[Technical Field]
[0001] The present invention relates to a centrifugal compressor and a supercharger having
the same.
[Background Art]
[0002] A centrifugal compressor includes a rotary shaft, an impeller mounted around the
rotary shaft, and a housing covering the impeller. The impeller of the centrifugal
compressor guides a gas, which flows from a front side in an axial direction, to an
outside in a radial direction. The housing is formed with a suction channel that guides
the gas to the front side of the impeller in the axial direction, an impeller chamber
which communicates with the suction channel and in which the impeller is housed, and
a discharge channel which communicates with the impeller chamber and into which the
gas sent from the impeller to the outside in the radial direction flows.
[0003] In this centrifugal compressor, when a flow rate of a gas flowing in the housing
is reduced, a phenomenon called surging in which the gas violently vibrates in a flow
direction of the gas occurs. For this reason, a various methods of suppressing this
surging are being studied in the centrifugal compressor.
[0004] Thus, a centrifugal compressor, in which a working area is widened by moving a surge
limit at which surging occurs to a lower flow side, is disclosed, for example, in
Patent Literature 1 below. A housing of the centrifugal compressor is formed with
either a chamber that spatially connects an impeller chamber and a suction channel
of the housing or a chamber that spatially connects the impeller chamber of the housing
and a suction pipe connected to the suction channel side of the housing. In this way,
when the chamber is formed in the housing, even when a flow rate of a gas flowing
from the suction channel to a discharge channel via the impeller chamber is low, part
of the gas in the impeller chamber returns to the impeller chamber via the chamber
and the suction channel. Thereby, the flow rate of the gas is increased at an upstream
portion of the impeller chamber so that the surging can be suppressed.
[Citation List]
[Patent Literature]
[0005]
[Patent Literature 1]
Japanese Patent No. 3006215
[Summary of Invention]
[Technical Problem]
[0006] In the technique described in Patent Literature 1 above, the working area of the
centrifugal compressor can be widened. However, in the centrifugal compressor, further
widening the working area is required.
[0007] Thus, an object of the present invention is to provide a centrifugal compressor in
which a working area can be widened, and a supercharger having the same.
[Solution to Problem]
[0008] To achieve the above object, a centrifugal compressor as an aspect according to the
present invention includes: a rotary shaft configured to rotate about an axis; an
impeller mounted on an outer circumference of the rotary shaft; and a housing configured
to cover the impeller. The impeller has a hub mounted on the rotary shaft and a plurality
of blades that are provided on the hub at intervals in a circumferential direction
centered on the axis and are rotated integrally with the hub to guide a gas, which
flows from a front side in an axial direction which is one side in an axial direction
in which the axis extends, to an outer side in a radial direction relative to the
axis. The housing is formed with a suction channel that guides the gas to the front
side in the axial direction of the impeller, an impeller chamber which communicates
with the suction channel and in which the impeller is housed, a discharge channel
which communicates with the impeller chamber and into which the gas sent from the
impeller to the outer side in the radial direction flows, an impeller side communication
passage that communicates with the impeller chamber and extends from the impeller
chamber in a direction including a component of the outer side in the radial direction,
circulating channels that communicate with the impeller side communication passage
and extend from the impeller side communication passage in a direction including a
component of the front side in the axial direction, and a suction side communication
passage that communicates with the circulating channels and the suction channel, and
a suction side diameter dimension, which is a radial dimension in the radial direction
from the axis to a communicating position at which each of the circulating channels
communicates with the suction side communication passage, is greater than an impeller
side diameter dimension, which is a radial dimension in the radial direction from
the axis to a communicating position at which each of the circulating channels communicates
with the impeller side communication passage, and a channel area of each of the circulating
channels at the communicating position for the suction side communication passage
is greater than that of each of the circulating channels at the communicating position
for the impeller side communication passage.
[0009] In the centrifugal compressor, when a flow rate of the gas flowing into the suction
channel is small, a pressure in the impeller chamber is higher than that in the suction
channel. For this reason, when the circulating channels or the like are formed in
the compressor housing like the centrifugal compressor, a part of the gas in the impeller
chamber returns to the suction channel via the circulating channels or the like. As
a result, the flow rate of a portion in the impeller chamber at the front side in
the axial direction relative to the impeller side communication passage is increased.
For this reason, in the centrifugal compressor, surging can be suppressed. That is,
in the centrifugal compressor, a surge limit line can be set to a small flow rate
side, and a working range can be widened.
[0010] A component of the gas flowing from the impeller chamber into the circulating channels
via the impeller side communication passage in a flow direction includes a component
that is a swirl component centered on the axis and is a component in the same direction
as a rotational direction of the impeller. If the gas having the swirl component as
a component of a flow returns to the impeller chamber via the circulating channels,
the suction side communication passage, and the suction channel, an angle of attack
of each blade is reduced, and thus a discharge pressure is reduced, that is, the pressure
ratio is reduced.
[0011] In the centrifugal compressor, the suction side diameter dimension of each of the
circulating channels is greater than the impeller side diameter dimension of each
of the circulating channels. For this reason, in the centrifugal compressor, a flow
velocity of the swirl component of the gas at the communicating position at which
each of the circulating channels communicates with the suction side communication
passage can be slower than that of the swirl component of the gas at the communicating
position at which each of the circulating channels communicates with the impeller
side communication passage.
[0012] In the centrifugal compressor, the channel are of each of the circulating channels
at the communicating position for the suction side communication passage is greater
than that of each of the circulating channels at the communicating position for the
impeller side communication passage. For this reason, in the centrifugal compressor,
a flow velocity of an axial component as well as the swirl component of the gas at
the communicating position at which each of the circulating channels communicates
with the suction side communication passage can be reduced.
[0013] As decribed above, in the centrifugal compressor, the flow velocity of the swirl
component of the air flowing into the impeller chamber can be reduced. As a result,
in the centrifugal compressor, the angle of attack of each blade is increased, so
that a pressure ratio can be increased. Therefore, in the centrifugal compressor,
the surge limit line can be set to a high pressure ratio side. For this reason, in
the centrifugal compressor, the working range can be further widened.
