Technical Field
[0001] The present invention relates to a high-strength cold-rolled steel sheet having a
tensile strength (TS) of 1,300 MPa or higher, a good chemical conversion property,
and good formability and being useful in applications pertaining to automotive components,
and to a method for producing the high-strength cold-rolled steel sheet.
Background Art
[0002] In recent years, automotive bodies have been reduced in weight and increased in strength
because of the need for CO
2 emission reduction and collision safety. Automotive bodies can be most effectively
reduced in weight by thinning parts used for automotive bodies. Specifically, the
weight reduction of automotive bodies with high strength can be most effectively achieved
by thinning strengthened steel sheets used as materials for automotive parts. Currently,
materials of automotive parts, namely, steel sheets for automobiles, have a tensile
strength of about 980 to 1,180 MPa. However, there is an increasing demand for steel
sheets having higher strength, and thus there is a need to develop high-strength steel
sheets having a tensile strength of higher than 1,300 MPa while having elongation
and stretch flangeability (hereinafter, elongation and stretch flangeability are collectively
referred to as formability, and elongation may be referred to as ductility) similar
to those in the related art.
[0003] Steel sheets for automobiles are used after the steel sheets have been painted. Before
painting, such steel sheets are treated with chemical conversion such as phosphate
conversion. Since chemical conversion of steel sheets is an important treatment to
ensure corrosion resistance after painting, steel sheets for automobiles need to have
a good chemical conversion property.
[0004] It is thus necessary to develop high-strength steel sheets having a good chemical
conversion property and good formability, and various attempts have been made to form
steel sheets having both high strength and high formability.
[0005] In Patent Literature 1, the balance between strength and ductility has been improved
by adding a large amount of C. However, addition of a large amount of C leads to a
deterioration in stretch flangeability due to a difference in hardness between two
phases.
[0006] In Patent Literature 2, Si is used. In the production method described in Patent
Literature 2, however, addition of a large amount of Si may cause Si oxide to form
on the surface of a steel sheet in the continuous annealing line, degrading the chemical
conversion property. This degradation is not desirable when using such a steel sheet
for automobiles.
[0007] In Patent Literature 3, addition of a large amount of Mn causes Si-Mn compound oxides
to be finely dispersed on the surface of a steel sheet and allows the Si-Mn compound
oxides to serve as nucleation sites for zinc phosphate crystals, which reduces the
amount of SiO
2 on the surface of the steel sheet to as low an amount as possible to ensure the chemical
conversion property. It is, however, difficult to obtain a tensile strength of 1,300
MPa and an elongation of 10% or higher when the C content and the Si content are as
described in Patent Literature 3.
Citation List
Patent Literature
[0008]
PTL 1: Japanese Unexamined Patent Application Publication No. 2010-90432
PTL 2: Japanese Unexamined Patent Application Publication No. 2012-12642
PTL 3: Japanese Patent No. 3939509
Summary of Invention
Technical Problem
[0009] In light of the above-mentioned circumstances, an object of the present invention
is to provide a high-strength cold-rolled steel sheet having a tensile strength (TS)
of 1,300 MPa or higher, a good chemical conversion property, and good formability
and to a method for producing the high-strength cold-rolled steel sheet.
Solution to Problem
[0010] In general, to obtain a high strength of 1,300 MPa or higher at low alloying costs,
the microstructure needs to be converted into a martensite single-phase structure
or a ferrite-martensite composite structure. However, since the elongation of steel
sheets decreases with increasing strength, it is important to optimize, for example,
composition design and structural control in order to obtain both high strength and
high formability.
[0011] Addition of Si and optimal structural control enables an increase in strength without
a significant decrease in ductility. As described above, however, addition of Si results
in a poor chemical conversion property because of the formation of Si oxide. Therefore,
using Si in development of high-strength steel sheets for automobiles needs a production
process for removing Si oxide.
[0012] Manganese (Mn) is effective in increasing the strength of steel sheets. However,
addition of excess Mn causes segregation during casting and thus results in the formation
of a steel structure in which ferrite and martensite are distributed in the form of
stripes. This causes anisotropy of mechanical properties and degrades formability.
[0013] As a result of studies in light of the foregoing, it has been found that a high-strength
cold-rolled steel sheet having a tensile strength (TS) of 1,300 MPa or higher, a good
chemical conversion property, and good formability can be produced by pickling a steel
sheet that does not contain more Mn than necessary but contains Si and Mn in the range
satisfying formula (1) below and that has been continuously annealed after cold rolling,
and further re-pickling the steel sheet to remove Si-based oxide on the surface of
the steel sheet:

in the formula, [Si] represents the Si content (% by mass), and [Mn] represents the
Mn content (% by mass).
[0014] The present invention has been made on the basis of such a finding and will be summarized
below.
[0015] In a first embodiment, a high-strength cold-rolled steel sheet has a composition
including, in terms of % by mass, C: 0.15% or more and 0.22% or less, Si: 1.0% or
more and 2.0% or less, Mn: 1.7% or more and 2.5% or less, P: 0.05% or less, S: 0.02%
or less, Al: 0.01% or more and 0.05% or less, N: 0.005% or less, and the balance being
iron and unavoidable impurities. The composition satisfies formula (1) below. The
steel sheet has a structure including, in terms of area fraction, 60% or more and
less than 100% of tempered martensite, 5% or less (inclusive of 0%) of untransformed
austenite, and the balance being ferrite. The ferrite has an average crystal grain
size of less than 3.5 µm. Less than 10 particles/100 µm
2 of Si-Mn compound oxide particles having a circle equivalent diameter of 5 µm or
less are present on the surface of the steel sheet. The surface of the steel sheet
is covered with Si-based oxide at a coverage of 1% or less. The steel sheet has a
tensile strength of 1,300 MPa or higher:

in the formula, [Si] represents the Si content (% by mass), and [Mn] represents the
Mn content (% by mass).
[0016] In a second embodiment, the high-strength cold-rolled steel sheet according to the
first embodiment has the composition further including, in terms of % by mass, Ti:
0.010% or more and 0.020% or less.
