APPARATUS, METHOD AND DEVICE FOR WORKING BLANKS TO MAKE RIGID PACKETS FOR SMOKING ARTICLES

Description

FIELD OF THE INVENTION

[0001] Embodiments described here concern an apparatus, method and device for working blanks to make rigid packets with a hinged lid for smoking articles, such as for example, but not only, cigarettes.

BACKGROUND OF THE INVENTION

[0002] Packets of the rigid type for cigarettes are known, with a hinged closing lid. Such hinged lid rigid packets are easy and practical to use, as they protect the cigarettes inside them and are particularly appreciated by some types of smokers because of their great rigidity, which prevents damage to the cigarettes even when the packet is subjected to knocks or kept in a consumer's pocket or bag.

[0003] Traditional rigid packets for cigarettes with a hinged lid comprise a rigid external containing casing, also called bottom or cup-like container, and an upper lid hinged to the rigid casing by a hinge. When the lid is disposed to close the external containing casing, the packet is shaped like a rectangular parallelepiped, delimited laterally by two bigger lateral walls, front and rear, parallel and opposite to each other, and by two smaller lateral walls, also parallel and opposite each other and generally formed by double walls. Typically, the lid has a front wall which, when the lid is closed, is continuous with the bigger front lateral wall, and the front wall of the lid is usually a double wall. Between the bigger lateral walls and the smaller lateral walls four longitudinal edges are defined, which can be straight or "sharp" edges, beveled or rounded.

[0004] To make a rigid packet of this type, a conventional flat blank is usually used, i.e. a sheet of material, such as cardboard, millboard, paper or suchlike, suitably shaped and worked. The blank has a specific shape that, all in all, is like a rectangle and is passed through by pre-weakened longitudinal and transverse bending lines, along which the blank is bent, in a predefined sequence of operations, typically by automatic bending apparatuses, to make the packet. Typically, the blank is provided with lateral and longitudinal panels or wings, which are bent with respect to each other and glued together, overlapping, to define the double smaller lateral walls. Furthermore, there is a smaller transverse panel at one end of the blank which is normally bent by 180° and glued onto a contiguous panel of the blank, to make the front wall of the lid in a double-wall configuration.

[0005] Applicant has observed that in finished rigid packets, the shape of the longitudinal and transverse edges does not always fully correspond to the desired shape, and that the smaller lateral walls and/or the walls of the lid are not always perfectly flat as desired, due to the residual elastic return of the blank which, after bending, can tend to return to its original flat configuration; these defects can occur more evidently when the edges are beveled or rounded. To reduce the residual elastic return, known making-up apparatuses are equipped with flexing units, which perform a pre-bending of the blanks in order to flex them along the longitudinal and/or transverse bending lines.

[0006] In particular, it is known to make apparatuses for the production of rigid packets that are configured to flex, or pre-bend, some panels or wings of the blank and to bend and glue other panels or wings. In particular, some known apparatuses comprise a transfer wheel, provided with an entrance station, to which the blanks are fed, and an exit station, from which the blanks are supplied at exit with the longitudinal panels or lateral wings pre-bent or flexed, and with the smaller transverse panel already bent by 180° and glued, to be sent to the subsequent completion working. The transfer wheel can rotate step-wise, i.e. intermittently, around an axis of rotation to move a plurality of blank holding heads along a predefined transfer path between the entrance station and the exit station. The holding heads are provided with suction-type retaining members, such as suckers, to retain and position the blank.

[0007] Between the entrance station and the exit station intermediate stations are provided, each configured to perform a specific working step that produces the blanks that are supplied at exit from the exit station, and each station corresponds to one step made by the transfer wheel along its intermittent path. For example, downstream of the entrance station, along the predefined transfer path between the entrance station and the exit station, at least the following can be provided:

• a station to flex or pre-bend the longitudinal panels or lateral wings, possibly equipped with a device to deliver one or more glues onto the longitudinal panels or lateral wings;
• a station to flex or pre-bend the smaller transverse panel, equipped with a device to deliver one or more glues onto the smaller transverse panel;
• another station to bend by 180° the smaller transverse panel on which there is the glue;
• a station to consolidate the gluing of the bent smaller transverse panel, after the pre-worked blank has been processed by the exit station and supplied to another apparatus downstream, which receives the groups of smoking articles, associating them with the pre-worked blank, performs still other operations of bending and gluing, and thus makes the final rigid packet.

[0008] Typically, the bending line of the smaller transverse panel as above can be obtained and defined by a screw-type bending member, provided to operate tangentially along the periphery of an angular segment of the transfer wheel so that, while the blank is turning, carried by the transfer wheel, it is subjected to the bending action of the screw-type bending member. In this context it is necessary to improve the bending line, since the screw-type bending member can cause crooked bending lines, imprecise and/or poorly defined.

[0009] To overcome this disadvantage, there is a tendency to make transfer wheels with a bigger diameter, so as to define a softer profile of the bending screw. However, the increased diameter of the transfer wheel can imply a greater size of the movement members too, i.e. an increased weight, inertia and bulk, with all the disadvantages that this entails, for example higher production costs, higher energy costs to guarantee determinate speeds, and/or lower productivity, if the wheel has to be driven at a slower speed.

[0010] Another requirement in these apparatuses is to optimize the number of intermediate work stations, so as to reduce as much as possible both the diameter of the wheel, given the same operations performed, and also the number of stops and starts, and hence the accelerations and decelerations of the transfer wheel as it proceeds intermittently, also because of the high inertia that such wheels can have, which inertia requires high energy consumption to impose the desired intermittent cadence combined with high productivity.

[0011] One possible disadvantage of these known apparatuses is therefore connected to the fact that the provision of a large number of stations can entail an increase in costs, of construction and maintenance, and energy consumption of the apparatus. Furthermore, it should be noted that a limited number of stations can be installed on each individual transfer wheel, depending on the sizes of the transfer wheel, and to separate the packeting steps in different stations can make it necessary to use a bigger number of wheels. There is therefore a need to find solutions which allow to reduce the number of stations, while maintaining the same number of operations performed.

[0012] Furthermore, a very important disadvantage concerns the dirtying of the intermediate work stations and the blanks that are processed, caused by the glue delivered, which entails downtimes of the machine so that it can be cleaned, maintenance and replacement costs, costs connected to the wasted blanks that are dirtied and discarded and, in general, loss of productivity and quality.

[0013] Document DE 10 2008 023782 discloses a method and a device for folding or pre-folding a flat blank to produce a rigid cigarettes packets with a hinged lid. Other limitations and disadvantages of conventional solutions and technologies will be clear to a person of skill after reading the remaining part of the present description with reference to the drawings and the description of the embodiments that follow, although it is clear that the description of the state of the art connected to the present description must not be considered an admission that what is described here is already known from the state of the prior art.

[0014] There is therefore a need to perfect an apparatus, method and device for working blanks to make rigid packets for smoking articles, which can overcome at least one of the disadvantages of the state of the art.

[0015] In particular, one purpose of the present invention is to obtain an apparatus, method and device that allow to make precise and well-defined bending lines, quickly and economically, using an apparatus that is no bigger in size.

[0016] Another purpose is to perform a sequence of operations on a blank with a reduced number of stations needed in a transfer wheel, compared with known solutions.

[0017] Another purpose of the present invention is to obtain an apparatus, method and device that are particularly efficient and allow high production speeds, together with low costs of construction, maintenance and energy.

[0018] The Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.

SUMMARY OF THE INVENTION

[0019] The present invention is set forth and characterized in the independent claims, while the dependent claims describe other characteristics of the invention or variants to the main inventive idea.

[0020] In accordance with some embodiments, an apparatus is provided for working blanks to make rigid packets with a hinged lid for smoking articles, starting from a substantially flat blank. According to some embodiments, the apparatus comprises a wheel to transfer the blanks provided with an entrance station and an exit station, between which a predefined transfer path develops, and with a flexing and bending station provided in an intermediate position between the entrance station and the exit station. The entrance station is associated to a blank feeding store.

[0021] Furthermore, in correspondence with the flexing and bending station there is a device to work blanks comprising a structure in a single body provided with:

• a pair of first flexing or pre-bending members, configured to flex a transverse bending line between a first smaller upper panel and a second smaller upper panel of the blank and to pre-bend the first smaller upper panel,
• a pair of second flexing or pre-bending members, configured to flex longitudinal bending lines of the blank and to pre-bend at least longitudinal lateral panels of the blank associated with the longitudinal bending lines,
• at least one complete bending member, configured to bend at 180° the first smaller upper panel adjacent against the second smaller upper panel of the blank for gluing purposes.

[0022] According to other embodiments, a method is provided for working blanks to make rigid packets with hinged lid for smoking articles, starting from a substantially flat blank. According to some embodiments, the method comprises at least:

• feeding a blank to an entrance station of a blank transfer wheel and moving it along a predefined transfer path;
• positioning the blank in a flexing and bending station.

[0023] Moreover, in the flexing and bending station at least the following operations are carried out:

• flexing a transverse bending line between a first smaller upper panel and a second smaller upper panel of the blank and pre-bending the first smaller upper panel,
• flexing longitudinal bending lines of the blank and pre-bending at least longitudinal panels of the blank associated with the longitudinal bending lines,
• complete bending at 180° of the first smaller upper panel adjacent against the second smaller upper panel of the blank for gluing purposes.

[0024] According to still other embodiments, a device is provided for working blanks to make rigid packets with hinged lid for smoking articles, starting from a substantially flat blank. According to some embodiments, the device comprises a structure in a single body provided with:

• a pair of first flexing or pre-bending members, configured to flex a transverse bending line between a first smaller upper panel and a second smaller upper panel of the blank and to pre-bend the first smaller upper panel,
• a pair of second flexing or pre-bending members configured to flex longitudinal bending lines of the blank and to pre-bend at least longitudinal lateral panels of the blank associated with the longitudinal bending lines,
• at least a complete bending member, configured to bend at 180° the first smaller upper panel adjacent against the second smaller upper panel of the blank for gluing purposes.

[0025] According to other embodiments, a rigid packet is provided with hinged lid for smoking articles made starting from a substantially flat blank. According to some embodiments, the blank comprises:

• a transverse bending line between a first smaller upper panel and a second smaller upper panel of the blank, which bending line is flexed for the pre-bending of the first smaller upper panel and for the subsequent complete bending at 180° of the first smaller upper panel adjacent against the second smaller upper panel of the blank for gluing purposes,
• flexed longitudinal bending lines, to pre-bend at least longitudinal panels associated with the longitudinal bending lines;

wherein the flexing of the transverse bending line and the flexing of the longitudinal bending lines are carried out in a single work step.

[0026] According to other embodiments, a semi-worked blank is provided, to make a rigid packet with hinged lid for smoking articles. According to some embodiments, the blank comprises:

• a transverse bending line between a first smaller upper panel and a second smaller upper panel of the blank, which bending line is flexed for the pre-bending of the first smaller upper panel and the subsequent complete bending at 180° of the first smaller upper panel adjacent against the second smaller upper panel of the blank for gluing purposes,
• flexed longitudinal bending lines, for the pre-bending of at least longitudinal panels associated with the longitudinal bending lines;

wherein the flexing of the transverse bending line and the flexing of the longitudinal bending lines are carried out in a single work step.

[0027] These and other aspects, characteristics and advantages of the present disclosure will be better understood with reference to the following description, drawings and attached claims. The drawings, which are integrated and form part of the present description, show some embodiments of the present invention, and together with the description, are intended to describe the principles of the disclosure.

