FIELD OF THE INVENTION
[0001] The present disclosure is generally directed to an improvement in the operation of
an air conditioner, and is more particularly directed to methods and systems of cleaning
an evaporator coil in an air conditioner while the air conditioner is in service.
BACKGROUND
[0002] It is common for air conditioners to cool air through the use of an evaporator coil
housed inside the plenum of the air conditioner. Evaporators coils draw moisture from
the air being cooled, in the form of condensation. Because the evaporator coils are
located inside the plenum, they are not exposed to light. The wet, dark environment
inside the plenum is an ideal environment for the growth of mildew. Accordingly, it
is common for mildew to grow on the surfaces of the evaporator coil. Because air is
flowing over the evaporator coil while the air conditioner is operating, air is also
flowing over the accumulated mildew. Sufficient mildew buildup can cause the air conditioner
to operate at reduced efficiency, because less air is able to flow over the coil in
a given amount of time. In some cases, the mildew buildup is sufficient to cause a
strain on the air conditioner motor, causing other repairs to be necessary. In extreme
cases, mildew also grows in the path for condensation to leave the building, causing
a backup of condensation to occur, which can lead to leaks and flooding inside the
building. Sufficient levels of mildew can also make the air unhealthy to breathe,
because microscopic amounts of mildew are blown away from the evaporator coil by the
airflow, allowing the mildew to flow freely in the circulated air.
[0003] Existing systems for cleaning the coil involve removing a panel from the plenum and
spraying a cleanser on the evaporator coil or completely removing the evaporator coil
for a more thorough cleaning. These systems are time consuming and require human interaction.
Accordingly, evaporator coils are not cleaned often. In some cases, the evaporator
coils may not be cleaned, if at all, until there is a problem with air quality or
a problem with the operation of the air conditioner.
BRIEF OVERVIEW
[0004] To address the problems stated above, it is desirable to have a cleaning system that
cleans the evaporator coil before a build-up of mildew occurs. Such a system would
allow air conditioners to operate more efficiently, because the flow of air would
not be impeded by mildew on the evaporator coil. Such a system would also allow for
a lower cost of repairs because the air conditioner would not break down due to the
buildup of mildew. Such a system would also prevent costly repairs due to leaks or
flooding caused by a mildew buildup inside the drainage system for air conditioner
condensation, which could lead to fewer insurance claims being filed. Such a system
would also lead to healthier air quality inside the building, because the air would
not be contaminated by mildew buildup inside the air conditioner. Such a system could
also be used to clean components in other types of machines.
[0005] This brief overview is provided to introduce a selection of concepts in a simplified
form that are further described below in the Detailed Description. This brief overview
is not intended to identify key features or essential features of the claimed subject
matter. Nor is this brief overview intended to be used to limit the claimed subject
matter's scope.
[0006] The present disclosure is directed to systems and methods for cleaning a component
of a machine while the machine is in service, such as an evaporator coil inside an
air conditioner while the air conditioner is in service. The systems described can
be retrofitted in an air conditioner that is already installed in a building. The
systems described can also be incorporated into an air conditioner before it is installed
in a building.
[0007] Wands may be located inside the plenum of the air conditioner with nozzles directed
at the face of the evaporator coil. The ingredients for the cleaning solution may
be drawn from one or more reservoirs, to the wands, by a metering device that is connected
to a pump. The pump may be controlled by a controlling device. The controlling device
may also be able to turn the air conditioner off for the duration of the cleaning
cycle. The system may operate on a cycle, as often as is warranted by the size of
the evaporator coil and the volume of air being handled by the air conditioner. The
reservoirs can be refilled or replaced as needed.
[0008] The system may operate by disabling the air conditioner for a period of time. The
system may then mechanically or electronically squirt a cleaning solution on the face
of the evaporator coil inside the air conditioner using the described system. The
system may then wait a period of time for the cleaning solution to work. The system
may then re-enable the air conditioner so it can resume normal operations.
