO-1234ze. In the case of a refrigerant mixture, R32 can be used, for example.
A global warming potential (GWP) of the HFO-1234yf refrigerant or the HFO-1234ze refrigerant
is "4", which is lower than "2090" of existing R410A refrigerant and "1770" of R407C
refrigerant, and thus the HFO-1234yf refrigerant or the HFO-1234ze refrigerant is
refrigerant that has less impact on the global environment.
[0022] Next, the action of a refrigeration cycle of the refrigeration cycle apparatus according
to Embodiment 1 will be described with reference to Fig. 1.
[0023] First, a normal hot-water supply operation will be described.
[0024] During a normal hot-water supply operation, the discharged gas bypass valve 7 and
the suction bypass valve 9 are fully closed, and refrigerant does not flow through
the discharged gas bypass 6 and the suction bypass 8. In the normal hot-water supply
operation, refrigerant being in a low-temperature low-pressure gas state is sucked
into the compressor 1, compressed to turn into high-temperature high-pressure gas,
and discharged. The high-temperature high-pressure refrigerant discharged from the
compressor 1 flows into the condenser 3 via the four-way valve 2. The high-temperature
high-pressure gas refrigerant having flowed into the condenser 3 transfers heat to
water serving as a medium to be subjected to heat exchange to turn into high-pressure
liquid refrigerant. The high-pressure liquid refrigerant having flowed out of the
condenser 3 flows into the main expansion valve 4 and is reduced in pressure and expanded
to turn into low-temperature low-pressure two-phase gas-liquid refrigerant. The two-phase
gas-liquid refrigerant having flowed out of the main expansion valve 4 flows into
the evaporator 5, cools air serving as a medium to be subjected to heat exchange,
and evaporates to turn into low-temperature low-pressure gas refrigerant. The low-temperature
low-pressure gas refrigerant having flowed out of the evaporator 5 passes through
the four-way valve 2 again and then is sucked into the compressor 1 again.
[0025] Here, for R410A refrigerant and R407C refrigerant that have been used, and for HFO-1234yf
refrigerant and HFO-1234ze that are used in Embodiment 1, relationships between saturation
temperatures and saturated vapor pressures will be described.
[0026] Fig. 2 is a graph illustrating comparisons of relationships between saturation temperatures
and saturated vapor pressures of various types of refrigerant. Here, as various types
of refrigerant, R410A refrigerant, R407C refrigerant, HFO-1234yf refrigerant, and
HFO-1234ze are illustrated. In Fig. 2, the horizontal axis represents saturation temperature
[DEGREES C], and the vertical axis represents saturated vapor pressure [MPa (abs)].
[0027] According to Fig. 2, in terms of saturated vapor pressure, the HFO-1234yf refrigerant
used in Embodiment 1 is lower than the R410A refrigerant and R407C refrigerant that
have been used. Thus, when a hot-water supply operation is performed in a very cold
area where an outdoor air temperature is equal to or less than -25 degrees C, for
example, it is conceivable that an evaporating temperature may fall below a saturated
vapor temperature of -29.5 degrees C at an atmospheric pressure, resulting in a negative
pressure operation in which a compressor suction pressure is equal to or less than
the atmospheric pressure. When the compressor suction pressure becomes negative, air
is sucked into the refrigeration cycle, resulting in the occurrence of a disadvantage,
such as a malfunction of the refrigeration cycle.
[0028] Thus, the refrigeration cycle apparatus according to Embodiment 1 performs a negative
pressure prevention operation of continuing a hot-water supply operation with a compressor
suction pressure being equal to or greater than a negative pressure even under low
outdoor air temperature conditions.
[0029] Next, the action of a refrigeration cycle in a negative pressure prevention operation
will be described with reference to the refrigerant circuit diagram of Fig. 1 and
the following P-h diagram of Fig. 3.
[0030] Fig. 3 is a P-h diagram illustrating an action state in a negative pressure prevention
operation in the refrigeration cycle apparatus according to Embodiment 1 of the present
invention. In Fig. 3, [1] to [5] respectively indicate refrigerant states at positions
of [1] to [5] in Fig. 1. Note that, during the negative pressure prevention operation,
the opening degree of the main expansion valve 4 is in a substantially-closed state.
An opening degree being in the "substantially-closed" state refers to not only an
opening degree being in a fully-closed state but also such an exceedingly small opening
degree that has no adverse effect in preventing negative pressure. That is, an opening
degree being in the "substantially-closed" state corresponds to an opening degree
being in a fully-closed state or in a state close to the fully-closed state. When
the main expansion valve 4 is open during a heating operation under low outdoor air
temperature conditions, refrigerant flows into the evaporator 5, resulting in a reduction
in compressor suction pressure. Thus, in the negative pressure prevention operation,
the main expansion valve 4 is closed so that refrigerant does not flow into the evaporator
5.
[0031] In a negative pressure prevention operation in the refrigeration cycle apparatus
according to Embodiment 1, refrigerant ([1]) being in a low-temperature low-pressure
gas state is sucked into the compressor 1, compressed to turn into high-temperature
high-pressure gas, and discharged. The high-temperature high-pressure refrigerant
([2]) discharged from the compressor 1 is divided to flow through two flow paths.
Refrigerant that is to flow through one flow path flows into the discharged gas bypass
6 and is reduced in pressure by the discharged gas bypass valve 7 to turn into high-temperature
low-pressure gas refrigerant ([3]), and it is bypassed to the suction side of the
compressor 1. Divided high-temperature high-pressure gas refrigerant that is to flow
through the other flow path flows into the condenser 3 via the four-way valve 2. The
high-temperature high-pressure gas refrigerant having flowed into the condenser 3
transfers heat to water serving as a medium to be subjected to heat exchange to turn
into high-pressure liquid refrigerant ([4]).
[0032] The high-pressure liquid refrigerant having flowed out of the condenser 3 flows into
the suction bypass 8 and is reduced in pressure and expanded by the suction bypass
valve 9 to turn into low-temperature low-pressure two-phase gas-liquid refrigerant
([5]). A flow of the high-temperature low-pressure gas ([3]) that has been reduced
in pressure by the discharged gas bypass valve 7 and a flow of the low-temperature
low-pressure two-phase gas-liquid refrigerant ([5]) that has been reduced in pressure
and expanded by the suction bypass valve 9 combine to form a flow of low-temperature
low-pressure gas refrigerant ([1]), and the flow is sucked into the compressor 1 again.
Note that, since the main expansion valve 4 is substantially closed during the negative
pressure prevention operation, little low-pressure two-phase refrigerant flows into
the evaporator 5, and evaporation of refrigerant caused by heat exchange with outdoor
air does not occur.
[0033] Here, a general description of a negative pressure prevention operation will be given.
[0034] The negative pressure prevention operation is started when an operation state in
which a compressor suction pressure is close to a negative pressure is entered, and
is an operation that causes little refrigerant to flow into the evaporator 5 and causes
most of high-pressure refrigerant having flowed out of the condenser 3 to flow into
the suction bypass 8. Then, the discharged gas bypass valve 7 is controlled so that
a compressor suction pressure becomes higher than the negative pressure, thereby preventing
negative pressure. In Embodiment 1, in addition to control of the discharged gas bypass
valve 7, the suction bypass valve 9 is also controlled so that a compressor suction
superheat degree is put into an appropriate state.
[0035] Fig. 4 is a system configuration diagram of the refrigeration cycle apparatus according
to Embodiment 1 of the present invention. Fig. 5 is a flowchart illustrating a control
procedure of a negative pressure prevention operation in the refrigeration cycle apparatus
according to Embodiment 1 of the present invention.