[0028] The various aspects and characteristics described in the present description can be applied individually where possible. These individual aspects, for example aspects and characteristics described in the description or in the attached dependent claims, can be the object of divisional applications.

[0029] It is understood that any aspect or characteristic that is discovered, during the patenting process, to be already known, shall not be claimed and shall be the object of a disclaimer.

BRIEF DESCRIPTION OF THE DRAWINGS

[0030] These and other characteristics of the present invention will become apparent from the following description of some embodiments, given as a non-restrictive example with reference to the attached drawings wherein:

• fig. 1 is a perspective view of a packet for smoking articles in a closed condition;
• fig. 2 is a perspective view of a packet for smoking articles in an open condition;
• fig. 3 is a plan view of a blank for making an external casing of a packet according to some embodiments described here;
• fig. 4 is a perspective view of a bending device for working blanks according to some embodiments described here in an operating position;
• fig. 5 is a perspective view of the bending device in fig. 4 in another operating position;
• fig. 6 is a plan view from above of an apparatus for working blanks according to some embodiments described here;
• fig. 7 is a section view of the bending device in the operating position of fig. 4;
• fig. 8 is a section view of the bending device in the operating position of fig. 5;
• fig. 9 is a section of an enlarged detail of fig. 6.

[0031] To facilitate comprehension, the same reference numbers have been used, where possible, to identify identical common elements in the drawings. It is understood that elements and characteristics of one embodiment can conveniently be incorporated into other embodiments without further clarifications.

DETAILED DESCRIPTION OF SOME EMBODIMENTS

[0032] We shall now refer in detail to the various embodiments of the present invention, of which one or more examples are shown in the attached drawings.

[0033] Embodiments described here concern an apparatus 10 for working blanks 100 to make rigid packets 102 for smoking articles. Examples of possible smoking articles are cigarettes, cigars or similar or comparable smoking articles.

[0034] We must point out here that the expression "rigid packet" means a rigid packet 102 with a hinged lid that comprises a rigid external containing casing 108 and an upper lid 106 hinged to the external containing casing 108 by a hinge 110 (see figs. 1 and 2). The external containing casing 108 can contain inside it an organized group of smoking articles, generally completely wrapped by a wrapping sheet 104, for example aluminum, metallized paper, tin foil, and which can be partly enclosed by an internal casing 105, like a collar, or a cup-like internal container which can slide toward the outside to be partly removable from the external containing casing 108.

[0035] When the lid 106 is closed (see fig. 1), the packet 102 is shaped like a rectangular parallelepiped, delimited laterally by two bigger lateral walls, front 112 and rear 114, parallel and opposite to each other, and by two smaller lateral walls 121, also parallel and opposite to each other and formed by double walls.

[0036] Between the bigger lateral walls 112, 114 and the smaller lateral walls 121, four longitudinal edges are defined, which can be straight edges, also called "sharp" edges, beveled edges or rounded edges.

[0037] The lid 106 has an external front lid wall 124 which, when the lid 106 is closed, is continuous with the front bigger lateral wall 112, defining overall a front face of the packet 102. An internal front lid wall 122 is also provided, bent internally by 180° on the external front lid wall 124, to define a double walled structure.

[0038] The lid 106 also has lateral lid walls 130 which, in the closed condition of the lid 106, are continuous with the smaller lateral walls 121 of the external containing casing 108, defining overall the flanks of the packet 102.

[0039] Moreover, the lid 106 also has a rear lid wall 131 which, in the closed condition of the lid 106, is continuous with the rear bigger lateral wall 114 of the external containing casing 108, defining overall a rear back of the packet 102.

[0040] Furthermore, the external containing casing 108 has a bottom wall 116 and the lid 106 has a top wall 126 which, in the closed condition (fig. 1) is parallel and opposite the bottom wall 116.

[0041] Furthermore, a blank 100 of the type adopted in the embodiments described here can typically be a flat sheet of cardboard, millboard or paper, provided with pre-weakened bending lines, transverse and longitudinal, which define panels and flaps to be bent and glued to make the walls of the packet 102. Hereafter, we will indicate where possible the flaps and panels of the blank 100 with the same reference number, followed by an apostrophe, which have the respective walls of the packet 102 formed by said panels and flaps.

[0042] With reference to fig. 3, the blank 100 comprises an intermediate main panel 112' and a lower main panel 114', both substantially rectangular in shape, connected by transverse bending lines 115' to a lower smaller panel 116', interposed between them. The intermediate main panel 112' and the lower main panel 114', bent by 90° with respect to the lower smaller panel 116', define respectively the front bigger lateral wall 112 and the rear bigger lateral wall 114 of the packet 102, while the lower smaller panel 116' defines the bottom wall 116.

[0043] The blank 100 also comprises pairs of first and second longitudinal lateral panels 118', 119', connected on one side and the other respectively to the intermediate main panel 112' and the lower main panel 114', by means of longitudinal bending lines 120'. The first and second longitudinal lateral panels 118', 119', bent by 90° toward the inside with respect to the corresponding intermediate main panel 112' and lower main panel 114', overlapping and glued to each other, define the smaller lateral walls 121 with the double-walled structure of the packet 102.

[0044] With reference to fig. 3, going from top to bottom, the blank 100 also comprises a first smaller upper panel, or first smaller transverse panel, 122', or flap, a second smaller upper panel, or second smaller transverse panel, 124' and a third smaller upper panel 126', respectively joined by transverse bending lines 115'.

[0045] An intermediate smaller panel 131' is provided between the intermediate main panel 112' and the third smaller upper panel 126', connected to them respectively by a transverse bending line 110' and a transverse bending line 115'.

[0046] The second smaller upper panel 124' is intermediate between the first smaller upper panel 122', which has a free end, and the third smaller upper panel 126', which as we said is joined to the intermediate smaller panel 131'.

[0047] The first smaller upper panel 122', once bent by 180° on the second smaller upper panel 124' and glued to it, defines the internal front lid wall 122 of the packet 102, while the second smaller upper panel 124' defines the external front lid wall 124 of the packet 102. Moreover, the third smaller upper panel 126', bent by 90° with respect to the double-walled structure formed by the first smaller upper panel 122' and the second smaller upper panel 124', defines the top wall 126 of the packet 102.

[0048] Furthermore, by bending the third smaller upper panel 126' and the intermediate main panel 112' by 90° with respect to the intermediate smaller panel 131', the latter defines the rear lid wall 131. The transverse bending line 110' between the intermediate smaller panel 131' and intermediate main panel 112' defines the hinge 110 of the packet 102.

[0049] Upper lateral flaps 130' are provided at the sides of the second smaller upper panel 124', connected to it by longitudinal bending lines 120'. The upper lateral flaps 130', once bent by 90°, define the lateral lid walls 130. We must point out that, advantageously, the upper lateral flaps 130' have an upper shaped edge 130a' mating with a lower shaped edge 119a' of the second longitudinal lateral panels 119', so that, in the packet 102, the lateral lid walls 130 fit with the smaller lateral walls 121 in the closed condition (see fig. 1).

[0050] Moreover, first intermediate lateral flaps 132' are provided, protruding laterally from one side and the other of the intermediate smaller panel 131' and connected to it by longitudinal bending lines 120'. The first intermediate lateral flaps 132', bent by 90° and glued to the upper lateral flaps 130', define a double-walled structure of the lateral lid walls 130 of the packet 102.

[0051] Furthermore, protruding from the top of the first intermediate lateral flaps 132', second intermediate lateral flaps 134' are provided, connected by transverse bending lines 115'. The second intermediate lateral flaps 134' are bent by 90° and glued to the third smaller upper panel 126'. In this way they can define a stronger top wall 126 of the lid 106.

[0052] Finally, lower lateral flaps 136' are provided, protruding from the first longitudinal lateral panels 118', connected by transverse bending lines 115'. The lower lateral flaps 136' are bent by 90° and glued to the lower smaller panel 116'. In this way they can define a stronger bottom wall 116 of the external containing casing 108.

[0053] Embodiments described here concern a device 30 for working blanks, hereafter defined for short as bending device, configured to perform at least some work operations on a blank 100, including flexing and/or bending panels or flaps of the blank 100. The bending device 30 can be used in an apparatus 10 according to the present description.

[0054] The term "flexing" in the present description means a process of flexing the material with which the blank is made, by pre-bending in correspondence with suitable pre-weakened bending lines present on the blanks 100, to reduce the residual elastic return of the material once definitively bent.

[0055] According to embodiments described using figs. 4-9, which can be combined with all the embodiments described here, the bending device 30 can perform at least two distinct operations. In particular, the bending device 30 can be configured to flex the blank 100 along the longitudinal bending lines 120' and along the transverse bending line 115' which is between the first smaller upper panel 122' and the second smaller upper panel 124', and to bend the first smaller upper panel 122' against the second smaller upper panel 124', for gluing purposes.

[0056] According to embodiments described using figs. 4 and 5, and which can be combined with all the embodiments described here, the bending device 30 includes a single-body structure provided with:

• a pair of first flexing or pre-bending members 32, configured to flex a transverse bending line 115' between a first smaller upper panel 122' and a second smaller upper panel 124' of the blank 100 and to pre-bend the first smaller upper panel 122',
• a pair of second flexing or pre-bending members 34, configured to flex longitudinal bending lines 120' of the blank 100 and to pre-bend at least longitudinal lateral panels 118',119' of the blank 100 associated with the longitudinal bending lines 120',
• at least one complete bending member 52, configured to bend at 180° the first smaller upper panel 122' adjacent against the second smaller upper panel 124' of the blank 100 for gluing purposes.

[0057] According to some embodiments, which can be combined with all the embodiments described here, the first flexing members 32 are configured to flex the blank 100 along the transverse bending line 115' that joins the first smaller upper panel 122' and the second smaller upper panel 124'. During the operations of the bending device 30, the blank 100 is disposed between the two first flexing members 32 and can be kept in this operating position thanks to a suction retaining member, such as a sucker, which can be present on a holding head of an apparatus for working blanks as described in detail hereafter.

[0058] The cooperation between the first flexing or pre-bending members 32 and the complete bending member 52 allows to obtain a straight, precise and well-defined transverse bending line 115'.

[0059] Preferably, the first flexing or pre-bending members 32 and the second flexing or pre-bending members 34 can be driven by a single command, thus exploiting the drive of the first flexing or pre-bending members 32 to activate the second flexing or pre-bending members 34 as well. Consequently, advantageously with a single command and movement, it is possible to flex or pre-bend the transverse bending line 115' and also the longitudinal bending lines 120'.

[0060] According to embodiments described using figs. 4 and 5, and which can be combined with all the embodiments described here, the first flexing members 32 and the second flexing members 34 are mounted on rotation shafts 36, 38 disposed parallel and distanced with respect to each other. One rotation shaft 36 is therefore provided with a first flexing member 32 and a second flexing member 34, and the other rotation shaft 38 is provided with the other first flexing member 32 and with the other second flexing member 34. In particular, the first flexing members 32 are positioned at the free ends of the rotation shafts 36, 38, while the second flexing members 34 are disposed along the rotation shafts 36, 38 in an intermediate position. As we said, the rotation shafts 36, 38 are disposed parallel to each other, distanced by a space with an amplitude coordinated with the length of the short side of the intermediate main 112' and lower 114' panels of the blank 100.

