[Technical Field]
[0001] The present invention relates to a seaming device equipped with a can placement unit
that places a can, a chuck unit provided opposite the can placement unit, and a seaming
roll that seams a lid to the can.
[Background Art]
[0002] Seaming devices equipped with a can placement unit where cans filled with beverage
are placed, a chuck unit provided opposite the can placement unit, and a seaming roll
that seams lids to cans have hitherto been known.
[0003] A known seaming device, for example as shown in Patent Literature 1, includes a seaming
turret (1) that performs the process of seaming cans and lids, an infeed conveyor
(supply conveyor 7) that supplies cans prior to seaming to the seaming turret, a lid
transfer turret (supply turret 3) of a lid supply unit that supplies lids, a discharge
turret (discharge turret 5) that carries the seamed cans out of the seaming turret,
and an outfeed conveyor (discharge conveyor 8) that carries the cans out of the discharge
turret further to the outside.
[0004] The seaming turret, discharge turret, and lid transfer turret are each provided with
pockets (fitting recesses 2, 4, and 6) in their outer peripheral parts for individually
accommodating and transferring cans and lids.
[0005] Each pocket of the seaming turret is provided with a can placement unit (lifter 17)
where cans are placed, a chuck unit (seaming chuck device 10) provided opposite the
can placement unit, and a seaming roll (18, 19) that seams lids to cans.
[0006] Such a seaming device configured as described above is capable of continuous seaming
of cans and lids as they are transferred from one place to another at high speed,
with the respective turrets and conveyors operating at speeds and timings matched
by means of gears or the like, and by the actions of the can placement unit, chuck
unit, and seaming unit disposed in each pocket coordinated with the rotation of the
seaming turret by means of gears, cam mechanisms and the like.
[Citation List]
[Patent Literature]
[0007] Patent Literature 1: Japanese Patent Application Laid-open No.
S62-244537
[Summary of Invention]
[Technical Problem]
[0008] In such a known seaming device, the can placement unit (lifter) provided to each
pocket of the seaming turret, and knockout pads, if any, are each lifted and lowered
by a cam mechanism in coordination with the rotation of the seaming turret.
[0009] When the can is supplied to each pocket of the seaming turret, the can placement
unit (lifter) is lifted up to hold the can and lid between the lifter and the chuck
to seam the lid on the can.
[0010] The transfer of the can supplied from the infeed conveyor to the can placement unit
(lifter) of the seaming turret for the seaming operation makes the posture of the
can unstable. The can may hit a guide or a pocket of the seaming turret and dents
may be created, which can result in buckling during the seaming.
[0011] Cans vibrate slightly as they are transferred on the infeed conveyor. High-speed
lifting of the can by the can placement unit makes its posture unstable and decenters
the can, which similarly causes the can to hit a guide or a pocket of the seaming
turret and dents to be created.
[0012] The present invention solves the problems described above, its object being to provide
a seaming device capable of preventing dents caused by a can guide or a seaming turret
pocket, and buckling resulting from the dents during seaming, and capable of improving
seaming accuracy, by stabilizing the posture of the can being transferred when the
can is supplied from an infeed conveyor.
[Solution to Problem]
[0013] The seaming device according to the present invention is a seaming device including
a can placement unit that places a can, a chuck unit that is provided opposite the
can placement unit, and a seaming unit that seams a lid to the can, the can placement
unit including a pressing mechanism that presses a plate, on which the can is placed,
resiliently upward, and the chuck unit and the seaming unit being configured to be
capable of moving up and down, whereby the above problems are solved.
[Advantageous Effects of Invention]
[0014] According to the seaming device as set forth in claim 1, the can placement unit includes
the pressing mechanism that presses the plate on which the can is placed resiliently
upward, and the chuck unit and seaming unit are configured capable of moving up and
down, so that the can placement unit need not be lifted or lowered in a state wherein
the plate of the can placement unit is rotating. The can does not move up and down
and stays stable when it is transferred from the infeed conveyor to the can placement
unit. Therefore, dents caused by guides or pockets of the seaming turret, and buckling
during seaming resulting from such dents are prevented, and the seaming accuracy can
be improved.
[0015] According to the configuration set forth in claim 2, the chuck unit and seaming unit
are formed integrally so as to be moved up and down by a single cam mechanism. This
can prevent changes in the positions of the chuck and seaming roll resulting from
expansion caused by friction heat generated between a rotary shaft and an oil seal
and the like, so that maintenance is made easy.