[0036] As illustrated in Fig. 4, the refrigeration cycle apparatus according to Embodiment
1 includes a controller 20, a compressor suction pressure sensor 21, and a compressor
suction temperature sensor 22. Note that the other components are the same as those
in Fig. 1.
[0037] The controller 20 controls the entire refrigeration cycle apparatus. The controller
20 is constituted by a microcomputer, for example, and includes a CPU, a RAM, a ROM,
and other components. In the ROM, a control program and a program corresponding to
the flowchart of Fig. 5 are stored.
[0038] The compressor suction pressure sensor 21 and the compressor suction temperature
sensor 22 are connected to the controller 20 so that detection signals from the respective
sensors can be received. Based on, for example, these detection signals, the controller
20 controls the opening degree of the main expansion valve 4, the opening degree of
the discharged gas bypass valve 7, and the opening degree of the suction bypass valve
9, for example. The controller 20 also controls, based on, for example, detection
signals from the respective sensors 21 and 22, various operations including a negative
pressure prevention operation.
[0039] Next, functional components of the controller 20 will be described. The controller
20 includes a negative pressure prevention control unit 20a and a superheat degree
control unit 20b. The negative pressure prevention control unit 20a performs a negative
pressure prevention operation of controlling the discharged gas bypass valve 7 to
prevent a suction pressure of the compressor 1 from becoming negative. The superheat
degree control unit 20b regulates the opening degree of the suction bypass valve 9
so that a degree of superheat of gas to be sucked into the compressor 1 becomes a
setting value set in advance. The negative pressure prevention control unit 20a and
the superheat degree control unit 20b are functionally configured by the CPU and the
control program.
[0040] Next, a control action in a negative pressure prevention operation in the refrigeration
cycle apparatus according to Embodiment 1 will be described with reference to Figs.
4 and 5.
[0041] The controller 20 acquires a compressor suction pressure Ps detected by the compressor
suction pressure sensor 21 (S1). Then, the controller 20 compares the compressor suction
pressure Ps with a setting value 1 (It is, for example, 0.01 MPa (G), which is a setting
value representing at least a positive pressure.) that has been set in advance and
is an upper limit pressure at which a negative pressure prevention operation is started
(S2). While the compressor suction pressure Ps is equal to or greater than the setting
value 1, the controller 20 returns to step S1, and a normal hot-water supply operation
is continued. On the other hand, when the compressor suction pressure Ps falls below
the setting value 1, the controller 20 determines that the refrigeration cycle apparatus
is in an operation state in which an outdoor air temperature is low and the compressor
suction pressure is close to a negative pressure, and starts the negative pressure
prevention operation (S3).
[0042] In the negative pressure operation, first, the controller 20 substantially closes
the main expansion valve 4 (its opening degree is reduced to an opening degree being
in a fully-closed state or in a state close to the fully-closed state) (S4). Subsequently,
the controller 20 compares a setting value 2 (It is, for example, 0.02 MPa (G), which
is a setting value representing at least a positive pressure.) that has been set in
advance as a target value of a compressor suction pressure with the compressor suction
pressure Ps (S5). Then, when the compressor suction pressure Ps is lower than the
setting value 2 (> the setting value 1), the controller 20 increases the opening degree
of the discharged gas bypass valve 7 (S6). Thus, the compressor suction pressure Ps
rises and approaches the setting value 2. On the other hand, when the compressor suction
pressure Ps is higher than the setting value 2, the opening degree of the discharged
gas bypass valve 7 is reduced (S7). Thus, the compressor suction pressure Ps falls
and approaches the setting value 2. Note that, although not illustrated in Fig. 5,
when the compressor suction pressure Ps is equal to the setting value 2, the opening
degree of the discharged gas bypass valve 7 may remain unchanged.
[0043] Subsequently, the controller 20 acquires a compressor suction temperature Ts detected
by the compressor suction temperature sensor 22. Then, the controller 20 calculates
a compressor suction superheat degree SHs by using the acquired compressor suction
temperature Ts (S9). That is, the controller 20 calculates a saturation temperature
f(Ps) of the compressor suction pressure Ps and subtracts the saturation temperature
f(Ps) of the compressor suction pressure Ps from the compressor suction temperature
Ts to get a compressor suction superheat degree SHs.
[0044] Subsequently, the controller 20 compares the calculated compressor suction superheat
degree SHs with a setting value 3 (for example, 5 K) that has been set in advance
as a target value of a compressor suction superheat degree (S10). Then, when the compressor
suction superheat degree SHs is lower than the setting value 3, the controller 20
reduces the opening degree of the suction bypass valve 9 (S11). Thus, the compressor
suction superheat degree SHs rises and approaches the setting value 3. On the other
hand, when the compressor suction superheat degree SHs is higher than the setting
value 3, the opening degree of the suction bypass valve 9 is increased (S12). Thus,
the compressor suction superheat degree SHs falls and approaches the setting value
3. Note that, although not illustrated in Fig. 5, when the compressor suction superheat
degree SHs is equal to the setting value 3, the opening degree of the suction bypass
valve 9 may remain unchanged. Then, after the process of S11 or S12, the controller
20 returns to S5 and repeatedly performs control so that the compressor suction pressure
Ps and the compressor suction superheat degree SHs respectively become equal to the
corresponding setting value 2 and setting value 3.
[0045] As described above, when the refrigeration cycle apparatus according to Embodiment
1 enters an operation state in which an outdoor air temperature is low and a compressor
suction pressure is close to a negative pressure, the refrigeration cycle apparatus
continues a hot-water supply operation with the main expansion valve 4 being fully
closed without evaporation of refrigerant in the evaporator 5. Then, the compressor
suction pressure is controlled by using the opening degree of the discharged gas bypass
valve 7, and a compressor suction superheat degree is also controlled by using the
opening degree of the suction bypass valve 9. This prevents the compressor suction
pressure from becoming negative and also enables the hot-water supply operation to
continue with the compressor suction superheat degree being appropriate. Thus, even
when an outdoor air temperature falls, a disadvantage, such as a malfunction due to
suction of air, can be avoided. Furthermore, in a water heater, a hot-water supply
operation of raising the temperature of water does not have to be stopped even under
low outdoor air temperature conditions, thus making it possible to prevent water pipes
from freezing, for example.
Embodiment 2
[0046] In Embodiment 2, a two-way valve is further included in the structure in Embodiment
1 illustrated in Fig. 1. Note that the other components are the same as those in Fig.
1. A description will be given below with emphasis on a respect in which Embodiment
2 differs from Embodiment 1.
[0047] Fig. 6 is a system configuration diagram of the refrigeration cycle apparatus according
to Embodiment 2 of the present invention. Fig. 7 is a flowchart illustrating a control
procedure of a negative pressure prevention operation in the refrigeration cycle apparatus
according to Embodiment 2 of the present invention.
[0048] As illustrated in Fig. 6, the refrigeration cycle apparatus according to Embodiment
2 further includes a two-way valve 10 in addition to the structure in Embodiment 1.
[0049] The two-way valve 10 is disposed between the four-way valve 2 and the evaporator
5 and interrupts the flow of refrigerant between the four-way valve 2 and the evaporator
5 by closing the two-way valve 10.
[0050] Next, the control action of the refrigeration cycle apparatus according to Embodiment
2 will be described with reference to Figs. 6 and 7. Note that a normal hot-water
supply operation is the same as that in Embodiment 1, and thus a description thereof
is omitted. Only a negative pressure prevention operation will be described.
