CROSS-REFERENCE TO RELATED APPLICATION(S)
BACKGROUND OF THE INVENTION
Field of the Invention
[0002] Exemplary embodiments of the present invention relate to a turbine blade provided
in a gas turbine, and more particularly, to a gas turbine blade including a film cooler
provided to perform film cooling of the turbine blade by mixing cooling air with hot
gas of high temperature that is moved toward the turbine blade.
Description of the Related Art
[0003] In general, a gas turbine is an internal combustion engine converting thermal energy
into mechanical energy by spraying high-temperature and high-pressure combustion gas
that is generated by mixing and combusting fuel and air compressed by high pressure
in a compressor to the turbine to rotate the turbine.
[0004] In order to configure such a turbine, a configuration in which a plurality of turbine
rotor disks having a plurality of turbine blades arranged on an outer circumferential
surface thereof are configured in a multi-stage form to pass the high-temperature
and high-pressure combustion gas through the turbine blade has been widely used.
[0005] The gas turbine blade used as described above generally uses a film cooling method
for cooling a surface thereof, which will be described with reference to the accompanying
drawings.
[0006] Referring to FIG. 1, a turbine blade (not shown) has a plurality of film coolers
7 formed on a surface thereof to cool the surface heated by hot gas supplied to the
surface.
[0007] The film cooler 7 includes an inlet 7a formed in a circular shape so that cooling
air supplied from the inside of the turbine blade is introduced and an extension portion
7b extended toward the outside in a bilaterally symmetrical form at an extended end
portion of the inlet 7a.
[0008] The inlet 7a has a circular cross section when viewed from the front, thus extends
at a specific extension angle α at the extension portion 7b to supply a large amount
of cooling air to the surface of the turbine blade. As the extension angle α is increased,
a separation phenomenon causing non-uniform flow in the extension portion 7b as illustrated
by arrows occurs.
[0009] In this case, problems that cooling air sprayed to the surface of the blade is not
constantly supplied, but the cooling air is non-uniformly sprayed toward the turbine
blade to thereby deteriorate an effect of cooling the surface of the blade occur.
[0010] Further, since the inlet 7a has a circular cross section, hoop stress is generated.
As a result, deformation or a crack due to stress concentration at a specific position
occurs.
SUMMARY OF THE INVENTION
[0011] The present invention provides a gas turbine blade capable of improving efficiency
of cooling a plurality of turbine blades through stable cooling of the turbine blade
by changing a structure of a film cooler provided in the gas turbine blade into an
oval shape.
[0012] In accordance with one aspect of the present invention, a gas turbine blade comprises:
a turbine blade provided in a gas turbine; and a plurality of film coolers formed
in a section from a leading edge to a trailing edge of the turbine blade, in which
the film cooler includes a cooling channel through which cooling air is introduced
and formed in an oval shape; and an outlet extending from one end of the cooling channel
to an outer surface of the turbine blade and formed in an oval shape that becomes
longer from the one end of the cooling channel to the outer surface of the turbine
blade.
[0013] The cooling channel and the outlet may extend for the same length.
[0014] The cooling channel may extend for a length longer than that of the outlet.
[0015] The cooling channel may extend for a length shorter than that of the outlet.
[0016] When an opening height of the cooling channel is H, and a width of the cooling channel
is W, a ratio of the width W to the height H may be maintained to be 2.5 to 3 times.
[0017] A diffusion angle of the outlet extended from a left side and a right side of the
cooling channel may be maintained within a range of 10 to 13°.
[0018] A width change portion, in which a rear end portion of the cooling channel is connected
to a front end portion of the outlet and a width of the film cooler is changed, may
include a guide portion positioned in an inside of the cooling channel and extending
in a streamline form toward the outlet while being close to a left side and a right
side of the width change portion to guide a moving direction of the cooling air moving
through the cooling channel to a left side and a right side of the outlet based on
a width direction of the outlet.
[0019] The guide portion may include a first guide portion extending in a first length while
facing a left side surface of the width change portion, and a second guide portion
extending in a second length while facing a right side surface of the width change
portion.
[0020] The first guide portion may further include a first auxiliary guide portion spaced
apart from the first guide portion in a width direction of the width change portion
and extending for a length shorter than that of the first guide portion, and the second
guide portion may further include a second auxiliary guide portion spaced apart from
the second guide portion in the width direction of the width change portion and extending
for a length shorter than that of the second guide portion.
[0021] The cooling channel may extend so that a height of the cooling channel is decreased
toward the outlet.
[0022] A plurality of partition walls may be disposed in the cooling channel along a width
direction of the cooling channel.
[0023] The partition walls may be disposed at a left side position and a right side position
along the width direction of the cooling channel in an inlet of the cooling channel
while being spaced apart from each other.
