TECHNICAL FIELD
[0001] The present invention relates to the field of architectural design and, more particularly,
to a prefabricated lightweight steel reinforced concrete slab-column assembly and
a method for construction thereof.
BACKGROUND
[0002] Prefabricated lightweight steel-reinforced concrete structures are of a type suitable
for industrialized construction because of their outstanding advantages such as standardized
design, prefabricated production and assembled construction.
[0003] Commonly-used existing assembled monolithic concrete frame, concrete frame-shear
wall, complete concrete shear wall and other structures are associated with the following
issues or problems:
- 1) the corresponding construction processes involves many field concrete wetting operations
which make the processes complicated and inefficient;
- 2) their component prefabrication rates are low (15%-40%) and less possible to be
increased; and
- 3) their prefabricated components are of too many types and specifications, which
leads to high prefabrication costs in factories and high construction costs and thus
inhibits their popularity.
[0004] While existing assembled concrete slab-column structures have eased these issues
to a certain extent, they are not resistant enough to lateral loads due to limited
stiffness of joints between their prefabricated slabs and columns. Such joints are
often subject to complex load conditions and thus impose a great challenge on the
assembled design and construction for ensuring sufficient stiffness. Therefore, the
existing slab-column structures are not suited to use in the construction of high-rise
buildings and their generalization and application suffers from significant limitations.
SUMMARY OF THE INVENTION
[0005] It is an object of the present invention to provide a prefabricated lightweight steel
reinforced concrete slab-column assembly and a method for constructing such an assembly
so as to achieve a high component prefabrication and preassembly rate, low construction
costs, fewer field wetting operations and high adaptability to various buildings.
[0006] This object is attained by prefabricated lightweight steel reinforced concrete slab-column
assembly according to the present invention, which is a monolayer or multilayer structure
comprising a plurality of prefabricated lightweight steel-reinforced concrete columns
vertically arranged therein. The monolayer or each layer of the multilayer structure
comprises a prefabricated lightweight steel-reinforced concrete floor and prefabricated
lightweight steel-reinforced concrete wall-like supports. The prefabricated lightweight
steel-reinforced concrete floor of each layer is demarcated into a plurality of floor
slabs by means of the plurality of prefabricated lightweight steel-reinforced concrete
columns and assembled therewith into the prefabricated lightweight steel-reinforced
concrete floor. The prefabricated lightweight steel-reinforced concrete wall-like
supports are disposed on the prefabricated lightweight steel-reinforced concrete floor
and separated apart by the plurality of prefabricated lightweight steel-reinforced
concrete columns so that each of the separated prefabricated lightweight steel-reinforced
concrete wall-like support is sandwiched between two adjacent prefabricated lightweight
steel-reinforced concrete columns.
[0007] Further, each of the prefabricated lightweight steel-reinforced concrete column,
the prefabricated lightweight steel-reinforced concrete floor and/or prefabricated
lightweight steel-reinforced concrete wall-like support may comprise a lightweight
steel frame comprised of shear-resistant steel parts and cast concrete encasing the
frame.
[0008] Further, each of the shear-resistant steel parts may comprise a lightweight steel
sheet and shear-resistant structures, wherein the shear-resistant structures are formed
by punching holes in the lightweight steel sheet.
[0009] Further, the frame of each prefabricated lightweight steel-reinforced concrete column
may be comprised of four vertically arranged shear-resistant steel parts serving as
vertical side panels and horizontally arranged shear-resistant steel parts serving
as tie panels connecting the vertically arranged shear-resistant steel parts.
[0010] Further, the frame of each prefabricated lightweight steel-reinforced concrete wall-like
support may be assembled from vertically, horizontally and obliquely arranged shear-resistant
steel parts.
[0011] Further, the prefabricated lightweight steel-reinforced concrete wall-like support
may be a wall-like support without any opening with its frame being formed of four
vertically arranged shear-resistant steel parts serving as vertical side panels, horizontally
arranged shear-resistant steel parts serving as tie panels connecting the vertically
arranged shear-resistant steel parts and obliquely arranged shear-resistant steel
parts diagonally connecting the corners for oblique support.
[0012] Further, the prefabricated lightweight steel-reinforced concrete wall-like support
may be a wall-like support defining a window opening and consisting of a plurality
of frame sections, and wherein each of the frame sections is formed of four vertically
arranged shear-resistant steel parts serving as vertical side panels, horizontally
arranged shear-resistant steel parts serving as tie panels connecting the vertically
arranged shear-resistant steel parts and obliquely arranged shear-resistant steel
parts diagonally connecting the corners for oblique support.
[0013] Further, the prefabricated lightweight steel-reinforced concrete wall-like support
may be a wall-like support defining a door opening and consisting of a plurality of
frame sections, and wherein each of the frame sections is formed of four vertically
arranged shear-resistant steel parts serving as vertical side panels, horizontally
arranged shear-resistant steel parts serving as tie panels connecting the vertically
arranged shear-resistant steel parts and obliquely arranged shear-resistant steel
parts diagonally connecting the corners for oblique support.
[0014] Further, anti-seismic energy dissipation assemblies may be provided between upper
portions of the prefabricated lightweight steel-reinforced concrete wall-like supports
and the prefabricated lightweight steel-reinforced concrete columns and/or between
portions of two adjacent prefabricated lightweight steel-reinforced concrete columns
proximal to an overlying prefabricated lightweight steel-reinforced concrete floor.
[0015] Further, each of the anti-seismic energy dissipation assemblies may comprise a steel
shell, a steel shaft, a steel ring, preload nuts and belleville springs, the steel
shaft fixed within the steel shell by means of the preload nuts at its both ends so
that there is a gap between the steel shaft and an inner surface of the steel shell,
the steel ring fixed around the steel shaft, the belleville springs disposed on opposing
sides of the steel shaft so that each of them abuts against the steel shaft at one
side and against the inner surface of the steel shell at the other side.
[0016] Further, the steel shells of the anti-seismic energy dissipation assemblies disposed
between the upper portions of the prefabricated lightweight steel-reinforced concrete
wall-like supports and the prefabricated lightweight steel-reinforced concrete columns
may be integrally prefabricated with the prefabricated lightweight steel-reinforced
concrete wall-like support, with ends of their steel shells proximal to the prefabricated
lightweight steel-reinforced concrete columns being rigidly connected or hinged to
the prefabricated lightweight steel-reinforced concrete columns by connecting joints.
[0017] Further, the anti-seismic energy dissipation assemblies between portions of two adjacent
prefabricated lightweight steel-reinforced concrete columns proximal to an overlying
prefabricated lightweight steel-reinforced concrete floor may be obliquely disposed,
and wherein ends of their steel shells proximal to the prefabricated lightweight steel-reinforced
concrete columns are rigidly connected or hinged to the prefabricated lightweight
steel-reinforced concrete columns by connecting joints or rigid supports, and wherein
ends of the steel shafts proximal to the overlying prefabricated lightweight steel-reinforced
concrete floor are rigidly connected or hinged to the prefabricated lightweight steel-reinforced
concrete floor by connecting joints.
[0018] Further, two of the anti-seismic energy dissipation assemblies may be disposed in
symmetry with each other between every two of the prefabricated lightweight steel-reinforced
concrete columns.
[0019] Further, each of the prefabricated lightweight steel-reinforced concrete columns
may consist of prefabricated lightweight steel-reinforced concrete column sections
that are vertically assembled together and are each as high as one or two layers.
[0020] Further, each of the prefabricated lightweight steel-reinforced concrete column sections
may comprise an upper connecting structure and a lower connecting structure, wherein
every two of the prefabricated lightweight steel-reinforced concrete column sections
are assembled together through fitting and welding the upper connecting structure
of one prefabricated lightweight steel-reinforced concrete column section into the
lower connecting structure of the other prefabricated lightweight steel-reinforced
concrete column section.
