Field of the Invention
[0001] The present invention relates to a core orientation tool that can provide directional
characteristics of a geological core sample extracted from the subsurface.
Background of the Invention
[0002] Core sampling is used to allow geological surveying of the subsurface for various
purposes including exploration and/or mine development. An analysis of the material
within the core sample provides information of the composition of the subsurface.
However in order to accurately interpret the information obtained from the core sample,
it is necessary to have knowledge of the orientation of the core sample relative to
the subsurface from which it was extracted.
[0003] Applicant has developed numerous devices, systems and methods for orientating a core
sample including a method of orientating a core sample described in co-pending
Australian patent application no. 2006901298; an orientation head described in International publication No.
WO 07/109848; a core orientation system described in International publication No.
WO 07/1137356; and an orientation device for a core sample described in International publication
No.
WO 03/038232; the contents of each of which is incorporated herein by way of reference.
[0004] The present invention is the result of Applicant's further research and development
in the field of core orientation.
[0005] It is to be understood that, if any prior art publication is referred to herein,
such reference does not constitute an admission that the publication forms a part
of the common general knowledge in the art, in Australia or any other country.
[0006] In the claims of this application and in the description of the invention, except
where the context requires otherwise due to express language or necessary implication,
the words "comprise" or variations such as "comprises" or "comprising" are used in
an inclusive sense, i.e. to specify the presence of the stated features but not to
preclude the presence or addition of further features in various embodiments of the
invention.
Summary of the Invention
[0007] According to a first aspect of the present invention there is provided a core orientation
tool for providing an indication of
in situ orientation of a core sample extracted from a borehole by a core drill the tool comprising:
an electronic orientation system coupled with the core drill, the electronic orientation
system configured, upon receiving a trigger signal, to log one or more first indications
of orientation of the tool; and,
a trigger system that provides the trigger signal upon detecting one or more downhole
events associated with operation of the core drill.
[0008] According to a second aspect of the present invention there is provided a core orientation
tool for providing an indication of
in situ orientation of a core sample extracted from a borehole by a core drill the tool comprising:
an electronic orientation system coupled with the core drill, the electronic orientation
system configured, upon receiving a trigger signal, to log one or more first indications
of orientation of the tool; and,
a trigger system that provides the trigger signal upon one or both of (a) detecting
one or more downhole events associated with operation of the core drill, and (b) effluxion
of time.
[0009] According to a third aspect of the present invention there is provided a core orientation
tool for providing an indication of
in situ orientation of a core sample extracted from a borehole by a core drill the tool comprising:
an electronic orientation system coupled with the core drill, the electronic orientation
system configured to log one or more first indications of orientation of the tool;
and,
a trigger system that provides a trigger signal upon detecting one or more downhole
events associated with operation of the core drill; and,
wherein tool is configured to associate the one or more first indications of orientation
with the trigger signal.
[0010] The trigger signal may be one of a plurality of trigger signals. Moreover, the tool
may be further configured to log different first indications of orientation, for example
dip, roll and azimuth upon receipt of different trigger signals.
[0011] The one or more downhole events may comprise respective physical events arising from
motion of the tool or the drill in the borehole.
[0012] For example, the motion may comprise one or a combination of:
- (a) motion in an uphole direction;
- (b) a change in motion from motion having a linear component in a downhole direction
to motion having no linear component;
- (c) a change in motion from motion in a downhole direction to motion in an uphole
direction;
- (d) a change in motion from no linear motion to motion in an uphole direction;
- (e) a change in characteristics of vibration motion on the tool or drill arising from
the cessation or commencement of drilling;
- (f) a change in speed of linear motion of the tool; and,
- (g) a change in the rate or direction of rotation around the tool's longitudinal,
lateral or normal axis.
- (h) any change in velocity (speed and/or direction of movement).
[0013] The trigger signal may be provided upon detecting a predetermined sequence of downhole
events such as a cessation of drilling followed by motion of the tool in an uphole
direction.
[0014] The sequence of events may further comprise commencement of drilling prior to the
cessation of drilling.
[0015] Other downhole events that may be detected by the electronic orientation device and
used in producing the trigger signal comprise:
- (a) detecting contact of a backend assembly to which the tool is coupled hitting a
landing ring in the core drill;
- (b) the backend assembly hitting a water table in the event that the drill is operated
in the borehole below the water table;
- (c) detecting release of the backend assembly from a wire line when initially inserting
a core tube into the core drill;
- (d) the core drill tagging a toe of the hole;
- (e) an overshot hitting and latching onto the backend assembly;
- (f) retrieval of the backend assembly from the drill hole; and,
- (g) a change in the flow of fluid through or around the backend assembly.
[0016] Instead of utilising detected changes in vibration characteristics of the tool which
are caused when the drill is cutting a core, the stopping and starting of drilling
may be detected by sensing actual rotation of the core drill by using sensors or devices
mounted on or adjacent to a rotating side of the backend assembly. Such devices may
comprise an inductive RPM sensor, accelerometer or a gyroscope.
[0017] The tool 10 may be further configured to log or record time between one or more of
the downhole events, for example the time between cessation of drill and motion in
an uphole direction; and/or time between cessation of drilling and the provision of
the trigger signal. Such information may be beneficial in accessing the accuracy or
degree of confidence in the orientation readings. According to a further aspect of
the present invention there is provided a core retrieval system for a core drill comprising:
a core tube having an uphole end and a downhole end, the downhole end provided with
an opening for receiving a core sample cut by the core drill; and,
a core orientation tool in accordance with the first aspect of the present invention
wherein the core orientation tool is coupled to the core tube at a location uphole
of the downhole end of the core tube.
[0018] The core retrieval system may further comprise a backend assembly coupled to the
uphole end of the core tube and wherein the core orientation tool is attached to the
backend assembly uphole of the uphole end of the core tube.
[0019] A further aspect of the present invention provides a method of logging
in situ orientation of a core sample extracted from the ground by a core drill comprising:
coupling an electronic core orientation device in a known spatial relationship to
a core sample cut by the core drill;
configuring the electronic core orientation device to log one or more indications
of orientation of the device upon receipt of a trigger signal; and,
providing the trigger signal upon detecting one or more downhole events associated
with the operation of the core drill.
[0020] The downhole events may be indicative of a, or an imminent, core break.
[0021] Detecting of the one or more downhole events may comprise detecting an uphole motion
of the device.
