Technical field
[0001] The present invention relates to a method for controlling a heat pump laundry drying
machine, wherein the drying machine comprises an outdoor textiles drying procedure
for drying outdoor textiles.
Background art
[0002] For the purpose of the present disclosure, outdoor textiles have a waterproof and
breathable thin film material with a micro-porous structure.
[0003] Often, clothes designed and realized for outdoor conditions include a durable water
repellent (DWR), which is a coating added to fabrics at the factory to make them water-resistant
or hydrophobic. Most factory-applied treatments are fluoropolymer based. Durable water
repellents are commonly used in conjunction with waterproof breathable fabrics such
as Gore-Tex to prevent the outer layer of fabric from becoming saturated with water.
This saturation, called "wetting out", can reduce the garment's breathability (moisture
transport through the breathable membrane) and let water through. Methods for factory
application of DWR treatments involve for example applying a solution of a chemical
onto the surface of the fabric by spraying or dipping. More recently the chemistry
is applied in the vapor phase using Chemical Vapor Deposition (CVD) machinery.
[0004] This hydrophobic chemical treatment penetrates the fibres and lowers the surface
tension of the fabric, causing water to bead up and roll off the outer layer of fabric,
instead of being absorbed. The DWR treatment is not permanent: the surface coating
can degrade through regular wear and tear, exposure to dirt, detergent, insect repellent
and other impurities causing the outer fabric to absorb water. As the DWR wears off
over time, re-treatment is recommended when necessary. Certain types of fabrics need
to be re-treated to maintain water-repellency, as fluoropolymers decompose over time
when exposed to water and chemicals. As the garment becomes saturated with water,
the breathability decreases, as the absorbed water prevents water vapour (perspiration)
from passing from the inside to the outside of the garment creating a humid and wet
environment inside the garment. Another drawback is that a saturated fabric attracts
dirt particles, which clog the pores in the waterproof membrane, reducing breathability
even after the garment has dried.
[0005] Affected garments can be treated with a "spray-on" or "wash-in" treatment to improve
water-repellency. Heat treatment may reactivate the factory applied repellent finish
and aids the repelling of water, and other liquids such as oils.
[0006] In
EP2622120, a method for controlling drying machine is provided, which includes selecting and
starting an outdoor textiles drying procedure, and then entering a preheating stage,
a main drying stage, and a cooling stage. In the main drying stage, a working temperature
of the drying machine is lower than a working temperature of an ordinary drying procedure,
and after the cooling stage, nominal water content of loaded outdoor textiles is higher
than nominal water content after the ordinary drying procedure is performed. By setting
an appropriate drying working temperature, damages on material and sealing strips
at seams of the outdoor textiles during the drying procedure are prevented to the
greatest extent. Moreover, after the drying procedure is finished, nominal water content
of the outdoor textiles is higher than nominal water content of the other textiles
after the ordinary drying procedure is performed, which ensures that wrinkles caused
by over-drying do not occur to the outdoor textiles, and at the same time, the material
and sealing strips at the seams of the outdoor textiles are prevented from being damaged.
A drying machine implementing the method is also provided.
[0007] However, the disclosed treatment in a dryer does not provide the optimal solution
for re-activating, also called re-proofing, outdoor clothing and textile.
Summary of the invention
[0008] The present invention relates to a method for controlling a heat pump drying machine
where an outdoor drying cycle is provided, to re-activate (or "re-proof") the water
repellent characteristics of outdoor textiles, such as outdoor clothes and garments.
Alternatively or in addition, the method of the invention can be used to re-proof
characteristics of waterproof textiles, that is, textiles including a waterproof membrane.
[0009] Although it is known that a drying cycle in a dryer may improve the re-activation
of the waterproofing characteristics of an outdoor textile, as disclosed in the above
mentioned patent
EP2622120, the Applicant has discovered that the temperature and the humidity at which the
outdoor textiles are dried as disclosed and explained in the patent
EP2622120 are not optimal for re-activation of the waterproof and/or water repellent characteristics
of outdoor textiles.
[0010] Applicant has indeed found that the outdoor textile, in order to have the surface
treatment "re-activated", needs a drying cycle, or drying cycle phase, having relatively
high temperature and low humidity, for example a temperature above 55°C and a humidity
below 5%.
[0011] However, heat pump laundry dryers are not generally designed to operate at such high
temperatures, that is, generally, heat pump laundry dryers operate at temperatures
of the process air, and thus reached by the laundry, below 50°C, which are commonly
considered high enough to dry standard clothes or textiles. If a heat pump laundry
dryer reaches temperatures above 50° - 55° C in the process air, it may happen that
safety measures activate which block or limit either the dryer functioning or further
raise in process air temperature.
[0012] Therefore, one of the goal of the invention is to provide a drying method which achieves
a proper reactivation of the waterproof and/or water repellent characteristics of
outdoor textiles - which have had for example a waterproof surface treatment during
manufacturing - by means of a drying cycle especially designed for such outdoor textiles
and which allows heat pump dryers to reach the required "high" temperatures, i.e.
temperatures suitable for performing reactivation of the waterproof characteristics
of outdoor textiles.
[0013] According to an aspect, the invention relates to a method for controlling a heat
pump laundry drying machine, wherein the heat pump laundry drying machine includes:
- a rotatable drum where textile is introduced and treated with a process air, said
drum being driven in two rotation directions;
- a heat pump system having a refrigerant circuit in which a refrigerant can flow, said
refrigerant circuit including a first heat exchanger where the refrigerant is cooled
off, a second heat exchanger where the refrigerant is heated up, a compressor to pressurize
and circulate the refrigerant through the refrigerant circuit; said first and/or second
heat exchanger being apt to perform heat exchange between said refrigerant flowing
in said refrigerant circuit and said process air;
- a selector adapted to select alternatively at least an outdoor drying cycle for drying
outdoor textiles which have a water repellent layer and/or a waterproof and breathable
thin film material with a micro-porous structure, and at least an additional drying
cycle for drying other types of textiles, wherein the outdoor drying cycle includes
an outdoor main drying phase having settings for a frequency of reversion of rotations
of the drum and for the heat pump operation and the additional drying cycle comprises
an additional main drying phase having settings for a frequency of reversion of rotations
of the drum and for the heat pump operation;
wherein the method comprises:
- selecting and starting the outdoor drying cycle, and entering the outdoor main drying
phase, wherein the outdoor main drying phase includes an outdoor first sub-phase and
an outdoor second sub-phase;
- reversing the rotation of the drum in the outdoor first sub-phase at a frequency lower
than a frequency in the additional main drying phase;
- entering the outdoor second sub-phase when the humidity of said outdoor textile is
equal or below a first threshold;
- in the second sub-phase, decreasing a flow rate of the process air in the drum with
respect to a flow rate in the outdoor first sub-phase and with respect to a flow rate
in the additional main drying phase.
