[0001] One or more aspects of example embodiments of the present disclosure relate to a
display device and a method of manufacturing an electronic device using the same.
More particularly, one or more aspects of example embodiments of the present disclosure
relate to a display device with reduced defects and a method of manufacturing an electronic
device using the display device.
Description of the Related Art
[0002] Various electronic devices have been developed, such as smartphones, tablet computers,
notebook computers, smart television sets, etc. The electronic devices include a display
device to provide information and various electronic modules.
[0003] The electronic device is manufactured by assembling the display device and the electronic
modules. In some cases, the electronic modules are organically arranged using an external
case and a bracket of the electronic device.
US2014340855A1 relates to a display device which can minimize or eliminate a non-display area at
a front surface of the display device, or expand a display area to side surfaces of
the display device.
US2014355227A1 relates to a flexible display panel and a display device with a cover window.
SUMMARY
[0004] Aspects of embodiments of the present disclosure are directed toward a display device
capable of protecting a bending area of a display module when being transferred.
[0005] Aspects of embodiments of the present disclosure are directed toward a method of
manufacturing an electronic device using the display device.
[0006] Some embodiments of the present disclosure provide a display device according to
the solution of claim 1.
[0007] The coupling structure may include a first adhesive member. The first adhesive member
may include a first part overlapped with the protective cover and a second part extending
from the first part and protruding outward from the window member when viewed in a
plan view.
[0008] The first part of the first adhesive member may include a base layer and first and
second adhesive layers respectively on both surfaces of the base layer (e.g., front
and rear surfaces of the base layer), and the second part of the first adhesive member
may include a base layer integrally formed with the base layer of the first part.
[0009] Each of the first part and the second parts of the first adhesive member may include
a base layer and first and second adhesive layers respectively on both surfaces of
the base layer, and the second part may further include cover layers respectively
on the first adhesive layer and the second adhesive layer.
[0010] In some embodiments, the window member may include a base member and a bezel layer
on a rear surface of the base member, the bezel layer including at least one hole
defined therethrough, and the first adhesive member covering the at least one hole.
[0011] The protective cover may include a roof part spaced apart from the rear surface of
the display module to face the rear surface of the display module, wall parts bent
from the roof part, and combine parts bent from at least a portion of the wall parts
to face the rear surface of the display module. The first adhesive member may attach
a corresponding combine part to the rear surface of the display module.
[0012] The protective cover may further include a holding part connected to at least one
of the roof part and the wall parts, and the holding part may protrude outward from
the window member when viewed in a plan view.
[0013] The first adhesive member may include a first adhesive surface attached to the display
module and a second adhesive surface attached to the protective cover.
[0014] The first adhesive surface may have an adhesive force greater than an adhesive force
of the second adhesive surface.
[0015] The first adhesive member may include a plurality of layers, including a first adhesive
layer having the first adhesive surface and a second adhesive layer attached to the
first adhesive layer and including the second adhesive surface. In some embodiments,
an adhesive force of the first and second adhesive surfaces may be greater than an
adhesive force of an inner adhesive surface of the first adhesive layer and an adhesive
force of an inner adhesive surface of the second adhesive layer, which is attached
to the inner adhesive surface of the first adhesive layer.
[0016] The display device may further include a driving control module on the rear surface
of the display module and connected to the bending area of the display module, and
the protective cover may further cover the driving control module.
[0017] The driving control module may include a main circuit board, a flexible circuit board
connecting the main circuit board to the display module, and a protective can coupled
to the main circuit board to cover electronic parts mounted on the main circuit board.
The coupling structure may further include a second adhesive member that attaches
the protective can to the protective cover.
[0018] The coupling structure may include an adhesive sheet including a first adhesive part
attached to the protective cover, a second adhesive part attached to the display module,
and a cutting line defining a boundary between the first adhesive part and the second
adhesive part.
[0019] The protective cover may include a hook part coupled to an edge of the window member,
the hook part may include a groove defined therein, and the edge of the window member
may be inserted into the groove.
[0020] The display module may include a display panel on the rear surface of the window
member to correspond to (e.g., include) the non-bending area and the bending area,
a touch sensing unit located between the window member and the display panel, and
a support panel on a rear surface of the display panel.
[0021] The display module may further include an adhesive member to couple the rear surface
of the display panel and the support panel, the support panel including at least one
opening formed therethrough to expose a portion of the adhesive member, where the
portion of the exposed adhesive member is defined as the coupling structure, and a
portion of the protective cover is located in the at least one opening and attached
to the coupling structure.
[0022] The display panel may include a base layer located in the non-bending area and the
bending area, a circuit layer positioned on a front surface of the base layer and
located in the non-bending area and the bending area, an element layer on a front
surface of the circuit layer to overlap with the non-bending area, an encapsulation
layer on the element layer, and a protective film on a rear surface of the base layer.
[0023] The bending area may include a curvature area connected to the non-bending area and
a pad area connected to the curvature area, facing and spaced apart from the non-bending
area. The protective film may be located in the non-bending area and the pad area
and may be omitted from the curvature area.
[0024] The display device may further include a stress control film on a front surface of
the display panel to correspond to the curvature area and not overlapped with the
display area of the window member.
[0025] The coupling structure may include a protrusion structure and an insertion structure
defining a coupling recess or a coupling hole into which the protrusion structure
is inserted. One of the protrusion structure and the insertion structure may be connected
to the protective cover, and the other of the protrusion structure and the insertion
structure may be connected to the display module.
[0026] Some embodiments of the present disclosure provide a method of manufacturing an electronic
device according to the solution of claim 12.
[0027] The display device may further include a driving control module connected to the
display module.
[0028] The component of the electronic device may include a mother board electrically connected
to the driving control module through a connector.
[0029] The coupling structure may include an adhesive member to attach the display module
to the protective cover. When the protective cover is removed or detached from the
display module (e.g., to assemble the electronic device), the adhesive member may
be removed or detached from the display module with the protective cover and remain
attached to the protective cover.
[0030] The component of the electronic device may include a bracket or an external case
physically coupled to the display module.
[0031] The coupling structure may include an adhesive member to attach the display module
to the protective cover, and the adhesive member may include a plurality of adhesive
layers.
[0032] When the protective cover is removed or detached from the display module, some adhesive
layers may also be removed and remain attached to the protective cover.
[0033] When the protective cover is removed or detached from the display module, other adhesive
layers that are not removed or detached with the protective cover may couple the display
module to a bracket or an external case when the display module and the component
of the electronic device are being coupled.
[0034] According to the above, in embodiments, the protective cover covers the bending area
of the display module, and defects occurring when the display device is transferred
(e.g., during assembly) may be reduced. This is because the protective cover blocks
external impacts and foreign substances.
[0035] The display module may be coupled to the components of the electronic device after
the protective cover is removed or detached. Since the defect rate of the display
module is low, a manufacturing efficiency of the electronic device may be improved.
[0036] After the protective cover is removed or detached, the display module may be coupled
to the components of the electronic device using the coupling structure used to couple
the protective cover to the display module. Thus, manufacturing costs may be reduced.
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The above and other advantages of the present disclosure will become readily apparent
by reference to the following detailed description when considered in conjunction
with the accompanying drawings wherein:
FIG. 1A is a perspective view showing an electronic device according to some embodiments
of the present disclosure;
FIG. 1B is an exploded perspective view showing an electronic device according to
some embodiments of the present disclosure;
FIG. 2 is a block diagram showing an electronic device according to some embodiments
of the present disclosure;
FIG. 3A is an exploded perspective view showing a display device according to some
embodiments of the present disclosure;
FIG. 3B is a cross-sectional view showing a display device according to some embodiments
of the present disclosure;
FIG. 3C is a cross-sectional view showing a display panel according to some embodiments
of the present disclosure;
FIGS. 4A and 4B are cross-sectional views showing portions of a display device according
to some embodiments of the present disclosure;
FIG. 4C is a perspective view showing a portion of a display device according to some
embodiments of the present disclosure;
FIGS. 5A and 5B are perspective views showing a protective cover according to some
embodiments of the present disclosure;
FIG. 6A is a cross-sectional view showing a portion of a display device according
to some embodiments of the present disclosure;
FIG. 6B is a cross-sectional view showing a portion of a display device according
to some embodiments of the present disclosure;
FIG. 7A is a plan view showing a portion of a display device according to some embodiments
of the present disclosure;
FIG. 7B is a perspective view showing a protective cover according to some embodiments
of the present disclosure;
FIG. 8A is a plan view showing a portion of a display device according to some embodiments
of the present disclosure;
FIG. 8B is a cross-sectional view showing a portion of a display device according
to some embodiments of the present disclosure;
FIG. 8C is a plan view showing a portion of a display device according to some embodiments
of the present disclosure;
FIG. 8D is a cross-sectional view showing a portion of a display device according
to some embodiments of the present disclosure;
FIGS. 8E and 8F are cross-sectional views showing an adhesive member according to
some embodiments of the present disclosure;
FIGS. 8G and 8H are plan views showing a portion of a display device according to
some embodiments of the present disclosure;
FIG. 8I is a cross-sectional view showing a portion of a display device according
to some embodiments of the present disclosure;
FIGS. 9A and 9B are plan views showing a portion of a display device according to
some embodiments of the present disclosure;
FIG. 9C is a cross-sectional view showing a coupling structure according to some embodiments
of the present disclosure;
FIG. 10A is a plan view showing a portion of a display device according to some embodiments
of the present disclosure;
FIG. 10B is a plan view showing a portion of a display device according to some embodiments
of the present disclosure;
FIG. 10C is a perspective view showing a portion of a display device according to
some embodiments of the present disclosure;
FIGS. 11A and 11B are perspective views showing a portion of a display device according
to some embodiments of the present disclosure;
FIG. 12A is a perspective view showing a protective cover according to some embodiments
of the present disclosure;
FIG. 12B is a perspective view showing a portion of a display device according to
some embodiments of the present disclosure; and
FIG. 13 is a flowchart showing a method of manufacturing an electronic device according
to some embodiments of the present disclosure.