[0061] According to embodiments described using figs. 4 and 5, and which can be combined with all the embodiments described here, the rotation shafts 36, 38 can be driven by one or more actuation elements 40 and made to rotate around respective axes of rotation X1 and X2, respectively in the direction of the arrows F1 and F2 (see fig. 9).

[0062] According to embodiments described using figs. 4 and 5, and which can be combined with all the embodiments described here, the actuation element 40 can comprise a drive member 41, provided with a drive shaft and configured to make at least one rotation shaft 36, 38 rotate, which can be made to function by an energy source, for example an electric current, a hydraulic fluid pressure or a pneumatic pressure. The drive member 41 can be in particular a motor provided with an intrinsically rotary movement actuator or configured to convert a linear movement into a circular movement. The conversion can be carried out commonly through types of conversion mechanisms chosen in a group consisting of: screw actuators, such as actuators of the screw jack type, ball screw actuators and roll screw actuators, or wheel and axle, for example with drums, gears, pulleys or shafts, actuators like a lifting cable, a winch, a pinion and rack unit, a chain transmission, belt transmission, possibly toothed, actuators with a rigid chain and rigid belt, or rigid belts, possibly toothed.

[0063] The actuation element 40 can include a drive member 41 chosen from a group consisting of an electric motor, pneumatic motor, hydraulic piston or piezoelectric actuator.

[0064] The actuation element 40 as used in association with embodiments described here, can be a movement actuator that, in possible implementations, can be configured to transfer the motion to, and make rotate, both the rotation shafts 36, 38. The motion can commonly be transferred by types of motion transmission mechanisms.

[0065] According to embodiments described using figs. 4-5, the motion can be transferred from the drive member 41 to the rotation shafts 36, 38 by means of a motion transmission mechanism 35.

[0066] According to possible example embodiments described using figs. 4 and 5, and which can be combined with all the embodiments described here, the motion transmission mechanism 35 can comprise a toothed belt 37. The toothed belt 37 is typically wound around toothed pulleys, with which a toothed drive pulley 39a can be provided, keyed to the drive shaft of the drive member 41, and a plurality of toothed driven pulleys 39b. In possible implementations, two toothed driven pulleys 39b are provided for example, respectively connected to the rotation shafts 36, 38. The toothed belt 37, made to rotate by the toothed drive pulley 39a, can be configured to transfer the circular motion from the drive member 41 to the toothed driven pulleys 39b connected to the rotation shafts 36, 38. In particular, the toothed belt 37 is wound on the toothed drive pulley 39a and the toothed driven pulley 39b of the rotation shaft 36 with its internal surface, while it is wound on the toothed driven pulley 39b of the rotation shaft 38 with its external surface. In this way, the direction of rotation of the rotation shafts 36, 38 is reciprocally opposite.

[0067] In possible implementations, the toothed belt 37 engages the toothed driven pulleys 39b of the rotation shafts 36, 38, drawing them into counter-rotation, so as to transmit simultaneously the rotation supplied by the drive member 41 to the two rotation shafts 36, 38, as we said, making them rotate in the opposite direction.

[0068] In possible embodiments, the first flexing members 32 and the second flexing members 34 can be made in a single body, that is, they can be integrated. In this way it is possible to drive the first flexing members 32 and the second flexing members 34 with a single command and movement.

[0069] In other possible embodiments, the first flexing members 32 and the second flexing members 34 can be made as different components. Advantageously, even if made as different components, the first flexing members 32 and the second flexing members 34 can be connected operatively to be driven by a single command and movement.

[0070] According to embodiments described using figs. 4 and 5, and which can be combined with all the embodiments described here, the first flexing members 32 can each comprise a saber-shaped transverse portion 42, normally facing toward the internal space comprised between the two rotation shafts 36, 38, in order to act on the front part of the blank 100 where there is the first smaller upper panel 122'. For example, the saber-shaped transverse portion 42 can be formed by a shaped plate that has a lobe 42a, rotatably constrained to the respective rotation shaft 36, 38, and a protruding curved tooth 42b. The two saber-shaped transverse portions 42 extend toward the inside by a length sufficient to reach the first smaller upper panel 122' of the blank 100, so as to be able to act against the first smaller upper panel 122' of the blank 100. This action determines a thrust of the two saber-shaped transverse portions 42, in particular of the curved teeth 42b, on one side and the other of the first smaller upper panel 122', bending it by about 90° with respect to the lying plane of the blank 100. The axes of rotation X1 and X2 are perpendicular to the two saber-shaped transverse portions 42.

[0071] During operations, the saber-shaped transverse portions 42 press on the first smaller upper panel 122', thus flexing the transverse bending line 115' between the first smaller upper panel 122' and the second smaller upper panel 124'.

[0072] In possible implementations, given by way of example, the second flexing members 34 can each include a longitudinal blade portion 44, able to act at least on the longitudinal lateral panels 118', 119', and possibly also on the upper lateral flaps 130' of the blank 100, flexing the respective longitudinal bending lines 120', rotatably connected to each rotation shaft 36, 38. Preferably, the longitudinal blade portions 44 have a length mating with the length of the longitudinal bending lines 120' of the blank 100.

[0073] In possible implementations, the longitudinal blade portions 44 can be connected to the respective rotation shafts 36, 38 for example by attachment members 43, which can be the releasable and/or adjustable type. The axes of rotation X1 and X2 are parallel to the two longitudinal blade portions 44. Grooves 45 can be provided on the rotation shafts 36, 38, configured to cooperate with the attachment members 43, so as to allow the second flexing members 34 to slide along a segment of the rotation shafts 36, 38. In this way, the second flexing members 34 can be positioned on each occasion in the most suitable position with respect to the characteristics of the blank 100 to be worked.

[0074] In possible implementations, the longitudinal blade portions 44 can be configured for example as a bent plate, for example at a right angle, in its longitudinal direction, having the bent parts configured to press at least on the longitudinal lateral panels 118', 119' and possibly also on the upper lateral flaps 130', in order to pre-bend them along the longitudinal bending lines 120'.

[0075] According to some embodiments, the longitudinal blade portions 44 can be a single blade that extends for the length of the blank 100, or they can consist of several longitudinal blade portions, positioned in correspondence with at least the longitudinal lateral panels 118', 119' and possibly also with the upper lateral flaps 130'.

[0076] The longitudinal blade portions 44, during the rotation in the direction of the arrows F1, F2, press at least on the first and second longitudinal lateral panels 118', 119' and possibly also on the upper lateral flaps 130', pre-bending them transversely, for example by an angle of 90°, with respect to the intermediate main panel 112' and lower main panel 114' (fig. 9). Due to the elastic return of the material, the final pre-bending angle can be less than 90°.

[0077] Possibly, the longitudinal blade portions 44 can be configured to act, as described above, also on the intermediate lateral flaps 132' 134' and lower lateral flaps 136'.

[0078] In possible embodiments, the saber-shaped transverse portions 42 can be integrated in a single body with the respective longitudinal blade portions 44, or they can be made as different components, advantageously connected operatively.

[0079] Advantageously, the first flexing members 32 and the second flexing members 34 can be operatively connected and driven in rotation by 360° around respective operating axes by the respective rotation shafts 36, 38, so that, with a complete and single rotation by a round angle (360°), it is possible to intervene both on the first smaller upper panel 122' and also on the first and second longitudinal lateral panels 118', 119' and possibly also on the lateral flaps 130', 132', 134', 136', obtaining the pre-bending or flexing of the respective transverse bending line 115' and longitudinal bending lines 120'. Furthermore, it is also possible to intervene with the complete bending member 52 to further bend the first smaller upper panel 122', thus bending it by 180° overall. Therefore, advantageously with a command of a single continuous rotation of 360°, it is possible to obtain the desired pre-bending or flexing operations and, subsequently, to provide also the complete bending of the first smaller upper panel 122'.

[0080] According to embodiments described using figs. 4 and 5, and which can be combined with all the embodiments described here, the reciprocal angular position on the respective rotation shafts 36, 38 of the first flexing members 32 and of the second flexing members 34 can be such that, with the rotation of the rotation shafts 36, 38 by the desired operative angle of 360°, the first flexing members 32 and second flexing members 34 begin to interfere with the respective parts of the blank 100 to be pre-bent.

[0081] For example, but not restrictively, the reciprocal angular position on the respective rotation shafts 36, 38 of the first flexing members 32 and the second flexing members 34 can be angularly offset along the round angle (360°), so as to pre-bend the various components in different angular phases, and successive in time, for example first the first smaller upper panel 122' and then the longitudinal lateral panels 118', 119' and possibly the lateral flaps 130', 132', 134', 136' or vice versa, or again it is possible to make the different pre-bending operations at partly overlapping times. Therefore, for example, during the operating step that provides to rotate the rotation shafts 36, 38, first the first flexing members 32 can intervene, which by means of the saber-shaped transverse portions 42 pre-bend the first smaller upper panel 122', and subsequently the second flexing members 34 can intervene, which by means of the longitudinal blade portions 44 pre-bend the longitudinal lateral panels 118', 119' and possibly the lateral flaps 130', 132', 134', 136', or vice versa.

[0082] In other variant embodiments, it is possible that the reciprocal angular position on the respective rotation shafts 36, 38 of the first flexing members 32 and the second flexing members 34 is in phase, so as to pre-bend simultaneously the first smaller upper panel 122' and the longitudinal lateral panels 118', 119' and possibly the lateral flaps 130', 132', 134', 136'.

[0083] According to embodiments described using figs. 4, 5, 7 and 8, a blank contrast plate 46 is provided, on which the blank 100 is intended to be rested and temporarily abutted, so as to contrast the pressing action of the flexing members 32, 34 and advantageously to facilitate and optimize the flexing operations, also functioning as a ridge along the edges. The blank contrast plate 46 can therefore be used to flex the blank 100 along the bending lines 120', 115' respectively. In some embodiments, the blank contrast plate 46 is configured mobile to selectively function as an abutment for the blank.

[0084] In possible implementations, the blank contrast plate 46 can have a substantially rectangular shape, configured to adapt to the area of the blank 100 comprised between the longitudinal lateral panels 118', 119', the lateral flaps 130', 132', 134', 136' and the first smaller upper panel 122'.

[0085] According to some embodiments, the bending device 30 can be provided with a support element 48 to which the blank contrast plate 46 is connected. Screws 50 can be provided, or analogous attachment members, to connect the blank contrast plate 46 to the support element 48 by any suitable mean. The bending device 30 can be provided with support brackets 56 to which, for example by pins 57, the support element 48 can be rotatably connected.

[0086] According to some embodiments, as well as the flexing members 32, 34, the bending device 30 also comprises the complete bending member 52, configured to bend further, i.e. to completely bend, thus obtaining an overall rotation of 180°, the first smaller upper panel 122', taking it into contact with the second smaller upper panel 124' for gluing. This bending system allows to make straight, precise and well-defined transverse bending lines 115'.

[0087] According to some embodiments, the complete bending member 52 can be provided with a mobile tooth portion 54 which, during use, faces toward the blank 100. The tooth portion 54 can have a flat end, configured to contact and press on the first smaller upper panel 122', bending it by 180°, i.e., completely bending it against the second smaller upper panel 124'.

[0088] The complete bending member 52 is configured mobile, in coordination with the flexing members 32, 34, to act on the first smaller upper panel 122' after this has been pre-bent by the first flexing members 32. In particular, the movement of the complete bending member 52 is configured to cause interference between the tooth portion 54 and the first smaller upper panel 122': the latter is already pre-bent transversely by about 90° and is thus intercepted and thrust by the tooth portion 54 that bends it further, by about another 90°, with respect to the blank 100 and thus bends it further against the second smaller upper panel 124', bending it by about 180° in all. As we said, in this way we obtain a straight, precise and well-defined transverse bending line 115'.

