Technical Field
[0001] The invention relates to a complete system for reducing diameter of tubular pipes
more precisely it relates to a drill string system for plug and abandoning of wells,
the present invention relates to devices and methods of such a system.
Background Art
[0002] The invention relates to a complete system for reducing diameter of tubular pipes.
[0003] For plug and abandonment of oil wells, the casing of the well has to be fully or
partly removed before plugging. Removal of casing is a demanding task as the casing
is normally bonded to concrete in between the underground formation and the casing.
WO 2008118697 discloses a system of common use for recovering casing from the abandoned wells.
[0004] The present invention enables casing section removal with milling only parts of a
tubular/casing.
[0005] Also for other purposes such as within water and sewerage it is often of interest
to shrink and remove sections of piping's.
Disclosure of Invention
[0006] According to the present invention it is provided a shrinkage tool assembly for shrinkage
and recovery of a wellbore tubular according to claim 1, a shrinkage forming die according
to claim 6 and a method for shrinkage and recovery of a wellbore tubular according
to claim 8.
[0007] According to the invention, the forming die may consist of at least one mechanical
mean for guiding the tubular into the die, where the mechanical mean will be activated
by mean of an actuating system.
[0008] According to another aspect of the invention, the recovered tubular section may have
at least one helical or straight groove along the longitudinal axis of the tubular.
[0009] According to the present invention, it is also provided a shrinking tool, which may
utilize the method s indicated above and where the shrinking tool is adjacent to a
milling tool, where the milling tool is adapted to mill at least one radial groove
and at least one axial or helical groove along the longitudinal axis of the tubular.
[0010] The shrinking tool may be pulled by mean of a moving tractor or other means like
as wireline or drillstring from inside the tubular.
[0011] It is also disclosed a shrinking tool where the tool comprises at least one anchoring
mean for pulling one section of the tubular, where the separated section consist of
at least on helical or axial groove along the longitudinal axis of the tubular.
Brief description of drawings
[0012] To make the following description more readily understandable the following discussion
will make reference to the accompanying drawings in which,
Figure 1 shows a perspective view of a system according to the present invention;
FIG. 2 shows a view of the system according to the present invention;
FIG. 3 shows a cross sectional view of the system according to the present invention
;
FIG. 4 shows a tractor according to the present invention;
FIG. 5a shows an example of a milling tool/milling section in accordance with the
present invention;
Fig 5b shows an example of a milling tool with expand able rotary side mill in neutral
and working position
Fig 5c shows a schematics view of one driving system according to one aspect of the
invention using hydraulic mud motor and bevel gears,
FIG. 6 shows a forming die according to the present invention;
Fig. 7a shows a cross sectional view of the forming die outlet view with retracted
or non-activated guiding arm;
Fig. 7b shows a cross sectional view of the forming die outlet view with activated
guiding arm;
FIG. 8 shows the forming die and a casing section with a premade axial groove;
Fig. 9 shows the forming die seen in figure 2;
Fig. 10 shows the forming die, a casing with a premade axial grove and a shrinked
casing;
Fig. 11 shows a casing with helical grooves and the same in shrinked version according
to one embodiment of the present invention, and
Fig. 12 shows a casing with helical grooves and the same in shrinked version according
to one embodiment of the present invention.
Detailed description of the present invention
[0013] The invention will now be described with reference to the accompanying drawings,
which are not to scale, however it shall be understood that the drawings are only
meant to facilitate the understanding of the invention and they are in no way limiting
the scope of the claimed invention.
[0014] The invention relates to a system 1, i.e. a shrinkage tool assembly for shrinkage
and recovery of a wellbore tubular, for abandoning and plugging of oil wells as well
as a system made for shrinking sections of tubular. The system comprises a forming
die 15, which can be used in oil, gas and deep-water wells, mining and underground
operations. The tools enable to shrink a section of a tubular 91 and reduce the diameter.