[0014] Here, in the centrifugal compressor, the housing may be formed with the plurality
of circulating channels that are arranged in the circumferential direction centered
on the axis, and partition parts which divide circulating channels adjacent to each
other in the circumferential direction.
[0015] In the centrifugal compressor, due to the presence of the partition parts, the flow
velocity of the swirl component of the gas in the circulating channel can be suppressed.
[0016] In one of the above centrifugal compressors, the suction channel may be formed in
a shape that is rotationally symmetric around the axis and has a diameter-reduced
part in which a channel area thereof is gradually reduced toward a back side in the
axial direction which is the other side in the axial direction, and a communication
port of the suction side communication passage for the suction channel is formed in
a face defining a channel at the diameter-reduced part.
[0017] In the centrifugal compressor, since the suction channel has the diameter-reduced
part in which the channel area is gradually reduced toward the back side in the axial
direction, the air from the outside easily flows into the impeller chamber via the
suction channel. Further, in the centrifugal compressor, since the communication port
of the suction side communication passage is formed in the face defining the channel
at the diameter-reduced part, the gas in the suction side communication passage can
be efficiently guided into the suction channel due to an effect of reducting a static
pressure on this face.
[0018] As a result, in the centrifugal compressor, the flow rate of the gas flowing into
the impeller chamber via the suction channel can be increased. For this reason, in
the centrifugal compressor, the surge limit line can be set to a smaller flow rate
side, and the working range can be further widened.
[0019] In the centrifugal compressor having the diameter-reduced part, the face defining
the channel at the diameter-reduced part may form a curved surface protruding to a
side close to the axis.
[0020] In the centrifugal compressor, since a part of the face defining the suction channel
forms the curved surface protruding to the side close to the axis, that is, a bell
mouth face, the air from the outside easily flows into the impeller chamber via the
suction channel. Further, in the centrifugal compressor, since the communication port
of the suction side communication passage is formed in the bell mouth face, the gas
in the suction side communication passage can be efficiently guided into the suction
channel due to an effect of reducting a static pressure on the bell mouth face.
[0021] In one of the centrifugal compressors having the diameter-reduced part, a radial
dimension in the radial direction from the axis to an edge of the communication port
of the suction side communication passage at the front side in the axial direction
may be smaller than the suction side diameter dimension and may be greater than the
impeller side diameter dimension.
[0022] In one of the above centrifugal compressors, the suction side communication passage
may be folded back from a boundary between the circulating channel and the suction
side communication passage and then extend toward a back side in the axial direction
which is the other side in the axial direction to communicate with the suction channel
while being directed to an inner side in the radial direction relative to the axis.
[0023] In the centrifugal compressor, the axial dimension of the housing can be prolonged,
and the chennel length of the gas can be prolonged until a part of the gas of the
impeller chamber returns to the suction channel via the impeller side communication
passage, the circulating channels, and the suction side communication passage. When
the chennel length in the axial direction is prolonged, the gas easily flows along
a wall of the channel extending in the axial direction, and the swirl component of
the gas is reduced. Therefore, in the centrifugal compressor, the angle of attack
of each blade is increased, so that the pressure ration can be increased. For this
reason, in the centrifugal compressor, the working range can be further widened.
[0024] In one of the above centrifugal compressors, when L is defined as an axial dimension
in the axial direction from the communicating position at which each of the circulating
channels communicates with the suction side communication passage to the communicating
position at which each of the circulating channels communicates with the impeller
side communication passage, when do is defined as an equivalent diameter related to
the channel area of each of the circulating channels at the communicating position
for the suction side communication passage, and when di is defined as an equivalent
diameter related to the channel area of each of the circulating channels at the communicating
position for the impeller side communication passage, a spread angle (2θ) defined
by a formular below is less than 20°.

[0025] Sharp reduction of the flow velocity in each of the circulating channels causes development
of a boundary layer on a wall defining each of the circulating channels. For this
reason, a loss of pressure of the gas flowing through each of the circulating channels
increases, and the flow rate of the gas flowing through each of the circulating channels
is reduced. Thus, in the centrifugal compressor, the spread angle (2θ) is set to be
less than 20°, and a reduction in the flow rate of the gas flowing through each of
the circulating channels is suppressed.
[0026] In one of the above centrifugal compressors, an axial dimension in the axial direction
from the communicating position at which each of the circulating channels communicates
with the suction side communication passage to the communicating position at which
each of the circulating channels communicates with the impeller side communication
passage may be greater than or equal to 0.25 times an impeller outer diameter that
is a maximum outer diameter of the impeller.
[0027] When the chennel length in the axial direction is prolonged, the gas easily flows
along the wall of the channel extending in the axial direction, and the swirl component
of the gas is reduced. Therefore, in the centrifugal compressor, the axial dimension
is prolonged from the communicating position at which each of the circulating channels
communicates with the suction side communication passage to the communicating position
at which each of the circulating channels communicates with the impeller side communication
passage, and the swirl component of the gas is reduced.
[0028] To achieve the object, a supercharger as an aspect according to the present invention
includes: one of the above centrifugal compressors, and a turbine. The turbine has
a turbine rotary shaft configured to rotate about the axis, a turbine impeller mounted
on an outer circumference of the turbine rotary shaft, and a turbine housing configured
to conver the turbine impeller. The turbine rotary shaft and the rotary shaft of the
centrifugal compressor are located on the same axis, are mutually coupled, are integrally
rotated, and form a supercharger rotary shaft.
[Advantageous Effects of Invention]
[0029] In the aspect of the present invention, a working range of the centrifugal compressor
can be widened.
[Brief Description of Drawings]
[0030]
Fig. 1 is a typical sectional view illustrating key parts of a centrifugal compressor
in a first embodiment of the present invention.
Fig. 2 is a full section view of a supercharger in the first embodiment of the present
invention.
Fig. 3 is an explanatory view for explaining a spread angle.
Fig. 4 is a typical sectional view illustrating key parts of a centrifugal compressor
in a second comparative example.
Fig. 5 is a graph illustrating characteristics of each centrifugal compressor.
Fig. 6 is a typical sectional view illustrating key parts of a centrifugal compressor
in a second embodiment of the present invention.
