TECHNICAL FIELD
[0001] The present disclosure relates to a refrigeration apparatus.
BACKGROUND ART
[0002] A refrigeration apparatus using a refrigeration cycle has been known in the art.
Such a refrigeration apparatus has been widely used to cool the interiors of a refrigerator
and a freezer and condition inside air. For example, Patent Document 1 discloses a
refrigeration apparatus including a refrigerant circuit that circulates a refrigerant
therethrough to perform a refrigeration cycle. The refrigerant circuit includes a
compressor, a heat-source-side heat exchanger, an expansion valve, and a utilization-side
heat exchanger. The utilization-side heat exchanger is provided in a freezer. The
refrigeration apparatus of Patent Document 1 operates in a cooling mode. In the cooling
mode, the utilization-side heat exchanger allows a refrigerant to absorb heat from
inside air, and to evaporate. Thus, the air in the freezer is cooled. The refrigerant
circuit is provided with a supercooling heat exchanger and a supercooling expansion
valve.
CITATION LIST
PATENT DOCUMENTS
[0003] [Patent Document 1] Japanese Unexamined Patent Publication No.
2009-287800
SUMMARY OF THE INVENTION
TECHNICAL PROBLEM
[0004] In the refrigeration apparatus of Patent Document 1, the refrigerant circuit is provided
with a liquid refrigerant pipe through which the liquid end of the heat-source-side
heat exchanger and the liquid end of the utilization-side heat exchanger are connected
together, and an injection pipe through which an intermediate portion of the liquid
refrigerant pipe and an intermediate port of the compressor are connected together.
The supercooling heat exchanger is connected to the liquid refrigerant pipe and the
injection pipe, and is configured to exchange heat between a refrigerant flowing through
the liquid refrigerant pipe and a refrigerant flowing through the injection pipe.
The supercooling expansion valve is disposed on a portion of the injection pipe between
the intermediate portion of the liquid refrigerant pipe and the supercooling heat
exchanger.
[0005] In the cooling mode, the supercooling heat exchanger allows a refrigerant (high-pressure
refrigerant) that has flowed from the heat-source-side heat exchanger through the
liquid refrigerant pipe into the supercooling heat exchanger to have its heat absorbed
by a refrigerant (intermediate-pressure refrigerant) that has flowed from the supercooling
expansion valve through the injection pipe into the supercooling heat exchanger, and
to be supercooled. This can enhance the cooling capability of the utilization-side
heat exchanger. The refrigerant (intermediate-pressure refrigerant) is supplied from
the supercooling heat exchanger through the injection pipe to the intermediate port
of the compressor. This can reduce the temperature of the refrigerant in the compressor
(specifically, the internal temperature of a compression chamber at intermediate pressure)
to reduce the temperature of the refrigerant discharged from the compressor. Thus,
the compressor can be protected from abnormally high temperatures.
[0006] However, in the refrigeration apparatus of Patent Document 1, if the pressure of
a refrigerant (intermediate-pressure refrigerant) flowing from the supercooling expansion
valve into the supercooling heat exchanger decreases in the injection pipe, so that
the evaporation temperature of a refrigerant (intermediate-pressure refrigerant) in
the supercooling heat exchanger decreases, the temperature of a refrigerant traveling
from the supercooling heat exchanger toward the intermediate port of the compressor
may decrease in the injection pipe, and the injection pipe may thus be frozen. If
the degree to which the injection pipe is frozen increases, ice formed on the injection
pipe may cause the injection pipe to buckle, or may come into contact with any other
component (e.g., a casing) of the refrigeration apparatus to create vibrations or
noise.
[0007] It is therefore an object of the present disclosure to provide a refrigeration apparatus
that can protect a compressor from abnormally high temperatures and reduce the degree
to which an injection pipe is frozen.
SOLUTION TO THE PROBLEM
[0008] A first aspect of the disclosure is directed to a refrigeration apparatus including
a refrigerant circuit (20) and a control section (13). The refrigerant circuit (20)
includes a compressor (31a, 31b, 31c), a heat-source-side heat exchanger (33), a utilization-side
heat exchanger (61), a liquid refrigerant pipe (50) connecting a liquid end of the
heat-source-side heat exchanger (33) to a liquid end of the utilization-side heat
exchanger (61), an injection pipe (54) connecting an intermediate portion (P1) of
the liquid refrigerant pipe (50) to an intermediate port of the compressor (31a, 31b,
31c), a supercooling heat exchanger (34) connected to the liquid refrigerant pipe
(50) and the injection pipe (54) to exchange heat between a refrigerant flowing through
the liquid refrigerant pipe (50) and a refrigerant flowing through the injection pipe
(54), a supercooling expansion valve (35) provided on a portion of the injection pipe
(54) between the intermediate portion (P1) of the liquid refrigerant pipe (50) and
the supercooling heat exchanger (34), and an intermediate expansion valve (36a, 36b,
36c) provided on a portion of the injection pipe (54) between the supercooling heat
exchanger (34) and the intermediate port of the compressor (31a, 31b, 31c). The control
section (13) is configured to perform first and second degree-of-opening adjusting
operations in a cooling mode in which the refrigerant circuit (20) performs a refrigeration
cycle where the heat-source-side heat exchanger (33) functions as a condenser, the
supercooling heat exchanger (34) functions as a supercooler, and the utilization-side
heat exchanger (61) functions as an evaporator. A degree of opening of the intermediate
expansion valve (36a, 36b, 36c) is adjusted in the first degree-of-opening adjusting
operation such that a temperature (Td) of a refrigerant discharged from the compressor
(31 a, 31b, 31 c) is below a predetermined higher discharged refrigerant temperature
threshold (Tdth). A degree of opening of the supercooling expansion valve (35) is
adjusted in the second degree-of-opening adjusting operation such that a temperature
of a refrigerant flowing through a portion of the injection pipe (54) between the
supercooling heat exchanger (34) and the intermediate expansion valve (36a, 36b, 36c)
is above a predetermined freezing temperature threshold (Tfth).
[0009] According to the first aspect, the degree of opening of the intermediate expansion
valve (36a, 36b, 36c) can be adjusted in the first degree-of-opening adjusting operation
to adjust the flow rate (injection amount) of the refrigerant flowing into the intermediate
port of the compressor (31a, 31b, 31c). As a result, how much the temperature of the
refrigerant in the compressor (31a, 31b, 31c) is to decrease can be adjusted. This
allows the temperature (Td) of the refrigerant discharged from the compressor (31a,
31b, 31c) to be adjusted. Adjusting the degree of opening of the supercooling expansion
valve (35) in the second degree-of-opening adjusting operation allows the pressure
of the refrigerant flowing from the supercooling expansion valve (35) into the supercooling
heat exchanger (34) in the injection pipe (54) to be adjusted. Thus, the temperature
of the refrigerant flowing through the portion of the injection pipe (54) between
the supercooling heat exchanger (34) and the intermediate expansion valve (36a, 36b,
36c) can be adjusted.
[0010] According to a second aspect of the disclosure which is an embodiment of the first
aspect, if the temperature (Td) of the refrigerant discharged from the compressor
(31a, 31b, 31c) is below the higher discharged refrigerant temperature threshold (Tdth),
the control section (13) may perform the second degree-of-opening adjusting operation,
and if the temperature (Td) of the refrigerant discharged from the compressor (31a,
31b, 31c) is not below the higher discharged refrigerant temperature threshold (Tdth),
the control section (13) may increase the degree of opening of the supercooling expansion
valve (35).
[0011] According to the second aspect, increasing the degree of opening of the supercooling
expansion valve (35) can increase the flow rate of the refrigerant flowing from the
supercooling expansion valve (35) into the supercooling heat exchanger (34) in the
injection pipe (54), and thus can increase the flow rate (injection amount) of the
refrigerant flowing from the supercooling heat exchanger (34) through the intermediate
expansion valve (36a, 36b, 36c) into the intermediate port of the compressor (31a,
31b, 31c). This can increase how much the temperature of the refrigerant in the compressor
(31a, 31b, 31c) is to decrease, and can reduce the temperature (Td) of the refrigerant
discharged from the compressor (31a, 31b, 31c). Increasing the degree of opening of
the supercooling expansion valve (35) can increase the pressure of the refrigerant
flowing from the supercooling expansion valve (35) into the supercooling heat exchanger
(34) in the injection pipe (54). Thus, the temperature of the refrigerant flowing
through the portion of the injection pipe (54) between the supercooling heat exchanger
(34) and the intermediate expansion valve (36a, 36b, 36c) can be increased.
[0012] According to a third aspect of the disclosure which is an embodiment of the first
or second aspect, in the first degree-of-opening adjusting operation, if the temperature
(Td) of the refrigerant discharged from the compressor (31a, 31b, 31c) is below the
higher discharged refrigerant temperature threshold (Tdth), the control section (13)
may adjust the degree of opening of the intermediate expansion valve (36a, 36b, 36c)
such that a degree of superheat of the refrigerant discharged from the compressor
(31a, 31b, 31c) is equal to a predetermined target degree of superheat, and if the
temperature (Td) of the refrigerant discharged from the compressor (31a, 31b, 31c)
is not below the higher discharged refrigerant temperature threshold (Tdth), the control
section (13) may increase the degree of opening of the intermediate expansion valve
(36a, 36b, 36c).