In particular, it is disclosed a forming tool integrated in a shrinkage tool assembly
1 for shrinkage and recovery of a wellbore tubular. The shrinkage tool assembly 1
for shrinkage and recovery of a wellbore tubular comprises the mentioned forming die
15, a milling section 13 including means for milling out helical or axial grooves
in tubulars 92 and at least a tractor 10 or pulling means 10.
[0015] The forming die 15 according the present invention can be used to shrink a casing
while the shrinkage tool assembly 1 for shrinkage and recovery of a wellbore tubular
moves axially inside the tubular. This enables to pull out and recover a section of
the tubular/casing through the rest of the tubular/casing that remains in the well.
In addition, the forming die 15 reduces the de-bonding force for the tubular from
the cement/formation.
Description of the system according to the present invention
[0016] In the following the wording system 1 shall be understood as the shrinkage tool assembly
1 for shrinkage and recovery of a wellbore tubular except if nothing else is explicitly
mentioned.
[0017] As indicated above the present invention relates to a system, which is adapted to
take out sections of casings or sections of pipes. The system 1 will now be described
with reference to figure 1. The system 1 which is the shrinkage tool assembly 1 for
shrinkage and recovery of a wellbore tubular comprises a tractor 10, a milling section
13 and a forming die section 15.
[0018] The tractor 15 is the front end of the system with reference to the active travel
direction that is, when the system 1 is actively milling and shrinking tubulars or
casings. Following the tractor is the milling section 13, the milling section includes
at least one cutting tool 14.
[0019] Further, up the shrinkage tool assembly 1 for shrinkage and recovery of a wellbore
tubular is the forming die 15, the forming die 15 is adapted to shrink casings or
tubulars, which already has been prepared by the milling, section 13 so that the tubulars
or casing has premade axial or helical grooves.
Description of the tractor
[0020] The tractor 10 is the propulsion unit of the drill string, it is shown in detail
in figure 4. The tractor comprises two pistons 42, 43 connected with a push pull piston
rod 12 there between. The push pull piston rod can move the end piston 42 relative
to the near piston 43 and the rest of the shrinkage tool assembly (1) for shrinkage
and recovery of a wellbore tubular in an axial direction.
[0021] Moving forward, that is in the X-direction in figure 4 starts with the near piston
43 and the end piston 42 in a retracted position, that is the distance between them
are minimal, the near end piston 43 expands its anchor pads 11 to get into a fixed
grip with its surrounding such as the casing. The anchor pads 13 of the end piston
42 is in a retracted position. The next step is that the end piston is moved in the
x-direction by the piston rod 12. When the end piston 42 is in a maximum distance
from the near piston 43, the end piston anchor itself to the surrounding walls or
casings by expanding its anchor pads 13 radially. Following this step, the near piston
43 retracts its anchor pads 11 and the end piston 42 can pull the near piston 43 with
its drillstring in the x-direction thereby causing the whole drillstring including
the milling section and the die form 15 to move in the x-direction.
The milling section
[0022] The milling section 13 follows the tractor and is in between the forming die 15 and
the tractor 10.
[0023] The milling section according to a first embodiment shall provide axial grooves in
piping-sections or casing sections. As the groove shall be axial the shrinkage tool
assembly 1 for shrinkage and recovery of a wellbore tubular will not rotate around
its axis A - A (fig 2). As the tractor 10 provides movement of the shrinkage tool
assembly 1 for shrinkage and recovery of a wellbore tubular the milling section provides
axial grooves. One or more side cutters 14 are integrated in the milling section 13.
The one or more side cutters rotate around its axis of rotation, where the axis of
rotation is substantially normal to the axis A-A and the surrounding walls.
[0024] The cutter 14 or cutters 14 can be retractable and expandable. In its expandable
positon with one or more rotating cutters, an axial groove will be made in the casing
/ surrounding tube.
[0025] The cutter 14 or cutters 14 can be rotated by using hydraulic driven/mud motor system
placed inside the main housing. However many other means of driving systems can be
utilised, it is the individualisation of powering the cutters 14 that is important.
An internal hydraulic driving system can be placed, axial to the side cutters or axial
to the direction of the milling tool and to rotate the side cutters 14 by using a
gear/transmission system or by direct drive. The driving means can be electric motors
with gear transmission drive or by direct drive.
