TECHNICAL FIELD OF THE INVENTION
[0001] The invention relates to a package having a pour spout according to the preamble
of the independent claim presented below. The invention further relates to a method
for opening a package having a pour spout.
BACKGROUND OF THE INVENTION
[0002] Products requiring a sealed package can be packed in cardboard packages made of various
blanks. For the administration of the package content, it is known to use a tear-off
or press-down lid or a separate extractable pour spout. Their problem is, however,
the difficult opening and the easy breaking of the package when opening and using
it. Separate pour spout often also requires extra material for the blank or a new
way of folding the blank, which causes extra costs for the packing materials and investment
costs for the packaging machines.
OBJECTS OF THE INVENTION
[0003] It is an object of the present invention to reduce or even completely eliminate the
above-mentioned problems and flaws, which appear in the prior art.
[0004] It is an object of the present invention to provide a functional and sealed package
having a pour spout, which pour spout is easy and simple to open and use.
[0005] Furthermore, the object of the invention is to provide a package having a pour spout,
which is inexpensive to manufacture and does not require additional investments to
the packaging machines.
[0006] It is also an object of the present invention to provide a method for opening the
package having a pour spout.
[0007] The above-mentioned disadvantages can be reduced or even completely eliminated, and
the above-defined objects are attained with the present invention, which is characterised
in what is presented in the characterising parts of the appended independent claims.
[0008] Some preferred embodiments according to the invention are disclosed in the dependent
claims presented further below.
DESCRIPTION OF THE INVENTION
[0009] A typical package according to the invention is characterised in that it comprises
- a front surface and a back surface,
- a first and a second side surface, which are essentially perpendicular to the front
surface and to the back surface,
- a lid, which is limited by the upper edges of the front surface, the back surface
and the first and the second side surface of the package,
- a bottom, which is limited by the lower edges of the front surface, the back surface
and the first and the second side surface of the package, and
that the upper edge of the first or the second side surface of the package has a tear-off
fold curving towards the bottom of the package and that under the tear-off fold there
are folds in the form of an up-pointing triangle, which folds form a pour spout when
pressing the package at the front and the back surfaces.
[0010] The package according to the invention is folded from one plate-like package blank
to the form of a rectangular prism. The package blank comprises a front surface and
a back surface, which define the length of the package. The front and the back surface
are connected by two side surfaces, which define the width of the package. Typically,
the front and the back surface are parallel to each other, also the first and the
second side surface are typically substantially parallel to each other, but the front,
the back and the side surfaces can also be curved. Typically, the side surfaces are
essentially perpendicular to the front and the back surface. The front and the back
surface and the side surfaces comprise a first and a second side edge and an upper
and a lower edge. A lip has been arranged to the longer edge, i.e. to the second side
edge, of the second side surface, from which lip the second side surface of the blank
has been glued to the longer edge, i.e. the first side edge, of the back surface of
the blank, to the side which remains inside thereof, when forming the package. The
lid and the bottom of the package have been formed of the foldable flaps forming an
extension to the upper and lower edges of the front surface, the back surface and
the side surfaces, with which flaps the ends of the package to be formed from the
package blank can be closed. The flaps to be glued on top of each other form a lid
of the package, which is limited by the upper edges of the front surface, the back
surface as well as the first and the second side surface, and the bottom of the package,
which is limited by the lower edges of the front surface, the back surface as well
as the first and the second side surface.
