CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims the benefit, under 35 U.S.C. ยง 119(e), of United States Provisional
Patent Application No.
62/367,764, filed 28 July 2016, entitled "Self-Deploying Tree System," the entire contents and substance of which
are incorporated herein by reference in its entirety.
FIELD OF THE TECHNOLOGY
[0002] Embodiments of the present disclosure relate generally to artificial trees, and,
more particularly, to artificial trees that may self-deploy from a collapsed state
to an extended state.
BACKGROUND
[0003] As part of the celebration of the Christmas season, many people traditionally bring
a pine or evergreen tree into their home and decorate it with ornaments, lights, garland,
tinsel, and the like. Natural trees, however, can be quite expensive and are recognized
by some as a waste of environmental resources. In addition, natural trees can be messy,
leaving both sap and needles behind after removal, and requiring water to prevent
drying out and becoming a fire hazard. Each time a natural tree is obtained it must
be decorated, and at the end of the Christmas season the decorations must be removed.
Because the needles have likely dried and may be quite sharp by this time, removal
of the decorations can be a painful process. In addition, natural trees are often
disposed in landfills, further polluting these overflowing environments.
[0004] To overcome the disadvantages of a natural Christmas tree, yet still incorporate
a tree into the holiday celebration, a great variety of artificial Christmas trees
are available. For the most part, these artificial trees must be assembled for use
and disassembled after use. Artificial trees have the advantage of being usable over
a period of years and thereby eliminate the annual expense of purchasing live trees
for the short holiday season. Further, they help reduce the chopping down of trees
for a temporary decoration, and the subsequent disposal, typically in a landfill,
of same.
[0005] Generally, artificial Christmas trees comprise a multiplicity of branches each formed
of a plurality of plastic needles held together by twisting a pair of wires about
them. In other instances, the branches are formed by twisting a pair of wires about
an elongated sheet of plastic material having a large multiplicity of transverse slits.
In still other artificial Christmas trees, the branches are formed by injection molding
of plastic.
[0006] Irrespective of the form of the branch, the most common form of artificial Christmas
tree comprises a plurality of trunk sections connectable to one another, and having
a plurality of spaced apart apertures for receiving branches therein to position the
branches in a radially extending manner from the trunk to form the artificial Christmas
tree. Generally, for purposes of storage, the branches are removed, thus requiring
repositioning of the branches on the trunk each time the tree is reassembled. The
disassembly and reassembly can be time consuming, as well as possibly resulting in
losing parts and causing confusion during the reassembly.
[0007] What is needed, therefore, is an artificial tree system that allows for quick and
easy deployment of the tree, as well as ease of storage in a more compact state. Embodiments
of the present disclosure address these need as well as other needs that will become
apparent upon reading the description below in conjunction with the drawings.
BRIEF SUMMARY
[0008] Briefly described, embodiments of the present disclosure comprise a self-deploying
tree system to facilitate ease of assembly and storage of an artificial tree. The
self-deploying tree system can advantageously enable simple disassembly and reassembly
of an artificial tree whereby the tree can be converted from a deployed configuration
for display to a collapsed configuration for storage and handling with limited effort.
Embodiments of the present disclosure can therefore facilitate quick and easy deployment
of an artificial tree, reducing user frustration during the assembly process.
[0009] In some embodiments, the self-deploying tree system can comprise a top tree assembly,
a main tree assembly, and a base. The lower end of the top tree assembly may be coupled
to the upper end of the main tree assembly, and the lower end of the main tree assembly
may be coupled to the base, providing a vertical orientation of the self-deploying
tree. The top tree assembly and the main tree assembly may each comprise a plurality
of limbs affixed to a central trunk of each of the top tree assembly and the main
tree assembly, whereby the limbs form a desired shape when in a deployed configuration,
such as a conical shape or Christmas tree. A plurality of branches may be attached
to each of the limbs to provide for a desired look of the tree.
[0010] The self-deploying tree system can further comprise a deployment mechanism that may
be activated to automatically convert the tree from a collapsed configuration to a
deployed configuration or from a deployed configuration to a collapsed configuration.
The collapsed configuration can comprise a reduced height and a reduced circumference
to allow for ease of handling and storage. The deployed configuration can provide
for the tree to be extended to a desired height and for deployment of the limbs as
desired for display.
[0011] The main tree assembly may comprise a plurality of limb supports and a plurality
of cones encircling the trunk of the main tree assembly, whereby at least some of
the limb supports and cones may be slidably moved along the trunk of the main tree
assembly. Each of the plurality of limb supports may comprise a plurality of limbs
pivotably affixed to the limb support. The trunk of the main tree assembly may comprise
a plurality of pole tubes that may be extended from a collapsed configuration to a
deployed (or extended) configuration by extending one or more upper pole tube from
within a lower pole tube. As the trunk of the main tree assembly is extended from
the collapsed configuration, the cones and associated limb supports may be extended
along the length of the trunk of the main tree assembly by means of a flexible tether
assembly. As the cones and limb supports are spaced apart by the flexible tether assembly,
the limbs attached to each limb support may pivot downward as they move out of contact
with a lower adjacent cone. The limbs may pivot downward to a desired angle in relation
to the trunk and form the desired shape of the tree, such as a conical shape.
[0012] As the trunk of the main tree assembly is converted from the deployed configuration
to the collapsed configuration, the upper pole tube may be withdrawn into the lower
pole tube, reducing the height of the tree. As the upper pole tube is drawn into the
lower pole tube the movably affixed cones and limb supports are nested within the
lower adjacent cones. As the limbs affixed to the limb supports contact an upper edge
of the lower adjacent cones, the limbs are upwardly pivoted to a smaller angle, whereby
the limbs are moved to a more vertical orientation in regard to the trunk and the
circumference of the tree is reduced. The collapsed configuration provides a reduction
in height and circumference of the tree allowing for easier handling and storage.
