TECHNICAL FIELD
[0001] The present invention relates to a refrigeration apparatus that circulates a refrigerant
through a refrigerant circuit to perform a refrigeration cycle.
BACKGROUND ART
[0002] A refrigerant circuit of a refrigeration apparatus that performs a refrigeration
cycle may be provided with a solenoid valve to control the flow of a refrigerant.
A general solenoid valve interrupts the passage of electric current through a solenoid
to switch between an open state and a closed state.
[0003] The refrigerant circuit of the refrigeration apparatus includes a pipe through which
a high-pressure liquid refrigerant flows. The pipe may be provided with a solenoid
valve. While this solenoid valve is closed, the flow of the high-pressure liquid refrigerant
is interrupted by the solenoid valve. If the solenoid valve opens in a situation where
the difference in pressure between both sides of the solenoid valve is large, a substantially
incompressible liquid refrigerant having a relatively high density suddenly flows
downstream of the solenoid valve, resulting in a liquid hammer phenomenon. This may
cause a break in a pipe, an expansion valve, or any other component.
[0004] Patent Document 1 discloses that in order to prevent a liquid hammer phenomenon caused
by opening a solenoid valve, a pipe through which a liquid refrigerant flows is heated
with an electric heater. Specifically, heating the pipe with the electric heater allows
part of the refrigerant in the pipe to evaporate, thereby producing a compressible
gaseous refrigerant in the pipe. This reduces the degree to which the internal pressure
of the pipe suddenly increases due to the opening of the solenoid valve.
CITATION LIST
PATENT DOCUMENT
[0005] [Patent Document 1] Japanese Unexamined Patent Publication No.
H11-325654
SUMMARY OF THE INVENTION
TECHNICAL PROBLEM
[0006] The refrigeration apparatus of Patent Document 1 described above needs to include
the electric heater for heating the pipe, in order to prevent the liquid hammer phenomenon
caused by opening the solenoid valve. This increases the number of parts of the refrigeration
apparatus, resulting in an increase in manufacturing cost. While the solenoid valve
is closed, the electric heater needs to keep heating the pipe. This may increase power
consumed by the refrigeration apparatus, and may increase the running cost of the
refrigeration apparatus.
[0007] In view of the foregoing background, it is therefore an object of the present invention
to reduce the degree to which the manufacturing or running cost of a refrigeration
apparatus increases, and prevent a liquid hammer phenomenon caused by opening a solenoid
valve.
SOLUTION TO THE PROBLEM
[0008] A first aspect of the present disclosure is directed to a refrigeration apparatus
including: a refrigerant circuit (20) including a heat-source-side unit (11) and a
plurality of utilization-side units (12), the heat-source-side unit (11) and the utilization-side
units (12) being connected together through a liquid interconnecting pipe (14) and
a gas interconnecting pipe (15), the utilization-side units (12) being arranged in
parallel. The refrigeration apparatus circulates a refrigerant through the refrigerant
circuit (20) to perform a refrigeration cycle. The heat-source-side unit (11) includes
a compressor (31a-31c), a heat-source-side heat exchanger (33), and a heat-source-side
expansion valve (38) provided on a pipe (53c) configured to deliver the refrigerant
condensed in the heat-source-side heat exchanger (33) to the liquid interconnecting
pipe (14). Each of the utilization-side units (12) includes a utilization-side heat
exchanger (61), a utilization-side expansion valve (63), and a utilization-side solenoid
valve (62), which are arranged in series, and is switchable between a cooling state
where the utilization-side solenoid valve (62) opens to allow the utilization-side
heat exchanger (61) to function as an evaporator, and a suspended state where the
utilization-side solenoid valve (62) closes to interrupt flow of the refrigerant through
the utilization-side heat exchanger (61). The refrigeration apparatus further includes:
a controller (90) configured to perform a pressure control operation to control a
degree of opening of the heat-source-side expansion valve (38) to prevent a pressure
of the refrigerant in the liquid interconnecting pipe (14) from exceeding a predetermined
upper-limit value while one or some of the utilization-side units (12) are in the
suspended state.
[0009] According to the first aspect, the heat-source-side unit (11) and the utilization-side
units (12) are provided for the refrigerant circuit (20). The refrigerant condensed
in the heat-source-side heat exchanger (33) of the heat-source-side unit (11) flows
through the liquid interconnecting pipe (14) into the utilization-side units (12).
The refrigerant supplied from the liquid interconnecting pipe (14) to each utilization-side
unit (12) expands when passing through the associated utilization-side expansion valve
(63), and then flows into the associated utilization-side heat exchanger (61) to evaporate.
In the utilization-side heat exchanger (61), a target to be cooled, such as air, is
cooled by the refrigerant. The refrigerant evaporated in the utilization-side heat
exchanger (61) of each utilization-side unit (12) flows through the gas interconnecting
pipe (15) into the heat-source-side unit (11), and is then sucked into the compressor
(31a-31c) to be compressed.
[0010] In the refrigeration apparatus (10) of the first aspect, one or some of the utilization-side
units (12) may turn to the suspended state. In this case, the other utilization-side
unit(s) (12) is in the cooling state. Thus, the compressor (31a-31c) of the heat-source-side
unit (11) keeps operating. In the utilization-side unit(s) (12) in the suspended state,
the liquid refrigerant delivered from the liquid interconnecting pipe (14) to the
utilization-side unit(s) (12) resides near one end of the closed utilization-side
solenoid valve(s) (62). In the utilization-side unit(s) (12) in the suspended state,
the pressure of the refrigerant near the one end of the closed utilization-side solenoid
valve(s) (62) is substantially equal to the pressure of the refrigerant in the liquid
interconnecting pipe (14), and the pressure of the refrigerant near the other end
thereof is substantially equal to the pressure of the refrigerant in the gas interconnecting
pipe (15) communicating with the utilization-side heat exchangers (61).
[0011] If one or some of the utilization-side units (12) are in the suspended state, the
controller (90) of the first aspect performs the pressure control operation. In the
pressure control operation, the controller (90) controls the degree of opening of
the heat-source-side expansion valve (38) to prevent the pressure of the refrigerant
in the liquid interconnecting pipe (14) from exceeding a predetermined upper limit.
Thus, while the utilization-side unit(s) (12) is in the suspended state, the pressure
of the refrigerant in the liquid interconnecting pipe (14) is kept at values substantially
equal to or lower than the upper limit.
[0012] According to a second aspect of the present disclosure which is an embodiment of
the first aspect, while one or some of the utilization-side units (12) are in the
suspended state, and a difference in pressure between the refrigerant in the liquid
interconnecting pipe (14) and the refrigerant in the gas interconnecting pipe (15)
is larger than or equal to a predetermined upper-limit pressure difference, the controller
(90) may perform the pressure control operation.
[0013] If one or some of the utilization-side units (12) turn to the suspended state during
the pressure control operation, and the difference in pressure between the refrigerant
in the liquid interconnecting pipe (14) and the refrigerant in the gas interconnecting
pipe (15) is larger than or equal to a predetermined upper-limit pressure difference,
the controller (90) of the second aspect performs the pressure control operation.
[0014] According to a third aspect of the present disclosure which is an embodiment of the
second aspect, the controller (90) that is performing the pressure control operation
may adjust the degree of opening of the heat-source-side expansion valve (38) such
that the difference in pressure between the refrigerant in the liquid interconnecting
pipe (14) and the refrigerant in the gas interconnecting pipe (15) is larger than
or equal to a lower-limit pressure difference that is smaller than the upper-limit
pressure difference.
[0015] According to the third aspect, the difference in pressure between the refrigerant
in the liquid interconnecting pipe (14) and the refrigerant in the gas interconnecting
pipe (15) during the pressure control operation of the controller (90) is kept at
values greater than or equal to the lower-limit pressure difference.
[0016] According to a fourth aspect of the present disclosure which is an embodiment of
any one of the first through third aspects, the heat-source-side unit (11) may include
a subcooling heat exchanger (34) configured to exchange heat between a liquid refrigerant
condensed in the heat-source-side heat exchanger (33) and delivered to the liquid
interconnecting pipe (14) and a cooling fluid to cool the liquid refrigerant.
[0017] In the heat-source-side unit (11) of the fourth aspect, the refrigerant condensed
in the heat-source-side heat exchanger (33) is cooled by exchanging heat with the
cooling fluid in the subcooling heat exchanger (34), and is then supplied to the liquid
interconnecting pipe (14).
[0018] According to a fifth aspect of the present disclosure which is an embodiment of the
fourth aspect, the heat-source-side unit (11) may include a subcooling pipe (54m)
configured to supply part of the refrigerant condensed in the heat-source-side heat
exchanger (33) as the cooling fluid to the subcooling heat exchanger (34), and a subcooling
expansion valve (35) provided on the subcooling pipe (54m). The controller (90) may
be configured to control a degree of opening of the subcooling expansion valve (35)
to reduce a temperature of a liquid refrigerant delivered from the subcooling heat
exchanger (34) to the liquid interconnecting pipe (14) if a difference in pressure
between the refrigerant in the liquid interconnecting pipe (14) and the refrigerant
in the gas interconnecting pipe (15) is smaller than a predetermined reference pressure
difference.
[0019] According to the fifth aspect, part of the refrigerant condensed in the heat-source-side
heat exchanger (33) flows into the subcooling pipe (54m). The refrigerant flowing
through the subcooling pipe (54m) expands when passing through the subcooling expansion
valve (35), and is then supplied, as the cooling fluid, to the heat-source-side heat
exchanger (33). Changing the degree of opening of the subcooling expansion valve (35)
triggers a change in the temperature of the refrigerant supplied, as the cooling fluid,
through the subcooling pipe (54m) to the heat-source-side heat exchanger (33). This
causes the temperature of the liquid refrigerant delivered from the subcooling heat
exchanger (34) to the liquid interconnecting pipe (14) to vary.