[0022] The detecting of the downhole event may comprise detecting a cessation of drilling
prior to detecting the uphole motion of the device. The detecting may further comprise
detecting commencement of drilling prior to detecting cessation of drilling. Further,
the detecting may comprise detecting a cessation of downhole movement of the device
prior to detecting the commencement of drilling.
[0023] In one embodiment the tool comprises a switch that is activated by the tool, a downhole
device such as an inner barrel assembly to which the tool is attached, or the drill,
tagging the toe of the borehole. The switch may comprise a Hall effect switch, an
optical switch, a pressure switch, and a mechanically operated electrical switch.
[0024] The first indications of orientation may comprise one or a combination of borehole
dip, borehole azimuth, core orientation, core dip and core azimuth.
[0025] According to a further aspect of the present invention there is provided a core retrieval
system for a core drill comprising:
an inner core tube having an uphole end and an opposite downhole end provided with
an opening for receiving a core cut by the core drill; and,
a core orientation tool coupled to the inner core barrel and movable inside the inner
core tube in an uphole direction by abutment with the core, the core orientation tool
comprising an electronic orientation device which upon receiving a trigger signal
logs one or more first indications of orientation of the tool;
a trigger system that provides the trigger signal to the electronic orientation device;
and
a core face orientation device which records rotational orientation of a core sample,
wherein the electronic orientation device is in a known rotational position relative
to the core face orientation device.
[0026] According to another aspect of the present invention there is provided a core retrieval
system for a core drill comprising:
a core tube having an uphole end and an opposite downhole end provided with an opening
for receiving a core sample cut by the core drill;
a core orientation tool coupled to the inner core tube and movable inside the inner
core barrel in an uphole direction by abutment with the core sample, the core orientation
tool comprising: an electronic orientation device which, upon receiving a trigger
signal logs one or more first indications of orientation of the tool; and a trigger
system that provides the trigger signal to the electronic orientation device.
[0027] A further aspect of the present invention provides a core orientation apparatus for
providing an indication of orientation of a core sample extracted from a borehole
by a core drill the apparatus comprising:
an electronic orientation device which upon receiving a trigger signal logs one or
more first indications of orientation of the tool;
a trigger system that provides the trigger signal to the electronic orientation device;
and
one or more secondary orientation devices which provide one or more second indications
of orientation of the core or borehole, wherein the electronic orientation device
is in a known rotational position relative to the one or more secondary orientation
devices.
[0028] The trigger system may provide the trigger signal on the basis of effluxion of time
from a reference time. For example the reference time could be the time the tool is
inserted into a core drill, or at a time when or after the core face orientation device
records the orientation of the core face.
[0029] In an alternate embodiment, the trigger signal is delivered on multiple occasions
during a period between the core orientation tool being inserted into the core drill
and a time after the core face orientation device records the orientation of the core
face.
[0030] In one embodiment, the trigger system provides the trigger signal to the electronic
orientation device upon detecting one or more downhole events associated with the
operation of the drill. The one or more downhole events may comprise one or more physical
events arising from the motion of the tool in the borehole.
Brief Description of the Drawings
[0031] Embodiments of the present invention will now be described by way of example only
with reference to the accompanying drawings in which:
Figure 1 is a schematic representation of an inner barrel assembly and core tube to
which an embodiment of a core orientation tool is coupled;
Figure 2 is a cutaway view of the core orientation tool and adjacent parts of the
inner barrel assembly to which it is coupled.
Figure 3 is a partially exploded schematic representation of a further embodiment
of a core orientation tool in accordance with the present invention;
Figure 4 is a partially exploded representation of a third embodiment of the core
orientation tool;
Figure 5 is a section view of the core orientation tool shown in Figure 4; and
Figure 6 depicts the use of a template for transferring indications of core orientation
captured by the tool to a core.
Detailed Description of the Preferred Embodiment
[0032] Throughout this specification the term "orientation" is intended to mean one or more
of "dip", "roll", and "azimuth" of an apparatus, tool, core sample, borehole, or other
structure in relation to which orientation data is required or desired.
[0033] Further, the expression "electronic orientation device" is intended to denote an
electronic device or system that utilises electronic sensors and transducers such
as but not limited to accelerometers, inclinometers, gyroscopes and magnetometers.
[0034] Throughout this specification the expression "downhole direction" is intended, unless
the context clearly suggests otherwise, a direction that increases distance along
the hole away from a collar of the hole. Thus for example in a hole drilled directly
downwards in the ground the downhole direction is the same as the direction of gravitational
acceleration. Whereas in an uphole such as one drilled in a back of a tunnel, the
downhole direction is in a direction opposite to the direction of gravitational acceleration.
[0035] Throughout this specification the expression "uphole direction" is intended, unless
the context clearly suggests otherwise, a direction that decreases distance along
the hole away from the collar of the hole. Thus for example in a hole drilled directly
downwards in the ground the uphole direction is opposite the direction of gravitational
acceleration. Whereas in an uphole such as one drilled in a back of a tunnel, the
uphole direction is the same as the direction of gravitational acceleration.
[0036] Figures 1 and 2 illustrate an embodiment of a core orientation tool 10 in accordance
with the present invention. The core orientation tool 10 is shown in association with
an inner barrel assembly 11 which comprises a core tube 12 for receiving a core being
cut by a core drill, and a backend assembly 14 that is attached to the core tube 12
for lowering and retrieving the core tube 12 from the core drill. The core tube 12
is of conventional construction while the backend assembly 14 is modified by the inclusion
of an adaptor 16. The tool 10 is coupled at one end to the conventional core tube
cap 18 of the backend assembly 14 with the adaptor 16 being used to couple an opposite
end of the tool 10 to the remainder of the backend assembly 14. The tool 10 is in
a known or measurable spatial relationship with the core tube 12. Further, as the
core sample is rotationally fixed inside the core tube 12, at least shortly before
and during a core breaking action, the orientation data relating to the core tube
12 can be related to the
in situ orientation of the core sample.
[0037] The tool 10 comprises an electronic core orientation device or system 20 housed within
a body 22 that is coupled to and between the core tube cap 18 and the adaptor 16.
The electronic core orientation device 20 is configured to log one or more first indications
of orientation of the tool (ie, core orientation) upon receiving of a trigger signal.