[0024] The plurality of partition walls may be spaced apart from each other at a center
in the width direction of the cooling channel.
[0025] The cooling channel may be provided with a separating plate extending along a length
direction of the cooling channel at a position in an inside of the cooling channel
that is rounded in an oval shape.
[0026] In accordance with another aspect of the present invention, a gas turbine comprises:
a combustor provided in front of a turbine blade including a film cooler having an
oval shape, and a compressor provided in front of the combustor.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The above and other features of the present invention will be more clearly understood
from the following detailed description taken in conjunction with the accompanying
drawings, in which:
FIG. 1 is a view illustrating a film cooler formed in an existing turbine blade.
FIG. 2 is a longitudinal cross-sectional view of a gas turbine in which a turbine
blade according to the present invention is installed.
FIG. 3 is a perspective view illustrating a gas turbine blade including a film cooler
according to an embodiment of the present invention.
FIG. 4 is a perspective view illustrating a film cooler according to an embodiment
of the present invention.
FIGS. 5 to 7 are views illustrating various examples of a cooling channel and an outlet
of the film cooler according to the embodiment of the present invention.
FIGS. 8 and 9 are perspective views illustrating a state in which a guide portion
is provided in the film cooler according to the embodiment of the present invention.
FIG. 10 is a perspective view illustrating an example in which a height of the film
cooler according to the embodiment of the present invention is decreased toward the
outlet.
FIGS. 11 and 12 are perspective views illustrating a partition wall installed in the
film cooler according to the embodiment of the present invention.
FIGS. 13 to 15 are perspective views illustrating various examples of the partition
wall provided in the film cooler of the gas turbine blade according to the embodiment
of the present invention.
FIG. 16 is a perspective view illustrating a length change of the cooling channel
depending on an installation position of the film cooler according to the embodiment
of the present invention.
FIG. 17 is a perspective view illustrating a separating plate installed in the film
cooler of the gas turbine blade according to the embodiment of the present invention.
DESCRIPTION OF SPECIFIC EMBODIMENTS
[0028] Before describing the present invention, a basic technology of a gas turbine will
be described.
[0029] A gas turbine includes a housing and a diffuser discharging combustion gas passing
through the turbine at a rear side of the housing. Further, a combustor combusting
compressed air that is supplied thereto is disposed at a front side of the diffuser.
[0030] Based on a flow direction of air, a compressor section is positioned at an upstream
side of the housing and a turbine section is disposed at a downstream side of the
housing. In addition, a torque tube as a torque transfer member transferring rotational
torque generated at the turbine section to the compressor section is disposed between
the compressor section and the turbine section.
[0031] A plurality of compressor rotor disks (e.g. 14) are provided in the compressor section,
and the respective compressor rotor disks are connected so as not to be spaced apart
from each other in an axial direction by a tie rod.
[0032] Specifically, the respective compressor rotor disks are aligned along the axial direction
in a state in which the tie rod penetrates through the center thereof. Further, a
flange coupled to an adjacent rotor disk so that relative rotation is impossible is
formed to protrude in the axial direction in the vicinity of an outer circumferential
portion of the compressor rotor disk.
[0033] A plurality of blades are radially coupled to an outer circumferential surface of
the compressor rotor disk. The respective blades include a dovetail portion to be
connected to the compressor rotor disk.
[0034] A connection method of the dovetail portion includes a tangential type and an axial
type. The connection method may be selected according to a required structure of the
gas turbine. In some cases, the blade may be connected to the rotor disk using other
connectors except for the dovetail portion.
[0035] The tie rod is disposed to penetrate through a central portion of the plurality of
compressor rotor disks, and has one end connected in a compressor rotor disk positioned
at the uppermost stream and the other end inserted into the torque tube to be fixed.
[0036] The tie rod may have various structures according to the gas turbine. That is, as
illustrated in the drawing, the tie rod may have a structure in which one tie rod
may penetrate through the central portion of the rotor disk or a structure in which
a plurality of tie rods may be circumferentially disposed, or both of the structures
in combination.
[0037] Although not illustrated, in the compressor of the gas turbine, a vane serving as
a guide vane may be installed at a position next to the diffuser in order to set a
flow angle of fluid introduced into an inlet of the combustor to a designed flow angle
after increasing a pressure of the fluid, which is called a deswirler.
[0038] The combustor mixes and combusts the compressed air introduced thereinto with fuel
to generate high-temperature and high-pressure combustion gas with high energy, and
increases a temperature of the combustion gas up to the limit of heat resistance that
the combustor and turbine components may withstand by an isobaric combustion process.
[0039] The combustor configuring a combustion system of the gas turbine may be provided
in plural and arranged in a casing formed in a cell form, and the combustor includes
a burner including a fuel spray nozzle, etc., a combustor liner forming a combustion
chamber, and a transition piece connecting the combustor and the turbine.