[0020] The controller (90) of the fifth aspect controls the degree of opening of the subcooling
expansion valve (35) to reduce the temperature of the liquid refrigerant delivered
from the subcooling heat exchanger (34) to the liquid interconnecting pipe (14) if
the difference in pressure between the refrigerant in the liquid interconnecting pipe
(14) and the refrigerant in the gas interconnecting pipe (15) is smaller than the
predetermined reference pressure difference. A reduction in the temperature of the
liquid refrigerant delivered from the subcooling heat exchanger (34) to the liquid
interconnecting pipe (14) increases the density of the liquid refrigerant.
ADVANTAGES OF THE INVENTION
[0021] According to the aspect of the present disclosure, while one or some of the utilization-side
units (12) are in a suspended state, the controller (90) performs a pressure control
operation. This reduces the pressure and density of a liquid refrigerant present near
one end of the closed utilization-side solenoid valve (62) of a suspended one of the
utilization-side units (12) to a low level. Thus, adjusting the degree of opening
of the heat-source-side expansion valve (38) of the refrigeration apparatus (10) can
prevent the liquid hammer phenomenon caused by the associated utilization-side solenoid
valve (62) that has just switched from the closed state to the open state. Thus, this
aspect can prevent the liquid hammer phenomenon without adding a new member to the
refrigeration apparatus (10).
[0022] In the refrigeration apparatus (10) of the present disclosure described above, the
degree of opening of the heat-source-side expansion valve (38) is controlled to prevent
the liquid hammer phenomenon. For this reason, unlike a known situation where the
use of an electric heater prevents the liquid hammer phenomenon, preventing the liquid
hammer phenomenon hardly leads to an increase in the consumed power. Thus, this aspect
can prevent the liquid hammer phenomenon while avoiding an increase in the running
cost of the refrigeration apparatus (10).
[0023] The larger the difference in pressure between the refrigerant in the liquid interconnecting
pipe (14) and the refrigerant in the gas interconnecting pipe (15) is, the more likely
the liquid hammer phenomenon is to be caused by the associated utilization-side solenoid
valve (62) that has just switched from the closed state to the open state.
[0024] To address this problem, according to the second aspect, if the difference in pressure
between the refrigerant in the liquid interconnecting pipe (14) and the refrigerant
in the gas interconnecting pipe (15) is larger than or equal to a predetermined upper-limit
pressure difference, the controller (90) performs the pressure control operation.
This allows the controller (90) to perform the pressure control operation in a state
where the liquid hammer phenomenon is highly likely to occur.
[0025] While the controller (90) is performing the pressure control operation, one or some
of the utilization-side units (12) are in the suspended state. In this state, the
other utilization-side unit(s) (12) is in the cooling state. If the difference in
pressure between the refrigerant in the liquid interconnecting pipe (14) and the refrigerant
in the gas interconnecting pipe (15) is too small in this state, the mass flow rate
of the refrigerant passing through the utilization-side expansion valve (63) of (each
of) the utilization-side unit(s) (12) in the cooling state may become too low. This
may prevent the utilization-side unit(s) (12) in the cooling state from having adequate
cooling capability.
[0026] To address this problem, according to the third aspect, the difference in pressure
between the refrigerant in the liquid interconnecting pipe (14) and the refrigerant
in the gas interconnecting pipe (15) during the pressure control operation of the
controller (90) can be kept at values greater than or equal to the lower-limit pressure
difference. Thus, this aspect allows the mass flow rate of refrigerant passing through
the utilization-side expansion valve (63) of (each of) the utilization-side unit(s)
(12) in the cooling state to be high enough even during the pressure control operation
of the controller (90), and allows the utilization-side unit(s) (12) in the cooling
state to have adequate cooling capability.
[0027] As described above, if the difference in pressure between the refrigerant in the
liquid interconnecting pipe (14) and the refrigerant in the gas interconnecting pipe
(15) is too small, the mass flow rate of the refrigerant passing through the utilization-side
expansion valve (63) of (each of) the utilization-side unit(s) (12) in the cooling
state may become too low.
[0028] To address this problem, according to the fifth aspect, if the difference in pressure
between the refrigerant in the liquid interconnecting pipe (14) and the refrigerant
in the gas interconnecting pipe (15) is smaller than a predetermined reference pressure
difference during the pressure control operation, the controller (90) controls the
degree of opening of the subcooling expansion valve (35) to reduce the temperature
of the liquid refrigerant delivered from the subcooling heat exchanger (34) to the
liquid interconnecting pipe (14). This can increase the density of the liquid refrigerant
delivered from the subcooling heat exchanger (34) to the liquid interconnecting pipe
(14), thus reducing the degree to which the mass flow rate of the refrigerant passing
through each utilization-side expansion valve (63) decreases.
BRIEF DESCRIPTION OF THE DRAWINGS
[0029]
[FIG. 1] FIG. 1 is a refrigerant circuit diagram showing a schematic configuration
for a refrigeration apparatus according to a first embodiment.
[FIG. 2] FIG. 2 is a refrigerant circuit diagram showing a refrigeration apparatus
in a normal mode.
[FIG. 3] FIG. 3 is a refrigerant circuit diagram showing a refrigeration apparatus
in a defrosting mode.
[FIG. 4] FIG. 4 is a block diagram showing a configuration for a main controller.
[FIG. 5] FIG. 5 is a flowchart showing an operation performed by a heat-source-side
expansion valve control section of a main controller.
[FIG. 6] FIG. 6 is a flowchart showing an operation performed by a subcooling expansion
valve control section of a main controller.
DETAILED DESCRIPTION
[0030] Embodiments of the present invention will be described in detail with reference to
the drawings. Note that the following embodiments and variations are merely beneficial
examples in nature, and are not intended to limit the scope, applications, or use
of the invention.
<<First Embodiment>>
[0031] A first embodiment will be described. A refrigeration apparatus (10) according to
this embodiment is used to cool a space in a refrigerator.
[0032] As shown in FIG. 1, the refrigeration apparatus (10) includes a single heat-source-side
unit (11) and a plurality of (in this embodiment, two) utilization-side units (12).
The heat-source-side unit (11) is a so-called outdoor unit, and is installed outdoors.
The utilization-side unit (12) is a so-called unit cooler, and is installed in the
refrigerator. Note that the number of the utilization-side units (12) is merely an
example.
[0033] The heat-source-side unit (11) is provided with a heat-source-side circuit (21),
a heat-source-side fan (22), and a main controller (90). Meanwhile, each utilization-side
unit (12) is provided with a utilization-side circuit (23), a utilization-side fan
(24), a drain pan (25), and a utilization-side controller (99).
[0034] In the refrigeration apparatus (10), the heat-source-side circuit (21) of the heat-source-side
unit (11) and the utilization-side circuits (23) of the utilization-side units (12)
are connected together through a liquid interconnecting pipe (14) and a gas interconnecting
pipe (15) to form a refrigerant circuit (20). The refrigerant circuit (20) circulates
a refrigerant therethrough to perform a vapor compression refrigeration cycle.
[0035] The heat-source-side circuit (21) has liquid and gas ends respectively provided with
a liquid stop valve (VI) and a gas stop valve (V2). The liquid interconnecting pipe
(14) provides connection between the liquid stop valve (VI) of the heat-source-side
circuit (21) and the liquid ends of the utilization-side circuits (23). The gas interconnecting
pipe (15) provides connection between the gas stop valve (V2) of the heat-source-side
circuit (21) and the gas ends of the utilization-side circuits (23). In the refrigerant
circuit (20), the utilization-side circuits (23) of the utilization-side units (12)
are connected together in parallel.
-Heat-Source-Side Circuit-
[0036] The heat-source-side circuit (21) includes first through third compressors (31a,
31b, 31c), a four-way valve (32), a heat-source-side heat exchanger (33), a subcooling
heat exchanger (34), a subcooling expansion valve (35), first through third intermediate
expansion valves (36a, 36b, 36c), a receiver (37), a heat-source-side expansion valve
(38), first through third check valves (CV1-CV3), and an oil separator (41). The heat-source-side
circuit (21) is provided with a discharge refrigerant pipe (51), a suction refrigerant
pipe (52), a heat-source-side liquid refrigerant pipe (53), an injection pipe (54),
a first connection pipe (55), a second connection pipe (56), and an oil return pipe
(57). Note that the number of the compressors (31a-31c) of the heat-source-side unit
(11) is merely an example.
<Compressors>
[0037] The first through third compressors (31a, 31b, 31c) are all hermetic scroll compressors.
Each compressor (31a-31c) has a suction port, an intermediate port, and a discharge
port. The compressor (31a-31c) compresses a refrigerant sucked thereinto through the
suction port, and discharges the compressed refrigerant through the discharge port.
The intermediate port of the compressor (31a-31c) is used to introduce a refrigerant
into a compression chamber in the course of compression.
[0038] The first compressor (31a) has a variable capacity. An electric motor of the first
compressor (31a) is supplied with power from an inverter outside the drawing. Changing
the output frequency of the inverter triggers a change in the rotational speed of
the first compressor (31a). This causes the operational capacity of the first compressor
(31a) to vary. On the other hand, the second and third compressors (31b) and (31c)
each have a fixed capacity. The second and third compressors (31b) and (31c) rotate
at a constant rotational speed.
<Four-Way Valve>
[0039] The four-way valve (32) is switchable between a first state (indicated by the solid
curves shown in FIG. 1) and a second state (indicated by the dashed curves shown in
FIG. 1). In the first state, a first port communicates with a third port, and a second
port communicates with a fourth port. In the second state, the first port communicates
with the fourth port, and the second port communicates with the third port.
[0040] The first port of the four-way valve (32) is connected to the discharge ports of
the compressors (31a-31c) through the discharge refrigerant pipe (51), and the second
port thereof is connected to the suction ports of the compressors (31a-31c) through
the suction refrigerant pipe (52). The third port of the four-way valve (32) is connected
to the gas end of the heat-source-side heat exchanger (33), and the fourth port thereof
is connected to the gas stop valve (V2).
