BACKGROUND
[0001] The present exemplary embodiment relates to pumps for pumping molten metal, and will
be described with particular reference thereto. The present pump embodiment may find
particular use in handling molten aluminum, zinc, lead, and/or magnesium and alloys
thereof. However, it is to be appreciated that the present exemplary embodiment is
also amenable to other like applications.
[0002] Pumps for pumping molten metal are used in furnaces in the production of metal articles.
An example of such a molten metal pump is known from
US/2013/101424 A1. Currently, many metal die casting facilities employ a main hearth containing the
majority of the molten metal. Solid bars of metal may be periodically melted in the
main hearth. A transfer pump can be located in a separate well adjacent the main hearth.
The transfer pump draws molten metal from the well in which it resides and transfers
it into a ladle or conduit and from there to die casters that form the metal articles.
The present invention relates to pumps used to transfer molten metal from a furnace
to a die casting machine, ingot mould, DC caster or the like. The subject pump may
similarly be used as transportable apparatus for on-demand use and/or for emergency
pump out situations.
BRIEF DESCRIPTION
[0003] According to one embodiment of this disclosure, a molten metal pump according to
claim 1 is provided.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] The following description and drawings set forth certain illustrative implementations
of the disclosure in detail, which are indicative of several exemplary ways in which
the various principles of the disclosure may be carried out. The illustrated examples,
however, are not exhaustive of the many possible embodiments of the disclosure. Other
objects, advantages and features of the disclosure will be set forth in the following
detail description of the disclosure when considered in conjunction with the drawings,
in which:
FIGURE 1 is a perspective view showing a molten metal transfer system including the
pump disposed in a furnace bay;
FIG. 2 is a perspective partially cross-sectional view of the system of FIG. 1;
FIG. 3 is a side cross-sectional view of the system shown in FIGS. 1 and 2;
FIG. 4 is a perspective view of the pumping chamber;
FIG. 5 is a top view of the pumping chamber;
FIG. 6 is a view along the line A-A of FIG. 5;
FIG. 7 is a representative impeller design;
FIGS. 8(a) and 8(b) depict a bottom end of a suitable pumping chamber from a cross-sectional
perspective view and a cross-sectional plan view, respectively;
FIG. 9 is a schematic cross-sectional plan view of an alternate pump configuration;
FIG. 10 is a schematic cross-sectional plan view of a further alternate pump configuration;
FIG. 11 is a detailed cross-sectional perspective view of the pump of FIG. 10;
FIGS. 12(a) and 12(b) depict an impeller suitable for use in the subject pump;
FIGS. 13(a), (b), (c), (d) are respectively a perspective view of an alternative pump
configuration, a detailed view of the volute chamber, a perspective view of the RFM
pump body, and an end view of the pump body;
FIG. 14 is a side elevation view (partially in cross-section) of a further alternative
pumping chamber configuration;
FIG. 15 is a bottom view of the pumping chamber of FIG 9; and
FIG. 16 is a perspective view of a crucible configured to include the transfer pump
of the present disclosure.
DETAILED DESCRIPTION
[0005] The exemplary embodiment has been described with reference to the preferred embodiments.
Modifications and alterations will occur to others upon reading and understanding
the detailed description. It is intended that the exemplary embodiment be construed
as including all such modifications and alterations insofar as they come within the
scope of the appended claims.
[0006] The present pump is designed for gently transferring molten metal from crucibles
or melting/holding furnaces. It has particular usefulness with foundry and cast house
applications, such as transfer of metal from a furnace to a crucible, emptying a crucible,
and/or transfer to casting machines/crucible and furnace to furnace. The pump can
empty small crucibles because the pump can be manufactured to be relatively compact
(e.g. bowl metal immersion depth: 1100 or 800 mm; bowl diameter: from 275 (top) to
235 mm (bottom)).
[0007] In addition, by utilizing the lay-up technique of RFM manufacture, it is feasible
to construct an elongated pump chamber having a substantially constant diameter for
example, a 185mm or smaller internal diameter and/or a 235mm or smaller external diameter.
Given the high strength and thermal shock resistance of RFM, it is similarly possible
to construct a relatively thin walled pump chamber (e.g. <50mm). As such, a pump capable
of insertion into tight spaces, for example, a space less than 25 cm. in diameter
is feasible.