Fig. 7 is a typical sectional view illustrating key parts of a centrifugal compressor
in a third embodiment of the present invention.
Fig. 8 is a typical sectional view illustrating key parts of a centrifugal compressor
in a fourth embodiment of the present invention.
[Description of Embodiments]
[0031] Hereinafter, each embodiment according to the present invention will be described
using the drawings.
[First embodiments of centrifugal compressor and supercharger]
[0032] First embodiments of a centrifugal compressor and a supercharger will be described
using Figs. 1 to 5.
[0033] As illustrated in Fig. 2, a supercharger of the present embodiment includes a turbine
10 that is driven with exhaust gas EX from an engine, a centrifugal compressor 30
that compresses air A and feeds the compressed air A into the engine, and a coupler
20 that couples the centrifugal compressor 30 and the turbine 10.
[0034] The turbine 10 has a columnar turbine rotary shaft 11 that rotates about an axis
Ar, a turbine impeller 12 that is mounted on an outer circumference of the turbine
rotary shaft 11, and a turbine housing 19 that covers the turbine impeller 12.
[0035] The centrifugal compressor 30 has a columnar compressor rotary shaft 31 that rotates
about the axis Ar, a compressor impeller 32 that is mounted on an outer circumference
of the compressor rotary shaft 31, and a compressor housing 40 that covers the compressor
impeller 32.
[0036] The coupler 20 has a columnar coupling rotary shaft 21 that rotates about the axis
Ar, a central housing 29 that covers the coupling rotary shaft 21, and bearings 28
that rotatably support the coupling rotary shaft 21. The bearings 28 are fixed at
an inner circumference side of the central housing 29.
[0037] The compressor rotary shaft 31, the coupling rotary shaft 21, and the turbine rotary
shaft 11 have axes located on the same axis Ar, are coupled to one another in that
order, rotate integrally, and constitute a supercharger rotary shaft. The compressor
housing 40, the central housing 29, and the turbine housing 19 are coupled to one
another and constitute a supercharger housing.
[0038] Here, a direction in which the axis Ar extends is defined as an axial direction Da
which has one side defined as a front side Daf in the axial direction Daf, and the
other side defined as a back side Dab in the axial direction. In the present embodiment,
the centrifugal compressor 30 is provided at the front side Daf in the axial directionrelative
to the coupler 20, and the turbine 10 is provided at the back side Dab in the axial
direction relative to the coupler 20. In addition, a radial direction of the axis
Ar is simply defined as a radial direction Dr; a side away from the axis Ar in the
radial direction Dr is defined as an outer side Dro in the radial direction; and a
side moving toward the axis Ar in the radial direction Dr is defined as an inner side
Dri in the radial direction. A circumferential direction centered on the axis Ar is
simply defined as a circumferential direction Dc.
[0039] The compressor impeller 32 is an open impeller. The compressor impeller 32 has a
hub 33 that is mounted on the outer circumference of the compressor rotary shaft 31,
and a plurality of blades 35 that are provided for the hub 33 at intervals in the
circumferential direction Dc.
[0040] The hub 33 is formed in a circular shape having a shape centered on the axis Ar when
viewed in the axial direction Da, and an outer diameter thereof gradually increases
from the front side Daf in the axial direction toward the back side Dab in the axial
direction. Further, the hub 33 has a shape having a tangent at each position, which
is on a boundary between a hub face 34, which is a surface at the outer side Dro in
the radial direction, and a meridian plane, that is gradually directed from a direction
that is nearly parallel to the axis Ar toward the radial direction Dr as each of the
positions is directed from the front side Daf in the axial direction toward the back
side Dab in the axial direction.
[0041] The plurality of blades 35 are all provided on the hub face 34. The blades 35 protrude
in a direction including a directional component perpendicular to the hub face 34,
and extend from the front side Daf in the axial direction of the hub face 34 to an
edge of the hub face 34 at the back side Dab in the axial direction along the hub
face 34. An edge of each of the blades 35 at the front side Daf in the axial direction
forms a leading edge 36, and an edge of each of the blades 35 which is located at
the back side Dab in the axial direction and is directed to the outer side Dro in
the radial direction forms a trailing edge 37. A tip of each of the blades 35 in a
direction in which each of the blades 35 protrudes from the hub face 34 forms a tip
38. The tip 38 of each of the blades 35 faces an inner circumferential surface of
the compressor housing 40.
[0042] The compressor housing 40 is formed with a suction channel 41 that guides the air
A to the compressor impeller 32 at the front side Daf in the axial direction, an impeller
chamber 45 which communicates with the suction channel 41 and in which the compressor
impeller 32 is housed, and a discharge channel 46 which communicates with the impeller
chamber 45 and into which a gas, which is sent from the compressor impeller 32 to
the outer side Dro in the radial direction flows. The suction channel 41 is formed
in a shape that is rotationally symmetric around the axis Ar. The air A from the suction
channel 41 flows from a space between the leading edges 36 of the plurality of blades
35 in the compressor impeller 32 into a space between the plurality of blades 35.
The discharge channel 46 has a diffuser part 47 that spreads from the trailing edges
37 of the plurality of blades 35 to the outer side Dro in the radial direction, and
a scroll part 48 that extends from an edge of the diffuser part 47 at the outer side
Dro in the radial direction in the circumferential direction Dc. The air A from the
discharge channel 46 flows from an intake manifold of the engine into cylinders of
the engine.
[0043] The compressor housing 40 is further formed with an impeller side communication passage
51 that communicates with the impeller chamber 45 and extends from the impeller chamber
45 in a direction including a component of the outer side Dro in the radial direction,
a plurality of circulating channels 52 that communicate with the impeller side communication
passage 51 and extend from the impeller side communication passage 51 in a direction
including a component of the front side Daf in the axial direction, and suction side
communication passage 55 that communicate with the plurality of circulating channels
52 and the suction channel 41.
