TECHNICAL FIELD
[0001] The present invention relates to a galvannealed steel sheet and a method for producing
the galvannealed steel sheet.
BACKGROUND ART
[0002] In recent years, reductions in the weight of automobile bodies are being sought with
the aim of improving the fuel consumption of automobiles to contribute to protection
of the global environment. In addition thereto, since it is necessary to ensure the
safety of passengers, there is also a growing need for high-strength steel sheets.
Recently, steel sheets having a tensile strength of 1470 MPa or more are also desired.
However, a steel sheet to serve as a member for an automobile is required to not only
have a high strength, but also to have favorable press-formability.
[0003] It is necessary to improve the ductility of a steel sheet in order to improve the
press-formability thereof. However, tensile strength and ductility are elements that
are contrary to each other, and it is usually difficult to improve both tensile strength
and ductility at the same time. In addition, members for automobiles are required
to have corrosion resistance and also continuous spot weldability with respect to
spot welding. Therefore, it is necessary to achieve high strength and favorable press-formability
by using a galvannealed steel sheet.
[0004] A steel sheet that utilizes a TRIP effect of retained austenite is known as a steel
sheet having favorable uniform elongation while also having a high strength. For example,
Patent Document 1 discloses a high-strength galvannealed steel sheet having good workability
and a method for producing the high-strength galvannealed steel sheet.
[0005] Patent Document 2 discloses a high-strength galvannealed steel sheet having a tensile
strength of 590 MPa or more that includes an alloyed hot-dip galvanized layer that
is excellent with respect to wettability of plating and adhesion of a plated layer,
and a method for producing the high-strength galvannealed steel sheet.
[0006] Patent Document 3 discloses a high-strength galvannealed steel sheet having excellent
workability and corrosion resistance, and a method for producing the high-strength
galvannealed steel sheet. In addition, Patent Document 4 discloses a steel sheet for
molding members that has ultra-high strength which is achieved by heat treatment and
also having excellent ductility, as well as a molding member and a method for producing
the steel sheet.
LIST OF PRIOR ART DOCUMENTS
PATENT DOCUMENTS
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0008] In Patent Document 1, it is described that by optimizing the ratio of C, Si, and
Mn, even if re-heating for an alloying treatment is performed, a galvannealed steel
sheet having a high strength and excellent in press workability is obtained.
[0009] In this connection, it is necessary for a TRIP steel sheet to contain Si in order
to cause austenite to be retained. However, the Si significantly hinders plating properties,
particularly, alloying for galvanization. Because the assumed strength level according
to the technique described in Patent Document 1 is 880 MPa or less, a C content is
a low amount of 0.15% by mass or less. If the C content is increased, because alloying
is suppressed, it is difficult to compatibly achieve a balance between strength and
elongation while promoting alloying.
[0010] As technology for promoting alloying in a TRIP steel sheet, as described in Patent
Document 2, it is known to control the atmosphere during annealing prior to plating.
According to this technology, because oxides of Si are formed inside a steel sheet
and not on the surface of the steel sheet, it is easy for alloying of zinc and iron
to proceed.
[0011] The technology described in Patent Document 2 relates to steel in which the C content
is a comparatively low content of less than 0.3% by mass, and in order to achieve
an additional increase in the steel strength it is necessary to make the C content
0.3% by mass or more. However, if the C content is made 0.3% by mass or more it will
become difficult for alloying to proceed, and therefore even if the technology described
in Patent Document 2 is adopted, it is difficult to secure retained austenite and
also cause alloying to proceed sufficiently.
[0012] On the other hand, in Patent Document 3 a method is described that, for a TRIP steel
sheet, suppresses decomposition of retained austenite during reheating that accompanies
an alloying treatment. According to the method described in Patent Document 3, austenite
can be secured by making a C amount in austenite prior to an alloying treatment low,
and lowering a driving force with which carbides are generated from austenite.
[0013] However, in the case of the method described in Patent Document 3, because the C
amount in the retained austenite is low and the austenite becomes unstable, local
elongation tends to decrease. In particular, in the case of high-strength steel having
a tensile strength of 1470 MPa or more, it is preferable to raise local elongation
by even a small amount in addition to uniform elongation, and therefore the method
described in Patent Document 3 cannot be adopted.
[0014] According to the method described in Patent Document 4, by subjecting steel to pressing
after heating, and thereafter performing a heat treatment, TRIP steel is produced
that is mainly composed of tempered martensite and also contains retained austenite,
and which achieves both high strength and high ductility.
[0015] However, according to the method described in Patent Document 4, because zinc melts
during heating, the method cannot be implemented on a continuous annealing line, and
therefore cannot be employed for large-scale production. In addition, according to
the method described in Patent Document 4, because the tempering temperature is less
than 480°C, it is estimated that almost no alloying of plating occurs.
[0016] As described in the foregoing, in the above prior art there remains room for improvement
with respect to obtaining a galvannealed steel sheet having high strength and ductility
while adequately promoting alloying.
[0017] The present invention has been made to solve the problems described above, and an
objective of the present invention is to provide a galvannealed steel sheet that is
excellent in uniform deformability (uniform elongation) and local deformability (local
elongation), and a method for producing the galvannealed steel sheet.
SOLUTION TO PROBLEM
[0018] The present invention was conceived to solve the issues described above, and the
gist of the present invention is a galvannealed steel sheet and a method for producing
the galvannealed steel sheet which are described hereunder.