[0008] The pump advantageously has a main body constructed from a composite ceramic material
that is both tough and tolerant of mechanic abuse, making the system's bowl very durable,
rigid and user-friendly. These materials are referred to herein as reinforced fiber
materials (RFM).
[0009] The benefits of constructing the pumping chamber of RFM include improved safety:
eliminates manual emptying procedures, tilting or using tapping ports; improved metal
quality; increased productivity; and minimal pre-heating is necessary.
[0010] RFM provides at least the following additional benefits:
- A. the system is easy to remove and reinsert into the molten metal because of its
light weight (the system could be permanently mounted, but, it is not necessary).
- B. Can design a thinner wall (contributing to the lighter weight and low thermal mass).
- C. Good thermal shock resistance.
- D. No preheat needed - After warming the system (above 100°C) to insure no residual
moisture in the refractory the RFM can be directly immersed into the molten metal
without preheat.
- E. Can be used for transfer from foundry crucibles to other vessels.
[0011] Advantageously, the present pump construction allows for 40% or more of the elongated
tube to extend above the metal line.
[0012] With reference to FIGS. 1-3, the molten metal pump 30 of the present invention is
depicted in association with a furnace 28. Pump 30 is suspended via metallic framing
32 which rests on the walls of the furnace bay 34 (a transportable version is depicted
in FIGS. 13(c) - (d) wherein supportive framing is not required). A motor 35 rotates
a shaft 36 (comprised of graphite or ceramic, for example) and the appended impeller
38. A reinforce fiber material (RFM) body 40 forms an elongated generally cylindrical
pump chamber or tube 41. Although the pump chamber and tube are generally depicted
herein as cylindrical, it is noted that other shapes are also contemplated. For example,
cylindrical is intended to encompass shapes such as elliptic, parabolic and hyperbolic
cylinders. Furthermore, it is envisioned that the pump can function with chamber cross-section
geometries such as rectangular or square. In addition, it is envisioned that the cross-section
geometry can vary throughout the length of the pumping chamber.
[0013] Body 40 includes an inlet 43 which receives impeller 38. Bearing rings 44 can be
provided to facilitate even wear and rotation of the impeller 38 therein. In operation,
molten metal is drawn into the impeller through the inlet (arrows) and forced upwardly
within tube 41 in the shape of a forced ("equilibrium") vortex. At a top of the tube
41 a volute shaped chamber 42 is provided to direct the molten metal vortex created
by rotation of the impeller outwardly into trough 44. Trough 44 can be joined/mated
with additional trough members or tubing to direct the molten metal to its desired
location such as a casting apparatus, a ladle or other mechanism as known to those
skilled in the art.
[0014] Although depicted as a volute cavity, an alternative mechanism could be utilized
to divert the rotating molten metal vortex into the trough. In fact, a tangential
outlet extending from even a cylindrical cavity sized equally and concentric to tube
41 can achieve tangential molten metal flow. However, a diverter such as a wing extending
into the flow pattern or other element which directs the molten metal into the trough
may be beneficial.
[0015] In addition, in certain environments, it may be desirable to form the base of the
tube into a general bell shape, rather than flat. This design may produce a deeper
vortex and allow the device to have improved function as a scrap submergence unit.
[0016] The pump 30 includes a metal frame 108 surrounding the top portion (outlet chamber)
of the RFM tube 41, and includes a motor mount 102 which is secured to the pump 30.
A compressible fiber blank (not shown) can be disposed between the steel frame and
the refractory bowl to accommodate variations in thermal expansion rates. Furthermore,
the outlet chamber is provided with an overflow notch 123 to safely return molten
metal to the furnace in the event of a downstream obstruction which blocks trough
44. Overflow notch 123 has a shallower depth than trough 44.
[0017] Turning now to FIGS. 4-6, the body 40 is shown in greater detail. FIG. 4 shows a
perspective view of the RFM body. FIG. 5 shows a top view of the volute design and
FIG. 6 displays a cross-sectional view of the elongated generally cylindrical pumping
chamber. These views show the general design parameters where the pumping chamber
41 is at least 1.1 times greater in diameter, preferably at least about 1.5 times,
and most preferably, at least about 2.0 times greater than the impeller diameter.