[0011] Now it has been surprisingly found out that a functional pour spout can be arranged
to the package so that no extra material is required for the blank. In order to provide
a functional pour spout according to the invention, the fold between the first or
the second side surface of the package and the foldable flap forming an extension
to it is formed as a tear-off fold. The tear-off fold is preferably formed to the
fold between the first side surface of the package and the foldable flap forming an
extension to it, which first side surface is, when forming the package, not the side
surface the lip of which forming the extension is glued to the back surface. The purpose
of the tear-off fold is to ease the opening of the fold between the side surface of
the package and the foldable flap forming an extension to it and to form an opening
to the package. In order for the tear-off fold to be more easily opened, it is shaped
so that it is curved towards the bottom of the package. The middle point of the tear-off
fold can be about 1-3 mm lower than the fold in the second side surface (the fold
between the side surface and the flap, which is not a tear-off fold), depending on
the width of the package. Typically, the tear-off fold curves from the upper edge
of the side surface of the package towards the bottom, so that the middle point of
the tear-off fold is about 2 mm lower than the folding point of the second side surface
and the flap forming an extension to it, the width of the package being about 57-70
mm. Typically, the tear-off fold and the pour spout formed by the folds of the side
surface according to the invention are used in packages, the maximum width of which
is about 100 mm.
[0012] According to an embodiment of the invention the tear-off fold is a grooving, preferably
a two-sided grooving. In this application, the grooving refers to a half-incision,
a half-cut or the like made to the material of the package blank, which half-incision,
half-cut or the like breaks the surface layer of the material without, however, perforating
the entire material. In the two-sided grooving, the half-incision has been arranged
on both sides of the package material, close to each other so that an incision is
formed on the surface of the package material, but the package material is not perforated.
Thus, when pressing down the lid of the package, the area between the groovings is
splitted and the folding point is opened. The grooving is an easy and an affordable
way of implementing a tear-off seam to the package blank.
[0013] According to an embodiment of the invention the tear-off fold is a perforation. The
perforation refers to a dashed cut, punching or the like, made to the material of
the package blank, which dashed cut, punching or the like eases the folding or the
tearing of the material. The tear-off fold can also be a combination of perforation
and grooving.
[0014] Folds in the form of an up-pointing triangle have been arranged under the tear-off
fold. The up-pointing triangle refers in this application to a triangle, the vertex
of which points towards the tear-off fold. The vertex of the triangle can be at the
point of the tear-off fold. The triangle vertex can also be cut, whereby the triangle
flanks do not merge at the point of the tear-off fold. The folds in the triangle flanks
are preferably groovings. The grooving eases the folding of the package material.
All folds in the form of an up-pointing triangle can also be creasings, preferably
at least the fold in the base of the triangle is a creasing. The creasing is a groove-like
folding point, or the like, formed to the material, which eases the folding of the
material to a desired direction. The creasing does not break or damage the surface
layer of the material or cause any lead-throughs, such as holes or incisions, to the
material. With these folds, a pour spout is provided without any additional material
to the blank.
[0015] The package according to the invention is opened by pressing the lid of the package,
close to the tear-off fold, whereby the tear-off fold is broken and an opening is
formed to the folding point of the side surface of the package and the foldable flap
forming an extension to it. The pour spout opens when pressing the package at the
front and the back surfaces, close to the pour spout.
[0016] The package according to the invention can be packed by an ordinary packaging machine
and the package blank can be based on the model A1010 of the ECMA (European Carton
Makers Association) code.
[0017] According to an embodiment of the invention the lid and the bottom of the package
are formed by glueing to each other the foldable flaps forming extensions to the front
surface, to the back surface and to the side surfaces. The lid and the bottom of the
package can be formed e.g. by cross-closing and glueing the folded flaps together.
In the cross-closing, the flap forming an extension to the back surface is folded
90° inwards, after which the flaps of the side surfaces are folded thereon. Glue is
applied on the edges of the flaps, so that glue is arranged on all flaps. The flap
forming an extension to the front surface is folded and glued on the flaps forming
an extension to the back surface and to side surfaces, so that the lid and the bottom
remain tightly sealed. The glue is e.g. a glue acceptable for food packages. The glueing
guarantees a sealed package and is a prerequisite for the function of the pour spout
mechanism.
[0018] According to an embodiment of the invention the foldable flap forming an extension
to the front surface of the package has creasings in the form of a line substantially
parallel to the upper edge of the front surface and/or of a side-pointing triangle,
which creasings begin from the edge of the flap, which is in the package towards the
upper edge of the side surface having a tear-off fold. Typically, the creasings begin
substantially from the middle point of the upper edge of the side surface. The creasing
in the base of the triangle can be a straight line or an outwards curving line. The
creasing/creasings ease the bending of the lid when opening or using the pour spout.