[0089] According to some embodiments, a glue can be present on the first smaller upper panel 122', for example generally the type with a rapid gluing effect, which can be delivered by a glue delivery device provided in association with the apparatus for working blanks according to the present description, before the blank is supplied to the bending device 30. Consequently, when the first smaller upper panel 122' comes into contact with the second smaller upper panel 124', it remains adherent to it thanks to the previously delivered glue.

[0090] According to embodiments described using figs. 4, 5, 7 and 8, the complete bending member 52 can move between an inactive position, in which it is not in contact with the first smaller upper panel 122', and an operating positon in which it interferes with the first smaller upper panel 122', bending it further against the second smaller upper panel 124'.

[0091] According to some embodiments, the bending device 30 comprises a movement unit 58 configured to move, in a synchronous and coordinated manner, the support element 48, and hence the blank contrast plate 46 connected thereto, and the complete bending member 52. In particular, the movement unit 58 is configured to determine an alternate motion of the support element 48 and of the blank contrast plate 46 connected thereto. In particular, the movement unit 58 is configured to determine a movement to bring the blank contrast plate 46 nearer to the blank 100, to act as an abutment, and at the same time to distance the complete bending member 52. In this way, the first and second flexing members 32 and 34 can intervene. After this, the movement unit 58 is configured to determine a distancing movement of the blank contrast plate 46 from the blank 100, since no abutment is necessary any longer, and at the same time to bring the complete bending member 52 nearer, which can thus further bend the first smaller upper panel 122'.

[0092] According to some embodiments, the movement unit 58 can comprise a toothed driven pulley 39b, around which a part of the external surface of the toothed belt 37 is wound. The toothed driven pulley 39b is connected to a rotation shaft 62. Furthermore, the movement unit 58 can also comprise a connecting rod-handle mechanism 64, driven by the rotation shaft 62 coupled to the toothed driven pulley 39b.

[0093] In particular, the connecting rod-handle mechanism 64 comprises a handle element 66 connected to the rotation shaft 62 made to rotate by the toothed driven pulley 39b. The rotation shaft 62 makes the handle element 66 rotate around its axis of rotation Z in the direction indicated by arrow Q in figs. 7 and 8. The connecting rod-handle mechanism 64 also includes a connecting rod element 68 connected to the handle element 66 and configured to make a rectilinear motion, in a direction perpendicular to the direction in which the blank 100 is aligned.

[0094] The connecting rod element 68 can be connected to the handle element 66 by a rod 70, pivoted to a handle pin 72 positioned eccentrically with respect to the axis Z, to convert the circular motion of the handle element 66 into a rectilinear motion of the connecting rod element 68.

[0095] The connecting rod element 68 is connected to the support element 48. To this purpose, the support element 48 preferably has an aperture 68a to rotatably house part of the connecting rod element 68. By connecting the connecting rod element 68 to the support element 48, it is possible to move in a coordinated manner the blank contrast plate 46 with an alternate motion as described above. In fact, the connecting rod element 68, during its rectilinear motion, is configured to cause the translation of the support element 48 and the blank contrast plate 46 connected to it from an adjacent position, for example essentially parallel to that of the blank 100, to a position distanced from it, for example by means of a rotation that can cause the inclination of the support element 48 and the blank contrast plate 46 connected to it by an angle α, which can be comprised for example between 15° and 60°, for example between 30° and 45°, or between 15° and 30°, or again between 45° and 60°, depending on needs.

[0096] According to some embodiments, which can be combined with all the embodiments described here, the movement unit 58 also comprises a motion transfer unit 74, configured to move at least the complete bending member 52 that further bends the first smaller upper panel 122' as described above.

[0097] According to embodiments described using figs. 4, 5, 7 and 8, the motion transfer unit 74 is configured to transfer the alternate movement of the support element 48 and the blank contrast plate 46 to the complete bending member 52. Preferably, therefore, support element 48 and blank contrast plate 46 are moved in phase opposition from and toward the blank 100, with respect to the movement of the complete bending member 52. In fact, when support element 48 and blank contrast plate 46 are moved nearer to each other, the complete bending member 52 is distanced from the blank 100, and vice versa.

[0098] The motion transfer unit 74 can comprise a return rod 76, with one end pivoted to the support element 48 and an opposite end pivoted to a lever element 78. In this way, the return rod 76, driven by the movement of the support element 48, in turn drives the lever element 78, which takes the tooth portion 54 into contact with the front lid wall 124.

[0099] A pair of opposite support brackets 79 can be provided, to which the lever element 78 is pivoted by pins 80.

[0100] In some implementations, the lever element 78 can itself define the complete bending member 52 (see figs. 7 and 8 for example), while according to other variants the lever element 78 can be distinct from the complete bending member 52 and connected thereto by means of connection elements, such as an arm or a connection rod, not shown here.

[0101] In possible implementations, the lever element 78 can be an angled lever, or L-lever, which can have a shape with two sides 78a, 78b, positioned inclined with respect to each other by an angle β. Angle β can be chosen for example between 80° and 120°, for example between 90° and 110°, or between 80° and 90°, or again between 110° and 120°, according to needs.

[0102] The bending device 30 is therefore able to perform, in succession after each other, different work operations on the blank 100, in particular flexing/pre-bending and bending proper, in the case of the first smaller upper panel 122'. In fact, as we said above, at first the first and second flexing members 32, 34, cooperating with the blank contrast plate 46, act on the blank 100, flexing it and pre-bending it along the longitudinal bending lines 120' and the transverse bending line 115' between the first 122' and second 124' smaller upper panels.

[0103] Subsequently, the movement unit 58 moves the blank contrast plate 46, distancing it from the blank 100 and, at the same time, takes the tooth portion 54 of the complete bending member 52 into contact with the first smaller upper panel 122', so as to further bend it against the second smaller upper panel 124'.

[0104] The actuation element 40, which drives the rotation shafts 36, 38 connected to the toothed driven pulleys 39b of the first and second flexing members 32, 34 and the rotation shaft 62 connected to the toothed driven pulley 39b which determines the alternate movement of the blank contrast plate 46 and the complete bending member 52, can advantageously be controlled by software, to synchronize the reciprocal movement of the first and second flexing members 32, 34, the blank contrast plate 46 and the complete bending member 52, to perform the operations described above sequentially.

[0105] According to some embodiments, the bending device 30 can be used in an apparatus 10 for working blanks according to the present description.

[0106] According to some embodiments described here, for example with reference to fig. 6, the apparatus 10 comprises a blank transfer wheel 12 provided with an entrance station 14 and an exit station 16, between which a predefined transfer path P is defined.

[0107] The blank transfer wheel 12 also comprises a flexing and bending station 18 installed in an intermediate position between the entrance station 14 and the exit station 16.

[0108] The blank transfer wheel 12 is configured to rotate with an intermittent motion, i.e. step-wise, around an axis of rotation Y, in the direction indicated by arrow R in fig. 6, to move a plurality of holding heads 20 along the predefined transfer path P.

[0109] The transfer path P can affect, for example, an angular sector of 240° of the blank transfer wheel 12, where an angle 0° is taken as reference in correspondence with the entrance station 14.

[0110] However, there is nothing to exclude that the entrance station 14 and the exit station 16 are in any other reciprocal angular position on the blank transfer wheel 12, and the transfer path P can affect for example a different angular sector, for example less than 240°, for example from 180° to 240°, or greater, for example from 240° to 270°, or other angular positions, according to needs.

[0111] According to some embodiments, the step-wise movement of the blank transfer wheel 12 can provide that the rotation steps are coordinated with angular sectors affected by the specific work stations of the apparatus 10.

[0112] In possible implementations, each holding head 20 of the blank transfer wheel 12 can comprise retaining members 24, configured to retain a blank 100 and transport it stably from the entrance station 14 to the exit station 16. Examples of retaining members 24 can be retaining members 24 that operate under suction, for example sucker members.

[0113] Embodiments described here thus provide to move the blanks 100 in order to make, along the transfer path P, semi-worked pieces from which the packets 102 will then be formed. The apparatus 10 is configured to make stops at each step in correspondence with a specific station, to perform one or more operations on the blank.

[0114] In possible implementations, the entrance station 14 is associated with a blank feeding store 22, disposed outside the blank transfer wheel 12, in which a plurality of blanks 100 are stored. The blanks 100 are taken from the blank feeding store 22 and fed to the holding heads 20 which pass through the entrance station 14 on each occasion and stay there temporarily to receive a respective blank 100. For example, the blank 100 can be fed with its face on which there are normally writings, graphical signs, decorative patterns, logos or other printing, facing toward the holding head 20, i.e. toward the inside of the blank transfer wheel 12, while the opposite face, which has no such printed elements, faces toward the outside.

[0115] According to some embodiments, which can be combined with all the embodiments described here, the apparatus 10 includes devices to hold and/or deliver blanks 92, provided at the entrance station 14 and exit station 16.

[0116] The devices to hold and/or deliver blanks 92 can be provided to pick up the blanks 100, one at a time, from the blank feeding store 22 and to feed them to the holding heads 20 in the entrance station 14, and to pick up the blanks from the holding heads 20 at the exit station 16, in order to deliver them to further operating units downstream of the apparatus 10.

[0117] According to embodiments described using fig. 6, there can be two devices to hold and/or deliver blanks 92, one positioned at the entrance station 14 and one positioned near the exit station 16.

[0118] Each device to hold and/or deliver blanks 92 can comprise a mechanical arm 94, which moves in a constrained circular motion along an arc of a circle and which takes a free end 96 into correspondence with respectively the entrance station 14 and/or the exit station 16.

[0119] In particular, at the entrance station 14, the corresponding device to hold and/or deliver blanks 92 supplies to the holding head 20 a blank 100 taken from the blank feeding store 22, while at the exit station 16, the corresponding device to hold and/or deliver blanks 92 picks up the blank 100 from the holding head 20 and delivers it outside the blank transfer wheel 12, for example to a subsequent transfer wheel to perform the subsequent work on the blank and further make-up operations that will lead to the formation of the complete packet 102.

[0120] Each holding head 20, when it is in the entrance station 14, therefore receives one blank 100 and retains it stably by means of the retaining members 24.

[0121] Then, the holding head 20 transfers the blank 100 to the flexing and bending station 18 to flex the longitudinal bending lines 120', the transverse bending line 115' between the first smaller upper panel 122' and the second smaller upper panel 124', and to bend definitively the first smaller upper panel 122' against the second smaller upper panel 124'.

[0122] According to some embodiments, between the entrance station 14 and the flexing and bending station 18 there is a first glue dispensing station 26, provided with glue deliverers 28. The glue deliverers 28 are configured to deliver glue onto the first smaller upper panel 122' of the blank 100, typically on the face that has no printed elements, which faces toward the outside of the holding head 20 and hence of the blank transfer wheel 12.

[0123] According to some embodiments, the glue can be delivered by the glue deliverers 28 during the rotation of the blank transfer wheel 12, in the travel between the entrance station 14 and the flexing and bending station 18, without needing to stop, i.e. during an advance step of the blank transfer wheel 12. In other words, the glue can be delivered by the glue deliverers 28 on the fly, for example exploiting the instants of acceleration and deceleration of the blank transfer wheel 12 arriving at and leaving the work stations.