[0044] The impeller side communication passage 51 is open to the inner side Dri in the
radial direction on an impeller chamber inner surface 45ip, which is a surface facing
the tips 38 of the compressor impeller 32, within a surface defining the impeller
chamber 45 of the compressor housing 40. The opening is the impeller chamber inner
surface 45ip and is formed at a position that is between the back side Dab in the
axial direction relative to the leading edges 36 of the compressor impeller 32 and
at the front side Daf in the axial direction relative to the trailing edges 37 of
the compressor impeller 32. In the present embodiment, the impeller side communication
passage 51 is formed in an annular shape centered on the axis Ar. That is, the impeller
side communication passage 51 extends from the impeller chamber 45 in the direction
including the component of the outer side Dro in the radial direction, and is spread
at an angle of 360° in the circumferential direction Dc centered on the axis Ar. For
this reason, an opening formed in the impeller chamber inner surface 45ip of a passage
adjacent to the compressor impeller 32 is open in 360° in the circumferential direction
Dc centered on the axis Ar.
[0045] All of the plurality of circulating channels 52 extend from an end of the impeller
side communication passage 51 at the outer side Dro in the radial direction in the
direction including the component of the front side Daf in the axial direction, and
are spread in the circumferential direction Dc. The plurality of circulating channels
52 are arranged in the circumferential direction Dc and center on the axis Ar. The
circulating channels 52 adjacent to each other in the circumferential direction Dc
are divided by struts (partition parts) 62 of the compressor housing 40.
[0046] The suction side communication passage 55 extends from ends of the plurality of circulating
channels 52 at the front side Daf in the axial direction in the direction including
the component of the inner side Dri in the radial direction, and communicates with
the suction channel 41. In the present embodiment, like the impeller side communication
passage 51, the suction side communication passage 55 is also formed in an annular
shape centered on the axis Ar.
[0047] A portion of the compressor housing 40 which is at the inner side Dri in the radial
direction of the plurality of circulating channels 52 and at the outer side Dro in
the radial direction of the suction channel 41 forms a treatment tube 63. The treatment
tube 63 is formed in a tubular shape centered on the axis Ar. An edge of the treatment
tube 63 at the front side Daf in the axial direction forms an edge of the suction
side communication passage 55 at the back side Dab in the axial direction. An edge
of the treatment tube 63 at the back side Dab in the axial direction forms an edge
of the impeller side communication passage 51 at the front side Daf in the axial direction.
The treatment tube 63 is coupled to a housing main body 61, which forms a portion
of the compressor housing 40 at the outer side Dro in the radial direction of the
plurality of circulating channels 52, by the plurality of struts (partition parts)
62.
[0048] Next, dimensions of each part of the compressor housing 40 in the present embodiment
will be described using Fig. 1.
[0049] Here, communicating positions of the circulating channels 52, which communicate with
the impeller side communication passage 51, are defined as inlets 53 of the circulating
channels 52, and communicating positions of the circulating channels 52, which communicate
with the suction side communication passage 55, are defined as outlets 54 of the circulating
channels 52. In the present embodiment, as shown in Formula (1) below, a suction side
diameter dimension (hereinafter referred to as an outlet inner diameter) Ro, which
is a dimension in the radical direction from the axis Ar to each of edges of the outlets
54 of the circulating channels 52 at the inner side Dri in the radial direction is
greater than an impeller side diameter dimension (hereinafter referred to as an inlet
inner diameter) Ri, which is a dimension in the radical direction from the axis Ar
to each of edges of the inlets 53 of the circulating channels 52 at the inner side
Dri in the radial direction.

[0050] In the present embodiment, as shown in Formula (2) below, a channel area (hereinafter
referred to as an outlet channel area) Ao of each of the outlets 54 of the circulating
channels 52 is greater than a channel area (hereinafter referred to as an inlet channel
area) Ai of each of the inlets 53 of the circulating channels 52.

[0051] In the present embodiment, as shown in Formula (3) below, a channel length L of each
of the circulating channels 52, which is a dimension from the inlet 53 to the outlet
54 in of each of the circulating channels 52 in the axial direction Da, is greater
than or equal to 0.25 times an impeller outer diameter D2, which is the largest diameter
of the compressor impeller 32.

[0052] In the present embodiment, a spread angle 2θ of each of the circulating channels
52, which is indicated by Formula (4) below, is less than 20°.

[0053] As described above, L in Formula (4) is the channel length of each of the circulating
channels 52 in the axial direction Da. As illustrated in Fig. 3, do indicates an equivalent
diameter of an area related to an outlet channel area Ao, and di indicates an equivalent
diameter of an area related to an inlet channel area Ai. The spread angle 2θ refers
to a doubled angle of an angle θ formed by a conical axis and a segment that connects
an edge of the channel at an inlet position and an edge of the channel at an outlet
position in a case in which it is assumed that a channel is a simple conical diffuser.
An equivalent diameter related to a channel area refers to a diameter of a circle
of the channel area.
[0054] Next, to set forth effects of the present embodiment, first and second comparative
examples of the centrifugal compressor will be described.
[0055] Like the compressor housing 40 in the centrifugal compressor 30 of the present embodiment,
a compressor housing in the centrifugal compressor of the first comparative example
is formed with a suction channel, an impeller chamber, and a discharge channel. However,
the impeller side communication passage 51, the circulating channels 52, and the suction
side communication passage 55 of the compressor housing 40 in the centrifugal compressor
30 of the present embodiment are not formed in the centrifugal compressor of the first
comparative example.
[0056] As illustrated in Fig. 4, like the compressor housing 40 in the centrifugal compressor
30 of the present embodiment, a compressor housing 40x in a centrifugal compressor
30x of the second comparative example is formed with a suction channel 41, an impeller
chamber 45, and a discharge channel 46, and is further formed with an impeller side
communication passage 51, circulating channels 52x, and a suction side communication
passage 55.
[0057] However, in the second comparative example, an outlet inner diameter Ro of each of
the circulating channels 52x and an impeller side diameter dimension Ri of each of
the circulating channels 52x are identical to each other. In the second comparative
example, an outlet channel area Ao of each of the circulating channels 52x and an
inlet channel area Ai of each of the circulating channels 52x are identical to each
other.