[0019]
- (1) A galvannealed steel sheet including an alloyed hot-dip galvanized layer on a
surface of a steel sheet,
a chemical composition of the steel sheet consisting of, by mass%,
C: 0.25 to 0.70%,
Si: 0.25 to 2.50%,
Mn: 1.00 to 5.00%,
Al: 0.005 to 3.50%,
P: 0.15% or less,
S: 0.03% or less,
N: 0.02% or less,
O: 0.01 % or less,
Ti: 0 to 0.50%,
Nb: 0 to 0.50%,
V: 0 to 0.50%,
Cr: 0 to 1.50%,
Mo: 0 to 1.50%,
Cu: 0 to 5.00%,
Ni: 0 to 5.00%,
B: 0 to 0.003%,
Ca: 0 to 0.05%,
REM: 0 to 0.05%,
Mg: 0 to 0.05%,
W: 0 to 0.50%,
Zr: 0 to 0.05%,
Sb: 0 to 0.50%,
Sn: 0 to 0.50%,
As: 0 to 0.05%,
Te: 0 to 0.05%,
Y: 0 to 0.20%,
Hf: 0 to 0.20%,
Co: 0 to 1.00%, and
a balance: Fe and impurities,
wherein:
a steel micro-structure at a position of 1/4 thickness of a sheet thickness is, by
vol.%,
retained austenite: 10.0 to 60.0%,
high-temperature tempered martensite: 5.0% or more,
low-temperature tempered martensite: 5.0% or more,
fresh martensite: 10.0% or less,
ferrite: 0 to 15.0%,
pearlite: 0 to 10.0%, and
a balance: bainite; and
a total volume ratio of high-temperature tempered martensite, low-temperature tempered
martensite and bainite is 30.0% or more,
a tensile strength is 1470 MPa or more,
a product of the tensile strength and uniform elongation is 13000 MPa% or more, and
a product of the tensile strength and local elongation is 5000 MPa% or more.
- (2) The galvannealed steel sheet set forth in (1) above, wherein:
the chemical composition contains, by mass%,
Si + Al: 0.80% or more.
- (3) The galvannealed steel sheet set forth in (1) or (2) above, wherein:
the chemical composition contains, by mass%, one or more elements selected from:
Ti: 0.005 to 0.50%,
Nb: 0.005 to 0.50%,
V: 0.005 to 0.50%,
Cr: 0.01 to 1.50%,
Mo: 0.01 to 1.50%,
Cu: 0.01 to 5.00%,
Ni: 0.01 to 5.00%,
B: 0.0001 to 0.003%,
Ca: 0.0001 to 0.05%,
REM: 0.0005 to 0.05%,
Mg: 0.0001 to 0.05%,
W: 0.005 to 0.50%,
Zr: 0.005 to 0.05%,
Sb: 0.005 to 0.50%,
Sn: 0.005 to 0.50%,
As: 0.005 to 0.05%,
Te: 0.001 to 0.05%,
Y: 0.001 to 0.20%,
Hf: 0.001 to 0.20%, and
Co: 0.001 to 1.00%.
- (4) The galvannealed steel sheet set forth in any one of (1) to (3) above, wherein:
a C amount contained in the retained austenite is 0.85% by mass or more.
- (5) The galvannealed steel sheet set forth in any one of (1) to (4) above, wherein:
an Fe amount contained in the alloyed hot-dip galvanized layer is 3.0 to 20.0% by
mass.
- (6) The galvannealed steel sheet set forth in any one of (1) to (5) above, wherein:
the steel sheet includes, in an outer layer, a surface soft layer having a hardness
that is not more than 0.9 times an average hardness in a region from a position of
1/4 thickness of the sheet thickness to a position of 1/2 thickness of the sheet thickness;
and
a thickness of the surface soft layer from an interface between the alloyed hot-dip
galvanized layer and the steel sheet is more than 10 µm.
- (7) The galvannealed steel sheet set forth in any one of (1) to (5) above, wherein:
the steel sheet includes, in an outer layer, a surface soft layer having a hardness
that is not more than 0.9 times an average hardness in a region from a position of
1/4 thickness of the sheet thickness to a position of 1/2 thickness of the sheet thickness;
a thickness of the surface soft layer from an interface between the alloyed hot-dip
galvanized layer and the steel sheet is 10µm or less; and
a ratio of a fatigue limit to a tensile strength of the steel sheet is 0.30 or more.
- (8) A method for producing a galvannealed steel sheet, that is a method for producing
a galvannealed steel sheet set forth in any one of (1) to (5) above, including:
- (a) a melting step of melting an ingot or a slab having a chemical composition according
to any one of (1) to (3) above;
- (b) a hot-rolling step of heating the ingot or slab and performing hot-rolling to
obtain a hot-rolled steel sheet;
- (c) a first cooling step of cooling the hot-rolled steel sheet;
- (d) a coiling step of coiling the hot-rolled steel sheet;
- (e) a cold-rolling step of uncoiling and pickling the hot-rolled steel sheet, and
thereafter performing cold rolling to obtain a cold-rolled steel sheet;
- (f) an annealing step of maintaining the cold-rolled steel sheet in a temperature
range from an Ac1 point to 920°C for 5 s or more;
- (g) a second cooling step of cooling the cold-rolled steel sheet to a temperature
range of 100 to 600°C at an average cooling rate of 1°C/s or more;
- (h) a pre-treatment step of cooling or heating the cold-rolled steel sheet to a hot-dip
galvanizing bath temperature;
- (i) a plating step of immersing the cold-rolled steel sheet in a hot-dip galvanizing
bath such that the steel sheet is hot-dip galvanized to obtain a hot-dip galvanized
steel sheet;
- (j) an alloying step of heating the hot-dip galvanized steel sheet to 480 to 600°C
such that the hot-dip galvanized steel sheet is alloyed to obtain a galvannealed steel
sheet;
- (k) a third cooling step of cooling the galvannealed steel sheet to a temperature
range of 80 to 300°C at an average cooling rate of 1°C/s or more; and
- (l) a tempering step of maintaining the galvannealed steel sheet in a temperature
range from 100 to 450°C for 1 s or more and 48 h or less;
wherein the steps from (a) to (1) described above are carried out in sequence.