<Discharge Refrigerant Pipe, Suction Refrigerant Pipe>
[0041] The discharge refrigerant pipe (51) includes (in this embodiment, three) discharge
pipes (51a, 51b, 51c) equal in number to the compressors (31a-31c), and a single discharge
collection pipe (51d). One end of the first discharge pipe (51a) is connected to the
discharge port of the first compressor (31a), one end of the second discharge pipe
(51b) is connected to the discharge port of the second compressor (31b), and one end
of the third discharge pipe (51c) is connected to the discharge port of the third
compressor (31c). The other end of each discharge pipe (51a, 51b, 51c) is connected
to one end of the discharge collection pipe (51d). The other end of the discharge
collection pipe (51d) is connected to the first port of the four-way valve (32).
[0042] The suction refrigerant pipe (52) includes (in this embodiment, three) suction pipes
(52a, 52b, 52c) equal in number to the compressors (31a-31c), and a single main suction
pipe (52d). One end of the first suction pipe (52a) is connected to the suction port
of the first compressor (31a), one end of the second suction pipe (52b) is connected
to the suction port of the second compressor (31b), and one end of the third suction
pipe (52c) is connected to the suction port of the third compressor (31c). The other
end of each suction pipe (52a, 52b, 52c) is connected to one end of the main suction
pipe (52d). The other end of the main suction pipe (52d) is connected to the second
port of the four-way valve (32).
<Heat-Source-Side Heat Exchanger>
[0043] The heat-source-side heat exchanger (33) is a cross-fin, fin-and-tube heat exchanger,
and exchanges heat between a refrigerant and outdoor air. The heat-source-side heat
exchanger (33) has its liquid end connected to the heat-source-side liquid refrigerant
pipe (53), and has its gas end connected to the third port of the four-way valve (32).
The heat-source-side fan (22) for supplying outdoor air to the heat-source-side heat
exchanger (33) is disposed near the heat-source-side heat exchanger (33).
<Subcooling Heat Exchanger>
[0044] The subcooling heat exchanger (34) is a so-called plate-type heat exchanger. The
subcooling heat exchanger (34) has a plurality of first channels (34a) and a plurality
of second channels (34b). The subcooling heat exchanger (34) exchanges heat between
a refrigerant flowing through the first channels (34a) and a refrigerant flowing through
the second channels (34b).
<Heat-Source-Side Liquid Refrigerant Pipe>
[0045] The heat-source-side liquid refrigerant pipe (53) has two ends respectively connected
to the heat-source-side heat exchanger (33) and the liquid stop valve (VI). The heat-source-side
liquid refrigerant pipe (53) includes three heat-source-side liquid pipes (53a, 53b,
53c). The first heat-source-side liquid pipe (53a) provides connection between the
liquid end of the heat-source-side heat exchanger (33) and the inlet of the receiver
(37). The second heat-source-side liquid pipe (53b) provides connection between the
outlet of the receiver (37) and the inlets of the first channels (34a) of the subcooling
heat exchanger (34). The third heat-source-side liquid pipe (53c) provides connection
between the outlets of the first channels (34a) of the subcooling heat exchanger (34)
and the liquid stop valve (VI).
[0046] The first heat-source-side liquid pipe (53a) is provided with the first check valve
(CV1). The first check valve (CV1) allows a refrigerant to flow from the heat-source-side
heat exchanger (33) toward the receiver (37), but disallows a refrigerant to flow
in the reverse direction.
[0047] The third heat-source-side liquid pipe (53c) is provided with the heat-source-side
expansion valve (38) and the second check valve (CV2) in this order from the subcooling
heat exchanger (34) toward the liquid stop valve (VI). The heat-source-side expansion
valve (38) is an electric expansion valve having a variable degree of opening. The
second check valve (CV2) allows a refrigerant to flow from the subcooling heat exchanger
(34) toward the liquid stop valve (VI), but disallows a refrigerant to flow in the
reverse direction.
<Injection Pipe>
[0048] The injection pipe (54) includes two main injection pipes (54m, 54n), and three injection
branch pipes (54a, 54b, 54c).
[0049] The first main injection pipe (54m) has two ends respectively connected to a portion
of the third heat-source-side liquid pipe (53c) between the subcooling heat exchanger
(34) and the heat-source-side expansion valve (38), and the inlets of the second channels
(34b) of the subcooling heat exchanger (34). The first main injection pipe (54m) constitutes
a subcooling pipe. The first main injection pipe (54m) is provided with the subcooling
expansion valve (35). One end of the second main injection pipe (54n) is connected
to the outlets of the second channels (34b) of the subcooling heat exchanger (34).
The other end of the second main injection pipe (54n) is connected to one end of each
injection branch pipe (54a, 54b, 54c).
[0050] The other ends of the first, second, and third injection branch pipes (54a), (54b),
and (54c) are respectively connected to the intermediate ports of the first, second,
and third compressors (31a), (31b), and (31c). The injection branch pipes (54a-54c)
are respectively provided with the intermediate expansion valves (36a, 36b, 36c).
Each intermediate expansion valve (36a-36c) is an electric expansion valve having
a variable degree of opening.
<Connection Pipes>
[0051] One end of the first connection pipe (55) is connected to a portion of the third
heat-source-side liquid pipe (53c) between the second check valve (CV2) and the liquid
stop valve (VI), and the other end thereof is connected to a portion of the first
heat-source-side liquid pipe (53a) between the first check valve (CV1) and the receiver
(37). The first connection pipe (55) is provided with the third check valve (CV3).
The third check valve (CV3) allows a refrigerant to flow from the one end toward the
other end of the first connection pipe (55), but disallows a refrigerant to flow in
the reverse direction.
[0052] One end of the second connection pipe (56) is connected to a portion of the third
heat-source-side liquid pipe (53c) between the heat-source-side expansion valve (38)
and the second check valve (CV2), and the other end thereof is connected to a portion
of the first heat-source-side liquid pipe (53a) between the heat-source-side heat
exchanger (33) and the first check valve (CV1). The second connection pipe (56) is
provided with the fourth check valve (CV4). The fourth check valve (CV4) allows a
refrigerant to flow from the one end toward the other end of the second connection
pipe (56), but disallows a refrigerant to flow in the reverse direction.
<Oil Separator, Oil Return Pipe>
[0053] The oil separator (41) is provided on a discharge collection pipe (51d) of the discharge
refrigerant pipe (51). A gaseous refrigerant containing refrigerating machine oil
in the form of mist is discharged from the compressors (31a-31c). The oil separator
(41) separates the refrigerating machine oil from the refrigerant discharged from
the compressors (31a-31c).
[0054] The oil return pipe (57) is used to return the refrigerating machine oil from the
oil separator (41) to the compressors (31a-31c). The oil return pipe (57) has two
ends respectively connected to the oil separator (41) and the second main injection
pipe (54n). The oil return pipe (57) is provided with a capillary tube (42).
<Temperature Sensor, Pressure Sensor>
[0055] The heat-source-side circuit (21) is provided with a plurality of temperature sensors
(81a, 81b, 81c, 82) and a plurality of pressure sensors (85, 86, 87).
[0056] The discharge pipes (51a, 51b, 51c) of the discharge refrigerant pipe (51) are respectively
provided with discharged refrigerant temperature sensors (81a, 81b, 81c). The first
discharged refrigerant temperature sensor (81a) is attached to the first discharge
pipe (51a) to measure the temperature of the refrigerant discharged from the first
compressor (31a). The second discharged refrigerant temperature sensor (81b) is attached
to the second discharge pipe (51b) to measure the temperature of the refrigerant discharged
from the second compressor (31b). The third discharged refrigerant temperature sensor
(81c) is attached to the third discharge pipe (51c) to measure the temperature of
the refrigerant discharged from the third compressor (31c).
[0057] The heat-source-side liquid refrigerant pipe (53) is provided with the liquid refrigerant
temperature sensor (82). The liquid refrigerant temperature sensor (82) is attached
to the third heat-source-side liquid pipe (53c) to measure the temperature of the
refrigerant flowing through the third heat-source-side liquid pipe (53c).
[0058] The discharge pressure sensor (85) is connected to the discharge collection pipe
(51d) of the discharge refrigerant pipe (51) to measure the pressure of the refrigerant
discharged from the compressors (31a-31c). The suction pressure sensor (86) is connected
to the main suction pipe (52d) of the suction refrigerant pipe (52) to measure the
pressure of the refrigerant yet to be sucked into the compressors (31a-31c). The liquid
refrigerant pressure sensor (87) is connected to the third heat-source-side liquid
pipe (53c) of the heat-source-side liquid refrigerant pipe (53) to measure the pressure
of the refrigerant flowing through the third heat-source-side liquid pipe (53c).
-Utilization-Side Circuit-
[0059] Each utilization-side circuit (23) includes a utilization-side heat exchanger (61),
a drain pan heater (71b), a utilization-side solenoid valve (62), and a utilization-side
expansion valve (63). The utilization-side circuit (23) is provided with a utilization-side
liquid refrigerant pipe (71) and a utilization-side gaseous refrigerant pipe (72).
<Utilization-Side Heat Exchanger>
[0060] The utilization-side heat exchanger (61) is a cross-fin, fin-and-tube heat exchanger,
and exchanges heat between a refrigerant and inside air. The utilization-side fan
(24) for supplying inside air to the utilization-side heat exchanger (61) is disposed
near the utilization-side heat exchanger (61).
<Drain Pan Heater>
[0061] The drain pan heater (71b) is configured as a pipe provided for the drain pan (25)
disposed below the utilization-side heat exchanger (61). The drain pan heater (71b)
is used to heat the drain pan (25) to prevent drain water from being frozen.
<Utilization-Side Liquid Refrigerant Pipe, Utilization-Side Gaseous Refrigerant Pipe>
[0062] The utilization-side liquid refrigerant pipe (71) includes a first utilization-side
liquid pipe (71a) and a second utilization-side liquid pipe (71c). One end of the
first utilization-side liquid pipe (71a) is connected to the liquid interconnecting
pipe (14), and the other end thereof is connected to one end of the drain pan heater
(71b). The one end of the first utilization-side liquid pipe (71a) constitutes the
liquid end of the utilization-side circuit (23). The second utilization-side liquid
pipe (71c) has two ends respectively connected to the other end of the drain pan heater
(71b) and the liquid end of the utilization-side heat exchanger (61).
