[0001] The invention relates to an oven adapted for smoking or aromatic vapour treatment
of food stored in the oven and a tray to be positioned in an oven chamber for smoking
or aromatic vapour treatment of food.
[0002] Smoking or aromatic vapour treatment of of food is becoming more and more a trend
not just with professional chefs, but also at home. Therefore, the customers usually
go outside (balcony or garden), use either their BBQ grill or a smoker so as to keep
the unwanted smoke, and smell out of their homes. For smoking or aromatic vapour treatment
normally specific equipment or extended smoking/aromatization or preparation time
is required. This is true also for the professional field of smoking or aromatic vapour
treatment.
[0003] It is an object of the invention to provide an oven or a tray adapted for simplifying
the smoking or aromatic vapour treatment of food preferably in the domestic field
as well as in the professional field. The invention also provides arrangements using
the oven and tray for facilitating the smoking or aromatic vapour treatment of food.
[0004] The invention is defined in claims 1, 7, 10 and 14. Particular embodiments are set
out in the dependent claims.
[0005] In one aspect of the invention an oven for preparing food is provided. The oven comprises:
an oven chamber for receiving food to be prepared; an oven heater element or steam
generator permanently mounted in or at the oven for supplying heat to the interior
of the cavity; a guiding arrangement provided within the oven chamber or arranged
at a drawer of the oven and designed for receiving and guiding an oven tray; a coupling
element arranged at a wall of the oven chamber and being designed for receiving a
mating coupling element, wherein the coupling element comprises at least one electrical
contact adapted to provide electrical power to a heater element to be connected via
a mating coupling element to the coupling element when a tray having the mating coupling
element is received in the guiding arrangement; and a control unit configured to control
the supply of electrical power to the coupling element.
[0006] When a tray having the corresponding mating coupling element is placed in the oven
at the guiding arrangement and when the tray is inserted such that the coupling element
and mating coupling element are coupled to each other, electrical power can be supplied
to a heater element of the tray and by the heater element of the tray a smoking agent
or aromatic vapour treatment agent can be decomposed or gasified for generating smoke
or aromatic vapours that is supplied to food stored in the oven chamber, preferably
to food stored in a container placed on the tray.
[0007] The 'tray' may also be designated as pan or deep pan or the like. The heater element
of the tray is no permanent part of the oven and is part of the tray that is removed
out of the oven chamber when not in use.
[0008] The basis for the oven according to the invention is preferably a conventional oven
having the modification as set out in claim 1. The oven may be for example a steamer
oven, a combi-steamer oven, a baking oven, a convection oven, a grill (grilling oven),
a multi-zones heating oven, an oven having a bottom heater and/or top heater and/or
air heater and/or steam heater and/or radiation heater, or a microwave oven, or an
oven having an arbitrary combination thereof. In an embodiment the oven may be a cook
and chill device which is used for cooking the food at elevated temperatures and storing
the food (before or after cooking) at lower temperatures, in particular at <= 7°C)..
Herein, if the oven is a steamer having a steam unit or an oven having steam function,
the steam supplied by the steam unit is considered to be the source for the heat,
i.e. the steam generator is a heater element or one of the heater elements of the
oven.
[0009] In one embodiment the oven may be a drawer-type oven, where a rack element is provided
at the drawer for holding trays at predetermined positions. In this case the guiding
arrangement is provided at the drawer. The tray is hooked or inserted in a predetermined
position at the drawer rack element. The tray is guided into the chamber via the drawer
and the coupling elements couple to each other.
[0010] Preferably the guiding arrangement is a tray shelf that is provided anyway as a standard
configuration for an oven and/or the guiding arrangement is adapted to receive a tray,
pan or grill of preferably standardized size. More preferably the guiding arrangement
is a predetermined one or assigned one out of a plurality of guiding arrangements
in the oven where each guiding arrangement is designed to receive a (standard sized)
tray or pan or grill.
[0011] The present invention provides a solution that allows smoking or aromatic vapour
treatment in the kitchen environment, using e.g. a household oven and neither contaminates
the air inside the kitchen (and preferably in the oven chamber when using a container
for receiving the food) nor harming the customer with gases from combustion.
[0012] In an embodiment the coupling element is or comprises a socket or a plug. Preferably
the coupling element provided in the oven chamber is the socket due to safety considerations
(e.g. hidden electrical contacts). Preferably a or the mating coupling element provided
at the tray is a plug or socket, such that an electrical connection is provided by
a socket/plug (preferred) or a plug/socket coupling.
[0013] Preferably the oven comprises a power supply switch or power supply circuit connected
to the electrical power supply of the oven and to the at least one electrical contact
of the coupling element. Thus when a tray having a heater element is positioned in
the oven chamber and needs to be heated, the power supply switch (e.g. relay type)
or power supply circuit (e.g. power controlled switching supply, pulse-width modulation
power supply or zero-crossing switching supply) are switched on or activated.
[0014] Preferably the control unit is adapted to activate or deactivate the power supply
switch to connect or disconnect the heater element from power supply. By closing and
opening the power supply switch, the time-averaged power supplied to the heater element
can be controlled. Or the control unit is adapted to supply a heating power signal
to the power supply circuit to supply the electrical power in dependency of the heating
power signal.
