TECHNICAL FIELD
[0001] The present invention relates to a hot-rolled steel sheet and a method for producing
the hot-rolled steel sheet.
BACKGROUND ART
[0002] In order to compatibly achieve both collision safety and a reduction in weight of
automobiles, the application of high strength steel sheets to automobiles is progressing.
A high strength steel sheet contains a large amount of alloying elements to increase
strength. In particular, a high strength steel sheet having a tensile strength of
980 MPa or more contains a large amount of Si and Mn.
[0003] A high strength steel sheet is usually produced by the following method. First, a
slab is hot rolled to produce a hot-rolled steel sheet, which is then coiled in a
coil shape. Next, the hot-rolled steel sheet is pickled, cold-rolled, and annealed.
[0004] The temperature of the hot-rolled steel sheet when being coiled into a coil shape
(hereunder, referred to as "coiling temperature") may be raised to enhance the cold
workability of the hot-rolled steel sheet. If the coiling temperature is high, an
internal oxidized layer is formed in the vicinity of an outer layer of the hot-rolled
steel sheet. The internal oxidized layer is formed with a thickness of several tens
of µm from the surface of the base metal of the hot-rolled steel sheet toward the
center of the plate thickness. The internal oxidized layer reduces the surface properties,
formability and weldability of the steel sheet after cold rolling (cold-rolled steel
sheet). Therefore, the internal oxidized layer is removed before cold rolling, by
subjecting the hot-rolled steel sheet to a pickling treatment.
[0005] Further, during production of the hot-rolled steel sheet, an oxide film (scale) is
formed on the surface of the hot-rolled steel sheet. The scale reduces the surface
properties, formability and weldability of the steel sheet. Therefore, similarly to
the internal oxidized layer, the scale is also removed by subjecting the hot-rolled
steel sheet to a pickling treatment.
[0006] However, if the internal oxidized layer or the scale is thick, an excessive workload
is applied in the pickling treatment for the hot-rolled steel sheet. In addition,
if the internal oxidized layer or the scale remains, as described above, the surface
properties, formability and weldability of the cold-rolled steel sheet are reduced.
Furthermore, the internal oxidized layer or the scale peel off during forming of the
cold-rolled steel sheet, and cause surface defects such as indentation defects.
[0007] The internal oxidized layer is formed as a result of an alloying element in the base
metal being selectively oxidizing. Si and Mn are easily oxidized. Therefore, an internal
oxidized layer is liable to arise in a hot-rolled steel sheet in which the content
of Si and Mn is high. Scale is similarly liable to become thick on a hot-rolled steel
sheet having a high Si and Mn content.
[0008] In addition, as a time period in which the steel sheet has a high temperature continues,
the thicknesses of the internal oxidized layer and scale increase. If the coiling
temperature is raised in order to enhance the cold workability of the hot-rolled steel
sheet as described above, an internal oxidized layer is more liable to arise, and
is liable to be thick. This situation similarly applies with respect to scale.
[0009] Technology for suppressing the formation of the above described internal oxidized
layer and scale is proposed in
JP62-13520A (Patent Literature 1),
JP2010-535946A (Patent Literature 2),
JP2013-253301A (Patent Literature 3),
JP2011-184741A (Patent Literature 4),
JP2011-231391A (Patent Literature 5),
JP2012-036483A (Patent Literature 6),
JP2013-216961A (Patent Literature 7),
JP2013-103235A (Patent Literature 8),
JP2010-503769A (Patent Literature 9),
JP2011-523441A (Patent Literature 10),
JP2015-113505A (Patent Literature 11),
JP2004-332099A (Patent Literature 12),
JP2013-060657A (Patent Literature 13) and
JP2011-523443A (Patent Literature 14).
[0010] According to Patent Literature 1, an antioxidant agent is coated onto a steel sheet
surface. It is described in Patent Literature 1 that by this means the formation of
an internal oxidized layer and scale is suppressed.
[0011] According to Patent Literature 2, a hot-rolled steel sheet is coiled at a comparatively
low temperature of 530 to 580°C. It is described in Patent Literature 2 that by this
means the formation of an oxidized layer is suppressed.
[0012] According to Patent Literature 3, a hot-rolled steel sheet after rolling is coiled
at a temperature between 750°C and 600°C to form a coil. After coiling, the coil is
maintained for 10 to 30 minutes, and thereafter the hot-rolled steel sheet is cooled
while dispensing the coil. Subsequently, when the temperature of the hot-rolled steel
sheet reaches 550°C or less, the hot-rolled steel sheet is coiled again to form a
coil. It is described in Patent Literature 3 that in this case the oxidized layer
can be thin.
[0013] According to Patent Literatures 4 to 6, a heat treatment or a cooling treatment is
performed on a steel sheet after hot rolling or after coiling in an atmosphere in
which the oxygen concentration is reduced. It is described in the aforementioned Patent
Literatures 4 to 6 that the heat treatment or cooling treatment in the atmosphere
in which the oxygen concentration is reduced is effective to reduce scale and an internal
oxidized layer.
[0014] According to Patent Literature 7, descaling is performed prior to coiling on a hot-rolled
steel sheet after hot rolling, to thereby remove oxide scale from the surface thereof.
By removing the oxide scale, an oxygen supply source that is utilized for formation
of an internal oxidized layer during coil cooling decreases. It is described in Patent
Literature 7 that, consequently, not only the scale but also the internal oxidized
layer decreases.
[0015] In Patent Literature 8, a cooling method is proposed for uniformizing an internal
oxidation amount of a hot-rolled steel sheet within a preferable range across the
width direction, in the longitudinal direction thereof.
[0016] On the other hand, in Patent Literatures 9 to 14, technology that is different from
the technology disclosed in the above described Patent Literatures is proposed. According
to Patent Literature 9, internal oxidation is suppressed by appropriately controlling
the alloy elements of a steel and the conditions for heat treatment of a hot-rolled
steel sheet. Specifically, according to Patent Literature 9, Sb of a content of 0.001
to 0.1% is contained in the steel, the steel sheet is reheated to 1100 to 1250°C and
subjected to hot rolling, and coiled at a temperature of 450 to 750°C. Thereafter,
the hot-rolled steel sheet is subjected to pickling and cold rolling, and is annealed
at 700 to 850°C. By this means, formation of an internal oxidized layer is suppressed.
[0017] In Patent Literature 10, technology is proposed to appropriately control alloy elements
to suppress formation of an oxide, and thereby improve a plating property. According
to Patent Literature 10, a steel slab is used that contains 0.005 to 0.1% of Sb, and
in which the relation between the contents of Ni, Mn, Al and Ti is adjusted. The steel
slab is subjected to hot working, and hot rolled and coiled at 500 to 700°C. In addition,
the steel slab is subjected to pickling, cold rolling and annealing. By this means,
internal oxidation is suppressed.
[0018] According to Patent Literature 11, a slab containing 0.02 to 0.10% of Sb is subjected
to hot rolling, pickling, cold rolling, annealing and cooling. In this case, the finish
rolling temperature for the hot rolling is 800 to 1000°C, and the draft during the
cold rolling is set to 20% or more. In addition, annealing is performed under conditions
of being held for 60 seconds or more in a temperature range of 750 to 900°C in an
atmosphere in which a dew-point temperature is -35°C or less. After annealing, cooling
is performed to 300°C or less at an average cooling rate of 30°C/sec or more, followed
by tempering. By this means internal oxidation is suppressed.
[0019] Patent Literatures 12 to 14 describe suppressing scale by appropriately adjusting
a content of Si, a heating temperature of a slab, a temperature of finish rolling
and a coiling temperature and the like.
[0020] However, even when the respective technologies described in Patent Literatures 1
to 14 are implemented, in some cases a deep internal oxidized layer is formed or thick
scale is formed.
CITATION LIST
PATENT LITERATURE
[0021]
Patent Literature 1: Japanese Patent Application Publication No. 62-13520
Patent Literature 2: National Publication of International Patent Application No.
2010-535946
Patent Literature 3: Japanese Patent Application Publication No. 2013-253301
Patent Literature 4: Japanese Patent Application Publication No. 2011-184741
Patent Literature 5: Japanese Patent Application Publication No. 2011-231391
Patent Literature 6: Japanese Patent Application Publication No. 2012-036483
Patent Literature 7: Japanese Patent Application Publication No. 2013-216961
Patent Literature 8: Japanese Patent Application Publication No. 2013-103235
Patent Literature 9: National Publication of International Patent Application No.
2010-503769
Patent Literature 10: National Publication of International Patent Application No.
2011-523441
Patent Literature 11: Japanese Patent Application Publication No. 2015-113505
Patent Literature 12: Japanese Patent Application Publication No. 2004-332099
Patent Literature 13: Japanese Patent Application Publication No. 2013-060657
Patent Literature 14: National Publication of International Patent Application No.
2011-523443
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0022] An objective of the present invention is to provide a hot-rolled steel sheet in which
formation of an internal oxidized layer and scale is suppressed.
SOLUTION TO PROBLEM
[0023] A hot-rolled steel sheet according to the present embodiment has a chemical composition
consisting of, in mass%, C: 0.07 to 0.30%, Si: more than 1.0 to 2.8%, Mn: 2.0 to 3.5%,
P: 0.030% or less, S: 0.010% or less, Al: 0.01 to less than 1.0%, N: 0.01% or less,
O: 0.01% or less, Sb: 0.03 to 0.30%, Ti: 0 to 0.15%, V: 0 to 0.30%, Nb: 0 to 0.15%,
Cr: 0 to 1.0%, Ni: 0 to 1.0%, Mo: 0 to 1.0%, W: 0 to 1.0%, B: 0 to 0.010%, Cu: 0 to
0.50%, Sn: 0 to 0.30%, Bi: 0 to 0.30%, Se: 0 to 0.30%, Te: 0 to 0.30%, Ge: 0 to 0.30%,
As: 0 to 0.30%, Ca: 0 to 0.50%, Mg: 0 to 0.50%, Zr: 0 to 0.50%, Hf: 0 to 0.50% and
rare earth metal: 0 to 0.50%, with a balance being Fe and impurities, and satisfying
Formula (1):

where, a content (mass%) of a corresponding element is substituted for each symbol
of an element in Formula (1).
ADVANTAGEOUS EFFECTS OF INVENTION
[0024] In the hot-rolled steel sheet of the present embodiment, formation of an internal
oxidized layer and scale is suppressed.
BRIEF DESCRIPTION OF DRAWINGS
[0025]
[FIG. 1] FIG. 1 is a list view showing SEM images of cross-sections subjected to nital
etching, oxygen mapping images obtained using EPMA at the SEM image regions, and Sb
mapping images with respect to a steel with a high Si and high Mn content that does
not contain Sb (steel not containing Sb), and a steel containing Sb that is a steel
with a high Si and high Mn content that contains 0.1% of Sb.
[FIG. 2] FIG. 2 is a view illustrating the relation between an Sb content (×10-3%) and the thickness (µm) of an internal oxidized layer for a case where the amount
of Sb contained in a steel with a high Si and high Mn content was varied and hot-rolled
steel sheets were produced.
[FIG. 3] FIG. 3 shows SEM images of the vicinity of an outer layer in the above described
steel not containing Sb and steel containing Sb.
DESCRIPTION OF EMBODIMENTS
[0026] The present inventors conducted investigations and studies regarding an internal
oxidized layer and scale with respect to a steel with a high Si and high Mn content,
and obtained the following findings.
[0027] In an outer layer of a hot-rolled steel sheet after coiling, an internal oxidized
layer is formed within the base metal (ground metal), and scale is formed adjoining
the surface.
[0028] It is considered that the internal oxidized layer and scale are formed by the following
mechanism. Oxygen ions penetrate into the hot-rolled steel sheet through grain boundaries
of a near-surface portion of the hot-rolled steel sheet and the surface of the hot-rolled
steel sheet. An internal oxidized layer is formed as a result of the oxygen ions that
penetrated into the inside of the hot-rolled steel sheet oxidizing iron of the base
metal. On the other hand, iron ions in the base metal move to the surface of the hot-rolled
steel sheet through the grain boundaries. Scale is formed as a result of the Fe that
moved to the surface being oxidized.