However, for higher density metals, such as zinc, it may be desirable that the impeller
diameter relative to pumping chamber diameter be at the lower range of 1.1 to 1.3.
In addition, it can be seen that the pumping chamber 41 is significantly greater in
length than the impeller is in height. Preferably, the pumping chamber length (height)
is at least 0.9 m (three feet), or at least 1.5 m (five feet), or at least 2.1 m (seven
feet). It is envisioned that the height of the pump from inlet to outlet can be less
than 6 m (20 feet), or less than 4.2 m (14 feet). Without being bound by theory, it
is believed that these dimensions facilitate formation of a desirable forced ("equilibrium")
vortex of molten metal as shown by line 47 in FIG. 6.
[0018] FIG. 7 depicts an impeller 38 which includes top section 68 having vanes 65 (or passages)
supplying the induced molten metal flow and a hub 50 for mating with the shaft 36.
An inlet guide section 70 defines a hollow central portion 54. Bearing rings 56 can
be provided to provide smooth rotation of the impeller within body 40. The impeller
can be constructed of graphite or other suitable refractory material such as ceramic.
It is envisioned that any traditional molten metal impeller design having a bottom
inlet and side outlet(s) would be functional in the present overflow vortex transfer
system.
[0019] FIGS. 8(a) and 8(b) provide a detailed view of one exemplary base end of the pump
chamber 41. In these illustrations, the base end 80 includes side wall 82, bottom
wall 84, and an RFM bearing ring 86 (not shown in the preceding figures). An impeller
receiving inlet 88 is formed in the bottom wall 84 and the bearing ring 86 through
which molten metal is received.
[0020] The RFM material used to construct selected pump components including body 40 can
include a ceramic matrix material with a fiber filler material. The ceramic matrix
material can be a blend of, for example, Wollastonite and colloidal silica. An exemplary
fiber filler material is fiberglass. These materials are blended together to form
a slurry.
[0021] The body can be constructed in a series of layers, by laying precut grades of woven
cloth onto a mandrel, adding the slurry and working it into the cloth to ensure full
wetting of the fabric. This is repeated to build up successive layers of cloth and
matrix material, until a desired thickness is achieved. An exemplary cloth material
is glass.
[0022] Once the product has achieved the desired thickness, it is machined in green (unfired)
form to shape the outer surface of the tubular body. The tubular body is then removed
from the mandrel and placed in a furnace to dry. A non-stick coating, for example
of boron nitride may be applied.
[0023] The present pump can be considered a portable overflow pump having particular suitability
for the foundry market. The pump can be designed to gently raise and transfer molten
metal from small crucibles or melting or holding furnaces. It can be used in foundry
and cast house applications, such as pumping metal from a furnace to a crucible, emptying
a crucible, transferring metal to casting machines and moving metal from one furnace
to another.
[0024] The pump's compact size makes it easily transported from one vessel to another, and
its RFM construction allows for quick metal insertion due to minimal preheating requirements.
Its design efficiently raises and transfers molten metal, yielding less dross than
traditional transfer methods. It is safer to use than traditional transfer methods
that require operators to manually empty, tilt or use tapping ports.
[0025] Design benefits of the RFM Overflow Pump include the reduction of dross formation
during the transfer process and a constant metal flow rate. Though it has a small
diameter footprint, its design allows it to proficiently empty a small crucible of
about 500 kilograms (1100 pounds) in less than about one minute.
[0026] The pump is lightweight and has excellent mechanical strength, is non-wetting to
molten aluminum and has better heat retention and service life compared to cast iron,
fibre laminated board stock and other precast ceramic materials. RFM can reduce downstream
oxides and inclusions, help prevent dross buildup, contribute to lower furnace holding
temperatures and yield higher quality castings. It also can be formed into complex
designs and is highly resistant to thermal shock.
[0027] The inorganic material used to make the matrix (RFM) can be of any type provided
that it is compatible with the fabric that is embedded therein; it can be molded or
thermo-formed; and it is rigid, strong and sufficiently heat-resistant to handle molten
metal and remain rigid at molten metal temperature.
[0028] The inorganic material can be a glue made from colloidal silica like the one sold
under the tradename QF-150 and 180 by Unifrax. It can also be a sodium or potassium
silicate slurry or a zircon-based coating like the one sold under the tradename EZ
400 by Pyrotek, Inc.