[0051] A negative pressure prevention operation in the refrigeration cycle apparatus according
to Embodiment 2 differs from that in Embodiment 1 in that a step of closing the two-way
valve 10 (S21) is further included in the flowchart in Embodiment 1 illustrated in
Fig. 5, and the other steps are the same as those in Embodiment 1. It is only necessary
that the step of closing the two-way valve 10 be provided between step S3 and step
S5.
[0052] As described above, the refrigeration cycle apparatus according to Embodiment 2 produces
the same effect as that in Embodiment 1 and also produces the following effect. That
is, closing the two-way valve 10 during a negative pressure prevention operation can
prevent low-pressure high-temperature refrigerant (refrigerant indicated by a dotted
arrow in Fig. 6) having flowed out of the discharged gas bypass valve 7 from flowing
into the cold evaporator 5 via the four-way valve 2, condensing, and accumulating.
This does not result in any lack of refrigerant circulating through the discharged
gas bypass 6 and the suction bypass 8 and enables the negative pressure prevention
operation to continue.
Embodiment 3
[0053] In Embodiment 3, an ejector and a suction pipe are further included in the structure
in Embodiment 1 illustrated in Fig. 1. Note that the other components are the same
as those in Fig. 1. A description will be given below with emphasis on a respect in
which Embodiment 3 differs from Embodiment 1.
[0054] Fig. 8 is a refrigerant circuit diagram of the refrigeration cycle apparatus according
to Embodiment 3 of the present invention.
[0055] An ejector 11 is disposed on a downstream side of the discharged gas bypass valve
7 of the discharged gas bypass 6 and sucks refrigerant on an evaporator 5 side via
a suction pipe 12.
[0056] Fig. 9 is a schematic view of the ejector of Fig. 8.
[0057] The ejector 11 is constituted by three sections: a nozzle 11 a, an expansion section
11b, and a diffuser 11c. A main flow flowing in from an inlet is throttled by the
nozzle 11a and put into a state in which its flow velocity at the expansion section
11b is higher than that at the inlet. Assuming that the pressure, flow velocity, and
density of refrigerant at the inlet are respectively P1, v1, and p1, and that the
pressure, flow velocity, and density of refrigerant at the expansion section 11b are
respectively P2, v2, and p2, the following relationship holds based on Bernoulli's
equation.

[0058] Here, because the relationship between the flow velocity v2 at the expansion section
11 b and the flow velocity v1 at the inlet is v2 > v1, the relationship between the
respective pressures is P2 < P1, a pressure differential of P1 - P2 is created in
a refrigerant suction section 11d, and refrigerant is sucked.
[0059] Next, the action of a refrigeration cycle of the refrigeration cycle apparatus according
to Embodiment 3 will be described with reference to Fig. 8. Note that the action of
a refrigeration cycle in a normal hot-water supply operation is the same as that in
Embodiment 1, and thus a description thereof is omitted. Only a negative pressure
prevention operation will be described. In the negative pressure prevention operation,
the fact that the main expansion valve 4 is substantially closed is the same as that
in Embodiment 1.
[0060] In a negative pressure prevention operation in the refrigeration cycle apparatus
according to Embodiment 3, refrigerant being in a low-temperature low-pressure gas
state is sucked into the compressor 1, compressed to turn into high-temperature high-pressure
gas, and discharged. The high-temperature high-pressure refrigerant discharged from
the compressor 1 is divided to flow through two flow paths. Refrigerant that is to
flow through one flow path flows into the discharged gas bypass 6 and is reduced in
pressure by the discharged gas bypass valve 7 to turn into high-temperature low-pressure
gas refrigerant, and it flows into the ejector 11. In the ejector 11, a refrigerant
pressure decreases as a refrigerant flow velocity increases, and refrigerant on the
evaporator 5 side is sucked via the suction pipe 12 connected to the refrigerant suction
section 11 d.
[0061] Divided high-temperature high-pressure gas refrigerant that is to flow through the
other flow path flows into the condenser 3 via the four-way valve 2. The high-temperature
high-pressure gas refrigerant having flowed into the condenser 3 transfers heat to
water serving as a medium to be subjected to heat exchange to turn into high-pressure
liquid refrigerant. The high-pressure liquid refrigerant having flowed out of the
condenser 3 flows into the suction bypass 8 and is reduced in pressure and expanded
by the suction bypass valve 9 to turn into low-temperature low-pressure two-phase
gas-liquid refrigerant. A flow of the high-temperature low-pressure gas that has been
reduced in pressure by the discharged gas bypass valve 7 and passed through the ejector
11 and a flow of the low-temperature low-pressure two-phase gas-liquid refrigerant
that has been reduced in pressure and expanded by the suction bypass valve 9 combine
to form a flow of low-temperature low-pressure gas refrigerant, and the flow is sucked
into the compressor 1 again.
[0062] As described above, the refrigeration cycle apparatus according to Embodiment 3 produces
the same effect as that in Embodiment 1 and also produces the following effect. That
is, even when low-pressure high-temperature refrigerant having flowed out of the discharged
gas bypass valve 7 flows into the cold evaporator 5 via the four-way valve 2 during
a negative pressure prevention operation, the refrigerant having flowed to the evaporator
5 side is sucked by the ejector 11 to enable the refrigerant to be drawn back to the
discharged gas bypass 6. Thus, refrigerant having flowed out of the discharged gas
bypass valve 7 and flowed into the evaporator 5 can be prevented from condensing and
accumulating in the evaporator 5. This does not result in any lack of refrigerant
circulating through the discharged gas bypass 6 and the suction bypass 8 and enables
the negative pressure prevention operation to continue.
Embodiment 4
[0063] In Embodiment 4, a receiver is further included in the structure in Embodiment 1
illustrated in Fig. 1. Note that the other components are the same as those in Fig.
1. A description will be given below with emphasis on a respect in which Embodiment
4 differs from Embodiment 1.
[0064] Fig. 10 is a refrigerant circuit diagram of the refrigeration cycle apparatus according
to Embodiment 4 of the present invention.
[0065] A receiver 13 is disposed on a pipe connecting the condenser 3 and the suction bypass
valve 9 and stores excess refrigerant caused during an operation.
[0066] Next, the action of a refrigeration cycle according to Embodiment 4 will be described
with reference to Fig. 10. Note that a normal hot-water supply operation is the same
as that in Embodiment 1, and thus a description thereof is omitted. Only a negative
pressure prevention operation will be described. In the negative pressure prevention
operation, the fact that the main expansion valve 4 is substantially closed is the
same as that in Embodiment 1.
[0067] In a negative pressure prevention operation in the refrigeration cycle apparatus
according to Embodiment 4, refrigerant being in a low-temperature low-pressure gas
state is sucked into the compressor 1, compressed to turn into high-temperature high-pressure
gas, and discharged. The high-temperature high-pressure refrigerant discharged from
the compressor 1 is divided to flow through two flow paths. Refrigerant that is to
flow through one flow path flows into the discharged gas bypass 6 and is reduced in
pressure by the discharged gas bypass valve 7 to turn into high-temperature low-pressure
gas refrigerant, and it is bypassed to the suction side of the compressor 1. Divided
high-temperature high-pressure gas refrigerant that is to flow through the other flow
path flows into the condenser 3 via the four-way valve 2. The high-temperature high-pressure
gas refrigerant having flowed into the condenser 3 transfers heat to water serving
as a medium to be subjected to heat exchange to turn into high-pressure liquid refrigerant.