[0063] One end of the utilization-side gaseous refrigerant pipe (72) is connected to the
gas end of the utilization-side heat exchanger (61), and the other end thereof is
connected to the gas interconnecting pipe (15). The other end of the utilization-side
gaseous refrigerant pipe (72) constitutes the gas end of the utilization-side circuit
(23).
<Utilization-Side Solenoid Valve, Utilization-Side Expansion Valve>
[0064] The utilization-side solenoid valve (62) and the utilization-side expansion valve
(63) are provided on the second utilization-side liquid pipe (71c) of the utilization-side
liquid refrigerant pipe (71). In the second utilization-side liquid pipe (71c), the
utilization-side expansion valve (63) is disposed between the utilization-side solenoid
valve (62) and the utilization-side heat exchanger (61).
[0065] The utilization-side solenoid valve (62) interrupts the passage of electric current
through a solenoid to switch between an open state and a closed state. While the utilization-side
solenoid valve (62) is in the open state, the utilization-side unit (12) is in a cooling
state where the utilization-side heat exchanger (61) functions as an evaporator to
cool inside air. While the utilization-side solenoid valve (62) is in the closed state,
the utilization-side unit (12) is in a suspended state where the flow of a refrigerant
through the utilization-side heat exchanger (61) is interrupted.
[0066] The utilization-side expansion valve (63) is an externally equalized thermostatic
expansion valve. A feeler bulb (63a) of the utilization-side expansion valve (63)
is attached near one end of the utilization-side gaseous refrigerant pipe (72) (near
the utilization-side heat exchanger (61)). An equalizer (63b) of the utilization-side
expansion valve (63) is connected to a portion of the utilization-side gaseous refrigerant
pipe (72) near one end thereof.
-Main Controller-
[0067] As shown in FIG. 2, the main controller (90) of the heat-source-side unit (11) includes
a compressor control section (91), an intermediate expansion valve control section
(92), a subcooling expansion valve control section (93), and a heat-source-side expansion
valve control section (94). The main controller (90) receives values input from the
temperature sensors (81a, 81b, 81c, 82) and the pressure sensors (85, 86, 87) provided
for the heat-source-side unit (11). The main controller (90) receives a thermo-off
signal from the utilization-side controller (99) of each utilization-side unit (12).
A control operation performed by the main controller (90) will be described later.
-Utilization-Side Controller-
[0068] Although not shown, each utilization-side unit (12) is provided with a sucked air
temperature sensor. The sucked air temperature sensor measures the temperature of
inside air that has not passed through the utilization-side heat exchanger (61) yet.
The utilization-side controller (99) receives a value measured by the sucked air temperature
sensor. The utilization-side controller (99) opens and closes the utilization-side
solenoid valve (62) based on the value measured by the sucked air temperature sensor.
The utilization-side controller (99) outputs a thermo-off signal if the utilization-side
solenoid valve (62) is to be closed. An operation performed by the utilization-side
controller (99) will be described later.
-Operation of Refrigeration Apparatus-
[0069] The refrigeration apparatus (10) operates in a selected one of a normal mode for
cooling an internal space and a defrosting mode for melting frost formed on the utilization-side
heat exchanger (61).
<Operation in Normal Mode>
[0070] The operation of the refrigeration apparatus (10) in the normal mode will be described
with reference to FIG. 2. A refrigeration cycle is performed by circulating a refrigerant
through the refrigerant circuit (20) operating in the normal mode, in which the heat-source-side
heat exchanger (33) functions as a condenser, and the utilization-side heat exchangers
(61) function as evaporators.
[0071] The operation performed in the normal mode while both of the utilization-side units
(12) are in the cooling state and all of the compressors (31a-31c) are operating will
now be exemplified.
[0072] As shown in FIG. 2, the four-way valve (32) is set to be in the first state during
operation in the normal mode. The main controller (90) controls the subcooling expansion
valve (35), the intermediate expansion valves (36a, 36b, 36c), and the heat-source-side
expansion valve (38). An operation of the main controller (90) will be described later.
In the case shown in FIG. 2, the utilization-side solenoid valves (62) of the utilization-side
units (12) are set to be in the open state.
[0073] The refrigerant discharged from the compressors (31a-31c) passes through the oil
separator (41) in the discharge refrigerant pipe (51), then flows through the four-way
valve (32) into the heat-source-side heat exchanger (33), dissipates heat to outdoor
air in the heat-source-side heat exchanger (33), and condenses. The refrigerant (high-pressure
refrigerant) that has flowed out of the heat-source-side heat exchanger (33) passes
through the first heat-source-side liquid pipe (53a), the receiver (37), and the second
heat-source-side liquid pipe (53b) in this order, flows into the first channels (34a)
of the subcooling heat exchanger (34), and is cooled by the refrigerant flowing through
the second channels (34b) of the subcooling heat exchanger (34). Part of the subcooled
liquid refrigerant that has flowed out of the first channels (34a) of the subcooling
heat exchanger (34) into the third heat-source-side liquid pipe (53c) flows into the
first main injection pipe (54m). The remaining part passes through the heat-source-side
expansion valve (38) and the liquid stop valve (V1) in this order, and then flows
into the liquid interconnecting pipe (14).
[0074] The refrigerant that has flowed into the liquid interconnecting pipe (14) is split
into the utilization-side circuits (23) of the utilization-side units (12). In each
utilization-side circuit (23), the refrigerant that has flowed into the first utilization-side
liquid pipe (71a) passes through the drain pan heater (71b), and then flows through
the second utilization-side liquid pipe (71c) into the utilization-side solenoid valve
(62). The refrigerant that has passed through the utilization-side solenoid valve
(62) expands when passing through the utilization-side expansion valve (63), and turns
into a gas-liquid two-phase refrigerant, which then flows into the utilization-side
heat exchanger (61). The refrigerant that has flowed into the utilization-side heat
exchanger (61) absorbs heat from inside air to evaporate. As a result, the inside
air is cooled. The utilization-side unit (12) sends the inside air cooled in the utilization-side
heat exchanger (61) back to the internal space.
[0075] The refrigerant that has evaporated in the utilization-side heat exchanger (61) flows
through the utilization-side gaseous refrigerant pipe (72) into the gas interconnecting
pipe (15). Flows of the refrigerant from the utilization-side circuits (23) enter,
and merge together in the gas interconnecting pipe (15). Then, the merged refrigerant
flows into the heat-source-side circuit (21), passes through the gas stop valve (V2)
and the four-way valve (32) in this order, and is then sucked through the suction
refrigerant pipe (52) into the compressors (31a-31c).
[0076] Meanwhile, the refrigerant that has flowed into the first main injection pipe (54m)
expands when passing through the subcooling expansion valve (35), and turns into a
gas-liquid two-phase refrigerant, which then flows into the second channels (34b)
of the subcooling heat exchanger (34), and absorbs heat from the refrigerant (high-pressure
refrigerant) flowing through the first channels (34a) of the subcooling heat exchanger
(34) to evaporate. The refrigerant that has flowed through the second channels (34b)
of the subcooling heat exchanger (34) into the second main injection pipe (54n) is
introduced into the intermediate ports of the compressors (31a-31c).
<Operation in Defrosting Mode>
[0077] The operation of the refrigeration apparatus (10) in the defrosting mode will be
described with reference to FIG. 3. An operation is performed in the defrosting mode
if a predetermined condition (e.g., a condition where a period of time during which
an operation in the normal mode is continued has reached a predetermined period of
time) is satisfied. A refrigeration cycle is performed by circulating a refrigerant
through the refrigerant circuit (20) operating in the defrosting mode, in which the
utilization-side heat exchangers (61) function as condensers, and the heat-source-side
heat exchanger (33) functions as an evaporator.
[0078] As shown in FIG. 3, the four-way valve (32) is set to be in the second state during
the operation in the defrosting mode. The main controller (90) controls the subcooling
expansion valve (35), the intermediate expansion valves (36a, 36b, 36c), and the heat-source-side
expansion valve (38). In each utilization-side unit (12), the utilization-side solenoid
valve (62) is set to be in the open state, and the utilization-side fan (24) is at
rest.
[0079] The refrigerant discharged from the compressors (31a-31c) passes through the four-way
valve (32), then flows into the gas interconnecting pipe (15), and is split into the
utilization-side circuits (23) of the utilization-side units (12). The refrigerant
split into the utilization-side circuits (23) flows into the utilization-side heat
exchangers (61), and dissipates heat to condense. In each utilization-side heat exchanger
(61), frost formed on the utilization-side heat exchanger (61) is heated by the refrigerant,
and melts.
[0080] Flows of the refrigerants that have passed through the utilization-side heat exchangers
(61) of the utilization-side circuits (23) enter, and merge together in the liquid
interconnecting pipe (14), and then the merged refrigerant flows into the heat-source-side
circuit (21). The refrigerant that has flowed into the heat-source-side circuit (21)
passes through the liquid stop valve (VI), the first connection pipe (55), and the
receiver (37) in this order, and then flows into the first channels (34a) of the subcooling
heat exchanger (34). Part of the refrigerant that has flowed out of the first channels
(34a) of the subcooling heat exchanger (34) flows into the first main injection pipe
(54m). The remaining part flows into the heat-source-side expansion valve (38).
[0081] The refrigerant that has flowed into the heat-source-side expansion valve (38) expands
when passing through the heat-source-side expansion valve (38), and turns into a gas-liquid
two-phase refrigerant, which then flows into the heat-source-side heat exchanger (33),
and absorbs heat from outdoor air to evaporate. The refrigerant that has evaporated
in the heat-source-side heat exchanger (33) passes through the four-way valve (32),
flows into the suction refrigerant pipe (52), and is then sucked into the compressors
(31a-31c).
[0082] Meanwhile, the refrigerant that has flowed into the first main injection pipe (54m)
passes through the second channels (34b) of the subcooling heat exchanger (34), flows
into the second main injection pipe (54n), and is then introduced into the intermediate
ports of the compressors (31a-31c).
-Operation of Utilization-Side Controller-
[0083] As described above, in each utilization-side unit (12), the utilization-side controller
(99) opens and closes the utilization-side solenoid valve (62) based on the value
measured by the sucked air temperature sensor. The operation of this utilization-side
controller (99) will be described.
