[0001] This application claims priority on Patent Application No.
2012-119167 filed in JAPAN on May 25, 2012, Patent Application No.
2012-119217 filed in JAPAN on May 25, 2012, Patent Application No.
2012-121710 filed in JAPAN on May 29, 2012, and Patent Application No.
2012-121943 filed in JAPAN on May 29, 2012. The entire contents of these Japanese Patent Applications
are hereby incorporated by reference.
BACKGROUND OF THE INVENTION
Field of the Invention
[0002] The present invention relates to golf balls. Specifically, the present invention
relates to golf balls that include a solid core and a cover having a plurality of
layers.
Description of the Related Art
[0003] Golf players' foremost requirement for golf balls is flight performance. In particular,
golf players place importance on flight performance upon shots with a driver and a
long iron. Flight performance correlates with the resilience performance of a golf
ball. When a golf ball having excellent resilience performance is hit, the golf ball
flies at a high speed, thereby achieving a large flight distance. Golf balls that
include a core having excellent resilience performance are disclosed in
JP61-37178,
JP2008-212681 (
US2008/0214324),
JP2008-523952 (
US2006/0135287 and
US2007/0173607), and
JP2009-119256 (
US2009/0124757).
[0004] The core disclosed in
JP61-37178 is obtained from a rubber composition that includes a co-crosslinking agent and a
crosslinking activator. This publication discloses palmitic acid, stearic acid, and
myristic acid as the crosslinking activator.
[0005] The core disclosed in
JP2008-212681 is obtained from a rubber composition that includes an organic peroxide, a metal
salt of an α,β-unsaturated carboxylic acid, and a copper salt of a fatty acid.
[0006] The core disclosed in
JP2008-523952 is obtained from a rubber composition that includes a metal salt of an unsaturated
monocarboxylic acid, a free radical initiator, and a non-conjugated diene monomer.
[0007] The core disclosed in
JP2009-119256 is obtained from a rubber composition that includes a polybutadiene whose vinyl content
is equal to or less than 2%, whose cis 1,4-bond content is equal to or greater than
80%, and which has an active end modified with an alkoxysilane compound.
[0008] An appropriate trajectory height is required in order to achieve a large flight distance.
A trajectory height depends on a spin rate and a launch angle. With a golf ball that
achieves a high trajectory by a high spin rate, a flight distance is insufficient.
With a golf ball that achieves a high trajectory by a high launch angle, a large flight
distance is obtained. Use of an outer-hard/inner-soft structure in a golf ball can
achieve a low spin rate and a high launch angle. Modifications regarding a hardness
distribution of a core are disclosed in
JP6-154357 (USP
5,403,010),
JP2008-194471 (USP
7,344,455,
US2008/0194358,
US2008/0194359, and
US2008/0214325), and
JP2008-194473 (
US2008/0194357 and
US2008/0312008).
[0009] In the core disclosed in
JP6-154357, a JIS-C hardness H1 at the central point of the core is 58 to 73, a JIS-C hardness
H2 in a region that extends over a distance range from equal to or greater than 5
mm to equal to or less than 10 mm from the central point is equal to or greater than
65 but equal to or less than 75, a JIS-C hardness H3 at a point located at a distance
of 15 mm from the central point is equal to or greater than 74 but equal to or less
than 82, and a JIS-C hardness H4 at the surface of the core is equal to or greater
than 76 but equal to or less than 84. The hardness H2 is greater than the hardness
H1, the hardness H3 is greater than the hardness H2, and the hardness H4 is equal
to or greater than the hardness H3.
[0010] In the core disclosed in
JP2008-194471, a Shore D hardness at the central point of the core is equal to or greater than
30 but equal to or less than 48, a Shore D hardness at a point located at a distance
of 4 mm from the central point is equal to or greater than 34 but equal to or less
than 52, a Shore D hardness at a point located at a distance of 8 mm from the central
point is equal to or greater than 40 but equal to or less than 58, a Shore D hardness
at a point located at a distance of 12 mm from the central point is equal to or greater
than 43 but equal to or less than 61, a Shore D hardness in a region that extends
over a distance range from equal to or greater than 2 mm to equal to or less than
3 mm from the surface of the core is equal to or greater than 36 but equal to or less
than 54, and a Shore D hardness at the surface is equal to or greater than 41 but
equal to or less than 59.
[0011] In the core disclosed in
JP2008-194473, a Shore D hardness at the central point of the core is equal to or greater than
25 but equal to or less than 45, a Shore D hardness in a region that extends over
a distance range from equal to or greater than 5 mm to equal to or less than 10 mm
from the central point is equal to or greater than 39 but equal to or less than 58,
a Shore D hardness at a point located at a distance of 15 mm from the central point
is equal to or greater than 36 but equal to or less than 55, and a Shore D hardness
at the surface of the core is equal to or greater than 55 but equal to or less than
75.
[0012] JP2010-253268 (
US2010/0273575) discloses a golf ball that includes a core, an envelope layer, a mid layer, and
a cover. In the core, the hardness gradually increases from the central point of the
core to the surface of the core. The difference between a JIS-C hardness at the surface
and a JIS-C hardness at the central point is equal to or greater than 15. The hardness
of the cover is greater than the hardness of the mid layer, and the hardness of the
mid layer is greater than the hardness of the envelope layer.
[0013] For a tee shot on a par-three hole and a second shot on a par-four hole, a middle
iron is frequently used. Golf players also desire a large flight distance upon a shot
with a middle iron. An object of the present invention is to provide a golf ball that
has excellent flight performance upon a shot with a middle iron. Another object of
the present invention is to provide a golf ball that has excellent flight performance
upon a shot with a middle iron and has excellent feel at impact.
SUMMARY OF THE INVENTION
[0014] A golf ball according to the present invention includes a core, an inner cover positioned
outside the core, a mid cover positioned outside the inner cover, and an outer cover
positioned outside the mid cover. When distances (%) from a central point of the core
to nine points and JIS-C hardnesses at the nine points, which nine points are obtained
by dividing a region from the central point of the core to a surface of the core at
intervals of 12.5% of a radius of the core, are plotted in a graph, R
2 of a linear approximation curve obtained by a least-square method is equal to or
greater than 0.95. A JIS-C hardness Hi of the inner cover is greater than a JIS-C
hardness Hs at the surface of the core. A JIS-C hardness Ho of the outer cover is
greater than the hardness Hi. In the golf ball according to the present invention,
hardness distributions of the core and the inner cover are appropriate. In the golf
ball, the energy loss is low when the golf ball is hit with a middle iron. When the
golf ball is hit with a middle iron, the spin rate is low. The low spin rate achieves
a large flight distance.
[0015] According to another aspect, a golf ball according to the present invention includes
a core, a first cover positioned outside the core, a second cover positioned outside
the first cover, a third cover positioned outside the second cover, and a fourth cover
positioned outside the third cover. When distances (%) from a central point of the
core to nine points and JIS-C hardnesses at the nine points, which nine points are
obtained by dividing a region from the central point of the core to a surface of the
core at intervals of 12.5% of a radius of the core, are plotted in a graph, R
2 of a linear approximation curve obtained by a least-square method is equal to or
greater than 0.95. A JIS-C hardness H1 of the first cover is greater than a JIS-C
hardness Hs at the surface of the core. A JIS-C hardness H4 of the fourth cover is
greater than the JIS-C hardness H1 of the first cover. In the golf ball according
to the present invention, hardness distributions of the core and the first cover are
appropriate. In the golf ball, the energy loss is low when the golf ball is hit with
a middle iron. When the golf ball is hit with a middle iron, the spin rate is low.
The low spin rate achieves a large flight distance.
[0016] According to still another aspect, a golf ball according to the present invention
includes a core, an inner cover positioned outside the core, a mid cover positioned
outside the inner cover, and an outer cover positioned outside the mid cover. When
distances (%) from a central point of the core to nine points and JIS-C hardnesses
at the nine points, which nine points are obtained by dividing a region from the central
point of the core to a surface of the core at intervals of 12.5% of a radius of the
core, are plotted in a graph, R
2 of a linear approximation curve obtained by a least-square method is equal to or
greater than 0.95. A JIS-C hardness Hs at the surface of the core is greater than
a JIS-C hardness Hi of the inner cover. A JIS-C hardness Ho of the outer cover is
greater than the JIS-C hardness Hi of the inner cover. In the golf ball according
to the present invention, hardness distributions of the core, the inner cover, and
the outer cover are appropriate. In the golf ball, the energy loss is low when the
golf ball is hit with a middle iron. When the golf ball is hit with a middle iron,
the spin rate is low. The low spin rate achieves a large flight distance. Furthermore,
the golf ball has excellent feel at impact.
[0017] According to still another aspect, a golf ball according to the present invention
includes a core, an inner cover positioned outside the core, a first mid cover positioned
outside the inner cover, a second mid cover positioned outside the first mid cover,
and an outer cover positioned outside the second mid cover. When distances (%) from
a central point of the core to nine points and JIS-C hardnesses at the nine points,
which nine points are obtained by dividing a region from the central point of the
core to a surface of the core at intervals of 12.5% of a radius of the core, are plotted
in a graph, R
2 of a linear approximation curve obtained by a least-square method is equal to or
greater than 0.95. A JIS-C hardness Hs at the surface of the core is greater than
a JIS-C hardness Hi of the inner cover. A JIS-C hardness Ho of the outer cover is
greater than the JIS-C hardness Hi of the inner cover. In the golf ball according
to the present invention, hardness distributions of the core, the inner cover, the
first mid cover, the second mid cover, and the outer cover are appropriate. In the
golf ball, the energy loss is low when the golf ball is hit with a middle iron. When
the golf ball is hit with a middle iron, the spin rate is low. The low spin rate achieves
a large flight distance. Furthermore, the golf ball has excellent feel at impact.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
FIG. 1 is a partially cutaway cross-sectional view of a golf ball according to a first
embodiment of the present invention;
FIG. 2 is a line graph showing a hardness distribution of a core of the golf ball
in FIG. 1;
FIG. 3 is a partially cutaway cross-sectional view of a golf ball according to a second
embodiment of the present invention;
FIG. 4 is a line graph showing a hardness distribution of a core of the golf ball
in FIG. 3;
FIG. 5 is a partially cutaway cross-sectional view of a golf ball according to a third
embodiment of the present invention;
FIG. 6 is a line graph showing a hardness distribution of a core of the golf ball
in FIG. 5;
FIG. 7 is a partially cutaway cross-sectional view of a golf ball according to a fourth
embodiment of the present invention; and
FIG. 8 is a line graph showing a hardness distribution of a core of the golf ball
in FIG. 7.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0019] The following will describe in detail the present invention, based on preferred embodiments
with reference to the accompanying drawings.
[First Embodiment]
[0020] A golf ball 2 shown in FIG. 1 includes a spherical core 4 and a cover 6 covering
the core 4. The cover 6 includes an inner cover 8, a mid cover 10 positioned outside
the inner cover 8, and an outer cover 12 positioned outside the mid cover 10. On the
surface of the outer cover 12, a large number of dimples 14 are formed. Of the surface
of the golf ball 2, a part other than the dimples 14 is a land 16. The golf ball 2
includes a paint layer and a mark layer on the external side of the outer cover 12,
but these layers are not shown in the drawing.
[0021] The golf ball 2 has a diameter of 40 mm or greater but 45 mm or less. From the standpoint
of conformity to the rules established by the United States Golf Association (USGA),
the diameter is preferably equal to or greater than 42.67 mm. In light of suppression
of air resistance, the diameter is preferably equal to or less than 44 mm and more
preferably equal to or less than 42.80 mm. The golf ball 2 has a weight of 40 g or
greater but 50 g or less. In light of attainment of great inertia, the weight is preferably
equal to or greater than 44 g and more preferably equal to or greater than 45.00 g.
From the standpoint of conformity to the rules established by the USGA, the weight
is preferably equal to or less than 45.93 g.
[0022] FIG. 2 is a line graph showing a hardness distribution of the core 4 of the golf
ball 2 in FIG. 1. The horizontal axis of the graph indicates the ratio (%) of a distance
from the central point of the core 4 to the radius of the core 4. The vertical axis
of the graph indicates a JIS-C hardness. Nine measuring points obtained by dividing
a region from the central point of the core 4 to the surface of the core 4 at intervals
of 12.5% of the radius of the core 4 are plotted in the graph. The ratio of the distance
from the central point of the core 4 to each of these measuring points to the radius
of the core 4 is as follows.
First point: 0.0% (central point)
Second point: 12.5%
Third point: 25.0%
Fourth point: 37.5%
Fifth point: 50.0%
Sixth point: 62.5%
Seventh point: 75.0%
Eighth point: 87.5%
Ninth point: 100.0% (surface)
Hardnesses at the first to eighth points are measured by pressing a JIS-C type hardness
scale against a cut plane of the core 4 that has been cut into two halves. A hardness
Hs at the ninth point is measured by pressing the JIS-C type hardness scale against
the surface of the spherical core 4. For the measurement, an automated rubber hardness
measurement machine (trade name "P1", manufactured by Kobunshi Keiki Co., Ltd.), to
which this hardness scale is mounted, is used. In the present invention, a JIS-C hardness
at a measuring point whose distance from the central point of the core 4 is x (%)
is represented by H(x). The hardness at the central point of the core 4 is represented
by H(0).
[0023] FIG. 2 also shows a linear approximation curve obtained by a least-square method
on the basis of the distances and the hardnesses of the nine measuring points. As
is clear from FIG. 2, the broken line does not greatly deviate from the linear approximation
curve. In other words, the broken line has a shape close to the linear approximation
curve. In the core 4, the hardness linearly increases from its central point toward
its surface. When the core 4 is hit with a middle iron, the energy loss is low. The
core 4 has excellent resilience performance. When the golf ball 2 is hit with a middle
iron, the flight distance is large.
[0024] In the core 4, R
2 of the linear approximation curve obtained by the least-square method is equal to
or greater than 0.95. R
2 is an index indicating the linearity of the broken line. For the core 4 for which
R
2 is equal to or greater than 0.95, the shape of the broken line of the hardness distribution
is close to a straight line. The core 4 for which R
2 is equal to or greater than 0.95 has excellent resilience performance. R
2 is more preferably equal to or greater than 0.96 and particularly preferably equal
to or greater than 0.97. R
2 is calculated by squaring a correlation coefficient R. The correlation coefficient
R is calculated by dividing the covariance of the distance (%) from the central point
and the hardness (JIS-C) by the standard deviation of the distance (%) from the central
point and the standard deviation of the hardness (JIS-C).
[0025] The core 4 is obtained by crosslinking a rubber composition. The rubber composition
includes:
- (a) a base rubber;
- (b) a co-crosslinking agent;
- (c) a crosslinking initiator; and
- (d) an acid and/or a salt.
[0026] During heating and forming of the core 4, the base rubber (a) is crosslinked by the
co-crosslinking agent (b). The heat of the crosslinking reaction remains near the
central point of the core 4. Thus, during heating and forming of the core 4, the temperature
at the central portion is high. The temperature gradually decreases from the central
point toward the surface. It is inferred that in the rubber composition, the acid
reacts with the metal salt of the co-crosslinking agent (b) to bond to cation. It
is inferred that in the rubber composition, the salt reacts with the metal salt of
the co-crosslinking agent (b) to exchange cation. By the bonding and the exchange,
metal crosslinks are broken. This breaking is likely to occur in the central portion
of the core 4 where the temperature is high, and is unlikely to occur near the surface
of the core 4. As a result, the crosslinking density of the core 4 increases from
its central point toward its surface. In the core 4, an outer-hard/inner-soft structure
can be achieved. When the golf ball 2 that includes the core 4 is hit with a middle
iron, the spin rate is low. The golf ball 2 achieves excellent flight performance
upon a shot with a middle iron.
[0027] Examples of the base rubber (a) of the core 4 include polybutadienes, polyisoprenes,
styrene-butadiene copolymers, ethylene-propylene-diene copolymers, and natural rubbers.
In light of resilience performance, polybutadienes are preferred. When a polybutadiene
and another rubber are used in combination, it is preferred that the polybutadiene
is included as a principal component. Specifically, the proportion of the polybutadiene
to the entire base rubber is preferably equal to or greater than 50% by weight and
more preferably equal to or greater than 80% by weight. The proportion of cis-1,4
bonds in the polybutadiene is preferably equal to or greater than 40% by weight and
more preferably equal to or greater than 80% by weight.
[0028] A polybutadiene in which the proportion of 1, 2-vinyl bonds is equal to or less than
2.0% by weight is preferred. The polybutadiene can contribute to the resilience performance
of the core 4. In this respect, the proportion of 1, 2-vinyl bonds is preferably equal
to or less than 1.7% by weight and particularly preferably equal to or less than 1.5%
by weight.
[0029] From the standpoint that a polybutadiene having a low proportion of 1,2-vinyl bonds
and excellent polymerization activity is obtained, a rare-earth-element-containing
catalyst is preferably used for synthesis of a polybutadiene. In particular, a polybutadiene
synthesized with a catalyst containing neodymium, which is a lanthanum-series rare
earth element compound, is preferred.
[0030] The polybutadiene has a Mooney viscosity (ML
1+4(100°C)) of preferably 30 or greater, more preferably 32 or greater, and particularly
preferably 35 or greater. The Mooney viscosity (ML
1+4(100°C)) is preferably equal to or less than 140, more preferably equal to or less
than 120, even more preferably equal to or less than 100, and particularly preferably
equal to or less than 80. The Mooney viscosity (ML
1+4(100°C)) is measured according to the standards of "JIS K6300". The measurement conditions
are as follows.
Rotor: L rotor
Preheating time: 1 minute
Rotating time of rotor: 4 minutes
Temperature: 100°C
[0031] In light of workability, the polybutadiene has a molecular weight distribution (Mw/Mn)
of preferably 2.0 or greater, more preferably 2.2 or greater, even more preferably
2.4 or greater, and particularly preferably 2.6 or greater. In light of resilience
performance, the molecular weight distribution (Mw/Mn) is preferably equal to or less
than 6.0, more preferably equal to or less than 5.0, even more preferably equal to
or less than 4.0, and particularly preferably equal to or less than 3.4. The molecular
weight distribution (Mw/Mn) is calculated by dividing the weight average molecular
weight Mw by the number average molecular weight Mn.
[0032] The molecular weight distribution is measured by gel permeation chromatography ("HLC-8120GPC"
manufactured by Tosoh Corporation). The measurement conditions are as follows.
Detector: differential refractometer
Column: GMHHXL (manufactured by Tosoh Corporation)
Column temperature: 40°C
Mobile phase: tetrahydrofuran
The molecular weight distribution is calculated as a value obtained by conversion
using polystyrene standard.
[0033] Preferable co-crosslinking agents (b) are:
(b1) an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; and
(b2) a metal salt of an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms.
[0034] The rubber composition may include only the α,β-unsaturated carboxylic acid (b1)
or only the metal salt (b2) of the α,β-unsaturated carboxylic acid as the co-crosslinking
agent (b). The rubber composition may include both the α,β-unsaturated carboxylic
acid (b1) and the metal salt (b2) of the α,β-unsaturated carboxylic acid as the co-crosslinking
agent (b).
[0035] The metal salt (b2) of the α,β-unsaturated carboxylic acid graft-polymerizes with
the molecular chain of the base rubber, thereby crosslinking the rubber molecules.
When the rubber composition includes the α,β-unsaturated carboxylic acid (b1), the
rubber composition preferably further includes a metal compound (f). The metal compound
(f) reacts with the α,β-unsaturated carboxylic acid (b1) in the rubber composition.
A salt obtained by this reaction graft-polymerizes with the molecular chain of the
base rubber.
[0036] Examples of the metal compound (f) include metal hydroxides such as magnesium hydroxide,
zinc hydroxide, calcium hydroxide, sodium hydroxide, lithium hydroxide, potassium
hydroxide, and copper hydroxide; metal oxides such as magnesium oxide, calcium oxide,
zinc oxide, and copper oxide; and metal carbonates such as magnesium carbonate, zinc
carbonate, calcium carbonate, sodium carbonate, lithium carbonate, and potassium carbonate.
A compound that includes a bivalent metal is preferred. The compound that includes
the bivalent metal reacts with the co-crosslinking agent (b) to form metal crosslinks.
The metal compound (f) is particularly preferably a zinc compound. Two or more metal
compounds may be used in combination.
[0037] Examples of the α,β-unsaturated carboxylic acids include acrylic acid, methacrylic
acid, fumaric acid, maleic acid, and crotonic acid. Examples of the metal component
in the metal salt (b2) of the α,β-unsaturated carboxylic acid include sodium ion,
potassium ion, lithium ion, magnesium ion, calcium ion, zinc ion, barium ion, cadmium
ion, aluminum ion, tin ion, and zirconium ion. The metal salt (b2) of the α,β-unsaturated
carboxylic acid may include two or more types of ions. From the standpoint that metal
crosslinks are likely to occur between the rubber molecules, bivalent metal ions such
as magnesium ion, calcium ion, zinc ion, barium ion, and cadmium ion are preferred.
The metal salt (b2) of the α,β-unsaturated carboxylic acid is particularly preferably
zinc acrylate.
[0038] In light of resilience performance of the golf ball 2, the amount of the co-crosslinking
agent (b) is preferably equal to or greater than 15 parts by weight and particularly
preferably equal to or greater than 20 parts by weight, per 100 parts by weight of
the base rubber. In light of feel at impact, the amount is preferably equal to or
less than 50 parts by weight, more preferably equal to or less than 45 parts by weight,
and particularly preferably equal to or less than 40 parts by weight, per 100 parts
by weight of the base rubber.
[0039] The crosslinking initiator (c) is preferably an organic peroxide. The organic peroxide
contributes to the resilience performance of the golf ball 2. Examples of preferable
organic peroxides include dicumyl peroxide, 1,1-bis(t-butylperoxy)-3,3,5-trimethylcyclohexane,
2,5-dimethyl-2,5-di(t-butylperoxy)hexane, and di-t-butyl peroxide. In light of versatility,
dicumyl peroxide is preferred.
[0040] In light of resilience performance of the golf ball 2, the amount of the crosslinking
initiator (c) is preferably equal to or greater than 0.2 parts by weight andparticularlypreferably
equal to or greater than 0.5 parts by weight, per 100 parts by weight of the base
rubber. In light of feel at impact and durability of the golf ball 2, the amount is
preferably equal to or less than 5.0 parts by weight and particularly preferably equal
to or less than 2.5 parts by weight, per 100 parts by weight of the base rubber.
[0041] The co-crosslinking agent (b) is not included in the concept of the acid and/or the
salt (d). It is inferred that the acid and/or the salt (d) breaks the metal crosslinks
by the co-crosslinking agent (b) in the central portion of the core 4 during heating
and forming of the core 4. Examples of the acid and/or the salt (d) include oxo acids
such as carboxylic acids, sulfonic acids, and phosphoric acid, and salts thereof;
and hydroacids such as hydrochloric acid and hydrofluoric acid, and salts thereof.
Oxo acids and salts thereof are preferred. A carboxylic acid and/or a salt thereof
(d1) is more preferred. Carboxylates are particularly preferred.
[0042] The carbon number of the carboxylic acid component of the carboxylic acid and/or
the salt thereof (d1) is preferably equal to or greater than 1 but equal to or less
than 30, more preferably equal to or greater than 3 but equal to or less than 30,
and even more preferably equal to or greater than 5 but equal to or less than 28.
Examples of the carboxylic acid include aliphatic carboxylic acids (fatty acids) and
aromatic carboxylic acids. Fatty acids and salts thereof are preferred.
[0043] The rubber composition may include a saturated fatty acid or a salt thereof, or may
include an unsaturated fatty acid or a salt thereof. The saturated fatty acid and
the salt thereof are preferred.
[0044] Examples of fatty acids include butyric acid (C4), valeric acid (C5), caproic acid
(C6), enanthic acid (C7), caprylic acid (C8), pelargonic acid (C9), capric acid (C10),
lauric acid (C12), myristic acid (C14), myristoleic acid (C14), pentadecylic acid
(C15), palmitic acid (C16), palmitoleic acid (C16), margaric acid (C17), stearic acid
(C18), elaidic acid (C18), vaccenic acid (C18), oleic acid (C18), linolic acid (C18),
linolenic acid (C18), 12-hydroxystearic acid (C18), arachidic acid (C20), gadoleic
acid (C20), arachidonic acid (C20), eicosenoic acid (C20), behenic acid (C22), erucic
acid (C22), lignoceric acid (C24), nervonic acid (C24), cerotic acid (C26), montanic
acid (C28), and melissic acid (C30). Two or more fatty acid salts may be used in combination.
Caprylic acid (octanoic acid), lauric acid, myristic acid, palmitic acid, stearic
acid, oleic acid, and behenic acid are preferred.
[0045] An aromatic carboxylic acid has an aromatic ring and a carboxyl group. Examples of
aromatic carboxylic acids include benzoic acid, phthalic acid, isophthalic acid, terephthalic
acid, hemimellitic acid (benzene-1,2,3-tricarboxylic acid), trimellitic acid (benzene-1,2,4-tricarboxylic
acid), trimesic acid (benzene-1,3,5-tricarboxylic acid), mellophanic acid (benzene-1,2,3,4-tetracarboxylic
acid), prehnitic acid (benzene-1,2,3,5-tetracarboxylic acid), pyromellitic acid (benzene-1,2,4,5-tetracarboxylic
acid),mellitic acid(benzene hexacarboxylic acid), diphenic acid (biphenyl-2,2'-dicarboxylic
acid), toluic acid (methylbenzoic acid), xylic acid, prehnitylic acid (2,3,4-trimethylbenzoic
acid), γ-isodurylic acid (2,3,5-trimethylbenzoic acid), durylic acid (2,4,5-trimethylbenzoic
acid), β-isodurylic acid (2,4,6-trimethylbenzoic acid), α-isodurylic acid (3,4,5-trimethylbenzoic
acid), cuminic acid (4-isopropylbenzoic acid), uvitic acid (5-methylisophthalic acid),
α-toluic acid (phenylacetic acid), hydratropic acid (2-phenylpropanoic acid), and
hydrocinnamic acid (3-phenylpropanoic acid).
[0046] The rubber composition may include an aromatic carboxylic acid substituted with a
hydroxyl group, an alkoxy group, or an oxo group, or a salt thereof. Examples of this
carboxylic acid can include salicylic acid (2-hydroxybenzoic acid), anisic acid (methoxybenzoic
acid), cresotinic acid (hydroxy(methyl) benzoic acid),o-homosalicylic acid(2-hydroxy-3-methylbenzoic
acid), m-homosalicylic acid (2-hydroxy-4-methylbenzoic acid), p-homosalicylic acid
(2-hydroxy-5-methylbenzoic acid), o-pyrocatechuic acid(2,3-dihydroxybenzoic acid),
β-resorcylic acid (2,4-dihydroxybenzoic acid), γ-resorcylic acid (2,6-dihydroxybenzoic
acid), protocatechuic acid (3,4-dihydroxybenzoic acid), α-resorcylic acid (3,5-dihydroxybenzoic
acid), vanillic acid (4-hydroxy-3-methoxybenzoic acid), isovanillic acid (3-hydroxy-4-methoxybenzoic
acid), veratric acid (3,4-dimethoxybenzoic acid), o-veratric acid (2,3-dimethoxybenzoic
acid), orsellinic acid (2,4-dihydroxy-6-methylbenzoic acid), m-hemipinic acid (4,5-dimethoxyphthalic
acid), gallic acid (3,4,5-trihydroxybenzoic acid), syringic acid (4-hydroxy-3,5-dimethoxybenzoic
acid), asaronic acid (2,4,5-trimethoxybenzoic acid), mandelic acid (hydroxy(phenyl)acetic
acid), vanillylmandelic acid (hydroxy(4-hydroxy-3-methoxyphenyl)acetic acid), homoanisic
acid ((4-methoxyphenyl)acetic acid), homogentisic acid ((2,5-dihydroxyphenyl)acetic
acid), homoprotocatechuic acid ((3,4-dihydroxyphenyl)acetic acid), homovanillic acid
((4-hydroxy-3-methoxyphenyl)acetic acid), homoisovanillic acid ((3-hydroxy-4-methoxyphenyl)acetic
acid), homoveratric acid ((3,4-dimethoxyphenyl)acetic acid), o-homoveratric acid ((2,3-dimethoxyphenyl)acetic
acid), homophthalic acid (2-(carboxymethyl)benzoic acid), homoisophthalic acid (3-(carboxymethyl)benzoic
acid), homoterephthalic acid (4-(carboxymethyl)benzoic acid), phthalonic acid (2-(carboxycarbonyl)benzoic
acid), isophthalonic acid (3-(carboxycarbonyl)benzoic acid), terephthalonic acid (4-(carboxycarbonyl)benzoic
acid), benzilic acid (hydroxydiphenylacetic acid), atrolactic acid (2-hydroxy-2-phenylpropanoic
acid), tropic acid (3-hydroxy-2-phenylpropanoic acid), melilotic acid (3-(2-hydroxyphenyl)propanoic
acid), phloretic acid (3-(4-hydroxyphenyl)propanoic acid), hydrocaffeic acid (3-(3,4-dihydroxyphenyl)propanoic
acid), hydroferulic acid (3-(4-hydroxy-3-methoxyphenyl)propanoic acid), hydroisoferulic
acid (3-(3-hydroxy-4-methoxyphenyl)propanoic acid), p-coumaric acid (3-(4-hydroxyphenyl)acrylic
acid), umbellic acid (3-(2,4-dihydroxyphenyl)acrylic acid), caffeic acid (3-(3,4-dihydroxyphenyl)acrylic
acid), ferulic acid (3-(4-hydroxy-3-methoxyphenyl)acrylic acid), isoferulic acid (3-(3-hydroxy-4-methoxyphenyl)
acrylic acid), and sinapic acid (3-(4-hydroxy-3,5-dimethoxyphenyl)acrylic acid).
[0047] The cationic component of the carboxylate is a metal ion or an organic cation. Examples
of the metal ion include sodium ion, potassium ion, lithium ion, silver ion, magnesium
ion, calcium ion, zinc ion, barium ion, cadmium ion, copper ion, cobalt ion, nickel
ion, manganese ion, aluminum ion, iron ion, tin ion, zirconium ion, and titanium ion.
Two or more types of ions may be used in combination.
[0048] The organic cation has a carbon chain. Examples of the organic cation include organic
ammonium ions. Examples of organic ammonium ions include primary ammonium ions such
as stearylammonium ion, hexylammonium ion, octylammonium ion, and 2-ethylhexylammonium
ion; secondary ammonium ions such as dodecyl(lauryl)ammonium ion, and octadecyl(stearyl)ammonium
ion; tertiary ammonium ions such as trioctylammonium ion; and quaternary ammonium
ions such as dioctyldimethylammonium ion, and distearyldimethylammonium ion. Two or
more types of organic cations may be used in combination.
[0049] Examples of preferable carboxylates include a potassium salt, a magnesium salt, an
aluminum salt, a zinc salt, an iron salt, a copper salt, a nickel salt, or a cobalt
salt of octanoic acid, lauric acid, myristic acid, palmitic acid, stearic acid, oleic
acid, or behenic acid. Zinc salts of carboxylic acids are particularly preferred.
Specific examples of preferable carboxylatesinclude zinc octoate, zinclaurate, zincmyristate,
and zinc stearate.
[0050] In light of linearity of the hardness distribution of the core 4, the amount of the
acid and/or the salt (d) is preferably equal to or greater than 0.5 parts by weight,
more preferably equal to or greater than 1.0 parts by weight, and particularly preferably
equal to or greater than 2.0 parts by weight, per 100 parts by weight of the base
rubber. In light of resilience performance, the amount is preferably less than 40
parts by weight, more preferably equal to or less than 30 parts by weight, and particularly
preferably equal to or less than 20 parts by weight, per 100 parts by weight of the
base rubber.
[0051] The weight ratio of the co-crosslinking agent (b) and the acid and/or the salt (d)
in the rubber composition is preferably equal to or greater than 3/7 but equal to
or less than 9/1, and is particularly preferably equal to or greater than 4/6 but
equal to or less than 8/2. From the rubber composition in which this weight ratio
is within the above range, the core 4 whose hardness linearly increases from its central
point toward its surface can be obtained.
[0052] As the co-crosslinking agent (b), zinc acrylate is preferably used. Zinc acrylate
whose surface is coated with stearic acid or zinc stearate for the purpose of improving
dispersibility to rubber is present. In the present invention, when the rubber composition
includes this zinc acrylate, this coating material is not included in the concept
of the acid and/or the salt (d).
[0053] The rubber composition preferably further includes an organic sulfur compound (e).
The organic sulfur compound (e) can contribute to control of: the linearity of the
hardness distribution of the core 4; and the degree of the outer-hard/inner-soft structure.
An example of the organic sulfur compound (e) is an organic compound having a thiol
group or a polysulfide linkage having 2 to 4 sulfur atoms. A metal salt of this organic
compound is also included in the organic sulfur compound (e). Examples of the organic
sulfur compound (e) include aliphatic compounds such as aliphatic thiols, aliphatic
thiocarboxylic acids, aliphatic dithiocarboxylic acids, and aliphatic polysulfides;
heterocyclic compounds; alicyclic compounds such as alicyclic thiols, alicyclic thiocarboxylic
acids, alicyclic dithiocarboxylic acids, and alicyclic polysulfides; and aromatic
compounds. Specific examples of the organic sulfur compound (e) include thiophenols,
thionaphthols, polysulfides, thiocarboxylic acids, dithiocarboxylic acids, sulfenamides,
thiurams, dithiocarbamates, and thiazoles. Preferable organic sulfur compounds (e)
are thiophenols, diphenyl disulfides, thionaphthols, thiuram disulfides, and metal
salts thereof.
[0054] Specific examples of the organic sulfur compound (e) are represented by the following
chemical formulas (1) to (4).

[0055] In the chemical formula (1), R1 to R5 each represent H or a substituent.

[0056] In the chemical formula (2), R1 to R10 each represent H or a substituent.

[0057] In the chemical formula (3), R1 to R5 each represent H or a substituent, and M1 represents
a monovalent metal atom.

[0058] In the chemical formula (4), R1 to R10 each represent H or a substituent, and M2
represents a bivalent metal atom.
[0059] In the formulas (1) to (4), each substituent is at least one group selected from
the group consisting of a halogen group (F, Cl, Br, I), an alkyl group, a carboxyl
group (-COOH), an ester (-COOR) of a carboxyl group, a formyl group (-CHO), an acyl
group (-COR), a carbonyl halide group (-COX), a sulfo group (-SO
3H), an ester(-SO
3R) of a sulfo group, a sulfonyl halide group (-SO
2X), a sulfino group (-SO
2H), an alkylsulfinyl group (-SOR), a carbamoyl group (-CONH
2), an alkyl halide group, a cyano group (-CN), and an alkoxy group (-OR).
[0060] Examples of the organic sulfur compound represented by the chemical formula (1) include
thiophenol; thiophenols substituted with halogen groups, such as 4-fluorothiophenol,
2,5-difluorothiophenol, 2,4,5-trifluorothiophenol, 2,4,5,6-tetrafluorothiophenol,
pentafluorothiophenol, 2-chlorothiophenol, 4-chlorothiophenol, 2,4-dichlorothiophenol,
2,5-dichlorothiophenol, 2,4,5-trichlorothiophenol, 2,4,5,6-tetrachlorothiophenol,
pentachlorothiophenol, 4-bromothiophenol, 2,5-dibromothiophenol, 2,4,5-tribromothiophenol,
2,4,5,6-tetrabromothiophenol, pentabromothiophenol, 4-iodothiophenol, 2,5-diiodothiophenol,
2,4,5-triiodothiophenol, 2,4,5,6-tetraiodothiophenol, and pentaiodothiophenol; thiophenols
substituted with alkyl groups, such as 4-methylthiophenol, 2,4,5-trimethylthiophenol,
pentamethylthiophenol, 4-t-butylthiophenol, 2,4,5-tri-t-butylthiophenol, and penta-t-butylthiophenol;
thiophenols substituted with carboxyl groups, such as 4-carboxythiophenol, 2,4,6-tricarboxythiophenol,
and pentacarboxythiophenol; thiophenols substituted with alkoxycarbonyl groups, such
as 4-methoxycarbonylthiophenol, 2,4,6-trimethoxycarbonylthiophenol, and pentamethoxycarbonylthiophenol;
thiophenols substituted with formyl groups, such as 4-formylthiophenol, 2,4,6-triformylthiophenol,
and pentaformylthiophenol; thiophenols substituted with acyl groups, such as 4-acetylthiophenol,
2,4,6-triacetylthiophenol, and pentaacetylthiophenol; thiophenols substituted with
carbonyl halide groups, such as 4-chlorocarbonylthiophenol, 2,4,6-tri(chlorocarbonyl)thiophenol,
and penta(chlorocarbonyl)thiophenol; thiophenols substituted with sulfo groups, such
as 4-sulfothiophenol, 2,4,6-trisulfothiophenol, and pentasulfothiophenol; thiophenols
substituted with alkoxysulfonyl groups, such as 4-methoxysulfonylthiophenol, 2,4,6-trimethoxysulfonylthiophenol,
and pentamethoxysulfonylthiophenol; thiophenols substituted with sulfonyl halide groups,
such as 4-chlorosulfonylthiophenol, 2,4,6-tri(chlorosulfonyl)thiophenol, and penta(chlorosulfonyl)thiophenol;
thiophenols substituted with sulfino groups, such as 4-sulfinothiophenol, 2,4,6-trisulfinothiophenol,
and pentasulfinothiophenol; thiophenols substituted with alkylsulfinyl groups, such
as 4-methylsulfinylthiophenol, 2,4,6-tri(methylsulfinyl)thiophenol, and penta (methylsulfinyl)
thiophenol; thiophenols substituted with carbamoyl groups, such as 4-carbamoylthiophenol,
2,4,6-tricarbamoylthiophenol, and pentacarbamoylthiophenol; thiophenols substituted
with alkyl halide groups, such as 4-trichloromethylthiophenol, 2,4,6-tri(trichloromethyl)thiophenol,
and penta(trichloromethyl)thiophenol; thiophenols substituted with cyano groups, such
as 4-cyanothiophenol, 2,4,6-tricyanothiophenol, and pentacyanothiophenol; and thiophenols
substituted with alkoxy groups, such as 4-methoxythiophenol, 2,4,6-trimethoxythiophenol,
and pentamethoxythiophenol. Each of these thiophenols is substituted with one type
of substituent.