[0040] Specifically, the combustor liner provides a combustion space in which the fuel sprayed
by the fuel nozzle is mixed with the compressed air of the compressor and combusted.
The combustor liner may include a flame tube providing a combustion space in which
the fuel mixed with the air is combusted and a flow sleeve forming a ring-shaped space
while enclosing the flame tube. Further, the fuel nozzle is coupled to a front end
of the combustor liner, and an ignition plug is coupled to a side wall thereof.
[0041] Meanwhile, a rear end of the combustor liner is connected to the transition piece
so as to transfer the combustion gas combusted by the ignition plug to the turbine
side. An outer wall portion of the transition piece is cooled by the compressed air
supplied from the compressor to prevent a damage caused by high temperature of the
combustion gas.
[0042] To this end, the transition piece is provided with holes for cooling to spray air
to the inside of the transition piece, and the compressed air cools a main body in
the inside through the holes and then flows toward the combustor liner.
[0043] In a ring-shaped space of the combustor liner, cooling air cooling the above-described
transition piece flows, and the compressed air may be provided as cooling air from
the outside of the flow sleeve through cooling holes provided in the flow sleeve to
collide with an outer wall of the combustor liner.
[0044] Meanwhile, generally in the turbine, high-temperature and high-pressure combustion
gas from the combustor expands to give an impulse and reaction force to a rotor blade
of the turbine to convert into mechanical energy. The mechanical energy obtained from
the turbine is supplied as energy required to compress air in the compressor, and
the remainder is used to driving a generator to produce power.
[0045] In the turbine, a plurality of stator blades and rotor blades are alternatively disposed
in a casing, and the rotor blades are driven by the combustion gas to rotate an output
shaft connected to the generator.
[0046] To this end, a plurality of turbine rotor disks are provided in the turbine section.
The turbine rotor disks each basically have a shape similar to the compressor rotor
disk. Therefore, the turbine rotor disk also includes a flange coupled to an adjacent
turbine rotor disk, and a plurality of turbine blades radially disposed. The turbine
blade may also be coupled to the turbine rotor disk in a dovetail manner.
[0047] In the gas turbine having the above-described structure, the introduced air is compressed
in the compressor section, combusted in the combustor, transferred to the turbine
section to drive the turbine, and discharged into the air through the diffuser.
[0048] An embodiment applied to the gas turbine having above-describe features will be described
with reference to the drawings. FIG. 2 is a longitudinal cross-sectional view of a
gas turbine in which a turbine blade according to the present invention is installed,
FIG. 3 is a perspective view illustrating a gas turbine blade according to an embodiment
of the present invention, and FIG. 4 is a perspective view illustrating a film cooler
according to an embodiment of the present invention.
[0049] Referring to FIGS. 2 and 3, the gas turbine largely includes a compressor 10, a combustor
2, and a turbine 3. The compressor 10 includes an air inlet 11 through which air is
introduced, and a plurality of compressor vanes 13 and compressor blades 14 are alternatively
disposed in a compressor casing 12.
[0050] The combustor 2 supplies fuel to compressed air compressed in the compressor 10 and
ignites with burner to generate high-temperature and high-pressure combustion gas.
[0051] In the turbine 3, a plurality of turbine vanes 32 and turbine blades 33 are alternatively
disposed in a turbine casing 31. Further, a rotor 4 is disposed to penetrate through
a central portion of the compressor 10, the combustor 2, the turbine 3, and a vent
chamber 34.
[0052] The rotor 4 has a first end positioned at the compressor 10 side and supported by
a bearing 41, and a second end positioned at the vent chamber 34 side and supported
by a bearing 42. The rotor 4 is rotatably installed based on an axial line S thereof.
Further, a plurality of disks are fixed to the rotor 4 to connect respective blades
14 and 33 and at the same time, a driving shaft of a generator (not shown) is connected
to the second end located in the vent chamber 34 side.
[0053] The air introduced through the air inlet 11 of the compressor 10 is compressed by
passing through the plurality of compressor vanes 13 and the compressor blades 14
to be changed into high-temperature and high-pressure compressed air, and the combustor
2 combusts the compressed air by supplying a predetermined fuel to the compressed
air.
[0054] Further, the high-temperature and high-pressure combustion gas generated in the combustor
2 passes through the plurality of turbine vane 32 and the turbine blade 33 configuring
the turbine 3 to rotate the rotor 4 and provide rotation power to the generator connected
to the rotor 4 to generate power.
[0055] In the gas turbine configured as described above, some of the compressed air compressed
in the compressor 10 is extracted by an external pipe from an extraction manifold
15 at a middle stage of the compressor casing 12, and the compressed air (extracted
air) is supplied as cooling air to the inside of the turbine casing 31.
