Sequence Listing
[0001] The instant application contains a Sequence Listing which has been submitted electronically
in ASCII format. . Said ASCII copy, created on February 24, 2016, is named P48210_SL.txt
and is 104,007 bytes in size.
Field of Invention
[0002] The invention relates to the field of production of bioproducts such as alcohols,
organic acids of less than 7 carbons, acetone, and mixtures thereof with microorganisms.
Background
[0003] The production costs for biofuels and certain other bioproducts via microbial fermentation
is currently high, particularly compared to oil-derived fuels. Feedstock and feedstock
pre-treatment costs for use in such methods can form 50-60% or more of total operating
costs. Generally, these costs relate to the carbohydrates used as the carbon source
in the production of the biofuels. Because these costs are so high, they are one of
the primary factors affecting the economic viability of cellulosic and other next
generation biofuel manufacturing processes. There is therefore a strong need for lowering
these costs and for producing desired products at high yield and high titers. One
way to mitigate high feedstock costs is by maximizing feedstock conversion to the
product of interest.
[0004] However, conventional methods for maximizing feedstock conversion are fraught with
difficulties. For example, attempts to ferment gaseous substrates with autotrophic
organisms have been hindered by difficulties in reaching suitable concentrations of
the substrate and by low titers, which increase isolation-related operating costs.
Autotrophic fermentation has also been limited in the range of economically attainable
products.
[0005] From a metabolic perspective, acetyl-CoA is a central building block and a link between
glycolysis and fermentative alcohol production. Consequently acetyl-CoA serves as
a focal point for biofuel production in microbial organisms. However, the ability
to achieve metabolically efficient production of acetyl-CoA (and high mass yields)
has historically been impeded by CO
2 loss during decarboxylation reactions involved in classical Embden-Meyerhof-Parnas
(EMP) glycolysis. For example, one molecule of glucose (where glucose is the carbon
source) under heterotrophic growth conditions may be used to generate two molecules
of acetyl-CoA and excess ATP, but this occurs at the "expense" of two CO
2 molecules, which are lost in the conversion of pyruvate to acetyl-CoA. In contrast,
two molecules of CO
2 (where gaseous CO
2 is the carbon source) under autotrophic growth conditions may generate one molecule
of acetyl-CoA, but this scheme results in a net ATP formation of less than 1, and
acetate production (from acetyl-CoA) is required to generate more ATP.
[0006] Accordingly, there is a need for fermentation methods and engineering metabolic pathways
that minimize -- or ideally eliminate -- CO
2 losses and result in complete conversion of a carbohydrate source into acetyl-CoA
without having to sacrifice the acetyl-CoA produced for further generation of ATP.
Prior Art
[0009] US-A1- 2011/059499 discloses the mixotrophic fermentation with Clostridium autoethanogenum in the presence
of fructose or xylose together with CO/CO2. Acetate and ethanol were produced.
[0010] A. Gössner et al.: "Carbon metabolism of the moderately acid-tolerant acetogen Clostridium
drakei isolated from peat", FEMS MICROBIOLOGY LETTERS, vol. 287, no. 2, October 2008,
pages 236-242, XP055505852 teaches cultivation of an acetogenic Clostridium strain which is capable of mixotrophic
fermentation. Suitable carbon sources are e.g. glucose, fructose, xylose, H2, and
CO. The strain does not
metabolize e.g. maltose, sucrose and other carbon sources). Acetate was the main reduced
end product formed.
[0011] US-A1- 2011/129904 discloses the production of 1,3-butanediol from glucose and methanol as carbon sources.
The fermentation is a mixotrophic fermentation in the broad sense of the present application.
The microorganism is a modified E.coli.
Summary of the Invention
[0012] Herein is provided a mixotrophic fermentation method according to claim 1.
[0013] The method yields a greater amount of the at least one bioproduct than the combined
amounts of the at least on bioproduct produced by heterotrophic and autotrophic fermentation
with the same organism under the same conditions.
[0014] In an embodiment, the method may comprise production of at least one bioproduct and
acetic acid as a second bioproduct, wherein the amount of acetic acid produced per
biomass unit weight is less than about 50% of that produced in autotrophic fermentation
with the same organism under the same conditions.
[0015] The carbon yield, based on the total amount of carbon in produced bioproducts divided
by the total amount of carbon metabolized from said first feedstock, is at least 50%.
[0016] In an embodiment, the
13C/
12C isotope ratio of the carbon present in the bioproduct may be less than that of atmospheric
CO
2.
[0017] The carbon source is selected from sugars.
[0018] The organisms are either from
Clostridium ljungdahlii, Clostridium autoethanogenum or from
Clostridium ragsdalei.
[0019] In an embodiment, said organism may be genetically modified.
[0020] In an embodiment, said first feedstock and said second feedstock may be present in
the fermentation medium at the same time.
[0021] In an embodiment, said fermentation medium may comprise a carbohydrate and at least
one of CO, CO
2, and hydrogen.
[0022] In an embodiment, said fermentation medium comprises a steel mill produced CO composition.
[0023] In an embodiment, the culturing may be performed in whole or in part at a super-atmospheric
pressure.
[0024] In an embodiment, said bioproduct may be selected from the group consisting of acetone,
isopropanol, and combinations thereof.
[0025] In an embodiment, said bioproduct may be non-naturally occurring.
[0026] In an embodiment, the second feedstock may comprise CO, CO
2, carbonate, bicarbonate, methanol, or a combination thereof; and the
13C/
12C isotope ratio of the carbon present in said second feedstock may be less than that
of atmospheric CO
2.
[0027] In an embodiment, the method may comprise providing said fermentation medium with
a mixture of CO
2 and hydrogen at a molar ratio in the range from 1:0.1 to 1:5.
[0028] In an embodiment, the method may further comprise steam reforming of a hydrocarbon
to form said mixture of CO
2 and hydrogen.
[0029] In an embodiment, the first feedstock may comprise a sugar selected from glucose
and sucrose, and the organism may metabolize CO
2 produced on metabolizing the sugar.
[0030] In an embodiment, the first feedstock may comprise a sugar selected from glucose
and sucrose, the second feedstock may comprise at least one of H
2 and methanol, and the organism may metabolize CO
2 produced on metabolizing the sugar.
[0031] In an embodiment, said at least one bioproduct is acetone. In such an embodiment,
the first feedstock may comprise a sugar selected from glucose and sucrose, and the
organism may metabolize CO
2 produced on metabolizing the sugar.
[0032] In an embodiment, said at least one bioproduct is isopropanol. In such an embodiment,
the first feedstock may comprise a sugar selected from glucose and sucrose, and the
organism may metabolize CO
2 produced on metabolizing the sugar.
[0033] In an embodiment, the metabolizing of the first feedstock does not inhibit the metabolizing
of the second feedstock.
[0034] In an embodiment, the first feedstock may comprise a non-preferred sugar and the
second feedstock may comprise CO, CO
2, carbonate, bicarbonate, H
2, glycerol, methanol, formate, urea or a combination thereof.
[0035] Herein is also provided a mixotrophic fermentation method according to any one of
claims 19-22.
Brief Description of the Drawings
[0036]
Fig. 1 shows 13C labeling of acetate in C. ljungdahlii grown under autotrophic (A-Acetate) and mixotrophic (M-Acetate) cultures.
Fig. 2 shows the percentage of 13C labeling of acetate in C. ljungdahlii over time.
Fig. 3 shows the percentage of 13C labeling of acetate in C. autoethanogenum over time.
Fig. 4 shows carbon yield with increasing amounts of H2 in the headspace in a C. ljungdahlii strain with a deleted secondary alcohol dehydrogenase gene (Clj ΔSADH) and transformed with a plasmid expressing the genes for thiolase, acetoacetate
transferase subunit A (COAT A), acetoacetate transferase subunit B (COAT B), and acetoacetate
decarboxylase (acetone strain).
Fig. 5 shows product distributions of the acetone strain grown with increasing amounts
of H2 in the headspace. Carbon fraction is the amount of carbon in each bioproduct with
the total being 1.0.
Detailed Description of the Invention
[0037] The particulars shown herein are by way of example and for purposes of illustrative
discussion of the various embodiments of the present invention only and are presented
in the cause of providing what is believed to be the most useful and readily understood
description of the principles and conceptual aspects of the invention. In this regard,
no attempt is made to show details of the invention in more detail than is necessary
for a fundamental understanding of the invention, the description making apparent
to those skilled in the art how the several forms of the invention may be embodied
in practice.
[0038] The present invention will now be described by reference to more detailed embodiments.
This invention may, however, be embodied in different forms and should not be construed
as limited to the embodiments set forth herein. Rather, these embodiments are provided
so that this disclosure will be thorough and complete, and will fully convey the scope
of the invention to those skilled in the art.
[0039] Unless otherwise defined, all technical and scientific terms used herein have the
same meaning as commonly understood by one of ordinary skill in the art to which this
invention belongs. The terminology used in the description of the invention herein
is for describing particular embodiments only and is not intended to be limiting of
the invention. As used in the description of the invention and the appended claims,
the singular forms "a," "an," and "the" are intended to include the plural forms as
well, unless the context clearly indicates otherwise.
[0040] The numerical values set forth in the specific examples are reported as precisely
as possible. Any numerical value, however, inherently contains certain errors necessarily
resulting from the standard deviation found in their respective testing measurements.
Every numerical range given throughout this specification will include every narrower
numerical range that falls within such broader numerical range, as if such narrower
numerical ranges were all expressly written herein.
[0041] Additional advantages of the invention will be set forth in part in the description
which follows, and in part will be obvious from the description, or may be learned
by practice of the invention. It is to be understood that both the foregoing general
description and the following detailed description are exemplary and explanatory only
and are not restrictive of the invention, as claimed.
[0042] One way to mitigate high feedstock costs is by maximizing feedstock conversion to
the product of interest.
[0043] The inventors provide herein a mixotrophic fermentation method as described in claims
1 and 19 to 22.
[0044] The method may further comprise separating at least one bioproduct from said broth
to form a separated bioproduct.
[0045] The method achieves greater production of the at least one bioproduct than the combined
amounts produced by heterotrophic and autotrophic fermentation with the same organism
under the same conditions.
[0046] In an embodiment, also provided is a method as above, comprising production of at
least one bioproduct and acetic acid.
[0047] In an embodiment, also provided is a method as above, wherein the amount of acetic
acid produced per biomass unit weight is less than about 50% of that produced in autotrophic
fermentation with the same organism under the same conditions.
[0048] In an embodiment, also provided is a method as above, wherein the carbon yield, based
on the total amount of carbon in produced metabolites divided by the total amount
of carbon metabolized from said first feedstock, is at least 50%.
[0049] In an embodiment, also provided is a method as above, wherein said bioproduct is
characterized by a
13C/
12C isotope ratio of less than that of atmospheric CO
2.
[0050] In an embodiment, also provided is a method as above, wherein said first feedstock
and said second feedstock are present in the fermentation medium at the same time.
[0051] In an embodiment, also provided is a method as above, wherein said fermentation medium
comprises a carbohydrate and at least one of CO, CO
2, and hydrogen.
[0052] In an embodiment, also provided is a method as above, wherein said fermentation medium
comprises a steel mill produced CO composition.
[0053] In an embodiment, also provided is a method as above, wherein the first feedstock
comprises juice extracted from at least one of sugarcane and sugarbeet.
[0054] In an embodiment, also provided is a method as above, wherein the culturing is performed
in whole or in part at a super-atmospheric pressure.
[0055] In an embodiment, also provided is a method as above, wherein said bioproduct is
selected from the group consisting of ethanol, crotyl alcohol, acetone, isopropanol,
2,3-butanediol, 1,3-propanediol and combinations thereof.
[0056] In an embodiment, also provided is a method as above, wherein said bioproduct is
non-naturally occurring.
[0057] In an embodiment, also provided is a method as above, wherein said bioproduct comprises
a composition having multiple compounds and wherein one of said compounds is acetone.
[0058] In an embodiment, also provided is a method as above, wherein said second feedstock
comprises CO, CO
2, carbonate, bicarbonate methanol, and mixtures thereof; and wherein the
13C/
12C isotope ratio of the carbon present in said second feedstock is less than that of
atmospheric CO
2.
[0059] In an embodiment, also provided is a method as above, wherein said second feedstock
comprises at least one of ammonium carbonate and ammonium bicarbonate. Also provided
is such a method, further comprising adding pressurized CO
2 to said fermentation medium.
[0060] In an embodiment, also provided is a method as above, wherein providing a fermentation
medium includes providing said fermentation medium with a mixture of CO
2 and hydrogen at a molar ratio in the range between 1:0.1 and 1:5. Also provided is
such a method further comprising steam reforming of a hydrocarbon to form said mixture
of CO
2 and hydrogen. Also provided is such a method, wherein said hydrocarbon comprises
methane.
[0061] In an embodiment, also provided is a method as above, wherein the bioproduct comprises
at least one of acetone or isopropanol.
[0062] Also provided is such a method, wherein the first feedstock comprises a sugar selected
from glucose and sucrose, the second feedstock comprises at least one of H
2 and methanol, and the organism assimilates or metabolizes CO
2 produced on metabolizing the sugar. In an embodiment, the organism may metabolize
CO
2 produced during glycolysis. In an embodiment, the organism may metabolize CO
2 produced via other metabolic pathways, for example, via the acetoacetate pathway
and/or the 2-keto acid pathway and/or the α-acetolactate pathway.
[0063] Also described is a method, wherein the first feedstock comprises methanol and the
second feedstock comprises a bicarbonate supplemented with CO
2. Also described is a method, wherein the first feedstock comprises at least one of
glucose and sucrose and the second feedstock comprises glycerol. Also provided is
such a method, wherein the first feedstock comprises at least one of glucose and sucrose
and the second feedstock comprises CO
2 and H
2. Also provided is such a method, wherein the first feedstock comprises at least one
of glucose and sucrose and the second feedstock comprises CO
2 and methanol. Also described is a method, wherein the first feedstock comprises methanol
or glycerol and the second feedstock comprises CO
2 and H
2.
[0064] In an embodiment, also provided is a method as above, wherein said at least one bioproduct
is acetone.
[0065] The microorganism is acetogenic.
[0066] The microorganism is acetogenic Clostridia.
[0067] Also provided is a method as above, wherein said organism expresses genes of the
Wood-Ljungdahl pathway.
[0068] Also, in the method provided said organism is selected from the group consisting
of
Clostridium ljungdahlii, Clostridium autoethanogenum, and
Clostridium ragsdalei.
[0069] Also provided is such a method, wherein said organism is genetically modified to
have a primary alcohol dehydrogenase gene or a secondary alcohol dehydrogenase gene
deleted from its genome.
[0070] Also provided is such a method, wherein said organism is genetically modified to
have a butanediol dehydrogenase gene deleted from its genome.
[0071] Also provided is such a method, wherein the first feedstock comprises a sugar selected
from glucose and sucrose, and the second feedstock comprises at least one of H
2, and methanol, and the organism assimilates CO
2 produced during glycolysis.
[0072] Also described is a method, wherein the first feedstock comprises methanol and the
second feedstock comprises a bicarbonate supplemented with CO
2.
[0073] Also provided is such a method, wherein the first feedstock comprises at least one
of glucose and sucrose and the second feedstock comprises glycerol.
[0074] Also provided is such a method, wherein the first feedstock comprises at least one
of glucose and sucrose and the second feedstock comprises CO
2 and H
2.
[0075] Also provided is such a method, wherein the first feedstock comprises at least one
of glucose and sucrose and the second feedstock comprises CO
2 and methanol.
[0076] Also provided is such a method, wherein the first feedstock comprises at least one
of glucose and sucrose and the second feedstock comprises CO
2.
[0077] Also provided is such a method, wherein the first feedstock comprises glucose and
the second feedstock comprises CO. A method as described above is provided, wherein
the feedstock glucose and feedstock CO are present in a glucose/CO weight/weight ratio
of from about 0.3 to about 0.8.
[0078] Also described is a method, wherein the first feedstock comprises methanol or glycerol
and the second feedstock comprises CO
2 and H
2.
[0079] Also described is a method, wherein the first feedstock comprises a carbohydrate,
wherein said fermentation medium comprises a non-fermentable impurity, and wherein
the impurity and the carbohydrate are present in the fermentation medium in a weight/weight
ratio of greater than 0.05. Said impurity may be a fermentation inhibitor.
[0080] Also provided is such a method, wherein said broth comprises a second bioproduct,
wherein said second bioproduct is isopropanol and the molar ratio between acetone
and said second bioproduct is greater than 5.
[0081] Also provided is such a method, further comprising separating acetone from said broth
to form separated acetone. Said separating may comprise evaporation. Said method may
further comprise catalytically converting said separated acetone into at least one
acetone derivative. For example, comprising catalytically converting said separated
acetone into one or more of mesitylene (1-3-5-trimethylbenzene), isophthalic acid,
uvitic acid, and meta-xylene.
[0082] The method achieves greater production of acetone than the combined amounts of acetone
produced by heterotrophic and autotrophic fermentation with the same organism under
the same conditions.
[0083] Also provided is such a method, wherein said acetone has a
13C/
12C isotope ratio of less than that of atmospheric CO
2.
[0084] Also provided is such a method, wherein said first feedstock and said second feedstock
are present in the fermentation medium at the same time.
[0085] Also provided is such a method, comprising production of acetone and acetic acid.
For example, such a method is provided, wherein the amount of acetic acid formed per
biomass unit weight is less than about 50% of that formed in autotrophic fermentation
with the same organism under the same conditions.
[0086] Also provided is such a method, wherein said fermentation medium comprises at least
one of CO, CO
2, and hydrogen.
[0087] Also provided is such a method, wherein said fermentation medium comprises a steel
mill produced composition.
[0088] Also provided is such a method, wherein the first feedstock comprises glucose, and
the second feedstock comprises methanol at a glucose/methanol molar ratio of about
1:6.
[0089] Also provided is such a method, wherein said separating comprises contacting said
broth with an organic solvent comprising a C6-C12 alkanol.
[0090] Also provided is such a method, wherein said separating comprises contacting said
broth with an organic solvent comprising an ester of butyric acid and a C4-C12 alkanol.
[0091] Also provided is such a method, wherein said fermentation medium has a pH of greater
than 5.5 and comprises calcium carbonate for pH control.
[0092] Also provided is such a method, wherein said calcium carbonate is present in second
feedstock and also serves as a carbon source.
[0093] Also provided is such a method, wherein said fermentation medium has a pH greater
than 5.5, and comprises a calcium base for pH control and wherein said separating
comprises acidulating with sulfuric acid.
[0094] Also provided is such a method, wherein said at least one bioproduct is isopropanol.
[0095] Also provided is such a method, wherein said broth comprises a second bioproduct,
said second bioproduct is acetone, and the molar ratio of isopropanol to said second
bioproduct in said broth is greater than 5.
[0096] Also provided is such a method, further comprising separating isopropanol from said
broth to form separated isopropanol.
[0097] Also provided is such a method, wherein said separating comprises evaporation.
[0098] Also provided is such a method, further comprising catalytically converting said
separated isopropanol into at least one isopropanol derivative.
[0099] Also provided is such a method, wherein said broth comprises more than one bioproduct
and at least one bioproduct is isopropanol and another is acetone.
[0100] Also provided is such a method further comprising separating isopropanol and acetone
from said broth to form a separated composition comprising isopropanol and acetone.
[0101] Also provided is such a method, wherein said separating comprises evaporation.
[0102] Also provided is such a method further comprising catalytically converting the isopropanol
and/or acetone present in said separated composition into at least one derivative
of isopropanol or acetone.
[0103] Said organism is acetogenic and said first feedstock may comprise at least one non-preferred
sugar. Said first feedstock further may comprise at least one preferred sugar.
[0104] Said non-preferred sugar may be metabolized by a genetically modified acetogenic
organism at a rate of at least 0.02 g/hr/g cell mass.
[0105] According to an embodiment, CO
2 is generated from metabolizing said non-preferred sugar and said generated CO
2 comprises at least a fraction of said second feedstock.
[0106] Said non-preferred sugar may be selected from the group consisting of glucose, mannose,
galactose, arabinose, ribose, maltose, sucrose, lactose, cellobiose and mixtures thereof.
Said non-preferred sugar may comprise glucose.
[0107] According to an embodiment, said organism selected from
Clostridium ljungdahlii, Clostridium autoethanogenum, and
Clostridium ragdalei is genetically modified to express at least one component of a phosphotransferase
system (PTS). Said at least one component may be selected from the group consisting
of enzymes EIIA, EIIB, EIIC, and combinations thereof.
[0108] The organism may be genetically modified to express a gene related to a sugar transport
system other than genes associated with the phosphotransferase system. The gene may
be selected from the group consisting of a symporter system utilizing a sodium ion
(Na
+), a symporter system utilizing protons (H
+), a permease system and a combination thereof.
[0109] The rate of metabolizing said non-preferred sugar by said genetically modified organism
may be greater than that of metabolizing said non-preferred sugar by the native form
of the organism by a factor of at least 1.5.
[0110] According to an embodiment, said bioproduct is selected from the group consisting
of acetone, isopropanol, and combinations thereof.
[0111] Described is a mixotrophic fermentation method comprising (i) providing an isolated
organism capable of metabolizing CO
2 into acetyl-CoA; (ii) providing a first feedstock and a second feedstock for use
in a fermentation medium, wherein said first feedstock comprises carbohydrates, glycerol,
methanol or combinations thereof; and wherein said second feedstock comprises CO,
CO
2, carbonate, bicarbonate, H
2, glycerol, methanol, formate, urea or mixtures thereof; (iii) culturing said organism
in said fermentation medium, whereby both feedstocks are metabolized and a fermentation
broth is formed, which broth comprises at least one bioproduct; and (iv) optionally
separating said bioproduct from said broth.
[0112] The method provides a mixotrophic fermentation method that results in greater production
of a target bioproduct or a combination of target bioproducts than the combined amounts
produced by heterotrophic and autotrophic fermentation with the same organism under
the same conditions. Said method is exemplified by comparing three cases of fermenting
with a given organism capable of and/or configured for use in the method. In the first
case (referred to herein as heterotrophic fermentation), a microorganism is cultured
in a fermentation medium comprising a first feedstock to form a heterotrophic fermentation
broth. In the second case (referred to herein as autotrophic fermentation), the microorganism
is cultured in a fermentation medium comprising a second feedstock to form an autotrophic
fermentation broth. In the third case (referred to herein as mixotrophic fermentation),
a microorganism is cultured in a fermentation medium comprising a mixture of the first
feedstock and the second feedstock to form a mixotrophic fermentation broth. At the
end of culturing time, the autotrophic fermentation broth is mixed with the heterotrophic
fermentation broth to form a mixed fermentation broth. The mixotrophic fermentation
method achieves greater production of a target bioproduct or a combination of target
bioproducts than the combined amounts produced by heterotrophic and autotrophic fermentation
with the same microorganism under the same conditions. The nature of bioproducts in
said mixotrophic fermentation and/or the molar ratio between the bioproducts (in case
of forming multiple bioproducts), may differ from those of the mixed fermentation
broth.
[0113] The method may be characterized in that the amount of acetic acid formed per biomass
unit weight is less than about 50% of that formed in autotrophic fermentation using
the same organism, less than 40%, less than 30%, less than 20%, or less than 10%.
Biomass refers to the total weight of solid biological material generated during fermentation.
Biomass may be easily separated from the fermentation medium by, for example, centrifugation.
Biomass does not include any solid biological material introduced into the fermentation
medium by one or more feedstocks.
[0114] The method is characterized in carbon yield of at least 50%, at least 60%, at least
70%, at least 80%, at least 90%, at least 100%, at least 110%, at least 120%, at least
130%, at least 140%, at least 150%, or at least 160%. As used herein carbon yield
may be calculated by dividing the total amount of carbon in bioproducts produced during
fermentation by the total amount of carbon metabolized from the first feedstock during
fermentation.
[0115] The method comprises providing an isolated, naturally occurring or non-naturally
occurring organism capable of metabolizing CO
2. The organism may be autotrophic. The organism may be capable of assimilating CO,
CO
2, methanol, etc., for growth. The organism may also be capable of utilizing glycolysis
for growth. Any organism capable of metabolizing CO
2 is suitable. Said organism is acetogenic. In an embodiment, the organism is naturally
acetogenic. An organism is "naturally acetogenic" if the wild-type (or native) organism
is capable of metabolizing CO
2 into acetate using the Wood-Ljungdahl pathway (or reductive acetyl-CoA pathway).
A naturally acetogenic organism may be a wild-type organism or genetically modified.
[0116] Said organism is acetogenic Clostridia. The organism is selected from the group consisting
of
Clostridium ljungdahlii, Clostridium autoethanogenum, and
Clostridium ragsdalei.
[0117] The organism may be genetically modified. For example, the organism may be genetically
modified to reduce or eliminate expression of a primary alcohol dehydrogenase or a
secondary alcohol dehydrogenase. The organism may be genetically modified to have
a primary alcohol dehydrogenase gene or a secondary alcohol dehydrogenase gene deleted
from its genome. While a genomic deletion is preferred, any genomic mutation resulting
in inactivation of the enzyme would be sufficient, including but not limited to partial
gene deletion, nonsense mutation, transcriptional promoter deletion, etc. The transcriptional
expression of this gene may be reduced by using antisense RNA.
[0118] Similarly, the organism may be genetically modified to reduce or eliminate nucleic
acid and/or protein expression of butanediol dehydrogenase. The organism may be genetically
modified to have a butanediol dehydrogenase gene deleted from its genome. The organism
may be genetically modified to have a secondary alcohol dehydrogenase gene and a butanediol
dehydrogenase gene deleted from its genome.
[0119] As used herein, a "secondary alcohol dehydrogenase" is an enzyme that catalyzes the
reduction of a ketone to a secondary alcohol, for example, the reduction of acetone
into 2-propanol (a.k.a. isopropanol). An exemplary amino acid sequence of the secondary
alcohol dehydrogenase gene is the following amino acid sequence from C.
ljungdahlii DSM 13528:

