TECHNICAL FIELD
[0001] The present invention relates to an excavation tool in which an excavation tip is
attached to the outer periphery of a tip surface of a tool main body to be rotated
about an axis.
BACKGROUND ART
[0003] Patent Document 1, for example, discloses an excavation tool. In this excavation
tool, the direction of implantation of a button-shaped and cemented carbide-based
blade (excavation tip) on its outermost side into a bit holder (tool main body) is
inclined outwards with respect to the vertical axis (axial line) of a bit and tilted
in the same direction as the rotation direction of the bit (tool rotation direction).
This excavation tool prevents breakage and the like by avoiding the bending stress
that acts on the excavation tip as a result of rotation of the tool main body during
excavation.
CITATION LIST
PATENT LITERATURE
[0004] [Patent Document 1] Japanese Examined Utility Model Application, Second Publication
No.
S63-040544
DISCLOSURE OF INVENTION
TECHNICAL PROBLEM
[0005] The excavation performance of the excavation tool is restored by regrinding of its
blade edge once the excavation tip wears to some extent. In most cases, this type
of regrinding is performed with the axis of rotation of a regrinding wheel placed
perpendicularly to the tip centerline of the excavation tip. In general excavation
tools in which the tip centerline is on a plane including the axis of the tool main
body, the axis of rotation of the regrinding wheel is placed with the axis of the
tool main body used as a reference.
[0006] When the direction of implantation of the excavation tip into the tool main body
is inclined outwards from the tool main body and in the tool rotation direction and
the tip centerline of the excavation tip has a positional relationship in which it
is twisted with respect to the axis of the tool main body as in the excavation tool
that is disclosed in Patent Document 1; however, it is difficult for the axis of rotation
of the regrinding wheel to be accurately placed based on the axis of the tool main
body as its reference. Accordingly, defects are likely to result from distorted regrinding
of the blade edge of the excavation tip and the life of the excavation tool after
the regrinding might be reduced.
[0007] The present invention has been made in view of the above-described circumstances,
and an object thereof is to provide an excavation tool which is capable of improving
regrinding workability even if its excavation tip is inclined to an outer peripheral
side of its main body and a tool rotation direction side as described above.
SOLUTION TO PROBLEM
[0008] In an excavation tool according to an aspect of the present invention for achieving
the object by solving the above-described problem, an excavation tip is attached to
an outer peripheral portion of a tip surface of a tool main body to be rotated about
an axis, the excavation tip is inclined such that the excavation tip is directed toward
an outer peripheral side of the tool main body and a tool rotation direction side
as a centerline of the tip is directed toward a tip side in an axial direction, and
a planar seat surface perpendicular to the tip centerline is formed in the outer peripheral
portion of the tip surface of the tool main body such that the seat surface is adjacent
to at least the tool rotation direction side of an attachment portion for the excavation
tip.
[0009] In the excavation tool that has the configuration described above, the tip centerline
of the excavation tip is inclined such that it is directed toward the tool rotation
direction side as it is directed toward the tip side in the axial direction as is
the case with the excavation tool that is disclosed in Patent Document 1. Accordingly,
the bending stress that acts on the excavation tip can be alleviated. The planar seat
surface perpendicular to the tip centerline of the excavation tip is formed such that
it is adjacent to the attachment portion for the excavation tip in the outer peripheral
portion of the tip surface of the tool main body. Accordingly, when regrinding of
the excavation tip is performed, the regrinding can be performed with accuracy by
the axis of rotation of a regrinding wheel being placed with the seat surface used
as a reference. Accordingly, distorted regrinding of a blade edge of the excavation
tip that results in a higher likelihood of defects can be prevented despite the positional
relationship in which the axis of the tool main body and the tip centerline are twisted
with respect to each other and the life of the excavation tool can be extended.
[0010] When the excavation tip on the outermost side also is inclined in the tool rotation
direction as in the case of the excavation tool that is disclosed in Patent Document
1, cuttings (excavation scraps) crushed and produced by the excavation tip on the
outermost side flow out such that they are guided to the tool rotation direction side
along the inclination of the excavation tip. The excavation tip, however, is inclined
such that it is covered by the tip surface of the tool main body on the tool rotation
direction side, and thus the cuttings that flow out are unlikely to be discharged.