[0029] It is effective to block the movement path (grain boundaries and surface) of the
oxygen ions and iron ions in order to suppress formation of an internal oxidized layer
and scale. If elements that easily segregate at the grain boundaries and surface (hereunder,
referred to as "segregation elements") are contained in a hot-rolled steel sheet,
the segregation elements segregate at the surface and grain boundaries of the hot-rolled
steel sheet and suppress movement of oxygen ions and iron ions. Therefore, penetration
of oxygen ions into the inside of the hot-rolled steel sheet can be suppressed. In
addition, movement of iron ions to the hot-rolled steel sheet surface can be suppressed.
As a result, formation of an internal oxidized layer and scale can be suppressed.
[0030] The segregation elements are, for example, P, B, and Sb. However, although P and
B segregate at grain boundaries and block the movement path of oxygen ions and iron
ions, they also reduce the mechanical properties of the hot-rolled steel sheet.
[0031] On the other hand, Sb segregates at the surface of the hot-rolled steel sheet. Therefore,
the present inventors produced a hot-rolled steel sheet from steel with a high Si
and high Mn content, which also contained Sb, and examined the thickness of scale
and an internal oxidized layer.
[0032] FIG. 1 shows, with respect to a conventional steel with a high Si and high Mn content
that does not contain Sb (hereunder, referred to as "steel not containing Sb") and
a steel containing Sb that is a conventional with a high Si and high Mn content, which
also contains 0.10% of Sb, SEM images at a cross-section in the vicinity of the surface,
oxygen mapping images obtained using EPMA at the SEM image regions, and Sb mapping
images. The steel not containing Sb contained, in mass%, C: 0.185%, Si: 1.8%, Mn:
2.6%, P: 0.01%, S: 0.002%, Al: less than 0.03%, N: 0.003%, O: 0.0009%, and Ti: 0.005%,
with the balance being Fe and impurities. The steel containing Sb was steel for which
0.10% of Sb was added to the chemical composition of the steel not containing Sb.
For each of these steels, a hot-rolled steel sheet was formed by hot rolling in a
similar manner to the conventional method. The aforementioned microstructure observation
and EPMA mapping was performed with respect to the prepared hot-rolled steel sheets.
[0033] Referring now to the SEM images in FIG. 1, in the steel not containing Sb, scale
10 was formed on the steel sheet surface, and an internal oxidized layer 20 was formed
in the base metal. On the other hand, in the steel containing Sb, although the scale
10 was formed, the thickness thereof was thinner than the scale 10 of the steel not
containing Sb. Further, in the steel containing Sb, the internal oxidized layer 20
was not observed. As a result of performing oxygen mapping using EPMA, in the steel
not containing Sb, oxygen was observed in the scale 10 and the internal oxidized layer
20 (white region and gray region in the drawing). In contrast, in the steel containing
Sb, oxygen was observed in only the region in which the scale 10 was formed (white
region in the drawing).
[0034] In addition, Sb mapping was performed using EPMA. As a result, in the steel containing
Sb, a layer 30 containing Sb (white region in the drawing; hereunder referred to as
"Sb concentrated layer") was observed at the interface between the scale 10 and the
base metal.
[0035] As described above, in a case where Sb is contained in steel with a high Si and high
Mn content, an Sb concentrated layer is formed. It is considered that, because of
the formation of the Sb concentrated layer, the situation is as follows. In a case
where steel with a high Si and high Mn content contains a suitable amount of Sb, in
a hot rolling process, an Sb concentrated layer is formed at the interface (surface
of the hot-rolled steel sheet) between scale and the base metal. The Sb concentrated
layer blocks the penetration of oxygen ions into the base metal. Consequently, iron
in the base metal is not oxidized, and it is difficult for an internal oxidized layer
to form. The Sb concentrated layer also suppresses movement of iron ions contained
in the base metal to the scale. Consequently, growth of the scale is suppressed, and
the thickness of the scale is thin.
[0036] Thus, the Sb concentrated layer functions as a so-called "barrier layer" that blocks
the movement of oxygen ions and iron ions. Therefore, by formation of the Sb concentrated
layer, the penetration of oxygen ions into the base metal from the scale after coiling
of the hot-rolled steel sheet can be suppressed. In addition, movement of iron ions
to the scale from the base metal can be suppressed. Therefore, the formation of an
internal oxidized layer and scale is suppressed.
[0037] A barrier layer like the Sb concentrated layer is not formed even if P and B that
are elements segregable at grain boundaries are contained in steel with a high Si
and high Mn content. Accordingly, Sb is suitable for suppressing scale and an internal
oxidized layer.
[0038] FIG. 2 is a view illustrating the relation between the Sb content (×10
-3%) and the thickness (µm) of an internal oxidized layer in a case where the Sb amount
contained in a steel with a high Si and high Mn content is varied and hot-rolled steel
sheets are produced (coiling temperature of 750°C). Referring to FIG. 2, it is found
that the thickness of the internal oxidized layer decreases noticeably as the Sb content
increases. Further, in a case where the Sb content is 0.03 % or more, although the
thickness of the internal oxidized layer decreases as the Sb content increases, the
margin of the decrease is not as great as when the Sb content is less than 0.03%.
That is, in the relation between the thickness of the internal oxidized layer and
the Sb content, an inflection point exists in the vicinity of an Sb content equal
to 0.03%.
[0039] In the present embodiment, the Sb concentrated layer also suppresses movement of
carbon contained in the base metal, and not just movement of oxygen ions and iron
ions. Consequently, it is easy to maintain a uniform micro-structure in the plate
thickness direction, and the obtainment of strength in a cold-rolled steel sheet after
cold rolling and annealing is facilitated.
[0040] FIG. 3 shows SEM images of the vicinity of an outer layer in the above described
steel not containing Sb and steel containing Sb. Referring to FIG. 3, it is found
that in the steel not containing Sb, a decarburization layer 40 is formed in the outer
layer. On the other hand, in the steel containing Sb in which the Sb concentrated
layer is formed at the interface between the base metal and the scale, a decarburization
layer is not formed. Accordingly, the Sb concentrated layer can also suppress the
movement of carbon in the base metal, and not just suppress the movement of oxygen
ions and iron ions.
[0041] A hot-rolled steel sheet according to the present embodiment that was completed based
on the above described findings has a chemical composition consisting of, in mass%,
C: 0.07 to 0.30%, Si: more than 1.0 to 2.8%, Mn: 2.0 to 3.5%, P: 0.030% or less, S:
0.010% or less, Al: 0.01 to less than 1.0%, N: 0.01% or less, O: 0.01% or less, Sb:
0.03 to 0.30%, Ti: 0 to 0.15%, V: 0 to 0.30%, Nb: 0 to 0.15%, Cr: 0 to 1.0%, Ni: 0
to 1.0%, Mo: 0 to 1.0%, W: 0 to 1.0%, B: 0 to 0.010%, Cu: 0 to 0.50%, Sn: 0 to 0.30%,
Bi: 0 to 0.30%, Se: 0 to 0.30%, Te: 0 to 0.30%, Ge: 0 to 0.30%, As: 0 to 0.30%, Ca:
0 to 0.50%, Mg: 0 to 0.50%, Zr: 0 to 0.50%, Hf: 0 to 0.50% and rare earth metal: 0
to 0.50%, with a balance being Fe and impurities, and satisfying Formula (1):

where, a content (mass%) of a corresponding element is substituted for each symbol
of an element in Formula (1).
[0042] The above described chemical composition may also contain one or more types of element
selected from the group consisting of Ti: 0.005 to 0.15%, V: 0.001 to 0.30% and Nb:
0.005 to 0.15%.
[0043] The above described chemical composition may also contain one or more types of element
selected from the group consisting of Cr: 0.10 to 1.0%, Ni: 0.10 to 1.0%, Mo: 0.01
to 1.0%, W: 0.01 to 1.0% and B: 0.0001 to 0.010%.
[0044] The above described chemical composition may also contain Cu: 0.10 to 0.50%.
[0045] The above described chemical composition may also contain one or more types of element
selected from the group consisting of Sn, Bi, Se, Te, Ge and As in a total amount
of 0.0001 to 0.30%.
[0046] The above described chemical composition may also contain one or more types of element
selected from the group consisting of Ca, Mg, Zr, Hf and rare earth metal in a total
amount of 0.0001 to 0.50%.
[0047] A hot-rolled steel sheet according to the present embodiment includes an Sb concentrated
layer having a thickness of 0.5 µm or more between the surface and scale.
[0048] In the micro-structure of the above described hot-rolled steel sheet, a total area
fraction of ferrite and pearlite may be 75% or more, and the tensile strength of the
hot-rolled steel sheet may be 800 MPa or less.
[0049] In the micro-structure of the above described hot-rolled steel sheet, a total area
fraction of bainite and martensite may be 75% or more, and the tensile strength of
the hot-rolled steel sheet may be 900 MPa or more.
[0050] In the micro-structure of the above described hot-rolled steel sheet, a total area
fraction of bainite and martensite may be 75% or more, and the tensile strength of
the hot-rolled steel sheet may be 800 MPa or less.
[0051] Preferably, the thickness of an internal oxidized layer of the hot-rolled steel sheet
is 5 µm or less.
[0052] Preferably, in the above described hot-rolled steel sheet having a micro-structure
in which a total area fraction of ferrite and pearlite is 75% or more and which has
a tensile strength of 800 MPa or less, a scale thickness is 10 µm or less.
[0053] Preferably, in the above described hot-rolled steel sheet having a micro-structure
in which a total area fraction of ferrite and pearlite is 75% or more and which has
a tensile strength of 800 MPa or less, a decarburization layer thickness in an outer
layer of the hot-rolled steel sheet is 20 µm or less.
[0054] Preferably, in the above described hot-rolled steel sheet having a micro-structure
in which a total area fraction of bainite and martensite is 75% or more and which
has a tensile strength of 900 MPa or more, a scale thickness is 7 µm or less.
[0055] Preferably, in the above described hot-rolled steel sheet having a micro-structure
in which a total area fraction of bainite and martensite is 75% or more and which
has a tensile strength of 800 MPa or less, a scale thickness is 7 µm or less.
[0056] A production method for producing the above described hot-rolled steel sheet having
a micro-structure in which a total area fraction of ferrite and pearlite is 75% or
more and which has a tensile strength of 800 MPa or less includes: a process of preparing
a steel material having the above described chemical composition; a process of heating
the steel material to 1100 to 1350°C and thereafter performing hot rolling so as to
form the steel material into a steel sheet; and a process of coiling the steel sheet
at a temperature of 600 to 750°C, preferably 650 to 750°C, and more preferably 700
to 750°C.
[0057] A production method for producing the above described hot-rolled steel sheet having
a micro-structure in which a total area fraction of bainite and martensite is 75%
or more and which has a tensile strength of 900 MPa or more includes: a preparation
process of preparing a steel material having the above described chemical composition;
a hot rolling process of heating the steel material to 1100 to 1350°C, thereafter
performing hot rolling so as to form the steel material into a steel sheet, and cooling
the steel sheet to a coiling temperature; and a process of coiling the steel sheet
after cooling, at a temperature of 150 to 600°C, preferably 350 to 500°C, and more
preferably 400 to 500°C.
[0058] A production method for producing the above described hot-rolled steel sheet having
a micro-structure in which a total area fraction of bainite and martensite is 75%
or more and which has a tensile strength of 800 MPa or less includes: a preparation
process of preparing a steel material having the above described chemical composition;
a hot rolling process of heating the steel material to 1100 to 1350°C, thereafter
performing hot rolling so as to form the steel material into a steel sheet, and cooling
the steel sheet to a coiling temperature; a process of coiling the steel sheet after
cooling, at a temperature of 150 to 600°C, preferably 350 to 500°C, and more preferably
400 to 500°C; and a process of tempering the steel sheet after coiling at a temperature
of 550°C or more.
[0059] Hereunder, hot-rolled steel sheets according to the present embodiments are described
in detail.
[First Embodiment]
[Chemical Composition]
[0060] The chemical composition of the hot-rolled steel sheet according to the present embodiment
contains the following elements. The symbol"%" with respect to the chemical composition
means "percent by mass" unless specified otherwise.
C: 0.07 to 0.30%
[0061] Carbon (C) forms retained austenite in the hot-rolled steel sheet and enhances the
strength and formability of the steel. If the C content is too low, the aforementioned
effect will not be obtained. On the other hand, if the C content is too high, the
strength of the hot-rolled steel sheet will be too high and a cold rolling property
will be reduced. If the C content is too high, the weldability of the steel will also
decrease. Therefore, the C content is from 0.07 to 0.30%. A preferable lower limit
of the C content is 0.10%, more preferably is 0.12%, and further preferably is 0.15%.