[0009] Both the foregoing brief overview and the following detailed description provide
examples and are explanatory only. Accordingly, the foregoing brief overview and the
following detailed description should not be considered to be restrictive. Further,
features or variations may be provided in addition to those set forth herein. For
example, embodiments may be directed to various feature combinations and sub-combinations
described in the detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The accompanying drawings, which are incorporated in and constitute a part of this
disclosure, illustrate various embodiments of the present disclosure. In addition,
the drawings may contain other marks owned by third parties and are being used for
illustrative purposes only. All rights to various trademarks and copyrights represented
herein, except those belonging to their respective owners, are vested in and the property
of the Applicant. The Applicant retains and reserves all rights in its trademarks
and copyrights included herein, and grants permission to reproduce the material only
in connection with reproduction of the granted patent and for no other purpose.
[0011] Furthermore, the drawings may contain text or captions that may explain certain embodiments
of the present disclosure. This text is included for illustrative, non-limiting, explanatory
purposes of certain embodiments detailed in the present disclosure. In the drawings:
FIG. 1 is one embodiment of an air handling unit in a typical air conditioning system.
FIG. 2 is one embodiment of the face of a typical evaporator coil used in an air conditioning
system.
FIG. 3 is one embodiment of a system consistent with embodiments of the present disclosure.
FIG. 4 illustrates a side view of an embodiment of the evaporator coil and the wand.
FIG. 5 illustrates a flow chart for performing a method for operating an embodiment of an
evaporator coil cleaning system in accordance to an embodiment of the present disclosure.
FIG. 6 illustrates a flow chart for performing a method for operating an embodiment of an
evaporator coil cleaning system in accordance to another embodiment of the present
disclosure.
DETAILED DESCRIPTION
[0012] The evaporator coil cleaning system is integrated into a machine, such as an air
conditioning system, so that it can run on a schedule without human intervention.
At certain intervals, the cleaning system powers down the machine, squirts cleaning
solution onto the component(s) to be cleaned, waits a period of time for the cleaning
solution to work, and then powers up the machine, allowing normal operations to resume.
[0013] As a preliminary matter, it will readily be understood by one having ordinary skill
in the relevant art that the present disclosure has broad utility and application.
As should be understood, any embodiment may incorporate only one or a plurality of
the above-disclosed aspects of the disclosure and may further incorporate only one
or a plurality of the above-disclosed features. Furthermore, any embodiment discussed
and identified as being "preferred" is considered to be part of a best mode contemplated
for carrying out the embodiments of the present disclosure. Other embodiments also
may be discussed for additional illustrative purposes in providing a full and enabling
disclosure. Moreover, many embodiments, such as adaptations, variations, modifications,
and equivalent arrangements, will be implicitly disclosed by the embodiments described
herein and fall within the scope of the present disclosure.
[0014] Accordingly, while embodiments are described herein in detail in relation to one
or more embodiments, it is to be understood that this disclosure is illustrative and
exemplary of the present disclosure, and are made merely for the purposes of providing
a full and enabling disclosure. The detailed disclosure herein of one or more embodiments
is not intended, nor is to be construed, to limit the scope of patent protection afforded
in any claim of a patent issuing here from, which scope is to be defined by the claims
and the equivalents thereof. It is not intended that the scope of patent protection
be defined by reading into any claim a limitation found herein that does not explicitly
appear in the claim itself.
[0015] Thus, for example, any sequence(s) and/or temporal order of steps of various processes
or methods that are described herein are illustrative and not restrictive. Accordingly,
it should be understood that, although steps of various processes or methods may be
shown and described as being in a sequence or temporal order, the steps of any such
processes or methods are not limited to being carried out in any particular sequence
or order, absent an indication otherwise. Indeed, the steps in such processes or methods
generally may be carried out in various different sequences and orders while still
falling within the scope of the present invention. Accordingly, it is intended that
the scope of patent protection is to be defined by the issued claim(s) rather than
the description set forth herein.
[0016] Additionally, it is important to note that each term used herein refers to that which
an ordinary artisan would understand such term to mean based on the contextual use
of such term herein. To the extent that the meaning of a term used herein-as understood
by the ordinary artisan based on the contextual use of such term-differs in any way
from any particular dictionary definition of such term, it is intended that the meaning
of the term as understood by the ordinary artisan should prevail.
[0017] Regarding applicability of 35 U.S.C. §112, ¶6, no claim element is intended to be
read in accordance with this statutory provision unless the explicit phrase "means
for" or "step for" is actually used in such claim element, whereupon this statutory
provision is intended to apply in the interpretation of such claim element.