[0058] In the centrifugal compressor, when a flow rate of a gas flowing into the suction
channel is low, a pressure in the suction channel is lower than that in the impeller
chamber. For this reason, as in the present embodiment or the second comparative example,
when the circulating channels 52 or 52x are formed in the compressor housing 40 or
40x, a part of the gas in the impeller chamber 45 returns to the suction channel 41
via the circulating channels 52 or 52x. As a result, a portion inside the impeller
chamber 45 at the front side Daf in the axial direction relative to the impeller side
communication passage 51 has a higher flow rate.
[0059] In the present embodiment or the second comparative example, when the flow rate of
the gas flowing into the suction channel 41 is low, the flow rate of the gas flowing
into the discharge channel 46 is also low, but the flow rate of the portion inside
the impeller chamber 45 at the front side Daf in the axial direction relative to the
impeller side communication passage 51 is higher than that of the gas flowing into
the suction channel 41 so that surging can be suppressed. As illustrated in Fig. 5,
surge limit lines S1 to S4 and Sx2 of first to fourth examples, which are various
examples of the present embodiment, and the second comparative example become lower
flow rate sides than a surge limit line Sx1 of the first comparative example. For
this reason, in the first to fourth examples, which are various examples of the present
embodiment, and the second comparative example, a working range of the centrifugal
compressor 30 can be set to be wider than in the first comparative example. The centrifugal
compressors of the first to fourth examples are centrifugal compressors that satisfy
Formulae (1) to (4) above. However, as will be described below, a channel length L
of each circulating channel is different in the centrifugal compressors of the first
to fourth examples. A plurality of curves drawn by a solid line in Fig. 5 are characteristic
curves showing a relation between a flow rate and a pressure ratio when the number
of rotations are different from each other.
[0060] Meanwhile, a flow of the air A flowing into the circulating channels 52 or 52x from
the impeller chamber 45 via the impeller side communication passage 51 is a swirl
component centered on the axis Ar, and includes a component in the same direction
as a rotational direction of the compressor impeller 32. If the air A having the swirl
component as a component of the flow returns to the impeller chamber 45 via the circulating
channel 52x, the suction side communication passage 55, and the suction channel 41
in the second comparative example, an angle of attack of each blade 35 is reduced,
and thus a discharge pressure is reduced, that is, the pressure ratio is reduced.
[0061] When no external force is applied to a gas swirling about the axis Ar, Formula (5)
below is established.

[0062] In Formula (5), ci indicates a flow velocity of the swirl component of the air A
in the inlet 53 of the circulating channel, and co indicates a flow velocity of the
swirl component of the air A in the outlet 54 of the circulating channel. In Formula
(5), Ri indicates the inlet inner diameter of the circulating channel, and Ro indicates
the outlet inner diameter of the circulating channel 52.
[0063] For this reason, as in the present embodiment, when the outlet inner diameter Ro
of the circulating channel 52 is greater than the inlet inner diameter Ri of the circulating
channel 52, the flow velocity co of the swirl component of the air A in the outlet
54 of the circulating channel 52 becomes less than the flow velocity ci of the swirl
component of the air A in the inlet 53 of the circulating channel 52.
[0064] In the present embodiment, the outlet channel area Ao of the circulating channel
52 is great than the inlet channel area Ai of the circulating channel 52. For this
reason, in the present embodiment, the flow velocity co of the swirl component of
the air A in the outlet 54 of the circulating channel 52 becomes still less than the
flow velocity ci of the swirl component of the air A in the inlet 53 of the circulating
channel 52.
[0065] Therefore, in the centrifugal compressor 30 of the present embodiment, the flow velocity
of the swirl component of the air A flowing into the impeller chamber 45 can become
less than in the centrifugal compressor 30x of the second comparative example.
[0066] Among the first to fourth examples, which are various examples of the present embodiment,
the first example is the centrifugal compressor 30 in which the channel length L of
the circulating channel 52 is 0.25×D. The second example is the centrifugal compressor
30 in which the channel length L of the circulating channel 52 is 0.50×D. The third
example is the centrifugal compressor 30 in which the channel length L of the circulating
channel 52 is 0.64×D. The fourth example is the centrifugal compressor 30 in which
the channel length L of the circulating channel 52 is 0.89×D. That is, among the first
to fourth examples, the channel length L of the first example is shortest, and is
set to be longer in the order of the second example, the third example, and the fourth
example.
[0067] As illustrated in Fig. 5, among the first to fourth examples, the surge limit line
S1 of the first example is at the highest flow rate side, and the surge limit line
moves to a low flow rate side in the order of the second example, the third example,
and the fourth example. That is, as the channel length L of the circulating channel
52 lengthens, the surge limit line becomes the low flow rate side and the working
range of the centrifugal compressor 30 can be widened. This is because, as the channel
length L of the circulating channel 52 lengthens due to an influence of, for instance,
friction between the circulating channel 52 and the air A, a velocity component as
well as a swirl component of the flow of the air A in the axial direction Da is reduced.
Thus, in the present embodiment, the channel length L of the circulating channel 52
is set to 0.25×D or more.
[0068] Meanwhile, in the present embodiment, as described above, the outlet channel area
Ao of the circulating channel 52 is set to be larger than the inlet channel area Ai
of the circulating channel 52, and the flow velocity of the air A in the circulating
channel 52 is set to be slow. However, sharp deceleration in the circulating channel
52 causes development of a boundary layer at a wall surface defining the circulating
channel 52. For this reason, a loss of pressure of the gas flowing through the circulating
channel 52 increases, and the flow rate of the gas flowing through the circulating
channel 52 is reduced. Thus, in the present embodiment, as described above, the spread
angle 2θ is set to be smaller than 20° using Formula (5), and a reduction in the flow
rate of the air A flowing through the circulating channel 52 is suppressed. As can
be understood from Formula (5), to reduce the spread angle 2θ, the channel length
of the circulating channel 52 is preferably prolonged.