[0056] Further, a plurality of turbine blades 33 fixed to the rotor 4 side are installed
in a ring shape along an outer circumferential surface of the disk, and cooling air
is separately supplied from the compressor 10 for cooling.
[0057] The turbine blade 33 rotates together with the rotor 4 when the rotor 4 rotates,
is provided with a platform (not shown) at a lower side thereof and a dovetail (not
shown) at a lower side of the platform (not shown) based on FIG. 2.
[0058] Since hot gas of high temperature is supplied to an outer peripheral surface of the
turbine blade 33, the outer peripheral surface needs to be cooled. According to the
present invention, film cooling is performed through a film cooler 100 capable of
supplying cooling air supplied to the inside of the turbine blade 33 to the outer
peripheral surface of the turbine blade 33 by mixing the cooling air with the hot
gas of high temperature.
[0059] To this end, in the present invention, a plurality of film coolers 100 are provided
in a surface of the turbine blade 33 from a leading edge 34 to a trailing edge 35,
and the cooling air is supplied from the inside of the turbine blade 33 through the
film cooler 100. Here, the inside means an internal portion of the turbine blade 33.
[0060] The film cooler 100 is positioned in the inside of the turbine blade 33, and an opening
shown at the surface of the turbine blade 33 corresponds to an outlet 120 to be described
below.
[0061] The film cooler 100 according to the present embodiment includes a cooling channel
110 through which the cooling air is introduced and formed in an oval shape, and the
outlet 120 extending from one end of the cooling channel 110 to an outer surface of
the turbine blade 33 3 and formed in an oval shape that becomes longer from one end
of the cooling channel 110 to the outer surface of the turbine blade 33.
[0062] The film cooler 100 performs cooling by mixing the cooling air with the hot gas of
high temperature moving along the outer peripheral surface of the turbine blade 33.
When supplied toward the outlet 120, the cooling air is stably diffused to decrease
high temperature of the hot gas to a predetermined temperature.
[0063] In particular, the film cooler 100 minimizes a non-uniform flow caused by a separation
phenomenon occurred when the cooling air moves to the outer peripheral surface of
the turbine blade 33 through the outlet 120 in improving cooling efficiency. Further,
the film cooler 100 allows to perform cooling by constantly supplying a large flow
rate of cooling air in constantly maintaining cooling efficiency.
[0064] Referring to FIG. 4, in order to minimize the non-uniform flow phenomenon caused
by the separation phenomenon as described above, a structure of the film cooler 100
according to the present invention may be changed into an oval-shaped structure in
which widths W of the cooling channel 110 and the outlet 120 to be described below
are longer than lengths H of the cooling channel 110 and the outlet 120, respectively,
thereby implementing efficient cooling of the turbine blade 33.
[0065] The cooling channel 110 has one end connected to the inside of the turbine blade
33 so that the cooling air is introduced and the other end extending toward the outside
of the turbine blade 33 and formed in an oval shape.
[0066] As an example, when an opening height of the cooling channel 110 is H, and a width
of the cooling channel 110 is W, a ratio of the width W to the height H may be maintained
to be 2.5 to 3 times. The ratio may contribute to improving cooling efficiency, since
a wide diffusion angle α may be maintained at the outlet 120 as compared to a circular
cross section when the cooling air moves toward the outlet 120 through the cooling
channel 110.
[0067] The diffusion angle α of the outlet 120 according to the present embodiment, which
is defined an angle between an imaginary line extended from a left side of the cooling
channel 110 and a left side of the outlet 120, is maintained within a range of 10
to 13°. It is advantageous to maintain the diffusion angle as small as possible. However,
since a phenomenon that the cooling air is separated in the outlet 120 may occur if
the diffusion angle is increased above the range, it may be preferable that the diffusion
angle is maintained within the range.
[0068] Particularly, in the present embodiment, since the cooling channel 110 is formed
in an oval shape, occurrence of separation of the cooling air in the internal area
of the outlet 120 may be reduced, and cooling efficiency may be improved. In the related
art, since the shape of the cooling channel 110 is a circular shape, the diffusion
angle of the outlet 120 is maintained to be 13°. In the present invention, however,
since the cooling channel 110 is configured in an oval shape, the diffusion angle
may be within the above described range, and the separation phenomenon of the cooling
air may also be reduced.
[0069] Accordingly, even when the diffusion angle is decreased, the cooling air may be stably
supplied toward the turbine blade 33.
[0070] When cutting a cross section of the cooling channel 110 and viewing the inside of
the cooling channel, since a left side and a right side are formed in an oval shape,
occurrence of a crack caused by stress concentration may be significantly decreased,
thereby improving structural stability. The cooling channel 110 has an oval cross
section rather than a circular cross section, such that generation of hoop stress
generated at a circular cross section may be significantly decreased.