[0061] Another example of the organic sulfur compound represented by the chemical formula
(1) is a compound substituted with at least one type of the above substituents and
another substituent. Examples of the other substituent include a nitro group (-NO
2), an amino group (-NH
2), a hydroxyl group (-OH), and a phenylthio group (-SPh). Specific examples of the
compound include 4-chloro-2-nitrothiophenol, 4-chloro-2-aminothiophenol, 4-chloro-2-hydroxythiophenol,
4-chloro-2-phenylthiothiophenol, 4-methyl-2-nitrothiophenol, 4-methyl-2-aminothiophenol,
4-methyl-2-hydroxythiophenol, 4-methyl-2-phenylthiothiophenol, 4-carboxy-2-nitrothiophenol,
4-carboxy-2-aminothiophenol, 4-carboxy-2-hydroxythiophenol, 4-carboxy-2-phenylthiothiophenol,
4-methoxycarbonyl-2-nitrothiophenol, 4-methoxycarbonyl-2-aminothiophenol, 4-methoxycarbonyl-2-hydroxythiophenol,
4-methoxycarbonyl-2-phenylthiothiophenol, 4-formyl-2-nitrothiophenol, 4-formyl-2-aminothiophenol,
4-formyl-2-hydroxythiophenol, 4-formyl-2-phenylthiothiophenol, 4-acetyl-2-nitrothiophenol,
4-acetyl-2-aminothiophenol, 4-acetyl-2-hydroxythiophenol, 4-acetyl-2-phenylthiothiophenol,
4-chlorocarbonyl-2-nitrothiophenol, 4-chlorocarbonyl-2-aminothiophenol, 4-chlorocarbonyl-2-hydroxythiophenol,
4-chlorocarbonyl-2-phenylthiothiophenol, 4-sulfo-2-nitrothiophenol, 4-sulfo-2-aminothiophenol,
4-sulfo-2-hydroxythiophenol, 4-sulfo-2-phenylthiothiophenol, 4-methoxysulfonyl-2-nitrothiophenol,
4-methoxysulfonyl-2-aminothiophenol, 4-methoxysulfonyl-2-hydroxythiophenol, 4-methoxysulfonyl-2-phenylthiothiophenol,
4-chlorosulfonyl-2-nitrothiophenol, 4-chlorosulfonyl-2-aminothiophenol, 4-chlorosulfonyl-2-hydroxythiophenol,
4-chlorosulfonyl-2-phenylthiothiophenol, 4-sulfino-2-nitrothiophenol, 4-sulfino-2-aminothiophenol,
4-sulfino-2-hydroxythiophenol, 4-sulfino-2-phenylthiothiophenol, 4-methylsulfinyl-2-nitrothiophenol,
4-methylsulfinyl-2-aminothiophenol, 4-methylsulfinyl-2-hydroxythiophenol, 4-methylsulfinyl-2-phenylthiothiophenol,
4-carbamoyl-2-nitrothiophenol, 4-carbamoyl-2-aminothiophenol, 4-carbamoyl-2-hydroxythiophenol,
4-carbamoyl-2-phenylthiothiophenol, 4-trichloromethyl-2-nitrothiophenol, 4-trichloromethyl-2-aminothiophenol,
4-trichloromethyl-2-hydroxythiophenol, 4-trichloromethyl-2-phenylthiothiophenol, 4-cyano-2-nitrothiophenol,
4-cyano-2-aminothiophenol, 4-cyano-2-hydroxythiophenol, 4-cyano-2-phenylthiothiophenol,
4-methoxy-2-nitrothiophenol, 4-methoxy-2-aminothiophenol, 4-methoxy-2-hydroxythiophenol,
and 4-methoxy-2-phenylthiothiophenol.
[0062] Still another example of the organic sulfur compound represented by the chemical
formula (1) is a compound substituted with two or more types of substituents. Specific
examples of the compound include 4-acetyl-2-chlorothiophenol, 4-acetyl-2-methylthiophenol,
4-acetyl-2-carboxythiophenol, 4-acetyl-2-methoxycarbonylthiophenol, 4-acetyl-2-formylthiophenol,
4-acetyl-2-chlorocarbonylthiophenol, 4-acetyl-2-sulfothiophenol, 4-acetyl-2-methoxysulfonylthiophenol,
4-acetyl-2-chlorosulfonylthiophenol, 4-acetyl-2-sulfinothiophenol, 4-acetyl-2-methylsulfinylthiophenol,
4-acetyl-2-carbamoylthiophenol, 4-acetyl-2-trichloromethylthiophenol, 4-acetyl-2-cyanothiophenol,
and 4-acetyl-2-methoxythiophenol.
[0063] Examples of the organic sulfur compound represented by the chemical formula (2) include
diphenyl disulfide; diphenyl disulfides substituted with halogen groups, such as bis(4-fluorophenyl)disulfide,
bis(2,5-difluorophenyl)disulfide, bis(2,4,5-trifluorophenyl)disulfide, bis(2,4,5,6-tetrafluorophenyl)disulfide,
bis(pentafluorophenyl)disulfide, bis(4-chlorophenyl)disulfide, bis(2,5-dichlorophenyl)disulfide,
bis(2,4,5-trichlorophenyl)disulfide, bis(2,4,5,6-tetrachlorophenyl)disulfide, bis(pentachlorophenyl)disulfide,
bis(4-bromophenyl)disulfide, bis(2,5-dibromophenyl)disulfide, bis(2,4,5-tribromophenyl)disulfide,
bis(2,4,5,6-tetrabromophenyl)disulfide, bis(pentabromophenyl)disulfide, bis(4-iodophenyl)disulfide,
bis(2,5-diiodophenyl)disulfide, bis(2,4,5-triiodophenyl)disulfide, bis(2,4,5,6-tetraiodophenyl)disulfide,
and bis(pentaiodophenyl)disulfide; diphenyl disulfides substituted with alkyl groups,
such as bis(4-methylphenyl)disulfide, bis(2,4,5-trimethylphenyl)disulfide, bis(pentamethylphenyl)disulfide,
bis(4-t-butylphenyl)disulfide, bis(2,4,5-tri-t-butylphenyl)disulfide, and bis(penta-t-butylphenyl)disulfide;
diphenyl disulfides substituted with carboxyl groups, such as bis(4-carboxyphenyl)disulfide,
bis(2,4,6-tricarboxyphenyl)disulfide, and bis(pentacarboxyphenyl)disulfide; diphenyl
disulfides substituted with alkoxycarbonyl groups, such as bis(4-methoxycarbonylphenyl)disulfide,
bis(2,4,6-trimethoxycarbonylphenyl)disulfide, and bis(pentamethoxycarbonylphenyl)disulfide;
diphenyl disulfides substituted with formyl groups, such as bis(4-formylphenyl)disulfide,
bis(2,4,6-triformylphenyl)disulfide, and bis(pentaformylphenyl)disulfide; diphenyl
disulfides substituted with acyl groups, such as bis(4-acetylphenyl)disulfide, bis(2,4,6-triacetylphenyl)disulfide,
and bis(pentaacetylphenyl)disulfide; diphenyl disulfides substituted with carbonyl
halide groups, such as bis(4-chlorocarbonylphenyl)disulfide, bis(2,4,6-tri(chlorocarbonyl)phenyl)disulfide,
and bis(penta(chlorocarbonyl)phenyl)disulfide; diphenyl disulfides substituted with
sulfo groups, such as bis(4-sulfophenyl)disulfide, bis(2,4,6-trisulfophenyl)disulfide,
and bis(pentasulfophenyl)disulfide; diphenyl disulfides substituted with alkoxysulfonyl
groups, such as bis(4-methoxysulfonylphenyl)disulfide, bis(2,4,6-trimethoxysulfonylphenyl)disulfide,
and bis(pentamethoxysulfonylphenyl)disulfide; diphenyl disulfides substituted with
sulfonyl halide groups, such as bis(4-chlorosulfonylphenyl)disulfide, bis(2,4,6-tri(chlorosulfonyl)phenyl)disulfide,
and bis(penta(chlorosulfonyl)phenyl)disulfide; diphenyl disulfides substituted with
sulfino groups, such as bis(4-sulfinophenyl)disulfide, bis(2,4,6-trisulfinophenyl)disulfide,
and bis(pentasulfinophenyl)disulfide; diphenyl disulfides substituted with alkylsulfinyl
groups, such as bis(4-methylsulfinylphenyl)disulfide, bis(2,4,6-tri(methylsulfinyl)phenyl)disulfide,
and bis(penta(methylsulfinyl)phenyl)disulfide; diphenyl disulfides substituted with
carbamoyl groups, such as bis(4-carbamoylphenyl)disulfide, bis(2,4,6-tricarbamoylphenyl)disulfide,
and bis(pentacarbamoylphenyl)disulfide; diphenyl disulfides substituted with alkyl
halide groups, such as bis(4-trichloromethylphenyl)disulfide, bis(2,4,6-tri(trichloromethyl)phenyl)disulfide,
and bis(penta(trichloromethyl)phenyl)disulfide; diphenyl disulfides substituted with
cyano groups, such as bis(4-cyanophenyl)disulfide, bis(2,4,6-tricyanophenyl)disulfide,
and bis(pentacyanophenyl)disulfide; and diphenyl disulfides substituted with alkoxy
groups, such as bis(4-methoxyphenyl)disulfide, bis(2,4,6-trimethoxyphenyl)disulfide,
and bis(pentamethoxyphenyl)disulfide. Each of these diphenyl disulfides is substituted
with one type of substituent.
[0064] Another example of the organic sulfur compound represented by the chemical formula
(2) is a compound substituted with at least one type of the above substituents and
another substituent. Examples of the other substituent include a nitro group (-NO
2), an amino group (-NH
2), a hydroxyl group (-OH), and a phenylthio group (-SPh). Specific examples of the
compound include bis(4-chloro-2-nitrophenyl)disulfide, bis(4-chloro-2-aminophenyl)disulfide,
bis(4-chloro-2-hydroxyphenyl)disulfide, bis(4-chloro-2-phenylthiophenyl)disulfide,
bis(4-methyl-2-nitrophenyl)disulfide, bis(4-methyl-2-aminophenyl)disulfide, bis(4-methyl-2-hydroxyphenyl)disulfide,
bis(4-methyl-2-phenylthiophenyl)disulfide, bis(4-carboxy-2-nitrophenyl)disulfide,
bis(4-carboxy-2-aminophenyl)disulfide, bis(4-carboxy-2-hydroxyphenyl)disulfide, bis(4-carboxy-2-phenylthiophenyl)disulfide,
bis(4-methoxycarbonyl-2-nitrophenyl)disulfide, bis(4-methoxycarbonyl-2-aminophenyl)disulfide,
bis(4-methoxycarbonyl-2-hydroxyphenyl)disulfide, bis(4-methoxycarbonyl-2-phenylthiophenyl)disulfide,
bis(4-formyl-2-nitrophenyl)disulfide, bis(4-formyl-2-aminophenyl)disulfide, bis(4-formyl-2-hydroxyphenyl)disulfide,
bis(4-formyl-2-phenylthiophenyl)disulfide, bis(4-acetyl-2-nitrophenyl)disulfide, bis(4-acetyl-2-aminophenyl)disulfide,
bis(4-acetyl-2-hydroxyphenyl)disulfide, bis(4-acetyl-2-phenylthiophenyl)disulfide,
bis(4-chlorocarbonyl-2-nitrophenyl)disulfide, bis(4-chlorocarbonyl-2-aminophenyl)disulfide,
bis(4-chlorocarbonyl-2-hydroxyphenyl)disulfide, bis(4-chlorocarbonyl-2-phenylthiophenyl)disulfide,
bis(4-sulfo-2-nitrophenyl)disulfide, bis(4-sulfo-2-aminophenyl)disulfide, bis(4-sulfo-2-hydroxyphenyl)disulfide,
bis(4-sulfo-2-phenylthiophenyl)disulfide, bis(4-methoxysulfonyl-2-nitrophenyl)disulfide,
bis(4-methoxysulfonyl-2-aminophenyl)disulfide, bis(4-methoxysulfonyl-2-hydroxyphenyl)disulfide,
bis(4-methoxysulfonyl-2-phenylthiophenyl)disulfide, bis(4-chlorosulfonyl-2-nitrophenyl)disulfide,
bis(4-chlorosulfonyl-2-aminophenyl)disulfide, bis(4-chlorosulfonyl-2-hydroxyphenyl)disulfide,
bis(4-chlorosulfonyl-2-phenylthiophenyl)disulfide, bis(4-sulfino-2-nitrophenyl)disulfide,
bis(4-sulfino-2-aminophenyl)disulfide, bis(4-sulfino-2-hydroxyphenyl)disulfide, bis(4-sulfino-2-phenylthiophenyl)disulfide,
bis(4-methylsulfinyl-2-nitrophenyl)disulfide, bis(4-methylsulfinyl-2-aminophenyl)disulfide,
bis(4-methylsulfinyl-2-hydroxyphenyl)disulfide, bis(4-methylsulfinyl-2-phenylthiophenyl)disulfide,
bis(4-carbamoyl-2-nitrophenyl)disulfide, bis(4-carbamoyl-2-aminophenyl)disulfide,
bis(4-carbamoyl-2-hydroxyphenyl)disulfide, bis(4-carbamoyl-2-phenylthiophenyl)disulfide,
bis(4-trichloromethyl-2-nitrophenyl)disulfide, bis(4-trichloromethyl-2-aminophenyl)disulfide,
bis(4-trichloromethyl-2-hydroxyphenyl)disulfide, bis(4-trichloromethyl-2-phenylthiophenyl)disulfide,
bis(4-cyano-2-nitrophenyl)disulfide, bis(4-cyano-2-aminophenyl)disulfide, bis(4-cyano-2-hydroxyphenyl)disulfide,
bis(4-cyano-2-phenylthiophenyl)disulfide, bis(4-methoxy-2-nitrophenyl)disulfide, bis(4-methoxy-2-aminophenyl)disulfide,
bis(4-methoxy-2-hydroxyphenyl)disulfide, and bis(4-methoxy-2-phenylthiophenyl)disulfide.
[0065] Still another example of the organic sulfur compound represented by the chemical
formula (2) is a compound substituted with two or more types of substituents. Specific
examples of the compound include bis(4-acetyl-2-chlorophenyl)disulfide, bis(4-acetyl-2-methylphenyl)disulfide,
bis(4-acetyl-2-carboxyphenyl)disulfide, bis(4-acetyl-2-methoxycarbonylphenyl)disulfide,
bis(4-acetyl-2-formylphenyl)disulfide, bis(4-acetyl-2-chlorocarbonylphenyl)disulfide,
bis(4-acetyl-2-sulfophenyl)disulfide, bis(4-acetyl-2-methoxysulfonylphenyl)disulfide,
bis(4-acetyl-2-chlorosulfonylphenyl)disulfide, bis(4-acetyl-2-sulfinophenyl)disulfide,
bis(4-acetyl-2-methylsulfinylphenyl)disulfide, bis(4-acetyl-2-carbamoylphenyl)disulfide,
bis(4-acetyl-2-trichloromethylphenyl)disulfide, bis(4-acetyl-2-cyanophenyl)disulfide,
and bis(4-acetyl-2-methoxyphenyl)disulfide.
[0066] Examples of the organic sulfur compound represented by the chemical formula (3) include
thiophenol sodium salt; thiophenol sodium salts substituted with halogen groups, such
as 4-fluorothiophenol sodium salt, 2,5-difluorothiophenol sodium salt, 2,4,5-trifluorothiophenol
sodium salt, 2,4,5,6-tetrafluorothiophenol sodium salt, pentafluorothiophenol sodium
salt, 4-chlorothiophenol sodium salt, 2,5-dichlorothiophenol sodium salt, 2,4,5-trichlorothiophenol
sodium salt, 2,4,5,6-tetrachlorothiophenol sodium salt, pentachlorothiophenol sodium
salt, 4-bromothiophenol sodium salt, 2,5-dibromothiophenol sodium salt, 2,4,5-tribromothiophenol
sodium salt, 2,4,5,6-tetrabromothiophenol sodium salt, pentabromothiophenol sodium
salt, 4-iodothiophenol sodium salt, 2,5-diiodothiophenol sodium salt, 2,4,5-triiodothiophenol
sodium salt, 2,4,5,6-tetraiodothiophenol sodium salt, and pentaiodothiophenol sodium
salt; thiophenol sodium salts substituted with alkyl groups, such as 4-methylthiophenol
sodium salt, 2,4,5-trimethylthiophenol sodium salt, pentamethylthiophenol sodium salt,
4-t-butylthiophenol sodium salt, 2,4,5-tri-t-butylthiophenol sodium salt, and penta(t-butyl)thiophenol
sodium salt; thiophenol sodium salts substituted with carboxyl groups, such as 4-carboxythiophenol
sodium salt, 2,4,6-tricarboxythiophenol sodium salt, and pentacarboxythiophenol sodium
salt; thiophenol sodium salts substituted with alkoxycarbonyl groups, such as 4-methoxycarbonylthiophenol
sodium salt, 2,4,6-trimethoxycarbonylthiophenol sodium salt, and pentamethoxycarbonylthiophenol
sodium salt; thiophenol sodium salts substituted with formyl groups, such as 4-formyl
thiophenol sodium salt, 2,4,6-triformylthiophenol sodium salt, and pentaformylthiophenol
sodium salt; thiophenol sodium salts substituted with acyl groups, such as 4-acetylthiophenol
sodium salt, 2,4,6-triacetylthiophenol sodium salt, and pentaacetylthiophenol sodium
salt; thiophenol sodium salts substituted with carbonyl halide groups, such as 4-chlorocarbonylthiophenol
sodium salt, 2,4,6-tri(chlorocarbonyl)thiophenol sodium salt, and penta(chlorocarbonyl)thiophenolsodiumsalt;
thiophenolsodium salts substituted with sulfo groups, such as 4-sulfothiophenol sodium
salt, 2,4,6-trisulfothiophenol sodium salt, and pentasulfothiophenol sodium salt;
thiophenol sodium salts substituted with alkoxysulfonyl groups, such as 4-methoxysulfonylthiophenol
sodium salt, 2,4,6-trimethoxysulfonylthiophenol sodium salt, and pentamethoxysulfonylthiophenol
sodium salt; thiophenol sodium salts substituted with sulfonyl halide groups, such
as 4-chlorosulfonylthiophenol sodium salt, 2,4,6-tri(chlorosulfonyl)thiophenol sodium
salt, and penta(chlorosulfonyl)thiophenolsodiumsalt;thiophenolsodium salts substituted
with sulfino groups, such as 4-sulfinothiophenol sodium salt, 2,4,6-trisulfinothiophenol
sodium salt, and pentasulfinothiophenol sodium salt; thiophenol sodium salts substituted
with alkylsulfinyl groups, such as 4-methylsulfinylthiophenol sodium salt, 2,4,6-tri(methylsulfinyl)thiophenol
sodium salt, and penta(methylsulfinyl)thiophenolsodiumsalt; thiophenolsodium salts
substituted with carbamoyl groups, such as 4-carbamoylthiophenol sodium salt, 2,4,6-tricarbamoylthiophenol
sodium salt, and pentacarbamoylthiophenol sodium salt; thiophenol sodium salts substituted
with alkyl halide groups, such as 4-trichloromethylthiophenol sodium salt, 2,4,6-tri(trichloromethyl)thiophenol
sodium salt, and penta(trichloromethyl)thiophenol sodium salt; thiophenol sodium salts
substituted with cyano groups, such as 4-cyanothiophenolsodiumsalt,2,4,6-tricyanothiophenolsodium
salt, and pentacyanothiophenol sodium salt; and thiophenol sodium salts substituted
with alkoxy groups, such as 4-methoxythiophenol sodium salt, 2,4,6-trimethoxythiophenol
sodium salt, and pentamethoxythiophenol sodium salt. Each of these thiophenol sodium
salts is substituted with one type of substituent.
[0067] Another example of the organic sulfur compound represented by the chemical formula
(3) is a compound substituted with at least one type of the above substituents and
another substituent. Examples of the other substituent include a nitro group (-NO
2), an amino group (-NH
2), a hydroxyl group (-OH), and a phenylthio group (-SPh). Specific examples of the
compound include 4-chloro-2-nitrothiophenol sodium salt, 4-chloro-2-aminothiophenol
sodium salt, 4-chloro-2-hydroxythiophenol sodium salt, 4-chloro-2-phenylthiothiophenol
sodium salt, 4-methyl-2-nitrothiophenol sodium salt, 4-methyl-2-aminothiophenol sodium
salt, 4-methyl-2-hydroxythiophenol sodium salt, 4-methyl-2-phenylthiothiophenol sodium
salt, 4-carboxy-2-nitrothiophenol sodium salt, 4-carboxy-2-aminothiophenol sodium
salt, 4-carboxy-2-hydroxythiophenol sodium salt, 4-carboxy-2-phenylthiothiophenol
sodium salt, 4-methoxycarbonyl-2-nitrothiophenol sodium salt, 4-methoxycarbonyl-2-aminothiophenol
sodium salt, 4-methoxycarbonyl-2-hydroxythiophenol sodium salt, 4-methoxycarbonyl-2-phenylthiothiophenol
sodium salt, 4-formyl-2-nitrothiophenol sodium salt, 4-formyl-2-aminothiophenol sodium
salt, 4-formyl-2-hydroxythiophenol sodium salt, 4-formyl-2-phenylthiothiophenol sodium
salt, 4-acetyl-2-nitrothiophenol sodium salt, 4-acetyl-2-aminothiophenol sodium salt,
4-acetyl-2-hydroxythiophenol sodium salt, 4-acetyl-2-phenylthiothiophenol sodium salt,
4-chlorocarbonyl-2-nitrothiophenol sodium salt, 4-chlorocarbonyl-2-aminothiophenol
sodium salt, 4-chlorocarbonyl-2-hydroxythiophenol sodium salt, 4-chlorocarbonyl-2-phenylthiothiophenol
sodium salt, 4-sulfo-2-nitrothiophenol sodium salt, 4-sulfo-2-aminothiophenol sodium
salt, 4-sulfo-2-hydroxythiophenol sodium salt, 4-sulfo-2-phenylthiothiophenol sodium
salt, 4-methoxysulfonyl-2-nitrothiophenol sodium salt, 4-methoxysulfonyl-2-aminothiophenol
sodium salt, 4-methoxysulfonyl-2-hydroxythiophenol sodium salt, 4-methoxysulfonyl-2-phenylthiothiophenol
sodium salt, 4-chlorosulfonyl-2-nitrothiophenol sodium salt, 4-chlorosulfonyl-2-aminothiophenol
sodium salt, 4-chlorosulfonyl-2-hydroxythiophenol sodium salt, 4-chlorosulfonyl-2-phenylthiothiophenol
sodium salt, 4-sulfino-2-nitrothiophenol sodium salt, 4-sulfino-2-aminothiophenol
sodium salt, 4-sulfino-2-hydroxythiophenol sodium salt, 4-sulfino-2-phenylthiothiophenol
sodium salt, 4-methylsulfinyl-2-nitrothiophenol sodium salt, 4-methylsulfinyl-2-aminothiophenol
sodium salt, 4-methylsulfinyl-2-hydroxythiophenol sodium salt, 4-methylsulfinyl-2-phenylthiothiophenol
sodium salt, 4-carbamoyl-2-nitrothiophenol sodium salt, 4-carbamoyl-2-aminothiophenol
sodium salt, 4-carbamoyl-2-hydroxythiophenol sodium salt, 4-carbamoyl-2-phenylthiothiophenol
sodium salt, 4-trichloromethyl-2-nitrothiophenol sodium salt, 4-trichloromethyl-2-aminothiophenol
sodium salt, 4-trichloromethyl-2-hydroxythiophenol sodium salt, 4-trichloromethyl-2-phenylthiothiophenol
sodium salt, 4-cyano-2-nitrothiophenol sodium salt, 4-cyano-2-aminothiophenol sodium
salt, 4-cyano-2-hydroxythiophenol sodium salt, 4-cyano-2-phenylthiothiophenol sodium
salt, 4-methoxy-2-nitrothiophenol sodium salt, 4-methoxy-2-aminothiophenol sodium
salt, 4-methoxy-2-hydroxythiophenol sodium salt, and 4-methoxy-2-phenylthiothiophenol
sodium salt.
[0068] Still another example of the organic sulfur compound represented by the chemical
formula (3) is a compound substituted with two or more types of substituents. Specific
examples of the compound include 4-acetyl-2-chlorothiophenol sodium salt, 4-acetyl-2-methylthiophenol
sodium salt, 4-acetyl-2-carboxythiophenol sodium salt, 4-acetyl-2-methoxycarbonylthiophenol
sodium salt, 4-acetyl-2-formylthiophenol sodium salt, 4-acetyl-2-chlorocarbonylthiophenol
sodium salt, 4-acetyl-2-sulfothiophenol sodium salt, 4-acetyl-2-methoxysulfonylthiophenol
sodium salt, 4-acetyl-2-chlorosulfonylthiophenol sodium salt, 4-acetyl-2-sulfinothiophenol
sodium salt, 4-acetyl-2-methylsulfinylthiophenol sodium salt, 4-acetyl-2-carbamoylthiophenol
sodium salt, 4-acetyl-2-trichloromethylthiophenol sodium salt, 4-acetyl-2-cyanothiophenol
sodium salt, and 4-acetyl-2-methoxythiophenol sodium salt. Examples of the monovalent
metal represented by M1 in the chemical formula (3) include sodium, lithium, potassium,
copper (I), and silver (I).
[0069] Examples of the organic sulfur compound represented by the chemical formula (4) include
thiophenol zinc salt; thiophenol zinc salts substituted with halogen groups, such
as 4-fluorothiophenol zinc salt, 2,5-difluorothiophenol zinc salt, 2,4,5-trifluorothiophenol
zinc salt, 2,4,5,6-tetrafluorothiophenol zinc salt, pentafluorothiophenol zinc salt,
4-chlorothiophenol zinc salt, 2,5-dichlorothiophenol zinc salt, 2,4,5-trichlorothiophenol
zinc salt, 2,4,5,6-tetrachlorothiophenol zinc salt, pentachlorothiophenol zinc salt,
4-bromothiophenol zinc salt, 2,5-dibromothiophenolzincsalt,2,4,5-tribromothiophenolzinc
salt, 2,4,5,6-tetrabromothiophenol zinc salt, pentabromothiophenol zinc salt, 4-iodothiophenol
zinc salt, 2,5-diiodothiophenol zinc salt, 2,4,5-triiodothiophenol zinc salt, 2,4,5,6-tetraiodothiophenol
zinc salt, and pentaiodothiophenol zinc salt; thiophenol zinc salts substituted with
alkyl groups, such as 4-methylthiophenol zinc salt, 2,4,5-trimethylthiophenol zinc
salt, pentamethylthiophenol zinc salt, 4-t-butylthiophenol zinc salt, 2,4,5-tri-t-butylthiophenol
zinc salt, and penta-t-butylthiophenol zinc salt; thiophenol zinc salts substituted
with carboxyl groups, such as 4-carboxythiophenol zinc salt, 2,4,6-tricarboxythiophenol
zinc salt, and pentacarboxythiophenol zinc salt; thiophenol zinc salts substituted
with alkoxycarbonyl groups, such as 4-methoxycarbonylthiophenol zinc salt, 2,4,6-trimethoxycarbonylthiophenol
zinc salt, and pentamethoxycarbonylthiophenol zinc salt; thiophenol zinc saltssubstituted
withformylgroups,such as 4-formylthiophenol zinc salt, 2,4,6-triformylthiophenol zinc
salt, and pentaformylthiophenol zinc salt; thiophenol zinc salts substituted with
acyl groups, such as 4-acetylthiophenol zinc salt, 2,4,6-triacetylthiophenol zinc
salt, and pentaacetylthiophenol zinc salt; thiophenol zinc salts substituted with
carbonyl halide groups, such as 4-chlorocarbonylthiophenol zinc salt, 2,4,6-tri(chlorocarbonyl)thiophenol
zinc salt, and penta(chlorocarbonyl)thiophenol zinc salt; thiophenol zinc salts substituted
with sulfo groups, such as 4-sulfothiophenol zinc salt, 2,4,6-trisulfothiophenol zinc
salt, and pentasulfothiophenol zinc salt; thiophenol zinc salts substituted with alkoxysulfonyl
groups, such as 4-methoxysulfonylthiophenol zinc salt, 2,4,6-trimethoxysulfonylthiophenol
zinc salt, and pentamethoxysulfonylthiophenol zinc salt; thiophenol zinc salts substituted
with sulfonyl halide groups, such as 4-chlorosulfonylthiophenol zinc salt, 2,4,6-tri(chlorosulfonyl)thiophenol
zinc salt, and penta(chlorosulfonyl)thiophenol zinc salt; thiophenol zinc salts substituted
with sulfino groups, such as 4-sulfinothiophenolzincsalt,2,4,6-trisulfinothiophenolzinc
salt, and pentasulfinothiophenol zinc salt; thiophenol zinc salts substituted with
alkylsulfinyl groups, such as 4-methylsulfinylthiophenol zinc salt, 2,4,6-tri(methylsulfinyl)thiophenol
zinc salt, and penta(methylsulfinyl)thiophenol zinc salt; thiophenol zinc salts substituted
with carbamoyl groups, such as 4-carbamoylthiophenolzincsalt,2,4,6-tricarbamoylthiophenol
zinc salt, and pentacarbamoylthiophenol zinc salt; thiophenol zinc salts substituted
with alkyl halide groups, such as 4-trichloromethylthiophenol zinc salt, 2,4,6-tri(trichloromethyl)thiophenol
zinc salt, and penta(trichloromethyl)thiophenol zinc salt; thiophenol zinc salts substituted
with cyano groups, such as 4-cyanothiophenol zinc salt, 2,4,6-tricyanothiophenol zinc
salt, and pentacyanothiophenol zinc salt; and thiophenol zinc salts substituted with
alkoxy groups, such as 4-methoxythiophenol zinc salt, 2,4,6-trimethoxythiophenol zinc
salt, and pentamethoxythiophenol zinc salt. Each of these thiophenol zinc salts is
substituted with one type of substituent.
[0070] Another example of the organic sulfur compound represented by the chemical formula
(4) is a compound substituted with at least one type of the above substituents and
another substituent. Examples of the other substituent include a nitro group (-NO
2), an amino group (-NH
2), a hydroxyl group (-OH), and a phenylthio group (-SPh). Specific examples of the
compound include 4-chloro-2-nitrothiophenol zinc salt, 4-chloro-2-aminothiophenol
zinc salt, 4-chloro-2-hydroxythiophenol zinc salt, 4-chloro-2-phenylthiothiophenol
zinc salt, 4-methyl-2-nitrothiophenol zinc salt, 4-methyl-2-aminothiophenol zinc salt,
4-methyl-2-hydroxythiophenol zinc salt, 4-methyl-2-phenylthiothiophenol zinc salt,
4-carboxy-2-nitrothiophenol zinc salt, 4-carboxy-2-aminothiophenol zinc salt, 4-carboxy-2-hydroxythiophenol
zinc salt, 4-carboxy-2-phenylthiothiophenol zinc salt, 4-methoxycarbonyl-2-nitrothiophenol
zinc salt, 4-methoxycarbonyl-2-aminothiophenol zinc salt, 4-methoxycarbonyl-2-hydroxythiophenol
zinc salt, 4-methoxycarbonyl-2-phenylthiothiophenol zinc salt, 4-formyl-2-nitrothiophenol
zinc salt, 4-formyl-2-aminothiophenol zinc salt, 4-formyl-2-hydroxythiophenol zinc
salt, 4-formyl-2-phenylthiothiophenol zinc salt, 4-acetyl-2-nitrothiophenol zinc salt,
4-acetyl-2-aminothiophenol zinc salt, 4-acetyl-2-hydroxythiophenol zinc salt, 4-acetyl-2-phenylthiothiophenol
zinc salt, 4-chlorocarbonyl-2-nitrothiophenol zinc salt, 4-chlorocarbonyl-2-aminothiophenol
zinc salt, 4-chlorocarbonyl-2-hydroxythiophenol zinc salt, 4-chlorocarbonyl-2-phenylthiothiophenol
zinc salt, 4-sulfo-2-nitrothiophenol zinc salt, 4-sulfo-2-aminothiophenol zinc salt,
4-sulfo-2-hydroxythiophenol zinc salt, 4-sulfo-2-phenylthiothiophenol zinc salt, 4-methoxysulfonyl-2-nitrothiophenol
zinc salt, 4-methoxysulfonyl-2-aminothiophenol zinc salt, 4-methoxysulfonyl-2-hydroxythiophenol
zinc salt, 4-methoxysulfonyl-2-phenylthiothiophenol zinc salt, 4-chlorosulfonyl-2-nitrothiophenol
zinc salt, 4-chlorosulfonyl-2-aminothiophenol zinc salt, 4-chlorosulfonyl-2-hydroxythiophenol
zinc salt, 4-chlorosulfonyl-2-phenylthiothiophenol zinc salt, 4-sulfino-2-nitrothiophenol
zinc salt, 4-sulfino-2-aminothiophenol zinc salt, 4-sulfino-2-hydroxythiophenol zinc
salt, 4-sulfino-2-phenylthiothiophenol zinc salt, 4-methylsulfinyl-2-nitrothiophenol
zinc salt, 4-methylsulfinyl-2-aminothiophenol zinc salt, 4-methylsulfinyl-2-hydroxythiophenol
zinc salt, 4-methylsulfinyl-2-phenylthiothiophenol zinc salt, 4-carbamoyl-2-nitrothiophenol
zinc salt, 4-carbamoyl-2-aminothiophenol zinc salt, 4-carbamoyl-2-hydroxythiophenol
zinc salt, 4-carbamoyl-2-phenylthiothiophenol zinc salt, 4-trichloromethyl-2-nitrothiophenol
zinc salt, 4-trichloromethyl-2-aminothiophenol zinc salt, 4-trichloromethyl-2-hydroxythiophenol
zinc salt, 4-trichloromethyl-2-phenylthiothiophenol zinc salt, 4-cyano-2-nitrothiophenol
zinc salt, 4-cyano-2-aminothiophenol zinc salt, 4-cyano-2-hydroxythiophenol zinc salt,
4-cyano-2-phenylthiothiophenol zinc salt, 4-methoxy-2-nitrothiophenol zinc salt, 4-methoxy-2-aminothiophenol
zinc salt, 4-methoxy-2-hydroxythiophenol zinc salt, and 4-methoxy-2-phenylthiothiophenol
zinc salt.
[0071] Still another example of the organic sulfur compound represented by the chemical
formula (4) is a compound substituted with two or more types of substituents. Specific
examples of the compound include 4-acetyl-2-chlorothiophenol zinc salt, 4-acetyl-2-methylthiophenol
zinc salt, 4-acetyl-2-carboxythiophenol zinc salt, 4-acetyl-2-methoxycarbonylthiophenol
zinc salt, 4-acetyl-2-formylthiophenol zinc salt, 4-acetyl-2-chlorocarbonylthiophenol
zinc salt, 4-acetyl-2-sulfothiophenol zinc salt, 4-acetyl-2-methoxysulfonylthiophenol
zinc salt, 4-acetyl-2-chlorosulfonylthiophenol zinc salt, 4-acetyl-2-sulfinothiophenol
zinc salt, 4-acetyl-2-methylsulfinylthiophenol zinc salt, 4-acetyl-2-carbamoylthiophenol
zinc salt, 4-acetyl-2-trichloromethylthiophenol zinc salt, 4-acetyl-2-cyanothiophenol
zinc salt, and 4-acetyl-2-methoxythiophenol zinc salt. Examples of the bivalent metal
represented by M2 in the chemical formula (4) include zinc, magnesium, calcium, strontium,
barium, titanium (II), manganese (II), iron (II), cobalt (II), nickel (II), zirconium
(II), and tin (II).