[0015] In an embodiment the oven comprises a detector configured to detect connection of
a mating coupling element of the tray to the coupling element of the oven and/or the
oven comprises a detector to detect connection of the heater element and/or a temperature
sensor to the coupling element. Thereby the security for the user is improved in that
the power is supplied to the coupling element when actually a coupling to the heater
element of the tray is provided or is reasonably provided. Alternatively or additionally
insertion of the tray is detected via other or additional coupling detectors. For
example a switch may be provided in or at the coupling element that is actuated when
the mating coupling element is coupled to the coupling element. And/or a detector
may sense whether the heater element and/or temperature sensor is connected via the
coupling element, e.g. due to specific electrical properties of a connection/non-connection
to the at least one electrical contact and/or temperature sensor. E.g. the resistance
connected to one or to at least two of the electrical contacts can be monitored. In
case of the heater element and/or temperature sensor being not connected, there is
a high resistance and in case of the heater element being connected, there is a low
resistance. Or a probe current and/or voltage can be applied to the electrical contact(s)
of the coupling element and an induced current and/or voltage drop may be detected,
when the heater element and/or temperature sensor is connected. Preferably the control
unit executes a smoking or aromatic vapour treatment program and/or supplies power
to the connector element only after detecting presence of the tray via the above detector(s).
[0016] Preferably the oven further comprises a second coupling element having at least one
temperature sensor contact or the coupling element comprising at least one temperature
sensor contact. The at least one temperature sensor contact is adapted to electrically
connect a or the temperature sensor via the or a mating coupling element to the coupling
element or the second coupling element. Preferably a temperature sensor is provided
to sense the temperature at the heater element of the tray so that the temperature
of the tray heater element can be controlled. The electrical contact to the temperature
sensor arranged at the tray may be provided via an electrical coupling element that
also couples to the heater element of the tray. Or a separate (second) coupling element
may be provided so that the lines and contacts to and from the temperature sensor
and the heater element are spatially separated.
[0017] In an embodiment the control unit is configured to execute a smoking or aromatic
vapour treatment program for smoking or aromatic vapour treatment of food stored in
the oven chamber and/or wherein the oven comprises an input panel for user input and
wherein the input panel is adapted to receive a user selection for activating a smoking
or aromatic vapour treatment program and/or wherein the input panel is adapted to
receive parameter settings by the user for executing a smoking or aromatic vapour
treatment program according to the input parameters. In the first case one or more
predefined smoking or aromatic vapour treatment programs may be stored in a memory
of the control unit and the user can select the smoking or aromatic vapour treatment
program or one out of a plurality of smoking or aromatic vapour treatment programs
which are differently adapted in dependency of one or more of the following program
options: type of food, amount of food, type of smoking agent or aromatic vapour treatment
agent, temperature for gasifying the smoking agent or aromatic vapour treatment agent,
and duration for smoking or aromatic vapour treatment. Or one or more of these parameters
are manually input by a user via an input panel of the oven so that the control unit
controls execution of the manually configured smoking or aromatic vapour treatment
program according to user settings.
[0018] According to another aspect of the invention, an oven tray is provided. Specifically
the oven tray is configured to be used in an oven as described above or as described
in the detailed embodiment. The oven tray comprises: a heater element mounted at the
oven tray; and a mating coupling element arranged at an outer wall of the oven tray
and being designed for coupling to a coupling element provided in an oven, wherein
the mating coupling element comprises at least one electrical contact adapted to provide
electrical power to the heater element when the mating coupling element is electrically
coupled to the oven coupling element.
[0019] The 'mating' in the 'mating coupling element' is for differentiation between the
'coupling element' of the oven and the one of the tray. The 'mating' could be used
instead of the coupling element of the tray for the coupling element of the oven as
well. Preferably the tray has dimensions of a standard size for a tray or pan or grill
to be inserted in a guiding arrangement of a (conventional) oven. The tray may be
designed to be alternatively used in an oven having the guiding arrangement mounted
at the lateral side wall of the oven chamber or at the inner side of a drawer in case
of a drawer-type oven.
[0020] The mating (electrical) coupling element is designed to electrically and preferably
mechanically couple to a or the counter-part coupling element arranged at the oven
chamber. Preferably the outer dimension of the tray with the mating coupling element
is such that the oven tray for smoking or aromatic vapour treatment appliances does
not fit into the oven chamber when inserted at a position (level) of the guiding arrangement
which is not dedicated or determined for the smoking or aromatic vapour treatment
tray. Thereby the user notices when having selected a guiding arrangement (a tray
or shelf holder) that is not dedicated for the smoking or aromatic vapour treatment
tray in that she/he can not close the oven door or drawer.
[0021] In an embodiment the oven tray further comprises a temperature sensor mounted at
the oven tray and designed to detect the temperature at or of the heater element.
Preferably the oven tray further comprises a second mating coupling element configured
to be coupled with a second coupling element arranged at a wall of the oven. Thereby
electrical connection to the heater supply (coupling arrangement) and the temperature
signal line (second coupling arrangement) are spatially separated.