[0013] The foregoing summarizes certain aspects of the present disclosure and is not intended
to be reflective of the full scope of the present disclosure. Additional features
and advantages of the present disclosure are set forth in the following detailed description
and drawings, may be apparent from the detailed description and drawings, or may be
learned by practicing the present disclosure. Moreover, both the foregoing summary
and following detailed description are exemplary and explanatory and are intended
to provide further explanation of the presently disclosed technology.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings, which are incorporated in and constitute a part of this
specification, illustrate multiple embodiments of the presently disclosed subject
matter and serve to explain the principles of the presently disclosed subject matter.
The drawings are not intended to limit the scope of the presently disclosed subject
matter in any manner.
Fig. 1 is a side view of a tree in a collapsed configuration, in accordance with some
embodiments of the present disclosure.
Fig. 2 is a side view of a tree in a deployed configuration, in accordance with some
embodiments of the present disclosure.
Fig. 3 is a side view of separated sections of a tree in a collapsed configuration,
in accordance with some embodiments of the present disclosure.
Fig. 4 is a side view of a midsection and base of a tree in a collapsed configuration,
in accordance with some embodiments of the present disclosure.
Fig. 5 is a side view of a midsection and base of a tree in a deployed configuration,
in accordance with some embodiments of the present disclosure.
Fig. 6 is a view of components in a portion of a midsection of a tree, in accordance
with some embodiments of the present disclosure.
Fig. 7 is a magnified view of components in a portion of a midsection of a tree in
a collapsed configuration, in accordance with some embodiments of the present disclosure.
Fig. 8 is a cross-sectional side view of an end portion of a tree pole section comprising
components of a self-deployment mechanism, in accordance with some embodiments of
the present disclosure.
Fig. 9 is a cross-sectional side view of a tree pole in a collapsed configuration,
in accordance with some embodiments of the present disclosure.
Fig. 10 is a cross-sectional side view of a tree pole in a deployed configuration,
in accordance with some embodiments of the present disclosure.
Fig. 11 is cross-sectional side view of a portion of a tree pole in a deployed configuration,
in accordance with some embodiments of the present disclosure.
Fig. 12 is a view of components of a tree pole, in accordance with some embodiments
of the present disclosure.
Fig. 13 is an exploded view of components of a tree pole, in accordance with some
embodiments of the present disclosure.
Fig. 14 is a schematic view of components of a tree deployment mechanism, in accordance
with some embodiments of the present disclosure.
Fig. 15 is an exploded side view of components of a tree pole, in accordance with
some embodiments of the present disclosure.
Fig. 16A shows an artificial Christmas tree in a collapsed configuration, in accordance
with some embodiments of the present disclosure.
Fig. 16B shows an artificial Christmas tree in a deployed configuration, in accordance
with some embodiments of the present disclosure.
Fig. 17A is a photo of a main tree assembly in a collapsed configuration, in accordance
with some embodiments of the present disclosure.
Fig. 17B is a photo of a first storage container covering a main tree assembly in
a collapsed configuration, in accordance with some embodiments of the present disclosure.
Fig. 17C is a photo of a first storage container substantially enveloping a main tree
assembly in a collapsed configuration, in accordance with some embodiments of the
present disclosure.
Fig. 18A is a photo of a top tree section and a second storage container, in accordance
with some embodiments of the present disclosure.
Fig. 18B is a photo of a top tree section inserted into a second storage container,
in accordance with some embodiments of the present disclosure.
Fig. 18C is a photo of a second storage container substantially enveloping a top tree
assembly, in accordance with some embodiments of the present disclosure.
Fig. 19A is a photo of electrical cords and a controller inserted into a third storage
container, in accordance with some embodiments of the present disclosure.
Fig. 19B is a photo of a third storage container substantially enveloping electrical
cords and a controller, in accordance with some embodiments of the present disclosure.
DETAILED DESCRIPTION
[0015] Embodiments of the present disclosure relate to artificial trees, such as artificial
Christmas trees. Although certain embodiments of the disclosed technology are explained
in detail, it is to be understood that other embodiments are contemplated. Accordingly,
it is not intended that the disclosed technology is limited in its scope to the details
of construction and arrangement of components set forth in the following description
or illustrated in the drawings. The disclosed technology is capable of other embodiments
and of being practiced or carried out in various ways. Also, in describing the preferred
embodiments, specific terminology will be resorted to for the sake of clarity.
[0016] It should also be noted that, as used in the specification and the appended claims,
the singular forms "a," "an" and "the" include plural references unless the context
clearly dictates otherwise. References to a composition containing "a" constituent
is intended to include other constituents in addition to the one named.
[0017] Also, in describing the preferred embodiments, terminology will be resorted to for
the sake of clarity. It is intended that each term contemplates its broadest meaning
as understood by those skilled in the art and includes all technical equivalents which
operate in a similar manner to accomplish a similar purpose.
[0018] Ranges may be expressed herein as from "about" or "approximately" or "substantially"
one particular value and/or to "about" or "approximately" or "substantially" another
particular value. When such a range is expressed, other exemplary embodiments include
from the one particular value and/or to the other particular value.
[0019] Herein, the use of terms such as "having," "has," "including," or "includes" are
open-ended and are intended to have the same meaning as terms such as "comprising"
or "comprises" and not preclude the presence of other structure, material, or acts.
Similarly, though the use of terms such as "can" or "may" are intended to be open-ended
and to reflect that structure, material, or acts are not necessary, the failure to
use such terms is not intended to reflect that structure, material, or acts are essential.
To the extent that structure, material, or acts are presently considered to be essential,
they are identified as such.
[0020] It is also to be understood that the mention of one or more method steps does not
preclude the presence of additional method steps or intervening method steps between
those steps expressly identified. Moreover, although the term "step" may be used herein
to connote different aspects of methods employed, the term should not be interpreted
as implying any particular order among or between various steps herein disclosed unless
and except when the order of individual steps is explicitly required.