[0013] According to the third aspect, increasing the degree of opening of the intermediate
expansion valve (36a, 36b, 36c) triggers an increase in the flow rate (injection amount)
of the refrigerant flowing into the intermediate port of the compressor (31a, 31b,
31c). This can increase how much the temperature of the refrigerant in the compressor
(31a, 31b, 31c) is to decrease, and can reduce the temperature (Td) of the refrigerant
discharged from the compressor (31 a, 31 b, 31 c).
[0014] According to a fourth aspect of the disclosure which is an embodiment of any one
of the first through third aspects, in the second degree-of-opening adjusting operation,
if the temperature of the refrigerant flowing through the portion of the injection
pipe (54) between the supercooling heat exchanger (34) and the intermediate expansion
valve (36a, 36b, 36c) is above the freezing temperature threshold (Tfth), the control
section (13) may reduce the degree of opening of the supercooling expansion valve
(35), and if the temperature of the refrigerant flowing through the portion of the
injection pipe (54) between the supercooling heat exchanger (34) and the intermediate
expansion valve (36a, 36b, 36c) is not above the freezing temperature threshold (Tfth),
the control section (13) may increase the degree of opening of the supercooling expansion
valve (35).
[0015] According to the fourth aspect, reducing the degree of opening of the supercooling
expansion valve (35) triggers a reduction in the pressure of the refrigerant flowing
from the supercooling expansion valve (35) into the supercooling heat exchanger (34)
in the injection pipe (54). This can increase the degree of subcooling of the refrigerant
in the supercooling heat exchanger (34). On the other hand, increasing the degree
of opening of the supercooling expansion valve (35) can increase the pressure of the
refrigerant flowing from the supercooling expansion valve (35) into the supercooling
heat exchanger (34) in the injection pipe (54). Thus, the temperature of the refrigerant
flowing through the portion of the injection pipe (54) between the supercooling heat
exchanger (34) and the intermediate expansion valve (36a, 36b, 36c) can be increased.
[0016] According to a fifth aspect of the disclosure which is an embodiment of any one of
the first through fifth aspects, the refrigerant circuit (20) may include an oil separator
(41) configured to separate refrigerating machine oil from the refrigerant discharged
from the compressor (31a, 31b, 31c), an oil return pipe (57) having two ends respectively
connected to the oil separator (41) and an intermediate portion of the injection pipe
(54) between the supercooling heat exchanger (34) and the intermediate expansion valve
(36a, 36b, 36c), and an oil return expansion valve (42) provided on the oil return
pipe (57), and in the cooling mode, the control section (13) may perform a third degree-of-opening
adjusting operation in which a degree of opening of the oil return expansion valve
(42) is adjusted such that a temperature of a refrigerant flowing through a portion
of the injection pipe (54) between a junction (P6) of the injection pipe (54) and
the oil return pipe (57) and the intermediate expansion valve (36a, 36b, 36c) is above
the freezing temperature threshold (Tfth).
[0017] According to the fifth aspect, adjusting the degree of opening of the oil return
expansion valve (42) in the third degree-of-opening adjusting operation allows the
flow rate of refrigerating machine oil (relatively high-temperature refrigerating
machine oil) flowing from the oil separator (41) through the oil return pipe (57)
into the injection pipe (54) to be adjusted. Thus, the temperature of the refrigerant
flowing through the portion of the injection pipe (54) between the junction (P6) of
the injection pipe (54) and the oil return pipe (57) and the intermediate expansion
valve (36a, 36b, 36c) can be adjusted.
[0018] According to a sixth aspect of the disclosure which is an embodiment of the fifth
aspect, in the third degree-of-opening adjusting operation, if the temperature of
the refrigerant flowing through the portion of the injection pipe (54) between the
junction (P6) of the injection pipe (54) and the oil return pipe (57) and the intermediate
expansion valve (36a, 36b, 36c) is above the freezing temperature threshold (Tfth),
the control section (13) may intermittently place the oil return expansion valve (42)
in an open state so that a flow rate of refrigerating machine oil passing through
the oil return pipe (57) within a predetermined unit period of time is equal to a
predetermined flow rate, and if the temperature of the refrigerant flowing through
the portion of the injection pipe (54) between the junction (P6) of the injection
pipe (54) and the oil return pipe (57) and the intermediate expansion valve (36a,
36b, 36c) is not above the freezing temperature threshold (Tfth), the control section
(13) may intermittently place the oil return expansion valve (42) in the open state
so that the flow rate of the refrigerating machine oil passing through the oil return
pipe (57) within the predetermined unit period of time increases.
[0019] According to the sixth aspect, increasing the flow rate of the refrigerating machine
oil (relatively high-temperature refrigerating machine oil) passing through the oil
return pipe (57) within a predetermined unit period of time triggers an increase in
the temperature of the refrigerant flowing through the portion of the injection pipe
(54) between the junction (P6) of the injection pipe (54) and the oil return pipe
(57) and the intermediate expansion valve (36a, 36b, 36c).
ADVANTAGES OF THE INVENTION
[0020] According to the first aspect of the disclosure, adjusting the degree of opening
of an intermediate expansion valve (36a, 36b, 36c) in a first degree-of-opening adjusting
operation allows the temperature (Td) of a refrigerant discharged from a compressor
(31 a, 31b, 31c) to be adjusted so that the temperature (Td) is below a higher discharged
refrigerant temperature threshold (Tdth). Thus, the compressor (31a, 31b, 31c) can
be protected from abnormally high temperatures. Furthermore, adjusting the degree
of opening of a supercooling expansion valve (35) in a second degree-of-opening adjusting
operation allows the temperature of a refrigerant flowing through a portion of an
injection pipe (54) between a supercooling heat exchanger (34) and the intermediate
expansion valve (36a, 36b, 36c) to be adjusted so that the temperature of the refrigerant
is above a freezing temperature threshold (Tfth). This can reduce the degree to which
the injection pipe (54) is frozen.
[0021] According to the second aspect of the disclosure, if the temperature (Td) of the
refrigerant discharged from the compressor (31 a, 31 b, 31 c) is not below the higher
discharged refrigerant temperature threshold (Tdth), increasing the degree of opening
of the supercooling expansion valve (35) can reduce the temperature (Td) of the refrigerant
discharged from the compressor (31a, 31b, 31c), and can increase the temperature of
the refrigerant flowing through the portion of the injection pipe (54) between the
supercooling heat exchanger (34) and the intermediate expansion valve (36a, 36b, 36c).
Thus, the compressor (31a, 31b, 31c) can be protected from abnormally high temperatures,
and the degree to which the injection pipe (54) is frozen can be reduced.
[0022] According to the third aspect of the disclosure, in the first degree-of-opening adjusting
operation, if the temperature (Td) of the refrigerant discharged from the compressor
(31a, 31b, 31c) is not below the higher discharged refrigerant temperature threshold
(Tdth), increasing the degree of opening of the intermediate expansion valve (36a,
36b, 36c) can reduce the temperature of the refrigerant discharged from the compressor
(31a, 31b, 31c). Thus, the compressor (31a, 31b, 31c) can be protected from abnormally
high temperatures.
[0023] According to the fourth aspect of the disclosure, in the second degree-of-opening
adjusting operation, if the temperature of the refrigerant flowing through the portion
of the injection pipe (54) between the supercooling heat exchanger (34) and the intermediate
expansion valve (36a, 36b, 36c) is above the freezing temperature threshold (Tfth),
reducing the degree of opening of the supercooling expansion valve (35) can increase
the degree of subcooling of the refrigerant in the supercooling heat exchanger (34).
This can enhance the cooling capability of the utilization-side heat exchanger (61).
On the other hand, if the temperature of the refrigerant flowing through the portion
of the injection pipe (54) between the supercooling heat exchanger (34) and the intermediate
expansion valve (36a, 36b, 36c) is not above the freezing temperature threshold (Tfth),
increasing the degree of opening of the supercooling expansion valve (35) triggers
an increase in the temperature of the refrigerant flowing through the portion of the
injection pipe (54) between the supercooling heat exchanger (34) and the intermediate
expansion valve (36a, 36b, 36c). This can reduce the degree to which the injection
pipe (54) is frozen.
[0024] According to the fifth aspect of the disclosure, adjusting the degree of opening
of an oil return expansion valve (42) in a third degree-of-opening adjusting operation
allows the temperature of a refrigerant flowing through a portion of the injection
pipe (54) between a junction (P6) of the injection pipe (54) and an oil return pipe
(57) and the intermediate expansion valve (36a, 36b, 36c) to be adjusted so that the
temperature of the refrigerant is above the freezing temperature threshold (Tfth).
This can reduce the degree to which the injection pipe (54) is frozen.