[0016] According to the configuration set forth in claim 3, rotation of the plate of the
can placement unit and rotation of the chuck of the chuck unit, and the seaming operation
by the seaming roll of the seaming unit are achieved by driving sources that are independently
controlled. The timing of starting or accelerating the rotation of the plate and chuck,
and the timing of the seaming operation can be adjusted individually and optimally
without stopping the operation by separate control of respective driving sources,
so that the adjustment operation can be performed easily in a short time.
[0017] According to the configuration set forth in claim 4, the seaming device includes
an infeed conveyor that supplies cans to the seaming turret, and a lid supply unit
made up of a lid feeder that feeds lids and a lid transfer turret. As the infeed conveyor,
lid feeder, and lid transfer turret each have an independently controlled driving
source, the operation timing can be adjusted individually and optimally in accordance
with the size or weight of the can, seam size, etc., without stopping the operation,
and the adjustment operation can be performed easily in a short time.
[0018] According to the configuration set forth in claim 5, the driving sources are servomotors,
so that adjustments can be made by electrical control commands, and feedback control
is also possible. Thus the adjustment operation can be performed more easily in a
short time.
[0019] According to the configuration set forth in claim 6, cans on which lids have been
placed are supplied to the seaming turret by the infeed conveyor, so that seaming
is performed by the chuck unit and seaming unit without the need to lift and lower
the plate of the can placement unit.
[0020] According to the configuration set forth in claim 7, the chuck unit causes the chuck
alone to make contact with the lid, and lowers the chuck for centering the lid and
for pressing the lid, so that it is easier to correct the position of the lid. No
eccentric load is applied so that buckling of the can is prevented, which enables
a further reduction in the can thickness.
[0021] According to the configuration set forth in claim 8, the chuck includes lid suction
means. Since the chuck holds the lid by suction and increases the fitting force, seaming
failures resulting from slippage are prevented. This enables a reduction in axial
load applied to the can, so that buckling of the can is prevented, and can thickness
can be reduced.
[0022] The chuck holds the lid by suction with its lid suction means to achieve centering
of the lid, and is lowered to place the lid on the can thereafter so that the seaming
is performed by the chuck unit and seaming unit without the need to lift and lower
the plate of the can placement unit.
[0023] According to the configuration set forth in claim 9, the seaming turret includes
detection means that detects the positions of the pockets. A pitch sensor that detects
attachments of the infeed conveyor is provided on the transfer path of the infeed
conveyor, so that the adjustment operation can be performed more easily. Also, automatic
detection and correction of position errors, or position variations during operation,
of each pocket or attachment, are made possible, so that the seaming accuracy can
be improved and the speed of seaming operation can be increased.
[0024] According to the configuration set forth in claim 10, the chuck unit includes a rotary
vane pump that forcibly discharges lubricating oil, so that the amount of lubricating
oil stored above the oil seal can be made minimum. Lubricating oil leakage from the
oil seal or stain that may occur as the chuck rotates can be prevented.
[0025] According to the configuration set forth in claim 11, the pressing mechanism of the
can placement unit is configured to operate by fluid pressure, so that a constant
pressing force can be achieved and the adjustment is made very easy. There is hardly
any fluctuation, in particular, axial load fluctuation during the operation, even
when the height of the can decreases slightly during the seaming and the amount of
error from the actual amount of decrease in the can height is absorbed by the pressing
mechanism. The seaming accuracy can thus be improved and the speed of seaming operation
can be increased.
[0026] According to the configuration set forth in claim 12, a diaphragm for sealing the
fluid pressure is included, so that a sealing member that operates in sliding contact
is made unnecessary. The plate can be lifted and lowered smoothly, as there is no
seal resistance in the vertical movement.
[Brief Description of Drawings]
[0027]
[Fig. 1] Fig. 1 is a process illustration diagram of a seaming device according to
one embodiment of the present invention.
[Fig. 2] Fig. 2 is an illustrative diagram of a drive motor in each process.
[Fig. 3] Fig. 3 is an illustrative diagram of a can placement unit, a chuck unit,
and a seaming unit of the seaming device according to one embodiment of the present
invention.
[Fig. 4] Fig. 4 is an illustrative diagram of a chuck in the seaming device of the
present invention.
