[0001] The present invention relates to an industrial plug with phase inverter device.
[0002] An industrial electric plug includes a series of pins arranged inside a container
which, in combination with the similar container of the associated outlet, is designed
to protect them from any possible infiltration of water.
[0003] A 400 V three-phase plug can have four contacts (three phases and ground) or five
contacts (three phases, neutral and ground).
[0004] The present invention relates in particular to industrial plugs adapted to power
three-phase devices and in particular three-phase motors.
[0005] Three-phase motors often move systems the operation of which depends on the direction
of rotation of the motor.
[0006] The wiring sequence of the phases of the motor determines this direction of rotation.
[0007] The problem therefore arises of reversing the wiring sequence of the phases without
having to open the plug to remove the power supply cables of two phases and reverse
their placement.
[0008] Devices for providing phase reversal are known which are constituted by an adapter
meant to be connected to the power supply plug of the three-phase motor.
[0009] Phase inverter devices are also known which are constituted by a rotating member
which supports two pins, the position of which can be reversed by rotating the rotating
member.
[0010] Inverter devices of the type described above have the drawback of not highlighting
in an assured manner the reaching of the correct position of the pins once they have
been inverted and the correct position of the pins is entrusted to the attention of
the user.
[0011] Figures 2 and 3 are views of a four-contact pin, of a known type, which is provided
with a phase inverter of the type described above.
[0012] Figure 2 shows a correct position of the movable pins, while Figure 3 shows an incorrect
position of the pins 200, caused by an insufficient rotation of the rotating member.
[0013] Figures 4 and 5 are views of a five-contact pin, of a known type, which is provided
with a phase inverter of the type described above.
[0014] Figure 4 shows a correct position of the movable pins, while Figure 5 shows an incorrect
position of the pins, caused by an insufficient rotation of the rotating member.
[0015] DE4431451 discloses an electrical multi-phase plug with terminal pins mounted on a circular
base plate. The plug has a phase inverter for exchanging two plug pins so that the
order of the phases can be reversed. The phase reverser is locked by means radial
lugs engaging cutouts.
[0016] EP0841726 discloses a connector having a pair of phase reversal pins supported by a rotatable
insert incorporated in the foot, allowing the position of the phase pins relative
to the base pins to be reversed by rotation through 180 degrees. The position of the
rotatable insert relative to the foot is secured by a spring arm in two defined angular
positions, by cooperation of locking noses with locking openings provided in the foot.
[0017] AT410269 discloses a multipolar plug device having a phase-reversing socket with contact pins
rotatably mounted on the plug base. The socket is locked by means of a latching cam.
[0018] DE4431451,
EP0841726 and
AT410269 show devices for locking the rotating member constituting the phase inverter into
a set position, however the devices are arranged inside the plug body and they are
not visible from the outside.
[0019] The aim of the present invention is to provide an industrial plug with phase inverter
device that overcomes the drawbacks of the cited background art.
[0020] Within the scope of this aim, a particular object of the invention is to provide
an industrial plug which incorporates a phase inverter device that highlights uniquely
and objectively the reaching of the correct position on the part of the pins once
they have been reversed.
[0021] Another object of the invention is to provide an industrial plug with a phase inverter
device provided with visible locking members.
[0022] A further object of the present invention is to provide a plug that can be easily
and economically manufactured.
[0023] This aim, these objects and others which will become better apparent hereinafter
are achieved by an industrial plug with phase inverter device comprising a core inserted
in a casing and supporting a plurality of pins; a rotor mounted on said core and supporting
at least two movable pins; said rotor being arrangeable in two preset positions: an
initial position and a final position; said initial and final positions corresponding
to a rotation through 180° of said rotor so that the position of said movable pins
is reversed; said plug being characterized in that it comprises a means for highlighting
the reaching of one of said preset positions of said rotor and of said movable pins.
[0024] Further characteristics and advantages will become better apparent from the description
of preferred but not exclusive embodiments of the invention, illustrated by way of
nonlimiting example in the accompanying drawings, wherein:
Figure 1 is a perspective view of the front part of an industrial plug with phase
inverter device, according to the present invention;
Figure 2 is a front view of a four-contact three-phase plug, according to the prior
art, shown in the correct operating position;
Figure 3 is a front view of the four-contact three-phase plug of the preceding figure,
shown in the incorrect operating position;
Figure 4 is a front view of a five-contact three-phase plug according to the prior
art, shown in the correct operating position;
Figure 5 is a front view of the five-contact three-phase plug of the preceding figure,
shown in the incorrect operating position;
Figure 6 is a perspective view of the core of the industrial plug according to the
present invention;
Figure 7 is another perspective view of the core of the industrial plug according
to the present invention;
Figure 8 is an enlarged-scale perspective view of the rotor of the core of the industrial
plug according to the present invention;
Figure 9 is a perspective view of the opposite side, with respect to Figure 6, of
the core of the industrial plug according to the present invention;
Figure 10 is an enlarged-scale perspective view of the core of the industrial plug
according to the present invention, showing in detail the seats of the rotor locking
teeth.