[0021] The components described hereinafter as making up various elements of the disclosed
technology are intended to be illustrative and not restrictive. Many suitable components
that would perform the same or similar functions as the components described herein
are intended to be embraced within the scope of the disclosed technology. Such other
components not described herein can include, but are not limited to, for example,
similar components that are developed after development of the presently disclosed
subject matter.
[0022] To facilitate an understanding of the principles and features of the disclosed technology,
various illustrative embodiments are explained below. In particular, the presently
disclosed subject matter is described in the context of being an artificial Christmas
tree self-deployment system. The present disclosure, however, is not so limited, and
can be applicable in other contexts. For example and not limitation, some embodiments
of the present disclosure may improve other artificial plant systems, collapsible
fixture systems, and the like. These embodiments are contemplated within the scope
of the present disclosure. Accordingly, when the present disclosure is described in
the context of a deployment system for an artificial Christmas tree, it will be understood
that other embodiments can take the place of those referred to.
[0023] To alleviate issues associated with assembly and disassembly, as well as storage,
in conventional artificial trees, and to provide further advantages, the present disclosure
generally comprises a self-deployment system for an artificial tree. In an example
embodiment, the self-deploying tree system can comprise a top tree assembly, a main
tree assembly, and a base. The lower end of the top tree assembly may be coupled to
the upper end of the main tree assembly, and the lower end of the main tree assembly
may be coupled to the base, providing a vertical orientation of the self-deploying
tree. The top tree assembly and the main tree assembly may each comprise a plurality
of limbs affixed to a central trunk of each of the top tree assembly and the main
tree assembly, whereby the limbs form a desired shape when in a deployed configuration,
such as a conical shape or Christmas tree. A plurality of branches may be attached
to each of the limbs to provide for a desired look of the tree.
[0024] The self-deploying tree system can further comprise a deployment mechanism that may
be activated to automatically convert the tree from a collapsed configuration to a
deployed configuration or from a deployed configuration to a collapsed configuration.
The collapsed configuration can have a reduced height and a reduced circumference
to allow for ease of handling and storage. The deployed configuration can have a height
and deployment of the limbs as desired for display.
[0025] The main tree assembly may comprise a plurality of limb supports and a plurality
of cones encircling the trunk of the main tree assembly, whereby at least some of
the limb supports and cones can be slidably moved along the trunk of the main tree
assembly. Each of the plurality of limb supports may comprise a plurality of limbs
pivotably affixed to the limb support. The trunk of the main tree assembly may comprise
a plurality of pole tubes that may automatically be extended from a collapsed configuration
to a deployed configuration by extending one or more upper pole tubes from within
a lower pole tube. As the trunk of the main tree assembly is extended from the collapsed
configuration, the cones and associated limb supports can be extended along the length
of the trunk of the main tree assembly by means of a flexible tether assembly. As
the cones and limb supports are spaced apart by the flexible tether assembly, the
limbs attached to each limb support may pivot downward as they move out of contact
with a lower adjacent cone. The limbs may pivot downward to a desired angle in relation
to the trunk and form the desired shape of the tree, such as a conical shape.
[0026] As the trunk of the main tree assembly is automatically converted from the deployed
configuration to the collapsed configuration, the upper pole tubes may be withdrawn
into, ultimately, the lower pole tube, reducing the height of the tree. As the upper
pole tubes are drawn into the lower pole tube, the movably affixed cones and limb
supports can nest within the lower adjacent cones. As the limbs affixed to the limb
supports contact an upper edge of the lower adjacent cones, the limbs can be upwardly
pivoted to a smaller angle, whereby the limbs are moved to a more vertical orientation
in regard to the trunk and the circumference of the tree is reduced. The collapsed
configuration provides a reduction in height and circumference of the tree allowing
for easier handling and storage.
[0027] Embodiments of the present disclosure can be used with a variety of devices or systems,
including an artificial Christmas tree. Additionally, embodiments of the present disclosure
may further expedite and simplify the deployment and storage of the artificial tree
by not requiring complete disassembly and reassembly of the branches and tree trunk
sections relative to one another and by reducing the effort required in assembly through
the use of a self-deployment mechanism.
[0028] Referring now to the figures, wherein like reference numerals represent like parts
throughout the views, exemplary embodiments will be described in detail.
[0029] Fig. 1 shows a self-deployable tree 100 in a collapsed configuration, in accordance
with some embodiments of the present disclosure. In an exemplary embodiment, the tree
100 comprises a base 106, a main tree assembly 104 (referred to alternatively as a
main tree section), and a top tree assembly 102 (referred to alternatively as a top
tree section). In certain embodiments, the tree 100 can comprise a base 106 and a
main tree assembly 104 without need for a top tree assembly, as the main tree assembly
104 may provide a full tree figure. The base 106 provides structural integrity to
support the tree 100 in an upright or vertical orientation. In some embodiments, the
base 106 may include a plurality of wheels affixed to the base 106 to allow for easy
moving or positioning of the tree 100. Some embodiments can include one or more wheels
fixed in a straight-line configuration, one or more wheels rotatable through 360 degrees,
or some combination thereof, which may allow for ease of positioning or moving the
tree 100. In some embodiments, one or more of the wheels affixed to base 106 may include
a locking mechanism to allow for securing the tree 100 from movement once it has been
positioned as desired.
[0030] The tree 100 further can include a main tree assembly 104 that may be affixed to
base 106. The main tree assembly 104 may include an elongate body or trunk comprising
a first or top end and a second or bottom end, where the bottom end may be tapered
so that it may be received within a trunk receiver comprised in the top of base 106,
allowing for positioning the main tree assembly 104 in a vertical orientation. As
depicted in Fig. 1, the main tree assembly 104 can comprise a plurality of limbs that
can be positioned in a collapsed configuration. The main tree assembly 104 may comprise
a plurality of telescopically attached poles that may be automatically extended to
convert the tree 100 from a collapsed configuration to a deployed configuration.
