[0001] The present invention relates to the use of soil release polymers as ironing aids
in fabric treatment compositions. The invention further relates to the use of fabric
treatment compositions to provide anti-wrinkle properties and/or ease of ironing benefits
to a fabric treated therewith, wherein the composition comprises at least one soil
release polymer. Furthermore, the invention relates to a method of reducing the creasing
of fabric and to a method of providing ease of ironing benefits.
[0002] Ironing of fabrics after laundering is generally regarded as one of the most unpopular
household chores. There have, to date, been two approaches taken to making ironing
less of a household chore.
[0003] The first approach has been to make the ironing process easier (involving less time
and effort for the person doing the ironing). This is referred to herein as an ease
of ironing effect. For example, silicone oils have been used in rinse conditioners
to give this effect.
[0004] The second approach has been to try to prevent garments becoming creased (this is
referred to herein as an anti- creasing effect) during the laundering process, thus
eliminating the need for ironing. This approach is disclosed in e.g.
EP 150 872. This second approach has several additional advantages over the first; firstly,
it is attractive to consumers because they will not have to iron the fabrics at all
(thus saving time and effort, and, avoiding a household chore completely) and secondly
it reduces energy consumption and hence is environmentally favorable. This second
approach has generally been found to be more difficult to achieve. However, it has
been found that increased levels of active ingredients are often required in the product
to achieve the effect.
[0005] Thus, there is a need to provide alternative and more effective methods of making
the ironing process easier or to eliminate the need for ironing. In particular, methods
of doing both are particularly advantageous as there are certain occasions on which
the consumer would always iron fabrics, even if they are not especially creased, for
example to give sharp creases. In this case, it would be desirable both to iron only
the parts required, and to make this part of the ironing process as easy as possible.
[0006] The present invention is directed towards providing reduced creasing of fabric during
laundering and/or easier ironing of fabric that has been laundered.
[0007] It has surprisingly been found by the inventors that soil release polymers contained
in fabric treatment compositions provide for anti-wrinkle effects and/or ease of ironing
effects. Furthermore, wearing comfort after ironing of the fabric is improved due
to moisture managing properties of the soil release polymers.
[0009] However, none of the above prior art documents refers to an ease of ironing effect
or an anti-wrinkle effect, which has been found to be obtained by using the compositions
of the invention.
[0010] In a first aspect, the present invention therefore relates to the use of a fabric
treatment composition to provide anti-wrinkle properties and/or ease or ironing benefits
to a fabric treated therewith, wherein said composition comprises at least one soil
release polymer.
[0011] In a further aspect, the present invention relates to a method of reducing the creasing
of fabric by applying thereto during a laundering operation the composition as defined
herein.
[0012] In a still further aspect, the invention relates to a method of providing ease of
ironing benefits to a fabric by
- a) applying thereto during a laundering operation the composition as defined herein;
and/or
- b) treating the fabric prior to a laundering operation with the composition as defined
herein; and/or
- c) treating the fabric after a laundering operation with the composition as defined
herein.
[0013] In yet another aspect, the present invention relates to the use of soil release polymers
as ironing aids in fabric treatment compositions.
[0014] "At least one", as used herein, relates to one or more, i.e. 1, 2, 3, 4, 5, 6, 7,
8, 9, or more. If used in combination with a compound, the term does not relate to
the absolute number of molecules but rather to the number of different types of said
compound. "at least one surfactant" thus means that at least one type but that also
2 or more different surfactant types can be present.
[0015] If not indicated otherwise, all viscosities referred to herein are viscosities measured
at 20°C by a Brookfield LVT, Spindle No. 3 at 12 rpm.
[0016] If not indicated otherwise, all percentages are by weight relative to the total weight
of the composition.
[0017] "Free of", as used herein in relation to a specific type of component, means that
the referenced composition does not contain more than 0.5 wt.%, preferably no more
than 0.1 wt.%, more preferably no more than 0.05 wt.% of said component relative to
the total weight of the composition. Most preferably, said component is not contained
at all.
[0018] The fabric treatment compositions of the present invention may be used as detergents
for textiles, carpets or natural fibers, fabric conditioners, as well as treatment
compositions for pre-laundering treatment of fabrics, and post-laundering treatment
of fabrics. In particular embodiments, the composition may be used as fabric spray
for pre- or post-washing treatment of fabrics.
[0019] The present invention is based on the inventors' surprising finding that by use of
soil release polymers in fabric treatment compositions, anti-wrinkle effects and/or
ease or ironing effects may be achieved. Furthermore, wearing comfort after ironing
of the fabric is improved due to moisture managing properties of the soil release
polymers.
[0020] Thus, in one embodiment, the present invention relates to a fabric treatment composition,
wherein the fabric treatment composition comprises at least one soil release polymer.
[0021] In the context of the present invention, the term "soil release polymer" refers to
polymeric soil release agents having soil release properties, i.e. having the property
to enhance the cleaning efficacy of the cleaning composition by improving release
of greasy and oil during the laundry process. Polymeric soil release agents are characterized
by having both hydrophilic segments, to hydrophilize the surface of hydrophobic fibers,
such as polyester and nylon, and hydrophobic segments, to deposit upon hydrophobic
fibers and remain adhered thereto through completion of washing and rinsing cycles
and, thus, serve as an anchor for the hydrophilic segments. This is commonly done
to enable stains occurring subsequent to treatment with the soil release agent to
be more easily removed in later washing procedures.