[0025] With reference to the cited figures, the industrial plug with phase inverter device,
according to the invention, has a core 1 that is inserted in a casing 11 and supports
a plurality of pins, designated by the reference numerals 2 and 4.
[0026] The pins include fixed pins 4, which are mounted in a fixed position on the core
1, and two movable pins 2, which are mounted on a movable member 3 that is adapted
to allow to reverse the position of the movable pins 2 with respect to each other.
[0027] The movable member is constituted by a rotor 3 which is mounted in a sandwich-like
arrangement in the core 1 in which the remaining fixed pins 4 are inserted in fixed
positions.
[0028] The rotor 3 can rotate freely through 180° about its own axis between two preset
positions: an initial position and a final position, which are determined by stop
members 5 and 51 which are formed on the inner side of the core 1.
[0029] The initial and final positions of the rotor 3 are the only two positions in which
the pins 2 can be arranged in order to ensure the correct operation of the plug. The
initial and final positions correspond to a rotation through 180° of the rotor 3 so
that the position of the movable pins is reversed.
[0030] The locking of the rotor 3 in the initial and final positions is ensured by a locking
slider 6, which is mounted within the rotor 3 and can slide freely along a diametrical
axis of the rotor 3.
[0031] The correct position of the locking slider 6 is ensured by a compression spring 7,
which is coaxial to the axis of the rotor 3.
[0032] Locking in the two preset positions is ensured by two locking teeth 8, which engage
adapted seats 9 which are provided partly on the rotor 3 and partly on the core 1.
[0033] Advantageously, the locking teeth 8 and the locking slider 6 are of a different color
with respect to the other parts of the rotor, so that they are clearly visible, as
described further on.
[0034] The locking teeth 8 are in fact completely visible by the operator only and exclusively
when the rotor 3, and therefore the pins 2, are in one of the two preset initial or
final positions, thus indicating to the operator the correctness of the phase reversal
maneuver.
[0035] Also, when the locking teeth 8 enter the seats 9 they produce a sound, a click, which
also is useful to indicate to the operator the correctness of the phase reversal maneuver.
[0036] The release of the system for rotating through 180° the pins 2 is performed by the
operator by acting by means of a screwdriver engaging an adapted notch 10 formed in
the locking slider 6, with which it pushes along its own axis the locking slider 6
itself, loading the compression spring 7, and rotates the rotor 3 through 180° from
the initial position to the final position or vice versa.
[0037] The core 1 complete with the rotor 3 is advantageously mounted in a snap manner in
the plug casing 11.
[0038] In practice it has been found that the invention achieves the intended aim and objects,
an industrial plug with a phase inverter device being provided which is constituted
by a rotating element that allows to reverse the position of two pins, giving assurance
to the operator that the maneuver has been performed correctly by virtue of visual
and acoustic means.
[0039] Also, the device is provided with retention members which allow to position the rotor
in two preset positions in which the pins are positioned correctly and safely.
[0040] The materials used, as well as the dimensions, may of course be any according to
the requirements and the state of the art.
1. An industrial plug with phase inverter device comprising a core inserted in a casing
and supporting a plurality of pins; a rotor mounted on said core and supporting at
least two movable pins; said rotor being arrangeable in two preset positions: an initial
position and a final position; said initial and final positions corresponding to a
rotation through 180° of said rotor so that the position of said movable pins is reversed;
said plug being characterized in that it comprises a means for highlighting the reaching of one of said preset positions
of said rotor and of said movable pins.
2. The industrial plug according to claim 1, characterized in that it comprises retention members which are formed on said core and act on said rotor,
stopping it in said preset positions.
3. The industrial plug according to claim 1, characterized in that it comprises a locking slider, which is mounted slidingly in said rotor along an
axis which is parallel to the rotation axis of said rotor, and is adapted to lock
said rotor alternately in one of said preset positions; said slider being movable
in contrast with a spring that is adapted to push said slider into the locking position.
4. The industrial plug according to claim 1, characterized in that it comprises two locking teeth which are adapted to lock said rotor in said preset
positions; said locking teeth being arranged in two seats which are provided partly
on said rotor and partly on said core.
5. The industrial plug according to claims 3 and 4, characterized in that said locking teeth and said locking slider are of a different color than the other
parts of the rotor so that they are clearly visible.
6. The industrial plug according to claim 4, characterized in that said locking teeth are completely visible by the operator only and exclusively when
said rotor is at one of said preset initial or final positions, thus reporting to
the operator the correctness of the phase reversal maneuver.
7. The industrial plug according to claims 3 and 4, characterized in that when said locking teeth enter said seats in one of said preset positions, they produce
a sound that is useful to report to the operator the correctness of the phase reversal
maneuver.
8. The industrial plug according to claim 3, characterized in that it comprises a notch formed on said locking slider; said rotor being able to rotate
from one preset position to the other by acting by means of a screwdriver that is
arranged in said notch and pushes along its own axis said locking slider, loading
said spring.
9. The industrial plug according to claim 1, characterized in that said core complete with said rotor is mounted by snap action in said casing.