[0029] In one example, the RFM can comprise 8 to 25% by weight of an aqueous phosphoric
acid solution having a concentration of phosphoric acid ranging from 40 to 85% with
up to 50% of the primary acidic function of the acid phosphoric acid neutralized by
reaction with vermiculite. It also encompasses from 75 to 92% by weight of a mixture
containing wollastonite or a mixture of wollastonite of different grades, and an aqueous
suspension containing from 20 to 40% by weight of colloidal silica, such as the one
sold under the trademark LUDOX HS-40 by Sigma-Aldrich. The weight ratio of the aqueous
suspension to the wollastonite within the mixture can range from 0.5 to 1.2.
[0030] To prepare the tube, one may prepare a slurry of the selected RFM and impregnate
an open weave fabric with the slurry either by direct application or by dipping. The
resulting product may then be left in a mold of preselected shape until the matrix
has hardened. The rigid tube can be unmolded in less than two hours, without need
of any drying and/or heating steps even though a 10 hour drying step at ambient temperature
followed by a several hours of firing at elevated temperature (such as 375°C) may
be beneficial.
[0031] While the pump and impeller designs depicted in FIGS. 2-8(b) (a first embodiment)
are highly effective in achieving the transfer of molten metal from a furnace, its
usefulness may be most effective with furnace environments in which the molten metal
is at a high temperature, for example, above 760°C (1400 °F). In environments where
the molten metal temperature is less than, for example, 10°C (50 °F). above the melting
point of the metal being transferred, an alternative design may be desirable. Moreover,
in a relatively low temperature molten metal environment it is feasible that the relatively
high mass base and impeller components of the first embodiment can cause a decrease
of molten metal temperature within the pump body that results in hardening of the
metal and potential damage to the pump assembly.
[0032] For example, testing was performed using the first pump embodiment equipped with
external and internal thermocouples in the base region. The pump was immersed into
molten metal at a temperature of 732°C (1350 °F). The Table below summarizes the recorded
temperatures from immersion, wherein the temperatures in °C can be calculated from
the temperatures in °F using following formulae: °C = (°F -32)/1.8.
| Time |
Temperature |
Condition |
| Internal |
External |
| 0 |
1247° |
1317° |
without graphite impeller |
| |
| 0 |
1126° |
1332° |
with graphite impeller |
| 4 min. |
1118° |
1330° |
with graphite impeller |
| 6 min. |
1134° |
1331° |
with graphite impeller |
| 9 min. |
1154° |
1330° |
with graphite impeller |
[0033] As the skilled artisan will discern, the initial insertion of the pump into the molten
metal can cause a significant decrease of the molten metal temperature inside the
pumping chamber. This decrease in temperature is enhanced by the presence of the impeller.
If the molten metal being transferred is maintained by the associated furnace at a
temperature relatively close to the metal solidus temperatures, freezing of the pump
is a possibility.
[0034] In accord with an example which is not part of the present invention, the RFM bottom
wall 84 (see FIGS. 8(a) and (b)) has been removed. The RFM bearing ring 86 has also
been removed and the mass of the impeller has been reduced.
[0035] With particular reference to FIG. 9, a base region of a pump chamber 100 receives
an impeller 102. Rather than form an interface between the impeller and a bottom wall
of the elongated tube, a dynamic seal 104 is formed between a top surface 106 of the
impeller main body 108 and a bottom edge 110 of a tube body 112.
[0036] The impeller 102 can include a hub 114 receiving a shaft 116. Vanes 118 extend from
the hub on the top surface 106. An inlet 120 is provided in a bottom surface 122 with
passages (not shown) extending through the main body 108 to transport metal from outside
the pump to the pumping chamber 100.
[0037] As utilized herein, the term "dynamic seal" is intended to reflect a seal formed
between the rotating impeller and the tube body. The dynamic seal is intended to encompass
a range of fluid tightness from substantially absolute wherein a lubricating molten
metal film is formed between the impeller and the tube body but through which substantially
no molten metal flow occurs during operation to a situation wherein a measureable
amount of molten metal can pass between the impeller and the tube body. However, it
is desirable that the maximum quantity of molten metal entering the pumping chamber
through the dynamic seal is less than the quantity entering through the impeller inlet.