[0072] Examples of naphthalenethiols include 2-naphthalenethiol, 1-naphthalenethiol, 2-chloro-1-naphthalenethiol,
2-bromo-1-naphthalenethiol, 2-fluoro-1-naphthalenethiol, 2-cyano-1-naphthalenethiol,
2-acetyl-1-naphthalenethiol, 1-chloro-2-naphthalenethiol, 1-bromo-2-naphthalenethiol,
1-fluoro-2-naphthalenethiol, 1-cyano-2-naphthalenethiol, 1-acetyl-2-naphthalenethiol,
and metal salts thereof. 1-naphthalenethiol, 2-naphthalenethiol, and zinc salts thereof
are preferred.
[0073] Examples of sulfenamide type organic sulfur compounds include N-cyclohexyl-2-benzothiazole
sulfenamide, N-oxydiethylene-2-benzothiazole sulfenamide, and N-t-butyl-2-benzothiazole
sulfenamide. Examples of thiuram type organic sulfur compounds include tetramethylthiuram
monosulfide, tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetrabutylthiuram
disulfide, and dipentamethylenethiuram tetrasulfide. Examples of dithiocarbamates
include zinc dimethyldithiocarbamate, zinc diethyldithiocarbamate, zinc dibutyldithiocarbamate,
zinc ethylphenyldithiocarbamate, sodium dimethyldithiocarbamate, sodium diethyldithiocarbamate,
copper (II) dimethyldithiocarbamate, iron (III) dimethyldithiocarbamate, selenium
diethyldithiocarbamate, and tellurium diethyldithiocarbamate. Examples of thiazole
type organic sulfur compounds include 2-mercaptobenzothiazole (MBT); dibenzothiazyl
disulfide (MBTS); a sodium salt, a zinc salt, a copper salt, or a cyclohexylamine
salt of 2-mercaptobenzothiazole; 2-(2,4-dinitrophenyl)mercaptobenzothiazole; and 2-(2,6-diethyl-4-morpholinothio)benzothiazole.
[0074] In light of resilience performance, the amount of the organic sulfur compound (e)
is preferably equal to or greater than 0.05 parts by weight and particularly preferably
equal to or greater than 0.1 parts by weight, per 100 parts by weight of the base
rubber. In light of resilience performance, the amount is preferably equal to or less
than 5.0 parts by weight and particularly preferably equal to or less than 2.0 parts
by weight, per 100 parts by weight of the base rubber.
[0075] For the purpose of adjusting specific gravity and the like, a filler may be included
in the core 4. Examples of suitable fillers include zinc oxide, barium sulfate, calcium
carbonate, and magnesium carbonate. The amount of the filler is determined as appropriate
so that the intended specific gravity of the core 4 is accomplished. A particularly
preferable filler is zinc oxide. Zinc oxide serves not only as a specific gravity
adjuster but also as a crosslinking activator.
[0076] According to need, an anti-aging agent, a coloring agent, a plasticizer, a dispersant,
sulfur, a vulcanization accelerator, and the like are added to the rubber composition
of the core 4. Crosslinked rubber powder or synthetic resin powder may also be dispersed
in the rubber composition.
[0077] In the core 4, the difference (Hs-H(0)) between the surface hardness Hs and the central
hardness H(0) is preferably equal to or greater than 15. The difference is great.
In other words, the core 4 has an outer-hard/inner-soft structure. When the core 4
is hit with a middle iron, the recoil (torsional return) is great, and thus spin is
suppressed. The core 4 contributes to the flight performance of the golf ball 2. In
light of flight performance, the difference (Hs-H(0)) is more preferably equal to
or greater than 20 and particularly preferably equal to or greater than 25. From the
standpoint that the core 4 can easily be formed, the difference (Hs-H(0)) is preferably
equal to or less than 50.
[0078] The hardness H(0) at the central point of the core 4 is preferably equal to or greater
than 40.0 but equal to or less than 70.0. The golf ball 2 having a hardness H(0) of
40.0 or greater has excellent resilience performance. In this respect, the hardness
H(0) is more preferably equal to or greater than 45.0 and particularly preferably
equal to or greater than 50.0. The core 4 having a hardness H(0) of 70.0 or less can
achieve an outer-hard/inner-soft structure. In the golf ball 2 that includes the core
4, spin can be suppressed. In this respect, the hardness H(0) is more preferably equal
to or less than 68.0 and particularly preferably equal to or less than 66.0.
[0079] The hardness Hs at the surface of the core 4 is preferably equal to or greater than
76.0 but equal to or less than 95.0. In the core 4 having a hardness Hs of 76.0 or
greater, an outer-hard/inner-soft structure can be achieved. In the golf ball 2 that
includes the core 4, spin can be suppressed. In this respect, the hardness Hs is more
preferably equal to or greater than 78.0 and particularly preferably equal to or greater
than 80.0. The golf ball 2 having a hardness Hs of 95.0 or less has excellent durability.
In this respect, the hardness Hs is more preferably equal to or less than 93.0 and
particularly preferably equal to or less than 90.0.
[0080] The core 4 preferably has a diameter of 36.0 mm or greater but 41.0 mm or less. The
core 4 having a diameter of 36.0 mm or greater can achieve excellent resilience performance
of the golf ball 2. In this respect, the diameter is more preferably equal to or greater
than 36.5 mm and particularly preferably equal to or greater than 37.0 mm. In the
golf ball 2 that includes the core 4 having a diameter of 41.0 mm or less, the inner
cover 8, the mid cover 10, and the outer cover 12 can have sufficient thicknesses.
The golf ball 2 that includes the inner cover 8, the mid cover 10, and the outer cover
12 which have large thicknesses has excellent durability. In this respect, the diameter
is more preferably equal to or less than 40.0 mm and particularly preferably equal
to or less than 39.0 mm. The core 4 may have a rib on the surface thereof.
[0081] In light of feel at impact, the core 4 has an amount of compressive deformation (comp'n)
of preferably 3.0 mm or greater and particularly preferably 3.3 mm or greater. In
light of resilience performance, the amount of compressive deformation is preferably
equal to or less than 4.6 mm and particularly preferably equal to or less than 4.3
mm.
[0082] For the inner cover 8, a resin composition is suitably used. Examples of the base
polymer of the resin composition include ionomer resins, styrene block-containing
thermoplastic elastomers, thermoplastic polyester elastomers, thermoplastic polyamide
elastomers, and thermoplastic polyolefin elastomers.
[0083] Particularly preferable base polymers are ionomer resins. The golf ball 2 that includes
the inner cover 8 including an ionomer resin has excellent resilience performance.
An ionomer resin and another resin may be used in combination for the inner cover
8. In this case, the principal component of the base polymer is preferably the ionomer
resin. Specifically, the proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50 % by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0084] Examples of preferable ionomer resins include binary copolymers formed with an α-olefin
and an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms. A preferable binary
copolymer includes 80% by weight or greater but 90% by weight or less of an α-olefin,
and 10% by weight or greater but 20% by weight or less of an α,β-unsaturated carboxylic
acid. The binary copolymer has excellent resilience performance. Examples of other
preferable ionomer resins include ternary copolymers formed with: an α-olefin; an
α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; and an α,β-unsaturated
carboxylate ester having 2 to 22 carbon atoms. A preferable ternary copolymer includes
70% by weight or greater but 85% by weight or less of an α-olefin, 5% by weight or
greater but 30% by weight or less of an α,β-unsaturated carboxylic acid, and 1% by
weight or greater but 25% by weight or less of an α,β-unsaturated carboxylate ester.
The ternary copolymer has excellent resilience performance. For the binary copolymers
and the ternary copolymers, preferable α-olefins are ethylene and propylene, while
preferable α,β-unsaturated carboxylic acids are acrylic acid and methacrylic acid.
A particularly preferable ionomer resin is a copolymer formed with ethylene and acrylic
acid or methacrylic acid.
[0085] In the binary copolymers and the ternary copolymers, some of the carboxyl groups
are neutralized with metal ions. Examples of metal ions for use in neutralization
include sodium ion, potassium ion, lithium ion, zinc ion, calcium ion, magnesium ion,
aluminum ion, and neodymium ion. The neutralization may be carried out with two or
more types of metal ions. Particularly suitable metal ions in light of resilience
performance and durability of the golf ball 2 are sodium ion, zinc ion, lithium ion,
and magnesium ion.
[0086] Specific examples of ionomer resins include trade names "Himilan1555", "Himilan1557",
"Himilan1605", "Himilan1706", "Himilan 1707", "Himilan 1856", "Himilan 1855", "Himilan
AM7311","Himilan AM7315","Himilan AM7317","Himilan AM7318", "Himilan AM7329", "Himilan
AM7337", "Himilan MK7320", and "Himilan MK7329", manufactured by Du Pont-MITSUI POLYCHEMICALS
Co., Ltd.; trade names "Surlyn 6120", "Surlyn 6910", "Surlyn 7930", "Surlyn 7940",
"Surlyn 8140", "Surlyn 8150", "Surlyn 8940", "Surlyn 8945", "Surlyn 9120", "Surlyn
9150", "Surlyn 9910", "Surlyn 9945", "Surlyn AD8546", "HPF1000", and "HPF2000", manufactured
by E. I. du Pont de Nemours and Company; and trade names "IOTEK 7010", "IOTEK 7030",
"IOTEK 7510", "IOTEK 7520", "IOTEK 8000", and "IOTEK 8030", manufactured by ExxonMobil
Chemical Company.
[0087] Two or more ionomer resins may be used in combination for the inner cover 8. An ionomer
resin neutralized with a monovalent metal ion, and an ionomer resin neutralized with
a bivalent metal ion may be used in combination.
[0088] A preferable resin that can be used in combination with an ionomer resin is a styrene
block-containing thermoplastic elastomer. The styrene block-containing thermoplastic
elastomer has excellent compatibility with ionomer resins. A resin composition including
the styrene block-containing thermoplastic elastomer has excellent fluidity.
[0089] The styrene block-containing thermoplastic elastomer includes a polystyrene block
as a hard segment, and a soft segment. A typical soft segment is a diene block. Examples
of compounds for the diene block include butadiene, isoprene, 1,3-pentadiene, and
2,3-dimethyl-1,3-butadiene. Butadiene and isoprene are preferred. Two or more compounds
may be used in combination.
[0090] Examples of styrene block-containing thermoplastic elastomers include styrene-butadiene-styrene
block copolymers (SBS), styrene-isoprene-styrene block copolymers (SIS), styrene-isoprene-butadiene-styrene
block copolymers (SIBS), hydrogenated SBS, hydrogenated SIS, and hydrogenated SIBS.
Examples of hydrogenated SBS include styrene-ethylene-butylene-styrene block copolymers
(SEBS). Examples of hydrogenated SIS include styrene-ethylene-propylene-styrene block
copolymers (SEPS). Examples of hydrogenated SIBS include styrene-ethylene-ethylene-propylene-styrene
block copolymers (SEEPS).
[0091] In light of resilience performance of the golf ball 2, the content of the styrene
component in the styrene block-containing thermoplastic elastomer is preferably equal
to or greater than 10% by weight, more preferably equal to or greater than 12% by
weight, and particularly preferably equal to or greater than 15% by weight. In light
of feel at impact of the golf ball 2, the content is preferably equal to or less than
50% by weight, more preferably equal to or less than 47% by weight, and particularly
preferably equal to or less than 45% by weight.
[0092] In the present invention, styrene block-containing thermoplastic elastomers include
an alloy of an olefin and one or more members selected from the group consisting of
SBS, SIS, SIBS, SEBS, SEPS, and SEEPS. The olefin component in the alloy is presumed
to contribute to improvement of compatibility with ionomer resins. Use of this alloy
improves the resilience performance of the golf ball 2. An olefin having 2 to 10 carbon
atoms is preferably used. Examples of suitable olefins include ethylene, propylene,
butene, and pentene. Ethylene and propylene are particularly preferred.
[0093] Specific examples of polymer alloys include trade names "RabalonT3221C","RabalonT3339C","RabalonSJ4400N","Rabalon
SJ5400N", "Rabalon SJ6400N", "Rabalon SJ7400N", "Rabalon SJ8400N", "Rabalon SJ9400N",
and "Rabalon SR04", manufactured by Mitsubishi Chemical Corporation. Other specific
examples of styrene block-containing thermoplastic elastomers include trade name "Epofriend
A1010" manufactured by Daicel Chemical Industries, Ltd., and trade name "Septon HG-252"
manufactured by Kuraray Co., Ltd.
[0094] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the resin composition of the inner cover 8 in an adequate amount.
The inner cover 8 may include powder of a metal with a high specific gravity.
[0095] According to the finding by the inventor of the present invention, the inner cover
8 greatly influences the deformation behavior of the golf ball 2 when the golf ball
2 is hit with a middle iron. The golf ball 2 that includes the inner cover 8 having
a great hardness Hi has excellent flight performance when being hit with a middle
iron. The inner cover 8 having a hardness Hi that is not excessively great can contribute
to the feel at impact of the golf ball 2.
[0096] In light of flight performance, the hardness Hi of the inner cover 8 is preferably
equal to or greater than 75, more preferably equal to or greater than 80, and particularly
preferably equal to or greater than 83. In light of feel at impact of the golf ball
2, the hardness Hi is preferably equal to or less than 95 and particularly preferably
equal to or less than 90. The hardness Hi is measured with a JIS-C type hardness scale
mounted to an automated rubber hardness measurement machine (trade name "P1", manufactured
by Kobunshi Keiki Co., Ltd.). For the measurement, a slab that is formed by hot press
and that has a thickness of about 2 mm is used. A slab kept at 23°C for two weeks
is used for the measurement. At the measurement, three slabs are stacked. A slab formed
from the same resin composition as the resin composition of the inner cover 8 is used.
[0097] From the standpoint that an outer-hard/inner-soft structure is achieved in the sphere
consisting of the core 4 and the inner cover 8 and spin of the golf ball 2 is suppressed,
the hardness Hi of the inner cover 8 is preferably greater than the surface hardness
Hs of the core 4. In light of suppression of spin, the difference (Hi-Hs) between
the hardness Hi and the hardness Hs is preferably equal to or greater than 1 and particularly
preferably equal to or greater than 2. The difference (Hi-Hs) is preferably equal
to or less than 10. In the sphere in which the difference (Hi-Hs) is equal to or less
than 10, the hardness linearly increases from its central point toward its surface.
In the sphere whose hardness linearly increases, the energy loss is low when the golf
ball 2 is hit with a middle iron.
[0098] The inner cover 8 preferably has a thickness of 0.2 mm or greater but 1.2 mm or less.
The inner cover 8 having a thickness of 0.2 mm or greater can easily be formed. In
this respect, the thickness is more preferably equal to or greater than 0.4 mm and
particularly preferably equal to or greater than 0.6 mm. The golf ball 2 that includes
the inner cover 8 having a thickness of 1. 2 mm or less has excellent resilience performance.
In this respect, the thickness is more preferably equal to or less than 1.0 mm and
particularly preferably equal to or less than 0.9 mm.
[0099] For forming the inner cover 8, known methods such as injection molding, compression
molding, and the like can be used.
[0100] For the mid cover 10, a resin composition is suitably used. A preferable base polymer
of the resin composition is an ionomer resin. The golf ball 2 that includes the mid
cover 10 including the ionomer resin has excellent resilience performance. The ionomer
resin described above for the inner cover 8 can be used for the mid cover 10.
[0101] An ionomer resin and another resin may be used in combination. In this case, in light
of resilience performance, the ionomer resin is included as the principal component
of the base polymer. The proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0102] A preferable other resin that can be used in combination with an ionomer resin is
a styrene block-containing thermoplastic elastomer. The styrene block-containing thermoplastic
elastomer described above for the inner cover 8 can be used for the mid cover 10.
[0103] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the mid cover 10 in an adequate amount.
[0104] The mid cover 10 preferably has a JIS-C hardness Hm of 75 or greater but 96 or less.
The golf ball 2 that includes the mid cover 10 having a hardness Hm of 75 or greater
has excellent flight performance upon a shot with a middle iron. In this respect,
the hardness Hm is more preferably equal to or greater than 80 and particularly preferably
equal to or greater than 85. The golf ball 2 that includes the mid cover 10 having
a hardness Hm of 96 or less has excellent feel at impact. In this respect, the hardness
Hm is more preferably equal to or less than 90 and particularly preferably equal to
or less than 88. The hardness Hm is measured by the same measurement method as that
for the hardness Hi.
[0105] The hardness Hm of the mid cover 10 may be greater than the hardness Hi of the inner
cover 8 or may be less than the hardness Hi of the inner cover 8.
[0106] In the golf ball 2 in which the hardness Hm is greater than the hardness Hi, an outer-hard/inner-soft
structure of the sphere consisting of the core 4, the inner cover 8, and the mid cover
10 can be achieved. When the golf ball 2 is hit with a middle iron, the spin rate
is low. The golf ball 2 has excellent flight performance upon a shot with a middle
iron. In light of flight performance, the difference (Hm-Hi) between the hardness
Hm and the hardness Hi is preferably equal to or greater than 2. The difference (Hm-Hi)
is preferably equal to or less than 20.
[0107] In the golf ball 2 in which the hardness Hm is less than the hardness Hi, the mid
cover 10 absorbs the shock when the golf ball 2 is hit. The golf ball 2 has excellent
feel at impact. In light of feel at impact, the difference (Hi-Hm) between the hardness
Hi and the hardness Hm is preferably equal to or greater than 2. The difference (Hi-Hm)
is preferably equal to or less than 20.
[0108] The mid cover 10 preferably has a thickness of 0.2 mm or greater but 1.2 mm or less.
The mid cover 10 having a thickness of 0.2 mm or greater can easily be formed. In
this respect, the thickness is more preferably equal to or greater than 0.4 mm and
particularly preferably equal to or greater than 0.6 mm. The golf ball 2 that includes
the mid cover 10 having a thickness of 1. 2 mm or less has excellent resilience performance.
In this respect, the thickness is more preferably equal to or less than 1.0 mm and
particularly preferably equal to or less than 0.9 mm.
[0109] For forming the mid cover 10, known methods such as injection molding, compression
molding, and the like can be used.
[0110] For the outer cover 12, a resin composition is suitably used. A preferable base polymer
of the resin composition is an ionomer resin. The golf ball 2 that includes the outer
cover 12 including the ionomer resin has excellent resilience performance. The ionomer
resin described above for the inner cover 8 can be used for the outer cover 12.
[0111] An ionomer resin and another resin may be used in combination. In this case, in light
of resilience performance, the ionomer resin is included as the principal component
of the base polymer. The proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0112] A preferable resin that can be used in combination with an ionomer resin is an ethylene-(meth)acrylic
acid copolymer. The copolymer is obtained by a copolymerization reaction of a monomer
composition that contains ethylene and (meth)acrylic acid. In the copolymer, some
of the carboxyl groups are neutralized with metal ions. The copolymer includes 3%
by weight or greater but 25% by weight or less of a (meth)acrylic acid component.
An ethylene- (meth) acrylic acid copolymer having a polar functional group is particularly
preferred. A specific example of ethylene- (meth) acrylic acid copolymers is trade
name "NUCREL" manufactured by Du Pont-MITSUI POLYCHEMICALS Co., Ltd.
[0113] Another preferable resin that can be used in combination with an ionomer resin is
a styrene block-containing thermoplastic elastomer. The styrene block-containing thermoplastic
elastomer described above for the inner cover 8 can be used for the outer cover 12.
[0114] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the outer cover 12 in an adequate amount.
[0115] The outer cover 12 preferably has a JIS-C hardness Ho of 83 or greater but 98 or
less. The golf ball 2 that includes the outer cover 12 having a hardness Ho of 83
or greater has excellent resilience performance. The golf ball 2 has excellent flight
performance. In this respect, the hardness Ho is more preferably equal to or greater
than 86 and particularly preferably equal to or greater than 89. The golf ball 2 that
includes the outer cover 12 having a hardness Ho of 98 or less has excellent feel
at impact. In this respect, the hardness Ho is more preferably equal to or less than
96 and particularly preferably equal to or less than 94. The hardness Ho is measured
by the same measurement method as that for the hardness Hi.
[0116] The hardness Ho of the outer cover 12 is preferably greater than the hardness Hi
of the inner cover 8. In the golf ball 2 in which the hardness Ho is greater than
the hardness Hi, spin can be suppressed. The golf ball 2 has excellent flight performance
upon a shot with a middle iron.
[0117] In light of flight performance, the difference (Ho-Hi) between the hardness Ho and
the hardness Hi is preferably equal to or greater than 5, more preferably equal to
or greater than 6, and particularly preferably equal to or greater than 7. The difference
(Ho-Hi) is preferably equal to or less than 30.
[0118] The hardness Ho of the outer cover 12 is preferably greater than the hardness Hm
of the mid cover 10. In the golf ball 2 in which the hardness Ho is greater than the
hardness Hm, an outer-hard/inner-soft structure can be achieved. When the golf ball
2 is hit with a middle iron, the spin rate is low. The golf ball 2 has excellent flight
performance upon a shot with a middle iron. In light of flight performance, the difference
(Ho-Hm) between the hardness Ho and the hardness Hm is preferably equal to or greater
than 2. The difference (Ho-Hm) is preferably equal to or less than 20.
[0119] The outer cover 12 preferably has a thickness of 0.2 mm or greater but 1.2 mm or
less. The outer cover 12 having a thickness of 0.2 mm or greater can easily be formed.
In this respect, the thickness is more preferably equal to or greater than 0.4 mm
and particularly preferably equal to or greater than 0.6 mm. The golf ball 2 that
includes the outer cover 12 having a thickness of 1.2 mm or less has excellent resilience
performance. In this respect, the thickness is more preferably equal to or less than
1.0 mm and particularly preferably equal to or less than 0.9 mm.
[0120] For forming the outer cover 12, known methods such as injection molding, compression
molding, and the like can be used. When forming the outer cover 12, the dimples 14
are formed by pimples formed on the cavity face of a mold.
[0121] The cover 6 has a total thickness of preferably 2.5 mm or less. The golf ball 2 that
includes the cover 6 having a total thickness of 2.5 mm or less has excellent feel
at impact. In this respect, the total thickness is particularly preferably equal to
or less than 2.4 mm. In light of durability of the golf ball 2, the total thickness
is preferably equal to or greater than 0.3 mm, more preferably equal to or greater
than 0.5 mm, and particularly preferably equal to or greater than 0.8 mm.
[0122] In light of feel at impact, the golf ball 2 has an amount of compressive deformation
(comp'n) of preferably 2.8 mm or greater, more preferably 2.9 mm or greater, and particularly
preferably 3.0 mm or greater. In light of resilience performance, the amount of compressive
deformation is preferably equal to or less than 3.6 mm, more preferably equal to or
less than 3.5 mm, and particularly preferably equal to or less than 3.4 mm.
[0123] For measurement of the amount of compressive deformation (comp'n), a YAMADA type
compression tester is used. In the tester, a sphere such as the core 4, the golf ball
2, or the like is placed on a hard plate made of metal. Next, a cylinder made of metal
gradually descends toward the sphere. The sphere, squeezed between the bottom face
of the cylinder and the hard plate, becomes deformed. A migration distance of the
cylinder, starting from the state in which an initial load of 98 N is applied to the
sphere up to the state in which a final load of 1274 N is applied thereto, is measured.
[Second Embodiment]
[0124] FIG. 3 shows a golf ball 102 according to a second embodiment of the present invention.
The golf ball 102 includes a spherical core 104 and a cover 106 covering the core
104. The cover 106 includes a first cover 108, a second cover 110 positioned outside
the first cover 108, a third cover 112 positioned outside the second cover 110, and
a fourth cover 114 positioned outside the third cover 112. On the surface of the fourth
cover 114, a large number of dimples 116 are formed. Of the surface of the golf ball
102, a part other than the dimples 116 is a land 118. The golf ball 102 includes a
paint layer and a mark layer on the external side of the fourth cover 114, but these
layers are not shown in the drawing.
[0125] The golf ball 102 has a diameter of 40 mm or greater but 45 mm or less. From the
standpoint of conformity to the rules established by the United States Golf Association
(USGA), the diameter is preferably equal to or greater than 42.67 mm. In light of
suppression of air resistance, the diameter is preferably equal to or less than 44
mm and more preferably equal to or less than 42.80 mm. The golf ball 102 has a weight
of 40 g or greater but 50 g or less. In light of attainment of great inertia, the
weight is preferably equal to or greater than 44 g and more preferably equal to or
greater than 45.00 g. From the standpoint of conformity to the rules established by
the USGA, the weight is preferably equal to or less than 45.93 g.
[0126] FIG. 4 is a line graph showing a hardness distribution of the core 104 of the golf
ball 102 in FIG. 3. The horizontal axis of the graph indicates the ratio (%) of a
distance from the central point of the core 104 to the radius of the core 104. The
vertical axis of the graph indicates a JIS-C hardness. Nine measuring points obtained
by dividing a region from the central point of the core 104 to the surface of the
core 104 at intervals of 12.5% of the radius of the core 104 are plotted in the graph.
The ratio of the distance from the central point of the core 104 to each of these
measuring points to the radius of the core 104 is as follows.
First point: 0.0% (central point)
Second point: 12.5%
Third point: 25.0%
Fourth point: 37.5%
Fifth point: 50.0%
Sixth point: 62.5%
Seventh point: 75.0%
Eighth point: 87.5%
Ninth point: 100.0% (surface)
Hardnesses at the first to eighth points aremeasuredbypressing a JIS-C type hardness
scale against a cut plane of the core 104 that has been cut into two halves. A hardness
Hs at the ninth point is measured by pressing the JIS-C type hardness scale against
the surface of the spherical core 104. For the measurement, an automated rubber hardness
measurement machine (trade name "P1", manufactured by Kobunshi Keiki Co., Ltd.), to
which this hardness scale is mounted, is used. In the present invention, a JIS-C hardness
at a measuring point whose distance from the central point of the core 104 is x (%)
is represented by H(x). The hardness at the central point of the core 104 is represented
by H(0).
[0127] A straight line indicated by a dotted line in FIG. 4 is a linear approximation curve
obtained by a least-square method on the basis of the distances and the hardnesses
of the nine measuring points. As is clear from FIG. 4, the broken line does not greatly
deviate from the linear approximation curve. In other words, the broken line has a
shape close to the linear approximation curve. In the core 104, the hardness linearly
increases from its central point toward its surface. When the core 104 is hit with
a middle iron, the energy loss is low. The core 104 has excellent resilience performance.
When the golf ball 102 is hit with a middle iron, the flight distance is large.
[0128] In the core 104, R
2 of the linear approximation curve obtained by the least-square method is equal to
or greater than 0.95. R
2 is an index indicating the linearity of the broken line. For the core 104 for which
R
2 is equal to or greater than 0.95, the shape of the broken line of the hardness distribution
is close to a straight line. The core 104 for which R
2 is equal to or greater than 0.95 has excellent resilience performance. R
2 is more preferably equal to or greater than 0.96 and particularly preferably equal
to or greater than 0.97. R
2 is calculated by squaring a correlation coefficient R. The correlation coefficient
R is calculated by dividing the covariance of the distance (mm) from the central point
and the hardness (JIS-C) by the standard deviation of the distance (mm) from the central
point and the standard deviation of the hardness (JIS-C).
[0129] The core 104 is obtained by crosslinking a rubber composition. The rubber composition
includes:
- (a) a base rubber;
- (b) a co-crosslinking agent;
- (c) a crosslinking initiator; and
- (d) an acid and/or a salt.
[0130] During heating and forming of the core 104, the base rubber (a) is crosslinked by
the co-crosslinking agent (b). The heat of the crosslinking reaction remains near
the central point of the core 104. Thus, during heating and forming of the core 104,
the temperature at the central portion is high. The temperature gradually decreases
from the central point toward the surface. It is inferred that in the rubber composition,
the acid reacts with the metal salt of the co-crosslinking agent (b) to bond to cation.
It is inferred that in the rubber composition, the salt reacts with the metal salt
of the co-crosslinking agent (b) to exchange cation. By the bonding and the exchange,
metal crosslinks are broken. This breaking is likely to occur in the central portion
of the core 104 where the temperature is high, and is unlikely to occur near the surface
of the core 104. As a result, the crosslinking density of the core 104 increases from
its central point toward its surface. In the core 104, an outer-hard/inner-soft structure
can be achieved. When the golf ball 102 that includes the core 104 is hit with a middle
iron, the spin rate is low. The golf ball 102 achieves excellent flight performance
upon a shot with a middle iron.
[0131] The rubber composition of the core 104 can include the base rubber (a) described
above for the core 4 of the first embodiment.
[0132] The rubber composition of the core 104 can include the co-crosslinking agent (b)
described above for the core 4 of the first embodiment. Preferable co-crosslinking
agents (b) are:
(b1) an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; and
(b2) a metal salt of an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms.
When the rubber composition includes the α,β-unsaturated carboxylic acid (b1), the
rubber composition preferably further includes a metal compound (f). The metal compound
(f) reacts with the α,β-unsaturated carboxylic acid (b1) in the rubber composition.
A salt obtained by this reaction graft-polymerizes with the molecular chain of the
base rubber. The rubber composition of the core 104 can include the metal compound
(f) described above for the core 4 of the first embodiment.
[0133] In light of resilience performance of the golf ball 102, the amount of the co-crosslinking
agent (b) is preferably equal to or greater than 15 parts by weight and particularly
preferably equal to or greater than 20 parts by weight, per 100 parts by weight of
the base rubber. In light of feel at impact, the amount is preferably equal to or
less than 50 parts by weight, more preferably equal to or less than 45 parts by weight,
and particularly preferably equal to or less than 40 parts by weight, per 100 parts
by weight of the base rubber.
[0134] The rubber composition of the core 104 can include the crosslinking initiator (c)
described above for the core 4 of the first embodiment. In light of resilience performance
of the golf ball 102, the amount of the crosslinking initiator (c) is preferably equal
to or greater than 0.2 parts by weight and particularly preferably equal to or greater
than 0.5 parts by weight, per 100 parts by weight of the base rubber. In light of
feel at impact and durability of the golf ball 102, the amount is preferably equal
to or less than 5.0 parts by weight and parti cularlyprefer ably equal to or less
than 2.5 parts by weight, per 100 parts by weight of the base rubber.
[0135] The rubber composition of the core 104 can include the acid and/or the salt (d) described
above for the core 4 of the first embodiment. The co-crosslinking agent (b) is not
included in the concept of the acid and/or the salt (d). It is inferred that the acid
and/or the salt (d) breaks the metal crosslinks by the co-crosslinking agent (b) in
the central portion of the core 104 during heating and forming of the core 104.
[0136] In light of linearity of the hardness distribution of the core 104, the amount of
the acid and/or the salt (d) is preferably equal to or greater than 1.0 parts by weight,
more preferably equal to or greater than 2.0 parts by weight, and particularly preferably
equal to or greater than 3.0 parts by weight, per 100 parts by weight of the base
rubber. In light of resilience performance, the amount is preferably equal to or less
than 40 parts by weight, more preferably equal to or less than 35 parts by weight,
and particularly preferably equal to or less than 25 parts by weight, per 100 parts
by weight of the base rubber.
[0137] The weight ratio of the co-crosslinking agent (b) and the acid and/or the salt (d)
in the rubber composition is preferably equal to or greater than 3/7 but equal to
or less than 9/1, and is particularly preferably equal to or greater than 4/6 but
equal to or less than 8/2. From the rubber composition in which this weight ratio
is within the above range, the core 104 whose hardness linearly increases from its
central point toward its surface can be obtained.
[0138] As the co-crosslinking agent (b), zinc acrylate is preferably used. Zinc acrylate
whose surface is coated with stearic acid or zinc stearate for the purpose of improving
dispersibility to rubber is present. In the present invention, when the rubber composition
includes this zinc acrylate, this coating material is not included in the concept
of the acid and/or the salt (d).
[0139] The rubber composition of the core 104 can include the organic sulfur compound (e)
described above for the core 4 of the first embodiment. The organic sulfur compound
(e) can contribute to control of: the linearity of the hardness distribution of the
core 104; and the degree of the outer-hard/inner-soft structure. In light of resilience
performance, the amount of the organic sulfur compound (e) is preferably equal to
or greater than 0.05 parts by weight and particularly preferably equal to or greater
than 0.1 parts by weight, per 100 parts by weight of the base rubber. In light of
resilience performance, the amount is preferably equal to or less than 5.0 parts by
weight and particularly preferably equal to or less than 2.0 parts by weight, per
100 parts by weight of the base rubber.
[0140] For the purpose of adjusting specific gravity and the like, a filler may be included
in the core 104. Examples of suitable fillers include zinc oxide, barium sulfate,
calcium carbonate, andmagnesium carbonate. The amount of the filler is determined
as appropriate so that the intended specific gravity of the core 104 is accomplished.
A particularly preferable filler is zinc oxide. Zinc oxide serves not only as a specific
gravity adjuster but also as a crosslinking activator.
[0141] According to need, an anti-aging agent, a coloring agent, a plasticizer, a dispersant,
sulfur, a vulcanization accelerator, and the like are added to the rubber composition
of the core 104. Crosslinked rubber powder or synthetic resin powder may also be dispersed
in the rubber composition.
[0142] In the core 104, the difference (Hs-H(0)) between the surface hardness Hs and the
central hardness H(0) is preferably equal to or greater than 15. The difference is
great. In other words, the core 104 has an outer-hard/inner-soft structure. When the
core 104 is hit with a middle iron, the recoil (torsional return) is great, and thus
spin is suppressed. The core 104 contributes to the flight performance of the golf
ball 102. In light of flight performance, the difference (Hs-H(0)) is more preferably
equal to or greater than 20 and particularly preferably equal to or greater than 25.
From the standpoint that the core 104 can easily be formed, the difference (Hs-H(0))
is preferably equal to or less than 50.
[0143] The hardness H(0) at the central point of the core 104 is preferably equal to or
greater than 40.0 but equal to or less than 70.0. The golf ball 102 having a hardness
H(0) of 40.0 or greater has excellent resilience performance. In this respect, the
hardness H(0) is more preferably equal to or greater than 45.0 and particularly preferably
equal to or greater than 50.0. In the core 104 having a hardness H(0) of 70.0 or less,
an outer-hard/inner-soft structure can be achieved. In the golf ball 102 that includes
the core 104, spin can be suppressed. In this respect, the hardness H(0) is more preferably
equal to or less than 68.0 and particularly preferably equal to or less than 66.0.
[0144] The hardness Hs at the surface of the core 104 is preferably equal to or greater
than 76.0 but equal to or less than 95.0. In the core 104 having a hardness Hs of
76.0 or greater, an outer-hard/inner-soft structure can be achieved. In the golf ball
102 that includes the core 104, spin can be suppressed. In this respect, the hardness
Hs is more preferably equal to or greater than 78.0 and particularly preferably equal
to or greater than 80.0. The golf ball 102 having a hardness Hs of 95.0 or less has
excellent durability. In this respect, the hardness Hs is more preferably equal to
or less than 93.0 and particularly preferably equal to or less than 90.0.
[0145] The core 104 preferably has a diameter of 35.0 mm or greater but 40.0 mm or less.
The core 104 having a diameter of 35.0 mm or greater can achieve excellent resilience
performance of the golf ball 102. In this respect, the diameter is more preferably
equal to or greater than 35.5 mm and particularly preferably equal to or greater than
36.0 mm. In the golf ball 102 that includes the core 104 having a diameter of 40.0
mm or less, the first cover 108, the second cover 110, the third cover 112, and the
fourth cover 114 can have sufficient thicknesses. The golf ball 102 that includes
these covers 108, 110, 112, and 114 having large thicknesses has excellent durability.
In this respect, the diameter is more preferably equal to or less than 39.0 mm and
particularly preferably equal to or less than 38.0 mm. The core 104 may have a rib
on the surface thereof.
[0146] In light of feel at impact, the core 104 has an amount of compressive deformation
(comp'n) of preferably 3.0 mm or greater and particularly preferably 3.3 mm or greater.
In light of resilience performance, the amount of compressive deformation is preferably
equal to or less than 4.6 mm and particularly preferably equal to or less than 4.3
mm.
[0147] For the first cover 108, a resin composition is suitably used. Examples of the base
polymer of the resin composition include ionomer resins, styrene block-containing
thermoplastic elastomers, thermoplastic polyester elastomers, thermoplastic polyamide
elastomers, and thermoplastic polyolefin elastomers.
[0148] Particularly preferable base polymers are ionomer resins. The golf ball 102 that
includes the first cover 108 including an ionomer resin has excellent resilience performance.
An ionomer resin and another resin may be used in combination for the first cover
108. In this case, the principal component of the base polymer is preferably the ionomer
resin. Specifically, the proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0149] The first cover 108 can include the ionomer resin described above for the golf ball
2 of the first embodiment. The first cover 108 can include the styrene block-containing
thermoplastic elastomer described above for the golf ball 2 of the first embodiment.
[0150] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the resin composition of the first cover 108 in an adequate amount.
The first cover 108 may include powder of a metal with a high specific gravity.
[0151] According to the finding by the inventor of the present invention, the first cover
108 greatly influences the deformation behavior of the golf ball 102 when the golf
ball 102 is hit with a middle iron. The golf ball 102 that includes the first cover
108 having a great hardness H1 has excellent flight performance when being hit with
a middle iron. The first cover 108 having a hardness H1 that is not excessively great
can contribute to the feel at impact of the golf ball 102.