[0084] The utilization-side controller (99) controls the utilization-side solenoid valve
(62) such that a value Tr measured by the sucked air temperature sensor falls within
the range from the set internal temperature Tr_set - 1°C to the set internal temperature
Tr_set + 1°C (i.e., Tr_set - 1 ≤ Tr ≤ Tr_set + 1).
[0085] Suppose that the utilization-side solenoid valve (62) is in the open state. While
the utilization-side solenoid valve (62) is open, the utilization-side unit (12) is
in the cooling state. Specifically, a refrigerant flows into the utilization-side
heat exchanger (61) to evaporate. As a result, inside air is cooled in the utilization-side
heat exchanger (61). While the utilization-side solenoid valve (62) is open, the temperature
of the inside air (i.e., the value Tr measured by the sucked air temperature sensor)
gradually decreases. If the value Tr measured by the sucked air temperature sensor
is below Tr_set - 1 (i.e., Tr < Tr_set - 1), the utilization-side controller (99)
switches the utilization-side solenoid valve (62) from the open state to the closed
state. The utilization-side controller (99) that has just switched the utilization-side
solenoid valve (62) from the open state to the closed state outputs, to the main controller
(90), a thermo-off signal indicating that the utilization-side unit (12) has been
suspended.
[0086] While the utilization-side solenoid valve (62) is closed, the utilization-side unit
(12) is in the suspended state. Specifically, the flow of a refrigerant through the
utilization-side heat exchanger (61) is interrupted, and inside air is not cooled
in the utilization-side heat exchanger (61). While the utilization-side solenoid valve
(62) is closed, the temperature of inside air (i.e., the value Tr measured by the
sucked air temperature sensor) gradually increases. If the value Tr measured by the
sucked air temperature sensor is above Tr_set + 1 (i.e., Tr_set + 1 < Tr), the utilization-side
controller (99) switches the utilization-side solenoid valve (62) from the closed
state to the open state.
-Operation of Main Controller-
[0087] As described above, the main controller (90) includes the compressor control section
(91), the intermediate expansion valve control section (92), the subcooling expansion
valve control section (93), and the heat-source-side expansion valve control section
(94). Operations performed by the compressor control section (91), the intermediate
expansion valve control section (92), the subcooling expansion valve control section
(93), and the heat-source-side expansion valve control section (94) will now be described.
The main controller (90) operates the four-way valve (32) to switch between the normal
mode and the defrosting mode, and controls the rotational speed of the heat-source-side
fan (22).
<Operation of Compressor Control Section>
[0088] The compressor control section (91) adjusts the operational capacity of the first
compressor (31a), and switches the second and third compressors (31b) and (31c) between
an on state and an off state, such that a value measured by the suction pressure sensor
(86) is equal to a predetermined target pressure.
[0089] If the cooling capability of each utilization-side unit (12) is excessively low with
respect to a load required to cool inside air, the evaporating pressure of a refrigerant
in the utilization-side heat exchanger (61) (i.e., the low pressure of the refrigeration
cycle) increases. The low pressure of the refrigeration cycle is substantially equal
to the value measured by the suction pressure sensor (86). Thus, if the value measured
by the suction pressure sensor (86) is above the target pressure, the compressor control
section (91) operates to increase the operational capacities of the compressors (31a-31c).
Specifically, in this case, the compressor control section (91) operates to gradually
increase the output frequency of the inverter to increase the operational capacity
of the first compressor (31a), and to start a suspended one of the second and third
compressors (31b) and (31c).
[0090] On the other hand, if the cooling capability of each utilization-side unit (12) is
excessively high with respect to the load required to cool inside air, the evaporating
pressure of a refrigerant in the utilization-side heat exchanger (61) (i.e., the low
pressure of the refrigeration cycle) decreases. Thus, if the value measured by the
suction pressure sensor (86) is below the target pressure, the compressor control
section (91) operates to reduce the operational capacities of the compressors (31a-31c).
Specifically, in this case, the compressor control section (91) operates to gradually
reduce the output frequency of the inverter to reduce the operational capacity of
the first compressor (31a), and to suspend an operating one of the second and third
compressors (31b) and (31c).
<Operation of Intermediate Expansion Valve Control Section>
[0091] The intermediate expansion valve control section (92) adjusts the degrees of opening
of the intermediate expansion valves (36a-36c). The intermediate expansion valve control
section (92) adjusts the degree of opening of the first intermediate expansion valve
(36a) based on values measured by the first discharged refrigerant temperature sensor
(81a) and the discharge pressure sensor (85), adjusts the degree of opening of the
second intermediate expansion valve (36b) based on values measured by the second discharged
refrigerant temperature sensor (81b) and the discharge pressure sensor (85), and adjusts
the degree of opening of the third intermediate expansion valve (36c) based on values
measured by the third discharged refrigerant temperature sensor (81c) and the discharge
pressure sensor (85).
[0092] An operation in which the intermediate expansion valve control section (92) adjusts
the degree of opening of the first intermediate expansion valve (36a) will now be
described. The intermediate expansion valve control section (92) further adjusts the
degrees of opening of the second and third intermediate expansion valves (36b) and
(36c) in the same way.
[0093] If the value measured by the first discharged refrigerant temperature sensor (81a)
is above a predetermined upper-limit temperature, the intermediate expansion valve
control section (92) operates to increase the degree of opening of the first intermediate
expansion valve (36a) in order to reduce the value measured by the first discharged
refrigerant temperature sensor (81a).
[0094] On the other hand, if the value measured by the first discharged refrigerant temperature
sensor (81a) is below the predetermined upper-limit temperature, the intermediate
expansion valve control section (92) adjusts the degree of opening of the first intermediate
expansion valve (36a) such that the superheat of the refrigerant discharged from the
first compressor (31a) is equal to a predetermined target discharge superheat. Specifically,
the intermediate expansion valve control section (92) calculates the superheat of
the refrigerant discharged from the first compressor (3 1a), based on the values measured
by the first discharged refrigerant temperature sensor (81a) and the discharge pressure
sensor (85). If the calculated superheat is above the target discharge superheat,
the intermediate expansion valve control section (92) increases the degree of opening
of the first intermediate expansion valve (36a). If the calculated superheat is below
the target discharge superheat, the intermediate expansion valve control section (92)
reduces the degree of opening of the first intermediate expansion valve (36a).
[0095] If one or more of the compressors (31a-31c) respectively associated with the intermediate
expansion valves (36a-36c) are operating, the intermediate expansion valve control
section (92) adjusts the degree of opening of the associated intermediate expansion
valve(s) (36a-36c). If one or more of the compressors (31a-31c) respectively associated
with the intermediate expansion valves (36a-36c) are at rest, the intermediate expansion
valve control section (92) keeps the associated intermediate expansion valve(s) (36a-36c)
fully closed. Specifically, the intermediate expansion valve control section (92)
adjusts the degree of opening of the second intermediate expansion valve (36b) while
the second compressor (31b) is operating. The intermediate expansion valve control
section (92) keeps the second intermediate expansion valve (36b) fully closed while
the second compressor (31b) is at rest. The intermediate expansion valve control section
(92) adjusts the degree of opening of the third intermediate expansion valve (36c)
while the third compressor (31c) is operating. The intermediate expansion valve control
section (92) keeps the third intermediate expansion valve (36c) fully closed while
the third compressor (31c) is at rest.
<Operation of Subcooling Expansion Valve Control Section>
[0096] The subcooling expansion valve control section (93) adjusts the degree of opening
of the subcooling expansion valve (35) according to the temperature of a liquid refrigerant
delivered from the heat-source-side unit (11) to the liquid interconnecting pipe (14)
during the operation in the normal mode. The temperature of the liquid refrigerant
delivered from the heat-source-side unit (11) to the liquid interconnecting pipe (14)
during the operation in the normal mode is substantially equal to the value measured
by the liquid refrigerant temperature sensor (82). Thus, the subcooling expansion
valve control section (93) adjusts the degree of opening of the subcooling expansion
valve (35) such that the value measured by the liquid refrigerant temperature sensor
(82) is equal to a predetermined target liquid refrigerant temperature (e.g., 20°C).
If an operation is performed in the normal mode, and the heat-source-side expansion
valve (38) is in a fully-open state, the degree of subcooling of the liquid refrigerant
delivered from the heat-source-side unit (11) to the liquid interconnecting pipe (14)
is generally about 0°C to 20°C.
[0097] Specifically, if the value measured by the liquid refrigerant temperature sensor
(82) is above the target liquid refrigerant temperature, the subcooling expansion
valve control section (93) reduces the degree of opening of the subcooling expansion
valve (35), and reduces the temperature of the refrigerant delivered from the subcooling
expansion valve (35) to the second channels (34b) of the subcooling heat exchanger
(34). On the other hand, if the value measured by the liquid refrigerant temperature
sensor (82) is below the target liquid refrigerant temperature, the subcooling expansion
valve control section (93) increases the degree of opening of the subcooling expansion
valve (35), and increases the temperature of the refrigerant delivered from the subcooling
expansion valve (35) to the second channels (34b) of the subcooling heat exchanger
(34).
<Operation of Heat-Source-Side Expansion Valve Control Section>
[0098] The heat-source-side expansion valve control section (94) performs control to prevent
a liquid hammer phenomenon. The control is performed by controlling the degree of
opening of the heat-source-side expansion valve (38) in order to prevent the liquid
hammer phenomenon caused by the utilization-side solenoid valves (62) of the utilization-side
units (12) that has just switched from the closed state to the open state. How the
heat-source-side expansion valve control section (94) performs control to prevent
the liquid hammer phenomenon will now be described with reference to the flowchart
shown in FIG. 5.
[0099] In step ST1, the heat-source-side expansion valve control section (94) determines
whether or not the refrigeration apparatus (10) is operating in the normal mode. If
the refrigeration apparatus (10) is operating in the normal mode, the process proceeds
to step ST2, and the heat-source-side expansion valve control section (94) continues
performing control to prevent the liquid hammer phenomenon. On the other hand, if
the refrigeration apparatus (10) is not operating in the normal mode (i.e., if the
refrigeration apparatus (10) is operating in the defrosting mode, or if all of the
compressors (31a-31c) are in a standby mode in which they are at rest), the control
to prevent the liquid hammer phenomenon is terminated.