The cuttings result in wear in the vicinity of the attachment portion for the excavation
tip in particular in the outer peripheral portion of the tip surface of the tool main
body and the outer peripheral surface. Then, the excavation tip might be dropped.
[0011] Once the seat surface is formed such that it is adjacent to at least the tool rotation
direction side of the attachment portion for the excavation tip, the seat surface
is inclined to the rear end side of the tool main body in the axial direction from
the attachment portion toward the outer peripheral side of the tool main body and
the tool rotation direction side. Accordingly, a wide space can be ensured for the
outer peripheral side of the blade edge of the excavation tip and the tool rotation
direction side. Accordingly, wear of the tool main body can be suppressed, dropping
of the excavation tip can be prevented by the cuttings being efficiently discharged
via this space, and excavation can be performed with stability for a long period of
time.
[0012] In this case, in particular, a cuttings discharge flute open to the seat surface
on the tool rotation direction side of the attachment portion for the excavation tip
is formed in the outer peripheral portion of the tool main body. Then, the cuttings
discharged to the space on the tool rotation direction side of the blade edge of the
excavation tip as described above can be more efficiently discharged from the discharge
flute and wear of the tool main body can be suppressed to a larger extent.
[0013] Once the excavation tip attached to the outer peripheral portion of the tip surface
of the tool main body as described above is placed such that it overlaps in the axial
direction with a part forming a maximum outer diameter in the tip portion of the tool
main body, the part forming the maximum outer diameter in the tip portion of the tool
main body can be protected by the excavation tip from contact with the inner periphery
of an excavation hole. As a result, the progress of wear of the outer periphery of
the tip portion of the tool main body can be suppressed. Accordingly, early dropping
of the excavation tip attached to the outer peripheral portion of the tip surface
of the tool main body that is attributable to wear of the tip portion of the tool
main body can be prevented and the life of the tool can be further extended.
ADVANTAGEOUS EFFECTS OF INVENTION
[0014] As described above, with the present invention, a long-life excavation tool can be
provided because defects and the like can be prevented by a blade edge of an excavation
tip being reground with accuracy with the bending stress that acts on the excavation
tip suppressed.
BRIEF DESCRIPTION OF DRAWINGS
[0015]
FIG. 1 is a perspective view showing an embodiment of the present invention.
FIG. 2 is a front view in which the embodiment shown in FIG. 1 is viewed from a tip
side in an axial direction.
FIG. 3 is a side view in the X direction in FIG. 2.
FIG. 4 is a partial side view in the Y direction in FIG. 2.
FIG. 5 is a sectional view in the ZQZ direction in FIG. 2.
BEST MODE FOR CARRYING OUT THE INVENTION
[0016] An embodiment of the present invention is shown in FIGS. 1 to 5. A tool main body
1 according to the present embodiment is formed from a steel material or the like
and has a substantially bottomed cylindrical shape about an axis O. Its bottomed portion
is a tip portion (right side part in FIGS. 4 and 5), and a female screw portion 2
is formed on the inner periphery of its cylindrical portion (skirt portion) that is
its rear end portion (left side part in FIG. 5). This excavation tool excavates the
ground with excavation tips 3 attached to the tip portion by means of a rotational
force toward a tool rotation direction T about the axis O transmitted from an excavation
device via an excavation rod connected to the female screw portion 2 and thrust and
a striking force toward the tip side in the axis O-direction.
[0017] The section of the outer peripheral surface of the tip portion of the tool main body
1 that is along the axis O is large in diameter in a concave curve shape toward the
tip side from the rear end side in the axis O-direction. Then, the section of the
outer peripheral surface of the tip portion of the tool main body 1 is formed such
that it is large in diameter in the shape of a conical surface about the axis O. The
outer peripheral portion of the tip surface of the tool main body 1 except for its
seat surfaces (described later) is gauge surface 4 that have the shape of a conical
surface about the axis O, decrease in diameter toward the tip side, and are inclined
with respect to the axis O at a steeper angle than the conical surface which is formed
by the tip side of the outer peripheral surface of the tip portion. The inner peripheral
portion of the tip surface on the inner peripheral side that is inside the gauge surfaces
4 is a planar face surface 5 perpendicular to the axis O.