[0152] In light of flight performance, the hardness H1 of the first cover 108 is preferably
equal to or greater than 75, more preferably equal to or greater than 80, and particularly
preferably equal to or greater than 83. In light of feel at impact of the golf ball
102, the hardness H1 is preferably equal to or less than 95 and particularly preferably
equal to or less than 90. The hardness H1 is measured with a JIS-C type hardness scale
mounted to an automated rubber hardness measurement machine (trade name "P1", manufactured
by Kobunshi Keiki Co., Ltd.). For the measurement, a slab that is formed by hot press
and that has a thickness of about 2 mm is used. A slab kept at 23°C for two weeks
is used for the measurement. At the measurement, three slabs are stacked. A slab formed
from the same resin composition as the resin composition of the first cover 108 is
used.
[0153] From the standpoint that an outer-hard/inner-soft structure is achieved in the sphere
consisting of the core 104 and the first cover 108 and spin of the golf ball 102 is
suppressed, the hardness H1 of the first cover 108 is preferably greater than the
surface hardness Hs of the core 104. In light of suppression of spin, the difference
(H1-Hs) between the hardness H1 and the hardness Hs is preferably equal to or greater
than 1 and particularly preferably equal to or greater than 2. The difference (H1-Hs)
is preferably equal to or less than 10. In the sphere in which the difference (H1-Hs)
is equal to or less than 10, the hardness linearly increases from its central point
toward its surface. In the sphere whose hardness linearly increases, the energy loss
is low when the golf ball 102 is hit with a middle iron.
[0154] The first cover 108 preferably has a thickness T1 of 0.2 mm or greater but 1.8 mm
or less. The first cover 108 having a thickness T1 of 0.2 mm or greater can easily
be formed. In this respect, the thickness T1 is more preferably equal to or greater
than 0.4 mm and particularly preferably equal to or greater than 0.6 mm. The golf
ball 102 that includes the first cover 108 having a thickness T1 of 1.8 mm or less
has excellent resilience performance. In this respect, the thickness T1 is more preferably
equal to or less than 1.4 mm and particularly preferably equal to or less than 1.2
mm.
[0155] For forming the first cover 108, known methods such as injection molding, compression
molding, and the like can be used.
[0156] For the second cover 110, a resin composition is suitably used. A preferable base
polymer of the resin composition is an ionomer resin. The golf ball 102 that includes
the second cover 110 including the ionomer resin has excellent resilience performance.
The ionomer resin described above for the first cover 108 can be used for the second
cover 110.
[0157] An ionomer resin and another resin may be used in combination. In this case, in light
of resilience performance, the ionomer resin is included as the principal component
of the base polymer. The proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0158] A preferable other resin that can be used in combination with an ionomer resin is
a styrene block-containing thermoplastic elastomer. The styrene block-containing thermoplastic
elastomer described above for the first cover 108 can be used for the second cover
110.
[0159] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the second cover 110 in an adequate amount.
[0160] The second cover 110 preferably has a JIS-C hardness H2 of 75 or greater but 96 or
less. The golf ball 102 that includes the second cover 110 having a hardness H2 of
75 or greater has excellent flight performance upon a shot with a middle iron. In
this respect, the hardness H2 is more preferably equal to or greater than 80 and particularly
preferably equal to or greater than 85. The golf ball 102 that includes the second
cover 110 having a hardness H2 of 96 or less has excellent feel at impact. In this
respect, the hardness H2 is more preferably equal to or less than 94 and particularly
preferably equal to or less than 92. The hardness H2 is measured by the same measurement
method as that for the hardness H1.
[0161] The hardness H2 of the second cover 110 is preferably greater than the hardness H1
of the first cover 108. In the golf ball 102 in which the hardness H2 is greater than
the hardness H1, an outer-hard/inner-soft structure of the sphere consisting of the
core 104, the first cover 108, and the second cover 110 can be achieved. When the
golf ball 102 is hit with a middle iron, the spin rate is low. The golf ball 102 has
excellent flight performance upon a shot with a middle iron. In light of flight performance,
the difference (H2-H1) between the hardness H2 and the hardness H1 is preferably equal
to or greater than 2. The difference (H2-H1) is preferably equal to or less than 20.
[0162] The hardness H2 of the second cover 110 may be less than the hardness H1 of the first
cover 108. The second cover 110 absorbs the shock when the golf ball 102 is hit. The
golf ball 102 has excellent feel at impact. In light of feel at impact, the difference
(H1-H2) between the hardness H1 and the hardness H2 is preferably equal to or greater
than 2. The difference (H1-H2) is preferably equal to or less than 20.
[0163] The second cover 110 preferably has a thickness T2 of 0.2 mm or greater but 1.8 mm
or less. The second cover 110 having a thickness T2 of 0.2 mm or greater can easily
be formed. In this respect, the thickness T2 is more preferably equal to or greater
than 0.4 mm and particularly preferably equal to or greater than 0.6 mm. The golf
ball 102 that includes the second cover 110 having a thickness T2 of 1.8 mm or less
has excellent resilience performance. In this respect, the thickness T2 is more preferably
equal to or less than 1.4 mm and particularly preferably equal to or less than 1.2
mm.
[0164] For forming the second cover 110, known methods such as injection molding, compression
molding, and the like can be used.
[0165] For the third cover 112, a resin composition is suitably used. A preferable base
polymer of the resin composition is an ionomer resin. The golf ball 102 that includes
the third cover 112 including the ionomer resin has excellent resilience performance.
The ionomer resin described above for the first cover 108 can be used for the third
cover 112.
[0166] An ionomer resin and another resin may be used in combination. In this case, in light
of resilience performance, the ionomer resin is included as the principal component
of the base polymer. The proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0167] A preferable other resin that can be used in combination with an ionomer resin is
a styrene block-containing thermoplastic elastomer. The styrene block-containing thermoplastic
elastomer described above for the first cover 108 can be used for the third cover
112.
[0168] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the third cover 112 in an adequate amount.
[0169] The third cover 112 preferably has a JIS-C hardness H3 of 75 or greater but 96 or
less. The golf ball 102 that includes the third cover 112 having a hardness H3 of
75 or greater has excellent flight performance upon a shot with a middle iron. In
this respect, the hardness H3 is more preferably equal to or greater than 80 and particularly
preferably equal to or greater than 85. The golf ball 102 that includes the third
cover 112 having a hardness H3 of 96 or less has excellent feel at impact. In this
respect, the hardness H3 is more preferably equal to or less than 94 and particularly
preferably equal to or less than 92. The hardness H3 is measured by the same measurement
method as that for the hardness H1.
[0170] The hardness H3 of the third cover 112 is preferably greater than the hardness H2
of the second cover 110. In the golf ball 102 in which the hardness H3 is greater
than the hardness H2, an outer-hard/inner-soft structure of the sphere consisting
of the core 104, the first cover 108, the second cover 110, and the third cover 112
can be achieved. When the golf ball 102 is hit with a middle iron, the spin rate is
low. The golf ball 102 has excellent flight performance upon a shot with a middle
iron. In light of flight performance, the difference (H3-H2) between the hardness
H3 and the hardness H2 is preferably equal to or greater than 2. The difference (H3-H2)
is preferably equal to or less than 20.
[0171] The hardness H3 of the third cover 112 may be less than the hardness H2 of the first
cover 108. The third cover 112 absorbs the shock when the golf ball 102 is hit. The
golf ball 102 has excellent feel at impact. In light of feel at impact, the difference
(H2-H3) between the hardness H2 and the hardness H3 is preferably equal to or greater
than 2. The difference (H2-H3) is preferably equal to or less than 20.
[0172] The third cover 112 preferably has a thickness T3 of 0.2 mm or greater but 1.8 mm
or less. The third cover 112 having a thickness T3 of 0.2 mm or greater can easily
be formed. In this respect, the thickness T3 is more preferably equal to or greater
than 0.4 mm and particularly preferably equal to or greater than 0.6 mm. The golf
ball 102 that includes the third cover 112 having a thickness T3 of 1.8 mm or less
has excellent resilience performance. In this respect, the thickness T3 is more preferably
equal to or less than 1.4 mm and particularly preferably equal to or less than 1.2
mm.
[0173] For forming the third cover 112, known methods such as injection molding, compression
molding, and the like can be used.
[0174] For the fourth cover 114, a resin composition is suitably used. A preferable base
polymer of the resin composition is an ionomer resin. The golf ball 102 that includes
the fourth cover 114 including the ionomer resin has excellent resilience performance.
The ionomer resin described above for the first cover 108 can be used for the fourth
cover 114.
[0175] An ionomer resin and another resin may be used in combination. In this case, in light
of resilience performance, the ionomer resin is included as the principal component
of the base polymer. The proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0176] A preferable resin that can be used in combination with an ionomer resin is an ethylene-(meth)acrylic
acid copolymer. The copolymer is obtained by a copolymerization reaction of a monomer
composition that contains ethylene and (meth)acrylic acid. In the copolymer, some
of the carboxyl groups are neutralized with metal ions. The copolymer includes 3%
by weight or greater but 25% by weight or less of a (meth)acrylic acid component.
An ethylene- (meth) acrylic acid copolymer having a polar functional group is particularly
preferred. A specific example of ethylene- (meth) acrylic acid copolymers is trade
name "NUCREL" manufactured by Du Pont-MITSUI POLYCHEMICALS Co., Ltd.
[0177] Another preferable resin that can be used in combination with an ionomer resin is
a styrene block-containing thermoplastic elastomer. The styrene block-containing thermoplastic
elastomer described above for the first cover 108 can be used for the fourth cover
114.
[0178] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the fourth cover 114 in an adequate amount.
[0179] The fourth cover 114 preferably has a JIS-C hardness H4 of 83 or greater but 98 or
less. The golf ball 102 that includes the fourth cover 114 having a hardness H4 of
83 or greater has excellent resilience performance. The golf ball 102 has excellent
flight performance. In this respect, the hardness H4 is more preferably equal to or
greater than 86 and particularly preferably equal to or greater than 89. The golf
ball 102 that includes the fourth cover 114 having a hardness H4 of 98 or less has
excellent feel at impact. In this respect, the hardness H4 is more preferably equal
to or less than 96 and particularly preferably equal to or less than 94. The hardness
H4 is measured by the same measurement method as that for the hardness H1.
[0180] The hardness H4 of the fourth cover 114 is preferably greater than the hardness H1
of the first cover 108. In the golf ball 102 in which the hardness H4 is greater than
the hardness H1, spin can be suppressed. The golf ball 102 has excellent flight performance
upon a shot with a middle iron.
[0181] In light of flight performance, the difference (H4-H1) between the hardness H4 and
the hardness H1 is preferably equal to or greater than 3, more preferably equal to
or greater than 5, and particularly preferably equal to or greater than 6. The difference
(H4-H1) is preferably equal to or less than 30.
[0182] The hardness H4 of the fourth cover 114 is preferably greater than the hardness H3
of the third cover 112. In the golf ball 102 in which the hardness H4 is greater than
the hardness H3, an outer-hard/inner-soft structure can be achieved. When the golf
ball 102 is hit with a middle iron, the spin rate is low. The golf ball 102 has excellent
flight performance upon a shot with a middle iron. In light of flight performance,
the difference (H4-H3) between the hardness H4 and the hardness H3 is preferably equal
to or greater than 2. The difference (H4-H3) is preferably equal to or less than 20.
[0183] The fourth cover 114 preferably has a thickness T4 of 0.2 mm or greater but 1.8 mm
or less. The fourth cover 114 having a thickness T4 of 0.2 mm or greater can easily
be formed. In this respect, the thickness T4 is more preferably equal to or greater
than 0.4 mm and particularly preferably equal to or greater than 0.6 mm. The golf
ball 102 that includes the fourth cover 114 having a thickness T4 of 1.8 mm or less
has excellent resilience performance. In this respect, the thickness T4 is more preferably
equal to or less than 1.4 mm and particularly preferably equal to or less than 1.2
mm.
[0184] For forming the fourth cover 114, known methods such as injection molding, compression
molding, and the like can be used. When forming the fourth cover 114, the dimples
116 are formed by pimples formed on the cavity face of a mold.
[0185] The cover 106 has a total thickness of preferably 6.0 mm or less. The golf ball 102
that includes the cover 106 having a total thickness of 6.0 mm or less has excellent
feel at impact. In this respect, the total thickness is particularly preferably equal
to or less than 4.0 mm. In light of durability of the golf ball 102, the total thickness
is preferably equal to or greater than 0.4 mm, more preferably equal to or greater
than 0.8 mm, and particularly preferably equal to or greater than 1.2 mm.
[0186] In light of feel at impact, the golf ball 102 has an amount of compressive deformation
(comp'n) of preferably 2.8 mm or greater, more preferably 2.9 mm or greater, and particularly
preferably 3.0 mm or greater. In light of resilience performance, the amount of compressive
deformation is preferably equal to or less than 3.6 mm, more preferably equal to or
less than 3.5 mm, and particularly preferably equal to or less than 3.4 mm.
[Third Embodiment]
[0187] FIG. 5 shows a golf ball 202 according to a third embodiment of the present invention.
The golf ball 202 includes a spherical core 204 and a cover 206 covering the core
204. The cover 206 includes an inner cover 208, a mid cover 210 positioned outside
the inner cover 208, and an outer cover 212 positioned outside the mid cover 210.
On the surface of the outer cover 212, a large number of dimples 214 are formed. Of
the surface of the golf ball 202, a part other than the dimples 214 is a land 216.
The golf ball 202 includes a paint layer and a mark layer on the external side of
the outer cover 212, but these layers are not shown in the drawing.
[0188] The golf ball 202 has a diameter of 40 mm or greater but 45 mm or less. From the
standpoint of conformity to the rules established by the United States Golf Association
(USGA), the diameter is preferably equal to or greater than 42.67 mm. In light of
suppression of air resistance, the diameter is preferably equal to or less than 44
mm and more preferably equal to or less than 42.80 mm. The golf ball 202 has a weight
of 40 g or greater but 50 g or less. In light of attainment of great inertia, the
weight is preferably equal to or greater than 44 g and more preferably equal to or
greater than 45.00 g. From the standpoint of conformity to the rules established by
the USGA, the weight is preferably equal to or less than 45.93 g.
[0189] FIG. 6 is a line graph showing a hardness distribution of the core 204 of the golf
ball 202 in FIG. 5. The horizontal axis of the graph indicates the ratio (%) of a
distance from the central point of the core 204 to the radius of the core 204. The
vertical axis of the graph indicates a JIS-C hardness. Nine measuring points obtained
by dividing a region from the central point of the core 204 to the surface of the
core 204 at intervals of 12.5% of the radius of the core 204 are plotted in the graph.
The ratio of the distance from the central point of the core 204 to each of these
measuring points to the radius of the core 204 is as follows.
First point: 0.0% (central point)
Second point: 12.5%
Third point: 25.0%
Fourth point: 37.5%
Fifth point: 50.0%
Sixth point: 62.5%
Seventh point: 75.0%
Eighth point: 87.5%
Ninth point: 100.0% (surface)
Hardnesses at the first to eighth points aremeasuredbypressing a JIS-C type hardness
scale against a cut plane of the core 204 that has been cut into two halves. A hardness
at the ninth point is measured by pressing the JIS-C type hardness scale against the
surface of the spherical core 204. For the measurement, an automated rubber hardness
measurement machine (trade name "P1", manufactured by Kobunshi Keiki Co., Ltd.), to
which this hardness scale is mounted, is used. In the present invention, a JIS-C hardness
at a measuring point whose distance from the central point of the core 204 is x (%)
is represented by H(x). The hardness at the central point of the core 204 is represented
by H(0). It is noted that the hardness at the surface of the core 204 is represented
by Hs.
[0190] FIG. 6 also shows a linear approximation curve obtained by a least-square method
on the basis of the distances and the hardnesses of the nine measuring points. As
is clear from FIG. 6, the broken line does not greatly deviate from the linear approximation
curve. In other words, the broken line has a shape close to the linear approximation
curve. In the core 204, the hardness linearly increases from its central point toward
its surface. When the core 204 is hit with a middle iron, the energy loss is low.
The core 204 has excellent resilience performance. When the golf ball 202 is hit with
a middle iron, the flight distance is large.
[0191] In the core 204, R
2 of the linear approximation curve obtained by the least-square method is equal to
or greater than 0.95. R
2 is an index indicating the linearity of the broken line. For the core 204 for which
R
2 is equal to or greater than 0.95, the shape of the broken line of the hardness distribution
is close to a straight line. The core 204 for which R
2 is equal to or greater than 0.95 has excellent resilience performance. R
2 is more preferably equal to or greater than 0.96 and particularly preferably equal
to or greater than 0.97. R
2 is calculated by squaring a correlation coefficient R. The correlation coefficient
R is calculated by dividing the covariance of the distance (%) from the central point
and the hardness (JIS-C) by the standard deviation of the distance (%) from the central
point and the standard deviation of the hardness (JIS-C).
[0192] The core 204 is obtained by crosslinking a rubber composition. The rubber composition
includes:
- (a) a base rubber;
- (b) a co-crosslinking agent;
- (c) a crosslinking initiator; and
- (d) an acid and/or a salt.
[0193] During heating and forming of the core 204, the base rubber (a) is crosslinked by
the co-crosslinking agent (b). The heat of the crosslinking reaction remains near
the central point of the core 204. Thus, during heating and forming of the core 204,
the temperature at the central portion is high. The temperature gradually decreases
from the central point toward the surface. It is inferred that in the rubber composition,
the acid reacts with the metal salt of the co-crosslinking agent (b) to bond to cation.
It is inferred that in the rubber composition, the salt reacts with the metal salt
of the co-crosslinking agent (b) to exchange cation. By the bonding and the exchange,
metal crosslinks are broken. This breaking is likely to occur in the central portion
of the core 204 where the temperature is high, and is unlikely to occur near the surface
of the core 204. As a result, the crosslinking density of the core 204 increases from
its central point toward its surface. In the core 204, an outer-hard/inner-soft structure
can be achieved. When the golf ball 202 that includes the core 204 is hit with a middle
iron, the spin rate is low. The golf ball 202 achieves excellent flight performance
upon a shot with a middle iron.
[0194] The rubber composition of the core 204 can include the base rubber (a) described
above for the core 4 of the first embodiment.
[0195] The rubber composition of the core 204 can include the co-crosslinking agent (b)
described above for the core 4 of the first embodiment. Preferable co-crosslinking
agents (b) are:
(b1) an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; and
(b2) a metal salt of an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms.
When the rubber composition includes the α,β-unsaturated carboxylic acid (b1), the
rubber composition preferably further includes a metal compound (f). The metal compound
(f) reacts with the α,β-unsaturated carboxylic acid (b1) in the rubber composition.
A salt obtained by this reaction graft-polymerizes with the molecular chain of the
base rubber. The rubber composition of the core 204 can include the metal compound
(f) described above for the core 4 of the first embodiment.
[0196] In light of resilience performance of the golf ball 202, the amount of the co-crosslinking
agent (b) is preferably equal to or greater than 15 parts by weight and particularly
preferably equal to or greater than 20 parts by weight, per 100 parts by weight of
the base rubber. In light of feel at impact, the amount is preferably equal to or
less than 50 parts by weight, more preferably equal to or less than 45 parts by weight,
and particularly preferably equal to or less than 40 parts by weight, per 100 parts
by weight of the base rubber.
[0197] The rubber composition of the core 204 can include the crosslinking initiator (c)
described above for the core 4 of the first embodiment. In light of resilience performance
of the golf ball 202, the amount of the crosslinking initiator (c) is preferably equal
to or greater than 0.2 parts by weight and particularly preferably equal to or greater
than 0.5 parts by weight, per 100 parts by weight of the base rubber. In light of
feel at impact and durability of the golf ball 202, the amount is preferably equal
to or less than 5.0 parts by weight and parti cularlyprefer ably equal to or less
than 2.5 parts by weight, per 100 parts by weight of the base rubber.
[0198] The rubber composition of the core 204 can include the acid and/or the salt (d) described
above for the core 4 of the first embodiment. The co-crosslinking agent (b) is not
included in the concept of the acid and/or the salt (d). It is inferred that the acid
and/or the salt (d) breaks the metal crosslinks by the co-crosslinking agent (b) in
the central portion of the core 204 during heating and forming of the core 204.
[0199] In light of linearity of the hardness distribution of the core 204, the amount of
the acid and/or the salt (d) is preferably equal to or greater than 0.5 parts by weight,
more preferably equal to or greater than 1.0 parts by weight, and even more preferably
equal to or greater than 2.0 parts by weight, per 100 parts by weight of the base
rubber. In light of resilience performance, the amount is preferably equal to or less
than 40 parts by weight and more preferably equal to or less than 30 parts by weight,
per 100 parts by weight of the base rubber.
[0200] The weight ratio of the co-crosslinking agent (b) and the acid and/or the salt (d)
in the rubber composition is preferably equal to or greater than 3/7 but equal to
or less than 9/1, and is particularly preferably equal to or greater than 4/6 but
equal to or less than 8/2. From the rubber composition in which this weight ratio
is within the above range, the core 204 whose hardness linearly increases from its
central point toward its surface can be obtained.
[0201] As the co-crosslinking agent (b), zinc acrylate is preferably used. Zinc acrylate
whose surface is coated with stearic acid or zinc stearate for the purpose of improving
dispersibility to rubber is present. In the present invention, when the rubber composition
includes this zinc acrylate, this coating material is not included in the concept
of the acid and/or the salt (d).
[0202] The rubber composition of the core 204 can include the organic sulfur compound (e)
described above for the core 4 of the first embodiment. The organic sulfur compound
(e) can contribute to control of: the linearity of the hardness distribution of the
core 204; and the degree of the outer-hard/inner-soft structure. In light of resilience
performance, the amount of the organic sulfur compound (e) is preferably equal to
or greater than 0.05 parts by weight and particularly preferably equal to or greater
than 0.1 parts by weight, per 100 parts by weight of the base rubber. In light of
resilience performance, the amount is preferably equal to or less than 5.0 parts by
weight and particularly preferably equal to or less than 2.0 parts by weight, per
100 parts by weight of the base rubber.
[0203] For the purpose of adjusting specific gravity and the like, a filler may be included
in the core 204. Examples of suitable fillers include zinc oxide, barium sulfate,
calcium carbonate, andmagnesium carbonate. The amount of the filler is determined
as appropriate so that the intended specific gravity of the core 204 is accomplished.
A particularly preferable filler is zinc oxide. Zinc oxide serves not only as a specific
gravity adjuster but also as a crosslinking activator.
[0204] According to need, an anti-aging agent, a coloring agent, a plasticizer, a dispersant,
sulfur, a vulcanization accelerator, and the like are added to the rubber composition
of the core 204. Crosslinked rubber powder or synthetic resin powder may also be dispersed
in the rubber composition.
[0205] In the core 204, the difference (Hs-H(0)) between the surface hardness Hs and the
central hardness H (0) is preferably equal to or greater than 15. The difference is
great. In other words, the core 204 has an outer-hard/inner-soft structure. When the
core 204 is hit with a middle iron, the recoil (torsional return) is great, and thus
spin is suppressed. The core 204 contributes to the flight performance of the golf
ball 202. In light of flight performance, the difference (Hs-H(0)) is more preferably
equal to or greater than 20 and particularly preferably equal to or greater than 25.
From the standpoint that the core 204 can easily be formed, the difference (Hs-H(0))
is preferably equal to or less than 50.
[0206] The hardness H(0) at the central point of the core 204 is preferably equal to or
greater than 40.0 but equal to or less than 70.0. The golf ball 202 having a hardness
H(0) of 40.0 or greater has excellent resilience performance. In this respect, the
hardness H(0) is more preferably equal to or greater than 45.0 and particularly preferably
equal to or greater than 50.0. The core 204 having a hardness H(0) of 70.0 or less
can achieve an outer-hard/inner-soft structure. In the golf ball 202 that includes
the core 204, spin can be suppressed. In this respect, the hardness H(0) is more preferably
equal to or less than 68.0 and particularly preferably equal to or less than 66.0.
[0207] The hardness Hs at the surface of the core 204 is preferably equal to or greater
than 76.0 but equal to or less than 95.0. In the core 204 having a hardness Hs of
76.0 or greater, an outer-hard/inner-soft structure can be achieved. In the golf ball
202 that includes the core 204, spin can be suppressed. In this respect, the hardness
Hs is more preferably equal to or greater than 78.0 and particularly preferably equal
to or greater than 80.0. The golf ball 202 having a hardness Hs of 95.0 or less has
excellent durability. In this respect, the hardness Hs is more preferably equal to
or less than 93.0 and particularly preferably equal to or less than 90.0.
[0208] The core 204 preferably has a diameter of 36.0 mm or greater but 41.0 mm or less.
The core 204 having a diameter of 36.0 mm or greater can achieve excellent resilience
performance of the golf ball 202. In this respect, the diameter is more preferably
equal to or greater than 36.5 mm and particularly preferably equal to or greater than
37.0 mm. In the golf ball 202 that includes the core 204 having a diameter of 41.0
mm or less, the inner cover 208, the mid cover 210, and the outer cover 212 can have
sufficient thicknesses. The golf ball 202 that includes the inner cover 208, the mid
cover 210, and the outer cover 212 which have large thicknesses has excellent durability.
In this respect, the diameter is more preferably equal to or less than 40.0 mm and
particularly preferably equal to or less than 39.0 mm. The core 204 may have a rib
on the surface thereof.
[0209] In light of feel at impact, the core 204 has an amount of compressive deformation
(comp'n) of preferably 3.0 mm or greater and particularly preferably 3.3 mm or greater.
In light of resilience performance, the amount of compressive deformation is preferably
equal to or less than 4.6 mm and particularly preferably equal to or less than 4.3
mm.
[0210] For the inner cover 208, a resin composition is suitably used. Examples of the base
polymer of the resin composition include ionomer resins, styrene block-containing
thermoplastic elastomers, thermoplastic polyester elastomers, thermoplastic polyamide
elastomers, and thermoplastic polyolefin elastomers.
[0211] Particularly preferable base polymers are ionomer resins. The golf ball 202 that
includes the inner cover 208 including an ionomer resin has excellent resilience performance.
An ionomer resin and another resin may be used in combination for the inner cover
208. In this case, the principal component of the base polymer is preferably the ionomer
resin. Specifically, the proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0212] The inner cover 208 can include the ionomer resin described above for the golf ball
2 of the first embodiment. The inner cover 208 can include the styrene block-containing
thermoplastic elastomer described above for the golf ball 2 of the first embodiment.
[0213] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the resin composition of the inner cover 208 in an adequate amount.
The inner cover 208 may include powder of a metal with a high specific gravity.
[0214] According to the finding by the inventor of the present invention, the inner cover
208 greatly influences the deformation behavior of the golf ball 202 when the golf
ball 202 is hit with a middle iron. The golf ball 202 that includes the inner cover
208 having a great hardness Hi has excellent flight performance when being hit with
a middle iron. The inner cover 208 having a hardness Hi that is not excessively great
can contribute to the feel at impact of the golf ball 202.
[0215] In light of flight performance, the hardness Hi of the inner cover 208 is preferably
equal to or greater than 68 and more preferably equal to or greater than 71. In light
of feel at impact of the golf ball 202, the hardness Hi is preferably equal to or
less than 82 and more preferably equal to or less than 79. The hardness Hi is measured
with a JIS-C type hardness scale mounted to an automated rubber hardness measurement
machine (trade name "P1", manufactured by Kobunshi Keiki Co., Ltd.). For the measurement,
a slab that is formed by hot press and that has a thickness of about 2 mm is used.
A slab kept at 23°C for two weeks is used for the measurement. At the measurement,
three slabs are stacked. A slab formed from the same resin composition as the resin
composition of the inner cover 208 is used.
[0216] The inner cover 208 preferably has a thickness of 0.2 mm or greater but 1.2 mm or
less. The inner cover 208 having a thickness of 0.2 mm or greater can easily be formed.
In this respect, the thickness is more preferably equal to or greater than 0.4 mm
and particularly preferably equal to or greater than 0.6 mm. The golf ball 202 that
includes the inner cover 208 having a thickness of 1.2 mm or less has excellent resilience
performance. In this respect, the thickness is more preferably equal to or less than
1.0 mm and particularly preferably equal to or less than 0.9 mm.
[0217] For forming the inner cover 208, known methods such as injection molding, compression
molding, and the like can be used.
[0218] For the mid cover 210, a resin composition is suitably used. A preferable base polymer
of the resin composition is an ionomer resin. The golf ball 202 that includes the
mid cover 210 including the ionomer resin has excellent resilience performance. The
ionomer resin described above for the inner cover 208 can be used for the mid cover
210.
[0219] An ionomer resin and another resin may be used in combination. In this case, in light
of resilience performance, the ionomer resin is included as the principal component
of the base polymer. The proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0220] A preferable other resin that can be used in combination with an ionomer resin is
a styrene block-containing thermoplastic elastomer. The styrene block-containing thermoplastic
elastomer described above for the inner cover 208 can be used for the mid cover 210.
[0221] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the mid cover 210 in an adequate amount.
[0222] The mid cover 210 preferably has a JIS-C hardness Hm of 68 or greater but 89 or less.
The golf ball 202 that includes the mid cover 210 having a hardness Hm of 68 or greater
has excellent flight performance upon a shot with a middle iron. In this respect,
the hardness Hm is more preferably equal to or greater than 71. The golf ball 202
that includes the mid cover 210 having a hardness Hm of 89 or less has excellent feel
at impact. In this respect, the hardness Hm is more preferably equal to or less than
87. The hardness Hm is measured by the same measurement method as that for the hardness
Hi.
[0223] The mid cover 210 preferably has a thickness of 0.2 mm or greater but 1.2 mm or less.
The mid cover 210 having a thickness of 0.2 mm or greater can easily be formed. In
this respect, the thickness is more preferably equal to or greater than 0.4 mm and
particularly preferably equal to or greater than 0.6 mm. The golf ball 202 that includes
the mid cover 210 having a thickness of 1. 2 mm or less has excellent resilience performance.
In this respect, the thickness is more preferably equal to or less than 1.0 mm and
particularly preferably equal to or less than 0.9 mm.
[0224] For forming the mid cover 210, known methods such as injection molding, compression
molding, and the like can be used.
[0225] For the outer cover 212, a resin composition is suitably used. A preferable base
polymer of the resin composition is an ionomer resin. The golf ball 202 that includes
the outer cover 212 including the ionomer resin has excellent resilience performance.
The ionomer resin described above for the inner cover 208 can be used for the outer
cover 212.
[0226] An ionomer resin and another resin may be used in combination. In this case, in light
of resilience performance, the ionomer resin is included as the principal component
of the base polymer. The proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0227] A preferable resin that can be used in combination with an ionomer resin is an ethylene-(meth)acrylic
acid copolymer. The copolymer is obtained by a copolymerization reaction of a monomer
composition that contains ethylene and (meth)acrylic acid. In the copolymer, some
of the carboxyl groups are neutralized with metal ions. The copolymer includes 3%
by weight or greater but 25% by weight or less of a (meth)acrylic acid component.
An ethylene- (meth) acrylic acid copolymer having a polar functional group is particularly
preferred. A specific example of ethylene- (meth) acrylic acid copolymers is trade
name "NUCREL" manufactured by Du Pont-MITSUI POLYCHEMICALS Co., Ltd.
[0228] Another preferable resin that can be used in combination with an ionomer resin is
a styrene block-containing thermoplastic elastomer. The styrene block-containing thermoplastic
elastomer described above for the inner cover 208 can be used for the outer cover
212.
[0229] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the outer cover 212 in an adequate amount.
[0230] The outer cover 212 preferably has a JIS-C hardness Ho of 83 or greater but 98 or
less. The golf ball 202 that includes the outer cover 212 having a hardness Ho of
83 or greater has excellent resilience performance. The golf ball 202 has excellent
flight performance. In this respect, the hardness Ho is more preferably equal to or
greater than 86 and particularly preferably equal to or greater than 89. The golf
ball 202 that includes the outer cover 212 having a hardness Ho of 98 or less has
excellent feel at impact. In this respect, the hardness Ho is more preferably equal
to or less than 96 and particularly preferably equal to or less than 94. The hardness
Ho is measured by the same measurement method as that for the hardness Hi.
[0231] The outer cover 212 preferably has a thickness of 0.2 mm or greater but 1.2 mm or
less. The outer cover 212 having a thickness of 0.2 mm or greater can easily be formed.
In this respect, the thickness is more preferably equal to or greater than 0.4 mm
and particularly preferably equal to or greater than 0.6 mm. The golf ball 202 that
includes the outer cover 212 having a thickness of 1.2 mm or less has excellent resilience
performance. In this respect, the thickness is more preferably equal to or less than
1.0 mm and particularly preferably equal to or less than 0.9 mm.
[0232] For forming the outer cover 212, known methods such as injection molding, compression
molding, and the like can be used. When forming the outer cover 212, the dimples 214
are formed by pimples formed on the cavity face of a mold.
[0233] In the golf ball 202, the hardness Ho of the outer cover 212 is greater than the
hardness Hi of the inner cover 208. In the golf ball 202 in which the hardness Ho
is greater than the hardness Hi, spin can be suppressed. The golf ball 202 has excellent
flight performance upon a shot with a middle iron.
[0234] In light of flight performance, the difference (Ho-Hi) between the hardness Ho and
the hardness Hi is preferably equal to or greater than 5, more preferably equal to
or greater than 6, and particularly preferably equal to or greater than 7. The difference
(Ho-H1) is preferably equal to or less than 30.
[0235] The hardness Ho of the outer cover 212 is preferably greater than the hardness Hm
of the mid cover 210. In the golf ball 202 in which the hardness Ho is greater than
the hardness Hm, an outer-hard/inner-soft structure can be achieved in the cover 206.
When the golf ball 202 is hit with a middle iron, the spin rate is low. The golf ball
202 has excellent flight performance upon a shot with a middle iron. In light of flight
performance, the difference (Ho-Hm) between the hardness Ho and the hardness Hm is
preferably equal to or greater than 2. The difference (Ho-Hm) is preferably equal
to or less than 25.
[0236] In the golf ball 202, the hardness Hi of the inner cover 208 is less than the surface
hardness Hs of the core 204. In other words, the surface hardness Hs of the core 204
is greater than the hardness Hi of the inner cover 208. When the golf ball 202 is
hit with a middle iron, the inner cover 208 absorbs the shock received by the golf
ball 202. The golf ball 202 has excellent feel at impact. In light of feel at impact,
the difference (Hs-Hi) between the hardness Hs and the hardness Hi is preferably equal
to or greater than 1 and particularly preferably equal to or greater than 2. The difference
(Hs-Hi) is preferably equal to or less than 15. In the sphere in which the difference
(Hs-Hi) is equal to or less than 15, influence of the inner cover 208 on the deformation
behavior of the golf ball 202 when the golf ball 202 is hit with a middle iron is
appropriately suppressed. In the sphere, the energy loss is low when the golf ball
202 is hit with a middle iron. Furthermore, in the golf ball 202, the flight distance
and the spin rate when the golf ball 202 is hit with a middle iron are less varied.
[0237] The hardness Hm of the mid cover 210 may be greater than the hardness Hi of the inner
cover 208. In this case, an outer-hard/inner-soft structure can be achieved in the
cover 206. When the golf ball 202 is hit with a middle iron, the spin rate is low.
The golf ball 202 has excellent flight performance upon a shot with a middle iron.
[0238] The hardness Hm of the mid cover 210 may be less than the hardness Hi of the inner
cover 208. The mid cover 210 absorbs the shock when the golf ball 202 is hit. The
golf ball 202 has excellent feel at impact.
[0239] In light of achievement of both desired flight performance and desired feel at impact,
the difference (Hm-Hi) between the hardness Hm and the hardness Hi is preferably equal
to or greater than -5. The difference (Hm-Hi) is preferably equal to or less than
20.
[0240] The cover 206 has a total thickness of preferably 2.5 mm or less. The golf ball 202
that includes the cover 206 having a total thickness of 2.5 mm or less has excellent
feel at impact. In this respect, the total thickness is particularly preferably equal
to or less than 2.4 mm. In light of durability of the golf ball 202, the total thickness
is preferably equal to or greater than 0.3 mm, more preferably equal to or greater
than 0.5 mm, and particularly preferably equal to or greater than 0.8 mm.
[0241] In light of feel at impact, the golf ball 202 has an amount of compressive deformation
(comp'n) of preferably 2.8 mm or greater, more preferably 2.9 mm or greater, and particularly
preferably 3.0 mm or greater. In light of resilience performance, the amount of compressive
deformation is preferably equal to or less than 3.6 mm, more preferably equal to or
less than 3.5 mm, and particularly preferably equal to or less than 3.4 mm.
[Fourth Embodiment]
[0242] FIG. 7 shows a golf ball 302 according to a fourth embodiment of the present invention.
The golf ball 302 includes a spherical core 304 and a cover 306 covering the core
304. The cover 306 includes an inner cover 308, a first mid cover 310 positioned outside
the inner cover 308, a second mid cover 312 positioned outside the first mid cover
310, and an outer cover 314 positioned outside the second mid cover 312. On the surface
of the outer cover 314, a large number of dimples 316 are formed. Of the surface of
the golf ball 302, a part other than the dimples 316 is a land 318. The golf ball
302 includes a paint layer and a mark layer on the external side of the outer cover
314, but these layers are not shown in the drawing.