[0071] Further, the outlet 120 also has an oval cross section, such that problems caused
by stress concentration may be significantly decreased like the cooling channel 110.
[0072] Therefore, the film cooler 100 may decrease occurrence of a crack due to stress concentration
at a left side wall or a right side wall of the cooling channel 110 and the outlet
120 when the cooling air is supplied to the outer peripheral surface of the turbine
blade 33.
[0073] Referring to FIG. 5, in the film cooler 100 according to the present embodiment,
the cooling channel 110 may extend for a first length L1, and the outlet 120 may extend
for a second length L2. As an example, the first and second lengths L1 and L2 may
be the same length.
[0074] The cooling channel 110 serves to guide a moving direction so that the cooling air
may stably move toward the outlet 120. Since the cooling channel 110 is formed to
have an oval cross section, a larger flow rate of cooling air as compared to that
of the cooling channel having a circular cross section may be supplied to the outlet
120.
[0075] If the amount of cooling air is increased, a larger amount of cooling air per unit
time may be supplied to the outer peripheral surface of the turbine blade 33, therefore,
a larger amount of cooling air is mixed with the hot gas of high temperature to thereby
improve efficiency of cooling the turbine blade 33.
[0076] Referring to FIG. 6, in the film cooler 100 according to the present embodiment,
the first length L1 of the cooling channel 110 may be relatively longer than the second
length L2 of the outlet 120. In case the cooling channel 110 extends to be long, movement
stability of the cooling air moving toward the outlet 120 may be improved, such that
the cooling air may move toward the outlet 120 in a laminar flow state or in a state
in which a flow of the cooling air is stabilized almost like the laminar flow, rather
than a turbulent flow state.
[0077] In case the cooling air moves to the outlet 120 in the laminar flow state rather
than the turbulent flow state, the cooling air is discharged toward the surface of
the turbine blade 33 in a state in which the flow of the cooling air is stabilized
in the outlet 120. In this case, the turbine blade 33 is cooled by mixing the hot
gas of high temperature with the cooling air, and the cooling is performed in a state
in which the cooling air moves constantly without generating irregular flow on the
surface of the turbine blade 33.
[0078] Therefore, the efficiency of cooling the turbine blade 33 may be improved, and the
flow of the cooling air moving on the surface of the turbine blade 33 may also be
stabilized.
[0079] Referring to FIG. 7, in the film cooler 100 according to the present embodiment,
the first length L1 of the cooling channel 110 may be relatively shorter than the
second length L2 of the outlet 120.
[0080] This corresponds to a case of forming the film cooler 100 at a position where a thickness
of a wall of the turbine blade 33 is decreased like the trailing edge 35, rather than
the leading edge 34 of the turbine blade 33.
[0081] The cooling channel 110 and the outlet 120 according to the present embodiment are
processed to have a small inner surface roughness, and in this case, the cooling channel
110 and the outlet 120 are processed to have a smooth surface. The cooling air moves
while being in contact with inner sides of the cooling channel 110 and the outlet
120 when moving via the inner sides of the cooling channel 110 and the outlet 120,
and a flow of the cooling air may be stabilized or changed unstably depending on the
inner surface roughness.
[0082] For example, as the inner surface roughness of the cooling channel 110 and the outlet
120 becomes smaller, friction during movement of the cooling air may be significantly
decreased, thereby stably maintaining the laminar flow.
[0083] Accordingly, the cooling air may stably move toward the surface of the turbine blade
33 along the film cooler 100.
[0084] Referring to FIG. 8, in the turbine blade 33 according to a first embodiment of the
present invention, a width change portion 102, in which a rear end portion of the
cooling channel 110 is connected to a front end portion of the outlet 120, is formed
between the cooling channel 110 and the outlet 120, and the width of the film cooler
100 is changed at the width change portion 102.
[0085] The width change portion 102 is provided with a guide portion 130 extending in a
streamline form toward the outlet 120 while being close to a left side and a right
side of the width change portion 102 in order to guide a moving direction of the cooling
air moving through the cooling channel 110 to a left side and a right side of the
width direction of the outlet 120.
[0086] The width change portion 102 is a portion where the width is changed, the cooling
channel 110 is connected to the outlet 120, and the width is gradually increased.
In the width change portion 102, the guide portion 130 is installed to stably guide
the movement of the cooling air.
[0087] The guide portion 130 is formed in a plate shape having a predetermined thickness,
and extends for a predetermined length in the width change portion 102 toward the
outlet 120. A height of the guide portion 130 is the same as an inner height of the
cooling channel 110 and the outlet 120.