The high-pressure liquid refrigerant having flowed out of the condenser 3 flows into
the suction bypass 8 via the receiver 13 and is reduced in pressure and expanded by
the suction bypass valve 9 to turn into low-temperature low-pressure two-phase gas-liquid
refrigerant. A flow of the high-temperature low-pressure gas that has been reduced
in pressure by the discharged gas bypass valve 7 and a flow of the low-temperature
low-pressure two-phase gas-liquid refrigerant that has been reduced in pressure and
expanded by the suction bypass valve 9 combine to form a flow of low-temperature low-pressure
gas refrigerant, and the flow is sucked into the compressor 1 again.
[0068] Note that, since the main expansion valve 4 is substantially closed during the negative
pressure prevention operation, little low-pressure two-phase refrigerant flows into
the evaporator 5, and evaporation of refrigerant caused by heat exchange with outdoor
air does not occur. Thus, the evaporator 5 is not used in the negative pressure prevention
operation, and the necessary amount of refrigerant is smaller than that in a normal
hot-water supply operation. This causes excess refrigerant in the negative pressure
prevention operation. In Embodiment 4, however, excess refrigerant can be stored in
the receiver 13.
[0069] As described above, the refrigeration cycle apparatus according to Embodiment 4 produces
the same effect as that in Embodiment 1 and also produces the following effect. That
is, excess refrigerant can be stored in the receiver 13 during a negative pressure
prevention operation, thereby preventing an operation in which liquid flows back to
the suction side of the compressor 1 and enabling a highly reliable negative pressure
prevention operation to continue.
[0070] Although Embodiment 4 presents the structure including a refrigerant storage container
(the receiver 13 herein), the disposition of the refrigerant storage container is
not limited to the disposition illustrated in Fig. 10, and modifications can be made
as described in the following Modifications 1 and 2.
<Modification 1>
[0071] Fig. 11 is a refrigerant circuit diagram of a refrigeration cycle apparatus illustrating
Modification 1 of the refrigeration cycle apparatus according to Embodiment 4 of the
present invention.
[0072] As illustrated in Fig. 11, a refrigerant circuit of Modification 1 of the refrigeration
cycle apparatus according to Embodiment 4 includes a receiver 13a and a check valve
14 in place of the receiver 13 of Fig. 10. Note that the other components are the
same as those in Fig. 10.
[0073] The receiver 13a is a refrigerant storage container that stores excess refrigerant
caused during an operation. The receiver 13a is provided in parallel with the main
circuit 30 on an outlet side of the condenser 3. In other words, the receiver 13a
is provided in parallel with a pipe between a portion where an upstream end of the
suction bypass 8 meets the main circuit 30 and the outlet of the condenser 3.
[0074] The check valve 14 prevents refrigerant from flowing from a main expansion valve
4 side into the receiver 13a. In some cases, frost forms on the evaporator 5 during
a hot-water supply operation. In such a case, a reverse defrosting operation is performed.
The reverse defrosting operation is an operation of removing frost forming on the
evaporator 5 by switching the four-way valve 2 in directions indicated by dotted lines
in Fig. 11 to supply high-temperature high-pressure gas refrigerant discharged from
the compressor 1 to the evaporator 5. The check valve 14 prevents refrigerant from
flowing into the receiver 13a during the reverse defrosting operation.
[0075] Next, the action of a refrigeration cycle of Modification 1 of the refrigeration
cycle apparatus according to Embodiment 4 will be described with reference to Fig.
11. Note that a normal hot-water supply operation is the same as that in Embodiment
1, and only a negative pressure prevention operation will be described. During the
negative pressure prevention operation, the fact that the main expansion valve 4 is
substantially closed is the same as that in Embodiment 1.
[0076] In a negative pressure prevention operation in Modification 1, refrigerant being
in a low-temperature low-pressure gas state is sucked into the compressor 1, compressed
to turn into high-temperature high-pressure gas, and discharged. The high-temperature
high-pressure refrigerant discharged from the compressor 1 is divided to flow through
two flow paths. Refrigerant that is to flow through one flow path flows into the discharged
gas bypass 6 and is reduced in pressure by the discharged gas bypass valve 7 to turn
into high-temperature low-pressure gas refrigerant, and it is bypassed to the suction
side of the compressor 1. Divided high-temperature high-pressure gas refrigerant that
is to flow through the other flow path flows into the condenser 3 via the four-way
valve 2. The high-temperature high-pressure gas refrigerant having flowed into the
condenser 3 transfers heat to water serving as a medium to be subjected to heat exchange
to turn into high-pressure liquid refrigerant.
[0077] The high-pressure refrigerant having flowed out of the condenser 3 is divided to
flow through two flow paths. Refrigerant that is to flow through one flow path flows
into the suction bypass 8 via the main circuit 30, and refrigerant that is to flow
through the other flow path is condensed and stored in the receiver 13a. The high-pressure
refrigerant having flowed into the suction bypass 8 is reduced in pressure and expanded
by the suction bypass valve 9 to turn into low-temperature low-pressure two-phase
gas-liquid refrigerant. A flow of the high-temperature low-pressure gas that has been
reduced in pressure by the discharged gas bypass valve 7 and a flow of the low-temperature
low-pressure two-phase gas-liquid refrigerant that has been reduced in pressure and
expanded by the suction bypass valve 9 combine to form a flow of low-temperature low-pressure
gas refrigerant, and the flow is sucked into the compressor 1 again.
[0078] Note that, since the main expansion valve 4 is substantially closed during the negative
pressure prevention operation, little low-pressure two-phase refrigerant flows into
the evaporator 5, and evaporation of refrigerant caused by heat exchange with outdoor
air does not occur. In the negative pressure prevention operation, the evaporator
5 is not used, and the necessary amount of refrigerant is thus smaller than that in
a normal hot-water supply operation, thereby causing excess refrigerant. In Modification
1, however, excess refrigerant can be stored in the receiver 13a.
[0079] As described above, in Modification 1 of the refrigeration cycle apparatus according
to Embodiment 4, the receiver 13a is provided in parallel with the main circuit 30
on the outlet side of the condenser 3. This enables excess refrigerant to be stored
in the receiver 13a even when refrigerant at the outlet of the condenser 3 is in a
two-phase state. Thus, during a negative pressure prevention operation in which excess
refrigerant is caused, an operation in which liquid flows back to the suction side
of the compressor 1 is prevented, thereby enabling a highly reliable negative pressure
prevention operation to continue.
<Modification 2>
[0080] Fig. 12 is a refrigerant circuit diagram of a refrigeration cycle apparatus illustrating
Modification 2 of the refrigeration cycle apparatus according to Embodiment 4 of the
present invention.
[0081] As illustrated in Fig. 12, a refrigerant circuit of Modification 2 of the refrigeration
cycle apparatus according to Embodiment 4 includes an accumulator 15 in place of the
receiver 13 of Fig. 10. Note that the other components are the same as those in Fig.
10.
[0082] The accumulator 15 is provided on the suction side of the compressor 1 and is a refrigerant
storage container that stores excess refrigerant caused during an operation.
[0083] Next, the action of a refrigeration cycle of Modification 2 of the refrigeration
cycle apparatus according to Embodiment 4 will be described with reference to Fig.
12. Note that a normal hot-water supply operation is the same as that in Embodiment
1, and only a negative pressure prevention operation will be described.
