Technical Field
[0001] The present invention relates to a cermet decorative member, and a watch, a mobile
terminal, and an accessory obtained using the same.
Background Art
[0002] Conventionally, gold, gold alloys, or various plated metals have been used in decorative
parts exhibiting a gold color from the perspectives of color tone and corrosion resistance.
However, because gold, gold alloys, and plated metal materials all have low hardness,
there is a problem that contact with hard substances causes damage or deformation
of the surface.
[0003] To solve this problem and to respond to diversification of consumer preferences,
the present inventors have proposed various cermet decorative members exhibiting a
gold color.
[0004] For example,
WO 2009/069549 (Patent Document 1) proposes a cermet decorative member which is a ceramic for a
decorative part including a titanium nitride sintered compact including titanium nitride
as a primary component, wherein the member contains nickel, niobium, chromium, and
carbon, and the carbon content is not less than 0.5 mass% and not greater than 0.9
mass%.
[0005] Furthermore,
WO 2009/145146 (Patent Document 2) proposes a cermet decorative member, which includes a ceramic
for a decorative part including a titanium nitride sintered compact, wherein the ceramic
contains nickel, niobium, chromium, and carbon, and the carbon content is not less
than 1 mass% and not greater than 2 mass%.
Summary of Invention
[0006] The cermet decorative member according to the present disclosure includes a cermet
containing a crystal phase including titanium carbonitride and a bonding phase including
at least one metal. The bonding phase contains: nickel as a primary component, having
a lattice constant of 3.54 Å or more; niobium; and chromium.
[0007] The watch, mobile terminal, and accessory according to the present disclosure include
the cermet decorative member of the above configuration.
Brief Description of Drawings
[0008]
FIGS. 1A and 1B illustrate a watch case as an example of a cermet decorative member
of the present embodiment. FIG. 1A is a perspective view seen from the front side,
and FIG. 1B is a perspective view seen from the rear side.
FIG. 2 is a schematic view illustrating an example of a configuration of a watchband
as an example of a cermet decorative member of the present embodiment.
Description of Embodiments
[0009] In recent years, a demand in reduction in color variation of a cermet decorative
member is increasing in order to provide a consumer with the greater luxury feel and
a more esthetically pleasing look.
[0010] Description will be given below of an example of a cermet decorative member of the
present embodiment.
[0011] The cermet decorative member of the present embodiment includes a cermet containing
a crystal phase including titanium carbonitride and a bonding phase including metal.
The bonding phase contains nickel as the primary component and at least niobium and
chromium, wherein the lattice constant of the nickel is not less than 3.54 Å. Here,
the primary component in the bonding phase is a component exceeding 50 mass% per 100
mass% of components constituting the bonding phase.
[0012] The cermet decorative member of the present embodiment satisfying the configuration
above exhibits a color tone in the gold family with little color variation. Here,
the lattice constant of nickel single crystal is 3.5238 Å, whereas the lattice constant
of nickel in the cermet decorative member of the present embodiment is not less than
3.54 Å. It is surmised that the cermet decorative member of the present embodiment
exhibits a color tone in the gold family with little color variation because at least
one of niobium and chromium forms a solid solution with nickel, which is the primary
component of the bonding phase and has a high ionization tendency, and this reduces
the ionization tendency of nickel. In particular, it is surmised that niobium forming
a solid solution has a large effect.
[0013] It is known that the lattice constant of nickel in the cermet decorative member of
the present embodiment can be measured using an X-ray diffractometer (XRD; e.g., D8
ADVANCE, manufactured by Bruker AXS GmbH).
[0014] In the cermet decorative member of the present embodiment, nickel is from 7.0 to
11.0 mass%, niobium is from 1.5 to 6.0 mass%, chromium is from 1.0 to 5.0 mass%, and
the remainder is titanium carbonitride per 100 mass% of all components that constitute
the cermet. More preferably, nickel is from 8.0 to 10.0 mass%, niobium is from 2.5
to 5.0 mass%, and chromium is from 2.0 to 4.0 mass%. Note that the presence or absence
of titanium carbonitride in the cermet decorative member of the present embodiment
may be verified by XRD measurement and identification. Furthermore, the presence of
nickel, niobium, and chromium in a portion other than the crystal phase can be verified
by observation by a scanning electron microscope (SEM), and by using an EDS equipped
with the SEM.