DETAILED DESCRIPTION
[0038] Hereinafter, example embodiments will be described in more detail with reference
to the accompanying drawings, in which like reference numbers refer to like elements
throughout. The present invention, however, may be embodied in various different forms,
and should not be construed as being limited to only the illustrated embodiments herein.
Rather, these embodiments are provided as examples so that this disclosure will be
thorough and complete, and will fully convey the aspects and features of the present
invention to those skilled in the art. Accordingly, processes, elements, and techniques
that are not necessary to those having ordinary skill in the art for a complete understanding
of the aspects and features of the present invention may not be described. Unless
otherwise noted, like reference numerals denote like elements throughout the attached
drawings and the written description, and thus, descriptions thereof will not be repeated.
In the drawings, the relative sizes of elements, layers, and regions may be exaggerated
for clarity.
[0039] In the following description, for the purposes of explanation, numerous specific
details are set forth to provide a thorough understanding of various embodiments.
It is apparent, however, that various embodiments may be practiced without these specific
details or with one or more equivalent arrangements. In other instances, well-known
structures and devices are shown in block diagram form in order to avoid unnecessarily
obscuring various embodiments.
[0040] It will be understood that when an element or layer is referred to as being "on",
"connected to" or "coupled to" another element or layer, it can be directly on, connected
or coupled to the other element or layer or intervening elements or layers may be
present. In contrast, when an element is referred to as being "directly on," "directly
connected to" or "directly coupled to" another element or layer, there are no intervening
elements or layers present. In addition, it will also be understood that when an element
or layer is referred to as being "between" two elements or layers, it can be the only
element or layer between the two elements or layers, or one or more intervening elements
or layers may also be present.
[0041] In the drawings, the thickness, ratio, and size of each element are exaggerated for
clarity. As used herein, the term "and/or" includes any and all combinations of one
or more of the associated listed items.
[0042] In the following examples, the x-axis, the y-axis and the z-axis are not limited
to three axes of a rectangular coordinate system, and may be interpreted in a broader
sense. For example, the x-axis, the y-axis, and the z-axis may be perpendicular to
one another, or may represent different directions that are not perpendicular to one
another.
[0043] It will be understood that, although the terms "first," "second," "third," etc.,
may be used herein to describe various elements, components, regions, layers and/or
sections, these elements, components, regions, layers and/or sections should not be
limited by these terms. The use of the terms first, second, etc. do not denote any
order or importance, but rather the terms first, second, etc. are used to distinguish
one element from another. Thus, a first element, component, region, layer or section
discussed below could be termed a second element, component, region, layer or section
without departing from the teachings of the present invention.
[0044] Expressions such as "at least one of," when preceding a list of elements, modify
the entire list of elements and do not only modify the individual elements of the
list. For the purposes of this disclosure, "at least one of X, Y, and Z" and "at least
one selected from the group consisting of X, Y, and Z" may be construed as X only,
Y only, Z only, or any combination of two or more of X, Y, and Z, such as, for instance,
XYZ, XYY, YZ, and ZZ. Like numbers refer to like elements throughout. As used herein,
the term "and/or" includes any and all combinations of one or more of the associated
listed items.
[0045] Spatially relative terms, such as "beneath", "below", "lower", "above", "upper" and
the like, may be used herein for ease of description to describe one element or feature's
relationship to another element(s) or feature(s) as illustrated in the figures. It
will be understood that the spatially relative terms are intended to encompass different
orientations of the device in use or operation in addition to the orientation depicted
in the figures. For example, if the device in the figures is turned over, elements
described as "below" or "beneath" or "under" other elements or features would then
be oriented "above" the other elements or features. Thus, the example terms "below"
and "under" can encompass both an orientation of above and below. The device may be
otherwise oriented (e.g., rotated 90 degrees or at other orientations) and the spatially
relative descriptors used herein should be interpreted accordingly.
[0046] It will be further understood that the terms "comprises," "comprising," "includes"
and/or "including", when used in this specification, specify the presence of stated
features, integers, steps, operations, elements, and/or components, but do not preclude
the presence or addition of one or more other features, integers, steps, operations,
elements, components, and/or groups thereof.
[0047] As used herein, the term "substantially," "about," and similar terms are used as
terms of approximation and not as terms of degree, and are intended to account for
the inherent deviations in measured or calculated values that would be recognized
by those of ordinary skill in the art. Further, the use of "may" when describing embodiments
of the present invention refers to "one or more embodiments of the present invention."
As used herein, the terms "use," "using," and "used" may be considered synonymous
with the terms "utilize," "utilizing," and "utilized," respectively. Also, the term
"exemplary" is intended to refer to an example or illustration.
[0048] When a certain embodiment may be implemented differently, a specific process order
may be performed differently from the described order. For example, two consecutively
described processes may be performed substantially at the same time or performed in
an order opposite to the described order.
[0049] Various embodiments are described herein with reference to sectional illustrations
that are schematic illustrations of embodiments and/or intermediate structures. As
such, variations from the shapes of the illustrations as a result, for example, of
manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments
disclosed herein should not be construed as limited to the particular illustrated
shapes of regions, but are to include deviations in shapes that result from, for instance,
manufacturing. For example, an implanted region illustrated as a rectangle will, typically,
have rounded or curved features and/or a gradient of implant concentration at its
edges rather than a binary change from implanted to non-implanted region. Likewise,
a buried region formed by implantation may result in some implantation in the region
between the buried region and the surface through which the implantation takes place.
Thus, the regions illustrated in the drawings are schematic in nature and their shapes
are not intended to illustrate the actual shape of a region of a device and are not
intended to be limiting.
[0050] Unless otherwise defined, all terms (including technical and scientific terms) used
herein have the same meaning as commonly understood by one of ordinary skill in the
art to which the present invention belongs. It will be further understood that terms,
such as those defined in commonly used dictionaries, should be interpreted as having
a meaning that is consistent with their meaning in the context of the relevant art
and/or the present specification, and should not be interpreted in an idealized or
overly formal sense, unless expressly so defined herein.
[0051] FIG. 1A is a perspective view showing an electronic device ED according to some embodiments
of the present disclosure. FIG. 1B is an exploded perspective view showing an electronic
device ED according to some embodiments of the present disclosure. FIG. 2 is a block
diagram showing an electronic device ED according to some embodiments of the present
disclosure.
[0052] In some embodiments described below, a smartphone will be described as a representative
example of the electronic device ED, but it should be understood that the electronic
device ED is not limited to a smartphone. That is, the electronic device ED of some
embodiments may be implemented as a tablet, a notebook computer, or a smart television
set, or other suitable electronic devices.
[0053] Referring to FIG. 1A, a display surface in which an image IM is displayed may be
substantially parallel to a surface defined by a first directional axis DR1 and a
second directional axis DR2. The display surface may include a display area DA and
a bezel area BZA located adjacent to the display area DA. In some embodiments, for
example, the image IM may include a web search box. In some embodiments, the display
area DA may have a quadrangular shape (e.g., a square or rectangular shape). The bezel
area BZA may surround the display area DA. In other words, the bezel area BZA may
correspond to (e.g., include) an edge of the display surface. In some embodiments
of the present disclosure, the bezel area BZA may be located at two areas facing each
other in the first directional axis DR1 and/or two areas facing each other in the
second directional axis DR2 (e.g., the two areas facing each other in the first and/or
second directional axes DR1, DR2 may be spaced apart). Further, front and rear surfaces
of the components of the electronic device ED may be indicated with respect to the
direction in which the image IM is displayed.]