Moreover, it may be most desirable that the tube body act as a bearing surface during
impeller rotation.
[0038] Turning to FIGS. 10 and 11, an alternative configuration is depicted wherein a dynamic
edge seal 150 is formed between the radial edge 152 of the impeller 102 and an internal
wall 156 of the tube body 112. In either example which is not part of the present
invention, it is conceivable that the impeller include a radial bearing ring 158,
but such bearing ring is optional, particularly if the impeller is constructed of
a ceramic material. Also contemplated but not illustrated is a slight underhang (e.g.
"j" shaped terminal portion) of the tube body configured to form a dynamic seal with
a bottom facing corner of the impeller.
[0039] Turning now to FIGS. 12(a) and 12(b), an impeller 175 (comprised of graphite or ceramic,
for example) without a bearing ring (comprised of silicon carbide, for example) is
depicted. The impeller 175 includes a disc shaped body 177 having an upper surface
179 upon which a plurality of vanes 181 are disposed. Vanes 181 extend from a hub
183 in which a shaft (not shown) can be received. Hub 183 can be configured to include
recesses 185 for receiving dowels that provide an interface through which the shaft
imparts torque to the impeller. Impeller 175 further includes an inlet 187 in a bottom
surface 188 in fluid communication with a plurality of passages 189 via which molten
metal passes through the disc-shaped body 177 for discharge adjacent upper surface
179 where it is acted upon by the vanes 181 to impart the desired radial flow that
creates the vortex through which molten metal is lifted upwardly within the tube for
eventual discharge at the elevated outlet
[0040] As a visual comparison between the impeller of FIG. 7 and the impeller of FIGS. 12(a)
and (b) will demonstrate, a significant quantity of impeller mass has been eliminated
by providing an open top vane architecture and an inwardly recessed inlet. In certain
instances it may be desirable for the RFM tube adjacent the impeller to have an internal
diameter between about 15 and 30 centimeters and for the impeller to have a volume
of between about 500 and 1,500 cubic centimeters. As an example, it may be desirable
to characterize this relationship as a ratio of impeller volume to tube cross-section
area as less than about 3:1. Furthermore, it may be desirable for the walls of the
RFM tube adjacent the impeller to be in a range between about 1.27 and 3.81 centimeters
in width. In addition, it may be desirable to provide an impeller having vanes spaced
from the walls of the pump tube to a greater extent than the portion of the impeller
forming the dynamic seal to increase the quantity of molten metal resident therein.
For example, the vanes may extend less than 75% of a distance between the hub and
the radial edge of the disc-shaped body.
[0041] Referring now to FIGS. 13(a), (b), (c), (d), the advantages of utilizing an RFM tube
are readily apparent. More particularly, in the depicted design, the pump 200 is constructed
to be selectively movable between locations requiring lifting and transfer of molten
metal. More particularly, the tube 201 can be constructed with a relatively thin wall,
for example between about 18 and 50 mm due to the high strength and structural integrity
of the RFM material. Furthermore, the tube can be constructed to have a cylindrical
shape of at least substantially uniform diameter throughout its length. This is advantageous
for insertion of the pump into tight spaces. In the depicted embodiment, a motor mount
203 overlays the volute chamber 205 and posts 207 secure the motor mount to a metal
cladding 209 bound to a top edge of the volute chamber. Motor 211 is secured to the
motor mount 203. A shaft 212 extends between the motor and an impeller (not shown)
disposed in base region 214.
[0042] Three lifting eyes 213 are provided on the motor mount 203 to facilitate the movement
of the pump 200 between desired locations. Moreover, pump 200 can be lifted via eyes
213 using a fork lift or ceiling hoist and transported to a crucible or furnace well
for removal of molten metal. The pump 200 can be temporarily positioned by the lift
mechanism in the apparatus being emptied and removed when the desired amount of molten
metal has been removed.
[0043] With reference to FIG. 13(c) and (d), the pump body shows inlet 220 in base region
214. Inlet 220 includes an RFM bearing ring 221. The pump body further includes three
legs 223 which allow the pump 200 to rest on the furnace/crucible floor while positioning
inlet 220 above the floor to avoid ingestion of an excessive amount of solids. The
volute end 225 of the pump is also illustrated and includes volute chamber 227 and
outlet 229. Overflow spillway 231 is also illustrated.