[0014] The laundry drying machine of the invention may be preferably a laundry dryer or
a laundry washer dryer.
[0015] A heat pump laundry drying machine includes a rotatable treating chamber, such as
a drum, in which the load of laundry, e.g., clothes, or other items to be washed and/or
dried are placed. The laundry is made of a given textile. The treating chamber is
adapted to rotate in a direction and in an opposite direction, reversing its rotation,
for example driven by a motor, such as a variable speed motor in order to regulate
the speed of rotation of the treating chamber.
[0016] The treating chamber is part of a process circuit, in particular for example a closed-loop
air circuit in case of a condensed dryer or an open air circuit in case of a vented
dryer, which in both cases includes an air duct for channelling a stream of process
air to dry the load. The process air circuit is connected with its two opposite ends
to the drum. For example, in case of a dryer, hot dehumidified air is fed into the
drum, flowing over the laundry, and the resulting humid cool air exits the same. The
humid air stream rich in water vapour is then fed into an evaporator of a heat pump,
where the moist warm process air is cooled and the humidity present therein condenses.
The resulting cool dehumidified air is then either vented outside the appliance in
the ambient where the latter is located or it continues in the closed-loop circuit.
In this second case, the dehumidified air in the process air circuit is then heated
up before entering again in the drum by means of a condenser of the heat pump, and
the whole loop is repeated till the end of the drying cycle. Alternatively, ambient
air enters into the drum from the ambient via an inlet duct and it is heated up by
the condenser of the heat pump before entering the drum. The process air is preferably
blown within the process air circuit by means of a process air fan for example a variable
speed fan, driven by a motor. Preferably, the motor of the fan and the motor of the
treating chamber are the same motor. Different circuits are known in the art in case
of a washer-dryer.
[0017] The heat pump of the drying machine includes a refrigerant circuit in which a refrigerant
can flow and which connects via piping a first heat exchanger or condenser, a second
heat exchanger or evaporator, a compressor and a pressure-lowering device. The refrigerant
is pressurized and circulated through the system by the compressor. On the discharge
side of the compressor, the hot and highly pressurized vapour is cooled in the first
heat exchanger, called the condenser, until it condenses into a high pressure, moderate
temperature liquid, heating up the process air before the latter is introduced into
the drying chamber. The condensed refrigerant then passes through the pressure-lowering
device such as an expansion device, e.g., a choke, a valve or a capillary tube. The
low pressure liquid refrigerant then enters the second heat exchanger, the evaporator,
in which the fluid absorbs heat and evaporates due to the heat exchange with the warm
process air exiting the drum. The refrigerant then returns to the compressor and the
cycle is repeated.
[0018] In order to compress the refrigerant, the compressor preferably includes an electric
motor which is commonly powered by a current, for example a current coming from the
mains.
[0019] The drying machine of the invention includes a selector, for example operable by
the user, with which a plurality of drying cycles can be alternatively selected. A
drying machine generally includes a plurality of drying cycles each designed to treat
laundry made of a specific textile type or composition, such as a cotton cycle at
high temperature for cotton textile; permanent press, which generally refers to coloured
garments and utilizes medium heat; the knits/delicates cycle is for delicate textiles
which cannot withstand very much heat; the delicate cycle uses air slightly above
room temperature to gently and slowly dry fragile garments, etc. Therefore, generally
the cycle is selected depending on the type of textile to be dried. Among the cycles
which can be selected by the selector of the drying machine, the drying machine of
the invention includes an outdoor cycle to properly dry outdoor textiles and re-activate
- at least partially - their waterproof and/or water repellent qualities.
[0020] Outdoor clothes or garments are herewith considered as those clothes which include
a water repellent layer and/or a waterproof film or layer. Both waterproof and water
repellent layers can be present in the same garment,
[0021] Many different types of drying cycles can be present in the drying machine of the
invention or only two different cycles, among which the outdoor cycle. In the following,
the cycle which is present and can be selected in the dryer of the invention in addition
to the outdoor drying cycle is called "additional drying cycle".
[0022] Each cycle can differ from the other cycles by a plurality of different settings,
such for example the temperature of the process air which flows inside the drum to
dry the textile, the time duration of the cycle, the speed of revolution of the drum,
the number of changes in direction of revolution of the drum, the degree of humidity
at which the textile is considered to be dry and the cycle terminated, etc. All these
settings and the corresponding program lines for each cycle are for example included
in a memory of the drying machine, for example in a main controller circuit of the
drying machine. Further, each cycle, although preferably not visible to the user,
may include one or more settings for the heat pump operation.
[0023] Each drying cycle includes a main drying phase, which is the phase in which the clothes
and/or textile introduced in the drum are dried. Thus, the outdoor cycle includes
an outdoor main drying phase, the cotton drying cycle includes a cotton main drying
phase and so on. Each cycle may include also other phases, such as a cooling phase
after the main drying phase, in which the laundry is cooled before the user may access
them. In the cooling phase, the temperature reached by the textile in the main drying
cycle Is reduced. Further, one or more of the drying cycles may include a pre-heating
phase where the drum and other components of the drying machine are heated up in order
to pre-warm the machine so that it reaches the optimal temperature to start the main
drying phase.
[0024] The selection of a laundry drying cycle or program can be made in any possible way,
for example by means of a mechanical switch or a rotatable knob, by means of buttons,
one per cycle, by means of a touch screen, etc. Further, the selection can be performed
by the user manually, by means of a remote control or by means of a wireless command
signal, automatically due to a pre-set timer, etc.
[0025] The selection of the cycle preferably depends on the type of clothes, garment, textiles,
etc. inserted in the drum.
[0026] Once the selection of the drying cycle is performed, the drying cycle starts. For
example, if the outdoor cycle is selected because some outdoor textile has been introduced
in the drum, the outdoor cycle starts and either immediately or after other phases,
the outdoor main drying phase initiates. The outdoor main drying phase is divided
in two sub-phases. The first sub-phase has at least one different setting than the
second sub-phase, preferably at least two settings, as detailed below. The second
sub-phase starts when a value of a parameter indicative of the humidity of the outdoor
textile is detected to be equal or below a first threshold. The first threshold indicates
that there is at least a certain level of dryness in the textile itself.
[0027] As mentioned, in a heat pump laundry drying machine, the laundry is dried at a relatively
low temperature, e.g. the temperature of the textile present in the drum commonly
does not exceed 50°C-55°C. According to the method of the invention, in order to raise
the temperature of the textile to a temperature which has been found to be optimal
for "proofing", that is, for re-activating at least partially the waterproof and/or
water repellent layer of the outdoor textile, first the water in the outdoor textile
is preferably evaporated so that the heat provided by means of the heated process
air can be used to increase the temperature of the outdoor textile and not only to
evaporate the water contained therein. It is known that the latent heat of water is
relatively high and a substantial temperature increase can take place only when the
phase change from liquid to vapour is preferably substantially over.