[0120] An exemplary secondary alcohol dehydrogenase amino acid sequence may be an amino
acid sequence which has at least 75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%,
97%, 98%, or 99% identity to the above sequence, and which is capable of catalyzing
the reduction of a ketone to a secondary alcohol.
[0121] As used herein, a "butanediol dehydrogenase" may be an oxidoreductase enzyme, with
EC number 1.1.1.4, that catalyzes the reduction of a ketone group to an alcohol group,
specifically converting acetoin into butanediol. An exemplary amino acid sequence
encoded by the butanediol dehydrogenase gene is the following amino sequence from
C.
ljungdahlii DSM 13528:

[0122] An exemplary butanediol dehydrogenase amino acid sequence may be an amino acid sequence
which has at least 75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, or
99% identity to the above sequence, and which is capable of catalyzing the reduction
of a ketone to an alcohol, specifically acetoin to butanediol. An exemplary nucleic
acid sequence that encodes a butanediol dehydrogenase, which is from C.
ljungdahlii DSM 13528, is as follows:

[0123] An exemplary butanediol dehydrogenase nucleic acid sequence or an exemplary secondary
alcohol dehydrogenase nucleic acid may be a nucleic acid sequence which has at least
75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, or 99% identity to a corresponding
butanediol dehydrogenase or secondary alcohol dehydrogenase nucleic acid sequence
as disclosed herein.
[0124] The organism may express and/or comprise one or more biomolecules of the Wood-Ljungdahl
pathway (or reductive acetyl-CoA pathway). Biomolecules of the Wood-Ljungdahl pathway
include enzymes such as CO dehydrogenase and acetyl-CoA synthase, as well as genes
encoding such enzymes. The Wood-Ljungdahl pathway metabolizes CO
2, which can be produced during glycolysis or fed exogenously, into acetyl-CoA. The
acetyl-CoA is then fed into downstream pathways for production of other or additional
bioproducts.
[0125] Rates and/or efficiencies relating to bioproduct formation and metabolite consumption
achieved by the organism during the mixotrophic fermentation method of the invention
may be higher than those achieved by the organism exposed to feedstocks comprising
the same nutrients in the wild.
[0126] The method further comprises providing a fermentation medium comprising a first feedstock
and a second feedstock. Providing a fermentation medium may comprise preparing an
aqueous solution comprising said first feedstock and said second feedstock. Providing
may comprise supplementing at least one of said first feedstock and said second feedstock
during culturing. The fermentation medium may initially comprise only the first feedstock
and then the second feedstock is supplemented. Supplementing said second feedstock
may be done before the first feedstock is fully utilized, e.g., at the time the first
feedstock is only 10%, 20%, 30% or 40% utilized.
[0127] According to an embodiment, the fermentation medium may further comprise a steel
mill gas composition. For example, the fermentation medium may comprise a steel mill
gas composition comprising 40-80% CO, 10-25% CO
2, 2-5% H
2, and 15-35% N
2. The fermentation medium may comprise a steel mill gas composition comprising 60-70%
CO, 15-20% CO
2, 3-4% H
2, and 20-30% N
2. In an embodiment, the fermentation medium may comprise a steel mill gas composition
comprising 43-55% CO, 17-20% CO
2, 2-3% H
2, and 25-34% N
2.
[0128] Said fermentation medium may comprise concurrently both said first feedstock and
said second feedstock during at least a fraction of the culturing time, e.g., during
at least 30% of the time, at least 40%, at least 50%, at least 60%, at least 70%,
at least 80% or at least 90% of the time.
[0129] The first feedstock of the provided method comprises a sugar. The second feedstock
may comprise CO, CO
2, carbonate, bicarbonate, H
2, glycerol, methanol, formate, urea or mixtures thereof. When the first feedstock
comprises glycerol or methanol, the second feedstock may or may not also comprise
glycerol or methanol. If methanol is present in the first feedstock, it need not be
present in the second feedstock.
[0130] According to an embodiment, said carbohydrate comprises monosaccharides, such as
glucose, fructose and xylose, disaccharides, such as sucrose, oligosaccharides, such
as dextrins, polysaccharides, such as starch, xylan, cellulose and hemicellulose and
combinations thereof. According to an embodiment, said carbohydrate comprises hexoses,
such as glucose and fructose, pentoses, such as xylose and arabinose and combinations
thereof.
[0131] According to an embodiment, said second feedstock comprises a gaseous compound and
said gaseous compound is supplemented to the fermentation medium, e.g., via bubbling
the gaseous compound through the medium. The methods for supplementing the fermentation
medium and/or the feedstock with a carbon source are not limited, and include, for
example, exogenously feeding a gaseous compound, such as CO or CO
2 or adding a carbon source and/or feedstock and/or additional components to an initially
provided fermentation medium or feedstock later in time during fermentation.
[0132] According to an embodiment, said fermentation medium is kept during at least a fraction
of the culturing time at a super-atmospheric pressure, e.g., during at least 30% of
the time, at least 40%, at least 50%, at least 60%, at least 70%, at least 80% or
at least 90% of the time. Said super-atmospheric pressure may be in the range between
about 1.1 bar and about 10 bar.
[0133] Said second feedstock may comprise CO
2 and said CO
2 resulting from another fermentation process. Said another fermentation process may
be a process for producing ethanol. According to another embodiment, said first feedstock
comprises a carbohydrate, and metabolizing said carbohydrate by said autotrophic organism
results in generating at least one of CO
2 and hydrogen, which then provides at least a fraction of said second feedstock, e.g.,
at least 50%, at least 60%, at least 70%, at least 80% or at least 90%.
[0134] According to an embodiment, said second feedstock comprises CO, CO
2, carbonate, bicarbonate, methanol and mixtures thereof and the
13C/
12C isotope ratio of said second feedstock is less than that of atmospheric CO
2.
[0135] Said second feedstock may comprise at least one of ammonium carbonate and ammonium
bicarbonate. The method may further comprise supplementing pressurized CO
2 to said fermentation medium. Providing said fermentation medium may comprise dissolving
ammonium bicarbonate and/or ammonium carbonate, and optionally other components, in
water and adjusting the pH to a selected level by introducing CO
2. A fraction of the CO
2 and/or carbonate may be metabolized during said culturing and the method may further
comprise supplementing CO
2 in order to maintain the selected pH. The pH of the fermentation medium may be greater
than 4, 4.5, 5, 5.5, 6, 6.5, 7, 7.5, 8, 8.5, 9, or 9.5. The pH of the fermentation
medium may be in the range from 4 - 9.5, 5 - 8.5, or 5.5 - 7.5. Calcium carbonate
may also be used as an agent for controlling pH. Calcium carbonate may serve as both
a buffering agent and a source of carbon in a feedstock, including, for example, in
the second feedstock.
[0136] According to an embodiment, said fermentation medium comprises a carbohydrate and
carbon monoxide. According to an embodiment, said fermentation medium comprises a
carbohydrate and carbon dioxide. According to an embodiment, said fermentation medium
comprises a carbohydrate and hydrogen. According to an embodiment, said fermentation
medium comprises a carbohydrate and at least one of carbon monoxide, carbon dioxide
and hydrogen.
[0137] According to an embodiment, said first feedstock comprises a monosaccharide, said
second feedstock comprises at least one of carbon monoxide and carbon dioxide and
the weight ratio between said monosaccharide and said at least one of carbon monoxide
and carbon dioxide is in the range from 0.1 to 10.
[0138] According to an embodiment, said providing a fermentation medium comprises providing
said fermentation medium with a mixture of CO
2 and hydrogen at molar ratio in the range from about 1:0.1 to about 1:5. Said providing
said mixture may further comprise steam reforming a hydrocarbon to form said mixture
of CO
2 and hydrogen. Said hydrocarbon may comprise methane.
[0139] The provided method comprises culturing said organism in said fermentation medium,
whereby both feedstocks are metabolized and a fermentation broth is formed, which
broth comprises at least one bioproduct.
[0140] The consumption rate of said first feedstock may be in the range from 0.01 to 10
mM/hr/OD
600, where OD
600 is the absorbance value of the culture read at a wavelength of 600 nm. The consumption
rate of said second feedstock may be in the range from 0.01 to 100 mM/hr/OD
600, where OD
600 is the absorbance value of the culture read at a wavelength of 600 nm.
[0141] According to an embodiment, the produced bioproduct is a metabolic derivative of
acetyl-CoA.
[0142] Said bioproduct is selected from the group consisting of acetone and isopropanol,
and combinations thereof.
[0143] According to an embodiment, said bioproduct is non-naturally occurring. As used herein
a non-naturally occurring bioproduct is a product which is unattainable by said organism
when cultured in autotrophic conditions or is produced from a metabolic pathway not
native to said organism.
[0144] Said bioproduct may be a C
4 compound.
[0145] Said bioproduct may comprise multiple compounds and one of said compounds is acetone.
[0146] A
13C/
12C isotope ratio may be used as an indicator of nutrient cycling. For example, according
to an embodiment, said bioproduct is characterized by a
13C/
12C isotope ratio of less than that of atmospheric CO
2. In such a case, the
13C/
12C isotope ratio would be indicative of production of the bioproduct from a nonatmospheric
CO
2 source, for example, CO, CO
2, carbonate, bicarbonate, methanol or mixtures thereof present in the second feedstock.
[0147] The mixtotrophic fermentation method may include methods that advantageously utilize
CO
2 and/or H
2 produced via sugar consumption (glycolysis) by the organism. Bioproducts produced
by such methods may be any molecule that has a NAD(P)H to acetyl-CoA ratio of less
than 2. These products include, for example, acetone and isopropanol.
[0148] As the sugar is metabolized, CO
2 and H
2 evolved by the organism may be exhausted into the fermentation broth at the molecular
level. This molecular-scale gas dispersion may provide an excellent source of CO
2 or H
2 for re-assimilation. No input energy is required for dissolving these molecules into
the fermentation broth. No gas dispersion technology known to the inventors can achieve
molecular-scale gas dispersion with zero energy input. The components of the first
and second feedstock and the ratio of the components of the first and second feedstock
may depend on the nature of the bioproduct targeted for production.
[0149] The organism may consume sugar and methanol in a particular molar ratio. Sugar consumption
during fermentation is generally too electron deficient to achieve complete re-assimilation
of glycolysis-derived CO
2. Thus, concurrent use of methanol and sugar in a given ratio may achieve complete
CO
2 assimilation without the need for external gas delivery to the fermentation medium.
The sugar to methanol molar ratio may range depending on the bioproduct targeted for
production. For example, the sugar to methanol molar ratio may range from 1/1 to 1/3
to 1/6 to 1/12.
[0150] A bioproduct may be generated by mixotrophic fermentation in a fermentation medium
comprising a first feedstock comprising a sugar such as glucose and a second feedstock
comprising glycerol.
[0151] A bioproduct may be generated by mixotrophic fermentation in a fermentation medium
comprising a first feedstock comprising glucose and a second feedstock comprising
supplemented CO
2 and H
2.
[0152] A bioproduct may be generated by mixotrophic fermentation in a fermentation medium
comprising a first feedstock comprising glucose and a second feedstock comprising
methanol and supplemented CO
2.
[0153] A bioproduct may be generated by mixotrophic fermentation in a fermentation medium
comprising a first feedstock comprising methanol or glycerol and a second feedstock
comprising supplemented CO
2 and H
2.
[0154] Optionally said method further comprises separating said bioproduct from said broth.
Any separation method is suitable. Separating may comprise distillation, solvent extraction,
crystallization, ion-exchange, membrane separation and combinations thereof. The bioproduct
may be separated by evaporation, wherein evaporation means any transfer into the vapor
phase, e.g., distillation, stripping, etc. The bioproduct may be, for example, acetone,
and the method may include catalytically converting said separated acetone into at
least one acetone. Such a method may comprise catalytically converting said separated
acetone into one or more of mesitylene (1-3-5-trimethylbenzene), isophthalic acid,
uvitic acid, and meta-xylene.
Production of Acetone
[0155] Provided herein is a mixotrophic fermentation method for the production of acetone
comprising (i) providing an isolated organism capable of metabolizing CO
2 into acetyl-CoA; (ii) providing a fermentation medium comprising a first feedstock
and a second feedstock wherein said first feedstock comprises a sugar and wherein
said second feedstock comprises CO, CO
2, carbonate, bicarbonate, H
2, glycerol, methanol, formate, urea or mixtures thereof; and (iii) culturing said
organism in said fermentation medium, whereby both feedstocks are metabolized and
a fermentation broth is formed, which broth comprises at least one bioproduct that
includes acetone.
[0156] Said organism is acetogenic.
[0157] Said organism is selected from the group consisting of
Clostridium ljungdahlii, Clostridium autoethanogenum, and
Clostridium ragsdalei.
[0158] Also provided is such a method, wherein said organism is genetically modified to
have a primary alcohol dehydrogenase gene or a secondary alcohol dehydrogenase gene
deleted from its genome.
[0159] Also provided is such a method, wherein said organism is genetically modified to
have butanediol dehydrogenase deleted from its genome.
[0160] Also provided is such a method, wherein the first feedstock comprises a sugar selected
from glucose and sucrose, and the second feedstock comprises at least one of H
2, and methanol, and the organism assimilates CO
2 produced during glycolysis. Also provided is such a method, wherein the first feedstock
comprises methanol and the second feedstock comprises a bicarbonate supplemented with
CO
2. Also provided is such a method, wherein the first feedstock comprises at least one
of glucose and sucrose and the second feedstock comprises glycerol. Also provided
is such a method, wherein the first feedstock comprises at least one of glucose and
sucrose and the second feedstock comprises CO
2 and H
2. Also provided is such a method, wherein the first feedstock comprises at least one
of glucose and sucrose and the second feedstock comprises CO
2 and methanol. Also provided is such a method, wherein the first feedstock comprises
at least one of glucose and sucrose and the second feedstock comprises CO
2. Also provided is such a method, wherein the first feedstock comprises glucose and
the second feedstock comprises CO. A method as described above is provided, wherein
the feedstock glucose and feedstock CO are present in a glucose/CO weight/weight ratio
of from about 0.3 to about 0.8, e.g., from about 0.25 to about 0.85, from about 0.4
to about 0.7, from about 0.5 to about 0.6. Also described is such a method, wherein
the first feedstock comprises methanol or glycerol and the second feedstock comprises
CO
2 and H
