[0001] The present patent application for industrial invention relates to a fixing device
intended to be disposed inside the channels of two profiles in order to join the profiles.
The reference sector is the one of window frames, and especially the assembly of window
frames obtained by joining profiles in a frame-like configuration.
[0002] The profiles of known type that are used to make window frames are usually provided
with a "C"-shaped cross-section that defines a longitudinal channel. Said profiles
comprise a base wall, two side walls protruding from the base wall and two upper edges
perpendicularly protruding from the side walls, one facing the other, in such manner
to define a longitudinal opening between the two upper edges. In view of the above,
the longitudinal channel of the profile can be accessed by means of an axial opening
and by means of the longitudinal opening defined by the two upper edges.
[0003] It is known that the fixing devices comprise a first wing shaped as a rectangular
plate, which is intended to be inserted in the channel of a first profile, and a second
wing shaped as a rectangular plate, which is intended to be inserted in the channel
of a second profile in order to join the two profiles. The two wings of the fixing
device are normally inclined in such manner to form an angle of 90°.
[0004] The fixing device is fixed to the profiles with screws. In particular, the fixing
device comprises one screw for each wing. Each screw comprises a stem that is screwed
in a threaded hole of a wing of the fixing device, and a head intended to stop against
the profile, outside the channel of the profile.
[0005] Advantageously, a first screw of the fixing device is screwed in the first wing anticlockwise
and a second screw of the fixing device is screwed in the second wing clockwise, so
that, when screwing the screws, the first screw pushes the first wing towards the
second wing, and the second screw pushes the second wing towards the first wing, making
it easier for the two profiles to move closer.
[0006] The threaded hole of the fixing device is spaced from the longitudinal axis of the
wing of the fixing device. In view of the above, when the wing of the fixing device
is inserted in the longitudinal channel of the profile and the stem of the screw is
screwed in the threaded hole of the fixing device, the head of the screw tightens
one of the two upper edges of the profile.
[0007] Generally, the fixing device is supplied with the screws screwed in the threaded
holes in order to avoid losing the screws.
[0008] Therefore, the following operations are necessary to fix the two profiles:
- unscrewing and removing the screws from the holes of the fixing device;
- inserting the first wing in the longitudinal channel of the first profile through
the axial opening of the first profile;
- inserting the second wing in the longitudinal channel of the second profile through
the axial opening of the second profile;
- inserting and screwing the stems of the screws in the holes of the fixing device,
passing the stems of the screws through the longitudinal opening of the profile, in
such manner that one of the upper edges of the profile is tightened between the wing
of the fixing device and the head of the screw.
[0009] Although it allows for joining the two profiles, such a fixing device of known type
is impaired by the fact that the joining of two profiles is a long, complicated and
difficult process because it requires to unscrew and remove the screws from the holes
of the fixing screws, and then insert and screw the screws in the holes of the fixing
device.
[0010] Moreover, the screws may be lost when they are unscrewed from the holes of the fixing
device to insert the wings in the channels of the profiles.
[0011] Since the stem of the screw needs to be very short in order not to interfere with
the base of the profile when the screw is screwed, it is impossible to avoid removing
the screw, unscrewing the screw only partially. In fact, if the screw is loosened,
by partially unscrewing it, the stem comes out of the threaded hole and the screw
is lost.
[0012] EP2716852 discloses a device for connecting two profile elements and comprising a first leg
for insertion into a first profile element and a second leg for insertion into a second
profile element.
[0013] EP0748920 discloses a corner or T-connection for fixing profiles.
[0014] The purpose of the present invention is to overcome the drawbacks of the prior art,
by disclosing a fixing device that can be inserted in the profiles without having
to remove the screws from the holes.
[0015] Another purpose is to disclose a fixing device that is reliable and easy to make
and install rapidly.
[0016] A fixing device according to the invention is intended to be disposed inside longitudinal
channels of two profiles for joining the profiles. The fixing device comprises a first
wing and a second wing shaped as a rectangular plate. The first wing is intended to
be inserted in the longitudinal channel of the first profile. The second wing is intended
to be inserted in the longitudinal channel of the second profile.