[0028] Thus the outdoor first sub-phase is a phase of drying the outdoor textile till a
first threshold of humidity, below which the "proofing" phase starts, which is the
outdoor second sub-phase. In order to reach a relatively high temperature in the outdoor
first sub-phase, preferably the frequency of reversing the rotation of the drum is
set lower than a frequency of reversing the rotation in the additional main drying
phase.
[0029] Indeed, when rotation of the drum is reversed, a deceleration and a stop of the drum
itself takes place. Since a process air fan is generally driven by the same motor
that drives the drum into rotation, these deceleration and interruption of motion
consequently reduce the amount of process air flowing in the drum, lowering the temperature.
For this reason, the number of reversions may influence the temperature of the textile
present inside the drum. Keeping the number of reversions low, that is, lower than
in the additional drying cycle present in the laundry dryer, may help to increase
the overall temperature of the outdoor textile contained in the drum.
[0030] Further, when the humidity in the textile is equal or below the first threshold,
the outdoor second sub-phase starts.
[0031] In the second sub-phase, the heat introduced by process air is not only transformed
in latent heat but may further increase the temperature of the textile itself. In
order to reach a relatively high temperature for a heat pump dryer, that is, in order
to reach a temperature preferably above 59°C in the outdoor second sub-phase, the
air flow in the drum is to be "limited", that is, the air flow is reduced, when compared
to the air flow present in the first sub-phase of the outdoor cycle or when compared
to the airflow present in the additional main drying phase. A reduction in air flow
allows a further heating up of the laundry present inside the drum, therefore achieving
a "proofing phase" for the outdoor garments.
[0032] The comparison between flow rates is performed in the whole sub-phase, that is, the
mean flow rate in the first second sub-phase per time unit should be compared with
the mean flow rate of the first sub-phase per time unit or the mean flow rate in the
additional main drying cycle per time unit. Indeed, there can be time interval(s)
in the first sub-phase or in additional drying cycle in which the flow rate is at
that instant lower than the flow rate in another different instant in the second sub-phase,
for example when the fan in the first sub-phase or additional cycle is not rotating.
[0033] Therefore, the "mean" in the whole sub-phase, divided by the time of duration, should
be compared.
[0034] Preferably, the invention, according to the above mentioned aspect, includes in combination
or alternatively, one or more of the following characteristics.
[0035] Preferably, said outdoor first sub-phase and said outdoor second sub-phase are temporally
subsequent to each other, the outdoor first sub-phase being performed first. The outdoor
first sub-phase is preferably used to reduce the humidity of the outdoor textile so
that the heat transferred to the textile is not only transformed in latent heat but
also in sensible heat, so that the temperature of the textile can be more easily increased.
After the outdoor textile is substantially dry, that is, has a humidity equal or below
a first threshold, the outdoor second sub-phase, or "proofing" phase where a further
increase of temperature preferably takes place, may start.
[0036] Preferably, said laundry drying machine includes:
- a process air fan to supply the process air to the drum;
and the phase of decreasing a flow rate of the process air in the drum with respect
to a flow rate in the outdoor first sub-phase and with respect to a flow rate in the
additional main drying phase includes:
- decreasing the speed of rotation of the process air fan with respect to the speed
of rotation of the fan in the outdoor first sub-phase and with respect to the speed
of the fan in the additional main drying phase.
[0037] Preferably, this option to decrease the flow rate of process air inside the drum
reducing the speed of the fan is used when two different motors are available in the
dryer. A first motor may be used to rotate the drum, while a second motor is the motor
of the fan adapted to rotate the blades of a fan impeller. Indeed, if a single motor
were available to rotate both fan and drum, then at a very low speed the laundry would
not dry properly because the laundry would form a single "object" (a "ball") without
letting the process air flowing through the different garments, and therefore hindering
drying and further temperature increases. Having two available motors allows to reduce
the fan speed as desired, to a level that still yields a drying effect, but the temperature
inside the drum can also be increased to obtain a proofing phase.
[0038] Preferably, said laundry drying machine includes
- a process air fan to supply the process air to the drum, said process fan being apt
to be rotated in a first direction with a first flow rate of the process air is produced
and in a second direction with a second flow rate of process air, said second flow
rate being higher than said first flow rate;
and the phase of decreasing a flow rate of the process air in the drum with respect
to a flow rate in the outdoor first sub-phase and with respect to a flow rate in the
additional main drying phase includes:
- rotating the process air fan in said first direction for a first time interval different
from zero and in the second direction for a second time interval.
[0039] This embodiment is preferred when there is a single motor available driving both
the drum and the process air fan. In this case, a too low speed of the drum is not
preferred, because it decreases the drying efficiency. However, in certain fan types,
there is a preferred rotation direction of the impeller. Due to the construction of
the blades of the impeller, there is a direction of rotation - called second direction
- in which the flow rate created by the fan is relatively high, while the reverse
rotation - in the first direction - of the blades creates a lower flow rate (compared
to the flow rate generated by the blades rotating in the first "correct" direction).
The difference between the two flow rates, obtained with the rotation of the fan in
one direction and in the opposite direction, can be rather high. Therefore, the process
air fan can be rotated in the "low flow rate generation" direction, so that the flow
rate of process air in the drum is rather low, but at the same time the rotational
speed of the fan - and thus of the drum - can be kept relatively high so that the
drying efficiency is not affected. With a low flow rate of process air, and thus high
temperature, the proofing phase can take place.
[0040] Thus in the second sub-phase, the rotation of the fan in the "low flow rate" direction
takes place for a time interval which is different from zero. The whole second sub-phase
could be performed with the fan rotating in the first direction.
[0041] Preferably, the step of entering the outdoor second sub-phase when the humidity of
said outdoor textile is equal or below a first threshold includes:
- detecting a signal indicative of the humidity of the outdoor textile.
[0042] The humidity of the outdoor textile can be checked using any know system in the art.
[0043] More preferably, the step of detecting a signal function of the humidity of the outdoor
textile includes one or more of:
- detecting a conductimetric signal (Hum) from a sensor indicative of the electric resistance
of the outdoor textile;
- detecting a temperature of the process air flow exiting the drum;
- detecting a temperature of the refrigerant flowing in the refrigerant circuit of the
heat pump;
- detecting a temperature of the process air exiting the first or second heat exchanger
of the heat pump;
- detecting a level and/or the temporal gradient of a level of water removed from the
outdoor textile to be dried and collected in a water container;
- detecting an electric parameter of a motor driving the rotatable drum;
- detecting the number of activations of a pump driving water removed from the outdoor
textile to a container.