- (9) A method for producing a galvannealed steel sheet, that is a method for producing
a galvannealed steel sheet set forth in (6) above, including:
- (a) a melting step of melting an ingot or a slab having a chemical composition according
to any one of (1) to (3) above;
- (b) a hot-rolling step of heating the ingot or slab and performing hot-rolling to
obtain a hot-rolled steel sheet;
- (c) a first cooling step of cooling the hot-rolled steel sheet;
- (d) a coiling step of coiling the hot-rolled steel sheet;
- (e) a cold-rolling step of uncoiling and pickling the hot-rolled steel sheet, and
thereafter performing cold rolling to obtain a cold-rolled steel sheet;
- (f) an annealing step of maintaining the cold-rolled steel sheet in a temperature
range from an Ac1 point to 920°C for 5 s or more in an atmosphere with a dew point of - 25°C or more;
- (g) a second cooling step of cooling the cold-rolled steel sheet to a temperature
range of 100 to 600°C at an average cooling rate of 1°C/s or more;
- (h) a pre-treatment step of cooling or heating the cold-rolled steel sheet to a hot-dip
galvanizing bath temperature;
- (i) a plating step of immersing the cold-rolled steel sheet in a hot-dip galvanizing
bath such that the steel sheet is hot-dip galvanized to obtain a hot-dip galvanized
steel sheet;
- (j) an alloying step of heating the hot-dip galvanized steel sheet to 480 to 600°C
such that the hot-dip galvanized steel sheet is alloyed to obtain a galvannealed steel
sheet;
- (k) a third cooling step of cooling the galvannealed steel sheet to a temperature
range of 80 to 300°C at an average cooling rate of 1°C/s or more; and
- (l) a tempering step of maintaining the galvannealed steel sheet in a temperature
range from 100 to 450°C for 1 s or more and 48 h or less;
wherein the steps from (a) to (1) described above are carried out in sequence.
- (10) A method for producing a galvannealed steel sheet, that is a method for producing
a galvannealed steel sheet set forth in (7) above, including:
- (a) a melting step of melting an ingot or a slab having a chemical composition according
to any one of (1) to (3) above;
- (b) a hot-rolling step of heating the ingot or slab and performing hot-rolling to
obtain a hot-rolled steel sheet;
- (c) a first cooling step of cooling the hot-rolled steel sheet;
- (d) a coiling step of coiling the hot-rolled steel sheet;
- (e) a cold-rolling step of uncoiling and pickling the hot-rolled steel sheet, and
thereafter performing cold rolling to obtain a cold-rolled steel sheet;
- (f) an annealing step of maintaining the cold-rolled steel sheet in a temperature
range from an Ac1 point to 920°C for 5 s or more in an atmosphere with a dew point of - 15°C or less;
- (g) a second cooling step of cooling the cold-rolled steel sheet to a temperature
range of 100 to 600°C at an average cooling rate of 1°C/s or more;
- (h) a pre-treatment step of cooling or heating the cold-rolled steel sheet to a hot-dip
galvanizing bath temperature;
- (i) a plating step of immersing the cold-rolled steel sheet in a hot-dip galvanizing
bath such that the steel sheet is hot-dip galvanized to obtain a hot-dip galvanized
steel sheet;
- (j) an alloying step of heating the hot-dip galvanized steel sheet to 480 to 600°C
such that the hot-dip galvanized steel sheet is alloyed to obtain a galvannealed steel
sheet;
- (k) a third cooling step of cooling the galvannealed steel sheet to a temperature
range of 80 to 300°C at an average cooling rate of 1°C/s or more; and
- (l) a tempering step of maintaining the galvannealed steel sheet in a temperature
range from 100 to 450°C for 1 s or more and 48 h or less;
wherein the steps from (a) to (1) described above are carried out in sequence.
ADVANTAGEOUS EFFECTS OF INVENTION
[0020] According to the present invention it is possible to obtain a galvannealed steel
sheet that is excellent in uniform deformability (uniform elongation) and local deformability
(local elongation) while having a high tensile strength of 1470 MPa or more.
DESCRIPTION OF EMBODIMENTS
[0021] The present inventors conducted intensive studies with respect to a method for obtaining
a galvannealed steel sheet that has high strength and is excellent in ductility while
also causing alloying to progress sufficiently, and as a result obtained the findings
described hereunder.
[0022] As described in the foregoing, because securing retained austenite and sufficient
alloying progress are mutually contradictory, it is difficult to produce alloyed hot-dip
galvanized steel having both high strength and ductility. The present inventors performed
a fundamental reappraisal regarding a method for obtaining a galvannealed steel sheet
having sufficient elongation and a tensile strength of 1470 MPa or more.
[0023] As a result, the present inventors succeeded in obtaining a galvannealed steel sheet
having high-strength and high ductility in which, having a C content of 0.3% by mass
or more in the steel sheet, retained austenite is 10 vol. % or more, tensile strength
is 1470 MPa or more, a product of tensile strength and uniform elongation is 13000
MPa% or more, and a product of tensile strength and local elongation is 5000 MPa%
or more.
[0024] The method for obtaining the galvannealed steel sheet will now be described. It is
customary practice to perform galvanization after forming the steel micro-structure
of a steel sheet. Therefore, when manufacturing TRIP steel, C is caused to concentrate
in austenite before a plating treatment. However, after performing galvanization,
if the temperature is raised for the purpose of an alloying treatment, carbides precipitate
at 500°C or higher.
[0025] Therefore, the present inventors decided not to cause C to concentrate in austenite
at the stage of the alloying treatment. In addition, after the alloying treatment,
the present inventors added a heat treatment for the purpose of promoting transformation.
The present inventors discovered that, by means of the heat treatment, C is caused
to concentrate in austenite, and TRIP steel containing stable retained austenite can
be obtained.
[0026] In addition, the present inventors discovered that in order to obtain high ductility
while also having a high tensile strength of 1470 MPa or more, it is effective to
cause high-temperature tempered martensite and low-temperature tempered martensite,
which are described later, to be present at a predetermined volume ratio, respectively.
Further, the present inventors discovered that, in order to cause high-temperature
tempered martensite and low-temperature tempered martensite to be present at a predetermined
volume ratio, respectively, it is effective to perform an annealing treatment under
predetermined heating conditions and cooling conditions before an alloying treatment.
[0027] The present invention has been made based on the above findings. The respective requirements
of the present invention are described in detail hereunder.
(A) Chemical Composition
[0028] The reasons for limiting each element are as follows. Note that, the symbol "%" with
respect to content in the following description represents "mass percent".
C: 0.25 to 0.70%
[0029] C is an effective element for obtaining high strength. C is also an element that
stabilizes retained austenite which contributes to enhancing the ductility of the
steel sheet. If the C content is less than 0.25%, the aforementioned effects are not
sufficiently exhibited, and it is difficult to obtain the necessary tensile strength
(1470 MPa or more). On the other hand, if the C content is more than 0.70%, the steel
sheet becomes too hard and cold rolling is difficult. Therefore the C content is made
0.25 to 0.70%.