[0018] The excavation tips 3 are attached to the gauge surfaces 4 and the face surface 5.
The excavation tip 3 is formed from a material that is harder than the tool main body
1 such as a cemented carbide. In the present embodiment, the excavation tip 3 is a
button tip at which its rear end portion that has the shape of a column about a tip
centerline C and a blade edge in its tip portion that has a hemispherical shape and
the same diameter as the rear end portion which has its center on the tip centerline
C are integrally sintered with each other.
[0019] A plurality of (eight in the present embodiment) recessed holes with a circular section
is formed in the face surface 5 as attachment portions 6 for the excavation tips 3.
The recessed holes are spaced apart from one another in a circumferential direction
and a radial direction in parallel to the axis O, that is, perpendicularly to the
face surface 5. The excavation tips 3 are attached to the attachment portions 6 by
their rear end portions being inserted into the attachment portions 6, the blade edges
being allowed to protrude from the face surface 5, and the excavation tips 3 being
implanted by brazing, press-fitting, or the like. The plurality of excavation tips
3 attached to the face surface 5 in this manner is arranged such that they cover substantially
the entire face surface 5 with the rotation trajectories of the respective blade edges
about the axis O overlapping.
[0020] Likewise, a plurality of (nine in the present embodiment) recessed holes with a circular
section is formed in the gauge surfaces 4 as attachment portions 7 spaced apart from
one another in the circumferential direction. The excavation tips 3 are attached to
the attachment portions 7 by their rear end portions being inserted into the attachment
portions 7, the blade edges being allowed to protrude from the gauge surfaces 4, and
the excavation tips 3 being implanted by brazing, press-fitting, or the like. The
attachment portions 7 in the gauge surfaces 4 are arranged such that centerlines of
the recessed holes are positioned on a plane P that is parallel to a plane including
the axis O of the tool main body 1 and positioned slightly on the opposite side to
that plane in the tool rotation direction T and extend to the outer peripheral side
of the tool main body 1 toward the tip side in the axis O-direction.
[0021] Accordingly, the tip centerlines C of the excavation tips 3 attached to the attachment
portions 7 as a result of the above are inclined toward the outer peripheral side
of the tool main body 1 as shown in FIG. 5 and are inclined toward the tool rotation
direction T side as shown in FIG. 4 toward the tip side in the axis O-direction. The
inclination angle of the tip centerline C of the excavation tip 3 attached to the
attachment portion 7 in the gauge surface 4 in the tool rotation direction T preferably
ranges from 5° to 20° as an inclination angle θ with respect to the axis O at a time
when it is seen from the direction of a straight line perpendicular to the axis O
and passing through the center of the hemisphere which is formed by the blade edge
of the excavation tip 3 as shown in FIG. 4. More preferably, the inclination angle
ranges from 10° to 15°.
[0022] Planar seat surfaces 8, which are perpendicular to the tip centerlines C of the excavation
tips 3 attached to the respective attachment portions 7 in the gauge surfaces 4, are
formed on the gauge surfaces 4 as the outer peripheral portion of the tip surface
of the tool main body 1. The seat surfaces 8 are adjacent to the respective attachment
portions 7. The seat surface 8 according to the present embodiment extends toward
the tool rotation direction T side from the side of the attachment portion 7 that
is slightly opposite to the tool rotation direction T, its intersection ridge portion
with respect to the gauge surface 4 on the opposite side to the tool rotation direction
T has a semi-elliptical shape, the seat surface 8 extends such that it partially cuts
out the outer peripheral portion of the face surface 5 on the tool rotation direction
T side, and the attachment portion 7 as the recessed hole is open to the seat surface
8.