[0054] A normal line direction of the display surface, i.e., a thickness direction of the
electronic device ED, is indicated by a third directional axis DR3. However, the directional
axes indicated by the first, second, and third directional axes DR1, DR2, and DR3
are relative to each other, and may be changed to other directional axes in some embodiments.
Hereinafter, first to third directions will be understood to correspond to the directions
respectively indicated by the first to third directional axes DR1 to DR3, and thus
the first to third directions are assigned with the same reference numerals as the
first to third directional axes DR1 to DR3.
[0055] Referring to FIGS. 1A and 1B, the electronic device ED may include a display device
DD, an electronic module EM, a power supply module PM, a bracket BRK, and an external
case EDC. While FIGs. 1A and 1B depict the above-mentioned elements according to some
embodiments, it should be appreciated that these elements may have other shapes and
configurations.
[0056] The display device DD includes a window member WM and a display module DM. The window
member WM provides a front surface of the electronic device ED. The display module
DM is on a rear surface of the window member WM (e.g., relative to the direction of
the image IM) to generate an image IM. In addition, the display module DM may sense
a user's input (e.g., a user's touch). The display module DM may be electrically connected
to the electronic module EM through a flexible circuit board.
[0057] The power supply module PM may supply electrical power (e.g., voltage and/or current)
required for the overall operation of the electronic device ED. The power supply module
PM may include a suitable battery module.
[0058] The bracket BRK may be coupled with the display device DD and/or the external case
EDC to divide an inner space of the electronic device ED. The bracket BRK may provide
a space in which other components may be arranged. In addition, the bracket BRK may
support the display device DD such that the display device DD is fixed relative to
other components (e.g., the display device DD does not move independent of the other
components when assembled). The bracket BRK may include a coupling recess defined
therein corresponding to a shape of the electronic module EM to fix the electronic
module EM thereto. The bracket BRK may include metal or plastic members. In FIG. 1B,
one bracket BRK is shown as a representative example, but the electronic device ED
may include a plurality of brackets BRK.
[0059] The external case EDC may be coupled to the bracket BRK and/or the display device
DD. The external case EDC may provide an external surface of the electronic device
ED. In some embodiments, the external case EDC may have a single body, but the external
case EDC may include a plurality of bodies assembled with each other. The external
case EDC may include a plurality of frames and/or plates formed of glass, plastic,
and/or metal materials.
[0060] The electronic module EM may include a mother board and various functional modules
mounted on the mother board to operate the electronic device ED. The mother board
may be electrically connected to the display device DD via a connector . In some embodiments,
the mother board may include a rigid printed circuit board.
[0061] Referring to FIG. 2, the electronic module EM may include a control module 10, a
wireless communication module 20, an image input module 30, a sound input module 40,
a sound output module 50, a memory 60, an external interface 70, a light emitting
module 80, a light receiving module 90, and a camera module 100. Among the modules,
some modules may be electrically connected to the mother board without being mounted
on the mother board, for example, via a flexible circuit board.
[0062] The control module 10 may control an overall operation of the electronic device ED.
In some embodiments, for instance, the control module 10 may activate or deactivate
the display device DD. The control module 10 may control the image input module 30,
the sound input module 40, and/or the sound output module 50 based on a touch signal
received from the display device DD. The control module 10 may include a microprocessor,
but is not limited thereto or thereby.
[0063] The wireless communication module 20 may transmit or receive a wireless signal to
or from another terminal using a Bluetooth or WiFi line. The wireless communication
module 20 may transmit or receive a sound signal through a common communication line.
The wireless communication module 20 may include a transmitter 22 that modulates and
transmits a signal, and a receiver 24 that demodulates the signal received thereto.
[0064] The image input module 30 may process an image signal to convert the image signal
to image data for displaying in the display device DD. The sound input module 40 may
receive an external sound signal through a microphone during a recording mode or a
voice recognition mode and may convert the received external sound signal to electrical
sound data. The sound output module 50 may convert sound data received from the wireless
communication module 20 or sound data stored in the memory 60, and may output the
converted sound data to outside the electronic device ED.
[0065] The external interface 70 may be connected to an external charger, a wired/wireless
data port, or a card socket (e.g., a memory card, an SIM/UIM card, etc.) to serve
as an interface.
[0066] The light emitting module 80 may generate and output light. In some embodiments,
the light emitting module 80 may output an infrared ray. The light emitting module
80 may include a light emitting diode (LED) device. The light receiving module 90
may sense light, for example, infrared rays (such as infrared rays output by the light
emitting module 80 and reflected by objects). The light receiving module 90 may be
activated when an infrared ray having a set or predetermined level (e.g., intensity)
or above is sensed. The light receiving module 90 may include a complementary metal-oxide-semiconductor
(CMOS) sensor. In some embodiments, after an infrared ray is generated by and output
from the light emitting module 80, the infrared ray may be reflected by an external
object (e.g., a user's finger or face), and the reflected infrared ray may be incident
to (e.g., received by) the light receiving module 90. The camera module 100 takes
an external image.
[0067] FIG. 3A is an exploded perspective view showing a display device DD according to
some embodiments of the present disclosure, omitting an adhesive member. FIG. 3B is
a cross-sectional view showing a display device DD according to some embodiments of
the present disclosure. FIG. 3C is a cross-sectional view showing a display panel
DP according to some embodiments of the present disclosure. FIGS. 3B and 3C show cross-sectional
views in the second directional axis DR2.
[0068] Referring to FIGS. 3A and 3B, the display device DD includes the window member WM
and the display module DM. FIGS. 3A and 3B show the display device DD disassembled
from the electronic device ED shown in FIGS. 1A and 1B. The display device DD further
includes a protective cover PC (see FIGS. 5A and 5B) and a coupling structure that
couples the protective cover PC and the display module DM, described in more detail
below. In some embodiments, the display device DD may remain coupled to the bracket
BRK and/or the external case EDC after the protective cover PC and the coupling structure
are removed (e.g., during assembly), and accordingly, the protective cover PC and
the coupling structure are not shown in FIGS. 3A and 3B.
[0069] As shown in FIGS. 3A and 3B, the window member WM may include a base member BS and
a bezel layer BZL on a rear surface of the base member BS (e.g., relative to the image
IM). The window member WM provides the display surface, and therefore may include
the display area DA and the bezel area BZA, described above. An area in which the
bezel layer BZL is located is defined as the bezel area BZA shown in FIGS. 1A and
1B. In some embodiments, the window member WM may have a flat shape in the display
area DA, but the shape of the window member WM is not limited thereto or thereby and
may be varied. The window member WM may provide a curved surface extending in the
second directional axis DR2 in the display area DA.
[0070] The base member BS may include a glass substrate, a sapphire substrate, and/or a
plastic film. The base member BS may have a single-layer structure or a multi-layer
structure. For instance, the base member BS may include a plurality of plastic films
attached to each other by an adhesive. In some embodiments, for example, the base
member BS may include a glass substrate and a plastic film attached to the glass substrate
by the adhesive.
[0071] The bezel layer BZL may have a single-layer structure or a multi-layer structure.
The bezel layer BZL having a multi-layer structure may include a buffer layer for
improving an adhesive force, a pattern layer for providing a set or predetermined
pattern, and an achromatic layer. The pattern layer may provide a pattern called a
hair line. The achromatic layer may include an organic mixture containing a black
pigment or dye. The layers of the bezel layer BZL may be formed by deposition, printing,
or coating methods. In some embodiments, the window member WM may further include
a functional coating layer on an entire surface of the base member BS. The functional
coating layer may include an anti-fingerprint layer, an anti-reflection layer, and/or
a hard coating layer.
[0072] As shown in FIGS. 3A and 3B, the display module DM may include a display panel DP,
a touch sensing unit TSU, an anti-reflection unit ARU, a support panel SPP, and a
driving control module DCM. The display panel DP may be a flexible display panel,
e.g., an organic light emitting display panel. FIG. 3A shows the display panel DP
and the touch sensing unit TSU in an unfolded state. The display panel DP may include
a pixel area PXA including a pixel PX and a non-pixel area NPXA including peripheral
components, such as signal lines, banks, etc. The non-pixel area NPXA may be adjacent
to the pixel area PXA when viewed in a plan view. The pixel PX is not located in the
non-pixel area NPXA. The pixel area PXA and the non-pixel area NPXA may respectively
correspond to (e.g., have a similar shape and size to) the display area DA (see FIG.
