Technical Field
[0001] The present invention relates to a refrigeration apparatus configured to, when refrigerant
leaks, retain the refrigerant in a refrigerant tank.
Background Art
[0002] A conventional air-conditioning apparatus is configured to stop the compressor from
operating when refrigerant leaks (see Patent Literature 1).
Citation List
Patent Literature
[0003] Patent Literature 1: Japanese Unexamined Patent Application Publication No.
10-281569
Summary of Invention
Technical Problem
[0004] However, according to the conventional technique described in Patent Literature 1,
because the operation of the compressor is simply stopped when the refrigerant leaks,
the refrigerant keeps leaking from the location of leakage.
[0005] In view of the circumstances described above, it is an object of the present invention
to provide a refrigeration apparatus capable of reducing the amount of leakage of
the refrigerant by having the refrigerant retained in a refrigerant tank, when the
refrigerant leaks.
Solution to Problem
[0006] A refrigeration apparatus according to an embodiment of the present invention includes:
a refrigerant circuit including a compressor configured to compress refrigerant, a
condenser configured to condense the refrigerant compressed by the compressor, a refrigerant
tank configured to store the refrigerant condensed by the condenser, and a valve device
configured to control passing of the refrigerant flowing out of the refrigerant tank;
a refrigerant leakage detecting unit configured to detect the refrigerant leaking
from the refrigerant circuit; and a controller configured to obtain a detection result
from the refrigerant leakage detecting unit and, when determining that the refrigerant
is leaking, to bring the valve device into a closed state to retain, in the refrigerant
tank, the refrigerant being compressed by the compressor and condensed by the condenser.
Advantageous Effects of Invention
[0007] By using the refrigeration apparatus according to the one embodiment of the present
invention, it is possible to reduce the amount of leakage of the refrigerant by having
the refrigerant retained in the refrigerant tank, when the refrigerant leaks.
Brief Description of Drawings
[0008]
[Fig. 1] Fig. 1 is a diagram schematically illustrating an example of a configuration
of a refrigeration apparatus according to Embodiment 1 of the present invention.
[Fig. 2] Fig. 2 is a chart for explaining an example of an operation of a heat source
side unit illustrated in Fig. 1.
[Fig. 3] Fig. 3 is a chart for explaining Modification Example 1 of the present invention
obtained by modifying the example in Fig. 2.
[Fig. 4] Fig. 4 is a chart for explaining Modification Example 2 of the present invention
obtained by modifying the example in Fig. 3.
[Fig. 5] Fig. 5 is a diagram schematically illustrating an example of a configuration
of a refrigeration apparatus according to Embodiment 2 of the present invention.
[Fig. 6] Fig. 6 is a diagram for explaining Modification Example 3 of the present
invention obtained by modifying the example in Fig. 5.
Description of Embodiments
[0009] Embodiments of the present invention will be described hereinafter with reference
to the drawings. In the drawings, some of the elements that are the same as or correspond
to each other will be referred to by using the same reference characters, and the
explanations thereof will be either omitted or simplified as appropriate. Further,
with respect to the constituent elements illustrated in the drawings, it is possible
to change the shapes, the sizes, the positional arrangements, and other properties
thereof as appropriate, within the scope of the present invention.
<A refrigeration apparatus>
Embodiment 1.
[0010] Fig. 1 is a diagram schematically illustrating an example of a configuration of a
refrigeration apparatus according to Embodiment 1 of the present invention. A refrigeration
apparatus 50 according to the present embodiment is, for example, configured to cool
the contents such as food and/or other items stored indoors on the inside of a chamber
1. The refrigeration apparatus 50 includes a refrigerant leakage detecting unit 11
provided on the inside of the chamber 1. The refrigerant leakage detecting unit 11
may be, for example, a refrigerant leakage detecting device configured to detect refrigerant
leaking from a refrigerant circuit 60. The refrigeration apparatus 50 according to
the present embodiment is configured to reduce the amount of leakage of the refrigerant
by having the refrigerant retained in a refrigerant tank 103, when the refrigerant
leaks.