[0022] The soil release polymers of the present invention include a variety of charged,
e.g., anionic or cationic (see
US 4,956,447), as well as non-charged monomer units. The structures may be linear, branched or
star-shaped. They may include capping moieties which are especially effective in controlling
molecular weight or altering the physical or surface-active properties.
[0023] Suitable soil release polymers according to the present invention include sulfonated
products of a substantially linear ester oligomer comprised of an oligomeric ester
backbone of terephthaloyl and oxyalkyleneoxy repeat units, for example as described
in
US 4,968,451.
[0024] Suitable soil release polymers according to the present invention include also polymers
such as defined in
US 4,711,730, for example those produced by transesterification/oligomerization of poly(ethyleneglycol)
methyl ether, DMT, PG and poly(ethyleneglycol) ("PEG").
[0025] Suitable soil release polymers include also polymers such as defined in partly- and
fully- anionic-end-capped oligomeric esters of
US 4,721,580, such as oligomers from ethylene glycol (EG), propylene glycol (PG),
N,
N-dimethyltryptamine (DMT), and sodium 3,6-dioxa-8-hydroxyoctanesulfonate; also the
nonionic-capped block polyester oligomeric compounds of
US 4,702,857, for example produced from DMT, Me-capped PEG and EG and/or PG, or a combination
of DMT, EG and/or PG, Me-capped PEG and sodium dimethyl-5-sulfoisophthalate; and also
the anionic, especially sulfoaroyl, end-capped terephthalate esters of
US 4,877,896.
[0026] Soil release polymers according to the present invention also encompass simple copolymeric
blocks of ethylene terephthalate or propylene terephthalate with polyethylene oxide
or polypropylene oxide terephthalate (see
US 3,959,230 and
US 3,893,929), cellulosic derivatives such as the hydroxyether cellulosic polymers available as
METHOCEL® from Dow; and the C1-C4 alkylcelluloses and C4 hydroxyalkyl celluloses.
[0027] Soil release polymers according the present invention also encompass polymers characterized
by poly(vinyl ester) hydrophobic segments including graft copolymers of poly(vinyl
ester), e.g., C1-C6 vinyl esters, preferably poly(vinyl acetate), grafted onto polyalkylene
oxide backbones (see
US 4,000,093 and
EP 0219048). Commercially available examples of soil release polymers include SOKALAN®, such
as SOKALAN HP-22®, available from BASF.
[0028] Other soil release polymers according the present invention can be polyesters with
repeat units containing 10-15% by weight of ethylene terephthalate together with 90-80%
by weight of polyoxyethylene terephthalate, derived from a polyoxyethylene glycol
of average molecular weight 300-5,000. Commercial examples include ZELCON®5126 from
Dupont and MILEASE®T from ICI.
[0029] Suitable monomers for the above soil release polymers include Na 2-(2-hydroxyethoxy)-ethanesulfonate,
DMT, Na-dimethyl 5-sulfoisophthalate, EG and PG (
US 5,415,807).
[0030] Additional classes of soil release polymers according to the present invention include:
- (I) nonionic terephthalates using diisocyanate coupling agents to link up polymeric
ester structures (see US 4,201,824 and US 4,240,918);
- (II) soil release polymers with carboxylate terminal groups made by adding trimellitic
anhydride to known soil release polymers to convert terminal hydroxyl groups to trimellitate
esters;
- (III) anionic terephthalate-based soil release polymers of the urethane-linked variety
(see US 4,201,824);
- (IV) poly(vinyl caprolactam) and related co-polymers with monomers such as vinyl pyrrolidone
and/or dimethylaminoethyl methacrylate, including both nonionic and cationic polymers
(US 4,579,681);
- (V) graft copolymers, in addition to the SOKALAN® types made from BASF, by grafting
acrylic monomers on to sulfonated polyesters; these soil release polymers have soil
release and anti-redeposition activity similar to known cellulose ethers (see EP 279,134);
- (VI) grafts of vinyl monomers such as acrylic acid and vinyl acetate on to proteins
such as caseins (see EP 457,205);
- (VII) polyester-polyamide soil release polymers prepared by condensing adipic acid,
caprolactam, and polyethylene glycol, especially for treating polyamide fabrics (see
DE 2 335 04).
[0032] Suitable soil release polymers also include the soil release agents of
US 4,877,896, which discloses anionic, especially sulfoarolyl, end-capped terephthalate esters.
[0033] According to certain embodiments, the at least one soil release polymer to be comprised
in a fabric treatment composition as disclosed herein is an anionic soil release polymer,
preferably an anionic terephthalate-based soil release polymer.
[0034] According to certain embodiments, the at least one soil release polymer to be comprised
in a fabric treatment composition as disclosed herein is an anionic polyester of propylene
terephthalate soil release polymer.
[0035] According to certain embodiments, the at least one soil release polymer to be comprised
in a fabric treatment composition as disclosed herein is a polyethylene glycol polyester.
[0036] The aforementioned soil release polymers may be used alone or in combination.