[Fig. 5] Fig. 5 is an illustrative diagram of another form of the chuck in the seaming
device of the present invention.
[Fig. 6] Fig. 6 is a process illustration diagram of a seaming device according to
another embodiment of the present invention.
[Fig. 7] Fig. 7 is an illustrative diagram of another form of the chuck unit and seaming
unit in the seaming device according to the present invention.
[Fig. 8] Fig. 8 is an enlarged illustrative diagram of yet another form of the chuck
unit.
[Fig. 9] Fig. 9 is a cross-sectional view of Fig. 8.
[Fig. 10] Fig. 10 is an illustrative diagram of another form of the pressing mechanism
of the can placement unit in the seaming device of the present invention.
[Fig. 11] Fig. 11 is an enlarged illustrative diagram of yet another form of the pressing
mechanism of the can placement unit.
[Reference Signs List]
[0028]
- 100
- Seaming device
- 101
- Seaming turret
- 102
- Infeed conveyor
- 103
- Attachment
- 105
- Lid feeder
- 106
- Lid transfer turret
- 107
- Discharge turret
- 108
- Outfeed conveyor
- 110
- Can placement unit
- 111
- Pressing mechanism
- 112
- Plate
- 113
- Cylindrical space
- 114
- Piston
- 118
- Diaphragm
- 120
- Chuck unit
- 121
- Chuck
- 122
- Vertical motion mechanism of chuck unit
- 123
- Vertical motion cam of chuck unit
- 124
- Vertical motion cam follower of chuck unit
- 125
- Negative pressure suction hole (lid suction means)
- 126
- Chuck peripheral part
- 127
- Vane pump
- 128
- Discharge tube
- 129
- Oil seal
- 130
- Seaming unit
- 131
- Seaming roll
- 132
- Roll pivot shaft
- 133
- Vertical motion mechanism of seaming unit
- 134
- Vertical motion cam of seaming unit
- 135
- Vertical motion cam follower of seaming unit
- 136
- Integral housing for chuck and roll
- 156
- Chuck drive motor (driving source)
- 157
- Drive motor of can placement unit (driving source)
- 158
- Drive motor of roll pivot shaft (driving source)
- C
- Can (before seaming)
- F
- Lid
- CM
- Can (after seaming)
- P
- Pocket
- K
- Spline
- E
- Seaming zone
[Description of Embodiments]
[0029] The seaming device 100 according to one embodiment of the present invention includes,
as shown in Fig. 1, a seaming turret 101 that performs the process of seaming cans
C and lids F, an infeed conveyor 102 that supplies cans C on which lids F have been
placed to the seaming turret 101, a lid feeding unit 104 composed of a lid feeder
105 that supplies lids F and a lid transfer turret 106, a discharge turret 107 that
carries the seamed cans CM out of the seaming turret 101, and an outfeed conveyor
108 that carries the cans CM out of the discharge turret 107 further to the outside.
[0030] Cans C on which lids F have been placed are supplied to the seaming turret 101 by
the infeed conveyor 102, so that seaming is performed by a chuck unit 120 and a seaming
unit 130 without the necessity to lift and lower the plate 112 of the can placement
unit 110 to be described later.
[0031] The seaming turret 101, discharge turret 107, and lid transfer turret 106 are each
provided with pockets P in their outer peripheral parts for individually accommodating
and transferring the cans C or CM and lids F. The infeed conveyor 102 is provided
with attachments 103 that individually engage with and transfer cans C.
[0032] The rotation speeds of the seaming turret 101, discharge turret 107, and lid transfer
turret 106, the moving speed of the attachments 103 of the infeed conveyor 102, and
coordinated timing of each pocket P and attachment 103 are designed adjustable so
that the cans C or CM and lids F are smoothly transferred between respective turrets
and conveyors.
[0033] The seaming turret 101 that performs the process of seaming cans C and lids F includes,
as shown in Fig. 3, a can placement unit 110 where cans C are placed, a chuck unit
120 provided opposite the can placement unit 110, and a seaming unit 130 having a
seaming roll 131 that seams the lid F to the can C, in each of the pockets P.
[0034] The seaming turret 101 is configured to be rotated by a drive motor 151 of the seaming
turret, and the pocket positions can be detected by a pocket position detection encoder
155 from the rotation phases.