[0021] Further, the upper connecting structure may comprise a connecting section, a guide
tongue, a buried sheet and an anchoring section, wherein the buried sheet is connected
to the anchoring section and buried together with the anchoring section in top of
the prefabricated lightweight steel-reinforced concrete column section, and wherein
the connecting section is disposed on top of the prefabricated lightweight steel-reinforced
concrete column section, the guide tongue is arranged laterally to the connecting
section, and the connecting section and the guide tongue are both fixed to the buried
sheet.
[0022] Further, the lower connecting structure may comprise an anchoring section, a buried
sheet and a connecting section, wherein the buried sheet is connected to the anchoring
section and buried together with the anchoring section in the bottom of the prefabricated
lightweight steel-reinforced concrete column section, wherein the connecting section
is disposed on bottom of the prefabricated lightweight steel-reinforced concrete column
section and fixed to the buried sheet, and wherein the connecting section is in positional
correspondence, and complementary in shape, to the guide tongue.
[0023] Further, the plurality of prefabricated lightweight steel-reinforced concrete columns
may be so arrayed that every four of the prefabricated lightweight steel-reinforced
concrete columns delimit a floor slab of the prefabricated lightweight steel-reinforced
concrete floor in each layer.
[0024] Further, each of the prefabricated lightweight steel-reinforced concrete columns
may be provided therearound with a column joint member, wherein each floor slab of
the prefabricated lightweight steel-reinforced concrete floor is provided with a slab
joint member at each corner thereof proximal to a corresponding one of the prefabricated
lightweight steel-reinforced concrete columns, and wherein joining and welding the
column joint members and the slab joint members together results in assembly of the
prefabricated lightweight steel-reinforced concrete floor with the prefabricated lightweight
steel-reinforced concrete columns.
[0025] Further, the column joint member may comprise a column upper sheet, a column connecting
unit and a column lower sheet, the column connecting unit comprising two column web
sheets vertically disposed between the column upper sheet and the column lower sheet
as well as two column notches disposed in the lower column sheet, the two column web
sheets crossing each other at right angles.
[0026] Further, the slab joint member may comprise a slab upper sheet, a slab connecting
unit and a slab lower sheet, the slab connecting unit comprising two slab web sheets
vertically disposed between the slab upper sheet and the slab lower sheet as well
as two slab notches disposed in the upper sheet, the two slab web sheets arranged
perpendicularly to each other, wherein the two column web sheets are in positional
correspondence, and complementary in shape, to the respective two slab notches, and
wherein two slab web sheets are in positional correspondence, and complementary in
shape, to the respective two column notches.
[0027] Further, those prefabricated lightweight steel-reinforced concrete columns assembled
with four floor slabs may be central columns, wherein the column joint member of each
of the central columns has four column connecting units which are fitted and welded
into the respective slab connecting units in the slab joint members for the adjacent
four floor slabs so that the prefabricated lightweight steel-reinforced concrete floor
is assembled with the central columns.
[0028] Further, those prefabricated lightweight steel-reinforced concrete columns assembled
with two floor slabs may be edge columns, and wherein the column joint member of each
of the edge columns has two connecting units which are fitted and welded into the
respective slab connecting units in the slab joint members for the adjacent two floor
slabs so that the prefabricated lightweight steel-reinforced concrete floor is assembled
with the edge columns.
[0029] Further, those prefabricated lightweight steel-reinforced concrete columns assembled
with one floor slab may be corner columns, and wherein the column joint member of
each of the corner columns has one connecting unit which is fitted and welded into
slab the connecting unit in the slab joint member for the adjacent one floor slab
so that the prefabricated lightweight steel-reinforced concrete floor is assembled
with the corner columns.
[0030] Further, the prefabricated lightweight steel-reinforced concrete wall-like supports
may be welded or bolted to the prefabricated lightweight steel-reinforced concrete
floor by means of steel structures.
[0031] Further, each prefabricated lightweight steel-reinforced concrete floor may be constructed
from a lightweight steel skeleton assuming a pattern of intersecting parallel lines
and concrete, wherein the prefabricated lightweight steel-reinforced concrete floors
are welded together by lightweight steel skeleton(s) into a whole.
[0032] The above object is also attained by a method for constructing the prefabricated
lightweight steel reinforced concrete slab-column assembly as defined above, comprising
the steps of:
- 1) lifting and erecting prefabricated lightweight steel-reinforced concrete column
sections of the plurality of vertical prefabricated lightweight steel-reinforced concrete
columns on a foundation;
- 2) lifting and erecting prefabricated lightweight steel-reinforced concrete wall-like
supports on, and fixing them to, the foundation;
- 3) lifting and laying a prefabricated lightweight steel-reinforced concrete floor
on, and connecting it to, the prefabricated lightweight steel-reinforced concrete
column sections;
- 4) lifting and disposing prefabricated lightweight steel-reinforced concrete column
sections for another layer on, and assembling them with, the respective prefabricated
lightweight steel-reinforced concrete column sections for the underlying layer;
- 5) lifting and erecting prefabricated lightweight steel-reinforced concrete wall-like
supports for the other layer on, and fixing them to, the prefabricated lightweight
steel-reinforced concrete floor of the other layer; and
- 6) repeating steps 3) to 5), until the prefabricated lightweight steel reinforced
concrete slab-column assembly is completed.
[0033] Further, the prefabricated lightweight steel-reinforced concrete wall-like supports
may include interior wall-like supports and exterior wall-like supports, wherein interior
wall-like supports for a layer are erected and fixed after the prefabricated lightweight
steel-reinforced concrete columns for said layer have been disposed and assembled,
and wherein exterior wall-like supports for said layer are erected and fixed together
with the disposal and assembly of prefabricated lightweight steel-reinforced concrete
columns for an overlying layer.
[0034] Further, in step 3), during the lifting and laying of the prefabricated lightweight
steel-reinforced concrete floor, anti-seismic energy dissipation assemblies may be
mounted between the prefabricated lightweight steel-reinforced concrete wall-like
supports and the prefabricated lightweight steel-reinforced concrete columns or between
portions of two adjacent prefabricated lightweight steel-reinforced concrete columns
proximal to the prefabricated lightweight steel-reinforced concrete floor.
[0035] Compared with the prior art, the invention offers the advantages as follows:
In the prefabricated lightweight steel reinforced concrete slab-column assembly and
its construction method proposed in the present invention, the prefabricated lightweight
steel-reinforced concrete floor of each layer is demarcated into a number of floor
slabs by the prefabricated lightweight steel-reinforced concrete columns and assembled
therewith to form a main body. The prefabricated lightweight steel-reinforced concrete
wall-like supports are disposed between adjacent ones of the prefabricated lightweight
steel-reinforced concrete columns. In the assembly, the prefabricated lightweight
steel-reinforced concrete floors withstand vertical loads and provide sufficient horizontal
stiffness. The prefabricated lightweight steel-reinforced concrete columns withstand
the vertical loads transmitted from the prefabricated lightweight steel-reinforced
concrete floors, and the prefabricated lightweight steel-reinforced concrete wall-like
supports withstand only lateral loads and provide the assembly with lateral stiffness
under normal conditions of use and with energy dissipation and shock absorption effects
during earthquakes.
[0036] The prefabricated lightweight steel reinforced concrete slab-column assembly and
its construction methods have the following advantages:
- 1. Load conditions of the structure are simple and definite, and the joints therein
allow simple load transmission and easy assembly. In this structure, there are two
load conditions: the wall-like supports provide the structure with necessary lateral
stiffness during normal use and dissipate energy through the anti-seismic energy dissipation
assemblies under extreme load conditions (earthquakes, etc.). Therefore, the structure
is suitable for multi-story and high-rise buildings.