[0044] In operation, powering motor 211 rotates shaft 212 and the provided impeller wherein
rotation of the impeller draws molten metal through inlet 220. The impeller ejects
the molten metal radially within the tube 201 (the internal diameter of the tube being
larger than the external diameter of the impeller at the impeller outlet). The radially
ejected molten metal forms a rotating vortex of molten metal that climbs the walls
of the tube, reaching volute chamber 227 where it is directed horizontally outward
through outlet 229.
[0045] Turning next to the embodiment of FIGS. 14 and 15, an alternative construction of
the pump chamber is depicted. More particularly, the pump chamber 300 has been constructed
of RFM and includes three legs 301 which can be utilized to elevate the chamber 300
above the floor of the molten metal inclusive vessel, which has been found to reduce
tendency for clogging. In addition, in this embodiment the chamber 300 is provided
with a plurality of bores 303 oriented to receive bolts 305 provided for retaining
an RFM bearing ring 307, positioned to mate with a corresponding bearing ring of an
impeller (not shown).
[0046] Turning next to FIG. 16, the inventive pump concepts contained within this disclosure
are applied to a crucible configured. Moreover, crucible 400 is provided includes
a tubular column 401 adjacent a side wall 403. Tubular column 401 will include an
inlet 402 in fluid communication with the main molten metal containing region 404
of the crucible. The crucible and/or the tubular column can be constructed of RFM.
The tubular column 401 is provided with a volute top portion 405 facilitating the
discharge of molten metal from the crucible via a spout 407. A selectively removable
motor 409, motor mount 410, shaft 411 and impeller 412, collectively assembly 413,
can be introduced to the tubular column 401, where upon rotation of the impeller by
the motor creates the vortex of molten metal within the tubular column 401, lifting
the molten metal to the volute top portion 405 for ultimate discharge via the spout
407.
[0047] Crucible side wall 403 can be equipped with posts 415 configured to receive and releasably
mate with the motor mount 410. In this manner, the assembly 413 can be selectively
associated with a crucible for molten metal removal and then detached as desired.
Advantageously, the assembly can be utilized to service multiple crucibles.
[0048] This design has many advantages in that its design creates an equilibrium vortex
at a low impeller RPM, creating a smooth surface with lithe to no air intake. Accordingly,
the vortex is non-violent and creates little or no dross. Moreover, the present pump
creates a forced vortex having a constant angular velocity such that the column of
rotating molten metal rotates as a solid body having very little turbulence.
[0049] Other advantages include the elimination of the riser component in traditional molten
metal pumps which can be fragile and prone to clogging and damage. In addition, the
design provides a very small footprint relative to the traditional transfer pump base
and has the ability to locate the impeller very close to the bay bottom, allowing
for very low metal draw down. As a result of the small footprint. The device is suitable
for current refractory furnace designs and will not require significant modification
thereto.
[0050] The pump has excellent flow tune ability, its open design structure provides for
simple and easily cleaning access. Advantageously, only shaft and impeller replacement
parts will generally be required. In fact is generally self-cleaning wherein dross
formation in the riser is eliminated because the metal level is high. Generally, a
lower torque motor, such as an air motor, will be sufficient because of the low torque
experienced.
[0051] Optional additions to the design include the location of a filter at the base of
the inlet of the pumping chamber. It is further envisioned that the pump would be
suitable for use in molten zinc environments where a very long, pull (e.g. 4.2 m (14
feet)) is required. Such a design may preferably include the addition of a bearing
mechanism at a location on the rotating shaft intermediate the motor and impeller.
1. A molten metal pump (30) comprising an elongated tube having a base end (80) and a
top end, a shaft (36, 116, 212, 411) disposed within said tube and an impeller (102,
175, 412) rotatable by said shaft (36, 116, 212, 411), said impeller (102, 175, 412)
disposed proximate said base end (80), said base end (80) including an inlet (120,
220) and said top end including an outlet (229), characterised in that said elongated tube is comprised of a reinforced fiber material, RFM, and in that said pump (30) further includes a bearing ring (44, 56, 86, 221, 307) comprised of
reinforced fiber material, RFM, and disposed in the inlet (120, 220).