[0025] According to the sixth aspect of the disclosure, in the third degree-of-opening adjusting
operation, if the temperature of the refrigerant flowing through the portion of the
injection pipe (54) between the junction (P6) of the injection pipe (54) and the oil
return pipe (57) and the intermediate expansion valve (36a, 36b, 36c) is not above
the freezing temperature threshold (Tfth), increasing the flow rate of the refrigerating
machine oil (relatively high-temperature refrigerating machine oil) passing through
the oil return pipe (57) within a predetermined unit period of time triggers an increase
in the temperature of the refrigerant flowing through the portion of the injection
pipe (54) between the junction (P6) of the injection pipe (54) and the oil return
pipe (57) and the intermediate expansion valve (36a, 36b, 36c). This can reduce the
degree to which the injection pipe (54) is frozen.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026]
[FIG. 1] FIG. 1 is a piping system diagram showing an exemplary configuration for
a refrigeration apparatus according to an embodiment.
[FIG. 2] FIG. 2 is a piping system diagram for explaining an operation in a cooling
mode.
[FIG. 3] FIG. 3 is a piping system diagram for explaining an operation in a defrosting
mode.
[FIG. 4] FIG. 4 is a flowchart for explaining how the degree of opening of an intermediate
expansion valve is adjusted.
[FIG. 5] FIG. 5 is a flowchart for explaining how the degree of opening of a supercooling
expansion valve is adjusted.
[FIG. 6] FIG. 6 is a flowchart for explaining how the degree of opening of an oil
return expansion valve is adjusted.
DETAILED DESCRIPTION
[0027] Embodiments will now be described in detail with reference to the drawings. Note
that like reference characters denote the same or equivalent components in the drawings,
and the description thereof will not be repeated.
(Refrigeration Apparatus)
[0028] FIG. 1 shows an exemplary configuration for a refrigeration apparatus (10) according
to an embodiment. The refrigeration apparatus (10) includes a heat-source-side unit
(11), a plurality of (in this example, two) utilization-side units (12) connected
in parallel to the heat-source-side unit (11), and a controller (13). For example,
the heat-source-side unit (11) is provided outdoors, and the utilization-side units
(12) are provided indoors.
[0029] The heat-source-side unit (11) is provided with a heat-source-side circuit (21) and
a heat-source-side fan (22). Each utilization-side unit (12) is provided with a utilization-side
circuit (23), a utilization-side fan (24), and a drain pan (25). In this refrigeration
apparatus (10), the heat-source-side circuit (21) of the heat-source-side unit (11)
and the utilization-side circuits (23) of the utilization-side units (12) are connected
together through a liquid interconnecting pipe (14) and a gas interconnecting pipe
(15) to form a refrigerant circuit (20) that circulates a refrigerant therethrough
to perform a vapor compression refrigeration cycle.
[0030] Specifically, the heat-source-side circuit (21) has liquid and gas ends respectively
provided with a liquid stop valve (V1) and a gas stop valve (V2). The liquid stop
valve (V1) and the gas stop valve (V2) are respectively connected to one end of the
liquid interconnecting pipe (14) and one end of the gas interconnecting pipe (15).
The liquid interconnecting pipe (14) is connected to the liquid ends of the utilization-side
circuits (23), and the gas interconnecting pipe (15) is connected to the gas ends
of the utilization-side circuits (23).
<Heat-Source-Side Circuit>
[0031] The heat-source-side circuit (21) includes first through third compressors (31a-31c),
a four-way valve (32), a heat-source-side heat exchanger (33), a supercooling heat
exchanger (34), a supercooling expansion valve (35), first through third intermediate
expansion valves (36a-36c), a receiver (37), a heat-source-side expansion valve (38),
first through third check valves (CV1-CV3), an oil separator (41), and an oil return
expansion valve (42). The heat-source-side circuit (21) is provided with a discharge
refrigerant pipe (51), a suction refrigerant pipe (52), a heat-source-side liquid
refrigerant pipe (53), an injection pipe (54), a first connection pipe (55), a second
connection pipe (56), and an oil return pipe (57). In the following description, the
first through third compressors (31a-31c) are collectively referred to as "the compressor
(31a, 31b, 31c)," and the first through third intermediate expansion valves (36a-36c)
are collectively referred to as "the intermediate expansion valve (36a, 36b, 36c)."
«Compressors»
[0032] The compressor (31a, 31b, 31c) is configured to compress, and discharge, a refrigerant
sucked thereinto. The compressor (31a, 31b, 31c) has a suction port, an intermediate
port, and a discharge port. The suction port communicates with a compression chamber
(i.e., a compression chamber in a low pressure phase) during a suction stroke of the
compressor (31a, 31b, 31c). The intermediate port communicates with a compression
chamber (i.e., a compression chamber in an intermediate pressure phase) in the middle
of a compression stroke of the compressor (31a, 31b, 31c). The discharge port communicates
with a compression chamber (i.e., a compression chamber in a high pressure phase)
during a discharge stroke of the compressor (31a, 31b, 31c). The compressor (31a,
31b, 31c) is configured as, for example, a scroll compressor including a compression
chamber defined between a fixed scroll and an orbiting scroll, which mesh with each
other.
[0033] Note that in this example, the first compressor (31a) has a variable capacity. Specifically,
changing the output frequency of an inverter (not shown) triggers a change in the
rotational speed of an electric motor provided inside the first compressor (31a).
This causes the capacity of the first compressor (31a) to vary. The second and third
compressors (31b, 31c) each have a fixed capacity. Specifically, the second and third
compressors (31b, 31c) each include therein an electric motor rotating at a constant
rotational speed, and each have a constant capacity.
«Four-Way Valve»
[0034] The four-way valve (32) is switchable between a first state (indicated by the solid
curves shown in FIG. 1) and a second state (indicated by the dashed curves shown in
FIG. 1). In the first state, a first port communicates with a third port, and a second
port communicates with a fourth port. In the second state, the first port communicates
with the fourth port, and the second port communicates with the third port.
[0035] The first port of the four-way valve (32) is connected to the discharge ports of
the compressors (31a, 31b, 31c) through the discharge refrigerant pipe (51). The second
port of the four-way valve (32) is connected to the suction ports of the compressors
(31a, 31b, 31c) through the suction refrigerant pipe (52). The third port of the four-way
valve (32) is connected to the gas end of the heat-source-side heat exchanger (33).
The fourth port of the four-way valve (32) is connected to the gas stop valve (V2).
<<Discharge Refrigerant Pipe, Suction Refrigerant Pipe>>
[0036] In this example, the discharge refrigerant pipe (51) includes first, second, and
third discharge pipes (51a, 51b, 51c) one end of each of which is connected to the
discharge port of an associated one of the first, second and third compressors (31a,
31b,31c), and a discharge collection pipe (51d) connecting the other end of each of
the first, second and third discharge pipes (51a, 51b, 51c) to the first port of the
four-way valve (32). The suction refrigerant pipe (52) includes first, second, and
third suction pipes (52a, 52b, 52c) one end of each of which is connected to the suction
port of an associated one of the first, second and third compressors (31a, 31b, 31c),
and a main suction pipe (52d) connecting the other end of each of the first, second
and third suction pipes (52a, 52b, 52c) to the second port of the four-way valve (32).
«Heat-Source-Side Heat Exchanger»
[0037] The heat-source-side heat exchanger (33) has its liquid end connected to one end
of the heat-source-side liquid refrigerant pipe (53), and has its gas end connected
to the third port of the four-way valve (32). The heat-source-side fan (22) is disposed
near the heat-source-side heat exchanger (33). The heat-source-side heat exchanger
(33) is configured to exchange heat between a refrigerant and heat-source-side air
(e.g., outdoor air) transferred by the heat-source-side fan (22). The heat-source-side
heat exchanger (33) is configured as, for example, a cross-fin, fin-and-tube heat
exchanger.
<<Heat-Source-Side Liquid Refrigerant Pipe>>
[0038] The heat-source-side liquid refrigerant pipe (53) has two ends respectively connected
to the heat-source-side heat exchanger (33) and the liquid stop valve (V1). In this
example, the heat-source-side liquid refrigerant pipe (53) includes a first heat-source-side
liquid pipe (53a) connecting the liquid end of the heat-source-side heat exchanger
(33) to the receiver (37), a second heat-source-side liquid pipe (53b) connecting
the receiver (37) to the supercooling heat exchanger (34), and a third heat-source-side
liquid pipe (53c) connecting the supercooling heat exchanger (34) to the liquid stop
valve (V1).
«Injection Pipe»
[0039] The injection pipe (54) connects a first intermediate portion (P1) of the heat-source-side
liquid refrigerant pipe (53) to the intermediate ports of the compressors (31a, 31b,
31c). In this example, the injection pipe (54) includes a first main injection pipe
(54m) connecting the first intermediate portion (P1) of the heat-source-side liquid
refrigerant pipe (53) to the supercooling heat exchanger (34), a second main injection
pipe (54n) one end of which is connected to the supercooling heat exchanger (34),
and first, second, and third injection branch pipes (54a, 54b, 54c) each connecting
the other end of the second main injection pipe (54n) to the intermediate port of
an associated one of the first, second, and third compressors (31a, 31b, 31c). In
the following description, the first, second, and third injection branch pipes (54a,
54b, 54c) are collectively referred to as "the injection branch pipe (54a, 54b, 54c)."