[0011] The refrigeration apparatus 50 includes the refrigerant circuit 60 in which the refrigerant
circulates. In Fig. 1, the part of the refrigerant circuit 60 indicated with the dotted
line corresponds to refrigerant pipes between the suction side of the compressor 101
and the valve device 104. The part of the refrigerant circuit 60 indicated with the
solid line corresponds to refrigerant pipes between the discharge side of the compressor
101 and the valve device 104. The refrigerant used in the present embodiment may be,
for example, refrigerant having a small Global Warming Potential (GWP) value such
as R410A, R32, or CO
2. Alternatively, the refrigerant may be refrigerant mixture containing at least one
selected from among those or may be another type of refrigerant different from any
of those. The refrigerant circuit 60 is structured by connecting together, with refrigerant
pipes, at least the compressor 101, a condenser 102, a refrigerant tank 103, the valve
device 104, a pressure reducing device 201, and an evaporator 202. The refrigerant
circuit 60 may further include, for example, an oil separator or a gas-liquid separator
for the purpose of protecting the compressor 101, a heat exchanger for the purpose
of adjusting the degree of subcooling, and other elements. The refrigeration apparatus
50 according to the present embodiment includes a heat source side unit 100 and a
load side unit 200 connected to each other with refrigerant pipes.
<The heat source side unit>
[0012] The heat source side unit 100 is provided outdoors on the outside of the chamber
1. The heat source side unit 100 includes the compressor 101, the condenser 102, the
refrigerant tank 103, the valve device 104, a controller 110, a storage unit 120,
an alarm device 130, a suction side pressure sensor 111, and a discharge side pressure
sensor 112. The compressor 101 may be, for example, an inverter compressor controlled
by using an inverter. By arbitrarily changing the operation frequency of the compressor
101, it is possible to change the capacity thereof (the volume of refrigerant output
by the compressor 101 per unit time period). The compressor 101 may be a constant
speed compressor configured to operate at a constant operation frequency. Also, although
Fig. 1 illustrates the one compressor 101, two or more compressors 101 may be provided.
[0013] The condenser 102 is configured, for example, to condense the refrigerant, by exchanging
heat between the refrigerant flowing through the condenser 102 and air. For example,
a fan (not illustrated) configured to introduce the air to the condenser 102 is installed
in the vicinity of the condenser 102. The refrigerant tank 103 is a container configured
to store the refrigerant condensed by the condenser 102. The refrigerant tank 103
also has a function of storing refrigerant and causing liquid refrigerant to flow
out. The valve device 104 is configured to control passing of the refrigerant flowing
out of the refrigerant tank 103 by opening and closing. For example, the valve device
104 may be structured by using a solenoid valve or other elements.
[0014] The controller 110 is configured to control the entirety of the heat source side
unit 100. The controller 110 is structured to include an analog circuit, a digital
circuit, a CPU, or a set made up of at least two selected from among these. For example,
by using a detection result obtained by the refrigerant leakage detecting unit 11
provided on the inside of the chamber 1, the controller 110 controls the heat source
side unit 100. Alternatively, the controller 110 may be configured to control the
entirety of the refrigeration apparatus 50. The storage unit 120 is structured to
include a non-volatile memory, for example. The storage unit 120 stores data, a program,
and other information used for controlling the heat source side unit 100. The alarm
device 130 is configured to issue an alarm in response to an instruction received
from the controller 110. The alarm device 130 is structured to include, for example,
a lamp configured to issue an alarm with light, a buzzer configured to issue an alarm
with sound, or other devices.
[0015] The suction side pressure sensor 111 is provided between the suction side of the
compressor 101 and the evaporator 202 and is configured to detect the pressure of
the refrigerant sucked by the compressor 101. The discharge side pressure sensor 112
is provided between the discharge side of the compressor 101 and the condenser 102
and is configured to detect the pressure of the refrigerant discharged from the compressor
101.
<The load side unit>
[0016] The load side unit 200 is provided indoors on the inside of the chamber 1 and includes
the pressure reducing device 201 and the evaporator 202. The pressure reducing device
201 is configured to reduce the pressure of the refrigerant flowing to the pressure
reducing device 201. For example, the pressure reducing device 201 may be an electronic
expansion valve of which the opening degree is adjustable or may be a capillary tube
or other devices. The evaporator 202 is configured, for example, to evaporate the
refrigerant by exchanging heat between the refrigerant flowing to the evaporator 202
and air. For example, a fan (not illustrated) configured to introduce the air to the
evaporator 202 is installed in the vicinity of the evaporator 202.