To this end, the tool 10 includes a trigger system 24 that provides the trigger signal
upon detecting one or more downhole events associated with the operation of the core
drill. These events may particularly relate to the core breaking function of the core
drill and/or various sequences of events expected prior to core breakage.
[0038] The system 20 comprises multiple sensors and transducers for sensing various events
and orientation data of the tool 10 and core drill. The sensors may comprise for example
accelerometers, gyroscopes, physical switches, magnetometers, vibration sensors, inclinometers,
inductive RPM sensors, flow sensors and pressure sensors. Some of the sensors and
transducers send information to the trigger system that analyses the information to
determine when to provide the trigger signal. Other sensors and transducers, notionally
forming an orientation module 26, may be either in an idle state or continually providing
data indicative of core and/or bore hole orientation, however these sensors and transducers
are not activated and/or the orientation data is not logged until the trigger system
24 provides the trigger signal. It will be appreciated by those skilled in the art
that some of the sensors and transducers that are used by the trigger system may also
provide orientation data. The orientation system 20 may further comprise a transceiver
28 coupled to an antenna 30 to communicate with a hand-held computer or other like
device. The function of this will be explained in greater detail later in the specification.
[0039] Embodiments of the tool 10 are able to log in
situ orientation data relating to the core and the borehole from which the core is extracted
at a time shortly before or at core breakage. This is done by arranging a trigger
system 24 to issue the trigger signal upon sensing particular events or sequences
of events that are expected to occur when a core is broken from the ground. One or
more of the downhole events relate to physical events arising from the motion of the
tool 10 and indeed the core drill in the borehole. One of the telltale physical events
of a core break is an uphole motion of the core drill and thus the tool 10. Accordingly
the trigger system 24 may be configured to issue the trigger signal when sensors in
the module 26 detect an uphole movement or acceleration or a change in direction of
motion from a downhole direction to an uphole direction. While such motion is characteristic
of a core break, other events or motions may also be sensed which increase the degree
of confidence that the uphole motion is related to a core break. Examples of such
events or motions include:
- 1. The backend assembly 14 being released at the collar of the borehole.
- 2. When the toe of the hole is below the water table, detecting the backend assembly
14 hitting the water table.
- 3. The backend assembly 14 contacting or hitting a landing ring within the core drill.
- 4. The commencement of drilling.
- 5. The cessation of drilling.
- 6. The breaking of the core itself.
- 7. An overshot hitting and latching onto the backend assembly 14.
[0040] For example, in addition to simply detecting an uphole motion of the tool 10 or the
core tube 12 or core drill itself, the trigger system 24 may be arranged to issue
the trigger signal upon the module detecting in sequence commencement of drilling,
cessation of drilling and a motion in an uphole direction. The sensing of the commencement
and cessation of drilling may be via the use of vibration sensors in the module 26.
It is known that during drilling as a core bit is bearing against rock, vibrations
of known characteristics will be generated.
[0041] The trigger signal may be one of a plurality of trigger signals provided upon detection
of different downhole events. That is a trigger signal may be provided when commencement
of drill is detected, another when cessation of drilling is detected and another when
an uphole motion of the tool 10 or drill is detected. Thus logging (recording) of
data will commence prior to the breaking of the core. Additionally different orientation
indications may be logged at different trigger signals. For example dip may be logged
at when the trigger system detects drilling has stopped (e.g. detecting no rotation
of the core drill following previously detecting the commencement of drilling; and
core orientation may be logged upon the trigger system detecting a core lifter case
gripping the core just prior to the core break.
[0042] The tool 10 and more particularly the electronic orientation system 20 comprises
a memory device for storing logged data. The trigger signal may be considered to act
as a pointer to identify the logged orientation data at the time the trigger signal(s)
where provided so that the orientation data can be correlated to particular downhole
event, particularly the core break.
[0043] Accordingly sensing a change in the characteristics of the vibrations would be indicative
of the commencement and cessation of drilling. However this is not the only way in
which the commencement and cessation of drilling may be sensed. As an alternate, sensors
may be provided in the module 26 or trigger system 24 to sense the speed, direction
or change in speed or direction of rotation of the core drill. For example upon commencement
of drilling, the sensor will detect rotation of the core drill, while on cessation
of drilling the sensor will subsequently detect a change in the speed of rotation
and more particularly a zero speed of rotation. Such a sensor may comprise an inductive
RPM sensor, accelerometer or gyroscope having a component on or adjacent a rotating
section of the backend assembly 14, such as for example on an uphole side of bearing
32 of the backend assembly.
[0044] Other possible variations for detecting the commencement and cessation of drilling
include by detecting flow of fluid through or around the backend assembly 14. In this
regard, fluid is pumped through or around the core drill and backend assembly during
drilling with the flow being cut off when drilling ceases. Therefore detecting a change
in the flow of water will also be indicative of the cessation of drilling. Also while
uphole motion may typically be sensed by an accelerometer, other types of sensors
including optical sensors or lasers may be used for sensing motion in an uphole direction.
[0045] A substantive benefit of the tool 10 over other core orientation devices that rely
on the logging of time to correlate orientation data to a core is that the tool 10
does not require the use of timers by human operators and is therefore less susceptible
to error. The above described embodiment of the tool 10 may be considered as a "drop
and forget" sensor which will automatically log core orientation data shortly before
or at the time of a core break.
[0046] The tool 10 may be further configured to provide borehole azimuth and vertical core
orientation relative to azimuth. It is known to use gyroscopes to obtain azimuth information
when logging boreholes. However gyroscope technology is not suitable for use in downhole
core orientation during the drilling process. The reasons for this include that the
gyroscopes are prone to drift when operated for extended periods as would be required
when lowering the gyroscope through the core drill; the inability for the gyroscope
to maintain accurate orientation when exposed to sudden movements such as a shunt
or vibration as typically would occur when dropping a backend assembly down a drill
string; and, the need for the azimuth measurement to be made relative to a known reference
point.
[0047] Notwithstanding the above limitations, an embodiment of the tool 10 may comprise
a gyroscope 34 or similar device for logging azimuth and dip. This is enabled by the
use of the trigger system 24 which will only trigger the gyroscope 34 to move from
an off or idle state to a logging state at the same time as it supplies a trigger
signal to the measurement module 26. Prior to the trigger system 24 providing the
trigger signal, the gyroscope 34 is either off or in an idle state. Upon receipt of
the trigger signal, the gyroscope 34 is activated to commence tracking changes in
orientation.