[0018] Furthermore, it is important to note that, as used herein, "a" and "an" each generally
denotes "at least one," but does not exclude a plurality unless the contextual use
dictates otherwise. When used herein to join a list of items, "or" denotes "at least
one of the items," but does not exclude a plurality of items of the list. Finally,
when used herein to join a list of items, "and" denotes "all of the items of the list."
[0019] The following detailed description refers to the accompanying drawings. Wherever
possible, the same reference numbers are used in the drawings and the following description
to refer to the same or similar elements. While many embodiments of the disclosure
may be described, modifications, adaptations, and other implementations are possible.
For example, substitutions, additions, or modifications may be made to the elements
illustrated in the drawings, and the methods described herein may be modified by substituting,
reordering, or adding stages to the disclosed methods. Accordingly, the following
detailed description does not limit the disclosure. Instead, the proper scope of the
disclosure is defined by the appended claims. The present disclosure contains headers.
It should be understood that these headers are used as references and are not to be
construed as limiting upon the subjected matter disclosed under the header.
[0020] The present disclosure includes many aspects and features. Moreover, while many aspects
and features relate to, and are described in, the context of cleaning the evaporator
coil of an air conditioner while it is in service, embodiments of the present disclosure
are not limited to use only in this context and can be used to clean any waterproof
component of any machine. The cleaning wand is located inside the housing of the machine
that the component is located in.
[0021] Embodiments of the present disclosure can be retrofitted onto, but not limited to,
for example, an air handling unit
100 of a conventional air conditioner system.
FIG. 1 is just one embodiment of an air handling unit in a typical air conditioning system
compatible with the systems and methods described herein. Further still, embodiments
of the present disclosure can be manufactured and sold as an integrated air conditioning
system. Air conditioning system
100 can be any type of air conditioner system that cools air with the use of an evaporator
coil. Air conditioning system
100 can be installed in a residential or commercial building.
[0022] FIG. 1 depicts air flow with arrows
120. For example, air enters a plenum
102 through the return
104 and exits plenum
102 through a supply 106. The plenum houses the evaporator coil
108. Evaporator coil
108 is an A-frame coil. The examples described herein may also work with slant coils,
H coils, or other types of coils. Condensation accumulating on the coil during the
cooling process may drain into channels
110, which may then direct the accumulated condensate to a safe place, usually outside
the building, through a system of pipes (not shown). In some embodiments, a drain
pan (not shown) may be used to direct the condensate outside the building.
[0023] FIG. 2 is just one embodiment of the face
200a and
200b of a typical evaporator coil used in an air conditioning system, before and after
it is clogged with mildew. In various embodiments, fins
202 may be arranged in rows roughly parallel to each other. The coolant enters the evaporator
coil through a pipe or tube at an entrance
204, with the pipe or hose shaped to direct the coolant throughout the evaporator coil.
The coolant may exit the evaporator coil at an exit
206. Over time, mildew may accumulate on and between fins
202 of the evaporator coil. In this depiction, the space between the fins of evaporator
coil face
200a is clean and the space between the fins of evaporator coil face
200b is clogged with mildew, as demonstrated by the shading in
200b.
[0024] FIG. 3 is just one embodiment of a system
300 consistent with embodiments of the present disclosure. Plenum
302 houses the evaporator coil and part of the cleaning system. Consistent with embodiments
of the present disclosure, air may enter the plenum
302 at the return
304, runs across the evaporator coil
308, and may exit at the supply
306. Wands
310 may be placed inside the plenum roughly parallel to each face of the evaporator coil.
The wands
310 may be of a length and diameter suitable to be able to spray cleaning solution along
the entire face of the coil.