[0124] For example, the glue deliverers 28 are positioned upstream of the flexing and bending station 18 and can deliver the glue onto the first smaller upper panel 122' in particular during the deceleration of the blank transfer wheel 12, before a holding head 20 is positioned in the flexing and bending station 18.

[0125] Examples of glue deliverers 28 are jet glue deliverers, nozzles, pistols, syringes or similar glue delivery members.

[0126] According to some embodiments, the flexing and bending station 18 comprises a bending device 30 to work the blanks according to embodiments described here. The bending device 30 is provided to flex and subsequently to completely bend the first smaller upper panel 122' on the second smaller upper panel 124', and to flex the first longitudinal lateral panels 118', and the second longitudinal lateral panels 119' and possibly the lateral flaps 130', 132', 134', 136'. In possible implementations, it can be provided that the flexing and bending station 18 comprises exclusively the bending device 30. Consequently, in possible implementations, it is provided that at the flexing and bending station 18 only said flexing and subsequent complete bending operations of the first smaller upper panel 122' on the second smaller upper panel 124' are performed, and the flexing of the first longitudinal lateral panels 118' and the second longitudinal lateral panels 119' and possibly the lateral flaps 130', 132', 134', 136'.

[0127] At exit from the flexing and bending station 18, the blank 100 therefore has the longitudinal lateral panels 118', 119' and possibly the lateral flaps 130', 132', 134', 136' pre-bent, partly inclined toward the outside with respect to the blank transfer wheel 12, and the first smaller upper panel 122' is located adjacent against the second smaller upper panel 124', with the glue between them.

[0128] According to some embodiments, which can be combined with all the embodiments described here, the apparatus 10 also comprises a pressing station 82, configured to consolidate the gluing of the first smaller upper panel 122' to the second smaller upper panel 124'. The pressing station 82 is downstream of the flexing and bending station 18 along the transfer path P.

[0129] According to embodiments described using fig. 6, the pressing station 82 comprises pressing members 84, 86, for example rollers, or press elements, configured to act in compression simultaneously on the opposite faces of the blank 100. In particular, the pressing members 84, 86 are configured to exert a pressure on the first smaller upper panel 122' on one side and on the second smaller upper panel 124' on the other side, pressing them against each other, so as to consolidate the gluing between them.

[0130] In particular, the pressing members 84, 86 can be rolls, disposed so as to rotate around the respective axes of rotation in an opposite direction to each other, in the direction indicated by arrows G1, G2 respectively.

[0131] According to some embodiments, which can be combined with all the embodiments described here, the apparatus 10 also comprises another glue dispensing station 88, configured to deliver glue at least onto the second longitudinal lateral panels 119', so that they can be glued overlapping the longitudinal lateral panels 118'. The glue dispensing station 88 is downstream of the pressing station 82 along the transfer path P.

[0132] According to some embodiments, the glue dispensing station 88 comprises one or more glue deliverers 90 configured to deliver jets of glue, for example at different points, i.e. to deliver points of glue or, in combination, to deliver glue in a linear distribution, in strips, or to nebulize it.

[0133] The type of glue that can be delivered can be hot glue and/or cold glue. The glue deliverers 90 can be provided to deliver all the same type of glue or different types of glue.

[0134] For example, one or more glue deliverers 90 can be provided to deliver glue that immediately gives a certain grip, albeit with less stability over time, while another one or more glue deliverers 90 can be provided to deliver another type of glue which instead guarantees stability and resistance over time.

[0135] Examples of glue deliverers 90 are jet glue deliverers, nozzles, pistols, syringes or similar glue delivery members.

[0136] According to embodiments described using fig. 6, the glue dispensing station 88 comprises a plurality of glue deliverers 90, disposed in series or arrays, in a vertical disposition, perpendicular to the transfer path P.

[0137] The glue deliverers 90 can be fixed glue deliverers 90, configured to deliver glue on the second longitudinal lateral panels 119' of the blanks 100 during the deceleration and acceleration of the blank transfer wheel 12 approaching the glue dispensing station 88 or away from it.

[0138] In particular, the glue deliverers 90 deliver the glue on the second longitudinal lateral panels 119' disposed on the right in fig. 3 during the deceleration of the holding head 20 approaching the glue dispensing station 88.

[0139] Generally, while the holding head 20 is stationary in the glue dispensing station 88, the glue deliverers 90 do not deliver glue.

[0140] Furthermore, the glue deliverers 90 deliver the glue onto the second longitudinal lateral panels 119' disposed on the left in fig. 3 during the acceleration of the holding head 20 exiting from the glue dispensing station 88.

[0141] It is clear that modifications and/or additions of parts may be made to the apparatus 10 for working blanks as described heretofore, without departing from the field and scope of the present invention.

[0142] It is also clear that, although the present invention has been described with reference to some specific examples, a person of skill in the art shall certainly be able to achieve many other equivalent forms of the apparatus for working blanks, having the characteristics as set forth in the claims and hence all coming within the field of protection defined thereby.

[0143] Although the above refers to embodiments of the present description, other embodiments can be provided without departing from the main field of protection, which is defined by the following claims.

[0144] In the following claims, the only purpose of the references in brackets is to facilitate reading: they must not be considered as limiting factors regarding the field of protection intended in the specific claims.

Claims

1. Device (30) for working blanks to make rigid packets with hinged lid for smoking articles, starting from a substantially flat blank (100), wherein said device (30) comprises a structure in a single body provided with a pair of flexing or pre-bending members (34) configured to flex longitudinal bending lines (120') of said blank (100) and to pre-bend at least longitudinal lateral panels (118', 119') of said blank (100) associated with said longitudinal bending lines (120'), characterized in that said device (30) to work blanks further comprises:

- a pair of flexing or pre-bending members (32), configured to flex a transverse bending line (115') between a first smaller upper panel (122') and a second smaller upper panel (124') of said blank (100) and to pre-bend said first smaller upper panel (122'),

- at least a complete bending member (52), configured to bend at 180° said first smaller upper panel (122') adjacent against said second smaller upper panel (124') of said blank (100) for gluing purposes.

2. Device (30) as in claim 1, wherein the first flexing members (32) and the second flexing members (34) are mounted on rotation shafts (36, 38) disposed parallel and distanced with respect to each other, wherein one rotation shaft (36) is provided with a first flexing member (32) and a second flexing member (34), and the other rotation shaft (38) is provided with the other first flexing member (32) and with the other second flexing member (34).

3. Device (30) as in claim 2, wherein one or more actuation members (40) are provided, configured to rotate at least the rotation shafts (36, 38) around respective axes of rotation (X1, X2) and provided with a drive member (41), a motion transmission mechanism (35) being provided to transmit motion from the drive member (41) at least to the rotation shafts (36, 38).

4. Device (30) as in claim 3, wherein said motion transmission mechanism (35) comprises a toothed belt (37), wound around a toothed drive pulley (39a), keyed to the drive shaft of the drive member (41), and toothed driven pulleys (39b) respectively connected to the rotation shafts (36, 38).

5. Device (30) as in claim 2, 3 or 4, wherein said first flexing members (32) each comprise a saber-shaped transverse portion (42), normally facing toward an internal space comprised between the two rotation shafts (36, 38), in order to act on said first smaller upper panel (122').

6. Device (30) as in any of the claims from 2 to 5, wherein said second flexing members (34) each comprise a longitudinal blade portion (44), able to act at least on the longitudinal lateral panels (118', 119') and connected to a respective rotation shaft (36, 38).

7. Device (30) as in any of the claims from 2 to 6, wherein the reciprocal angular position on the respective rotation shafts (36, 38) of the first flexing members (32) and of the second flexing members (34) is such that, by rotating the rotation shafts (36, 38) synchronously at a complete angle of revolution, said first flexing members (32) and second flexing members (34) begin to interfere with the respective parts of the blank (100) to be pre-bent.

8. Device (30) as in any of the claims from 1 to 7, wherein said complete bending member (52) is configured mobile, in coordination with the first flexing members (32) and second flexing members (34), to act on the first smaller upper panel (122') after this has been pre-bent by the first flexing members (32).

9. Device (30) as in any of the claims from 1 to 8, said device also comprising a blank contrast plate (46), configured at least to contrast the pressing action of said first flexing members (32) and second flexing members (34).

10. Device (30) as in claim 9, wherein said blank contrast plate (46) is configured mobile to selectively act as an abutment for the blank (100).

11. Device (30) as in claim 9 or 10, wherein said device also comprises a support element (48) to which the blank contrast plate (46) is connected.

12. Device (30) as in claim 11, said device also comprising a movement unit (58) configured to move the support element (48), and the blank contrast plate (46) connected thereto, and the complete bending member (52), in a synchronous and coordinated manner.

13. Device (30) as in claim 12, wherein said movement unit (58) is configured to determine an alternate motion of the support element (48) and of the blank contrast plate (46) connected thereto, bringing the blank contrast plate (46) nearer to the blank (100), to act as an abutment, and at the same time distancing the complete bending member (52), and is also configured to determine a distancing movement of the blank contrast plate (46) from the blank (100), and at the same time bringing the bending member (52) nearer to the first smaller upper panel (122') of the blank (100).

14. Device (30) as in claims 3 and 12 or 3 and 13, wherein said movement unit (58) is driven by said motion transmission mechanism (35).

15. Device (30) as in claims 4 and 14, wherein said movement unit (58) comprises a toothed driven pulley (39b) of said motion transmission mechanism (35), around which said toothed belt (37) is wound, said toothed driven pulley (39b) being connected to a rotation shaft (62), the movement unit (58) also comprising a connecting rod-handle mechanism (64), driven by the rotation shaft (62) coupled to the toothed driven pulley (39b).

16. Device (30) as in claim 15, wherein said connecting rod-handle mechanism (64) comprises a handle element (66) rotatably connected to the rotation shaft (62) to rotate around an axis of rotation (Z) and a connecting rod element (68) connected to the handle element (66).

17. Device (30) as in claim 16, wherein said connecting rod element (68) is connected to the handle element (66) by means of a rod (70), pivoted to a handle pin (72) positioned eccentrically with respect to the axis of rotation (Z), to convert the circular motion of the handle element (66) into a rectilinear motion of the connecting rod element (68).

18. Device (30) as in claim 16 or 17, wherein said connecting rod element (68) is connected to the support element (48), to move the blank contrast plate (46) in alternate motion.

19. Device (30) as in any of the claims from 12 to 18, wherein said movement unit (58) also comprises a motion transfer unit (74), configured to move at least the complete bending member (52) with respect to said first smaller upper panel (122') of the blank (100), transferring the alternate movement of the support element (48) and of the blank contrast plate (46) connected thereto to the complete bending member (52).

20. Device (30) as in claim 19, wherein said motion transfer unit (74) comprises a return rod (76), with one end pivoted to the support element (48) and an opposite end pivoted to a lever element (78) associated with the complete bending member (52), said lever element (78) defining said complete bending member (52) or being distinct from the complete bending member (52) and connected thereto by means of connection elements.