[0048] As the inner barrel assembly 11 is being withdrawn from the core drill, the gyroscope
34 continues to tracking changes in orientation. Orientation of a collar of the borehole
may be used as a known reference orientation. Thus changes in orientation since the
issuance of the trigger signal can be related back to the collar orientation so as
to enable determination of the azimuth of the tool 10 and the borehole at the toe
of the hole substantially at the time of a core break. This in effect provides a single
survey shot at the bottom of the hole. This data may be used to build an ongoing survey
of the borehole for determining its path when combined with a measurement or estimate
of the hole depth. This may be determined by simply counting the number of rods in
the core drill at each core run.
[0049] As the gyroscope 34 will only need to track changes in the orientation of the tool
10 after drilling has stopped, the need to track changes during the descent of the
tool down the hole and during drilling is avoided. This substantially reduces the
running time of the gyroscope therefore reducing the drift that may occur. It also
obviates the need for the gyroscope to track changes in high vibration periods during
drilling thus avoiding a significant loss of accuracy.
[0050] In the above embodiment, the tool 10 is used as a stand alone tool to obtain orientation
data. In order to extract the data and relate the data to a core sample held within
the core tube 12, the tool 10 may be used in conjunction with a core orientation system
of the type described in Applicant's International application No.
WO 2007/137356. In brief, the core orientation system in the abovereferenced publication comprises
a combination of:
an electronic orientation device which may have some features common to the current
device 10;
a core position indicator adapted for engagement with the core tube 12 when on the
ground; and,
a remote unit such as a hand-held computer that communicates between the tool 10 and
the core position indicator.
[0051] In short, the transceiver 28 in the tool 10 communicates via wireless communication
with the hand-held computer which in turn transfers data to the core position indicator.
More particularly, the tool 10 logs orientation data of a reference point on the core
tube 12 relative to a first datum at the time the particular downhole event has occurred,
ie, at or shortly before a core break. The reference point on the core tube need not
be a physical marking. Once the core tube 12 is retrieved and placed in a stable position
say on a core tray, the tool 10 is again operated to log orientation data of the same
reference point on the core tube to a second datum. A rotational displacement σ from
the first datum to the second datum is calculated by the hand-held computer and wirelessly
communicated to the core position indicator. The core position indicator is then rotated
about the core tube 12. When the core position indicator is moved to a position where
it is rotated by the appropriate rotational displacement σ from the second datum,
it emits a signal to indicate the position of the first datum.
[0052] The core position indicator also includes a guide in the form of a slat having an
elongated slot for receiving a scribing or marking device such as a pencil. The forward
most end of the slat extends over the front of a core lifter case 36 and a portion
of the core extending from the core lifter case. The marker is then used to mark the
core lifter case and/or core to signify the location of the core relative to the particular
datum.
[0053] The core position indicator may be modified over and above that described in the
above referenced application by the inclusion of a sensor to sense when a marker has
been run along the slot to signify that a marking has been made on the core lifter
case and/or core. The core position indicator and the hand-held computer can record
how accurately an operator marks the core by comparing its position when marked to
its required position. This accuracy of marking information can then be transferred
back to the hand-held computer and integrated with the original orientation information.
The information contained in the hand-held computer is transferable to a removal medium
so that all the information can be provided to the recipient of the core.
[0054] Alternately, the core position indicator may be arranged so as to prevent a user
from marking the core until the core position indicator is correctly orientated. This
may be achieved for example by having a moveable gate that slides across the slot
to block the slot when the core position orientator is not in the correct orientation.
[0055] In one variation the trigger system may be modified to provide trigger signals on
based on one or both of (a) one or more downhole events, and (b) effluxion of time.
[0056] The time triggers may comprise one or a combination of:
- (a) a single trigger at a specified delay time relative to a time the device was initialized
by an operator or triggered by a physical event;
- (b) multiple continuous triggers at preset intervals commencing at a specified delay
time relative to a time the device was initialized by an operator or triggered by
a physical event and from which one or more data sets are selected.
[0057] The trigger system 24 may trigger the sensors in the module 26 to record one, or
a combination of readings of orientation at a point/points in time:
- (a) exactly when the trigger occurs;
- (b) after some time delay;
- (c) prior to the trigger by selecting a pre recorded reading where multiple readings
are taken at predetermined intervals.
[0058] The trigger system 24 may cyclically provide trigger signals for a prescribe period
of time after the first trigger is provided. For example trigger signals may be provided
every 10 seconds for a two minute period. Alternately, the electronic orientation
device 20 may be arranged so that upon receiving a trigger signal, it logs the one
or more first directional characteristics cyclically for a prescribed period of time,
for example every 10 seconds for a 2 minute period.
[0059] Figures 3-6 illustrate various core orientation apparatuses 100 which comprise a
combination of the core orientation tool 10 together with one or more secondary orientation
devices. As described in greater detail below, one of the secondary orientation devices
may be a core face orientation device which records the
in situ orientation of the face of the core. Another secondary orientation device that may
be incorporated into the apparatuses 100 is a bottom orientator which records the
location of a zero gravity vector at the toe of the hole provided that the hole is
inclined to the vertical. The secondary orientation devices may be mechanical or electronic.
[0060] In the embodiment of the apparatus 100 shown in Figure 3, the trigger system 26 is
depicted as being contained in the common housing 22 with the remainder of the electronic
system 20. However this need not be the case and the trigger system 26 may be physically
separate from the tool 100 but in communication remainder of the electronic system
20 (for example by radio communication) to allow delivery of the trigger signals.
[0061] The trigger system 24 may provide trigger signals based on the same downhole events
described in relation to the first embodiment.
[0062] This embodiment of the apparatus 100 comprises: a secondary orientation device which
provides core face orientation and is in the form of a profile device 120; and, body
122 having a downhole end 124 and an uphole end 126. The body 122 comprises a lock
body 127, a latch body 128 and an anchor 130, which are described in detail hereinafter
with reference to the embodiment shown in Figures 5 and 6. In the embodiment of Figure
3, the electronic orientation device 20 is located downhole of the body 122.
[0063] The device 120 may take the form of the face orientator as described in Applicant's
above referenced International publication No.