[0031] In some embodiments, the tree 100 can include a top tree assembly 102 that comprises
a plurality of limbs, and the top tree assembly 102 may be affixed to the top end
of the trunk of the main tree assembly 104 to complete the desired shape of tree 100,
such as a generally conical shape typically associated with Christmas trees. For example,
in some embodiments, the bottom end of a trunk of the top tree assembly 102 may comprise
a male end that may be received within a female end of the top end of the trunk of
the main tree assembly 104. In some embodiments, the male end of top tree assembly
102 and the female end of the main tree assembly may further comprise electric power
connections to supply power for light strings or other electric decorations affixed
to the top tree assembly 102. The top tree assembly 102 may also comprise a plurality
of limbs that may be upwardly pivotable to reduce the circumference of the top tree
section 102 and provide for ease of storage.
[0032] Fig. 2 shows a self-deployable tree 100 in a deployed configuration, in accordance
with some embodiments of the present disclosure. In particular, Fig. 2 shows a tree
100 in which the main tree assembly 104 can have at least one pole extension tube
112 telescopically extended from a pole outer tubing 110, which may permit the tree
100 to be transferred between a collapsed configuration and a deployed configuration.
In the same manner as Fig. 1, the tree 100 shown in Fig. 2 has a top tree assembly
102 affixed to the top end of the main tree assembly 104, and the main tree assembly
104 is affixed to the base 106. In some embodiments, such as those shown in Figs.
1 and 2, the main tree assembly may be inserted into, and received by, a trunk receiver
of the base 106. In certain embodiments, the main tree assembly 104 may be otherwise
attached, connected, or affixed to the base 106 such that the base 106 can maintain
the main tree assembly 104 in a generally upright, or vertical, position.
[0033] As depicted in Fig. 2, the top tree assembly 102 may comprise a plurality of sections
to provide for the desired shape of the top tree assembly 102. As further depicted
in Fig. 2, the top tree assembly 102 also may comprise a lower assembly 114 and an
upper assembly 116. The upper assembly 116 may be configured such that it is coupled
to a top end of the lower assembly 114. In some embodiments, the upper assembly 116
may be configured such that it can be decoupled from the lower assembly 114 (e.g.,
when disassembling the tree 100 for storage). In some embodiments, the upper assembly
116 may be coupled to the lower assembly 116 during production such that the two remain
coupled in all configurations. The lower assembly 114 may be configured such that
a bottom end may be coupled to the top end of main body assembly 104 to provide for
the desired shape of tree 100.
[0034] In some embodiments, the top tree assembly 102 may comprise a plurality of limbs
128, each limb 128 comprising an elongated rigid structure to which a plurality of
branches may be affixed to provide for the desired appearance of the tree 100, such
as a Christmas tree. The limbs 128 may be affixed to a central trunk or pole of the
upper assembly and lower assembly of the top tree assembly 102, for example via limb
supports affixed to the central trunk. The limbs 128 may have an increasingly greater
length from the uppermost limb 128 to the lowermost limb 128 of the top tree assembly
102, such that the top tree assembly 102 forms a desired conical shape. In some embodiments,
the limbs 128 may be affixed to the top tree assembly 102 such that they may be pivoted
upward to reduce the circumference of the top tree assembly 102, which may be useful,
for example, when configuring the top tree assembly 102 for storage.
[0035] In certain embodiments, the main tree assembly 104 may include a drive 108, a pole
outer tubing 110, one or more pole extension tube (or tubing) 112, a bottom cone 118,
a plurality of intermediate cones 120, a top cone 124, a plurality of limb supports
122, and a plurality of limbs 126. The main tree assembly 104 may be configured such
that one or more pole extension tube 112 may be housed within the pole outer tubing
110 such that the pole extension tubes 112 may be telescopically extended (e.g., by
way of the drive 108) from the pole outer tubing 110 upon activation of a tree deployment
mechanism. As depicted in Fig. 2, the pole extension tube 112 can be telescopically
extended from within the pole outer tubing 110 to place the tree 100 in a deployed
configuration, such as, for example, the tree 100 extended to its full height. In
some embodiments, the tree deployment mechanism may be controlled such that the tree
100 may be adjusted to different heights by allowing pole extension tube 112 to be
partially extended from within pole outer tubing 110, such as by stopping the tree
deployment mechanism when the tree is at a desired height less than the fully extended
height.
[0036] In some embodiments, the main tree assembly 104 can include a bottom cone 118, a
plurality of intermediate cones 120, and a top cone 124 disposed along the elongate
body or trunk of main tree assembly 104. In some embodiments, the bottom cone 118
may be securely affixed proximate a bottom, second end of the pole outer tubing 110,
and in some embodiments, the top cone 124 may be securely affixed proximate a top,
first end of pole extension tube 112. The plurality of intermediate cones 120 may
be adjustably affixed between the top cone 124 and the bottom cone 118 and may be
configured to slide along the pole outer tubing 110 and pole extension tube(s) 112
as the tree is positioned from a collapsed configuration to a deployed configuration.
One, some, or all of the bottom cone 118, the plurality of intermediate cones 120,
and/or the top cone 124 may comprise a collar (see Fig. 6) that encircles the outer
tubing 110 and/or pole extension tube(s) 112. In some embodiments, the collars of
the bottom cone 118 and/or the top cone 124 may be used to securely affix the top
cone and bottom cone to the pole extension tube 112 and the pole outer tubing 110,
respectively, such that the top cone and/or bottom cone can maintain a fixed position
on the pole extension tube 112 and the pole outer tubing 110, respectively, in either
a collapsed configuration or a deployed configuration.
[0037] In certain embodiments, the main tree assembly 104 can include a plurality of limb
supports 122 which may encircle the pole outer tubing 110 or pole extension tubing
112 of the main tree assembly 104. In some embodiments, a plurality of limbs 126 can
be affixed to each limb support 122 that extends outwardly from the limb support 122.