1A) and the bezel area BZA (see FIG. 1A). However, the corresponding areas do not
need to be completely identical to each other in shape and/or size, etc.
[0073] The touch sensing unit TSU may obtain coordinate information of an external input.
The touch sensing unit TSU may sense inputs in a variety of forms provided from outside
the electronic device ED. For instance, the touch sensing unit TSU may sense an input
by a user's body and external inputs in various forms, such as light, heat, pressure,
etc. In addition, the touch sensing unit TSU may sense an input that is proximate
to a sensing surface (e.g., without contacting the sensing surface) as well as an
input that makes contact with the sensing surface.
[0074] In some embodiments, the touch sensing unit TSU may be, for example, an electrostatic
capacitive type touch panel or an electromagnetic induction type touch panel. The
electrostatic capacitive type or electromagnetic induction type touch panel may include
a base layer and touch sensors. The touch panel may include an area in which the touch
sensors are arranged and an area in which the touch sensors are omitted when viewed
in a plan view. The area in which the touch sensors are arranged may correspond to
the pixel area PXA. The anti-reflection unit ARU may include a polarization film and/or
a retardation film. The polarization film and the retardation film may be a suitable
stretch film.
[0075] The driving control module DCM may include a main circuit board MCB, driving elements
DE mounted on the main circuit board MCB, and a flexible circuit board FCB1 (hereinafter,
referred to as a "first flexible circuit board") connecting the main circuit board
MCB and the display panel DP. The driving control module DCM may further include a
protective can PCN coupled to the main circuit board MCB to cover the driving elements
DE. The protective can PCN may be a protective cover formed of a metal material and
may be coupled to the main circuit board MCB by a soldering process. The main circuit
board MCB may be electrically connected to the mother board of the electronic module
EM (see FIG. 1B) through a connector.
[0076] The support panel SPP may be on the rear surface of the display panel DP to support
the display panel DP. The support panel SPP may be a metal plate having a hardness
(e.g., stiffness) equal to or greater than a reference hardness. The support panel
SPP may be a stainless steel plate. The support panel SPP may have a black color to
block an external light incident to the display panel DP.
[0077] In some embodiments, the touch sensing unit TSU and the anti-reflection unit ARU
are coupled to each other by adhesive members, but at least one of the touch sensing
unit TSU and the anti-reflection unit ARU may be omitted. At least one of the touch
sensing unit TSU and the anti-reflection unit ARU may be integrally formed with the
display panel DP during manufacture (e.g., through a continuous process). As shown
in FIG. 3C, an encapsulation layer ECL may be provided. Touch sensors on the encapsulation
layer ECL may have similar functions to the touch sensing unit TSU, and color filters
on the encapsulation layer ECL may have similar functions to the anti-reflection unit
ARU.
[0078] In some embodiments, a separate driving control module DCM may be omitted. In such
embodiments, driving elements DE may be mounted on the display panel DP, and thus
the driving control module DCM may be integrally formed with the display panel DP.
In such embodiments, however, the flexible circuit board FCB1 may still be connected
to the display panel DP (e.g., without the separate driving control module DCM).
[0079] Hereinafter, the display module DM will be described in more detail with reference
to FIGS. 3B and 3C. First, second, third, fourth, fifth, sixth, and seventh adhesive
members AM1, AM2, AM3, AM4, AM5, AM6, and AM7 described hereinafter may be an optically
clear adhesive (OCA) film, an optically clear resin (OCR), and/or a pressure sensitive
adhesive (PSA) film. The first to seventh adhesive members AM1 to AM7 may include
a light-curable adhesive material and/or a heat-curable adhesive material, but they
are not limited thereto or thereby. In addition, some of the first to seventh adhesive
members AM1 to AM7 may be omitted.
[0080] In some embodiments, the touch sensing unit TSU may be on a rear surface of the window
member WM, and may be coupled to the window member WM by the first adhesive member
AM1. The anti-reflection unit ARU may be on a rear surface of the touch sensing unit
TSU, and may be coupled to the touch sensing unit TSU by the second adhesive member
AM2. The display panel DP may be on a rear surface of the anti-reflection unit ARU,
and may be coupled to each other by the third adhesive member AM3.
[0081] The display module DM includes a non-bending area NBA and a bending area BA bent
from the non-bending area NBA (see FIG. 3C). The non-bending area NBA and the bending
area BA may be defined with respect to the display panel DP. The non-bending area
NBA may be defined as an area facing the window member WM. In addition, the non-bending
area NBA may be defined as an area overlapped with the third adhesive member AM3.
[0082] As shown in FIG. 3A, the display panel DP may include varied widths in the first
direction DR1. Referring to FIGs. 3A and 3C again, the bending area BA may have a
width smaller than that of the non-bending area NBA in the first direction DR1. When
the bending area BA has a relatively small width (e.g., in the first direction DR1),
the display panel DP may be easily bent. In addition, a protective cover PC (see FIGS.
4A and 4B), described below, may have a size such that the protective cover PC does
not protrude outward from the display module DM in the first direction DR1. Meanwhile,
in some embodiments, the display panel DP may include a boundary area having a gradually
decreasing width (see FIG. 3A), and may include the bending area BA and/or the non-bending
area NBA. In some embodiments, a gradually decreasing width boundary area may be omitted.
[0083] As shown in FIGS. 3B and 3C, the display panel DP may include a base layer BL, a
circuit layer CL, an element layer LEL, the encapsulation layer ECL, and a protective
film PF. The base layer BL is located in the non-bending area NBA and the bending
area BA. The base layer BL may be a resin layer including polyimide (PI), but is not
limited thereto or thereby.
[0084] The circuit layer CL may be located over the base layer BL. The circuit layer CL
may be located in the non-bending area NBA and the bending area BA. The circuit layer
CL may have a multi-layer structure including an insulating layer and a conductive
layer. The circuit layer CL may include a pixel circuit including a thin film transistor
and signal lines connected to the pixel circuit.
[0085] The element layer LEL may be on a front surface of the circuit layer CL. The element
layer LEL may include a light emitting device, e.g., an organic light emitting device.
The encapsulation layer ECL may be on the element layer LEL to encapsulate the element
layer LEL. The encapsulation layer ECL may have a multi-layer structure of an organic
layer/an inorganic layer, which is called a thin film encapsulation (TFE), or may
include an encapsulation substrate and a sealant.
[0086] The protective film PF may be on a rear surface of the base layer BL. The base layer
BL and the protective film PF may be coupled to each other by the fourth adhesive
member AM4. The protective film PF may include a plastic film manufactured by a separate
molding process as its base layer. The protective film PF may include a plastic film
containing one selected from the groups consisting of polyethersulphone (PES), polyacrylate
(PAR), polyetherimide (PEI), polyethylenen napthalate (PEN), polyethyleneterepthalate
(PET), polyphenylene sulfide (PPS), polyallylate, polyimide (PI), polycabonate (PC),
and poly(aryleneether sulfone), and combinations thereof.
[0087] The material for the protective film PF is not limited to plastic resins and may
include an organic/inorganic composite material. The protective film PF may include
a porous organic layer and an inorganic material filled in pores of the organic layer.
[0088] The bending area BA of the display module DM may include a curvature area CA and
a pad area PA. The curvature area CA may be an area connected to the non-bending area
NBA and is substantially curved. The pad area PA may be an area connected to the curvature
area CA and is not curved. The pad area PA may face and be spaced apart from the non-bending
area NBA. Pads of the circuit layer CL may be aligned in the pad area PA. The pad
area PA may be connected to the first flexible circuit board FCB1.
[0089] The protective film PF may be located in the non-bending area NBA and the pad area
PA of the bending area BA, and the protective film PF may be omitted from the curvature
area CA of the bending area BA. The protective film PF may include a slit defined
therein to correspond to the curvature area CA. Since the protective film PF is not
located in the curvature area CA, stresses occurring in the circuit layer CL when
the circuit layer CL is bent may be reduced. A portion of the fourth adhesive member
AM4 corresponding to the curvature area CA may be omitted or removed, but is not limited
thereto or thereby. In some embodiments of the present disclosure, the protective
film PF may include a groove defined therein to correspond to the curvature area CA.
That is, the protective film PF may have a relatively smaller or thinner thickness
in the curvature area CA than that in other areas or patterns, which may be obtained
by partially removing the protective film PF area defined in the curvature area CA.