[0084] In a negative pressure prevention operation in Modification 2, refrigerant being
in a low-temperature low-pressure gas state is sucked into the compressor 1, compressed
to turn into high-temperature high-pressure gas, and discharged. The high-temperature
high-pressure refrigerant discharged from the compressor 1 is divided to flow through
two flow paths. Refrigerant that is to flow through one flow path flows into the discharged
gas bypass 6 and is reduced in pressure by the discharged gas bypass valve 7 to turn
into high-temperature low-pressure gas refrigerant, and it is bypassed to the suction
side of the compressor 1. Divided high-temperature high-pressure gas refrigerant that
is to flow through the other flow path flows into the condenser 3 via the four-way
valve 2. The high-temperature high-pressure gas refrigerant having flowed into the
condenser 3 transfers heat to water serving as a medium to be subjected to heat exchange
to turn into high-pressure liquid refrigerant.
[0085] The high-pressure refrigerant having flowed out of the condenser 3 flows into the
suction bypass 8, and the high-pressure refrigerant having flowed into the suction
bypass 8 is reduced in pressure and expanded by the suction bypass valve 9 to turn
into low-temperature low-pressure two-phase gas-liquid refrigerant. A flow of the
high-temperature low-pressure gas that has been reduced in pressure by the discharged
gas bypass valve 7 and a flow of the low-temperature low-pressure two-phase gas-liquid
refrigerant that has been reduced in pressure and expanded by the suction bypass valve
9 combine to form a flow of low-temperature low-pressure refrigerant, and the flow
is sucked into the compressor 1 again via the accumulator 15.
[0086] Note that, since the main expansion valve 4 is substantially closed during the negative
pressure prevention operation, little low-pressure two-phase refrigerant flows into
the evaporator 5, and evaporation of refrigerant caused by heat exchange with outdoor
air does not occur. In the negative pressure prevention operation, the evaporator
5 is not used, and the necessary amount of refrigerant is thus smaller than that in
a normal hot-water supply operation, thereby causing excess refrigerant. In Modification
2, however, excess refrigerant can be stored in the accumulator 15.
[0087] As described above, in Modification 2 of the refrigeration cycle apparatus according
to Embodiment 4, the accumulator 15 is provided on the suction side of the compressor
1, thereby enabling excess refrigerant to be stored in the accumulator 15 during a
negative pressure prevention operation in which excess refrigerant is caused. This
prevents an operation in which liquid flows back to the suction side of the compressor
1, thereby enabling a highly reliable negative pressure prevention operation to continue.
Embodiment 5
[0088] In Embodiments 1 to 4 described above, part of refrigerant discharged from the compressor
1 toward the condenser 3 is caused to flow into the discharged gas bypass 6 so that
it is diverted from the main circuit 30, and the diverted refrigerant is caused to
flow back to the suction side of the compressor 1. Then, in causing the diverted refrigerant
to flow back to the suction side of the compressor 1, a flow of the diverted refrigerant
is combined with a flow of refrigerant flowing through the suction bypass 8 on a downstream
side of the suction bypass valve 9 and then caused to flow back. In contrast to this,
in Embodiment 5, in causing diverted refrigerant that has been diverted from the main
circuit 30 to flow back to the suction side of the compressor 1, a flow of the diverted
refrigerant is combined with a flow of refrigerant that is to flow through the suction
bypass 8 on an upstream side of the suction bypass valve 9 and then caused to flow
back.
[0089] Fig. 13 is a refrigerant circuit diagram of the refrigeration cycle apparatus according
to Embodiment 5 of the present invention and illustrates a state provided while a
hot-water supply operation of raising the temperature of water on a load side is being
performed. Furthermore, Fig. 14 is a P-h diagram illustrating an action state in an
operation in Fig. 13.
[0090] In Embodiment 5, the discharged gas bypass 6 and the discharged gas bypass valve
7 are removed from the structure in Embodiment 1 illustrated in Fig. 1, whereas a
condenser bypass 16 that bypasses the condenser 3 and a condenser bypass valve 17
that regulates a flow rate in the condenser bypass 16 are included. A bypass 41 in
Embodiment 5 includes the condenser bypass 16 and the suction bypass 8, and is a circuit
that combines a flow of refrigerant having flowed out of the condenser bypass 16 (part
of refrigerant discharged from the compressor 1) and a flow of refrigerant having
flowed out of the condenser 3 into a combined flow to allow the combined flow to flow
into the suction side of the compressor 1 via the suction bypass 8. In the bypass
41, the suction bypass valve 9 constitutes the negative pressure regulating valve
according to the present invention.
[0091] The condenser bypass 16 bypasses part of discharged refrigerant discharged from the
compressor 1 to the outlet side of the condenser 3.
[0092] The condenser bypass valve 17 regulates a bypass flow rate of discharged gas to be
passed through the condenser bypass 16.
[0093] Next, the action of a refrigeration cycle of the refrigeration cycle apparatus according
to Embodiment 5 will be described with reference to Fig. 13. Note that, during a normal
hot-water supply operation, the condenser bypass valve 17 and the suction bypass valve
9 are fully closed, and refrigerant does not flow through the condenser bypass 16
and the suction bypass 8. Hence, the action of a refrigeration cycle during a normal
hot-water supply operation in Embodiment 5 is the same as that in Embodiment 1. Thus,
only a negative pressure prevention operation will be described. During the negative
pressure prevention operation, the fact that the main expansion valve 4 is substantially
closed is the same as that in Embodiment 1.
[0094] Next, an action in a negative pressure prevention operation will be described with
reference to the refrigerant circuit diagram of Fig. 13 and the P-h diagram of Fig.
14. In Fig. 14, [1] to [5] respectively indicate refrigerant states at positions of
[1] to [5] in Fig. 13.
[0095] In a negative pressure prevention operation in the refrigeration cycle apparatus
according to Embodiment 5, refrigerant ([1]) being in a low-temperature low-pressure
gas state is sucked into the compressor 1, compressed to turn into high-temperature
high-pressure gas ([2]), and discharged. The high-temperature high-pressure gas refrigerant
discharged from the compressor 1 passes through the four-way valve 2 and then is divided
to flow through two flow paths. Refrigerant that is to flow through one flow path
flows into the condenser bypass 16 and is reduced in pressure ([3]) by the condenser
bypass valve 17, and then it flows out of the condenser bypass 16. Divided high-temperature
high-pressure gas refrigerant that is to flow through the other flow path flows into
the condenser 3. The high-temperature high-pressure gas refrigerant having flowed
into the condenser 3 transfers heat to water serving as a medium to be subjected to
heat exchange to turn into high-pressure liquid refrigerant ([4]).
[0096] A flow of the high-temperature high-pressure gas refrigerant having flowed out of
the condenser bypass 16 and a flow of the high-pressure liquid refrigerant having
flowed out of the condenser 3 combine to form a flow of high-pressure high-quality
two-phase refrigerant ([5]). The two-phase refrigerant flows into the suction bypass
8 and is reduced in pressure and expanded by the suction bypass valve 9 to turn into
low-temperature low-pressure gas refrigerant ([1]), and the low-temperature low-pressure
gas refrigerant is sucked into the compressor 1 again. Note that, since the main expansion
valve 4 is substantially closed during the negative pressure prevention operation,
little low-pressure two-phase refrigerant flows into the evaporator 5, and evaporation
of refrigerant caused by heat exchange with outdoor air does not occur.
[0097] In Embodiments 1 to 4 described above, a compressor suction pressure is controlled
by the discharged gas bypass valve 7. In contrast to this, with respect to the flow
of refrigerant in Embodiment 5, as illustrated in Fig. 14, a flow of refrigerant ([3])
having flowed out of the condenser bypass 16 and a flow of refrigerant ([4]) having
flowed out of the condenser 3 combine to form a combined flow, and refrigerant in
the combined flow is reduced in pressure by the suction bypass valve 9 and sucked
into the compressor 1. Thus, in Embodiment 5, a compressor suction pressure is controlled
by the suction bypass valve 9.