[0069] That is, the channel length L of the circulating channel 52 is preferably prolonged
in the view of reducing the swirl component as well as the spread angle 2θ. For this
viewpoint, the channel length of the circulating channel 52 is greater than or equal
to 0.25×D, and is preferably greater than or equal to 0.50×D if possible. However,
when the channel length L of the circulating channel 52 is prolonged, an increase
in the length of the compressor housing 40 in the axial direction Da is caused. For
this reason, the channel length L of the circulating channel 52 is preferably decided
after weighing the viewpoint of reducing the spread angle while reducing the swirl
component against the viewpoint of increasing the length of the compressor housing
40.
[Second embodiment of centrifugal compressor]
[0070] A second embodiment of the centrifugal compressor will be described using Fig. 6.
[0071] Like the centrifugal compressor 30 of the first embodiment, a centrifugal compressor
30a of the present embodiment has a compressor impeller 32 and a compressor housing
40a. A constitution of the compressor impeller 32 is the same as in the first embodiment.
[0072] Like the compressor housing 40 in the centrifugal compressor 30 of the first embodiment,
the compressor housing 40a of the present embodiment is also formed with a suction
channel 41a, an impeller chamber 45, a discharge channel 46, an impeller side communication
passage 51, a plurality of circulating channels 52, and a suction side communication
passage 55a. However, shapes of the suction channel 41a and the suction side communication
passage 55a in the compressor housing 40a of the present embodiment are different
from those in the first embodiment.
[0073] The suction channel 41a of the present embodiment is formed in a shape that is rotationally
symmetric around an axis Ar, and has a diameter-reduced part 42 in which a channel
area is gradually reduced from a front side Daf in an axial direction toward a back
side Dab in the axial direction. The diameter-reduced part 42 is formed in the shape
of a bell mouth centered on the axis Ar. For this reason, a face defining a channel
at the diameter-reduced part 42 forms a convex bell mouth face 42f that is smooth
toward an inner side Dri in the radial direction which is a side close to the axis
Ar.
[0074] A communication port 550 of the suction side communication passage 55a for the suction
channel 41a is formed in the bell mouth face 42f defining the channel at the diameter-reduced
part 42. Like the first embodiment, a portion of the suction side communication passage
55a at the back side Dab in the axial direction relative to the suction side communication
passage 55a is formed by a treatment tube 63a. A portion of the suction side communication
passage 55a at the front side Daf in the axial direction relative to the suction side
communication passage 55a is formed by a housing main body 61 and a bell mouth cap
65.
[0075] An inner circumferential surface of the treatment tube 63a of the present embodiment
forms a portion of the bell mouth face 42f at the back side Dab in the axial direction.
For this reason, a channel defined by the inner circumferential surface of the treatment
tube 63a is configured such that the channel area is gradually reduced from the front
side Daf in the axial direction toward the back side Dab in the axial direction.
[0076] The bell mouth cap 65 is formed in a shape that is rotationally symmetric around
the axis Ar. The bell mouth cap 65 is at the front side Daf in the axial direction
of the housing main body 61 and is fixed at the inner side Dri in the radial direction.
The bell mouth cap 65 is fixed to the housing main body 61 at an interval from the
treatment tube 63a at the front side Daf in the axial direction. A space between the
treatment tube 63a and the bell mouth cap 65 becomes the suction side communication
passage 55a. The inner circumferential surface of the treatment tube 63a forms the
portion of the bell mouth face 42f at the back side Dab in the axial direction. For
this reason, a channel defined by an inner circumferential surface of the bell mouth
cap 65 is configured such that the channel area is gradually reduced from the front
side Daf in the axial direction toward the back side Dab in the axial direction.
[0077] Like the compressor housing 40 of the first embodiment, the compressor housing 40a
of the present embodiment also satisfies Formulae (1) to (4). In the present embodiment,
as shown in Formula (6) below, a dimension in the radical direction from the axis
Ar to an edge of the communication port 550 of the suction side communication passage
55a at the front side Daf in the axial direction, that is, a dimension Rc in the radical
direction from the axis Ar to an edge of the bell mouth cap 65, which is at the inner
side Dri in the radial direction and at the front side Daf in the axial direction
is smaller than an outlet inner diameter Ro and is greater than an inlet inner diameter
Ri.

[0078] For this reason, in the present embodiment, to satisfy Formula (6), a channel, which
is defined by the bell mouth face 42f, around the communication port 55o of the suction
side communication passage 55a is smoothly reduced in diameter toward the back side
Dab in the axial direction.
[0079] Like the compressor housing 40 of the first embodiment, the compressor housing 40a
of the present embodiment also satisfies the relations shown in Formulae (1) to (4).
Thus, a flow velocity of a swirl component of air A flowing into the impeller chamber
45 can be reduced, and a working range of the centrifugal compressor 30a can be widened.
[0080] Since part of a surface defining the suction channel 41a of the present embodiment
forms the bell mouth face 42f, the air A easily flows from the outside into the impeller
chamber 45 via the suction channel 41a. Further, in the present embodiment, since
the communication port 55o of the suction side communication passage 55a for the suction
channel 41a is formed in the bell mouth face 42f, the air A in the suction side communication
passage 55a can be efficiently guided into the suction channel 41a due to an effect
of reducing a static pressure at the bell mouth face 42f.
[0081] As a result, in the present embodiment, a flow rate of the air A flowing into the
impeller chamber 45 via the suction channel 41a can be increased more than in the
first embodiment. For this reason, in the present embodiment, a surge limit line can
be set to a lower flow rate side than in the first embodiment, and the working range
of the centrifugal compressor 30a can be further widened.
[Third embodiment of centrifugal compressor]
[0082] A third embodiment of the centrifugal compressor will be described using Fig. 7.
[0083] Like the centrifugal compressors 30 and 30a of the first and second embodiments,
a centrifugal compressor 30b of the present embodiment has a compressor impeller 32
and a compressor housing 40b. A constitution of the compressor impeller 32 is the
same as in the first and second embodiments.
[0084] Like the compressor housings 40 and 40a in the centrifugal compressors 30 and 30a
of the first and second embodiments, the compressor housing 40b of the present embodiment
is also formed with a suction channel 41b, an impeller chamber 45, a discharge channel
46, an impeller side communication passage 51, a plurality of circulating channels
52, and a suction side communication passage 55b. However, shapes of the suction channel
41b and the suction side communication passage 55b in the compressor housing 40b of
the present embodiment are different from those in the first embodiment.