<A normal operation of the refrigeration apparatus>
[0017] Next, a normal operation of the refrigeration apparatus 50 will be explained. For
example, the refrigeration apparatus 50 is configured to cool the inside of the chamber
1 by performing a normal operation when the refrigeration apparatus 50 is not in an
abnormal state, while the inside of the chamber 1 is not sufficiently cooled. The
determination of whether the refrigeration apparatus 50 is in an abnormal state or
not is made, for example, by using a detection result obtained by the refrigerant
leakage detecting unit 11, as well as either temperatures or pressure levels in various
locations within the refrigerant circuit 60, and/or other factors. During the normal
operation of the refrigeration apparatus 50, the valve device 104 is in an open state.
[0018] The refrigerant compressed by the compressor 101 included in the heat source side
unit 100 flows into the condenser 102. The refrigerant is condensed by the condenser
102, as a result of the heat exchange process with the air. The refrigerant condensed
by the condenser 102 flows into the refrigerant tank 103. The refrigerant flowing
out of the refrigerant tank 103 passes through the valve device 104, and the pressure
thereof is reduced by the pressure reducing device 201 included in the load side unit
200. The refrigerant of which the pressure has been reduced by the pressure reducing
device 201 is evaporated by the evaporator 202 as a result of the heat exchange process
with the air. The refrigerant evaporated by the evaporator 202 is sucked into the
compressor 101 included in the heat source side unit 100 and is compressed again.
During the normal operation of the refrigeration apparatus 50, the controller 110
adjusts the temperature on the inside of the chamber 1, by controlling the compressor
101 and other elements, with the use of detection results obtained from, for example,
the suction side pressure sensor 111, the discharge side pressure sensor 112, a temperature
sensor (not illustrated), a pressure sensor (not illustrated), and/or other elements.
<An operation of the heat source side unit>
[0019] Next, an example of an operation of the heat source side unit 100 according to the
present embodiment will be explained. Fig. 2 is a chart for explaining the example
of the operation of the heat source side unit illustrated in Fig. 1. At step S02 in
Fig. 2, the refrigeration apparatus 50 is performing the normal operation. At step
S04, the controller 110 illustrated in Fig. 1 obtains a detection result from the
refrigerant leakage detecting unit 11 and determines whether or not the refrigerant
is leaking.
[0020] At step S04 in Fig. 2, when it is determined that the refrigerant is not leaking,
the process proceeds to step S06. At step S06, the controller 110 illustrated in Fig.
1 brings the valve device 104 into an open state and sets a low pressure threshold
pressure value of the compressor 101 to a first low pressure threshold pressure value
A (MPa), and the process returns to step S04. The low pressure threshold pressure
value is a value related to a suction pressure value P1 on the suction side of the
compressor 101. When the suction pressure value P1 on the suction side of the compressor
101 becomes equal to or smaller than the low pressure threshold pressure value, the
controller 110 stops the compressor 101. The first low pressure threshold pressure
value A (MPa) is a low pressure threshold pressure value for when the refrigerant
is not leaking and is stored in the storage unit 120 in advance. When the operation
is performed in the order of step S02, step S04, and step S06, the open state of the
valve device 104 is maintained at stepS06, while the low pressure threshold pressure
value of the compressor 101 is kept at the first low pressure threshold pressure value
A (MPa).
[0021] At step S04 in Fig. 2, when it is determined that the refrigerant is leaking, the
process proceeds to step S08. At step S08, the controller 110 illustrated in Fig.
1 switches the valve device 104 into a closed state and changes the low pressure threshold
pressure value of the compressor 101 to a second low pressure threshold pressure value
B (MPa). As illustrated in Fig. 1, when the valve device 104 has been switched into
the closed state, the refrigerant circuit 60 is divided into a section positioned
on the suction side of the compressor 101 and another section positioned on the discharge
side of the compressor 101. Accordingly, the refrigerant positioned in the section
from the valve device 104 to the suction side of the compressor 101 moves to the section
from the discharge side of the compressor 101 to the valve device 104. In other words,
the refrigerant in the section from the valve device 104 to the suction side of the
compressor 101 is sucked into the compressor 101 and compressed. The refrigerant compressed
by the compressor 101 is condensed by the condenser 102 and is retained in the refrigerant
tank 103. Further, when it is determined that the refrigerant is leaking, the low
pressure threshold pressure value of the compressor 101 is set to the second low pressure
threshold pressure value B (MPa) that is smaller than the first low pressure threshold
pressure value A to which the low pressure threshold pressure value is set when it
is determined that the refrigerant is not leaking. Consequently, even when the amount
of the refrigerant positioned on the suction side of the compressor 101 becomes smaller
and the pressure on the suction side of the compressor 101 becomes lower, the compressor
101 keeps operating. It is therefore possible to decrease the amount of refrigerant
remaining on the suction side of the compressor 101 and to increase the amount of
refrigerant retained on the discharge side of the compressor 101. In this situation,
the second low pressure threshold pressure value B (MPa) is a value set in advance
and is stored in the storage unit 120 in advance. The second low pressure threshold
pressure value B (MPa) may be, for example, equal to or larger than 0 (MPa) in gauge
pressure. In this example in the present embodiment, the second low pressure threshold
pressure value B (MPa) is set to 0.01 (MPa) in gauge pressure. Because the second
low pressure threshold pressure value B (MPa) is equal to or larger than 0 (MPa) in
gauge pressure, the possibility of having air entering the inside of the refrigerant
circuit 60 through the refrigerant leakage location of the refrigerant circuit 60
is reduced. When the procedure at step S08 in Fig. 2 has been performed, the process
returns to step S04. When the process returns from step S08 to step S04, and it is
determined at step S04 that the refrigerant is not leaking, the process proceeds to
step S06. The controller 110 switches the valve device 104 into an open state and
changes the low pressure threshold pressure value of the compressor 101 to the first
low pressure threshold pressure value A (MPa). The process then returns to step S04.