[0026] Side cutters 14 can be rotated by internal mud motors and thereby use the hydraulic
energy of circulating mud. However, drill string mechanical energy or electric motors
can also be used for driving the side cutters. FIGS. 5c shows an example of use of
internal mud motor(s) including a proper gear transmission system 67 for driving the
side cutters 14. Any suitable gear type can be utilised. Different gear types such
as worm or bevel can be used depending on the tool design. In addition, high torque
hydro-motors can also be employed without gear system, the same applies to electric
motors.
[0027] Each side cutter has individual driving system and can be operated independent of
the other side cutters.
The die form
[0028] A shrinkage tool assembly 1 for shrinkage and recovery of a wellbore tubular is shown
in figure 1, 2 and 3. The figures 6 - 10 shows a forming die 15 in detail.
[0029] According to one embodiment, the forming die has a c-shape entrance opening (fig.
7a, 7b) which has similar diameter D1 as a grooved tubular 72 in an entrance end and
a smaller diameter DB at the exit end. According to this embodiment, while the shrinkage
tool assembly 1 for shrinkage and recovery of a wellbore tubular moves axially within
the grooved wellbore tubular, the tubular is pushed into the C shaped die entrance
opening 83 and inside the C-outer sleeve 75 of the forming die 15. While the die 15
moves relative to the grooved tubular the grooved tubular is consequently fed into
the c-shaped opening 83 (fig 7) and through the die and is shrinked into a reduced
diameter when exited from the exit end of the forming die 15. It shall be noted that
the part 63 of the die 15 where the grooved tubular or a grooved casing enters into
the c-shaped opening (fig 7) of the die 15 is tapered with an input diameter approximately
similar to the tubing D1, and an exit diameter DB, where DB<D1. According to this
embodiment, the forming die consists of a mechanical means 16 for guiding the grooved
tubular 72 or grooved casing into the opening entrance of the die. This mechanical
means is an expandable guiding arm 16, which radially expands out of the tool body
15 when needed.
[0030] The following dimension restrictions applies:
Z1 > Z2
Z3 and Z1 are approximately of the same width.
D1 > D2
Another embodiment of pulling means
[0031] The forming die 15 and the milling tool 13 are adapted to be pulled by a moving tractor
10 or any other means through the wellbore longitude axis. Another mean for pulling
the die 15 can be by wire, cable or drillstring. According to this embodiment, the
milling tool 13 with actively driven side rotational cutters 14 can drill hole and
mill axial, helical or radial grooves inside the tubular sidewalls.
Another embodiment of the invention
[0032] The invention has been described with reference to figure 1 - 10, this system 1 includes
components, which together facilitates abandonment and plugging of oil wells and dismantling
in sewerage systems. In another embodiment of the invention (fig 11 and 12), the milling
tool 13 can create at least one helical groove and at least two radial grooves inside
the casing downhole in the well. One way of achieving this is to use a rotational
milling tool with one or more rotational side cutters 14. This enables to create a
separated casing section from the tubular. According to this embodiment, the separated
casing section with at least one helical groove can be pulled in an axial direction,
which causes casing shrinkage and de-bonding from the formation cement. According
to this embodiment, the separated casing can then be pulled out through the remaining
casing inside the well. The moving tractor or other means, for example the drillstring
or wire line, can pull the separated casing section.