[0017] In a third embodiment, the high-strength cold-rolled steel sheet according to the
first or second embodiment has the composition further including, in terms of % by
mass, Nb: 0.02% or more and 0.10% or less.
[0018] In a fourth embodiment, the high-strength cold-rolled steel sheet according to any
one of the first to third embodiments has the composition further including, in terms
of % by mass, B: 0.0002% or more and 0.0020% or less.
[0019] In a fifth embodiment, the high-strength cold-rolled steel sheet according to any
one of the first to fourth embodiments has the composition further including, in terms
of % by mass, at least one selected from V: 0.01% or more and 0.30% or less, Mo: 0.01%
or more and 0.30% or less, and Cr: 0.01% or more and 0.30% or less.
[0020] In a sixth embodiment, the high-strength cold-rolled steel sheet according to any
one of the first to fifth embodiments has the composition further including, in terms
of % by mass, at least one selected from Cu: 0.01% or more and 0.30% or less and Ni:
0.01% or more and 0.30% or less.
[0021] In a seventh embodiment, the high-strength cold-rolled steel sheet according to any
one of the first to sixth embodiments has the composition further including, in terms
of % by mass, at least one selected from Sn: 0.001% or more and 0.100% or less, Sb:
0.001% or more and 0.100% or less, Ca: 0.0002% or more and 0.0100% or less, W: 0.01%
or more and 0.10% or less, Co: 0.01% or more and 0.10% or less, and REM: 0.0002% or
more and 0.0050% or less.
[0022] In an eighth embodiment, a method for producing a high-strength cold-rolled steel
sheet includes: heating a steel having the composition according to any one of the
first to seventh embodiments to a temperature of 1,200 °C or higher, then performing
hot rolling at a finish rolling delivery temperature equal to or higher than 800 °C,
performing coiling at a temperature of 450 °C or higher and 700 °C or lower, and performing
cold rolling; then performing an annealing treatment that involves performing heating
to an annealing temperature of Ac
1 point or higher and Ac
3 point or lower where a holding time in a temperature range from Ac
1 point to Ac
3 point is 30 seconds or longer and 1,200 seconds or shorter, performing primary cooling
from the annealing temperature to a primary cooling finishing temperature equal to
or higher than 600 °C at an average cooling rate below 100 °C/s, and performing secondary
cooling to a secondary cooling finishing temperature equal to or lower than 100 °C
at an average cooling rate of 100 °C/s or higher and 1,000 °C/s or lower; then performing
a tempering treatment that involves performing heating to a temperature of 100 °C
or higher and 300 °C or lower where a holding time in a temperature range from 100
°C to 300 °C is 120 seconds or longer and 1,800 seconds or shorter; and performing
pickling and re-pickling.
[0023] In the ninth embodiment, in the method for producing a high-strength cold-rolled
steel sheet according to the eighth embodiment, the re-pickling uses, as a pickling
solution, a non-oxidizing acid, which is different from a pickling solution used in
the pickling.
[0024] As used herein, the term "high-strength cold-rolled steel sheet" refers to a cold-rolled
steel sheet having a tensile strength (TS) of 1,300 MPa or higher.
Advantageous Effects of Invention
[0025] The present invention provides a high-strength cold-rolled steel sheet having a tensile
strength of 1,300 MPa or higher, a good chemical conversion property, and good formability.
Since the high-strength cold-rolled steel sheet of the present invention has a tensile
strength of 1,300 MPa or higher and has a good chemical conversion property and good
formability, the steel sheet of the present invention can be preferably used in applications
pertaining to automotive parts and the like and offers significant advantageous effects
of, for example, reducing the weight of automotive parts and improving the reliability
thereof.
Description of Embodiments
[0026] The present invention will be described below in detail. The unit "%" as used hereinafter
denotes % by mass unless otherwise specified.
[0027] First, the reason for limiting the composition of the steel sheet according to the
present invention will be described.
C: 0.15% or more and 0.22% or less
[0028] Carbon (C) is an element effective in improving the balance between the strength
and ductility of the steel sheet. At a C content below 0.15%, it is difficult to ensure
a tensile strength of 1,300 MPa or higher. At a C content exceeding 0.22%, coarse
cementite is precipitated, which degrades formability such as stretch flangeability.
The C content is therefore in the range of 0.15% or more and 0.22% or less. The C
content is preferably 0.16% or more. The C content is preferably 0.20% or less.
Si: 1.0% or more and 2.0% or less
[0029] Silicon (Si) is an element effective in ensuring strength without significantly reducing
the ductility of the steel sheet. At a Si content below 1.0%, a steel sheet having
high strength and high formability cannot be produced. At a Si content exceeding 2.0%,
pickling and subsequent re-pickling still fail to completely remove Si oxide on the
surface of the steel sheet, which results in a poor chemical conversion property.
The Si content is therefore in the range of 1.0% or more and 2.0% or less. The Si
content is preferably 1.0% or more. The Si content is preferably 1.5% or less.
Mn: 1.7% or more and 2.5% or less
[0030] Manganese (Mn) is an element for increasing the strength of the steel sheet. At a
Mn content below 1.7%, it is difficult to obtain a tensile strength of 1,300 MPa or
higher. At a Mn content exceeding 2.5%, a steel structure in which ferrite and martensite
are distributed in the form of stripes is formed because of segregation during casting.
As a result, anisotropy is found in mechanical properties, so that formability is
degraded. The Mn content is therefore in the range of 1.7% or more and 2.5% or less.

[0031] In the formula, [Si] represents the Si content (% by mass), and [Mn] represents the
Mn content (% by mass).
[0032] The amounts of Si-based oxide and Si-Mn compound oxides produced depend on the balance
between Si and Mn. If one oxide is produced in a much larger amount than the other
oxide, pickling and subsequent re-pickling still fail to completely remove the oxides
on the surface of the steel sheet, which results in a poor chemical conversion property.