[0025] The wands
310 may be connected to the metering device
312 using tubing or pipe. The metering device
312 may be mechanically or electronically controlled to cause an appropriate amount of
the various components of the cleaning solution to enter the wands
310 and be sprayed on the coil. The components of the cleaning solution may be taken
from reservoir A
314, reservoir B
316, and a water system
318. In some embodiments, the components of the cleaning solution may be stored in different
reservoirs because the cleaning solution will break down if the components are mixed
before the cleaning solution will be used. However, nonreactive components may be
premixed, reducing the number of reservoirs needed and other components may be added
to the cleaning solution, increasing the number of reservoirs needed. The reservoirs
may be attached to the exterior of the plenum
302 or hung at an appropriate height nearby. An appropriate height could be any height
that allows the pump
320 to cause the reservoir contents to enter the metering device
312. The reservoirs containing the components of the cleaning solution may be refillable
or replaceable. In a typical residential installation, replacement reservoirs may
be attached to the tubing or piping leading to the metering device after the empty
reservoir is removed. Any currently existing system of removing and attaching the
reservoirs may be used. Refillable reservoirs may also be removable, for the purpose
of refilling.
[0026] The water system
318 may be any system that supplies water to the metering device
312. For example, the water system
318 may be a reverse osmosis filtration system that is connected to the building plumbing.
In some embodiments, the water system
318 may draw water from the building plumbing, run it through the reverse osmosis filtration,
and supply the filtered water to the metering device
312. It is also foreseeable that in cases where the water supply cannot be connected to
plumbing, the water system
318 may be a tank of purified water.
[0027] Because the cleaning solution is being used in a system that supplies air to the
building, fumes from the cleaning solution may be inhaled by occupants of the building.
It is therefore desirable for the cleaning solution to be non-toxic and organic. However,
the system is operable with any type of solution that will kill and break down mildew.
In some embodiments, one reservoir stores hydrogen peroxide and a second reservoir
stores a blend of organic cleansing agents. The blend of organic cleansing agents
may be a mixture of grapefruit seed extract and orange oil. The hydrogen peroxide
acts as a fizzing agent, the grapefruit seed extract acts as the working ingredient
that operates to kill any mildew that has started to grow and break it down so that
it will be rinsed away during the cleaning process, the orange oil acts as a surfactant,
and the water acts as the carrier. Other combinations of ingredients may be used,
with the appropriate number of reservoirs incorporated into the system.
[0028] Returning to
FIG. 3, the metering device
312 may be connected to pump
320 using tubing or pipe so that pump
320 can cause the metering device
312 to draw fluid from the reservoirs. Pump
320 may be connected to a controlling device
322. The controlling device
322 may be programmed with the time and duration for the cleaning system to run. The
controlling device
322 may be configurable
via a user interface. The controlling device
322 may also be connected to the air conditioner controls
324, which may in turn be connected to the air conditioner motor
326. The controlling device
322 may ensure that the cleaning system and the air conditioner will not operate at the
same time by turning off the air conditioner when the cleaning system is about to
run. Turning off the air conditioner may prevent the cleaning solution from being
blown about inside the plenum
302 and instead allows for the cleaning solution to reach the evaporator coil
308. The controlling device
322 also may prevent the air conditioner from powering on until an amount of time has
passed for the cleaning solution to kill and break down the mildew. After the amount
of time has passed, the controlling device
322 may stop preventing the air conditioner from powering on, so that the air conditioner
may once again be operated by the air conditioner controls
324.
[0029] The frequency of the operation of the cleaning system, the length of time the cleaning
system runs, and the amount of time allowed for the cleaning solution to work before
the air conditioner continues normal operations may vary according to the size of
the coil being cleaned and the amount of air being handled by the air conditioner.
Other factors may be considered. These time periods would typically be set at the
factory, but may be configurable onsite, through the use of the controlling device
322. In one example, the controlling device
322 may disable the air conditioner and operate the cleaning system once every seventy-two
hours, the cleaning system may run for thirty seconds, and the controlling device
322 may keep the air conditioner from powering back on for five minutes.
[0030] FIG. 4 is just one illustration of a side view of some embodiments of the evaporator coil
and the wand.
FIG. 4 depicts just one face
410 of the evaporator coil and the wand
412 used to clean it, which are housed inside the plenum. Each wand
412 may comprise a rod
402 and multiple nozzles
404. The wand
412 may be connected to metering device
406 using tubing or pipes through the wall of the plenum
408, and metering device
406 may then in turn be connected to the rest of the system as described above for
FIG. 3. When wand
412 is activated, each nozzle
404 may squirt cleaning solution onto a portion of evaporator coil
412, such that the cleaning solution from the nozzle overlaps with the cleaning solution
from the neighboring nozzles and such that the entire surface area of the face
410 of the evaporator coil is sprayed with cleaning solution. Excess cleaning solution
may drain into the system used to collect the condensate from the evaporator coil
and direct it to an appropriate place.