A preferable upper limit of the C content is 0.25%, and more preferably is 0.22%.
Si: more than 1.0 to 2.8%
[0062] Silicon (Si) suppresses the formation of iron-based carbides and facilitates formation
of retained austenite. The strength and formability of the steel is improved by formation
of retained austenite. If the Si content is too low, the aforementioned effect will
not be obtained. On the other hand, if the Si content is too high, an internal oxidized
layer will grow noticeably and the surface properties of the hot-rolled steel sheet
will decrease. If the Si content is too high, the hot-rolled steel sheet will also
become brittle and the ductility will decrease. Therefore, the Si content is from
more than 1.0 to 2.8%. A preferable lower limit of the Si content is 1.3%, and more
preferably is 1.5%. A preferable upper limit of the Si content is 2.5%, and more preferably
is 2.0%.
Mn: 2.0 to 3.5%
[0063] Manganese (Mn) increases the strength of the steel sheet. If the Mn content is too
low, a large amount of soft micro-structure is formed during cooling after annealing,
and the strength is lowered. On the other hand, if the Mn content is too high, coarse
Mn concentrated parts form at a central portion of the plate thickness and the steel
becomes brittle. Consequently, a slab that is cast is liable to crack. If the Mn content
is too high, the weldability of the steel also decreases. If the Mn content is too
high, the hot-rolled steel sheet will also harden and a cold rolling property will
decrease. Therefore, the Mn content is from 2.0 to 3.5%. A preferable lower limit
of the Mn content is 2.2%, more preferably is 2.3%, and further preferably is 2.5%.
A preferable upper limit of the Mn content is 3.2%, and more preferably is 3.0%.
P: 0.030% or less
[0064] Phosphorus (P) segregates at a central portion of the plate thickness of the steel
sheet and embrittles a weld zone. Therefore, the P content is 0.030% or less. A low
P content is preferable. However, making the P content low increases the production
costs. Therefore, when taking the production cost into consideration, the lower limit
of the P content is, for example, 0.0010%.
S: 0.010% or less
[0065] Sulfur (S) reduces the weldability of the steel. S also reduces the producibility
during casting and heat rolling. S also combines with Mn to form MnS, and reduces
the ductility and stretch flangeability of the steel. Therefore, the content of S
is 0.010% or less. A preferable upper limit of the S content is 0.005%, and more preferably
is 0.0025%. A lower limit of the S content is not particularly limited. However, when
taking the production cost into consideration, the lower limit of the S content is,
for example, 0.0001%.
Al: 0.01 to less than 1.0%
[0066] Aluminum (Al) suppresses formation of iron-based carbides and facilitates formation
of retained austenite. The strength and formability of the steel is enhanced by the
formation of retained austenite. Al also deoxidizes the steel. If the Al content is
too low, the aforementioned effects are not obtained. On the other hand, if the Al
content is too high, the weldability of the steel decreases. Therefore, the Al content
is from 0.01 to less than 1.0%. A preferable lower limit of the Al content is 0.02%.
A preferable upper limit of the Al content is 0.8%, and more preferably is 0.5%. In
the present description, the "Al" content means the content of "sol. Al" (acid-soluble
Al).
N: 0.01% or less
[0067] Nitrogen (N) forms coarse nitrides and reduces the ductility and stretch flangeability
of the steel. N is also a cause of the occurrence of blowholes during welding. Therefore,
a low N content is preferable. The N content is 0.01% or less. A preferable upper
limit of the N content is 0.005%. The lower limit of the N content is not particularly
limited. However, when taking the production cost into consideration, the lower limit
of the N content is, for example, 0.0001%.
O: 0.01% or less
[0068] Oxygen (O) forms oxides and reduces the toughness and stretch flangeability of the
steel. Therefore, a low O content is preferable. The O content is 0.01% or less. A
preferable upper limit of the O content is 0.008%, and more preferably is 0.006%.
The lower limit of the O content is not particularly limited. However, when taking
the production cost into consideration, a preferable lower limit of the O content
is, for example, 0.0001%.
Sb: 0.03 to 0.30%
[0069] Antimony (Sb) is, as described above, an element that easily segregates at the surface
of the steel. Sb forms an Sb concentrated layer in the surface (interface between
scale and base metal) of the hot-rolled steel sheet during hot rolling. The Sb concentrated
layer suppresses penetration of oxygen ions into the inside of the hot-rolled steel
sheet from grain boundaries that are exposed on the surface of the hot-rolled steel
sheet. The Sb concentrated layer also suppresses movement of iron ions contained in
the base metal to scale. Therefore, formation of an internal oxidized layer in the
hot-rolled steel sheet and the growth of scale are suppressed. Sb also restricts movement
of C to suppress formation of a decarburization layer.
[0070] If the Sb content is too low, it is difficult to form an Sb concentrated layer and
the above described effects are not obtained. On the other hand, if the Sb content
is too high, the workability of the steel sheet decreases. Further, if the Sb content
is too high, the mechanical properties of the hot-rolled steel sheet also decrease.
Therefore, the Sb content is from 0.03 to 0.30%. A preferable lower limit of the Sb
content is 0.05%, more preferably is 0.07%, further preferably is 0.10%, and further
preferably is 0.11%. A preferable upper limit of the Sb content is 0.25%, and more
preferably is 0.20%.
[0071] The chemical composition of the above described hot-rolled steel sheet further satisfies
Formula (1):

where, a content (mass%) of a corresponding element is substituted for each symbol
of an element in Formula (1).
[0072] If the total content of Si and Mn is less than 3.20%, retained austenite will not
be stable during annealing performed after cold rolling. In this case, there is a
possibility that the strength or ductility of the steel sheet after annealing will
be low. Therefore, the lower limit of the total content of Si and Mn is 3.20%. In
this case, the strength and ductility of the steel sheet will be high even after cold
rolling and annealing. The lower limit of the total content of Si and Mn is preferably
3.50%. On the other hand, if the total content of Si and Mn is 5.0% or less, a phase
transformation delay during annealing can be suppressed. Therefore, carbon (C) sufficiently
concentrates in untransformed austenite, and the retained austenite is more stable.
Accordingly, an upper limit of the total content of Si and Mn is preferably 5.0%,
and more preferably is 4.5%.
[0073] The balance of the chemical composition of the hot-rolled steel sheet of the present
embodiment is Fe and impurities. Here, the term "impurities" refers to elements that,
during industrial production of the hot-rolled steel sheet, are mixed in from ore
or scrap used as a raw material, or from the production environment or the like, and
that are allowed within a range that does not adversely affect the hot-rolled steel
sheet according to the present embodiment.
[Optional Elements]
[0074] The chemical composition of the hot-rolled steel sheet that is described above may
contain optional elements that are described hereunder in addition to the above described
essential elements. The chemical composition need not contain optional elements.
[0075] The above described chemical composition may contain one or more types of element
selected from the group consisting of Ti, V and Nb as a substitute for a part of Fe.
Each of Ti, V and Nb is an optional element, and each element increases the strength
of the steel.
Ti: 0 to 0.15%
[0076] Titanium (Ti) is an optional element, and need not be contained in the steel. In
a case where Ti is contained, Ti forms carbo-nitrides and increases the strength of
the steel. Ti also contributes to fine-grain strengthening of the steel by suppressing
growth of ferrite grains. Ti also contributes to dislocation strengthening of the
steel through suppression of recrystallization. However, if the Ti content is too
high, carbo-nitrides are excessively formed and the formability of the steel decreases.
Therefore, the Ti content is 0 to 0.15%. A preferable upper limit of the Ti content
is 0.10%, and more preferably is 0.07%. A preferable lower limit of the Ti content
is 0.005%, more preferably is 0.010%, and further preferably is 0.015%.
V: 0 to 0.30%
[0077] Vanadium (V) is an optional element, and need not be contained in the steel. In a
case where V is contained, similarly to Ti, V increases the strength of the steel
by precipitation strengthening, fine-grain strengthening and dislocation strengthening.
However, if the V content is too high, carbo-nitrides precipitate excessively and
the formability of the steel decreases. Therefore, the V content is from 0 to 0.30%.
A preferable upper limit of the V content is 0.20%, and more preferably is 0.15%.
A preferable lower limit of the V content is 0.001%, and more preferably is 0.005%.
Nb: 0 to 0.15%
[0078] Niobium (Nb) is an optional element, and need not be contained in the steel. In a
case where Nb is contained, similarly to Ti and V, Nb increases the strength of the
steel by precipitation strengthening, fine-grain strengthening and dislocation strengthening.
However, if the Nb content is too high, carbo-nitrides precipitate excessively and
the formability of the steel decreases. Therefore, the Nb content is from 0 to 0.15%.
A preferable upper limit of the Nb content is 0.10%, and more preferably is 0.06%.
A preferable lower limit of the Nb content is 0.005%, more preferably is 0.010%, and
further preferably is 0.015%.
[0079] The above described chemical composition may contain one or more types of element
selected from the group consisting of Cr, Ni, Mo, W and B as a substitute for a part
of Fe. Each of Cr, Ni, Mo, W and B is an optional element, and each element increases
the strength of the steel.
Cr: 0 to 1.0%
[0080] Chromium (Cr) is an optional element, and need not be contained in the steel. In
a case where Cr is contained, Cr suppresses phase transformation at a high temperature
and increases the strength of the steel. However, if the Cr content is too high, the
workability of the steel decreases and productivity is reduced. Therefore, the Cr
content is from 0 to 1.0%. A preferable lower limit of the Cr content is 0.10%.
Ni: 0 to 1.0%
[0081] Nickel (Ni) is an optional element, and need not be contained in the steel. In a
case where Ni is contained, Ni suppresses phase transformation at a high temperature
and increases the strength of the steel. However, if the Ni content is too high, the
weldability of the steel decreases. Therefore, the Ni content is from 0 to 1.0%. A
preferable lower limit of the Ni content is 0.10%.
Mo: 0 to 1.0%
[0082] Molybdenum (Mo) is an optional element, and need not be contained in the steel. In
a case where Mo is contained, Mo suppresses phase transformation at a high temperature
and increases the strength of the steel. However, if the Mo content is too high, the
hot workability of the steel decreases and productivity is reduced. Therefore, the
Mo content is from 0 to 1.0%. A preferable lower limit of the Mo content is 0.01%.
W: 0 to 1.0%
[0083] Tungsten (W) is an optional element, and need not be contained in the steel. In a
case where W is contained, W suppresses phase transformation at a high temperature
and increases the strength of the steel. However, if the W content is too high, the
hot workability of the steel decreases and productivity is reduced. Therefore, the
W content is from 0 to 1.0%. A preferable lower limit of the W content is 0.01%.
B: 0 to 0.010%
[0084] Boron (B) is an optional element, and need not be contained in the steel. In a case
where B is contained, B suppresses phase transformation at a high temperature and
increases the strength of the steel. However, if the B content is too high, the hot
workability of the steel decreases and productivity is reduced. Therefore, the B content
is from 0 to 0.010%. A preferable upper limit of the B content is 0.005%, and more
preferably is 0.003%. A preferable lower limit of the B content is 0.0001%, more preferably
is 0.0003%, and further preferably is 0.0005%.
[0085] The above described chemical composition may contain Cu as a substitute for a part
of Fe.
Cu: 0 to 0.50%
[0086] Copper (Cu) is an optional element, and need not be contained in the steel. In a
case where Cu is contained, Cu precipitates in the steel as fine particles and increases
the strength of the steel. However, the weldability of the steel will decrease if
the Cu content is too high. Therefore, the Cu content is from 0 to 0.50%. A preferable
lower limit of the Cu content is 0.10%.
[0087] The above described chemical composition may contain one or more types of element
selected from the group consisting of Sn, Bi, Se, Te, Ge and As as a substitute for
a part of Fe. Each of Sn, Bi, Se, Te, Ge and As is an optional element, and each element
suppresses formation of an internal oxidized layer.