Reference numbers
| 1 |
Shrinkage tool assembly |
| 10 |
Moving tractor |
| 11 |
Anchor pad |
| 12 |
Push pull cylinder, push pull piston rod |
| 13 |
Active milling tool |
| 14 |
Side rotational cutter |
| 15 |
Forming die |
| 16 |
Expandable guiding arm |
| 42 |
Piston, end piston |
| 43 |
Piston, near piston |
| 61 |
Die inlet |
| 62 |
Die outlet-rear |
| 63 |
Die body |
| 66 |
|
| 67 |
Gear transmission system, individual driving means |
| 71 |
|
| 72 |
Grooved tubular |
| 73 |
|
| 75 |
C-outer sleeve |
| 81 |
First element |
| 82 |
Second element |
| 83 |
C shaped die entrance opening; inlet; c-shaped lofted cut |
| 91 |
Tubular |
| 92 |
Tubulars |
| DA |
|
| DB |
Diameter, exit diameter, DB < D1 |
| D1 |
Diameter, D1 > DB; D1 > D2 |
| D2 |
Diameter, D2 < D1 |
| Z1 |
Z1 > Z2, Z3 and Z1 are approximately of the same width |
| Z2 |
Width of first element 81, Z2 < Z3 |
| Z3 |
Width of second element, Z3 > Z2, Z3 and Z1 are approximately of the same width |
1. A shrinkage tool assembly (1) for shrinkage and recovery of a wellbore tubular, where
the shrinkage tool assembly (1) comprises at least:
a. one forming die (15) arranged along the axis of said wellbore tubular the forming
die (15) is adapted to shrink casings or tubulars, which already has been prepared
by one milling tool (13) so that the wellbore tubulars has premade axial or helical
grooves,
b. one pulling means (10), for pulling the shrinkage tool assembly (1), and
c. one active milling tool (13), the milling tool (13) comprises one or more actively
driven side rotational cutters (14) that can drill hole and mill axial, helical or
radial grooves inside tubular sidewall, where th
e forming die is configured to be pulled by the pulling means from inside the tubular
and where the forming die consist of a c-shape lofted cut inside the tool body with
a bigger profile diameter at the inlet and a smaller profile diameter at the outlet.
2. A shrinkage tool assembly (1) according to claim 1, where the forming die (15) consist
of at least one mechanical mean (16) for guiding the tubular into the die, where the
mechanical mean is configured to be activated by mean of an actuating system.
3. A shrinkage tool assembly (1) according to claim 1 where a recovered tubular section
may have at least one helical or straight groove along the longitudinal axis of the
tubular made by the active milling tool (13).
4. A shrinkage tool assembly (1) according to claim 1, 2 and 3, where the milling tool
is adapted to mill at least one radial groove and at least one axial or helical groove
along the longitudinal axis of the tubular.
5. A shrinkage tool assembly according to claim 1, where the tool (1) comprises at least
one anchoring mean for pulling one section of the tubular, where the separated section
consist of at least one helical or axial groove along the longitudinal axis of the
tubular.
6. A shrinkage forming die (15) comprising:
a die inlet end (61),
a tapered cylindrical die body (63) with a first end adjacent to the die inlet end
(61) where the first end has the widest diameter next to the die inlet end (61) and
the tapered cylindrical die body (63) has a second end opposite of the first end;
a c-shape entrance opening (83) with a diameter D1 at a front end next to the second
end of the tapered cylindrical die body (63) and smaller diameter D2 at the die outlet
rear (62);
an extended radially expandable guiding arm (16) arranged on the perimeter of the
shrinkage forming die (15) and with its longitudinal direction axially oriented with
reference to the shrinkage forming die (15) and being configured to guide casings
or tubulars having one or more grooves.
7. A shrinkage forming die (15) according to claim 6 where the extended radially expandable
guiding arm (16) comprises a first element (81) with a width of Z2 and second element
(82) with a width of Z3, where Z3 > Z2, the first element (81) is arranged next to
the die inlet end (61) and the second element is arranged radially outside of the
first element (81) and axially closer to the die outlet rear (62).
8. A method for shrinkage and recovery of a wellbore tubular comprising the steps of:
a. providing a shrinkage tool assembly (1), where the shrinkage tool assembly comprises:
i. one forming die (15) arranged along the axis of said wellbore tubular the forming
die (15) is adapted to shrink casings or tubulars, which already has been prepared
by one milling tool (13) so that the wellbore tubulars has premade axial or helical
grooves,
ii. one pulling means (10) for pulling the shrinkage tool assembly (1), and
iii. one active milling tool (13), where the milling tool (13) comprises one or more
actively driven side rotational cutters (14) that can drill hole and mill axial, helical
or radial grooves inside tubular sidewall,
b. pulling the forming die (15) by the pulling means from inside the tubular and where
the forming die consist of a c-shape lofted cut inside the tool body with a bigger
profile diameter at the inlet and a smaller profile diameter at the outlet.