2. The molten metal pump of claim 1 wherein said elongated tube includes a sidewall thickness
of between about 18 and 50mm.
3. The molten metal pump of claim 2 wherein said elongated tube includes a length of
at least two meters.
4. The molten metal pump of claim 1 wherein said shaft (36, 116, 212, 411) and impeller
(102, 175, 412) form an assembly, said assembly be selectively removable as a unit
from said tube.
5. The molten metal pump of claim 1 including at least three legs (223, 301) projecting
from the base end (80).
6. The molten metal pump of claim 1 further comprising at least three holes configured
for mounting a bearing ring (44, 56, 86, 221, 307).
1. Schmelzmetallpumpe (30), die ein längliches Rohr, das ein Basisende (80) und ein oberes
Ende aufweist, eine Welle (36, 116, 212, 411), die in dem Rohr angeordnet ist, und
ein Flügelrad (102, 175, 412), das durch die Welle (36, 116, 212, 411) gedreht werden
kann, umfasst, wobei das Flügelrad (102, 175, 412) direkt an dem Basisende (80) angeordnet
ist, wobei das Basisende (80) einen Einlass (120, 220) aufweist und wobei das obere
Ende einen Auslass (229) aufweist,
dadurch gekennzeichnet, dass das längliche Rohr aus einem faserverstärkten Material (RFM) besteht und dass die
Pumpe (30) ferner einen Lagerring (44, 56, 86, 221, 307), der aus einem faserverstärkten
Material (RFM) besteht und in dem Einlass (120, 220) angeordnet ist, umfasst.
2. Schmelzmetallpumpe nach Anspruch 1, wobei das längliche Rohr eine Seitenwanddicke
im Bereich von etwa 18 bis etwa 50 mm aufweist.
3. Schmelzmetallpumpe nach Anspruch 2, wobei das längliche Rohr eine Länge von wenigstens
2 Metern aufweist.
4. Schmelzmetallpumpe nach Anspruch 1, wobei die Welle (36, 116, 212, 411) und das Flügelrad
(102, 175, 412) eine Baueinheit bilden, wobei die Baueinheit wahlweise als eine Einheit
von dem Rohr entfernt werden kann.
5. Schmelzmetallpumpe nach Anspruch 1, die wenigstens drei Füße (223, 301) umfasst, die
von dem Basisende (80) vorstehen.
6. Schmelzmetallpumpe nach Anspruch 1, die ferner wenigstens drei Löcher umfasst, die
für die Montage eines Lagerrings (44, 56, 86, 221, 307) konfiguriert sind.
1. Pompe pour métal fondu (30) comprenant un tube allongé ayant une extrémité de base
(80) et une extrémité de sommet, un arbre (36, 116, 212, 411) disposé au sein dudit
tube et une turbine (102, 175, 412) pouvant être mise en rotation par ledit arbre
(36, 116, 212, 411), ladite turbine (102, 175, 412) étant disposée à proximité de
ladite extrémité de base (80), ladite extrémité de base (80) comportant une entrée
(120, 220) et ladite extrémité de sommet comportant une sortie (229),
caractérisée en ce que ledit tube allongé est composé d'un matériau de fibre renforcé, RFM, et en ce que ladite pompe (30) comporte en outre une bague de roulement (44, 56, 86, 221, 307)
composée de matériau de fibre renforcé, RFM, et disposée dans l'entrée (120, 220).
2. Pompe pour métal fondu selon la revendication 1, dans laquelle ledit tube allongé
comporte une épaisseur de paroi latérale entre environ 18 et 50 mm.
3. Pompe pour métal fondu selon la revendication 2, dans laquelle ledit tube allongé
comporte une longueur d'au moins deux mètres.
4. Pompe pour métal fondu selon la revendication 1, dans laquelle ledit arbre (36, 116,
212, 411) et ladite turbine (102, 175, 412) forment un ensemble, ledit ensemble pouvant
être sélectivement retiré sous forme unitaire dudit tube.
5. Pompe pour métal fondu selon la revendication 1, comportant au moins trois jambes
(223, 301) en saillie depuis l'extrémité de base (80).
6. Pompe pour métal fondu selon la revendication 1, comprenant en outre au moins trois
trous configurés pour le montage d'une bague de roulement (44, 56, 86, 221, 307) .