[0090] The display panel DP may further include a stress control film SCF on a front surface
of at least the curvature area CA. The stress control film SCF may be on the circuit
layer CL. The stress control film SCF may provide a neutral surface of the curvature
area CA, which is defined when the display panel DP is bent, closer to the circuit
layer CL. The stress control film SCF may partially overlap with the non-bending area
NBA and the pad area PA. The stress control film SCF may not overlap with the display
area DA of the window member WM. The stress control film SCF may include a plastic
film, such as described above for the protective film PF.
[0091] A flexible circuit board FCB2 (hereinafter, referred to as a "second flexible circuit
board") may be connected to the touch sensing unit TSU and may be at least partially
bent. The second flexible circuit board FCB2 may be bent to surround the stress control
film SCF along an outside (e.g., front surface) of the curvature area CA (see FIG.
4C). The second flexible circuit board FCB2 may be coupled to a portion of the stress
control film SCF on the pad area PA by the fifth adhesive member AM5.
[0092] The support panel SPP may be on a rear surface of the protective film PF. The support
panel SPP and the protective film PF may be coupled to each other by the sixth adhesive
member AM6. A spacer SP may be located between a portion of the protective film PF
overlapped with the pad area PA and the support panel SPP to maintain the curvature
of the curvature area CA.
[0093] The main circuit board MCB may be on a rear surface of the support panel SPP. The
support panel SPP and the main circuit board MCB may be coupled to each other by the
seventh adhesive member AM7.
[0094] FIGS. 4A and 4B are cross-sectional views showing portions of a display device DD
according to some embodiments of the present disclosure. FIG. 4C is a perspective
view showing a portion of a display device DD according to some embodiments of the
present disclosure. FIGS. 5A and 5B are perspective views showing a protective cover
PC according to some embodiments of the present disclosure. FIG. 5B shows an inverted
shape of the protective cover PC of FIG. 5A. In FIGS. 4A to 4C and 5A and 5B, detailed
descriptions of the same elements as those of FIGS 1 to 3C will be omitted.
[0095] The display device DD further includes a protective cover PC on a rear surface of
the display module DM to cover the bending area BA and a coupling structure that couples
the protective cover PC and the display module DM. Since the protective cover PC covers
the bending area BA, defects occurring when the display device DD is transferred (e.g.,
during assembly) are reduced. This is because the protective cover PC blocks external
impacts and foreign substances.
[0096] The protective cover PC may be, but is not limited to, a plastic member such as polycarbonate.
The protective cover PC may be manufactured by a plastic molding method, such as an
extrusion molding method, an injection molding method, etc. However, the material
of the protective cover PC is not limited thereto or thereby, and the protective cover
PC may be an organic/inorganic composite member.
[0097] The protective cover PC may further cover the driving control module DCM on the rear
surface of the display module DM. The driving control module DCM is protected by the
protective cover PC from the external impacts and foreign substances.
[0098] In some embodiments, the coupling structure may include adhesive members ADP1, ADP2,
and ADP3. Hereinafter, the adhesive members ADP1, ADP2 and ADP3 serving as the coupling
structure may include a base layer and adhesive layers respectively on both surfaces
of the base layer (e.g., front and rear surfaces of the base layer). The adhesive
members ADP1, ADP2, and ADP3 may be the same as adhesive members located inside the
display module DM (e.g., the same types of adhesive members). However, the types of
the adhesive members ADP1, ADP2, and ADP3 is not limited thereto or thereby. The adhesive
members ADP1, ADP2, and ADP3 may be opaque. FIGS. 4A to 4C show three adhesive members
ADP1, ADP2, and ADP3 according to some embodiments. Some of the adhesive members ADP1,
ADP2, and ADP3 may be attached to the support panel SPP, and the others of the adhesive
members ADP1, ADP2, and ADP3 may be attached to the protective can PCN.
[0099] As shown in FIGS. 4A and 4B, the protective cover PC may cover a plurality of holes
BZL-H1 to BZL-H3 formed through the bezel layer BZL. Three holes BZL_H1, BZL-H2, and
BZL-H3 are shown in FIG. 4B as a representative example. As shown in FIG. 4B, the
holes BZL_H1, BZL-H2, and BZL-H3 may be exposed to the outside by removing or detaching
the protective cover PC.
[0100] The holes BZL_H1, BZL-H2, and BZL-H3 may be formed by partially removing the bezel
layer BZL such that the base member BS is exposed. Light may be transmitted through
the holes BZL_H1, BZL-H2, and BZL-H3. A first hole BZL-H1 corresponds to the light
emitting module 80, a second hole BZL-H2 corresponds to the light receiving module
90, and a third hole BZL-H3 corresponds to the camera module 100.
[0101] Hereinafter, the protective cover PC will be described in more detail with reference
to FIGS. 5A and 5B. In some embodiments, the protective cover PC may include a roof
part RP, wall parts WP, and combine parts CP. The roof part RP may be spaced apart
from the support panel SPP (see FIGS. 4A and 4B) to face the support panel SPP. The
roof part RP may cover the bending area BA and the driving control module DCM on the
rear surface of the display module DM. The wall parts WP may be bent from the roof
part RP. The wall parts WP may be bent from different edges of the roof part RP relative
to each other. The wall parts WP may be connected to each other or spaced apart from
each other. One or more of the wall parts WP may face the curvature area CA (see FIGS.
3B and 3C). The shape of the protective cover PC is not limited to a specific shape
as long as the protective cover PC provides a set or predetermined space in which
a portion of the display module DM may be located. In some embodiments of the present
disclosure, the roof part RP and the wall parts WP may form a dome shape.
[0102] The combine parts CP may be bent from at least a portion of the wall parts WP to
face the rear surface of the display module DM. Some adhesive members ADP1 and ADP2
may be on some of the combine parts CP.
[0103] FIG. 6A is a cross-sectional view showing a portion of a display device DD according
to some embodiments of the present disclosure. FIG. 6B is a cross-sectional view showing
a portion of a display device DD according to some embodiments of the present disclosure.
FIGS. 6A and 6B show cross-sections taken along a line I-I' of FIG. 4A. FIGS. 6A and
6B each show a state in which the protective cover PC is coupled to the support panel
SPP and a state in which the protective cover PC is separated from the support panel
SPP.
[0104] The adhesive member ADP1 may include a first adhesive surface AS1 attached to the
display module DM (e.g., the support panel SPP), and a second adhesive surface AS2
attached to the protective cover PC (e.g., the combine part CP). The adhesive member
ADP1 may include a base layer, a first adhesive layer having the first adhesive surface
AS1, and a second adhesive layer having the second adhesive surface AS2.
[0105] The first adhesive surface AS1 and the second adhesive surface AS2 may have different
adhesive forces from each other. The first adhesive surface AS1 may have an adhesive
force that is two to five times greater than that of the second adhesive surface AS2.
For instance, the first adhesive surface AS1 may have an adhesive force of about 1000gf/in,
and the second adhesive surface AS2 may have an adhesive force of about 500gf/in.
The unit "gf/in" is defined by an intensity of force required to remove an adhesive
tape with a width of about 1 inch.
[0106] As shown in FIG. 6A, the adhesive member ADP1 may be coupled to the support panel
SPP and the protective cover PC is separated from the support panel SPP. In some embodiments
where the first adhesive surface AS1 has an adhesive force smaller than that of the
second adhesive surface AS2, the display module DM may be separated from the adhesive
member ADP1 and the protective cover PC may remain adhered to the adhesive member
ADP1.
[0107] As shown in FIG. 6B, the adhesive member ADP1 may have a multi-layer structure. The
adhesive member ADP1 in FIG. 6B is depicted as including two adhesive members as a
representative example. A first adhesive member ASL1 may include a first adhesive
surface ASL1-1 attached to the to the display module DM (e.g., the support panel SPP),
and a second adhesive surface ASL1-2, and a second adhesive member ASL2 may include
a third adhesive surface ASL2-1 and a fourth adhesive surface ASL2-2 attached to the
protective cover PC (e.g., the combine part CP).
[0108] The adhesive surfaces of each of the first and second adhesive members ASL1 and ASL2
may have different adhesive forces from each other. The first adhesive surface ASL1-1
may have an adhesive force greater than that of the second adhesive surface ASL1-2,
and the third adhesive surface ASL2-1 may have an adhesive force smaller than that
of the fourth adhesive surface ASL2-2. In some embodiments, when the protective cover
PC is removed or detached from the display module DM, the second adhesive member ASL2
may remain adhered to the protective cover PC while the first adhesive member ASL1
is separated from the protective cover PC, and the first adhesive member ASL1 may
remain on the support panel SPP.