Sn: 0 to 0.30%
[0088]
Bi: 0 to 0.30%
Se: 0 to 0.30%
Te: 0 to 0.30%
Ge: 0 to 0.30%
As: 0 to 0.30%
[0089] Tin (Sn), bismuth (Bi), selenium (Se), tellurium (Te), germanium (Ge) and arsenic
(As) are optional elements, and need not be contained in the steel. If contained,
these elements suppress formation of an internal oxidized layer by suppressing segregation
of Mn and Si. However, if the content of these elements is too high, the formability
of the steel decreases. Therefore, the Sn content is from 0 to 0.30%, the Bi content
is from 0 to 0.30%, the Se content is from 0 to 0.30%, the Te content is from 0 to
0.30%, the Ge content is from 0 to 0.30% and the As content is from 0 to 0.30%. A
preferable upper limit of the Sn content is 0.25%, and more preferably is 0.20%. A
preferable upper limit of the Bi content is 0.25%, and more preferably is 0.20%. A
preferable upper limit of the Se content is 0.25%, and more preferably is 0.20%. A
preferable upper limit of the Te content is 0.25%, and more preferably is 0.20%. A
preferable upper limit of the Ge content is 0.25%, and more preferably is 0.20%. A
preferable upper limit of the As content is 0.25%, and more preferably is 0.20%. A
preferable lower limit of the Sn content is 0.0001%. A preferable lower limit of the
Bi content is 0.0001%. A preferable lower limit of the Se content is 0.0001%. A preferable
lower limit of the Te content is 0.0001%. A preferable lower limit of the Ge content
is 0.0001%. A preferable lower limit of the As content is 0.0001%. Note that, when
two or more types of element selected from the group consisting of Sn, Bi, Se, Te,
Ge and As are to be contained in the steel, it is preferable to make the total content
thereof from 0.0001 to 0.30%.
[0090] The above described chemical composition may contain one or more types of element
selected from the group consisting of Ca, Mg, Zr, Hf and rare earth metal (REM) as
a substitute for a part of Fe. Each of these elements is an optional element, and
each element increases the formability of the steel.
Ca: 0 to 0.50%
[0091]
Mg: 0 to 0.50%
Zr: 0 to 0.50%
Hf: 0 to 0.50%
Rare earth metal (REM): 0 to 0.50%
[0092] Calcium (Ca), magnesium (Mg), zirconium (Zr), hafnium (Hf) and rare earth metal (REM)
are each an optional element and need not be contained in the steel. If contained,
these elements enhance the formability of the steel. However, if the content of these
elements is too high, the ductility of the steel decreases. Therefore, the Ca content
is from 0 to 0.50%, the Mg content is from 0 to 0.50%, the Zr content is from 0 to
0.50%, the Hf content is from 0 to 0.50%, and the rare earth metal (REM) content is
from 0 to 0.50%. A preferable lower limit of the Ca content is 0.0001%, more preferably
is 0.0005%, and further preferably is 0.001%. A preferable lower limit of the Mg content
is 0.0001%, more preferably is 0.0005%, and further preferably is 0.001%. A preferable
lower limit of the Zr content is 0.0001%, more preferably is 0.0005%, and further
preferably is 0.001%. A preferable lower limit of the Hf content is 0.0001%, more
preferably is 0.0005%, and further preferably is 0.001%. A preferable lower limit
of the rare earth metal (REM) content is 0.0001%, more preferably is 0.0005%, and
further preferably is 0.001%. Note that, when two or more types of element selected
from the group consisting of Ca, Mg, Zr, Hf and rare earth metal (REM) are to be contained
in the steel, it is preferable to make the total content thereof from 0.0001 to 0.50%.
[0093] The term "REM" as used in the present description refers to one or more types of
element selected from Sc, Y, and lanthanoids (elements with atomic numbers 57 through
71 from La to Lu). The term "REM content" refers to the total content of these elements.
[Micro-structure]
[0094] The micro-structure of the hot-rolled steel sheet of the present embodiment is not
particularly limited. The micro-structure of the hot-rolled steel sheet of the present
embodiment, for example, mainly consists of ferrite and pearlite. Specifically, in
the micro-structure, the combined area fraction of ferrite and pearlite is 75% or
more. In the micro-structure, a region (balance) other than ferrite and pearlite is
one or more types of micro-structure selected from the group consisting of bainite
(including tempered bainite), martensite (including tempered martensite) and retained
austenite.
[0095] If the total area fraction of ferrite and pearlite in the micro-structure is 75%
or more, the strength of the hot-rolled steel sheet can be suppressed. In this case,
the cold workability is enhanced.
[0096] The area fraction of the respective phases can be determined by the following methods.
[Area fraction of ferrite and pearlite]
[0097] The hot-rolled steel sheet is cut along a plane perpendicular to the rolling direction.
The cut surface is mirror polished. Of the entire area of the cut surface that was
mirror polished, a width-wise central portion of the hot-rolled steel sheet (range
of ±10 mm in the width direction from the center in the width direction) that is a
range of ±5 mm from a position that is equal to 1/4 of the plate thickness from the
surface is defined as an observation region. The observation region is corroded with
a nital etching reagent. After corrosion, an arbitrary range of 200 µm × 150 µm of
the observation region is photographed using a scanning electron microscope (SEM).
Ferrite and pearlite are identified using the image of the region that was photographed
(hereunder, referred to as "photographing region"). The total of the areas of ferrite
and pearlite that are identified is determined, and the determined total area is divided
by the sum total of the areas of the entire photographing region to obtain the total
area fraction (%) of ferrite and pearlite. The areas of ferrite and pearlite are measured
using a mesh method or image processing software (product name: ImagePro).
[Area fraction of bainite and martensite]
[0098] A method for measuring the area fraction of bainite and martensite is as follows.
A photographing region (200 µm × 150 µm) that is the same as in the above described
method for measuring an area fraction of ferrite and pearlite is photographed using
an electron backscattering diffraction method (EBSD method) to generate a photographic
image.
[0099] A portion excluding pearlite and retained austenite is extracted from the photographic
image by image processing. With respect to a low temperature transformation phase
of the remaining region, 15 degrees is defined as a threshold value of an orientation
difference with adjacent grains, and grains are identified. With respect to each identified
grain, the average visibility of the Kikuchi Diffraction pattern in the grains (Grain
Average Image Quality: GAIQ) is converted into numerical values. A histogram of area
fractions is created with respect to the GAIQ values that were converted into numerical
values. In a case where the created histogram has two peaks, a distribution on a side
on which the GAIQ is high is taken as originating from bainite, and a distribution
on a side on which the GAIQ is low is taken as originating from martensite. The total
area fraction of grains having a GAIQ identified as originating from bainite is defined
as a bainite area fraction. In a case where two peaks are overlapping in the histogram,
grains that are identified by the GAIQ up to a boundary at which the distributions
overlap are defined as bainite, and the area fraction of the bainite is determined.
[0100] A value (%) obtained by deducting the sum total (%) of the aforementioned ferrite
area fraction, pearlite area fraction and bainite area fraction as well as a retained
austenite area fraction that is described later from 100 (%) is defined as the area
fraction of martensite.
[Area fraction of retained austenite]
[0101] The area fraction of retained austenite is determined by X-ray diffractometry. Specifically,
in a photographing region (200 µm × 150 µm) that is the same as in the above described
method for measuring an area fraction of ferrite and pearlite, the proportion of retained
austenite is determined experimentally by X-ray diffractometry using the property
that the reflection surface intensity differs between austenite and ferrite. A retained
austenite area fraction Vy is determined using the following formula based on an image
obtained by X-ray diffractometry using the Kα ray of Mo:

where, α(211) represents the reflection surface intensity at a (211) surface of ferrite,
γ(220) represents the reflection surface intensity at a (220) surface of austenite,
and γ(311) represents the reflection surface intensity at a (311) surface of austenite.
[Tensile Strength]
[0102] A preferable tensile strength of the hot-rolled steel sheet of the present embodiment
is 800 MPa or less, and more preferably is 700 MPa or less. Because the tensile strength
is low, the cold workability is enhanced. Although a lower limit of the tensile strength
is not particularly limited, for example, the lower limit is 400 MPa. The tensile
strength can be determined by a tensile testing method for metal materials in accordance
with JIS Z 2241 (2011).
[Regarding Sb concentrated layer]
[0103] As described above, an Sb concentrated layer is formed at an interface between a
base metal surface and scale of a hot-rolled steel sheet. The existence or non-existence
of the Sb concentrated layer can be observed by electron probe microanalysis (EPMA).
Specifically, the hot-rolled steel sheet is cut along a plane perpendicular to the
rolling direction, and of the entire cut surface, an arbitrary region of 50 µm in
the width direction × 45 µm in the depth direction of the hot-rolled steel sheet among
a width-wise central portion (range of ±10 mm in the width direction from the center
in the width direction) that includes the surface is defined as an observation region.
A sample including the observation region is extracted. Mapping analysis using EPMA
is conducted with respect to the observation region. A portion at which an Sb concentration
is 1.5 times or more greater than the region average is defined as an Sb concentrated
layer. In a case where an Sb concentrated layer is confirmed in 90% or more of the
width (50 µm) of the observation region, it is determined that an Sb concentrated
layer is formed.
[0104] The thickness of the identified Sb concentrated layer is measured at a pitch of 5
µm in the width direction of the observation region, and an average value thereof
is defined as the thickness of the Sb concentrated layer. A preferable thickness of
the Sb concentrated layer is 0.5 µm or more, more preferably is 1.0 µm or more, and
further preferably is 1.5 µm or more.
[0105] At a high temperature, Sb segregates at grain boundaries and the surface of the steel,
and in particular there is a strong tendency for Sb to segregate and concentrate at
the surface. Even in a case where scale covers the base metal, Sb segregates strongly
toward the base metal surface. To sufficiently induce segregation of Sb and promote
the formation of an Sb concentrated layer, it is preferable to retain the hot-rolled
steel sheet in a high temperature region for a long time period. The Sb concentrated
layer is also formed during hot rolling, and is extended by rolling. Therefore, as
described above, the finish rolling temperature is preferably a high temperature.
[Thickness of internal oxidized layer]
[0106] In the hot-rolled steel sheet of the present embodiment, because an Sb concentrated
layer is formed, the thickness of an internal oxidized layer is suppressed. A preferable
thickness of the internal oxidized layer is 5 µm or less.
[0107] The internal oxidized layer is measured by the following method. A small piece that
includes a part of the surface of the hot-rolled steel sheet is cut out from an arbitrary
position within a width-wise central portion (range of ±10 mm in the width direction
from the center in the width direction) of the hot-rolled steel sheet. Of the entire
surface of the small piece, a cross-section that is perpendicular to the rolling direction
(hereunder, referred to as "observation face") is mirror polished. The observation
face is subjected to C vapor deposition. After the C vapor deposition, a portion in
the vicinity of the surface of the observation face is photographed for arbitrary
visual fields at a magnification of x1000 using a field-emission scanning electron
microscope (FE-SEM) to obtain images (each visual field is 200 µm × 180 µm). The thickness
(µm) of the internal oxidized layer is determined based on the obtained images. Oxides
of Si and Mn arise in the base metal in the internal oxidized layer. Therefore, the
scale, the internal oxidized layer and the base metal can be easily distinguished
by means of a backscattered electron image obtained by a backscattered electron detector
that is normally mounted in a common SEM.
[0108] In the obtained image, a distance from the interface of the scale and base metal
to the lowest edge of the internal oxidized layer is determined at each interval of
10 µm in the rolling direction. This measurement is performed for an arbitrary three
visual fields, and the average value of the obtained distances is defined as the internal
oxidized layer thickness (µm).
[Scale thickness]
[0109] In the hot-rolled steel sheet of the present embodiment, because the Sb concentrated
layer is formed, formation of scale is also suppressed. A preferable thickness of
the scale is 10 µm or less.
[0110] The scale thickness is measured by the following method. Images are obtained using
an FE-SEM, similarly to when measuring the thickness of the internal oxidized layer.
In the obtained images (it is sufficient to use the same images as when measuring
the internal oxidized layer), the scale is identified, and a distance between an uppermost
edge of the scale and the interface is determined at each interval of 10 µm in the
rolling direction. This measurement is performed for an arbitrary three visual fields,
and the average value of the obtained distances is defined as the scale thickness
(µm).
[Thickness of decarburization layer]
[0111] In the hot-rolled steel sheet of the present embodiment, because the Sb concentrated
layer is formed, the thickness of a decarburization phase is also suppressed. A preferable
thickness of the decarburization layer is 20 µm or less.