[0098] Fig. 15 is a system configuration diagram of the refrigeration cycle apparatus according
to Embodiment 5 of the present invention.
[0099] As illustrated in Fig. 15, the refrigeration cycle apparatus according to Embodiment
5 differs from that illustrated in Fig. 4 in that the controller 20 is connected in
such a manner as to be able to control the condenser bypass valve 17 in place of the
discharged gas bypass valve 7 in the system configuration in Embodiment 1 illustrated
in Fig. 4. Furthermore, as functional components of the controller 20, the controller
20 includes a negative pressure prevention control unit 20A and a superheat degree
control unit 20B. The negative pressure prevention control unit 20A performs a negative
pressure prevention operation of controlling the opening degree of the suction bypass
valve 9 to prevent a suction pressure of the compressor 1 from becoming negative.
The superheat degree control unit 20B regulates the opening degree of the condenser
bypass valve 17 so that a degree of superheat of gas to be sucked into the compressor
1 becomes a setting value set in advance. The negative pressure prevention control
unit 20A and the superheat degree control unit 20B are functionally configured by
the CPU and the control program. Configurations other than these are the same as those
illustrated in Fig. 4.
[0100] Fig. 16 is a flowchart illustrating a control procedure of a negative pressure prevention
operation in the refrigeration cycle apparatus according to Embodiment 5 of the present
invention. In comparison with the flowchart in Embodiment 1 illustrated in Fig. 5
described above, the flowchart in Embodiment 5 illustrated in Fig. 16 differs from
that in Embodiment 1 in the following respects. That is, control of the opening degree
of the discharged gas bypass valve 7 in steps S6 and S7 in Fig. 5 is replaced with
control of the opening degree of the suction bypass valve 9 in steps S6a and S7a in
Fig. 16. Furthermore, control of the opening degree of the suction bypass valve 9
in steps S11 and S12 in Fig. 5 is replaced with control of the opening degree of the
condenser bypass valve 17 in Fig. 16. The other steps are the same as those in the
control flowchart of Fig. 16. A description will be given below with emphasis on a
respect in which control of the negative pressure prevention operation in Embodiment
5 differs from that in Embodiment 1.
[0101] In Embodiment 5, as a result of a comparison of a compressor suction pressure Ps
and a setting value 2 set in advance in step S5, when the compressor suction pressure
Ps is lower than the setting value 2, the opening degree of the suction bypass valve
9 is increased (S6a). Thus, the compressor suction pressure Ps rises and approaches
the setting value 2. On the other hand, when the compressor suction pressure Ps is
higher than the setting value 2, the opening degree of the suction bypass valve 9
is reduced (S7a). Thus, the compressor suction pressure Ps falls and approaches the
setting value 2.
[0102] Furthermore, in Embodiment 5, as a result of a comparison of a compressor suction
superheat degree SHs and a setting value 3 that has been set in advance as a target
value of a compressor suction superheat degree in step S10, when the compressor suction
superheat degree SHs is lower than the setting value 3, the controller 20 increases
the opening degree of the condenser bypass valve 17 (S11a). Thus, the compressor suction
superheat degree SHs rises and approaches the setting value 3. On the other hand,
when the compressor suction superheat degree SHs is higher than the setting value
3, the opening degree of the condenser bypass valve 17 is reduced (S12a). Thus, the
compressor suction superheat degree SHs falls and approaches the setting value 3.
Then, after the process of S11a or S12a, the controller 20 returns to S5 and repeatedly
performs control so that the compressor suction pressure Ps and the compressor suction
superheat degree SHs respectively become equal to the corresponding setting value
2 and setting value 3.
[0103] As described above, in controlling a compressor suction pressure and a compressor
suction superheat degree, the refrigeration cycle apparatus according to Embodiment
5 differs from that in Embodiment 1 in bypass valves to be controlled, but can produce
the same effect as that in Embodiment 1. That is, when an operation state in which
an outdoor air temperature is low and a compressor suction pressure is close to a
negative pressure is entered, a hot-water supply operation is continued with the main
expansion valve 4 being fully closed without evaporation of refrigerant in the evaporator
5. Then, the compressor suction pressure is controlled by using the opening degree
of the suction bypass valve 9, and a suction superheat degree of the compressor 1
is also controlled by using the opening degree of the condenser bypass valve 17. This
prevents the compressor suction pressure from becoming negative and also enables the
hot-water supply operation to continue with the compressor suction superheat degree
being appropriate. Thus, even when an outdoor air temperature falls, a disadvantage,
such as a malfunction due to suction of air, can be avoided. Furthermore, in a water
heater, a hot-water supply operation of raising the temperature of water does not
have to be stopped even under low outdoor air temperature conditions, thus making
it possible to prevent water pipes from freezing, for example.
Embodiment 6
[0104] Embodiment 6 corresponds to, so to speak, a combination of Embodiment 5 and Embodiment
4 in which the receiver 13 is included. A description will be given below with emphasis
on a respect in which Embodiment 6 differs from Embodiment 5.
[0105] Fig. 17 is a refrigerant circuit diagram of the refrigeration cycle apparatus according
to Embodiment 6 of the present invention.
[0106] As illustrated in Fig. 17, a system configuration diagram of the refrigeration cycle
apparatus according to Embodiment 6 includes the receiver 13. Note that the other
components are the same as those in Embodiment 5 illustrated in Fig. 13.
[0107] The receiver 13 is disposed on a pipe connecting the condenser 3 and the suction
bypass valve 9 and stores excess refrigerant caused during an operation.
[0108] Next, the action of a refrigeration cycle according to Embodiment 6 will be described
with reference to Fig. 17. Note that a normal hot-water supply operation is the same
as that in Embodiment 1, and thus a description thereof is omitted. Only a negative
pressure prevention operation will be described.
[0109] Refrigerant being in a low-temperature low-pressure gas state is sucked into the
compressor 1, compressed to turn into high-temperature high-pressure gas, and discharged.
The high-temperature high-pressure gas refrigerant discharged from the compressor
1 passes through the four-way valve 2 and then is divided to flow through two flow
paths. Refrigerant that is to flow through one flow path flows into the condenser
bypass 16 and is reduced in pressure by the condenser bypass valve 17, and then it
flows out of the condenser bypass 16. Divided high-temperature high-pressure gas refrigerant
that is to flow through the other flow path flows into the condenser 3. The high-temperature
high-pressure gas refrigerant having flowed into the condenser 3 transfers heat to
water serving as a medium to be subjected to heat exchange to turn into high-pressure
liquid refrigerant and flows into the receiver 13. A flow of the high-temperature
high-pressure gas refrigerant having flowed out of the condenser bypass 16 and a flow
of the high-pressure liquid refrigerant having flowed out of the receiver 13 combine
to form a flow of high-pressure high-quality two-phase refrigerant, and the flow flows
into the suction bypass 8. The two-phase refrigerant having flowed into the suction
bypass 8 is reduced in pressure and expanded by the suction bypass valve 9 to turn
into low-temperature low-pressure gas refrigerant, and the low-temperature low-pressure
gas refrigerant is sucked into the compressor 1 again.
[0110] Note that, since the main expansion valve 4 is substantially closed during the negative
pressure prevention operation, little low-pressure two-phase refrigerant flows into
the evaporator 5, and evaporation of refrigerant caused by heat exchange with outdoor
air does not occur. In the negative pressure prevention operation, the evaporator
5 is not used, and the necessary amount of refrigerant is thus smaller than that in
a normal hot-water supply operation, thereby causing excess refrigerant. In Embodiment
6, however, excess refrigerant is stored in the receiver 13.