[0109] FIG. 7A is a plan view showing a portion of a display device DD according to some
embodiments of the present disclosure. FIG. 7B is a perspective view showing a protective
cover PC according to some embodiments of the present disclosure. In FIGS. 7A and
7B, detailed descriptions of the same elements as those of FIGS. 1 to 6B will be omitted.
[0110] As shown in FIGS. 7A and 7B, the protective cover PC according to some embodiments
may further include a holding part HP. The holding part HP may extend from at least
one of the roof part RP and the wall parts WP. When the protective cover PC is coupled
to the display device DD, the holding part HP may protrude outward from the window
member WM when viewed in a plan view.
[0111] When the protective cover PC is separated from the display device DD, an operator
may easily separate the protective cover PC from the display device DD using the holding
part HP. The holding part HP may be included in a protective cover PC with different
shapes described later.
[0112] FIG. 8A is a plan view showing a portion of a display device DD according to some
embodiments of the present disclosure. FIG. 8B is a cross-sectional view showing a
portion of a display device DD according to some embodiments of the present disclosure.
FIG. 8C is a plan view showing a portion of a display device according to some embodiments
of the present disclosure. FIG. 8D is a cross-sectional view showing a portion of
a display device DD according to some embodiments of the present disclosure. FIGS.
8E and 8F are cross-sectional views showing an adhesive member according to some embodiments
of the present disclosure. FIGS. 8G and 8H are plan views showing a portion of a display
device DD according to some embodiments of the present disclosure. FIG. 8I is a cross-sectional
view showing a portion of a display device DD according to some embodiments of the
present disclosure.
[0113] FIG. 8B shows a cross-section taken along a line II-II' of FIG. 8A. FIG. 8D shows
a cross-section taken along a line II-II' of FIG. 8C. In FIGS. 8A to 8I, detailed
descriptions of the same elements as those of FIGS. 1 to 7B will be omitted.
[0114] The protective cover PC according to some embodiments may include a roof part RP,
wall parts WP, and combine parts CP. However, the protective cover PC may have a different
shape from that of the protective cover PC shown in FIGS. 6A and 6B. In some embodiments,
the protective cover PC may include two combine parts CP facing each other in the
second directional axis DR2.
[0115] The coupling structure according to some embodiments may further include an adhesive
sheet AST (see FIGs. 8A and 8B). The adhesive sheet AST may include a first adhesive
part AP1 attached to the protective cover PC(e.g., combine parts CP), a second adhesive
part AP2 attached to the display module DM, (e.g., the support panel SPP), and a cutting
line CTL corresponding to a boundary between the first adhesive part AP1 and the second
adhesive part AP2.
[0116] The cutting line CTL may include a pattern that allows the adhesive sheet AST to
be easily cut by an external force. To that end, the cutting line CTL may be formed
by alternately arranging openings and dotted patterns or as a relatively smaller thickness
than other portions. The first adhesive part AP1 may be separated with the protective
cover PC (e.g., the first adhesive part AP1 may remain adhered with the protective
cover PC when the protective cover PC is removed or detached), and the second adhesive
part AP2 may remain on the support panel SPP when the protective cover PC is removed
or detached.
[0117] According to some embodiments of the present disclosure, when one combine part CP
is coupled to the display module DM using an adhesive sheet AST (see FIGs. 8A and
8B), the other combine part of the two combine parts CP may be coupled to the display
module DM by the same adhesive member ADP as described with reference to FIGS. 4A
to 6B. Different from the above-mentioned embodiments, the adhesive member ADP may
attach the window member WM and the combine part CP.
[0118] In some embodiments, the adhesive member ADP shown in FIG. 8A may be replaced with
the adhesive sheet AST. According to some embodiments having an adhesive sheet AST,
the adhesive sheet AST may be replaced with an adhesive member ADP. The adhesive member
ADP that replaces the adhesive sheet AST may attach the combine part CP to the support
panel SPP.
[0119] According to the display device DD shown in FIGS. 8C to 8F, the display device DD
may include a holding adhesive member ADP-H different from the adhesive member ADP
and the adhesive sheet AST. The holding adhesive member ADP-H may include a first
part ADP-H1 overlapped with the protective cover PC, (e.g., the combine part CP),
and a second part ADP-H2 not overlapped with the combine part CP and partially protruding
outward from the window member WM when viewed in a plan view.
[0120] For convenience of explanation, a width of the first part ADP-H1 is depicted as being
slightly greater than that of the combine part CP (e.g., in the first direction DR1
as shown in FIG. 8C), but is not limited thereto or thereby.
[0121] In some embodiments of the present disclosure, the first part ADP-H1 may have the
same structure as the adhesive member ADP1 described with reference to FIG. 6A. Accordingly,
as shown in FIG. 8D, the holding adhesive member ADP-H may be removed or detached
with the protective cover PC when the protective cover PC is removed or detached.
[0122] FIGS. 8E and 8F show cross-sections of the holding adhesive member ADP -H in the
first direction DR1. As shown in FIGS. 8E and 8F, the first part ADP-H1 may have layers
having adhesive surfaces with adhesive forces, and the second part ADP-H2 may omit
layers having adhesive surfaces with adhesive forces. In some embodiments, both the
first part ADP-H1 and the second part ADP-H2 of the adhesive member ADP may have layers
having adhesive surfaces with adhesive forces.
[0123] As shown in FIGS. 8E and 8F, the first part ADP-H1 may include a base layer ADP-BL,
a first adhesive layer ADP-AL1, and a second adhesive layer ADP-AL2. The first adhesive
layer ADP-AL1 may provide a first adhesive surface AS1, and the second adhesive layer
ADP-AL2 may provide a second adhesive surface AS2.
[0124] As shown in FIG. 8E, the second part ADP-H2 may include only the base layer ADP-BL.
In some embodiments of the present disclosure, the second part ADP-H2 may have the
same stack structure as that of the first part ADP-H1.
[0125] As shown in FIG. 8F, the first part ADP-H1 and the second part ADP-H2 may commonly
include the base layer ADP-BL, the first adhesive layer ADP-AL1, and the second adhesive
layer ADP-AL2. Cover layers ADP-CL1 and ADP-CL2 may be on the first adhesive layer
ADP-AL1 and the second adhesive layer ADP-AL2 of the second part ADP-H2. The cover
layers ADP-CL1 and ADP-CL2 may remove the adhesive force of the second part ADP-H2.
The cover layers ADP-CL1 and ADP-CL2 may be a colored organic layer containing pigments
or dyes. The cover layers ADP-CL1 and ADP-CL2 may be functional coating layers.
[0126] In some embodiments, the operator may easily separate the protective cover PC from
the display device DD using the second part ADP-H2. Further, in some embodiments,
when the protective cover PC is separated from the display device DD, the operator
may easily connect the protective cover PC to the display device DD using the second
part ADP-H2.
[0127] According to the display device DD shown in FIGS. 8G to 8I, the holding adhesive
member ADP-H may cover first to third holes BZL-H1 to BZL-H3. Referring to FIGS. 8G
and 8H, the holding adhesive member ADP-H may prevent foreign substances (e.g., dust)
from infiltrating into the first to third holes BZL-H1 to BZL-H3. FIG. 8I shows a
cross-section of the third hole BZL-H3 as a representative example.
[0128] In some embodiments of the present disclosure, the holding adhesive member ADP-H
may be a protective film having an adhesive force on both surfaces thereof. In some
embodiments, both surfaces of the protective film may have the same adhesive force.
In some embodiments, the surface that makes contact with the combine part CP may have
a relatively greater adhesive force than that of the surface that does not make contact
with the combine part CP (e.g., the surface makes contact with the support panel SPP).
In addition, the protective film may include a part that is not overlapped with the
protective cover PC and that may not have adhesive forces.
[0129] FIGS. 9A and 9B are plan views showing a portion of a display device DD according
to some embodiments of the present disclosure. FIG. 9C is a cross-sectional view showing
a coupling structure according to some embodiments of the present disclosure. FIG.
9C shows a cross-section taken along a line IV-IV' of FIG. 9A. In FIGS. 9A to 9C,
detailed descriptions of the same elements as those of FIGS. 1 to 7B will be omitted.
[0130] As shown in FIG. 9B, the support panel SPP may include at least one opening SPP-OP
to expose a portion of the sixth adhesive member AM6. FIG. 9B shows four openings
SPP-OP as a representative example. In some embodiments, a portion of the sixth adhesive
member AM6 exposed through the openings SPP-OP may be defined as the coupling structure
that couples the display module DM to the protective cover PC.