[0037] According to certain embodiments, the at least one soil release polymer is present
in an amount of 0,001 to 20 % by weight, preferably 0,1 to 10 % by weight, based on
the total weight of the fabric treatment composition.
[0038] In certain embodiments, the fabric treatment composition according to the present
invention may further comprise at least one anti-redeposition aid.
[0039] In fabric treatment compositions, such as laundry detergent compositions, anti-redeposition
aids serve the purpose of preventing soil that has been removed from a fabric during
the cleaning process from redepositing again on the fabric.
[0040] According to certain embodiments, the at least one anti-redeposition aid may be present
in an amount of 0,001 to 10 % by weight, preferably 0,1 to 8 % by weight, based on
the total weight of the fabric treatment composition.
[0041] Examples of suitable anti-redeposition aids include organic polymeric compounds such
as, but not limited to, ethoxylated polyamines; polycarboxylic acids having at least
10, usually at least 100, particulalry 150 to 2000 and especially 200 to 1000, COOH
groups, such as carboxymethyl cellulose; modified polyoamoxylates or their salts or
copolymers with any suitable other monomer unite including modified acrylic, fumaric,
maleic, itaconic, aconitic, mesaconic, citraconic and methylenemalonic acid or their
salts, maleic anhydride, acrylamide, alkylene, vinylmethyl ether, styrene, and mixtures
thereof. Preferred commercially available anti-redeposition aids include Sokalan®
polyacrylate copolymers (BASF) and Acusol® acrylic acid polymers (The Dow Chemical
Co.).
[0042] In certain embodiments, a preferred type of anti-redeposition aids suitable for use
in the compositions as described herein is carboxymethyl cellulose and salts and derivatives
thereof. Suitable salts may be selected from alkali metal salts of carboxymethyl cellulose,
preferably sodium salts of carboxymethyl cellulose.
[0043] Different types of carboxymethyl cellulose may vary with respect to the degree of
carboxymethyl substitution. The degree of carboxymethyl substitution is defined as
the average number of carboxymethyl groups per repeating cellulose unit. For instance,
an average degree carboxymethyl substitution may be from 0.6 to 0.9.
[0044] In order to improve the dissolution performance of the carboxymethyl cellulose, a
combination of smaller molecular weight and larger molecular weight carboxymethyl
celluloses maybe used. Preferably, the carboxymethyl cellulose has a bimodal molecular
weight distribution, wherein the first molecular weight modal has a peak in the range
of from 10,000 Da to below 100,000 Da, and wherein the second molecular weight modal
has a peak in the range of from 100,000 Da to 300,000 Da. Preferably, the first molecular
weight modal has a peak in the range of from 20,000 Da or from 30,000 Da, and preferably
to 90,000 Da, or to 80,000 Da, or to 70,000 Da. Preferably, the second molecular weight
modal has a peak in the range of from 120,000 Da, or from 150,000 Da, and preferably
to 250,000 Da, or to 200,000 Da.
[0045] A combination of at least one soil release polymer, as defined herein, and carboxymethyl
cellulose has been found to further enhance the anti-wrinkle/ease of ironing properties
of the soil release polymer(s).
[0046] Thus, according to certain embodiments, the fabric treatment composition comprises
carboxymethyl cellulose or a salt thereof.
[0047] In certain embodiments, the fabric treatment composition according to the present
invention may further comprise at least one deposition aid.
[0048] In the context of the present invention, a deposition aid is defined as any material
that aids deposition of the at least one soil release polymer onto a fabric during
the treatment process.
[0049] According to certain embodiments, the at least one deposition aid may be selected
from cationic surfactants, cationic fabric softening compounds, cationic polymers,
and mixtures of the aforementioned.
[0050] Thus, in certain embodiments, the compositions of the present invention may comprise
one or more cationic surfactants as the deposition aid. These surfactants preferably
have a single C8-C28 alkyl or alkenyl chain, most preferably a single C8-C20 alkyl
or alkenyl chain.
[0051] Suitable cationic surfactants include water soluble single long-chain quaternary
ammonium compounds such as cetyl trimethyl ammonium chloride, cetyl trimethyl ammonium
bromide, or any of those listed in European Patent No.
258 923 (Akzo).
[0052] The cationic surfactant may be an alkyl tri-methylammonium methosulphate or chloride
or alkyl ethoxylalkyl ammonium methosulphate or chloride. Examples include coconut
pentaethoxymethyl ammonium methosulphate and derivatives, in which at least two of
the methyl groups on the nitrogen atom are replaced by (poly)alkoxylated groups. Preferably,
the cation in the cationic surfactant is selected from alkyl tri-methylammonium methosulphates
and their derivatives, in which, at least two of the methyl groups on the nitrogen
atom are replaced by (poly)alkoxylated groups.
[0053] Any suitable counter-ion may be used in the cationic surfactant. Preferred counter-ions
for the cationic surfactants include halogens (especially chlorides), methosulphate,
ethosulphate, tosylate, phosphate and nitrate.
[0054] Suitable commercially available cationic surfactants include the Ethoquad range from
Akzo, e.g. Ethoquad 0/12 and Ethoquad HT/25.