[0015] The contents of nickel, niobium, and chromium may be determined by measurement using
an inductively coupled plasma emission spectrophotometer (ICP) or a fluorescent X-ray
analyzer (XRF). The titanium carbonitride content may be determined by subtracting
the sum of nickel, niobium, and chromium contents from 100 mass%. The titanium carbonitride
content may also be determined by measuring Ti by ICP or XRF, and adding up the results
of measuring carbon using a carbon analyzer and nitrogen measured using a nitrogen
analyzer.
[0016] From the nickel content and the sum of nickel, niobium, and chromium contents, it
can be verified whether or not nickel is the primary component.
[0017] Next, color variation may be confirmed by the following method. First, in measurement,
the sample is lapped to form a lapped face of which the arithmetic mean roughness
Ra on the roughness curve is not greater than 0.03 µm. Then, using a spectrophotometric
colorimeter (CM-5, manufactured by Konica Minolta Inc.), the lightness of the color
L* (also simply called "L*" hereinafter), psychometric chroma coordinate a* (also
simply called "a*" hereinafter) and psychometric chroma coordinate b* (also simply
called "b*" hereinafter) in the CIE 1976 L*a*b* color space are determined according
to JIS Z 8722-2000. As measurement conditions, SCI (specular component included) conditions
may be used, a CIE standard light source D65 may be used as a light source, the illumination
receiving mode may be di: 8°·de: 8° (diffuse illumination·8° direction reception),
and the measurement diameter may be 3 mm.
[0018] Then, measurement may be performed in at least three locations on a single cermet
decorative member, and color variation may be determined by the formula ΔE = [(ΔL*)
2 + (Δa*)
2 + (Δb*)
2]
1/2 using the obtained values of L*, a*, and b*.
[0019] Here, L* is an index of brightness expressing the lightness and darkness of a color
tone. The larger value of L* indicates a bright color tone, while the smaller value
of L* indicates the darker color tone.
[0020] Furthermore, a* is an index expressing the position between red and green of a color
tone. If a* is a large positive value, the color tone is in the red family, and if
it is a large negative value, the color tone is in the green family.
[0021] Additionally, b* is an index expressing the position between yellow and blue of a
color tone. If b* is a large positive value, the color tone is in the yellow family,
and if it is a large negative value, the color tone is in the blue family.
[0022] Because the absolute values of a* and b* are also indices expressing the intensity
of color tone, when the absolute values of a* and b* are low, it is a subdued color
tone of suppressed intensity.
[0023] In the cermet decorative member of the present embodiment, when the lattice constant
of the titanium carbonitride crystal phase has a lattice constant of 4.27 Å or more
and 4.30 Å or less, the above L* is not less than 64 and not greater than 68, a* is
not less than 1 and not greater than 4, and b* is not less than 1 and not greater
than 5. As such, a member exhibiting a purple-tinged gold color tone may be obtained.
[0024] Furthermore, in the cermet decorative member of the present embodiment, when the
cermet contains at least one of molybdenum, tungsten, and cobalt, they act as sintering
aids and the firing temperature can be reduced. As a result, a decrease in shape workability
due to abnormal grain growth of titanium carbonitride can be suppressed.
[0025] Additionally, needless to say, the cermet may contain all of molybdenum, tungsten,
and cobalt. The preferred contents are, for example, not less than 0.5 mass% and not
greater than 2.0 mass% of molybdenum, not less than 0.05 mass% and not greater than
0.4 mass% of tungsten, and not less than 0.02 mass% and not greater than 0.2 mass%
of cobalt, per 100 mass% of all components constituting the cermet. Preferably, the
sum of molybdenum, tungsten, and cobalt contents is not greater than 2 mass%.