When the process returns from step S08 to step S04 and it is determined that the refrigerant
is leaking at step S04, the process proceeds to step S08.
[0022] The controller 110 illustrated in Fig. 1 obtains a detection result from the suction
side pressure sensor 111. Preferably, the controller 110 is configured to stop the
operation of the compressor 101, when the suction pressure value P1 on the suction
side of the compressor 101 becomes equal to or smaller than the second low pressure
threshold pressure value B (MPa). The reasons is that, when the suction pressure value
P1 on the suction side of the compressor 101 becomes equal to or smaller than the
second low pressure threshold pressure value B (MPa), it is assumed that the refrigerant
positioned on the suction side of the compressor 101 in the refrigerant circuit 60
has been retained in the discharge side of the compressor 101. Also, if the compressor
101 was kept operating after the suction pressure value P1 on the suction side of
the compressor 101 becomes equal to or smaller than the second low pressure threshold
pressure value B (MPa), air might enter the inside of the refrigerant circuit 60 through
the refrigerant leakage location of the refrigerant circuit 60. For this reason, when
the suction pressure value P1 on the suction side of the compressor 101 becomes equal
to or smaller than the second low pressure threshold pressure value B (MPa) and the
operation of the compressor 101 is stopped, the controller 110 does not allow the
heat source side unit 100 to perform the normal operation until an instruction indicating
that the abnormality of the refrigeration apparatus 50 is resolved is received from
the user.
[0023] As explained above, the refrigeration apparatus 50 according to the present embodiment
includes: the refrigerant circuit 60 including the compressor 101 configured to compress
the refrigerant, the condenser 102 configured to condense the refrigerant compressed
by the compressor 101, the refrigerant tank 103 configured to store the refrigerant
condensed by the condenser 102, and the valve device 104 configured to control the
passing of the refrigerant flowing out of the refrigerant tank 103; the refrigerant
leakage detecting unit 11 configured to detect the refrigerant leaking from the refrigerant
circuit 60, and the controller 110 configured to obtain the detection result from
the refrigerant leakage detecting unit 11 and, when it is determined that the refrigerant
is leaking, to bring the valve device 104 into the closed state to retain, in the
refrigerant tank 103, the refrigerant, the refrigerant being compressed by the compressor
101 and condensed by the condenser 102. By using the refrigeration apparatus 50 according
to the present embodiment, it is possible to lower the possibility of having the refrigerant
keep leaking through the leakage location, because the refrigerant is retained in
the refrigerant tank 103 when the refrigerant leaks.
[0024] Further, in the present embodiment, when the suction pressure value P1 on the suction
side of the compressor 101 becomes equal to or smaller than the low pressure threshold
pressure value that is determined in advance, the control to stop the operation of
the compressor 101 is performed. The controller 110 controls the compressor 101 by,
when determining that the refrigerant is leaking, setting the low pressure threshold
pressure value to the second low pressure threshold pressure value B that is smaller
than the first low pressure threshold pressure value A set when determining that the
refrigerant is not leaking. Accordingly, in the present embodiment, the compressor
101 keeps operating, even when the amount of the refrigerant positioned on the suction
side of the compressor 101 becomes smaller and the pressure on the suction side of
the compressor 101 becomes lower. It is therefore possible to decrease the amount
of refrigerant remaining on the suction side of the compressor 101 in the refrigerant
circuit 60 and to increase the amount of refrigerant retained on the discharge side
of the compressor 101 in the refrigerant circuit 60.