[0088] The guide portion 130 includes a first guide portion 132 extending for a first length
while facing a left side surface of the width change portion 102, and a second guide
portion 134 extending for a second length while facing a right side surface of the
width change portion 102. When viewing the film cooler 100 from the top, the first
and second guide portions 132 and 134 extend in a straight line form to the rear end
portion of the cooling channel 110, and extend to be rounded toward the side surfaces
to the front end portion of the outlet 120.
[0089] The first and second guide portions 132 and 134 are disposed to be bilaterally symmetrical
in relation to the width W of the outlet 120.
[0090] The first guide portion 132 and the second guide portion 134 may enable stable movement
of the cooling air by guiding the moving direction of the cooling air to the left
side surface and the right side surface based on FIG. 8, so that problems caused by
separation of the cooling air do not occur in the width change portion 102.
[0091] The first guide portion 132 may supply some of the cooling air moving to the outlet
120 through the cooling channel 110 to the left side surface of the outlet 120 to
significantly decrease occurrence of a phenomenon that a flow of the cooling air is
not uniform in the width change portion 102, and may induce the moving direction of
the cooling air to the left side surface to guide stable movement.
[0092] The second guide portion 134 may supply some of the cooling air moving to the outlet
120 through the cooling channel 110 to the right side surface of the outlet 120 to
significantly decrease occurrence of a phenomenon that a flow of the cooling air is
not uniform in the width change portion 102, and may induce the moving direction of
the cooling air to the right side surface to guide stable movement.
[0093] In this case, the moving direction of the cooling air is guided toward the left side
surface and the right side surface, respectively, at positions of the first and second
guide portions 132 and 134, and is guided to move straight forward toward the outlet
120 at the central position, based on the width change portion 102.
[0094] The first and second guide portions 132 and 134 are disposed to be bilaterally symmetrical
in relation to the center in the width direction of the outlet 120. In this case,
the cooling air may uniformly move at the left and right side positions, and move
straight forward at the central position, thus non-uniform movement or the separation
phenomenon does not occur at a specific position, and the cooling air may stably move
to the surface of the turbine blade 33.
[0095] The first guide portion 132 further includes a first auxiliary guide portion 132a
spaced apart from the first guide portion 132 in a width direction and extending for
a length shorter than that of the first guide portion 132. The second guide portion
134 further includes a second auxiliary guide portion 134a spaced apart from the second
guide portion 134 in the width direction and extending for a length shorter than that
of the second guide portion 134.
[0096] The first and second auxiliary guide portions 132a and 134a extend for a length shorter
than that of the first and second guide portions 132 and 134 as described above, and
are spaced apart from the first and second guide portions 132 and 134, respectively,
at a predetermined interval.
[0097] When viewing the film cooler 100 from the top, the first and second auxiliary guide
portions 132a and 134a extend straight forward toward the outlet 120 and then extend
to be rounded toward the left side and the right side, respectively, like the first
and second guide portions 132 and 134, thus the cooling air may stably move toward
the inner left side wall and the inner right side wall in the width change portion
102.
[0098] Referring to FIG. 9, a plurality of guide portions 130 according to the present embodiment
may be positioned while being spaced apart from each other at a predetermined interval
along the width direction of the width change portion 102. In this case, the first
and second guide portions 132 and 134, and the first and second auxiliary guide portions
132a and 134a are disposed in the same manner as described above, and a plurality
of unit guides 135 extending straight forward toward the outlet 120 are provided at
the central position.
[0099] The unit guide 135 guides the cooling air moving from the cooling channel 110 toward
the outlet 120 to move straight forward at the central position, thereby significantly
decreasing occurrence of problems caused by separation.
[0100] Referring to FIG. 10, the cooling channel 110 according to the present embodiment
extends so that a height thereof is decreased from a portion of the cooling channel
110 where the cooling air is introduced to a portion thereof adjacent to the outlet
120. That is, a starting height H of the cooling channel 110 is larger than a height
H' of the portion adjacent to the outlet 120. When the cooling channel 110 is formed
as described above, an area in which the cooling air flows toward the outlet 120 may
be decreased, but flux of the cooling air may be increased.
[0101] Referring to FIGS. 11 and 12, a plurality of partition walls 140 spaced apart from
each other at a left side position and a right side position along the width direction
are disposed in the cooling channel 110 according to the present embodiment. The partition
walls 140 may be disposed in the inside of the cooling channel 110 at a predetermined
interval along the width direction of the cooling channel.
[0102] In this case, the partition wall 140 may uniformly partition the inside of the cooling
channel 110 in the width direction, thereby guiding the cooling air to the outlet
120 along a region partitioned by the partition wall 140.
[0103] Therefore, the cooling air may move toward the outlet 120 in a state in which flow
thereof is stably maintained, thereby improving movement stability.