[0035] A pitch sensor S made up of a phototube, proximity switch, laser and the like is
provided on a transfer path of the infeed conveyor 102 for detecting the positions
of the attachments 103 of the infeed conveyor 102. The positions of the attachments
103 relative to the pockets P of the seaming turret 101 and lid transfer turret 106
are controlled based on the outputs of this pitch sensor S.
[0036] Such detection and control can further facilitate adjustment operations, as well
as enable automatic detection and correction of position errors, or position variations
during operation, of each pocket P or attachment 103, so that the seaming accuracy
can be improved and the speed of seaming operation can be increased. The lid feeder
105, lid transfer turret 106, and infeed conveyor 102 are driven by a drive motor
153 of the lid feeder 105, a drive motor 152 of the lid transfer turret 106, and a
drive motor 154 of the infeed conveyor 102, respectively, as shown in Fig. 2.
[0037] Servomotors are adopted as these motors, which are configured such that the speed
and timing are individually adjustable, and that they are capable of following speed
and timing fluctuations of the seaming turret 101, in accordance with the outputs
of the pocket position detection encoder 155.
[0038] As the lid feeder 105, lid transfer turret 106, and infeed conveyor 102 are each
driven by independently controlled driving sources, the operation timing can be adjusted
individually and optimally in accordance with the size or weight of the can, seam
size, etc., without stopping the operation, and the adjustment operation can be performed
easily in a short time.
[0039] Since the driving sources are servomotors, adjustments can be made by electrical
control commands, and feedback control is also possible. Thus the adjustment operation
can be performed more easily in a short time.
[0040] Since the discharge turret 107 and outfeed conveyor 108 transfer only seamed cans
CM and mismatches in their speed and timing are tolerated to some extent, any suitable
driving sources may be used, as represented by drive force transmitted mechanically
via a transmission mechanism from the drive motor 151 of the seaming turret 101.
[0041] Any suitable driving sources, as represented by drive force transmitted mechanically
via a transmission mechanism from the drive motor 151 of the seaming turret 101, may
be used also for the lid feeder 105, lid transfer turret 106, and infeed conveyor
102, as long as they are designed such that the speed and timing are easily adjustable
in terms of accuracy and speed.
[0042] The can placement unit 110 includes a plate 112 on which a can C is placed, and a
pressing mechanism 111 that presses the plate 112 resiliently upward with a spring,
compressed air, and the like.
[0043] The can placement unit 110 is configured not to move up and down except for the plate
112 being moved up and down by the pressing mechanism 111.
[0044] The chuck unit 120 moves up and down by means of a vertical motion mechanism 122
of the chuck unit 120 made up of a vertical motion cam 123 and a vertical motion cam
follower 124 as shown in Fig. 3.
[0045] The vertical motion cam 123 of the chuck unit 120 is fixedly provided, so that, as
the seaming turret 101 rotates, the vertical motion cam follower 124 of the chuck
unit 120 moves in conformity to the cam profile to cause the chuck 121 in the chuck
unit 120 to move up and down at corresponding positions.
[0046] The width (thickness) of a gear each attached to the chuck unit 120 and the drive
motor 156 of the chuck 121 to be described later is set suitably to control the rotation
of the chuck 121 by the drive motor 156 in the up and down movement of the chuck unit
120.
[0047] This control of rotation can be achieved by adopting or adding suitable means.
[0048] Meanwhile, the seaming roll 131 of the seaming unit 130 similarly moves up and down
by means of a vertical motion mechanism 133 of the seaming unit 130 made up of a vertical
motion cam 134 and a vertical motion cam follower 135 as shown in Fig. 3.
[0049] The vertical motion cam 134 of the seaming unit 130 is fixedly provided, so that,
as the seaming turret 101 rotates, the vertical motion cam follower 135 of the seaming
unit 130 moves in conformity to the cam profile to cause the seaming unit 130 to move
up and down at corresponding positions.
[0050] The seaming unit 130 includes a spline K above a roll pivot shaft 132 to enable extension/contraction
and rotation of the roll pivot shaft 132. Thus the seaming roll 131 is moved up and
down by the vertical motion mechanism 133 mentioned above, as well as the seaming
operation and pressing by the seaming roll 131 are achieved by the drive motor 158
of the roll pivot shaft 132 to be described later.
[0051] Means for enabling vertical motion, seaming operation, and pressing of the seaming
roll 131 are not necessarily limited to the spline K or the like of the roll pivot
shaft 132, and any suitable means may be adopted or added.