- 2. The structure has an increased component prefabrication rate which makes the structure
suitable for massive industrial production. The structure can be constructed by a
simplified process involving fewer wetting operations in the construction field. This
allows a faster construction speed and lower construction costs.
- 3. The prefabricated components are standardized and modularized in terms of weight
and dimensions and are adaptable to various needs. Real standardized design, industrial
prefabrication and assembled construction can be achieved through quick selection
of suitable prefabricated modular components, specifications and supporting joints
for design drawings or standards based on the structure layout, number of layers and
load requirements.
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The invention will be described in greater detail below with reference to the accompanying
drawings, in which:
Fig. 1 is a structural schematic of a prefabricated lightweight steel reinforced concrete
slab-column assembly according to one embodiment of the present invention;
Fig. 2 is a structural schematic of a shear-resistant steel part in a prefabricated
lightweight steel reinforced concrete slab-column assembly according to one embodiment
of the present invention;
Fig. 3 is a structural schematic of another shear-resistant steel part in a prefabricated
lightweight steel reinforced concrete slab-column assembly according to one embodiment
of the present invention;
Fig. 4 is a side view of a prefabricated lightweight steel-reinforced concrete column
in a prefabricated lightweight steel reinforced concrete slab-column assembly according
to one embodiment of the present invention;
Fig. 5 is a top view of a prefabricated lightweight steel-reinforced concrete column
in a prefabricated lightweight steel reinforced concrete slab-column assembly according
to one embodiment of the present invention;
Fig. 6 is a structural schematic of a prefabricated lightweight steel-reinforced concrete
wall-like support without any opening in a prefabricated lightweight steel reinforced
concrete slab-column assembly according to one embodiment of the present invention;
Fig. 7 is a structural schematic of a prefabricated lightweight steel-reinforced concrete
wall-like support with a window opening in a prefabricated lightweight steel reinforced
concrete slab-column assembly according to one embodiment of the present invention;
Fig. 8 is a structural schematic of a prefabricated lightweight steel-reinforced concrete
wall-like support with a door opening in a prefabricated lightweight steel reinforced
concrete slab-column assembly according to one embodiment of the present invention;
Fig. 9 is a structural schematic of an anti-seismic energy dissipation assembly in
a prefabricated lightweight steel reinforced concrete slab-column assembly according
to one embodiment of the present invention;
Fig. 10 is a schematic showing mounted anti-seismic energy dissipation assemblies
in a prefabricated lightweight steel reinforced concrete slab-column assembly according
to one embodiment of the present invention;
Fig. 11 is a schematic showing other mounted anti-seismic energy dissipation assemblies
in a prefabricated lightweight steel reinforced concrete slab-column assembly according
to one embodiment of the present invention;
Fig. 12 is a schematic showing still other mounted anti-seismic energy dissipation
assemblies in a prefabricated lightweight steel reinforced concrete slab-column assembly
according to one embodiment of the present invention;
Fig. 13 is a structural schematic of a prefabricated lightweight steel-reinforced
concrete column section in a prefabricated lightweight steel reinforced concrete slab-column
assembly according to one embodiment of the present invention;
Fig. 14 is a schematic illustrating assembled prefabricated lightweight steel-reinforced
concrete column sections in a prefabricated lightweight steel reinforced concrete
slab-column assembly according to one embodiment of the present invention;
Fig. 15 is a structural schematic of a column joint member in a prefabricated lightweight
steel reinforced concrete slab-column assembly according to one embodiment of the
present invention;
Fig. 16 is a structural schematic of a slab joint member in a prefabricated lightweight
steel reinforced concrete slab-column assembly according to one embodiment of the
present invention;
Fig. 17 is a schematic illustrating a column joint member assembled with a slab joint
member in a prefabricated lightweight steel reinforced concrete slab-column assembly
according to one embodiment of the present invention;
Fig. 18 is a schematic showing central, edge and corner columns in a prefabricated
lightweight steel reinforced concrete slab-column assembly according to one embodiment
of the present invention;
Fig. 19 is a schematic showing a wall-like support without any opening assembled with
a prefabricated lightweight steel-reinforced concrete floor in a prefabricated lightweight
steel reinforced concrete slab-column assembly according to one embodiment of the
present invention;
Fig. 20 is a schematic showing a wall-like support with a window opening assembled
with a prefabricated lightweight steel-reinforced concrete floor in a prefabricated
lightweight steel reinforced concrete slab-column assembly according to one embodiment
of the present invention;
Fig. 21 is a schematic showing a wall-like support with a door opening assembled with
a prefabricated lightweight steel-reinforced concrete floor in a prefabricated lightweight
steel reinforced concrete slab-column assembly according to one embodiment of the
present invention;
Fig. 22 is a schematic diagram showing a first step of a method for constructing a
prefabricated lightweight steel reinforced concrete slab-column assembly according
to one embodiment of the present invention;
Fig. 23 is a schematic diagram showing a second step of the method for constructing
a prefabricated lightweight steel reinforced concrete slab-column assembly according
to the embodiment of the present invention;
Fig. 24 is a schematic diagram showing a third step of the method for constructing
a prefabricated lightweight steel reinforced concrete slab-column assembly according
to the embodiment of the present invention;
Fig. 25 is a schematic diagram showing a fourth step of the method for constructing
a prefabricated lightweight steel reinforced concrete slab-column assembly according
to the embodiment of the present invention; and
Fig. 26 is a schematic diagram showing a fifth step of the method for constructing
a prefabricated lightweight steel reinforced concrete slab-column assembly according
to the embodiment of the present invention.
[0038] In Figs. 1 to 26, 1 denotes a prefabricated lightweight steel-reinforced concrete
column; 11, a prefabricated lightweight steel-reinforced concrete column section;
12, a central column; 13, an edge column; 14, a corner column; 2, a prefabricated
lightweight steel-reinforced concrete floor; 21, a floor slab; 3, a prefabricated
lightweight steel-reinforced concrete wall-like support; 31, a frame section; 32,
connecting device; 33, an interior wall-like support; 34, an exterior wall-like support;
4, a shear-resistant steel part; 41, a lightweight steel sheet; 42, a shear-resistant
structure; 5, an anti-seismic energy dissipation assembly; 51, a steel shell; 52,
a steel shaft; 53, a steel ring; 54, a preload nut; 55, a belleville spring; 56, a
connecting joint; 57, a rigid support; 6, an upper connecting structure; 61, a connecting
section; 62, a guide tongue; 63, a buried sheet; 64, an anchoring section; 7, a lower
connecting structure; 71, an anchoring section; 72, a buried sheet; 73, a connecting
section; 8, a column joint member; 81, a column upper sheet; 82, a column connecting
unit; 821, a column web sheet; 822, a column notch; 83, a column lower sheet; 9, a
slab joint member; 91, a slab upper sheet; 92, a slab connecting unit; 921, a slab
web sheet; 922, a slab notch; 93, a slab lower sheet; and 10, a foundation.
DETAILED DESCRIPTION
[0039] Prefabricated lightweight steel reinforced concrete slab-column assemblies and methods
for construction thereof according to specific embodiments of the present invention
will be described below with reference to the accompany drawings. Features and advantages
of the invention will be more apparent from the following detailed description, and
from the appended claims. Note that the figures are provided in a very simplified
form not necessarily presented to scale, with the only intention of facilitating convenience
and clarity in explaining the embodiments.