[0243] The golf ball 302 has a diameter of 40 mm or greater but 45 mm or less. From the
standpoint of conformity to the rules established by the United States Golf Association
(USGA), the diameter is preferably equal to or greater than 42.67 mm. In light of
suppression of air resistance, the diameter is preferably equal to or less than 44
mm and more preferably equal to or less than 42.80 mm. The golf ball 302 has a weight
of 40 g or greater but 50 g or less. In light of attainment of great inertia, the
weight is preferably equal to or greater than 44 g and more preferably equal to or
greater than 45.00 g. From the standpoint of conformity to the rules established by
the USGA, the weight is preferably equal to or less than 45.93 g.
[0244] FIG. 8 is a line graph showing a hardness distribution of the core 304 of the golf
ball 302 in FIG. 7. The horizontal axis of the graph indicates the ratio (%) of a
distance from the central point of the core 304 to the radius of the core 304. The
vertical axis of the graph indicates a JIS-C hardness. Nine measuring points obtained
by dividing a region from the central point of the core 304 to the surface of the
core 304 at intervals of 12.5% of the radius of the core 304 are plotted in the graph.
The ratio of the distance from the central point of the core 304 to each of these
measuring points to the radius of the core 304 is as follows.
First point: 0.0% (central point)
Second point: 12.5%
Third point: 25.0%
Fourth point: 37.5%
Fifth point: 50.0%
Sixth point: 62.5%
Seventh point: 75.0%
Eighth point: 87.5%
Ninth point: 100.0% (surface)
Hardnesses at the first to eighth points aremeasuredbypressing a JIS-C type hardness
scale against a cut plane of the core 304 that has been cut into two halves. A hardness
Hs at the ninth point is measured by pressing the JIS-C type hardness scale against
the surface of the spherical core 304. For the measurement, an automated rubber hardness
measurement machine (trade name "P1", manufactured by Kobunshi Keiki Co., Ltd.), to
which this hardness scale is mounted, is used. In the present invention, a JIS-C hardness
at a measuring point whose distance from the central point of the core 304 is x (%)
is represented by H(x). The hardness at the central point of the core 304 is represented
by H(0).
[0245] FIG. 8 also shows a linear approximation curve obtained by a least-square method
on the basis of the distances and the hardnesses of the nine measuring points. As
is clear from FIG. 8, the broken line does not greatly deviate from the linear approximation
curve. In other words, the broken line has a shape close to the linear approximation
curve. In the core 304, the hardness linearly increases from its central point toward
its surface. When the core 304 is hit with a middle iron, the energy loss is low.
The core 304 has excellent resilience performance. When the golf ball 302 is hit with
a middle iron, the flight distance is large.
[0246] In the core 304, R
2 of the linear approximation curve obtained by the least-square method is equal to
or greater than 0.95. R
2 is an index indicating the linearity of the broken line. For the core 304 for which
R
2 is equal to or greater than 0.95, the shape of the broken line of the hardness distribution
is close to a straight line. The core 304 for which R
2 is equal to or greater than 0.95 has excellent resilience performance. R
2 is more preferably equal to or greater than 0.96 and particularly preferably equal
to or greater than 0.97. R
2 is calculated by squaring a correlation coefficient R. The correlation coefficient
R is calculated by dividing the covariance of the distance (%) from the central point
and the hardness (JIS-C) by the standard deviation of the distance (%) from the central
point and the standard deviation of the hardness (JIS-C).
[0247] The core 304 is obtained by crosslinking a rubber composition. The rubber composition
includes:
- (a) a base rubber;
- (b) a co-crosslinking agent;
- (c) a crosslinking initiator; and
- (d) an acid and/or a salt.
[0248] During heating and forming of the core 304, the base rubber (a) is crosslinked by
the co-crosslinking agent (b). The heat of the crosslinking reaction remains near
the central point of the core 304. Thus, during heating and forming of the core 304,
the temperature at the central portion is high. The temperature gradually decreases
from the central point toward the surface. It is inferred that in the rubber composition,
the acid reacts with the metal salt of the co-crosslinking agent (b) to bond to cation.
It is inferred that in the rubber composition, the salt reacts with the metal salt
of the co-crosslinking agent (b) to exchange cation. By the bonding and the exchange,
metal crosslinks are broken. This breaking is likely to occur in the central portion
of the core 304 where the temperature is high, and is unlikely to occur near the surface
of the core 304. As a result, the crosslinking density of the core 304 increases from
its central point toward its surface. In the core 304, an outer-hard/inner-soft structure
can be achieved. When the golf ball 302 that includes the core 304 is hit with a middle
iron, the spin rate is low. The golf ball 302 achieves excellent flight performance
upon a shot with a middle iron.
[0249] The rubber composition of the core 304 can include the base rubber (a) described
above for the core 4 of the first embodiment.
[0250] The rubber composition of the core 304 can include the co-crosslinking agent (b)
described above for the core 4 of the first embodiment. Preferable co-crosslinking
agents (b) are:
(b1) an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; and
(b2) a metal salt of an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms.
When the rubber composition includes the α,β-unsaturated carboxylic acid (b1), the
rubber composition preferably further includes a metal compound (f). The metal compound
(f) reacts with the α,β-unsaturated carboxylic acid (b1) in the rubber composition.
A salt obtained by this reaction graft-polymerizes with the molecular chain of the
base rubber. The rubber composition of the core 304 can include the metal compound
(f) described above for the core 4 of the first embodiment.
[0251] In light of resilience performance of the golf ball 302, the amount of the co-crosslinking
agent (b) is preferably equal to or greater than 15 parts by weight and particularly
preferably equal to or greater than 20 parts by weight, per 100 parts by weight of
the base rubber. In light of feel at impact, the amount is preferably equal to or
less than 50 parts by weight, more preferably equal to or less than 45 parts by weight,
and particularly preferably equal to or less than 40 parts by weight, per 100 parts
by weight of the base rubber.
[0252] The rubber composition of the core 304 can include the crosslinking initiator (c)
described above for the core 4 of the first embodiment. In light of resilience performance
of the golf ball 302, the amount of the crosslinking initiator (c) is preferably equal
to or greater than 0.2 parts by weight and particularly preferably equal to or greater
than 0.5 parts by weight, per 100 parts by weight of the base rubber. In light of
feel at impact and durability of the golf ball 302, the amount is preferably equal
to or less than 5.0 parts by weight and parti cularlyprefer ably equal to or less
than 2.5 parts by weight, per 100 parts by weight of the base rubber.
[0253] The rubber composition of the core 304 can include the acid and/or the salt (d) described
above for the core 4 of the first embodiment. In the present invention, the co-crosslinking
agent (b) is not included in the concept of the acid and/or the salt (d). As described
above, it is inferred that the acid and/or the salt (d) breaks the metal crosslinks
by the co-crosslinking agent (b) in the central portion of the core 304 during heating
and forming of the core 304.
[0254] In light of linearity of the hardness distribution of the core 304, the amount of
the acid and/or the salt (d) is preferably equal to or greater than 1 parts by weight,
more preferably equal to or greater than 2 parts by weight, even more preferably equal
to or greater than 3 parts by weight, and particularly preferably equal to or greater
than 4 parts by weight, per 100 parts by weight of the base rubber. In light of resilience
performance, the amount is preferably less than 40 parts by weight, more preferably
equal to or less than 30 parts by weight, and particularly preferably equal to or
less than 20 parts by weight, per 100 parts by weight of the base rubber.
[0255] The weight ratio of the co-crosslinking agent (b) and the acid and/or the salt (d)
in the rubber composition is preferably equal to or greater than 3/7 but equal to
or less than 9/1, and is particularly preferably equal to or greater than 4/6 but
equal to or less than 8/2. From the rubber composition in which this weight ratio
is within the above range, the core 304 whose hardness linearly increases from its
central point toward its surface can be obtained.
[0256] As the co-crosslinking agent (b), zinc acrylate is preferably used. Zinc acrylate
whose surface is coated with stearic acid or zinc stearate for the purpose of improving
dispersibility to rubber is present. In the present invention, when the rubber composition
includes this zinc acrylate, this coating material is not included in the concept
of the acid and/or the salt (d).
[0257] The rubber composition of the core 304 can include the organic sulfur compound (e)
described above for the core 4 of the first embodiment. The organic sulfur compound
(e) can contribute to control of: the linearity of the hardness distribution of the
core 304; and the degree of the outer-hard/inner-soft structure. In light of resilience
performance, the amount of the organic sulfur compound (e) is preferably equal to
or greater than 0.05 parts by weight and particularly preferably equal to or greater
than 0.1 parts by weight, per 100 parts by weight of the base rubber. In light of
resilience performance, the amount is preferably equal to or less than 5.0 parts by
weight and particularly preferably equal to or less than 2.0 parts by weight, per
100 parts by weight of the base rubber.
[0258] For the purpose of adjusting specific gravity and the like, a filler may be included
in the core 304. Examples of suitable fillers include zinc oxide, barium sulfate,
calcium carbonate, andmagnesium carbonate. The amount of the filler is determined
as appropriate so that the intended specific gravity of the core 304 is accomplished.
A particularly preferable filler is zinc oxide. Zinc oxide serves not only as a specific
gravity adjuster but also as a crosslinking activator.
[0259] According to need, an anti-aging agent, a coloring agent, a plasticizer, a dispersant,
sulfur, a vulcanization accelerator, and the like are added to the rubber composition
of the core 304. Crosslinked rubber powder or synthetic resin powder may also be dispersed
in the rubber composition.
[0260] In the core 304, the difference (Hs-H(0)) between the surface hardness Hs and the
central hardness H (0) is preferably equal to or greater than 15. The difference is
great. In other words, the core 304 has an outer-hard/inner-soft structure. When the
core 304 is hit with a middle iron, the recoil (torsional return) is great, and thus
spin is suppressed. The core 304 contributes to the flight performance of the golf
ball 302. In light of flight performance, the difference (Hs-H(0)) is more preferably
equal to or greater than 20 and particularly preferably equal to or greater than 25.
From the standpoint that the core 304 can easily be formed, the difference (Hs-H(0))
is preferably equal to or less than 50.
[0261] The hardness H(0) at the central point of the core 304 is preferably equal to or
greater than 40.0 but equal to or less than 70.0. The golf ball 302 having a hardness
H(0) of 40.0 or greater has excellent resilience performance. In this respect, the
hardness H(0) is more preferably equal to or greater than 45.0 and particularly preferably
equal to or greater than 50.0. In the core 304 having a hardness H(0) of 70.0 or less,
an outer-hard/inner-soft structure can be achieved. In the golf ball 302 that includes
the core 304, spin can be suppressed. In this respect, the hardness H(0) is more preferably
equal to or less than 68.0 and particularly preferably equal to or less than 66.0.
[0262] The hardness Hs at the surface of the core 304 is preferably equal to or greater
than 76.0 but equal to or less than 95.0. In the core 304 having a hardness Hs of
76.0 or greater, an outer-hard/inner-soft structure can be achieved. In the golf ball
302 that includes the core 304, spin can be suppressed. In this respect, the hardness
Hs is more preferably equal to or greater than 78.0 and particularly preferably equal
to or greater than 80.0. The golf ball 302 having a hardness Hs of 95.0 or less has
excellent durability. In this respect, the hardness Hs is more preferably equal to
or less than 93.0 and particularly preferably equal to or less than 90.0.
[0263] The core 304 preferably has a diameter of 35.0 mm or greater but 41.0 mm or less.
The core 304 having a diameter of 35.0 mm or greater can achieve excellent resilience
performance of the golf ball 302. In this respect, the diameter is more preferably
equal to or greater than 35.5 mm and particularly preferably equal to or greater than
36.0 mm. In the golf ball 302 that includes the core 304 having a diameter of 41.0
mm or less, the inner cover 308, the first mid cover 310, the second mid cover 312,
and the outer cover 314 can have sufficient thicknesses. The golf ball 302 that includes
the inner cover 308, the first mid cover 310, the second mid cover 312, and the outer
cover 314 which have large thicknesses has excellent durability. In this respect,
the diameter is more preferably equal to or less than 40.0 mm and particularly preferably
equal to or less than 39.0 mm. The core 304 may have a rib on the surface thereof.
[0264] In light of feel at impact, the core 304 has an amount of compressive deformation
(comp'n) of preferably 3.0 mm or greater and particularly preferably 3.3 mm or greater.
In light of resilience performance, the amount of compressive deformation is preferably
equal to or less than 4.6 mm and particularly preferably equal to or less than 4.3
mm.
[0265] For the inner cover 308, a resin composition is suitably used. Examples of the base
polymer of the resin composition include ionomer resins, styrene block-containing
thermoplastic elastomers, thermoplastic polyester elastomers, thermoplastic polyamide
elastomers, and thermoplastic polyolefin elastomers.
[0266] Particularly preferable base polymers are ionomer resins. The golf ball 302 that
includes the inner cover 308 including an ionomer resin has excellent resilience performance.
An ionomer resin and another resin may be used in combination for the inner cover
308. In this case, the principal component of the base polymer is preferably the ionomer
resin. Specifically, the proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0267] The inner cover 308 can include the ionomer resin described above for the golf ball
2 of the first embodiment. The inner cover 308 can include the styrene block-containing
thermoplastic elastomer described above for the golf ball 2 of the first embodiment.
[0268] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the resin composition of the inner cover 308 in an adequate amount.
The inner cover 308 may include powder of a metal with a high specific gravity.
[0269] According to the finding by the inventor of the present invention, the inner cover
308 greatly influences the deformation behavior of the golf ball 302 when the golf
ball 302 is hit with a middle iron. The golf ball 302 that includes the inner cover
308 having a great hardness Hi has excellent flight performance when being hit with
a middle iron. The inner cover 308 having a hardness H1 that is not excessively great
can contribute to the feel at impact of the golf ball 302.
[0270] In light of flight performance, the hardness Hi of the inner cover 308 is preferably
equal to or greater than 68 and more preferably equal to or greater than 71. In light
of feel at impact of the golf ball 302, the hardness Hi is preferably equal to or
less than 82 and more preferably equal to or less than 79. The hardness Hi is measured
with a JIS-C type hardness scale mounted to an automated rubber hardness measurement
machine (trade name "P1", manufactured by Kobunshi Keiki Co., Ltd.). For the measurement,
a slab that is formed by hot press and that has a thickness of about 2 mm is used.
A slab kept at 23°C for two weeks is used for the measurement. At the measurement,
three slabs are stacked. A slab formed from the same resin composition as the resin
composition of the inner cover 308 is used.
[0271] The inner cover 308 preferably has a thickness Ti of 0.2 mm or greater but 1.8 mm
or less. The inner cover 308 having a thickness Ti of 0.2 mm or greater can easily
be formed. In this respect, the thickness Ti is more preferably equal to or greater
than 0.4 mm and particularly preferably equal to or greater than 0.6 mm. The golf
ball 302 that includes the inner cover 308 having a thickness Ti of 1.8 mm or less
has excellent resilience performance. In this respect, the thickness Ti is more preferably
equal to or less than 1.6 mm and particularly preferably equal to or less than 1.4
mm.
[0272] For forming the inner cover 308, known methods such as injection molding, compression
molding, and the like can be used.
[0273] For the first mid cover 310, a resin composition is suitably used. A preferable base
polymer of the resin composition is an ionomer resin. The golf ball 302 that includes
the first mid cover 310 including the ionomer resin has excellent resilience performance.
The ionomer resin described above for the inner cover 308 can be used for the first
mid cover 310.
[0274] An ionomer resin and another resin may be used in combination. In this case, in light
of resilience performance, the ionomer resin is included as the principal component
of the base polymer. The proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0275] A preferable other resin that can be used in combination with an ionomer resin is
a styrene block-containing thermoplastic elastomer. The styrene block-containing thermoplastic
elastomer described above for the inner cover 308 can be used for the first mid cover
310.
[0276] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the first mid cover 310 in an adequate amount.
[0277] The first mid cover 310 preferably has a JIS-C hardness Hm1 of 68 or greater but
89 or less. The golf ball 302 that includes the first mid cover 310 having a hardness
Hm1 of 68 or greater has excellent flight performance upon a shot with a middle iron.
In this respect, the hardness Hm1 is more preferably equal to or greater than 71.
The golf ball 302 that includes the first mid cover 310 having a hardness Hm1 of 89
or less has excellent feel at impact. In this respect, the hardness Hm1 is more preferably
equal to or less than 87. The hardness Hm1 is measured by the same measurement method
as that for the hardness Hi.
[0278] The first mid cover 310 preferably has a thickness Tm1 of 0.2 mm or greater but 1.8
mm or less. The first mid cover 310 having a thickness Tm1 of 0.2 mm or greater can
easily be formed. In this respect, the thickness Tm1 is more preferably equal to or
greater than 0.4 mm and particularly preferably equal to or greater than 0.6 mm. The
golf ball 302 that includes the first mid cover 310 having a thickness Tm1 of 1.8
mm or less has excellent resilience performance. In this respect, the thickness Tm1
is more preferably equal to or less than 1.6 mm and particularly preferably equal
to or less than 1.4 mm.
[0279] For forming the first mid cover 310, known methods such as injection molding, compression
molding, and the like can be used.
[0280] For the secondmid cover 312, a resin composition is suitably used. A preferable base
polymer of the resin composition is an ionomer resin. The golf ball 302 that includes
the second mid cover 312 including the ionomer resin has excellent resilience performance.
The ionomer resin described above for the inner cover 308 can be used for the second
mid cover 312.
[0281] An ionomer resin and another resin may be used in combination. In this case, in light
of resilience performance, the ionomer resin is included as the principal component
of the base polymer. The proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0282] A preferable other resin that can be used in combination with an ionomer resin is
a styrene block-containing thermoplastic elastomer. The styrene block-containing thermoplastic
elastomer described above for the inner cover 308 can be used for the second mid cover
312.
[0283] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the secondmid cover 312 in an adequate amount.
[0284] The second mid cover 312 preferably has a JIS-C hardness Hm2 of 68 or greater but
89 or less. The golf ball 302 that includes the second mid cover 312 having a hardness
Hm2 of 68 or greater has excellent flight performance upon a shot with a middle iron.
In this respect, the hardness Hm2 is more preferably equal to or greater than 71.
The golf ball 302 that includes the second mid cover 312 having a hardness Hm2 of
89 or less has excellent feel at impact. In this respect, the hardness Hm2 is more
preferably equal to or less than 87. The hardness Hm2 is measured by the same measurement
method as that for the hardness Hi.
[0285] The second mid cover 312 preferably has a thickness Tm2 of 0.2 mm or greater but
1.8 mm or less. The second mid cover 312 having a thickness Tm2 of 0.2 mm or greater
can easily be formed. In this respect, the thickness Tm2 is more preferably equal
to or greater than 0.4 mm and particularly preferably equal to or greater than 0.6
mm. The golf ball 302 that includes the second mid cover 312 having a thickness Tm2
of 1.8 mm or less has excellent resilience performance. In this respect, the thickness
Tm2 is more preferably equal to or less than 1.6 mm and particularly preferably equal
to or less than 1.4 mm.
[0286] For forming the second mid cover 312, known methods such as injection molding, compression
molding, and the like can be used.
[0287] For the outer cover 314, a resin composition is suitably used. A preferable base
polymer of the resin composition is an ionomer resin. The golf ball 302 that includes
the outer cover 314 including the ionomer resin has excellent resilience performance.
The ionomer resin described above for the inner cover 308 can be used for the outer
cover 314.
[0288] An ionomer resin and another resin may be used in combination. In this case, in light
of resilience performance, the ionomer resin is included as the principal component
of the base polymer. The proportion of the ionomer resin to the entire base polymer
is preferably equal to or greater than 50% by weight, more preferably equal to or
greater than 60% by weight, and particularly preferably equal to or greater than 70%
by weight.
[0289] A preferable resin that can be used in combination with an ionomer resin is an ethylene-(meth)acrylic
acid copolymer. The copolymer is obtained by a copolymerization reaction of a monomer
composition that contains ethylene and (meth)acrylic acid. In the copolymer, some
of the carboxyl groups are neutralized with metal ions. The copolymer includes 3%
by weight or greater but 25% by weight or less of a (meth)acrylic acid component.
An ethylene- (meth) acrylic acid copolymer having a polar functional group is particularly
preferred. A specific example of ethylene- (meth) acrylic acid copolymers is trade
name "NUCREL" manufactured by Du Pont-MITSUI POLYCHEMICALS Co., Ltd.
[0290] Another preferable resin that can be used in combination with an ionomer resin is
a styrene block-containing thermoplastic elastomer. The styrene block-containing thermoplastic
elastomer described above for the inner cover 308 can be used for the outer cover
314.
[0291] According to need, a coloring agent such as titanium dioxide and a fluorescent pigment,
a filler such as barium sulfate, a dispersant, an antioxidant, an ultraviolet absorber,
a light stabilizer, a fluorescent material, a fluorescent brightener, and the like
are included in the outer cover 314 in an adequate amount.
[0292] The outer cover 314 preferably has a JIS-C hardness Ho of 83 or greater but 98 or
less. The golf ball 302 that includes the outer cover 314 having a hardness Ho of
83 or greater has excellent resilience performance. The golf ball 302 has excellent
flight performance. In this respect, the hardness Ho is more preferably equal to or
greater than 86 and particularly preferably equal to or greater than 89. The golf
ball 302 that includes the outer cover 314 having a hardness Ho of 98 or less has
excellent feel at impact. In this respect, the hardness Ho is more preferably equal
to or less than 96 and particularly preferably equal to or less than 94. The hardness
Ho is measured by the same measurement method as that for the hardness Hi.
[0293] The outer cover 314 preferably has a thickness To of 0.2 mm or greater but 1.8 mm
or less. The outer cover 314 having a thickness To of 0.2 mm or greater can easily
be formed. In this respect, the thickness To is more preferably equal to or greater
than 0.4 mm and particularly preferably equal to or greater than 0.6 mm. The golf
ball 302 that includes the outer cover 314 having a thickness To of 1.8 mm or less
has excellent resilience performance. In this respect, the thickness To is more preferably
equal to or less than 1.6 mm and particularly preferably equal to or less than 1.4
mm.
[0294] For forming the outer cover 314, known methods such as injection molding, compression
molding, and the like can be used. When forming the outer cover 314, the dimples 316
are formed by pimples formed on the cavity face of a mold.
[0295] In the golf ball 302, the hardness Ho of the outer cover 314 is greater than the
hardness Hi of the inner cover 308. In the golf ball 302 in which the hardness Ho
is greater than the hardness Hi, spin can be suppressed. The golf ball 302 has excellent
flight performance upon a shot with a middle iron.
[0296] In light of flight performance, the difference (Ho-Hi) between the hardness Ho and
the hardness Hi is preferably equal to or greater than 5, more preferably equal to
or greater than 6, and particularly preferably equal to or greater than 7. The difference
(Ho-Hi) is preferably equal to or less than 30.
[0297] The hardness Ho of the outer cover 314 is preferably greater than the hardness Hm1
of the first mid cover 310. In the golf ball 302 in which the hardness Ho is greater
than the hardness Hm1, an outer-hard/inner-soft structure can be achieved in the cover
306. When the golf ball 302 is hit with a middle iron, the spin rate is low. The golf
ball 302 has excellent flight performance upon a shot with a middle iron. In light
of flight performance, the difference (Ho-Hm1) between the hardness Ho and the hardness
Hm1 is preferably equal to or greater than 2. The difference (Ho-Hm1) is preferably
equal to or less than 25.
[0298] The hardness Ho of the outer cover 314 is preferably greater than the hardness Hm2
of the second mid cover 312. In the golf ball 302 in which the hardness Ho is greater
than the hardness Hm2, an outer-hard/inner-soft structure can be achieved in the cover
306. When the golf ball 302 is hit with a middle iron, the spin rate is low. The golf
ball 302 has excellent flight performance upon a shot with a middle iron. In light
of flight performance, the difference (Ho-Hm2) between the hardness Ho and the hardness
Hm2 is preferably equal to or greater than 2. The difference (Ho-Hm2) is preferably
equal to or less than 25.
[0299] In the golf ball 302, the hardness Hi of the inner cover 308 is less than the surface
hardness Hs of the core 304. In other words, the surface hardness Hs of the core 304
is greater than the hardness Hi of the inner cover 308. When the golf ball 302 is
hit with a middle iron, the inner cover 308 absorbs the shock received by the golf
ball 302. The golf ball 302 has excellent feel at impact. In light of feel at impact,
the difference (Hs-Hi) between the hardness Hs and the hardness Hi is preferably equal
to or greater than 1 and particularly preferably equal to or greater than 2. The difference
(Hs-Hi) is preferably equal to or less than 15. In the sphere in which the difference
(Hs-Hi) is equal to or less than 15, influence of the inner cover 308 on the deformation
behavior of the golf ball 302 when the golf ball 302 is hit with a middle iron is
appropriately suppressed. In the sphere, the energy loss is low when the golf ball
302 is hit with a middle iron. Furthermore, in the golf ball 302, the flight distance
and the spin rate when the golf ball 302 is hit with a middle iron are less varied.
[0300] The hardness Hm1 of the first mid cover 310 may be greater than the hardness Hi of
the inner cover 308. In this case, an outer-hard/inner-soft structure can be achieved
in the cover 306. When the golf ball 302 is hit with a middle iron, the spin rate
is low. The golf ball 302 has excellent flight performance upon a shot with a middle
iron.
[0301] The hardness Hm1 of the first mid cover 310 may be less than the hardness Hi of the
inner cover 308. The first mid cover 310 absorbs the shock when the golf ball 302
is hit. The golf ball 302 has excellent feel at impact.
[0302] In light of achievement of both desired flight performance and desired feel at impact,
the difference (Hm1-Hi) between the hardness Hm1 and the hardness Hi is preferably
equal to or greater than -8. The difference (Hm1-Hi) is preferably equal to or less
than 10.
[0303] In the golf ball 302, the hardness Hm2 of the second mid cover 312 may be greater
than the hardness Hm1 of the first mid cover 310. In this case, an outer-hard/inner-soft
structure can be achieved in the cover 306. When the golf ball 302 is hit with a middle
iron, the spin rate is low. The golf ball 302 has excellent flight performance upon
a shot with a middle iron.
[0304] The hardness Hm2 of the second mid cover 312 may be less than the hardness Hm1 of
the first mid cover 310. In this case, the second mid cover 312 absorbs the shock
when the golf ball 302 is hit. The golf ball 302 has excellent feel at impact.
[0305] In light of achievement of both desired flight performance and desired feel at impact,
the difference (Hm2-Hm1) between the hardness Hm2 and the hardness Hm1 is preferably
equal to or greater than -15. The difference (Hm2-Hm1) is preferably equal to or less
than 15.
[0306] The cover 306 has a total thickness of preferably 6.0 mm or less. The golf ball 302
that includes the cover 306 having a total thickness of 6.0 mm or less has excellent
feel at impact. In this respect, the total thickness is particularly preferably equal
to or less than 5.6 mm. In light of durability of the golf ball 302, the total thickness
is preferably equal to or greater than 0.6 mm, more preferably equal to or greater
than 0.8 mm, and particularly preferably equal to or greater than 1.0 mm.
[0307] In light of feel at impact, the golf ball 302 has an amount of compressive deformation
(comp'n) of preferably 2.8 mm or greater, more preferably 2.9 mm or greater, and particularly
preferably 3.0 mm or greater. In light of resilience performance, the amount of compressive
deformation is preferably equal to or less than 3.6 mm, more preferably equal to or
less than 3.5 mm, and particularly preferably equal to or less than 3.4 mm.
[0308] Preferred embodiments of the invention are specified in the following paragraphs.
- 1. A golf ball comprising a core, an inner cover positioned outside the core, a mid
cover positioned outside the inner cover, and an outer cover positioned outside the
mid cover, wherein
when distances (%) from a central point of the core to nine points and JIS-C hardnesses
at the nine points, which nine points are obtained by dividing a region from the central
point of the core to a surface of the core at intervals of 12.5% of a radius of the
core, are plotted in a graph, R2 of a linear approximation curve obtained by a least-square method is equal to or
greater than 0.95,
a JIS-C hardness Hi of the inner cover is greater than a JIS-C hardness Hs at the
surface of the core, and
a JIS-C hardness Ho of the outer cover is greater than the hardness Hi.
- 2. The golf ball according to paragraph 1, wherein a difference (Hi-Hs) between the
hardness Hi and the hardness Hs is equal to or greater than 1.
- 3. The golf ball according to paragraph 1, wherein a difference (Ho-Hi) between the
hardness Ho and the hardness Hi is equal to or greater than 5 but equal to or less
than 30.
- 4. The golf ball according to paragraph 1, wherein a difference (Hs-H(0)) between
the hardness Hs and a JIS-C hardness H(0) at the central point of the core is equal
to or greater than 15.
- 5. The golf ball according to paragraph 1, wherein
a thickness Ti of the inner cover is equal to or less than 1.2 mm,
a thickness Tm of the mid cover is equal to or less than 1.2 mm, and
a thickness To of the outer cover is equal to or less than 1.2 mm.
- 6. The golf ball according to paragraph 1, wherein a sum (Ti+Tm+To) of a thickness
Ti of the inner cover, a thickness Tm of the mid cover, and a thickness To of the
outer cover is equal to or less than 2.5 mm.
- 7. The golf ball according to paragraph 1, wherein
the hardness Ho is greater than a JIS-C hardness Hm of the mid cover, and
a difference (Ho-Hm) between the hardness Ho and the hardness Hm is equal to or greater
than 2.
- 8. The golf ball according to paragraph 1, wherein
the core is formed by a rubber composition being crosslinked,
the rubber composition includes:
- (a) a base rubber;
- (b) a co-crosslinking agent;
- (c) a crosslinking initiator; and
- (d) an acid and/or a salt, and
the co-crosslinking agent (b) is:
(b1) an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; and/or
(b2) a metal salt of an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms.
- 9. The golf ball according to paragraph 8, wherein an amount of the acid and/or the
salt (d) is equal to or greater than 0.5 parts by weight but equal to or less than
40 parts by weight, per 100 parts by weight of the base rubber (a).
- 10. The golf ball according to paragraph 8, wherein the acid and/or the salt (d) is
a carboxylic acid and/or a salt thereof (d1).
- 11. The golf ball according to paragraph 10, wherein the carboxylic acid and/or the
salt thereof (d1) is a fatty acid and/or a salt thereof.
- 12. The golf ball according to paragraph 10, wherein a carbon number of a carboxylic
acid component of the carboxylic acid and/or the salt thereof (d1) is equal to or
greater than 1 but equal to or less than 30.
- 13. The golf ball according to paragraph 10, wherein the carboxylic acid and/or the
salt thereof (d1) is a zinc salt of a carboxylic acid.
- 14. The golf ball according to paragraph 13, wherein the zinc salt of the carboxylic
acid is one or more members selected from the group consisting of zinc octoate, zinc
laurate, zinc myristate, and zinc stearate.
- 15. The golf ball according to paragraph 8, wherein the rubber composition includes
15 parts by weight or greater but 50 parts by weight or less of the co-crosslinking
agent (b) per 100 parts by weight of the base rubber (a).
- 16. The golf ball according to paragraph 8, wherein the rubber composition includes
0.2 parts by weight or greater but 5.0 parts by weight or less of the crosslinking
initiator (c) per 100 parts by weight of the base rubber (a).
- 17. The golf ball according to paragraph 8, wherein the rubber composition further
includes an organic sulfur compound (e).
- 18. The golf ball according to paragraph 17, wherein the organic sulfur compound (e)
is at least one member selected from the group consisting of thiophenols, diphenyl
disulfides, thionaphthols, thiuram disulfides, and metal salts thereof.
- 19. The golf ball according to paragraph 17, wherein the rubber composition includes
0. 05 parts by weight or greater but 5 parts by weight or less of the organic sulfur
compound (e) per 100 parts by weight of the base rubber (a).
- 20. The golf ball according to paragraph 8, wherein
the rubber composition includes the α,β-unsaturated carboxylic acid (b1), and
the rubber composition further includes a metal compound (f).
- 21. A golf ball comprising a core, a first cover positioned outside the core, a second
cover positioned outside the first cover, a third cover positioned outside the second
cover, and a fourth cover positioned outside the third cover, wherein
when distances (%) from a central point of the core to nine points and JIS-C hardnesses
at the nine points, which nine points are obtained by dividing a region from the central
point of the core to a surface of the core at intervals of 12.5% of a radius of the
core, are plotted in a graph, R2 of a linear approximation curve obtained by a least-square method is equal to or
greater than 0.95,
a JIS-C hardness H1 of the first cover is greater than a JIS-C hardness Hs at the
surface of the core, and
a JIS-C hardness H4 of the fourth cover is greater than the JIS-C hardness H1 of the
first cover.
- 22. The golf ball according to paragraph 21, wherein a difference (H1-Hs) between
the hardness H1 and the hardness Hs is equal to or greater than 1.0.
- 23. The golf ball according to paragraph 21, wherein a difference (H4-H1) between
the hardness H4 and the hardness H1 is equal to or greater than 3 but equal to or
less than 30.
- 24. The golf ball according to paragraph 21, wherein a difference (Hs-H(0)) between
the hardness Hs and a JIS-C hardness H(0) at the central point of the core is equal
to or greater than 15.
- 25. The golf ball according to paragraph 21, wherein
a thickness T1 of the first cover is equal to or less than 1.8 mm,
a thickness T2 of the second cover is equal to or less than 1.8 mm,
a thickness T3 of the third cover is equal to or less than 1.8 mm, and
a thickness T4 of the fourth cover is equal to or less than 1.8 mm.
- 26. The golf ball according to paragraph 21, wherein a sum (T1+T2+T3+T4) of a thickness
T1 of the first cover, a thickness T2 of the second cover, a thickness T3 of the third
cover, and a thickness T4 of the fourth cover is equal to or less than 6.0 mm.
- 27. The golf ball according to paragraph 21, wherein
the core is formed by a rubber composition being crosslinked,
the rubber composition includes:
- (a) a base rubber;
- (b) a co-crosslinking agent;
- (c) a crosslinking initiator; and
- (d) an acid and/or a salt, and
the co-crosslinking agent (b) is:
(b1) an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; and/or
(b2) a metal salt of an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms.
- 28. The golf ball according to paragraph 27, wherein an amount of the acid and/or
the salt (d) is equal to or greater than 0.5 parts by weight but equal to or less
than 40 parts by weight, per 100 parts by weight of the base rubber (a).
- 29. The golf ball according to paragraph 27, wherein the acid and/or the salt (d)
is a carboxylic acid and/or a salt thereof (d1).
- 30. The golf ball according to paragraph 29, wherein the carboxylic acid and/or the
salt thereof (d1) is a fatty acid and/or a salt thereof.
- 31. The golf ball according to paragraph 29, wherein a carbon number of a carboxylic
acid component of the carboxylic acid and/or the salt thereof (d1) is equal to or
greater than 1 but equal to or less than 30.
- 32. The golf ball according to paragraph 29, wherein the carboxylic acid and/or the
salt thereof (d1) is a zinc salt of a carboxylic acid.
- 33. The golf ball according to paragraph 32, wherein the zinc salt of the carboxylic
acid is one or more members selected from the group consisting of zinc octoate, zinc
laurate, zinc myristate, and zinc stearate.
- 34. The golf ball according to paragraph 27, wherein the rubber composition includes
15 parts by weight or greater but 50 parts by weight or less of the co-crosslinking
agent (b) per 100 parts by weight of the base rubber (a).
- 35. The golf ball according to paragraph 27, wherein the rubber composition includes
0.2 parts by weight or greater but 5.0 parts by weight or less of the crosslinking
initiator (c) per 100 parts by weight of the base rubber (a).
- 36. The golf ball according to paragraph 27, wherein the rubber composition further
includes an organic sulfur compound (e).
- 37. The golf ball according to paragraph 36, wherein the organic sulfur compound (e)
is at least one member selected from the group consisting of thiophenols, diphenyl
disulfides, thionaphthols, thiuram disulfides, and metal salts thereof.
- 38. The golf ball according to paragraph 36, wherein the rubber composition includes
0. 05 parts by weight or greater but 5 parts by weight or less of the organic sulfur
compound (e) per 100 parts by weight of the base rubber (a).
- 39. The golf ball according to paragraph 27, wherein
the rubber composition includes the α,β-unsaturated carboxylic acid (b1), and
the rubber composition further includes a metal compound (f).
- 40. The golf ball according to paragraph 21, wherein
a hardness H2 of the second cover is greater than the hardness H1,
a hardness H3 of the third cover is greater than the hardness H2, and
the hardness H4 is greater than the hardness H3.
- 41. The golf ball according to paragraph 40, wherein a difference (H2-H1) between
the hardness H2 and the hardness H1 is equal to or greater than 2.
- 42. The golf ball according to paragraph 40, wherein a difference (H3-H2) between
the hardness H3 and the hardness H2 is equal to or greater than 2.
- 43. The golf ball according to paragraph 40, wherein a difference (H4-H3) between
the hardness H4 and the hardness H3 is equal to or greater than 2.
- 44. A golf ball comprising a core, an inner cover positioned outside the core, a mid
cover positioned outside the inner cover, and an outer cover positioned outside the
mid cover, wherein
when distances (%) from a central point of the core to nine points and JIS-C hardnesses
at the nine points, which nine points are obtained by dividing a region from the central
point of the core to a surface of the core at intervals of 12.5% of a radius of the
core, are plotted in a graph, R2 of a linear approximation curve obtained by a least-square method is equal to or
greater than 0.95,
a JIS-C hardness Hs at the surface of the core is greater than a JIS-C hardness Hi
of the inner cover, and
a JIS-C hardness Ho of the outer cover is greater than the JIS-C hardness Hi of the
inner cover.