[0052] Since the can placement unit 110 includes the pressing mechanism 111 that presses
the plate 112 on which the can is placed resiliently upward, and since the chuck unit
120 and seaming unit 130 can move up and down, the can placement unit 110 need not
be lifted or lowered in a state wherein the plate 112 is rotating. The can C does
not move up and down and stays stable when it is transferred from the infeed conveyor
102 to the can placement unit 110. Therefore, dents caused by guides or pockets P
of the seaming turret 101, and buckling during seaming resulting from such dents are
prevented, and the seaming accuracy can be improved.
[0053] The driving sources for the rotation of the plate 112 of the can placement unit 110
and the chuck 121 of the chuck unit 120 are the drive motor 157 of the can placement
unit 110 and the drive motor 156 of the chuck 121, respectively, which are independently
controlled servomotors, as shown in Fig. 3.
[0054] Such driving allows independent control of the timing of starting or accelerating
rotation of the plate 112 and chuck 121 for individual optimal adjustment without
stopping the operation by an operation panel or the like, so that the adjustment operation
can be performed easily in a short time, and fluctuations can be dealt with during
the operation.
[0055] By controlling the timing of starting or accelerating rotation of the plate 112 and
chuck 121, the rotation of the plate 112 and chuck 121 can be stopped or slowed down
when fitting the rotating chuck 121 with the lid placed on the can, to reduce misalignment
between the rotation centers, whereby dents, scratches, or the like on the can caused
by contact with guide members or the like are prevented, and also, the lid centering
performance of the chuck 121 can be improved.
[0056] On the other hand, the driving source of the roll pivot shaft 132 of the seaming
unit 130 is the drive motor 158 of the roll pivot shaft 132 which is an independently
controlled servomotor. The timing of the seaming operation or amount of pressure applied
by the seaming roll 131 can be independently controlled and individually optimally
adjusted without stopping the operation by an operation panel or the like, so that
the adjustment operation can be performed easily in a short time, and fluctuations
can be dealt with during the operation.
[0057] As mentioned above, the driving sources for rotating the plate 112 and chuck 121
and for the roll pivot shaft 132 are servomotors, so that adjustments can be made
by electrical control commands, and feedback control is also possible. Thus the adjustment
operation can be performed more easily in a short time.
[0058] The chuck unit 120 includes the chuck 121 that presses the lid F as shown in Fig.
4. Centering of the lid F is achieved by the chuck 121 coming down with its chuck
peripheral part 126 fitting with the lid F placed on the can C that has been supplied
to the seaming turret 101, so that the seaming is performed by the chuck unit 120
and seaming unit 130, without the need to lift and lower the plate 112 of the can
placement unit 110.
[0059] Since the chuck 121 performs centering of the lid F placed on the can C as well as
presses the lid F in this way, it is easier to correct the position of the lid F.
No eccentric load is applied so that buckling of the can is prevented, which enables
a further reduction in the can thickness.
[0060] In another form of the chuck 121 shown in Fig. 5, the chuck 121 is formed with a
negative pressure suction hole 125, so that the chuck 121 holds the lid F by suction
for the centering.
[0061] The speed and timing of the infeed conveyor 102 and lid transfer turret 106 are normally
adjusted in accordance with the speed and timing of the seaming turret 101 such that
the centers of the can C and lid F coincide with each other at a meeting point G as
shown in Fig. 6.
[0062] In this embodiment, the lid transfer turret 106 is disposed such that the lid F is
picked up by the chuck 121 by negative pressure suction at a position Gb upstream
of the normal meeting point G relative to the seaming turret 101. At this upstream
position Gb where the chuck 121 picks up the lid F by negative pressure suction, the
lid F is held by negative pressure suction and centered by the chuck 121, whose rotation
is controlled with a drive motor (servomotor) 156.
[0063] After the chuck 121 holds the lid F by suction, it is lowered to place the lid F
on the can C. Seaming is thus performed by the chuck unit 120 and seaming unit 130
without the need to lift and lower the plate 112 of the can placement unit 110.
[0064] The chuck 121 holds the lid F by negative pressure suction for the centering in this
way to fit the chuck peripheral part 126 with the lid F. As the chuck 121 holds the
lid F by suction in advance to increase the fitting force, seaming failures resulting
from slippage are prevented. This enables a reduction in axial load applied to the
can C, so that can C buckling is prevented, and can thickness can be reduced.