[0044] The humidity of the outdoor textile present inside the drum can be detected using
one (or more) of a plurality of different sensors. A combination of signals provided
by different sensors can be used as well. The signal can be a direct humidity signal,
for example coming from a sensor measuring a resistance of the laundry which is contacting
one or more electrodes located within the drum. A higher degree of dryness corresponds
to a higher electrical resistance. Alternatively or in addition, the temperature of
the process air, either at the inlet or at the outlet of the drum, may give an indication
of the degree of dryness of the laundry. Further, the temperature of the process air
can also be measured at the exit of one of the heat exchanger of the heat pump. The
temperature of the refrigerant might also give an indication of the humidity of the
outdoor textile in the drum. Further, measuring the level of water in a container
where the condense water collects, or the temporal gradient of a level of water removed
from the container, may also indicate whether the laundry is dry or not: if for example
the level of water does not increase for a given time interval, reasonably it means
that there is no more water to be removed from the textile in the drum and that the
textile is thus substantially dry. The number of activations of a pump driving water
removed from the textile contained in the drum to a container, may also be representative
of the laundry humidity status within the drum. Further, one or more electrical parameters
of the drum motor may also indicate the level of humidity of the textile, such as
for example the absorbed power. The textile is heavier when water is contained therein
and becomes lighter the dryer it is.
[0045] Preferably, said heat pump drying machine includes a humidity sensor emitting a humidity
signal indicative of the humidity of the textile and wherein the method includes:
- when said additional drying cycle is selected, terminating said additional main drying
cycle when said humidity signal is below a second threshold;
- when said outdoor drying cycle is selected, terminating said outdoor second sub-phase
when a pre-determined minimum duration time (t1 set) has elapsed.
[0046] More preferably, said outdoor second sub-phase is terminated when the pre-determined
minimum duration time has elapsed, regardless of the value of said humidity signal.
[0047] The humidity sensor might be a sensor performing one or more of the measurements
above indicated: it might be an electrode measuring the resistance of the laundry,
or a temperature sensor, etc. In "ordinary" or "additional" drying cycles, that is,
in cycles except the outdoor drying cycle, it is rather common that the drying cycle
itself terminates when the humidity sensor emits a signal which indicates that the
laundry is dry, i.e. its moisture contents is equal or lower than a predetermined
amount. The level of dryness at which the cycle is terminated depends generally on
the type of selected cycle, for example if an "iron press" cycle has been selected,
the cycle is terminated at a humidity of the laundry which is higher than the humidity
at which the cotton drying cycle is terminated. In any case, each non-outdoor cycle
commonly has a "humidity threshold" (second threshold) which, when the humidity lowers
below such a threshold, the cycle is ended. However, in case of the second sub-phase
of the outdoor main drying phase, it is preferred to keep the high temperature for
a pre-determined minimum duration time in order to regenerate the waterproof and/or
water repellent qualities of the textile, preferably independently from the signals
coming from the humidity sensor. Indeed, the purpose of the second sub-phase is not
to completely dry the textile (which might be already dry), but to regenerate the
surface waterproof and/or water repellent treatment, at least partially. Therefore,
preferably, in the second sub-phase of the outdoor cycle, the signal coming from the
humidity sensor is substantially "overruled" and considered again only when the pre-determined
minimum duration time has elapsed.
[0048] This pre-determined minimum duration time may be a constant which is memorized in
a memory of the drying machine and stored there during the machine manufacturing.
It can be variable, and for example it can be chosen among a plurality of constants,
e.g. the proper value of the duration time can be selected among the various duration
time available depending on further characteristics of the drying cycle, for example
on the weight of the load.
[0049] More preferably, said pre-determined minimum duration time may be set depending on
temperature and/or pressure ambient conditions of the ambient where said heat pump
drying machine is located. For example, the pre-determined duration time is longer
in case the temperature of the ambient in which the drying machine is located is rather
low or in case the humidity of the ambient in which the drying machine is located
is rather high.
[0050] More preferably, said pre-determined duration time lasts at least 20 minutes. It
has been shown that the minimum amount of time to obtain a regeneration of the waterproof
and/or water repellent characteristics of the textile is preferably above 20 minutes.
[0051] Preferably, said pre-determined minimum duration time is set or adjusted depending
on the temperature of the outdoor textile in the outdoor second sub-phase or on a
process air temperature indicative of the temperature of the outdoor textile.
[0052] The temperature of the outdoor clothing could be measured by means of a temperature
sensor, such as an infrared sensor. The temperature sensor may be located inside the
drum. Alternatively or in addition, the temperature of the process air could be measured
at a certain location within the process air circuit of the dryer. The process air
temperature may give an indication of the temperature of the outdoor clothing.
[0053] Indeed, only a fraction of the real elapsed time after the beginning of the outdoor
second sub-phase may be counted in order to check whether the elapsed time is above
or below the pre-determined minimum duration time: Indeed, for example, to determine
when the outdoor second sub-phase has to end, only the time during which the outdoor
textile is above a threshold temperature is counted. All the time in which the textile
is below the threshold temperature is not counted as being part of the elapsed time.
[0054] Preferably, in said outdoor second sub-phase, the outdoor textile temperature and/or
a process air temperature indicative of the temperature of the outdoor textile is
controlled to be equal or above 55°C. Without being bound by theory, the proofing
of the outdoor textiles takes place at temperatures at above 55°C, more preferably
at above 59°C. Therefore, such temperatures are reached in the drum of the drying
machine of the invention during the outdoor second sub-phase and even more preferably
they are kept during the whole, or the majority of the, second sub-phase.
[0055] The outdoor textile temperature can be measured as mentioned above.
[0056] Preferably, said heat pump laundry drying machine includes a process air fan to supply
process air to the drum and wherein said additional drying cycle and said outdoor
drying cycle includes a cooling phase after said additional main drying phase and
said outdoor main drying phase, respectively, wherein the heat pump system (44) is
off and the process air fan is on. More preferably, the outdoor cooling phase lasts
at least 10 minutes. In order to safely handle the textiles after the drying phase,
in particular after the outdoor main drying phase where relatively high temperatures
are reached, preferably a cooling phase is introduced after the main drying phase.
In the cooling phase the heat pump system is off and the process air fan is on.
[0057] Preferably, said first interval is longer than said second interval.
[0058] In other words, preferably during the second sub-phase, the rotation of the fan is
mainly in the first direction, so that a low flow rate is achieved for a longer portion
of time than the high flow rate.
[0059] Even more preferably, said first interval is at least 10 times longer than said first
interval.
[0060] That is, the rotation in the "high flow rate" direction takes place seldom. Preferably,
between a rotation in one direction and a rotation in the opposite direction, a standstill
of the process air fan takes place. Preferably the non-rotation phase lasts few seconds.