[0100] In step ST2, the heat-source-side expansion valve control section (94) loads a value
HP measured by the discharge pressure sensor (85) and a value LP measured by the suction
pressure sensor (86).
[0101] In subsequent step ST3, the heat-source-side expansion valve control section (94)
determines whether or not at least one of the utilization-side units (12) is suspended.
As described above, if the utilization-side solenoid valve (62) switches from the
open state to the closed state to allow an associated one of the utilization-side
units (12) to be suspended, the utilization-side controller (99) provided for the
associated utilization-side unit (12) outputs, to the main controller (90), a thermo-off
signal indicating that the associated utilization-side unit (12) has been suspended.
Thus, the heat-source-side expansion valve control section (94) determines whether
or not it has received a thermo-off signal or signals from one or some of the utilization-side
units (12).
[0102] If none of the utilization-side units (12) outputs a thermo-off signal during the
operation in the normal mode, a determination is made that all of the utilization-side
units (12) are in the cooling state. In this case, the utilization-side solenoid valves
(62) of all of the utilization-side units (12) are open. This prevents the liquid
hammer phenomenon from being caused by the utilization-side solenoid valves (62) that
has just switched from the closed state to the open state.
[0103] For this reason, if a thermo-off signal is not received from any of the utilization-side
units (12), the process proceeds to step ST5, and the heat-source-side expansion valve
control section (94) performs a degree-of-opening maintaining operation. For example,
if the heat-source-side expansion valve (38) is not fully opened, the heat-source-side
expansion valve control section (94) increases the degree of opening of the heat-source-side
expansion valve (38) so that the heat-source-side expansion valve (38) is fully opened,
and keeps the heat-source-side expansion valve (38) fully opened. If the heat-source-side
expansion valve (38) has already been fully opened, the heat-source-side expansion
valve control section (94) continues to keep the heat-source-side expansion valve
(38) fully opened. The termination of step ST5 allows the heat-source-side expansion
valve control section (94) to temporarily terminate the control to prevent the liquid
hammer phenomenon.
[0104] On the other hand, if a thermo-off signal or signals are received from one or some
of the utilization-side units (12), the utilization-side solenoid valve(s) (62) of
the utilization-side unit(s) (12) that has outputted the thermo-off signal(s) is closed.
Thus, if no countermeasure is taken, a liquid hammer phenomenon may occur when the
utilization-side solenoid valve(s) (62) opens. However, if the difference (HP - LP)
between the value HP measured by the discharge pressure sensor (85) and the value
LP measured by the suction pressure sensor (86) is sufficiently small, no liquid hammer
phenomenon occurs when the utilization-side solenoid valve(s) (62) opens.
[0105] Thus, if a thermo-off signal or signals are received from one or some of the utilization-side
units (12), the process in the heat-source-side expansion valve control section (94)
proceeds to step ST4. In step ST4, the heat-source-side expansion valve control section
(94) determines whether or not the difference (HP - LP) between the value HP measured
by the discharge pressure sensor (85) and the value LP measured by the suction pressure
sensor (86) is larger than or equal to a predetermined upper-limit pressure difference
ΔPmax (e.g., 2MPa).
[0106] If the difference (HP - LP) is smaller than the upper-limit pressure difference ΔPmax,
the possibility that when the utilization-side solenoid valve (62) opens, the liquid
hammer phenomenon may occur is very low. Thus, if the difference (HP - LP) is smaller
than the upper-limit pressure difference ΔPmax, the process in the heat-source-side
expansion valve control section (94) proceeds to step ST5, and the heat-source-side
expansion valve control section (94) performs the degree-of-opening maintaining operation.
Then, the control to prevent the liquid hammer phenomenon terminates temporarily.
The degree-of-opening maintaining operation is performed as described above.
[0107] On the other hand, if the difference (HP - LP) is larger than or equal to the upper-limit
pressure difference ΔPmax, the liquid hammer phenomenon is highly likely to occur
when the utilization-side solenoid valve(s) (62) of a suspended one or ones of the
utilization-side units (12) opens. Thus, in this case, the heat-source-side expansion
valve control section (94) performs a pressure control operation in subsequent steps
ST6 through ST8. This pressure control operation is performed to allow the degree
of opening of the heat-source-side expansion valve (38) to be lower than that of the
fully opened valve, and to allow the pressure of a refrigerant flowing through the
liquid interconnecting pipe (14) to be lower than the condensing pressure of a refrigerant
in the heat-source-side heat exchanger (33) (i.e., the high pressure of the refrigeration
cycle). This pressure control operation is also performed to control the degree of
opening of the heat-source-side expansion valve (38) to prevent the pressure of a
refrigerant in the liquid interconnecting pipe (14) from exceeding a predetermined
upper limit.
[0108] In step ST6, the heat-source-side expansion valve control section (94) loads a value
Ps measured by the liquid refrigerant pressure sensor (87) and a value TL measured
by the liquid refrigerant temperature sensor (82).
[0109] In subsequent step ST7, the heat-source-side expansion valve control section (94)
determines a target pressure Ps_t that is a target pressure of a refrigerant flowing
through the liquid interconnecting pipe (14). The target pressure Ps_t is the upper
limit of the pressure of a refrigerant in the liquid interconnecting pipe (14) during
a pressure control operation.
[0110] Specifically, in step ST7, the heat-source-side expansion valve control section (94)
calculates a value Ps_1 (= LP + 1) obtained by adding a predetermined lower-limit
pressure difference ΔPmin (e.g., 1 MPa) to the value LP measured by the suction pressure
sensor (86), and a pressure value Ps_2 determined such that the degree of subcooling
of a liquid refrigerant delivered from the heat-source-side unit (11) to the liquid
interconnecting pipe (14) is equal to a predetermined target degree of subcooling
SC_t (e.g., 3°C). The pressure value Ps_2 is a pressure determined such that the saturation
temperature is equal to (TL + SC_t), and is calculated based on the properties of
a refrigerant charged into the refrigerant circuit (20).
[0111] The heat-source-side expansion valve control section (94) selects a greater one of
the calculated values Ps_1 and Ps_2 as the target pressure Ps_t. Specifically, the
heat-source-side expansion valve control section (94) sets the target pressure Ps_t
such that the difference (Ps - LP) between the value Ps measured by the liquid refrigerant
pressure sensor (87) and the value LP measured by the suction pressure sensor (86)
is larger than or equal to the lower-limit pressure difference ΔPmin, and the degree
of subcooling of the liquid refrigerant delivered from the heat-source-side unit (11)
to the liquid interconnecting pipe (14) is equal to the target degree of subcooling
SC_t. Note that the difference (Ps - LP) is substantially equal to the difference
in pressure between a refrigerant flowing through the liquid interconnecting pipe
(14) and a refrigerant flowing through the gas interconnecting pipe (15).
[0112] In subsequent step ST8, the heat-source-side expansion valve control section (94)
adjusts the degree of opening of the heat-source-side expansion valve (38) such that
the value Ps measured by the liquid refrigerant pressure sensor (87) is equal to the
target pressure Ps_t. Specifically, if the value Ps measured by the liquid refrigerant
pressure sensor (87) is above the target pressure Ps_t, the heat-source-side expansion
valve control section (94) reduces the degree of opening of the heat-source-side expansion
valve (38). On the other hand, if the value Ps measured by the liquid refrigerant
pressure sensor (87) is below the target pressure Ps_t, the heat-source-side expansion
valve control section (94) increases the degree of opening of the heat-source-side
expansion valve (38). In this manner, the heat-source-side expansion valve control
section (94) performs the pressure control operation to substantially keep the pressure
of a refrigerant in the liquid interconnecting pipe (14) at the target pressure Ps_t.
[0113] The target degree of subcooling SC_t is set to be lower than the "degree of subcooling
of the liquid refrigerant delivered from the heat-source-side unit (11) to the liquid
interconnecting pipe (14) immediately before the heat-source-side expansion valve
control section (94) starts performing the pressure control operation." Specifically,
the heat-source-side expansion valve control section (94) adjusts the degree of opening
of the heat-source-side expansion valve (38) such that the degree of subcooling of
the liquid refrigerant supplied to the liquid interconnecting pipe (14) by the heat-source-side
unit (11) is equal to the predetermined target degree of subcooling SC_t, which is
lower than the degree of subcooling of the liquid refrigerant supplied to the liquid
interconnecting pipe (14) by the heat-source-side unit (11) during the degree-of-opening
maintaining operation. Thus, the pressure control operation of the heat-source-side
expansion valve control section (94) allows the degree of opening of the heat-source-side
expansion valve (38) to be lower than that of the fully opened valve.
[0114] If the pressure control operation of the heat-source-side expansion valve control
section (94) allows the degree of opening of the heat-source-side expansion valve
(38) to be lower than that of the fully opened valve, the pressure of the refrigerant
supplied through the liquid interconnecting pipe (14) to the utilization-side units
(12) after passing through the heat-source-side expansion valve (38) is lower than
in a situation where the heat-source-side expansion valve (38) is fully opened. Such
a reduction in the pressure of the refrigerant supplied from the liquid interconnecting
pipe (14) to the utilization-side units (12) reduces the difference in pressure between
two ends of each of the closed utilization-side solenoid valves (62), and simultaneously
reduces the density of the refrigerant supplied from the liquid interconnecting pipe
(14) to the utilization-side units (12).
[0115] The larger the difference in pressure between the two ends of each of the closed
utilization-side solenoid valves (62) is, the more likely the liquid hammer phenomenon
is to be caused by the utilization-side solenoid valves (62) of the utilization-side
units (12) that has just switched from the closed state to the open state. In addition,
the higher the density of the refrigerant supplied from the liquid interconnecting
pipe (14) to the utilization-side units (12) is, the more likely the liquid hammer
phenomenon is to occur.