[0026] The contents of molybdenum, tungsten, and cobalt per 100 mass% of all components
constituting the cermet may be measured using ICP or XRF.
[0027] Additionally, in the cermet decorative member of the present embodiment, when the
oxygen content is less than 1.0 mass% per 100 mass% of all components constituting
the cermet, there is little oxidation of the bonding phase, and color variation can
therefore be further reduced. Furthermore, when the oxygen content is less than 1.0
mass%, there is little oxidation of the bonding phase, i.e. nickel, niobium, chromium,
and the like are present as metals. As a result, it can play a sufficient role as
a bonding phase. The oxygen content may be determined by measurement using an oxygen
analyzer (e.g., TCH-600, manufactured by LECO Corporation).
[0028] Furthermore, in the cermet decorative member of the present embodiment, when the
free carbon content is not less than 1.5 mass% and not greater than 2.5 mass% per
100 mass% of all components constituting in the cermet, the shape processing time
for making the desired shape can be reduced while mechanical characteristics as a
decorative member are maintained. Free carbon content may be determined by measurement
using a carbon analyzer (e.g., RC-612, manufactured by LECO Corporation).
[0029] A Compound including nickel and chromium may also be present in the cermet decorative
member of the present embodiment. Nickel and chromium are magnetic, whereas a compound
including nickel and chromium is non-magnetic. Thus, when the compound including nickel
and chromium is present, it tends not to have a magnetic effect when the cermet decorative
member is used in a watch, mobile terminal, or the like.
[0030] Here, the presence of the compound including nickel and chromium may be verified
by measurement and identification by XRD. A compound including nickel and chromium
indicates a compound represented as CrNi. The JCPDS number of CrNi is 01-071-7594.
[0031] The cermet decorative member of the present embodiment has three-point bending strength
of not less than 1000 MPa, and has sufficient mechanical characteristics for practical
use. Three-point bending strength may be measured according to JIS R 1601-2008.
[0032] Next, a specific example of the cermet decorative member of the present embodiment
will be described.
[0033] FIGS. 1A and 1B illustrate a watch case as an example of a cermet decorative member
of the present embodiment. FIG. 1A is a perspective view seen from the front side,
and FIG. 1B is a perspective view seen from the rear side. FIG. 2 is a schematic view
illustrating an example of a configuration of a watchband as an example of a cermet
decorative member of the present embodiment.
[0034] The watch case 10 illustrated in FIGS. 1A and 1B includes a recessed portion 11 housing
a movement (drive mechanism) and the like (not illustrated), and lug portions 12 which
affix a watchband (not illustrated) for wearing the watch on the wrist. The recessed
portion 11 is made from a thin bottom portion 13 and a thick torso portion 14.
[0035] The band pieces constituting the watchband 50 illustrated in FIG. 2 are configured
from center pieces 20 each having through-holes 21 into which pins 40 are inserted,
and outer pieces 30 arranged so as to sandwich the center pieces 20, each of the outer
pieces 30 having pin holes 31 through which the pins 40 are inserted. The watchband
50 is configured by the center pieces 20 and the outer pieces 30 being sequentially
connected by means of the pins 40 being inserted in the through-holes 21 of the center
pieces 20 and both ends of the inserted pins 40 being inserted into the pin holes
31 of the outer pieces 30.
[0036] The watch case 10 and the band pieces constituting the watchband 50 including the
cermet decorative member of the present embodiment can exhibit a color tone in the
gold family with little color variation, and as a result, provide a consumer with
a luxury feel and an esthetically pleasing look. Needless to say, a watch including
the cermet decorative member of the present embodiment in the watch case 10, the band
pieces constituting the watchband 50, and the like can also provide a consumer with
a luxury feel and an esthetically pleasing look. Furthermore, the cermet decorative
member of the present embodiment may also be used in the hands and face of a watch.