9. A method according to claim 8, further comprising the steps of:
c. entering a grooved tubular (72) with the die inlet (61) being inside the outer
walls of the grooved tubular (72),
d. continuing pulling the forming die inlet (61) further into the grooved tubular
(72),
e. an extended radially expandable guiding arm (16) arranged on the perimeter of the
shrinkage forming die (15) and with its longitudinal direction axially oriented with
reference to the shrinkage forming die (15) enters the groove of the grooved tubular
(72);
f. the grooved tubular (72) is pushed into the c-shaped lofted cut inside the tool
body (15) with a bigger profile diameter at the inlet (83) and a smaller profile diameter
at the outlet (62), and
g. a first end of the grooved tubular (72) is exiting the die outlet rear (62) with
a diameter that is smaller than its diameter when entering the c-shaped lofted cut
(83) inside the tool body (15).
10. A method according to claim 9, further comprising the step of: providing a first element
(81) with a width of Z2 and a second element (82) with a width of Z3, where Z3 > Z2,
arranging the first element (81) next to the die inlet end (61) and arranging the
second element radially outside of the first element (81) and axially closer to the
die outlet rear (62).
1. Schrumpfwerkzeuganordnung (1) zum Schrumpfen und Rückverformen eines Bohrlochförderrohrs,
wobei die Schrumpfwerkzeuganordnung (1) mindestens umfasst:
a. ein Umformwerkzeug (15), das entlang der Achse des Bohrlochförderrohrs angeordnet
ist, wobei das Umformwerkzeug (15) zum Schrumpfen von Futterrohren oder Förderrohren
ausgelegt ist, die bereits mit einem Fräswerkzeug (13) vorbereitet wurden, so dass
die Bohrlochförderrohre vorgefertigte axiale oder spiralförmige Nuten aufweisen,
b. ein Zugmittel (10) zum Ziehen der Schrumpfwerkzeuganordnung (1) und
c. ein aktives Fräswerkzeug (13), wobei das Fräswerkzeug (13) einen oder mehrere aktiv
angetriebene seitliche Rotationsschneider (14) umfasst, die Löcher bohren und axiale,
spiralförmige oder radiale Nuten innerhalb der Förderrohrseitenwand fräsen können,
wobei das Umformwerkzeug konfiguriert ist, um von dem Zugmittel aus dem Inneren des
Förderrohrs gezogen zu werden, und wobei das Umformwerkzeug aus einem C-förmigen hochgezogenen
Schnitt im Inneren des Werkzeugkörpers mit einem größeren Profildurchmesser am Einlass
und einem kleineren Profildurchmesser am Auslass besteht.
2. Schrumpfwerkzeuganordnung (1) nach Anspruch 1, wobei das Umformwerkzeug (15) aus mindestens
einem mechanischen Mittel (16) zum Führen des Förderrohrs in das Umformwerkzeug besteht,
wobei das mechanische Mittel konfiguriert ist, um mittels eines Betätigungssystems
aktiviert zu werden.
3. Schrumpfwerkzeuganordnung (1) nach Anspruch 1, wobei ein rückverformter Förderrohrabschnitt
mindestens eine spiralförmige oder gerade Nut entlang der Längsachse des Förderrohrs
aufweisen kann, die durch das aktive Fräswerkzeug (13) hergestellt wurde.
4. Schrumpfwerkzeuganordnung (1) nach Anspruch 1, 2 und 3, wobei das Fräswerkzeug ausgelegt
ist, um mindestens eine radiale Nut und mindestens eine axiale oder spiralförmige
Nut entlang der Längsachse des Förderrohrs zu fräsen.
5. Schrumpfwerkzeuganordnung nach Anspruch 1, wobei das Werkzeug (1) mindestens ein Verankerungsmittel
zum Ziehen eines Abschnitts des Förderrohrs umfasst, wobei der getrennte Abschnitt
aus mindestens einer spiralförmigen oder axialen Nut entlang der Längsachse des Förderrohrs
besteht.