[0104] As illustrated in FIG. 12 and the above described embodiment, when a total length
of the cooling channel is L, the partition wall 140 is positioned at a position of
2/3 x L.
[0105] The position is a position close to the outlet 120 and corresponds to a position
before the cooling air moves to the outlet 120 from the cooling channel 110. In a
case of guiding the moving direction of the cooling air at the position, the cooling
air moving to the outlet 120 may move in a constant direction.
[0106] In this case, the cooling air may stably move to the surface of the turbine blade
33 in the outlet 120 of which the length in the width direction is increased without
being separated or unstably flowing.
[0107] Referring to FIG. 13, when positioned in the inside of the cooling channel 110, the
partition wall 150 is formed in a height section from a bottom surface of the inside
of the cooling channel 110 to a top surface of the inside of the cooling channel 110.
In this case, the moving direction of the cooling air is guided toward the outlet
120 from the cooling channel 110 by the partition wall 150. Particularly, the cooling
air moves toward the outlet 120 independently without being mixed with each other
by the partition wall 150 while the cooling air moves toward the outlet 120.
[0108] For example, the partition walls 150 may be positioned at left and right positions
based on the center in the width direction of the cooling channel 110, respectively,
and may extend along the length direction of the cooling channel 110.
[0109] If the partition wall 150 extends as described above, since the cooling air may constantly
move toward positions a and b, the cooling air stably moves toward the surface of
the turbine blade 33 in a state in which the separation phenomenon is significantly
decreased.
[0110] Therefore, the cooling air may be stably supplied, the flow stability may be secured,
and the flow rate of the cooling air may also be constantly maintained.
[0111] Referring to FIG. 14, the partition wall 150 according to the present embodiment
may extend along the length direction of the cooling channel 110 at a central position
of the cooling channel 110 in the width direction. In this case, the cooling air stably
moves toward positions a to c when moving toward the outlet 120 via the cooling channel
110. Particularly, since the partition wall 150 is positioned at the center, the cooling
air may stably move toward the positions a and c.
[0112] Referring to FIG. 15, a plurality of partition walls 150 according to the present
embodiment are spaced apart from each other at a predetermined interval in the length
direction of the cooling channel 110 at positions in the width direction of the cooling
channel 110, and the cooling air is supplied as illustrated by arrows.
[0113] As such, when the cooling air is supplied to positions a to e toward the outlet 120,
the separation phenomenon does not occur in a specific position, and the cooling air
stably moves toward the surface of the turbine blade 33.
[0114] Therefore, the cooling air may be stably supplied, the flow stability may be secured,
and the flow rate of the cooling air may also be constantly maintained.
[0115] Referring to FIG. 16, a length of each cooling channel 110 according to the present
embodiment may be decreased from the leading edge 34 toward the trailing edge 35.
[0116] In the turbine blade 33, when hot gas of high temperature is supplied, the hot gas
first contacts the leading edge 34, moves along the outer peripheral surface, and
then moves to the trailing edge 35.
[0117] The hot gas is cooled by the cooling air discharged through the film cooler 100 to
the surface of the turbine blade 33 at the leading edge 34, and a temperature thereof
is decreased to a predetermined temperature while continuously moving toward the trailing
edge 35.
[0118] In this case, even when an amount of cooling air discharged at the trailing edge
35 is smaller than that of the cooling air discharged at the leading edge 34 or a
temperature of the cooling air is slightly higher than that of the cooling air discharged
at the leading edge 34, there is no particular influence on cooling performance of
the turbine blade 33.
[0119] Accordingly, the cooling channel 110 formed in the film cooler 100 may enable stable
cooling even when the length of the cooling channel 110 positioned at the trailing
edge 35 is shorter than that of the cooling channel 110 positioned at the leading
edge 34.
[0120] Referring to FIG. 17, the cooling channel 110 according to the present embodiment
is provided with separating plates 112 extending along the length direction of the
cooling channel 110 at a left side wall and a right side wall in the inside of the
cooling channel 110 that is rounded in an oval shape. The separating plate 112 is
provided to secure movement stability of the cooling air moving along the left side
wall and the right side wall of the cooling channel 110 that is rounded in the oval
shape. A vortex due to an eddy may be generated at the left side wall and the right
side wall while the cooling air moves, however, movement of the cooling air to the
outlet 120 is stabilized by the separating plate 112.
[0121] Therefore, the cooling air may be stably discharged at the outlet 120, and cool the
surface of the turbine blade 33 by being mixed with hot gas after moving to the surface
of the turbine blade 33.
[0122] According to the present embodiment, the turbine blade 33 manufactured by a method
for manufacturing the turbine blade 33 including the partition walls 140 and 150 may
be installed in the gas turbine and used. In this case, an expensive turbine blade
33 may be safely used even in the high temperature condition.