[0023] In the present embodiment, a maximum outer diameter that is formed by the rotation
trajectory about the axis O of the excavation tip 3 attached to the attachment portion
7 in the gauge surface 4 is set to be larger than the maximum outer diameter of the
tool main body 1. In other words, in the present embodiment, the diameter of a cylinder
circumscribed about the excavation tip 3 on the gauge surface 4 about the axis O exceeds
the diameter of the outer peripheral edge of the gauge surface 4 as the maximum outer
diameter of the tool main body 1 (diameter of a circle where an intersection ridge
with respect to the gauge surfaces 4 and a part that is large in diameter with a conical
surface shape toward the tip side in the axis O-direction in the outer peripheral
surface of the tip portion of the tool main body 1 is positioned). When seen from
the tip side in the axis O-direction, the blade edge of the excavation tip 3 on the
gauge surface 4 slightly protrudes from the tool main body 1 as shown in FIG. 2.
[0024] In the present embodiment, the seat surface 8, to which the attachment portion 7
as the recessed hole is open, is inclined to the rear end side in the axis O-direction
from the attachment portion 7 toward the outer peripheral side of the tool main body
1 and the tool rotation direction T side and intersects with the outer peripheral
edge of the gauge surface 4 with the maximum outer diameter in the tip portion of
the tool main body 1 as described later, and formation of the attachment portion 7
reaches a position slightly beyond the outer peripheral edge of the gauge surface
4 on the rear end side in the axis O-direction as shown in FIGS. 3 and 4. Accordingly,
the excavation tip 3 attached to the attachment portion 7 also slightly overlaps with
the outer peripheral edge of the gauge surface 4, which is the part that forms the
maximum outer diameter in the tip portion of the tool main body 1, in the direction
of the axis O.
[0025] Cuttings discharge flutes 9 that intersect with and are open to the respective seat
surfaces 8 on the tool rotation direction T side of the respective attachment portions
7 in the gauge surfaces 4 are formed in the outer peripheral surface of the tip portion
of the tool main body 1 formed such that its diameter is large toward the tip side
from the rear end side in the axis O-direction as described above. The discharge flutes
9 are inclined in the same direction as the inclination of the tip centerlines C in
side view such that they are directed toward the side opposite to the tool rotation
direction T toward the rear end side in the axis O-direction. In the present embodiment,
in which the number of the attachment portions 7 is nine, three sets of a first discharge
flute 9A, a second discharge flute 9B, and a third discharge flute 9C are formed in
this order toward the side opposite to the tool rotation direction T, the first discharge
flute 9A being small in flute depth and flute length and the second discharge flute
9B and the third discharge flute 9C being large in flute depth and flute length.
[0026] Wall surfaces 10 are formed on the tool rotation direction T side of the seat surfaces
8 to which the first discharge flute 9A and the second discharge flute 9B are open.
The second discharge flute 9B is adjacent to the side of the first discharge flute
9A that is opposite to the tool rotation direction T. The wall surfaces 10 intersect
with the seat surfaces 8 at an obtuse angle, extend toward the tip side in the axis
O-direction toward the tool rotation direction T side, and intersect with the gauge
surfaces 4 and the face surface 5. The wall surfaces 10 are inclined such that they
are directed toward the rear end side in the axis O-direction while being slightly
directed to the tool rotation direction T side toward the outer peripheral side of
the tool main body 1. The first discharge flute 9A and the second discharge flute
9B intersect with and are open to the wall surfaces 10 as well.
[0027] In the present embodiment, three blow holes 11 are formed equidistantly in the circumferential
direction in the tip portion of the tool main body 1. Toward the tip side in the axis
O-direction from the middle portion of the bottom surface of the cylindrical portion
(skirt portion) in the rear end portion, the blow holes 11 extend toward the outer
peripheral side of the tool main body 1. Each of the blow holes 11 is open to the
face surface 5 on the tool main body 1 inner peripheral side of the opening portion
of the third discharge flute 9C in the gauge surface 4. Communicating flutes 12 with
a U-shaped section are formed between the opening portions of the blow holes 11 in
the face surface 5 and the opening portion of the third discharge flute 9C in the
gauge surface 4 open to its outer peripheral side.
[0028] In the present embodiment, the outer periphery of the rear end portion of the tool
main body 1 is formed such that it is larger in diameter than the part between the
tip portion and itself. Still, a maximum outer diameter of the larger-diameter rear
end portion is set to be smaller than the diameter of the outer peripheral edge of
the gauge surface 4 as the maximum outer diameter of the tool main body 1 described
above.