WO 07/109848. The device 120 comprises a substantially cylindrical body 132 having a plurality
of internal axially extending holes 134 for seating respective pins 136. The pins
136 are held within the holes 134 with a degree of resilience so that if an axial
force is placed on the pins 136 in the uphole direction, the pins 136 can slide within
the body 132, but when the force is removed, the pins 136 maintain their relative
position in their holes 134. The body 132 is also provided with a bearing scale 138
marked on its outer circumferential surface 140. The scale provides markings in five
degree increments from 0° to 360°. The 0° mark is aligned with a positional reference
mark 142 provided at a downhole end of a shaft 144 that extends into the electronic
orientation device 20.
[0064] The mark 142 also provides a zero reference for the electronic orientation device
20 so that by coupling of the device 120 to the electronic device 20 both are keyed
to the same zero reference.
The face orientator 120 provides a profile recording of a toe of the hole from which
a core 112 is cut. It will be understood by those skilled in the art that the toe
of the hole becomes an uphole face of the core 112. Typically the device 120 is constructed
as a single use device that, upon extraction of the core, is removed from the apparatus
100 and is stored with the core 112. Prior to this occurring, the scale 138 is marked
with an angle denoting the orientation of the core relative to the zero degree mark
on the scale 138. This marking may be obtained by transferring data from the electronic
device 20 to the device 120 by an intervening hand held telemetry device (hand held
computer) that interrogates the device 20 to obtain for example the tool face orientation
data at the time the trigger signal is provided by the triggering system 26. This
will provide for example a bearing in degrees referenced to the reference mark 142.
This bearing can then be physically marked on the scale 138. For example if the tool
face orientation was 35° relative to the marking 142, then an indelible mark can then
be made on the 35° position on the scale 138.
[0065] Figure 4 illustrates a further embodiment of the apparatus 100. In this figure the
features which are identical to those described with reference to Figure 3 are denoted
by the same reference numbers. The substantive difference between the apparatus 100
shown in Figure 4 and that shown in Figure 3 is that the tool 10 in Figure 4 is located
at the uphole end 126 of the body 122 and, an additional secondary orientation device
in the form of a mechanical bottom orientator 146 is coupled between the downhole
end 124 of the body 122 and the core face profile device 120. The bottom orientator
146 is provided with three balls 148a, 148b and 148c (hereinafter referred to in general
as "balls 148") disposed within respective races 150a, 150b, and 150c (hereinafter
referred to in general as "races 150"). Prior to the bottom orientator 146 being activated
the balls 148 are free to roll within their respective races 150. Accordingly, by
action of gravity, provided that the apparatus 100 is disposed in a borehole that
is not absolutely vertical, the balls 148 will roll to the lowest point within their
respective races. When the bottom orientator 146 is activated, the width of the races
150 is reduced so that the balls 148 are clamped in their races. This prevents any
further rolling of the balls and thus maintains the indication of the bottom of the
hole.
[0066] The bottom orientator 146 is operated by the apparatus 100, and in particular the
core face profile device 120, tagging the bottom of the borehole. The operation of
the bottom orientator 146, the latch body 128 and the anchor 130 are described in
detail in Applicant's above referenced applications
WO 03/038232 and
WO 2005/078232. Nevertheless a brief description of the operation of these components is provided
below with particular reference to Figures 4 and 5.
[0067] A shaft 152, which is provided with the key mark 142, extends axially through the
races 150 and up into the lock housing 127 and latch body 128. The device 120 is coupled
to a downhole end of the shaft 152. The lock housing 127 includes a tubular extension
156 which has seats 157 on its outer surface for respective latches 158 that are pivotally
coupled to the latch body 128 and can extend through windows 160 formed in the latch
body 128. A shroud 159 is attached to a downhole end of the lock housing 127 and covers
the bottom orientator 146. A recess 161 is also formed in the lock housing 127 between
the seats 157 and the shroud 159. A pretensioned spring 162 is disposed about an upper
end of the shaft 152 within the extension 156 and biases the shaft to in an uphole
direction. A further spring 164 is held in a cavity between the latch body 128 and
the extension 156 and acts to bias the extension 156 and thus the lock housing 127
in a downhole direction.
[0068] Another spring 166 acts between the latch body 128 and an anchor sleeve 168 of the
anchor 130 biasing the sleeve 168 toward a shoulder 170 formed about an anchor body
172 of the anchor 130. A plurality of anchor balls 174 are retained within the anchor
sleeve 168. The anchor balls 174 roll along an outer surface 176 of the anchor body
172. When the anchor sleeve 168 is butted against the shoulder 170 by the spring 166,
the balls 174 extend radially beyond the anchor sleeve 168. In this position, the
anchor balls 168 are held on a constant outer diameter portion 178 of the anchor body
172.
[0069] Moving in a downhole direction from the portion 176 the outer circumference of the
outer body 172 is formed with a tapered portion 180 that leads to a circumferential
recess 182. The anchor body 172 also has, at its down downhole end, a portion 184
of a first constant inner diameter, then a contiguous tapered portion 186 that has
an increasing inner diameter, and which then leads to a further portion 188 having
a constant inner diameter greater than the inner diameter of the portion 184.
[0070] A trigger seat 190 is attached to a uphole end of the shaft 152 and a plurality of
trigger balls 192 are each seated partially in a circumferential groove 194 formed
in the trigger seat 190 and in holes 196 formed in an uphole end of the extension
156.
[0071] The apparatus 100 is loaded into a downhole end of a core tube 12 by first inserting
the end provided with the tool 10. Eventually the latch dogs 158 abut a downhole end
of the core tube 12 preventing further insertion of a tool 100. During the insertion,
the anchor body 168 slides axially away from the shoulder 170 so that the anchor balls
174 roll along the tapered portion 180 and thus move radially inward. Once insertion
of the apparatus 100 has been ceased by abutment of the latches 158 with the downhole
end of the core tube, the spring 166 pushes the sleeve 168 in a uphole direction causing
the anchor balls 174 to commence to ride up the tapered length 180 to a position where
they extend radially outward from the sleeve 168 to an extent where they bear against
an inner surface of the core tube 12. This effectively locks the apparatus 100 to
the core tube 12 preventing it from falling out. The core tube 12 is then lowered
into a core drill 193 via a conventional backend and wire line or other insertion
method, with the core drill being suspended above the toe of the borehole. With the
core tube correctly seated within the core drill, the core face profile device 120
extends from the shroud 159 and a drill bit 195 coupled to a downhole end of the core
drill 193. During this time, the orientation balls 148 are free to roll within their
races 150.