[0022] Preferably the oven tray further comprises an adapter element configured to be positioned
at the top of the tray. Preferably the adapter element has a recess for exposing the
heater element to the upper side. Alternatively or additionally the adapter element
has a receptacle configured to receive and position a container over the heater element.
In a modification the adapter element may be fixedly installed at the oven tray or
may be removable from the oven tray (e.g. for cleaning purposes).
[0023] In an embodiment of the oven tray the heater element is mounted at the tray to be
located in a cavity of the tray at a distance to the bottom wall of the tray and/or
at a distance to the top level of the tray. Preferably a reflecting coating or a reflector
element is provided on the surface of the bottom wall or between the heater element
and the bottom wall. The reflector or reflecting surface reduces heating of the tray
and reflects the heat towards the location where required, i.e. for gasifying the
smoking agent or aromatic vapour treatment agent.
[0024] According to a further aspect of the invention a smoking or aromatic vapour treatment
tray arrangement is provided for smoking or aromatic vapour treatment of food. The
smoking or aromatic vapour treatment tray arrangement comprises: an oven tray as described
above or below in connection with the detailed embodiment; and a container for storing
food to be smoked or aromatized.
[0025] Preferably the container is a container having standard dimensions as for example
defined in the Gastronomie Norm (see below). Preferably the tray has a or the adapter
element for positioning the container thereon. Preferably the adapter element has
a contoured receptacle where the contoured receptacle is designed to receive a standard
container in a mating manner such that the container positioned on or at the receptacle
is mechanically stably received. By such mating positioning of the container on the
adapter element the tray with the container positioned thereon can be manipulated
by the user during loading and unloading and during aligning and connecting the coupling
elements in each other. Preferably the upper opening of the container is closed by
a lid.
[0026] The smoking or aromatic vapour treatment tray arrangement may further comprise:
- A shielding element arranged within the container between a position at the container
bottom where a smoking agent or aromatic vapour treatment agent is to be placed and
a position in the container where food to be smoked is placed, wherein the shielding
element is designed to shield the food against particles released from the smoking
agent or aromatic vapour treatment agent at a direct path between smoking agent or
aromatic vapour treatment agent and the food.
- Or a small tray positioned over the heater element and designed to receive a smoking
agent or aromatic vapour treatment agent and preferably a shielding element arranged
between the small tray and a position where the food to be smoked is received in the
container. In the latter case, when providing a small tray positioned over the heater,
the container has no bottom wall or has an opening in the bottom wall for allowing
smoke generated in the small tray to enter into the container where the food is placed
(preferably on a wire rack).
The shielding element prevents splashing of particles from the smoking agent or aromatic
vapour treatment agent onto the food and/or minimizes smoke from arriving at the food
in concentrated form. By the shielding element the homogeneity of smoking or aromatic
vapour treatment of the food from all sides is improved.
[0027] In an embodiment of the smoking or aromatic vapour treatment tray arrangement the
container has a closed bottom wall and the lower side of the bottom wall has a coating
or a surface with a high absorption coefficient or which is black at least in a region
of the container which is positioned over the heater element when the container is
placed on the oven tray. This improves the absorption of heat at the container bottom
and reduces the amount of heat required for producing the smoke from the smoking agent
or aromatic vapour treatment agent. It also reduces the overall heat deposition and
heat transfer to the food.
[0028] In another aspect of the invention a smoking or aromatic vapour treatment oven combination
is provided which comprises: an oven having features as described above or below;
and an oven tray having features as described above or below; or a smoking or aromatic
vapour treatment tray arrangement having features as described above or below. Preferably
the coupling element of the oven is electrically and preferably also mechanically
connected to the mating coupling element of the tray. The mechanical connection provides
preferably a positional alignment between tray and oven chamber and to a small extend
a mechanical connection providing a mechanical resistance against (unintentional)
decoupling (e.g. during the heating up of the heater element of the tray or a heater
element of the oven).
[0029] Preferably the control unit of the oven is configured to one or more of the following:
to detect the mating coupling element being coupled to the coupling element; to execute
a smoking or aromatic vapour treatment program selected by a user; to control supply
of power to the heater element; and to control the heater element to heat up to a
predetermined temperature or predetermined temperature range.
[0030] The invention includes all combinations and sub-combinations of the features disclosed
above and below in the detailed embodiment. Specifically the smoking or aromatic vapour
treatment oven arrangement and the smoking or aromatic vapour treatment tray arrangement
may be provided with any of the features disclosed above and/or below individually
or in any sub-combination.
[0031] Reference is made in detail to preferred embodiments of the invention, examples of
which are illustrated in the accompanying figures, which show:
- Fig. 1
- a lateral cross section through an oven with details of the arrangement of a smoker
tray in the oven cavity,
- Fig. 2
- a front view of the oven of Fig. 1 with opened door and with the tray removed,
- Fig. 3
- a top view of the smoker tray with an adapter for placing a container,
- Fig. 4
- a cross-sectional side view of an arrangement with the smoker tray and a container
positioned on the adapter, and
- Fig. 5
- a schematic block diagram of control elements of the oven for controlling the inter-cavity
smoker arrangement.