It is thus necessary to specify the quantitative ratio of Si to Mn. If the Mn content
is much larger than the Si content, that is, [Si]/[Mn] < 0.5, excessive amounts of
Si-Mn-based oxides (Si-Mn compound oxides) are produced and as a result, the chemical
conversion property intended in the present invention is not obtained. Therefore,
[Si]/[Mn] ≥ 0.5.
P: 0.05% or less
[0033] Phosphorus (P) is an impurity element and needs to be reduced in amount because it
degrades ductility. At a P content exceeding 0.05%, grain boundary embrittlement associated
with segregation of P to austenite grain boundaries during casting degrades local
ductility. As a result, the balance between strength and ductility is impaired. The
P content is therefore 0.05% or less. The P content is preferably 0.02% or less.
S: 0.02% or less
[0034] Sulfur (S) is present as MnS in the steel sheet. Since MnS leads to deterioration
of impact resistance, strength, and stretch flangeability, the S content is preferably
reduced to as low an amount as possible. The upper limit of the S content is therefore
0.02%. The S content is preferably 0.002% or less.
Al: 0.01% or more and 0.05% or less
[0035] Aluminum (Al) has an effect of improving ductility by forming Al oxide to reduce
the amount of oxides such as Si oxide. However, a significant effect is not obtained
at an Al content below 0.01%. If Al is added in an excess amount exceeding 0.05%,
Al combines with N to form a nitride. This nitride is precipitated at austenite grain
boundaries during casting to cause grain boundary embrittlement, which degrades stretch
flangeability. The Al content is therefore in the range of 0.01% or more and 0.05%
or less.
N: 0.005% or less
[0036] Nitrogen (N) forms nitrides with Al and Ti. These nitrides degrade stretch flangeability
as described above. At an N content exceeding 0.005%, Ti nitride and Al nitride significantly
degrade stretch flangeability, and an increased amount of a solid solution of N leads
to a considerable reduction in elongation. The N content is therefore 0.005% or less.
The N content is preferably 0.002% or less.
Ti: 0.010% or more and 0.020% or less
[0037] Titanium (Ti) has an effect of refining the structure and thus may be added as desired.
At a Ti content below 0.010%, the effect of refining the structure is small. At a
Ti content exceeding 0.020%, not only the effect of refining the structure may be
saturated, but also coarse Ti and Nb compound carbides may be formed to impair the
balance between strength and ductility and to degrade stretch flangeability. In addition,
the production costs increase. Therefore, the Ti content, if added, is 0.010% or more
and 0.020% or less. The Ti content is preferably 0.012% or more. The Ti content is
preferably 0.018% or less.
Nb: 0.02% or more and 0.10% or less
[0038] Niobium (Nb) has an effect of refining the structure similarly to Ti and thus may
be added as desired. At a Nb content below 0.02%, the effect of refining the structure
is small. At a Nb content exceeding 0.10%, not only the effect of refining the structure
may be saturated, but also coarse Ti and Nb compound carbides may be formed to impair
the balance between strength and ductility and to degrade stretch flangeability. In
addition, the production costs increase. Therefore, the Nb content, if added, is 0.02%
or more and 0.10% or less. The Nb content is preferably 0.04% or more. The Nb content
is preferably 0.08% or less.
B: 0.0002% or more and 0.0020% or less
[0039] Boron (B) is segregated to austenite grain boundaries during heating in continuous
annealing and suppresses transformation to ferrite and transformation to bainite from
austenite during cooling, which facilitates formation of tempered martensite. As a
result, the steel sheet is strengthened. Therefore, B may be added as desired. At
a B content below 0.0002%, this effect is small. At a B content exceeding 0.0020%,
boron carbide Fe
23(C,B)
6 may be formed to degrade formability and reduce strength. Therefore, the B content,
if added, is 0.0002% or more and 0.0020% or less.
[0040] In the present invention, to further improve the properties, the steel sheet preferably
further includes at least one selected from V: 0.01% or more and 0.30% or less, Mo:
0.01% or more and 0.30% or less, and Cr: 0.01% or more and 0.30% or less.
V: 0.01% or more and 0.30% or less
[0041] Vanadium (V) combines with C to form a fine carbide, which is effective for precipitation
strengthening of the steel sheet. Thus, V may be added as desired. At a V content
below 0.01%, this effect is small. At a V content exceeding 0.30%, an excessive amount
of the carbide may be precipitated to impair the balance between strength and ductility.
Therefore, the V content, if added, is 0.01% or more and 0.30% or less.
Mo: 0.01% or more and 0.30% or less
[0042] Molybdenum (Mo) is effective for quenching strengthening of the steel sheet and also
has an effect of refining the steel structure. Thus, Mo may be added as desired. At
a Mo content below 0.01%, this effect is small. At a Mo content exceeding 0.30%, not
only the effect may be saturated, but also formation of Mo oxide on the surface of
the steel sheet may be accelerated during continuous annealing to significantly degrade
the chemical conversion property of the steel sheet. Therefore, the Mo content, if
added, is 0.01% or more and 0.30% or less.
Cr: 0.01% or more and 0.30% or less
[0043] Chromium (Cr) is effective for quenching strengthening of the steel sheet and thus
may be added as desired. At a Cr content below 0.01%, strengthening performance is
poor. At a Cr content exceeding 0.30%, formation of Cr oxide on the surface of the
steel sheet may be accelerated during continuous annealing to significantly degrade
the chemical conversion property of the steel sheet. Therefore, the Cr content, if
added, is 0.01% or more and 0.30% or less.
[0044] In the present invention, to further improve the properties, the steel sheet preferably
further includes at least one selected from Cu: 0.01% or more and 0.30% or less and
Ni: 0.01% or more and 0.30% or less.
Cu: 0.01% or more and 0.30% or less
[0045] Copper (Cu) suppresses transformation to ferrite and transformation to bainite from
austenite during cooling in continuous annealing, which facilitates formation of tempered
martensite to strengthen the steel sheet. Thus, Cu may be added as desired. At a Cu
content below 0.01%, this effect is small. At a Cu content exceeding 0.30%, the transformation
to ferrite may be suppressed to an excessive degree, which may degrade ductility.