[0025] Further, in the present embodiment, the second low pressure threshold pressure value
B serving as the low pressure threshold pressure value for when it is determined that
the refrigerant is leaking is arranged to be equal to or larger than 0 (MPa) in gauge
pressure. Consequently, the possibility of having air entering the inside of the refrigerant
circuit 60 is reduced.
[0026] Further, in the present embodiment, the refrigerant circuit 60 includes the evaporator
202 provided on the inside of the chamber 1 and configured to evaporate the refrigerant,
while the refrigerant leakage detecting unit 11 is installed inside the chamber 1.
Consequently, according to the present embodiment, the possibility of having the interior
of the chamber 1 filled with the refrigerant is reduced.
[0027] Further, the refrigeration apparatus 50 according to the present embodiment includes
the heat source side unit 100 structured to include the compressor 101 and the controller
110. In the present embodiment, because the heat source side unit 100 takes measures
against the leakage of the refrigerant, the measures against refrigerant leakage are
taken, regardless of the specification of the load side unit 200 and other factors.
[0028] In general, a heat source side unit and a load side unit constituting a refrigeration
apparatus often have mutually-different manufacturers and mutually-different specifications.
Further, it is often the case that a heat source side unit and a load side unit having
mutually-different manufacturers and having mutually-different specifications are
controlled independently of each other. In those situations, measures taken against
refrigerant leakage are insufficient.
[0029] In contrast to such a generally-used refrigeration apparatus as described above,
the refrigeration apparatus 50 according to the present embodiment is configured so
that the heat source side unit 100 takes the measures against refrigerant leakage
occurring on the inside of the chamber 1 where the load side unit 200 is provided.
Accordingly, the measures taken against refrigerant leakage are improved. In a preferred
embodiment, the heat source side unit 100 is installed outside the chamber 1, so that
the heat source side unit 100 installed on the outside of the chamber 1 takes measures
against refrigerant leakage occurring on the inside of the chamber 1. As a result,
the measures taken by the refrigeration apparatus 50 against refrigerant leakage are
improved.
[0030] Further, in the present embodiment, because the refrigerant tank 103 and the valve
device 104 are installed outdoors, when the refrigerant leaks, the refrigerant is
retained in the section of the refrigerant circuit 60 positioned outdoors. As a result,
according to the present embodiment, the possibility of having the interior of the
chamber 1 filled with the refrigerant is reduced. In a preferred embodiment, as illustrated
in Fig. 1, the compressor 101, the condenser 102, the refrigerant tank 103, the valve
device 104, and the refrigerant pipes connecting these elements together are provided
outdoors. As illustrated in Fig. 1, because the part indicated with the solid line
where the refrigerant is retained is provided outdoors, the possibility of having
the interior of the chamber 1 filled with the refrigerant is reduced.
[0031] Because the refrigeration apparatus 50 according to the present embodiment is configured
to cool the contents such as food and/or other items stored indoors on the inside
of the chamber 1, abnormalities occurring on the inside of the chamber 1, in particular,
are not easily noticed. According to the present embodiment, when the refrigerant
leaks on the inside of the chamber 1, because the heat source side unit 100 takes
the measures against the leakage of the refrigerant, the measures taken against refrigerant
leakage are improved.
<Modification Example 1>
[0032] Fig. 3 is a chart for explaining Modification Example 1 of the present invention
obtained by modifying the example in Fig. 2. In comparison to the example according
to Embodiment 1 illustrated in Fig. 2, Modification Example 1 illustrated in Fig.
3 has steps S21 and S22 added thereto. Steps S02 through S08 in Modification Example
1 illustrated in Fig. 3 are the same as steps S02 through S08 in the example according
to Embodiment 1 illustrated in Fig. 2. Accordingly, the explanations thereof will
be either simplified or omitted.
[0033] At step S04 in Fig. 3, when it is determined that the refrigerant is leaking, the
procedure at step S08 is performed, and the process proceeds to step S21. At step
S21, the controller 110 illustrated in Fig. 1 causes the alarm device 130 to issue
an abnormality alarm. At step S22, the controller 110 determines whether or not the
abnormality alarm has been reset. When the abnormality alarm has been reset, the process
returns to step S04. The abnormality alarm is reset by a user who received the abnormality
alarm or other parties. For example, the refrigeration apparatus 50 includes an alarm
cancelling device such as a switch or other devices (not illustrated). When having
confirmed that the refrigeration apparatus 50 has no abnormality, the user resets
the abnormality alarm by operating the alarm cancelling device.