«Supercooling Heat Exchanger»
[0040] The supercooling heat exchanger (34) is connected to the heat-source-side liquid
refrigerant pipe (53) and the injection pipe (54), and is configured to exchange heat
between a refrigerant flowing through the heat-source-side liquid refrigerant pipe
(53) and a refrigerant flowing through the injection pipe (54). In this example, the
supercooling heat exchanger (34) has first channels (34a) connected between the second
heat-source-side liquid pipe (53b) and the third heat-source-side liquid pipe (53c),
and second channels (34b) connected between the first main injection pipe (54m) and
the second main injection pipe (54n), and is configured to exchange heat between a
refrigerant flowing through the first channels (34a) and a refrigerant flowing through
the second channels (34b). The supercooling heat exchanger (34) is configured as,
for example, a plate heat exchanger.
<<Supercooling Expansion Valve>>
[0041] The supercooling expansion valve (35) is provided on a portion of the injection pipe
(54) between the first intermediate portion (P1) of the heat-source-side liquid refrigerant
pipe (53) and the supercooling heat exchanger (34) (in this example, on the first
main injection pipe (54m)). The supercooling expansion valve (35) has an adjustable
degree of opening. The supercooling expansion valve (35) is configured as, for example,
an electronic expansion valve (motor-operated valve).
<<Intermediate Expansion Valves>>
[0042] The intermediate expansion valve (36a, 36b, 36c) is disposed on a portion of the
injection pipe (54) between the supercooling heat exchanger (34) and the intermediate
port of the compressor (31a, 31b, 31c). In this example, the first, second, and third
intermediate expansion valves (36a, 36b, 36c) are associated with the first, second,
and third compressors (31 a, 31 b, 31 c), respectively, and are provided on the first,
second, and third injection branch pipes (54a, 54b, 54c), respectively. The intermediate
expansion valves (36a, 36b, 36c) also have an adjustable degree of opening. The intermediate
expansion valves (36a, 36b, 36c) are configured as, for example, electronic expansion
valves (motor-operated valves).
<<Receiver>>
[0043] The receiver (37) is connected to a portion of the heat-source-side liquid refrigerant
pipe (53) between the heat-source-side heat exchanger (33) and the supercooling heat
exchanger (34), and is capable of temporarily storing a refrigerant condensed in the
condenser (specifically, the heat-source-side heat exchanger (33) or the utilization-side
heat exchangers (61)). In this example, the receiver (37) has its top and bottom respectively
connected to the first and second heat-source-side liquid pipes (53a, 53b).
<<Connection Pipes>>
[0044] The first connection pipe (55) connects second and third intermediate portions (P2,
P3) of the heat-source-side liquid refrigerant pipe (53) together. The second intermediate
portion (P2) is a portion of the heat-source-side liquid refrigerant pipe (53) between
the first intermediate portion (P1) and the liquid stop valve (V1), and the third
intermediate portion (P3) is a portion of the heat-source-side liquid refrigerant
pipe (53) between the liquid end of the heat-source-side heat exchanger (33) and the
receiver (37).
[0045] The second connection pipe (56) connects fourth and fifth intermediate portions (P4,
P5) of the heat-source-side liquid refrigerant pipe (53) together. The fourth intermediate
portion (P4) is a portion of the heat-source-side liquid refrigerant pipe (53) between
the supercooling heat exchanger (34) and the first intermediate portion (P1), and
the fifth intermediate portion (P5) is a portion of the heat-source-side liquid refrigerant
pipe (53) between the liquid end of the heat-source-side heat exchanger (33) and the
third intermediate portion (P3).
<<Heat-Source-Side Expansion Valve>>
[0046] The heat-source-side expansion valve (38) is provided on the second connection pipe
(56). The heat-source-side expansion valve (38) has an adjustable degree of opening.
The heat-source-side expansion valve (38) is configured as, for example, an electronic
expansion valve (motor-operated valve).
<<Check Valves>>
[0047] The first check valve (CV1) is provided on a portion of the heat-source-side liquid
refrigerant pipe (53) between the third and fifth intermediate portions (P3, P5),
and is configured to allow a refrigerant to flow only in a direction from the fifth
intermediate portion (P5) toward the third intermediate portion (P3). The second check
valve (CV2) is provided on a portion of the heat-source-side liquid refrigerant pipe
(53) between the first and second intermediate portions (P1, P2), and is configured
to allow a refrigerant to flow only in a direction from the first intermediate portion
(P1) toward the second intermediate portion (P2). The third check valve (CV3) is provided
on the first connection pipe (55), and is configured to allow a refrigerant to flow
only in a direction from the second intermediate portion (P2) toward the third intermediate
portion (P3) of the heat-source-side liquid refrigerant pipe (53).
<<Oil Separator>>
[0048] The oil separator (41) is provided on the discharge refrigerant pipe (51) (in this
example, the discharge collection pipe (51d)), and is capable of separating refrigerating
machine oil from a refrigerant discharged from the compressors (31 a, 31b, 31c) and
storing therein the refrigerating machine oil.
<<Oil Return Pipe>>
[0049] The oil return pipe (57) is used to supply the refrigerating machine oil (relatively
high-temperature refrigerating machine oil) stored in the oil separator (41) to the
injection pipe (54), and has two ends respectively connected to the oil separator
(41) and an intermediate portion of the injection pipe (54) between the supercooling
heat exchanger (34) and the intermediate expansion valves (36a, 36b, 36c) (in this
example, an intermediate portion of the second main injection pipe (54n)).
<<Oil Return Expansion Valve>>
[0050] The oil return expansion valve (42) is provided on the oil return pipe (57). The
oil return expansion valve (42) has an adjustable degree of opening. The oil return
expansion valve (42) is configured as, for example, an electronic expansion valve
(motor-operated valve).
<Utilization-Side Circuits>
[0051] Each utilization-side circuit (23) includes a utilization-side heat exchanger (61),
a utilization-side open/close valve (62), and a utilization-side expansion valve (63).
The utilization-side circuit (23) is provided with a utilization-side liquid refrigerant
pipe (71) and a utilization-side gaseous refrigerant pipe (72).
<<Utilization-Side Heat Exchanger>>
[0052] The utilization-side heat exchanger (61) has its liquid end connected to the liquid
interconnecting pipe (14) through the utilization-side liquid refrigerant pipe (71),
and has its gas end connected to the gas interconnecting pipe (15) through the utilization-side
gaseous refrigerant pipe (72). The utilization-side fan (24) is disposed near the
utilization-side heat exchanger (61). The utilization-side heat exchanger (61) is
configured to exchange heat between a refrigerant and utilization-side air (e.g.,
inside air) transferred by the utilization-side fan (24). The utilization-side heat
exchanger (61) is configured as, for example, a cross-fin, fin-and-tube heat exchanger.
<<Utilization-Side Liquid Refrigerant Pipe, Utilization-Side Gaseous Refrigerant Pipe>>
[0053] One end of the utilization-side liquid refrigerant pipe (71) is connected to the
liquid interconnecting pipe (14), and the other end thereof is connected to the liquid
end of the utilization-side heat exchanger (61). In this example, the utilization-side
liquid refrigerant pipe (71) includes a first utilization-side liquid pipe (71a) one
end of which is connected to the liquid interconnecting pipe (14), a drain pan pipe
(71b) one end of which is connected to the other end of the first utilization-side
liquid pipe (71a), and a second utilization-side liquid pipe (71c) connecting the
other end of the drain pan pipe (71b) to the liquid end of the utilization-side heat
exchanger (61). One end of the utilization-side gaseous refrigerant pipe (72) is connected
to the gas end of the utilization-side heat exchanger (61), and the other end thereof
is connected to the gas interconnecting pipe (15).
<<Utilization-Side Open/Close Valve, Utilization-Side Expansion Valve>>
[0054] The utilization-side open/close valve (62) and the utilization-side expansion valve
(63) are arranged in series on the utilization-side liquid refrigerant pipe (71) (in
this example, the second utilization-side liquid pipe (71c)).
[0055] The utilization-side open/close valve (62) is switchable between an open state and
a closed state. The utilization-side open/close valve (62) is configured as, for example,
a solenoid valve. The utilization-side expansion valve (63) has an adjustable degree
of opening. In this example, the utilization-side expansion valve (63) is configured
as an externally equalized thermostatic expansion valve. Specifically, the utilization-side
expansion valve (63) includes a feeler bulb (63a) provided on the utilization-side
gaseous refrigerant pipe (72), and an equalizer (63b) connected to an intermediate
portion of the utilization-side gaseous refrigerant pipe (72), and has its degree
of opening adjusted in accordance with the temperature of the feeler bulb (63a) and
the pressure of a refrigerant in the equalizer (63b).
<Drain Pan>
[0056] The drain pan (25) is disposed below the utilization-side heat exchanger (61), and
is configured to collect frost and condensed water dropped from the surface of the
utilization-side heat exchanger (61). The drain pan pipe (71b) that is a portion of
the utilization-side liquid refrigerant pipe (71) is disposed in the drain pan (25).