[0037] The cermet decorative member of the present embodiment may also be suitably used
in cases, various operation keys, and the like of mobile terminals. As such, it provides
a consumer who owns the mobile terminal including the cermet decorative member of
the present embodiment with a luxury feel and esthetically pleasing look. A mobile
terminal is a portable information terminal that includes a mobile telephone, or a
portable car navigation device, audio player, or the like.
[0038] Additionally, the cermet decorative member of the present embodiment may be suitably
used in a ring, an earring, a necklace and the like, and provides a consumer who owns
such an accessory with a luxury feel and esthetically pleasing look.
[0039] The cermet decorative member of the present embodiment is not limited to those described
above, and may be suitably used in parts that require decorative value, such as amenity
goods, vehicle emblems, and the like.
[0040] Next, an example of a manufacturing method of the cermet decorative member of the
present embodiment will be described.
[0041] First, prescribed quantities of titanium nitride powder having an average particle
size of from 10 to 30 µm, titanium carbide powder having an average particle size
of from 0.5 to 3.0 µm, nickel powder having an average particle size of from 15 to
25 µm, niobium powder having an average particle size of from 10 to 20 µm, and chromium
powder having an average particle size of from 30 to 50 µm are weighed out.
[0042] Specifically, from 7.0 to 11.0 mass% of nickel powder, from 1.5 to 6.0 mass% of niobium
powder, from 1.0 to 5.0 mass% of chromium powder, and the remainder titanium nitride
powder and titanium carbide powder are used as starting raw materials. The weights
of titanium nitride powder and titanium carbide powder are preferably chosen to be
in the ratio of from 6.5:3.5 to 3:7, and more preferably from 6:4 to 4:6.
[0043] Then, among the starting raw materials, the nickel powder, niobium powder, chromium
powder, and water or methanol as a solvent are loaded into a mill, where they are
mixed and ground (primary mixing and grinding). Grinding only the metal powders for
not less than 10 hours leads to the presence of the niobium powder and chromium powder
on the periphery of the nickel powder, and at least one of niobium and chromium can
form a solid solution in nickel. When the duration of primary mixing and grinding
is greater than 30 hours, the effect of promoting solid solution formation reaches
its plateau, and therefore the duration of primary mixing and grinding for the purpose
of promoting solid solution formation is preferably not greater than 30 hours.
[0044] When the cermet contains at least one of molybdenum, tungsten, and cobalt, molybdenum
powder, tungsten powder, and cobalt powder may be prepared and added during primary
mixing and grinding. Furthermore, for a compound including nickel and chromium to
be present in the cermet, the duration of primary mixing and grinding may be not less
than 30 hours.
[0045] Then, after primary mixing and grinding, the titanium nitride powder and titanium
carbide powder are introduced into the mill, and secondary mixing and grinding are
performed. A prescribed amount of a binder is then added to obtain a slurry.
[0046] The obtained slurry is then spray-dried to form granules, and these granules are
molded into a desired shape, such as a round plate, flat plate, annular body, or the
like, using a desired molding method, such as dry pressing, cold isostatic pressing,
extrusion molding, or the like. If the desired shape is complex, injection molding
may also be used as the molding method.
[0047] Then, the powder compact is placed in a pressure degreasing furnace and degreased
while maintaining a temperature at from 310 to 390°C and a pressure at from 30 to
60 kPa in an inert gas atmosphere. The degreased powder compact may then be fired
at from 1200 to 1500°C in vacuum of not greater than 1.33 Pa to produce a sintered
compact. Furthermore, to achieve the oxygen content of less than 1.0 mass% per 100
mass% of all components constituting the cermet, it may be held at from 400 to 600°C
for not less than 50 minutes when increasing the temperature of firing, and then fired
at from 1200 to 1500°C. By holding the temperature at from 400 to 600°C for not less
than 50 minutes when increasing the temperature, the oxygen and carbon remaining in
the degreased compact react to form carbon dioxide gas which escapes from the degreased
compact, and the oxygen content can be reduced to less than 1.0 mass%. In order to
set the free carbon content to not less than 1.5 mass% and not greater than 2.5 mass%
per 100 mass% of all components constituting the cermet, the degreasing conditions
may be adjusted. For example, when the temperature is 350°C and the pressure is 45
kPa, the hold time may be from 10 to 20 minutes.