[0040] The central concept of the present invention is to provide a prefabricated lightweight
steel reinforced concrete slab-column assembly and a method for construction thereof,
in which a prefabricated lightweight steel-reinforced concrete floor in each layer
of the assembly is demarcated into a number of floor slabs by prefabricated lightweight
steel-reinforced concrete columns and assembled therewith to form a main body. A prefabricated
lightweight steel-reinforced concrete wall-like support is disposed between every
adjacent two of the prefabricated lightweight steel-reinforced concrete columns. In
the assembly, the prefabricated lightweight steel-reinforced concrete floors withstand
vertical loads and provide sufficient horizontal stiffness. The prefabricated lightweight
steel-reinforced concrete columns withstand the vertical loads transmitted from the
prefabricated lightweight steel-reinforced concrete floors, and the prefabricated
lightweight steel-reinforced concrete wall-like supports withstand only lateral loads
and provide the assembly with lateral stiffness under normal conditions of use and
with energy dissipation and shock absorption effects during earthquakes. The prefabricated
lightweight steel reinforced concrete slab-column assembly and the method have a high
component prefabrication and preassembly rate, allow low construction costs, require
fewer field wetting operations and are highly adaptable to various buildings.
[0041] Reference is now made to Figs 1 to 26, in which Fig. 1 is a structural schematic
of a prefabricated lightweight steel reinforced concrete slab-column assembly according
to one embodiment of the present invention; Fig. 2 is a structural schematic of a
shear-resistant steel part in a prefabricated lightweight steel reinforced concrete
slab-column assembly according to one embodiment of the present invention; Fig. 3
is a structural schematic of another shear-resistant steel part in a prefabricated
lightweight steel reinforced concrete slab-column assembly according to one embodiment
of the present invention; Fig. 4 is a side view of a prefabricated lightweight steel-reinforced
concrete column in a prefabricated lightweight steel reinforced concrete slab-column
assembly according to one embodiment of the present invention; Fig. 5 is a top view
of a prefabricated lightweight steel-reinforced concrete column in a prefabricated
lightweight steel reinforced concrete slab-column assembly according to one embodiment
of the present invention; Fig. 6 is a structural schematic of a prefabricated lightweight
steel-reinforced concrete wall-like support without any opening in a prefabricated
lightweight steel reinforced concrete slab-column assembly according to one embodiment
of the present invention; Fig. 7 is a structural schematic of a prefabricated lightweight
steel-reinforced concrete wall-like support with a window opening in a prefabricated
lightweight steel reinforced concrete slab-column assembly according to one embodiment
of the present invention; Fig. 8 is a structural schematic of a prefabricated lightweight
steel-reinforced concrete wall-like support with a door opening in a prefabricated
lightweight steel reinforced concrete slab-column assembly according to one embodiment
of the present invention; Fig. 9 is a structural schematic of a anti-seismic energy
dissipation assembly in a prefabricated lightweight steel reinforced concrete slab-column
assembly according to one embodiment of the present invention; Fig. 10 is a schematic
showing mounted anti-seismic energy dissipation assemblies in a prefabricated lightweight
steel reinforced concrete slab-column assembly according to one embodiment of the
present invention; Fig. 11 is a schematic showing other mounted anti-seismic energy
dissipation assemblies in a prefabricated lightweight steel reinforced concrete slab-column
assembly according to one embodiment of the present invention; Fig. 12 is a schematic
showing still other mounted anti-seismic energy dissipation assemblies in a prefabricated
lightweight steel reinforced concrete slab-column assembly according to one embodiment
of the present invention; Fig. 13 is a structural schematic of a prefabricated lightweight
steel-reinforced concrete column section in a prefabricated lightweight steel reinforced
concrete slab-column assembly according to one embodiment of the present invention;
Fig. 14 is a schematic illustrating assembled prefabricated lightweight steel-reinforced
concrete column sections in a prefabricated lightweight steel reinforced concrete
slab-column assembly according to one embodiment of the present invention; Fig. 15
is a structural schematic of a column joint member in a prefabricated lightweight
steel reinforced concrete slab-column assembly according to one embodiment of the
present invention; Fig. 16 is a structural schematic of a slab joint member in a prefabricated
lightweight steel reinforced concrete slab-column assembly according to one embodiment
of the present invention; Fig. 17 is a schematic illustrating a column joint member
assembled with a slab joint member in a prefabricated lightweight steel reinforced
concrete slab-column assembly according to one embodiment of the present invention;
Fig. 18 is a schematic showing positions of central, edge and corner columns in a
prefabricated lightweight steel reinforced concrete slab-column assembly according
to one embodiment of the present invention; Fig. 19 is a schematic showing a wall-like
support without any opening assembled with a prefabricated lightweight steel-reinforced
concrete floor in a prefabricated lightweight steel reinforced concrete slab-column
assembly according to one embodiment of the present invention; Fig. 20 is a schematic
showing a wall-like support with a window opening assembled with a prefabricated lightweight
steel-reinforced concrete floor in a prefabricated lightweight steel reinforced concrete
slab-column assembly according to one embodiment of the present invention; Fig. 21
is a schematic showing a wall-like support with a door opening assembled with a prefabricated
lightweight steel-reinforced concrete floor in a prefabricated lightweight steel reinforced
concrete slab-column assembly according to one embodiment of the present invention;
Fig. 22 is a schematic diagram showing a first step of a method for constructing a
prefabricated lightweight steel reinforced concrete slab-column assembly according
to one embodiment of the present invention; Fig. 23 is a schematic diagram showing
a second step of the method for constructing a prefabricated lightweight steel reinforced
concrete slab-column assembly according to the embodiment of the present invention;
Fig. 24 is a schematic diagram showing a third step of the method for constructing
a prefabricated lightweight steel reinforced concrete slab-column assembly according
to the embodiment of the present invention; Fig. 25 is a schematic diagram showing
a fourth step of the method for constructing a prefabricated lightweight steel reinforced
concrete slab-column assembly according to the embodiment of the present invention;
and Fig. 26 is a schematic diagram showing a fifth step of the method for constructing
a prefabricated lightweight steel reinforced concrete slab-column assembly according
to the embodiment of the present invention.
[0042] As shown in Fig. 1, a prefabricated lightweight steel reinforced concrete slab-column
assembly according to one embodiment of the present invention is a monolayer or multilayer
structure comprising a number of vertical prefabricated lightweight steel-reinforced
concrete columns 1 vertically arranged therein. Each layer of the monolayer or multilayer
structure includes a prefabricated lightweight steel-reinforced concrete floor 2 and
prefabricated lightweight steel-reinforced concrete wall-like supports 3. The prefabricated
lightweight steel-reinforced concrete floor 2 is demarcated into a number of floor
slabs 21 by the prefabricated lightweight steel-reinforced concrete columns 1. The
floor slabs 21 are assembled with the prefabricated lightweight steel-reinforced concrete
columns 1 to form the prefabricated lightweight steel-reinforced concrete floor 2.
The prefabricated lightweight steel-reinforced concrete wall-like supports 3 are separated
apart by the prefabricated lightweight steel-reinforced concrete columns 1, and each
of them is disposed on the prefabricated lightweight steel-reinforced concrete floor
2 so that it is sandwiched between adjacent two of the prefabricated lightweight steel-reinforced
concrete columns 1.
[0043] In this embodiment of the present invention, where in each layer of the prefabricated
lightweight steel reinforced concrete slab-column assembly, the prefabricated lightweight
steel-reinforced concrete columns 1 demarcate the prefabricated lightweight steel-reinforced
concrete floor 2 into the floor slabs 21 and are assembled therewith to form the main
body, with the prefabricated lightweight steel-reinforced concrete wall-like supports
3 each being disposed between two adjacent ones of the prefabricated lightweight steel-reinforced
concrete columns 1, in the whole structure, the prefabricated lightweight steel-reinforced
concrete floor 2 withstands vertical loads while providing sufficient horizontal stiffness,
the prefabricated lightweight steel-reinforced concrete columns 1 withstand the vertical
loads transmitted from the prefabricated lightweight steel-reinforced concrete floor
2, and the prefabricated lightweight steel-reinforced concrete wall-like supports
3 withstand only lateral loads and provide the assembly with lateral stiffness under
normal conditions of use and with energy dissipation and shock absorption effects
during earthquakes. This prefabricated lightweight steel reinforced concrete slab-column
assembly has a high component prefabrication and preassembly rate, allows low construction
costs, requires fewer field wetting operations and is highly adaptable to various
buildings.