6. Schrumpfumformwerkzeug (15), umfassend:
ein Werkzeugeinlassende (61), einen sich verjüngenden zylindrischen Umformwerkzeugkörper
(63) mit einem ersten Ende neben dem Werkzeugeinlassende (61), wobei das erste Ende
neben dem Werkzeugeinlassende (61) den breitesten Durchmesser aufweist und der sich
verjüngende zylindrische Umformwerkzeugkörper (63) ein zweites Ende gegenüber dem
ersten Ende aufweist;
eine C-förmige Eintrittsöffnung (83) mit einem Durchmesser D1 an einem vorderen Ende
neben dem zweiten Ende des sich verjüngenden zylindrischen Umformwerkzeugkörpers (63)
und einem kleineren Durchmesser D2 an der Werkzeugauslassrückseite (62);
einen verlängerten radial ausfahrbaren Führungsarm (16), der am Umfang des Schrumpfumformwerkzeugs
(15) angeordnet ist und dessen Längsrichtung in Bezug auf das Schrumpfumformwerkzeug
(15) axial ausgerichtet ist und der konfiguriert ist, um Futterohre oder Förderrohre
mit einer oder mehreren Nuten zu führen.
7. Schrumpfformwerkzeug (15) nach Anspruch 6, wobei der verlängerte radial ausfahrbare
Führungsarm (16) ein erstes Element (81) mit einer Breite Z2 und ein zweites Element
(82) mit einer Breite Z3 umfasst, wobei Z3 > Z2, das erste Element (81) neben dem
Werkzeugeinlassende (61) angeordnet ist und das zweite Element radial außerhalb des
ersten Elements (81) und axial näher an der Werkzeugauslassrückseite (62) angeordnet
ist.
8. Verfahren zum Schrumpfen und Rückverformen eines Bohrlochförderrohrs, umfassend die
Schritte:
a. Bereitstellen einer Schrumpfwerkzeuganordnung (1), wobei die Schrumpfwerkzeuganordnung
umfasst:
i. ein Umformwerkzeug (15), das entlang der Achse des Bohrlochförderrohrs angeordnet
ist, wobei das Umformwerkzeug (15) zum Schrumpfen von Futterrohren oder Förderrohren
ausgelegt ist, die bereits mit einem Fräswerkzeug (13) vorbereitet wurden, so dass
die Bohrlochförderrohre vorgefertigte axiale oder spiralförmige Nuten aufweisen,
ii. ein Zugmittel (10) zum Ziehen der Schrumpfwerkzeuganordnung (1) und
iii. ein aktives Fräswerkzeug (13), wobei das Fräswerkzeug (13) einen oder mehrere
aktiv angetriebene seitliche Rotationsschneider (14) umfasst, die Löcher bohren und
axiale, spiralförmige oder radiale Nuten innerhalb der Förderrohrseitenwand fräsen
können,
b. Ziehen des Umformwerkzeugs (15) durch das Zugmittel aus dem Inneren des Förderrohrs,
wobei das Umformwerkzeug aus einem C-förmigen hochgezogenen Schnitt im Inneren des
Werkzeugkörpers mit einem größeren Profildurchmesser am Einlass und einem kleineren
Profildurchmesser am Auslass besteht.
9. Verfahren nach Anspruch 8, ferner umfassend die Schritte:
c. Eindringen in ein genutetes Förderrohr (72), wobei sich der Werkzeugeinlass (61)
innerhalb der Außenwände des genuteten Förderrohrs (72) befindet;
d. Weiterziehen des Umformwerkzeugeinlasses (61) weiter in das genutete Förderrohr
(72),
e. Eindringen eines verlängerten radial ausfahrbaren Führungsarms (16), der am Umfang
des Schrumpfumformwerkzeugs (15) angeordnet ist und dessen Längsrichtung in Bezug
auf das Schrumpfumformwerkzeug (15) axial ausgerichtet ist, in die Nut des genuteten
Förderrohrs (72);
f. Gedrücktwerden des genuteten Förderrohrs (72) in den C-förmigen hochgezogenen Schnitt
im Inneren des Werkzeugkörpers (15) mit einem größeren Profildurchmesser am Einlass
(83) und einem kleineren Profildurchmesser am Auslass (62), und
g. Austreten eines ersten Endes des genuteten Förderrohrs (72) aus der Werkzeugauslassrückseite
(62) mit einem Durchmesser, der kleiner als sein Durchmesser ist, wenn es in den C-förmigen
hochgezogenen Schnitt (83) im Inneren des Werkzeugkörpers (15) eindringt.