[0123] In the gas turbine according to the present embodiment in which the combustor 2 is
provided in front of the turbine blade 33, and the compressor 10 is provided in front
of the combustor 2, the compressed air compressed in the compressor 10 is supplied
to the combustor 2 and then supplied to the turbine 3 after being combusted with fuel.
[0124] The turbine blade 33 is cooled by the cooling air, thus is stably cooled under a
high temperature condition to thereby be stably used even when the turbine is operated
for a long time.
[0125] According to the embodiments of the present invention, since a wide outlet area may
be secured even when the extension angle of the outlet of the film cooler is maintained
at a specific angle or less, it is possible to improve efficiency of film cooling
of the turbine blade through increase in an amount of cooling air.
[0126] According to the embodiments of the present invention, separation or non-uniform
flow in the film cooler may be significantly decreased, thereby improving flow stability
of the cooling air.
[0127] According to the embodiments of the present invention, since the cross sections of
the cooling channel and the outlet have an oval shape, it is possible to significantly
decrease occurrence of deformation due to stress concentration.
1. A gas turbine blade, comprising:
a turbine blade (33) provided in a gas turbine; and
a plurality of film coolers (100) formed in a section from a leading edge (34) to
a trailing edge of the turbine blade (33),
wherein each film cooler (100) includes a cooling channel (110) through which cooling
air is introduced and formed in an oval shape; and
an outlet (120) extending from one end of the cooling channel (110) to an outer surface
of the turbine blade (33) and formed in an oval shape that becomes longer from the
one end of the cooling channel (110) to the outer surface of the turbine blade (33).
2. The gas turbine blade of claim 1, wherein the cooling channel (110) and the outlet
(120) extend for the same length.
3. The gas turbine blade of claim 1, wherein the cooling channel (110) extends for a
length longer than that of the outlet (120).
4. The gas turbine blade of claim 1, wherein the cooling channel (110) extends for a
length shorter than that of the outlet (120).
5. The gas turbine blade of any one of the proceeding claims, wherein when an opening
height of the cooling channel is H, and a width of the cooling channel (110) is W,
a ratio of the width W to the height H is maintained to be 2.5 to 3 times.
6. The gas turbine blade of any one of the proceeding claims, wherein a diffusion angle
of the outlet (120) extended from a left side and a right side of the cooling channel
(110) is maintained within a range of 10° to 13°.
7. The gas turbine blade of any one of the proceeding claims, wherein a width change
portion, in which a rear end portion of the cooling channel (110) is connected to
a front end portion of the outlet (120) and a width of the film cooler is changed,
includes a guide portion (130) positioned in an inside of the cooling channel (110)
and extending in a streamline form toward the outlet (120) while being close to a
left side and a right side of the width change portion and configured to guide a moving
direction of the cooling air moving through the cooling channel (110) to a left side
and a right side of the outlet (120) based on a width direction of the outlet (120).
8. The gas turbine blade of claim 7, wherein the guide portion (130) includes a first
guide portion (132) extending in a first length while facing a left side surface of
the width change portion, and a second guide portion (134) extending in a second length
while facing a right side surface of the width change portion.
9. The gas turbine blade of claim 8, wherein the first guide portion (132) further includes
a first auxiliary guide portion (132a) spaced apart from the first guide portion (132)
in a width direction of the width change portion and extending for a length shorter
than that of the first guide portion (132), and the second guide portion (134) further
includes a second auxiliary guide portion (134a) spaced apart from the second guide
portion (134) in the width direction of the width change portion and extending for
a length shorter than that of the second guide portion (134).
10. The gas turbine blade of any one of the proceeding claims, wherein the cooling channel
(110) extends so that a height of the cooling channel (110) is decreased toward the
outlet (120).
11. The gas turbine blade of any one of the proceeding claims, wherein a plurality of
partition walls (140, 150) are disposed in the cooling channel (110) along a width
direction of the cooling channel (110).
12. The gas turbine blade of claim 11, wherein the partition walls (140, 150) are disposed
at a left side position and a right side position along the width direction of the
cooling channel (110) in an inlet of the cooling channel (110) while being spaced
apart from each other.
13. The gas turbine blade of claim 12, wherein the plurality of partition walls (140,
150) are spaced apart from each other at a center in the width direction of the cooling
channel (110).
14. The gas turbine blade of claim 12, wherein the cooling channel (110) is provided with
a separating plate (112) extending along a length direction of the cooling channel
(110) at a position in an inside of the cooling channel (110) that is rounded in an
oval shape.
15. A gas turbine, comprising: a combustor (2) provided in front of the turbine blade
(33) of any one of the proceeding claims, and a compressor (10) provided in front
of the combustor (2).