2. Also provided is such a method, wherein the first feedstock comprises a carbohydrate,
wherein said fermentation medium comprises a non-fermentable impurity and wherein
the impurity and the carbohydrate are present in the fermentation medium in a weight/weight
ratio of greater than 0.05. Said impurity may be a fermentation inhibitor.
[0161] Also provided is such a method, wherein said broth comprises a second bioproduct,
wherein said second bioproduct is isopropanol and the molar ratio between acetone
and said second bioproduct is greater than 5.
[0162] Also provided is such a method, further comprising separating acetone from said broth
to form separated acetone. Said separation may comprise evaporation. Said method may
further comprise catalytically converting said separated acetone into at least one
acetone derivative. For example, such a method may comprise catalytically converting
said separated acetone into one or more of mesitylene (1-3-5-trimethylbenzene), isophthalic
acid, uvitic acid, and meta-xylene.
[0163] The method achieves greater production of acetone than the combined amounts of acetone
produced by heterotrophic and autotrophic fermentation with the same organism under
the same conditions.
[0164] Also provided is such a method, wherein said second feedstock comprises CO, CO
2, carbonate, bicarbonate, methanol, and mixtures thereof; and wherein the
13C/
12C isotope ratio of the carbon present in said second feedstock is less than that of
atmospheric CO
2.
[0165] Also provided is such a method, wherein said acetone has a
13C/
12C isotope ratio of less than that of atmospheric CO
2.
[0166] Also provided is such a method, wherein said first feedstock and said second feedstock
are present in the fermentation medium at the same time.
[0167] Also provided is such a method, wherein the culturing is performed in whole or in
part at a superatmospheric pressure.
[0168] Also provided is such a method, wherein providing a fermentation medium comprises
providing said fermentation medium with a mixture of CO
2 and hydrogen at a molar ratio in the range between 1:0.1 and
[0169] Also provided is such a method, comprising production of acetone and acetic acid.
For example, such a method is provided, wherein the amount of acetic acid formed per
biomass unit weight is less than about 50% of that formed in autotrophic fermentation
with the same organism under the same conditions.
[0170] Also provided is such a method, wherein said fermentation medium comprises at least
one of CO, CO
2, and hydrogen.
[0171] Also provided is such a method, wherein said fermentation medium comprises a steel
mill produced composition.
Production of Butyric Acid - described for illustrative purposes, not forming part of the present invention
[0172] A mixotrophic fermentation method for the production of butyric acid comprising (i)
providing an isolated organism capable of metabolizing CO
2 into acetyl-CoA; (ii) providing a fermentation medium comprising a first feedstock
and a second feedstock wherein said first feedstock comprises carbohydrates, glycerol,
methanol, or combinations thereof; and wherein said second feedstock comprises CO,
CO
2, carbonate, bicarbonate, H
2, glycerol, methanol, formate, urea or mixtures thereof; and (iii) culturing said
organism in said fermentation medium, whereby both feedstocks are metabolized and
a fermentation broth is formed, which broth comprises at least one bioproduct that
includes butyric acid.
[0173] Also provided is such a method wherein said organism is selected from the group consisting
of
Clostridium ljungdahlii, Clostridium autoethanogenum, Clostridium ragsdalei, Eubacterium
limosum, Butyribacterium methylotrophicum, Moorella thermoacetica, Clostridium aceticum,
Acetobacterium woodii, Clostridium carboxidivorans, Alkalibaculum bacchi, Clostridium
drakei, Clostridium formicoaceticum, Clostridium scatologenes, Moorella thermoautotrophica,
Acetonema longum, Blautia producta, Clostridium glycolicum, Clostridium magnum, Clostridium
mayombei, Clostridium methoxybenzovorans, Oxobacter pfennigii, and
Thermoanaerobacter kivui.
[0174] Also in such a method the first feedstock comprises a sugar selected from glucose
and sucrose, and the second feedstock comprises at least one of H
2 and methanol and the organism assimilates CO
2 produced during glycolysis.
[0175] Also in such a method the first feedstock comprises glucose, and the second feedstock
comprises methanol at a glucose/methanol molar ratio of about 1:6, e.g., in a range
from about 1:3 to about 1:4, from about 1:5 to about 1:6, from about 1:7 to about
1:9.
[0176] Also in such a method the first feedstock comprises methanol and the second feedstock
comprises a bicarbonate supplemented with CO
2.
[0177] Also in such a method the first feedstock comprises at least one of glucose and sucrose
and the second feedstock comprises glycerol.
[0178] Also in such a method the first feedstock comprises at least one of glucose and sucrose
and the second feedstock comprises CO
2 and H
2.
[0179] Also in such a method the first feedstock comprises at least one of glucose and sucrose
and the second feedstock comprises CO
2 and methanol.
[0180] Also in such a method the first feedstock comprises at least one of glucose and sucrose
and the second feedstock comprises CO
2
[0181] Also in such a method the first feedstock comprises glucose and the second feedstock
comprises CO. In an embodiment, such a method is provided wherein the feedstock glucose
and feedstock CO are present in a glucose/CO weight/weight ratio of from about 0.3
to about 0.8, e.g., from about 0.25 to about 0.85, from about 0.4 to about 0.7, from
about 0.5 to about 0.6.
[0182] Also in such a method the first feedstock comprises methanol or glycerol and the
second feedstock comprises CO
2 and H
2.
[0183] Also in such a method the first feedstock comprises a carbohydrate, wherein said
fermentation medium comprises a non-fermentable impurity and the impurity and the
carbohydrate are present in the fermentation medium in a weight/weight ratio of greater
than 0.05. The impurity may be a fermentation inhibitor.
[0184] Also such a method further comprises separating butyric acid from said broth to form
separated butyric acid. The butyric acid may be separated by utilizing an organic
solvent comprising a C6-C12 alkanol, a C4-C12 alkanol, and/or an ester of butyric
acid.
[0185] Also in such a method said fermentation medium has a pH of greater than 5.5 and comprises
calcium carbonate for pH control. Calcium carbonate may be present in the said second
feedstock and also serves as a carbon source. Said fermentation medium may comprise
a calcium base for pH control.
[0186] Also such a method further comprises separating butyric acid from said broth wherein
said separating comprises acidulating with sulfuric acid.
[0187] Also such a method further comprises catalytically converting said separated butyric
acid into at least one butyric acid derivative. Said catalytically converting may
comprise hydrogenation and said at least one butyric acid derivative may comprise
butanol.
Production of Isopropanol
[0188] Provided herein is a mixotrophic fermentation method for the production of isopropanol
(also known a 2-propanol) comprising (i) providing an isolated organism capable of
metabolizing CO
2 into acetyl-CoA; (ii) providing a fermentation medium comprising a first feedstock
and a second feedstock wherein said first feedstock comprises a sugar; and wherein
said second feedstock comprises CO, CO
2, carbonate, bicarbonate, H
2, glycerol, methanol, formate, urea or mixtures thereof; and (iii) culturing said
organism in said fermentation medium, whereby both feedstocks are metabolized and
a fermentation broth is formed, which broth comprises at least one bioproduct that
includes isopropanol.
[0189] Said organism is acetogenic.
[0190] Said organism is selected from the group consisting of
Clostridium ljungdahlii, Clostridium autoethanogenum, and
Clostridium ragsdalei.
[0191] Also provided is such a method, wherein the first feedstock comprises a sugar selected
from glucose and sucrose, and the second feedstock comprises at least one of H
2, and methanol, and the organism assimilates CO
2 produced during glycolysis. Also described is such a method, wherein the first feedstock
comprises methanol and the second feedstock comprises a bicarbonate supplemented with
CO
2. Also provided is such a method, wherein the first feedstock comprises at least one
of glucose and sucrose and the second feedstock comprises glycerol. Also provided
is such a method, wherein the first feedstock comprises at least one of glucose and
sucrose and the second feedstock comprises CO
2 and H
2. Also provided is such a method, wherein the first feedstock comprises at least one
of glucose and sucrose and the second feedstock comprises CO
2 and methanol. Also provided is such a method, wherein the first feedstock comprises
at least one of glucose and sucrose and the second feedstock comprises CO
2. Also provided is such a method, wherein the first feedstock comprises glucose and
the second feedstock comprises CO. A method as described above is provided, wherein
the feedstock glucose and feedstock CO are present in a glucose/CO weight/weight ratio
of from about 0.3 to about 0.8, e.g., from about 0.25 to about 0.85, from about 0.4
to about 0.7, from about 0.5 to about 0.6. Also described is such a method, wherein
the first feedstock comprises methanol or glycerol and the second feedstock comprises
CO
2 and H
2. Also provided is such a method, wherein the first feedstock comprises a carbohydrate,
wherein said fermentation medium comprises a non-fermentable impurity and wherein
the impurity and the carbohydrate are present in the fermentation medium in a weight/weight
ratio of greater than 0.05. Said impurity may be a fermentation inhibitor.
[0192] Also provided is such a method, wherein said broth comprises a second bioproduct,
wherein said second bioproduct is acetone and the molar ratio between isopropanol
and said second bioproduct is greater than 5.
[0193] Also provided is such a method, further comprising separating isopropanol from said
broth to form separated isopropanol. Said may comprise evaporation. Said method may
further comprise catalytically converting said separated isopropanol into at least
one isopropanol derivative. For example, herein is provided such a method comprising
catalytically converting said separated isopropanol into acetone.
[0194] The method achieves greater production of isopropanol than the combined amounts of
isopropanol produced by heterotrophic and autotrophic fermentation with the same organism
under the same conditions.
[0195] Also provided is such a method, wherein said second feedstock comprises CO, CO
2, carbonate, bicarbonate, methanol, and mixtures thereof; and wherein the
13C/
12C isotope ratio of the carbon present in said second feedstock is less than that of
atmospheric CO
2.
[0196] Also provided is such a method, wherein said isopropanol has a
13C/
12C isotope ratio of less than that of atmospheric CO
2.
[0197] Also provided is such a method, wherein said first feedstock and said second feedstock
are present in the fermentation medium at the same time.
[0198] Also provided is such a method, wherein the culturing is performed in whole or in
part at a superatmospheric pressure.
[0199] Also provided is such a method, wherein providing a fermentation medium comprises
providing said fermentation medium with a mixture of CO
2 and hydrogen at a molar ratio in the range between 1:0.1 and
[0200] Also provided is such a method, comprising production of isopropanol and acetic acid.
For example, in an embodiment, such a method is provided, wherein the amount of acetic
acid formed per biomass unit weight is less than about 50% of that formed in autotrophic
fermentation with the same organism under the same conditions.
[0201] Also provided is such a method, wherein said fermentation medium comprises at least
one of CO, CO
2, and hydrogen.
[0202] Also provided is such a method, wherein said fermentation medium comprises a steel
mill produced composition.
Production of Isopropanol and Acetone
[0203] Provided herein is a mixotrophic fermentation method for the production of acetone
and isopropanol comprising (i) providing an isolated organism capable of metabolizing
CO
2 into acetyl-CoA; (ii) providing a fermentation medium comprising a first feedstock
and a second feedstock wherein said first feedstock comprises a sugar; and wherein
said second feedstock comprises CO, CO
2, carbonate, bicarbonate, H
2, glycerol, methanol, formate, urea or mixtures thereof; and (iii) culturing said
organism in said fermentation medium, whereby both feedstocks are metabolized and
a fermentation broth is formed, which broth comprises more than one bioproduct and
at least one bioproduct is isopropanol and another is acetone.
[0204] Said organism is acetogenic.
[0205] Said organism is selected from the group consisting of
Clostridium ljungdahlii, Clostridium autoethanogenum, and
Clostridium ragsdalei.
[0206] Also provided is such a method, wherein the first feedstock comprises a sugar selected
from glucose and sucrose, and the second feedstock comprises at least one of H
2, and methanol, and the organism assimilates CO
2 produced during glycolysis. Also described is such a method, wherein the first feedstock
comprises methanol and the second feedstock comprises a bicarbonate supplemented with
CO
2. Also provided is such a method, wherein the first feedstock comprises at least one
of glucose and sucrose and the second feedstock comprises glycerol. Also provided
is such a method, wherein the first feedstock comprises at least one of glucose and
sucrose and the second feedstock comprises CO
2 and H
2. Also provided is such a method, wherein the first feedstock comprises at least one
of glucose and sucrose and the second feedstock comprises CO
2 and methanol. Also provided is such a method, wherein the first feedstock comprises
at least one of glucose and sucrose and the second feedstock comprises CO
2. Also provided is such a method, wherein the first feedstock comprises glucose and
the second feedstock comprises CO. The feedstock glucose and feedstock CO may be present
in a glucose/CO weight/weight ratio of from about 0.3 to about 0.8, e.g., from about
0.25 to about 0.85, from about 0.4 to about 0.7, from about 0.5 to about 0.6. Also
described is such a method, wherein the first feedstock comprises methanol or glycerol
and the second feedstock comprises CO
2 and H
2. Also provided is such a method, wherein the first feedstock comprises a carbohydrate,
wherein said fermentation medium comprises a non-fermentable impurity and wherein
the impurity and the carbohydrate are present in the fermentation medium in a weight/weight
ratio of greater than 0.05. Said impurity may be a fermentation inhibitor.
[0207] Also provided is such a method, further comprising separating acetone and isopropanol
from said broth to form separated acetone and isopropanol. In an embodiment, said
separating comprises evaporation. Said method may further comprise catalytically converting
said separated acetone and separated isopropanol into at least one acetone or isopropanol
derivative.
[0208] The method achieves greater production of acetone and isopropanol than the combined
amounts of acetone and isopropanol produced by heterotrophic and autotrophic fermentation
with the same organism under the same conditions.
[0209] Also provided is such a method, wherein said second feedstock comprises CO, CO
2, carbonate, bicarbonate, methanol, and mixtures thereof; and wherein the
13C/
12C isotope ratio of the carbon present in said second feedstock is less than that of
atmospheric CO
2.
[0210] Also provided is such a method, wherein said isopropanol has a
13C/
12C isotope ratio of less than that of atmospheric CO
2.
[0211] Also provided is such a method, wherein said first feedstock and said second feedstock
are present in the fermentation medium at the same time.