10. Verfahren nach Anspruch 9, ferner umfassend den Schritt:
Bereitstellen eines ersten Elements (81) mit einer Breite Z2 und eines zweiten Elements
(82) mit einer Breite Z3, wobei Z3 > Z2 ist, Anordnen des ersten Elements (81) neben
dem Werkzeugeinlassende (61) und Anordnen des zweiten Elements radial außerhalb des
ersten Elements (81) und axial näher an der Werkzeugauslassrückseite (62).
1. Ensemble d'outil de rétrécissement (1) pour le rétrécissement et la récupération d'un
élément tubulaire de puits de forage, l'ensemble d'outil de rétrécissement (1) comprenant
au moins :
a. une matrice de formage (15) disposée le long de l'axe dudit élément tubulaire de
puits de forage, la matrice de formage (15) est adaptée pour rétrécir des tubages
ou des éléments tubulaires, qui a déjà été préparée par un outil de fraisage (13)
de sorte que les éléments tubulaires de puits de forage présentent des rainures axiales
ou hélicoïdales préfabriquées,
b. un moyen de traction (10) pour tirer l'ensemble d'outil de rétrécissement (1),
et
c. un outil de fraisage actif (13), l'outil de fraisage (13) comprend une ou plusieurs
fraises rotatives latérales à entraînement actif (14) qui peuvent percer et fraiser
des rainures axiales, hélicoïdales ou radiales à l'intérieur d'une paroi latérale
de l'élément tubulaire, la matrice de formage étant conçue pour être tirée par le
moyen de traction depuis l'intérieur de l'élément tubulaire et la matrice de formage
étant constituée d'une découpe en forme de C à l'intérieur du corps d'outil, présentant
un plus grand diamètre de profil à l'entrée et un plus petit diamètre de profil à
la sortie.
2. Ensemble d'outil de rétrécissement (1) selon la revendication 1, dans lequel la matrice
de formage (15) est constituée d'au moins un moyen mécanique (16) pour guider l'élément
tubulaire dans la matrice, le moyen mécanique étant conçu pour être activé au moyen
d'un système d'actionnement.
3. Ensemble d'outil de rétrécissement (1) selon la revendication 1, où une section tubulaire
récupérée peut avoir au moins une rainure hélicoïdale ou droite le long de l'axe longitudinal
de l'élément tubulaire réalisée par l'outil de fraisage actif (13).
4. Ensemble d'outil de rétrécissement (1) selon les revendications 1, 2 et 3, où l'outil
de fraisage est adapté pour fraiser au moins une rainure radiale et au moins une rainure
axiale ou hélicoïdale le long de l'axe longitudinal de l'élément tubulaire.
5. Ensemble d'outil de rétrécissement selon la revendication 1, où l'outil (1) comprend
au moins un moyen d'ancrage pour tirer une section de l'élément tubulaire, la section
séparée étant constituée d'au moins une rainure hélicoïdale ou axiale le long de l'axe
longitudinal de l'élément tubulaire.