[0029] Concave flutes 13, which extend in parallel to the axis O, are formed at the larger-diameter
part in the rear end portion of the tool main body 1. The concave flutes 13 are formed
on the rear end side in the axis O-direction of the positions of the rear ends of
the first to third discharge flutes 9A to 9C in the circumferential direction.
[0030] In the excavation tool that has the configuration described above, the excavation
tips 3 attached to the gauge surfaces 4, which are the outer peripheral portion of
the tip surface of the tool main body 1, are inclined toward the outer peripheral
side of the tool main body 1 and the tool rotation direction T side as their tip centerlines
C are directed toward the tip side in the axis O-direction. Accordingly, the bending
stress that is attributable to the rotational force in the tool rotation direction
T can be received and alleviated as a compressive stress in the tip centerline C direction,
and breakage of the excavation tips 3 and the like can be prevented.
[0031] In the excavation tool that has the configuration described above, the planar seat
surfaces 8, which are perpendicular to the tip centerlines C of the excavation tips
3 attached to the attachment portions 7, are formed such that they are adjacent to
the attachment portions 7 for the excavation tips 3 on the gauge surfaces 4. Accordingly,
when regrinding is performed after some wear of the excavation tips 3, the regrinding
can be performed with accuracy, by the seat surfaces 8 being used as a reference,
despite the positional relationship in which the tip centerlines C are twisted with
respect to the axis O of the tool main body 1 to incline the tip centerlines C to
the outer peripheral side of the tool main body 1 and the tool rotation direction
T side. Specifically, the regrinding may be performed with the axis of rotation of
a regrinding wheel not placed perpendicularly to the tip centerline C but placed in
parallel to the seat surfaces 8.
[0032] Accordingly, the excavation tool that has the configuration described above is capable
of preventing distorted regrinding of the blade edges of the excavation tips 3 and
ensuring a high level of defect resistance for the blade edges after the regrinding.
Accordingly, breakage of the excavation tips 3 and the like attributable to the rotational
force in the tool rotation direction T can be prevented as described above and the
excavation tool can be provided as a long-life excavation tool that is capable of
performing excavation with stability over a long period of time.
[0033] In the present embodiment, the excavation tip 3 attached to the gauge surface 4 in
the outer peripheral portion of the tip surface of the tool main body 1 overlaps with
the outer peripheral edge of the gauge surface 4 as the part with the maximum outer
diameter in the tip portion of the tool main body 1 in the direction of the axis O
and placed such that its positioning reaches the rear end side in the axis O-direction
that is slightly beyond the outer peripheral edge. In addition, the excavation tips
3 are arranged on the direct tool rotation direction T side of the outer peripheral
edges of the gauge surfaces 4 left between the seat surfaces 8 and the discharge flutes
9. As a result, the outer peripheral edge of the gauge surface 4 that forms the maximum
outer diameter in the tip portion of the tool main body 1 can be protected, by the
excavation tip 3 itself, from contact with the inner periphery of an excavation hole
excavated by the excavation tip 3 and wear of the tool main body 1 can be suppressed.
Accordingly, early dropping of the excavation tips 3 implanted in the gauge surfaces
4 as the maximum outer diameter portions that is attributable to wear of the tool
main body 1 can be prevented and the life of the tool can be further extended.
[0034] In the present embodiment, the seat surface 8 is formed such that it is adjacent
to at least the tool rotation direction T side of the attachment portion 7 in the
gauge surface 4 in the outer peripheral portion of the tip surface of the tool main
body 1. As described above, the tip centerline C of the excavation tip 3 attached
to the attachment portion 7 in the gauge surface 4 is inclined to the outer peripheral
side of the tool main body 1 and the tool rotation direction T side toward the tip
side in the axis O-direction. Accordingly, from the attachment portion 7 toward the
outer peripheral side of the tool main body 1 and the tool rotation direction T side,
the seat surface 8 perpendicular to the tip centerline C is inclined to the rear end
side in the direction of the axis O. As a result, a wider space is ensured on the
outer peripheral side and the tool rotation direction T side of the excavation tip
3 than in a case where the conical surface-shaped gauge surface 4 is left as it is
as described above.