[0116] To address this problem, if one or more of the utilization-side units (12) is in
the suspended state where the associated utilization-side solenoid valve(s) (62) is
closed, and the difference (HP - LP) is larger than or equal to the upper-limit pressure
difference ΔPmax, the heat-source-side expansion valve control section (94) performs
the pressure control operation to allow the degree of opening of the heat-source-side
expansion valve (38) to be lower than that of the fully opened valve. As a result,
the difference in pressure between the two ends of the closed utilization-side solenoid
valve (62) is smaller, and the density of the refrigerant supplied from the liquid
interconnecting pipe (14) to the utilization-side units (12) is lower, than in a situation
where the heat-source-side expansion valve (38) is kept fully open. This reduces the
possibility of the liquid hammer phenomenon caused by the utilization-side solenoid
valve (62) that has just switched from the closed state to the open state.
[0117] If any one of a condition where all of the utilization-side units (12) are in the
cooling state during the pressure control operation, and a condition where the difference
(HP - LP) is smaller than the upper-limit pressure difference ΔPmax during the pressure
control operation is satisfied, the heat-source-side expansion valve control section
(94) terminates the pressure control operation, and performs the degree-of-opening
maintaining operation.
-Advantages of Embodiment-
[0118] If, in the refrigeration apparatus (10) of this embodiment, one or some of the utilization-side
units (12) are suspended, and the difference (Ps - LP) in pressure between the refrigerant
in the liquid interconnecting pipe (14) and the refrigerant in the gas interconnecting
pipe (15) is larger than or equal to the predetermined upper-limit pressure difference
ΔPmax, the heat-source-side expansion valve control section (94) of the main controller
(90) performs the pressure control operation to allow the degree of opening of the
heat-source-side expansion valve (38) to be lower than that during the degree-of-opening
maintaining operation. This allows the pressure and density of a liquid refrigerant
present near one end of the closed utilization-side solenoid valve (62) of a suspended
one of the utilization-side units (12) to be lower than in a situation where the heat-source-side
expansion valve (38) is kept fully open. Specifically, the difference in pressure
between the two ends of the closed utilization-side solenoid valve (62) of the suspended
utilization-side unit (12) is smaller, and the density of the liquid refrigerant present
near the one end of the closed utilization-side solenoid valve (62) is lower, than
in a situation where the heat-source-side expansion valve (38) is kept fully open.
Thus, adjusting the degree of opening of the heat-source-side expansion valve (38)
of the heat-source-side unit (11) can prevent the liquid hammer phenomenon caused
by the utilization-side solenoid valve(s) (62) that has just switched from the closed
state to the open state. Thus, this embodiment can prevent the liquid hammer phenomenon
without adding new members to the refrigeration apparatus (10).
[0119] In the refrigeration apparatus (10) of this embodiment, the degree of opening of
the heat-source-side expansion valve (38) is controlled to prevent the liquid hammer
phenomenon. For this reason, unlike a known situation where the use of an electric
heater prevents the liquid hammer phenomenon, preventing the liquid hammer phenomenon
hardly leads to an increase in the consumed power. Thus, this embodiment can prevent
the liquid hammer phenomenon while avoiding an increase in the running cost of the
refrigeration apparatus (10).
[0120] In such a situation, while the heat-source-side expansion valve control section (94)
of the main controller (90) is performing the pressure control operation, one or some
of the utilization-side units (12) are in the suspended state. In this state, the
other utilization-side unit(s) (12) is in the cooling state. If the difference in
pressure between the refrigerant in the liquid interconnecting pipe (14) and the refrigerant
in the gas interconnecting pipe (15) is too small in this state, the flow rate of
a refrigerant passing through the utilization-side expansion valve(s) (63) of the
utilization-side unit(s) (12) in the cooling state may be too low. This may prevent
the utilization-side unit(s) (12) in the cooling state from having adequate cooling
capability.
[0121] To address this problem, according to this embodiment, the difference (Ps - LP) in
pressure between the refrigerant in the liquid interconnecting pipe (14) and the refrigerant
in the gas interconnecting pipe (15) during the pressure control operation of the
heat-source-side expansion valve control section (94) can be kept at values greater
than or equal to the lower-limit pressure difference ΔPmin. Thus, this embodiment
allows the flow rate of a refrigerant passing through the utilization-side expansion
valve(s) (63) of the utilization-side unit(s) (12) in the cooling state to be high
enough even during the pressure control operation of the heat-source-side expansion
valve control section (94), and allows the utilization-side unit(s) (12) in the cooling
state to have adequate cooling capability.
[0122] In such a situation, if the refrigerant introduced from the liquid interconnecting
pipe (14) into the utilization-side units (12) turns into a gas-liquid two-phase refrigerant,
the gas-liquid two-phase refrigerant passes through the utilization-side expansion
valves (63). Consequently, the flow rate of a refrigerant passing through the utilization-side
expansion valves (63) may become insufficient. This may prevent the utilization-side
heat exchangers (61) from having adequate cooling capability.
[0123] In the refrigeration apparatus (10) of this embodiment, the heat-source-side expansion
valve control section (94) that is performing the pressure control operation adjusts
the degree of opening of the heat-source-side expansion valve (38) such that the degree
of subcooling of the liquid refrigerant supplied to the liquid interconnecting pipe
(14) by the heat-source-side unit (11) during the pressure control operation is equal
to the target degree of subcooling SC_t. This allows a liquid single-phase refrigerant
to be reliably supplied from the liquid interconnecting pipe (14) to the utilization-side
unit(s) (12) in the cooling state during the pressure control operation of the controller
(90). In addition, a liquid single-phase refrigerant can be reliably supplied from
the liquid interconnecting pipe (14) also to the utilization-side units (12) in each
of which the utilization-side solenoid valve (62) has just switched from the closed
state to the open state. Thus, this embodiment allows the flow rate of the refrigerant
passing through the utilization-side expansion valve(s) (63) of the utilization-side
unit(s) (12) in the cooling state to be high enough, and allows the associated utilization-side
heat exchanger(s) (61) to have adequate cooling capability.
-First Variation of First Embodiment-
[0124] As described above, the heat-source-side expansion valve control section (94) of
the main controller (90) according to this embodiment performs, as a degree-of-opening
maintaining operation, an operation to keep the heat-source-side expansion valve (38)
fully open. Alternatively, the heat-source-side expansion valve control section (94)
may perform, as the degree-of-opening maintaining operation, an operation to keep
the degree of opening of the heat-source-side expansion valve (38) at a fixed degree
of opening almost equal to that of the fully open valve.
-Second Variation of First Embodiment-
[0125] As described above, the heat-source-side expansion valve control section (94) of
the main controller (90) according to this embodiment performs, as a pressure control
operation, an operation to adjust the degree of opening of the heat-source-side expansion
valve (38) such that the pressure of the refrigerant in the liquid interconnecting
pipe (14) is equal to the target pressure Ps_t. Alternatively, the heat-source-side
expansion valve control section (94) may perform, as the pressure control operation,
an operation to adjust the degree of opening of the heat-source-side expansion valve
(38) such that the pressure of the refrigerant in the liquid interconnecting pipe
(14) is lower than or equal to the target pressure Ps_t. If the value Ps measured
by the liquid refrigerant pressure sensor (87) is below the target pressure Ps_t,
the heat-source-side expansion valve control section (94) of this variation maintains
the degree of opening of the heat-source-side expansion valve (38) without increasing
this degree of opening.
<<Second Embodiment>>
[0126] A second embodiment will be described. A main controller (90) of a refrigeration
apparatus (10) according to this embodiment makes a heat-source-side expansion valve
control section (94) perform a different operation from that performed in the first
embodiment. The difference of the operation performed by the heat-source-side expansion
valve control section (94) of this embodiment from that in the first embodiment will
now be described.
[0127] The heat-source-side expansion valve control section (94) of this embodiment is configured
to perform a pressure control operation under normal conditions. The pressure control
operation under normal conditions also represents that the degree of opening of a
heat-source-side expansion valve (38) is controlled such that the pressure of a refrigerant
in a liquid interconnecting pipe (14) is lower than or equal to a predetermined upper-limit
liquid pressure. If the heat-source-side expansion valve control section (94) does
not receive a thermo-off signal from any of utilization-side units (12), it performs
a pressure control operation under normal conditions instead of a degree-of-opening
maintaining operation.
[0128] The heat-source-side expansion valve control section (94) performs, as the pressure
control operation under normal conditions, an operation to control the degree of opening
of the heat-source-side expansion valve (38) such that a value Ps measured by a liquid
refrigerant pressure sensor (87) is less than or equal to a predetermined upper limit.
Specifically, if a value HP measured by a discharge pressure sensor (85) is above
the upper-limit liquid pressure, the heat-source-side expansion valve control section
(94) reduces the degree of opening of the heat-source-side expansion valve (38) such
that the value Ps measured by the liquid refrigerant pressure sensor (87) is less
than or equal to the upper-limit liquid pressure. As a result, the value Ps measured
by the liquid refrigerant pressure sensor (87) is kept at values less than or equal
to the upper-limit liquid pressure.
[0129] In this embodiment, when a refrigeration apparatus is renewed, already-existing interconnecting
pipes (14, 15) of the refrigeration apparatus yet to be renewed may be used to provide
a new refrigeration apparatus (10). If the refrigeration apparatus yet to be renewed
and the renewed refrigeration apparatus employ different refrigerants (e.g., if the
renewed refrigeration apparatus employs a refrigerant R22, and the refrigeration apparatus
(10) yet to be renewed employs a refrigerant R410A), the upper limit of the high pressure
of a refrigeration cycle performed by the renewed refrigeration apparatus (10) may
be higher than that of the high pressure of a refrigeration cycle performed by the
refrigeration apparatus yet to be renewed. In such a case, the upper limit of the
high pressure of the refrigeration cycle performed by the renewed new refrigeration
apparatus (10) may be above the allowable pressure of the already-existing liquid
interconnecting pipe (14). To address this problem, the refrigeration apparatus (10)
of this embodiment performs a pressure control operation under normal conditions to
allow the pressure of a refrigerant in the liquid interconnecting pipe (14) to be
lower than or equal to the allowable pressure even in such a situation. Thus, the
upper-limit liquid pressure during the pressure control operation under normal conditions
is set to be lower than or equal to the allowable pressure of the liquid interconnecting
pipe (14).