[0212] Also provided is such a method, wherein the culturing is performed in whole or in
part at a superatmospheric pressure.
[0213] Also provided is such a method, wherein providing a fermentation medium comprises
providing said fermentation medium with a mixture of CO
2 and hydrogen at a molar ratio in the range between 1:0.1 and
[0214] Also provided is such a method, comprising production of acetone, isopropanol and
acetic acid. For example, such a method is provided, wherein the amount of acetic
acid formed per biomass unit weight is less than about 50% of that formed in autotrophic
fermentation with the same organism under the same conditions.
[0215] Also provided is such a method, wherein said fermentation medium comprises at least
one of CO, CO
2, and hydrogen.
[0216] Also provided is such a method, wherein said fermentation medium comprises a steel
mill produced composition.
Production of Crotyl Alcohol - described for illustrative purposes, not forming part of the present invention
[0217] Described herein is a method of producing crotyl alcohol, comprising culturing a
microbial organism on a growth substrate under conditions to form a broth comprising
crotyl alcohol, wherein the microbial organism is capable of converting acetyl-CoA
into crotyl alcohol and comprises at least one exogenous nucleic acid encoding one
or more of the following crotyl alcohol pathway enzymes:
- A. Acetyl-CoA acetyltransferase (also known as thiolase) (THL)
- B. 3-hydroxybutyryl-CoA dehydrogenase (HBD)
- C. 3-hydroxybutyryl-CoA dehydratase (also known as crotonase) (CRT)
- D. Acetaldehyde/alcohol dehydrogenase (ADHE)
- E. Butanol dehydrogenase (BDH)
- F. CoA-transferase subunit A (COAT-A)
- G. CoA-transferase subunit B (COAT-B)
- H. Aldehyde:ferredoxin oxidoreductase (AOR),
and wherein said microbial organism produces more crotyl alcohol compared with a naturally
occurring microbial organism of the same genus and species lacking said exogenous
nucleic acid.
[0218] Also provided herein is an acetogenic microbial organism or a microbial organism
naturally capable of converting acetyl-CoA into crotonyl-CoA, the microbial organism
comprising at least one exogenous nucleic acid encoding one or more of the following
crotyl alcohol pathway enzymes:
- A. Acetyl-CoA acetyltransferase (also known as thiolase) (THL)
- B. 3-hydroxybutyryl-CoA dehydrogenase (HBD)
- C. 3-hydroxybutyryl-CoA dehydratase (also known as crotonase) (CRT)
- D. Acetaldehyde/alcohol dehydrogenase (ADHE)
- E. Butanol dehydrogenase (BDH)
- F. CoA-transferase subunit A (COAT-A)
- G. CoA-transferase subunit B (COAT-B)
- H. Aldehyde:ferredoxin oxidoreductase (AOR),
wherein said microbial organism produces more crotyl alcohol compared with a naturally
occurring microbial organism of the same genus and species lacking said exogenous
nucleic acid.
[0219] Such a microbial organism, which is capable of converting acetyl-CoA into isopropanol,
may further comprise at least a second exogenous nucleic acid, the second exogenous
nucleic acid encoding one or more isopropanol pathway enzymes. The one or more isopropanol
pathway enzymes comprises: A. THL, F. COAT-A, G. COAT-B, I. ADC, and/or J. secondary
alcohol dehydrogenase (SADH). Said microbial organism may comprise exogenous nucleic
acids encoding each of the enzymes A, B, C, D, F, G, I, J. Said microbial organism
may comprise exogenous nucleic acids encoding each of the enzymes A, B, C, D, E, F,
G, I, J. Said microbial organism may comprise exogenous nucleic acids encoding each
of the enzymes A, B, C, E, F, G, H, I, J.
[0220] A microbial organism as described may comprise two, three, four, five, six, seven,
eight, nine, or ten exogenous nucleic acids.
[0221] Also provided herein is such a microbial organism, wherein the exogenous nucleic
acid is a heterologous nucleic acid.
[0222] Also provided is such a method for further producing acetone, comprising culturing
said microbial organism comprising at least one exogenous nucleic acid on a growth
substrate to form a broth comprising crotyl alcohol and acetone, wherein said microbial
organism is capable of converting acetyl-CoA into acetone, the microbial organism
further comprising at least a second exogenous nucleic acid, the second exogenous
nucleic acid encoding one or more acetone pathway enzymes. Such a method may be performed,
wherein a crotyl alcohol to acetone molar ratio in said broth is in the range from
5 to 10.
[0223] Also provided is such a method for further producing isopropanol, comprising culturing
said microbial organism comprising at least one exogenous nucleic acid on a growth
substrate to form a broth comprising crotyl alcohol and isopropanol, wherein said
microbial organism is capable of converting acetyl-CoA into isopropanol, the microbial
organism further comprising at least a second exogenous nucleic acid, the second exogenous
nucleic acid encoding one or more isopropanol pathway enzymes. Such a method may be
performed, wherein a crotyl alcohol to isopropanol molar ratio in said broth is in
the range from 5 to 10.
[0224] Also provided is such a method, wherein said growth substrate comprises a carbohydrate.
[0225] Also provided is such a method, wherein said growth substrate comprises a one-carbon
molecule. In an embodiment, such a method may be performed, wherein said one-carbon
molecule is exogenously added. In an embodiment, said one-carbon molecule is selected
from a group consisting of CO, CO
2, CH
3OH, carbonate, bicarbonate and combinations thereof.
[0226] Also provided is such a method, wherein said growth substrate comprises at least
one gaseous compound. Said gaseous compound may be exogenously added. Said at least
one gaseous compound may be selected from a group consisting of CO, CO
2, H
2 and combinations thereof.
[0227] Also provided herein is such a method, wherein said growth substrate comprises a
carbohydrate in combination with at least one of a one-carbon molecule and a gaseous
compound.
[0228] Also provided herein is such a method, wherein said growth substrate comprises a
carbohydrate, exogenously added CO
2 and exogenously added H
2, and wherein at least 2 moles of H
2 are added per mole of CO
2.
[0229] Also provided herein is such a method, comprising steam reforming of a hydrocarbon,
whereby CO
2 and H
2 are formed and used in said growth substrate.
[0230] Also provided herein is such a method, wherein carbon yield is at least 42 wt%.
[0231] Also provided herein is such a method, comprising providing pressurized CO
2, pressurized CO, pressurized H
2, or a combination thereof to said growth substrate.
[0232] Also provided herein is such a method, wherein said culturing is conducted at a pressure
in the range between 1 atm and 5 atm.
[0233] Also provided herein is such a method, comprising providing at least one of ammonium
carbonate and ammonium bicarbonate to said growth substrate.
[0234] Also provided herein is such a method, comprising at least partially separating crotyl
alcohol from said broth.
[0235] Also provided herein is such a method, comprising at least partially separating acetone
from said broth.
[0236] Also provided herein is such a method, comprising at least partially separating isopropanol
from said broth.
[0237] Also provided herein is such a method, wherein said separating comprises liquid-liquid
extraction. The method may further comprise dehydrating said separated crotyl alcohol
to form butadiene.
[0238] Also provided is such a method, which comprises culturing the microbial organism
on a growth substrate for at least 1 hour under conditions to form a broth comprising
at least 1 g/L crotyl alcohol.
[0239] Also provided is such a method, which comprises culturing the microbial organism
on a growth substrate for at least 1 hour under conditions to form a broth comprising
at least 1 g/L crotyl alcohol and at least 0.1 g/L acetone.
[0240] Also provided is such a method, which comprises culturing the microbial organism
on a growth substrate for at least 1 hour under conditions to form a broth comprising
at least 1 g/L crotyl alcohol and at least 0.1 g/L isopropanol.
[0241] Provided herein is also a non-naturally occurring microbial organism capable of converting
acetyl-CoA into crotyl alcohol, wherein butyryl-CoA dehydrogenase (BCD) nucleic acid
expression and/or BCD protein translation in the microbial organism is disrupted or
silenced. Said expression silencing may comprise at least one of gene disruption,
gene deletion and gene mutation. Said protein translation silencing may comprise RNA
interference. Such a microbial organism may comprise at least one exogenous nucleic
acid encoding one or more of the following crotyl alcohol pathway enzymes:
- A. Acetyl-CoA acetyltransferase (also known as thiolase) (THL)
- B. 3-hydroxybutyryl-CoA dehydrogenase (HBD)
- C. 3-hydroxybutyryl-CoA dehydratase (also known as crotonase) (CRT)
- D. Acetaldehyde/alcohol dehydrogenase (ADHE)
- E. Butanol dehydrogenase (BDH)
- F. CoA-transferase subunit A (COAT-A)
- G. CoA-transferase subunit B (COAT-B)
- H. Aldehyde:ferredoxin oxidoreductase (AOR),
wherein said microbial organism produces more crotyl alcohol compared with a naturally
occurring microbial organism of the same genus and species lacking said exogenous
nucleic acid.
[0242] Also provided herein is such a microbial organism, which is capable of converting
acetyl-CoA into acetone, the microbial organism further comprising at least one exogenous
nucleic acid encoding one or more acetone pathway enzymes. Said one or more acetone
pathway enzymes may comprise A. THL, F. COAT-A, G. COAT-B, and/or I. acetoacetate
decarboxylase (ADC).
[0243] Also provided herein is such a microbial organism, which is capable of converting
acetyl-CoA into isopropanol, the microbial organism further comprising at least one
exogenous nucleic acid encoding one or more isopropanol pathway enzymes. Said one
or more isopropanol pathway enzymes may comprise : A. THL, F. COAT-A, G. COAT-B, I.
ADC, and/or J. secondary alcohol dehydrogenase (SADH).
[0244] Said microbial organism may comprise two, three, four, five, six, seven, eight, nine
or ten exogenous nucleic acids.
[0245] Said microbial organism may comprise exogenous nucleic acids encoding each of the
enzymes A, B, C, D, F, G, I. Said microbial organism may comprise exogenous nucleic
acids encoding each of the enzymes A, B, C, D, E, F, G, I. Said microbial organism
may comprise exogenous nucleic acids encoding each of the enzymes A, B, C, E, F, G,
H, I. Said microbial organism may comprise exogenous nucleic acids encoding each of
the enzymes A, B, C, D, F, G, I, J.
[0246] Also provided herein is such a microbial organism, wherein at least one exogenous
nucleic acid is a heterologous nucleic acid.
[0247] Also provided herein is such a microbial organism, wherein said organism is an acetogenic
bacterium.
[0248] Herein is further provided a method of producing crotyl alcohol, comprising culturing
a non-naturally occurring microbial organism on a growth substrate under conditions
to form a broth comprising crotyl alcohol, wherein the microbial organism is capable
of converting acetyl-CoA into crotyl alcohol and wherein butyryl-CoA dehydrogenase
(BCD) nucleic acid expression and/or BCD protein translation in the microbial organism
is disrupted or silenced.
Utilization of Non-preferred Carbon Source
[0249] Said organism is acetogenic and said first feedstock may comprise at least one non-preferred
carbon source, for example, a non-preferred sugar. As used herein, the term non-preferred
carbon source refers to a carbon source that is metabolized by the native form of
the organism at a rate of less than 0.01 g/hr/g cell mass. Such a carbon source may
be a carbohydrate, a sugar (e.g., glucose) or glycerol. Such a non-preferred carbon
source may also be methanol. The non-preferred carbon source may also be an oxygen-containing
organic compound. Said non-preferred carbon source may comprise at least 50%, at least
60%, at least 70%, at least 80% or at least 90% of said first feedstock. The concentration
of said non-preferred carbon source in said provided fermentation medium may be in
a range between 2 g/L and 50 g/L.
[0250] Said non-preferred sugar may be selected from the group consisting of glucose, mannose,
galactose, arabinose, ribose, maltose, sucrose, lactose, cellobiose, and mixtures
thereof. A non-preferred sugar is a sugar that is metabolized by the native form of
the organism at a rate of less than 0.01 g/hr/g cell mass. Said non-preferred sugar
may comprise glucose. Said non-preferred sugar may form at least 50%, at least 60%,
at least 70%, at least 80% or at least 90% of said first feedstock. The concentration
of said non-preferred sugar in said provided fermentation medium may be in a range
between 2 g/L and 50 g/L.
[0251] Said first feedstock may further comprise at least one preferred sugar. As used herein,
the term preferred sugar refers to a sugar that is metabolized by the native form
of the organism at a rate greater than 0.01 g/hr/g cell mass.
[0252] Said preferred sugar may be selected from the group consisting of fructose, xylose,
and mixtures thereof. Said provided fermentation medium may comprise said preferred
sugar and said non-preferred sugar concurrently. Said provided fermentation medium
may comprise first said preferred sugar and then said non-preferred sugar.
[0253] Said non-preferred sugar may be metabolized at a rate greater than 0.01 g/hr/g cell
mass. Metabolism rates of a non-preferred sugar of greater than 0.01 g/hr/g cell mass
may be achieved by an organism that has been genetically modified for increased non-preferred
sugar metabolism. Said non-preferred sugar may be metabolized by a genetically modified
organism at a rate greater than 0.02 g/hr/g, greater than 0.04 g/hr/g cell mass, greater
than 0.06 g/hr/g, greater than 0.08 g/hr/g cell mass, greater than 0.1 g/hr/g, greater
than 0.12 g/hr/g cell mass, greater than 0.14 g/hr/g, greater than 0.16 g/hr/g cell
mass, greater than 0.18 g/hr/g, greater than 0.2 g/hr/g cell mass, or greater than
0.26 g/hr/g.
[0254] CO
2 may be generated from metabolism of said non-preferred sugar and said generated CO
2 comprises at least a fraction of said fermentation medium second feedstock. Said
generated CO
2 may comprise at least 20% of said fermentation medium second feedstock, at least
40%, at least 60%, at least 80% or at least 90%.
[0255] Said acetogenic organism metabolizing said non-preferred sugar is acetogenic Clostridia.
Said organism metabolizing said non-preferred sugar is selected from the group consisting
of
Clostridium ljungdahlii, Clostridium autoethanogenum, and
Clostridium ragsdalei.
[0256] According to an embodiment, said organism metabolizing said non-preferred sugar is
genetically modified to express at least one component of a phosphotransferase system
(PTS), also known as PEP group translocation. Said at least one component may be selected
from the group consisting of enzymes EIIA, EIIB, EIIC, and combinations thereof.
[0257] Said organism may be genetically modified to express a gene related to a sugar transport
system other than genes associated with the phosphotransferase system. Said organism
may be genetically modified to express a gene selected from the group consisting of
a symporter system utilizing a sodium ion (Na
+), a symporter system utilizing protons (H
+), a permease system, and a combination thereof. For example, the organism may be
transformed with a Gnt-II system transporter (
gntP gene), a glycoside-pentoside-hexuronide (GPH):cation symporter family gene (GPH gene)
or a fucose-galactose-glucose (FGH):H
+ symporter family gene (FGH gene).
[0258] The sugar transport system is not particularly limited. For example, said
gntP gene may be obtained from one or more various organisms including
Clostridium acetobutylicum ATCC 824 and
Escherichia coli K-12. An exemplary nucleic acid sequence that encodes a
gntP gene, from C.
acetobutylicum, is as follows:

[0259] The encoded
gntP amino acid sequence is as follows:

[0260] An exemplary
gntP amino acid sequence may be an amino acid sequence which has at least 75%, 80%, 85%,
90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, or 99% identity to the above sequence,
and which is capable of transporting gluconate or glucose. The corresponding
gntP polynucleotide sequence may be a polynucleotide sequence encoding an amino acid sequence
which has at least 75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, or
99% identity to the above sequence. The corresponding GPH polynucleotide sequence
may also be a sequence which is 75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%,
97%, 98%, or 99% identical to the above GPH polynucleotide sequence.
[0261] An exemplary nucleic acid sequence that encodes a GPH gene, from C.
acetobutylicum, is as follows:

[0262] The encoded GPH amino acid sequence is as follows:

[0263] An exemplary GPH amino acid sequence may be an amino acid sequence which has at least
75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, or 99% identity to the
above sequence, and which is capable of transporting glucose. The corresponding GPH
polynucleotide sequence may be a polynucleotide sequence encoding an amino acid sequence
which has at least 75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, or
99% identity to the above sequence. The corresponding GPH polynucleotide sequence
may also be a sequence which is 75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%,
97%, 98%, or 99% identical to the above GPH polynucleotide sequence.
[0264] An exemplary nucleic acid sequence that encodes an FGH gene, from
E. coli, is as follows:

[0265] The encoded FGH amino acid sequence is as follows:

[0266] An exemplary FGH amino acid sequence may be an amino acid sequence which has at least
75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, or 99% identity to the
above sequence, and which is capable of transporting glucose. The corresponding FGH
polynucleotide sequence may be a polynucleotide sequence encoding an amino acid sequence
which has at least 75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, or
99% identity to the above sequence. The corresponding FGH polynucleotide sequence
may also be a sequence which is 75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%,
97%, 98%, or 99% identical to the above FGH polynucleotide sequence.
[0267] Said organism metabolizing said non-preferred sugar may express genes of the Wood-Ljungdahl
pathway.
[0268] Said organism metabolizing said non-preferred sugar may be genetically modified to
have a primary alcohol dehydrogenase gene or a secondary alcohol dehydrogenase gene
deleted from its genome.
[0269] Said organism metabolizing said non-preferred sugar may be genetically modified to
have butanediol dehydrogenase deleted from its genome.
[0270] The rate of metabolizing said non-preferred sugar by said genetically modified organism
may be greater than that of metabolizing said non-preferred sugar by the native form
of the organism by a factor of at least 1.5, at least 2, at least 5, at least 8, at
least 10, at least 12, at least 15, or at least 20.
[0271] Culturing said organism in said non-preferred sugar comprising fermentation medium,
forms a fermentation broth comprising a bioproduct selected from the group consisting
of acetone, isopropanol, and combinations thereof.
[0272] Culturing said organism in said non-preferred sugar comprising fermentation medium,
may form a fermentation broth comprising a non-naturally occurring bioproduct.
[0273] Culturing said organism in said non-preferred sugar comprising fermentation medium
achieves greater production of the at least one bioproduct than the combined amounts
produced by heterotrophic and autotrophic fermentation with the same organism under
the same conditions.
[0274] Culturing said organism in said non-preferred sugar comprising fermentation medium,
the carbon yield, based on the total amount of carbon in produced bioproducts divided
by the total amount of carbon metabolized in said first feedstock, is at least 50%,
at least 60%, at least 70%, at least 80%, at least 90%, at least 100%, at least 110%,
at least 120%, at least 130%, at least 140%, at least 150%, or at least 160%.
[0275] According to an embodiment, providing a non-preferred sugar comprising fermentation
medium includes providing said fermentation medium with a mixture of CO
2 and hydrogen at a molar ratio in the range from 1:0.1 to 1:5.
[0276] Provided herein is a mixotrophic fermentation method comprising (i) providing an
isolated naturally acetogenic organism, (ii) providing a first feedstock and a second
feedstock wherein said first feedstock comprises a carbon source that is metabolized
by the native form of the organism at a rate of less than 0.01 g/hr/g cell mass; and
wherein said second feedstock comprises CO, CO
2, carbonate, bicarbonate, H
2, glycerol, methanol, formate, urea or a combination thereof; and (iii) culturing
said organism in a fermentation medium, whereby both feedstocks are metabolized and
a fermentation broth is formed, which broth comprises at least one bioproduct.
[0277] The carbon yield, based on the total amount of carbon in produced bioproducts divided
by the total amount of carbon metabolized from said first feedstock, is at least 50%.
[0278] The
13C/
12C isotope ratio of the carbon present in the bioproduct may be less than that of atmospheric
CO
2.
[0279] Said organism is a
Clostridia which may be genetically modified.
[0280] In an embodiment, said first feedstock and said second feedstock may be present in
the fermentation medium at the same time.
[0281] In an embodiment, said fermentation medium may comprise a carbohydrate and at least
one of CO, CO
2, and hydrogen.
[0282] In an embodiment, said fermentation medium may comprise a steel mill produced CO
composition.
[0283] In an embodiment, the culturing may be performed in whole or in part at a super-atmospheric
pressure.
[0284] In an embodiment, said bioproduct may be selected from the group consisting of acetone,
isopropanol, and combinations thereof.
[0285] In an embodiment, said bioproduct may be non-naturally occurring.
[0286] In an embodiment, the second feedstock may comprise CO, CO
2, carbonate, bicarbonate, methanol, or a combination thereof; and the
13C/
12C isotope ratio of the carbon present in said second feedstock may be less than that
of atmospheric CO
2.
[0287] In an embodiment, the method may comprise providing said fermentation medium with
a mixture of CO
2 and hydrogen at a molar ratio in the range from 1:0.1 to 1:5.
[0288] In an embodiment, the method may further comprise steam reforming of a hydrocarbon
to form said mixture of CO
2 and hydrogen.
[0289] In an embodiment, the first feedstock may comprise a sugar selected from glucose
and sucrose, and the organism may metabolize CO
2 produced during glycolysis.
[0290] In an embodiment, the first feedstock may comprise a sugar selected from glucose
and sucrose, the second feedstock may comprise at least one of H
2 and methanol, and the organism may metabolize CO
2 produced during glycolysis.
[0291] In an embodiment, said at least one bioproduct is acetone. In such an embodiment,
the first feedstock may comprise a sugar selected from glucose and sucrose, and the
organism may metabolize CO
2 produced during glycolysis.
[0292] In an embodiment, said at least one bioproduct is isopropanol. In such an embodiment,
the first feedstock may comprise a sugar selected from glucose and sucrose, and methanol,
and the organism may metabolize CO
2 produced during glycolysis.
[0293] In an embodiment, the metabolizing of the first feedstock does not inhibit the metabolizing
of the second feedstock. In such a case, inhibition is defined as a decrease in the
metabolizing rate of the second feedstock in the presence of the first feedstock compared
to the metabolizing rate of the second feedstock in the absence of the first feedstock.
The first feedstock may inhibit the metabolizing of the second feedstock by less than
10%. The first feedstock may inhibit the metabolizing of the second feedstock by less
than 1%, less than 5%, less than 15%, less than 20%, or less than 30%.
[0294] In an embodiment, the first feedstock may comprise a non-preferred sugar and the
second feedstock may comprise CO, CO
2, carbonate, bicarbonate, H
2, glycerol, methanol, formate, urea or a combination thereof.
Additional Exemplary Polynucleotide and Amino Acids Sequences
[0295] Exemplary amino acid and nucleic acid sequences for performing methods are disclosed
herein.
[0296] An exemplary acetyl-CoA acetyltransferase (also known as thiolase) (THL) for use
in the present invention catalyzes the condensation of two (2) acetyl-CoA molecules
into acetoacetyl-CoA and the release of one (1) coenzyme-A (CoA) molecule. Exemplary
THL nucleic acid and amino acid sequences (from C.
acetobutylicum ATCC 824) are set forth below:
EC number: 2.3.1.9
[0297] Example nucleic acid sequence:

[0298] Example amino acid sequence:

[0299] An exemplary 3-hydroxybutyryl-CoA dehydrogenase (HBD) for use in the present invention
catalyzes the conversion of acetoacetyl-CoA into 3-hydroxybutyryl-CoA. 3-Hydroxybutyryl-CoA
can be either the (S) or the (R) enantiomer. This reaction typically requires a coenzyme,
such as NADH or NADPH. Exemplary HBD nucleic acid and amino acid sequences (from
C.
acetobutylicum ATCC 824) are set forth below:
EC number: 1.1.1.36 or 1.1.1.35 or 1.1.1.157
[0300] Example nucleic acid sequence:

[0301] Example amino acid sequence:

[0302] An exemplary 3-hydroxybutyryl-CoA dehydratase (also known as crotonase) (CRT) for
use in the present invention catalyzes the dehydration of 3-hydroxybutyryl-CoA into
crotonyl-CoA and a water molecule. It can act upon either the (S) or the (R) enantiomer
of 3-hydroxybutyryl-CoA. Exemplary CRT nucleic acid and amino acid sequences (from
C.
acetobutylicum ATCC 824) are set forth below:
EC number: 4.2.1.17 or 4.2.1.55
[0303] Example nucleic acid sequence:

[0304] Example amino acid sequence:

[0305] An exemplary acetaldehyde/alcohol dehydrogenase (ADHE) for use in the present invention
is a bifunctional enzyme that catalyzes two reactions sequentially. The first reaction
is a CoA-acylating reaction in which crotonyl-CoA is converted into crotonaldehyde.
The second reaction is a dehydrogenase reaction in which crotonaldehyde is converted
into crotyl alcohol. Any similar substrates can also be used, such as acetyl-CoA,
butyryl-CoA, and others. This reaction typically requires a coenzyme, such as NADH
or NADPH. Exemplary ADHE nucleic acid and amino acid sequences (from
C.
acetobutylicum ATCC 824) are set forth below:
EC number: For the first reaction (1.2.1.10 or 1.2.1.57); for the second reaction
(1.1.1.1)
[0306] Example nucleic acid sequence:

[0307] Example amino acid sequence:

[0308] An exemplary butanol dehydrogenase (BDH) for use in the present invention catalyzes
the dehydrogenation of an aldehyde into an alcohol, particularly crotonaldehyde into
crotyl alcohol, though any aldehyde can be a substrate. This reaction typically requires
a coenzyme, such as NADH or NADPH. Exemplary butanol dehydrogenase nucleic acid and
amino acid sequences (from C.
acetobutylicum ATCC 824) are set forth below:
EC number: 1.1.1.1
[0309] Example nucleic acid sequence:

[0310] Example amino acid sequence:

[0311] An exemplary CoA-transferase subunit A (COAT-A) for use in the present invention
catalyzes the transfer of coenzyme-A (CoA) between two molecules. For example, from
acetoacetyl-CoA to acetate to form acetoacetate and acetyl-CoA or from acetoacetyl-CoA
to butyrate to form acetoacetate and butyryl-CoA. Exemplary COAT-A , i.e., subunit
A nucleic acid and amino acid sequences (from
C.
acetobutylicum ATCC 824) are set forth below:
EC number: 2.8.3.8 or 2.8.3.9 or other related enzymes
[0312] Example nucleic acid sequence:

[0313] Example amino acid sequence:

[0314] An exemplary CoA-transferase subunit B (COAT-B) for use in the present invention
catalyzes the transfer of coenzyme-A (CoA) between two molecules. For example, from
acetoacetyl-CoA to acetate to form acetoacetate and acetyl-CoA or from acetoacetyl-CoA
to butyrate to form acetoacetate and butyryl-CoA. Exemplary COAT-B , i.e., subunit
B nucleic acid and amino acid sequences (from
C.
acetobutylicum ATCC 824) are set forth below:
EC number: 2.8.3.8 or 2.8.3.9 or other related enzymes
[0315] Example nucleic acid sequence:

[0316] Example amino acid sequence:

[0317] An exemplary aldehyde:ferredoxin oxidoreductase (AOR) for use in the present invention
catalyzes the reduction of a carboxylic acid into its corresponding aldehyde. For
example, crotonic acid into crotonaldehyde. This reaction typically requires a coenzyme,
such as ferredoxin. Exemplary AOR nucleic acid and amino acid sequences (from
C.
ljungdahlii DSM 13528) are set forth below:
EC number: 1.2.7.5
[0318] Example nucleic acid sequence:

[0319] Example amino acid sequence:

[0320] An exemplary acetoacetate decarboxylase (ADC) for use in the present invention catalyzes
the decarboxylation of acetoacetate into acetone and CO
2. Exemplary ADC nucleic acid and amino acid sequences (from
C.
acetobutylicum ATCC 824) are set forth below:
EC number: 4.1.1.4
[0321] Example nucleic acid sequence:

[0322] Example amino acid sequence:

[0323] An exemplary secondary alcohol dehydrogenase (SADH) for use in the present invention
catalyzes the reduction of a ketone into a secondary alcohol. For example, acetone
into 2-propanol (a.k.a. isopropanol). The exemplary SADH may have EC number 1.1.1.1.
Exemplary SADH nucleic acid and amino acid sequences (from
C.
ljungdahlii DSM 13528) are set forth in SEQ ID NO: 1 and SEQ ID NO: 2, respectively.
[0324] An exemplary butyryl-CoA dehydrogenase (BCD) for use in the present invention catalyzes
the reduction of crotonyl-CoA into butyryl-CoA by reducing the carbon-carbon double
bond in crotonyl-CoA. This enzyme requires an electron-transfer flavoprotein. Exemplary
BCD nucleic acid and amino acid sequences (from
C.
acetobutylicum ATCC 824) are set forth below:
EC number: 1.3.8.1
[0325] Example nucleic acid sequence:

[0326] Example amino acid sequence:

[0327] An exemplary trans-2-enoyl-CoA reductase (TER) for use in the present invention catalyzes
the reduction of crotonyl-CoA into butyryl-CoA by reducing the carbon-carbon double
bond in crotonyl-CoA. Exemplary TER nucleic acid and amino acid sequences from
Euglena gracilis are set forth below:
EC number: 1.3.1.44
[0328] Example nucleic acid sequence:

[0329] Example amino acid sequence:

[0330] Exemplary secondary alcohol dehydrogenase (SADH) nucleic acid and amino acid sequences
from
Clostridium beijerinckii DSM 6423 are set forth below:
Example nucleic acid sequence:

Example amino acid sequence:

[0331] Exemplary PTS nucleic acid and amino acid sequences (from
C.
acetobutylicum ATCC 824) are set forth below:
Example nucleic acid sequence:


Example amino acid sequence:

[0332] Exemplary PTS nucleic acid and amino acid sequences (from
C.
saccharobutylicum DSM 13864) are set forth below:
Example nucleic acid sequence:


Example amino acid sequence:

[0333] Amino acid sequences as described herein may include amino acid sequences having
at least 75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, or 99% identity
the disclosed wild type sequences. A corresponding polynucleotide sequence may be
a polynucleotide sequence encoding a wild type amino acid sequence as described herein,
and may further include a polynucleotide sequence which encodes a protein having at
least 75%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, or 99% identity
to a wild type amino acid sequence as described herein. A polynucleotide sequence
as described herein may include a sequence which has 75%, 80%, 85%, 90%, 91%, 92%,
93%, 94%, 95%, 96%, 97%, 98%, or 99% identity to the described wild type polynucleotide
sequence.
Examples
Example 1
[0334] Acetogenic clostridia strain
C.
ljungdahlii was cultured under three conditions: 5 g/l of fructose (first feedstock) with a N
2 headspace at 20 psig (referred to as heterotrophic fermentation), no fructose with
a CO (second feedstock) headspace at 20 psig (autotrophic fermentation), and 5 g/l
of fructose with a CO headspace at 20 psig (mixotrophic fermentation). Three biological
replicates were prepared, grown at 37°C and shaken at 225 rpm. Table 1 shows the metabolite
profiles and carbon yields achieved. Carbon yield for this experiment is calculated
by dividing the total amount of carbon in produced bioproducts by the total amount
of carbon metabolized from the first feedstock during fermentation.
Table 1.
| 5 g/l fructose with N2 headspace Concentration (mM) |
| Hour |
Fructose |
Acetate |
Ethanol |
2,3-butanediol |
Lactate |
Carbon yield |
| 0 |
27.52 |
3.74 |
0.29 |
0.11 |
0.00 |
- |
| 41 |
25.36 |
8.28 |
1.98 |
0.13 |
0.00 |
67% |
| 49 |
19.06 |
16.58 |
5.77 |
0.19 |
0.00 |
65% |
| 56 |
10.19 |
29.27 |
8.29 |
0.36 |
0.00 |
62% |
| 65 |
0.62 |
44.19 |
12.63 |
0.63 |
0.00 |
64% |
| 73 |
0.05 |
45.07 |
13.60 |
0.66 |
0.00 |
65% |
| 80 |
0.03 |
45.11 |
14.81 |
0.72 |
0.00 |
67% |
| 5 g/l fructose with CO headspace Concentration (mM) |
| Hour |
Fructose |
Acetate |
Ethanol |
2,3-butanediol |
Lactate |
Carbon yield |
| 0 |
27.23 |
3.74 |
0.00 |
0.11 |
0.00 |
- |
| 49 |
25.86 |
4.16 |
0.48 |
0.19 |
0.16 |
32% |
| 56 |
25.12 |
4.30 |
0.75 |
0.19 |
0.12 |
26% |
| 65 |
25.07 |
5.14 |
1.49 |
0.35 |
0.14 |
55% |
| 73 |
22.39 |
5.85 |
2.15 |
0.39 |
0.17 |
35% |
| 80 |
22.32 |
7.96 |
4.19 |
0.55 |
0.23 |
65% |
| 85 |
20.36 |
9.76 |
5.62 |
1.77 |
0.21 |
74% |
| 89 |
19.69 |
12.14 |
5.24 |
2.46 |
0.49 |
84% |
| 97 |
16.56 |
17.62 |
9.26 |
4.49 |
1.00 |
104% |
| 104 |
9.68 |
19.22 |
14.75 |
8.70 |
1.38 |
94% |
| 113 |
3.07 |
27.38 |
23.10 |
16.53 |
2.59 |
115% |
| 121 |
0.00 |
29.65 |
22.65 |
17.85 |
2.63 |
108% |
| CO headspace (no fructose) Concentration (mM) |
| Hour |
Fructose |
Acetate |
Ethanol |
2.3-butanediol |
Lactate |
| 0 |
0.00 |
3.72 |
0.00 |
0.12 |
0.00 |
| 41 |
0.00 |
4.02 |
0.47 |
0.14 |
0.00 |
| 49 |
0.00 |
4.17 |
0.78 |
0.11 |
0.00 |
| 56 |
0.00 |
4.32 |
0.46 |
0.10 |
0.25 |
| 65 |
0.00 |
4.65 |
0.64 |
0.00 |
0.22 |
| 73 |
0.00 |
4.71 |
0.52 |
0.08 |
0.20 |
| 80 |
0.00 |
4.94 |
0.69 |
0,14 |
0.19 |
| 89 |
0.00 |
5.63 |
0.74 |
0.14 |
0.18 |
| 97 |
0.00 |
7.12 |
1.03 |
0.20 |
0.00 |
| 104 |
0.00 |
8.26 |
1.07 |
0.24 |
0.19 |
| 113 |
0.00 |
13.50 |
1.81 |
0.51 |
0.75 |
| 121 |
0.00 |
17.62 |
2.51 |
0.93 |
0.32 |
[0335] These results exemplify the non-additive, i.e., synergistic nature of the mixotrophic
fermentation. Combining the heterotrophic fermentation broth with the autotrophic
fermentation broth, the molar ratios of acetate, ethanol, 2,3-butanediol and lactate
are: 0.77, 0.20, 0.02, and 0.004, respectively. In comparison, those for the mixotrophic
fermentation are 0.40, 0.31, 0.24, and 0.04, respectively. The proportion of the more
reduced products, ethanol, lactic acid and 2.3-butanediol is increased, while that
of acetate decreases. Thus, the fraction of 2,3-butanediol in the mixotrophic fermentation
is more than 10 times greater than that in the combination and that of acetate is
about one half. In comparison, in the autotrophic fermentation, the molecular fraction
of acetate is 0.82.
[0336] Additionally, the results show that, by the time the carbohydrate is metabolized,
the mixotrophic fermentation has a much greater carbon yield compared to the heterotrophic
fermentation.
[0337] This example demonstrates the ability to increase carbon efficiencies and increase
the yield of reduced product with mixotrophic fermentation.
Example 2
[0338] Acetogenic clostridia strain
C.
ljungdahlii was cultured under two conditions: 10 g/l of fructose (first feedstock) with a headspace
of the gas mixture of CO, CO
2, H
2, and N
2 (55%, 10%, 20%, 15%, respectively) (second feedstock) at 30 psig (referred to as
mixotrophic fermentation) and no fructose with a headspace of the gas mixture of CO,
CO
2, H
2, and N
2 (55%, 10%, 20%, 15%, respectively) (second feedstock) at 30 psig (referred to as
autotrophic fermentation). Two biological replicates were prepared, grown at 37°C
and shaken at 225 rpm. The CO and CO
2 were labeled with
13C, allowing the ability to track the uptake and incorporation of the carbon substrates.
[0339] Fig. 1 shows the percentage of
13C labeling of the metabolite acetate over time in both cultures. Average
13C labeling of acetate for autotrophic (A) and mixotrophic (M) cultures between two
biological replicates is shown. For the mixotrophic cultures, fructose was never depleted
over the time sampled. The final concentration of fructose at timepoint 168 hr was
7.9 g/1.
[0340] The only way acetate could be labeled with
13C is if the labeled gas, either
13CO or
13CO
2, was utilized by the Wood-Ljungdahl pathway and used to form acetyl-CoA. For the
autotrophic cultures, >90% of the acetate was labeled with
13C, indicating that less than 10% of the carbon came from the inoculum culture and
yeast extract in the medium. For the mixotrophic cultures, ~80% of the acetate was
labeled, even in the presence of excess fructose. This indicates that
C.
ljungdahlii is able to utilize and consume gas in the presence of excess sugar.
Example 3 (comparative)
[0341] The test of Example 1 was repeated using the acetogenic clostridia strain
C.
autoethanogenum. Table 2 shows the metabolite profiles and carbon yields.
[0342] Similar to the first example, the cultures with both fructose and a CO headspace
had greater carbon efficiencies, indicating gas consumption. In addition, the mixotrophic
cultures produced greater amounts of 2,3-butanediol. Compared to the pure gas culture,
the mixotrophic culture produced bioproducts at a much faster rate and produced less
acetate, relative to other bioproducts.
Table 2.
| 5 g/l fructose with N2 headspace Concentration (mM) |
| Hour |
Fructose |
Acetate |
Ethanol |
2,3-butanediol |
Carbon yield |
| 0 |
27.55 |
6.71 |
3.46 |
0.00 |
- |
| 84 |
26.89 |
9.15 |
4.74 |
0.00 |
120% |
| 94 |
23.43 |
12.69 |
7.14 |
0.38 |
77% |
| 120 |
3.80 |
42.39 |
23.84 |
0.79 |
80% |
| 170 |
0.00 |
46.77 |
25.92 |
0.96 |
77% |
| 5 g/l fructose with CO headspace Concentration (mM) |
| Hour |
Fructose |
Acetate |
Ethanol |
2,3-butanediol |
Carbon yield |
| 0 |
24.62 |
7.08 |
3.81 |
0.19 |
- |
| 53 |
23.75 |
9.11 |
6.26 |
0.19 |
170% |
| 58 |
22.35 |
10.62 |
10.09 |
0.36 |
149% |
| 63 |
20.73 |
12.69 |
14.25 |
0.64 |
145% |
| 68 |
17.37 |
15.67 |
25.45 |
1.51 |
151% |
| 77 |
9.78 |
43.77 |
27.77 |
4.68 |
156% |
| 84 |
3.98 |
69.20 |
20.78 |
5.18 |
144% |
| 94 |
0.00 |
79.86 |
21.54 |
5.55 |
137% |
| CO headspace (no fructose) Concentration (mM) |
| Hour |
Fructose |
Acetate |
Ethanol |
2,3-butanediol |
| 0 |
0.00 |
6.82 |
3.68 |
0.00 |
| 84 |
0.00 |
7.22 |
3.95 |
0.00 |
| 94 |
0.00 |
8.07 |
4.35 |
0.00 |
| 120 |
0.00 |
9.43 |
8.58 |
0.00 |
| 170 |
0.00 |
60.24 |
1.12 |
1.82 |
[0343] As in Example 1, the proportion of 2,3-butanediol is greater in the mixotrophic fermentation
compared with that in either heterotrophic fermentation or autotrophic fermentation.
The carbon yield at the time of carbohydrate exhausting in case of mixotrophic fermentation
is nearly double that in autotrophic fermentation.
Example 4
[0344] A strain of
C.
ljungdahlii was constructed with a recombinant pathway expressing a thiolase (also known as acetyl-CoA
acetyltransferase) gene, an acetoacetate transferase subunit A (also known as CoA-transferase
subunit A, or COAT A) gene, an acetoacetate transferase subunit B (also known as CoA-transferase
subunit B, or COAT B) gene, an acetoacetate decarboxylase (ADC) gene, and a secondary
alcohol dehydrogenase (SADH) gene. All genes were derived from
C.
acetobutylicum ATCC 824 except for the secondary alcohol dehydrogenase gene, which came from
C.
beijerinckii DSM 6423. Three biological replicates of this strain were grown anaerobically in
media containing initially 5 g/l of fructose and were fed additional fructose over
time. The headspace consisted of N
2, CO
2, and H
2 (85%, 10%, 5%, respectively) at 1 atm.
[0345] These cultures produced three main metabolites: isopropanol, acetone, and acetate.
Acetone is an intermediate metabolite of isopropanol, and so the titers and yields
of these two metabolites are combined together. Table 3 shows the metabolite production
of these cultures.
Table 3.
| Biological Replicate |
Acetone & Isopropanol titer (g/L) |
Acetate titer (g/L) |
Acetate in metabolite pool (wt%) |
Sugar metabolized (g/L) |
Acetone & isopropanol mass yield (wt%) |
Acetone & isopropanol yield if all acetate were re-assimilated (wt%) |
| #1 |
3.90 |
0.75 |
19.3% |
8.89 |
41.5% |
45.4% |
| #2 |
3.76 |
0.85 |
22.5% |
8.64 |
41.1% |
45.6% |
| #3 |
3.77 |
0.96 |
25.6% |
8.78 |
40.6% |
45.6% |
[0346] Mass yield is calculated by dividing total concentration of products produced by
the total amount of sugar metabolized. As can be seen, a mass yield of ~41% was achieved
for acetone and isopropanol.
[0347] This mass yield is greater than could theoretically be from fructose alone. Table
4 outlines different theoretical mass yields based on different substrates.
Table 4.
| Mode of fermentation |
Fructose only - no mixotrophy |
Limited mixotrophy |
H2 supplemented mixotrophy |
Full mixotrophy (CO only) |
Full mixotrophy (CO2 & H2) |
| Acetone mass yield on sugar (wt%) |
30.0% |
47.1% |
62.8% |
90% |
95.5% |
[0348] If no gas was metabolized (fructose only - no mixotrophy) the maximum yield for acetone
is only 30%, while the recombinant strain producing acetone/isopropanol had a mass
yield of 41%. If all the acetate produced by the recombinant strain were reassimilated
into acetone and isopropanol, the mass yields increase to 45%, close to the theoretical
maximum of limited mixotrophy (47.1%). This limited mixotrophy is defined as sugar
and gas consumption, where the only source of gas is the CO
2 evolved during metabolism of the sugar, and potentially hydrogen generated from pyruvate
ferredoxin oxidoreductase activity. There is no exogenous CO, CO
2 or H
2 fed to the fermentation. These mass yields can be further increased with other modes
of mixotrophy, such as:
H2 supplemented mixotrophy - H2 supplemented mixotrophy is defined as sugar and gas consumption, where the only source
of CO2 comes from glycolysis, and H2 is minimally provided by pyruvate ferredoxin oxidoreductase activity and largely
provided by exogenous H2.
Full supplemented mixotrophy - Full supplemented mixotrophy is defined as sugar and gas consumption, where CO2, CO and/or H2 can be provided exogenously in addition to the gas evolved by glycolysis and/or pyruvate
ferredoxin oxidoreductase activity.
Example 5
[0349] C. ljungdahlii DSM 13528 has a native secondary alcohol dehydrogenase gene (accession number CLJU_c24860)
with a nucleic acid sequence of:

[0350] This gene was deleted from the chromosome and replaced with a chloramphenicol acetyltransferase
(CAT) gene, which confers resistance to the antibiotic chloramphenicol or thiamphenicol.
This new strain is termed
Clj ΔSADH.
[0351] A plasmid expressing the genes for thiolase (also known as acetyl-CoA acetyltransferase),
acetoacetate transferase subunit A (COAT A), acetoacetate transferase subunit B (COAT
B), and acetoacetate decarboxylase (ADC) was transformed into this deletion strain.
All genes came from C.
acetobutylicum ATCC 824.
[0352] The deletion strain with the plasmid was grown anaerobically in media containing
5 g/l of fructose. The headspace consisted of N
2, CO
2, and H
2 (85%, 10%, 5%, respectively) at 1 atm.
[0353] This strain produced primarily acetone and acetate. Table 5 shows the metabolite
production of this strain.
Table 5.
| Acetone titer (g/L) |
Acetate titer (g/L) |
Acetate in metabolite pool (wt%) |
Sugar metabolized (g/L) |
Acetone mass yield (wt%) |
Acetone yield if all acetate were re-assimilated (wt%) |
| 2.65 |
0.77 |
22.0% |
6.79 |
39.1% |
45.6% |
[0354] Mass yield is calculated as in Example 4. The mass yield for this strain is 39.1%
for acetone, which is greater than can be achieved on sugar alone (Table 4). This
demonstrates the ability of this strain to produce enhanced mass yields over sugar
alone.
Example 6
[0355] A plasmid was constructed to overexpress a glucose-specific EIIABC gene from
Clostridium acetobutylicum ATCC 824 (CA C0570). This plasmid was transformed into
Clostridium ljungdahlii DSM 13528 to make the strain
Clj (pCAC-EIIABC). Biological replicates of this strain were grown in 10 ml of PETC medium
with 5 g/l of fructose and thiamphenicol (5 µg/ml). Once the cultures reached an OD600
of 1.0, 1 ml (10 % inoculum) was used to inoculate new tubes of 10 ml of PETC medium
with 5 g/l of glucose and thiamphenicol (5 µg/ml). The metabolite profile of these
glucose-grown cultures is shown in Table 6.