[0055] The cationic surfactant is preferably present in an amount of 0.01 to 5% by weight,
more preferably 0.05%-3%, even more preferably 0.1%-2% based on the total weight of
the composition.
[0056] Fabric treatment compositions which comprise cationic surfactants may be compositions
for use in the wash cycle (e.g. detergent compositions) or rinse cycle compositions
(e.g. fabric softening compositions).
[0057] The cationic softening compound is generally one that is able to form a lamellar
phase dispersion in water, in particular a dispersion of liposomes.
[0058] The cationic softening compound is typically a quaternary ammonium compound (QAC),
in particular one having two C12-28 groups connected to the nitrogen head group that
may independently be alkyl or alkenyl groups, preferably being connected to the nitrogen
head group by at least one ester link, and more preferably by two ester links.
[0059] The average chain length of the alkyl and/or alkenyl groups is preferably at least
C14 and more preferably at least C16.
[0060] It is particularly preferred that at least half of the groups have a chain length
of C18. In general, the alkyl and/or alkenyl groups are predominantly linear.
[0061] A first group of QACs suitable for use in the present invention is represented by
formula (I):

wherein each R is independently selected from a C5-C35 alkyl or alkenyl group; R1
represents a C1-C4 alkyl, C2-C4 alkenyl or a C1-C4 hydroxyalkyl group; T is generally
O-CO. (i.e. an ester group bound to R via its carbon atom), but may alternatively
be CO.O (i.e. an ester group bound to R via its oxygen atom); n is a number selected
from 1 to 4; m is a number selected from 1, 2, or 3; and X
- is an anionic counter-ion, such as a halide or alkyl sulphate, e.g. chloride or methylsulphate.
Di-ester variants of formula (I) (i.e. m= 2) are preferred and typically have mono-
and tri-ester analogues associated with them. Such materials are particularly suitable
for use in the present invention.
[0062] Especially preferred fabric softening compounds are di-esters of triethanolammonium
methylsulphate, otherwise referred to as "TEA ester quats". Commercial examples include
Prapagen TQL (Clariant), and Tetranyl AHT-1 (Kao) (both di-[hardened tallow ester]
of triethanolammonium methylsulphate), AT-1 (di-[tallow ester] of triethanolammonium
methylsulphate), and L5/90 (di-[palm ester] of triethanolammonium methylsulphate)
(both Kao), and Rewoquat WE15 (a di-ester of triethanolammonium methylsulphate having
fatty acyl residues deriving from C10-C20 and C16-C18 unsaturated fatty acids) (Witco
Corporation).
[0063] The second group of QACs suitable for use in the invention is represented by formula
(II):

wherein each R
1 group is independently selected from C1-4 alkyl, hydroxyalkyl or C2-4 alkenyl groups;
and wherein each R
2 group is independently selected from C8-28 alkyl or alkenyl groups; and wherein n,
T, and X
- are as defined above.
[0064] Preferred materials of this second group include 1,2 bis[tallowoyloxy]-3-trimethylammonium
propane chloride, 1,2 bis[hardened tallowoyloxy]-3-trimethylammonium propane chloride,
1,2-bis[oleoyloxy]-3-trimethylammonium propane chloride, and 1,2 bis[stearoyloxy]-3-trimethylammonium
propane chloride.
[0065] Such materials are described in
US 4,137,180 (Lever Brothers). Preferably, these materials also comprise an amount of the corresponding
mono-ester.
[0066] A third group of QACs suitable for use in the invention is represented by formula
(III):
(R
1)
2-N
+-[(CH
2)
n-T-R
2]
2X
- (III)
wherein each R
1 group is independently selected from C1-4 alkyl, or C2-4 alkenyl groups; and wherein
each R
2 group is 5 independently selected from C8-28 alkyl or alkenyl groups; and n, T, and
X
- are as defined above. Preferred materials of this third group include bis(2-tallowoyloxyethyl)dimethyl
ammonium chloride and hardened versions thereof.
[0067] A fourth group of QACs suitable for use in the invention is represented by formula
(IV):
(R
1)
2-N
+-(R
2)
2X
- (IV)
wherein each R
1 group is independently selected from C1-4 alkyl, or C2-4 alkenyl groups; and wherein
each R
2 group is independently selected from C8-28 alkyl or alkenyl groups; and X
- is as defined above. Preferred materials of this fourth group include di(hardened
tallow)dimethylammonium chloride.
[0068] The iodine value of the softening agent is preferably from 0 to 120, more preferably
from 0 to 100, and most preferably from 0 to 90. Essentially saturated material, i.e.
having an iodine value of from 0 to 1, is used in especially high performing compositions.
At low iodine values, the softening performance is excellent and the composition has
improved resistance to autoxidation and associated odor problems upon storage.
[0069] The iodine value is defined as the number of grams of iodine absorbed per 100 g of
test material. NMR spectroscopy is a suitable technique for determining the iodine
value of the softening agents of the present invention, using the method described
in
Anal. Chem., 34, 1136 (1962) by Johnson and Shoolery and in
EP 593,542 (Unilever, 1993).
[0070] Typical levels of the fabric softening compound in the fabric treatment composition
are from about 1 % to about 90%, or from about 5% to about 40%, or from about 12%
to about 20% by weight of the composition.