[0130] In this embodiment, the pressure control operation performed by the heat-source-side
expansion valve control section (94) is different from that in the first embodiment.
The difference of the pressure control operation performed by the heat-source-side
expansion valve control section (94) from that in the first embodiment will now be
described.
[0131] The pressure control operation performed by the heat-source-side expansion valve
control section (94) of this embodiment is different from that in the first embodiment
in terms of how the operation is performed in step ST7 of FIG. 5. In step ST7 of FIG.
5, the heat-source-side expansion valve control section (94) of this embodiment compares
a "greater one of a pressure value Ps_1 and a pressure value Ps_2" to a "previously
stored upper-limit liquid pressure," and determines a less one of these values to
be the target pressure Ps_t. Specifically, the heat-source-side expansion valve control
section (94) of this embodiment sets the target pressure Ps_t such that the pressure
of the refrigerant in the liquid interconnecting pipe (14) is always kept at pressures
lower than or equal to the upper-limit liquid pressure even during the pressure control
operation.
<<Other Embodiments>>
[0132] In the refrigeration apparatus (10) of each of the first and second embodiments,
the subcooling expansion valve control section (93) of the main controller (90) may
be configured to perform a flow-rate maintaining operation described below. The difference
of an operation performed by a subcooling expansion valve control section (93) of
this variation from that in the first embodiment will now be described.
[0133] The flow-rate maintaining operation is performed to allow the mass flow rate of a
refrigerant supplied from a liquid interconnecting pipe (14) to one or some of utilization-side
units (12) in a cooling state to be high enough even in a situation where when a heat-source-side
expansion valve control section (94) performs a pressure control operation (i.e.,
when the utilization-side unit(s) (12) is in a suspended state), the difference in
pressure between a refrigerant in the liquid interconnecting pipe (14) and a refrigerant
in a gas interconnecting pipe (15) is smaller than a predetermined reference pressure
difference (in this variation, 10 MPa). To maintain the flow rate, the subcooling
expansion valve control section (93) of this embodiment performs, as the flow-rate
maintaining operation, an operation to control the degree of opening of the subcooling
expansion valve (35) to reduce the temperature of a liquid refrigerant delivered from
the subcooling heat exchanger (34) to the liquid interconnecting pipe (14).
[0134] As described above, the subcooling expansion valve control section (93) controls
the degree of opening of the subcooling expansion valve (35) such that a value TL
measured by a liquid refrigerant temperature sensor (82) is equal to a target liquid
refrigerant temperature. During the flow-rate maintaining operation, the subcooling
expansion valve control section (93) sets a target liquid refrigerant temperature
T_t as described below.
[0135] Specifically, the subcooling expansion valve control section (93) loads a value measured
by a liquid refrigerant pressure sensor (87), a value measured by a suction pressure
sensor (86), and the degree of opening of a utilization-side expansion valve (63)
of (each of) the utilization-side unit(s) (12) in the cooling state every X seconds
(e.g., five seconds). The subcooling expansion valve control section (93) determines,
in step ST11, whether or not the value (Ps - LP) is less than the reference pressure
difference, based on a value Ps currently measured by the liquid refrigerant pressure
sensor (87) and a value LP currently measured by the suction pressure sensor (86).
[0136] If the value (Ps - LP) is greater than or equal to the reference pressure difference,
the subcooling expansion valve control section (93) determines that the mass flow
rate of a refrigerant flowing through the liquid interconnecting pipe (14) is high
enough, and terminates the flow-rate maintaining operation. On the other hand, if
the value (Ps - LP) is less than the reference pressure, the process in the subcooling
expansion valve control section (93) proceeds to step ST12.
[0137] In step ST12, the subcooling expansion valve control section (93) calculates the
mass flow rate of a refrigerant that flowed through the liquid interconnecting pipe
(14) X seconds before the present moment, based on a value Ps' measured by the liquid
refrigerant pressure sensor (87), a value TL' measured by the liquid refrigerant temperature
sensor (82), a value LP' measured by the suction pressure sensor (86), and the degree
of opening VO' of the utilization-side expansion valve (63) of (each of) the utilization-side
unit(s) (12) in the cooling state, which were obtained X seconds before the present
moment. That is to say, the subcooling expansion valve control section (93) calculates
the mass flow rate of a refrigerant passing through the utilization-side expansion
valve (63) of (each of) the utilization-side unit(s) (12) in the cooling state, and
determines the sum of these mass flow rates to be the mass flow rate of the refrigerant
that flowed through the liquid interconnecting pipe (14) X seconds before the present
moment.
[0138] Specifically, the subcooling expansion valve control section (93) calculates the
density p' of the refrigerant that flowed through the liquid interconnecting pipe
(14) X seconds before the present moment, based on the measured value Ps', the measured
value TL', and the properties of the refrigerant. The subcooling expansion valve control
section (93) calculates the volume flow rates VL of refrigerants that flowed through
the utilization-side expansion valves (63) X seconds before the present moment, based
on the measured value Ps', the measured value LP', and the degree of opening VO'.
The subcooling expansion valve control section (93) individually calculates the mass
flow rates Gev' (Gev' = p' × VL') of refrigerants that flowed through the utilization-side
expansion valves (63) X seconds before the present moment by multiplying the volume
flow rates VL' by the density p', and determines the sum of the mass flow rates Gev'
of the refrigerants through the utilization-side expansion valves (63) to be the mass
flow rate G' (= ΣGev') of the refrigerant that flowed through the liquid interconnecting
pipe (14) X seconds before the present moment. If only one of the utilization-side
units (12) is suspended, the mass flow rate Gev' of the refrigerant through the utilization-side
expansion valve (63) of the suspended utilization-side unit (12) is the mass flow
rate G' (= Gev') of the refrigerant that flowed through the liquid interconnecting
pipe (14) X seconds before the present moment.
[0139] In subsequent step ST13, the subcooling expansion valve control section (93) calculates
an equivalent density p, based on the value Ps measured by the liquid refrigerant
pressure sensor (87), the value LP measured by the suction pressure sensor (86), and
the degree of opening VO of the utilization-side expansion valve (63) of (each of)
the utilization-side unit(s) (12) in the cooling state, which are obtained at the
present moment.
[0140] Specifically, the subcooling expansion valve control section (93) individually calculates
the volume flow rates VLev of a refrigerant that is flowing through the utilization-side
expansion valves (63) at the present moment, based on the measured value Ps, the measured
value LP, and the degree of opening VO, and determines the sum of the volume flow
rates VLev of the refrigerant through the utilization-side expansion valves (63) to
be the volume flow rate VL (= ΣVLev) of a refrigerant that is flowing through the
liquid interconnecting pipe (14) at the present moment. If only one of the utilization-side
units (12) is suspended, the mass flow rate Vev of the refrigerant through the utilization-side
expansion valve (63) of the suspended utilization-side unit (12) is the volume flow
rate VL (= VLev) of the refrigerant that is flowing through the liquid interconnecting
pipe (14) at the present moment. Then, the subcooling expansion valve control section
(93) determines a value obtained by dividing the mass flow rate G' of the refrigerant
that flowed through the liquid interconnecting pipe (14) X seconds before the present
moment by the volume flow rate VL of the refrigerant that is flowing through the liquid
interconnecting pipe (14) at the present moment, to be the equivalent density ρ (ρ
= G'/VL).
[0141] In subsequent step ST14, the subcooling expansion valve control section (93) sets
the target liquid refrigerant temperature T_t. Specifically, the subcooling expansion
valve control section (93) calculates a temperature at which when the refrigerant
pressure is equal to the measured value Ps, the refrigerant density is equal to the
equivalent density p, based on the value Ps measured by the liquid refrigerant pressure
sensor (87) at the present moment, the equivalent density ρ calculated in step ST13,
and the properties of refrigerant, and determines the calculated temperature to be
the target liquid refrigerant temperature T_t.
[0142] In subsequent step ST15, the subcooling expansion valve control section (93) controls
the degree of opening of the subcooling expansion valve (35) such that a value measured
by the liquid refrigerant temperature sensor (82) is equal to the target liquid refrigerant
temperature T_t. If the value measured by the liquid refrigerant temperature sensor
(82) is higher than the target liquid refrigerant temperature T_t, the subcooling
expansion valve control section (93) reduces the degree of opening of the subcooling
expansion valve (35). As a result, the temperature of a refrigerant supplied to the
second channels (34b) of the subcooling heat exchanger (34) after passing through
the subcooling expansion valve (35) decreases, the temperature of a refrigerant flowing
out of the first channels (34a) of the subcooling heat exchanger (34) decreases, and
the density of a refrigerant supplied from the subcooling heat exchanger (34) to the
liquid interconnecting pipe (14) increases. Thus, even if the value (Ps - TL) is less
than the reference pressure difference, and the volume flow rate of the refrigerant
supplied from the subcooling heat exchanger (34) to the liquid interconnecting pipe
(14) is low, the mass flow rate of the refrigerant supplied from the subcooling heat
exchanger (34) to the liquid interconnecting pipe (14) is high enough. This allows
the utilization-side units (12) to have adequate cooling capability.
INDUSTRIAL APPLICABILITY
[0143] As can be seen from the foregoing description, the present invention is useful for
a refrigeration apparatus that circulates a refrigerant through a refrigerant circuit
to perform a refrigeration cycle.
DESCRIPTION OF REFERENCE CHARACTERS
[0144]
10 Refrigeration Apparatus
11 Heat-Source-Side Unit
12 Utilization-Side Unit
14 Liquid Interconnecting Pipe
15 Gas Interconnecting Pipe
20 Refrigerant Circuit
31a First Compressor
31b Second Compressor
31c Third Compressor
33 Heat-Source-Side Heat Exchanger
34 Subcooling Heat Exchanger
35 Heat-Source-Side Expansion Valve
53c Third Heat-Source-Side Liquid Pipe (Pipe)
61 Utilization-Side Heat Exchanger
63 Utilization-Side Expansion Valve
62 Utilization-Side Solenoid Valve
90 Controller