[0030] Although tempered martensite and bainite that are described later are responsible
for the strength of the steel sheet, if the C content is low, in some cases the micro-structure
of the tempered martensite and bainite will become soft and the desired tensile strength
will not be obtained. Therefore, the C content is preferably 0.28% or more, and more
preferably is 0.30% or more. Further, the C content is preferably 0.60% or less, and
more preferably is 0.50% or less.
Si: 0.25 to 2.50%
[0031] In addition to being an element that increases the strength of the steel sheet, Si
also strengthens ferrite and uniformizes the micro-structure, and is thus an effective
element for improving workability. Si is also an element that acts to suppress precipitation
of cementite and promote retention of austenite.
[0032] If the Si content is less than 0.25%, the aforementioned effects are not sufficiently
exhibited. On the other hand, if the Si content is more than 2.50%, toughness decreases
significantly and production becomes difficult. Therefore, the Si content is made
0.25 to 2.50%. The Si content is preferably 0.30% or more, and more preferably is
0.60% or more. Further, the Si content is preferably 2.30% or less, and more preferably
is 2.00% or less.
Mn: 1.00 to 5.00%
[0033] Mn is an element that causes the formation of M-A (martensite-austenite constituents),
and is an essential element for compatibly achieving both strength and elongation.
If the Mn content is less than 1.00%, the aforementioned effect is not sufficiently
exhibited. On the other hand, if the Mn content is more than 5.00%, the progress of
bainite transformation is slow, and C does not concentrate in austenite. As a result,
the austenite is not stabilized, and ultimately the volume ratio of fresh martensite
is excessive. Therefore, the Mn content is made 1.00 to 5.00%. The Mn content is preferably
1.20% or more, and more preferably is 1.50% or more. Further, the Mn content is preferably
4.5% or less, and more preferably is 4.00% or less.
Al: 0.005 to 3.50%
[0034] Al is a deoxidizing element and, similarly to Si, also suppresses precipitation of
cementite, and is an effective element for increasing retained austenite. The aforementioned
effects are not sufficiently exhibited if the Al content is less than 0.005%. On the
other hand, if the Al content is more than 3.50%, inclusions increase and workability
deteriorates. Therefore, the Al content is made 0.005 to 3.50%. The Al content is
preferably 0.010% or more, and more preferably is 0.020% or more. Further, the Al
content is preferably 3.30% or less, and more preferably is 3.00% or less.
Si + Al: 0.80% or more
[0035] Even if the respective contents of Si and Al satisfy the aforementioned ranges, if
Si + Al is less than 0.80%, the synergetic effect of Si and Al will not be sufficient,
and there is a concern that cementite will precipitate during bainite transformation
and retained austenite will not stabilize. Consequently, in order to cause retained
austenite to stabilize to a greater degree, the total content of Si and Al is preferably
made 0.80% or more, more preferably is made 0.90% or more, and further preferably
is 1.00% or more.
P: 0.15% or less
[0036] P is an impurity element, and is an element that segregates and decreases the toughness.
If the P content is more than 0.15%, the toughness noticeably decreases. Therefore,
the P content is made 0.15% or less. The P content is preferably 0.12% or less, and
more preferably is 0.10% or less. Note that, reducing the P content to less than 0.003%
will cause a significant rise in the production cost. Therefore, 0.003% is the practical
lower limit of the P content.
S: 0.03% or less
[0037] S is an impurity element, and is an element that forms MnS and hinders elongation.
If the S content is more than 0.03%, elongation noticeably decreases. Therefore, the
S content is made 0.03% or less. The S content is preferably 0.02% or less, and more
preferably is 0.01% or less. Note that, reducing the S content to less than 0.0002%
will cause a significant rise in the production cost. Therefore, 0.0002% is the practical
lower limit of the S content.
N: 0.02% or less
[0038] N is an impurity element, and is an element that forms nitrides that are a cause
of cracking in a slab during continuous casting. If the N content is more than 0.02%,
cracking in the slab will be noticeable. Therefore, the N content is made 0.02% or
less. The N content is preferably 0.01 % or less. Note that, reducing the N content
to less than 0.0007% will cause a significant rise in the production cost. Therefore,
0.0007% is the practical lower limit of the N content.
O: 0.01% or less
[0039] O is an element that forms inclusions and inhibits local ductility and toughness.
If the O content is more than 0.01%, the local ductility and toughness noticeably
decrease. Therefore, the O content is made 0.01% or less. The O content is preferably
0.008% or less, and more preferably is 0.006% or less. Note that, reducing the O content
to less than 0.0001% will cause a significant rise in the production cost. Therefore,
0.0001% is the practical lower limit of the O content.
[0040] In addition to the elements described above, the galvannealed steel sheet of the
present invention may contain one or more elements selected from Ti, Nb, V, Cr, Mo,
Cu, Ni, B, Ca, REM, Mg, W, Zr, Sb, Sn, As, Te, Y, Hf and Co in the amounts described
hereunder.
Ti: 0 to 0.50%
Nb: 0 to 0.50%
V: 0 to 0.50%
[0041] Ti, Nb and V are elements that form precipitates and refine grains to thereby contribute
to improving strength and toughness, and may therefore be contained according to need.
However, if any of these elements is contained in an amount that is more than 0.50%,
the aforementioned effects are saturated and the production cost increases. Therefore,
the content of each of Ti, Nb and V is made 0.50% or less. The content of each of
these elements is preferably 0.35% or less.
[0042] To obtain the aforementioned effects, it is preferable to contain one or more elements
selected from Ti, Nb and V in an amount of 0.005% or more. Since Ti and Nb refine
grains of austenite to thereby stabilize the austenite, it is more preferable to contain
one or two types of element selected from Ti and Nb in an amount of 0.010% or more,
and an amount of 0.030% or more is further preferable.
Cr: 0 to 1.50%
Mo: 0 to 1.50%
[0043] Cr and Mo, similarly to Mn, stabilize austenite and promote transformation strengthening,
and are effective elements for enhancing the strength of the steel sheet. Further,
Cr and Mo are also elements that, during an alloying treatment, exert an action that
suppresses decomposition of austenite. Therefore, these elements may be contained
according to need. However, if any of these elements is contained in an amount that
is more than 1.50%, the progress of bainite transformation will be slow, and C will
not concentrate in the austenite. As a result the austenite will not be stabilized,
and ultimately the volume ratio of fresh martensite will be excessive. Therefore,
the content of each of Cr and Mo is made 1.50% or less. The content of each of these
elements is preferably 1.30% or less. The Cr content is more preferably 1.20% or less,
and the Mo content is more preferably 1.00% or less.