[0034] As explained above, according to Modification Example 1, the alarm device 130 configured
to issue the alarm is provided. When the refrigerant leaks, the controller 110 causes
the alarm device 130 to issue the alarm. Consequently, according to Modification Example
1, for example, the user who receives the alarm indicating that the refrigerant is
leaking is able to check on the state of the refrigeration apparatus 50.
[0035] Further, in Modification Example 1, the refrigerant keeps being retained on the discharge
side of the compressor 101 until the user resets the abnormality alarm. Also, even
after the user resets the abnormality alarm, the refrigerant keeps being retained
on the discharge side of the compressor 101 until the controller 110 determines that
the refrigerant is no longer leaking. According to Modification Example 1, the refrigeration
apparatus 50 is brought into normal operation when the abnormality alarm is reset,
and also, the controller 110 determines that the refrigerant is no longer leaking.
Consequently, the measures taken by the refrigeration apparatus 50 against refrigerant
leakage are improved.
<Modification Example 2>
[0036] Fig. 4 is a chart for explaining Modification Example 2 of the present invention
obtained by modifying the example in Fig. 3. In comparison to Modification Example
1 illustrated in Fig. 3, Modification Example 2 illustrated in Fig. 4 has step S31
added thereto. Steps S02 through S08, steps S21 and S22 in Modification Example 2
illustrated in Fig. 4 are the same as steps S02 through S08, steps S21 and S22 in
Modification Example 1. Accordingly, the explanations thereof will be either simplified
or omitted.
[0037] At step S31 in Fig. 4, the controller 110 illustrated in Fig. 1 determines whether
or not the refrigerant leakage detecting unit 11 is connected. When the refrigerant
leakage detecting unit 11 is connected, the process proceeds to step S02. In other
words, Modification Example 2 is provided with an interlocking function where the
refrigeration apparatus 50 is not allowed to operate when the refrigerant leakage
detecting unit 11 is not connected. For example, an interlocking unit configured to
realize the interlocking function is structured to include the controller 110 and
the refrigerant leakage detecting unit 11. When the controller 110 receives a signal
from the refrigerant leakage detecting unit 11, the controller 110 determines that
the refrigerant leakage detecting unit 11 is connected.
[0038] As explained above, in Modification Example 2, the refrigeration apparatus 50 is
configured so as not to operate when the refrigerant leakage detecting unit 11 is
not connected to the controller 110. Accordingly, the measures taken by the refrigeration
apparatus 50 against the leakage of the refrigerant explained in the example in Embodiment
1 or Modification Example 1 are implemented reliably.
Embodiment 2.
[0039] Fig. 5 is a diagram schematically illustrating an example of a configuration of a
refrigeration apparatus according to Embodiment 2 of the present invention. As illustrated
in Fig. 5, a heat source side unit 100A of a refrigeration apparatus 50A according
to the present embodiment includes a heat source unit 300 and an outdoor heat exchange
unit 400 that are connected to each other with refrigerant pipes. The heat source
unit 300 is provided indoors on the inside of a machine chamber 2, whereas the outdoor
heat exchange unit 400 is provided outdoors on the outside of the chamber 1 and the
machine chamber 2. The machine chamber 2 may be provided with a ventilation device
(not illustrated). The refrigeration apparatus 50A includes a machine chamber refrigerant
leakage detecting unit 12 provided on the inside of the machine chamber 2, in addition
to the refrigerant leakage detecting unit 11 provided on the inside of the chamber
1. For example, the machine chamber refrigerant leakage detecting unit 12 may be a
refrigerant leakage detecting device configured to detect refrigerant leaking from
a refrigerant circuit 60A. The refrigeration apparatus 50A is configured to reduce
the leakage amount of the refrigerant by having the refrigerant retained in a refrigerant
tank 103A when the refrigerant is leaking on the inside of either the chamber 1 or
the machine chamber 2. In the following sections, to make it easier to understand
the present embodiment, explanations that are a duplicate of the explanations in Embodiment
1 will be omitted.