[0019] According to an embodiment of the invention the foldable flap forming an extension
to the back surface of the package has creasings in the form of a line substantially
parallel to the back surface and/or of a side-pointing triangle, which creasings begin
from the edge of the flap, which is in the package towards the upper edge of the side
surface having a tear-off fold. Typically, the creasings begin substantially from
the middle point of the upper edge of the side surface. The creasing in the base of
the triangle can be a straight line or an outwards curving line. The creasing/creasings
ease the bending of the lid when opening or using the pour spout. A part of the foldable
flap forming an extension to the back surface can also be cut off in order to ease
the bending of the lid.
[0020] According to an embodiment of the invention the middle point of the foldable flap
forming an extension to the first or the second side surface of the package, which
first or second side surface comprises a tear-off fold, is divided by a crease line,
a perforation or a creasing essentially parallel to the upper edge of the front and
the back surface. The crease line, the perforation or the creasing can also be in
the form of a down-pointing triangle so that the triangle vertex points towards the
upper edge of the side surface. Typically, the crease line, the perforation and the
creasing begins substantially from the middle point of the upper edge of the side
surface. The crease line, the perforation or the creasing eases the bending of the
lid when opening or using the pour spout.
[0021] The above-mentioned creasings and crease lines having a form of a down/side-pointing
triangles in the flap forming an extension to the front surface, in the flap forming
an extension to the back surface and in the flap forming an extension to the side
surface, are substantially aligned in the finished package.
[0022] According to an embodiment of the invention the front surface of the package has
a creasing, which extends from the base angle of the fold in the form of an side-pointing
triangle in the first side surface of the package to a base angle of a creasing in
the form of the side-pointing triangle in the flap forming an extension to the front
surface. According to an embodiment of the invention the back surface of the package
has a corresponding creasing, which extends from the base angle of the fold in the
form of an up-pointing triangle in the first side surface of the package to a base
angle of a creasing in the form of the side-pointing triangle in the flap forming
an extension to the back surface. The creasings ease the pressing of the front surface
and the back surface of package inwards when opening the pour spout.
[0023] According to an embodiment of the invention a part of the foldable flap forming an
extension to the upper and/or the lower edge of the first and/or the second side surface
of the package is cut off in order to achieve a tight glueing.
[0024] According to an embodiment of the invention the package is made of cardboard, the
basis weight of which can be 200-460 g/m
2, preferably 270-310 g/m
2. The material to be used in the package must be sufficiently stiff, so that the package
withstands the filling, the transportation and the handling without breaking. The
sufficient stiffness of the package material is also a prerequisite for the function
of the pour spout mechanism.
BRIEF DESCRIPTION OF THE DRAWING
[0025] In the following the invention will be described in more detail with reference to
the embodiments presented as examples and the enclosed figures, in which
- fig. 1
- shows by way of an example a package blank according to an embodiment of the invention,
- fig. 2
- shows by way of an example a package according to an embodiment of the invention the
pour spout being closed, and
- fig. 3
- shows by way of an example a package according to an embodiment of the invention the
pour spout being opened.
DETAILED DESCRIPTION OF THE DRAWING
[0026] Figure 1 shows by way of an example a package blank 100 according to an embodiment
of the invention. The package blank 100 comprises a front surface 102 and a back surface
103 of substantially same size and a first side surface 104 and a second side surface
105 of substantially same size. The package blank 100 further comprises foldable flaps
106, 106' forming an extension to the front surface, foldable flaps 107, 107' forming
an extension to the back surface, foldable flaps 108, 108' forming an extension to
the first side surface and foldable flaps 109, 109' forming an extension to the second
side surface, with which flaps the ends of the package to be formed can be closed.
Furthermore, a lip 111 has been arranged to the second side edge 110 of the second
side surface 105 of the package blank 100, from which lip 111 the second side surface
105 of the blank 100 is glued on the first side edge 112 of the back surface 103,
to the side remaining inside the package when forming the package.