[0065] Also, since the centering of the lid F has been reliably achieved by the suction
hold of the chuck 121 when the lid F is placed on the can C, buckling caused by an
eccentric load is prevented.
[0066] The operation of the seaming device 100 configured as described above will be explained.
[0067] Cans C before lids F are seamed are transferred by the infeed conveyor 102 in engagement
with each attachment 103 toward the seaming turret 101.
[0068] On the other hand, lids F are cut out one each from the lid feeder 105, handed over
to each pocket P of the lid transfer turret 106, and travel to above the can C (see
Fig. 1) by the rotation of the lid transfer turret 106.
[0069] The speed and timing of the infeed conveyor 102 and lid transfer turret 106 are coordinated
in accordance with the speed and timing of the seaming turret 101 such that the centers
of a can C and a lid F coincide with each other at a predetermined position on the
infeed conveyor 102, and the lid F drops down to the can C at the predetermined position.
Thus the lid F is placed on the can C on the infeed conveyor 102.
[0070] After that, the can C with the lid F thereon is transferred from the infeed conveyor
102 to the seaming turret 101, where it is placed on the plate 112 of the can placement
unit 110, whose rotation is controlled by the drive motor (servomotor) 157 of the
can placement unit 110.
[0071] Next, the chuck unit 120, whose rotation is controlled by the drive motor (servomotor)
156, is lowered by the vertical motion mechanism 122, to fit the chuck 121 of the
chuck unit 120 with the lid F.
[0072] The can C with the lid F fitted therewith is held between the plate 112 and the chuck
121, with a constant axial load necessary for the seaming being applied thereto against
the pressure applied by the pressing mechanism 111 of the can placement unit 110.
At the same time, centering of the lid F is achieved by the chuck 121, and centering
of the can C fitted therewith is also achieved.
[0073] As mentioned before, the centering of the lid F by the chuck 121 and placement of
the lid F on the can C may be performed such that the chuck 121 provided with the
negative pressure suction hole 125 of suction means holds the lid F by suction and
performs centering of the lid F, and after the suction hold, the chuck 121 is lowered
to place the lid F on the can C.
[0074] The seaming turret 101 is rotated further, and accelerated to an rpm necessary for
the seaming before the lid F and can C being sandwiched reach the seaming zone E shown
in Fig. 1.
[0075] Meanwhile, the seaming unit 130 is lowered by the vertical motion mechanism 133 to
position the seaming roll 131 at a seaming section of the can C with the lid F fitted
thereon. As they travel through the seaming zone E, the roll pivot shaft 132 of the
seaming unit 130 is actuated by the drive motor (servomotor) 158 to press the seaming
roll 131 from a side to perform the seaming.
[0076] Although only one seaming roll 131 is shown in the drawings, there are actually provided
two seaming rolls 131 on the roll pivot shaft 132 for primary seaming operation and
secondary seaming operation, these being pressed to the can and lid one after another
as they travel through the seaming zone E for completing the seaming.
[0077] The seamed can CM is handed over from the seaming turret 101 to the discharge turret
107, and further from the discharge turret 107 to the outfeed conveyor 108 to be carried
out to a next process such as inspection, packaging and the like.
[0078] Fig. 7 illustrates another form of the chuck unit and seaming unit in the seaming
device of the present invention, wherein the chuck unit 120b and seaming unit 130b
are made integral with each other by a housing 136, so that the chuck 121 and seaming
roll 131 move integrally up and down by a vertical motion mechanism 143 of the chuck
unit 120b and seaming unit 130b, which is made up of a vertical motion cam 144 and
a vertical motion cam follower 145.
[0079] This configuration enables improvement of accuracy in the vertical positional relationship
between the chuck unit 120b and the seaming unit 130b, and prevents misalignment in
the vertical positions between the chuck unit 120b and seaming unit 130b caused by
thermal deformation or the like, whereby the seaming accuracy can be improved and
the operation speed can be increased.
[0080] Fig. 8 and Fig. 9 illustrate yet another form of the chuck unit in the seaming device
of the present invention. As shown in the drawing, a vane pump 127c that rotates with
the rotation of the chuck 121c is provided above an oil seal 129c at the lowermost
end of the chuck unit 120c, so that lubricating oil is discharged from a discharge
tube 128c as the vane pump 127c rotates.