[0044] To obtain the aforementioned effects, it is preferable to contain one or more elements
selected from Cr and Mo in an amount of 0.01% or more. More preferably, the amount
of Cr that is contained is 0.10% or more, and more preferably the amount of Mo that
is contained is 0.05% or more.
Cu: 0 to 5.00%
Ni: 0 to 5.00%
[0045] Cu and Ni are elements that have an action that suppresses corrosion. Further, Cu
and Ni are elements that concentrate at the surface of the steel sheet and have an
action that suppresses penetration of hydrogen into the steel sheet and that suppresses
delayed fracture, and are also elements that contribute to stabilization of austenite.
Therefore, these elements may be contained according to need. However, if any of these
elements is contained in an amount of more than 5.00%, the aforementioned effects
are saturated and the production cost increases. Consequently, the content of each
of Cu and Ni is made 5.00% or less. The content of each of these elements is preferably
4.00% or less.
[0046] To obtain the aforementioned effects, one or more elements selected from Cu and Ni
is preferably contained in an amount of 0.01% or more, and preferably is contained
in an amount of 0.02% or more.
B: 0 to 0.003%
[0047] B is an element that contributes to enhancing the strength of the steel sheet by
suppressing nucleation that starts from the grain boundary and increasing hardenability,
and hence may be contained according to need. However, if the B content is more than
0.003%, the aforementioned effects are saturated and the production cost increases.
Therefore, the B content is made 0.003% or less. Preferably, the B content is 0.002%
or less. To obtain the aforementioned effects, the B content is preferably 0.0001
% or more, and more preferably is 0.0002% or more.
Ca: 0 to 0.05%
REM: 0 to 0.05%
Mg: 0 to 0.05%
[0048] Ca, REM and Mg are elements that cause spheroidization of sulfides and contribute
to local elongation of the steel sheet, and thus may be contained according to need.
However, if any of these elements is contained in an amount of more than 0.05%, the
aforementioned effect is saturated and the production cost rises. Therefore, the content
of each of Ca, REM and Mg is made 0.05% or less. The content of each of these elements
is preferably 0.04% or less.
[0049] To obtain the aforementioned effects, preferably one or more elements selected from
Ca, REM and Mg is contained in an amount of 0.0001% or more with respect to Ca and
Mg and in an amount of 0.0005% or more with respect to REM.
[0050] In the present invention, the term "REM" refers to a total of 16 elements that are
Sc and the lanthanoids, and the aforementioned content of REM means the total content
of these elements. Note that, in industrial use the lanthanoids are added in the form
of misch metal.
W: 0 to 0.50%
[0051] W is an element that contributes to enhancing the steel sheet strength by increasing
the hardenability, and hence may be contained according to need. However, if the W
content is more than 0.50%, the aforementioned effect is saturated and the production
cost rises. Therefore the W content is made 0.50% or less. The W content is preferably
0.35% or less. To obtain the aforementioned effect, the W content is preferably 0.005%
or more, and more preferably is 0.010% or more.
Zr: 0 to 0.05%
[0052] Zr is an element that contributes to enhancing the steel sheet strength by increasing
the hardenability, and hence may be contained according to need. However, if the Zr
content is more than 0.05%, the aforementioned effect is saturated and the production
cost rises. Therefore, the Zr content is made 0.05% or less. The Zr content is preferably
0.03% or less. To obtain the aforementioned effect, the Zr content is preferably 0.005%
or more, and more preferably is 0.07% or more.
Sb: 0 to 0.50%
Sn: 0 to 0.50%
[0053] Sb and Sn are elements that contribute to wettability of plating and adhesion of
a plated layer, and also exert an action that prevents decarburization of steel, and
therefore may be contained according to need. However, if any of these elements is
contained in an amount that is more than 0.50%, there is a concern that heat embrittlement
will occur in the steel sheet and cracks will arise during hot working, and surface
defects will arise in the steel sheet. There is also a concern that cracks will also
arise during cold working such as shear cutting. Therefore, the content of each of
Sb and Sn is made 0.50% or less. The content of each of these elements is preferably
0.35% or less.
[0054] To obtain the aforementioned effects, preferably one or more elements selected from
Sb and Sn is contained in an amount of 0.005% or more, and containing an amount of
0.010% or more is preferable.
As: 0 to 0.05%
Te: 0 to 0.05%
[0055] As and Te are elements that contribute to enhancing the mechanical strength of the
steel sheet, and hence may be contained according to need. However, if any of these
elements is contained in an amount that is more than 0.05%, there is a concern that
the local deformability will decrease. Consequently, the content of each of As and
Te is made 0.05% or less. The content of each of these elements is preferably 0.03%
or less.
[0056] To obtain the aforementioned effects, one or more elements selected from As and Te
is preferably contained in an amount of 0.005% or more with respect to As and an amount
of 0.001% or more with respect to Te, and more preferably in an amount of 0.010% or
more with respect to As and an amount of 0.007% or more with respect to Te.
Y: 0 to 0.20%
Hf: 0 to 0.20%
[0057] Y and Hf are effective elements for enhancing the corrosion resistance of the steel
sheet, and hence may be contained according to need. However, if any of these elements
is contained in an amount that is more than 0.20%, there is a concern that local elongation
of the steel sheet will significantly deteriorate. Therefore, the content of each
of Y and Hf is made 0.20% or less. The content of each of these elements is preferably
0.15% or less.
[0058] To obtain the aforementioned effects one or more elements selected from Y and Hf
is preferably contained in an amount of 0.001% or more, and containing an amount of
0.005% or more is preferable.
Co: 0 to 1.00%
[0059] Co is an element that has an action that promotes bainite transformation. In order
to promote the TRIP effect, it is necessary to cause bainite transformation and to
cause C to concentrate in austenite. Hence, Co is a useful element for promoting the
TRIP effect. Therefore, Co may be contained according to need. However, if the Co
content is more than 1.00%, there is a concern that the weldability and local elongation
of the steel sheet will significantly deteriorate. Consequently, the Co content is
made 1.00% or less. The Co content is preferably 0.80% or less. To obtain the aforementioned
effects, preferably the Co content is 0.001% or more, and more preferably is 0.008%
or more.