[0071] The compositions may comprise one or more cationic polymers as the deposition aid.
If the cationic polymer is used as the deposition aid, preferably at least one anionic
surfactant, nonionic surfactant and/or zwitterionic surfactant is present. Suitable
cationic polymers include cationic guar polymers such as; the JAGUAR® series of polymers
(Rhodia), cationic cellulose derivatives such as CELQUATS® (National Starch), in particular
salts of carboxymethyl cellulose UCARE® polymers (Amerchol), cationic starches e.g.
potato starch such as SOFTGELS®, e.g. BDA, and BD (both Avebe) and the C* bond polymers
series from Cerestar, AMYLOFAX® and SOLVITOSE® polymers (both Avebe), POLYGEL polymers
K 100 and K200 (Sigma), cationic polyacrylamides such as PCG (Allied Colloids) and
FLOCAID® series of polymers (National Starch) and cationic chitosan derivatives.
[0072] The cationic polymers may be present in the compositions in an amount of 0.01 to
5% by weight, more preferably 0.02-2.5% by weight, most preferably 0.5-2% by weight,
based upon the total weight of the composition.
[0073] The composition according to the present invention may further contain one or more
additional ingredients typically used in fabric treatment compositions. Accordingly,
in various embodiments, the composition additionally contains one or more substances
selected from the group consisting of, without limitation, other surfactants, builders,
bleaching agents, bleach activators, bleach catalysts, enzymes, non-aqueous solvents,
pH adjusting agents, free perfumes, fluorescing agents, dyes, hydrotopes, silicone
oils, anti-graying agents, shrinkage preventers, other wrinkle protection agents,
dye transfer inhibitors, antimicrobial active substances, germicides, fungicides,
antioxidants, preservatives, corrosion inhibitors, antistatic agents, bittering agents,
ironing adjuvants, proofing and impregnation agents, swelling and anti-slip agents,
softening compounds, complexing agents and UV absorbers.
[0074] A suitable surfactant system that may be comprised in the composition according to
the present invention preferably comprises at least one, preferably at least two anionic
surfactants. In various preferred embodiments, the surfactant system comprises at
least one alkyl ether sulfate. Preferred alkyl ether sulfates are those of formula
(V)
R
1-O-(AO)
n-SO
3- X
+ (V).
[0075] In formula (V) R
1 represents a linear or branched, substituted or unsubstituted alkyl group, preferably
a linear, unsubstituted alkyl group, more preferably a fatty alcohol moiety. Preferred
R
1 moieties are selected from the group consisting of decyl, undecyl, dodecyl, tridecyl,
tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl moieties
and mixtures thereof, wherein those groups with an even number of carbon atoms are
preferred. Particularly preferred R
1 moieties are derived from C
10-C
18 fatty alcohols, such as those derived from coconut oil alcohols, tallow fatty alcohols,
lauryl, myristyl, cetyl or stearyl alcohol or from C
10-C
20 oxoalcohols.
[0076] AO represents an ethyleneoxide (EO) or propyleneoxide (PO) group, preferably an ethyleneoxide
group. The index n represents an integer from 1 to 50, preferably from 1 to 20 and
more preferably from 1 to 10. Particularly preferably, n is 1, 2, 3, 4, 5, 6, 7 or
8. X represents a monovalent cation or the n-th part of an n-valent cation, preferred
are alkali metal cations, specifically Na
+ and K
+, most preferably Na
+. Further cations X
+ may be selected from NHa
+, ½ Zn
2+,½ Mg
2+,½ Ca
2+,½ Mn
2+, and combinations thereof.
[0077] In various preferred embodiments, the compositions comprise an alkyl ether sulfate
selected from fatty alcohol ether sulfates of formula (VI)

wherein k = 9 to 19, and n = 1, 2, 3, 4, 5, 6, 7 or 8. Preferred are C
10-16 fatty alcohol ether sulfates with 1-7, more preferably 1-3 EO (k = 9-15, n = 1-7,
1-3), even more preferred the C
12-14 fatty alcohol ether sulfates with 1-3, particularly 2 EO (k = 11-13, n = 1-3 or 2),
more particularly the sodium salts thereof. Particularly preferred is lauryl ether
sulfate sodium salt with 2 EO, as it is particularly advantageous for achieving the
desired viscosity ranges. The level of ethoxylation is an average value and can, for
a specific compound, be an integer or fractional number.
[0078] The alkyl ether sulfate is preferably contained in the compositions of the invention
in an amount of 2.0 to 8.0 wt.% relative to the total weight of the composition, more
preferably 3.2 to 7.0 wt.%, even more preferably 4.5 to 7.0 wt.%, most preferably
5.0 to 6.0 wt.%.
[0079] In various embodiments, the surfactant system comprises at least one alkyl benzene
sulfonate. Said alkyl benzene sulfonate may be present alternatively to the above
alkyl ether sulfate or, preferably, in addition to it.
[0080] Exemplary alkyl benzene sulfonates include, but are not limited to linear and branched
alkyl benzene sulfonates, preferably linear alkyl benzene sulfonates. Exemplary compounds
are those of formula (VII)

wherein R' and R" are independently H or alkyl and combined comprise 9 to 19, preferably
9 to 15 and more preferably 9 to 13 carbon atoms. Particularly preferred are dodecyl
and tridecyl benzene sulfonates, in particular the sodium salts thereof. Preferred
contents of the alkyl benzene sulfonates range from 3.0 to 22.0 wt.%, preferably 9.0
to 17.0 wt.%, more preferably 10.0 to 16.0 wt.% relative to the total weight of the
composition.