[0085] The suction channel 41b of the present embodiment has a diameter-reduced part 42b
and a straight barrel part 43b that are formed in a shape that is rotationally symmetric
around an axis Ar. The diameter-reduced part 42b is configured such that a channel
area thereof is gradually reduced from a front side Daf in an axial direction toward
a back side Dab in the axial direction. The diameter-reduced part 42b is formed in
a shape of a bell mouth centered on the axis Ar. For this reason, a face defining
a channel at the diameter-reduced part 42b forms a convex bell mouth face 42bf that
is smooth toward an inner side Dri in the radial direction which is a side close to
the axis Ar. The straight barrel part 43b has the same channel area at each position
in an axial direction Da. For this reason, a face defining a channel at the straight
barrel part 43b forms a cylindrical inner circumferential surface 43bg centered on
the axis Ar.
[0086] A communication port 55oof the suction side communication passage 55b for the suction
channel 41b is formed in the cylindrical inner circumferential surface 43bg defining
the channel at the straight barrel part 43b. Like the first and second embodiments,
a portion of the suction side communication passage 55b at the back side Dab in the
axial direction relative to the suction side communication passage 55b is formed by
a treatment tube 63b. A portion of the suction side communication passage 55b at the
front side Daf in the axial direction relative to the suction side communication passage
55b is formed by a housing main body 61 and a bell mouth cap 65b. Like the second
embodiment, the bell mouth cap 65b is at the front side Daf in the axial direction
of the housing main body 61, and is fixed at the inner side Dri in the radial direction.
The bell mouth cap 65b is also fixed to the housing main body 61 at an interval from
the treatment tube 63b at the front side Daf in the axial direction. A space between
the treatment tube 63b and the bell mouth cap 65b becomes the suction side communication
passage 55b.
[0087] The suction side communication passage 55b is folded back from a boundary between
the circulating channel 52 and the suction side communication passage 55b and then
extends toward the back side Dab in the axial direction while being directed to the
inner side Dri in the radial direction relative to the axis Ar to communicate with
the suction channel 41b.
[0088] The treatment tube 63b of the present embodiment is formed with a diameter-reduced
inner circumferential surface 63bf in which an inner diameter thereof is gradually
reduced toward the back side Dab in the axial direction, and a cylindrical inner circumferential
surface 63bg in which an inner diameter thereof is constant in the axial direction
Da. The cylindrical inner circumferential surface 63bg is formed from an edge of the
diameter-reduced inner circumferential surface 63bf at the back side Dab in the axial
direction. The bell mouth cap 65b is formed with a bell mouth face 65bf in which an
inner diameter is gradually reduced toward the back side Dab in the axial direction,
and a cylindrical inner circumferential surface 65bg in which an inner diameter thereof
is constant in the axial direction Da. The cylindrical inner circumferential surface
65bg is formed from an edge of the bell mouth face 65bf at the back side Dab in the
axial direction. Further, the bell mouth cap 65b is formed with a diameter-reduced
outer circumferential surface 65bh in which an outer diameter thereof is gradually
reduced toward the back side Dab in the axial direction.
[0089] The suction side communication passage 55b is formed between the diameter-reduced
inner circumferential surface 63bf of the treatment tube 63b and the diameter-reduced
outer circumferential surface 65bh of the bell mouth cap 65b. The cylindrical inner
circumferential surface 43bg defining the channel at the straight barrel part 43b
is formed by the cylindrical inner circumferential surface 63bg of the treatment tube
63b and the cylindrical inner circumferential surface 65bg of the bell mouth cap 65b.
[0090] Like the compressor housings 40 and 40a of the above embodiments, the compressor
housing 40b of the present embodiment also satisfies the relations shown in Formulae
(1) to (4). Like the compressor housing 40 of the first embodiment, the compressor
housing 40b of the present embodiment can also reduce a flow velocity of a swirl component
of air A flowing into the impeller chamber 45 and widen a working range of the centrifugal
compressor 30a.
[0091] In the present embodiment, since the suction side communication passage 55b is folded
back from the boundary between the circulating channel 52 and the suction side communication
passage 55b and then extends toward the back side Dab in the axial direction to communicate
with the suction channel 41b, a channel length required until a part of the air A
in the impeller chamber 45 returns to the suction channel 41b is prolonged. For this
reason, like the case in which the channel length L of the circulating channel 52
is prolonged, the flow velocity of the swirl component of the air A flowing into the
impeller chamber 45 can be reduced. However, in the present embodiment, since the
suction side communication passage 55b is folded back from the boundary between the
circulating channel 52 and the suction side communication passage 55b and then extends
toward the back side Dab in the axial direction, the channel length required until
a part of the air A in the impeller chamber 45 returns to the suction channel 41b
can be prolonged while inhibiting enlargement of the compressor housing 40b in the
axial direction Da.
[Fourth embodiment of centrifugal compressor]
[0092] A fourth embodiment of the centrifugal compressor will be described using Fig. 8.
[0093] A centrifugal compressor 30c of the present embodiment is a combination of a structure
of the centrifugal compressor 30a of the second embodiment and a structure of the
centrifugal compressor 30b of the third embodiment. That is, the present embodiment
is configured to form a communication port for a suction channel in suction side communication
in a bell mouth face of a suction side channel as in the second embodiment while adopting
the constitution of the suction side communication passage in the third embodiment.
[0094] Like the third embodiment, a suction channel 41c of the present embodiment also has
a diameter-reduced part 42c and a straight barrel part 43c that are formed in a shape
that is rotationally symmetric around an axis Ar. The diameter-reduced part 42c is
configured such that a channel area thereof is gradually reduced from a front side
Daf in an axial direction toward a back side Dab in the axial direction. The diameter-reduced
part 42c is formed in a shape of a bell mouth centered on the axis Ar. For this reason,
a face defining a channel at the diameter-reduced part 42c forms a convex bell mouth
face 42cf that is smooth toward an inner side Dri in the radial direction. The straight
barrel part 43c has the same channel area at each position in the axial direction
Da. For this reason, a face defining a channel at the straight barrel part 43c forms
a cylindrical inner circumferential surface 43cg centered on the axis Ar.