[0060] In the chemical composition of the steel sheet of the present invention, the balance
is Fe and impurities.
[0061] In this case, the term "impurities" refers to components which, during industrial
production of the steel sheet, are mixed in from raw material such as ore or scrap
or due to various factors in the production step, and which are allowed within a range
that does not adversely affect the present invention.
(B) Steel Micro-structure of Steel sheet
[0062] The steel micro-structure at a position of 1/4 thickness of the sheet thickness of
the steel sheet of the present invention will now be described. Note that, in the
following description the symbol "%" means "vol.%".
Retained austenite: 10.0 to 60.0%
[0063] A steel sheet containing retained austenite is excellent in elongation, specifically,
excellent in uniform elongation, because of transformation induced plasticity (TRIP)
that occurs when austenite transforms into martensite during working.
[0064] If the volume ratio of retained austenite is less than 10.0%, the uniform elongation
of the steel sheet will be insufficient. On the other hand, if the volume ratio of
retained austenite is more than 60.0%, there is a concern that local elongation of
the steel sheet will decrease. Consequently, the volume ratio of retained austenite
is made from 10.0 to 60.0%. If the ductility is high, the collision safety of an automobile
body will be further enhanced, and therefore when it is desired to secure higher ductility,
preferably the volume ratio of retained austenite is made 13.0% or more. The volume
ratio of retained austenite is preferably 50.0% or less, more preferably is 40.0%
or less, and further preferably is 30.0% or less.
C amount contained in retained austenite (Cγ): 0.85% by mass or more
[0065] To cause retained austenite to stably exist, it is preferable that C is concentrated
in the retained austenite. If Cγ is less than 0.85% by mass, the retained austenite
becomes unstable and is liable to disappear. Consequently it will be difficult to
secure retained austenite in an amount of 10.0% or more, and in some cases the required
uniform elongation or local elongation cannot be secured. Therefore, Cγ is preferably
0.85% by mass or more, more preferably is 0.90% by mass or more, and further preferably
is 0.95% by mass or more.
[0066] Although an upper limit of Cγ is not particularly defined, if Cγ is more than 1.50%
by mass, there is a concern that austenite will stop transforming into martensite
during deformation and it will not be possible to obtain a TRIP effect, and the ductility
will deteriorate. Therefore, Cγ is preferably 1.50% by mass or less.
High-temperature tempered martensite: 5.0% or more
[0067] High-temperature tempered martensite is martensite that was tempered at a temperature
of 480 to 600°C. High-temperature tempered martensite is hard in comparison to ferrite
and is soft in comparison to low-temperature tempered martensite that is described
later, and is estimated to be effective in improving ductility. To obtain the aforementioned
effects, it is necessary for the volume ratio of high-temperature tempered martensite
to be made 5.0% or more. The volume ratio of high-temperature tempered martensite
is preferably 10.0% or more. However, since it will not be possible to secure the
volume ratios of low-temperature tempered martensite, retained austenite and bainite
if the volume ratio of the high-temperature tempered martensite is excessive, the
volume ratio of the high-temperature tempered martensite is preferably made 70.0%
or less.
Low-temperature tempered martensite: 5.0% or more
[0068] Low-temperature tempered martensite is martensite that was tempered at a temperature
of 100 to 450°C. Since low-temperature tempered martensite is hard in comparison to
the aforementioned high-temperature tempered martensite, it is a necessary micro-structure
for securing a tensile strength of 1470 MPa or more. Therefore, it is necessary to
make the volume ratio of the low-temperature tempered martensite 5.0% or more. The
volume ratio of the low-temperature tempered martensite is preferably 10.0% or more,
and more preferably is 15.0% or more. However, since it will not be possible to secure
the volume ratios of high-temperature tempered martensite, retained austenite and
bainite if the volume ratio of the low-temperature tempered martensite is excessive,
the volume ratio of the low-temperature tempered martensite is preferably made 70.0%
or less.
Fresh martensite: 10.0% or less
[0069] In the case of producing a high-strength steel sheet, although it is usual to make
the amount of fresh martensite (untempered martensite) large, in the case of the plated
steel sheet of the present invention, if the volume ratio of fresh martensite is more
than 10.0%, the local ductility and yield ratio of the steel sheet will decrease,
and hence it is not preferable for the volume ratio to be more than 10.0%. Therefore,
the volume ratio of fresh martensite is made 10.0% or less. Preferably the volume
ratio of fresh martensite is 7.0% or less.
Ferrite: 0 to 15.0%
[0070] Because ferrite is a soft micro-structure, a tensile strength of 1470 MPa or more
cannot be obtained if the volume ratio of ferrite is more than 15.0%. Therefore, the
volume ratio of ferrite is made 15.0% or less.
Pearlite: 0 to 10.0%
[0071] If pearlite is formed during the alloying treatment, there is a concern that the
pearlite will reduce the volume ratio of retained austenite. Further, because pearlite
is a softer micro-structure than tempered martensite, the strength will decrease.
Therefore, the volume ratio of pearlite is made 10.0% or less. The volume ratio of
pearlite is preferably made as low as possible, and a volume ratio of 5.0% or less
is preferable, and a volume ratio of 0% is more preferable.
[0072] In the steel micro-structure at the position of 1/4 thickness of the sheet thickness
of the steel sheet of the present invention, the balance is bainite.
[0073] Total volume ratio of high-temperature tempered martensite, low-temperature tempered
martensite, and bainite: 30.0% or more
[0074] In a case where the total volume ratio of tempered martensite (in the following description
"high-temperature tempered martensite" and "low-temperature tempered martensite" are
also referred to collectively as "tempered martensite") and bainite is less than 30.0%,
when attempting to secure a tensile strength of 1470 MPa it is necessary to increase
the volume ratio of fresh martensite. However, if the volume ratio of fresh martensite
is increased, the local ductility will decrease. Therefore, from the viewpoint of
securing the required local ductility while maintaining a tensile strength of 1470
MPa or more, the aforementioned total volume ratio is made 30.0% or more.