[0081] In addition, the compositions of the invention may further comprise one or more nonionic
surfactants. Preferred nonionic surfactants are those of formula (VIII)
R
2-O-(AO)
m-H (VIII),
wherein R
2 represents a linear or branched substituted or unsubstituted alkyl moiety, AO represents
an ethylene oxide (EO) or propylene oxide (PO) group and m is an integer from 1 to
50.
[0082] In formula (IV) R
2 preferably represents a linear or branched, substituted or unsubstited alkyl group,
preferably a linear, unsubstituted alkyl group, particularly preferred a fatty alcohol
group. Preferred groups are R
2 are selected from decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl,
heptadecyl, octadecyl, nonadecyl, eicosyl groups and combinations thereof, wherein
those groups with an even number of carbon atoms are preferred. Particularly preferred
are R
2 groups derived from C
12-C
18 fatty alcohols, such as coconut oil alcohol, tallow oil alcohol, lauryl, myristyl,
cetyl or stearyl alcohol or from C
10-C
20 oxoalcohols.
[0083] AO represents an ethyleneoxide (EO) or propyleneoxide (PO) group, preferably an ethyleneoxide
group. The index m represents an integer from 1 to 50, preferably from 1 to 20 and
more preferably from 1 to 12.
[0084] In various embodiments, the compositions according to the present invention comprise
an alkyl ether selected from fatty alcohol ethers of formula (IX)

wherein k = 11 to 19, m = 1-12. Preferred are C
12-18 fatty alcohols with 1-12 EO (k = 11-17, m = 1-12 in formula (IX)). More preferred
are C
12-14 alkyl ethers having 1-12 EO. Such nonionic alkyl ethers may be contained in the formulation
in amounts of 0.0 to 10 wt.%, preferably 0.5 to 8.0 wt.%, more preferably 2.0 to 6.0
wt.%.
[0085] The composition may further include other nonionic surfactants, such as alkyl glucosides
of the general formula RO(G)
x, where R is a primary linear or 2-methyl-branched aliphatic radical containing 8
to 22 and preferably 12 to 18 carbon atoms and G stands for a glucose unit. The degree
of oligomerization x, which indicates the distribution of monoglucosides and oligoglucosides,
is a number of 1 to 10 and preferably a number of 1.2 to 1.4. However, in preferred
embodiments, the compositions do not include such alkyl glucosides.
[0086] In various embodiments, the surfactant system comprises at least two anionic surfactants,
namely at least one alkyl ether sulfate and preferably at least one alkyl benzene
sulfonate, and optionally at least one alkyl ether.
[0087] The compositions may comprise, for example, 10.0 to 25.0, preferably 15.0 to 20.0
wt.% of the surfactant system. Said surfactant system may comprise or consist of anionic
surfactants, preferably (1) 2.2 to 7.0% wt.%, preferably 4.5 to 7.0 wt.% C
10-16 alkyl ether sulfates with 1 to 7 EO, preferably C
12-14 fatty alcohol ether sulfates with 1-3 EO, more preferably lauryl ether sulfate with
2 EO; and (2) 7.0 to 19.0, preferably 9.0 to 17.0 wt.%, more preferably 10.0 to 15.0
wt.% of a linear alkyl benzene sulfonate, preferably dodecyl or tridecyl benzene sulfonate.
All afore-mentioned percentages relate to the total weight of the composition.
[0088] Suitable builders include, without limitation, inorganic builders, such as silicates,
aluminosilicates (particularly zeolite), and carbonates, as well as organic builders,
such as organic di- and polycarboxylic acids, aminocarboxylic acids and combinations
thereof. Preferred in the liquid compositions of the invention are water-soluble builders,
in particular carbonates, di- and polycarboxylic acids and aminocarboxylic acids.
Also suitable are alkali metal hydroxides, in particular sodium hydroxide, but these
are, besides their use for pH control, not preferred.
[0089] Suitable inorganic builders include, without limitation, silicates, aluminosilicates
(particularly zeolite), and carbonates, with water-soluble inorganic builders and
in particular carbonates being preferred.
[0090] Suitable carbonates include alkali metal carbonates, hydrogen carbonates and sesquicarbonates,
with alkali metal carbonates, in particular sodium carbonate being preferred.
[0091] In various embodiments, inorganic builders, in particular water-soluble inorganic
builders, preferably carbonates, are used in amounts of up to 5 wt.%, relative to
the total weight of the composition. In preferred embodiments, carbonate, preferably
sodium carbonate, is used in amounts of 1.0 to 5.0 wt.%, preferably 2.0 to 4.0 wt.%.
[0092] Suitable polycarboxylic acids, which can be used as free acids or in form of their
salts, include, but are not limited to, citric acid, adipic acid, succinic acid, glutaric
acid, malic acid, tartric acid, maleic acid, fumaric acid, and sugar acids, and derivatives
thereof. In addition to their builder properties, the free acids can also be used
for pH control. Preferred are citric acid, succinic acid, glutaric acid, adipic acid
and gluconic acid, and combinations thereof.