<Liquid Refrigerant Pipe>
[0057] In the refrigerant circuit (20), the heat-source-side liquid refrigerant pipe (53)
and the liquid interconnecting pipe (14) form a liquid refrigerant pipe (50). That
is to say, the liquid end of the heat-source-side heat exchanger (33) is connected
to the liquid refrigerant pipe (50). The utilization-side liquid refrigerant pipe
(71) connects the liquid end of the utilization-side heat exchanger (61) to the liquid
refrigerant pipe (50). The injection pipe (54) connects an intermediate portion (the
first intermediate portion (P1)) of the liquid refrigerant pipe (50) to the intermediate
ports of the compressors (31a, 31b, 31c). The supercooling heat exchanger (34) is
connected to the liquid refrigerant pipe (50) and the injection pipe (54), and is
configured to exchange heat between a refrigerant flowing through the liquid refrigerant
pipe (50) and a refrigerant flowing through the injection pipe (54).
<<Various Sensors>>
[0058] The refrigeration apparatus (10) is provided with various sensors such as first through
third discharged refrigerant temperature sensors (81a-81c) and an injection refrigerant
temperature sensor (82). In the following description, the first through third discharged
refrigerant temperature sensors (81a-81c) are collectively referred to as "the discharged
refrigerant temperature sensor (81a, 81b, 81c)."
[0059] The discharged refrigerant temperature sensor (81a, 81b, 81c) is configured to sense
the temperature of a refrigerant discharged from the compressor (31 a, 31b, 31 c)
(hereinafter referred to as the discharged refrigerant temperature (Td)). In this
example, the first, second, and third discharged refrigerant temperature sensors (81
a, 81b, 81c) are respectively associated with the first, second, and third intermediate
expansion valves (36a, 36b, 36c) and installed near the discharge ports of the first,
second, and third compressors (31a, 31b, 31c), and sense the temperatures of refrigerants
at their respective installation sites as the discharged refrigerant temperatures
(Td).
[0060] The injection refrigerant temperature sensor (82) is configured to sense the temperature
of a refrigerant flowing through a portion of the injection pipe (54) between the
supercooling heat exchanger (34) and the intermediate expansion valves (36a, 36b,
36c) (beneficially, between a junction (P6) of the injection pipe (54) and the oil
return pipe (57) and the intermediate expansion valves (36a, 36b, 36c)). In this example,
the injection refrigerant temperature sensor (82) is installed on a portion of the
second main injection pipe (54n) between the junction (P6) and the intermediate expansion
valves (36a, 36b, 36c) to sense the temperature of a refrigerant at its installation
site as the temperature of a refrigerant flowing through a portion of the second main
injection pipe (54n) between the junction (P6) and the intermediate expansion valves
(36a, 36b, 36c) (hereinafter referred to as the injection refrigerant temperature
(Tinj)).
<Controller (Control Section)>
[0061] The controller (13) controls components of the refrigeration apparatus (10) to control
operations of the refrigeration apparatus (10). Specifically, the controller (13)
controls the compressors (31a, 31b, 31c), the various fans (the heat-source-side fan
(22), and the utilization-side fans (24)), and the various valves (the four-way valve
(32), the supercooling expansion valve (35), the intermediate expansion valves (36a,
36b, 36c), the heat-source-side expansion valve (38), the oil return expansion valve
(42), and the utilization-side open/close valves (62)), based on values sensed by
the various sensors (the discharged refrigerant temperature sensors (81a, 81b, 81c),
the injection refrigerant temperature sensor (82), and other sensors). Note that the
refrigeration apparatus (10) operates in a cooling mode in which inside air is cooled,
or in a defrosting mode in which the utilization-side heat exchangers (61) are defrosted.
<Cooling Mode>
[0062] Next, an operation in a cooling mode will be described with reference to FIG. 2.
In the cooling mode, the refrigerant circuit (20) performs a refrigeration cycle in
which the heat-source-side heat exchanger (33) functions as a condenser, the supercooling
heat exchanger (34) functions as a supercooler, and the utilization-side heat exchangers
(61) function as evaporators.
[0063] Specifically, the four-way valve (32) is placed in the first state. This allows the
discharge ports of the compressors (31a, 31b, 31c) to communicate with the gas end
of the heat-source-side heat exchanger (33), and allows the suction ports of the compressors
(31a, 31b, 31c) to communicate with the gas interconnecting pipe (15). The compressors
(31a, 31b, 31c), the heat-source-side fan (22), and the utilization-side fans (24)
are placed in operation. Furthermore, the degrees of opening of the supercooling expansion
valve (35) and the intermediate expansion valves (36a, 36b, 36c) are adjusted, the
heat-source-side expansion valve (38) is placed in a fully-closed state, and the oil
return expansion valve (42) is intermittently placed in an open state. In each utilization-side
unit (12), the utilization-side open/close valve (62) is placed in either an open
state or a closed state, in accordance with the load required to cool inside air,
and the degree of opening of the utilization-side expansion valve (63) is adjusted
in accordance with the temperature of the feeler bulb (63a) and the pressure of a
refrigerant in the equalizer (63b), such that the degree of superheat of a refrigerant
at an outlet of the utilization-side heat exchanger (61) is equal to a predetermined
degree of superheat. Note that FIG. 2 shows a situation where the utilization-side
open/close valves (62) of all of the utilization-side units (12) are placed in the
open state.
[0064] A refrigerant discharged from the compressors (31 a, 31b, 31 c) passes through the
oil separator (41) in the discharge refrigerant pipe (51), then flows through the
four-way valve (32) into the heat-source-side heat exchanger (33), dissipates heat
to the heat-source-side air (e.g., outdoor air) in the heat-source-side heat exchanger
(33), and condenses. The refrigerant (high-pressure refrigerant) that has flowed out
of the heat-source-side heat exchanger (33) passes through the first check valve (CV1)
in the first heat-source-side liquid pipe (53a), then passes through the receiver
(37) and the second heat-source-side liquid pipe (53b) in this order, flows into the
first channels (34a) of the supercooling heat exchanger (34), and is supercooled by
having its heat absorbed by a refrigerant (intermediate-pressure refrigerant) flowing
through the second channels (34b) of the supercooling heat exchanger (34). The refrigerant
that has flowed out of the first channels (34a) of the supercooling heat exchanger
(34) flows into the third heat-source-side liquid pipe (53c). Part of the refrigerant
that has flowed into the third heat-source-side liquid pipe (53c) flows into the first
main injection pipe (54m). The remaining part passes through the second check valve
(CV2) in the third heat-source-side liquid pipe (53c), and then flows through the
liquid stop valve (V1) into the liquid interconnecting pipe (14).
[0065] The refrigerant that has flowed into the first main injection pipe (54m) is decompressed
in the supercooling expansion valve (35), flows into the second channels (34b) of
the supercooling heat exchanger (34), and absorbs heat from the refrigerant (high-pressure
refrigerant) flowing through the first channels (34a) of the supercooling heat exchanger
(34). The refrigerant that has flowed out of the second channels (34b) of the supercooling
heat exchanger (34) flows through the second main injection pipe (54n) into the injection
branch pipes (54a, 54b, 54c). The refrigerant that has flowed into each injection
branch pipe (54a, 54b, 54c) is decompressed in an associated one of the intermediate
expansion valves (36a, 36b, 36c), and flows into the intermediate port of an associated
one of the compressors (31a, 31b, 31c). The refrigerant that has flowed through the
intermediate port into the compressor (31a, 31b, 31c) is mixed with a refrigerant
in the compressor (31a, 31b, 31c) (specifically, a refrigerant in the compression
chamber). That is to say, the refrigerant in the compressor (31a, 31b, 31c) is compressed
while being cooled.
[0066] Meanwhile, the refrigerant that has flowed into the liquid interconnecting pipe (14)
flows into the first utilization-side liquid pipe (71 a) of the utilization-side unit
(12) that has its utilization-side open/close valve (62) placed in the open state.
In the utilization-side unit (12) having its utilization-side open/close valve (62)
placed in the open state, the refrigerant that has flowed into the first utilization-side
liquid pipe (71a) flows through the drain pan pipe (71b) into the second utilization-side
liquid pipe (71c). The refrigerant that has flowed into the second utilization-side
liquid pipe (71c) passes through the open utilization-side open/close valve (62),
and is then decompressed in the utilization-side expansion valve (63). The decompressed
refrigerant flows into the utilization-side heat exchanger (61), and absorbs heat
from the utilization-side air (e.g., inside air) in the utilization-side heat exchanger
(61) to evaporate. Thus, the utilization-side air is cooled. The refrigerant that
has flowed out of the utilization-side heat exchanger (61) passes through the utilization-side
gaseous refrigerant pipe (72), the gas interconnecting pipe (15), the gas stop valve
(V2), the four-way valve (32), and the suction refrigerant pipe (52) in this order,
and is sucked into the suction ports of the compressors (31a, 31b, 31c).
[0067] The oil separator (41) separates refrigerating machine oil from the refrigerant (i.e.,
the refrigerant discharged from the compressors (31a, 31b, 31c)), and stores therein
the refrigerating machine oil. Then, if the oil return expansion valve (42) is placed
in the open state, the refrigerating machine oil (relatively high-temperature refrigerating
machine oil) stored in the oil separator (41) flows through the oil return pipe (57)
into the second main injection pipe (54n). The flow of the refrigerating machine oil
that has flowed into the second main injection pipe (54n) merges with the flow of
a refrigerant flowing through the second main injection pipe (54n). Then, the merged
refrigerant flows through the intermediate expansion valves (36a, 36b, 36c) in the
injection branch pipes (54a, 54b, 54c) into the intermediate ports of the compressors
(31a, 31b, 31c).