[0032] The present invention relates to an oven having an oven-sided installation whereby
the oven is designed for receiving a removable chamber-internal smoker arrangement
(inter-cavity arrangement). When the smoker arrangement is positioned in the oven
chamber a smoking or aromatic vapour treatment process for food can be performed by
the oven. When the smoker arrangement is removed from the oven chamber, food can be
prepared as in the conventional oven having no adaptations for smoking or aromatic
vapour treatment processes. Limited electrical and structural adaptations are required
for redesigning a conventional oven to be adapted for smoking or aromatic vapour treatment
processes using the smoker arrangement. The basis for the modification is a conventional
oven which may be for example a steamer oven, a combi-steamer oven, a baking oven,
a convection oven, a grill (grilling oven), a multi-zones oven, an oven having a bottom
heater and/or top heater and/or air heater and/or steam heater and/or radiation heater,
or a microwave oven, or an oven having an arbitrary combination thereof. In an embodiment
the oven may be a cook and chill device which is used for cooking the food at elevated
temperatures and storing the food (before or after cooking) at lower temperatures,
in particular at <= 7°C)..
[0033] By the above and below described arrangement and method a smoking or aromatic vapour
treatment solution is applicable to household ovens. However the invention is not
restricted to household oven, but is fully applicable to professional ovens. In a
professional oven more than one of the oven levels may be provided with sockets 22
and/or 24 as described below for receiving a tray 30 with the smoking or aromatic
vapour treatment arrangement.
[0034] The oven may be a front-loading type where the user places the containers or grills
for receiving food directly within the cavity or may be a drawer-type oven where the
user positions trays or grills on a rack-installation provided at the door forming
the front panel of the drawer. In the front-loading type oven the door may be a pivotable
door with hinges at the upper end or lower end or side edge of the door or the door
may be a parallel-swing door.
[0035] In the following detailed embodiment the basic oven that is modified according to
one example of the invention is a convection oven 2 having an air heater, a top heater
and a bottom heater 14 (only one thereof shown in Fig. 1). As the representative basic
oven is modified at the oven chamber 4 only in minor aspects that do not or do not
essentially affect the function of the basic oven, it is understood that the invention
is applicable to any type of oven, in particular the ovens listed above.
[0036] Fig. 1 shows a schematic representation of a lateral cross section through the oven
2 with details of the arrangement of a smoker tray 30 in the oven chamber 4. When
a door 8 of the oven 2 is closed, the oven chamber 4 and door enclose an oven cavity
6. The oven has a bottom heater 14, a top heater (not shown) and an air heater (not
shown). The air heater may be an electrical or resistor heater and/or may be arranged
at a circulation fan 16 that together with the air heater is arranged behind a fan
cover 17.
[0037] At the oven's front side an operation panel 12 is provided having user input buttons
and/or knobs and/or a display for displaying e.g. operation state(s) of the oven (see
schematic indication in Fig. 2). A handle 10 is provided for opening the door 8 which
in this example is a swing-down door where the hinges are provided at the lower end
of the door.
[0038] Above the upper wall of the chamber 4 an air exchange / cooling air fan 18 is arranged.
At each side wall of the chamber 4 a rack element 20 is provided which serves as shelf
support. The rack elements 20 are removable from the cavity 6 for cleaning purposes,
in normal oven use the rack elements 20 are mounted stationary and in particular at
a predetermined position or height level at the chamber 4. Alternatively the rack
elements 20 may be non-removable mountings in the chamber 4. In embodiments as mentioned
above, the rack elements are preferably provided at the side walls of the front-loading
type oven and may be fixedly and non-removably installed or stationary but removably
installed. The non-removable rack elements may be formed by guiding rails or notches
or recesses at the side wall, for example may be monolithic part of the sidewall material.
In embodiments of the drawer-type ovens the rack elements or rack element is arranged
at the drawer where the grills or trays are hooked into support elements arranged
at the rack element(s).
[0039] At predefined height levels the rack elements 20 have shelf supports 20a to 20d which
extent in the direction from front side to rear side of the chamber 4 in a horizontal
plane. Two of the opposite sided shelf supports 20a to 20d are designed to receive
and hold a tray or grill. The tray may be a pan, a backing tray or similar to be received
by the shelf supports. In the lowest level (first level or level a) a smoker pan 30
(herein also denoted smoker tray) is inserted.
[0040] Fig. 2 shows a front view of the oven 2 where the door 8 is opened so that the back
wall of the chamber 4 is exposed. The smoker pan 30 is removed but the contour of
the inserted pan 30 is indicated by the dashed line. In the shown example the lowest
level is the dedicated level for receiving the smoker pan 30 for performing the smoking
or aromatic vapour treatment process. In other embodiments another level provided
by a shelf support may be the dedicated level. Preferably the smoker pan 30 is inserted
in the lowest shelf support 20a where, when the pan 30 is inserted, the air circulation
by the circulation fan 16 is minimally disturbed.