[0044] Further, each of the prefabricated lightweight steel-reinforced concrete columns
1, the prefabricated lightweight steel-reinforced concrete floor 2 and the prefabricated
lightweight steel-reinforced concrete wall-like supports 3 may be comprised of a lightweight
steel frame constructed from shear-resistant steel parts 4 and cast concrete encasing
the frame.
[0045] In this embodiment, as shown in Fig. 2, each shear-resistant steel part 4 includes
a lightweight steel sheet 41 and shear-resistant structures 42 which are protrusions
projecting from holes punched in the lightweight steel sheet 41. The shear-resistant
features 42 are formed by a hot rolling, hot pressing or cold rolling process and
equidistantly distributed along a length of the lightweight steel sheet 41.
[0046] As shown in Fig. 3, it is contemplated that the punched holes and the protrusions
(i.e., the shear-resistant structures 42) projecting therefrom may also be distributed
otherwise regularly in the lightweight steel sheet 41, while still exhibiting shear
resistance. Therefore, present invention is also intended to embrace such alternatives.
[0047] Further, as shown in Figs. 4 and 5, the frame of each prefabricated lightweight steel-reinforced
concrete column 1 may be comprised of four vertically arranged shear-resistant steel
parts 4 serving as vertical side panels and horizontally arranged shear-resistant
steel parts 4 serving as tie panels connecting the vertically arranged shear-resistant
steel parts.
[0048] Further, the frame of each prefabricated lightweight steel-reinforced concrete wall-like
support 3 may be made up of vertical, horizontal and oblique shear-resistant steel
parts 4.
[0049] Specifically, each of the prefabricated lightweight steel-reinforced concrete wall-like
supports 3 may be a wall-like support without any opening, a wall-like support with
a window opening, or a wall-like support with a door opening.
[0050] As shown in Fig. 6, the frame of the prefabricated lightweight steel-reinforced concrete
wall-like support 3 without any opening may be comprised of four vertically arranged
shear-resistant steel parts 4 serving as vertical side panels, horizontally arranged
shear-resistant steel parts 4 serving as tie panels connecting the vertically arranged
shear-resistant steel parts, and obliquely arranged shear-resistant steel parts 4
diagonally connecting the corners for oblique support.
[0051] As shown in Fig. 7, the frame of the prefabricated lightweight steel-reinforced concrete
wall-like support 3 with a window opening may consist of a number of frame sections
31 each comprised of four vertically arranged shear-resistant steel parts 4 serving
as vertical side panels, horizontally arranged shear-resistant steel parts 4 serving
as tie panels connecting the vertically arranged shear-resistant steel parts, and
obliquely arranged shear-resistant steel parts 4 diagonally connecting the corners
for oblique support.
[0052] As shown in Fig. 8, the frame of the prefabricated lightweight steel-reinforced concrete
wall-like support 3 with a door opening may consist of a number of frame sections
31 each comprised of four vertically arranged shear-resistant steel parts 4 serving
as vertical side panels, horizontally arranged shear-resistant steel parts 4 serving
as tie panels connecting the vertically arranged shear-resistant steel parts, and
obliquely arranged shear-resistant steel parts 4 diagonally connecting the corners
for oblique support.
[0053] Further, as shown in Fig. 19, the prefabricated lightweight steel-reinforced concrete
wall-like support 3 without any opening may be welded or bolted to the prefabricated
lightweight steel-reinforced concrete floor 2 by means of connecting device 32 provided
respectively at its bottom corners.
[0054] As shown in Fig. 20, the prefabricated lightweight steel-reinforced concrete wall-like
support 3 with a window opening may be welded or bolted to the prefabricated lightweight
steel-reinforced concrete floor 2 by means of connecting device 32 provided respectively
at its bottom corners and the bottom corners of the window opening.
[0055] As shown in Fig. 21, the prefabricated lightweight steel-reinforced concrete wall-like
support 3 with a door opening may be welded or bolted to the prefabricated lightweight
steel-reinforced concrete floor 2 by means of connecting device 32 provided respectively
at its bottom corners and the bottom corners of the door opening.
[0056] Further, anti-seismic energy dissipation assemblies 5 may be provided between upper
portions of the prefabricated lightweight steel-reinforced concrete wall-like support
3 and the prefabricated lightweight steel-reinforced concrete columns 1 and between
portions of adjacent ones of the prefabricated lightweight steel-reinforced concrete
columns 1 proximal to the overlying prefabricated lightweight steel-reinforced concrete
floor 2.
[0057] In this embodiment, as shown in Fig. 9, each of the anti-seismic energy dissipation
assemblies may include a steel shell 51, a steel shaft 52, a steel ring 53, preload
nuts 54 and belleville springs 55. The steel shaft 52 is fixed within the steel shell
51 by means of the preload nuts 53 at its both ends such that there is a gap between
the steel shaft 52 and an inner surface of the steel shell 51. The steel ring 53 is
fixed around the steel shaft 52, and the belleville springs 55 are disposed on opposing
sides of the steel shaft 52. Each of the belleville springs 55 abuts against the steel
shaft 52 at one side and against the inner surface of the steel shell 51 at the other
side. In the event of an earthquake, the steel shaft 52 will be displaced relative
to the steel shell 51, causing a small amount of compression of a corresponding one
of the Belleville springs 55 which absorbs the shock from the earthquake.
[0058] Specifically, as shown in Fig. 10, the steel shells 51 of the anti-seismic energy
dissipation assemblies 5 provided between the upper portions of the prefabricated
lightweight steel-reinforced concrete wall-like supports 3 and the prefabricated lightweight
steel-reinforced concrete columns 1 may be integrally prefabricated with the prefabricated
lightweight steel-reinforced concrete wall-like support 3, and the ends of their steel
shaft 52 proximal to the prefabricated lightweight steel-reinforced concrete columns
1are rigidly connected or hinged thereto by connecting joints 56.
[0059] As shown in Fig. 11, for every two adjacent ones of the prefabricated lightweight
steel-reinforced concrete columns 1 which are spaced apart from each other too close
to allow the placement of any of the prefabricated lightweight steel-reinforced concrete
wall-like supports 3, anti-seismic energy dissipation assemblies 5 may be angularly
disposed between portions of the two adjacent prefabricated lightweight steel-reinforced
concrete columns 1 proximal to the overlying prefabricated lightweight steel-reinforced
concrete floor 2, with the ends of their steel shells 51 proximal to the respective
prefabricated lightweight steel-reinforced concrete columns 1 being rigidly connected
or hinged thereto by respective connecting joints 56 and with the ends of their steel
shafts 52 proximal to the overlying prefabricated lightweight steel-reinforced concrete
floor 2 being rigidly connected or hinged thereto by respective connecting joints
56.
[0060] As shown in Fig. 12, in case the gap between the portions of the two adjacent prefabricated
lightweight steel-reinforced concrete columns 1 proximal to the overlying prefabricated
lightweight steel-reinforced concrete floor 2 in which the anti-seismic energy dissipation
assemblies 5 are to be arranged is too large to allow the foregoing configuration,
each of the anti-seismic energy dissipation assemblies 5 may be further provided with
a rigid support 57 that is connected to the end of its steel shell 51 proximal to
a corresponding one of the two prefabricated lightweight steel-reinforced concrete
column 1 and is rigidly connected or hinged to the specific prefabricated lightweight
steel-reinforced concrete column 1.
[0061] As shown in Figs. 10 to 12, two anti-seismic energy dissipation assemblies may be
arranged between every two adjacent ones of the prefabricated lightweight steel-reinforced
concrete columns in symmetry with each other so that they can work in a combined way.