- 45. The golf ball according to paragraph 44, wherein a difference (Hs-Hi) between
the hardness Hs and the hardness Hi is equal to or greater than 1.
- 46. The golf ball according to paragraph 44, wherein a difference (Ho-Hi) between
the hardness Ho and the hardness Hi is equal to or greater than 5 but equal to or
less than 30.
- 47. The golf ball according to paragraph 44, wherein a difference (Hs-H(0)) between
the hardness Hs and a JIS-C hardness H(0) at the central point of the core is equal
to or greater than 15.
- 48. The golf ball according to paragraph 44, wherein
a thickness Ti of the inner cover is equal to or less than 1.2 mm,
a thickness Tm of the mid cover is equal to or less than 1.2 mm, and
a thickness To of the outer cover is equal to or less than 1.2 mm.
- 49. The golf ball according to paragraph 44, wherein a sum (Ti+Tm+To) of a thickness
Ti of the inner cover, a thickness Tm of the mid cover, and a thickness To of the
outer cover is equal to or less than 2.5 mm.
- 50. The golf ball according to paragraph 44, wherein the JIS-C hardness Ho of the
outer cover is greater than a JIS-C hardness Hm of the mid cover.
- 51. The golf ball according to paragraph 50, wherein a difference (Ho-Hm) between
the hardness Ho and the hardness Hm is equal to or greater than 2.
- 52. The golf ball according to paragraph 44, wherein
the core is formed by a rubber composition being crosslinked,
the rubber composition includes:
- (a) a base rubber;
- (b) a co-crosslinking agent;
- (c) a crosslinking initiator; and
- (d) an acid and/or a salt, and
the co-crosslinking agent (b) is:
(b1) an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; and/or
(b2) a metal salt of an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms.
- 53. The golf ball according to paragraph 52, wherein an amount of the acid and/or
the salt (d) is equal to or greater than 0.5 parts by weight but equal to or less
than 40 parts by weight, per 100 parts by weight of the base rubber (a).
- 54. The golf ball according to paragraph 52, wherein the acid and/or the salt (d)
is a carboxylic acid and/or a salt thereof (d1).
- 55. The golf ball according to paragraph 54, wherein a carbon number of a carboxylic
acid component of the carboxylic acid and/or the salt thereof (d1) is equal to or
greater than 1 but equal to or less than 30.
- 56. The golf ball according to paragraph 54, wherein the carboxylic acid and/or the
salt thereof (d1) is a fatty acid and/or a salt thereof.
- 57. The golf ball according to paragraph 52, wherein the rubber composition includes
15 parts by weight or greater but 50 parts by weight or less of the co-crosslinking
agent (b) per 100 parts by weight of the base rubber (a).
- 58. The golf ball according to paragraph 52, wherein the rubber composition includes
0.2 parts by weight or greater but 5.0 parts by weight or less of the crosslinking
initiator (c) per 100 parts by weight of the base rubber (a).
- 59. The golf ball according to paragraph 52, wherein the rubber composition further
includes an organic sulfur compound (e).
- 60. The golf ball according to paragraph 59, wherein the organic sulfur compound (e)
is at least one member selected from the group consisting of thiophenols, diphenyl
disulfides, thionaphthols, thiuram disulfides, and metal salts thereof.
- 61. The golf ball according to paragraph 59, wherein the rubber composition includes
0. 05 parts by weight or greater but 5 parts by weight or less of the organic sulfur
compound (e) per 100 parts by weight of the base rubber (a).
- 62. The golf ball according to paragraph 52, wherein
the rubber composition includes the α,β-unsaturated carboxylic acid (b1), and
the rubber composition further includes a metal compound (f).
- 63. The golf ball according to paragraph 52, wherein the acid and/or the salt (d)
is a zinc salt of a carboxylic acid.
- 64. The golf ball according to paragraph 63, wherein the zinc salt of the carboxylic
acid is one or more members selected from the group consisting of zinc octoate, zinc
laurate, zinc myristate, and zinc stearate.
- 65. A golf ball comprising a core, an inner cover positioned outside the core, a first
mid cover positioned outside the inner cover, a second mid cover positioned outside
the first mid cover, and an outer cover positioned outside the second mid cover, wherein
when distances (%) from a central point of the core to nine points and JIS-C hardnesses
at the nine points, which nine points are obtained by dividing a region from the central
point of the core to a surface of the core at intervals of 12.5% of a radius of the
core, are plotted in a graph, R2 of a linear approximation curve obtained by a least-square method is equal to or
greater than 0.95,
a JIS-C hardness Hs at the surface of the core is greater than a JIS-C hardness Hi
of the inner cover, and
a JIS-C hardness Ho of the outer cover is greater than the JIS-C hardness Hi of the
inner cover.
- 66. The golf ball according to paragraph 65, wherein a difference (Hs-Hi) between
the hardness Hs and the hardness Hi is equal to or greater than 1.
- 67. The golf ball according to paragraph 65, wherein a difference (Ho-Hi) between
the hardness Ho and the hardness Hi is equal to or greater than 5 but equal to or
less than 30.
- 68. The golf ball according to paragraph 65, wherein the hardness Hs is greater than
a JIS-C hardness H(0) at the central point of the core.
- 69. The golf ball according to paragraph 68, wherein a difference (Hs-H(0)) between
the hardness Hs and the hardness H(0) is equal to or greater than 15.
- 70. The golf ball according to paragraph 65, wherein
a thickness Ti of the inner cover is equal to or less than 1.8 mm,
a thickness Tm1 of the first mid cover is equal to or less than 1.8 mm,
a thickness Tm2 of the second mid cover is equal to or less than 1.8 mm, and
a thickness To of the outer cover is equal to or less than 1.8 mm.
- 71. The golf ball according to paragraph 70, wherein a sum (Ti+Tm1+Tm2+To) of the
thickness Ti of the inner cover, the thickness Tm1 of the first mid cover, the thickness
Tm2 of the second mid cover, and the thickness To of the outer cover is equal to or
less than 6.0 mm.
- 72. The golf ball according to paragraph 65, wherein
the core is formed by a rubber composition being crosslinked,
the rubber composition includes:
- (a) a base rubber;
- (b) a co-crosslinking agent;
- (c) a crosslinking initiator; and
- (d) an acid and/or a salt, and
the co-crosslinking agent (b) is:
(b1) an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms; and/or
(b2) a metal salt of an α,β-unsaturated carboxylic acid having 3 to 8 carbon atoms.
- 73. The golf ball according to paragraph 72, wherein an amount of the acid and/or
the salt (d) is equal to or greater than 1 parts by weight but less than 40 parts
by weight, per 100 parts by weight of the base rubber (a).
- 74. The golf ball according to paragraph 72, wherein the acid and/or the salt (d)
is a carboxylic acid and/or a salt thereof (d1).
- 75. The golf ball according to paragraph 74, wherein a carbon number of a carboxylic
acid component of the carboxylic acid and/or the salt thereof (d1) is equal to or
greater than 1 but equal to or less than 30.
- 76. The golf ball according to paragraph 74, wherein the carboxylic acid and/or the
salt thereof (d1) is a fatty acid and/or a salt thereof.
- 77. The golf ball according to paragraph 72, wherein the rubber composition includes
15 parts by weight or greater but 50 parts by weight or less of the co-crosslinking
agent (b) per 100 parts by weight of the base rubber (a).
- 78. The golf ball according to paragraph 72, wherein the rubber composition includes
0.2 parts by weight or greater but 5.0 parts by weight or less of the crosslinking
initiator (c) per 100 parts by weight of the base rubber (a).
- 79. The golf ball according to paragraph 72, wherein the rubber composition further
includes an organic sulfur compound (e).
- 80. The golf ball according to paragraph 79, wherein the organic sulfur compound (e)
is at least one member selected from the group consisting of thiophenols, diphenyl
disulfides, thionaphthols, thiuram disulfides, and metal salts thereof.
- 81. The golf ball according to paragraph 79, wherein the rubber composition includes
0. 05 parts by weight or greater but 5 parts by weight or less of the organic sulfur
compound (e) per 100 parts by weight of the base rubber (a).
- 82. The golf ball according to paragraph 72, wherein
the rubber composition includes the α,β-unsaturated carboxylic acid (b1), and
the rubber composition further includes a metal compound (f).
- 83. The golf ball according to paragraph 72, wherein the acid and/or the salt (d)
is a zinc salt of a carboxylic acid.
- 84. The golf ball according to paragraph 83, wherein the zinc salt of the carboxylic
acid is one or more members selected from the group consisting of zinc octoate, zinc
laurate, zinc myristate, and zinc stearate.
EXAMPLES
[Experiment 1]
[Example I-1]
[0309] A rubber composition was obtained by kneading 100 parts by weight of a high-cis polybutadiene
(trade name "BR-730", manufactured by JSR Corporation), 27 parts by weight of zinc
diacrylate (trade name "Sanceler SR", manufactured by SANSHIN CHEMICAL INDUSTRY CO.,
LTD.), 5 parts by weight of zinc oxide, an appropriate amount of barium sulfate, 0.2
parts by weight of 2-naphthalenethiol, 10 parts by weight of zinc stearate, and 0.75
parts by weight of dicumyl peroxide. This rubber composition was placed into a mold
including upper and lower mold halves each having a hemispherical cavity, and heated
at 170°C for 25 minutes to obtain a core with a diameter of 37.9 mm. The amount of
barium sulfate was adjusted such that the weight of a golf ball is 45.4 g.
[0310] A resin composition was obtained by kneading 24 parts by weight of an ionomer resin
(the aforementioned "Himilan AM7337"), 50 parts by weight of another ionomer resin
(the aforementioned "Himilan AM7329"), 26 parts by weight of a styrene block-containing
thermoplastic elastomer (the aforementioned "Rabalon T3221C"), and 6 parts by weight
of titanium dioxide with a twin-screw kneading extruder. The core was placed into
a mold. The resin composition was injected around the core by injection molding to
form an inner cover with a thickness of 0.8 mm.
[0311] A resin composition was obtained by kneading 40 parts by weight of an ionomer resin
(the aforementioned "Himilan AM7337"), 40 parts by weight of another ionomer resin
(the aforementioned "Himilan AM7329"), 20 parts by weight of a styrene block-containing
thermoplastic elastomer (the aforementioned "Rabalon T3221C"), and 6 parts by weight
of titanium dioxide with a twin-screw kneading extruder. The sphere consisting of
the core and the inner cover was placed into a mold. The resin composition was injected
around the sphere by injection molding to form a mid cover with a thickness of 0.8
mm.
[0312] A resin composition was obtained by kneading 5 parts by weight of an ionomer resin
(the aforementioned "HimilanAM7337"), 10 parts by weight of another ionomer resin
(the aforementioned "Himilan 1555"), 55 parts by weight of still another ionomer resin
(the aforementioned "Himilan AM7329"), 30 parts by weight of an ethylene- (meth) acrylic
acid copolymer (trade name "NUCREL N1050H", manufactured by Du Pont-MITSUI POLYCHEMICALS
Co., Ltd.), 3 parts by weight of titanium dioxide, and 0.2 parts by weight of an ultraviolet
absorber (trade name "TINUVIN 770", manufactured by Ciba Japan K.K.) with a twin-screw
kneading extruder. The sphere consisting of the core, the inner cover, and the mid
cover was placed into a final mold having a large number of pimples on its cavity
face. The resin composition was injected around the sphere by injection molding to
form an outer cover with a thickness of 0.8 mm. Dimples having a shape that is the
inverted shape of the pimples were formed on the outer cover. A clear paint including
a two-component curing type polyurethane as a base material was applied to the outer
cover to obtain a golf ball of Example I-1 with a diameter of 42.7 mm.
[Examples I-2 to I-14 and Comparative Examples I-1 to I-9]
[0313] Golf balls of Examples I-2 to I-14 and Comparative Examples I-1 to I-9 were obtained
in the same manner as Example I-1, except the specifications of the core, the inner
cover, the mid cover, and the outer cover were as shown in Tables I-10 to I-14 below.
The composition of the core is shown in detail in Tables I-1 and I-2 below. The compositions
of the inner cover, the mid cover, and the outer cover are shown in detail in Tables
I-3 and I-4 below. A hardness distribution of the core is shown in Tables I-5 to I-9
below. The golf ball according to Comparative Example I-7 does not have a mid cover.
[Hit with Middle Iron (I#5)]
[0314] A 5-iron (trade name "XXIO", manufactured by DUNLOP SPORTS CO. LTD., shaft hardness:
R, loft angle: 24°) was attached to a swing machine manufactured by Golf Laboratories,
Inc. A golf ball was hit under the condition of a head speed of 34 m/sec. The spin
rate was measured immediately after the hit. Furthermore, the distance from the launch
point to the stop point was measured. The average value of data obtained by 12 measurements
is shown in Tables I-10 to I-14 below.
Table I-1 Composition of Core (parts by weight)
|
A |
B |
C |
D |
E |
F |
BR-730 |
100 |
100 |
100 |
100 |
100 |
100 |
Sanceler SR |
26.5 |
27.0 |
27.5 |
29.5 |
31.5 |
25.5 |
Zinc oxide |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
Barium sulfate |
* |
* |
* |
* |
* |
* |
2-naphthalenethiol |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
Zinc octoate |
- |
- |
- |
- |
- |
2.5 |
Zinc laurate |
- |
- |
- |
- |
- |
- |
Zinc myristate |
- |
- |
- |
- |
- |
- |
Zinc stearate |
0.5 |
10.0 |
20.0 |
30.0 |
40.0 |
- |
Dicumyl peroxide |
0.75 |
0.75 |
0.75 |
0.75 |
0.75 |
0.75 |
Table I-2 Composition of Core (parts by weight)
|
G |
H |
I |
J |
K |
BR-730 |
100 |
100 |
100 |
100 |
100 |
Sanceler SR |
25.0 |
25.0 |
26.0 |
25.5 |
27.0 |
Zinc oxide |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
Barium sulfate |
* |
* |
* |
* |
* |
2-naphthalenethiol |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
Zinc octoate |
5.0 |
- |
- |
- |
- |
Zinc laurate |
- |
10.0 |
- |
- |
- |
Zinc myristate |
- |
- |
5.0 |
10.0 |
- |
Zinc stearate |
- |
- |
- |
- |
- |
Dicumyl peroxide |
0.75 |
0.75 |
0.75 |
0.75 |
0.75 |
[0315] The details of the compounds listed in Tables I-1 and I-2 are as follows.
BR-730: a high-cis polybutadiene manufactured by JSR Corporation (cis-1,4-bond content:
96% by weight, 1,2-vinyl bond content: 1.3% by weight, Mooney viscosity (ML1+4 (100°C)) : 55, molecular weight distribution (Mw/Mn): 3)
Sanceler SR: zinc diacrylate manufactured by SANSHIN CHEMICAL INDUSTRY CO., LTD. (a
product coated with 10% by weight of stearic acid)
Zinc oxide: trade name "Ginrei R" manufactured by Toho Zinc Co., Ltd.
Barium sulfate : trade name "Barium Sulfate BD" manufactured by Sakai Chemical Industry
Co., Ltd.
2-naphthalenethiol: a product of Tokyo Chemical Industry Co., Ltd.
Zinc octoate: a product of Mitsuwa Chemicals Co., Ltd.
Zinc laurate: a product of Mitsuwa Chemicals Co., Ltd.
Zinc myristate: a product of NOF Corporation
Zinc stearate: a product of Wako Pure Chemical Industries, Ltd.
Dicumyl peroxide: trade name "Percumyl D" manufactured by NOF Corporation
able I-3 Composition of Cover (parts by weight)
|
C1 |
C2 |
C3 |
C4 |
Himilan AM7337 |
51 |
45 |
40 |
24 |
Himilan 1555 |
- |
- |
- |
- |
Himilan AM7329 |
40 |
40 |
40 |
50 |
NUCREL N1050H |
- |
- |
- |
- |
Rabalon T3221C |
9 |
15 |
20 |
26 |
Titanium dioxide (A220) |
6 |
6 |
6 |
6 |
TINUVIN 770 |
- |
- |
- |
- |
Hardness (JIS-C) |
89 |
87 |
85 |
83 |
Hardness (Shore D) |
58 |
56 |
54 |
52 |
Table I-4 Composition of Cover (parts by weight)
|
C5 |
C6 |
C7 |
C8 |
Himilan AM7337 |
30 |
26 |
5 |
53 |
Himilan 1555 |
- |
- |
10 |
- |
Himilan AM7329 |
40 |
40 |
55 |
27 |
NUCREL N1050H |
- |
- |
30 |
- |
Rabalon T3221C |
30 |
34 |
- |
20 |
Titanium dioxide (A220) |
6 |
6 |
3 |
3 |
TINUVIN 770 |
- |
- |
0.2 |
0.2 |
Hardness (JIS-C) |
79 |
76 |
92 |
81 |
Hardness (Shore D) |
48 |
45 |
61 |
50 |
Table I-5 Hardness Distribution of Core (JIS-C)
|
Ex. I-1 |
Ex. I-2 |
Ex. I-3 |
Ex. I-4 |
Ex. I-5 |
H(0.0) |
54.0 |
54.0 |
54.0 |
54.0 |
54.0 |
H(12.5) |
59.7 |
59.7 |
59.7 |
59.7 |
59.7 |
H(25.0) |
62.9 |
62.9 |
62.9 |
62.9 |
62.9 |
H(37.5) |
64.2 |
64.2 |
64.2 |
64.2 |
64.2 |
H(50.0) |
66.6 |
66.6 |
66.6 |
66.6 |
66.6 |
H(62.5) |
71.4 |
71.4 |
71.4 |
71.4 |
71.4 |
H(75.0) |
75.4 |
75.4 |
75.4 |
75.4 |
75.4 |
H(87.5) |
78.7 |
78.7 |
78.7 |
78.7 |
78.7 |
Hs |
82.1 |
82.1 |
82.1 |
82.1 |
82.1 |
Hs - H(0) |
28.1 |
28.1 |
28.1 |
28.1 |
28.1 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.85 |
3.85 |
3.85 |
3.85 |
3.85 |
Table I-6 Hardness Distribution of Core (JIS-C)
|
Ex. I-6 |
Ex. I-7 |
Ex. I-8 |
Ex. I-9 |
Ex. I-10 |
H(0.0) |
53.6 |
51.4 |
54.2 |
54.9 |
53.3 |
H(12.5) |
58.2 |
57.5 |
58.1 |
58.9 |
58.3 |
H(25.0) |
61.6 |
61.1 |
62.0 |
63.5 |
62.5 |
H(37.5) |
64.9 |
63.4 |
64.1 |
66.8 |
65.3 |
H(50.0) |
67.1 |
67.5 |
66.0 |
68.2 |
67.2 |
H(62.5) |
70.6 |
73.4 |
70.6 |
69.7 |
71.5 |
H(75.0) |
74.8 |
77.3 |
76.1 |
76.2 |
76.9 |
H(87.5) |
79.9 |
81.2 |
79.7 |
79.6 |
80.4 |
Hs |
83.6 |
84.2 |
82.8 |
82.6 |
83.7 |
Hs - H(0) |
30.0 |
32.8 |
28.6 |
27.7 |
30.4 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.87 |
3.83 |
3.85 |
3.86 |
3.84 |
Table I-7 Hardness Distribution of Core (JIS-C)
|
Ex. I-11 |
Ex. I-12 |
Ex. I-13 |
Ex. I-14 |
Comp. Ex. I-1 |
H(0.0) |
56.5 |
59.2 |
54.0 |
57.5 |
61.9 |
H(12.5) |
59.6 |
61.4 |
59.6 |
63.4 |
63.1 |
H(25.0) |
61.9 |
63.1 |
62.8 |
66.5 |
64.2 |
H(37.5) |
62.5 |
63.7 |
64.0 |
68.5 |
64.2 |
H(50.0) |
66.3 |
66.5 |
66.4 |
69.6 |
66.8 |
H(62.5) |
73.4 |
70.6 |
71.2 |
70.8 |
70.3 |
H(75.0) |
75.0 |
71.8 |
75.2 |
74.3 |
70.4 |
H(87.5) |
77.8 |
72.6 |
78.4 |
78.1 |
68.4 |
Hs |
80.9 |
78.4 |
81.6 |
82.2 |
70.2 |
Hs - H(0) |
24.4 |
19.2 |
27.6 |
24.7 |
8.3 |
Diameter (mm) |
37.9 |
37.9 |
37.1 |
37.9 |
37.9 |
Comp'n |
3.86 |
3.85 |
3.85 |
3.86 |
3.86 |
Table I-8 Hardness Distribution of Core (JIS-C)
|
Comp. Ex. I-2 |
Comp. Ex. I-3 |
Comp. Ex. I-4 |
Comp. Ex. I-5 |
H(0.0) |
54.0 |
54.0 |
54.0 |
54.0 |
H(12.5) |
59.7 |
59.7 |
59.7 |
59.7 |
H(25.0) |
62.9 |
62.9 |
62.9 |
62.9 |
H(37.5) |
64.2 |
64.2 |
64.2 |
64.2 |
H(50.0) |
66.6 |
66.6 |
66.6 |
66.6 |
H(62.5) |
71.4 |
71.4 |
71.4 |
71.4 |
H(75.0) |
75.4 |
75.4 |
75.4 |
75.4 |
H(87.5) |
78.7 |
78.7 |
78.7 |
78.7 |
Hs |
82.1 |
82.1 |
82.1 |
82.1 |
Hs - H(0) |
28.1 |
28.1 |
28.1 |
28.1 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.85 |
3.85 |
3.85 |
3.85 |
Table I-9 Hardness Distribution of Core (JIS-C)
|
Comp. Ex. I-6 |
Comp. Ex. I-7 |
Comp. Ex. I-8 |
Comp. Ex. I-9 |
H(0.0) |
54.0 |
54.0 |
59.0 |
54.0 |
H(12.5) |
59.7 |
59.7 |
64.4 |
59.7 |
H(25.0) |
62.9 |
62.9 |
67.0 |
62.9 |
H(37.5) |
64.2 |
64.2 |
67.4 |
64.2 |
H(50.0) |
66.6 |
66.6 |
68.3 |
66.6 |
H(62.5) |
71.4 |
71.4 |
70.2 |
71.4 |
H(75.0) |
75.4 |
75.4 |
73.6 |
75.4 |
H(87.5) |
78.7 |
78.7 |
78.2 |
78.7 |
Hs |
82.1 |
82.1 |
82.3 |
82.1 |
Hs - H(0) |
28.1 |
28.1 |
23.3 |
28.1 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.85 |
3.85 |
3.86 |
3.85 |
Table I-10 Results of Evaluation
|
Ex. I-1 |
Ex. I-2 |
Ex. I-3 |
Ex. I-4 |
Ex. I-5 |
Core |
|
|
|
|
|
Composition |
B |
B |
B |
B |
B |
Acid/salt (PHR) |
10.0 |
10.0 |
10.0 |
10.0 |
10.0 |
R2 |
0.99 |
0.99 |
0.99 |
0.99 |
0.99 |
Hs - H(0) |
28.1 |
28.1 |
28.1 |
28.1 |
28.1 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.85 |
3.85 |
3.85 |
3.85 |
3.85 |
Inner cover |
|
|
|
|
|
Composition |
C4 |
C3 |
C2 |
C3 |
C2 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
83 |
85 |
87 |
85 |
87 |
Mid cover |
|
|
|
|
|
Composition |
C3 |
C2 |
C3 |
C6 |
C1 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm (JIS-C) |
85 |
87 |
85 |
76 |
89 |
Outer cover |
|
|
|
|
|
Composition |
C7 |
C7 |
C7 |
C7 |
C7 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92 |
92 |
92 |
92 |
92 |
Ball |
|
|
|
|
|
Hi - Hs |
0.9 |
2.9 |
4.9 |
2.9 |
4.9 |
Ho - Hi |
9 |
7 |
5 |
7 |
5 |
Cover thickness (mm) |
2.4 |
2.4 |
2.4 |
2.4 |
2.4 |
Comp'n |
3.23 |
3.22 |
3.22 |
3.25 |
3.21 |
Spin (rpm) |
4031 |
3899 |
3869 |
4038 |
3797 |
Flight distance (m) |
145.2 |
146.2 |
146.4 |
145.1 |
147.0 |
Table I-11 Results of Evaluation
|
Ex. I-6 |
Ex. I-7 |
Ex. I-8 |
Ex. I-9 |
Ex. I-10 |
Core |
|
|
|
|
|
Composition |
F |
G |
H |
I |
J |
Acid/salt (PHR) |
2.5 |
5.0 |
10.0 |
5.0 |
10.0 |
R2 |
0.99 |
0.99 |
0.99 |
0.98 |
0.99 |
Hs - H(0) |
30 |
32.8 |
28.6 |
27.7 |
30.4 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.87 |
3.83 |
3.85 |
3.86 |
3.84 |
Inner cover |
|
|
|
|
|
Composition |
C3 |
C3 |
C3 |
C3 |
C3 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
85 |
85 |
85 |
85 |
85 |
Mid cover |
|
|
|
|
|
Composition |
C2 |
C2 |
C2 |
C2 |
C2 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm (JIS-C) |
87 |
87 |
87 |
87 |
87 |
Outer cover |
|
|
|
|
|
Composition |
C7 |
C7 |
C7 |
C7 |
C7 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92 |
92 |
92 |
92 |
92 |
Ball |
|
|
|
|
|
Hi - Hs |
1.4 |
0.8 |
2.2 |
2.4 |
1.3 |
Ho - Hi |
7 |
7 |
7 |
7 |
7 |
Cover thickness (mm) |
2.4 |
2.4 |
2.4 |
2.4 |
2.4 |
Comp'n |
3.24 |
3.2 |
3.22 |
3.23 |
3.21 |
Spin (rpm) |
3926 |
3879 |
3976 |
3991 |
3934 |
Flight distance (m) |
146.0 |
146.4 |
145.6 |
145.6 |
145.9 |
Table I-12 Results of Evaluation
|
Ex. I-11 |
Ex. I-12 |
Ex. I-13 |
Ex. I-14 |
Comp. Ex. I-1 |
Core |
|
|
|
|
|
Composition |
C |
D |
B |
A |
E |
Acid/salt (PHR) |
20.0 |
30.0 |
10.0 |
0.5 |
40.0 |
R2 |
0.97 |
0.96 |
0.99 |
0.96 |
0.84 |
Hs - H(0) |
24.4 |
19.2 |
27.6 |
24.7 |
8.3 |
Diameter (mm) |
37.9 |
37.9 |
37.1 |
37.9 |
37.9 |
Comp'n |
3.86 |
3.85 |
3.85 |
3.86 |
3.86 |
Inner cover |
|
|
|
|
|
Composition |
C3 |
C3 |
C4 |
C4 |
C4 |
Thickness (mm) |
0.8 |
0.8 |
1.0 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
85 |
85 |
83 |
83 |
83 |
Mid cover |
|
|
|
|
|
Composition |
C2 |
C2 |
C3 |
C3 |
C3 |
Thickness (mm) |
0.8 |
0.8 |
1.0 |
0.8 |
0.8 |
Hardness Hm (JIS-C) |
87 |
87 |
85 |
85 |
85 |
Outer cover |
|
|
|
|
|
Composition |
C7 |
C7 |
C7 |
C7 |
C7 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92 |
92 |
92 |
92 |
92 |
Ball |
|
|
|
|
|
Hi - Hs |
4.1 |
6.6 |
1.4 |
0.8 |
12.8 |
Ho - Hi |
7 |
7 |
9 |
9 |
9 |
Cover thickness (mm) |
2.4 |
2.4 |
2.8 |
2.4 |
2.4 |
Comp'n |
3.23 |
3.22 |
3.23 |
3.23 |
3.23 |
Spin (rpm) |
3996 |
4012 |
4036 |
4022 |
4145 |
Flight distance (m) |
145.5 |
145.4 |
145.1 |
145.2 |
144.1 |
Table I-13 Results of Evaluation
|
Comp. Ex. I-2 |
Comp. Ex. I-3 |
Comp. Ex. I-4 |
Comp. Ex. I-5 |
Core |
|
|
|
|
Composition |
B |
B |
B |
B |
Acid/salt (PHR) |
10.0 |
10.0 |
10.0 |
10.0 |
R2 |
0.99 |
0.99 |
0.99 |
0.99 |
Hs - H(0) |
28.1 |
28.1 |
28.1 |
28.1 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.85 |
3.85 |
3.85 |
3.85 |
Inner cover |
|
|
|
|
Composition |
C6 |
C5 |
C6 |
C5 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
76 |
79 |
76 |
79 |
Mid cover |
|
|
|
|
Composition |
C3 |
C3 |
C1 |
C6 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm (JIS-C) |
85 |
85 |
89 |
76 |
Outer cover |
|
|
|
|
Composition |
C7 |
C7 |
C7 |
C7 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92 |
92 |
92 |
92 |
Ball |
|
|
|
|
Hi - Hs |
-6.1 |
-3.1 |
-6.1 |
-3.1 |
Ho - Hi |
16 |
13 |
16 |
13 |
Cover thickness (mm) |
2.4 |
2.4 |
2.4 |
2.4 |
Comp'n |
3.25 |
3.25 |
3.25 |
3.31 |
Spin (rpm) |
4193 |
4112 |
4121 |
4220 |
Flight distance (m) |
143.9 |
144.5 |
144.4 |
143.6 |
Table I-14 Results of Evaluation
|
Comp. Ex. I-6 |
Comp. Ex. I-7 |
Comp. Ex. I-8 |
Comp. Ex. I-9 |
Core |
|
|
|
|
Composition |
B |
B |
K |
B |
Acid/salt (PHR) |
10.0 |
10.0 |
0.0 |
10.0 |
R2 |
0.99 |
0.99 |
0.94 |
0.99 |
Hs - H(0) |
28.1 |
28.1 |
23.3 |
28.1 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.85 |
3.85 |
3.86 |
3.85 |
Inner cover |
|
|
|
|
Composition |
C6 |
C4 |
C4 |
C4 |
Thickness (mm) |
0.8 |
1.2 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
76 |
83 |
83 |
83 |
Mid cover |
|
|
|
|
Composition |
C5 |
- |
C3 |
C3 |
Thickness (mm) |
0.8 |
- |
0.8 |
0.8 |
Hardness Hm (JIS-C) |
79 |
- |
85 |
85 |
Outer cover |
|
|
|
|
Composition |
C7 |
C7 |
C7 |
C8 |
Thickness (mm) |
0.8 |
1.2 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92 |
92 |
92 |
81 |
Ball |
|
|
|
|
Hi - Hs |
-6 |
0.9 |
0.7 |
0.9 |
Ho - Hi |
16 |
9 |
9 |
-2 |
Cover thickness (mm) |
2.4 |
2.4 |
2.4 |
2.4 |
Comp'n |
3.31 |
3.22 |
3.23 |
3.26 |
Spin (rpm) |
4265 |
4088 |
4065 |
4091 |
Flight distance (m) |
143.3 |
144.7 |
144.8 |
144.6 |
[0316] As shown in Tables I-10 to I-14, the golf balls according to Examples have excellent
flight performance upon a shot with a middle iron. From the results of evaluation,
advantages of the present invention are clear.
[Experiment 2]
[Example II-1]
[0317] A rubber composition was obtained by kneading 100 parts by weight of a high-cis polybutadiene
(trade name "BR-730", manufactured by JSR Corporation), 27.0 parts by weight of zinc
diacrylate (trade name "Sanceler SR", manufactured by SANSHIN CHEMICAL INDUSTRY CO.,
LTD.), 5.0 parts by weight of zinc oxide, an appropriate amount of barium sulfate,
0.2 parts by weight of 2-naphthalenethiol, 10.0 parts by weight of zinc stearate,
and 0.75 parts by weight of dicumyl peroxide. This rubber composition was placed into
a mold including upper and lower mold halves each having a hemispherical cavity, and
heated at 170°C for 25 minutes to obtain a core with a diameter of 36.3 mm. The amount
of barium sulfate was adjusted such that the weight of a golf ball is 45.4 g.
[0318] A resin composition was obtained by kneading 40 parts by weight of an ionomer resin
(the aforementioned "Himilan AM7337"), 40 parts by weight of another ionomer resin
(the aforementioned "Himilan AM7329"), 20 parts by weight of a styrene block-containing
thermoplastic elastomer (the aforementioned "Rabalon T3221C"), and 6 parts by weight
of titanium dioxide with a twin-screw kneading extruder. The core was placed into
a mold. The resin composition was injected around the core by injection molding to
form a first cover with a thickness of 0.8 mm.
[0319] A resin composition was obtained by kneading 45 parts by weight of an ionomer resin
(the aforementioned "Himilan AM7337"), 40 parts by weight of another ionomer resin
(the aforementioned "Himilan AM7329"), 15 parts by weight of a styrene block-containing
thermoplastic elastomer (the aforementioned "Rabalon T3221C"), and 6 parts by weight
of titanium dioxide with a twin-screw kneading extruder. The sphere consisting of
the core and the first cover was placed into a mold. The resin composition was injected
around the sphere by injection molding to form a second cover with a thickness of
0.8 mm.
[0320] A resin composition was obtained by kneading 51 parts by weight of an ionomer resin
(the aforementioned "Himilan AM7337"), 40 parts by weight of another ionomer resin
(the aforementioned "Himilan AM7329"), 9 parts by weight of a styrene block-containing
thermoplastic elastomer (the aforementioned "Rabalon T3221C"), and 6 parts by weight
of titanium dioxide with a twin-screw kneading extruder. The sphere consisting of
the core, the first cover, and the second cover was placed into a mold. The resin
composition was injected around the sphere by injection molding to form a third cover
with a thickness of 0.8 mm.
[0321] A resin composition was obtained by kneading 5 parts by weight of an ionomer resin
(the aforementioned "HimilanAM7337"), 10 parts by weight of another ionomer resin
(the aforementioned "Himilan 1555"), 55 parts by weight of still another ionomer resin
(the aforementioned "Himilan AM7329"), 30 parts by weight of an ethylene- (meth) acrylic
acid copolymer (trade name "NUCREL N1050H", manufactured by Du Pont-MITSUI POLYCHEMICALS
Co., Ltd.), 3 parts by weight of titanium dioxide, and 0.2 parts by weight of an ultraviolet
absorber (trade name "TINUVIN 770", manufactured by Ciba Japan K.K.) with a twin-screw
kneading extruder. The sphere consisting of the core, the first cover, the second
cover, and the third cover was placed into a final mold having a large number of pimples
on its cavity face. The resin composition was injected around the sphere by injection
molding to form a fourth cover with a thickness of 0.8 mm. Dimples having a shape
that is the inverted shape of the pimples were formed on the fourth cover. A clear
paint including a two-component curing type polyurethane as a base material was applied
to the fourth cover to obtain a golf ball of Example II-1 with a diameter of 42.7
mm.
[Examples II-2 to II-14 and Comparative Examples II-1 to II-10]
[0322] Golf balls of Examples II-2 to II-14 and Comparative Examples II-1 to II-10 were
obtained in the same manner as Example II-1, except the specifications of the core,
the first cover, the second cover, the third cover, and the fourth cover were as shown
in Tables II-9 to II-13 below. The composition of the core is shown in detail in Tables
II-1 and II-2 below. The composition of the cover is shown in detail in Table II-3
below. A hardness distribution of the core is shown in Tables II-4 to II-8 below.
The golf ball according to Comparative Example II-5 does not have a second cover and
a third cover. The golf ball according to Comparative Example II-6 does not have a
third cover. The golf ball according to Comparative Example II-7 does not have a third
cover.
[Hit with Middle Iron (I#5)]
[0323] A 5-iron (trade name "XXIO", manufactured by DUNLOP SPORTS CO. LTD., shaft hardness:
R, loft angle: 24°) was attached to a swing machine manufactured by Golf Laboratories,
Inc. A golf ball was hit under the condition of a head speed of 34 m/sec. The spin
rate was measured immediately after the hit. Furthermore, the distance from the launch
point to the stop point was measured. The average value of data obtained by 12 measurements
is shown in Tables II-9 to II-13 below.
Table II-1 Composition of Core (parts by weight)
|
A |
B |
C |
D |
E |
F |
BR-730 |
100 |
100 |
100 |
100 |
100 |
100 |
Sanceler SR |
27.0 |
25.5 |
25.0 |
25.0 |
26.0 |
25.5 |
Zinc oxide |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
Barium sulfate |
* |
* |
* |
* |
* |
* |
2-naphthalenethiol |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
Zinc octoate |
- |
2.5 |
5.0 |
- |
- |
- |
Zinc laurate |
- |
- |
- |
10.0 |
- |
- |
Zinc myristate |
- |
- |
- |
- |
5.0 |
10.0 |
Zinc stearate |
10.0 |
- |
- |
- |
- |
- |
Dicumyl peroxide |
0.75 |
0.75 |
0.75 |
0.75 |
0.75 |
0.75 |
Table II-2 Composition of Core (parts by weight)
|
G |
H |
I |
J |
K |
BR-730 |
100 |
100 |
100 |
100 |
100 |
Sanceler SR |
27.5 |
29.5 |
27.0 |
26.5 |
31.5 |
Zinc oxide |
5.0 |
5.0 |
5.0 |
5.0 |
5.0 |
Barium sulfate |
* |
* |
* |
* |
* |
2-naphthalenethiol |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
Zinc octoate |
- |
- |
- |
- |
- |
Zinc laurate |
- |
- |
- |
- |
- |
Zinc myristate |
- |
- |
- |
- |
- |
Zinc stearate |
20.0 |
30.0 |
- |
0.5 |
40.0 |
Dicumyl peroxide |
0.75 |
0.75 |
0.75 |
0.75 |
0.75 |
[0324] The details of the compounds listed in Tables II-1 and II-2 are as follows.