[0081] This way, the amount of lubricating oil stored above the oil seal 129c can be made
minimum, so that lubricating oil leakage from the oil seal 129c or stain that may
occur as the chuck 121c rotates can be prevented.
[0082] Fig. 10 illustrates another form of the pressing mechanism 111 of the can placement
unit 110 in the seaming device of the present invention. As shown in the drawing,
a mechanism that presses the plate 112 resiliently upward with a pressurized fluid
such as compressed air may be used.
[0083] This pressing mechanism 111b is formed with a piston 114 having the plate 112 fixed
thereto and inserted in an upper part of a cylindrical space 113. The plate 112 is
resiliently pressed upward by supplying a pressurized fluid such as compressed air
into the cylindrical space 113.
[0084] With the use of the pressing mechanism 111b, a constant pressing force can be achieved
in all the pockets P. Since the pressing force achieved is constant irrespective of
the amount of lowering of the pressed-down plate 112, the adjustment is made very
easy, and fluctuations during the operation can be prevented.
[0085] With the use of the pressing mechanism 111b, when the height of the can C decreases
slightly during the seaming, the error between the cam profiles of the vertical motion
cam 123 of the chuck unit 120 described above and the vertical motion cam 134 of the
seaming unit 130 and the actual amount of decrease in the can height can be absorbed
by the pressing mechanism 111b without causing axial load fluctuations. The seaming
accuracy can thus be improved and operation speed can be increased.
[0086] Fig. 11 illustrates a can placement unit 110c that has another form of the pressing
mechanism. As shown in the drawing, the pressing mechanism 111c includes a diaphragm
118c to keep the piston 114c for moving the plate 112c up and down airtight from the
cylindrical space 113c.
[0087] This way, the piston 114c can move up and down without seal resistance, so that the
plate 112c can be lifted and lowered smoothly.
1. A seaming device comprising a can placement unit that places a can, a chuck unit that
is provided opposite the can placement unit, and a seaming unit that seams a lid to
the can,
the can placement unit including a pressing mechanism that presses a plate, on which
a can is placed, resiliently upward, and
the chuck unit and the seaming unit being configured to be capable of moving up and
down.
2. The seaming device according to claim 1, wherein the chuck unit and the seaming unit
are formed integrally so as to move up and down by a single cam mechanism.
3. The seaming device according to claim 1 or 2, wherein rotation of the plate of the
can placement unit and rotation of a chuck of the chuck unit, and seaming operation
by a seaming roll of the seaming unit are implemented by independently controlled
driving sources.
4. The seaming device according to any one of claims 1 to 3, further comprising an infeed
conveyor that supplies cans to a seaming turret, and a lid feeding unit configured
of a lid feeder that supplies lids and a lid transfer turret, wherein the infeed conveyor,
lid feeder, and lid transfer turret each have an independently controlled driving
source.
5. The seaming device according to claim 3 or 4, wherein the driving sources are servomotors.
6. The seaming device according to claim 4, wherein cans on which lids have been placed
are supplied to the seaming turret by the infeed conveyor.
7. The seaming device according to claim 1, wherein the chuck unit causes the chuck alone
to make contact with a lid, and lowers the chuck to perform centering of the lid and
pressing of the lid.
8. The seaming device according to any one of claims 1 to 5, wherein the chuck includes
lid suction means and performs centering of the lid with the lid suction means, and
after picking up the lid by suction, the chuck is lowered to place the lid on the
can.
9. The seaming device according to any one of claims 4 to 8, wherein the seaming turret
includes detection means for detecting positions of pockets,
the seaming device further comprising a pitch sensor that detects attachments of the
infeed conveyor on a transfer path of the infeed conveyor,
speed of the infeed conveyor being controlled, based on outputs of the detection means,
and
positions of the attachments relative to pockets of the seaming turret and of the
lid transfer turret being controlled based on output of the pitch sensor.
10. The seaming device according to any one of claims 1 to 9, wherein the chuck unit includes
a rotary vane pump mechanism that forcibly discharges lubricating oil.
11. The seaming device according to any one of claims 1 to 10, wherein the pressing mechanism
is configured to be operated by fluid pressure.
12. The seaming device according to claim 11, wherein the pressing mechanism includes
a diaphragm that seals the fluid pressure.