[0048] Then, lap processing is performed using, for example, a tin lapping plate while supplying
diamond abrasive grains having an average particle size of not greater than 1 µm,
and then barrel polishing is performed. In wet barrel polishing, the compact may be
tumbled in a rotary barrel polisher for 24 hours using green carborundum (GC) as a
medium.
[0049] The cermet decorative member of the present embodiment obtained in the above manner
contains a crystal phase including titanium carbonitride and a bonding phase including
nickel, niobium, and chromium. The lattice constant of the nickel is not less than
3.54 Å, and it can exhibit a gold color tone with little color variation. Furthermore,
the watch, mobile terminal, and accessory obtained using the cermet decorative member
of the present embodiment has sufficient mechanical strength for practical use, and
can also provide a consumer with a luxury feel and an esthetically pleasing look.
[0050] Hereinafter, examples of the present invention will be specifically described. However,
the present embodiment is not limited to these examples.
Example 1
[0051] First, titanium nitride powder having an average particle size of 20 µm, titanium
carbide powder having an average particle size of 1.0 µm, nickel powder having an
average particle size of 20 µm, niobium powder having an average particle size of
15 µm, and chromium powder having an average particle size of 40 µm were weighed out.
Thus, a nickel content is 10 mass%, a niobium content is 5.0 mass%, and a chromium
content is 3 mass% in the cermet. Note that the ratio of titanium nitride powder to
titanium carbide powder was 6:4.
[0052] Then, the nickel powder, niobium powder, chromium powder, and water or methanol as
a solvent were loaded into a mill, where primary mixing and grinding were performed
for the time shown in Table 1.
[0053] Next, the titanium nitride powder and titanium carbide powder were loaded into the
mill, and secondary mixing and grinding were performed. A prescribed amount of binder
was then added to obtain a slurry. Note that for Sample No. 1, primary mixing and
grinding were not performed, and only secondary mixing and grinding were performed.
[0054] Then, the obtained slurry was spray-dried to form granules, and using these granules,
a powder compact was obtained by dry compression molding.
[0055] Then, the powder compact was placed in a pressure degreasing furnace and degreased
while maintaining a temperature at 350°C and a pressure at 45 kPa in an inert gas
atmosphere, and the degreased powder compact was then fired at a temperature of 1500°C
in vacuum of not greater than 1.33 Pa to obtain a sintered compact.
[0056] Each of the samples was measured using XRD (D8 ADVANCE, manufactured by Bruker AXS
GmbH), and the presence of a titanium carbonitride crystal phase was verified. Note
that the presence of a titanium nitride crystal phase was also verified for Sample
No. 1. The lattice constant of the nickel was also verified by XRD.
[0057] Furthermore, when each of the samples was measured using ICP, it was verified that
the contents of nickel, niobium, and chromium were as expected from what they were
weighed out.
[0058] Then, lapping was performed on each of the samples using a tin lapping plate while
supplying diamond abrasive grains having an average particle size of not greater than
1 µm, to produce a lapped surface, of which the arithmetic mean roughness Ra on the
roughness curve was not greater than 0.03 µm. Then, using a spectrophotometric colorimeter
(CM-5, manufactured by Konica Minolta Inc.), the values of lightness of the color
L* and psychometric chroma coordinates a* and b* in the CIE 1976 L*a*b* color space
were measured according to JIS Z 8722-2000 for three locations in each sample. Note
that, as measurement conditions, SCI (specular component included) conditions were
used, a CIE standard light source D65 was used as a light source, the illumination
receiving mode was di: 8°·de: 8° (diffuse illumination·8° direction reception), and
the measurement diameter was 3 mm.
[0059] Using the obtained values of L*, a*, and b*, color variation was determined by the
formula ΔE = [(ΔL*)
2 +(Δa*)
2 + (Δb*)
2]
1/2. The results are shown in Table 1.