Therefore, the Cu content, if added, is 0.01% or more and 0.30% or less.
Ni: 0.01% or more and 0.30% or less
[0046] Nickel (Ni) suppresses transformation to ferrite and transformation to bainite from
austenite during cooling in continuous annealing, which facilitates formation of tempered
martensite to strengthen the steel sheet. Thus, Ni may be added as desired. At a Ni
content below 0.01%, this effect is small. At a Ni content exceeding 0.30%, the transformation
to ferrite may be suppressed to an excessive degree, which may degrade ductility.
Therefore, the Ni content, if added, is 0.01% or more and 0.30% or less.
[0047] In the present invention, to further improve the properties without adversely affecting
the properties, the steel sheet preferably further includes at least one selected
from Sn: 0.001% or more and 0.100% or less, Sb: 0.001% or more and 0.100% or less,
Ca: 0.0002% or more and 0.0100% or less, W: 0.01% or more and 0.10% or less, Co: 0.01%
or more and 0.10% or less, and REM: 0.0002% or more and 0.0050% or less.
Sn: 0.001% or more and 0.100% or less, Sb: 0.001% or more and 0.100% or less
[0048] Both Sn and Sb have an effect of suppressing surface oxidation, decarburization,
and nitridization, and thus Sn and Sb may be added as desired. However, this effect
is small at a Sn content below 0.001% and a Sb content below 0.001%. This effect is
saturated at a Sn content exceeding 0.100% and a Sb content exceeding 0.100%. Therefore,
the Sn content, if added, is 0.001% or more and 0.100% or less, and the Sb content,
if added, is 0.001% or more and 0.100% or less. The Sn content is preferably 0.005%
or more, and the Sb content is preferably 0.005% or more. The Sn content is preferably
0.010% or less, and the Sb content is preferably 0.010% or less.
Ca: 0.0002% or more and 0.0100% or less
[0049] Calcium (Ca) has an effect of improving ductility through morphology control of sulfide,
grain-boundary strengthening, and solid solution strengthening. Thus, Ca can be added
as desired. However, this effect is small at a Ca content below 0.0002%. In contrast,
addition of an excessive amount of Ca causes grain boundary segregation or the like
to degrade ductility. Therefore, the Ca content, if added, is 0.0002% or more and
0.0100% or less.
W: 0.01% or more and 0.10% or less, Co: 0.01% or more and 0.10% or less
[0050] Both W and Co have an effect of improving ductility through morphology control of
sulfide, grain-boundary strengthening, and solid solution strengthening. Thus, both
W and Co can be added as desired. However, this effect is small at a W content below
0.01% and a Co content below 0.01%. In contrast, addition of an excessive amount of
W and/or Co causes grain boundary segregation or the like to degrade ductility. Therefore,
the W content, if added, is 0.01% or more and 0.10% or less, and the Co content, if
added, is 0.01% or more and 0.10% or less.
REM: 0.0002% or more and 0.0050% or less
[0051] REM has an effect of improving ductility through morphology control of sulfide, grain-boundary
strengthening, and solid solution strengthening. Thus, REM can be added as desired.
However, this effect is small at a REM content below 0.0002%. In contrast, addition
of an excessive amount of REM causes grain boundary segregation or the like to degrade
ductility. Therefore, the REM content, if added, is 0.0002% or more and 0.0050% or
less.
[0052] In the present invention, the balance is Fe and unavoidable impurities. Examples
of unavoidable impurities include 0 (oxygen). An 0 content of 0.01% or less is acceptable.
[0053] Next, the structure, which is an important matter for the steel sheet of the present
invention, will be described.
[0054] The steel sheet contains, in terms of area fraction, 60% or more and less than 100%
of tempered martensite, 5% or less (inclusive of 0%) of untransformed austenite, and
the balance being ferrite. The ferrite has an average crystal grain size of less than
3.5 µm.
[0055] The tensile strength of steel having a structure including tempered martensite and
ferrite increases with increasing area fraction of tempered martensite. This is because
tempered martensite has higher hardness than ferrite and contributes to deformation
resistance during tensile deformation because of its hard phase, so that a larger
area fraction of tempered martensite results in a tensile strength closer to the tensile
strength of tempered martensite single-phase structure. In the steel composition range
of the present invention, the tensile strength is below 1,300 MPa when the area fraction
of tempered martensite is below 40%. When the area of the boundaries between tempered
martensite and ferrite is large, that is, the area fraction of tempered martensite
is 40% or more and less than 60%, voids attributed to a difference in hardness between
two phases are often generated and easily connected to each other, which accelerates
development of cracks and thus degrades stretch flangeability. Therefore, the area
fraction of tempered martensite needs to be 60% or more to ensure tensile strength
and improve formability. However, good formability is not obtained if the area fraction
of tempered martensite is 100%. In some cases, 5% or less of untransformed austenite
may be unavoidably mixed. However, 5% or less of untransformed austenite is acceptable
because no problem arises to obtain advantageous effects of the present invention.
Therefore, the steel sheet contains, in terms of area fraction, less than 100% of
tempered martensite, 5% or less (inclusive of 0%) of untransformed austenite, and
the balance being ferrite. A preferred lower limit of the area fraction of tempered
martensite is 70%. A preferred upper limit is 90%.
[0056] If the ferrite has an average crystal grain size of 3.5 µm or more, crystal grain
refining strengthening is not enough to obtain a predetermined strength. During deformation,
variations in deformation between crystal grains tend to be generated, which degrades
formability. Threrefore, the average crystal grain size of ferrite is less than 3.5
µm.
[0057] The area fraction of tempered martensite, the area fraction of ferrite, and the average
crystal grain size of ferrite can be determined by the methods of Examples described
below.