BR-730: a high-cis polybutadiene manufactured by JSR Corporation (cis-1,4-bond content:
96% by weight, 1,2-vinyl bond content: 1.3% by weight, Mooney viscosity (ML1+4(100°C)): 55, molecular weight distribution (Mw/Mn): 3)
Sanceler SR: zinc diacrylate manufactured by SANSHIN CHEMICAL INDUSTRY CO., LTD. (a
product coated with 10% by weight of stearic acid)
Zinc oxide: trade name "Ginrei R" manufactured by Toho Zinc Co., Ltd.
Barium sulfate : trade name "Barium Sulfate BD" manufactured by Sakai Chemical Industry
Co., Ltd.
2-naphthalenethiol: a product of Tokyo Chemical Industry Co., Ltd.
Zinc octoate: a product of Mitsuwa Chemicals Co., Ltd.
Zinc laurate: a product of Mitsuwa Chemicals Co., Ltd.
Zinc myristate: a product of NOF Corporation
Zinc stearate: a product of Wako Pure Chemical Industries, Ltd.
Dicumyl peroxide: trade name "Percumyl D" manufactured by NOF Corporation
Table II-3 Composition of Cover (parts by weight)
|
C1 |
C2 |
C3 |
C4 |
C5 |
C6 |
C7 |
Himilan AM7337 |
5 |
51 |
45 |
40 |
24 |
30 |
26 |
Himilan 1555 |
10 |
- |
- |
- |
- |
- |
- |
Himilan AM7329 |
55 |
40 |
40 |
40 |
50 |
40 |
40 |
NUCRELN 1050H |
30 |
- |
- |
- |
- |
- |
- |
Rabalon T3221C |
- |
9 |
15 |
20 |
26 |
30 |
34 |
Titanium dioxide (A220) |
3 |
6 |
6 |
6 |
6 |
6 |
6 |
TINUVIN 770 |
0.2 |
- |
- |
- |
- |
- |
- |
Hardness (JIS-C) |
92 |
89 |
87 |
85 |
83 |
79 |
76 |
Hardness (Shore D) |
61 |
58 |
56 |
54 |
52 |
48 |
45 |
Table II-4 Hardness of Core
|
Ex. II-1 |
Ex. II-2 |
Ex. II-3 |
Ex. II-4 |
Ex. II-5 |
Composition |
A |
A |
A |
A |
A |
H(0.0) |
54.0 |
54.0 |
54.0 |
54.0 |
54.0 |
H(12.5) |
59.6 |
59.6 |
59.6 |
59.6 |
59.6 |
H(25.0) |
62.8 |
62.8 |
62.8 |
62.8 |
62.8 |
H(37.5) |
64.1 |
64.1 |
64.1 |
64.1 |
64.1 |
H(50.0) |
66.1 |
66.1 |
66.1 |
66.1 |
66.1 |
H(62.5) |
70.5 |
70.5 |
70.5 |
70.5 |
70.5 |
H(75.0) |
74.2 |
74.2 |
74.2 |
74.2 |
74.2 |
H(87.5) |
77.2 |
77.2 |
77.2 |
77.2 |
77.2 |
Hs |
81.4 |
81.4 |
81.4 |
81.4 |
81.4 |
Hs - H(0.0) |
27.4 |
27.4 |
27.4 |
27.4 |
27.4 |
Diameter (mm) |
36.3 |
36.3 |
36.3 |
36.3 |
36.3 |
Table II-5 Hardness of Core
|
Ex. II-6 |
Ex. II-7 |
Ex. II-8 |
Ex. II-9 |
Ex. II-10 |
Composition |
A |
B |
C |
D |
E |
H(0.0) |
54.0 |
53.6 |
51.4 |
54.2 |
54.9 |
H(12.5) |
58.8 |
58.1 |
57.5 |
58.1 |
58.9 |
H(25.0) |
61.4 |
61.3 |
60.9 |
61.9 |
63.4 |
H(37.5) |
63.8 |
64.7 |
63.4 |
64.1 |
66.6 |
H(50.0) |
65.1 |
66.9 |
67.3 |
65.9 |
68.1 |
H(62.5) |
66.9 |
70.2 |
72.9 |
69.8 |
69.7 |
H(75.0) |
68.9 |
73.8 |
76.5 |
75.2 |
74.5 |
H(87.5) |
72.8 |
76.9 |
79.1 |
78.8 |
78.4 |
Hs |
76.8 |
82.4 |
83.2 |
81.9 |
81.7 |
Hs - H(0.0) |
22.8 |
28.8 |
31.8 |
27.7 |
26.8 |
Diameter (mm) |
31.5 |
36.3 |
36.3 |
36.3 |
36.3 |
Table II-6 Hardness of Core
|
Ex. II-11 |
Ex. II-12 |
Ex. II-13 |
Comp. Ex. II-1 |
Comp. Ex. II-2 |
Composition |
F |
G |
H |
A |
A |
H(0.0) |
53.3 |
56.5 |
59.2 |
54.0 |
54.0 |
H(12.5) |
58.3 |
59.5 |
61.4 |
59.6 |
59.6 |
H(25.0) |
62.3 |
61.8 |
63.0 |
62.8 |
62.8 |
H(37.5) |
65.1 |
62.4 |
63.8 |
64.1 |
64.1 |
H(50.0) |
67.1 |
66.2 |
66.5 |
66.1 |
66.1 |
H(62.5) |
70.9 |
73.1 |
70.6 |
70.5 |
70.5 |
H(75.0) |
76.8 |
74.4 |
71.4 |
74.2 |
74.2 |
H(87.5) |
78.8 |
76.4 |
72.8 |
77.2 |
77.2 |
Hs |
82.8 |
79.9 |
77.6 |
81.4 |
81.4 |
Hs - H(0.0) |
29.5 |
23.4 |
18.4 |
27.4 |
27.4 |
Diameter (mm) |
36.3 |
36.3 |
36.3 |
36.3 |
36.3 |
Table II-7 Hardness of Core
|
Comp. Ex. II-3 |
Comp. Ex. II-4 |
Comp. Ex. II-5 |
Comp. Ex. II-6 |
Comp. Ex. II-7 |
Composition |
A |
A |
A |
A |
A |
H(0.0) |
54.0 |
54.0 |
54.0 |
54.0 |
54.0 |
H(12.5) |
59.6 |
59.6 |
59.7 |
59.6 |
59.6 |
H(25.0) |
62.8 |
62.8 |
62.9 |
62.8 |
62.8 |
H(37.5) |
64.1 |
64.1 |
64.2 |
64.1 |
64.1 |
H(50.0) |
66.1 |
66.1 |
66.6 |
66.1 |
66.1 |
H(62.5) |
70.5 |
70.5 |
71.4 |
70.5 |
70.5 |
H(75.0) |
74.2 |
74.2 |
75.4 |
74.2 |
74.2 |
H(87.5) |
77.2 |
77.2 |
78.7 |
77.2 |
77.2 |
Hs |
81.4 |
81.4 |
82.1 |
81.4 |
81.4 |
Hs - H(0.0) |
27.4 |
27.4 |
28.1 |
27.4 |
27.4 |
Diameter (mm) |
36.3 |
36.3 |
37.9 |
36.3 |
36.3 |
Table II-8 Hardness of Core
|
Comp. Ex. II-8 |
Ex. II-14 |
Comp. Ex. II-9 |
Comp. Ex. II-10 |
Composition |
I |
J |
K |
A |
H(0.0) |
59.0 |
57.5 |
61.9 |
54.0 |
H(12.5) |
64.1 |
63.2 |
63.1 |
59.6 |
H(25.0) |
66.3 |
66.1 |
64.3 |
62.8 |
H(37.5) |
66.9 |
68.4 |
64.1 |
64.1 |
H(50.0) |
68.2 |
69.4 |
66.9 |
66.1 |
H(62.5) |
70.4 |
71.2 |
70.3 |
70.5 |
H(75.0) |
72.5 |
74.1 |
70.4 |
74.2 |
H(87.5) |
75.3 |
77.2 |
68.5 |
77.2 |
Hs |
81.2 |
81.1 |
70.0 |
81.4 |
Hs - H(0.0) |
22.2 |
23.6 |
8.1 |
27.4 |
Diameter (mm) |
36.3 |
36.3 |
36.3 |
36.3 |
Table II-9 Results of Evaluation
|
Ex. II-1 |
Ex. II-2 |
Ex. II-3 |
Ex. II-4 |
Ex. II-5 |
Core |
|
|
|
|
|
Composition |
A |
A |
A |
A |
A |
Acid/salt |
10.0 |
10.0 |
10.0 |
10.0 |
10.0 |
Comp'n |
3.85 |
3.85 |
3.85 |
3.85 |
3.85 |
R2 |
0.99 |
0.99 |
0.99 |
0.99 |
0.99 |
Diameter (mm) |
36.3 |
36.3 |
36.3 |
36.3 |
36.3 |
First cover |
|
|
|
|
|
Composition |
C4 |
C4 |
C2 |
C2 |
C4 |
Thickness T1 (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H1 (JIS-C) |
85 |
85 |
89 |
89 |
85 |
Second cover |
|
|
|
|
|
Composition |
C3 |
C5 |
C4 |
C5 |
C2 |
Thickness T2 (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H2 (JIS-C) |
87 |
83 |
85 |
83 |
89 |
Third cover |
|
|
|
|
|
Composition |
C2 |
C2 |
C5 |
C4 |
C6 |
Thickness T3 (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H3 (JIS-C) |
89 |
89 |
83 |
85 |
79 |
Fourth cover |
|
|
|
|
|
Composition |
C1 |
C1 |
C1 |
C1 |
C1 |
Thickness T4 (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H4 (JIS-C) |
92 |
92 |
92 |
92 |
92 |
H1 - Hs |
3.6 |
3.6 |
7.6 |
7.6 |
3.6 |
H4 - H1 |
7 |
7 |
3 |
3 |
7 |
T1 + T2 + T3 + T4 (mm) |
3.2 |
3.2 |
3.2 |
3.2 |
3.2 |
Ball Comp'n |
3.21 |
3.22 |
3.22 |
3.22 |
3.23 |
Spin (rpm) |
3915 |
4028 |
3925 |
3949 |
4002 |
Flight distance (m) |
146.7 |
145.8 |
146.6 |
146.4 |
146.0 |
Table II-10 Results of Evaluation
|
Ex. II-6 |
Ex. II-7 |
Ex. II-8 |
Ex. II-9 |
Ex. II-10 |
Core |
|
|
|
|
|
Composition |
A |
B |
C |
D |
E |
Acid/salt |
10.0 |
2.5 |
5.0 |
10.0 |
5.0 |
Comp'n |
3.85 |
3.87 |
3.83 |
3.85 |
3.86 |
R2 |
0.97 |
0.99 |
0.99 |
0.99 |
0.99 |
Diameter (mm) |
31.5 |
36.3 |
36.3 |
36.3 |
36.3 |
First cover |
|
|
|
|
|
Composition |
C4 |
C4 |
C4 |
C4 |
C4 |
Thickness T1 (mm) |
1.4 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H1 (JIS-C) |
85 |
85 |
85 |
85 |
85 |
Second cover |
|
|
|
|
|
Composition |
C3 |
C3 |
C3 |
C3 |
C3 |
Thickness T2 (mm) |
1.4 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H2 (JIS-C) |
87 |
87 |
87 |
87 |
87 |
Third cover |
|
|
|
|
|
Composition |
C2 |
C2 |
C2 |
C2 |
C2 |
Thickness T3 (mm) |
1.4 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H3 (JIS-C) |
89 |
89 |
89 |
89 |
89 |
Fourth cover |
|
|
|
|
|
Composition |
C1 |
C1 |
C1 |
C1 |
C1 |
Thickness T4 (mm) |
1.4 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H4 (JIS-C) |
92 |
92 |
92 |
92 |
92 |
H1 - Hs |
8.2 |
2.6 |
1.8 |
3.1 |
3.3 |
H4 - H1 |
7 |
7 |
7 |
7 |
7 |
T1 + T2 + T3 + T4 (mm) |
5.6 |
3.2 |
3.2 |
3.2 |
3.2 |
Ball Comp'n |
3.19 |
3.23 |
3.19 |
3.21 |
3.22 |
Spin (rpm) |
4068 |
3929 |
3882 |
3973 |
3986 |
Flight distance (m) |
145.6 |
146.6 |
146.9 |
146.2 |
146.1 |
Table II-11 Results of Evaluation
|
Ex. II-11 |
Ex. II-12 |
Ex. II-13 |
Comp. Ex. II-1 |
Comp. Ex. II-2 |
Core |
|
|
|
|
|
Composition |
F |
G |
H |
A |
A |
Acid/salt |
10.0 |
20.0 |
30.0 |
10.0 |
10.0 |
Comp'n |
3.84 |
3.86 |
3.85 |
3.85 |
3.85 |
R2 |
0.99 |
0.97 |
0.97 |
0.99 |
0.99 |
Diameter (mm) |
36.3 |
36.3 |
36.3 |
36.3 |
36.3 |
First cover |
|
|
|
|
|
Composition |
C4 |
C4 |
C4 |
C7 |
C7 |
Thickness T1 (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H1 (JIS-C) |
85 |
85 |
85 |
76 |
76 |
Second cover |
|
|
|
|
|
Composition |
C3 |
C3 |
C3 |
C4 |
C6 |
Thickness T2 (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H2 (JIS-C) |
87 |
87 |
87 |
85 |
79 |
Third cover |
|
|
|
|
|
Composition |
C2 |
C2 |
C2 |
C2 |
C2 |
Thickness T3 (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H3 (JIS-C) |
89 |
89 |
89 |
89 |
89 |
Fourth cover |
|
|
|
|
|
Composition |
C1 |
C1 |
C1 |
C1 |
C1 |
Thickness T4 (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H4 (JIS-C) |
92 |
92 |
92 |
92 |
92 |
H1 - Hs |
2.2 |
5.1 |
7.4 |
-5.4 |
-5.4 |
H4 - H1 |
7 |
7 |
7 |
16 |
16 |
T1 + T2 + T3 + T4 (mm) |
3.2 |
3.2 |
3.2 |
3.2 |
3.2 |
Ball Comp'n |
3.20 |
3.22 |
3.21 |
3.23 |
3.24 |
Spin (rpm) |
3929 |
3996 |
4007 |
4219 |
4341 |
Flight distance (m) |
146.6 |
146.0 |
145.9 |
144.2 |
143.3 |
Table II-12 Results of Evaluation
|
Comp. Ex. II-3 |
Comp. Ex. II-4 |
Comp. Ex. II-5 |
Comp. Ex. II-6 |
Comp. Ex. II-7 |
Core |
|
|
|
|
|
Composition |
A |
A |
A |
A |
A |
Acid/salt |
10.0 |
10.0 |
10.0 |
10.0 |
10.0 |
Comp'n |
3.85 |
3.85 |
3.85 |
3.85 |
3.85 |
R2 |
0.99 |
0.99 |
0.99 |
0.99 |
0.99 |
Diameter (mm) |
36.3 |
36.3 |
37.9 |
36.3 |
36.3 |
First cover |
|
|
|
|
|
Composition |
C6 |
C7 |
C5 |
C5 |
C5 |
Thickness T1 (mm) |
0.8 |
0.8 |
1.2 |
1.0 |
1.0 |
Hardness H1 (JIS-C) |
79 |
76 |
83 |
83 |
83 |
Second cover |
|
|
|
|
|
Composition |
C2 |
C2 |
- |
C4 |
C6 |
Thickness T2 (mm) |
0.8 |
0.8 |
- |
1.0 |
1.0 |
Hardness H2 (JIS-C) |
89 |
89 |
- |
85 |
79 |
Third cover |
|
|
|
|
|
Composition |
C7 |
C6 |
- |
- |
- |
Thickness T3 (mm) |
0.8 |
0.8 |
- |
- |
- |
Hardness H3 (JIS-C) |
76 |
79 |
- |
- |
- |
Fourth cover |
|
|
|
|
|
Composition |
C1 |
C1 |
C1 |
C1 |
C1 |
Thickness T4 (mm) |
0.8 |
0.8 |
1.2 |
1.2 |
1.2 |
Hardness H4 (JIS-C) |
92 |
92 |
92 |
92 |
92 |
H1 - Hs |
-2.4 |
-5.4 |
0.9 |
1.6 |
1.6 |
H4 - H1 |
13 |
16 |
9 |
9 |
9 |
T1 + T2 + T3 + T4 (mm) |
3.2 |
3.2 |
2.4 |
3.2 |
3.2 |
Ball Comp'n |
3.24 |
3.24 |
3.22 |
3.22 |
3.23 |
Spin (rpm) |
4201 |
4245 |
4091 |
4106 |
4131 |
Flight distance (m) |
144.4 |
144.0 |
145.2 |
145.2 |
145.0 |
Table II-13 Results of Evaluation
|
Comp. Ex. II-8 |
Ex. II-14 |
Comp. Ex. II-9 |
Comp. Ex. II-10 |
Core |
|
|
|
|
Composition |
I |
J |
K |
A |
Acid/salt |
0.0 |
0.5 |
40.0 |
10.0 |
Comp'n |
3.86 |
3.86 |
3.86 |
3.85 |
R2 |
0.94 |
0.97 |
0.84 |
0.99 |
Diameter (mm) |
36.3 |
36.3 |
36.3 |
36.3 |
First cover |
|
|
|
|
Composition |
C4 |
C4 |
C4 |
C3 |
Thickness T1 (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H1 (JIS-C) |
85 |
85 |
85 |
87 |
Second cover |
|
|
|
|
Composition |
C3 |
C3 |
C3 |
C2 |
Thickness T2 (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H2 (JIS-C) |
87 |
87 |
87 |
89 |
Third cover |
|
|
|
|
Composition |
C2 |
C2 |
C2 |
C1 |
Thickness T3 (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H3 (JIS-C) |
89 |
89 |
89 |
92 |
Fourth cover |
|
|
|
|
Composition |
C1 |
C1 |
C1 |
C4 |
Thickness T4 (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness H4 (JIS-C) |
92 |
92 |
92 |
85 |
H1 - Hs |
3.8 |
3.9 |
15.0 |
5.6 |
H4 - H1 |
7 |
7 |
7 |
-2 |
T1 + T2 + T3 + T4 (mm) |
3.2 |
3.2 |
3.2 |
3.2 |
Ball Comp'n |
3.22 |
3.22 |
3.22 |
3.21 |
Spin (rpm) |
4096 |
4024 |
4143 |
4158 |
Flight distance (m) |
145.2 |
145.8 |
144.9 |
144.7 |
[0325] As shown in Tables II-9 to II-13, the golf balls according to Examples have excellent
flight performance upon a shot with a middle iron. From the results of evaluation,
advantages of the present invention are clear.
[Experiment 3]
[Example III-1]
[0326] A rubber composition was obtained by kneading 100 parts by weight of a high-cis polybutadiene
(trade name "BR-730", manufactured by JSR Corporation), 27 parts by weight of zinc
diacrylate (trade name "Sanceler SR", manufactured by SANSHIN CHEMICAL INDUSTRY CO.,
LTD.), 5 parts by weight of zinc oxide, an appropriate amount of barium sulfate, 0.2
parts by weight of 2-thionaphthol, 10 parts by weight of zinc stearate, and 0.75 parts
by weight of dicumyl peroxide. This rubber composition was placed into a mold including
upper and lower mold halves each having a hemispherical cavity, and heated at 170°C
for 25 minutes to obtain a core with a diameter of 37. 9 mm. The amount of barium
sulfate was adjusted such that the weight of a golf ball is 45.4 g.
[0327] A resin composition was obtained by kneading 26 parts by weight of an ionomer resin
(the aforementioned "Himilan AM7337"), 40 parts by weight of another ionomer resin
(the aforementioned "Himilan AM7329"), 34 parts by weight of a styrene block-containing
thermoplastic elastomer (the aforementioned "Rabalon T3221C"), and 6 parts by weight
of titanium dioxide with a twin-screw kneading extruder. The core was placed into
a mold. The resin composition was injected around the core by injection molding to
form an inner cover with a thickness of 0.8 mm.
[0328] A resin composition was obtained by kneading 45 parts by weight of an ionomer resin
(the aforementioned "Himilan AM7337"), 40 parts by weight of another ionomer resin
(the aforementioned "Himilan AM7329"), 15 parts by weight of a styrene block-containing
thermoplastic elastomer (the aforementioned "Rabalon T3221C"), and 6 parts by weight
of titanium dioxide with a twin-screw kneading extruder. The sphere consisting of
the core and the inner cover was placed into a mold. The resin composition was injected
around the sphere by injection molding to form a mid cover with a thickness of 0.8
mm.
[0329] A resin composition was obtained by kneading 5 parts by weight of an ionomer resin
(the aforementioned "Himilan AM7337"), 10 parts by weight of another ionomer resin
(the aforementioned "Himilan 1555"), 55 parts by weight of still another ionomer resin
(the aforementioned "Himilan AM7329"), 30 parts by weight of an ethylene- (meth) acrylic
acid copolymer (trade name "NUCREL N1050H", manufactured by Du Pont-MITSUI POLYCHEMICALS
Co., Ltd.), 3 parts by weight of titanium dioxide, and 0.2 parts by weight of an ultraviolet
absorber (trade name "TINUVIN 770", manufactured by Ciba Japan K.K.) with a twin-screw
kneading extruder. The sphere consisting of the core, the inner cover, and the mid
cover was placed into a final mold having a large number of pimples on its cavity
face. The resin composition was injected around the sphere by injection molding to
form an outer cover with a thickness of 0.8 mm. Dimples having a shape that is the
inverted shape of the pimples were formed on the outer cover. A clear paint including
a two-component curing type polyurethane as a base material was applied to the outer
cover to obtain a golf ball of Example III-1 with a diameter of 42.7 mm.
[Examples III-2 to III-15 and Comparative Examples III-1 to III-9]
[0330] Golf balls of Examples III-2 to III-15 and Comparative Examples III-1 to III-9 were
obtained in the same manner as Example III-1, except the specifications of the core,
the inner cover, the mid cover, and the outer cover were as shown in Tables III-8
to III-12 below. The composition of the core is shown in detail in Tables III-1 to
III-3 below. A hardness distribution of the core is shown in Tables III-4 and III-5
below. The compositions of the inner cover, the mid cover, and the outer cover are
shown in detail in Tables III-6 and III-7 below. The golf ball according to Comparative
Example III-7 does not have a mid cover.
[Hit with Middle Iron (I#5)]
[0331] A 5-iron (trade name "XXIO", manufactured by DUNLOP SPORTS CO. LTD., shaft hardness:
R) was attached to a swing machine manufactured by Golf Laboratories, Inc. A golf
ball was hit under the following condition 1, and the spin rate immediately after
the hit and the distance from the launch point to the stop point were measured. The
average value S1 of spin rates and the average value D1 of flight distances obtained
by 10 measurements were calculated. Furthermore, a golf ball was hit under the following
condition 2, and the spin rate immediately after the hit and the distance from the
launch point to the stop point were measured. The average value S2 of spin rates and
the average value D2 of flight distances obtained by 10 measurements were calculated.
Condition 1
[0332]
Head speed: 34 m/sec
Effective loft angle: 23.5°
Hitting point: a point lower than the face center by 5 mm.
Condition 2
[0333]
Head speed: 34 m/sec
Effective loft angle: 20.5°
Hitting point: a point higher than the face center by 5 mm.
[0334] The spin rate under the condition 1 is higher than the spin rate under the condition
2. The flight distance under the condition 1 is smaller than the flight distance under
the condition 2. The average value S1 of the spin rates, the average value D1 of the
flight distances, the average value S2 of the spin rates, the average value D2 of
the flight distances, the difference (S1-S2), and the difference (D2-D1) are shown
in Tables III-8 to III-12 below.
[Feel at Impact]
[0335] Ten golf players hit golf balls with middle irons (I#5) and represented feel at impact
of the golf balls as indexes for which 5.0 points are a perfect score. The average
value of the indexes is shown as an evaluation result in Tables III-8 to III-12 below.
The higher the numerical value is, the better the result is.
Table III-1 Composition of Core (parts by weight)
|
A |
B |
C |
D |
BR-730 |
100 |
100 |
100 |
100 |
Sanceler SR |
27.0 |
26.5 |
27.0 |
27.5 |
Zinc oxide |
5 |
5 |
5 |
5 |
Barium sulfate |
* |
* |
* |
* |
2-thionaphthol |
0.2 |
0.2 |
0.2 |
0.2 |
Zinc octoate |
- |
- |
- |
- |
Zinc laurate |
- |
- |
- |
- |
Zinc myristate |
- |
- |
- |
- |
Zinc stearate |
- |
0.5 |
10.0 |
20.0 |
Dicumyl peroxide |
0.75 |
0.75 |
0.75 |
0.75 |
Table III-2 Composition of Core (parts by weight)
|
E |
F |
G |
H |
BR-730 |
100 |
100 |
100 |
100 |
Sanceler SR |
29.5 |
31.5 |
25.5 |
25.0 |
Zinc oxide |
5 |
5 |
5 |
5 |
Barium sulfate |
* |
* |
* |
* |
2-thionaphthol |
0.2 |
0.2 |
0.2 |
0.2 |
Zinc octoate |
- |
- |
2.5 |
5.0 |
Zinc laurate |
- |
- |
- |
- |
Zinc myristate |
- |
- |
- |
- |
Zinc stearate |
30.0 |
40.0 |
- |
- |
Dicumyl peroxide |
0.75 |
0.75 |
0.75 |
0.75 |
Table III-3 Composition of Core (parts by weight)
|
I |
J |
K |
BR-730 |
100 |
100 |
100 |
Sanceler SR |
25.0 |
26.0 |
25.5 |
Zinc oxide |
5 |
5 |
5 |
Barium sulfate |
* |
* |
* |
2-thionaphthol |
0.2 |
0.2 |
0.2 |
Zinc octoate |
- |
- |
- |
Zinc laurate |
10.0 |
- |
- |
Zinc myristate |
- |
5.0 |
10.0 |
Zinc stearate |
- |
- |
- |
Dicumyl peroxide |
0.75 |
0.75 |
0.75 |
[0336] The details of the compounds listed in Tables III-1 to III-3 are as follows.
BR-730: a high-cis polybutadiene manufactured by JSR Corporation (cis-1,4-bond content:
96% by weight, 1,2-vinyl bond content: 1.3% by weight, Mooney viscosity (ML1+4(100°C)): 55, molecular weight distribution (Mw/Mn): 3)
Sanceler SR: zinc diacrylate manufactured by SANSHIN CHEMICAL INDUSTRY CO., LTD. (a
product coated with 10% by weight of stearic acid)
Zinc oxide: trade name "Ginrei R" manufactured by Toho Zinc Co., Ltd.
Barium sulfate : trade name "Barium Sulfate BD" manufactured by Sakai Chemical Industry
Co., Ltd.
2-thionaphthol: a product of Tokyo Chemical Industry Co., Ltd.
Zinc octoate: a product of Mitsuwa Chemicals Co., Ltd.
Zinc laurate: a product of Mitsuwa Chemicals Co., Ltd.
Zinc myristate: a product of NOF Corporation
Zinc stearate: a product of Wako Pure Chemical Industries, Ltd.
Dicumyl peroxide: trade name "Percumyl D" manufactured by NOF Corporation
Table III-4 Hardness Distribution of Core
|
A |
B |
C |
D |
E |
F |
H(0) |
59.0 |
57.5 |
54.0 |
56.5 |
59.2 |
61.9 |
H(12.5) |
64.4 |
63.4 |
59.7 |
59.6 |
61.4 |
63.1 |
H(25.0) |
67.0 |
66.5 |
62.9 |
61.9 |
63.1 |
64.2 |
H(37.5) |
67.4 |
68.5 |
64.2 |
62.5 |
63.7 |
64.2 |
H(50.0) |
68.3 |
69.6 |
66.6 |
66.3 |
66.5 |
66.8 |
H(62.5) |
70.2 |
70.8 |
71.4 |
73.4 |
70.6 |
70.3 |
H(75.0) |
73.6 |
74.3 |
75.4 |
75.0 |
71.8 |
70.4 |
H(87.5) |
78.2 |
78.1 |
78.7 |
77.8 |
72.6 |
68.4 |
Hs |
82.3 |
82.2 |
82.1 |
80.9 |
78.4 |
70.2 |
Hs - H(0) |
23.3 |
24.7 |
28.1 |
24.4 |
19.2 |
8.3 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.86 |
3.86 |
3.85 |
3.86 |
3.85 |
3.86 |
Table III-5 Hardness Distribution of Core
|
G |
H |
I |
J |
K |
H(0) |
53.6 |
51.4 |
54.2 |
54.9 |
53.3 |
H(12.5) |
58.2 |
57.5 |
58.1 |
58.9 |
58.3 |
H(25.0) |
61.6 |
61.1 |
62.0 |
63.5 |
62.5 |
H(37.5) |
64.9 |
63.4 |
64.1 |
66.8 |
65.3 |
H(50.0) |
67.1 |
67.5 |
66.0 |
68.2 |
67.2 |
H(62.5) |
70.6 |
73.4 |
70.6 |
69.7 |
71.5 |
H(75.0) |
74.8 |
77.3 |
76.1 |
76.2 |
76.9 |
H(87.5) |
79.9 |
81.2 |
79.7 |
79.6 |
80.4 |
Hs |
83.6 |
84.2 |
82.8 |
82.6 |
83.7 |
Hs - H(0) |
30.0 |
32.8 |
28.6 |
27.7 |
30.4 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.87 |
3.83 |
3.85 |
3.86 |
3.84 |
Table III-6 Composition of Cover (parts by weight)
|
C1 |
C2 |
C3 |
C4 |
Himilan AM7337 |
5 |
45 |
40 |
24 |
Himilan 1555 |
10 |
- |
- |
- |
Himilan AM7329 |
55 |
40 |
40 |
50 |
NUCREL N1050H |
30 |
- |
- |
- |
Rabalon T3221C |
- |
15 |
20 |
26 |
Titanium dioxide (A220) |
3 |
6 |
6 |
6 |
TINUVIN 770 |
0.2 |
- |
- |
- |
Hardness (JIS-C) |
92 |
87 |
85 |
83 |
Hardness (Shore D) |
61 |
56 |
54 |
52 |
Table III-7 Composition of Cover (parts by weight)
|
C5 |
C6 |
C7 |
C8 |
Himilan AM7337 |
30 |
26 |
30 |
26 |
Himilan 1555 |
- |
- |
- |
|
Himilan AM7329 |
40 |
40 |
30 |
30 |
NUCREL N1050H |
- |
- |
- |
|
Rabalon T3221C |
30 |
34 |
40 |
44 |
Titanium dioxide (A220) |
6 |
6 |
6 |
6 |
TINUVIN 770 |
- |
- |
- |
|
Hardness (JIS-C) |
79 |
76 |
71 |
68 |
Hardness (Shore D) |
48 |
45 |
40 |
37 |
Table III-8 Results of Evaluation
|
Ex. III-1 |
Ex. III-2 |
Ex. III-3 |
Ex. III-4 |
Ex. III-5 |
Core |
|
|
|
|
|
Composition |
C |
C |
C |
C |
C |
Acid and/or salt (PHR) |
10.0 |
10.0 |
10.0 |
10.0 |
10.0 |
R2 |
0.99 |
0.99 |
0.99 |
0.99 |
0.99 |
Hs - H(0) |
28.1 |
28.1 |
28.1 |
28.1 |
28.1 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.85 |
3.85 |
3.85 |
3.85 |
3.85 |
Inner cover |
|
|
|
|
|
Composition |
C6 |
C6 |
C6 |
C5 |
C7 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
76.0 |
76.0 |
76.0 |
79.0 |
71.0 |
Mid cover |
|
|
|
|
|
Composition |
C2 |
C4 |
C7 |
C4 |
C6 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm (JIS-C) |
87.0 |
83.0 |
71.0 |
83.0 |
76.0 |
Outer cover |
|
|
|
|
|
Composition |
C1 |
C1 |
C1 |
C1 |
C1 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92.0 |
92.0 |
92.0 |
92.0 |
92.0 |
Ball |
|
|
|
|
|
Ho - Hi |
16.0 |
16.0 |
16.0 |
13.0 |
21.0 |
Hs - Hi |
6.1 |
6.1 |
6.1 |
3.1 |
11.1 |
Cover thickness (mm) |
2.4 |
2.4 |
2.4 |
2.4 |
2.4 |
Comp'n |
3.25 |
3.27 |
3.29 |
3.25 |
3.28 |
Spin S1 (rpm) |
4524 |
4588 |
4703 |
4516 |
4751 |
Flight distance D1 (m) |
140.9 |
140.4 |
139.5 |
141.0 |
139.1 |
Spin S2 (rpm) |
3518 |
3649 |
3800 |
3553 |
3852 |
Flight distance D2 (m) |
149.0 |
147.9 |
146.7 |
148.7 |
146.3 |
S1 - S2 (rpm) |
1006 |
939 |
903 |
963 |
899 |
D1 - D2 (m) |
8.0 |
7.5 |
7.2 |
7.7 |
7.2 |
Feel at impact |
3.5 |
3.8 |
4.5 |
3.6 |
4.3 |
Table III-9 Results of Evaluation
|
Ex. III-6 |
Ex. III-7 |
Ex. III-8 |
Ex. III-9 |
Ex. III-10 |
Core |
|
|
|
|
|
Composition |
G |
H |
I |
J |
K |
Acid and/or salt (PHR) |
2.5 |
5.0 |
10.0 |
5.0 |
10.0 |
R2 |
0.99 |
0.99 |
0.99 |
0.98 |
0.99 |
Hs - H (0) |
30.0 |
32.8 |
28.6 |
27.7 |
30.4 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.87 |
3.83 |
3.85 |
3.86 |
3.84 |
Inner cover |
|
|
|
|
|
Composition |
C6 |
C6 |
C6 |
C6 |
C6 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
76.0 |
76.0 |
76.0 |
76.0 |
76.0 |
Mid cover |
|
|
|
|
|
Composition |
C4 |
C4 |
C4 |
C4 |
C4 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm (JIS-C) |
83.0 |
83.0 |
83.0 |
83.0 |
83.0 |
Outer cover |
|
|
|
|
|
Composition |
C1 |
C1 |
C1 |
C1 |
C1 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92.0 |
92.0 |
92.0 |
92.0 |
92.0 |
Ball |
|
|
|
|
|
Ho - Hi |
16.0 |
16.0 |
16.0 |
16.0 |
16.0 |
Hs - Hi |
7.6 |
8.2 |
6.8 |
6.6 |
7.7 |
Cover thickness (mm) |
2.4 |
2.4 |
2.4 |
2.4 |
2.4 |
Comp'n |
3.29 |
3.25 |
3.27 |
3.28 |
3.26 |
Spin S1 (rpm) |
4548 |
4513 |
4579 |
4596 |
4549 |
Flight distance D1 (m) |
140.7 |
141.0 |
140.5 |
140.3 |
140.7 |
Spin S2 (rpm) |
3576 |
3527 |
3627 |
3653 |
3589 |
Flight distance D2 (m) |
148.5 |
148.9 |
148.1 |
147.9 |
148.4 |
S1 - S2 (rpm) |
972 |
986 |
952 |
943 |
960 |
D1 - D2 (m) |
7.8 |
7.9 |
7.6 |
7.5 |
7.7 |
Feel at impact |
3.8 |
3.9 |
3.7 |
3.5 |
3.7 |
Table III-10 Results of Evaluation
|
Ex. III-11 |
Ex. III-12 |
Ex. III-13 |
Ex. III-14 |
Ex. III-15 |
Core |
|
|
|
|
|
Composition |
D |
E |
C |
B |
C |
Acid and/or salt (PHR) |
20.0 |
30.0 |
10.0 |
0.5 |
10.0 |
R2 |
0.97 |
0.96 |
0.99 |
0.96 |
0.99 |
Hs - H (0) |
24.4 |
19.2 |
27.6 |
24.7 |
28.1 |
Diameter (mm) |
37.9 |
37.9 |
37.1 |
37.9 |
37.9 |
Comp'n |
3.86 |
3.85 |
3.85 |
3.86 |
3.85 |
Inner cover |
|
|
|
|
|
Composition |
C6 |
C6 |
C5 |
C6 |
C6 |
Thickness (mm) |
0.8 |
0.8 |
1.0 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
76.0 |
76.0 |
79.0 |
76.0 |
76.0 |
Mid cover |
|
|
|
|
|
Composition |
C4 |
C4 |
C4 |
C4 |
C8 |
Thickness (mm) |
0.8 |
0.8 |
1.0 |
0.8 |
0.8 |
Hardness Hm (JIS-C) |
83.0 |
83.0 |
83.0 |
83.0 |
68.0 |
Outer cover |
|
|
|
|
|
Composition |
C1 |
C1 |
C1 |
C1 |
C1 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92.0 |
92.0 |
92.0 |
92.0 |
92.0 |
Ball |
|
|
|
|
|
Ho - Hi |
16.0 |
16.0 |
13.0 |
16.0 |
16.0 |
Hs - Hi |
4.9 |
2.4 |
2.6 |
6.2 |
6.1 |
Cover thickness (mm) |
2.4 |
2.4 |
2.8 |
2.4 |
2.4 |
Comp'n |
3.28 |
3.27 |
3.25 |
3.28 |
3.32 |
Spin S1 (rpm) |
4632 |
4646 |
4584 |
4612 |
4788 |
Flight distance D1 (m) |
140.0 |
139.9 |
140.4 |
140.2 |
138.8 |
Spin S2 (rpm) |
3654 |
3707 |
3591 |
3634 |
3871 |
Flight distance D2 (m) |
147.9 |
147.4 |
148.4 |
148.0 |
146.1 |
S1 - S2 (rpm) |
978 |
939 |
993 |
980 |
917 |
D1 - D2 (m) |
7.8 |
7.5 |
7.9 |
7.8 |
7.3 |
Feel at impact |
3.4 |
3.4 |
3.4 |
3.3 |
4.7 |
Table III-11 Results of Evaluation
|
Comp. Ex. III-1 |
Comp. Ex. III-2 |
Comp. Ex. III-3 |
Comp. Ex. III-4 |
Comp. Ex. III-5 |
Core |
|
|
|
|
|
Composition |
F |
C |
C |
C |
C |
Acid and/or salt (PHR) |
40.0 |
10.0 |
10.0 |
10.0 |
10.0 |
R2 |
0.84 |
0.99 |
0.99 |
0.99 |
0.99 |
Hs - H (0) |
8.3 |
28.1 |
28.1 |
28.1 |
28.1 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.86 |
3.85 |
3.85 |
3.85 |
3.85 |
Inner cover |
|
|
|
|
|
Composition |
C6 |
C2 |
C2 |
C4 |
C3 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
76.0 |
87.0 |
87.0 |
83.0 |
85.0 |
Mid cover |
|
|
|
|
|
Composition |
C4 |
C6 |
C4 |
C2 |
C5 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm (JIS-C) |
83.0 |
76.0 |
83.0 |
87.0 |
79.0 |
Outer cover |
|
|
|
|
|
Composition |
C1 |
C1 |
C1 |
C1 |
C1 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92.0 |
92.0 |
92.0 |
92.0 |
92.0 |
Ball |
|
|
|
|
|
Ho - Hi |
16.0 |
5.0 |
5.0 |
9.0 |
7.0 |
Hs - Hi |
-5.8 |
-4.9 |
-4.9 |
-0.9 |
-2.9 |
Cover thickness (mm) |
2.4 |
2.4 |
2.4 |
2.4 |
2.4 |
Comp'n |
3.28 |
3.25 |
3.23 |
3.23 |
3.25 |
Spin S1 (rpm) |
4811 |
4465 |
4415 |
4446 |
4455 |
Flight distance D1 (m) |
138.4 |
141.4 |
141.8 |
141.5 |
141.5 |
Spin S2 (rpm) |
3783 |
3292 |
3192 |
3298 |
3384 |
Flight distance D2 (m) |
146.7 |
150.8 |
151.6 |
150.7 |
150.0 |
S1 - S2 (rpm) |
1032 |
1173 |
1223 |
1148 |
1071 |
D1 - D2 (m) |
8.3 |
9.4 |
9.8 |
9.2 |
8.6 |
Feel at impact |
3.2 |
2.3 |
1.7 |
1.9 |
2.6 |
Table III-12 Results of Evaluation
|
Comp. Ex. III-6 |
Comp. Ex. III-7 |
Comp. Ex. III-8 |
Comp. Ex. III-9 |
Core |
|
|
|
|
Composition |
C |
C |
A |
C |
Acid and/or salt (PHR) |
10.0 |
10.0 |
10.0 |
10.0 |
R2 |
0.99 |
0.99 |
0.94 |
0.99 |
Hs - H (0) |
28.1 |
28.1 |
23.3 |
28.1 |
Diameter (mm) |
37.9 |
37.9 |
37.9 |
37.9 |
Comp'n |
3.85 |
3.85 |
3.86 |
3.85 |
Inner cover |
|
|
|
|
Composition |
C3 |
C5 |
C6 |
C6 |
Thickness (mm) |
0.8 |
1.2 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
85.0 |
79.0 |
76.0 |
76.0 |
Mid cover |
|
|
|
|
Composition |
C7 |
- |
C4 |
C4 |
Thickness (mm) |
0.8 |
- |
0.8 |
0.8 |
Hardness Hm (JIS-C) |
71.0 |
- |
83.0 |
83.0 |
Outer cover |
|
|
|
|
Composition |
C1 |
C1 |
C1 |
C7 |
Thickness (mm) |
0.8 |
1.2 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92.0 |
92.0 |
92.0 |
71.0 |
Ball |
|
|
|
|
Ho - Hi |
7.0 |
13.0 |
16.0 |
-5.0 |
Hs - Hi |
-2.9 |
3.1 |
6.3 |
6.1 |
Cover thickness (mm) |
2.4 |
2.4 |
2.4 |
2.4 |
Comp'n |
3.27 |
3.24 |
3.28 |
3.32 |
Spin S1 (rpm) |
4516 |
4483 |
4682 |
4846 |
Flight distance D1 (m) |
141.0 |
141.2 |
139.6 |
138.5 |
Spin S2 (rpm) |
3450 |
3412 |
3624 |
3798 |
Flight distance D2 (m) |
149.5 |
149.8 |
148.1 |
147.0 |
S1 - S2 (rpm) |
1066 |
1071 |
1058 |
1048 |
D1 - D2 (m) |
8.5 |
8.6 |
8.5 |
8.5 |
Feel at impact |
3.1 |
2.1 |
3.1 |
3.2 |
[0337] As shown in Tables III-8 to III-12, the golf balls according to Examples have excellent
feel at impact and excellent flight performance upon a shot with a middle iron. From
the results of evaluation, advantages of the present invention are clear.