<The heat source unit>
[0040] The heat source unit 300 includes the compressor 101, a check valve 105, a liquid
receptor 303, a controller 110A, a storage unit 120A, the alarm device 130, the suction
side pressure sensor 111, and the discharge side pressure sensor 112. The check valve
105 is provided between the discharge side of the compressor 101 and the condenser
102 in the refrigerant circuit 60A. The check valve 105 is configured to prevent the
refrigerant from flowing backward from the condenser 102 to the compressor 101. The
liquid receptor 303 is configured to store the refrigerant and to cause liquid refrigerant
to flow out. The controller 110A is configured to control the entirety of the heat
source side unit 100A. The controller 110A is structured to include an analog circuit,
a digital circuit, a CPU, or a set made up of at least two selected from among these.
For example, the controller 110A is configured to control the heat source side unit
100A, by using a detection result obtained by the refrigerant leakage detecting unit
11 and a detection result obtained by the machine chamber refrigerant leakage detecting
unit 12. Alternatively, the controller 110A may be configured to control the entirety
of the refrigeration apparatus 50A. The storage unit 120A is structured to include
a non-volatile memory, for example. The storage unit 120A stores data, a program,
and other information used for controlling the heat source side unit 100A. The alarm
device 130 is configured to issue an alarm by receiving an instruction from the controller
110A. The alarm device 130 may be, for example, a lamp configured to issue an alarm
with light, a buzzer configured to issue an alarm with sound, or other devices.
<The outdoor heat exchange unit>
[0041] The outdoor heat exchange unit 400 includes the condenser 102, the refrigerant tank
103A, and a valve device 104A. The refrigerant tank 103A is a container configured
to store the refrigerant condensed by the condenser 102. When the refrigerant tank
103A also has a function of storing the refrigerant and causing liquid refrigerant
to flow out, the liquid receptor 303 in the heat source unit 300 may be omitted. The
valve device 104A is configured to control the passing of the refrigerant flowing
out of the refrigerant tank 103A by opening and closing. For example, the valve device
104A may be structured by using a solenoid valve or other elements.
[0042] The refrigerant circuit 60A is structured by connecting together, with refrigerant
pipes, the heat source side unit 100A and the load side unit 200. The refrigerant
circuit 60A is structured by connecting together, with refrigerant pipes, at least
the compressor 101, the check valve 105, the condenser 102, the refrigerant tank 103A,
the valve device 104A, the liquid receptor 303, the pressure reducing device 201,
and the evaporator 202.
<An operation of the heat source side unit>
[0043] Next, an example of an operation of the heat source side unit 100A according to the
present embodiment will be explained. In the present embodiment, the controller 110A
obtains the detection result from the refrigerant leakage detecting unit 11 and the
detection result from the machine chamber refrigerant leakage detecting unit 12 and
further determines whether or not the refrigerant is leaking by using the detection
result from the refrigerant leakage detecting unit 11 and the detection result from
the machine chamber refrigerant leakage detecting unit 12. When it is determined that
the refrigerant is leaking, similarly to Embodiment 1, the valve device 104A is brought
into the closed state, while the low pressure threshold pressure value of the compressor
101 is set to the second low pressure threshold pressure value B (MPa), and the refrigerant
is retained in the refrigerant tank 103A.
[0044] As explained above, according to the present embodiment, the compressor 101 is provided
on the inside of the machine chamber 2. The machine chamber refrigerant leakage detecting
unit 12 is provided on the inside of the machine chamber 2 and is configured to detect
refrigerant leaking from the refrigerant circuit 60A. The controller 110A is configured
to obtain the detection result from the refrigerant leakage detecting unit 11 and
the detection result from the machine chamber refrigerant leakage detecting unit 12
to judge whether or not the refrigerant is leaking. Further, when it is determined
that the refrigerant is leaking, the refrigerant is retained in the refrigerant tank
103A. Consequently, the possibility of having either the chamber 1 or the machine
chamber 2 filled with the refrigerant is reduced.
[0045] Further, the refrigerant circuit 60A of the refrigeration apparatus 50A according
to the present embodiment includes the check valve 105 configured to prevent the refrigerant
from flowing backward from the condenser 102 to the compressor 101. Accordingly, it
is possible to lower the possibility of having the retained refrigerant flowing backward
and flowing into the machine chamber 2 or the chamber 1.
<Modification Example 3>
[0046] Fig. 6 is a diagram for explaining Modification Example 3 of the present invention
obtained by modifying the example in Fig. 5. In comparison to the example in Embodiment
2 illustrated in Fig. 5, an outdoor heat exchange unit 400A of a refrigeration apparatus
50B according to Modification Example 3 illustrated in Fig. 6 is configured so that
a valve device 104B is connected in parallel to a refrigerant tank 103B. In Modification
Example 3, while the valve device 104B is in an open state, the refrigerant condensed
by the condenser 102 is branched into refrigerant stored in the refrigerant tank 103B
and refrigerant flowing to the valve device 104B.