[0095] A communication port 55o of the suction side communication passage 55c for the suction
channel 41c is formed in the bell mouth face 42cf at the diameter-reduced part 42c.
Like each of the above embodiments, a portion of the suction side communication passage
55c at the back side Dab in the axial direction based on the suction side communication
passage 55c is formed by a treatment tube 63c. A portion of the suction side communication
passage 55c at the front side Daf in the axial direction relative to the suction side
communication passage 55c is defined by a housing main body 61 and a bell mouth cap
65c. Like the second and third embodiments, the bell mouth cap 65c is at the front
side Daf in the axial direction of the housing main body 61, and is fixed at the inner
side Dri in the radial direction. The bell mouth cap 65c is also fixed to the housing
main body 61 at an interval from the treatment tube 63c at the front side Daf in the
axial direction. A space between the treatment tube 63c and the bell mouth cap 65c
becomes the suction side communication passage 55c.
[0096] Like the third embodiment, the suction side communication passage 55c is folded back
from a boundary between a circulating channel 52 and the suction side communication
passage 55c, and then extends toward the back side Dab in the axial direction while
being directed to the inner side Dri in the radial direction relative to the axis
Ar, thereby communicating with the suction channel 41c.
[0097] The treatment tube 63c of the present embodiment is formed with a diameter-reduced
inner circumferential surface 63cf in which an inner diameter thereof is gradually
reduced toward the back side Dab in the axial direction, and a cylindrical inner circumferential
surface 63cg in which an inner diameter thereof is constant in the axial direction
Da. The cylindrical inner circumferential surface 63cg is formed from an edge of the
diameter-reduced inner circumferential surface 63cf at the back side Dab in the axial
direction. The bell mouth cap 65c is formed with a bell mouth face 65cf in which an
inner diameter thereof is gradually reduced toward the back side Dab in the axial
direction. Further, the bell mouth cap 65c is formed with a diameter-reduced outer
circumferential surface 65ch in which an outer diameter thereof is gradually reduced
toward the back side Dab in the axial direction. A portion of the treatment tube 63c
in the diameter-reduced inner circumferential surface 63cf at the back side Dab in
the axial direction forms a bell mouth face 63cff. The bell mouth face 63cff of the
treatment tube 63c is located on a virtual bell mouth face in which the bell mouth
face 65cf of the bell mouth cap 65c extends to the back side Dab in the axial direction.
[0098] The suction side communication passage 55c is formed between a portion excluding
the bell mouth face 63cff from the diameter-reduced inner circumferential surface
63cf of the treatment tube 63c and the diameter-reduced outer circumferential surface
65ch of the bell mouth cap 65c. The bell mouth face 42cf at the diameter-reduced part
42c of the suction channel 41c is defined by the bell mouth face 65cf of the bell
mouth cap 65c and the bell mouth face 63cff of the treatment tube 63c.
[0099] Like the compressor housings 40, 40a, and 40b of the above embodiments, the compressor
housing 40c of the present embodiment also satisfies the relations shown in Formulae
(1) to (4). Further, like the second embodiment, in the present embodiment, a dimension
Rc in the radical direction from the axis Ar to an edge of the bell mouth cap 65c,
which is at the inner side Dri in the radial direction and at the front side Daf in
the axial direction is smaller than an outlet inner diameter Ro and is greater than
an inlet inner diameter Ri.
[0100] Like the third embodiment, the suction side communication passage 55c of the present
embodiment is folded back from the boundary between the circulating channel 52 and
the suction side communication passage 55c and then extends toward the back side Dab
in the axial direction to communicate with the suction channel 41c. For this reason,
like the third embodiment, in the present embodiment, a channel length required until
a part of air A in an impeller chamber 45 returns to the suction channel 41c can be
prolonged while inhibiting enlargement of the compressor housing 40c in the axial
direction Da.
[0101] Like the second embodiment, a communication port 55o of the suction side communication
passage 55c of the present embodiment for the suction channel 41c is formed in the
bell mouth face 42cf at the diameter-reduced part 42c. For this reason, in the present
embodiment, like the second embodiment, the air A from the outside easily flows into
the impeller chamber 45 via the suction channel 41c, and then the air A in the suction
side communication passage 55a can be efficiently guided into the suction channel
41c due to an effect of reducing a static pressure at the bell mouth face 42cf.
[0102] Both the compressor housing 40b of the third embodiment and the compressor housing
40c of the present embodiment satisfy the relation shown in Formula (3). However,
in the compressor housing 40b of the third embodiment and the compressor housing 40c
of the present embodiment, the relation shown in Formula (3) may not be satisfied.
[0103] The centrifugal compressor of each of the above embodiments is a centrifugal compressor
provided in a supercharger, but the centrifugal compressor according to the present
invention may not be provided in a supercharger.
[Industrial Applicability]
[0104] In an aspect of the present invention, a working range of a centrifugal compressor
can be widened.
[Reference Signs List]
[0105]
10 Turbine
11 Turbine rotary shaft
12 Turbine impeller
19 Turbine housing
20 Coupler
21 Coupling rotary shaft
29 Center housing
30, 30a, 30b, 30c, 30x Centrifugal compressor
31 Compressor rotary shaft
32 Compressor impeller
33 Hub
35 Blade
40, 40a, 40b, 40c, 40x Compressor housing
41, 41a, 41b, 41c Suction channel
42, 42b, 42c Diameter-reduced part
42f, 42bf, 42cf Bell mouth face
43b, 43c Straight barrel part
43bg Cylindrical inner circumferential surface
45 Impeller chamber
46 Discharge channel
51 Impeller side communication passage
52 Circulating channel
55, 55a, 55b, 55c Suction side communication passage
550 Communication port
61 Housing main body
62 Strut (partition part)
63, 63a, 63b, 63c Treatment tube
65, 65b, 65c Bell mouth cap
Ar Axis
Da Axial direction
Dab Back side in the axial direction
Daf Front side in the axial direction
Dc Circumferential direction
Dr Radial direction
Dri Inner side in the radial direction
Dro Outer side in the radial direction