[0031] When the cleaning system is activated, metering device
406 may feed cleaning solution into wand
412. Within the wand
412, cleaning solution may travel along rod
402 and may exit rod
402 through each of multiple nozzles
404. After exiting through each of multiple nozzles
404, cleaning solution may travel through the air towards evaporator coil
412 and land on evaporator coil
412.
[0032] FIG. 5 is a flow chart setting forth the general stages involved in a method
500 consistent with some embodiments of the disclosure. Method
500 may be implemented using a computing device.
[0033] Although the stages illustrated by the flow charts are disclosed in a particular
order, it should be understood that the order is disclosed for illustrative purposes
only. Stages may be combined, separated, reordered, and various intermediary stages
may exist. Accordingly, it should be understood that the various stages illustrated
within the flow chart may be, in various embodiments, performed in arrangements that
differ from the ones illustrated. Moreover, various stages may be added or removed
from the flow charts without altering or deterring from the fundamental scope of the
depicted methods and systems disclosed herein. Ways to implement the stages of method
500 will be described in greater detail below.
[0034] Method
500 may begin at starting block
502 and proceed to stage
506. For example, in
502, the controlling device may operate a pump to draw a metered amount of substance from
a reservoir. From stage
502, the controlling device may advance to stage
504.
[0035] In
504, the pump may transfer the metered amount of substance to the wand. The wand is positioned
to spray the metered amount of substance onto the evaporator coil. From stage
504, the controlling device may advance to stage
506.
[0036] In
506, the metered amount of substance is sprayed through the wand onto the evaporator coil.
Once the controlling device has completed stage
506, method
500 may end.
[0037] Method
600 may begin at starting block
602 and proceed to stage
610 where a controlling device may disable the air conditioner from operating while the
cleaning system is operating. For example, in
602, the controlling device may be a computing device that disables the air conditioner.
For example, the controlling device may override the air conditioner controls and
prevent the air conditioner from cycling on. The controlling device may accomplish
this in a number of ways, including cutting power to the air conditioner or entering
a temperature value into a thermostat that is higher than an operational thermostat
setting. Other ways of preventing the air conditioner from cycling on can be envisioned.
The controlling device may also be a mechanical device, such as a timer or other device
connected to the thermostat. The mechanical controlling device may have a user interface
that, for example, allows a user to move slider or dial controls to set the time to
perform a cleaning cycle, the length of time for the cleaning cycle to run, the length
of time for the air conditioner to be disabled, or the thermostat value that is used
to disable the air conditioner. From stage
602, the controlling device may advance to stage
604.
[0038] In
604, the controlling device may cause the pump to draw a metered amount of substance from
the reservoir. From stage
604, the controlling device may advance to stage
606.
[0039] In
606, the pump may transfer the metered amount of substance to the wand. From stage
606, the controlling device may advance to stage
608.
[0040] In 608, the substance is sprayed through the wand onto the evaporator coil. From stage
608, the controlling device may advance to stage
610.
[0041] In
610, the controlling device may re-enable the air conditioner, such that it can continue
to operate via the air conditioner controls. For example, the controlling device may
enable the air conditioner by reversing the action taken in
602.
[0042] Once the controlling device has completed stage
610, method
600 may end.
[0043] Although methods
500 and
600 have been described in some embodiments to be performed by a computing device (e.g.,
computing device
700 described with reference to
FIG. 7, it should be understood that, in some embodiments, different operations may be performed
by different networked elements in operative communication with the computing device.
For example, a server and/or a local computing device may be employed in the performance
of some or all of the stages in methods
500 and
600. Moreover, the server may be configured much like the computing device and, in some
instances, be one and the same embodiment. Similarly, a local controlling device may
be employed in the performance of some or all of the stages in methods
500 and
600. A controlling device may also be configured much like a computing device.
[0044] Aspects of the present disclosure may be implemented using any material suitable
for the amount of pressure exerted on the system and in various configurations with
the parts connected in any manner. The system may be controlled electronically, wirelessly,
or using a combination of electronic and wireless communications using any suitable
communication protocol. The system may be part of a network of appliances installed
according to the Internet of Things. The system may include an input device configured
to accept input corresponding to the frequency and duration of the operation of the
system. The system may include an input device configured to output supply levels
or present the results of the system operations to the user. A computing device may
be used in the implementation of the various embodiments described here.