[0041] As depicted in Fig. 2, at the height level of the dedicated level or shelf support
20a, a sensor socket 22 and a heater socket 24 are provided. The sensor socket 22
is designed to connect to a sensor plug 34 (Fig. 3) via the electrical contacts 26
and the heater socket 24 is designed to connect to a heater plug 36 via the electrical
contacts 26. In the shown embodiment the connection between socket 22/24 and plug
34/36 is a mechanical and electrical connection, in other embodiments the connection
may be an electrical connection only (e.g. an electrical contact connection and/or
an inductive connection). In the shown embodiment the electrical connection is provided
by electrical conductive pins 38 provided at the plugs 34, 36 and electrical contacts
(not shown) in the sockets 22, 24.
[0042] Fig. 3 shows a top view of the smoker tray 30. The tray preferably has a standard
size or has a size within a standardized range of sizes such that the tray 30 can
be received between the dedicated shelf supports 20a. The 'standard size' normally
refers to the standard width which is normally applied in front-loading type ovens
and drawer-type ovens. The depth of the smoker tray 30 may be larger than the standard
depth to facilitate the plugs 34, 36 reaching and sufficiently contacting the sockets
22, 24 when the tray 30 is fully inserted. Alternatively or additionally (and as shown
in Fig. 3) the plugs 34, 36 have a depth extension such that when the tray is inserted
the socket/plug connection is provided such that the electrical contacts sufficiently
contact each other. In a preferred embodiment the tray 30 has - except the sensor
and/or heater plugs 34, 36 extending from the backside - the dimensions of a deep
tray or baking tray.
[0043] Inside the smoker tray 30 a mounting base 40 is provided where a heater 46 and a
temperature sensor 48 are mounted at one end for providing mechanical stability. In
embodiments the heater 46 and sensor 48 may be mounted without the mounting base 40
using other or separate mounting means for mounting the sensor and heater to the tray.
In the depicted embodiment the electrical contacts 38 of the sensor plug 34 are connected
by a sensor wire 42 to the mounting base 40 and there to the sensor 48. The electrical
contacts 38 of the heater plug 38 are connected via heater wires 44 to the mounting
base and there to the ends of heater 46. The sensor 48 may be a resistance sensor
like a PT1000 or PT2000 or may be a thermo-element. Preferably the heater 46 is a
radiation heater having a resistance that is resulting in heating up and emitting
heat radiation. A typical heating power per surface area may be at 1000 W / 100 cm
2. Preferably the heating power is less than the heating power of conventional radiation
heaters used for the other heating elements of the oven.
[0044] Between the heater 46 and a metal sheet 32 forming the body of smoker tray 30 a thermal
insulator 47 is arranged which thermally shields the tray from the heat radiated from
the heater 46. The insulator 47 may be an insulator with poor thermal conduction and/or
preferably is a radiation reflector for reflecting the heater radiation away from
the tray.
[0045] Further an adapter element 50 is provided which is placed at the upper region of
the tray 30 for supporting a container 52 (Fig. 4) spaced from but in proximity to
the heater 46. The adapter element 50 is shown partial-transparent for illustrative
purposes and has a recess 51 or cutout that exposes the bottom of the container 52
to the heater 46 so that the heat radiation can directly impinge onto the container
bottom. As shown and preferably the adapter 50 closes the upper side of the tray 50
which is not covered by the container 52. Preferably the shape of the recess 51 is
such that it matches to a bottom profile of the container such that the container
is reproducibly and stably positioned over the heater. In embodiments the adapter
is mounted fixed to the tray 50 but preferably the adapter is removable from the tray
50 and preferably can be exchanged by other adapters that have a recess 51 that is
designed to match with a container of another dimension and preferably has a recess
mating to containers of another standard dimension.
[0046] Fig. 4 shows a cross-sectional side view of an arrangement with the smoker tray 30
and a container 52 positioned on the adapter element 50. The container 52 has closed
side and bottom walls and the top opening is covered by a removable lid 54 having
a handle 56. Preferably the container 52 is a standardized container, for example
a container according to the GN standard (Gastronomie Norm, e.g. DIN EN 631), more
specifically a container of GN 2/3 size. In the preferred embodiment the container
52 has a closed bottom, however it can also have an at least partially open bottom
wall. In this case the container is supported by the partial bottom or the lower section
of the sidewall on the adapter 50 (which may be removable from the tray 30 or not).
In this case and in modification of the below, the smoking or aromatic vapour treatment
agent 58 is not positioned on the bottom of the container, but on a plate that is
placed above the heater 46 - e.g. is placed on a small smoker agent tray.
[0047] In the embodiment shown in Fig. 4 the smoking or aromatic vapour treatment agent
58 is placed on the bottom of the container 52. For avoiding concentrated smoke delivery
or agent particles or sparks splashing to a piece of food 60 placed in the container
52, preferably a shield element 62 is positioned over the smoking or aromatic vapour
treatment agent 58. The shield element 62 has a closed surface (e.g. by a metal sheet
or a fine mesh) and open sides so that the generated smoke can dissipate through the
sides of the shield into the container interior towards the food 60. The food 60 is
preferably placed on a wire rack or roast 64 positioned over the smoking or aromatic
vapour treatment agent and/or shield element 62 so that there is no physical contact
to the (hot) container bottom and the agent or shield element, while the smoke can
freely diffuse to nearly all surface of the food 60. The fine arrows in Fig. 4 indicate
the smoke diffusion to the food and the broad arrows indicate the heat dissipation
from the heater to the bottom of the container. In an embodiment the surface of the
container bottom may be darkened and/or may have a high heat radiation absorption
coefficient such that heat absorption by the container bottom is improved. In an embodiment
the bottom side of the shield element 62 may have a reflective coating or surface
for shielding the food also against radiation from the container bottom.