In some embodiments, the limbs 126 are disposed radially about the limb support 122
and may be attached to the limb support 122 via a pin positioned through a receiving
fold of the limb support 122 and a loop at the proximate end of the limb 126 (as depicted
in Figs. 6 and 7). Referring to Figs. 2, 6, and 7, in some embodiments, a limb support
122 can be affixed to the collar of each intermediate cone 120 and the top cone 124,
such that in a collapsed configuration the limb support 122 attached to the collar
of an intermediate cone 120 or top cone 124 may be seated within an adjacent lower
cone (as depicted in Fig. 7).
[0038] As with the top section 102, the limbs 126 on the main tree section 104 may have
an increasingly greater length from the uppermost limb to the lowermost limb of the
main tree assembly 104, such that limbs of the tree 100 form a desired shape, such
as a conical shape or Christmas tree, when in the deployed configuration. In some
embodiments, the main tree assembly may further comprise electric power systems (for
example, within pole outer tubing 110 and/or pole extension tubing 112) to provide
power for light strings or other electric decorations affixed to the tree 100.
[0039] As depicted in Fig. 1, when placed in a collapsed configuration, the limbs 126 of
the main tree assembly 104 can be upwardly pivoted to a first angle with regard to
the trunk of the main tree assembly 104, which may provide a more compact circumference
of the main tree assembly 104 and may provide easier handling, movement, and/or storage.
As depicted in Fig. 2, when placed in a deployed configuration, the limbs 126 of the
main tree assembly can be downwardly pivoted to a second larger angle with regard
to trunk of the main tree assembly 104 providing for a desired conical shape of the
tree.
[0040] Fig. 3 is a view of separated sections of tree 100 in a collapsed configuration,
in accordance with some embodiments of the present disclosure. In certain embodiments,
the top tree assembly 102, the main tree assembly 104, and the base 106 may be separated
from each other, which may provide for ease of storage or transportation. Additionally,
in some embodiments, the limbs (and branches, which are not shown) of the top tree
assembly 102 and the main tree assembly 104 may remain attached but in a collapsed
configuration, which may reduce time and effort required in assembly and disassembly
of the tree 100 and may reduce the potential for missing parts.
[0041] Figs. 4 and 5 provide a comparison of the height differential between a collapsed
configuration and a deployed configuration of a tree 100, in accordance with certain
embodiments of the present disclosure. Referring to Fig. 4, in some embodiments, the
main tree assembly 104 and the base 106 of the tree 100 may, in a collapsed configuration,
have a collapsed height 402, and as shown in Fig. 5, in some embodiments, the main
tree assembly 104 and the base 106 of the tree 100 may, in a fully deployed configuration,
have a fully deployed height 502. In some embodiments and as shown in Figs. 4 and
5, the collapsed configuration may provide a smaller height and circumference, which
may allow for easier storage and handling.
[0042] Fig. 6 is a view of components in a portion of a main tree assembly 104 of tree 100,
in accordance with some embodiments of the present disclosure. (Note that Fig. 6 does
not depict all components in their entirety.) In some embodiments and as shown in
Fig. 6, a plurality of the intermediate cones 120 may be affixed to the pole outer
tubing 110. In some embodiments, the intermediate cones 120 can be affixed to the
pole outer tubing 110 via collars 606. According to some embodiments, each of the
intermediate cones 120 can comprise a plurality of tether attachment mechanisms 610
whereby a plurality of flexible tether assemblies 612 can provide connectivity between
each of the intermediate cones 120. The flexible tether assembly 612 may provide a
consistent spacing between the plurality of intermediate cones 120, as well as between
the top intermediate cone 120 and the top cone 124, when the main tree section 104
is extended in a fully deployed configuration. In some embodiments, a flexible tether
assembly 612, which may be composed of, for example, steel wire or cable, can be affixed
through the tether attachment mechanism 610 on opposite sides of each intermediate
cone 120 and a plurality of tether stop mechanisms 614 can be attached to the flexible
tether assembly 612 at a prescribed distance between the intermediate cones 120. Some
embodiments may include one, two, three, four, or more tether attachment mechanisms
610 on each intermediate cone 120. The tether stop mechanisms 614, such as, for example,
a crimp lock, may allow the plurality of intermediate cones 120 to be separated by
a desired distance when the flexible tether assemblies 612 are pulled taut by extension
of the main tree section 104 as the main tree section moves from a collapsed configuration
to a deployed configuration. In some embodiments, the top end of the flexible tether
assemblies 612 may be affixed to the top cone 124 of the main tree section 104. When
the tree 100 is converted to a collapsed configuration, the flexible tether assemblies
612 can flex and may allow each intermediate cone 120 to be seated within an adjacent
lower cone (as depicted in Fig. 7).
[0043] Fig. 6 further depicts a limb support 122, which may be affixed to each of the intermediate
cones 120 (as well as to top cone 124) via a support collar 602 that is affixed to
the cone. Each limb support 122 may have a plurality of limbs 126 attached thereto.
The limb supports 122 can be configured such that when the tree 100 is converted from
a deployed configuration to a collapsed configuration, the limb supports 122 are nested
within an adjacent lower cone. When moving from a collapsed configuration to a deployed
configuration, as the intermediate cones are spaced apart, for example by sliding
along the pole outer tubing 110 or pole extension tubing 112 as pulled by the flexible
tether assemblies 612, the proximate ends of limbs 126 affixed to the limb support
122 are raised out of an adjacent lower cone. The limbs 126 may then pivot downward
to the larger angle with respect to the pole outer tubing 110 or pole extension tubing
112 as the limbs 126 are no longer in contact with the upper edge 608 of an adjacent
lower cone. The extent of the larger angle to which the limbs 126 extend may be defined
by the manner in which the limbs are affixed to the limb support 122 at the limb attachment
point 604, such as the limb attachment point restricting further downward movement
when the limbs reach the desired angle.