[0072] The core drill is then lowered onto the toe of the hole resulting in the pins 136
sliding axially within the cylindrical body 132 to provide a profile of the toe of
the hole.
[0073] As the core drill is further lowered, prior to the commencement of drilling, an end
of the shroud 59 will eventually be brought into contact with the toe of the hole.
Now, further lowering of the core drill results in the extension 156 sliding axially
inward relative to the latch body 128 in a uphole direction compressing the spring
164. Eventually, the trigger balls 192 will roll outwardly along the tapered portion
186 to the portion 188 of the anchor body 172. When this occurs, the trigger balls
192 are able to move outwards in a radial direction and disengage from the groove
194 in the trigger seat 190. This releases the spring 162 allowing it to push the
trigger seat 190 and thus the shaft 152 in an uphole direction relative to the extension
156. This results in a clamping of the orientation balls 148 within their races 150.
[0074] Continued lowering of the core drill onto the toe of the hole results in the seats
157 sliding from under the latches 158 so that the recess 161 underlies the latches
58. The latches 158 are now free to rotate inwardly thereby disengaging the apparatus
100 from the downhole end of the core tube 12.
[0075] The axial motion of the shaft 152 may be used to activate a switch such as, but not
limited to, a microswitch, a Hall Effect switch, an optical switch or a pressure switch,
which may be considered as forming part of the trigger system, to provide a trigger
signal for the electronic orientation device 20. The electronic orientation device
20 can then log data relating to the orientation of a tool 10, the borehole in which
it resides, and/or the core 112. The logging of information by the electronic device
20 may occur at a predetermined frequency for a predetermined period of time. For
example the electronic orientation device/system 20 may log orientation data every
10 seconds for a two minute period after receipt of the initial trigger signal.
[0076] The electronic orientation device 20 may be arranged so that the logging of indications
of orientation occur only when trigger signals are received from both motion of shaft
152 and at least one other sensor or transducer of the trigger system 24.
[0077] The indication of orientation provided by the core face profile device 120 and bottom
orientator 146 can be transferred to the core 112 in a manner described in Applicant's
above referenced
Australian patent application no. 2006901550 using template 198 as depicted in Figure 7. Template 198 comprises a pair of parallel
lines 200 for location on opposites sides of the orientation balls 148, and a pointer
line 202 that extends parallel with an centrally between the tram lines 200. An elongated
slot 204 is cut in the template 198 and has one edge 206 in alignment with the pointer
line 202. The slot 204 extends over the scale 138 on the body 132 as well as over
a portion of the core sample 112. An operator can use a marker such as a pen or pencil
to draw line segments 208a along the edge 206 from the body 132 across the scale 138
and 208b along the core 112. Indication of orientation logged by the electronic orientation
device 20 may be obtained and marked on the core 112 in the same manner as described
in Applicant's above referenced
Australian application no. 2006902873.
[0078] The provision of both the tool 10 and the mechanical orientation device 146, as depicted
in Fig.4, also enables auditing of the apparatus 100 to provide a degree of confidence
in the orientation data obtained therefrom. This arises because embodiments where
there is both the electronic orientation device 20 and one or more mechanical orientation
devices 146, a comparison can be made between the same indications of orientation
obtained from each of the devices. For example if bottom of hole indications provided
by the separate devices are within a acceptable tolerance range (e.g. up to 5°) a
high degree of confidence is provided that each of the devices 20 and 146 is providing
reliable indications of orientation. However, if the devices give indications that
differ more than an acceptable range, potential errors can be flagged on site to enable
corrective action.
[0079] The combination of the core tube 12 and the core orientation tool 10 forming the
apparatuses shown in Figures 3-6 comprise what is believed to be a unique core retrieval
system in that the electronic orientation device 20 is, at least at the time of deployment,
located at a downhole or front end of the core tube 12. More particularly, as will
be appreciated from the above description, the apparatus 100 being at the front or
down hole end of the core tube 12 is physically close to the core sample 112 at the
time, or one of the times, at which the electronic orientation device 14 logs orientation
data of the tool 100. It is believed that this may give rise to higher accuracy in
the orientation data recorded than other systems in which electronic orientation devices
are located at a backend of the inner core tube, i.e. between an uphole end of the
inner core tube and an overshot. In this regard, inner core tubes typically come in
lengths of three or six metres.
[0080] It is envisaged that various embodiments of the tool 10 may perform self checks and
provide users with information regarding the status of the tool 10. Status messages
may include one or a combination of low battery power, communications error, system
faults. The tool 10 may also collect and process data so as to provide users with
a measure of the accuracy and reliability of the recorded orientation data. The data
collected by the tool 10 to provide orientation information may be analysed using
statistical measures of its accuracy. Log data may be analysed to identify the presence
of any movement during the logging of orientation data. The direction of motion may
also be determined and provided to a user. These self checks may be beneficial to
identify surface requirements. In particular the indication of movement during logging
may be beneficial in identifying improper operation of the tool 10 and thus flag the
need for training or retraining of operators.
[0081] For example one can analyze data from the sensors to determine whether the core drill
was rotating and/ subject to excessive vibration at the time of a core break. Such
events, particularly the rotation, will decrease the reliability of the orientation
data. The tool 10 would typically comprise three accelerometers to provide acceleration
data about the X, Y and Z axes respectively. Rotation of the core drill at the time
of the core break would be indicated by readings from these accelerometers. More particularly
the tool 10 may provide the operator with information regarding the proper operation
of its components parts and systems. If a component or system fails the tool 10 could
report the failure to the operator via the handheld control unit. If the failure occurs
or is detected while the tool 10 is down a bore hole it can be reported to the operator
via the handheld control unit ounce the tool has been recovered to the surface.
[0082] Further to the above operation the tool 10 could also be capable of performing a
complete self check that verifies the correct operation of the entire system. This
self diagnostics could be run on demand by an operator or automatically when the operator
is preparing the tool for a core run (being run down a bore-hole to perform its function).
In this way a faulty tool would not be used for a core run and result in a failed
orientation.
The tool 10 may also be able to provide information to the operator regarding the
certainty of a provided orientation measure. The certainty of a orientation measure
can be determined by analysing the tools sensor input before during and after the
orientation measure is made. When analysed the sensor data may reveal that there was
an unwanted environmental condition present when the orientation measure was made.