[0093] Particularly preferred are citric acid and their salts, i.e. citrates. In various
embodiments, the polycarboxylic acids, in particular citric acid/citrate, are contained
in the compositions of the invention in amounts of 3.5 to 25.0 wt.%, preferably 4.0
to 10.0 wt.%.
[0094] Suitable aminocarboxylic acids or salts thereof, i.e. aminocarboxylates, are selected
from the group consisting of L-glutamic acid N,N-diacetic acid (GLDA), methyl glycine
diacetic acid (MGDA), imino disuccinic acid (IDS), ethylenediamine N,N'-disuccinic
acid (EDDS), diethylenetriamine pentaacetic acid (DTPA), beta-alanine N,N-diacetic
acid, hydroxyethylenediamine triacetic acid (HEDTA), and salts, preferably alkali
metal salts thereof as well as combinations of any one of more of the afore-mentioned.
Particularly preferred is GLDA tetrasodium salt.
[0095] The aminocarboxylates are preferably used in amounts of 0.5 to 5.0 wt.%, preferably
1.0 to 4.0 wt.% relative to the total weight of the composition.
[0096] Acrylates that may be used according to the present invention include alkali metal
salts of polymers of acrylic acid, preferably the sodium salts, in particular those
with molecular weights in the range of 1,000 to 10,000 g / mol or 1,000 to 5,000 g
/ mol. Suitable acrylates are commercially available, for example under the tradename
Acusol
® from Dow Chemical.
[0097] The builder system may be a phosphate-free builder system. However, the composition
may comprise phosphonates. Accordingly, the term "phosphate-free", as used herein
does not refer to phosphonates.
[0098] In various embodiments, the builder system is comprised in the compositions in an
amount of 5 to 25.0 wt.%, preferably 10.0 to 15.0 wt.%.
[0099] The compositions preferably contains water in an amount of at least 40% by weight,
more preferably at least 50%, for example at least 60%, based on the total weight
of the composition.
[0100] The pH value of the detergents according to the invention is generally in the range
of from 7 to 12, preferably in the range from 7 to 10.5. Relatively high pH values,
for example above 9, may be adjusted by the use of small quantities of sodium hydroxide
or alkaline salts, such as sodium carbonate.
[0101] For cold wash properties, it can be beneficial to additionally include soaps. Accordingly,
in some embodiments, the detergent compositions further comprise relative to their
total weight 0.25 to 15 wt.%, preferably 0.5 to 12.5 wt.%, preferably 2.0 to 6.0 wt.%
soaps. Preferred are soaps from C
12-C
18 fatty acids, i.e. the salts of lauric acid, myristic acid, palmitic acid, stearic
acid, or mixtures derived from natural fatty acids, for example coconut, palm kernel,
olive oil, or tallow fatty acids.
[0102] All of the above listed ingredients are well-known in the art and readily available.
[0103] The compositions of the invention may be in any physical form including gels, liquids,
powders and granules. For compositions that are intended for application to a fabric
prior to a laundry cleaning operation, it is preferred that the compositions be in
the form of a liquid, a gel, a powder, granules, or an aerosol, more preferably in
the form of a liquid or a gel. For compositions that are intended for application
after a laundry cleaning operation, it is preferred that the compositions be in the
form of an aerosol. As particular examples thereof, iron aids in the form of a spray
(aerosol) may be mentioned. For compositions that are intended for use as laundry
detergent compositions, it is preferred that the compositions be liquid compositions.
Emulsion laundry detergent compositions are particularly preferred.
[0104] In the case of a liquid laundry detergent composition, it may be manufactured using
usual and known methods and processes. For example, the constituents of the liquid
composition can be simply mixed in agitator vessels, the water, non-aqueous solvent,
and surfactants usefully being prepared first. The fatty acid component, if present,
is then saponified at 50 to 60°C. Preferably, the thickening agent is added at this
stage of the manufacturing process. After cooling under stirring the further constituents
are then added in portions. In a final stage, the capsules are added and evenly distributed
within the liquid detergent composition. Liquid compositions according to the present
invention may be transparent or opaque and are flowable and may be poured under the
sole effect of gravity without any need for other shear forces to be applied. Their
viscosity is generally greater than 1,000 mPas (Brookfield viscosimeter, spindle 3,
12 rpm, 20° C), namely in the range of between 1,000 and 10,000 mPas, preferably between
2,000 and 6,000 mPas.
[0105] The fabrics, which are to be treated with the compositions described herein, may
be treated by any suitable laundering pre-treatment method, laundering method, and/or
post-laundering treatment method. Preferred laundering pre-treatment methods may encompass
the treatment of a fabric prior to subjecting it to a laundering method by applying
thereto a pre-treatment composition according to the present invention, and/or soaking
the fabric with the pre-treatment composition according to the present invention.
The preferred laundering methods are by treatment of the fabric during a domestic
laundering process such as by soaking, or, in the rinse cycle of a domestic washing
process or, in the washing cycle of a domestic washing process. The preferred post-laundering
methods may encompass applying to a fabric a post-laundering treatment composition
according to the present invention, for instance in the form of an aerosol, in particular
during the ironing of the fabric.