[0058] The number of Si-Mn compound oxide particles having a circle equivalent diameter
of 5 µm or less: less than 10 particles/100 µm
2
[0059] The presence of Si-Mn compound oxides on the surface of the steel sheet significantly
degrades the chemical conversion property. Needless to say, the presence of coarse
Si-Mn compound oxide particles on the surface of the steel sheet degrades the chemical
conversion property. Even for Si-Mn compound oxide particles having a circle equivalent
diameter of 5 µm or less, degradation in chemical conversion property becomes obvious
if the Si-Mn compound oxide particles are distributed at a number density higher than
a certain number density. Therefore, the number of Si-Mn compound oxide particles
having a circle equivalent diameter of 5 µm or less is set to less than 10 particles/100
µm
2. At 10 particles/100 µm or more, the region where zinc phosphate crystals are not
formed becomes obvious, which results in a poor chemical conversion property. Therefore,
the number of Si-Mn compound oxide particles having a circle equivalent diameter of
5 µm or less is preferably 0 particle/100 µm
2.
[0060] The number of Si-Mn compound oxide particles having a circle equivalent diameter
of 5 µm or less can be determined by the method of Examples described below. The surface
refers to a region extending in the thickness direction from the surface layer to
a depth corresponding to 3% of the thickness.
[0061] The coverage of Si-based oxide on the surface of the steel sheet is 1% or less.
[0062] The presence of Si-based oxide on the surface of the steel sheet significantly degrades
the chemical conversion property. Therefore, the coverage of Si-based oxide on the
surface of the steel sheet is 1% or less. The coverage is preferably 0%. The Si-based
oxide is, for example, SiO
2. The Si-based oxide can be measured by the method of Examples described below.
[0063] The structure, the number of Si-Mn compound oxide particles, and the coverage of
Si-based oxide on the surface of the steel sheet can be obtained by controlling pickling
after annealing, particularly re-pickling in the production method described below.
[0064] Next, a method for producing the high-strength cold-rolled steel sheet of the present
invention will be described.
[0065] To produce the high-strength cold-rolled steel sheet of the present invention, a
steel (steel slab) having the above-described composition is heated to a temperature
of 1,200 °C or higher. The heated steel is then hot-rolled at a finish rolling delivery
temperature equal to or higher than 800 °C. The resulting hot-rolled steel sheet is
coiled at a temperature of 450 °C or higher and 700 °C or lower, followed by cold
rolling. Next, the annealing treatment is performed as follows: performing heating
to an annealing temperature of point or higher and Ac
3 point or lower where a holding time in the temperature range from point to Ac
3 point is 30 seconds or longer and 1,200 seconds or shorter, performing primary cooling
from the annealing temperature to a primary cooling finishing temperature equal to
or higher than 600 °C at an average cooling rate below 100 °C/s, and performing secondary
cooling to a secondary cooling finishing temperature equal to or lower than 100 °C
at an average cooling rate of 100 °C/s or higher and 1,000 °C/s or lower. Next, the
tempering treatment is performed by performing heating to a temperature of 100 °C
or higher and 300 °C or lower where the holding time in the temperature range from
100 °C to 300 °C is 120 seconds or longer and 1,800 seconds or shorter. Furthermore,
pickling and re-pickling are performed and as a result, the high-strength cold-rolled
steel sheet of the present invention is produced. The re-pickling preferably uses,
as a pickling solution, a non-oxidizing acid, which is different from a pickling solution
used in the pickling.
[0066] Ac
1 point and Ac
3 point are values (°C) calculated from the transformation expansion curve obtained
by using a thermodilatometer at an average heating rate of 3 °C/s.
[0067] In the present invention, the method for smelting steel is not limited, and a known
smelting method using, for example, a converter or an electric furnace can be employed.
Secondary refining may be performed in a vacuum degassing furnace. Subsequently, continuous
casting is preferably performed to produce a slab (steel) from the viewpoint of productivity
and quality, but a known casting method, such as ingot casting-blooming rolling or
thin-slab continuous casting, may be performed to produce a slab.
Heating temperature for steel: 1,200 °C or higher
[0068] Carbides are not redissolved at a heating temperature below 1,200 °C, leading to
poor formability. Therefore, the heating temperature for steel is 1,200 °C or higher.
Since an excessively high heating temperature leads to an increase in scale loss associated
with an increase in oxidation mass, the heating temperature for steel is preferably
1,300 °C or lower. If the steel after casting is in a temperature range of 1,200 °C
or higher or carbides in the steel are dissolved before hot rolling of the steel,
the steel may be directly rolled without heating the steel. The conditions for rough
rolling are not limited.
Finish rolling delivery temperature: 800 °C or higher
[0069] When the finish rolling delivery temperature is 800 °C or higher, a hot-rolled uniform
matrix phase structure can be obtained. If the finish rolling delivery temperature
is below 800 °C, the steel sheet has an uneven structure, and there is an increased
risk of low ductility and various defects formed during forming. Therefore, the finish
rolling delivery temperature is 800 °C or higher. The upper limit of the finish rolling
delivery temperature is not limited, but is preferably 1,000 °C or lower because rolling
the steel at an excessively high temperature produces scale defects and the like.
Coiling temperature: 450 °C or higher and 700 °c or lower
[0070] When the coiling temperature after hot rolling is lower than 450 °C, the deformation
structure formed by hot rolling remains and imposes a large rolling load on subsequent
cold rolling. When the coiling temperature is higher than 700 °C, coarse grains are
produced so that the steel sheet has an uneven structure and low ductility. Therefore,
the coiling temperature is 450 °C or higher and 700 °C or lower. A preferred lower
limit of the coiling temperature is 500 °C. A preferred upper limit is 650 °C.
[0071] After hot rolling and coiling, optional pickling and subsequent cold rolling are
performed. The pickling conditions are not limited. Cold rolling is needed to obtain
a desired thickness. The cold-rolling reduction ratio is not limited but preferably
30% or higher and 80% or lower because of restrictions imposed by the manufacturing
line.