[0131] A portion of the protective cover PC may be located in the openings SPP-OP and may
be attached to the coupling structure (i.e., may be attached to the exposed portions
of the sixth adhesive member AM6). Accordingly, in some embodiments, the protective
cover PC may be coupled to the display module DM without using the adhesive member
ADP1 and the adhesive sheet AST. As shown in FIG. 9C, protrusions CP-P protruding
from a bottom surface of the combine parts CP may be inserted into the openings SPP-OP.
[0132] The display device DD according to some embodiments of the present disclosure may
further include the adhesive member ADP1 and the adhesive sheet AST in addition to
the coupling structure (e.g., the sixth adhesive member AM6).
[0133] FIG. 10A is a plan view showing a portion of a display device DD according to some
embodiments of the present disclosure. FIG. 10B is a plan view showing a portion of
a display device DD according to some embodiments of the present disclosure. FIG.
10C is a perspective view showing a portion of a display device DD according to some
embodiments of the present disclosure. FIGS. 11A and 11B are perspective views showing
a portion of a display device according to some embodiments of the present disclosure.
[0134] In some embodiments, the protective cover PC may include a roof part RP and wall
parts WP, and may have a different shape from that of the above-described protective
cover PC.
[0135] As shown in FIGs. 10A to 11B, a coupling structure according to some embodiments
includes a protrusion structure PMM and an insertion structure IMM that defines a
coupling recess or a coupling hole into which the protrusion structure PMM is inserted.
One of the protrusion structure PMM and the insertion structure IMM may be connected
to the protective cover PC, and the other of the protrusion structure PMM and the
insertion structure IMM may be connected to the display module DM. In FIGS. 10A to
10C, two coupling structures are depicted as a representative example, but the number
of the coupling structures is not limited to two.
[0136] As shown in FIGS. 10A to 10C, the protrusion structure PMM may be connected to the
protective cover PC, and the insertion structure IMM may be connected to the support
panel SPP. The protrusion structure PMM may be integrally formed with the protective
cover PC. The protrusion structure PMM may be integrally formed with the protective
cover PC, for example, by a plastic molding method, but is not limited thereto or
thereby.
[0137] The insertion structure IMM may be a plastic member or a metal member. The insertion
structure IMM may be coupled to the support panel SPP by an adhesive. In some embodiments,
a metal insertion structure IMM may be coupled to the support panel SPP by a soldering
method. In some embodiments, an insertion structure IMM has a rounded shape and is
coupled to a support panel SPP that has a tunnel shape to provide a corresponding
coupling hole or opening (see FIG. 10C).
[0138] In some embodiments, the protrusion structure PMM and the insertion structure IMM
may be hook-coupled to each other (e.g., coupled by interlocking parts) or may be
coupled to each other by a frictional force between the protrusion structure PMM and
the insertion structure IMM, which is generated when the protrusion structure PMM
is forcibly inserted into the insertion structure IMM. In some embodiments, the coupling
structure may further include an additional structure to improve a coupling stability
while the protrusion structure PMM is coupled to the insertion structure IMM. The
additional structure may be coupled to an end of the protrusion structure PMM protruding
from the insertion structure IMM when the protrusion structure PMM is coupled to the
insertion structure IMM. For instance, the additional structure may further include
a nut into which the protrusion structure PMM is inserted and a fixing pin, screw,
or bolt inserted into a thru-hole defined through the end exposed from the insertion
structure IMM.
[0139] As shown in FIG. 11A, the insertion structure IMM may be coupled to the support panel
SPP, and the insertion structure IMM may provide a coupling recess (e.g., for the
protrusion structure PMM to be inserted into). In addition, the insertion structure
IMM may have various structures/forms to which the protrusion structure PMM is coupled.
[0140] As shown in FIG. 11B, the protrusion structure PMM may be a plate connected to the
protective cover PC, and the insertion structure IMM may be a clip coupled to the
support panel SPP. The clip may be a metal or a plastic member that holds a plate
inserted thereto using a restoring force caused by a shape thereof.
[0141] FIG. 12A is a perspective view showing a protective cover PC according to some embodiments
of the present disclosure. FIG. 12B is a perspective view showing a portion of a display
device DD according to some embodiments of the present disclosure.
[0142] Referring to FIGS. 12A and 12B, the protective cover PC according to some embodiments
may further include a hook part HC. In FIGS. 12A and 12B, the protective cover PC
includes two hook parts HC, but is not limited thereto or thereby.
[0143] The hook part HC may extend from a roof part RP and/or wall parts WP. The hook part
HC may include a groove HC-G defined therein, and an edge of a window member WM may
be inserted into the groove HC-G.
[0144] The hook part HC may replace an adhesive member. The hook part HC shown in FIG. 12A
may be replaced with the adhesive member, and the protective cover PC may further
include a holding part.
[0145] FIG. 13 is a flowchart showing a method of manufacturing an electronic device ED
according to some embodiments of the present disclosure. In the following descriptions,
the reference numerals refer to FIGS. 1 to 12B.
[0146] First, a display device DD is provided (S10). The display device DD is the display
device DD described with reference to FIGS. 1 to 12B. The display device DD includes
the display module DM, the protective cover PC, and the coupling structure. The coupling
structure may include at least one of the coupling structures described with reference
to FIGS. 4A to 12B. The display module DM may be protected by the protective cover
PC during the transferring (e.g., assembly) of the display device DD to thus be provided
without defects.
[0147] Then, the protective cover PC is removed or detached from the display device DD (S20)
(e.g., from the display module). In this case, all or a portion of the coupling structure
may be removed or detached with protective cover PC when the protective cover PC is
removed or detached. The operator may remove or detach the holding adhesive member
ADP-H and the protective cover PC using the second part ADP-H2 shown in FIGS. 8C and
8G.
[0148] The adhesive member described with reference to FIGS. 4A to 6B may remain on (e.g.,
attached to) the display module DM when the protective cover PC is removed or detached.
The insertion structure IMM or the protrusion structure PMM described with reference
to FIGS. 10A to 11B may remain on (e.g., attached to) the display module DM when the
protective cover PC is removed or detached.
[0149] Then, the display module DM is coupled to the component of the electronic device
ED (S30). The component of the electronic device ED may be the connector of the mother
board electrically connected to the driving control module DCM of the display module
DM. The component of the electronic device ED may include the bracket BRK or the external
case EDC physically coupled to the display module DM.
[0150] The component of the electronic device ED may be physically coupled to the display
module DM via the coupling structure remaining on the display module DM after the
protective cover PC is removed or detached. The display module DM may be attached
to the bracket BRK or the external case EDC using the adhesive member described with
reference to FIGS. 4A to 6B. The bracket BRK or the external case EDC may include
the protrusion structure or the insertion structure that is coupled to the insertion
structure IMM or the protrusion structure PMM, which remains on the display module
DM described with reference to FIGS. 10A to 11B.
[0151] The display module DM is coupled to the bracket BRK or the external case EDC using
the coupling structure after the protective cover PC is removed or detached, and thus
manufacturing costs may be reduced. In addition, additional structures that couple
the display module DM to the bracket BRK or the external case EDC may be applied to
manufacture the electronic device ED.
1. Eine Anzeigevorrichtung (DD), aufweisend:
ein Fensterelement (WM), das eine Vorderfläche der Anzeigevorrichtung (DD) bereitstellt;
ein Anzeigemodul (DM), das einen Nicht-Biegebereich (NBA), der mit einem Anzeigebereich
(DA) des Fensterelements (WM) überlappt, und einen Biegebereich (BA), der vom Nicht-Biegebereich
(NBA) abgebogen ist, aufweist;
eine flexible Leiterplatte (FCB1), die mit dem Anzeigemodul (DM) verbunden ist;
gekennzeichnet durch eine Schutzabdeckung (PC) auf einer Rückfläche des Anzeigemoduls (DM), um den Biegebereich
(BA) des Anzeigemoduls (DM) und die flexible Leiterplatte (FCB1) zu bedecken; und
eine Kopplungsstruktur, die das Anzeigemodul (DM) abnehmbar oder lösbar mit der Schutzabdeckung
(PC) koppelt.
2. Die Anzeigevorrichtung (DD) nach Anspruch 1, wobei die Kopplungsstruktur ein erstes
Klebeelement, das eine erste Klebefläche, die am Anzeigemodul (DM) befestigt ist,
und eine zweite Klebefläche, die an der Schutzabdeckung (PC) befestigt ist, aufweist.