[0048] Any element or any combination or sub-combination of elements of the following elements
may be designed such that heat transfer is concentrated to take place between the
heater 46 and the smoking or aromatic vapour treatment agent 58 and/or for reducing
heat transfer from the heater 46 to the food 60 (to be compatible with the concept
of e.g. sous vide cooking where the food temperature is to be kept low): the geometry
and area of the heater 46, the bottom wall of the container 52, the shield element
62, the surface of the tray 30, the container walls.
[0049] Fig. 5 shows a schematic block diagram of control elements of the oven 2 including
a power and control section 80 for controlling the inter-cavity smoker arrangement,
wherein only elements relevant for understanding of the invention are shown (e.g.
the power and control section 80 may be further designed to control activation/deactivation
and temperature of cooking zones of a cooker combined with the oven - this preferable
modification is not further described here).
[0050] The oven 2 has the elements of the power and control section 80, the elements of
the oven chamber 4 and the elements of the smoker tray 30 which is removable from
the oven cavity 6. The oven programs and/or user settings are controlled by a control
unit 82 which preferably includes processor logic, but may also be formed of analog
electronics only. The control unit 82 is adapted to independently control (but preferably
in a coordinated manner) the electrical power supplied to oven heater 88 (which may
be or may comprise as one heater element the bottom heater 14) and to the tray heater
46.
[0051] For controlling the temperature and activation/deactivation of the tray heater 46
the control unit 82 controls supply of power to the heater 46 via a heater power electronics
86 which in a simple modification may be a power relay for switching electrical voltage
to the heater 46 on or off, or may be an electronics that is outputting the power
dependent on a set value provided by the control unit 82. For controlling the temperature
and activation/deactivation of one or more of the oven heaters 88, 14 (as mentioned
above, a plurality and preferably independently controllable oven heaters are provided)
the control unit 82 controls supply of power to the oven heater(s) 88, 14 via a heater
power electronics 88 which in a simple modification may be a power relay for switching
electrical voltage to the heater(s) on or off, or may be an electronics that is outputting
the power dependent on a set value provided by the control unit 82. The oven temperature
is detected using an oven temperature sensor 90 which supplies the temperature signal
to the control unit 82. In case that the oven is a steamer oven the control unit 82
is correspondingly adapted to control activation/deactivation and power supply to
the steam generator (in an embodiment in addition to the other radiation heater(s)
mentioned above).
[0052] The control unit 82 receives the temperature signal from temperature sensor 48 of
the tray 30 so that the control unit 82 can control the temperature of the heater
46 to a predetermined temperature in a closed control loop. Control of the temperature
to a predetermined value is preferred so that the temperature by the heater 46 can
be set to a value that is optimized in dependency of the type of the smoking or aromatic
vapour treatment agent 58 and/or the type of food 60 to be smoked.
[0053] Preferably the control unit 82 is configured to detect whether the tray 30 has been
inserted in the oven chamber 4 before activating supply of power to the heater 46.
Detection of the presence/absence of the tray may be provided by one or more of:
- a switch provided at the socket 22 and/or 24 that is actuated only when the plug 34
and/or 36 is correctly inserted in the socket 22 and/or 24,
- the connection of the heater 46 and/or sensor 48 via the socket 22 and/or 24 is detected,
for example by detecting a change of a resistor or sense current between the states
of the heater and/or sensor being connected or not,
- a plausibility check when operating the heater 46 by supplying power which should
result in increase of temperature within a given time period.
[0054] Via the input panel 12 the user can input at least one smoking or aromatic vapour
treatment program to activate supply of power to the heater 46 during the smoking
or aromatic vapour treatment program. Preferably at least one smoking or aromatic
vapour treatment program has standard settings for temperature of the heater and duration.
Alternatively or additionally the user can input parameters for the smoking or aromatic
vapour treatment process, which are one or more of: a) the type of smoking or aromatic
vapour treatment agent, b) the type of food to be smoked, c) the duration of smoking
or aromatic vapour treatment, and d) the smoking or aromatic vapour treatment temperature
(e.g. detected via sensor 48).