[0072] Heating to an annealing temperature of point or higher and Ac
3 point or lower where the holding time in the temperature range from point to Ac
3 point is 30 seconds or longer and 1,200 seconds or shorter
[0073] If the annealing temperature is below point, austenite (transformed into martensite
after quench hardening) needed to ensure a predetermined strength is not formed during
annealing, and a predetermined strength is not obtained even by quench hardening after
annealing. Even if the annealing temperature is over Ac
3 point, 60% or more (area fraction) of martensite can be obtained by controlling the
area fraction of ferrite precipitated during cooling from the annealing temperature.
However, if annealing is performed at a temperature over Ac
3 point, it is difficult to obtain a desired metallographic structure. The annealing
temperature is thus Ac
1 point or higher and Ac
3 point or lower. In order to stably ensure that the area fraction of austenite in
equilibrium is 60% or more in this temperature range, the annealing temperature is
preferably 780 °C or higher. If the holding time at the annealing temperature is too
short, the microstructure is not annealed well, which provides an uneven structure
including the deformation structure formed by cold rolling and thus results in low
ductility. However, if the holding time is too long, this holding time is not desirable
because of long production time and high production costs. Therefore, the holding
time is 30 to 1,200 seconds. A preferred lower limit of the holding time is 150 seconds.
A preferred upper limit is 600 seconds.
[0074] Primary cooling from the annealing temperature to a primary cooling finishing temperature
equal to or higher than 600 °c at an average cooling rate below 100 °C/s
[0075] Cooling (slow cooling) from the annealing temperature to a primary cooling finishing
temperature (slow cooling finishing temperature) equal to or higher than 600 °C is
performed at an average cooling rate below 100 °C/s. The balance between strength
and ductility can be controlled by precipitation of ferrite during slow cooling from
the annealing temperature. If the slow cooling finishing temperature (primary cooling
finishing temperature) is lower than 600 °C, a tensile strength of 1,300 MPa or higher
cannot be obtained because a large amount of perlite is generated in the microstructure
to cause a drastic decrease in strength. To stably obtain a predetermined strength,
the slow cooling finishing temperature (primary cooling finishing temperature) is
preferably 680°C or higher.
[0076] If the average cooling rate is 100 °C/s or higher, good ductility cannot be obtained
because an adequate amount of ferrite is not precipitated during cooling. The ductility
of the metallographic structure having tempered martensite and ferrite intended in
the present invention results from high work hardenability expressed by mixing hard
tempered martensite and soft ferrite. However, if the average cooling rate is 100
°C/s or higher, concentration of carbon in austenite during cooling is inadequate,
so that hard martensite is not obtained during rapid cooling. As a result, the work
hardenability of the final structure is too low to obtain adequate ductility. Therefore,
the average cooling rate is lower than 100 °C/s. The average cooling rate is preferably
5 °C/s or lower in order to cause adequate concentration of carbon in austenite.
[0077] Secondary cooling to a secondary cooling finishing temperature equal to or lower
than 100 °c at an average cooling rate of 100 °c/s or higher and 1,000 °c/s or lower
[0078] After slow cooling as described above, cooling (rapid cooling) to a secondary cooling
finishing temperature of 100 °C or lower is performed at an average cooling rate of
100 °C/s or higher and 1,000 °C/s or lower. Rapid cooling after slow cooling is intended
to transform austenite into martensite. If the average cooling rate is below 100 °C/s,
austenite is transformed into ferrite, bainite, or perlite during cooling, and thus
a predetermined strength cannot be obtained. However, if the average cooling rate
is higher than 1,000 °C/s, shrinkage cracks of the steel sheet due to cooling may
be generated. Therefore, the average cooling rate during rapid cooling is 100 °C/s
or higher and 1,000 °C/s or lower. Rapid cooling is preferably performed by water
quenching.
[0079] The secondary cooling finishing temperature is 100 °C or lower. A secondary cooling
finishing temperature higher than 100 °C is not desirable because such a temperature
induces a decrease in area fraction of martensite due to inadequate quench hardening
of austenite during rapid cooling and a decrease in material strength due to self-tempering
of martensite formed by rapid cooling.
[0080] Tempering treatment involving performing heating to a temperature of 100 °c or higher
and 300 °c or lower where the holding time in the temperature range from 100 °c to
300 °c is 120 seconds or longer and 1,800 seconds or shorter
[0081] To temper martensite after rapid cooling as described above, the tempering treatment
is performed by performing re-heating to a temperature of 100 °C or higher and 300
°C or lower and holding in the temperature range from 100 °C to 300 °C for 120 to
1,800 seconds. This tempering softens martensite and improves formability. If tempering
is performed at a temperature lower than 100 °C, martensite is softened insufficiently
so that the effect of improving formability cannot be expected and there is a large
difference in hardness between martensite and ferrite, which degrades stretch flangeability.
If tempering is performed at a temperature higher than 300 °C, not only the production
cost for re-heating increases, but also the strength decreases significantly, so that
advantageous effects cannot be obtained. Tempering is preferably performed in the
range of 150 °C to 250 °C. If the holding time is shorter than 120 seconds, martensite
is softened insufficiently in the temperature range from 100 °C to 300 °C, so that
the effect of improving formability cannot be expected. If the holding time is longer
than 1,800 seconds, this holding time is not desirable because martensite is softened
to an excessive degree so as to significantly reduce the strength and a long re-heating
time increases the production costs.
Pickling, Re-pickling
[0082] Pickling and re-pickling remove Si oxide and Si-Mn oxides on the surface of the steel
sheet and improve the chemical conversion property. The re-pickling preferably uses,
as a pickling solution, a non-oxidizing acid, which is different from a pickling solution
used in the pickling.
[0083] Pickling can be performed by an ordinary method, and the conditions are not limited.
For example, any acid selected from nitric acid, hydrochloric acid, hydrofluoric acid,
sulfuric acid, an acid mixture thereof can be used.