3. Die Anzeigevorrichtung (DD) nach Anspruch 2, wobei das erste Klebeelement einen ersten
Teil, der mit der Schutzabdeckung (PC) überlappt, und einen zweiten Teil, der sich
vom ersten Teil erstreckt und, in einer Draufsicht betrachtet, vom Fensterelement
(WM) nach außen vorsteht, aufweist.
4. Die Anzeigevorrichtung (DD) nach Anspruch 3, wobei der erste Teil eine Basisschicht
und jeweils eine erste und zweite Klebeschicht auf einer Vorder- und einer Rückfläche
der Basisschicht aufweist und der zweite Teil eine Basisschicht, die einstückig mit
der Basisschicht des ersten Teils ausgebildet ist, aufweist.
5. Die Anzeigevorrichtung (DD) nach Anspruch 3, wobei jeder des ersten Teils und des
zweiten Teils eine Basisschicht und jeweils eine erste und zweite Klebeschicht sowohl
auf der Vorderfläche als auch auf der Rückfläche der Basisschicht aufweist und der
zweite Teil ferner jeweils Abdeckschichten auf der ersten Klebeschicht und der zweiten
Klebeschicht aufweist, und/oder wobei das Fensterelement (WM) ein Basiselement und
eine Einfassungsschicht auf einer Rückfläche des Basiselements aufweist, wobei die
Einfassungsschicht zumindest ein durch sie hindurch definiertes Loch aufweist und
wobei das erste Klebeelement das zumindest eine Loch der Einfassungsschicht bedeckt.
6. Die Anzeigevorrichtung (DD) nach Anspruch 2, wobei die Schutzabdeckung (PC) aufweist:
einen Dachteil, der von der Rückfläche des Anzeigemoduls (DM) beabstandet ist, um
der Rückfläche des Anzeigemoduls (DM) zugewandt zu sein;
Wandteile, die vom Dachteil abgebogen sind; und
Kombinierungsteile, die von zumindest einem Abschnitt der Wandteile abgebogen sind,
um der Rückfläche des Anzeigemoduls (DM) zugewandt zu sein,
wobei das erste Klebeelement einen der besagten Kombinierungsteile an der Rückfläche
des Anzeigemoduls (DM) befestigt.
7. Die Anzeigevorrichtung (DD) nach Anspruch 6, wobei die Schutzabdeckung (PC) ferner
einen Halteteil, der mit zumindest einem des Dachteils und der Wandteile verbunden
ist, aufweist und der Halteteil, in einer Draufsicht betrachtet, vom Fensterelement
(WM) nach außen vorsteht.
8. Die Anzeigevorrichtung (DD) nach Anspruch 2, wobei die erste Klebefläche eine Haftkraft,
die größer als eine Haftkraft der zweiten Klebefläche ist, aufweist, und/oder wobei
das erste Klebeelement eine erste Klebeschicht, die die erste Klebefläche aufweist,
und eine zweite Klebeschicht, die an der ersten Klebeschicht befestigt ist und die
zweite Klebefläche aufweist, aufweist, und wobei eine Haftkraft jeder der ersten und
zweite Klebefläche größer als jede einer Haftkraft einer inneren Klebefläche der ersten
Klebeschicht und einer Haftkraft einer inneren Klebefläche der zweiten Klebeschicht
ist, wobei die innere Klebefläche der zweiten Klebeschicht an der inneren Klebefläche
der ersten Klebeschicht befestigt ist.
9. Die Anzeigevorrichtung (DD) nach Anspruch 1, wobei die Kopplungsstruktur eine Klebefolie,
die einen ersten Klebeteil, der an der Schutzabdeckung (PC) befestigt ist, einen zweiten
Klebeteil, der am Anzeigemodul (DM) befestigt ist, und eine Schnittlinie, die eine
Grenze zwischen dem ersten Klebeteil und dem zweiten Klebeteil definiert, aufweist,
aufweist, wobei die Schutzabdeckung (PC) einen Hakenteil, der mit einem Rand des Fensterelements
(WM) gekoppelt ist, aufweist, wobei der Hakenteil eine darin definierte Nut aufweist,
und wobei der Rand des Fensterelements (WM) konfiguriert ist, um in die Nut eingesetzt
zu werden, und/oder wobei das Anzeigemodul (DM) aufweist:
eine Anzeigetafel auf einer Rückfläche des Fensterelements (WM), die den Nicht-Biegebereich
(NBA) und den Biegebereich (BA) aufweist;
eine berührungsempfindliche Einheit, die zwischen dem Fensterelement (WM) und der
Anzeigetafel angeordnet ist; und
eine Tragtafel auf einer Rückfläche der Anzeigetafel.
10. Die Anzeigevorrichtung (DD) nach Anspruch 9, wobei das Anzeigemodul (DM) ferner ein
Klebeelement zum Verkoppeln der Rückfläche der Anzeigetafel und der Tragtafel aufweist,
wobei die Tragtafel zumindest eine durch sie hindurch ausgebildete Öffnung zum Freilegen
eines Abschnitts des Klebeelements aufweist, wobei die Kopplungsstruktur den Abschnitt
des freiliegenden Klebeelements aufweist, und wobei ein Abschnitt der Schutzabdeckung
(PC) in der zumindest einen Öffnung der Tragtafel angeordnet und an der Kopplungsstruktur
befestigt ist.
11. Die Anzeigevorrichtung (DD) nach Anspruch 1, wobei die Kopplungsstruktur eine Vorsprungsstruktur
und eine Einsetzstruktur, die eine Kopplungsausnehmung oder ein Kopplungsloch, in
die/das die Vorsprungsstruktur eingesetzt wird, definiert, aufweist, wobei eine der
Vorsprungsstruktur und der Einsetzstruktur mit der Schutzabdeckung (PC) verbunden
ist und die andere der Vorsprungsstruktur und der Einsetzstruktur mit dem Anzeigemodul
(DM) verbunden ist.
12. Ein Verfahren zur Herstellung einer elektronischen Vorrichtung, wobei das Verfahren
aufweist:
Bereitstellen (S10) einer Anzeigevorrichtung, die ein Fensterelement, das eine Vorderfläche
der Anzeigevorrichtung bereitstellt, ein Anzeigemodul, das einen Nicht-Biegebereich,
der mit einem Anzeigebereich des Fensterelements überlappt, und einen Biegebereich,
der vom Nicht-Biegebereich abgebogen ist, aufweist, eine flexible Leiterplatte, die
mit dem Anzeigemodul verbunden ist, eine Schutzabdeckung, die einen Biegebereich des
Anzeigemoduls und die flexible Leiterplatte bedeckt, und eine Kopplungsstruktur, die
das Anzeigemodul und die Schutzabdeckung abnehmbar oder lösbar verkoppelt, aufweist;
Abnehmen oder Lösen (S20) der Schutzabdeckung vom Anzeigemodul; und
Koppeln (S30) des Anzeigemoduls mit einer Komponente der elektronischen Vorrichtung.
13. Das Verfahren nach Anspruch 12, wobei die Anzeigevorrichtung ferner ein Ansteuerungssteuermodul,
das mit dem Anzeigemodul verbunden ist, aufweist, und wobei die Komponente der elektronischen
Vorrichtung eine Hauptplatine, die durch einen Verbinder mit dem Ansteuerungssteuermodul
elektrisch verbunden ist, aufweist, wobei die Kopplungsstruktur ein Klebelement zum
Befestigen des Anzeigemoduls an der Schutzabdeckung aufweist, und wobei, wenn die
Schutzabdeckung vom Anzeigemodul abgenommen oder gelöst wird, das Klebeelement am
Anzeigemodul befestigt bleibt, und/oder wobei die Komponente der elektronischen Vorrichtung
eine Halterung oder ein externes Gehäuse, die/das mit dem Anzeigemodul physisch gekoppelt
ist, aufweist.
14. Das Verfahren nach Anspruch 13, wobei die Kopplungsstruktur ein Klebeelement zum Befestigen
des Anzeigemoduls an der Schutzabdeckung aufweist, wobei das Klebeelement eine Vielzahl
von Klebeschichten aufweist, und wobei, wenn die Schutzabdeckung vom Anzeigemodul
abgenommen oder gelöst wird, einige der Klebeschichten abgenommen werden und an der
Schutzabdeckung befestigt bleiben.
15. Das Verfahren nach Anspruch 14, wobei, wenn die Schutzabdeckung vom Anzeigemodul abgenommen
oder gelöst wird, andere Klebeschichten, die nicht mit der Schutzabdeckung abgenommen
werden, konfiguriert sind, um während des Verkoppelns des Anzeigemoduls und der Komponente
der elektronischen Vorrichtung das Anzeigemodul mit der Halterung oder dem externen
Gehäuse zu koppeln.