[0045] FIG. 7 is a block diagram of a system including computing device
700. Consistent with an embodiment of the disclosure, a memory storage and processing
unit may be implemented in a computing device, such as computing device
700 of
FIG. 7. Any suitable combination of hardware, software, or firmware may be used to implement
the memory storage and processing unit. For example, the memory storage and processing
unit may be implemented with computing device
700 or any of other computing devices
718, in combination with computing device
700. The aforementioned system, device, and processors are examples and other systems,
devices, and processors may comprise the aforementioned memory storage and processing
unit, consistent with embodiments of the disclosure.
[0046] With reference to
FIG. 7, a system consistent with an embodiment of the disclosure may include a computing
device, such as computing device
700. In a basic configuration, computing device
700 may include at least one processing unit
702 and a system memory
704. Depending on the configuration and type of computing device, system memory
704 may comprise, but is not limited to, volatile (e.g. random access memory (RAM)),
non-volatile (e.g. read-only memory (ROM)), flash memory, or any combination. System
memory
704 may include operating system
705, one or more programming modules
706, and may include program data
707. Operating system
705, for example, may be suitable for controlling the operation of computing device
700. In one embodiment, programming modules
706 may include a timing module that controls the frequency and the duration of the cleaning
cycle, a pump operation module that controls the amount of fluid drawn from each reservoir,
and a machine control module that disables the machine containing the component during
the cleaning cycle. Furthermore, embodiments of the disclosure may be practiced in
conjunction with a graphics library, other operating systems, or any other application
program and is not limited to any particular application or system. This basic configuration
is illustrated in
FIG. 7 by those components within a dashed line
708.
[0047] Computing device
700 may have additional features or functionality. For example, computing device
700 may also include additional data storage devices (removable and/or non-removable)
such as, for example, magnetic disks, optical disks, or tape. Such additional storage
is illustrated in
FIG. 7 by a removable storage
709 and a non-removable storage
710. Computer storage media may include volatile and nonvolatile, removable and non-removable
media implemented in any method or technology for storage of information, such as
computer readable instructions, data structures, program modules, or other data. System
memory
704, removable storage
709, and non-removable storage
710 are all computer storage media examples (i.e., memory storage.) Computer storage
media may include, but is not limited to, RAM, ROM, electrically erasable read-only
memory (EEPROM), flash memory or other memory technology, CD-ROM, digital versatile
disks (DVD) or other optical storage, magnetic cassettes, magnetic tape, magnetic
disk storage or other magnetic storage devices, or any other medium which can be used
to store information and which can be accessed by computing device
700. Any such computer storage media may be part of device
700. Computing device
700 may also have input device(s)
712 such as a keyboard, a mouse, a pen, a sound input device, a touch input device, etc.
Output device(s)
714 such as a display, speakers, a printer, etc. may also be included. The aforementioned
devices are examples and others may be used.
[0048] Computing device
700 may also contain a communication connection
716 that may allow device
700 to communicate with other computing devices
718, such as over a network in a distributed computing environment, for example, an intranet
or the Internet. Communication connection
716 is one example of communication media. Communication media may typically be embodied
by computer readable instructions, data structures, program modules, or other data
in a modulated data signal, such as a carrier wave or other transport mechanism, and
includes any information delivery media. The term "modulated data signal" may describe
a signal that has one or more characteristics set or changed in such a manner as to
encode information in the signal. By way of example, and not limitation, communication
media may include wired media such as a wired network or direct-wired connection,
and wireless media such as acoustic, radio frequency (RF), infrared, and other wireless
media. The term computer readable media as used herein may include both storage media
and communication media.