[0084] Si-based oxide and Si-Mn compound oxides on the surface of the steel sheet, which
degrade the chemical conversion property, can be removed by pickling the steel sheet
after the tempering treatment in, for example, larger than 50 g/L and 200 g/L or lower
of a strong acid, such as nitric acid. However, the pickling in a strong acid causes
Fe dissolved out of the surface of the steel sheet to form an iron-based oxide. The
iron-based oxide is precipitated on the surface of the steel sheet to cover the surface
of the steel sheet and thus to degrade the chemical conversion property. Therefore,
in order to improve the chemical conversion property, it is necessary to dissolve
and remove the iron-based oxide precipitated on the surface of the steel sheet by
further performing re-pickling under the appropriate conditions after the pickling
in a strong acid. On the basis of the above-mentioned reason, the re-pickling preferably
uses, as a pickling solution, a non-oxidizing acid, which is different from a pickling
solution used in the pickling. Examples of the non-oxidizing acid include hydrochloric
acid, sulfuric acid, phosphoric acid, pyrophosphoric acid, formic acid, acetic acid,
citric acid, hydrofluoric acid, oxalic acid, and an acid mixture thereof. For example,
an acid mixture of 0.1 to 50 g/L of hydrochloric acid, 0.1 to 150 g/L of sulfuric
acid, 0.1 to 20 g/L of hydrochloric acid, and 0.1 to 60 g/L of sulfuric acid can be
used preferably.
[0085] According to the foregoing, the high-strength cold-rolled steel sheet of the present
invention having a tensile strength (TS) of 1,300 MPa or higher and having a good
chemical conversion property and good formability is produced. Since the high-strength
cold-rolled steel sheet of the present invention after annealing has good sheet shape
(flatness), the process for correcting the shape of the steel sheet by, for example,
rolling and leveler processing is not always needed, but the steel sheet after annealing
may be rolled at an elongation rate of about several percent without causing any problem
in order to adjust material properties and surface roughness. Since the properties
of the high-strength cold-rolled steel sheet of the present invention are not affected
by a coating process or the composition of a coating bath, any of hot-dip galvanizing,
galvannealing, and electro galvanizing can be performed as the coating process.
Example 1
[0086] Sample steels A to R each having the composition described in Table 1 were each smelted
under vacuum to produce a slab, which was then hot-rolled under the conditions described
in Table 2 to produce a hot-rolled steel sheet. This hot-rolled steel sheet was pickled
to remove surface scale and then cold-rolled (rolling reduction ratio: 60%). The steel
sheet was then subjected to continuous annealing and the tempering treatment under
the conditions described in Table 2 and then subjected to pickling and re-pickling.
[0087] Ac
1 point and Ac
3 point were calculated from the transformation expansion curve obtained by using a
thermodilatometer at an average heating rate of 3 °C/s.
[0088] A sample was taken from the steel sheet obtained above and subjected to observation
(measurement) of the metallographic structure, a tensile test, and a hole expansion
test. The number of Si-Mn oxide particles having a circle equivalent diameter of 5
µm or less and the coverage of Si-based oxide on the surface of the steel sheet were
obtained. The chemical conversion property was determined. The measurement methods
and the calculation methods are described below.
[0089] The metallographic structure was observed as follows: cutting the sample such that
the thickness cross section parallel to the rolling direction was targeted for observation,
etching the thickness middle area with 1% Nital, and then observing a typical microstructure
under a scanning electron microscope (SEM). The volume fraction of two phases was
obtained by a point counting method on the basis of the SEM image taken at a magnification
of x1,000, and the grain size of each phase was obtained by linear analysis. The obtained
volume fraction was defined as the area fraction.
[0090] The tensile test was performed at a strain rate of 3.3 × 10
-3s
-1 on a JIS No. 5 sample (original gauge length: 50 mm, width of parallel part: 25 mm)
cut out from the steel sheet in parallel to the rolling direction. The total elongation
was determined by abutting the samples after fracture.
[0091] The hole expansion test was performed as follows: punching a circular hole with ∅10
mm (do) in a sample having a size of 100 mm × 100 mm; then forcing a conical punch
having a vertical angle of 60° into the hole from below while the sample was held
by a die with an inner diameter of 75 mm at a blank holding force of 9 tons; and measuring
the hole diameter (d) at the time when a thickness-penetrating crack was generated
in the hole edge. The hole expansion ratio λ(%) defined in the formula described below
was obtained. In this test, hole punching and hole expansion were carried out in the
same direction while the surface on which burrs were formed by hole punching faced
upward (according to JIS 2256).

[0092] In the formula, d0 represents the initial hole diameter, and d represents the hole
diameter at the time when the crack penetrates through the thickness.
[0093] The number of Si-Mn oxide particles having a circle equivalent diameter of 5 µm or
less was determined as follows: producing an extraction replica film for the steel
surface; and counting the average number of the Si-Mn oxide particles (per 100 µm
2) in freely selected 20 fields of view through TEM observation at x15,000. When the
number of Si-Mn oxide particles having a circle equivalent diameter of 5 µm or less
was 10 particles/100 µm
2 or more, the sample was defined as "positive" for the Si-Mn oxide particles. When
the number of the Si-Mn oxide particles was less than 10 particles/100 µm
2, the sample was defined as "negative" for the Si-Mn oxide particles. The Si-Mn oxides
were identified as follows: performing diffraction pattern analysis on oxides of which
Si, Mn, and/or 0 had been detected by EDX analysis; and determining whether the detected
spots matched with the spots from Mn
2SiO
4 or MnSiO
3.
[0094] The coverage of Si-based oxide on the surface of the steel sheet was obtained as
follows: identifying Si-based oxide in the same method as described above by observing
the surface of the steel sheet under a SEM in five fields of view at x1,000 and performing
EDX analysis in the five fields of view; and calculating the coverage by a point counting
method (a method involving drawing 15 straight lines vertically and 15 straight lines
horizontally on the SEM image and calculating the probability of presence of Si-based
oxide at intersections (225 points).