[0075] Further, in order to make the volume ratio of retained austenite 10.0% or more, it
is necessary to cause C to concentrate in retained austenite during bainite transformation
or when tempering martensite. In order to obtain this effect also, the total volume
ratio of tempered martensite and bainite is made 30.0% or more. From the viewpoint
of improving local deformability and strength, the total volume ratio of tempered
martensite and bainite is preferably made 40.0% or more.
[0076] Note that, since tempered martensite and bainite not only improve the tensile strength
but also contribute to improving the yield strength, it is possible to make the yield
ratio 0.58 or more by making the aforementioned total volume ratio a predetermined
value or more. Therefore, the plated steel sheet of the present invention is favorable
as a member for an automobile.
[0077] In the present invention, a method for determining the volume ratio of the respective
micro-structures described above is as described hereunder.
[0078] The volume ratio (Vγ) of retained austenite can be calculated by the following formula
based on data obtained using Mo-Kα rays.

[0079] Where, α(211), γ(200), α(211) and γ(311) represent plane intensity.
[0080] Further, the C amount of retained austenite (Cγ) can be calculated according to the
following formula by determining a lattice constant (unit: angstroms) from the angles
of reflection of the (200) plane, the (220) plane, and the (311) plane of austenite
through X-ray analysis using Cu-Kα rays.

[0081] Next, by the method described by
F. S. Lepera: Journal of Metals 32, No.3, (1980) 38-39, a cross section in the rolling direction is etched to reveal fresh martensite and
retained austenite. Thereafter, at a position of 1/4 thickness of the steel sheet,
observation is performed at a magnification of 1000 times using an optical microscope,
an obtained micro-structure photograph is subjected to image processing to measure
the total area fraction (%) of fresh martensite and retained austenite, and the measured
value is taken as the total volume ratio.
[0082] Subsequently, the volume ratio of fresh martensite is determined by deducting the
volume ratio of retained austenite that was measured by the aforementioned method
from the value for the total volume ratio of fresh martensite and retained austenite.
[0083] In addition, a cross-section perpendicular to the rolling direction is cut out and
mirror polished, and thereafter an electrolytically polished sample is measured by
SEM-EBSD at step intervals of 0.1 with respect to a region of 100 µm × 100 µm or more.
Thereafter, using analysis software produced by TSL solutions Ltd., an average value
of the transgranular image quality (Grain Average Image Quality: GAIQ value) for each
grain is calculated.
[0084] Further, the fraction of grains whose GAIQ value is 5000 or less is taken as the
total volume ratio of low-temperature tempered martensite and fresh martensite. The
volume ratio of low-temperature tempered martensite is then determined by deducting
the volume ratio of fresh martensite from the value for the total volume ratio.
[0085] Furthermore, after cutting out a cross-section perpendicular to the rolling direction
and mirror polishing the cross-section, etching with nital is performed. SEM observation
is then performed with respect to the relevant sample, a fraction of micro-structure
that is a lath-type structure and that contains cementite is determined as the total
area fraction of high-temperature tempered martensite and low-temperature tempered
martensite, and that value is taken as the total volume ratio. SEM observation is
performed at a magnification of 5000 times, in which the measurement region is four
or more visual fields of an area of 25 µm × 20 µm. The volume ratio of high-temperature
tempered martensite is determined by deducting the volume ratio of low-temperature
tempered martensite from the aforementioned value.
[0086] The total of bainite and tempered martensite is also determined by SEM observation.
A region in which a block of bainite or martensite is observed is taken as being bainite
or tempered martensite. The total area fraction of bainite and tempered martensite
is then measured, and the resulting value is taken as the total volume ratio.
[0087] With respect to ferrite and pearlite also, in a similar manner, after performing
nital etching, observation using an SEM is performed and a hollowed-out region in
which there is no lower micro-structure is taken as ferrite, and a region in which
a lamellar micro-structure can be seen is taken as pearlite. The respective area fractions
for ferrite and pearlite are determined, and the resulting values are taken as the
volume ratios.
(C) Alloyed Hot-dip Galvanized Layer
[0088] Fe amount contained in alloyed hot-dip galvanized layer: 3.0 to 20.0% by mass
[0089] The alloyed hot-dip galvanized layer may be a conventional alloyed hot-dip galvanized
layer. However, if the Fe amount contained in the plated layer is less than 3.0% by
mass, in some cases the weldability and sliding property of the galvannealed steel
sheet may be insufficient. Therefore, the Fe amount of the plated layer is preferably
3.0% by mass or more. On the other hand, from the viewpoint of securing powdering
resistance, the Fe amount of the plated layer is preferably 20.0% by mass or less.
[0090] The Fe amount of the plated layer is more preferably 5.0% by mass or more, and further
preferably is 7.0% by mass or more. Further, the Fe amount of the plated layer is
more preferably 15.0% by mass or less. Note that, the Fe amount of the plated layer
can be adjusted by means of the conditions of a heat treatment (alloying treatment)
after hot-dip galvanizing.
(D) Mechanical Properties
[0091] From the viewpoint of securing an adequate impact absorption property, the galvannealed
steel sheet according to the present invention is made a steel sheet that has a tensile
strength of 1470 MPa or more. The upper limit of the tensile strength is not particularly
limited. The tensile strength may be appropriately selected within the range of 1470
to 2200 MPa in accordance with the use.
[0092] Further, in consideration of application to an automobile component for which formability
is required, the product of the tensile strength and uniform elongation is made 13000
MPa% or more, and the product of the tensile strength and local elongation is made
5000 MPa% or more. Because uniform deformation characteristics and local deformation
characteristics are necessary for an automobile component, it is necessary to satisfy
the foregoing two conditions.
[0093] The yield ratio affects the strength of a machine component that is obtained by carrying
out forming of the steel sheet. For example, a high yield ratio is required in order
to increase the collision safety properties (raise the collision energy) of the automobile
component. Therefore, the yield ratio of the plated steel sheet according to the present
invention is preferably 0.58 or more, more preferably is 0.70 or more, and further
preferably is 0.80 or more. Further, from a similar viewpoint, the plated steel sheet
according to the present invention preferably has a yield strength of 850 MPa or more.