[0049] As stated above, a number of program modules and data files may be stored in system
memory
704, including operating system
705. While executing on processing unit
702, programming modules
706 (e.g., XXX application *20) may perform processes including, for example, one or more of drawing a metered amount
of substance from a reservoir, transferring the substance to a wand, or spraying the
substance onto an evaporator coil as described above. The aforementioned process is
an example, and processing unit
702 may perform other processes. Other programming modules that may be used in accordance
with embodiments of the present disclosure may include air conditioning controls,
user interface applications, etc.
[0050] Generally, consistent with embodiments of the disclosure, program modules may include
routines, programs, components, data structures, and other types of structures that
may perform particular tasks or that may implement particular abstract data types.
Moreover, embodiments of the disclosure may be practiced with other computer system
configurations, including hand-held devices, multiprocessor systems, microprocessor-based
or programmable consumer electronics, minicomputers, mainframe computers, and the
like. Embodiments of the disclosure may also be practiced in distributed computing
environments where tasks are performed by remote processing devices that are linked
through a communications network. In a distributed computing environment, program
modules may be located in both local and remote memory storage devices.
[0051] Furthermore, embodiments of the disclosure may be practiced in an electrical circuit
comprising discrete electronic elements, packaged or integrated electronic chips containing
logic gates, a circuit utilizing a microprocessor, or on a single chip containing
electronic elements or microprocessors. Embodiments of the disclosure may also be
practiced using other technologies capable of performing logical operations such as,
for example, AND, OR, and NOT, including but not limited to mechanical, optical, fluidic,
and quantum technologies. In addition, embodiments of the disclosure may be practiced
within a general purpose computer or in any other circuits or systems.
[0052] Embodiments of the disclosure, for example, may be implemented as a computer process
(method), a computing system, or as an article of manufacture, such as a computer
program product or computer readable media. The computer program product may be a
computer storage media readable by a computer system and encoding a computer program
of instructions for executing a computer process. The computer program product may
also be a propagated signal on a carrier readable by a computing system and encoding
a computer program of instructions for executing a computer process. Accordingly,
the present disclosure may be embodied in hardware and/or in software (including firmware,
resident software, micro-code, etc.). In other words, embodiments of the present disclosure
may take the form of a computer program product on a computer-usable or computer-readable
storage medium having computer-usable or computer-readable program code embodied in
the medium for use by or in connection with an instruction execution system. A computer-usable
or computer-readable medium may be any medium that can contain, store, communicate,
propagate, or transport the program for use by or in connection with the instruction
execution system, apparatus, or device.
[0053] The computer-usable or computer-readable medium may be, for example but not limited
to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor
system, apparatus, device, or propagation medium. More specific computer-readable
medium examples (a non-exhaustive list), the computer-readable medium may include
the following: an electrical connection having one or more wires, a portable computer
diskette, a random access memory (RAM), a read-only memory (ROM), an erasable programmable
read-only memory (EPROM or Flash memory), an optical fiber, and a portable compact
disc read-only memory (CD-ROM). Note that the computer-usable or computer-readable
medium could even be paper or another suitable medium upon which the program is printed,
as the program can be electronically captured, via, for instance, optical scanning
of the paper or other medium, then compiled, interpreted, or otherwise processed in
a suitable manner, if necessary, and then stored in a computer memory.
[0054] Embodiments of the present disclosure, for example, are described above with reference
to block diagrams and/or operational illustrations of methods, systems, and computer
program products according to embodiments of the disclosure. The functions/acts noted
in the blocks may occur out of the order as shown in any flowchart. For example, two
blocks shown in succession may in fact be executed substantially concurrently or the
blocks may sometimes be executed in the reverse order, depending upon the functionality/acts
involved.
[0055] While certain embodiments of the disclosure have been described, other embodiments
may exist. Furthermore, although embodiments of the present disclosure have been described
as being associated with data stored in memory and other storage mediums, data can
also be stored on or read from other types of computer-readable media, such as secondary
storage devices, like hard disks, solid state storage (e.g., USB drive), or a CD-ROM,
a carrier wave from the Internet, or other forms of RAM or ROM. Further, the disclosed
methods' stages may be modified in any manner, including by reordering stages and/or
inserting or deleting stages, without departing from the disclosure.
The present invention is directed to systems and methods for cleaning a component
inside a machine, such as an evaporator coil inside an air conditioner. A pump is
connected to a controlling device. The pump is also connected to a metering device.