[0062] Further, each of the prefabricated lightweight steel-reinforced concrete columns
1 may consist of prefabricated lightweight steel-reinforced concrete column sections
11 that are vertically assembled together and are each as high as one or two layers
of the assembly.
[0063] In this embodiment, each of the prefabricated lightweight steel-reinforced concrete
column sections 11 includes an upper connecting structure 6 and a lower connecting
structure 7. Every two of the prefabricated lightweight steel-reinforced concrete
column sections 11 are assembled together through fitting and welding the upper connecting
structure 6 of one of them into the lower connecting structure 7 of the other.
[0064] Specifically, as shown in Fig. 13, the upper connecting structure 6 may include a
connecting section 61, a guide tongue 62, a buried sheet 63 and an anchoring section
64. The buried sheet 63 is connected to the anchoring section 64 and is buried together
therewith in the top of the prefabricated lightweight steel-reinforced concrete column
section 11. The connecting section 61 is disposed on top of the prefabricated lightweight
steel-reinforced concrete column section 11, and the guide tongue 62 is arranged laterally
to the connecting section 61. The connecting section 61 and the guide tongue 62 are
both fixed to the buried sheet 63. The lower connecting structure 7 may include an
anchoring section 71, a buried sheet 72 and a connecting section 73. The buried sheet
72 is connected to the anchoring section 71 and buried together therewith in the bottom
of the prefabricated lightweight steel-reinforced concrete column section 11. The
connecting section 73 is disposed on bottom of the prefabricated lightweight steel-reinforced
concrete column section 11 and fixed to the buried sheet 72. The connecting section
73 is in positional correspondence, and complementary in shape, to the guide tongue
62. As shown in Fig. 14, assembly of the two prefabricated lightweight steel-reinforced
concrete column sections 11 only involves: moving the connecting section 73 of one
of the prefabricated lightweight steel-reinforced concrete column sections 11 downward
along the guide tongue 62 of the other prefabricated lightweight steel-reinforced
concrete column section 11, so that the connecting section 61 of the unmoved prefabricated
lightweight steel-reinforced concrete column section 11 is inserted into the connecting
section 73 of the moved prefabricated lightweight steel-reinforced concrete column
section 11; and ensuring a firm connection between the two prefabricated lightweight
steel-reinforced concrete column sections 11 by strongly welding them together along
their contact faces.
[0065] Further, as shown in Fig. 18, the vertically arranged prefabricated lightweight steel-reinforced
concrete columns 1 may be so arrayed that every four of them delimit a floor slab
21 of the prefabricated lightweight steel-reinforced concrete floor 2 in each layer.
[0066] In this embodiment, each of the prefabricated lightweight steel-reinforced concrete
columns 1 is provided therearound with a column joint member 8, and each floor slab
21 of the prefabricated lightweight steel-reinforced concrete floor 2 is provided
with a slab joint member 9 at each of its corners proximal to one of the prefabricated
lightweight steel-reinforced concrete columns 1. Joining and welding the column joint
members 8 and the slab joint members 9 together results in assembly of the prefabricated
lightweight steel-reinforced concrete floor 2 with the prefabricated lightweight steel-reinforced
concrete columns 1.
[0067] Specifically, as shown in Fig. 15, the column joint member 8 may include a column
upper sheet 81, a column connecting unit 82 and a column lower sheet 83. The column
connecting unit82 includes two column web sheets 821 vertically arranged between the
upper sheet 81 and the lower sheet 83 as well as two column notches 822 arranged in
the column lower sheet 83. The two column web sheets 821 cross each other at right
angles. As shown in Fig. 16, the slab joint member 9 may include a slab upper sheet
91, a slab connecting unit 92 and a slab lower sheet 93. The slab connecting unit
92 includes two slab web sheets 921 vertically arranged between the upper sheet 91
and the lower sheet 93 as well as two slab notches 922 arranged in the slab upper
sheet 91. The two slab web sheets 921 are perpendicularly arranged to each other.
The two column web sheets 821 are in positional correspondence, and complementary
in shape, to the respective two slab notches 922, and the two slab web sheets 921
are in positional correspondence, and complementary in shape, to the respective two
column notches 822. As shown in Fig. 17, assembly of a floor slab 21 of the prefabricated
lightweight steel-reinforced concrete floor 2 with a prefabricated lightweight steel-reinforced
concrete column 1 can be accomplished by only fitting the two column web sheets 821
in the column connecting unit82 for the prefabricated lightweight steel-reinforced
concrete column 1 into the respective slab notches 922 in the slab connecting unit
92 at the corresponding corner of the floor slab 21 and fitting the two slab web sheets
921 in the slab connecting unit 92 into the respective column notches 821 in the column
connecting unit 82, then welding them together along their contact faces and welding
the column upper sheet 81 and column lower sheet 83 for the prefabricated lightweight
steel-reinforced concrete column 1 to the slab upper sheet 91 and the slab lower sheet
93 for the floor slab 21 respectively such that assembly of a corresponding floor
slab 21 with a prefabricated lightweight steel-reinforced concrete column 1 can be
accomplished.
[0068] In this embodiment, as shown in Fig. 18, the prefabricated lightweight steel-reinforced
concrete columns 1 may include central columns 12, edge columns 13 and corner columns
14.
[0069] Specifically, each central column 12 is a prefabricated lightweight steel-reinforced
concrete column 1 assembled with four floor slabs 21, and its column joint member
8 has four column connecting units 82 which are fitted and welded into the respective
slab connecting units 92 in the slab joint members 9 for the adjacent four floor slabs
21 so that the prefabricated lightweight steel-reinforced concrete floor 2 is assembled
with the central columns 12.
[0070] Each edge column 13 is a prefabricated lightweight steel-reinforced concrete column
1 assembled with two floor slabs 21, and its column joint member 8 has two column
connecting units 82 which are fitted and welded into the respective slab connecting
units 92 in the slab joint members 9 for the adjacent two floor slabs 21 so that the
prefabricated lightweight steel-reinforced concrete floor 2 is assembled with the
edge columns 13.
[0071] Each corner column 14 is a prefabricated lightweight steel-reinforced concrete column
1 assembled with one floor slab 21, and its column joint member 8 has one column connecting
unit 82 which is fitted and welded into the slab connecting unit92 in the slab joint
member 9 for the adjacent one floor slab 21 so that the prefabricated lightweight
steel-reinforced concrete floor 2 is assembled with the corner column 14.
[0072] Further, each prefabricated lightweight steel-reinforced concrete floor 2 may be
constructed from a lightweight steel skeleton assuming a pattern of intersecting parallel
lines and concrete, and different prefabricated lightweight steel-reinforced concrete
floors 2 may be welded together by lightweight steel skeleton(s) into a whole.
[0073] According to one embodiment of the present invention, a method for constructing the
prefabricated lightweight steel reinforced concrete slab-column assembly as defined
above which is a multilayer assembly comprises the steps of:
- 1) lifting and erecting prefabricated lightweight steel-reinforced concrete column
sections 11 of the plurality of vertical prefabricated lightweight steel-reinforced
concrete columns 1 on a foundation 10;
- 2) lifting and erecting prefabricated lightweight steel-reinforced concrete wall-like
supports 3 on, and fixing them to, the foundation;
- 3) lifting and laying a prefabricated lightweight steel-reinforced concrete floor
2 on, and connecting it to, the sections of the prefabricated lightweight steel-reinforced
concrete column 1;
- 4) lifting and disposing prefabricated lightweight steel-reinforced concrete column
sections 11 for another layer on, and assembling them with, the respective prefabricated
lightweight steel-reinforced concrete column sections 11 for the underlying layer;
- 5) lifting and erecting prefabricated lightweight steel-reinforced concrete wall-like
supports 3 for the other layer on, and fixing them to, the prefabricated lightweight
steel-reinforced concrete floor 2; and
- 6) repeating steps 3) to 5), until the prefabricated lightweight steel reinforced
concrete slab-column assembly is completed.