[0047] In the example in Embodiment 2 illustrated in Fig. 5, while the valve device 104A
is in the open state, the refrigerant condensed by the condenser 102 goes through
the refrigerant tank 103A and flows into the valve device 104A. In contrast to the
example in Embodiment 2, Modification Example 3 is configured so that, as illustrated
in Fig. 6, while the valve device 104B is in the open state, the refrigerant condensed
by the condenser 102 directly flows into the valve device 104B. Consequently, pressure
loss in a refrigerant circuit 60B is improved.
[0048] The present invention is not limited to the embodiments described above. It is possible
to modify the present invention in various manners within the scope of the invention.
In other words, the configurations described in the embodiments above may be modified
as appropriate. Further, at least a part of the configurations may be replaced with
another configuration. In addition, some of the constituent elements of which the
positional arrangements are not particularly specified do not necessarily have to
be placed in the positions disclosed in the embodiments and may be provided in any
position that can realize the functions thereof.
[0049] For example, in Embodiment 1 and Embodiment 2 described above, the example is explained
in which the refrigerant leakage detecting unit 11 is structured separately from the
load side unit 200. However, the refrigerant leakage detecting unit 11 may be incorporated
into the load side unit 200 to be integrally formed with the load side unit 200. Further,
in Embodiment 2, the example is explained in which the machine chamber refrigerant
leakage detecting unit 12 is structured separately from the heat source unit 300.
However, the machine chamber refrigerant leakage detecting unit 12 may be incorporated
into the heat source unit 300 to be integrally formed with the heat source unit 300.
[0050] Further, for example, the refrigerant leakage detecting unit 11 and the machine chamber
refrigerant leakage detecting unit 12 each do not necessarily have to be a refrigerant
leakage detecting device configured to detect leakage of the refrigerant. For example,
the refrigerant leakage detecting unit 11 and the machine chamber refrigerant leakage
detecting unit 12 may each be structured to include a temperature sensor configured
to detect temperatures in various locations in the refrigerant circuit, a pressure
sensor configured to detect pressure levels in various locations in the refrigerant
circuit, and a controller configured to judge whether or not the refrigerant is leaking
by using detection results from the temperature sensor and detection results from
the pressure sensor.
[0051] Further, for example, it is also acceptable to apply the check valve 105 in Embodiment
2 to the refrigerant circuit 60 in Embodiment 1. In other words, the check valve 105
may be provided on the refrigerant discharge side of the compressor 101 in the refrigerant
circuit 60 illustrated in Fig. 1.
[0052] Further, for example, in Embodiment 1 and Embodiment 2 described above, the example
is explained in which the refrigeration apparatus is configured so that the one load
side unit is connected to the one heat source side unit. However, the refrigeration
apparatus may be configured to include a plurality of load side units connected in
parallel to a single heat source side unit. The plurality of load side units may be
provided on the inside of a single chamber. Alternatively, one or more load side units
may be provided on the inside of each of a plurality of chambers. When there are two
or more chambers in each of which at least one load side unit is installed, it is
a good idea to provide the refrigerant leakage detecting unit in each of the plurality
of chambers, so that it is judged whether or not the refrigerant is leaking with respect
to each of the plurality of chambers.
Reference Signs List
[0053]
1 chamber 2 machine chamber 11 refrigerant leakage detecting unit 12 machine chamber
refrigerant leakage detecting unit 50 refrigeration apparatus
50A refrigeration apparatus 50B refrigeration apparatus 60 refrigerant circuit 60A
refrigerant circuit 60B refrigerant circuit 100 heat source side unit
100A heat source side unit 101 compressor 102 condenser 103 refrigerant tank 103A
refrigerant tank 103B refrigerant tank 104 valve device 104A valve device 104B valve
device 105 check valve
110 controller 110A controller 111 suction side pressure sensor
112 discharge side pressure sensor 120 storage unit 120A storage unit
130 alarm device 200 load side unit 201 pressure reducing device
202 evaporator 300 heat source unit 303 liquid receptor 400 outdoor heat exchange
unit 400A outdoor heat exchange unit A first low pressure threshold pressure value
B second low pressure threshold pressure value P1 suction pressure value.