6. Matrice de formage de rétrécissement (15) comprenant :
une extrémité d'entrée de matrice (61), un corps de matrice cylindrique conique (63)
avec une première extrémité adjacente à l'extrémité d'entrée de matrice (61) où la
première extrémité a le diamètre le plus large à côté de l'extrémité d'entrée de matrice
(61) et le corps de matrice cylindrique conique (63) a une seconde extrémité opposée
à la première extrémité ;
une ouverture d'entrée en forme de C (83) avec un diamètre D1 à l'extrémité avant
à côté de la seconde extrémité du corps de matrice cylindrique conique (63) et un
diamètre D2 plus petit à l'arrière de sortie de matrice (62) ;
un bras de guidage étendu radialement extensible (16) disposé sur le périmètre de
la matrice de formage de rétrécissement (15) et dont la direction longitudinale est
orientée axialement par rapport à la matrice de formage de rétrécissement (15) et
qui est conçu pour guider des tubages ou des éléments tubulaires présentant une ou
plusieurs rainures.
7. Matrice de formage de rétrécissement (15) selon la revendication 6, où le bras de
guidage étendu radialement extensible (16) comprend un premier élément (81) avec une
largeur de Z2 et un second élément (82) avec une largeur de Z3, où Z3 > Z2, le premier
élément (81) est disposé à côté de l'extrémité d'entrée de matrice (61) et le second
élément est disposé radialement à l'extérieur du premier élément (81) et axialement
plus près de l'arrière de sortie de matrice (62).
8. Procédé de rétrécissement et de récupération d'un élément tubulaire de puits de forage
comprenant les étapes consistant à :
a. fournir un ensemble d'outil de rétrécissement (1), l'ensemble d'outil de rétrécissement
comprenant :
i. une matrice de formage (15) disposée le long de l'axe dudit élément tubulaire de
puits de forage, la matrice de formage (15) est adaptée pour rétrécir des tubages
ou des éléments tubulaires, qui a déjà été préparée par un outil de fraisage (13)
de sorte que les éléments tubulaires de puits de forage présentent des rainures axiales
ou hélicoïdales préfabriquées,
ii. un moyen de traction (10) pour tirer l'ensemble d'outil de rétrécissement (1),
et
iii. un outil de fraisage actif (13), où l'outil de fraisage (13) comprend une ou
plusieurs fraises rotatives latérales à entraînement actif (14) qui peuvent percer
et fraiser des rainures axiales, hélicoïdales ou radiales à l'intérieur d'une paroi
latérale de l'élément tubulaire,
b. tirer la matrice de formage (15) par le moyen de traction depuis l'intérieur de
l'élément tubulaire et où la matrice de formage est constituée d'une découpe en forme
de C à l'intérieur du corps d'outil, présentant un plus grand diamètre de profil à
l'entrée et un plus petit diamètre de profil à la sortie.
9. Procédé selon la revendication 8, comprenant en outre les étapes consistant à :
c. entrer dans un élément tubulaire rainuré (72), l'entrée de matrice de formage (61)
étant à l'intérieur des parois extérieures de l'élément tubulaire rainuré (72),
d. continuer à tirer l'entrée de matrice de formage (61) davantage dans l'élément
tubulaire rainuré (72),
e. un bras de guidage étendu radialement extensible (16) disposé sur le périmètre
de la matrice de formage de rétrécissement (15) et dont la direction longitudinale
est orientée axialement par rapport à la matrice de formage de rétrécissement (15)
entre dans la rainure de l'élément tubulaire rainuré (72) ;
f. l'élément tubulaire rainuré (72) est poussé dans la découpe en forme de C à l'intérieur
du corps d'outil (15) avec un plus grand diamètre de profil à l'entrée (83) et un
plus petit diamètre de profil à la sortie (62), et
g. une première extrémité de l'élément tubulaire rainuré (72) sort de l'arrière de
sortie de matrice (62) avec un diamètre qui est plus petit que son diamètre lors de
l'entrée dans la découpe en forme de C (83) à l'intérieur du corps d'outil (15).
10. Procédé selon la revendication 9, comprenant en outre l'étape consistant à :
fournir un premier élément (81) d'une largeur de Z2 et un second élément (82) d'une
largeur de Z3, où Z3 > Z2, disposer le premier élément (81) à côté de l'extrémité
d'entrée de matrice (61) et disposer le second élément radialement à l'extérieur du
premier élément (81) et axialement plus près de l'arrière de sortie de matrice (62).