[0111] As described above, the refrigeration cycle apparatus according to Embodiment 6 produces
the same effect as that in Embodiment 5 and also produces the following effect. That
is, excess refrigerant can be stored in the receiver 13 during a negative pressure
prevention operation, thereby preventing an operation in which liquid flows back to
the suction side of the compressor 1 and enabling a highly reliable negative pressure
prevention operation to continue.
[0112] Although Embodiment 6 presents the structure including a refrigerant storage container
(the receiver 13 herein), the disposition of the refrigerant storage container is
not limited to the disposition illustrated in Fig. 17, and modifications can be made
as described in the following Modifications 1 and 2.
<Modification 1>
[0113] Fig. 18 is a refrigerant circuit diagram of Modification 1 of the refrigeration cycle
apparatus according to Embodiment 6 of the present invention.
[0114] As illustrated in Fig. 18, a refrigerant circuit of Modification 1 of the refrigeration
cycle apparatus according to Embodiment 6 includes the receiver 13a and the check
valve 14 in place of the receiver 13 of Fig. 17. The other components are the same
as those in Fig. 17.
[0115] The receiver 13a is a refrigerant storage container that stores excess refrigerant
caused during an operation. The receiver 13a is provided in parallel with the main
circuit 30 on the outlet side of the condenser 3. In other words, the receiver 13a
is provided in parallel with a pipe between a portion where an upstream end of the
condenser bypass 16 meets the main circuit 30 and the outlet of the condenser 3.
[0116] The check valve 14 prevents refrigerant from flowing from the main expansion valve
4 side into the receiver 13a. In some cases, frost forms on the evaporator 5 during
a hot-water supply operation. In such a case, a reverse defrosting operation is performed.
The reverse defrosting operation is an operation of removing frost forming on the
evaporator 5 by switching the four-way valve 2 in directions indicated by dotted lines
in Fig. 18 to supply high-temperature high-pressure gas refrigerant discharged from
the compressor 1 to the evaporator 5. The check valve 14 prevents the inflow of refrigerant
during the reverse defrosting operation.
[0117] Next, the action of a refrigeration cycle of Modification 1 of the refrigeration
cycle apparatus according to Embodiment 6 will be described with reference to Fig.
18. Note that a normal hot-water supply operation is the same as that in Embodiment
5, and thus a description thereof is omitted. Only a negative pressure prevention
operation will be described. During the negative pressure prevention operation, the
fact that the main expansion valve 4 is substantially closed is the same as that in
Embodiment 5.
[0118] In a negative pressure prevention operation in Modification 1, refrigerant being
in a low-temperature low-pressure gas state is sucked into the compressor 1, compressed
to turn into high-temperature high-pressure gas, and discharged. The high-temperature
high-pressure gas refrigerant discharged from the compressor 1 passes through the
four-way valve 2 and then is divided to flow through two flow paths. Refrigerant that
is to flow through one flow path flows into the condenser bypass 16 and is reduced
in pressure by the condenser bypass valve 17, and then it flows out of the condenser
bypass 16. Divided high-temperature high-pressure gas refrigerant that is to flow
through the other flow path flows into the condenser 3. The high-temperature high-pressure
gas refrigerant having flowed into the condenser 3 transfers heat to water serving
as a medium to be subjected to heat exchange to turn into high-pressure liquid refrigerant.
[0119] The high-pressure refrigerant having flowed out of the condenser 3 is divided to
flow through two flow paths. Refrigerant that is to flow through one flow path flows
into the main circuit 30, and refrigerant that is to flow through the other flow path
is condensed and stored in the receiver 13a. A flow of the high-pressure refrigerant
having flowed into the main circuit 30 combines with a flow of the high-temperature
high-pressure gas refrigerant having flowed out of the condenser bypass 16 to form
a flow of high-pressure high-quality two-phase refrigerant. The two-phase refrigerant
flows into the suction bypass 8 and is reduced in pressure and expanded by the suction
bypass valve 9 to turn into low-temperature low-pressure gas refrigerant, and the
low-temperature low-pressure gas refrigerant is sucked into the compressor 1 again.
[0120] Note that, since the main expansion valve 4 is substantially closed during the negative
pressure prevention operation, little low-pressure two-phase refrigerant flows into
the evaporator 5, and evaporation of refrigerant caused by heat exchange with outdoor
air does not occur. In the negative pressure prevention operation, the evaporator
5 is not used, and the necessary amount of refrigerant is thus smaller than that in
a normal hot-water supply operation, thereby causing excess refrigerant. In Embodiment
6, however, excess refrigerant is stored in the receiver 13a.
[0121] As described above, in Modification 1 of the refrigeration cycle apparatus according
to Embodiment 6, the receiver 13a is provided in parallel with the main circuit 30
on the outlet side of the condenser 3. This enables excess refrigerant to be stored
in the receiver 13a even when refrigerant at the outlet of the condenser 3 is in a
two-phase state. Thus, during a negative pressure prevention operation in which excess
refrigerant is caused, an operation in which liquid flows back to the suction side
of the compressor 1 is prevented, thereby enabling a highly reliable negative pressure
prevention operation to continue.
<Modification 2>
[0122] Fig. 19 is a refrigerant circuit diagram of Modification 2 of the refrigeration cycle
apparatus according to Embodiment 6 of the present invention.
[0123] As illustrated in Fig. 19, a refrigerant circuit of Modification 1 of the refrigeration
cycle apparatus according to Embodiment 6 includes the accumulator 15 in place of
the receiver 13 of Fig. 17. Note that the other components are the same as those in
Fig. 17.
[0124] The accumulator 15 is provided on the suction side of the compressor 1 and stores
excess refrigerant caused during an operation.
[0125] Next, the action of Modification 2 of the refrigeration cycle apparatus according
to Embodiment 6 will be described with reference to Fig. 19. Note that a normal hot-water
supply operation is the same as that in Embodiment 1, and thus a description thereof
is omitted. Only a negative pressure prevention operation will be described.
[0126] In a negative pressure prevention operation in Modification 2, refrigerant being
in a low-temperature low-pressure gas state is sucked into the compressor 1, compressed
to turn into high-temperature high-pressure gas, and discharged. The high-temperature
high-pressure gas refrigerant discharged from the compressor 1 passes through the
four-way valve 2 and then is divided to flow through two flow paths. Refrigerant that
is to flow through one flow path flows into the condenser bypass 16 and is reduced
in pressure by the condenser bypass valve 17, and then it flows out of the condenser
bypass 16. Divided high-temperature high-pressure gas refrigerant that is to flow
through the other flow path flows into the condenser 3. The high-temperature high-pressure
gas refrigerant having flowed into the condenser 3 transfers heat to water serving
as a medium to be subjected to heat exchange to turn into high-pressure liquid refrigerant.
A flow of the high-temperature high-pressure gas refrigerant having flowed out of
the condenser bypass 16 and a flow of the high-pressure liquid refrigerant having
flowed out of the condenser 3 combine to form a flow of high-pressure high-quality
two-phase refrigerant, and the flow flows into the suction bypass 8. The two-phase
refrigerant having flowed into the suction bypass 8 is reduced in pressure and expanded
by the suction bypass valve 9 to turn into low-temperature low-pressure refrigerant,
and the low-temperature low-pressure refrigerant is sucked into the compressor 1 again
via the accumulator 15.
[0127] Note that, since the main expansion valve 4 is substantially closed during the negative
pressure prevention operation, little low-pressure two-phase refrigerant flows into
the evaporator 5, and evaporation of refrigerant caused by heat exchange with outdoor
air does not occur.