[0356] Replicate #1 metabolized 2.1 g/l of glucose over 6 days, while replicate #2 metabolized
1.42 g/l of glucose over the same period. A plasmid control culture metabolized no
glucose over this same time period. The strains also metabolized the residual fructose
from the inoculum (0.33 g/l in each case) and some ethanol from the antibiotic (~0.3
g/1). However, the majority of the carbon metabolized was glucose. The maximum rate
of consumption of glucose was 0.07 g/hr/g cell mass. This was calculated between Days
4 and 6, after the cultures reached their maximum cell density (OD
600 ≈ 1.0). Replicate #1 reached its maximum cell density by Day 3, while Replicate #2
reached this by Day 4. Thus Replicate #1 metabolized a greater amount of glucose than
Replicate #2, though they both had the same maximum rate of consumption. In this particular
example, the measured rate is about 65% less than the typical batch consumption rate
of fructose.
Example 7
[0357] Two acetogenic clostridial strains were tested for mixotrophic growth:
Clostridium ljungdahlii DSM 13528 and
Clostridium autoethanogenum DSM 10061. Both strains were cultured under three conditions: 10 g/l of fructose
(first feedstock) with a N
2 headspace at 20 psig (referred to as heterotrophic fermentation), no fructose with
a syngas headspace (CO:CO
2:H
2:N
2, 55:10:20:15, second feedstock) headspace at 30 psig (autotrophic fermentation),
and 10 g/l of fructose with a syngas headspace (CO:CO
2:H
2:N
2, 55:10:20:15, second feedstock) headspace at 30 psig (mixotrophic fermentation).
In addition, a control culture of C.
acetobutylicum ATCC 824, that cannot metabolize CO
2, was prepared using the heterotrophic conditions to compare against the two acetogens.
Three biological replicates of each strain were prepared, grown at 37°C in standard
PETC medium and shaken at 200 rpm. The pH was actively controlled with 6M NaOH to
keep the pH between 5 and 6. Headspace volumes for the autotrophic and mixotrophic
fermentations was replenished every 2-3 days.
[0358] Metabolite profiles and carbon yields are shown in the Tables below. Carbon yield
is calculated in this example by dividing the total amount of carbon in produced bioproducts
by the total amount of carbon metabolized from the sugar in the first feedstock. In
the case for metabolites derived from acetyl-CoA, the theoretical maximum without
CO
2 fixation is 67%.
Table 7. Heterotrophic fermentation of
C.
ljungdahlii.
| Heterotrophic culture (10 g/l fructose with N2 headspace) |
| |
Concentration (mM) |
|
| Hour |
Fructose |
Acetate |
Ethanol |
2,3-Butanediol |
Lactate |
Carbon yield |
| 0 |
55.78 |
0.00 |
0.00 |
0.00 |
0.14 |
- |
| 29 |
50.08 |
10.69 |
3.87 |
0.00 |
0.12 |
86% |
| 47 |
40.57 |
34.45 |
5.82 |
0.00 |
0.07 |
88% |
| 70 |
27.47 |
68.20 |
4.78 |
0.00 |
0.12 |
86% |
| 97 |
13.98 |
98.18 |
5.09 |
0.10 |
0.16 |
83% |
| 121 |
4.80 |
120.33 |
6.21 |
0.17 |
0.23 |
83% |
| 144 |
0.25 |
129.28 |
7.51 |
0.19 |
0.33 |
83% |
Table 8. Mixotrophic fermentation of
C.
ljungdahlii.
| Mixotrophic culture (10 g/l fructose with syngas headspace) |
| |
Concentration (mM) |
|
| Hour |
Fructose |
Acetate |
Ethanol |
2,3-Butanediol |
Lactate |
Carbon yield |
| 0 |
57.41 |
0.00 |
0.00 |
0.00 |
0.16 |
- |
| 19 |
57.19 |
1.01 |
0.14 |
0.00 |
0.21 |
220% |
| 42 |
49.60 |
20.52 |
1.87 |
0.03 |
0.20 |
97% |
| 67 |
37.20 |
86.87 |
4.93 |
0.92 |
0.14 |
155% |
| 93 |
34.56 |
112.37 |
5.56 |
3.55 |
0.72 |
184% |
| 114 |
33.32 |
120.78 |
7.15 |
5.48 |
1.57 |
195% |
| 138 |
31.38 |
127.57 |
7.90 |
6.64 |
1.89 |
194% |
| 162 |
29.34 |
134.32 |
8.78 |
7.39 |
2.29 |
192% |
Table 9. Autotrophic fermentation of
C.
ljungdahlii.
| Autotrophic culture (syngas headspace) |
| |
Concentration (mM) |
|
| Hour |
Fructose |
Acetate |
Ethanol |
2,3-Butanediol |
Lactate |
Carbon yield∗ |
| 0 |
0.00 |
0.00 |
0.00 |
0.00 |
0.16 |
- |
| 25 |
0.00 |
0.43 |
0.00 |
0.00 |
0.16 |
- |
| 41 |
0.00 |
1.18 |
0.10 |
0.00 |
0.17 |
- |
| 65 |
0.00 |
8.15 |
0.98 |
0.18 |
0.32 |
- |
| 90 |
0.00 |
38.05 |
4.17 |
1.86 |
0.51 |
- |
| 113 |
0.00 |
39.85 |
3.43 |
1.85 |
0.36 |
- |
| 138 |
0.00 |
39.25 |
7.27 |
1.98 |
0.29 |
|
| 164 |
0.00 |
31.32 |
23.67 |
3.18 |
0.35 |
- |
| 185 |
0.00 |
58.88 |
20.79 |
3.93 |
0.17 |
- |
| 209 |
0.00 |
68.27 |
18.09 |
4.03 |
0.11 |
- |
| 233 |
0.00 |
57.82 |
33.30 |
4.90 |
0.36 |
- |
| ∗ Carbon yield cannot be determined for autotrophic fermentations because there is
no sugar substrate. |
Table 10. Heterotrophic fermentation of
C. autoethanogenum.
| Heterotrophic culture (10 g/l fructose with N2 headspace) |
| |
Concentration (mM) |
|
| Hour |
Fructose |
Acetate |
Ethanol |
2,3-Butanediol |
Lactate |
Carbon yield |
| 0 |
54.93 |
0.00 |
0.00 |
0.00 |
0.14 |
- |
| 23 |
54.04 |
4.50 |
0.52 |
0.00 |
0.14 |
195% |
| 50 |
44.38 |
15.91 |
8.52 |
0.03 |
0.14 |
78% |
| 74 |
23.82 |
37.47 |
23.84 |
1.10 |
0.42 |
69% |
| 97 |
0.50 |
71.35 |
34.07 |
2.57 |
1.18 |
69% |
| 123 |
0.12 |
77.12 |
32.10 |
2.75 |
1.20 |
71% |
Table 11. Mixotrophic fermentation of
C.
autoethanogenum.
| Mixotrophic culture (10 g/l fructose with syngas headspace) |
| |
Concentration (mM) |
|
| Hour |
Fructose |
Acetate |
Ethanol |
2,3-Butanediol |
Lactate |
Carbon yield |
| 0 |
58.11 |
0.00 |
0.00 |
0.00 |
0.16 |
- |
| 19 |
58.27 |
0.20 |
0.00 |
0.00 |
0.16 |
- |
| 42 |
52.92 |
8.23 |
3.60 |
0.00 |
0.21 |
78% |
| 67 |
35.95 |
69.41 |
17.77 |
0.63 |
0.25 |
134% |
| 93 |
26.40 |
92.50 |
31.13 |
3.10 |
0.76 |
138% |
| 114 |
14.39 |
121.79 |
44.71 |
8.18 |
2.44 |
142% |
| 138 |
6.71 |
164.11 |
50.85 |
13.05 |
3.86 |
160% |
| 162 |
1.16 |
168.14 |
67.42 |
17.04 |
4.98 |
162% |
Table 12. Autotrophic fermentation of
C.
autoethanogenum.
| Autotrophic culture (syngas headspace) |
| |
Concentration (mM) |
|
| Hour |
Fructose |
Acetate |
Ethanol |
2,3-Butanediol |
Lactate |
Carbon yield∗ |
| 0 |
0.00 |
0.00 |
0.00 |
0.00 |
0.16 |
- |
| 25 |
0.00 |
1.84 |
0.00 |
0.00 |
0.13 |
- |
| 41 |
0.00 |
8.24 |
1.48 |
0.00 |
0.13 |
- |
| 65 |
0.00 |
41.96 |
6.72 |
0.21 |
0.04 |
- |
| 90 |
0.00 |
38.55 |
10.56 |
0.30 |
0.13 |
- |
| 113 |
0.00 |
39.52 |
12.44 |
0.31 |
0.13 |
- |
| 138 |
0.00 |
37.94 |
19.51 |
0.69 |
0.20 |
|
| 164 |
0.00 |
25.02 |
39.80 |
3.27 |
0.55 |
- |
| 185 |
0.00 |
69.78 |
26.19 |
5.00 |
0.13 |
- |
| 209 |
0.00 |
72.45 |
25.86 |
5.12 |
0.12 |
- |
| 233 |
0.00 |
67.61 |
32.90 |
5.29 |
0.19 |
- |
| ∗ Carbon yield cannot be determined for autotrophic fermentations because there is
no sugar substrate. |
Table 13. Heterotrophic fermentation of
C.
acetobutylicum.
| Heterotrophic culture (10 g/l fructose with N2 headspace) |
| |
Concentration (mM) |
|
| Hour |
Glucose/ Fructose |
Acetate |
Butyrate |
Ethanol |
Butanol |
Lactate |
Acetoin |
Carbon yield |
| 0 |
90.97 |
3.31 |
0.65 |
0.00 |
0.00 |
0.4 |
0.00 |
- |
| 12 |
67.88 |
10.99 |
13.06 |
2.21 |
0.36 |
4.20 |
2.19 |
66% |
| 24 |
47.06 |
16.84 |
24.02 |
2.55 |
1.73 |
10.10 |
1.95 |
64% |
| 48 |
47.13 |
17.00 |
23.74 |
2.34 |
2.09 |
10.09 |
2.46 |
65% |
[0359] The results for the two acetogens exemplify the non-additive, i.e., synergistic nature
of the mixotrophic fermentation. Combining the heterotrophic fermentation broth with
the autotrophic fermentation broth, the mixotrophic fermentation broth is not achieved.
For example, adding the endpoints of heterotrophic and autotrophic for
C.
ljungdahlii, the molar ratios of acetate, ethanol, 2,3-butanediol, and lactate are: 0.80, 0.18,
0.02, and 0.003, respectively. In comparison, the ratios for mixotrophic fermentation
are 0.88, 0.06, 0.05, and 0.01, respectively. The fraction of both 2,3-butanediol
and lactate increase, while the fraction of ethanol decreases. The same is true for
C.
autoethanogenum.
[0360] Additionally, the carbon efficiencies under mixotrophic fermentation demonstrate
that both sugar and gases are being metabolized, since the efficiencies are >100%.
Even under heterotrophic conditions for the two acetogens, the carbon efficiencies
are greater than the theoretically possible 67%, demonstrating that some of the evolved
CO
2 from glycolysis is being metabolized into bioproducts. In comparison, the carbon
efficiencies for
C.
acetobutylicum are only ~65%, which is the maximum without being able to metabolize CO
2.
Example 8
[0361] To further demonstrate concurrent gas and sugar utilization, the acetogens
Clostridium ljungdahlii DSM 13528 and
Clostridium autoethanogenum DSM 10061 were again cultured under mixotrophic conditions: 10 g/l of fructose (first
feedstock) with a headspace of the gas mixture of CO, CO
2, H
2, and N
2 (55%, 10%, 20%, 15%, respectively) (second feedstock) at 30 psig. In this case though,
both CO and CO
2 were labeled with
13C, allowing the quantification of the amount of gas metabolized versus the amount
of sugar, labeled with
12C, is metabolized. As a control, an autotrophic culture was also prepared with the
13C-labeled syngas at 30 psig. Two biological replicates for each strain were prepared,
grown at 37°C and shaken at 200 rpm.
[0362] Fig. 2 and Fig. 3 show the percentage of
13C labeling of the metabolite acetate over time under mixotrophic conditions in
C.
ljungdahlii and C.
autoethanogenum, respectively.
[0363] For
C.
ljungdahlii, between 73% to 80% of acetate, the primary metabolite, exhibited
13C-labeling over the course of the fermentation. Even at the earliest time point (t=24hr),
when there is still 10.5 g/l fructose present in the media, over 70% of acetate was
derived from the labeled syngas rather than fructose. The majority of growth occurred
during the first 72 hours. After which, the low pH of the culture begins to inhibit
growth.
C. autoethanogenum displayed a similar
13C- incorporation profile, with over 50% of acetate being labeled with
13C even at 24hr. In addition to acetate,
C.
autoethanogenum also produces ethanol, so that the pH does not drop as quickly, which allowed the
culture consume the majority of fructose. The method for quantification of
13C-labeling prevents quantification of
13C-labeled ethanol.
Example 9
[0364] The acetone strain created in Example 5 was grown on standard PETC medium with 5
g/l of fructose and with different amounts of H
2 in the headspace: 0%, 20% or 40% (in triplicate). As seen in Figure 4, increasing
the amount of H
2 in the headspace led to an increase in total carbon metabolized and converted into
bioproducts. Carbon yield is the amount of carbon in the produced bioproducts divided
by the amount of carbon metabolized.
[0365] The product distributions of these cultures shows that almost all CO
2 is metabolized into bioproducts.
[0366] Figure 5 shows distributions of the bioproducts produced by the acetone strain grown
with increasing amounts of H
2 in the headspace. Carbon fraction is the amount of carbon in each bioproduct with
the total being 1.0.
[0367] In addition to metabolizing almost all the CO
2, the increased reductant in the headspace led to an increased production of reduced
products, particularly ethanol.
Example 10
[0368] A plasmid was constructed to overexpress a glucose-specific EIIABC gene from
C.
acetobutylicum ATCC 824 (CA C0570). This plasmid was transformed into
C.
ljungdahlii DSM 13528 to make the strain Clj (pCAC-EIIABC). Four biological replicates of this
strain were grown in 10 ml of PETC medium with 5 g/l of fructose and thiamphenicol
(5 µg/ml). Once the cultures reached an OD
600 of 1.0, the cells were harvested, resuspended in 10 ml of PETC medium without any
carbon source, and 1 ml (10 % inoculum) was transferred to new tubes of 10 ml of PETC
medium with 10 g/l of glucose and thiamphenicol (5 µg/ml). The average metabolite
profile of these glucose-grown cultures is shown in Table 16.

[0369] After 11 days, the average amount of glucose consumed was 3.78 g/1. A plasmid control
culture metabolized no glucose over this same time period. The strains also metabolized
some ethanol from the antibiotic (~0.5 g/1), the majority of the carbon metabolized
was glucose. The maximum rate of metabolism of glucose was 0.07 g/hr/g cell mass.
This was calculated between Days 0 and 3, after the cultures reached their maximum
cell density (OD
600 ≈ 1.0).
Example 11
[0370] A plasmid was constructed to overexpress a glucose-specific EIIABC gene from C.
saccharobutylicum DSM 13864 (CLSA c10070). This plasmid was transformed into
C.
ljungdahlii DSM 13528 to make the strain Clj (pCSB-EIIABC). Four biological replicates of this
strain were grown in 10 ml of PETC medium with 5 g/l of fructose and thiamphenicol
(5 µg/ml). Once the cultures reached an OD
600 of 1.0, the cells were harvested, resuspended in 10 ml of PETC medium without any
carbon source, and 1 ml (10 % inoculum) was transferred to new tubes of 10 ml of PETC
medium with 10 g/l of glucose and thiamphenicol (5 µg/ml). The average metabolite
profile of these glucose-grown cultures is shown in Table 17.

[0371] After 11 days, the average amount of glucose metabolized was 3.47 g/l. A plasmid
control culture metabolized no glucose over this same time period. The strains also
metabolized some ethanol from the antibiotic (~0.5 g/1), but as in Example 11, the
majority of the carbon metabolized was glucose. The maximum rate of metabolism of
glucose was 0.06 g/hr/g cell mass. This was calculated between Days 3 and 7, after
the cultures reached their maximum cell density (OD
600 ≈ 1.0).
Example 12: Crotyl Alcohol Production in C. ljundgahlii (comparative)
[0372] Wild-type
C.
ljungdahlii does not produce crotyl alcohol. Wild-type
C.
ljungdahlii was therefore engineered to produce crotyl alcohol. A plasmid, called pTHCA, over
expressing the genes
thl (CA_C2783),
hbd (CA C2708),
crt (CA C2712), and
adhE1 (CA P0162) was transformed into strain
C.
ljungdahlii DSM 13528.
[0373] C. ljungdahlii DSM 13528 [WT] and
C.
ljungdahlii (pTHCA) [Clj (pTHCA)] were then grown in standard PETC medium with 5 g/l of fructose
anaerobically at 37°C for 6 days. Metabolite concentrations are presented in Table
18.
Table 18. End point metabolite concentrations of crotyl alcohol producing strains of
C.
ljungdahlii.
| Strain |
Concentration of crotyl alcohol (mg/l) |
| WT |
0.0 |
| Clj (pTHCA) |
40.6 |
[0374] As can be seen from Table 18,
C.
Ijungdahlii was genetically engineered to overexpress
thl, hbd, crt, and
adhE1, and thereby exhibited the ability to produce at least 40.6 mg/l of crotyl alcohol
under the appropriate fermentation conditions.
SEQUENCE LISTING
[0375]
<110> WHITE DOG LABS, INC.
<120> MIXOTROPHIC FERMENTATION METHOD FOR MAKING ACETONE, ISOPROPANOL, BUTYRIC ACID
AND OTHER BIOPRODUCTS, AND MIXTURES THEREOF
<130> P48210
<140>
<141>
<150> 62/265,239 <151> 2015-12-09
<150> 62/209,133 <151> 2015-08-24
<150> 62/199,548 <151> 2015-07-31
<150> 62/183,034 <151> 2015-06-22
<150> 62/121,871 <151> 2015-02-27
<160> 38
<170> PatentIn version 3.5
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<211> 1056
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<213> Clostridium ljungdahlii
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<211> 351
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<213> Clostridium ljungdahlii
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<211> 1074
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<213> Clostridium ljungdahlii
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<211> 357
<212> PRT
<213> Clostridium ljungdahlii
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<210> 5
<211> 1317
<212> DNA
<213> Clostridium acetobutylicum
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<211> 438
<212> PRT
<213> Clostridium acetobutylicum
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<211> 1350
<212> DNA
<213> Clostridium acetobutylicum
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<211> 449
<212> PRT
<213> Clostridium acetobutylicum
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<211> 1317
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<213> Escherichia coli
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<210> 10
<211> 438
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<213> Escherichia coli
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<211> 1179
<212> DNA
<213> Clostridium acetobutylicum
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<211> 392
<212> PRT
<213> Clostridium acetobutylicum
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<211> 849
<212> DNA
<213> Clostridium acetobutylicum
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<210> 14
<211> 282
<212> PRT
<213> Clostridium acetobutylicum
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<211> 786
<212> DNA
<213> Clostridium acetobutylicum
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<210> 16
<211> 261
<212> PRT
<213> Clostridium acetobutylicum
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<210> 17
<211> 2589
<212> DNA
<213> Clostridium acetobutylicum
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<211> 862
<212> PRT
<213> Clostridium acetobutylicum
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<210> 19
<211> 1173
<212> DNA
<213> Clostridium acetobutylicum
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<210> 20
<211> 390
<212> PRT
<213> Clostridium acetobutylicum
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<210> 21
<211> 657
<212> DNA
<213> Clostridium acetobutylicum
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<210> 22
<211> 218
<212> PRT
<213> Clostridium acetobutylicum
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<210> 23
<211> 666
<212> DNA
<213> Clostridium acetobutylicum
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<210> 24
<211> 221
<212> PRT
<213> Clostridium acetobutylicum
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<210> 25
<211> 1824
<212> DNA
<213> Clostridium ljungdahlii
<400> 25


<210> 26
<211> 607
<212> PRT
<213> Clostridium ljungdahlii
<400> 26



<210> 27
<211> 735
<212> DNA
<213> Clostridium acetobutylicum
<400> 27

<210> 28
<211> 244
<212> PRT
<213> Clostridium acetobutylicum
<400> 28


<210> 29
<211> 1140
<212> DNA
<213> Clostridium acetobutylicum
<400> 29


<210> 30
<211> 379
<212> PRT
<213> Clostridium acetobutylicum
<400> 30


<210> 31
<211> 1197
<212> DNA
<213> Euglena gracilis
<400> 31

<210> 32
<211> 398
<212> PRT
<213> Euglena gracilis
<400> 32



<210> 33
<211> 1056
<212> DNA
<213> Clostridium beijerinckii
<400> 33


<210> 34
<211> 351
<212> PRT
<213> Clostridium beijerinckii
<400> 34


<210> 35
<211> 1998
<212> DNA
<213> Clostridium acetobutylicum
<400> 35


<210> 36
<211> 665
<212> PRT
<213> Clostridium acetobutylicum
<400> 36




<210> 37
<211> 2226
<212> DNA
<213> Clostridium saccharobutylicum
<400> 37


<210> 38
<211> 741
<212> PRT
<213> Clostridium saccharobutylicum
<400> 38