[0017] The fixing device comprises a threaded hole obtained in each wing of the fixing device.
[0018] The fixing device comprises a screw provided with a stem screwed in the threaded
hole of the fixing device and a head intended to tighten one of the upper edges of
a profile.
[0019] The peculiarity of the fixing device according to the invention consists in the fact
that it comprises a removable and/or malleable spacer protruding from the wing near
the hole in contact with the head of the screw. In view of the above, a space is formed
between the head of the screw and the wing, which is intended to receive the upper
edge of the profile, without having to remove the screw from the threaded hole of
the fixing device.
[0020] The removable spacer is intended to be removed by rubbing the head of the screw against
the removable spacer when screwing the screw in the threaded hole in such manner that
the head of the screw tightens the upper edge of the profile.
[0021] The advantages of the fixing device of the invention are evident: because of the
provision of the removable spacer, the wings of the fixing device can be inserted
in the profile without having to remove the screws.
[0022] In fact, the space allows for passing the upper edge of the profile between the head
of the screw and the wing, without unscrewing and removing the screw.
[0023] For the sake of clarity, the description of the fixing device of the invention continues
with reference to the attached drawings, which have a merely illustrative, not limiting
value, wherein:
Fig. 1 is an axonometric view of a portion of a frame comprising the fixing device
according to the invention;
Fig. 2 is an axonometric view of the fixing device of Fig. 1;
Fig. 3 is an axonometric view of the fixing device of Fig. 2, seen from a different
angle;
Fig. 4 is a side view of the fixing device of Fig. 1;
Fig. 4A is an enlarged view of the detail contained in the circle (A) of Fig. 4;
Fig. 5 is a front view of the fixing device of Fig. 1;
Fig. 5A is an enlarged view of the detail contained in the circle (A) of Fig. 5;
Fig. 6 is a sectional view of the frame and of the fixing device according to the
invention, cut along the plane VI-VI di Fig. 1;
Fig. 7 is the same sectional view as Fig. 6, wherein a screw of the fixing device
tightens an upper edge of a profile of the frame;
Fig. 8 is a bottom view of the screw of the fixing device of Fig. 1.
[0024] With reference to Fig. 1 and 2, a window frame is disclosed, being generally indicated
with reference numeral (100).
[0025] The frame (100) comprises profiles (2, 3) with edges inclined by 45° with respect
to the longitudinal axis of the profiles (2, 3), in such manner to form a frame.
[0026] In particular, the frame (100) comprises a first profile (2) and a second profile
(3). The profiles (2, 3) have a "C"-shaped cross-section that defines a longitudinal
channel (20); Said profiles (2, 3) comprise a base wall (24, 34), two side walls (25,
35) perpendicularly protruding from the base wall (24, 34) and two upper edges (23,
33) parallel to the base wall (24, 34) and perpendicularly protruding from the side
walls (25, 35).
[0027] The upper edges (23, 33) of each profile (2, 3) face each other in such a way to
define a longitudinal opening (21, 31) between the two upper edges (23, 33).
[0028] The longitudinal channel (20, 30) of each profile (2, 3) can be accessed by means
of an axial opening (22, 32) and by means of the longitudinal opening (21, 31) defined
by the two upper edges (23, 33) of the profile (2, 3).
[0029] The frame (100) comprises a fixing device (1) according to the invention, disposed
in the longitudinal channels (20, 30) of the two profiles (2, 3);
[0030] As shown in Figs. 2 to 5, the fixing device (1) comprises a first wing (10) and a
second wing (11) shaped as a rectangular plate. The first wing (10) is intended to
be inserted in the longitudinal channel (20) of the first profile (2), as shown in
Fig. 1. The second wing (11) is intended to be inserted in the longitudinal channel
(30) of the second profile (3), as shown in Fig. 1. In this way, the fixing device
(1) joins the two profiles (2, 3).