[0112] The decarburization layer is measured by the following method. A small piece that
includes a part of the surface of the hot-rolled steel sheet is cut out from an arbitrary
position within a width-wise central portion (range of ±10 mm in the width direction
from the center in the width direction) of the hot-rolled steel sheet. Line analysis
of the C-Kα line is performed by means of EPMA with respect to the surface of the
small piece, and C strengths (line analysis results) in the depth direction from the
surface of the steel sheet are obtained. Among the obtained line analysis results,
a distance from a position at which the C strength is smallest in the steel sheet
to a depth position at which a difference between the average C strength (C strength
of the base metal) of the steel sheet and the smallest C strength in the steel sheet
is 98% is defined as the thickness (µm) of the decarburization layer.
[0113] As described above, in the hot-rolled steel sheet of the present embodiment, an Sb
concentrated layer suppresses formation of an internal oxidized layer. The Sb concentrated
layer also suppresses formation of scale. Furthermore, the Sb concentrated layer suppresses
formation of a decarburization layer. In addition, in the hot-rolled steel sheet of
the present embodiment, a total area fraction of ferrite and pearlite in the micro-structure
is 75% or more. Therefore, the tensile strength is suppressed to 800 MPa or less,
preferably 700 MPa or less, and the hot-rolled steel sheet is thus excellent in cold
workability.
[0114] The hot-rolled steel sheet of the present embodiment may also be subjected to descaling
that is described later. In this case, an area fraction of the surface of island-shaped
scale that is caused by fayalite and formed on the surface is lowered. Consequently,
a pickling property is further enhanced.
[Production Method]
[0115] An example of a method for producing the above described hot-rolled steel sheet will
now be described. The production method includes a preparation process, a hot rolling
process and a coiling process.
[Preparation process]
[0116] In the preparation process, a steel material having the above described chemical
composition is prepared. Specifically, molten steel having the above described chemical
composition is produced. A slab as the steel material is produced using the molten
steel. The slab may be produced by a continuous casting process. Alternatively, an
ingot may be produced using the molten steel, and the ingot may be subjected to blooming
to produce the slab.
[Hot rolling process]
[0117] The prepared steel material (slab) is heated. The heating temperature is from 1100
to 1350°C. Preferably, the heating time period is set to 30 minutes or more. The heated
slab is subjected to hot rolling using a roughing mill and a finish rolling mill and
made into a steel sheet. The roughing mill includes a plurality of roll stands that
are arranged in a single row, with each roll stand having a pair of rolls. The roughing
mill may be a reverse-type roughing mill. The finish rolling mill includes a plurality
of roll stands that are arranged in a single row, with each roll stand having a pair
of rolls.
[Descaling]
[0118] During the hot rolling, descaling may also be performed on the steel sheet that is
being subjected to rolling, by means of one or a plurality of high-pressure water
descaling devices that are installed between the plurality of roll stands (roughing
mill or finish rolling mill). The descaling is preferably performed on the steel sheet
having a temperature of 1050°C or more. In this case, Fe
2SiO
4 (fayalite) arising on the surface of a steel with a high Si and high Mn content,
as in a steel sheet having the chemical composition of the present embodiment, can
be effectively removed. If fayalite remains, island-shaped scale will be formed on
the surface of the hot-rolled steel sheet. If island-shaped scale remains on the surface
of the hot-rolled steel sheet, it is difficult to remove the scale during pickling.
Further, if fayalite remains, indentation defects arise during cold rolling, and such
defects may mar the external appearance of the cold-rolled steel sheet. Fayalite can
be removed by performing descaling.
[0119] In a case where one or a plurality of high-pressure water descaling devices are installed
between finishing roll stands during finish rolling, it is preferable that a steel
sheet (rough bar) in a state after rough rolling and before finish rolling is heated
to 1050°C or more by a heating apparatus arranged in the vicinity of the entrance
side of the initial roll stand of the finish rolling mill. The method of heating the
rough bar is not particularly limited. For example, the rough bar is heated by an
induction heating apparatus or a reflow furnace.
[Finish rolling temperature FT]
[0120] In hot rolling, the surface temperature of the steel sheet of the exit side of the
final stand of the finish rolling mill is defined as a finish rolling temperature
FT (°C). A preferable finish rolling temperature FT (°C) is the A
r3 transformation temperature +50°C or more. If the finish rolling temperature FT is
less than the A
r3 transformation temperature +50°C, rolling resistance of the steel sheet increases
and productivity decreases. In addition, the steel sheet is rolled in a two-phase
region of ferrite and austenite. In this case, the micro-structure of the steel sheet
forms a layered micro-structure and the mechanical properties decrease. Therefore,
the finish rolling temperature FT is the A
r3 transformation temperature +50°C or more. A preferable finish rolling temperature
FT is more than 920°C, and more preferably is 950°C or more.
[0121] After finish rolling is completed, the steel sheet is cooled to the coiling temperature.
The cooling method is not particularly limited. The cooling methods are, for example,
water cooling, forced air-cooling and allowing cooling.
[Coiling process]
[0122] The hot-rolled steel sheet produced in the hot rolling process is coiled to form
a coil. A surface temperature (hereunder, referred to as "coiling temperature") CT
of the hot-rolled steel sheet when starting coiling of a coil is preferably from 600°C
to 750°C.
[0123] If the coiling temperature CT is too high, formation of an internal oxidized layer
in the hot-rolled steel sheet is promoted. On the other hand, if the coiling temperature
CT is too low, in steel that contains a large amount of Si, as in the case of the
hot-rolled steel sheet of the present embodiment, the strength of the hot-rolled steel
sheet will be too high and the cold rolling property will decrease.
[0124] If the coiling temperature CT is made a temperature in the range of 600°C to 750°C,
an increase in the strength of the hot-rolled steel sheet can be suppressed, and formation
of an internal oxidized layer in the steel composition defined in the present embodiment
is suppressed. The coiling temperature CT is preferably from 650°C to 750°C, and more
preferably is from 700°C to 750°C.
[0125] The hot-rolled steel sheet of the present embodiment can be produced by the above
described processes. Note that, the above described production method is one example
of a method for producing a hot-rolled steel sheet in which a total area fraction
of ferrite and pearlite is 75% or more, and a method for producing the hot-rolled
steel sheet of the present embodiment is not limited thereto.
[Second Embodiment]
[0126] The micro-structure of the hot-rolled steel sheet may be a micro-structure that consists
mainly of bainite and martensite. Specifically, a combined area fraction of bainite
and martensite may be 75% or more.
[Micro-structure]
[0127] The chemical composition of a hot-rolled steel sheet according to the present embodiment
(second embodiment) is the same as the chemical composition of the hot-rolled steel
sheet of the first embodiment, and satisfies Formula (1). If the chemical composition
does not satisfy Formula (1), the ductility of the cold-rolled steel sheet may decrease.
If Formula (1) is satisfied, excellent ductility is obtained in a cold-rolled steel
sheet after annealing also.
[0128] On the other hand, the micro-structure of the hot-rolled steel sheet of the present
embodiment is different from the first embodiment. In the micro-structure of the hot-rolled
steel sheet of the present embodiment, a combined area fraction of bainite and martensite
is 75% or more.
[0129] A region (balance) other than bainite and martensite is one or more types of micro-structure
selected from the group consisting of ferrite, pearlite and retained austenite. In
the present embodiment, preferably tempering is performed on the hot-rolled steel
sheet after coiling. By this means, the strength of the steel sheet can be reduced
to a certain extent, and the cold workability can be enhanced while maintaining a
certain degree of strength. If tempering is performed, the bainite is mainly tempered
bainite, and the martensite is mainly tempered martensite. Methods for measuring the
area fractions of the respective phases in the micro-structure are the same as in
the first embodiment.
[Tensile strength]
[0130] The hot-rolled steel sheet of the present embodiment has the above described chemical
composition and micro-structure. In a case where tempering is not performed after
coiling, the tensile strength of the hot-rolled steel sheet of the present embodiment
is 900 MPa or more.
[0131] On the other hand, if tempering is performed after coiling, the tensile strength
of the hot-rolled steel sheet is 800 MPa or less. In this case the cold workability
can be enhanced, and the load placed on the equipment system during cold rolling can
be reduced. Although the lower limit of the tensile strength is not particularly limited,
for example, the lower limit is 400 MPa. The tensile strength is determined by a method
that is in accordance with JIS Z 2241 (2011).
[Production Method]
[0132] An example of a method for producing the hot-rolled steel sheet according to the
present embodiment will now be described. The production method includes a preparation
process, a hot rolling process and a coiling process. In comparison to the production
method of the first embodiment, in the present embodiment the coiling temperature
CT in the coiling process differs from the first embodiment. Preferably, tempering
is also performed after the coiling process. The other processes are the same as in
the first embodiment.
[Coiling process]
[0133] The steel sheet produced in the hot rolling process is coiled to form a coil. If
the surface temperature (coiling temperature) of the steel sheet when starting coiling
of a coil is too low, the strength of the steel sheet increases and the load placed
on a coiling apparatus becomes large. Therefore, the surface temperature (coiling
temperature) CT of the steel sheet when starting coiling is from 150 to 600°C, preferably
from 350 to 500°C, and more preferably from 400°C to 500°C.
[Tempering]
[0134] Because the coiling temperature CT of the hot-rolled steel sheet of the present embodiment
is 600°C or less, preferably 500°C or less, the hardness of the hot-rolled steel sheet
is high. Therefore, tempering may be performed to lower the strength and enhance the
cold rolling property. In the tempering, the steel sheet after coiling is tempered
at a temperature of 550°C or more (Ac1 transformation temperature or less). If the
tempering time period is too short, it is difficult to obtain the above described
effect. On the other hand, if the tempering time period is too long, the effect saturates.
Therefore, a preferable tempering time period is 0.5 to 8 hours in a temperature range
of 550°C or more.
[0135] The hot-rolled steel sheet of the second embodiment can be produced by the above
described processes.
[0136] Note that tempering need not be performed. In a case where tempering is not performed
also, in the micro-structure of the hot-rolled steel sheet, a combined area fraction
of bainite and martensite is 75% or more, and the balance is one or more types of
micro-structure selected from the group consisting of ferrite, pearlite and retained
austenite. However, the bainite micro-structure and martensite micro-structure in
a case where tempering is not performed are not micro-structures that are mainly composed
of tempered bainite and tempered martensite, but rather are micro-structures mainly
composed of bainite and martensite that contain some tempered bainite and tempered
martensite formed during the coiling process.
[0137] In a case where tempering is not performed, the tensile strength of the hot-rolled
steel sheet is 900 MPa or more. A hot-rolled steel sheet that has not been subjected
to tempering is useful in particular in a case where a high tensile strength is required
as a hot-rolled steel sheet and the like.
[0138] Note that the above described production method is one example of a method for producing
a hot-rolled steel sheet in which the total area fraction of bainite and martensite
is 75% or more, and a method for producing the hot-rolled steel sheet of the present
embodiment is not limited to the above described method.
[Other Embodiments]
[0139] In the above described first and second embodiments, the micro-structure is defined.
However, the micro-structure of a hot-rolled steel sheet of the present embodiments
is not particularly limited. As long as the above described chemical composition and
Formula (1) are satisfied, an Sb concentrated layer can be formed and formation of
an internal oxidized layer and/or scale can be suppressed while maintaining the necessary
workability and strength.
[0140] The above described production method is merely one example. Accordingly, in some
cases the hot-rolled steel sheets of the first and second embodiments can also be
produced by other production methods.
[0141] Note that, in the finish rolling of the hot rolling process, it is preferable to
make the average cooling rate (hereunder, referred to as "ADFT") from the temperature
of the steel sheet at the time when the final descaling is performed until the temperature
of the steel sheet reaches 800°C by cooling after the finish rolling, a rate of 10°C/sec
or more. In this case, formation of scale on the hot-rolled steel sheet surface can
be further suppressed.
EXAMPLES
[0142] Examples of the hot-rolled steel sheet of the present invention will now be described.
The conditions adopted in the Examples are merely one example of conditions adopted
to confirm the operability and advantageous effects of the present invention. Therefore,
the present invention is not limited to this one example of the conditions. The present
invention can adopt various conditions as long as the objective of the present invention
is achieved without departing from the gist of the present invention.
[Example 1]
[0143] Molten steels having the chemical compositions shown in Table 1 were produced.

[0144] Referring to Table 1, steel types A to O are within the range of the chemical composition
of the steel material of the present embodiments. On the other hand, the chemical
compositions of steel types P to U are outside the range of the chemical composition
of the steel material of the present embodiments.