21. Apparatus for working blanks to make rigid packets with a hinged lid for smoking articles, starting from a substantially flat blank (100), said apparatus comprising a wheel to transfer the blanks (12) provided with an entrance station (14) and an exit station (16), between which a predefined transfer path (P) develops, and with a flexing and bending station (18) provided in an intermediate position between the entrance station (14) and the exit station (16), wherein said entrance station (14) is associated with a blank feeding store (22), wherein in correspondence with said flexing and bending station (18) there is a device (30) to work blanks comprising a structure in a single body provided with a pair of flexing or pre-bending members (34), configured to flex longitudinal bending lines (120') of said blank (100) and to pre-bend at least longitudinal lateral panels (118',119') of said blank (100) associated with said longitudinal bending lines (120'), characterized in that said device (30) to work blanks further comprises:

- a pair of flexing or pre-bending members (32), configured to flex a transverse bending line (115') between a first smaller upper panel (122') and a second smaller upper panel (124') of said blank (100) and to pre-bend said first smaller upper panel (122'),

- at least one complete bending member (52), configured to bend at 180° said first smaller upper panel (122') adjacent against said second smaller upper panel (124') of said blank (100) for gluing purposes.

22. Apparatus as in claim 21, wherein, between the entrance station (14) and the flexing and bending station (18) a first glue dispensing station (26) is provided to dispense glue on the first smaller upper panel (122') of the blank (100).

23. Apparatus as in claim 22, said apparatus also comprising a pressing station (82), downstream of the flexing and bending station (18) along the transfer path (P) and configured to consolidate the gluing of the first smaller upper panel (122') to the second smaller upper panel (124') of the blank (100).

24. Apparatus as in claim 23, said apparatus also comprising another glue dispensing station (88), downstream of the pressing station (82) along the transfer path (P) and configured to dispense glue at least on the second longitudinal lateral panels (119').

25. Apparatus as in any of the claims from 21 to 24, said apparatus also comprising devices to hold and/or deliver blanks (92), provided at the entrance station (14) and the exit station (16), in order to pick up the blanks (100) one at a time from the blank feeding store (22) and to feed them to holding heads (20) of the blank transfer wheel (12) in the entrance station (14) and to pick up the blanks from the holding heads (20) at the exit station (16), to deliver them to other operating units downstream of the apparatus.

26. Method to work blanks to make rigid packets with hinged lid for smoking articles, starting from a substantially flat blank (100), said method comprising at least:

- feeding a blank (100) to an entrance station (14) of a blank transfer wheel (12) and moving it along a predefined transfer path (P);

- positioning said blank (100) in a flexing and bending station (18),
wherein in said flexing and bending station (18) at least the following operations are carried out by a device (30) to work blanks comprising a structure in a single body as any claims from 1 to 20:

- flexing a transverse bending line (115') between a first smaller upper panel (122') and a second smaller upper panel (124') of said blank (100) and pre-bending said first smaller upper panel (122'),

- flexing longitudinal bending lines (120') of said blank (100) and pre-bending at least longitudinal lateral panels (118', 119') of said blank (100) associated with said longitudinal bending lines (120'),

- complete bending at 180° of said first smaller upper panel (122') adjacent against said second smaller upper panel (124') of said blank (100) for gluing purposes.

27. Method as in claim 26, said method also comprising a first dispensing of glue on the first smaller upper panel (122') of the blank (100) between the entrance station (14) and the flexing and bending station (18).

28. Method as in claim 27, said method also comprising a pressing, downstream of the flexing and bending station (18) along said transfer path (P), in order to consolidate the gluing of the first smaller upper panel (122') to the second smaller upper panel (124').

29. Method as in claim 28, said method also comprising another dispensing of glue, downstream of the pressing along said transfer path (P), to dispense glue at least on the second longitudinal lateral panels (119').

30. Method as in any claim from 26 to 29, wherein said flexing of a transverse bending line (115') and said pre-bending of said first smaller upper panel (122'), and said flexing of longitudinal bending lines (120') and said pre-bending of said longitudinal lateral panels (118', 119') of said blank (100) are carried out by a single continuous rotation movement through 360° of a pair of first flexing or pre-bending members (32) and of a pair of second flexing or pre-bending members (34).

Ansprüche

1. Gerät (30) zum Bearbeiten von Zuschnitten, um ausgehend von einem im wesentlichen flachen Zuschnitt (100) starre Pakete mit einem aufklappbaren Deckel für Rauchartikel herzustellen, wobei das Gerät (30) eine Struktur in einem einzigen Körper umfasst, welche mit einem Paar von Biege- oder Vorfaltelementen (34) ausgestattet ist, welche eingerichtet sind, longitudinale Faltlinien (120') des Zuschnitts (100) zu biegen und mindestens longitudinale seitliche Abschnitte (118', 119') des Zuschnitts (100) vorzufalten, welche den Faltlinien (120') zugeordnet sind, wobei das Gerät (30) dadurch gekennzeichnet ist, dass das Gerät (30) zum Bearbeiten von Zuschnitten ferner umfasst:

- ein Paar von Biege- oder Vorfaltelementen (32), welches eingerichtet ist, eine transversale Faltlinie (115') zwischen einem ersten kleineren oberen Abschnitt (122') und einem zweiten kleineren oberen Abschnitt (124') des Zuschnitts (100) zu biegen und den ersten kleineren oberen Abschnitt (122') vorzufalten,

- mindestens ein Faltelement (52) für vollständiges Falten, welches eingerichtet ist, den ersten kleineren oberen Abschnitt (122') auf einen Winkel von 180° gegen den zweiten kleineren oberen Abschnitt (124') des Zuschnitts (100) zum Zwecke eines Klebens zu falten.

2. Gerät (30) nach Anspruch 1, wobei die ersten Biegeelemente (32) und die zweiten Biegeelemente (34) auf Wellen (36, 38) angebracht sind, welche parallel voneinander und voneinander beabstandet angeordnet sind, wobei eine Welle (36) mit einem ersten Biegeelement (32) und einem zweiten Biegeelement (34) ausgestattet ist und wobei die andere Welle (38) mit dem anderen ersten Biegeelement (32) und mit dem anderen zweiten Biegeelement (34) ausgestattet ist.

3. Gerät (30) nach Anspruch 2, wobei ein oder mehrere Betätigungselemente (40) vorgesehen sind, welche eingerichtet sind, mindestens die Wellen (36, 38) um jeweilige Drehachsen (X1, X2) zu drehen, und welche mit einem Antriebselement (41) ausgestattet sind, wobei ein Bewegungsübertragungsmechanismus (35) vorgesehen ist, um Bewegung von dem Antriebselement (41) mindestens auf die Wellen (36, 38) zu übertragen.

4. Gerät (30) nach Anspruch 3, wobei der Bewegungsübertragungsmechanismus (35) einen Zahnriemen (37) umfasst, welcher um eine gezahnte Rolle (39a), die an die Antriebswelle des Antriebselement (41) angeschlossen ist, und um gezahnte angetriebene Rollen (39b) gewickelt ist, welche jeweils mit den Wellen (36, 38) verbunden sind.

5. Gerät (30) nach Anspruch 2, 3 oder 4, wobei die ersten Biegeelemente (32) jeweils einen Säbel-förmigen transversalen Abschnitt (42) umfassen, welcher normalerweise in Richtung eines Innenraums ausgerichtet ist, welcher zwischen den zwei Wellen (36, 38) angeordnet ist, um auf den ersten kleineren oberen Abschnitt (122') einzuwirken.

6. Gerät (30) nach einem der Ansprüche 2 bis 5, wobei die zweiten Biegeelemente (34) jeweils einen longitudinalen Klingenabschnitt (44) umfassen, die in der Lage sind, mindestens auf die longitudinalen seitlichen Abschnitte (118', 119') einzuwirken, und die mit einer jeweiligen Welle (36, 38) verbunden sind.

7. Gerät (30) nach einem der Ansprüche 2 bis 6, wobei die gegenseitige Winkelposition der ersten Biegeelemente (32) und der zweiten Biegeelemente (34) auf der jeweiligen Welle (36, 38) derart eingerichtet ist, dass die ersten Biegeelemente (32) und die zweiten Biegeelemente (34) durch das synchrone Drehen der Wellen (36, 38) um einen vollständigen Umdrehungswinkel mit den jeweiligen vorzufaltenden Teilen des Zuschnitts (100) in Eingriff geraten.

8. Gerät (30) nach einem der Ansprüche 1 bis 7, wobei das Faltelement (52) für vollständiges Falten beweglich eingerichtet ist, um in Abstimmung mit den ersten Biegeelementen (32) und den zweiten Biegeelementen (34) auf den ersten kleineren oberen Abschnitt (122') einzuwirken, nachdem dieser von den ersten Biegeelementen (32) vorgefaltet wurde.

9. Gerät (30) nach einem der Ansprüche 1 bis 8, wobei das Gerät ferner eine Zuschnitt-Gegenplatte (46) umfasst, welche eingerichtet ist, zumindest der Anpresswirkung der ersten Biegeelemente (32) und der zweiten Biegeelemente (34) entgegenzustehen.

10. Gerät (30) nach Anspruch 9, wobei die Zuschnitt-Gegenplatte (46) beweglich eingerichtet ist, um selektiv als Widerlager für den Zuschnitt (100) zu wirken.

11. Gerät (30) nach Anspruch 9 oder 10, wobei das Gerät ferner ein Stützelement (48) umfasst, mit welchem die Zuschnitt-Gegenplatte (46) verbunden ist.

12. Gerät (30) nach Anspruch 11, wobei das Gerät ferner eine Bewegungseinheit (58) umfasst, welche eingerichtet ist, das Stützelement (48), die damit verbundene Zuschnitt-Gegenplatte (46) und das Faltelement (52) für vollständiges Falten auf synchronisierte und abgestimmte Weise zu bewegen.

13. Gerät (30) nach Anspruch 12, wobei die Bewegungseinheit (58) dazu eingerichtet ist, eine alternierende Bewegung des Stützelements (48) und der damit verbundenen Zuschnitt-Gegenplatte (46) festzulegen, um die Zuschnitt-Gegenplatte (46) näher an den Zuschnitt (100) zu bringen, um als Widerlager zu wirken und gleichzeitig das Faltelement (52) für vollständiges Falten zu beabstanden, und ferner eingerichtet ist, eine beabstandende Bewegung der Zuschnitt-Gegenplatte (46) von dem Zuschnitt (100) festzulegen und gleichzeitig das Faltelement (52) näher an den ersten kleineren oberen Abschnitt (122') des Zuschnitts (100) zu bringen.

14. Gerät (30) nach Anspruch 3 und 12 oder 3 und 13, wobei die Bewegungseinheit (58) durch den Bewegungsübertragungsmechanismus (35) angetrieben wird.

15. Gerät (30) nach Anspruch 4 und 14, wobei die Bewegungseinheit (58) eine gezahnte angetriebene Rolle (39b) des Bewegungsübertragungsmechanismus (35) umfasst, um welche der Zahnriemen (37) gewickelt ist, wobei die gezahnte angetriebene Rolle (39b) mit einer Welle (62) verbunden ist, wobei die Bewegungseinheit (58) ferner einen Verbindungsstangen-Handhabungsmechanismus (64) umfasst, welcher von der Welle (62) angetrieben wird, die an die gezahnte angetriebene Rolle (39b) gekoppelt ist.

16. Gerät (30) nach Anspruch 15, wobei der Verbindungsstangen-Handhabungsmechanismus (64) ein Handhabungselement (66), welches drehbar mit der Welle (62) verbunden ist, um um eine Drehachse (Z) zu rotieren, und ein Verbindungsstangenelement (68) umfasst, welches mit dem Handhabungselement (66) verbunden ist.