The metering device is connected to one or more reservoirs. The metering device is
also connected to one or more wands. Each wand is positioned inside a housing containing
the component to spray cleaning solution, drawn from the reservoirs by the metering
device, onto a face of the component. To perform the cleaning of the component, the
controlling device disables the machine. The controlling device then activates the
pump. The pump causes cleaning solution to be drawn from the one or more reservoirs
into the metering device, which then transfers the cleaning solution into the wands.
The controlling device then allows the machine to resume operation.
1. A system for cleaning a component in a machine, comprising:
a pump;
a controlling device connected to the pump;
a metering device connected to the pump;
one or more reservoirs connected to the metering device; and
one or more wands connected to the metering device;
wherein the pump, the metering device, the reservoirs, and the wands are connected
such that a fluid can flow from the reservoirs to the metering device, and from the
metering device to the wands,
wherein the wands and a component to be cleaned are located inside a housing of a
machine, and
wherein the wands are positioned such that a set of nozzles are directed to spray
a cleaning solution towards the component to be cleaned.
2. The system of claim 1, wherein the controlling device is also connected to a controller,
wherein the controller controls the machine.
3. The system of claim 1, further comprising:
a water filtration system, wherein the water filtration system is connected to a source
of water and wherein the water filtration system is connected to the metering device.
4. The system of claim 3, wherein the source of water is a plumbing system inside a structure.
5. The system of claim 1, wherein the controlling device comprises a user interface.
6. The system of claim 1, wherein the reservoirs contain components of a cleaning solution.
7. The system of claim 7, wherein the components of the cleaning solution comprise hydrogen
peroxide, grapefruit seed extract, and orange oil.
8. The system of claim 1, wherein the pump, the controlling device, the metering device,
the one or more reservoirs, and the one or more wands, are connected using flexible
tubing.
9. The system of claim 1, wherein the pump, the controlling device, the metering device,
the one or more reservoirs, and the one or more wands, are connected using pipes.
10. A system for cleaning an evaporator coil, comprising:
a pump;
a controlling device connected to the pump;
a metering device connected to the controlling device;
one or more reservoirs connected to the metering device;
one or more wands connected to the metering device; and
an evaporator coil configured to be integrated into an air conditioning system,
wherein the pump, the metering device, the reservoirs, and the wands are connected
such that a fluid can flow from the reservoirs to the metering device, and from the
metering device to the wands,
wherein the wands and the evaporator coil are located inside a plenum of the air conditioning
system, and
wherein the wands are positioned such that a set of nozzles are directed to spray
a cleaning solution towards the evaporator coil.
11. The system of claim 10, wherein the controlling device is also connected to a controller,
wherein the controller controls the air conditioning system.
12. The system of claim 10, further comprising:
a water filtration system,
wherein the water filtration system is connected to a source of water, and
wherein the water filtration system is connected to the metering device.
13. The system of claim 12, wherein the source of water is a plumbing system inside a
structure and wherein the air conditioning system is configured to cool air inside
the structure.
14. The system of claim 10, wherein the reservoirs contain components of a cleaning solution.
15. The system of claim 15, wherein the components of the cleaning solution comprise hydrogen
peroxide, grapefruit seed extract, and orange oil.
16. The system of claim 10, wherein the pump, the controlling device, the metering device,
the one or more reservoirs, and the one or more wands, are connected using flexible
tubing.
17. The system of claim 1, wherein the pump, the controlling device, the metering device,
the one or more reservoirs, and the one or more wands, are connected using pipes.
18. A method comprising:
operating a pump, via a controlling device, to draw a metered amount of a substance
from at least one reservoir;
transferring, via the pump, the substance to at least one wand, configured to spray
the substance; and
spraying the substance, via the wands, onto an evaporator coil integrated within an
air conditioner.
19. The method of claim 18, further comprising:
preventing, via a controller, an operation of an air conditioner; and
resuming, via the controller, the operation of the air conditioner.
20. The method of claim 18, further comprising allowing a user, via a user interface,
to enter a time for the controlling device to perform a cleaning cycle, a length of
time for the cleaning cycle, or a length of time for the controlling device to prevent
the air conditioner from operating.