[0145] Steel materials (ingots) were produced by an ingot-making process using the above
described molten steel. Hot-rolled steel sheets were produced by hot rolling the steel
materials under the hot rolling conditions (heating temperature (°C) and finish rolling
temperature FT (°C)) shown in Table 2 using a hot rolling mill for testing that was
composed of a plurality of hot rolling stands. In addition, a heat history equivalent
to a coil that was coiled at a coiling temperature CT (°C) shown in Table 2 was imparted
to the respective hot-rolled steel sheets after hot rolling by an N
2-purged annealing furnace.
[0146] Note that, a reheating furnace simulating a rough bar heater was installed on the
entrance side of the finish rolling mill, and reheating of the hot-rolled steel sheets
was conducted under the conditions shown in Table 2. Further, a high-pressure water
descaling device was disposed between roll stands of the finish rolling mill, and
descaling was performed with respect to steel sheets undergoing finish rolling. The
surface temperatures (descaling temperatures) of the respective steel sheets immediately
before performing descaling were as shown in Table 2.
[Table 2]
[0147]
TABLE 2
| Test Number |
Steel Type |
Heating Temperature (°C) |
Reheating Temperature (°C) |
Descaling Temperature (°C) |
FT (°C) |
CT (°C) |
Remarks |
| 1 |
A |
1280 |
1100 |
1050 |
970 |
655 |
Inventive Example |
| 2 |
B |
1250 |
1100 |
1080 |
930 |
655 |
Inventive Example |
| 3 |
C |
1280 |
1090 |
1050 |
970 |
655 |
Inventive Example |
| 4 |
C |
1250 |
1100 |
1060 |
970 |
700 |
Inventive Example |
| 5 |
C |
1220 |
1120 |
1085 |
970 |
720 |
Inventive Example |
| 6 |
C |
1280 |
- |
980 |
850 |
450 |
Inventive Example |
| 7 |
D |
1250 |
1170 |
1100 |
970 |
730 |
Inventive Example |
| 8 |
D |
1280 |
1010 |
1050 |
990 |
500 |
Inventive Example |
| 9 |
E |
1200 |
1110 |
1070 |
930 |
700 |
Inventive Example |
| 10 |
F |
1200 |
1140 |
1100 |
930 |
655 |
Inventive Example |
| 11 |
G |
1200 |
1080 |
1050 |
930 |
700 |
Inventive Example |
| 12 |
H |
1200 |
1090 |
1080 |
930 |
700 |
Inventive Example |
| 13 |
I |
1250 |
1060 |
1050 |
900 |
655 |
Inventive Example |
| 14 |
J |
1220 |
1080 |
1060 |
930 |
700 |
Inventive Example |
| 15 |
K |
1250 |
1100 |
1080 |
900 |
720 |
Inventive Example |
| 16 |
L |
1220 |
1110 |
1100 |
950 |
730 |
Inventive Example |
| 17 |
M |
1280 |
1120 |
1080 |
950 |
700 |
Inventive Example |
| 18 |
N |
1230 |
1080 |
1050 |
950 |
700 |
Inventive Example |
| 19 |
O |
1280 |
1090 |
1060 |
980 |
700 |
Inventive Example |
| 20 |
P |
1200 |
1080 |
1060 |
980 |
700 |
Comparative Example |
| 21 |
Q |
1280 |
1060 |
1060 |
950 |
750 |
Comparative Example |
| 22 |
R |
1200 |
1070 |
1060 |
930 |
400 |
Comparative Example |
| 23 |
S |
1200 |
- |
1000 |
950 |
650 |
Comparative Example |
| 24 |
T |
1250 |
1100 |
1050 |
930 |
680 |
Comparative Example |
| 25 |
U |
1200 |
1080 |
1050 |
900 |
655 |
Comparative Example |
[Internal oxidized layer thickness and scale thickness measurement test]
[0148] A small piece was cut out from a width-wise central portion (range of ±10 mm in the
width direction from the center in the width direction) of the hot-rolled steel sheet
of each test number. Of the entire surface of the small piece, a cross-section (hereunder,
referred to as "observation face") perpendicular to the rolling direction was mirror
polished. The observation face was subjected to C (carbon) vapor deposition. After
the C vapor deposition, a portion in the vicinity of the surface of the observation
face was photographed using a field-emission scanning electron microscope (FE-SEM)
and images were obtained. The thickness (µm) of the internal oxidized layer and the
scale thickness (µm) were determined by the above described method using the obtained
images.
[Decarburization layer measurement test]
[0149] A small piece was cut out from a width-wise central portion (range of ±10 mm in the
width direction from the center in the width direction) of the hot-rolled steel sheet
of each test number. Line analysis of C-Kα line was performed by means of EPMA with
respect to the surface of the small piece. Among the obtained line analysis results,
a distance from a position at which the C strength was smallest in the steel sheet
to a depth position at which a difference between the average C strength (C strength
of the base metal) of the steel sheet and the smallest C strength in the steel sheet
was 98% was defined as the thickness (µm) of the decarburization layer.
[Sb concentrated layer measurement test]
[0150] The presence or absence of an Sb concentrated layer and the thickness (µm) of an
Sb concentrated layer were measured by the measurement method described in the first
embodiment.
[Cold rolling property evaluation test]
[0151] No. 5 tensile test coupons specified in the JIS Standards were taken at a width-wise
central portion of the respective steel sheets that from a position that was 1/4 of
the thickness from the surface. Parallel portions were made parallel in the rolling
direction. A tension test in accordance with JIS Z 2241 (2011) was performed using
the respective tensile test specimens at normal temperature (25°C) in the atmosphere,
and a tensile strength (MPa) was obtained.
[Pickling property evaluation test]
[0152] A test specimen including part of the steel sheet surface was taken from a width-wise
central portion of the steel sheet of each test number. In each test specimen, a region
including part of the steel sheet surface was 50 mm in width × 70 mm in length. A
pickling test was performed on each test specimen. In the pickling test, the test
specimen was immersed in an 8% hydrochloric acid aqueous solution heated to 85°C,
and scale on the surface of the test specimen was removed. A time period (pickling
completion time period) taken to remove scale from the entire surface of the test
specimen was measured. The pickling property was determined as being excellent if
the pickling completion time period was within 60 seconds.
[Test Results]
[0153] The test results are shown in Table 3.
[Table 3]
[0154]
TABLE 3
| Test Numb er |
Micro-structure (Area %) |
Tensile Strengt h TS (MPa) |
Decarburizati on Layer Thickness (µm) |
Scale Thickne ss (µm) |
Sb Concentrat ed Layer Thickness (µm) |
Internal Oxidize d Layer Thickne ss (µm) |
Picklin g Propert y |
Remarks |
| F |
P |
Othe r |
| 1 |
89 |
11 |
- |
621 |
0.7 |
5.0 |
2.3 |
0.0 |
○ |
Inventive Example |
| 2 |
84 |
16 |
- |
623 |
0.7 |
5.0 |
2.9 |
0.0 |
○ |
Inventive Example |
| 3 |
46 |
54 |
- |
652 |
0.7 |
5.0 |
1.4 |
0.8 |
○ |
Inventive Example |
| 4 |
46 |
54 |
- |
617 |
1.1 |
5.0 |
1.4 |
0.8 |
○ |
Inventive Example |
| 5 |
46 |
54 |
- |
618 |
2.0 |
5.0 |
1.5 |
0.8 |
○ |
Inventive Example |
| 6 |
0 |
0 |
B:75, M:18 , Rg:7 |
967 |
0.2 |
5.0 |
1.1 |
0.8 |
○ |
Inventive Example |
| 7 |
53 |
47 |
- |
593 |
1.5 |
5.0 |
1.9 |
0.2 |
○ |
Inventive Example |
| 8 |
0 |
0 |
B:10 0 |
823 |
0.1 |
5.0 |
1.5 |
0.2 |
○ |
Inventive Example |
| 9 |
78 |
22 |
- |
650 |
1.1 |
7.0 |
1.1 |
4.0 |
○ |
Inventive Example |
| 10 |
75 |
25 |
- |
577 |
0.7 |
9.0 |
0.8 |
5.0 |
○ |
Inventive Example |
| 11 |
71 |
29 |
- |
529 |
1.1 |
9.0 |
1.1 |
4.0 |
○ |
Inventive Example |
| 12 |
71 |
29 |
- |
523 |
2.1 |
6.0 |
1.1 |
4.0 |
○ |
Inventive Example |
| 13 |
69 |
31 |
- |
590 |
0.7 |
6.0 |
0.9 |
1.8 |
○ |
Inventive Example |
| 14 |
70 |
30 |
- |
562 |
1.9 |
6.0 |
1.2 |
0.2 |
○ |
Inventive Example |
| 15 |
70 |
30 |
- |
639 |
2.1 |
5.0 |
1.8 |
0.2 |
○ |
Inventive Example |
| 16 |
70 |
30 |
- |
641 |
1.9 |
5.0 |
1.7 |
0.2 |
○ |
Inventive Example |
| 17 |
66 |
34 |
- |
497 |
1.1 |
5.0 |
2.0 |
0.8 |
○ |
Inventive Example |
| 18 |
47 |
53 |
- |
570 |
2.1 |
5.0 |
1.3 |
0.0 |
○ |
Inventive Example |
| 19 |
43 |
57 |
- |
531 |
1.1 |
5.0 |
2.6 |
0.0 |
○ |
Inventive Example |
| 20 |
75 |
25 |
- |
643 |
1.1 |
5.0 |
0.4 |
20.0 |
× |
Comparative Example |
| 21 |
71 |
29 |
- |
596 |
186.0 |
75.0 |
0.0 |
40.0 |
× |
Comparative Example |
| 22 |
0 |
0 |
B:52 , M:31 , Rg:1 7 |
904 |
5.0 |
100.0 |
0.0 |
10.0 |
× |
Comparative Example |
| 23 |
85 |
15 |
- |
643 |
65.0 |
100.0 |
0.0 |
30.0 |
× |
Comparative Example |
| 24 |
77 |
23 |
- |
- |
0.9 |
3.0 |
5.3 |
0.0 |
○ |
Comparative Example |
| 25 |
0 |
0 |
M:92 , Rg:8 |
- |
69.0 |
8.0 |
0.2 |
8.0 |
○ |
Comparative Example |
[0155] In Table 3, the item "micro-structure" shows the micro-structure at a depth position
at 1/4 of the plate thickness at a width-wise central portion (range of ±10 mm in
the width direction from the center in the width direction) of the steel sheet. In
each of the micro-structures shown in Table 3, an area fraction (%) of ferrite in
the respective micro-structures is described in an "F" column, and an area fraction
of pearlite is described in a "P" column. The area fractions of phases other than
ferrite and pearlite are described in an "Other" column. The character "B" denotes
the area fraction (%) of bainite (including tempered bainite), and the character "M"
denotes the area fraction (%) of martensite (including tempered martensite). "Rg"
denotes the area fraction (%) of retained austenite. The area fraction of each phase
was measured by the above described measurement method.
[0156] The item "tensile strength TS" shows the tensile strength TS (MPa) at a width-wise
central portion of the steel sheet. The cold rolling property was determined as excellent
if the tensile strength was 800 MPa or less.
[0157] An "○" mark in the "pickling property" column in Table 3 indicates that the pickling
completion time period was within 60 seconds. An "×" mark indicates that the pickling
completion time period was more than 60 seconds.
[0158] Referring to Table 3, the chemical compositions of test numbers 1 to 19 were appropriate,
and also satisfied Formula (1). Therefore, an Sb concentrated layer was confirmed.
The thickness of each of the Sb concentrated layers was 0.5 µm or more. In addition,
the scale thickness was 10 µm or less, and the thickness of an internal oxidized layer
was 5 µm or less. Thus, the internal oxidized layer and scale could be suppressed.
Consequently, the pickling property of the respective chemical compositions of test
numbers 1 to 19 was excellent. Further, the thickness of the decarburization layer
was 20 µm or less.
[0159] In test numbers 1 to 5, test number 7 and test numbers 9 to 19, the production conditions
were suitable for formation of ferrite and pearlite. Therefore, in the micro-structure
of the hot-rolled steel sheet of each of these test numbers, the total area fraction
of ferrite and pearlite was 75% or more. Therefore, the tensile strength was 800 MPa
or less.