[0055] A typical smoking or aromatic vapour treatment process integrated in food preparation
may for example be as follows. The food is pre-cooked, for example in the oven 2 which
at that time does not have installed the tray 30 (and the smoking or aromatic vapour
treatment arrangement). Pre-cooking may be performed by using steam (e.g. in case
the oven 2 includes a steamer). After pre-cooking the tray 30 (with the adapter element
50) is inserted into the oven cavity 6 at the lowest level 20a (or the level where
the sockets 22, 24 are provided for contacting), the food container 52 is positioned
on the tray 30. Preferably the food container 52 the smoking or aromatic vapour treatment
agent 58, the shield 62, the wire rack 64 and the food 60 are already positioned on
the tray and the container 52 is closed by lid 54. The oven door 8 is closed and the
smoking or aromatic vapour treatment process is started. Typically the smoking or
aromatic vapour treatment process has a duration of 5 to 10 min. After smoking or
aromatic vapour treatment the lid may be removed while the tray 30 keeps mounted in
the oven cavity 6 and a final cooking is executed, e.g. at higher temperature for
a short time. Alternatively the final cooking or the pre-cooking may be replaced or
added by a short grilling of the food.
[0056] By using the arrangement of the invention the smoke and odors are kept inside the
container. The temperature control allows specific temperature profiles for different
woods, herbs, incents and spices, etc.. Due to the small size of the surface heated
by the heater 46, the container 52 keeps cool to the touch. The surrounding temperatures
inside the oven cavity 6 can be controlled independently from the smoking or aromatic
vapour treatment container temperature (the temperature of the heater 46) using the
oven heaters and sensors.
[0057] The smoking or aromatic vapour treatment process as such allows fast heat-up and
fast cool-down. Therefore the smoking or aromatic vapour treatment needs less preparation
and a short time. The temperature at the food or the heat transferred to the food
is lower as compared to other processes. Avoidance of high temperatures allows producing
of sour smoke aromas that would give negative taste results at higher temperature.
According to heater temperature selection, the above solution gives the possibility
to do both, hot and cold smoking or aromatic vapour treatment.
[0058] Due to the fast cool-down the smoke condensates at the surfaces so that less smoke
escapes when the container is opened after a smoking or aromatic vapour treatment
process. That results in low smell impact. Smoke has to stay inside the container
in cavity to reduce smell in oven and to maximize flavor transfer to food in the container.
After food smoking or aromatic vapour treatment a low amount of smoke or aromatic
vapour should be escaping container when it is opened to avoid smell in kitchen and
false alarms of smoke detectors. The smoke is condensed in the container (low temperatures
after smoke development finishes).
[0059] The temperature range that can be set via the input panel 12 and the control unit
82 is for example in the range of 120°C to 400°C, which is convenient for most smoking
or aromatic vapour treatment agents and processes.
[0060] The container 52 or a small tray arranged within the container or on a support over
the heater 46 (when the container is without bottom wall as mentioned above) can receive
for example an amount of wood dust as smoking or aromatic vapour treatment agent in
the volume or liter range of 20 to 40 ml. The smoking or aromatic vapour treatment
agent surface heated by the heater is for example about 200 cm
2 to 400 cm
2 - e.g. if wood dust is distributed 1 mm thin.
Reference Numeral List
| 2 |
oven |
46 |
heater |
| 4 |
oven chamber |
47 |
reflector element |
| 6 |
oven cavity |
48 |
temperature sensor |
| 8 |
door |
50 |
adapter element |
| 10 |
handle |
51 |
recess |
| 12 |
input panel |
52 |
standardized food container / GN 2/3 |
| 14 |
bottom heater |
| 16 |
circulation fan |
54 |
lid |
| 17 |
fan cover |
56 |
handle |
| 18 |
exchange/cooling fan |
58 |
smoking or aromatic vapour treatment agent |
| 20 |
rack element / shelf support |
| 20a-d |
shelf (grid) support |
60 |
food |
| 22 |
sensor socket |
62 |
shield |
| 24 |
heater socket |
64 |
wire rack / roast |
| 26 |
electrical contacts |
80 |
power and control section |
| 30 |
pan / (deep) tray |
82 |
control unit |
| 32 |
tray sheet |
84 |
heater power electronics (tray heater) |
| 34 |
sensor plug |
| 36 |
heater plug |
86 |
heater power electronics (oven heater) |
| 38 |
electrical contact / pin |
| 40 |
mounting base |
88 |
oven heater |
| 42 |
sensor wire |
90 |
oven temperature sensor |
| 44 |
heater wire |
|
|
1. Oven (2) for preparing food (60), the oven comprising:
an oven chamber (4) for receiving food to be prepared,
an oven heater element (14, 88) or steam generator permanently mounted in or at the
oven (2) for supplying heat to the interior of the chamber,
a guiding arrangement (20) provided within the oven chamber (4) or arranged at a drawer
of the oven and designed for receiving and guiding an oven tray (30),
a coupling element (22, 24) arranged at a wall of the oven chamber (4) and being designed
for receiving a mating coupling element (34, 36), wherein the coupling element (22,
24) comprises at least one electrical contact (26) adapted to provide electrical power
to a heater element (46) to be connected via a mating coupling element (34, 36) to
the coupling element (22, 24) when a tray (30) having the mating coupling element
(34, 36) is received in the guiding arrangement (20), and
a control unit (82) configured to control the supply of electrical power to the coupling
element (22, 24).
2. Oven according to claim 1, wherein the coupling element (22, 24) is or comprises a
socket or a plug.