[Table 1]
| Sample No. |
Primary mixing and grinding (h) |
Lattice constant of nickel (Å) |
Color variation ΔE |
| 1 |
0 |
3.525 |
0.4 |
| 2 |
5 |
3.530 |
0.3 |
| 3 |
10 |
3.540 |
0.2 |
| 4 |
20 |
3.580 |
0.15 |
| 5 |
30 |
3.600 |
0.12 |
| 6 |
40 |
3.600 |
0.12 |
[0060] From Table 1, Sample Nos. 3 to 6 have a smaller value of ΔE than Sample Nos. 1 and
2, and it was found that in a cermet containing a crystal phase including titanium
carbonitride and a bonding phase containing nickel, niobium, and chromium, a nickel
lattice constant of not less than 3.54 Å results in a gold color tone with little
color variation.
Example 2
[0061] Cermets having the compositions shown in Table 2 were produced, and color tone was
measured and monitor evaluation was conducted. Note that the production method was
the same as that used in producing Sample No. 4 of Example 1, except that the components
were weighed out to achieve the compositions shown in Table 2. Note that Sample No.
8 was a sample produced under the same conditions as Sample No. 4.
[0062] Each of the samples was measured using XRD (D8 ADVANCE, manufactured by Bruker AXS
GmbH), and the presence of a titanium carbonitride crystal phase was verified. The
lattice constant of titanium carbonitride was also verified. Additionally, each of
the samples was measured using ICP, and the contents of nickel, niobium, and chromium
were determined.
[0063] Then, the values of lightness of the color L* and psychometric chroma coordinates
a* and b* in the CIE 1976 L*a*b* color space were determined by performing processing
and measurement by the same methods as Example 1.
[0064] Then, for each of the samples, five men and five women in each age group of twenties,
thirties, forties, and fifties, for a total of 40 monitors, who expressed interest
in a purple-tinged gold color, were surveyed by questionnaire in regard to two aspects:
luxury feel and esthetically pleasing look. Each sample was evaluated as "A" in the
case where the proportion of monitors responding "yes" to both items was not less
than 80%, and "B" in the case of one item. Results are shown in Table 2.
[Table 2]
| Sample No. |
TiN:TiC |
Nickel (mass%) |
Niobium (mass%) |
Chromium (mass%) |
Lattice constant of titanium carbonitride (Å) |
L* |
a* |
b* |
Monitor evaluation |
| 7 |
6.5:3 |
11 |
6 |
1 |
4.26 |
62 |
5 |
6 |
B |
| 8 |
6:4 |
10 |
5 |
2 |
4.27 |
64 |
4 |
5 |
A |
| 9 |
5:5 |
9 |
4 |
3 |
4.29 |
66 |
2 |
3 |
A |
| 10 |
4:6 |
8 |
2.5 |
4 |
4.30 |
68 |
1 |
1 |
A |
| 11 |
3:7 |
7 |
1.5 |
5 |
4.31 |
69 |
0 |
0 |
B |
[0065] From Table 2, good monitor evaluations were obtained for Sample Nos. 8 to 10, and
it was found that due to the lattice constant of the crystal phase including titanium
carbonitride being not less than 4.27 Å and not greater than 4.30 Å, the lightness
of the color L* in CIE 1976 L*a*b* color space was not less than 64 and not greater
than 68, a* was not less than 1 and not greater than 4, b* was not less than 1 and
not greater than 5, and decorative quality was superior.
Example 3
[0066] Molybdenum powder, tungsten powder, and cobalt powder were prepared, and samples
were produced by reducing titanium carbide powder by 1 mass% in the starting raw material
composition of Sample No. 4 of Example 1 and adding an equivalent amount of molybdenum
powder, tungsten powder, or cobalt powder to each sample. Other than the starting
raw material composition, the samples were prepared by the same method as Sample No.
4 of Example 1. For comparison, Sample No. 4 of Example 1 was also prepared.