[0160] In test number 6 and test number 8, because the coiling temperature CT was from 150
to 600°C, the total area fraction of bainite and martensite in the micro-structure
was 75% or more, and the tensile strength was 900 MPa or more.
[0161] On the other hand, in steel type P used in test number 20, the Sb content was too
low. Therefore, the thickness of the Sb concentrated layer was less than 0.5 µm, and
the thickness of the internal oxidized layer was more than 5 µm. Consequently, the
pickling property was poor.
[0162] Steel type Q used in test number 21 did not contain Sb. Therefore an Sb concentrated
layer was not confirmed. Consequently, the thickness of an internal oxidized layer
was more than 5 µm, and the scale thickness was more than 10 µm. Therefore, the pickling
property was poor. In addition, the decarburization layer thickness was more than
20 µm.
[0163] In steel type R used in test number 22, the C content was too high. In addition,
Sb was not contained therein. The coiling temperature CT was also too low. Consequently,
the micro-structure mainly consisted of bainite and martensite, and did not contain
ferrite and pearlite. Therefore, the tensile strength was more than 800 MPa. In addition,
because there was no Sb concentrated layer, the thickness of the internal oxidized
layer was more than 5 µm, and the scale thickness was more than 10 µm. Therefore,
the pickling property was poor.
[0164] In steel type S used in test number 23, the Si content was too high, and Sb was not
contained therein. Consequently, an Sb concentrated layer was not formed, and the
thickness of the internal oxidized layer was more than 5 µm and the scale thickness
was more than 10 µm. Therefore, the pickling property was poor. In addition, the decarburization
layer thickness was more than 20 µm.
[0165] Note that, in test number 23, heating with a rough bar heater was not performed during
hot rolling. Consequently, the descaling temperature was less than 1050°C. As a result,
the ratio of island-shaped scale was more than 6%.
[0166] In steel type T used in test number 24, the Mn content was too low, the Al content
was too low, and the Sb content was too high. Consequently, embrittlement of the steel
material was severe and the evaluation test was abandoned. In test number 25, the
Mn content was high. Consequently, embrittlement of the steel material was severe
and the evaluation test was abandoned.
[Example 2]
[0167] Molten steels having the chemical compositions shown in Table 4 were produced.

[0168] Using the above described molten steel, steel materials (ingots) were produced by
an ingot-making process. Steel sheets were produced by hot rolling the steel materials
under the hot rolling conditions (heating temperature (°C) and finish rolling temperature
FT (°C)) shown in Table 5 using a hot rolling mill for testing. In addition, a heat
treatment that simulated coiling at a coiling temperature CT (°C) shown in Table 5
was performed on the respective steel sheets after hot rolling. Specifically, the
steel sheets were stacked and charged into a furnace that was set to the coiling temperature
CT (°C). The inside of the furnace was a nitrogen atmosphere, and the steel sheet
surface was in a state in which the surface was blocked-off from the atmosphere. That
is, the surface state of the steel sheet was equal to the surface state of a coil
obtained by actual production. After holding the steel sheet inside the furnace for
30 minutes at the coiling temperature CT (°C), the steel sheet was gradually cooled
to room temperature at 20°C/hour.
[Table 5]
[0169]
TABLE 5
| Test Numbe r |
Stee l Type |
Heating Temperatur e(°C) |
FT (°C ) |
CT (°C ) |
Steel Micro-structur e |
Sb Concentrate d Layer Thickness (µm) |
Internal Oxidized Layer Thicknes s (µm) |
TS (MPa ) |
EL (%) |
Remarks |
| 1 |
A |
1250 |
950 |
750 |
F+P |
1.5 |
1 |
540 |
11. 9 |
Inventive Example Of Present Invention |
| 2 |
B |
1250 |
950 |
750 |
F+P |
2.4 |
0 |
633 |
10. 7 |
Inventive Example Of Present Invention |
| 3 |
c |
1250 |
950 |
750 |
F+P |
2.8 |
0 |
596 |
11. 1 |
Inventive Example Of Present Invention |
| 4 |
D |
1250 |
950 |
750 |
F+P |
2.5 |
0 |
682 |
10. 0 |
Inventive Example Of Present Invention |
| 5 |
E |
1250 |
950 |
750 |
F+P |
2.2 |
0 |
620 |
11. 1 |
Inventive Example Of Present Invention |
| 6 |
F |
1250 |
950 |
750 |
F+P |
3.4 |
0 |
585 |
10. 1 |
Inventive Example Of Present Invention |
| 7 |
G |
1250 |
950 |
750 |
F+P |
2.2 |
0 |
599 |
11. 6 |
Inventive Example Of Present Invention |
| 8 |
H |
1250 |
950 |
750 |
F+P |
2.6 |
0 |
596 |
10. 9 |
Inventive Example Of Present Invention |
| 9 |
I |
1250 |
950 |
750 |
F+P |
3.0 |
0 |
585 |
11. 7 |
Inventive Example Of Present Invention |
| 10 |
J |
1250 |
950 |
750 |
F+P |
2.4 |
0 |
566 |
10. 0 |
Inventive Example Of Present Invention |
| 11 |
K |
1250 |
950 |
750 |
F+P |
0 |
47 |
648 |
10. 5 |
Comparative Example |
| 12 |
L |
1250 |
950 |
750 |
F+P |
5.3 |
0 |
- |
- |
Comparative Example |
| 13 |
M |
1180 |
950 |
750 |
F+P |
0 |
34 |
616 |
10.4 |
Comparative Example |
| 14 |
N |
1250 |
950 |
750 |
F+P |
2.8 |
0 |
534 |
8.8 |
Comparative Example |
| 15 |
O |
1250 |
950 |
750 |
F+P |
1.1 |
4 |
548 |
8.7 |
Comparative Example |
| 16 |
P |
1250 |
950 |
750 |
F+P |
2.0 |
0 |
562 |
6.7 |
Comparative Example |
| 17 |
Q |
1250 |
950 |
750 |
F+P |
2.7 |
0 |
682 |
7.8 |
Comparative Example |
| 18 |
R |
1250 |
950 |
750 |
B+M |
2.3 |
0 |
1317 |
3.2 |
Comparative Example |
| 19 |
S |
1200 |
950 |
750 |
F+P |
0.3 |
25 |
640 |
10.2 |
Comparative Example |
[Ferrite and pearlite area fraction measurement test]
[0170] By the same method as in Example 1, the total of the area fractions of ferrite and
pearlite in the steel sheet (hot-rolled steel sheet) after hot rolling was measured.
The results are shown in Table 5. In the "steel micro-structure" column in Table 5,
"F+P" indicates that the total area fraction of ferrite and pearlite in the micro-structure
of the hot-rolled steel sheet was 75% or more. In the "steel micro-structure" column
in Table 5, "B+M" indicates that the total area fraction of bainite and martensite
in the micro-structure of the hot-rolled steel sheet was 75% or more.
[Internal oxidized layer thickness measurement test]
[0171] The thickness of an internal oxidized layer in the steel sheet after hot rolling
(hot-rolled steel sheet) of each test number was measured by the same method as in
Example 1. Specifically, a small piece including a part of the surface of the hot-rolled
steel sheet was cut out from a width-wise central portion of the hot-rolled steel
sheet. Of the entire surface of the small piece, a cross-section (hereunder, referred
to as "observation face") perpendicular to the rolling direction was mirror polished.
The observation face was subjected to C (carbon) vapor deposition. After the C vapor
deposition, a portion in the vicinity of the surface of the observation face was photographed
at an observation magnification of x1000 using a field-emission scanning electron
microscope (FE-SEM) and images were obtained. The thickness of the internal oxidized
layer was measured by the above described method based on the obtained images. The
results are shown in Table 5.
[0172] Note that scale is a layer that is formed when iron ions at the exterior of the
hot-rolled steel sheet are oxidized. On the other hand, an internal oxidized layer
is a layer that contains oxides of Si and Mn and is formed inside the hot-rolled steel
sheet. Therefore, scale, an internal oxidized layer and the base metal can be easily
distinguished using a common SEM.
[Tension test]
[0173] The tensile strength TS of the hot-rolled steel sheet of each test number was measured
by a method in accordance with JIS Z 2241 (2011). The results are shown in Table5.
In Table 5, the symbol "-" in the "TS (MPa)" column indicates that cracking occurred
at an edge of the hot-rolled steel sheet and measurement was not possible.
[Uniform elongation measurement test]
[0174] The hot-rolled steel sheet of each test number was cold-rolled at a draft of 50%.
After cold rolling, each steel sheet was subjected to annealing. The annealing was
performed under the following conditions. The steel sheet was heated to an HC temperature
(Ae
3 temperature + 10°C) at an average heating rate of 5°C/second, and the steel sheet
was subjected to annealing for 90 seconds at this HC temperature. Thereafter, the
steel sheet was gradually cooled at a cooling rate of 2°C/sec to an AC temperature
(HC temperature -120°C). In addition, the steel sheet was rapidly cooled at 80°C/sec
from the AC temperature to 420°C. After being held at 420°C for 300 seconds, the steel
sheet was allowed to cool to room temperature. A tension test was performed by a method
in accordance with JIS Z 2241 (2011) on the steel sheet after annealing. During the
tension test, a length that the test specimen stretched until necking occurred in
the test specimen (a section in which the test specimen exhibited uniform elongation)
was measured. The obtained length was divided by the length of the test specimen and
the result was adopted as a uniform elongation EL. The results are shown in Table
5. In Table 5, the symbol "-" in the "EL (%)" column indicates that cracking occurred
at an edge of the steel sheet and measurement was not possible.
[Test results]
[0175] Referring to Table 4 and Table 5, the chemical compositions of test numbers 1 to
10 were appropriate. In addition, the production conditions of test numbers 1 to 10
were appropriate. Therefore, in the micro-structure of the hot-rolled steel sheets
of test numbers 1 to 10, the total area fraction of ferrite and pearlite was 75% or
more. Further, in the hot-rolled steel sheets of test numbers 1 to 10, an Sb concentrated
layer with a thickness of 0.5 µm or more was formed. Furthermore, the thickness of
an internal oxidized layer was 5 µm or less, and thus formation of an internal oxidized
layer was suppressed.
[0176] In addition, the tensile strength of the hot-rolled steel sheets of test numbers
1 to 10 was 800 MPa or less, and the workability during cold rolling was excellent.
The uniform elongation of the cold-rolled steel sheets of test numbers 1 to 10 was
10.0% or more, indicating excellent workability after cold rolling also.
[0177] Steel type K used for test number 11 did not contain Sb. Consequently, in the hot-rolled
steel sheet of test number 11, an Sb concentrated layer was not formed and an internal
oxidized layer had a thick thickness of 47 µm.
[0178] In steel type L used for test number 12, the Sb content was too high. Consequently,
cracking occurred at an edge of the hot-rolled steel sheet of test number 12, and
a tension test could not be performed. Therefore, the workability during cold rolling
was poor.
[0179] In steel type M used for test number 13, the Sb content was too low. Consequently,
an internal oxidized layer in the hot-rolled steel sheet of test number 13 had a thick
thickness of 34 µm.
[0180] In steel type N used in test number 14, a total content of Si and Mn was 3.07%, and
thus Formula (1) was not satisfied. Consequently, in the cold-rolled steel sheet of
test number 14, in comparison to test numbers 1 to 10 in which the total area fraction
of ferrite and pearlite was 75% or more similarly to test number 14, the uniform elongation
EL was a low value of less than 10%.
[0181] In steel type O used in test number 15, the Si content was a low value of 0.93%.
In addition, in steel type O, the total content of Si and Mn was 3.04%, and thus Formula
(1) was not satisfied. Therefore, the uniform elongation of the cold-rolled steel
sheet of test number 15 was 8.7%, which was low in comparison to test numbers 1 to
10 in which, similarly to test number 15, the total area fraction of ferrite and pearlite
was 75% or more.
[0182] In steel type P used in test number 16, the Mn content was a low value of 1.55%.
Consequently, the uniform elongation of the cold-rolled steel sheet of test number
16 was 6.7%, which was low in comparison to test numbers 1 to 10 in which, similarly
to test number 16, the total area fraction of ferrite and pearlite was 75% or more.
[0183] In steel type Q used in test number 17, the Si content was a high value of 2.96%.
Consequently, the uniform elongation of the cold-rolled steel sheet of test number
17 was 7.8%, and the workability was poor in comparison to test numbers 1 to 10 in
which, similarly to test number 17, the total area fraction of ferrite and pearlite
was 75% or more.