[0095] The chemical conversion property was evaluated as follows: performing chemical conversion
using a commercial chemical conversion agent (PALBOND PB-L3065 (registered trademark)
available from Nihon Parkerizing Co., Ltd.) under the conditions of a bath temperature
of 35 °C and a treatment time of 120 seconds; observing the surface of the steel sheet
after chemical conversion under a SEM in five fields of view at a magnification of
x500; and rating the chemical conversion property as "A" which means good when 95%
or more (area fraction) of a chemical-conversion crystal was evenly formed in all
five fields of view, and rating the chemical conversion property as "B" which means
poor when more than 5% (area fraction) of defects were found at least in one field
of view.
[0096] The results obtained above are shown in Table 3.
[Table 3]
No. |
Steel Type |
Ferrite Grain Size (µm) |
Ferrite Fraction (%) |
Tempered Martensite Fraction (%) |
TS (MPa) |
EL (%) |
λ(%) |
Oxides on Surface |
Chemical Conversion Property |
Note |
Si-Mn Oxide (number of particles) |
Si-based Oxide (%) |
1 |
A |
3.0 |
29 |
71 |
1358 |
12 |
31 |
negative |
0 |
A |
Invention Example |
2 |
B |
2.8 |
27 |
73 |
1410 |
11 |
37 |
negative |
0 |
A |
Invention Example |
3 |
C |
3.4 |
38 |
62 |
1326 |
14 |
33 |
negative |
0 |
A |
Invention Example |
4 |
D |
3.2 |
33 |
67 |
1400 |
13 |
32 |
negative |
0 |
A |
Invention Example |
5 |
E |
3.3 |
36 |
64 |
1381 |
14 |
31 |
negative |
0 |
A |
Invention Example |
6 |
F |
3.4 |
39 |
61 |
1351 |
15 |
30 |
negative |
0 |
A |
Invention Example |
7 |
G |
3.4 |
37 |
63 |
1370 |
14 |
31 |
negative |
0 |
A |
Invention Example |
8 |
H |
3.2 |
33 |
67 |
1402 |
13 |
32 |
negative |
0 |
A |
Invention Example |
9 |
I |
3.0 |
29 |
71 |
1395 |
12 |
36 |
negative |
0 |
A |
Invention Example |
10 |
J |
3.1 |
33 |
67 |
1368 |
13 |
35 |
negative |
0 |
A |
Invention Example |
11 |
K |
3.2 |
34 |
66 |
1360 |
13 |
35 |
negative |
0 |
A |
Invention Example |
12 |
L |
2.7 |
25 |
75 |
1490 |
15 |
16 |
negative |
0 |
A |
Comparative Example |
13 |
M |
3.6 |
45 |
55 |
1344 |
14 |
25 |
positive |
20 |
B |
Comparative Example |
14 |
N |
1.2 |
9 |
91 |
1608 |
7 |
32 |
negative |
0 |
A |
Comparative Example |
15 |
O |
1.3 |
11 |
89 |
1593 |
8 |
31 |
negative |
0 |
A |
Comparative Example |
16 |
P |
3.9 |
60 |
40 |
1196 |
20 |
18 |
negative |
0 |
A |
Comparative Example |
18 |
R |
0.3 |
2 |
98 |
1325 |
8 |
16 |
positive |
0 |
B |
Comparative Example |
19 |
A |
3.1 |
32 |
68 |
1264 |
9 |
30 |
negative |
0 |
A |
Comparative Example |
20 |
A |
5.8 |
74 |
26 |
1094 |
31 |
9 |
negative |
0 |
A |
Comparative Example |
21 |
A |
5.3 |
68 |
32 |
1138 |
25 |
10 |
negative |
0 |
A |
Comparative Example |
22 |
A |
3.7 |
44 |
56 |
1122 |
16 |
38 |
negative |
0 |
A |
Comparative Example |
23 |
A |
3.6 |
43 |
57 |
1385 |
10 |
9 |
negative |
0 |
A |
Comparative Example |
24 |
A |
3.4 |
38 |
62 |
1395 |
12 |
32 |
positive |
29 |
B |
Comparative Example |
The underlines indicate the conditions out of the scope of the present invention. |
[0097] According to Tables 1 to 3, Examples that meet the conditions of the present invention
have a tensile strength (TS) of 1,300 MPa or higher, an elongation (EL) of 10% or
higher, and a hole expansion ratio (λ) of 30% or higher and accordingly have high
strength and good formability. Examples that meet the conditions of the present invention
also have a good chemical conversion property.
[0098] Sample No. 12 is Comparative Example in which the C content is higher than that in
the scope of the present invention. Since the C content is high, the strength of martensite
is high, and the strength and the ductility are well balanced, but the stretch flangeability
is significantly low because of a difference in hardness between ferrite and martensite.
[0099] Samples No. 13 and No. 14 are Comparative Examples in which the Si content is out
of the scope of the present invention. Sample No. 13 fails to have a good chemical
conversion property because Si oxide is present on the surface of the steel sheet
even after the two-step pickling treatment. Sample No. 14 fails to have a predetermined
elongation.
[0100] Samples No. 15 and No. 16 are Comparative Examples in which the Mn content is out
of the scope of the present invention. Since Mn is an element that largely changes
the martensite fraction, Sample No. 15 having a high Mn content fails to have a predetermined
elongation. Since Sample No. 16 having a low Mn content has a low martensite fraction,
Sample No. 16 fails to have a predetermined strength.
[0101] Samples No. 18 to No. 23 are Comparative Examples for which the production conditions
are out of the scope of the present invention. Sample No. 18 is Comparative Example
for which the composition and the production conditions are out of the scope of the
present invention. Sample No. 18 not only fails to have a predetermined elongation
but also has low stretch flangeability and a poor chemical conversion property.
[0102] Sample No. 19 fails to have a predetermined strength and a predetermined elongation
because the annealing temperature is high.
[0103] Samples No. 20 to No. 22 have an insufficient martensite fraction and thus fail to
have a predetermined strength.
[0104] Sample No. 23 has an insufficient martensite fraction and has poor stretch flangeability.
[0105] Sample No. 24 is an example produced without the pickling treatment after annealing.
Since Si oxide is present on the surface of the steel sheet, Sample No. 24 has a poor
chemical conversion property.