[0068] In the cooling mode, the flow rate (injection amount) of the refrigerant flowing
into the intermediate port of the compressor (31a, 31b, 31c) can be adjusted by adjusting
the degree of opening of the intermediate expansion valve (36a, 36b, 36c). Thus, how
much the temperature of a refrigerant in the compressor (31a, 31b, 31c) is to decrease
can be adjusted. As a result, the temperature of the refrigerant discharged from the
compressor (31a, 31b, 31c) (i.e., the discharged refrigerant temperature (Td)) can
be adjusted. How the degree of opening of the intermediate expansion valve (36a, 36b,
36c) is adjusted in the cooling mode will be described in detail below.
[0069] In the cooling mode, the pressure of the refrigerant flowing through the supercooling
expansion valve (35) into the second channels (34b) of the supercooling heat exchanger
(34) in the injection pipe (54) can be adjusted by adjusting the degree of opening
of the supercooling expansion valve (35). This allows the adjustment of the degree
of supercooling of the refrigerant in the supercooling heat exchanger (34) (specifically,
the degree of supercooling of the refrigerant flowing out of the first channels (34a)
of the supercooling heat exchanger (34)) and the temperature of the refrigerant flowing
between the supercooling heat exchanger (34) and the intermediate expansion valves
(36a, 36b, 36c) in the injection pipe (54). The flow rate of the refrigerant flowing
through the supercooling expansion valve (35) into the second channels (34b) of the
supercooling heat exchanger (34) in the injection pipe (54) can be adjusted by adjusting
the degree of opening of the supercooling expansion valve (35). This allows the flow
rates (injection amounts) of the refrigerant flowing from the second channels (34b)
of the supercooling heat exchanger (34) through the intermediate expansion valves
(36a, 36b, 36c) into the intermediate ports of the compressors (31a, 31b, 31c) to
be adjusted. How the degree of opening of the supercooling expansion valve (35) is
adjusted in the cooling mode will be described in detail below.
[0070] In the cooling mode, intermittently placing the oil return expansion valve (42) in
the open state allows the refrigerating machine oil stored in the oil separator (41)
to intermittently flow into the oil return pipe (57). Thus, the refrigerating machine
oil can be effectively returned into the compressors (31a, 31b, 31c). How the degree
of opening of the oil return expansion valve (42) is adjusted in the cooling mode
will be described in detail below.
<Defrosting Mode>
[0071] Next, an operation in a defrosting mode will be described with reference to FIG.
3. In the defrosting mode, the refrigerant circuit (20) performs a refrigeration cycle
in which the utilization-side heat exchangers (61) function as condensers and the
heat-source-side heat exchanger (33) functions as an evaporator.
[0072] Specifically, the four-way valve (32) is placed in the second state. This allows
the discharge ports of the compressors (31a, 31b, 31c) to communicate with the gas
interconnecting pipe (15), and allows the suction ports of the compressors (31a, 31b,
31c) to communicate with the gas end of the heat-source-side heat exchanger (33).
The compressors (31a, 31b, 31c) and the heat-source-side fan (22) are placed in operation,
and the utilization-side fan (24) is placed at rest. Furthermore, the supercooling
expansion valve (35) is placed in a fully-closed state. The intermediate expansion
valves (36a, 36b, 36c) are placed in a fully-closed state. The degree of opening of
the heat-source-side expansion valve (38) is adjusted such that the degree of superheat
of the refrigerant at the outlet of the heat-source-side heat exchanger (33) is equal
to a predetermined target degree of superheat. The oil return expansion valve (42)
is placed in a fully-closed state. In each utilization-side unit (12), the utilization-side
open/close valve (62) is placed in the open state, and the utilization-side expansion
valve (63) is placed in the fully-open state.
[0073] The refrigerant discharged from the compressors (31 a, 31b, 31 c) passes through
the oil separator (41) in the discharge refrigerant pipe (51), then passes through
the four-way valve (32) and the gas stop valve (V2) in this order, and flows into
the gas interconnecting pipe (15). The refrigerant that has flowed into the gas interconnecting
pipe (15) flows into the utilization-side gaseous refrigerant pipes (72) of the utilization-side
units (12). In each utilization-side unit (12), the refrigerant that has flowed into
the utilization-side gaseous refrigerant pipe (72) flows into the utilization-side
heat exchanger (61), and dissipates heat in the utilization-side heat exchanger (61)
to condense. Thus, frost formed on the utilization-side heat exchanger (61) is heated
to melt. The refrigerant that has flowed out of the utilization-side heat exchanger
(61) flows into the second utilization-side liquid pipe (71c), passes through the
fully open utilization-side expansion valve (63) and the open utilization-side open/close
valve (62) in this order, passes through the drain pan pipe (71b) and the first utilization-side
liquid pipe (71a) in this order, and flows into the liquid interconnecting pipe (14).
[0074] The refrigerant that has flowed into the liquid interconnecting pipe (14) flows through
the liquid stop valve (V1) into the third heat-source-side liquid pipe (53c). The
refrigerant that has flowed into the third heat-source-side liquid pipe (53c) flows
into the first connection pipe (55), passes through the third check valve (CV3) in
the first connection pipe (55), and flows into the first heat-source-side liquid pipe
(53a). The refrigerant that has flowed into the first heat-source-side liquid pipe
(53a) passes through the receiver (37), the second heat-source-side liquid pipe (53b),
the first channels (34a) of the supercooling heat exchanger (34) in this order, and
flows into the third heat-source-side liquid pipe (53c). The refrigerant that has
flowed into the third heat-source-side liquid pipe (53c) flows into the second connection
pipe (56). The refrigerant that has flowed into the second connection pipe (56) is
decompressed in the heat-source-side expansion valve (38), and flows into the first
heat-source-side liquid pipe (53a). The refrigerant that has flowed into the first
heat-source-side liquid pipe (53a) flows into the heat-source-side heat exchanger
(33), and absorbs heat from the heat-source-side air (e.g., outdoor air) in the heat-source-side
heat exchanger (33) to evaporate. The refrigerant that has flowed out of the heat-source-side
heat exchanger (33) passes through the four-way valve (32) and the suction refrigerant
pipe (52) in this order, and is sucked into the suction ports of the compressors (31
a, 31b, 31 c).
[0075] In the defrosting mode, a refrigerant (high-temperature refrigerant) that has flowed
out of the utilization-side heat exchanger (61) functioning as the condenser flows
through the drain pan pipe (71b). This allows the refrigerant flowing through the
drain pan pipe (71b) to heat, and melt, frost remaining in the drain pan (25) (i.e.,
frost collected in the drain pan (25) and ice blocks resulting from freezing of condensed
water). Note that water resulting from melting of the remaining frost is discharged
through a drainage pipe (not shown).
[Adjustment of Degrees of Opening of Intermediate Expansion Valves]
[0076] Next, how the degree of opening of the intermediate expansion valve (36a, 36b, 36c)
is adjusted in the cooling mode will be described with reference to FIG. 4. The controller
(13) performs a first degree-of-opening adjusting operation (steps (ST11-ST13)) every
time a predetermined operating time elapses in the cooling mode. In the first degree-of-opening
adjusting operation, the controller (13) adjusts the degree of opening of the intermediate
expansion valve (36a, 36b, 36c) such that the discharged refrigerant temperature (Td)
is below a predetermined higher discharged refrigerant temperature threshold (Tdth).
In this example, the controller (13) performs the first degree-of-opening adjusting
operation for each of the first through third intermediate expansion valves (36a-36c).
For example, the controller (13) performs the first degree-of-opening adjusting operation
for the first intermediate expansion valve (36a) associated with the first compressor
(31a), based on the value sensed by the first discharged refrigerant temperature sensor
(81a). In the first degree-of-opening adjusting operation, processes indicated below
are performed.
<Step (ST11)>
[0077] First, the controller (13) determines whether or not the discharged refrigerant temperature
(Td) is below the higher discharged refrigerant temperature threshold (Tdth) (step
(ST11)). The higher discharged refrigerant temperature threshold (Tdth) is set to
be, for example, the threshold (highest value such as 105°C) of the discharged refrigerant
temperature (Td) which may be considered not to cause the compressor (31a, 31b, 31c)
to have an abnormally high temperature. If the discharged refrigerant temperature
(Td) is below the higher discharged refrigerant temperature threshold (Tdth), the
process proceeds to step (ST12). If not, the process proceeds to step (ST13).
<Step (ST12): Control of Degree of Superheat of Discharged Refrigerant>
[0078] If the discharged refrigerant temperature (Td) is below the higher discharged refrigerant
temperature threshold (Tdth), the controller (13) adjusts the degree of opening of
the intermediate expansion valve (36a, 36b, 36c) such that the degree of superheat
of the refrigerant discharged from the compressor (31a, 31b, 31c) (hereinafter referred
to as the degree of discharged superheat) is equal to a predetermined target degree
of superheat (e.g., 15°C).