[0061] Preferably, the duration of said first interval and/or the duration of said second
interval depends on a temperature of the ambient outside said dryer.
[0062] Indeed, whether the dryer is located in an ambient having a hot temperature (i.e.
above 28°C, where the temperature is preferably the air temperature), it is less difficult
to raise the temperature of the laundry inside the drum in the second sub-phase. For
this reason, the reverse rotation of the fan can take place only seldom and not so
often as in a case in which the temperature of the ambient in which the laundry is
located is lower.
[0063] Preferably, in cold working conditions, that is, in an environment having a temperature
below 15°C, the outdoor drying cycle is more difficult to achieve and therefore the
reverse rotation of the fan takes place more often that in standard temperature range
(e.g. 15°C - 28°C).
[0064] Therefore preferably the duration of the first and second time interval in which
the fan rotates in a first or second direction are tunable and in particular their
length and ratio depend on the temperature of the ambient where the drying machine
is located.
[0065] Preferably, in said outdoor first sub-phase, one or more of the following takes place:
- producing a process air flow rate of the process air in the drum greater than a process
air flow rate in the additional main drying phase;
- driving a motor of the compressor with a velocity and/or a power supply which are
greater than a velocity and/or a power supply driving the same motor in the additional
main drying phase;
- setting a temperature at which a cooling device is activated/deactivated which is
greater than a temperature at which a cooling device is activated/deactivated in the
additional main drying phase.
[0066] As described in connection with the outdoor second sub-phase, these expedients allow
to raise the temperature inside the drum. This raise in temperature is desired to
dry the clothes in a reasonable amount of time and to be allowed to start the outdoor
second sub-phase. Preferably, any of the above expedients takes place contemporarily
to the lowering of the frequency of rotation reversion with respect to the frequency
of the additional main drying phase. Preferably, the cooling device is the compressor
cooling fan.
[0067] Preferably, the frequency of rotation reversion in the outdoor second sub-phase is
equal to zero. In order to minimize the time slots in which process air is flowing
in the drum at low flow rate, preferably there is no reversion of rotation of the
drum in the outdoor second sub-phase of the outdoor main drying cycle.
[0068] Preferably, the frequency of rotation reversion in the outdoor first sub-phase is
equal or below 6 reversions per hour.
[0069] Preferably, said fan is a centrifugal fan.
[0070] Even more preferably, it is a squirrel cage fan. In a centrifugal fan, the blades
are formed so that there is a preferential direction of rotation, the second direction,
where the generated flow rate is higher than the one obtainable rotating the blades
of the impeller in the opposite direction (first direction).
[0071] Preferably, in the second sub-phase, the method includes the step of: reversing the
rotation of the drum at a frequency lower than the drum rotation reversal frequency
operated in the outdoor first sub-phase.
[0072] Lowering the number of rotation reversal allows to further increase the temperature
in the drum.
Brief description of the drawings
[0073] Reference is made in detail to preferred embodiments of the invention, examples of
which are illustrated in the accompanying figures, which show:
- Fig. 1 a perspective view of a drying machine according to the invention,
- Fig. 2 a schematic overview of some components of the drying machine of Fig. 1,
- Fig. 3 a block diagram depicting some of the components of the drying machine of Fig.
1 providing signals to a control unit and/or being controlled by the control unit,
- Fig. 4 is a plurality of graphs showing the temporal behaviour of several parameters
of the drying machine according to the prior art,
- Fig. 5 is a plurality of graphs showing the temporal behaviour of several parameters
of the drying machine of the invention during the outdoor drying cycle, and
- Fig. 6 is a flow chart of the method of the invention.
[0074] Fig. 1 shows a perspective outer appearance of an exemplary laundry drying machine
2. In this embodiment, the laundry drying machine is a laundry dryer only, but in
alternative embodiments the dryer function according to the control method is implemented
by a laundry washer-dryer in which the rotatable drum is arranged in a tub and which
provides a washing arrangement including (for example) a detergent dispenser, a heater
for heating wash liquid and a drain pump for draining out of the liquids.
[0075] As shown in Fig. 1, the laundry drying machine 2 has an outer housing 4 or cabinet
including a front wall 6. At the front wall 6 a loading opening 8 is provided which
is closed by a door 10. In the depicted embodiment, the laundry dryer is a front-loading
laundry dryer having a horizontal drum rotation axis, but in alternative embodiments
the drum may be inclined relative to the horizontal and vertical directions, or the
dryer may be a vertical rotation axis dryer in which the drum rotates around a vertical
axis and where top-loading is provided.
[0076] The laundry drying machine 2 has a control panel 12 arranged at the upper region
of the front wall 6 and a condensate drawer 14 in which the condensate collected from
drying is stored until removal by the user.
[0077] In the schematic diagram of components shown in Fig. 2, the drum 16 is arranged inside
the housing 4, in which laundry 18 is received. The flow of process drying air A is
indicated by the arrows, wherein the drying air A leaves the drum 16 at an outlet
24 and enters a process air channel 20 at the front channel 20c. By the front channel
20c the process drying air is guided through a fluff filter element 26 towards a second
heat exchanger 34 and a first heat exchanger 32. The first and second heat exchangers
32, 34 are arranged in a battery channel 20a of the process air channel 20. The first
heat exchanger 32 is a condenser which heats the process drying air and the second
heat exchanger 34 is an evaporator which cools the process drying air for humidity
removal in form of condensed water.
[0078] The process drying air leaving the first heat exchanger 32 is entering a rear channel
20b in which a drying process air fan 28 is arranged which conveys the drying air.
The process air fan 28 is driven by a motor 30, which preferably at same time drives
the rotation of the drum 16. However two different motors can be provided as well.
The rotation of the drum 16 can be in one direction and also in the opposite direction,
that is, reversing the rotation of the drum is possible in the laundry dryer operation,
by opportunely driving the drum driving motor. In the depicted embodiment, a belt
driven by the motor 30 is wound around the drum mantel for driving the fan. In the
depicted embodiment, in which the single motor 30 drives the process air fan 28 as
well as the drum 16, the drum and process air fan 28 are driven in a synchronous manner
according to the gear ratio. Preferably, the speed of the drum and/or the process
air fan is adjustable. Synchronous rotation of the drum includes a forward and backward
rotation according to the motor forward and backward rotation, so that the direction
of rotation of the drum can also be changed, form a forward to a backward or vice
versa. As an example, the fan speed is identical to the motor speed as the process
air fan is arranged on an axis of the motor 30, while via the belt the rotation of
the motor is gear-reduced in an exemplary ratio of motor rotation speed/drum rotation
speed of 50:1.