[0027] The folding point of the first side surface 104 of the package blank 100 and the
foldable flap 108 forming an extension to it has been formed as a downwards curving
tear-off fold, preferably as a two-sided grooving 113. Under the two-sided grooving
113, to the first side surface 104 of the blank 100, have been arranged folds in form
of the sides of an up-pointing triangle, preferably groovings 114, 114' and a creasing
115 in the base of the triangle, which form a pour spout of the package.
[0028] A crease line 116 and perforations, i.e. dashed cuts, 117, 117' in the form of the
sides of a down-pointing triangle, have been arranged in the middle of the foldable
flap 108 forming an extension to the first side surface 104 of the package blank 100.
[0029] To the foldable flap 106 forming an extension to the front surface 102 of the package
blank 100 have been arranged creasings beginning from the middle of its left edge
in the form of a line 118 and of a side-pointing triangle 118, 118', 118"'. The creasing
in the base of the triangle 118'" is curving to the right. Also to the foldable flap
107 forming an extension to the back surface 103 of the package blank 100 have been
arranged creasings beginning from the middle of its right edge in form of a line 119
and a side-pointing triangle 119, 119', 119'" as well as a grooving 119". The creasing
in the base of the triangle 119"' is curving to the left. The right upper corner of
the foldable flap 107 forming an extension to the back surface 103 has been cut off
along the creasing 119' in order to ease the bending of the lid.
[0030] In figure 2, a package 200 according to an embodiment of the invention with the pour
spout 201 being closed is shown by way of an example. The package 200 is folded from
the package blank 100 to the form of a rectangular prism. The lip 111 arranged to
the second side edge 110 of the second side surface 105 of the blank 100 is glued
on first side edge 112 of the back surface 103 of the package 200, to the side remaining
inside the package 200. The lid and the bottom of the package 200 are formed by folding
the foldable flaps 106, 106', 107, 107', 108, 108', 109, 109' forming an extension
to the front surface 102, to the back surface 103, to the first side surface 104 and
to the second side surface 105 inwards so that the foldable flaps 107, 107' forming
an extension to the back surface 103 are folded first, after which the foldable flaps
108, 108', 109, 109' forming an extension to the side surfaces 104, 105 are folded
thereon. Glue is applied on these and the flaps 106, 106' forming an extension to
the front surface 102 are folded and glued so as to fix on them.
[0031] In that case, a two-sided grooving 113 has been arranged to the folding point of
the first side surface 104 and the foldable flap 108 forming an extension to it, under
which grooving 113 there are typically groovings 114, 114' in form of the flanks of
an up-pointing triangle and a creasing 115 in the base of the triangle. The groovings
114, 114' form a pour spout 201 when pressing at the front surface 102 and the back
side 103 of the package 200. The foldable flap 106 forming an extension to the front
surface 102 has creasings beginning from the middle on the side of the pour spout
201 in form of the line 118 and in form of the flanks 118', 118" of a triangle. The
creasing 118'" in the base of the triangle is curved. The creasings 118, 118', 118",
118"' ease the pressing of the lid of the package 200 downwards and opening of the
two-sided grooving 113. In the back surface 103 of the package 200 there is a creasing
202, which extends from the lower edge of the creasing 114 on the first side surface
104 to the lower edge of the creasing 118' on the surface of the flap 106 forming
an extension to the front surface 102. In the front surface 102 of the package 200
there is a similar creasing 202' (not shown in the figure). The creasings 202, 202'
ease the pressing of the front surface 102 and the back surface 103 of the package
200 inwards when opening the pour spout 201.
[0032] In figure 3, a package 200 according to an embodiment of the invention with the pour
spout 201 being opened is shown by way of an example. The pour spout 201 formed by
the groovings 114, 114' and creasing 115 is opened by pressing first the flap 106
forming an extension to the front surface 102 of the package 200, at the tip of the
triangle formed by the creasings 118, 118', 118", 118"', close to the two-sided grooving,
whereby the two-sided grooving 113 is teared open. The pour spout 201 is opened by
pressing the package 200 inwards at the corner of its front surface 102 and its back
surface 103, close to the two-sided grooving.