[0031] The first wing (10) and the second wing (11) of the fixing device (1) are inclined
by the same angle as the profiles (2, 3). In particular, the wings (10, 11) are inclined
by an angle of 90°.
[0032] The fixing device (1) comprises a threaded hole (5) obtained in each wing (10, 11)
of the fixing device (1), The fixing device (1) also comprises a screw (4) provided
with a stem (40) screwed in the threaded hole (5) of the fixing device and a head
(41) intended to tighten one of the upper edges (23, 33) of the profile (2, 3); The
head (41) protrudes from the longitudinal opening (21, 31) of the profiles (2, 3).
[0033] The threaded hole (5) of the fixing device (1) is spaced from the longitudinal axis
of the wing (10, 11) of the fixing device (1). In view of the above, when the wing
(10, 11) of the fixing device (1) is inserted in the longitudinal channel (20, 30)
of the profile (2, 3) and the stem (40) of the screw (4) is screwed in the threaded
hole (5) of the fixing device (1), the head (41) of the screw (4) tightens one of
the two upper edges (23, 33) of the profile (2, 3).
[0034] The head (41) of the screw (4) comprises an external surface (42) facing the exterior
of the profile (2, 3), and a knurled surface (43), which is shown in Fig. 8, disposed
in opposite position to the external surface (42) and intended to face the interior
of the profile (2, 3). The knurled surface (43) is intended to come in contact with
the wing (10, 11) of the fixing device (1). In particular, the wings (10, 11) of the
fixing device (1) have a knurled surface (50), around the threaded holes (5), which
is intended to interfere with the knurled surface (43) of the head of the screw, in
such a way to prevent the screw (4) from being accidentally unscrewed.
[0035] The fixing device (1) comprises a removable spacer (6) that protrudes from the knurled
surface (50) of the wing (10, 11) of the fixing device (19) in proximal position to
the hole (5).
[0036] The removable spacer (6) is shaped as an arc of circle, subtended by a central angle
of approximately 20-40°. Moreover, the removable spacer (6) has a thickness (H1) comprised
between 0.2 and 2 mm.
[0037] The removable spacer (6) comprises a knurled surface (60), shown in Figs. 4A and
5A, which cooperates with the knurled surface (43) of the head (41) of the screw (4),
in such a way to prevent the screw (4) from being accidentally unscrewed. In particular,
the removable spacer (6) is disposed in contact with the head (41) of the screw (4)
in such manner to form a space (G) between the head (41) of the screw (4) and the
wing (10, 11). Such a space (G) is intended to receive the upper edge (23, 33) of
the profile, without having to remove the screw (4) from the threaded hole (5) of
the fixing device (1).
[0038] The removable spacer (6) is intended to be removed by rubbing against the knurled
surface (43) of the head (41) of the screw (4) when the screw (4) is screwed in the
threaded hole in such manner that the head (41) of the screw (4) tightens the upper
edge (23, 33) of the profile (2, 3) to join the fixing device (1) with the profile
(2, 3).
[0039] The process for joining the first profile (2) with the second profile (3) by means
of the fixing device (1) provides for axially inserting the first wing (10) of the
fixing device (1) in the longitudinal channel (20) of the first profile (2) through
the axial opening (22) of the first profile (2), in such manner that one of the upper
edges (23) of the first profile (2) is disposed in the space (G) between the first
wing (10) and the head (41) of the screw (4).
[0040] The second wing (11) of the fixing device (1) is inserted in the longitudinal channel
(30) of the second profile (3) through the axial opening (32) of the second profile
(3), in such manner that one of the upper edges (33) of the second profile (3) is
disposed in the space (G) between the second wing (11) and the head (41) of the screw
(4), as shown in Fig. 6.
[0041] The screws (4) are screwed in the threaded holes (5) of each wing (10, 11), in such
manner that the knurled surface (43) of the head (41) of the screw (4) rubs against
the removable spacer (6), thus removing the removable spacer (6).