[0079] Specifically, if the degree of discharged superheat is above the target degree of
superheat, the controller (13) increases the degree of opening of the intermediate
expansion valve (36a, 36b, 36c). This increases the flow rate (injection amount) of
the refrigerant flowing into the intermediate port of the compressor (31 a, 31b, 31c),
thereby increasing how much the temperature of the refrigerant in the compressor (31a,
31b, 31c) is to decrease. As a result, the temperature of the refrigerant discharged
from the compressor (31a, 31b, 31c) (i.e., the discharged refrigerant temperature
(Td)) can be reduced, thus reducing the degree of discharged superheat.
[0080] On the other hand, if the degree of discharged superheat is below the target degree
of superheat, the controller (13) reduces the degree of opening of the intermediate
expansion valve (36a, 36b, 36c). This increases the flow rate (injection amount) of
the refrigerant flowing into the intermediate port of the compressor (31 a, 31b, 31c),
thereby reducing how much the temperature of the refrigerant in the compressor (31a,
31b, 31c) is to decrease. As a result, the temperature of the refrigerant discharged
from the compressor (31a, 31b, 31c) (i.e., the discharged refrigerant temperature
(Td)) can be increased, thus increasing the degree of discharged superheat.
[0081] If, in this manner, the degree of opening of the intermediate expansion valve (36a,
36b, 36c) is adjusted such that the degree of superheat of the refrigerant discharged
from the compressor (31 a, 31b, 31 c) is equal to the predetermined target degree
of superheat, the flow rate (injection amount) of the refrigerant flowing into the
intermediate port of the compressor (31a, 31b, 31c) can be appropriately adjusted.
<Step (ST13)>
[0082] If the discharged refrigerant temperature (Td) is not below the higher discharged
refrigerant temperature threshold (Tdth) (NO in step (ST11)), the controller (13)
increases the degree of opening of the intermediate expansion valve (36a, 36b, 36c)
by a predetermined amount. This increases the flow rate (injection amount) of the
refrigerant flowing into the intermediate port of the compressor (31a, 31b, 31c),
thereby increasing how much the temperature of the refrigerant in the compressor (31a,
31b, 31c) is to decrease. As a result, the temperature of the refrigerant discharged
from the compressor (31a, 31b, 31c) (i.e., the discharged refrigerant temperature
(Td)) can be reduced.
[0083] If, in step (ST13), the intermediate expansion valve (36a, 36b, 36c) has a maximum
degree of opening (e.g., a fully-open state), the controller (13) keeps the degree
of opening of the intermediate expansion valve (36a, 36b, 36c) at the maximum degree
of opening.
[Adjustment of Degree of Opening of Supercooling Expansion Valve]
[0084] Next, how the degree of opening of the supercooling expansion valve (35) is adjusted
in the cooling mode will be described with reference to FIG. 5. The controller (13)
performs the process shown in FIG. 5 (steps (ST20-ST24)) every time a predetermined
operating time elapses in the cooling mode.
<Step (ST20)>
[0085] First, the controller (13) determines whether or not the discharged refrigerant temperature
(Td) is below the higher discharged refrigerant temperature threshold (Tdth). If the
discharged refrigerant temperature (Td) is below the higher discharged refrigerant
temperature threshold (Tdth), the process proceeds to step (ST21). If not, the process
proceeds to step (ST24).
<Steps (ST21-ST23): Second Degree-of-Opening Adjusting Operation>
[0086] If the discharged refrigerant temperature (Td) is below the higher discharged refrigerant
temperature threshold (Tdth), the controller (13) performs a second degree-of-opening
adjusting operation. In the second degree-of-opening adjusting operation, the controller
(13) adjusts the degree of opening of the supercooling expansion valve (35) such that
the temperature of a refrigerant flowing through a portion of the injection pipe (54)
between the supercooling heat exchanger (34) and the intermediate expansion valves
(36a, 36b, 36c) (in this example, the injection refrigerant temperature (Tinj)) is
above a predetermined freezing temperature threshold (Tfth). The freezing temperature
threshold (Tfth) is set to be, for example, the threshold (lowest value such as 0°C)
of the injection refrigerant temperature (Tinj) which may be considered not to cause
the injection pipe (54) to be frozen. In the second degree-of-opening adjusting operation,
processes indicated below are performed.
<<Step (ST21)>>
[0087] Specifically, the controller (13) determines whether or not the injection refrigerant
temperature (Tinj) is above the freezing temperature threshold (Tfth). If the injection
refrigerant temperature (Tinj) is above the freezing temperature threshold (Tfth),
the process proceeds to step (ST22). If not, the process proceeds to step (ST23).
<<Step (ST22)>>
[0088] If the injection refrigerant temperature (Tinj) is above the freezing temperature
threshold (Tfth), the controller (13) reduces the degree of opening of the supercooling
expansion valve (35) by a predetermined amount (step (ST22)). This can reduce the
pressure of the refrigerant flowing from the supercooling expansion valve (35) into
the second channels (34b) of the supercooling heat exchanger (34) in the injection
pipe (54). As a result, the degree of subcooling of the refrigerant in the supercooling
heat exchanger (34) can be increased.
<<Step (ST23)>>
[0089] On the other hand, if the injection refrigerant temperature (Tinj) is not above the
freezing temperature threshold (Tfth), the controller (13) increases the degree of
opening of the supercooling expansion valve (35) by a predetermined amount (step (ST23)).
This can increase the pressure of the refrigerant flowing from the supercooling expansion
valve (35) into the second channels (34b) of the supercooling heat exchanger (34)
in the injection pipe (54). As a result, the temperature of the refrigerant flowing
through a portion of the injection pipe (54) between the supercooling heat exchanger
(34) and the intermediate expansion valves (36a, 36b, 36c) (in this example, the injection
refrigerant temperature (Tinj)) can be increased.
<Step (ST24)>
[0090] If the discharged refrigerant temperature (Td) is not above the higher discharged
refrigerant temperature threshold (Tdth) (NO in step (ST20)), the controller (13)
increases the degree of opening of the supercooling expansion valve (35) by a predetermined
amount without performing the second degree-of-opening adjusting operation (steps
(ST21-ST23)). This can increase the flow rate of the refrigerant flowing from the
supercooling expansion valve (35) into the second channels (34b) of the supercooling
heat exchanger (34) in the injection pipe (54), and can increase the flow rate (injection
amount) of the refrigerant flowing through each intermediate expansion valve (36a,
36b, 36c) into the intermediate port of an associated one of the compressors (31a,
31b, 31c). As a result, how much the temperature of the refrigerant in each compressor
(31a, 31b, 31c) is to decrease can be increased, and the temperature of the refrigerant
discharged from the compressor (31a, 31b, 31c) (i.e., the discharged refrigerant temperature
(Td)) can be reduced. Increasing the degree of opening of the supercooling expansion
valve (35) can increase the pressure of the refrigerant flowing from the supercooling
expansion valve (35) into the second channels (34b) of the supercooling heat exchanger
(34) in the injection pipe (54). As a result, the temperature of the refrigerant flowing
through a portion of the injection pipe (54) between the supercooling heat exchanger
(34) and the intermediate expansion valves (36a, 36b, 36c) (in this example, the injection
refrigerant temperature (Tinj)) can be increased.
[0091] If, in step (ST22), the supercooling expansion valve (35) has a minimum degree of
opening (e.g., a fully-closed state), the controller (13) keeps the degree of opening
of the supercooling expansion valve (35) at the minimum degree of opening. If, in
steps (ST23, ST24), the supercooling expansion valve (35) has a maximum degree of
opening (e.g., a fully-open state), the controller (13) keeps the degree of opening
of the supercooling expansion valve (35) at the maximum degree of opening.
[Adjustment of Degree of Opening of Oil Return Expansion Valve]
[0092] Next, how the degree of opening of the oil return expansion valve (42) is adjusted
in the cooling mode will be described with reference to FIG. 6. The controller (13)
performs a third degree-of-opening adjusting operation (steps (ST31-ST33)) every time
a predetermined operating time elapses in the cooling mode. In the third degree-of-opening
adjusting operation, the controller (13) adjusts the degree of opening of the oil
return expansion valve (42) such that the temperature of the refrigerant flowing through
a portion of the injection pipe (54) between the junction (P6) of the injection pipe
(54) and the oil return pipe (57) and the intermediate expansion valves (36a, 36b,
36c) (in this example, the injection refrigerant temperature (Tinj)) is above the
freezing temperature threshold (Tfth). In the third degree-of-opening adjusting operation,
processes indicated below are performed.
<Step (ST31)>
[0093] First, the controller (13) determines whether or not the injection refrigerant temperature
(Tinj) is above the freezing temperature threshold (Tfth). If the injection refrigerant
temperature (Tinj) is above the freezing temperature threshold (Tfth), the process
proceeds to step (ST32). If not, the process proceeds to step (ST33).
<Step (ST32)>
[0094] If the injection refrigerant temperature (Tinj) is above the freezing temperature
threshold (Tfth), the controller (13) intermittently places the oil return expansion
valve (42) in an open state so that the flow rate of refrigerating machine oil passing
through the oil return pipe (57) within a predetermined unit period of time (i.e.,
the oil return amount) is equal to a predetermined flow rate (a normal flow rate).