[0044] Fig. 7 depicts a magnified view of components in a portion of a main tree assembly
104 of tree 100 in a collapsed configuration, in accordance with some embodiments
of the present disclosure. In some embodiments, the intermediate cones 120 and the
attached limb supports 122 may nest within an adjacent lower cone as the tree 100
is converted to the collapsed configuration from a deployed configuration. In certain
embodiments, the limb supports 122 may have a smaller outer diameter than the inner
diameter of the cone such that each limb support 122 may be nested within an adjacent
lower cone when the tree 100 is in a collapsed configuration. As the intermediate
cone 120 and limb support 122 nests within an adjacent lower cone, the limbs 126 affixed
to the limb support 122 may contact the upper edge 608 of an adjacent lower cone and
may be forced to pivot upward to a smaller angle with respect to the pole outer tubing
110 or pole extension tubing 112 of the main tree section 104, until the tree 100
reaches the collapsed configuration. When in the collapsed configuration, the smaller
angle of the limbs 126 is such that the limbs 126 are placed into a more vertical
orientation with respect to the pole outer tubing 110 and the pole extension tubing
112 (as compared to a less vertical and more radially extending orientation of the
limbs 126 with respect to the pole outer tubing 110 and the pole extension tubing
112 when the tree 100 is in a deployed position), which may reduce the circumference
of the main tree assembly 104 and allow for easier handling and storage.
[0045] Fig. 8 is a cross-sectional side view of a lower end of a main tree assembly 104,
in accordance with some embodiments of the present disclosure. In certain embodiments,
the main tree assembly 104 can comprise a deployment mechanism, which may allow the
tree 100 to self-deploy from the collapsed configuration to a deployed configuration
or from a deployed configuration to the collapsed configuration. In some embodiments,
the deployment mechanism may include a motor assembly 802 and a worm 804. In some
embodiments, the lower end of the main tree assembly 104 may comprise the motor assembly
802, which may be affixed to the lower end of pole outer tubing 110, and the worm
804 may be located within the pole outer tubing 110 and the pole extension tubing
112. In some embodiments, the motor assembly 802 may be partially disposed within
the pole outer tubing 110, and in some embodiments, the motor assembly 802 may be
fully disposed within the pole outer tubing 110. The motor assembly 802 may be operable
to rotate the worm 804, which may allow automatic extension of the pole extension
tubing 112 from within the pole outer tubing 110. In certain embodiments, the motor
assembly 802 may be operable to rotate the worm 804 in an opposite direction, which
may allow automatic retraction of the pole extension tubing 112 into the pole outer
tubing 100.
[0046] Fig. 9 is a cross-sectional side view of a main tree assembly 104 (with some components
removed to show detail) in a collapsed configuration, in accordance with some embodiments
of the present disclosure. In certain embodiments, an engagement nut 902 may be affixed
to a lower end of the pole extension tubing 112, and the engagement nut 902 may be
in contact with the worm 804. In some embodiments, as the motor assembly 802 drives
the worm 804, the engagement nut 902 may be caused to travel upward along the length
of the worm 804 causing the pole extension tubing 112 to extend from within the pole
outer tubing 110. In some embodiments, the engagement nut 902 may travel to an uppermost
position on the worm 804 such that the main tree assembly 104 is fully extended, as
depicted in Fig. 10. In some embodiments, the deployment mechanism may be controlled
such that the engagement nut 902 may be stopped at any position along the worm 804.
This may permit the pole extension tubing 112 to be stopped at a plurality of positions
such that the main tree assembly 104 can be extended to any position between the collapsed
configuration and the fully extended configuration, which may permit the height and/or
the circumference of the main tree assembly 104 to be varied. In some embodiments,
a top section guide 904 may be attached to a top end of the main tree assembly 104
(for example, affixed to the top end of pole extension tubing 112), which may provide
easier connection of the top tree assembly 102 to the main tree assembly 104.
[0047] Fig. 11 is a cross-sectional side view of an end of a pole extension tube 112, in
accordance with some embodiments of the present disclosure. In certain embodiments,
the pole extension tube(s) 112 may be housed within the pole outer tubing 110, and
an engagement nut 902 may be affixed to the lower end of the pole extension tubing
112 within the pole outer tubing 110. As described above, the engagement nut 902 may
be in contact with the worm 804 allowing the pole extension tubing 112 to be automatically
extended from within the pole outer tubing 110. As depicted in Figs. 11 and 12, a
stopper end cap 1102 may be affixed to the top end of the pole outer tubing 110. The
stopper cap may configured such that the pole extension tubing 112 can freely move
through the stopper end cap 1102, and the stopper end cap 1102 may be configured such
that the stopper end cap 1102 prevents the engagement nut 902 from moving beyond the
stopper end cap 1102.
[0048] Fig. 13 is an exploded view of components of a top section guide 904, in accordance
with some embodiments of the present disclosure. As shown, in some embodiments, a
top section guide 904 may be affixed to the top end of the pole extension tubing 112,
which may provide easier connection of the top tree assembly 102 to the main tree
assembly 104. In some embodiments, the top section guide 904 may be configured in
a funnel shape to allow for easily positioning the top tree assembly 102 for connection
to the main tree assembly 104. Further, the top section guide 904 may comprise a guide
cap 1302 positioned within the top section guide 904, which may assist in secure connection
of the top tree assembly 102 to the main tree assembly 104 and may provide electric
power connections between the top tree assembly 102 and the main tree assembly 104.
Additionally, the top section guide 904 may further comprise a guide connector 1304
affixed to the lower end of the top section guide 904, which may provide for affixing
the guide cap 1302 within the top section guide 904 as well as affixing the top section
guide 904 to a guide tubing connector 1306 which may be affixed to the top end of
pole extension tubing 112.