[0067] The relative density of the obtained samples was then verified. Note that for relative
density, the apparent density of a titanium nitride sintered compact was determined
according to JIS R 1634-1998, and relative density was determined by dividing this
apparent density by the theoretical density of the titanium nitride sintered compact.
As a result, it was found that the each of the samples, to which molybdenum powder,
tungsten powder, or cobalt powder was added, had a higher relative density than Sample
No. 4, and that it is possible to reduce the firing temperature by including at least
one type selected from the group consisting of molybdenum, tungsten, and cobalt in
the titanium nitride sintered compact. It was also found that a decrease in shape
processability due to abnormal grain growth of titanium carbonitride can be suppressed
by reducing the firing temperature.
Example 4
[0068] Samples were produced with varying time to hold the temperature at 400 to 600°C when
increasing the temperature of firing, and color variation was verified. First, the
production method was the same as that of Sample No. 4 of Example 1, except for the
hold time. For one sample, the hold time at 400 to 600°C was 25 minutes when increasing
the temperature of firing, and for another sample, it was 50 minutes.
[0069] When oxygen content was measured using an oxygen analyzer (TCH-600, manufactured
by LECO Corporation), the oxygen content of the one sample was 2% and ΔE was 0.2%.
In contrast, the oxygen content of the other sample was 0.9% and ΔE was 0.15. As a
result, it was found that color variation can be further reduced by having an oxygen
content of less than 1.0 mass% per 100 mass% of all components constituting the cermet.
Example 5
[0070] Sample Nos. 12 to 16 were obtained by the same method as Sample No. 4 of Example
1 except that the hold time in degreasing during firing was varied. Note that Sample
No. 14 is a sample produced under the same conditions as Sample No. 4.
[0071] Then, each of the samples was ground, and the free carbon content was determined
by measurement using a carbon analyzer (RC-612, manufactured by LECO Corporation).
Note that the content was determined from a calibration curve created using a standard
sample (calcium carbonate), and the validity of the calibration curve was confirmed
by measuring silicon carbide powder of known free carbon content.
[0072] Grinding force was also verified using each of the samples. As the equipment, a flat
surface grinder (SGE-515E2T, manufactured by Nagase Integrex Co., Ltd.) equipped with
a wheel (SDC400N75B25-5, manufactured by Asahi Diamond Industrial Co., Ltd.) was used.
As processing conditions, the rotation speed was 2000 min
-1, the incision amount was 0.005 mm/pass, and the grinding amount was 1200 V (mm
3). Grinding force after 200 passes was measured using a stationary dynamometer (9257B,
manufactured by Kistler Group), and samples were ranked from the lowest grinding force
value as an evaluation of ease of grinding. Furthermore, prior to processing of each
sample, using a truing block made from copper, truing and dressing were performed
in each of the samples at a rotation speed of 1500 min
-1 with an incision amount of 0.005 mm/pass, and then processing was performed.
[0073] Test pieces conforming to JIS R 1601-2008 were produced under the same conditions
as when producing each of the samples. Three-point bending strength was measured,
and the pieces were ranked from the highest value.
[0074] Results are shown in Table 3.
[Table 3]
| Sample No. |
Degreasing hold time (min) |
Free carbon (mass%) |
Grinding force rank |
Three-point bending strength rank |
| 12 |
25 |
1.3 |
5 |
1 |
| 13 |
20 |
1.5 |
4 |
2 |
| 14 |
15 |
2.0 |
3 |
3 |
| 15 |
10 |
2.5 |
2 |
4 |
| 16 |
5 |
2.7 |
1 |
5 |
[0075] From Table 3 it was found that, due to the fact that the free carbon content was
not less than 1.5 mass% and not greater than 2.5 mass% per 100 mass% of all components
constituting the cermet, the shape processing time for making the desired shape could
be reduced while mechanical characteristics as a decorative member were maintained.
Reference Signs List
[0076]
10 Watch case
11 Recessed portion
12 Lug portion
13 Bottom portion
14 Torso portion
20 Center piece
21 Through-hole
30 Outer piece
31 Pin hole
40 Pin
50 Watchband