[0074] Further, the prefabricated lightweight steel-reinforced concrete wall-like supports
3 may include interior wall-like supports 33 and exterior wall-like supports 34. Interior
wall-like supports 33 for a layer are erected and fixed after the prefabricated lightweight
steel-reinforced concrete column sections 11 for said layer have been disposed and
assembled, and exterior wall-like supports 34 for said layer are erected and fixed
together with the disposal and assembly of prefabricated lightweight steel-reinforced
concrete column sections 11 for an overlying layer.
[0075] Further, in step 3, during the lifting and laying of the prefabricated lightweight
steel-reinforced concrete floor 2, anti-seismic energy dissipation assemblies 5 may
be mounted between the prefabricated lightweight steel-reinforced concrete wall-like
supports 3 (interior wall-like supports 33) and the prefabricated lightweight steel-reinforced
concrete column sections 11 or between portions of adjacent ones of the prefabricated
lightweight steel-reinforced concrete column columns 11 proximal to the prefabricated
lightweight steel-reinforced concrete floor 2.
[0076] In summary, prefabricated lightweight steel reinforced concrete slab-column assemblies
and the methods for their construction according to embodiments of the present invention
have the advantages as follows.
- 1. Load conditions of the structure are simple and definite, and the joints therein
allow simple load transmission and easy assembly. In this structure, there are two
load conditions: the wall-like supports provide the structure with necessary lateral
stiffness during normal use and dissipate energy through the anti-seismic energy dissipation
assemblies under extreme load conditions (earthquakes, etc.). Therefore, the structure
is suitable for layer and high-rise buildings.
- 2. The structure has an increased component prefabrication rate which makes the structure
suitable for massive industrial production. The structure can be constructed by a
simplified process involving reduced wetting operations in the construction field.
This allows a faster construction speed and lower construction costs.
- 3. The prefabricated components are standardized and modularized in terms of weight
and dimensions and are adaptable to various needs. Real standardized design, industrial
prefabrication and assembled construction can be achieved through quick selection
of suitable prefabricated modular components, specifications and supporting joints
for design drawings or standards based on the structure layout, number of layers and
load requirements.
[0077] It is apparent that those skilled in the art can make various modifications and variations
to the present invention without departing from the spirit and scope thereof. Accordingly,
it is intended that all such modifications and variations are embraced in the scope
of the invention if they fall within the scope of the appended claims and their equivalents.
1. A prefabricated lightweight steel reinforced concrete slab-column assembly, wherein
the prefabricated lightweight steel reinforced concrete slab-column assembly is a
monolayer or multilayer structure comprising a plurality of prefabricated lightweight
steel-reinforced concrete columns vertically arranged therein, wherein the monolayer
or each layer of the multilayer structure comprises a prefabricated lightweight steel-reinforced
concrete floor and prefabricated lightweight steel-reinforced concrete wall-like supports,
wherein the prefabricated lightweight steel-reinforced concrete floor of each layer
is demarcated into a plurality of floor slabs by means of the plurality of prefabricated
lightweight steel-reinforced concrete columns, and the plurality of floor slabs and
the plurality of prefabricated lightweight steel-reinforced concrete columns are assembled
into the prefabricated lightweight steel-reinforced concrete floor, wherein the prefabricated
lightweight steel-reinforced concrete wall-like supports of each layer are separated
apart by the plurality of prefabricated lightweight steel-reinforced concrete columns,
and wherein each of the separated prefabricated lightweight steel-reinforced concrete
wall-like support is disposed on the prefabricated lightweight steel-reinforced concrete
floor and sandwiched between two adjacent prefabricated lightweight steel-reinforced
concrete columns.
2. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 1, wherein each of the prefabricated lightweight steel-reinforced concrete
column, the prefabricated lightweight steel-reinforced concrete floor and/or the prefabricated
lightweight steel-reinforced concrete wall-like support comprises a lightweight steel
frame comprised of shear-resistant steel parts and cast concrete encasing the frame.
3. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 2, wherein each of the shear-resistant steel parts comprises a lightweight
steel sheet and shear-resistant structures, wherein the shear-resistant structures
are formed by punching holes in the lightweight steel sheet.
4. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 2, wherein the frame of each prefabricated lightweight steel-reinforced concrete
column is comprised of four vertically arranged shear-resistant steel parts serving
as vertical side panels and horizontally arranged shear-resistant steel parts serving
as tie panels connecting the vertically arranged shear-resistant steel parts.
5. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 2, wherein the frame of each prefabricated lightweight steel-reinforced concrete
wall-like support is assembled from vertically, horizontally and obliquely arranged
shear-resistant steel parts.
6. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 5, wherein the prefabricated lightweight steel-reinforced concrete wall-like
support is a wall-like support without any opening, and a frame of the wall-like support
without any opening is formed of four vertically arranged shear-resistant steel parts
serving as vertical side panels, horizontally arranged shear-resistant steel parts
serving as tie panels connecting the vertically arranged shear-resistant steel parts
and obliquely arranged shear-resistant steel parts diagonally connecting the corners
for oblique support.
7. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 5, wherein the prefabricated lightweight steel-reinforced concrete wall-like
support is a wall-like support defining a window opening and consisting of a plurality
of frame sections, and wherein each of the frame sections is formed of four vertically
arranged shear-resistant steel parts serving as vertical side panels, horizontally
arranged shear-resistant steel parts serving as tie panels connecting the vertically
arranged shear-resistant steel parts and obliquely arranged shear-resistant steel
parts diagonally connecting the corners for oblique support.
8. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 5, wherein the prefabricated lightweight steel-reinforced concrete wall-like
support is a wall-like support defining a door opening and consisting of a plurality
of frame sections, and wherein each of the frame sections is formed of four vertically
arranged shear-resistant steel parts serving as vertical side panels, horizontally
arranged shear-resistant steel parts serving as tie panels connecting the vertically
arranged shear-resistant steel parts and obliquely arranged shear-resistant steel
parts diagonally connecting the corners for oblique support.
9. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 1, wherein anti-seismic energy dissipation assemblies are provided between
upper portions of the prefabricated lightweight steel-reinforced concrete wall-like
supports and the prefabricated lightweight steel-reinforced concrete columns and/or
between portions of two adjacent prefabricated lightweight steel-reinforced concrete
columns proximal to an overlying prefabricated lightweight steel-reinforced concrete
floor.
10. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 9, wherein each of the anti-seismic energy dissipation assemblies comprises
a steel shell, a steel shaft, a steel ring, preload nuts and belleville springs, the
steel shaft fixed within the steel shell by means of the preload nuts at both ends
of the steel shaft so that there is a gap between the steel shaft and an inner surface
of the steel shell, the steel ring fixed around the steel shaft, the belleville springs
disposed on opposing sides of the steel shaft so that each of the belleville springs
abuts against the steel shaft at one side and against the inner surface of the steel
shell at the other side.
11. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 10, wherein the anti-seismic energy dissipation assemblies are disposed between
the upper portions of the prefabricated lightweight steel-reinforced concrete wall-like
supports and the prefabricated lightweight steel-reinforced concrete columns, and
wherein the steel shells of the anti-seismic energy dissipation assemblies are integrally
prefabricated with the prefabricated lightweight steel-reinforced concrete wall-like
support, and ends of the steel shells proximal to the prefabricated lightweight steel-reinforced
concrete columns are rigidly connected or hinged to the prefabricated lightweight
steel-reinforced concrete columns by connecting joints.
12. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 10, wherein the anti-seismic energy dissipation assemblies between portions
of two adjacent prefabricated lightweight steel-reinforced concrete columns proximal
to an overlying prefabricated lightweight steel-reinforced concrete floor are obliquely
disposed, and wherein ends of the steel shells proximal to the prefabricated lightweight
steel-reinforced concrete columns are rigidly connected or hinged to the prefabricated
lightweight steel-reinforced concrete columns by connecting joints or rigid supports,
and wherein ends of the steel shafts proximal to the overlying prefabricated lightweight
steel-reinforced concrete floor are rigidly connected or hinged to the prefabricated
lightweight steel-reinforced concrete floor by connecting joints.
13. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 11 or 12, wherein two of the anti-seismic energy dissipation assemblies are
disposed in symmetry with each other between every two of the prefabricated lightweight
steel-reinforced concrete columns.
14. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 1, wherein each of the prefabricated lightweight steel-reinforced concrete
columns consists of prefabricated lightweight steel-reinforced concrete column sections
that are vertically assembled together and are each as high as one or two layers.
15. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 14, wherein each of the prefabricated lightweight steel-reinforced concrete
column sections comprises an upper connecting structure and a lower connecting structure,
and wherein every two of the prefabricated lightweight steel-reinforced concrete column
sections are assembled together through fitting and welding the upper connecting structure
of one prefabricated lightweight steel-reinforced concrete column section into the
lower connecting structure of the other prefabricated lightweight steel-reinforced
concrete column section.
16. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 15, wherein the upper connecting structure comprises a connecting section,
a guide tongue, a buried sheet and an anchoring section, wherein the buried sheet
is connected to the anchoring section and buried together with the anchoring section
in top of the prefabricated lightweight steel-reinforced concrete column section,
and wherein the connecting section is disposed on top of the prefabricated lightweight
steel-reinforced concrete column section, the guide tongue is arranged laterally to
the connecting section, and the connecting section and the guide tongue are both fixed
to the buried sheet.
17. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 16, wherein the lower connecting structure comprises an anchoring section,
a buried sheet and a connecting section, wherein the buried sheet is connected to
the anchoring section and buried together with the anchoring section in bottom of
the prefabricated lightweight steel-reinforced concrete column section, wherein the
connecting section is disposed on bottom of the prefabricated lightweight steel-reinforced
concrete column section and fixed to the buried sheet, and wherein the connecting
section is in positional correspondence, and complementary in shape, to the guide
tongue.
18. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 1, wherein the plurality of prefabricated lightweight steel-reinforced concrete
columns is so arrayed that every four of the prefabricated lightweight steel-reinforced
concrete columns delimit a floor slab of the prefabricated lightweight steel-reinforced
concrete floor in each layer.
19. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 18, wherein each of the prefabricated lightweight steel-reinforced concrete
columns is provided therearound with a column joint member, wherein each floor slab
of the prefabricated lightweight steel-reinforced concrete floor is provided with
a slab joint member at each corner thereof proximal to a corresponding one of the
prefabricated lightweight steel-reinforced concrete columns, and wherein joining and
welding the column joint members and the slab joint members together results in assembly
of the prefabricated lightweight steel-reinforced concrete floor with the prefabricated
lightweight steel-reinforced concrete columns.
20. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 19, wherein the column joint member comprises a column upper sheet, a column
connecting unit and a column lower sheet, the column connecting unit comprising two
column web sheets vertically disposed between the column upper sheet and the column
lower sheet as well as column notches disposed in the column lower sheet, the two
column web sheets crossing each other at right angles.
21. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 20, wherein the slab joint member comprises a slab upper sheet, a slab connecting
unit and a slab lower sheet, the slab connecting unit comprising two slab web sheets
vertically disposed between the slab upper sheet and the slab lower sheet as well
as two slab notches disposed in the upper sheet, the two slab web sheets perpendicularly
arranged to each other, wherein the two column web sheets are in positional correspondence,
and complementary in shape, to the respective two slab notches, and wherein the two
slab web sheets are in positional correspondence, and complementary in shape, to the
respective two column notches.
22. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 21, wherein those prefabricated lightweight steel-reinforced concrete columns
assembled with four floor slabs are central columns, and wherein the column joint
member of each of the central columns has four column connecting units which are fitted
and welded into the respective slab connecting units in the slab joint members for
adjacent four floor slabs so that the prefabricated lightweight steel-reinforced concrete
floor is assembled with the central columns.
23. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 21, wherein those prefabricated lightweight steel-reinforced concrete columns
assembled with two floor slabs are edge columns, and wherein the column joint member
of each of the edge columns has two connecting units which are fitted and welded into
the respective slab connecting units in the slab joint members for adjacent two floor
slabs so that the prefabricated lightweight steel-reinforced concrete floor is assembled
with the edge columns.
24. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 21, wherein those prefabricated lightweight steel-reinforced concrete columns
assembled with one floor slab are corner columns, and wherein the column joint member
of each of the corner columns has one connecting unit which is fitted and welded into
the slab connecting unit in the slab joint member for adjacent one floor slab so that
the prefabricated lightweight steel-reinforced concrete floor is assembled with the
corner columns.
25. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 1, wherein the prefabricated lightweight steel-reinforced concrete wall-like
supports are welded or bolted to the prefabricated lightweight steel-reinforced concrete
floor by means of steel structures.
26. The prefabricated lightweight steel reinforced concrete slab-column assembly according
to claim 1, wherein each prefabricated lightweight steel-reinforced concrete floor
is constructed from a lightweight steel skeleton assuming a pattern of intersecting
parallel lines and concrete, and wherein the prefabricated lightweight steel-reinforced
concrete floors are welded together by lightweight steel skeleton(s) into a whole.
27. A method for constructing the prefabricated lightweight steel reinforced concrete
slab-column assembly as defined in claim 1, comprising the steps of:
1) lifting and erecting prefabricated lightweight steel-reinforced concrete column
sections of the plurality of vertical prefabricated lightweight steel-reinforced concrete
columns on a foundation;
2) lifting and erecting prefabricated lightweight steel-reinforced concrete wall-like
supports on, and fixing them to, the foundation;
3) lifting and laying a prefabricated lightweight steel-reinforced concrete floor
on, and connecting it to, the prefabricated lightweight steel-reinforced concrete
column sections;
4) lifting and disposing prefabricated lightweight steel-reinforced concrete column
sections for another layer on, and assembling them with, the respective prefabricated
lightweight steel-reinforced concrete column sections for the underlying layer;
5) lifting and erecting prefabricated lightweight steel-reinforced concrete wall-like
supports for the other layer on, and fixing them to, the prefabricated lightweight
steel-reinforced concrete floor of the other layer; and
6) repeating steps 3) to 5), until the prefabricated lightweight steel reinforced
concrete slab-column assembly is completed.
28. The method for constructing the prefabricated lightweight steel reinforced concrete
slab-column assembly according to claim 27, wherein the prefabricated lightweight
steel-reinforced concrete wall-like supports include interior wall-like supports and
exterior wall-like supports, wherein interior wall-like supports for a layer are erected
and fixed after prefabricated lightweight steel-reinforced concrete columns for said
layer have been disposed and assembled, and wherein exterior wall-like supports for
said layer are erected and fixed together with disposal and assembly of prefabricated
lightweight steel-reinforced concrete columns for an overlying layer.
29. The method for constructing the prefabricated lightweight steel reinforced concrete
slab-column assembly according to claim 27, wherein in step 3), during the lifting
and laying of the prefabricated lightweight steel-reinforced concrete floor, anti-seismic
energy dissipation assemblies are mounted between the prefabricated lightweight steel-reinforced
concrete wall-like supports and the prefabricated lightweight steel-reinforced concrete
columns or between portions of two adjacent prefabricated lightweight steel-reinforced
concrete columns proximal to the prefabricated lightweight steel-reinforced concrete
floor.