[0042] While screwing the screws (4) in the threaded holes (5), also an upper surface of
the upper edge (23, 33) of the profiles (2, 3) is partially removed by rubbing the
knurled surface (43) of the head (41) of the screw (4) against the upper surface of
the upper edge (33), as shown in Fig. 7. The screws (4) are screwed in such a way
that the knurled surface (43) of the head (41) of the screw cooperates with the knurled
surface (50) of the wings (10, 11) in order to lock the screw (4) in working position,
preventing it from unscrewing easily.
[0043] In this way, the fixing device (1) is joined with the two profiles (2, 3).
1. Fixing device (1) intended to be disposed inside longitudinal channels (20, 30) of
two profiles (2, 3) to join said profiles (2, 3); said fixing device (1) comprising:
- a first wing (10) shaped as a rectangular plate intended to be inserted in the longitudinal
channel (20) of a first profile (2);
- a second wing (11) shaped as a rectangular plate intended to be inserted in the
longitudinal channel (30) of a second profile (3);
- a threaded hole (5) obtained on each wing (10, 11) of the fixing device (1);
- a screw (4) comprising a stem (40) screwed in said threaded hole (5) of the fixing
device and a head (41) intended to tighten an upper edge (23, 33) of a profile (2,
3);
characterized in that it comprises
- a removable spacer (6) that protrudes from the wing (10, 11) in proximal position
to the hole (5), disposed in contact with the head (41) of the screw (4); said removable
spacer (6) forming a space (G) between the head (41) of the screw (4) and the wing
(10, 11); said space (G) being intended to receive said upper edge (23, 33) of the
profile, without having to remove the screw (4) from the threaded hole (5) of the
fixing device (1);
said removable spacer (6) being intended to be removed by rubbing the head (41) of
the screw (4) against the removable spacer (6) when screwing the screw (4) in the
threaded hole in such manner that the head (41) of the screw (4) tightens said upper
edge (23, 33) of the profile (2, 3).
2. The fixing device (1) of claim 1, wherein said removable spacer (6) is shaped as an
arc of circle.
3. The fixing device (1) of claim 2, wherein said removable spacer (6) is shaped as an
arc of circle subtended by a central angle of approximately 20-40°
4. The fixing device (1) of any one of the preceding claims, wherein said removable spacer
(6) has a thickness (H1) comprised between 0.2 and 2 mm.
5. The fixing device (1) of any one of the preceding claims, wherein the head (41) of
the screw (4) comprises a knurled surface (43) intended to be faced towards the removable
spacer (6); and
said removable spacer (6) comprises a knurled surface (60) that cooperates with the
knurled surface (43) of the head (41) of the screw (4).
6. The fixing device (1) of claim 5, wherein said wings (10, 11) of the fixing device
(1) have a knurled surface (50) around said threaded holes (5), which is intended
to interfere with the knurled surface (43) of the head (41) of the screw (4).
7. The fixing device (1) of claim 6, wherein said removable spacer (6) is disposed on
said knurled surface (50) of the wing (10, 11) of the fixing device (1).
8. Process for joining two profiles (2, 3) having a longitudinal channel (20, 30) by
means of a fixing device (1) according to any one of the preceding claims; said process
comprising the following steps:
- axially inserting the first wing (10) of the fixing device (1) in the longitudinal
channel (20) of a first profile (2) in such manner that one of the upper edges (23)
of the first profile (2) is disposed in the space (G) between the first wing (10)
and the head (41) of the screw (4);
- inserting the second wing (11) of the fixing device (1) in the longitudinal channel
(30) of a second profile (3) in such manner that one of the upper edges (33) of the
second profile (3) is disposed in the space (G) between the second wing (11) and the
head (41) of the screw (4);
- screwing the screws (4) in the threaded holes (5) of each wing (10, 11) in such
manner to remove the removable spacer (6);
- tightening the screws (4) in such manner to fix the fixing device (1) to the profiles
(2, 3).
9. Frame (100) comprising:
- a first profile (2) with a "C"-shaped cross-section comprising a longitudinal channel
(20);
- a second profile (3) with a "C"-shaped cross-section comprising a longitudinal channel
(30);
- a fixing device (1) according to any one of claims 1 to 7.