[0035] Accordingly, in the present embodiment, the cuttings that have been produced by the
excavation tips 3 attached to the gauge surfaces 4 can be pushed out by the excavation
tips 3 and rotation of the tool main body 1 and efficiently discharged from the space
on the tool rotation direction T side and the outer peripheral side. Accordingly,
staying of the cuttings on the seat surfaces 8 can be prevented and wear of the tool
main body 1 that is attributable to the cuttings and results in early dropping of
the excavation tips 3 can be prevented as well.
[0036] In the present embodiment, the discharge flutes 9 are formed in the outer periphery
of the tip portion of the tool main body 1 that is larger in diameter and the discharge
flutes 9 are open to the seat surfaces 8 adjacent to the tool rotation direction T
side of the attachment portions 7 in the gauge surfaces 4 as described above. Accordingly,
the cuttings pushed out to the tool rotation direction T side by the blade edges of
the excavation tips 3 in particular can be discharged from the discharge flutes 9
to the rear end side of the tool main body 1 and wear of the tool main body 1 attributable
to the cuttings can be prevented with a high level of reliability.
[0037] In the present embodiment, the cuttings discharge flutes 9 are inclined such that
they are directed toward the side opposite to the tool rotation direction T toward
the rear end side in the axis O-direction. Accordingly, the cuttings discharged to
the discharge flutes 9 are pushed out to the rear end side of the tool main body 1
and discharged to a space between the excavation rod beyond the tool main body 1 on
the rear end side and the excavation hole through the concave flutes 13 formed in
the rear end portion of the tool main body 1 even larger in diameter. Accordingly,
the cuttings discharged from the seat surfaces 8 to the discharge flutes 9 can be
quickly removed from the space that is between the tool main body 1 and the excavation
hole and resistance during excavation can be reduced.
[0038] The direction of the inclination of the discharge flutes 9 is the same as the direction
of the inclination of the tip centerlines C of the excavation tips 3 attached to the
attachment portions 7 formed in the gauge surfaces 4 as described above. Accordingly,
a relatively uniform thickness can be provided for the tool main body 1 between the
attachment portions 7 formed as the recessed holes and the discharge flutes 9 adjacent
thereto in their circumferential direction. Accordingly, early dropping of the excavation
tips 3 attributable to wear resulting from the cuttings flowing through the discharge
flutes 9 can be prevented.
[0039] The third discharge flute 9C, which is one of the discharge flutes 9 that is large
in flute depth and flute length, communicates with the blow hole 11 formed in the
tip portion of the tool main body 1 via the communicating flute 12 in the face surface
5. During excavation, compressed air or the like supplied through the excavation rod
is ejected from the blow hole 11 to the communicating flute 12. Then, the cuttings
discharged to the third discharge flute 9C can be pushed out to the rear end side.
Accordingly, the present embodiment is capable of adding to the efficiency of cuttings
discharge.
[0040] In the present embodiment, a case has been described where the button tip with the
blade edge that has the hemispherical shape is used as the excavation tip 3. However,
it is a matter of course that the present invention can be applied to excavation tools
in which a ballistic-type excavation tip with a blade edge that has the shape of a
shell and a spike-type excavation tip with a blade edge that has a truncated cone-shaped
rear end portion and a tip portion that has the shape of a hemisphere which is small
in radius are attached to the attachment portions 6 and 7.
[0041] In addition, tip centerline C of the excavation tip 3 attached to the attachment
portion 6 in the face surface 5 may be inclined to the tool rotation direction T side
toward the tip side in the axis O-direction as is the case with the excavation tool
that is disclosed in Patent Document 1.
INDUSTRIAL APPLICABILITY
[0042] With the present invention, a long-life excavation tool can be provided because defects
and the like can be prevented by a blade edge of an excavation tip being reground
with accuracy with the bending stress that acts on the excavation tip suppressed.
REFERENCE SIGNS LIST
[0043]
1: Tool main body
2: Female screw portion
3: Excavation tip
4: Gauge surface (outer peripheral portion of tip surface of tool main body 1)
5: Face surface
6, 7: Attachment portion
8: Seat surface
9 (9A to 9C): Discharge flute
10: Wall surface
11: Blow hole
12: Communicating flute
13: Concave flute
O: Axis of tool main body 1
T: Tool rotation direction
C: Tip centerline