[0079] The process air fan 28 is such that, if its impeller rotates in a first direction,
it generates a first flow rate of process air, while if it rotates in the opposite,
second, direction, it generates a second flow rate of process air. The flow rate in
the second direction is higher than the flow rate in the first direction, due to the
blades outline and construction of the impeller of the process air fan 28.
[0080] The first and second heat exchangers 32, 34 are part of a heat pump system 44 which
further comprises an expansion device 38 and a compressor 36. In the heat pump system
44 a refrigerant loop 40 is formed, wherein the refrigerant pumped by the compressor
36 passes first the condenser 32, is forwarded to the expansion device 38 from where
it expands into the second heat exchanger 34 and from where it is sucked into the
compressor 36. Heat can be removed from the heat pump system (in addition to the heat
deposited in the drying air and laundry for drying the laundry) by activating a compressor
cooling fan 42 which provides a flow of cooling air from the outside of the cabinet
4 towards the outer surfaces of the compressor 36. The compressor cooling fan can
be activated, that is, it can start blowing air against the compressor, for example
above a given compressor temperature, and/or it may be deactivated, that is, it may
stop blowing air against the compressor, for example below a given compressor temperature.
After passing the compressor 36, the cooling air blown by the compressor cooling fan
42 is exhausted out of the cabinet 4.
[0081] The condensate that is formed at the evaporator 34 flows down and collects in a condensate
collector 48. From the condensate collector 48 the condensate is pumped by a draining
pump 50 through a drain conduit 52 into the condensate drawer 14 from where it can
be removed by the user as mentioned above. Preferably, in the condensate collector
48, the level of water can be measured by means of a level sensor and/or the temporal
gradient of a level of water removed from the outdoor textile to be dried and collected
can be measured as well.
[0082] One or more of the following can be present in the laundry dryer as well: at the
outlet 24 of the drum 16 a temperature sensor, for example a thermocouple, is provided
which detects the outlet temperature To of the drying air. At the inlet 22 of the
drum 16 another temperature sensor, for example a thermocouple, is provided which
detects the inlet temperature Ti of the drying air. At the outlet of the condenser
32 a temperature sensor is provided which detects the refrigerant temperature Tr at
this position. Inside the drum, electrodes may be present as well to determine the
degree of humidity Hum of the laundry when it contacts the electrodes, for example
by means of a resistivity measurement.
[0083] Fig. 3 is a block diagram of components of the dryer 2 that interact for enabling
a control unit 60 to control the drying operations or programs. The control unit 60
has a memory 62 in which program parameters and look-up tables are stored such that
the control unit, by retrieving corresponding data from the memory 62, can control
different basic drying programs preferably under conditions as set by the user via
option selectors at the control panel 12. The user can select a program cycle among
a list of different program cycles. The selection can be performed by means of a selector
(not shown in the drawings and standard per se) in the panel 12. Such user-settable
options are for example: the type of drying cycle (cotton, delicate, outdoor, etc.),
the final drying degree, the load of the laundry loaded by the user and inputted by
him/her, the type of laundry, the duration of drying, an energy option, etc.
[0084] Among the cycles, an outdoor cycle is included, which is preferably selected when
outdoor textile is introduced in the laundry 16.
[0085] Preferably, each cycle includes a main drying phase and a subsequent cooling phase.
A pre-heating phase may be optionally included as well.
[0086] With now reference to figure 6, the dryer 2 is switched on in step S0 and a drying
cycle is selected among those selectable by the selector.
[0087] In any selected drying cycle, the control unit 60 sends control signals to a drum
motor inverter 64 and may receive operation parameters therefrom. The drum motor inverter
64 supplies the power to the motor 30 driving the drum 16 and the drying air fan 28.
The control unit 60 may send control signals to a compressor motor inverter 66 and
may receive operation parameters therefrom. It also sends control signal to reverse
the direction of rotation of the fan and of the drum. The inverter 66 powers a compressor
motor 67 for driving the compressor 36. Further, the control unit 60 may control the
draining pump 50, a motor 68 for driving the compressor cooling air fan 42 and optionally,
if a separate motor 70 is provided for the drying air fan 28, the drying air fan motor
70. The command signals sent by the control unit 60 depend on the specific settings
of the specific program (drying cycle) selected.
[0088] If an additional program - and not an outdoor program cycle - has been selected by
the selector, an additional main drying cycle starts according to any prior art known
program - step S1. The settings of the main drying cycle of the additional programs
are stored in the memory 62 and they may relate to one or more of: a frequency of
the reversion of rotations of the drum 16 during the main drying cycle, to a speed
of the process or drying air fan 28, to the temperature level T1 at which the compressor
cooling fan 42 activates or deactivates, the speed of the drum 16, the heat pump operation
parameters, the direction of rotation of the fan and/or of the drum. Preferably, during
this additional main drying cycle, the control unit 60 monitors not only the signals
coming from the motor 30 or its inverter, the compressor cooling fan 42, the compressor
motor inverter, the process air fan 28, etc, but also it preferably further monitors
the signals coming from one or more sensors, for example it may receive the signals
from the sensors for the refrigerant temperature Tr, or for the inlet temperature
Ti of the drying air, or for the outlet temperature To of the drying air, or the conductivity
measurements Hum made by the electrodes in the drum 16, or the level of water in the
condensate collector 48 and/or the temporal gradient of a level of water removed from
the outdoor textile to be dried and collected can be measured as well, or relative
to the number of activations of the draining pump 50 of the condensate collector 48.
The control unit 60, when one or more of these received signals from one or more sensors
indicates that a degree of humidity present in the textile present in the drum 16
is below a given threshold (second threshold), preferably for example a content of
humidity in the textile is below 3 %, commands the dryer 2 to terminate the main drying
cycle. If the degree of humidity is not below this second threshold, then the additional
main drying cycle continues. When the main drying cycle terminates, preferably a cooling
cycle - step S11 - follows.
[0089] In case the outdoor program cycle has been selected by means of the selector in the
panel 12, the method of the invention provides the following.
[0090] The control unit 60 starts the outdoor main drying phase. In certain embodiment of
the invention, previously to the main drying phase, additional phases may be present,
for example an outdoor pre-heating phase. The outdoor main drying phase starts with
the outdoor first sub-phase, step S2. The control unit 60 thus sends command signals
to the drum motor inverter 64 so that a frequency F1 of reversion of rotations of
the drum 16 is reduced with respect to an additional cycle present in the memory 62
of the control unit 60. Preferably, the frequency F1 is lower than the frequency of
any other cycle stored in the memory 62 and selectable by the selector. For example,
the frequency F1 is selected to be equal to 6 reversions per hour.