[0049] Fig. 14 is a schematic view of components of a tree deployment mechanism, in accordance
with some embodiments of the present disclosure. As shown, in some embodiments, the
motor assembly 802 can be affixed to the lower end of the pole outer tubing 110 of
the main tree assembly 104 and may comprise a motor 1402, a gear box 1404, a holder
1406, bearings 1408, and a bearing cover 1410. In some embodiments, the motor assembly
802 may be affixed to the lower end of the worm 804 and provide for driving the worm
804. For example, in some embodiments, when the tree deployment mechanism is activated,
the motor 1402 and the gear box 1404 may cause rotational movement of the worm 804,
which is seated within the bearings 1408 of the holder 1406. The rotational movement
of the worm 804 may cause the engagement nut 902 affixed to the pole extension tubing
112 to be moved upward, extending the pole extension tubing 112 from within the pole
outer tubing 110, as previously described.
[0050] Fig. 15 is an exploded view of components of a main tree assembly 104, in accordance
with some embodiments of the present disclosure. The main tree assembly 104 may include
a deployment mechanism comprising a motor assembly 802 and a worm 804, as shown. In
some embodiments, the motor assembly 802 may be affixed to or disposed within a lower
end of the pole outer tubing 110. A left end sleeve 1502 and right end sleeve 1504
may be affixed to the outside of the lower end of the pole outer tubing 110 and may
affix the motor assembly 802 within the lower end of the pole outer tubing 110. In
some embodiments, the engagement nut 902 may be affixed to a lower end of the pole
extension tubing 112, and the one or more pole extension tubing 112 may be positioned
within the pole outer tubing 110, with the pole extension tubing 112 extending through
a stopper end cap 1102 affixed to the top end of the pole outer tubing 110. The worm
804, connected to the motor assembly 802, may be positioned within the pole extension
tubing 112 and the pole outer tubing 110. The worm 804 may contact the engagement
nut 902, allowing the pole extension tubing 112 to be extended from within the pole
outer tubing 110.
[0051] In some embodiments, the bottom cone 118 may be affixed proximate the lower end of
the pole outer tubing 110, for example above the motor assembly 802 and the left end
sleeve 1502 and right end sleeve 1504. In some embodiments, the bottom cone 118 may
be configured such that an adjacent intermediate cone 120 and limb support 122 may
be nested within the bottom cone 118 when the tree 100 is placed in a collapsed configuration.
In some embodiments, when moving from a deployed configuration to the collapsed configuration,
a top edge of the bottom cone 118 may contact the limbs affixed to the adjacent limb
support 122 and may force the limbs 126 to pivot upward.
[0052] The main tree assembly 104 may further comprise a top section guide 904 affixed to
a top end of the pole extension tubing 112. Additionally, the top section guide 904
may comprise a guide cap 1302 for securely connecting the top tree assembly 102, a
guide connector 1304 to affix the guide cap 1302 to the top section guide 904, and/or
a guide tubing connector 1306 affixed to the top section guide via the guide connector
1304 to provide for affixing the top section guide 904 to the top end of the pole
extension tubing 112, as further described in relation to Fig. 13.
[0053] Fig. 16A shows an assembled artificial Christmas tree 1600 in a collapsed configuration,
in accordance with some embodiments of the present disclosure. In some embodiments,
the tree 1600 may be assembled by connecting various sections of the tree in preparation
for deployment. Fig. 16B shows an assembled artificial Christmas tree in a deployed
configuration, in accordance with some embodiments of the present disclosure. In some
embodiments, the tree self-deployment system may be activated, extending the tree
1600 to its fully deployed height, as shown in Fig. 16B. The tree 1600 may then be
decorated as desired with electronic and non-electronic decorations. In some embodiments,
as shown in Fig. 16B, the tree 1600 may further comprise lighting systems affixed
to the tree branches.
[0054] Referring to FIGs. 17A-19B, certain embodiments may include a storage system, which
may protect the self-deploying tree system from damage and may increase ease of handling
and storage when the self-deploying tree system is in a collapsed configuration. In
some embodiments, the storage system may include a first storage container 1701 dimensioned
to envelop at least part of the main tree assembly 104. Some embodiments may include
a second storage container 1801 dimensioned to envelop at least part of the top tree
assembly 102. Some embodiments may include a third storage container 1901, which may
be dimensioned to envelop at least a portion of the electrical cords and/or a controller
1903. In some embodiments, the third storage container 1901 may include a strap or
other connector that can attach the third storage container 1901 to the trunk. In
some embodiments the first storage container 1701, second storage container 1801,
and/or third storage container 1901 is composed of a flexible material, such as fabric.
As shown most clearly in FIG. 17C, this may allow at least a portion of the first
storage container 1701, second storage container 1801, and/or third storage container
1901 to be cinched, which may increase ease of handling or storage. In some embodiments,
the first and/or second storage container includes a connector such that the second
storage container may be detachably attached to the first storage container. In some
embodiments, the connector may be a latch, a buckle, or a hook and loop connector.
[0055] Certain embodiments may include a controller, such as the controller 1902 shown most
clearly in FIG. 19A. In some embodiments, the controller 1902 may be configured to
control movement of the main tree assembly 104 between a collapsed configuration and
a fully deployed configuration. In some embodiments, the controller 1902 can stop
the main tree assembly at a plurality of deployed configurations. In certain embodiments,
the controller 1902 can be configured to control at least some lighting strung on
the main tree assembly 104 and/or the top tree assembly 102. In some embodiments,
the controller 1902 is connected to the main tree assembly via a wire or cord, and
in some embodiments, the controller 1902 is in wireless communication with a receiver
that is connected to the main tree assembly 104.
[0056] While the present disclosure has been described in connection with a plurality of
exemplary aspects, as illustrated in the various figures and discussed above, it is
understood that other similar aspects can be used or modifications and additions can
be made to the described aspects for performing the same function of the present disclosure
without deviating therefrom. For example, in various aspects of the disclosure, methods
and compositions were described according to aspects of the presently disclosed subject
matter. But other equivalent methods or composition to these described aspects are
also contemplated by the teachings herein. Therefore, the present disclosure should
not be limited to any single aspect, but rather construed in breadth and scope in
accordance with the appended claims.