3. Oven according to claim 1 or 2, further comprising a power supply switch or power
supply circuit (84) connected to the electrical power supply of the oven (2) and to
the at least one electrical contact (26) of the coupling element (22, 24), wherein
the control unit (82) is adapted to activate or deactivate the power supply switch
to connect or disconnect the heater element from power supply, or wherein the control
unit (82) is adapted to supply a heating power signal to the power supply circuit
(84) to supply the electrical power in dependency of the heating power signal.
4. Oven according to claim 1, 2 or 3, further comprising a detector configured to detect
connection of a mating coupling element (34, 36) to the coupling element (22, 24)
and/or to detect connection of a or the heater element (46) of a tray (30) and/or
a temperature sensor (48) of a tray (30) to the coupling element (22, 24).
5. Oven according to any of the previous claims, further comprising a second coupling
element (22) having at least one temperature sensor contact (26) or the coupling element
(24) comprising at least one temperature sensor contact, wherein the at least one
temperature sensor contact (26) is adapted to electrically connect a or the temperature
sensor (48) via the or a mating coupling element (34, 36) to the coupling element
(22) or the second coupling element (24).
6. Oven according to any of the previous claims, wherein the control unit (82) is configured
to execute a smoking or aromatic vapour treatment program for smoking or aromatic
vapour treatment of food stored in the oven chamber (4) and/or wherein the oven comprises
an input panel (12) for user input and wherein the input panel is adapted to receive
a user selection for activating a smoking or armomatic vapour treatment program and/or
wherein the input panel is adapted to receive parameter settings by the user for executing
a smoking or aromatic vapour treatment program according to the input parameters.
7. Oven tray (30), in particular oven tray configured to be used in an oven (2) according
to any of the previous claims, the oven tray comprising:
a heater element (46) mounted at the oven tray, and
a mating coupling element (34, 36) arranged at an outer wall of the oven tray (30)
and being designed for coupling to a coupling element (22, 24) provided in an oven
(2), wherein the mating coupling element (34, 36) comprises at least one electrical
contact (38) adapted to provide electrical power to the heater element (46) when the
mating coupling element (34, 36) is electrically coupled to the oven coupling element
(22, 24).
8. Oven tray according to claim 7, further comprising:
a temperature sensor (48) mounted at the oven tray and designed to detect the temperature
at or of the heater element (46), and
a second mating coupling element (34) configured to be coupled with a second coupling
element (22) arranged at a wall of the oven chamber (4).
9. Oven tray according to claim 7 or 8, further comprising an adapter element (50) configured
to be positioned at the top of the tray (30), the adapter element having a recess
(51) for exposing the heater element (46) to the upper side and/or the adapter element
having a receptacle configured to receive and position a container (52) over the heater
element (46).
10. Oven tray according to claim 7, 8 or 9, wherein the heater element (46) is mounted
at the tray located in a cavity of the tray at a distance to the bottom wall (32)
of the tray and/or at a distance to the top level of the tray, wherein preferably
a reflecting coating or a reflector element (47) is provided on the surface of the
bottom wall (32) or between the heater element (46) and the bottom wall (32).
11. Smoking or aromatic vapour treatment tray arrangement (30, 52) for smoking or aromatic
vapour treatment of food, comprising:
an oven tray (30) according to any of claims 7 to 10, and
a container (52) for storing food (60) to be smoked or treated with aromatic vapours.
12. Smoking or aromatic vapour treatment tray arrangement according to claim 11, further
comprising
a shielding element (62) arranged within the container (52) between a position at
the container bottom where a smoking or aromatic vapour treatment agent (58) is to
be placed and a position in the container where food (60) to be smoked or treated
with aromatic vapours is placed, wherein the shielding element is designed to shield
the food against particles released from the smoking or aromatic vapour treatment
agent at a direct path between smoking or aromatic vapour treatment agent and the
food, or
a small tray positioned over the heater element (46) and designed to receive a smoking
or aromatic vapour treatment agent or an agent liberating aromatic vapours and preferably
a shielding element arranged between the small tray and a position where the food
to be smoked or to be treated with aromatic vapours is received in the container (52).
13. Smoking or aromatic vapour treatment tray arrangement according to claim 11 or 12,
wherein the container (52) has a closed bottom wall and the lower side of the bottom
wall has a coating or a surface with a high absorption coefficient or which is black
at least in a region of the container which is positioned over the heater element
(46) when the container is placed on the oven tray (30).
14. Smoking or aromatic vapour treatment oven combination (2, 30, 52) comprising:
an oven (2) according to any of the claims 1 to 6, and
an oven tray (30) according to any of the claims 7 to 10, or
a smoking or aromatic vapour treatment tray arrangement (30, 52) according to any
of the claims 11 to 13.
15. Smoking or aromatic vapour treatment oven combination according to claim 14, wherein
the coupling element (22, 24) of the oven (2) is electrically connected to the mating
coupling element (34, 36) of the tray (30) and wherein the control unit (82) is configured
to one or more of the following:
to detect the mating coupling element (34, 36) being coupled to the coupling element
(22, 24),
to execute a smoking or aromatic vapour treatment program selected by a user, to control
supply of power to the heater element (46), and
to control the heater element (46) to heat up to a predetermined temperature or predetermined
temperature range.