[0106] Methods for cleaning of textiles are generally characterized by the fact that in
several different process steps various cleaning-active substances are applied to
the textiles and after the contact time said cleaning-active substances are washed
off, or that the textiles are treated in any other way with a detergent or a solution
of said substance.
[0107] According to certain embodiments, the anti-wrinkle/ease of ironing effects of the
soil release polymers are best achieved when treating fabrics with the composition
containing these polymers as described herein in a laundering process with temperatures
of between 40 °C to 60 °C.
[0108] Also encompassed by the present invention is a method of providing ease of ironing
benefits to a fabric by applying thereto during a laundering operation the composition
as defined herein; and/or treating the fabric prior to a laundering operation with
the composition as defined herein; and/or treating the fabric after a laundering operation
with the composition as defined herein, as well as a method of providing ease of ironing
benefits by applying thereto during a laundering operation the composition as defined
herein.
[0109] Finally, the present invention also encompasses the use of soil release polymers
as ironing aids in fabric treatment compositions.
[0110] All embodiments described herein in relation to the compositions of the invention
are similarly applicable to the methods and uses of the invention and vice versa.
Examples
Example 1: Laundry detergent formula containing soil release polymer
[0111]
Table 1: Laundry detergent formulation
Laundry Detergent (650 g/l) |
Formulation (wt.-%) |
A |
B |
Na-ABS |
7,0 |
8,7 |
Na-HEDP |
1,0 |
1,0 |
Na-CMC |
0,9 |
1,0 |
C12-C13 Fatty alcohol 6,5 EO |
0,8 |
0,9 |
Na-Silicate 2,1 |
6,5 |
5,9 |
Polyacrylate |
2,5 |
2,4 |
Zeolite A |
0,2 |
0,3 |
Soda |
26,0 |
26,0 |
Na-Percarbonate |
5,8 |
9,5 |
TAED |
0,5 |
1,0 |
SRP (TexCare SRA 300 F) |
0,5 |
0,5 |
Sulfate |
44,0 |
38,5 |
Defoamer, Enzymes, Optical Brightener, Perfume, Salts, Moisture |
ad 100 |
ad 100 |
wt.-% refer to the active ingredient level. |
Example 2: Determination of static and dynamic friction force during ironing
[0112] Determination of the static and dynamic friction forces during ironing was measured
on two different types of test fabrics, which were washed at 40 °C according to the
standard wash protocol with detergents as defined in Example 1).
[0113] For determination of the static and dynamic friction force an iron is pulled by a
motor over the length of 100 cm over the surface of the test fabric with a velocity
of 1 m/25 s. The motor is hanged up free and connected with a force sensor. Just in
the moment when the iron is torn by the motor, it pulls at the force sensor. The force
sensor shows the force [N], which is necessary to pull the iron over the textile.
Static and dynamic friction forces were determined accordingly.
[0114] Static frication is the friction that is needed to overcome the breakaway force.
It is described as follows: the highest values which is determined within the 1
st second is interpreted as static friction force caused by breakaway force.
[0115] Dynamic friction is the friction that is needed to pull the iron over the whole measuring
unit after static state by taking all measured values into account that are determined
from the 2
nd second until the end of measuring cycle.
[0116] First, the mean value of all measured values is taken. Next, all measured values
that are deviating more than 0,25N from mean value are excluded. Last all residual
values are calculated to a final mean value.
[0117] During measurement of standard cotton fabrics, the iron was adjusted at an ironing
temperature of three dots respectively for measurement of polyester/cotton fabrics
two dots were adjusted.
[0118] The size of each sample was approximately (120 x 20) cm
2. Six samples per product and type of test fabric were used for the determination.
Each of the six replicates was measured in total two times, one time on untreated
(not ironed areas) and one time on already ironed areas. Therefore run 1 (untreated
areas) and run 2 (already ironed areas) was averaged.
[0119] The sole plate of the iron was cleaned with isopropyl alcohol every time after measurement
of six samples per product.
[0120] After incorporating soil release polymers in detergent formulas, the effect of easy
ironing on test fabrics against the test fabrics washed with a detergent formula without
soil release polymers could easily be observed:
Table 2: Results of the determination of the static and dynamic friction force
Test |
Formula |
1st run [N] |
2nd run [N] |
Static friction |
Standard detergent formulation without SRP |
4.8 |
4.8 |
Standard detergent formulation with SRP (anionic terephthalic acid based polyester,
i.e. TexCare SRA 300 F) |
4.3 |
4.5 |
Dynamic friction |
Standard detergent formulation without SRP |
4.1 |
4.4 |
Standard detergent formulation with SRP (anionic terephthalic acid based polyester,
i.e. TexCare SRA 300 F) |
3.8 |
3.7 |
Example 3: Anti-wrinkle effects
[0121] Furthermore, after incorporating soil release polymers in detergent formulas as described
herein, anti-wrinkle effects on test fabrics could be observed visually (laundering
of fabric at 40 °C). The result of the treatment of test fabrics with a detergent
composition containing soil release polymers according to the present invention was
reduced friction during the ironing against the test fabrics washed with a detergent
formulation without soil release polymers.