The unwanted environmental condition could be motion in the form of a linear movement,
rotation or vibration. It could also be some other environmental condition such as
a high or low temperature. The results of the analyses could be reported to the operator
in one or a combination of the following ways:
- 1. By providing an indication of the source of unwanted environmental condition.
- 2. By associating the unwanted environmental condition to a known down-hole event
that should not have occurred and providing the event to the operator.
- 3. By providing a calculated measure of the orientations certainty from the analysed
sensor data. For example a scale of 1 to 5 could be employed where 1 is a certain
orientation and 5 is a very uncertain orientation (failed). The certainty of orientations
could then be provided using this scale.
[0083] The information provided by the tool in the above ways will be useful in identifying
procedural errors made by the operators of the tool. For example if the core drill
was spinning when the orientation was measured the tool 10 would report that the orientation
is uncertain because rotation was detected during the orientation. It could also report
that the likely cause of the rotation was that the core drill was spinning. In future
the operator will know to ensure that the core drill is not spinning when the orientation
is being measured. Similarly if the core drill was being raised or lowered when the
orientation was measured the tool 10 could provide a relevant report to the operator.
[0084] By providing feedback regarding device faults and the certainty of the orientations
when something goes wrong the operator will be fully informed as to the cause. Thus
operator error can be discerned from tool failure/error. These reports can also be
made available to supervisors or managers via the hand held control device or when
the data is exported to an external memory device or laptop to assist them in maintaining
equipment or attending to training issues.
Now that various embodiments of the present invention have been described in detail
it will be apparent to those skilled in the relevant arts that numerous modifications
and variations may be made without departing from the basic inventive concepts. For
example, a mechanical orientation device 146 is described which utilises three orientation
balls 148. However in an alternate variation, this orientation device may comprise
only a single orientation ball. In addition or alternately, the mechanical orientation
device may include a washer that is indented with a mark representative of the location
of the bottom of the hole such as described in Applicant's international publication
no.
WO 03/038232. Embodiments of the invention may also include in addition or as an alternate to
the mechanical orientator 146 a mechanical inclinometer an example of which is described
in Applicant's above referenced international publication no.
WO 03/038232.
[0085] As an alternative to the Van Ruth (ie pin type) face orientator 120, core face orientation
may be obtained by other devices including, marker pencils and scribes, optical or
electromagnetic imaging and distance measuring devices. The logging of azimuth can
be achieved using any known electronic system when measured by the electronic orientation
device 20, or any known mechanical system when measured by a mechanical orientation
device 146. These include for example the use of magnetometers to sense magnetic direction
when used in conjunction with nonmagnetic drilling equipment or if attached in a position
outside the drill string to avoid magnetic interference. Azimuth may also be recorded
using gyroscope type sensors to measure inertial change in position from a known reference
point; or by use of a gyrocompass or north seeking gyroscope type sensor.
[0086] All such modifications and variations together with others that would be obvious
to a person of ordinary skill in the art are deemed to be within the scope of the
present invention the nature of which is to be determined from the above description,
and the appended claims.
ASPECTS OF THE PRESENT INVENTION
[0087] There will be described aspects of the present invention that are disclosed in the
present application.
[0088] According to a first aspect, a core orientation tool for providing an indication
of
in situ orientation of a core sample extracted from a borehole by a core drill is disclosed,
the tool comprising:
an electronic orientation system coupled with the core drill, the electronic orientation
system configured, upon receiving a trigger signal, to log one or more first indications
of orientation of the tool; and,
a trigger system that provides the trigger signal upon detecting one or more downhole
events associated with operation of the core drill.
[0089] According to a second aspect, a core orientation tool for providing an indication
of
in situ orientation of a core sample extracted from a borehole by a core drill is disclosed,
the tool comprising:
an electronic orientation system coupled with the core drill, the electronic orientation
system configured, upon receiving a trigger signal, to log one or more first indications
of orientation of the tool; and,
a trigger system that provides the trigger signal upon one or both of (a) detecting
one or more downhole events associated with operation of the core drill, and (b) effluxion
of time.
[0090] According to a third aspect, a core orientation tool for providing an indication
of
in situ orientation of a core sample extracted from a borehole by a core drill is disclosed,
the tool comprising:
an electronic orientation system coupled with the core drill, the electronic orientation
system configured to log one or more first indications of orientation of the tool;
and,
a trigger system that provides a trigger signal upon detecting one or more downhole
events associated with operation of the core drill; and,
wherein tool is configured to associate the one or more first indications of orientation
with the trigger signal.
[0091] According to a fourth aspect, in the core orientation tool according to any one of
the first to third aspects, trigger signal is one of a plurality of trigger signals
provided by the trigger system.
[0092] According to a fifth aspect, the core orientation tool according to the fourth aspect
is configured to log different first indications of orientation upon receipt of different
trigger signals.
[0093] According to a sixth aspect, in the core orientation tool according to any one of
the first to fifth aspect, the one or more downhole events comprise respective physical
events arising from motion of the tool or the drill in the borehole.
[0094] According to a seventh aspect, in the core orientation tool according to the sixth
aspect, the motion comprise one or a combination of:
- (a) motion in an uphole direction;
- (b) a change in motion from motion having a linear component in a downhole direction
to motion having no linear component;
- (c) a change in motion from motion in a downhole direction to motion in an uphole
direction;
- (d) a change in motion from no linear motion to motion in an uphole direction;
- (e) a change in characteristics of vibration motion on the tool or drill arising from
the cessation or commencement of drilling;
- (f) a change in speed of linear motion of the tool;
- (g) any change in velocity (speed and/or direction of movement); and,
- (h) a change in the rate or direction of rotation around the tool's longitudinal,
lateral or normal axis.
[0095] According to an eighth aspect, in the core orientation tool according to any one
of the first to seventh aspects, the trigger system is configured to provide the trigger
signal upon detecting a predetermined event or sequence of downhole events.
[0096] According to a ninth aspect, in the core orientation tool according to the eighth
aspect, the sequence of downhole events comprise a cessation of drilling followed
by motion of the tool in an uphole direction.
[0097] According to a tenth aspect, in the core orientation tool according to the ninth
aspect, the sequence of downhole events further comprise commencement of drilling
prior to the cessation of drilling.