[Experiment 4]
[Example IV-1]
[0338] A rubber composition was obtained by kneading 100 parts by weight of a high-cis polybutadiene
(trade name "BR-730", manufactured by JSR Corporation), 27 parts by weight of zinc
diacrylate (trade name "Sanceler SR", manufactured by SANSHIN CHEMICAL INDUSTRY CO.,
LTD.), 5 parts by weight of zinc oxide, an appropriate amount of barium sulfate, 0.2
parts by weight of 2-thionaphthol, 10 parts by weight of zinc stearate, and 0.75 parts
by weight of dicumyl peroxide. This rubber composition was placed into a mold including
upper and lower mold halves each having a hemispherical cavity, and heated at 170°C
for 25 minutes to obtain a core with a diameter of 36.3 mm. The amount of barium sulfate
was adjusted such that the weight of a golf ball is 45.4 g.
[0339] A resin composition was obtained by kneading 26 parts by weight of an ionomer resin
(the aforementioned "Himilan AM7337"), 40 parts by weight of another ionomer resin
(the aforementioned "Himilan AM7329"), 34 parts by weight of a styrene block-containing
thermoplastic elastomer (the aforementioned "Rabalon T3221C"), and 6 parts by weight
of titanium dioxide with a twin-screw kneading extruder. The core was placed into
a mold. The resin composition was injected around the core by injection molding to
form an inner cover with a thickness of 0.8 mm.
[0340] A resin composition was obtained by kneading 24 parts by weight of an ionomer resin
(the aforementioned "Himilan AM7337"), 50 parts by weight of another ionomer resin
(the aforementioned "Himilan AM7 329"), 26 parts by weight of a styrene block-containing
thermoplastic elastomer (the aforementioned "Rabalon T3221C"), and 6 parts by weight
of titanium dioxide with a twin-screw kneading extruder. The sphere consisting of
the core and the inner cover was placed into a mold. The resin composition was injected
around the sphere by injection molding to form a first mid cover with a thickness
of 0.8 mm.
[0341] A resin composition was obtained by kneading 45 parts by weight of an ionomer resin
(the aforementioned "Himilan AM7337"), 40 parts by weight of another ionomer resin
(the aforementioned "Himilan AM7329"), 15 parts by weight of a styrene block-containing
thermoplastic elastomer (the aforementioned "Rabalon T3221C"), and 6 parts by weight
of titanium dioxide with a twin-screw kneading extruder. The sphere consisting of
the core, the inner cover, and the first mid cover was placed into a mold. The resin
composition was injected around the sphere by injection molding to form a second mid
cover with a thickness of 0.8 mm.
[0342] A resin composition was obtained by kneading 5 parts by weight of an ionomer resin
(the aforementioned "HimilanAM7337"), 10 parts by weight of another ionomer resin
(the aforementioned "Himilan 1555"), 55 parts by weight of still another ionomer resin
(the aforementioned "Himilan AM7329"), 30 parts by weight of an ethylene- (meth) acrylic
acid copolymer (trade name "NUCREL N1050H", manufactured by Du Pont-MITSUI POLYCHEMICALS
Co., Ltd.), 3 parts by weight of titanium dioxide, and 0.2 parts by weight of an ultraviolet
absorber (trade name "TINUVIN 770", manufactured by Ciba Japan K.K.) with a twin-screw
kneading extruder. The sphere consisting of the core, the inner cover, the first mid
cover, and the second mid cover was placed into a final mold having a large number
of pimples on its cavity face. The resin composition was injected around the sphere
by injection molding to form an outer cover with a thickness of 0.8 mm. Dimples having
a shape that is the inverted shape of the pimples were formed on the outer cover.
A clear paint including a two-component curing type polyurethane as a base material
was applied to the outer cover to obtain a golf ball of Example IV-1 with a diameter
of 42.7 mm.
[Examples IV-2 to IV-14 and Comparative Examples IV-1 to IV-11]
[0343] Golf balls of Examples IV-2 to IV-14 and Comparative Examples IV-1 to IV-11 were
obtained in the same manner as Example IV-1, except the specifications of the core,
the inner cover, the first mid cover, the second mid cover, and the outer cover were
as shown in Tables IV-11 to IV-15 below. The composition of the core is shown in detail
in Tables IV-1 to IV-3 below. The compositions of the inner cover, the first mid cover,
the second mid cover, and the outer cover are shown in detail in Tables IV-4 and IV-5
below. A hardness distribution of the core is shown in Tables IV-6 to IV-10 below.
The golf ball according to Comparative Example IV-5 does not have a first mid cover
and a second mid cover. Each of the golf balls according to Comparative Examples IV-6
and IV-7 does not have a second mid cover.
[Hit with Middle Iron (I#5)]
[0344] A 5-iron (trade name "XXIO", manufactured by DUNLOP SPORTS CO. LTD., shaft hardness:
R) was attached to a swing machine manufactured by Golf Laboratories, Inc. A golf
ball was hit under the following condition 1, and the spin rate immediately after
the hit and the distance from the launch point to the stop point were measured. The
average value S1 of spin rates and the average value D1 of flight distances obtained
by 10 measurements were calculated. In addition, a golf ball was hit under the following
condition 2, and the spin rate immediately after the hit and the distance from the
launch point to the stop point were measured. The average value S2 of spin rates and
the average value D2 of flight distances obtained by 10 measurements were calculated.
Furthermore, a golf ball was hit under the following condition 3, and the spin rate
immediately after the hit and the distance from the launch point to the stop point
were measured. The average value S3 of spin rates and the average value D3 of flight
distances obtained by 10 measurements were calculated. The conditions 1 and 2 are
conditions for confirming variations in spin rate and flight distance. The condition
3 is a normal condition for confirming a spin rate and a flight distance.
Condition 1
[0345]
Head speed: 34 m/sec
Effective loft angle: 23.5°
Hitting point: a point lower than the face center by 5 mm.
Condition 2
[0346]
Head speed: 34 m/sec
Effective loft angle: 20.5°
Hitting point: a point higher than the face center by 5 mm.
Condition 3
[0347]
Head speed: 34 m/sec
Effective loft angle: 23.0°
Hitting point: the face center
[0348] The spin rate under the condition 1 is higher than the spin rate under the condition
2. The flight distance under the condition 1 is smaller than the flight distance under
the condition 2. The average value S1 of the spin rates, the average value D1 of the
flight distances, the average value S2 of the spin rates, the average value D2 of
the flight distances, the difference (S1-S2), the difference (D2-D1), the average
value S3 of the spin rates, and the average value D3 of the flight distances are shown
in Tables IV-11 to IV-15 below.
[Feel at Impact]
[0349] Ten golf players hit golf balls with middle irons (I#5) and represented feel at impact
of the golf balls as indexes for which 5.0 points are a perfect score. The average
value of the indexes is shown as an evaluation result in Tables IV-11 to IV-15 below.
The higher the numerical value is, the better the result is.
Table IV-1 Composition of Core (parts by weight)
|
A |
B |
C |
D |
BR-730 |
100 |
100 |
100 |
100 |
Sanceler SR |
27.0 |
25.5 |
25.0 |
25.0 |
Zinc oxide |
5 |
5 |
5 |
5 |
Barium sulfate |
* |
* |
* |
* |
2-thionaphthol |
0.2 |
0.2 |
0.2 |
0.2 |
Zinc octoate |
- |
2.5 |
5.0 |
- |
Zinc laurate |
- |
- |
- |
10.0 |
Zinc myristate |
- |
- |
- |
- |
Zinc stearate |
10.0 |
- |
- |
- |
Dicumyl peroxide |
0.75 |
0.75 |
0.75 |
0.75 |
Table IV-2 Composition of Core (parts by weight)
|
E |
F |
G |
H |
BR-730 |
100 |
100 |
100 |
100 |
Sanceler SR |
26.0 |
25.5 |
27.5 |
29.5 |
Zinc oxide |
5 |
5 |
5 |
5 |
Barium sulfate |
* |
* |
* |
* |
2-thionaphthol |
0.2 |
0.2 |
0.2 |
0.2 |
Zinc octoate |
- |
- |
- |
- |
Zinc laurate |
- |
- |
- |
- |
Zinc myristate |
5.0 |
10.0 |
- |
- |
Zinc stearate |
- |
- |
20.0 |
30.0 |
Dicumyl peroxide |
0.75 |
0.75 |
0.75 |
0.75 |
Table IV-3 Composition of Core (parts by weight)
|
I |
J |
K |
BR-730 |
100 |
100 |
100 |
Sanceler SR |
27.0 |
26.5 |
31.5 |
Zinc oxide |
5 |
5 |
5 |
Barium sulfate |
* |
* |
* |
2-thionaphthol |
0.2 |
0.2 |
0.2 |
Zinc octoate |
- |
- |
- |
Zinc laurate |
- |
- |
- |
Zinc myristate |
- |
- |
- |
Zinc stearate |
- |
0.5 |
40.0 |
Dicumyl peroxide |
0.75 |
0.75 |
0.75 |
[0350] The details of the compounds listed in Tables IV-1 to IV-3 are as follows.
BR-730: a high-cis polybutadiene manufactured by JSR Corporation (cis-1,4-bond content:
96% by weight, 1,2-vinyl bond content: 1.3% by weight, Mooney viscosity (ML1+4(100°C)) : 55, molecular weight distribution (Mw/Mn): 3)
Sanceler SR: zinc diacrylate manufactured by SANSHIN CHEMICAL INDUSTRY CO., LTD. (a
product coated with 10% by weight of stearic acid)
Zinc oxide: trade name "Ginrei R" manufactured by Toho Zinc Co., Ltd.
Barium sulfate : trade name "Barium Sulfate BD" manufactured by Sakai Chemical Industry
Co., Ltd.
2-thionaphthol: a product of Tokyo Chemical Industry Co., Ltd.
Zinc octoate: a product of Mitsuwa Chemicals Co., Ltd.
Zinc laurate: a product of Mitsuwa Chemicals Co., Ltd.
Zinc myristate: a product of NOF Corporation
Zinc stearate: a product of Wako Pure Chemical Industries, Ltd.
Dicumyl peroxide: trade name "Percumyl D" manufactured by NOF Corporation
Table IV-4 Composition of Cover (parts by weight)
|
C1 |
C2 |
C3 |
C4 |
Himilan AM7337 |
5 |
45 |
40 |
24 |
Himilan 1555 |
10 |
- |
- |
- |
Himilan AM7329 |
55 |
40 |
40 |
50 |
NUCREL N1050H |
30 |
- |
- |
- |
Rabalon T3221C |
- |
15 |
20 |
26 |
Titanium dioxide (A220) |
3 |
6 |
6 |
6 |
TINUVIN 770 |
0.2 |
- |
- |
- |
Hardness (JIS-C) |
92 |
87 |
85 |
83 |
Hardness (Shore D) |
61 |
56 |
54 |
52 |
Table IV-5 Composition of Cover (parts by weight)
|
C5 |
C6 |
C7 |
Himilan AM7337 |
30 |
26 |
30 |
Himilan 1555 |
- |
- |
- |
Himilan AM7329 |
40 |
40 |
30 |
NUCREL N1050H |
- |
- |
- |
Rabalon T3221C |
30 |
34 |
40 |
Titanium dioxide (A220) |
6 |
6 |
6 |
TINUVIN 770 |
- |
- |
- |
Hardness (JIS-C) |
79 |
76 |
71 |
Hardness (Shore D) |
48 |
45 |
40 |
Table IV-6 Hardness Distribution of Core
|
Ex. IV-1 |
Ex. IV-2 |
Ex. IV-3 |
Ex. IV-4 |
Ex. IV-5 |
H (0) |
54.0 |
54.0 |
54.0 |
54.0 |
54.0 |
H(12.5) |
59.6 |
59.6 |
59.6 |
59.6 |
59.6 |
H(25.0) |
62.8 |
62.8 |
62.8 |
62.8 |
62.8 |
H(37.5) |
64.1 |
64.1 |
64.1 |
64.1 |
64.1 |
H(50.0) |
66.1 |
66.1 |
66.1 |
66.1 |
66.1 |
H(62.5) |
70.5 |
70.5 |
70.5 |
70.5 |
70.5 |
H(75.0) |
74.2 |
74.2 |
74.2 |
74.2 |
74.2 |
H(87.5) |
77.2 |
77.2 |
77.2 |
77.2 |
77.2 |
Hs |
81.4 |
81.4 |
81.4 |
81.4 |
81.4 |
Table IV-7 Hardness Distribution of Core
|
Ex. IV-6 |
Ex. IV-7 |
Ex. IV-8 |
Ex. IV-9 |
Ex. IV-10 |
H (0) |
54.0 |
53.6 |
51.4 |
54.2 |
54.9 |
H(12.5) |
58.8 |
58.1 |
57.5 |
58.1 |
58.9 |
H(25.0) |
61.4 |
61.3 |
60.9 |
61.9 |
63.4 |
H(37.5) |
63.8 |
64.7 |
63.4 |
64.1 |
66.6 |
H(50.0) |
65.1 |
66.9 |
67.3 |
65.9 |
68.1 |
H(62.5) |
66.9 |
70.2 |
72.9 |
69.8 |
69.7 |
H(75.0) |
68.9 |
73.8 |
76.5 |
75.2 |
74.5 |
H(87.5) |
72.8 |
76.9 |
79.1 |
78.8 |
78.4 |
Hs |
76.8 |
82.4 |
83.2 |
81.9 |
81.7 |
Table IV-8 Hardness Distribution of Core
|
Ex. IV-11 |
Ex. IV-12 |
Ex. IV-13 |
Comp. Ex. IV-1 |
Comp. Ex. IV-2 |
H (0) |
53.3 |
56.5 |
59.2 |
54.0 |
54.0 |
H(12.5) |
58.3 |
59.5 |
61.4 |
59.6 |
59.6 |
H(25.0) |
62.3 |
61.8 |
63.0 |
62.8 |
62.8 |
H(37.5) |
65.1 |
62.4 |
63.8 |
64.1 |
64.1 |
H(50.0) |
67.1 |
66.2 |
66.5 |
66.1 |
66.1 |
H(62.5) |
70.9 |
73.1 |
70.6 |
70.5 |
70.5 |
H(75.0) |
76.8 |
74.4 |
71.4 |
74.2 |
74.2 |
H(87.5) |
78.8 |
76.4 |
72.8 |
77.2 |
77.2 |
Hs |
82.8 |
79.9 |
77.6 |
81.4 |
81.4 |
Table IV-9 Hardness Distribution of Core
|
Comp. Ex. IV-3 |
Comp. Ex. IV-4 |
Comp. Ex. IV-5 |
Comp. Ex. IV-6 |
Comp. Ex. IV-7 |
H(0) |
54.0 |
54.0 |
54.0 |
54.0 |
54.0 |
H(12.5) |
59.6 |
59.6 |
59.7 |
59.6 |
59.6 |
H(25.0) |
62.8 |
62.8 |
62.9 |
62.8 |
62.8 |
H(37.5) |
64.1 |
64.1 |
64.2 |
64.1 |
64.1 |
H(50.0) |
66.1 |
66.1 |
66.6 |
66.1 |
66.1 |
H(62.5) |
70.5 |
70.5 |
71.4 |
70.5 |
70.5 |
H(75.0) |
74.2 |
74.2 |
75.4 |
74.2 |
74.2 |
H(87.5) |
77.2 |
77.2 |
78.7 |
77.2 |
77.2 |
Hs |
81.4 |
81.4 |
82.1 |
81.4 |
81.4 |
Table IV-10 Hardness Distribution of Core
|
Comp. Ex. IV-8 |
Ex. IV-14 |
Comp. Ex. IV-9 |
Comp. Ex. IV-10 |
Comp. Ex. IV-11 |
H(0) |
59.0 |
57.5 |
61.9 |
54.0 |
54.0 |
H(12.5) |
64.1 |
63.2 |
63.1 |
59.6 |
59.6 |
H(25.0) |
66.3 |
66.1 |
64.3 |
62.8 |
62.8 |
H(37.5) |
66.9 |
68.4 |
64.1 |
64.1 |
64.1 |
H(50.0) |
68.2 |
69.4 |
66.9 |
66.1 |
66.1 |
H(62.5) |
70.4 |
71.2 |
70.3 |
70.5 |
70.5 |
H(75.0) |
72.5 |
74.1 |
70.4 |
74.2 |
74.2 |
H(87.5) |
75.3 |
77.2 |
68.5 |
77.2 |
77.2 |
Hs |
81.2 |
81.1 |
70.0 |
81.4 |
81.4 |
Table IV-11 Results of Evaluation
|
Ex. IV-1 |
Ex. IV-2 |
Ex. IV-3 |
Ex. IV-4 |
Ex. IV-5 |
Core |
Composition |
A |
A |
A |
A |
A |
Acid and/or salt (PHR) |
10.0 |
10.0 |
10.0 |
10.0 |
10.0 |
R2 |
0.99 |
0.99 |
0.99 |
0.99 |
0.99 |
Hs - H(0) |
27.4 |
27.4 |
27.4 |
27.4 |
27.4 |
Diameter (mm) |
36.3 |
36.3 |
36.3 |
36.3 |
36.3 |
Comp'n |
3.85 |
3.85 |
3.85 |
3.85 |
3.85 |
Inner cover |
Composition |
C6 |
C6 |
C5 |
C5 |
C5 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
76.0 |
76.0 |
79.0 |
79.0 |
79.0 |
1st mid cover |
Composition |
C4 |
C4 |
C6 |
C6 |
C7 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm1 (JIS-C) |
83.0 |
83.0 |
76.0 |
76.0 |
71.0 |
2nd mid cover |
Composition |
C2 |
C7 |
C2 |
C7 |
C6 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm2 (JIS-C) |
87.0 |
71.0 |
87.0 |
71.0 |
76.0 |
Outer cover |
Composition |
C1 |
C1 |
C1 |
C1 |
C1 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92.0 |
92.0 |
92.0 |
92.0 |
92.0 |
Ball |
Ho - Hi |
16.0 |
16.0 |
13.0 |
13.0 |
13.0 |
Hs - Hi |
5.4 |
5.4 |
2.4 |
2.4 |
2.4 |
Cover thickness (mm) |
3.2 |
3.2 |
3.2 |
3.2 |
3.2 |
Comp'n |
3.25 |
3.27 |
3.26 |
3.28 |
3.28 |
Spin S1 (rpm) |
4684 |
4852 |
4689 |
4902 |
4912 |
Flight distance D1 (m) |
140.4 |
139.1 |
140.4 |
138.7 |
138.6 |
Spin S2 (rpm) |
3687 |
3913 |
3786 |
3939 |
4013 |
Flight distance D2 (m) |
148.4 |
146.6 |
147.6 |
146.4 |
145.8 |
S1 - S2 (rpm) |
997 |
939 |
903 |
963 |
899 |
D1 - D2 (m) |
8.0 |
7.5 |
7.2 |
7.7 |
7.2 |
Spin S3 (rpm) |
4186 |
4376 |
4227 |
4417 |
4440 |
Flight distance D3 (m) |
144.4 |
142.9 |
144.1 |
142.6 |
142.4 |
Feel at impact |
3.6 |
4.2 |
4.1 |
4.4 |
4.7 |
Table IV-12 Results of Evaluation
|
Ex. IV-6 |
Ex. IV-7 |
Ex. IV-8 |
Ex. IV-9 |
Ex. IV-10 |
Core |
Composition |
A |
B |
C |
D |
E |
Acid and/or salt (PHR) |
10.0 |
2.5 |
5.0 |
10.0 |
5.0 |
R2 |
0.97 |
0.99 |
0.99 |
0.99 |
0.99 |
Hs - H(0) |
22.8 |
30.0 |
32.8 |
28.6 |
27.7 |
Diameter (mm) |
31.5 |
36.3 |
36.3 |
36.3 |
36.3 |
Comp'n |
3.85 |
3.87 |
3.83 |
3.85 |
3.86 |
Inner cover |
Composition |
C6 |
C6 |
C6 |
C6 |
C6 |
Thickness (mm) |
1.4 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
76.0 |
76.0 |
76.0 |
76.0 |
76.0 |
1st mid cover |
Composition |
C4 |
C4 |
C4 |
C4 |
C4 |
Thickness (mm) |
1.4 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm1 (JIS-C) |
83.0 |
83.0 |
83.0 |
83.0 |
83.0 |
2nd mid cover |
Composition |
C2 |
C2 |
C2 |
C2 |
C2 |
Thickness (mm) |
1.4 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm2 (JIS-C) |
87.0 |
87.0 |
87.0 |
87.0 |
87.0 |
Outer cover |
Composition |
C1 |
C1 |
C1 |
C1 |
C1 |
Thickness (mm) |
1.4 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92.0 |
92.0 |
92.0 |
92.0 |
92.0 |
Ball |
Ho - Hi |
16.0 |
16.0 |
16.0 |
16.0 |
16.0 |
Hs - Hi |
0.8 |
6.4 |
7.2 |
5.9 |
5.7 |
Cover thickness (mm) |
5.6 |
3.2 |
3.2 |
3.2 |
3.2 |
Comp'n |
3.18 |
3.27 |
3.23 |
3.25 |
3.26 |
Spin S1 (rpm) |
4824 |
4708 |
4862 |
4780 |
4984 |
Flight distance D1 (m) |
139.3 |
140.2 |
139.0 |
139.7 |
138.0 |
Spin S2 (rpm) |
3873 |
3748 |
3920 |
3900 |
4080 |
Flight distance D2 (m) |
146.9 |
147.9 |
146.5 |
146.7 |
145.3 |
S1 - S2 (rpm) |
951 |
960 |
942 |
880 |
904 |
D1 - D2 (m) |
7.6 |
7.7 |
7.5 |
7.0 |
7.2 |
Spin S3 (rpm) |
4341 |
4219 |
4361 |
4308 |
4515 |
Flight distance D3 (m) |
143.2 |
144.1 |
143.0 |
143.4 |
141.8 |
Feel at impact |
3.4 |
3.7 |
3.8 |
3.7 |
3.4 |
Table IV-13 Results of Evaluation
|
Ex. IV-11 |
Ex. IV-12 |
Ex. IV-13 |
Comp. Ex. IV-1 |
Comp. Ex. IV-2 |
Core |
Composition |
F |
G |
H |
A |
A |
Acid and/or salt (PHR) |
10.0 |
20.0 |
30.0 |
10.0 |
10.0 |
R2 |
0.99 |
0.97 |
0.97 |
0.99 |
0.99 |
Hs - H (0) |
30.4 |
24.4 |
19.2 |
27.4 |
27.4 |
Diameter (mm) |
36.3 |
36.3 |
36.3 |
36.3 |
36.3 |
Comp'n |
3.84 |
3.86 |
3.85 |
3.85 |
3.85 |
Inner cover |
Composition |
C6 |
C6 |
C6 |
C2 |
C2 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hi (JIS-C) |
76.0 |
76.0 |
76.0 |
87.0 |
87.0 |
1st mid cover |
Composition |
C4 |
C4 |
C4 |
C4 |
C6 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm1 (JIS-C) |
83.0 |
83.0 |
83.0 |
83.0 |
76.0 |
2nd mid cover |
Composition |
C2 |
C2 |
C2 |
C6 |
C4 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm2 (JIS-C) |
87.0 |
87.0 |
87.0 |
76.0 |
83.0 |
Outer cover |
Composition |
C1 |
C1 |
C1 |
C1 |
C1 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92.0 |
92.0 |
92.0 |
92.0 |
92.0 |
Ball |
Ho - Hi |
16.0 |
16.0 |
16.0 |
5.0 |
5.0 |
Hs - Hi |
6.8 |
3.9 |
1.6 |
-5.6 |
-5.6 |
Cover thickness (mm) |
3.2 |
3.2 |
3.2 |
3.2 |
3.2 |
Comp'n |
3.24 |
3.26 |
3.25 |
3.25 |
3.25 |
Spin S1 (rpm) |
4961 |
4830 |
4988 |
4605 |
4687 |
Flight distance D1 (m) |
138.2 |
139.3 |
138.0 |
141.1 |
140.4 |
Spin S2 (rpm) |
4088 |
3895 |
4122 |
3432 |
3464 |
Flight distance D2 (m) |
145.2 |
146.7 |
144.9 |
150.4 |
150.2 |
S1 - S2 (rpm) |
873 |
935 |
866 |
1173 |
1223 |
D1 - D2 (m) |
7.0 |
7.5 |
6.9 |
9.4 |
9.8 |
Spin S3 (rpm) |
4477 |
4340 |
4512 |
4014 |
4060 |
Flight distance D3 (m) |
142.1 |
143.2 |
141.8 |
145.8 |
145.4 |
Feel at impact |
3.7 |
3.3 |
3.2 |
2.6 |
2.8 |
Table IV-14 Results of Evaluation
|
Comp. Ex. IV-3 |
Comp. Ex. IV-4 |
Comp. Ex. IV-5 |
Comp. Ex. IV-6 |
Comp. Ex. IV-7 |
Core |
Composition |
A |
A |
A |
A |
A |
Acid and/or salt (PHR) |
10.0 |
10.0 |
10.0 |
10.0 |
10.0 |
R2 |
0.99 |
0.99 |
0.99 |
0.99 |
0.99 |
Hs - H(0) |
27.4 |
27.4 |
28.1 |
27.4 |
27.4 |
Diameter (mm) |
36.3 |
36.3 |
37.9 |
36.3 |
36.3 |
Comp'n |
3.85 |
3.85 |
3.85 |
3.85 |
3.85 |
Inner cover |
Composition |
C4 |
C4 |
C5 |
C5 |
C5 |
Thickness (mm) |
0.8 |
0.8 |
1.2 |
1.0 |
1.0 |
Hardness Hi (JIS-C) |
83.0 |
83.0 |
79.0 |
79.0 |
79.0 |
1st mid cover |
Composition |
C3 |
C2 |
- |
C3 |
C7 |
Thickness (mm) |
0.8 |
0.8 |
- |
1.0 |
1.0 |
Hardness Hm1 (JIS-C) |
85.0 |
87.0 |
- |
85.0 |
71.0 |
2nd mid cover |
Composition |
C2 |
C3 |
- |
- |
- |
Thickness (mm) |
0.8 |
0.8 |
- |
- |
- |
Hardness Hm2 (JIS-C) |
87.0 |
85.0 |
- |
- |
- |
Outer cover |
Composition |
C1 |
C1 |
C1 |
C1 |
C1 |
Thickness (mm) |
0.8 |
0.8 |
1.2 |
1.2 |
1.2 |
Hardness Ho (JIS-C) |
92.0 |
92.0 |
92.0 |
92.0 |
92.0 |
Ball |
Ho - Hi |
9.0 |
9.0 |
13.0 |
13.0 |
13.0 |
Hs - Hi |
-1.6 |
-1.6 |
3.1 |
2.4 |
2.4 |
Cover thickness (mm) |
3.2 |
3.2 |
2.4 |
3.2 |
3.2 |
Comp'n |
3.22 |
3.22 |
3.26 |
3.24 |
3.27 |
Spin S1 (rpm) |
4545 |
4483 |
4648 |
4789 |
4800 |
Flight distance D1 (m) |
141.5 |
142.0 |
140.7 |
139.6 |
139.5 |
Spin S2 (rpm) |
3397 |
3412 |
3583 |
3657 |
3742 |
Flight distance D2 (m) |
150.7 |
150.6 |
149.2 |
148.6 |
148.0 |
S1 - S2 (rpm) |
1148 |
1071 |
1065 |
1132 |
1058 |
D1 - D2 (m) |
9.2 |
8.6 |
8.5 |
9.1 |
8.5 |
Spin S3 (rpm) |
3963 |
3940 |
4112 |
4218 |
4259 |
Flight distance D3 (m) |
146.2 |
146.4 |
145.0 |
144.2 |
143.8 |
Feel at impact |
2.1 |
1.7 |
3.1 |
2.9 |
3.1 |
Table IV-15 Results of Evaluation
|
Comp. Ex. IV-8 |
Ex. IV-14 |
Comp. Ex. IV-9 |
Comp. Ex. IV-10 |
Comp. Ex. IV-11 |
Core |
Composition |
I |
J |
K |
A |
A |
Acid and/or salt (PHR) |
0.0 |
0.5 |
40.0 |
10.0 |
10.0 |
R2 |
0.94 |
0.97 |
0.84 |
0.99 |
0.99 |
Hs - H(0) |
22.2 |
23.6 |
8.1 |
27.4 |
27.4 |
Diameter (mm) |
36.3 |
36.3 |
36.3 |
36.3 |
36.3 |
Comp'n |
3.86 |
3.86 |
3.86 |
3.85 |
3.85 |
Inner cover |
Composition |
C6 |
C6 |
C6 |
C3 |
C5 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
1.0 |
0.8 |
Hardness Hi (JIS-C) |
76.0 |
76.0 |
76.0 |
85.0 |
79.0 |
1st mid cover |
Composition |
C4 |
C4 |
C4 |
C4 |
C4 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm1 (JIS-C) |
83.0 |
83.0 |
83.0 |
83.0 |
83.0 |
2nd mid cover |
Composition |
C2 |
C2 |
C2 |
C2 |
C2 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Hm2 (JIS-C) |
87.0 |
87.0 |
87.0 |
87.0 |
87.0 |
Outer cover |
Composition |
C1 |
C1 |
C1 |
C1 |
C6 |
Thickness (mm) |
0.8 |
0.8 |
0.8 |
0.8 |
0.8 |
Hardness Ho (JIS-C) |
92.0 |
92.0 |
92.0 |
92.0 |
76.0 |
Ball |
Ho - Hi |
16.0 |
16.0 |
16.0 |
7.0 |
-3.0 |
Hs - Hi |
5.2 |
5.1 |
-6.0 |
-3.6 |
2.4 |
Cover thickness (mm) |
3.2 |
3.2 |
3.2 |
3.2 |
3.2 |
Comp'n |
3.26 |
3.26 |
3.26 |
3.22 |
3.27 |
Spin S1 (rpm) |
4846 |
4812 |
5009 |
4554 |
4659 |
Flight distance D1 (m) |
139.1 |
139.4 |
137.8 |
141.5 |
140.3 |
Spin S2 (rpm) |
3781 |
3803 |
3976 |
3395 |
3615 |
Flight distance D2 (m) |
147.7 |
147.5 |
146.1 |
150.7 |
149.1 |
S1 - S2 (rpm) |
1065 |
1009 |
1033 |
1159 |
1044 |
D1 - D2 (m) |
8.5 |
8.0 |
8.3 |
9.3 |
8.4 |
Spin S3 (rpm) |
4302 |
4278 |
4420 |
3943 |
4143 |
Flight distance D3 (m) |
143.5 |
143.7 |
142.5 |
146.4 |
144.4 |
Feel at impact |
3.0 |
3.2 |
2.9 |
2.1 |
3.1 |
[0351] As shown in Tables IV-11 to IV-15, the golf balls according to Examples have excellent
feel at impact and excellent flight performance upon a shot with a middle iron. From
the results of evaluation, advantages of the present invention are clear.
[0352] The golf ball according to the present invention can be used for playing golf on
golf courses and practicing at driving ranges. The above descriptions are merely for
illustrative examples, and various modifications can be made without departing from
the principles of the present invention.