[0184] In steel type R used in test number 18, the Mn content was a high value of 3.99%.
Consequently, the uniform elongation of the cold-rolled steel sheet of test number
18 was 3.2%, and the workability was poor.
[0185] In steel type S used in test number 19, the Sb content was a low value of 0.02%.
Consequently, in the hot-rolled steel sheet of test number 19, the thickness of the
Sb concentrated layer was less than 0.5 µm, and the internal oxidized layer had a
thick thickness of 25 µm.
[Example 3]
[0186] Molten steels having the chemical compositions shown in Table 4 were produced.
[0187] Using the above described molten steel, steel materials (ingots) were produced by
an ingot-making process. Steel sheets were produced by hot rolling the steel materials
under the hot rolling conditions (heating temperature (°C) and finish rolling temperature
FT (°C)) shown in Table 6 using a hot rolling mill for testing. In addition, a heat
treatment that simulated coiling at a coiling temperature CT (°C) shown in Table 6
was performed on the respective steel sheets after hot rolling. Specifically, the
steel sheets were stacked and charged into a furnace that was set to the coiling temperature
CT (°C). The inside of the furnace was a nitrogen atmosphere, and the steel sheet
surface was in a state in which the surface was blocked-off from the atmosphere. That
is, the surface state of the steel sheet was equal to the surface state of a coil
obtained by actual production. After holding the steel sheet inside the furnace for
30 minutes at the coiling temperature CT (°C), the steel sheet was gradually cooled
to room temperature at 20°C/hour. In addition, with respect to the steel sheets of
test numbers other than test numbers 2, 5, 7, 13 and 15, tempering was performed at
a tempering temperature (°C) and for a tempering time period (hr) as shown in Table
6. In Table 6, the column "tempering time period (hr)" shows the time period for which
the relevant steel sheet was kept at the tempering temperature shown in Table 6.
[Table 6]
[0188]
TABLE 6
| Test Number |
Steel Type |
Heating Temperature (°C) |
FT (°C) |
CT (°C) |
Tempering Temperature (°C) |
Tempering Time Period (hr) |
Micro-structure (Area Fraction (%)) |
Sb Concentrated Layer Thickness (µm) |
Internal Oxidized Layer Thickness (µm) |
Scale Thickness (µm) |
TS (MPa) |
EL (%) |
Remarks |
| F |
P |
B |
M |
γ |
| 1 |
A |
1250 |
960 |
450 |
700 |
0.5 |
- |
- |
88 |
12 |
- |
1.3 |
0 |
4.8 |
621 |
12.5 |
Inventive Example Of Present Invention |
| 2 |
A |
1250 |
980 |
400 |
- |
- |
- |
- |
68 |
22 |
10 |
0.8 |
0 |
4.8 |
1095 |
8.9 |
Inventive Example Of Present Invention |
| 3 |
B |
1250 |
970 |
450 |
650 |
1.0 |
- |
- |
86 |
14 |
- |
1.9 |
0 |
2.7 |
748 |
11.3 |
Inventive Example Of Present Invention |
| 4 |
c |
1250 |
980 |
450 |
600 |
8.0 |
- |
- |
85 |
15 |
- |
2.5 |
0 |
4.8 |
781 |
11.6 |
Inventive Example Of Present Invention |
| 5 |
c |
1250 |
950 |
450 |
- |
- |
- |
- |
86 |
- |
14 |
2.2 |
0 |
4.8 |
955 |
6.9 |
Inventive Example Of Present Invention |
| 6 |
D |
1250 |
980 |
450 |
700 |
0.5 |
- |
- |
88 |
12 |
- |
2.1 |
0 |
4.1 |
618 |
11.1 |
Inventive Example Of Present Invention |
| 7 |
D |
1250 |
960 |
450 |
- |
- |
1 |
- |
88 |
- |
11 |
1.8 |
0 |
4.1 |
948 |
12.3 |
Inventive Example Of Present Invention |
| 8 |
E |
1250 |
930 |
440 |
700 |
0.5 |
- |
- |
85 |
15 |
- |
1.7 |
0 |
5.1 |
610 |
12.1 |
Inventive Example Of Present Invention |
| 9 |
F |
1250 |
970 |
150 |
700 |
0.5 |
3 |
- |
- |
98 |
2 |
3.3 |
0 |
5.7 |
628 |
11.5 |
Inventive Example Of Present Invention |
| 10 |
G |
1250 |
955 |
460 |
700 |
0.5 |
- |
- |
84 |
16 |
- |
1.7 |
0 |
4.7 |
654 |
13.1 |
Inventive Example Of Present Invention |
| 11 |
H |
1250 |
930 |
460 |
700 |
0.5 |
1 |
- |
89 |
11 |
- |
2.2 |
0 |
2.6 |
590 |
12.2 |
Inventive Example Of Present Invention |
| 12 |
I |
1250 |
950 |
440 |
680 |
0.5 |
- |
- |
89 |
11 |
- |
2.8 |
0 |
3.7 |
666 |
12.5 |
Inventive Example Of Present Invention |
| 13 |
I |
1250 |
950 |
450 |
- |
- |
- |
- |
89 |
- |
11 |
2.6 |
0 |
3.7 |
930 |
7.8 |
Inventive Example Of Present Invention |
| 14 |
J |
1250 |
950 |
460 |
700 |
0.5 |
1 |
- |
87 |
11 |
- |
2.0 |
0 |
4.1 |
621 |
10.9 |
Inventive Example Of Present Invention |
| 15 |
A |
1250 |
950 |
450 |
- |
- |
- |
- |
88 |
- |
12 |
0.8 |
0 |
4.8 |
1095 |
9.8 |
Inventive Example Of Present Invention |
| 16 |
K |
1250 |
950 |
450 |
700 |
1.0 |
- |
- |
80 |
20 |
- |
0.0 |
30 |
9.8 |
608 |
11.2 |
Comparative Example |
| 17 |
L |
1250 |
950 |
450 |
650 |
0.5 |
- |
- |
91 |
9 |
- |
5.7 |
0 |
5.1 |
- |
12.7 |
Comparative Example |
| 18 |
M |
1200 |
950 |
450 |
650 |
1.0 |
- |
- |
89 |
11 |
- |
0.0 |
22 |
12.3 |
517 |
10.0 |
Comparative Example |
| 19 |
N |
1250 |
950 |
480 |
700 |
0.5 |
17 |
- |
83 |
- |
- |
2.5 |
0 |
6.9 |
597 |
9.2 |
Comparative Example |
| 20 |
O |
1250 |
980 |
450 |
700 |
0.5 |
3 |
- |
86 |
11 |
- |
1.0 |
0 |
6.6 |
635 |
9.3 |
Comparative Example |
| 21 |
P |
1250 |
950 |
480 |
700 |
0.5 |
30 |
- |
70 |
- |
- |
1.7 |
0 |
5.7 |
637 |
7.5 |
Comparative Example |
| 22 |
Q |
1250 |
950 |
450 |
700 |
0.5 |
- |
- |
88 |
12 |
- |
2.5 |
0 |
4.7 |
587 |
7.9 |
Comparative Example |
| 23 |
R |
1250 |
950 |
450 |
700 |
0.5 |
- |
- |
40 |
60 |
- |
1.8 |
0 |
5.6 |
597 |
3.2 |
Comparative Example |
| 24 |
S |
1200 |
950 |
450 |
650 |
1.0 |
- |
- |
85 |
15 |
- |
0.2 |
14 |
8.3 |
660 |
11.0 |
Comparative Example |
[Bainite and martensite area fraction measurement test]
[0189] The area fraction of bainite and martensite in the hot-rolled steel sheet was measured
by the above described method. The results are shown in Table 6. In the "micro-structure"
columns in Table 6, "F" shows the area fraction of ferrite, "P" shows the area fraction
of pearlite, "B" shows the area fraction of bainite, "M" shows the area fraction of
martensite, and "γ" shows the area fraction of austenite.
[Internal oxidized layer thickness and scale thickness measurement test]
[0190] The internal oxidized layer thickness and scale thickness of the hot-rolled steel
sheet of each test number were measured by the same method as in Example 1. The results
are shown in Table 6.
[Sb concentrated layer thickness measurement test]
[0191] The presence or absence of an Sb concentrated layer and the thickness (µm) of an
Sb concentrated layer were measured for the hot-rolled steel sheet of each test number
by the same method as in Example 1. The results are shown in Table 6.
[Tension test]
[0192] The tensile strength TS (MPa) of each test number was measured by the same method
as in Example 1. The results are shown in Table 6. In Table 6, the symbol "-" in the
"tensile strength" column indicates that cracking occurred at an edge of the hot-rolled
steel sheet and measurement was not possible.
[Uniform elongation measurement test]
[0193] The uniform elongation EL of each test number was measured by the same method as
in Example 2. The results are shown in Table 6.
[Test results]
[0194] Referring to Table 4 and Table 6, the chemical compositions of test numbers 1 to
15 were appropriate. In addition, the production conditions of test numbers 1 to 15
were appropriate. Consequently, in the micro-structure of the hot-rolled steel sheets
of test numbers 1 to 15, the total area fraction of bainite and martensite was 75%
or more. In the hot-rolled steel sheets of test numbers 1 to 15, an Sb concentrated
layer having a thickness of 0.5 µm or more was also confirmed. As a result, the thickness
of the internal oxidized layer was 5 µm or less, and formation of an internal oxidized
layer was suppressed. In addition, the scale thickness of the hot-rolled steel sheets
of test numbers 1 to 15 was 7 µm or less, and scale was suppressed.
[0195] In test numbers 1, 3, 4, 6, 8 to 12 and 14, tempering was performed. Consequently,
the tensile strength TS was 800 MPa or less and the uniform elongation EL was 10%
or more, and excellent workability was obtained after cold rolling. On the other hand,
in test numbers 2, 5, 7, 13 and 15, tempering was not performed. Consequently, the
tensile strength was 900 MPa or more and excellent strength was obtained.
[0196] In contrast, steel type K used in test number 16 did not contain Sb. Consequently,
an Sb concentrated layer was not formed. As a result, the thickness of an internal
oxidized layer was more than 5 µm, and the scale thickness was more than 7 µm.
[0197] In steel type L used in test number 17, the Sb content was 0.41%, which was too high.
Consequently, in test number 17, cracking occurred at an edge of the hot-rolled steel
sheet, and the workability was poor. Therefore a tension test could not be performed.
[0198] In steel type M used in test number 18, the Sb content was 0.004%, which was too
low. Therefore, an Sb concentrated layer was not formed in the hot-rolled steel sheet
of test number 18. Consequently, the thickness of the internal oxidized layer was
more than 5 µm, and the scale thickness was more than 7 µm.
[0199] In steel type N used in test number 19, the total content of Si and Mn was 3.07%,
and thus Formula (1) was not satisfied. Therefore, even though tempering was performed,
the uniform elongation EL was less than 10%.
[0200] In steel type O used in test number 20, the Si content was a low value of 0.93%.
In addition, in steel type O, the total content of Si and Mn was 3.04%, and thus Formula
(1) was not satisfied. Consequently, even though tempering was performed, the uniform
elongation EL was less than 10%.
[0201] In steel type P used in test number 21, the Mn content was a low value of 1.55%.
Consequently, in the micro-structure, the area fraction of ferrite was 30%, and the
combined area fraction of martensite and bainite was less than 75%. As a result, even
though tempering was performed, the uniform elongation EL was less than 10%.
[0202] In steel type Q used in test number 22, the Si content was a high value of 2.96%.
Consequently, even though tempering was performed, the uniform elongation EL was less
than 10%.
[0203] In steel type R used in test number 23, the Mn content was a high value of 3.99%.
Consequently, even though tempering was performed, the uniform elongation EL was less
than 10%.
[0204] In steel type S used in test number 24, the Sb content was a low value of 0.02%.
Therefore, the thickness of an Sb concentrated layer was less than 0.5 µm. Consequently,
the thickness of an internal oxidized layer was more than 10 µm, and the scale thickness
was more than 7 µm.
[0205] Embodiments of the present invention have been described above. However, the above
described embodiments are merely examples for implementing the present invention.
Accordingly, the present invention is not limited to the above described embodiments,
and the above described embodiments can be appropriately modified within a range that
does not deviate from the technical scope of the present invention.