17. Gerät (30) nach Anspruch 16, wobei das Verbindungsstangenelement (68) mit dem Handhabungselement (66) über eine Stange (70) verbunden ist, welche schwenkbar zu einem Handhabungsbolzen (72) gelagert ist, welcher exzentrisch bezüglich der Rotationsachse (Z) angeordnet ist, um eine Drehbewegung des Handhabungselements (66) in eine lineare Bewegung des Verbindungsstangenelements (68) umzuwandeln.

18. Gerät (30) nach Anspruch 16 oder 17, wobei das Verbindungsstangenelement (68) mit dem Stützelement (48) verbunden ist, um die Zuschnitt-Gegenplatte (46) in alternierende Bewegung zu versetzen.

19. Gerät (30) nach einem der Ansprüche 12 bis 18, wobei die Bewegungseinheit (58) ferner eine Bewegungsübertragungseinheit (74) umfasst, welche eingerichtet ist, mindestens das Faltelement (52) für vollständiges Falten bezüglich des ersten kleineren oberen Abschnittes (122') des Zuschnitts (100) zu bewegen, um die alternierende Bewegung des Stützelements (48) und der damit verbundenen Zuschnitt-Gegenplatte (46) auf das Faltelement (52) für vollständiges Falten zu übertragen.

20. Gerät (30) nach Anspruch 19, wobei die Bewegungsübertragungseinheit (74) eine Rückführungsstange (76) umfasst, welche mit einem Ende schwenkbar zu dem Stützelement (48) und mit einem gegenüberliegenden Ende schwenkbar zu einem Hebelelement (78) gelagert ist, welches dem Faltelement (52) für vollständiges Falten zugeordnet ist, wobei das Hebelelement (78) das Faltelement (52) für vollständiges Falten definiert oder von dem Faltelement (52) für vollständiges Falten verschieden ist und mit diesem über Verbindungselemente verbunden ist.

21. Vorrichtung zum Bearbeiten von Zuschnitten um ausgehend von einem im wesentlichen flachen Zuschnitt (100) starre Pakete mit einem aufklappbaren Deckel für Rauchartikel herzustellen, wobei die Vorrichtung ein Rad zum Überführen der Zuschnitte (12) umfasst, welches mit einer Eingangsstation (14) und einer Ausgangsstation (16), zwischen welchen ein vorgegebener Überführungspfad (P) ausgebildet wird, und mit einer Biege- und Faltstation (18) ausgestattet ist, welche in einer Zwischenposition zwischen der Eingangsstation (14) und der Ausgangsstation (16) vorgesehen ist, wobei die Eingangsstation (14) einem Zuschnittzuführungsspeicher (22) zugeordnet ist, wobei im Zusammenhang mit der Biege- und Faltstation (18) ein Gerät (30) zum Bearbeiten von Zuschnitten vorhanden ist, welches eine Struktur in einem einzelnen Körper umfasst, welche mit einem Paar von Biege- oder Vorfaltelementen (34) ausgestattet ist, welche eingerichtet sind, longitudinale Faltlinien (120') des Zuschnitts (100) zu biegen und mindestens longitudinale seitliche Abschnitte (118', 119') des Zuschnitts (100) vorzufalten, welche den Faltlinien (120') zugeordnet sind, wobei die Vorrichtung dadurch gekennzeichnet ist, dass das Gerät (30) zum Bearbeiten von Zuschnitten ferner folgendes umfasst:

- ein Paar von Biege- oder Vorfaltelementen (32), welches eingerichtet ist, eine transversale Faltlinie (115') zwischen einem ersten kleineren oberen Abschnitt (122') und einem zweiten kleineren oberen Abschnitt (124') des Zuschnitts (100) zu biegen und den ersten kleineren oberen Abschnitt (122') vorzufalten,

- mindestens ein Faltelement (52) für vollständiges Falten, welches eingerichtet ist, den ersten kleineren oberen Abschnitt (122') auf einen Winkel von 180° gegen den zweiten kleineren oberen Abschnitt (124') des Zuschnitts (100) zum Zwecke eines Klebens zu falten.

22. Vorrichtung nach Anspruch 21, wobei zwischen der Eingangsstation (14) und der Biege- und Faltstation (18) eine erste Klebstoffabgabestation (26) vorgesehen ist, um Klebstoff auf den ersten kleineren oberen Abschnitt (122') des Zuschnitts (100) abzugeben.

23. Vorrichtung nach Anspruch 22, wobei die Vorrichtung ferner eine Anpressstation (82) umfasst, welche der Biege- und Faltstation (18) entlang des Überführungswegs (P) nachgelagert ist und eingerichtet ist, das Kleben des ersten kleineren oberen Abschnittes (122') auf den zweiten kleineren oberen Abschnitt (124') des Zuschnitts (100) zu festigen.

24. Vorrichtung nach Anspruch 23, wobei die Vorrichtung ferner eine weitere Klebstoffabgabestation (88) umfasst, welche der Anpressstation (82) entlang des Überführungswegs (P) nachgelagert ist und eingerichtet ist, Klebstoff auf mindestens die zweiten longitudinalen seitlichen Abschnitte (119') abzugeben.

25. Vorrichtung nach einem der Ansprüche 21 bis 24 wobei die Vorrichtung ferner Geräte umfasst, um Zuschnitte (92) zu halten und/oder abzugeben, welche an der Eingangsstation (14) und der Ausgangsstation (16) vorgesehen sind, um die Zuschnitte (100) einzeln von dem Zuschnittzuführungsspeicher (22) aufzunehmen und sie Halteköpfen (20) des Zuschnittüberführungsrads (12) in der Eingangsstation (14) zuzuführen und um die Zuschnitte von den Halteköpfen (20) an der Ausgangsstation (16) aufzunehmen, um diese an andere Arbeitseinheiten abzugeben, welche der Vorrichtung nachgelagert sind.

26. Verfahren zum Bearbeiten von Zuschnitten, um ausgehend von einem im wesentlichen flachen Zuschnitt (100) starre Pakete mit aufklappbaren Deckeln für Rauchartikel herzustellen, wobei das Verfahren mindestens umfasst:

- Zuführen eines Zuschnitts (100) an eine Eingangsstation (14) eines Zuschnittüberführungsrads (12) und Bewegen des Zuschnitts entlang eines vorbestimmten Überführungswegs (P);

- Positionieren des Zuschnitts (100) in einer Biege- und Faltstation (18), wobei in der Biege- und Faltstation (18) mindestens die folgenden Vorgänge durch ein Gerät (30) zum Bearbeiten von Zuschnitten durchgeführt werden, welches eine Struktur in einem einzelnen Körper nach einem der Ansprüche 1-20 umfasst:

- Biegen einer transversalen Faltlinie (115') zwischen einem ersten kleineren oberen Abschnitt (122') und einem zweiten kleineren oberen Abschnitt (124') des Zuschnitts (100) und Vorfalten des kleineren oberen Abschnitts (122'),

- Biegen von longitudinalen Faltlinien (120') des Zuschnitts (100) und Vorfalten mindestens longitudinaler seitlicher Abschnitte (118', 119') des Zuschnitts (100), welche den longitudinalen Faltlinien (120') zugeordnet sind,

- vollständiges Falten auf einen Winkel von 180° des ersten kleineren oberen Abschnittes (122') gegen den zweiten kleineren oberen Abschnitt (124') des Zuschnitts (100) zum Zwecke eines Klebens.

27. Verfahren nach Anspruch 26, wobei das Verfahren ferner ein erstes Abgeben von Klebstoff auf den ersten kleineren oberen Abschnitt (122') des Zuschnitts (100) zwischen der Eingangsstation (14) und der Biege- und Faltstation (18) umfasst.

28. Verfahren nach Anspruch 27, wobei das Verfahren ferner ein der Biege- und Faltstation (18) entlang des Überführungswegs (P) nachgelagertes Anpressen umfasst, um das Kleben des ersten kleineren oberen Abschnittes (122') auf den zweiten kleineren oberen Abschnitt (124') zu festigen.

29. Verfahren nach Anspruch 28, wobei das Verfahren ferner ein weiteres Abgeben von Klebstoff umfasst, welches dem Anpressen entlang des Überführungswegs (P) nachgelagert ist, um Klebstoff mindestens auf die zweiten lateralen seitlichen Abschnitte (119') abzugeben.

30. Verfahren nach einen Ansprüche 26 bis 29, wobei das Biegen einer transversalen Faltlinie (115') und das Vorfalten des ersten kleineren oberen Abschnittes (122') und das Biegen von longitudinalen Faltlinien (120') und das Vorfalten der longitudinalen seitlichen Abschnitte (118', 119') des Zuschnitts (100) durch eine einzige durchgängige Rotationsbewegung über 360° eines Paars von ersten Biege- oder Vorfaltelementen (32) und eines Paars von zweiten Biege- oder Vorfaltelementen (34) durchgeführt wird.

Revendications

1. Dispositif (30) pour usiner des ébauches afin de fabriquer des paquets rigides ayant un couvercle articulé pour des articles à fumer, en commençant à partir d'une ébauche sensiblement plate (100), ledit dispositif (30) comprenant une structure en un seul corps muni d'une paire d'éléments de flexion ou de pré-pliage (34) configurés pour fléchir des lignes de pliage longitudinales (120') de ladite ébauche (100) et pour pré-plier au moins des panneaux latéraux longitudinaux (118', 119') de ladite ébauche (100) associés auxdites lignes de pliage longitudinales (120'), caractérisé en ce que ledit dispositif (30) pour usiner des ébauches comprend en outre :

- une paire d'éléments de flexion ou de pré-pliage (32), configurés pour fléchir une ligne de pliage transversale (115') entre un premier panneau supérieur plus petit (122') et un second panneau supérieur plus petit (124') de ladite ébauche (100) et pour pré-plier ledit premier panneau supérieur plus petit (122'),

- au moins un élément de pliage complet (52), configuré pour plier à 180 ° ledit premier panneau supérieur plus petit (122') adjacent contre ledit second panneau supérieur plus petit (124') de ladite ébauche (100) à des fins de collage.

2. Dispositif (30) selon la revendication 1, dans lequel les premiers éléments de flexion (32) et les seconds éléments de flexion (34) sont montés sur des arbres de rotation (36, 38) disposés parallèlement et à distance l'un par rapport à l'autre, dans lequel un arbre de rotation (36) est muni d'un premier élément de flexion (32) et d'un second élément de flexion (34), et l'autre arbre de rotation (38) est muni de l'autre premier élément de flexion (32) et de l'autre second élément de flexion (34).

3. Dispositif (30) selon la revendication 2, dans lequel un ou plusieurs éléments d'actionnement (40) sont prévus, configurés pour faire tourner au moins les arbres de rotation (36, 38) autour d'axes de rotation respectifs (X1, X2) et munis d'un élément d'entraînement (41), un mécanisme de transmission de mouvement (35) étant prévu pour transmettre un mouvement de l'élément d'entraînement (41) au moins aux arbres de rotation (36, 38).

4. Dispositif (30) selon la revendication 3, dans lequel ledit mécanisme de transmission de mouvement (35) comprend une courroie crantée (37), enroulée autour d'une poulie d'entraînement crantée (39a), verrouillée à l'arbre d'entraînement de l'élément d'entraînement (41), et des poulies entraînées crantées (39b) reliées respectivement aux arbres de rotation (36, 38).