Specifically, the controller (13) intermittently places the oil return expansion valve
(42) in the open state so that the period of time during which the oil return expansion
valve (42) is placed in the open state within a predetermined period of time is equal
to a predetermined period of time (a normal period of time). Alternatively, the controller
(13) sets the degree of opening of the open oil return expansion valve (42) to be
a predetermined degree of opening (a normal degree of opening).
<Step (ST33)>
[0095] If the injection refrigerant temperature (Tinj) is not above the freezing temperature
threshold (Tfth), the controller (13) intermittently places the oil return expansion
valve (42) in an open state, so that the flow rate of refrigerating machine oil passing
through the oil return pipe (57) within a predetermined unit period of time (i.e.,
the oil return amount) increases by a predetermined rate (step (ST33)). Specifically,
the controller (13) intermittently places the oil return expansion valve (42) in the
open state so that the period of time during which the oil return expansion valve
(42) is placed in the open state within a predetermined period of time increases.
Alternatively, the controller (13) may increase the degree of opening of the open
oil return expansion valve (42). Increasing the flow rate of the refrigerating machine
oil (relatively high-temperature refrigerating machine oil) passing through the oil
return pipe (57) within a predetermined unit period of time can increase the temperature
of the refrigerant flowing through the portion of the injection pipe (54) between
the junction (P6) of the injection pipe (54) and the oil return pipe (57) and the
intermediate expansion valves (36a, 36b, 36c) (in this example, the injection refrigerant
temperature (Tinj)).
[0096] If, in step (ST33), the flow rate of the refrigerating machine oil passing through
the oil return pipe (57) within a predetermined unit period of time (i.e., the oil
return amount) is highest, the controller (13) controls the opening/closing of the
oil return expansion valve (42) to keep the oil return amount at the highest flow
rate. Specifically, if a period of time during which the oil return expansion valve
(42) is in the open state within a predetermined unit period of time is longest (e.g.,
equal to the unit period of time), the controller (13) controls the opening/closing
of the oil return expansion valve (42) to keep the period of time during which the
valve is in the open state at the longest period of time. Alternatively, if the degree
of opening of the open oil return expansion valve (42) is highest (e.g., in the fully-open
state), the controller (13) may control the opening/closing of the oil return expansion
valve (42) to keep the degree of opening of the open oil return expansion valve (42)
at the highest degree of opening.
[Advantages of Embodiment]
[0097] As can be seen from the foregoing description, adjusting the degree of opening of
the intermediate expansion valve (36a, 36b, 36c) in the first degree-of-opening adjusting
operation allows the temperature (Td) of the refrigerant discharged from the compressor
(31 a, 31b, 31c) to be adjusted to be below the higher discharged refrigerant temperature
threshold (Tdth). Thus, the compressor (31a, 31b, 31c) can be protected from abnormally
high temperatures. Adjusting the degree of opening of the supercooling expansion valve
(35) in the second degree-of-opening adjusting operation allows the temperature of
the refrigerant flowing through a portion of the injection pipe (54) between the supercooling
heat exchanger (34) and the intermediate expansion valves (36a, 36b, 36c) to be adjusted
to be above the freezing temperature threshold (Tfth). This can reduce the degree
to which the injection pipe (54) is frozen (specifically, the degree to which freezing
progresses).
[0098] If the temperature (Td) of the refrigerant discharged from the compressor (31a, 31b,
31c) is not below the higher discharged refrigerant temperature threshold (Tdth),
increasing the degree of opening of the supercooling expansion valve (35) can reduce
the temperature of the refrigerant discharged from the compressor (31a, 31b, 31c),
and can increase the temperature of the refrigerant flowing through a portion of the
injection pipe (54) between the supercooling heat exchanger (34) and the intermediate
expansion valves (36a, 36b, 36c). This allows the compressors (31a, 31b, 31c) to be
protected from abnormally high temperatures, and reduces the degree to which the injection
pipe (54) is frozen.
[0099] In the first degree-of-opening adjusting operation, if the temperature (Td) of the
refrigerant discharged from the compressor (31 a, 31 b, 31 c) is not below the higher
discharged refrigerant temperature threshold (Tdth), increasing the degree of opening
of the intermediate expansion valve (36a, 36b, 36c) can reduce the temperature of
the refrigerant discharged from the compressor (31a, 31b, 31c). Thus, the compressor
(31a, 31b, 31c) can be protected from abnormally high temperatures.
[0100] In the second degree-of-opening adjusting operation, if the temperature of the refrigerant
flowing through the portion of the injection pipe (54) between the supercooling heat
exchanger (34) and the intermediate expansion valves (36a, 36b, 36c) is above the
freezing temperature threshold (Tfth), reducing the degree of opening of the supercooling
expansion valve (35) increases the degree of subcooling of the refrigerant in the
supercooling heat exchanger (34). This can enhance the cooling capability of the utilization-side
heat exchanger (61). On the other hand, if the temperature of the refrigerant flowing
through the portion of the injection pipe (54) between the supercooling heat exchanger
(34) and the intermediate expansion valves (36a, 36b, 36c) is not above the freezing
temperature threshold (Tfth), increasing the degree of opening of the supercooling
expansion valve (35) can increase the temperature of the refrigerant flowing through
the portion of the injection pipe (54) between the supercooling heat exchanger (34)
and the intermediate expansion valves (36a, 36b, 36c). This can reduce the degree
to which the injection pipe (54) is frozen.
[0101] Adjusting the degree of opening of the oil return expansion valve (42) in the third
degree-of-opening adjusting operation allows the flow rate of refrigerating machine
oil (relatively high-temperature refrigerating machine oil) flowing from the oil separator
(41) through the oil return pipe (57) into the injection pipe (54) to be adjusted.
Thus, the temperature of the refrigerant flowing through the portion of the injection
pipe (54) between the junction (P6) of the injection pipe (54) and the oil return
pipe (57) and the intermediate expansion valves (36a, 36b, 36c) can be adjusted.
[0102] In the third degree-of-opening adjusting operation, if the temperature of the refrigerant
flowing through the portion of the injection pipe (54) between the junction (P6) of
the injection pipe (54) and the oil return pipe (57) and the intermediate expansion
valves (36a, 36b, 36c) is not above the freezing temperature threshold (Tfth), increasing
the flow rate of the refrigerating machine oil (relatively high-temperature refrigerating
machine oil) passing through the oil return pipe (57) within a predetermined unit
period of time triggers an increase in the temperature of the refrigerant flowing
through the portion of the injection pipe (54) between the junction (P6) of the injection
pipe (54) and the oil return pipe (57) and the intermediate expansion valves (36a,
36b, 36c). This can reduce the degree to which the injection pipe (54) is frozen.
(Other Embodiments)
[0103] In the foregoing description, an exemplary refrigeration apparatus (10) includes
two utilization-side units (12). However, the number of utilization-side units (12)
may be one, three, or more.
[0104] The exemplary refrigerant circuit (20) includes three compressors (first through
third compressors (31a-31c)). However, the number of compressors may be one, two,
four, or more.
[0105] Note that the foregoing description of the embodiment is a merely beneficial example
in nature, and is not intended to limit the scope, application, or uses of the present
disclosure.
INDUSTRIAL APPLICABILITY
[0106] As can be seen from the foregoing description, the above-mentioned refrigeration
apparatus is useful as a refrigeration apparatus which cools an internal space, etc.
DESCRIPTION OF REFERENCE CHARACTERS
[0107]
- 10
- Refrigeration Apparatus
- 11
- Heat-Source-Side Unit
- 12
- Utilization-Side Unit
- 13
- Controller (Control Section)
- 20
- Refrigerant Circuit
- 21
- Heat-Source-Side Circuit
- 22
- Heat-Source-Side Fan
- 23
- Utilization-Side Circuit
- 24
- Utilization-Side Fan
- 25
- Drain Pan
- 31 a
- First Compressor
- 31b
- Second Compressor
- 31 c
- Third Compressor
- 32
- Four-Way Valve
- 33
- Heat-Source-Side Heat Exchanger
- 34
- Supercooling Heat Exchanger
- 35
- Supercooling Expansion Valve
- 36a
- First Intermediate Expansion Valve
- 36b
- Second Intermediate Expansion Valve
- 36c
- Third Intermediate Expansion Valve
- 37
- Receiver
- 38
- Heat-Source-Side Expansion Valve
- 41
- Oil Separator
- 42
- Oil Return Expansion Valve
- 50
- Liquid Refrigerant Pipe
- 51
- Discharge Refrigerant Pipe
- 52
- Suction Refrigerant Pipe
- 53
- Heat-Source-Side Liquid Refrigerant Pipe
- 54
- Injection Pipe
- 55
- First Connection Pipe
- 56
- Second Connection Pipe
- 57
- Oil Return Pipe
- 61
- Utilization-Side Heat Exchanger
- 62
- Utilization-Side Open/Close valve
- 63
- Utilization-Side Expansion Valve
- 71
- Utilization-Side Liquid Refrigerant Pipe
- 72
- Utilization-Side Gaseous Refrigerant Pipe