[0091] Further, one or more of the following can be performed. The number of revolutions
per minute RPM1 of the motor driving the drum 16 in the outdoor first sub-phase may
be increased with respect to the rpm present in the main drying phase of the additional
drying cycle by means of command signals sent by the control unit 60 to the drum motor
inverter 64, so as to increase the flow rate of process air in the drum 16. For example,
the RPM1 can be of about 2750 rpm or 2900 rpm. Alternatively or in addition, the control
unit 60 may send command signals to the drying air fan motor 70, 30 to increase its
velocity with respect to a velocity in the additional drying cycle selectable in the
selector. Alternatively or in addition, the control unit 60 may send command signals
to the compressor cooling fan motor 68 in order to increase the temperature T1 at
which the compressor cooling fan 42 activates/deactivates with respect to a temperature
at which the compressor cooling fan activates/deactivates in the additional drying
cycle selectable by the selector. Alternatively or in addition, the control unit 60
may send command signal to the compressor motor inverter 66 so as to increase the
velocity of or the power supply to the motor 67 of the compressor 36 with respect
to the velocity in the additional main drying cycle.
[0092] The first outdoor sub-phase then takes place with the settings above indicated.
[0093] The control unit 60 further monitors the signals coming from one or more sensors,
for example it may receive the signals from the sensors for the refrigerant temperature
Tr, or for the inlet temperature Ti of the drying air, or for the outlet temperature
To of the drying air, or the conductivity measurements Hum made by the electrodes
in the drum 16, or the level of water in the condensate collector 48. The control
unit 60, when one or more of these signals indicate a degree of humidity present in
the outdoor textile below a first threshold, preferably for example a humidity below
5 %, commands the drying machine 2 to enter the second sub-phase of the outdoor main
drying cycle. If the degree of humidity of the outdoor is not below this first threshold,
then the outdoor first sub-phase continues.
[0094] In the outdoor second sub-phase, step S3, the control unit 60 thus sends command
signals to the drum motor inverter 64 so that the process air flow rate is reduced
in the drum, with respect to the process flow present in the first sub-phase of the
outdoor drying cycle or in the additional main drying phase.
[0095] Due to the fact that the motor and inverter present in the dryer are a single one,
during both the drum and the fan, the process air flow rate is reduced driving the
process fan 28, at least for a given time interval, in the first direction, that is,
the less "effective" direction.
[0096] Preferably, the fan 28 is rotated both in the first and in the second directions,
and the total amount of time in which it is rotated in the first direction forms a
first time interval, and the total amount of time in which is rotated in the second
direction forms the second time interval. Preferably, the first time interval is longer
than the second time interval.
[0097] A possible pattern of the rotation can be for example:
2 second without rotation
15 minutes of rotation in the first direction at 2750 rpm
2 seconds of no rotation
1 minute of rotation in the second direction at 2750 rpm.
[0098] Preferably, the frequency F2 of reversion of rotations of the drum 16 in the second
sub-phase is reduced with respect to the outdoor first sub-phase.
[0099] If, during either the first or the second sub-phase of the outdoor main drying phase,
the control unit 60 receives a signal from any of the above described sensors indicating
that the humidity of the outdoor textile has further lowered, for example below the
second threshold at which the additional main drying cycle ends, the control unit
60 does not end the outdoor first or second sub-phase unless the following additional
condition is verified.
[0100] The second sub-phase of the outdoor main drying phase terminates when the outdoor
sub-phase has lasted at least for a predetermined duration time t1 set. This time
interval can be constant, that is, in the memory 62 a fixed value of the t1 set is
present, or it may change. For example this duration time may be adjusted depending
on the amount of time at which the outdoor textile inside the drum 16 exceeds a temperature
threshold Tthr which is preferably of about 59°C. Thus, in this embodiment, the outdoor
second sub-phase is terminated when a duration time t1 set has elapsed, where t1 set
depends on how much time the temperature of the outdoor textile during the second
sub-phase exceeds Tthr. In this way it is ensured that the outdoor textile is kept
at a desired temperature for a minimum time. Therefore this t1 set is constantly updated
during the cycle and only the fraction of the time during which the temperature of
the outdoor textile is above Tthr is considered. The second sub-phase therefore terminates
when the t1 set is elapsed thereby ensuring that the time during which the temperature
of outdoor textiles is above Tthr is sufficiently long to re-activate (or "re-proof")
the water repellent characteristics of outdoor textiles. Alternatively, it is sensed
how many times the temperature during the second outdoor sub-phase goes below Tthr
and after a given number of times in which the temperatures drop below Tthr, the second
sub-phase is duration time is adjusted, in particular extended. Alternatively, this
t1 set can be set depending on the ambient temperature and/or pressure conditions
of the ambient in which the drying machine 2 is located, for example at the beginning
of the outdoor cycle several parameters of the ambient are sensed and a corresponding
fixed value of the t1 set is selected, for example from a look-up table or curve of
t1 set vs. ambient conditions present in the memory 62 of the control unit 60.
[0101] After this t1 set has elapsed, then the outdoor second sub-phase is terminated and
then a cooling phase may start, step S4, in order to cool the outdoor textile which
has reached relatively high temperatures due to the re-activation phase (second sub-phase).
[0102] The cooling phase preferably lasts for more than 10 minutes.
[0103] Figure 5 shows the temporal behaviour of several parameters during an outdoor cycle
in a drying machine 2 of the invention. Figure 4 shows the temporal behaviour of the
same parameters of figure 5 in a dryer performing a drying cycle not using the characteristics
of the present invention. In figure 4, a drying cycle has been selected and in the
whole drying cycle the fan is rotated in the same direction for substantially the
whole duration of the cycle, with a counter rotation in the opposite direction for
a very short time interval, as detailed below.
[0104] In figure 5, the outcome of the method of the invention is depicted. In the dryer
2, an outdoor cycle has been selected. In figure 5, the division between the main
drying phase and the cooling phase has been depicted, as a first vertical line which
divides the first and the second sub-phase of the main drying phase, and the division
between the main drying phase and the cooling phase is shown as well as another vertical
line. The same division is kept in figure 4, which indeed includes a cooling phase
although the first and second sub-phase of the outdoor cycle are not present in the
prior art. In the graphs, only the behaviour over time of the curves has been depicted,
in order to show the overall curve shape, the units used are arbitrary.
[0105] The depicted graphs of figures 4 and 5 represent the following signals:
- The temperature at the outlet of the drum (dashed curve) - Y temperature parameter
on the left side of the graph;
- The speed of the drum, positive values are clockwise rotations, while negative values
represent counter-clockwise rotations (solid curve) - Y speed parameter on the right
side of the graph.