[0128] As described above, in Modification 2 of the refrigeration cycle apparatus according
to Embodiment 6, the accumulator 15 is provided on the suction side of the compressor
1, thereby enabling excess refrigerant to be stored in the accumulator 15 during a
negative pressure prevention operation in which excess refrigerant is caused. This
prevents an operation in which liquid flows back to the suction side of the compressor
1, thereby enabling a highly reliable negative pressure prevention operation to continue.
[0129] In Embodiments and Modifications described above, as refrigerant, a single refrigerant
of HFO-1234yf, a single refrigerant of HFO-1234ze, or a refrigerant mixture of HFO-1234yf
or HFO-1234ze and R32 is used. Note that refrigerant may be any refrigerant that has
a higher boiling point than R407C. Furthermore, it is desirable that refrigerant be
refrigerant whose global warming potential is lower than that of R407C.
[0130] In each Embodiment described above, the case where the refrigeration cycle apparatus
is used for a heat pump water heater is described, whereas the refrigeration cycle
apparatus can also be used for an air-conditioning apparatus, for example.
Reference Signs List
[0131] 1 compressor 2 four-way valve 3 condenser 4 main expansion valve 5 evaporator 6 discharged
gas bypass 7 discharged gas bypass valve 8 suction bypass 9 suction bypass valve 10
two-way valve 11 ejector 11 a nozzle 11b expansion section 11c diffuser 11d refrigerant
suction section 12 suction pipe 13 receiver 13a receiver 14 check valve 15 accumulator
16 condenser bypass 17 condenser bypass valve 20 controller 20A negative pressure
prevention control unit 20B superheat degree control unit 20a negative pressure prevention
control unit 20b superheat degree control unit 21 compressor suction pressure sensor
22 compressor suction temperature sensor 30 main circuit 40 bypass 41 bypass
1. A refrigeration cycle apparatus comprising:
a main circuit in which a compressor, a condenser, a main expansion valve, and an
evaporator are connected in a circle, the main circuit (30) being configured to circulate
refrigerant having a higher boiling point than R407C therethrough;
a bypass configured to combine a flow of part of refrigerant discharged from the compressor
and a flow of refrigerant flowing out of the condenser into a combined flow, and allowing
the combined flow to flow into a suction side of the compressor;
a negative pressure regulating valve configured to regulate a flow rate in the bypass;
and
a negative pressure prevention control unit configured to perform a negative pressure
prevention operation of controlling the negative pressure regulating valve to prevent
a suction pressure of the compressor from becoming negative.
2. The refrigeration cycle apparatus of claim 1, wherein the bypass includes
a discharged gas bypass configured to bypass part of refrigerant discharged from the
compressor to a suction side, and a suction bypass configured to combine a flow of
refrigerant flowing out of the condenser into a flow in the discharged gas bypass,
and allowing the flow to flow into the suction side of the compressor, and
wherein the negative pressure regulating valve is a discharged gas bypass valve configured
to regulate a flow rate in the discharged gas bypass.
3. The refrigeration cycle apparatus of claim 2, further comprising a pressure sensor
configured to detect a suction pressure of the compressor,
wherein, when the suction pressure detected by the pressure sensor is below a first
setting value set in advance, the negative pressure prevention control unit is configured
to start the negative pressure prevention operation to control the discharged gas
bypass valve.
4. The refrigeration cycle apparatus of claim 2 or 3, wherein, during the negative pressure
prevention operation, the negative pressure prevention control unit is configured
to close the main expansion valve and also regulate an opening degree of the discharged
gas bypass valve so that the suction pressure becomes a second setting value set in
advance.
5. The refrigeration cycle apparatus of any one of claims 2 to 4, further comprising
a suction bypass valve configured to regulate a flow rate in the suction bypass to
control a degree of superheat of gas to be sucked into the compressor.
6. The refrigeration cycle apparatus of claim 5, further comprising a superheat degree
control unit configured to regulate an opening degree of the suction bypass valve
so that a degree of superheat of gas to be sucked into the compressor becomes a third
setting value set in advance.
7. The refrigeration cycle apparatus of any one of claims 1 to 6, wherein the main circuit
further includes a four-way valve configured to switch between directions in which
refrigerant discharged from the compressor flows.
8. The refrigeration cycle apparatus of claim 7, further comprising a two-way valve provided
between the four-way valve and the evaporator.
9. The refrigeration cycle apparatus of claim 8, wherein the negative pressure prevention
control unit is configured to close the two-way valve during the negative pressure
prevention operation.
10. The refrigeration cycle apparatus of claim 7, further comprising:
in the bypass, an ejector provided in a discharged gas bypass configured to bypass
part of refrigerant discharged from the compressor to the suction side; and
a suction circuit configured to allow a suction section of the ejector to suck refrigerant
between the evaporator and the four-way valve.
11. The refrigeration cycle apparatus of any one of claims 1 to 9, further comprising
a receiver provided on an outlet side of the condenser.
12. The refrigeration cycle apparatus of any one of claims 1 to 9, further comprising
a receiver provided in parallel with the main circuit on an outlet side of the condenser.
13. The refrigeration cycle apparatus of any one of claims 1 to 9, further comprising
an accumulator provided on the suction side of the compressor.
14. The refrigeration cycle apparatus of claim 1, wherein the bypass includes
a condenser bypass configured to bypass part of refrigerant discharged from the compressor
to an outlet side of the condenser, and a suction bypass configured to combine flows
of refrigerant flowing out of the condenser bypass and the condenser into a combined
flow to bypass the combined flow to the suction side of the compressor, and
wherein the negative pressure regulating valve is a suction bypass valve configured
to regulate a flow rate in the suction bypass.
15. The refrigeration cycle apparatus of claim 14, further comprising a pressure sensor
configured to detect a suction pressure of the compressor,
wherein, when the suction pressure detected by the pressure sensor is below a first
setting value set in advance, the negative pressure prevention control unit is configured
to start the negative pressure prevention operation to control the suction bypass
valve.
16. The refrigeration cycle apparatus of claim 14 or 15, wherein, during the negative
pressure prevention operation, the negative pressure prevention control unit is configured
to close the main expansion valve and also regulate an opening degree of the suction
bypass valve so that the suction pressure becomes a second setting value set in advance.
17. The refrigeration cycle apparatus of any one of claims 14 to 16, further comprising
a condenser bypass valve configured to regulate a flow rate in the condenser bypass
to control a degree of superheat of gas to be sucked into the compressor.
18. The refrigeration cycle apparatus of claim 17, further comprising a superheat degree
control unit configured to regulate an opening degree of the condenser bypass valve
so that a degree of superheat of gas to be sucked into the compressor becomes a third
setting value set in advance.
19. The refrigeration cycle apparatus of any one of claims 14 to 18, wherein the main
circuit further includes a four-way valve configured to switch between directions
in which refrigerant discharged from the compressor flows.
20. The refrigeration cycle apparatus of any one of claims 14 to 19, further comprising
a receiver provided on the outlet side of the condenser.
21. The refrigeration cycle apparatus of any one of claims 14 to 19, further comprising
a receiver provided in parallel with the main circuit on the outlet side of the condenser.
22. The refrigeration cycle apparatus of any one of claims 14 to 19, further comprising
an accumulator provided on the suction side of the compressor.
23. The refrigeration cycle apparatus of any one of claims 1 to 22, wherein the refrigerant
is any of a single refrigerant of HFO-1234yf, a single refrigerant of HFO-1234ze,
and a refrigerant mixture containing HFO-1234yf or HFO-1234ze.