1. An artificial tree comprising:
a main tree section comprising:
a trunk comprising:
an outer tube having a first end and a second end; and
an extension tube having a first end and a second end, the second end disposed within
the outer tube;
a plurality of limb supports slidably disposed along the trunk;
a plurality of limbs, each limb of the plurality of limbs rotatably connected to a
limb support of the plurality of limb supports;
a top anchor securely affixed proximate the first end of the extension tube;
a bottom cone securely affixed proximate the second end of the outer tube; and
a plurality of cones slidably disposed along the trunk between the top anchor and
the bottom cone;
a drive mechanism operable to move the extension tube with respect to the outer tube
such that the main tree section can move between a collapsed configuration and a fully
deployed configuration; and
a base configured to receive the second end of the outer tube of the main trunk section
and to maintain the main trunk section in a generally vertical position.
2. The artificial tree of Claim 1, wherein the drive mechanism is operable to move the
main tree section to, and maintain the position of, a plurality of partially deployed
configurations, each partially deployed configuration of the plurality of partially
deployed configurations having a height between a collapsed height of the collapsed
configuration and a fully deployed height of the fully deployed configuration.
3. The artificial tree of Claim 1, wherein the main tree section resembles a Christmas
tree when the main tree section is in the fully deployed position.
4. The artificial tree of any of Claims 1 to 3 further comprising a top tree section,
the top tree section configured to attach to the first end of the extension tube at
a top tree section connection point.
5. The artificial tree of any of Claims 1 to 4, wherein the plurality of limb supports
and the plurality of cones are disposed along the trunk in an alternating pattern.
6. The artificial tree of Claim 5, wherein as the main tree section moves to a collapsed
position:
a lowermost limb support of the plurality of limb supports nests within the bottom
cone such that the plurality of limbs attached to the lowermost limb support of the
plurality of limb supports contacts an upper edge of the bottom cone, the upper edge
of the bottom cone causing the plurality of limbs attached to the lowermost limb support
of the plurality of limb supports to pivot upward to a second position, the second
position being more parallel to the trunk than the first position, and
each remaining limb support of the plurality of limb supports nests within a lower
adjacent cone of the plurality of cones such that the plurality of limbs attached
to each remaining limb support of the plurality of limb supports contacts an upper
edge of the lower adjacent cone of the plurality of cones, the upper edge of the lower
adjacent cone of the plurality of cones causing the plurality of limbs attached to
each remaining limb support of the plurality of limb supports to pivot upward to the
second position.
7. The artificial tree of any of Claims 1 to 6 further comprising a wiring harness disposed
within trunk, the wiring harness operable to transmit electricity to electric decorations
on the tree.
8. The artificial tree of Claim 7 further comprising a top tree section, the top tree
section configured to attach to the first end of the extension tube at a top tree
section connection point,
wherein the top tree section connection point is in electrical communication with
the wiring harness and is configured to transmit electricity to the top tree section.
9. The artificial tree of any of Claims 1 to 8, wherein an outer diameter of each limb
support of the plurality of limb supports is smaller than an inner diameter of an
adjacent cone of the plurality of cones such that each limb support of the plurality
of limb supports is nestable within the adjacent cone of the plurality of cones.
10. The artificial tree of Claim 9 further comprising a stopper end cap, the stopper end
cap (i) affixed to the first end of the outer tube and (ii) configured to permit passage
of the extension tube through the stopper end cap while preventing passage of the
engagement nut.
11. The artificial tree of any of Claims 1 to 10, wherein each limb support of the plurality
of limb supports is affixed proximate a bottom of a cone of the plurality of cones,
the artificial tree further comprising a flexible tether system,
wherein an end of the flexible tether system is attached to the top anchor and each
cone of the plurality of cones is attached to the flexible tether system such that
when the main tree section is in the fully deployed position, each cone of the plurality
of cones is spaced apart from adjacent cones of the plurality of cones and each limb
of the plurality of limbs is in a first position.
12. The artificial tree of any of Claims 1 to 11, wherein the drive mechanism comprises:
a motor disposed near the second end of the outer tube;
a worm engaged with the motor and disposed at least partially within the outer tube
and the extension tube; and
an engagement nut affixed to the second end of the extension tube and in contact with
the worm such that as the motor rotates the worm, the engagement nut is caused to
traverse the worm, causing the extension tube to move relative the outer tube.
13. An artificial tree comprising:
a base and a trunk, the base configured to receive the trunk and maintain the trunk
in a generally vertical position, the trunk including:
an outer tubing having a first end and a second end, the second end configured to
be inserted into the base; and
an extension tubing having a first end and a second end, and at least the second end
is disposed within the outer tubing;
a plurality of limb supports slidably disposed along the trunk, each limb support
of the plurality of limb supports supporting a plurality of limbs; and
a drive mechanism operable to move the extension tubing with respect to the outer
tubing such that the main tree section can move between a collapsed configuration
and a fully deployed configuration.
14. The artificial tree of Claim 13, wherein the drive mechanism comprises:
a motor disposed proximate the second end of the outer tubing,
a worm (i) disposed within the outer tubing and extension tubing and (ii) connected
to a drive of the motor, and
an engagement nut (i) affixed to the extension tubing at or near the second end of
the extension tubing and (ii) in contact with the worm,
wherein upon engagement of the motor, the motor causes the worm to rotate such that
the engagement nut traverses the worm, causing the extension tubing to move relative
the outer tubing.
15. The artificial tree of Claim 14 further comprising bearings disposed within the trunk,
the bearings for aiding in easy and balanced rotation of the worm.
16. The artificial tree of Claim 14 or 15 further comprising a stopper end cap, the stopper
end cap (i) affixed to the first end of the outer tubing and (ii) configured to permit
passage of the extension tubing through the stopper end cap while preventing passage
of the engagement nut.
17. The artificial tree of any of Claims 13 to 16, wherein the motor is operable to extend
and retract the artificial tree between a collapsed position having a collapsed height
a collapsed diameter and a deployed position having a deployed height and a deployed
diameter, the collapsed height being less than the deployed height and the collapsed
diameter being less than the deployed diameter.