[0106] On figure 4, where the direction of rotation of the drum (which is in the present
case the same as the direction of rotation of the fan being a single motor present
in the dryer) is substantially only clockwise, with the exception of very short time
intervals (see the behavior of the depicted graph, where the curve of the drum speed
is always positive with the exception of few very short intervals where there is a
reversed rotation), the temperature of the process air at the outlet of the drum is
always below 58°C. On the contrary, in graph of figure 5, where the drum in the second
sub-phase of the outdoor cycle starts to rotate counterclockwise for a substantial
amount of time in the second sub-phase of the outdoor cycle, the temperature of the
process air at the outlet of the drum rises considerably and exceeds 60°C. Therefore
proofing of the outdoor clothes may take place.
1. A method for controlling a heat pump laundry drying machine (2), wherein the heat
pump laundry drying machine includes:
• a rotatable drum (16) where textile is introduced and treated with a process air
(A), said drum being apt to be driven in two rotation directions;
• a heat pump system (44) having a refrigerant circuit (40) in which a refrigerant
can flow, said refrigerant circuit including a first heat exchanger (32) where the
refrigerant is cooled off, a second heat exchanger (34) where the refrigerant is heated
up, a compressor (36) to pressurize and circulate the refrigerant through the refrigerant
circuit (40); said first and/or second heat exchanger being apt to perform heat exchange
between said refrigerant flowing in said refrigerant circuit and said process air;
• a selector adapted to select alternatively at least an outdoor drying cycle for
drying outdoor textiles which have a water repellent layer and/or a waterproof and
breathable thin film material with a micro-porous structure, and at least an additional
drying cycle for drying other types of textiles, wherein the outdoor drying cycle
includes an outdoor main drying phase having settings for a frequency of reversion
of rotations of the drum and for the heat pump operation and the additional drying
cycle comprises an additional main drying phase having settings for a frequency of
reversion of rotations of the drum and for the heat pump operation;
wherein the method comprises:
• selecting and starting the outdoor drying cycle, and entering the outdoor main drying
phase, wherein the outdoor main drying phase includes an outdoor first sub-phase (S2)
and an outdoor second sub-phase (S3);
• starting the outdoor first sub-phase;
• reversing the rotation of the drum (16) in the outdoor first sub-phase at a frequency
(F1) lower than a frequency in the additional main drying phase;
• entering the outdoor second sub-phase when the humidity of said outdoor textile
is equal or below a first threshold;
• in the second sub-phase, decreasing a flow rate of the process air in the drum with
respect to a flow rate in the outdoor first sub-phase and with respect to a flow rate
in the additional main drying phase.
2. The method according to claim 1, wherein said laundry drying machine (2) includes:
• a process air fan (28) to supply the process air to the drum (16),
and wherein the phase of decreasing a flow rate of the process air in the drum (16)
with respect to a flow rate in the outdoor first sub-phase and with respect to a flow
rate in the additional main drying phase includes:
• decreasing the speed of rotation of the process air fan (28) with respect to the
speed of rotation of the process air fan in the outdoor first sub-phase and with respect
to the speed of the fan in the additional main drying phase.
3. The method according to claim 1, wherein said laundry drying machine (2) includes:
• a process air fan (28) apt to supply the process air to the drum (16), said process
fan being apt to be rotated in a first direction with a first flow rate of the process
air and in a second direction with a second flow rate of process air, said second
flow rate being higher than said first flow rate;
and wherein the phase of decreasing a flow rate of the process air in the drum with
respect to a flow rate in the outdoor first sub-phase and with respect to a flow rate
in the additional main drying phase includes:
• rotating the process air fan (28) in said first direction for a first time interval
different from zero and in the second direction for a second time interval.
4. The method according to claim 3, wherein said first time interval is longer than said
second time interval.
5. The method according to claim 3 or 4, wherein the duration of said first time interval
and/or the duration of said second time interval depends on a temperature of the ambient
outside said dryer.
6. The method according to any of the preceding claims, wherein the step of entering
the outdoor second sub-phase when the humidity of said outdoor textile is equal or
below a first threshold includes:
• detecting a signal indicative of the humidity of the outdoor textile.
7. The method according to claim 4, wherein the step of detecting a signal indicative
of the humidity of the outdoor textile includes one or more of:
• detecting a conductimetric signal (Hum) from a sensor indicative of the electric
resistance of the outdoor textile;
• detecting a temperature of the process air flow exiting the drum (16);
• detecting a temperature of the refrigerant flowing in the refrigerant circuit (40)
of the heat pump (44);
• detecting a temperature of the process air exiting the first or second heat exchanger
(32, 34) of the heat pump (44);
• detecting a level and/or the temporal gradient of a level of water removed from
the outdoor textile to be dried and collected in a water container;
• detecting an electric parameter of a motor driving the rotatable drum;
• detecting the number of activations of a pump driving water removed from the outdoor
textile to a container.
8. The method according to any of the preceding claims, wherein said heat pump laundry
drying machine (2) includes a humidity sensor emitting a humidity signal (Hum, Ti,
To, Tr) indicative of the humidity of the textile and wherein the method includes:
• when said additional drying cycle is selected, terminating said additional main
drying cycle when said humidity signal is equal or below a second threshold;
• when said outdoor drying cycle is selected, terminating said outdoor second sub-phase
when a pre-determined minimum duration time (t1 set) has elapsed.
9. The method according to claim 8, wherein said pre-determined minimum duration time
(t1set) is set depending on temperature and/or pressure conditions of the ambient
where said heat pump laundry drying machine (2) is located.
10. The method according to any of claims 8 - 9, wherein said pre-determined minimum duration
time (t1 set) is set or adjusted depending on the temperature of the outdoor textile
in the outdoor second sub-phase and/or on a process air temperature indicative of
the temperature of the outdoor textile.
11. The method according to any of the preceding claims, wherein, in said outdoor second
sub-phase, the outdoor textile temperature and/or a process air temperature indicative
of the temperature of the outdoor textile is controlled to be equal or above 55°C.
12. The method according to any of the preceding claims, wherein said additional drying
cycle and said outdoor drying cycle includes a cooling phase (S4, S11) after said
additional main drying phase and said outdoor main drying phase, respectively, wherein
the heat pump system (44) is off and the process air fan (28) is on.
13. The method according to any of the preceding claims, wherein said first threshold
of humidity is equal or lower than about 5%.
14. The method according to any of the preceding claims, wherein in said outdoor first
sub-phase, one or more of the following takes place:
• producing a process air flow rate of the process air in the drum (16) greater than
a process air flow rate in the additional main drying phase;
• driving a motor (67) of the compressor (36) with a velocity and/or a power supply
which are greater than a velocity and/or a power supply driving the same motor in
the additional main drying phase;
• setting a temperature at which a cooling device (42) is activated/deactivated which
is greater than a temperature at which a cooling device is activated/deactivated in
the additional main drying phase.
15. The method according to any of the preceding claims, including, in the second sub-phase,
the step of:
• reversing the rotation of the drum at a frequency (F2) lower than the drum rotation
reversal frequency (F1) operated in the outdoor first sub-phase.