[0033] It is obvious to a person skilled in the art that the invention is not limited merely
to the above-described examples, but the invention may vary within the scope of the
claims presented below. The dependent claims present some possible embodiments of
the invention, and they are as such not to be considered to restrict the protective
scope of the invention.
1. A package (200), which comprises
- a front surface (102) and a back surface (103),
- a first (104) and a second side surface (105), which are essentially perpendicular
to the front surface (102) and to the back surface (103),
- a lid, which is limited by the upper edges of the front surface (102), the back
surface (103) and the first (104) and the second side surface (105), and
- a bottom, which is limited by the lower edges of the front surface (102), back surface
(103) and the first (104) and the second side surface (105),
characterized in that the upper edge of the first or the second side surface (104, 105) of the package
(200) has a tear-off fold (113) curving towards the bottom of the package and that
under the tear-off fold (113) there are folds (114, 114', 115) in the form of an up-pointing
triangle, which folds form a pour spout (201) when pressing at the front and the back
surfaces (102, 103) of the package (200).
2. Package according to claim 1, characterized in that the lid and the bottom are formed of foldable flaps (106, 106', 107, 107', 108, 108',
109, 109') forming an extension to the front surface (102), to the back surface (103)
and to the side surfaces (104, 105).
3. Package according to claim 2, characterized in that the lid and the bottom are formed by glueing the foldable flaps (106, 106, '107,
107', 108, 108', 109, 109') to each other.
4. Package according to any of the preceding claims, characterized in that the tear-off fold (113) is a grooving, preferably a two-sided grooving.
5. Package according to any of the previous claims 1-3, characterized in that the tear-off fold (113) is a perforation.
6. Package according to any of the preceding claims, characterized in that the tear-off fold (113) is a fold between the first (104) or the second (105) side
surface and the flap (108, 109) forming an extension to the side surface.
7. Package according to any of the preceding claims, characterized in that the tear-off fold (113) curves from the upper edge of the side surface (104, 105)
of the package (200) towards the bottom so, that the middle point of the tear-off
fold (113) is about 2 mm lower than the folding point of the second side surface (104,
105) and the flap (108, 109) forming an extension to it.
8. Package according to any of the preceding claims, characterized in that the flanks of an up-pointing triangle have groovings (114, 114') and the fold (115)
in the base of the triangle is a creasing.
9. Package according to any of the preceding claims, characterized in that the foldable flap (106) forming an extension to the front surface (102) of the package
(200) has creasings (118, 118', 118", 118"') in the form of a line essentially parallel
to the front surface and/or of a side-pointing triangle, which creasings begin from
the edge of the flap, which is towards the upper edge of the side surface (104, 105)
comprising a tear-off fold.
10. Package according to any of the preceding claims, characterized in that the foldable flap (107) forming an extension to the back surface (103) of the package
(200) has creasings (119, 119', 119", 119"') in the form of a line essentially parallel
to the front surface and/or of a side-pointing triangle, which creasings begin from
the edge of the flap, which is towards the upper edge of the side surface (104, 105)
comprising a tear-off fold.
11. Package according to any of the preceding claims, characterized in that the middle point of the foldable flap (108, 109) forming an extension to the side
surface (104, 105) of the package (200), which side surface has a tear-off fold (113),
is divided by a crease line or a perforation (116) essentially parallel to the front
and the back surface (104, 105).
12. Package (200) according to any of the preceding claims, characterized in that the package (200) is made of cardboard, the basis weight of which is 200-460 g/m2, preferably 270-310 g/m2.
13. A method for opening a package (200) according to any of the preceding claims 1-12,
characterized in that in the method
- the lid of the package (200) is pressed close to the tear-off fold (113), and
- the package (200) is pressed at the front and the back surfaces (102, 103) close
to the pour spout (201).