[0098] According to an eleventh aspect, in the core orientation tool according to the tenth
aspect, the sequence of downhole events further comprise one or more of:
- (a) detecting contact of a backend assembly to which the tool is coupled hitting a
landing ring in the core drill;
- (b) detecting the backend assembly hitting a water table in a drilling operation where
the drill is operated in the borehole below the water table;
- (c) detecting release of the backend assembly from a wire line when initially inserting
a core tube into the core drill;
- (d) detecting the tool or core drill tagging a toe of the bore hole;
- (e) an overshot hitting and latching onto the backend assembly;
- (f) retrieval of the backend assembly from the drill hole; and,
- (g) a change in the flow of fluid through or around the backend assembly.
[0099] According to a twelfth aspect, in the core orientation tool according to any one
of the first to eleventh aspect, the electronic orientation system further comprises
an electronic azimuth measuring device, wherein the electronic azimuth measuring device
operates to log azimuth upon receiving the trigger signal.
[0100] According to a thirteenth aspect, in the core orientation tool according to the twelfth
aspect, the electronic azimuth measuring device is configured to operate in an idle
state prior to receipt of the trigger signal.
[0101] According to a fourteenth aspect, in the core orientation tool according to the thirteenth
aspect, the electronic azimuth measuring device comprises an electronic gyroscope.
[0102] According to a fifteenth aspect, a core retrieval system for a core drill is disclosed,
said core retrieval system comprising:
a core tube having an uphole end and a downhole end, the downhole end provided with
an opening for receiving a core sample cut by the core drill; and,
a core orientation tool in accordance with any one of the first to fourteenth aspects,
wherein the core orientation tool is coupled to the core tube at a location uphole
of the downhole end of the core tube.
[0103] According to a sixteenth aspect, the core retrieval system according to the fifteenth
aspect further comprises a backend assembly coupled to the uphole end of the core
tube and wherein the core orientation tool is attached to the backend assembly uphole
of the uphole end of the core tube.
[0104] According to a seventeenth aspect, a method of logging in situ orientation of a core
sample extracted from the ground by a core drill is disclosed, the method comprising:
coupling an electronic core orientation device in a known spatial relationship to
a core sample cut by the core drill;
configuring the electronic core orientation device to log one or more indications
of orientation of the device upon receipt of a trigger signal; and,
providing the trigger signal upon detecting one or more downhole events associated
with the operation of the core drill.
[0105] According to an eighteenth aspect, in the method according to the seventeenth aspect,
the downhole events are indicative of a, or an imminent, core break.
[0106] According to a nineteenth aspect, in the method according to the seventeenth or eighteenth
aspect, detecting of the one or more downhole events comprises detecting an uphole
motion of the device.
[0107] According to a twentieth aspect, in the method according to the nineteenth aspect,
the detecting of the downhole event comprises detecting a cessation of drilling prior
to detecting the uphole motion of the device.
[0108] According to a twenty-first aspect, in the method according to the twentieth aspect,
the detecting further comprises detecting commencement of drilling prior to detecting
cessation of drilling.
[0109] According to a twenty-second aspect, in the method according to the twenty-first
aspect, the detecting comprises detecting a cessation of downhole movement of the
device prior to detecting the commencement of drilling.
[0110] According to a twenty-third aspect, in the method according to any one of the seventeenth
to twenty-second aspect, the configuring comprises configuring the electronic core
orientation device to determine azimuth.
[0111] According to a twenty-fourth aspect, the method according to the twenty-third aspect
further comprises withdrawing the tool after the trigger system provides the trigger
system and operating the electronic core orientation device to track changes in orientation
until the tool reaches a collar of the borehole.
[0112] According to a twenty-fifth aspect, a core orientation apparatus for providing an
indication of orientation of a core sample extracted from a borehole by a core drill
is disclosed, the apparatus comprising:
a core orientation tool according to any one of the first to fourteenth aspects and,
one or more secondary orientation devices which provide one or more second indications
of orientation of the core or borehole, wherein the electronic orientation device
is in a known rotational position relative to the one or more secondary orientation
devices.
[0113] According to a twenty-sixth aspect, in the apparatus according to the twenty-fifth
aspect, the secondary devices comprise one or both of (a) a core face orientation
device which records orientation of an uphole face of a core sample; and (b) a bottom
of hole recording device.
[0114] According to a twenty-seventh aspect, in the apparatus according to the twenty-fifth
or twenty-sixth aspect, the tool comprises a body having a downhole end and an uphole
end, wherein a the one or more secondary orientation devices are located downhole
of the body and the electronic orientation device is located between the secondary
orientation devices and the downhole end of the body.
[0115] According to a twenty-eighth aspect, in the apparatus according to the twenty-fifth
or twenty-sixth aspect, the tool comprises a body having a downhole end and an uphole
end, wherein the one or more secondary orientation devices are located downhole of
the body and the electronic orientation device is located uphole of the body.
[0116] According to a twenty-ninth aspect, in the apparatus according to the twenty-seventh
or twenty-eighth aspect, the body is provided with a positional reference for the
first and second indications of orientation, and one or more keys for keying the electronic
orientation device and the one or more secondary orientation devices to the position
reference.
[0117] According to a thirtieth aspect, a core retrieval system for a core drill is disclosed,
which core retrieval system comprises:
an inner core tube having an uphole end and an opposite downhole end provided with
an opening for receiving a core cut by the core drill; and,
a core orientation tool coupled to the inner core barrel and movable inside the inner
core tube in an uphole direction by abutment with the core, wherein the core orientation
tool accords with any one of the first to fourteenth aspects.
[0118] According to a thirty-first aspect, the core orientation tool according to any one
of the first to fourteenth aspects is configured to analyse outputs from sensors and
transducers in the trigger system that detect the downhole events, to verify correct
operation of the tool.
[0119] According to a thirty-second aspect, the core orientation tool according to the thirty-first
aspect is configured to analyse outputs from sensors and transducers in the trigger
system that detect the downhole events to verify that the core drill was stationary
when a core break operation was performed.
[0120] According to a thirty-third aspect, the method according to any one of the seventeenth
to twenty-fourth aspects comprises analyzing outputs from sensors and transducers
in the trigger system that detect the downhole events, to verify correct operation
of the tool.
[0121] According to a thirty-fourth aspect, in the method according to the thirty-third
aspect, the analyzing comprises analyzing the outputs to verify the core drill was
stationary at when a core break operation occurred.