5. Dispositif (30) selon la revendication 2, 3 ou 4, dans lequel lesdits premiers éléments de flexion (32) comprennent chacun une partie transversale en forme de sabre (42), faisant généralement face à un espace interne compris entre les deux arbres de rotation (36, 38), afin d'agir sur ledit premier panneau supérieur plus petit (122').

6. Dispositif (30) selon l'une quelconque des revendications 2 à 5, dans lequel lesdits seconds éléments de flexion (34) comprennent chacun une partie de lame longitudinale (44), capable d'agir au moins sur les panneaux latéraux longitudinaux (118', 119') et reliée à un arbre de rotation respectif (36, 38).

7. Dispositif (30) selon l'une quelconque des revendications 2 à 6, dans lequel la position angulaire réciproque sur les arbres de rotation respectifs (36, 38) des premiers éléments de flexion (32) et des seconds éléments de flexion (34) est telle que, en faisant tourner les arbres de rotation (36, 38) de manière synchrone selon un angle de révolution complet, lesdits premiers éléments de flexion (32) et lesdits seconds éléments de flexion (34) commencent à interférer avec les parties respectives de l'ébauche (100) à pré-plier.

8. Dispositif (30) selon l'une quelconque des revendications 1 à 7, dans lequel ledit élément de pliage complet (52) est configuré pour être mobile, en coordination avec les premiers éléments de flexion (32) et les seconds éléments de flexion (34), pour agir sur le premier panneau supérieur plus petit (122') après que celui-ci ait été pré-plié par les premiers éléments de flexion (32).

9. Dispositif (30) selon l'une quelconque des revendications 1 à 8, ledit dispositif comprenant également une plaque d'opposition d'ébauche (46), configurée au moins pour s'opposer à l'action de pression desdits premiers éléments de flexion (32) et seconds éléments de flexion (34).

10. Dispositif (30) selon la revendication 9, dans lequel ladite plaque d'opposition d'ébauche (46) est configurée pour être mobile afin d'agir sélectivement en tant que butée pour l'ébauche (100).

11. Dispositif (30) selon la revendication 9 ou 10, dans lequel ledit dispositif comprend également un élément de support (48) auquel la plaque d'opposition d'ébauche (46) est reliée.

12. Dispositif (30) selon la revendication 11, ledit dispositif comprenant également une unité de déplacement (58) configurée pour déplacer l'élément de support (48), et la plaque d'opposition d'ébauche (46) connectée à celui-ci, ainsi que l'élément de pliage complet (52), d'une manière synchrone et coordonnée.

13. Dispositif (30) selon la revendication 12, dans lequel ladite unité de déplacement (58) est configurée pour déterminer un mouvement en va-et-vient de l'élément de support (48) et de la plaque d'opposition d'ébauche (46) connectée à celui-ci, amenant la plaque d'opposition d'ébauche (46) plus près de l'ébauche (100), pour agir comme butée, et en même temps éloignant l'élément de pliage complet (52), et est également configurée pour déterminer un mouvement d'éloignement de la plaque d'opposition d'ébauche (46) par rapport à l'ébauche (100), et en même temps en amenant l'élément de pliage (52) plus près du premier panneau supérieur plus petit (122') de l'ébauche (100).

14. Dispositif (30) selon les revendications 3 et 12 ou 3 et 13, dans lequel ladite unité de déplacement (58) est entraînée par ledit mécanisme de transmission de mouvement (35).

15. Dispositif (30) selon les revendications 4 et 14, dans lequel ladite unité de déplacement (58) comprend une poulie entraînée crantée (39b) dudit mécanisme de transmission de mouvement (35), autour de laquelle est enroulée ladite courroie crantée (37), ladite poulie entraînée crantée (39b) étant reliée à un arbre de rotation (62), l'unité de déplacement (58) comprenant également un mécanisme de bielle-poignée (64), entraîné par l'arbre de rotation (62) couplé à la poulie entraînée crantée (39b).

16. Dispositif (30) selon la revendication 15, dans lequel ledit mécanisme de bielle-poignée (64) comprend un élément de poignée (66) relié de manière rotative à l'arbre de rotation (62) pour tourner autour d'un axe de rotation (Z) et un élément de bielle (68) relié à l'élément de poignée (66).

17. Dispositif (30) selon la revendication 16, dans lequel ledit élément de bielle (68) est relié à l'élément de poignée (66) au moyen d'une tige (70), pivotée vers un axe de poignée (72) positionné de manière excentrée par rapport à l'axe de rotation (Z), pour convertir le mouvement circulaire de l'élément de poignée (66) en un mouvement rectiligne de l'élément de bielle (68).

18. Dispositif (30) selon la revendication 16 ou 17, dans lequel ledit élément de bielle (68) est relié à l'élément de support (48), pour déplacer la plaque d'opposition d'ébauche (46) selon un mouvement en va-et-vient.

19. Dispositif (30) selon l'une quelconque des revendications 12 à 18, dans lequel ladite unité de déplacement (58) comprend également une unité de transfert de mouvement (74), configurée pour déplacer au moins l'élément de pliage complet (52) par rapport audit premier panneau supérieur plus petit (122') de l'ébauche (100), en transférant le déplacement en va-et-vient de l'élément de support (48) et de la plaque d'opposition d'ébauche (46) reliée à celui-ci à l'élément de pliage complet (52).

20. Dispositif (30) selon la revendication 19, dans lequel ladite unité de transfert de mouvement (74) comprend une tige de retour (76), avec une extrémité pivotée vers l'élément de support (48) et une extrémité opposée pivotée vers un élément de levier (78) associé à l'élément de pliage complet (52), ledit élément de levier (78) définissant ledit élément de pliage complet (52) ou étant distinct de l'élément de pliage complet (52) et relié à celui-ci au moyen d'éléments de connexion.

21. Appareil pour usiner des ébauches afin de fabriquer des paquets rigides ayant un couvercle articulé pour des articles à fumer, en commençant à partir d'une ébauche sensiblement plate (100), ledit appareil comprenant une roue pour transférer les ébauches (12) munie d'un poste d'entrée (14) et d'un poste de sortie (16), entre lesquels un trajet de transfert prédéfini (P) se développe, et d'un poste de flexion et de pliage (18) prévu dans une position intermédiaire entre le poste d'entrée (14) et le poste de sortie (16), dans lequel ledit poste d'entrée (14) est associé à un stock d'alimentation en ébauches (22), dans lequel, en correspondance avec ledit poste de flexion et de pliage (18), se trouve un dispositif (30) pour usiner des ébauches comprenant une structure en un seul corps munie d'une paire d'éléments de flexion ou de pré-pliage (34), configurés pour fléchir des lignes de pliage longitudinales (120') de ladite ébauche (100) et pour pré-plier au moins des panneaux latéraux longitudinaux (118', 119') de ladite ébauche (100) associés auxdites lignes de pliage longitudinales (120'), caractérisé en ce que ledit dispositif (30) pour usiner des ébauches comprend en outre :

- une paire d'éléments de flexion ou de pré-pliage (32), configurés pour fléchir une ligne de pliage transversale (115') entre un premier panneau supérieur plus petit (122') et un second panneau supérieur plus petit (124') de ladite ébauche (100) et pour pré-plier ledit premier panneau supérieur plus petit (122'),

- au moins un élément de pliage complet (52), configuré pour plier à 180° ledit premier panneau supérieur plus petit (122') adjacent contre ledit second panneau supérieur plus petit (124') de ladite ébauche (100) à des fins de collage.

22. Appareil selon la revendication 21, dans lequel, entre le poste d'entrée (14) et le poste de flexion et de pliage (18), un premier poste de distribution de colle (26) est prévu pour distribuer de la colle sur le premier panneau supérieur plus petit (122') de l'ébauche (100).

23. Appareil selon la revendication 22, ledit appareil comprenant également un poste de pression (82), situé en aval du poste de flexion et de pliage (18) le long du trajet de transfert (P) et configuré pour consolider le collage du premier panneau supérieur plus petit (122') au second panneau supérieur plus petit (124') de l'ébauche (100).

24. Appareil selon la revendication 23, ledit appareil comprenant également un autre poste de distribution de colle (88), situé en aval du poste de pression (82) le long du trajet de transfert (P) et configuré pour distribuer de la colle au moins sur les seconds panneaux latéraux longitudinaux (119').

25. Appareil selon l'une quelconque des revendications 21 à 24, ledit appareil comprenant également des dispositifs pour maintenir et/ou distribuer des ébauches (92), agencés au poste d'entrée (14) et au poste de sortie (16), afin de ramasser les ébauches (100) une par une à partir du stock d'alimentation en ébauches (22) et les alimenter vers des têtes de maintien (20) de la roue de transfert d'ébauches (12) dans le poste d'entrée (14) et pour ramasser les ébauches à partir des têtes de maintien (20) au niveau du poste de sortie (16), pour les délivrer à d'autres unités opérationnelles situées en aval de l'appareil.

26. Procédé pour usiner des ébauches afin de fabriquer des paquets rigides ayant un couvercle articulé pour des articles à fumer, en commençant à partir d'une ébauche sensiblement plate (100), ledit procédé comprenant au moins de :

- alimenter une ébauche (100) dans un poste d'entrée (14) d'une roue de transfert d'ébauches (12) et la déplacer le long d'un trajet de transfert prédéfini (P) ;

- positionner ladite ébauche (100) dans un poste de flexion et de pliage (18), dans lequel, dans ledit poste de flexion et de pliage (18), au moins les opérations suivantes sont effectuées par un dispositif (30) pour usiner des ébauches comprenant une structure en un seul corps selon l'une quelconque des revendications 1 à 20 :

- fléchir une ligne de pliage transversale (115') entre un premier panneau supérieur plus petit (122') et un second panneau supérieur plus petit (124') de ladite ébauche (100) et pré-plier ledit premier panneau supérieur plus petit (122'),

- fléchir des lignes de pliage longitudinales (120') de ladite ébauche (100) et pré-plier au moins des panneaux latéraux longitudinaux (118', 119') de ladite ébauche (100) associés auxdites lignes de pliage longitudinales (120'),

- plier complètement à 180 ° ledit premier panneau supérieur plus petit (122') adjacent contre ledit second panneau supérieur plus petit (124') de ladite ébauche (100) à des fins de collage.

27. Procédé selon la revendication 26, ledit procédé comprenant également une première distribution de colle sur le premier panneau supérieur plus petit (122') de l'ébauche (100) entre le poste d'entrée (14) et le poste de flexion et de pliage (18).

28. Procédé selon la revendication 27, ledit procédé comprenant également une pression, en aval du poste de flexion et de pliage (18) le long dudit trajet de transfert (P), afin de consolider le collage du premier panneau supérieur plus petit (122') au second panneau supérieur plus petit (124').

29. Procédé selon la revendication 28, ledit procédé comprenant également une autre distribution de colle, en aval de la pression le long dudit trajet de transfert (P), pour distribuer de la colle au moins sur les seconds panneaux latéraux longitudinaux (119').

30. Procédé selon l'une quelconque des revendications 26 à 29, dans lequel ladite flexion d'une ligne de pliage transversale (115') et ledit pré-pliage dudit premier panneau supérieur plus petit (122'), et ladite flexion de lignes de pliage longitudinales (120') et ledit pré-pliage desdits panneaux latéraux longitudinaux (118', 119') de ladite ébauche (100) sont réalisés par un mouvement de rotation continue unique sur 360 ° d'une paire de premiers éléments de flexion ou de pré-pliage (32) et d'une paire de seconds éléments de flexion ou de pré-pliage (34).

Drawing