[0094] Note that, in the present invention, values obtained in a tension test in a direction
perpendicular to the rolling direction are adopted as the tensile strength and the
yield strength. The term "direction perpendicular to the rolling direction" refers
to a direction that is perpendicular to the rolling direction and thickness direction
of the steel sheet, that is, the width direction.
[0095] In addition, in a case of using the galvannealed steel sheet according to the present
invention as a blank steel sheet for an automobile component that receives a repetitive
load, in addition to excellent uniform deformation characteristics and local deformation
characteristics, excellent fatigue characteristics are also required. When it is desired
to secure predetermined fatigue characteristics, a ratio of the fatigue limit to the
tensile strength is preferably made 0.30 or more, and more preferably is made 0.35
or more. Note that, the fatigue limit of a steel sheet is measured by making the stress
ratio -1, making the repetition frequency 25 Hz, and making the maximum number of
repetitions 2×10
6 times.
(E) Outer-Layer Micro-Structure of Steel sheet
[0096] The galvannealed steel sheet according to the present invention includes a surface
soft layer. The term "surface soft layer" refers to a layer that is present in the
outer layer of the steel sheet and that has a hardness that is not more than 0.9 times
the average hardness in a region from a position of 1/4 thickness of the sheet thickness
to a position of 1/2 thickness of the sheet thickness.
[0097] In the present invention, since high strength and excellent formability can be obtained
by controlling the chemical composition and the steel micro-structure at a position
of 1/4 thickness of the sheet thickness, the thickness of the surface soft layer is
not particularly limited. However, additional characteristics can be obtained by appropriately
adjusting the thickness of the surface soft layer according to the use.
[0098] For example, when welding a steel sheet for an automobile that has been subjected
to galvanization, liquid metal embrittlement cracking may occur in a weld zone. The
higher the strength of the steel sheet, the more likely it is that liquid metal embrittlement
cracking will occur. However, in addition to the foregoing conditions regarding the
chemical composition and steel micro-structure, by making the thickness of the surface
soft layer more than 10 µm it is possible to secure excellent liquid metal embrittlement
cracking resistance.
[0099] On the other hand, as described above, excellent fatigue characteristics are required
in the case of using the plated steel sheet as a blank steel sheet for an automobile
component that receives a cyclic load. In addition to the foregoing conditions regarding
the chemical composition and steel micro-structure, by making the thickness of the
surface soft layer 10 µm or less it is possible to improve the fatigue characteristics
and make the ratio of the fatigue limit to the tensile strength 0.30 or more.
[0100] Note that, the thickness of the surface soft layer is determined by the following
procedure. First, a cross-section perpendicular to the rolling direction is cut out
and mirror polished. Next, the micro-Vickers hardness is sequentially measured at
a pitch of 10 µm from a position that is 10 µm from the interface between the plated
layer and the steel sheet to the center of the sheet thickness (position of 1/2 thickness
of the sheet thickness) in the relevant sample. The test force may be suitably selected
in accordance with the hardness of the micro-structure, and, for example, can be made
2 to 25 gf. Further, in a case where indentations overlap, the measurement position
may be shifted in a direction perpendicular to the sheet thickness.
[0101] Based on the results of the above measurement, the average hardness in a region from
a position of 1/4 thickness of the sheet thickness to a position of 1/2 thickness
of the sheet thickness is determined, and a position at which the hardness 0.9 times
the average hardness is identified. A distance from the interface between the plated
layer and the steel sheet to the aforementioned position at which the hardness is
0.9 times the average hardness is defined as the thickness of the surface soft layer.
[0102] However, if the hardness at a position that is 10 µm from the interface between the
plated layer and the steel sheet is more than 0.9 times the average hardness in a
region from a position of 1/4 thickness of the sheet thickness to a position of 1/2
thickness of the sheet thickness, it is difficult to measure the thickness of the
surface soft layer by the aforementioned method. In such case, the thickness of the
surface soft layer is determined by examining changes in the micro-structure fraction
by SEM observation.
[0103] Specifically, the micro-structure of the outer layer is measured at a magnification
of 500 to 1000 times, and the steel micro-structure is observed across an area of
100 to 200 µm in a direction perpendicular to the sheet thickness direction. Next,
fractions of the hard micro-structure are respectively determined at positions that
are 2, 4, 6, 8 and 10 µm from the interface between the plated layer and the steel
sheet. Further, the average fraction of the hard micro-structure in a region from
a position of 1/4 thickness of the sheet thickness to a position of 1/2 thickness
of the sheet thickness is determined, a position at which the fraction of the hard
micro-structure is 0.9 times the aforementioned average fraction is identified, and
a distance from that position to the interface between the plated layer and the steel
sheet is defined as the thickness of the surface soft layer. In this case, the term
"fraction of the hard micro-structure" refers to the total area fraction of the micro-structure
other than ferrite and pearlite.
(F) Production Method
[0104] Although conditions for producing the galvannealed steel sheet according to the present
invention are not particularly limited, the galvannealed steel sheet can be produced
by using the production method described hereunder. In the production method described
hereunder, the steps from the following (a) to (1) are performed in sequence. Each
step will now be described in detail.
(a) Melting Step
[0105] An ingot or a slab having the chemical composition described above is melted. The
conditions for the melting step are not particularly limited, and a conventional method
may be used.
(b) Hot-Rolling Step
[0106] The ingot or slab is heated and subjected to hot-rolling to be formed into a hot-rolled
steel sheet. Although limitations are not particularly set with respect to the conditions
in the hot-rolling step, for example, preferably the heating temperature before hot-rolling
is made 1000 to 1300°C, and the finishing temperature for hot-rolling is made 800
to 1000°C.
[0107] If the heating temperature is less than 1000°C, there is a concern that the temperature
will decrease while the ingot or slab is being conveyed to hot-rolling, and it will
not be possible to complete the finish rolling at the required temperature. On the
other hand, if the heating temperature is more than 1300°C, there is a concern that
the fusing point of the steel having the aforementioned chemical composition will
be reached and the steel will fuse.
[0108] Further, since the steel having the chemical composition defined by the present invention
is hard, if the finishing temperature is less than 800°C, there is a concern that
a large load will be placed on the rolling mill and hot-rolling will be difficult.
On the other hand, if the finishing temperature is more than 1000°C, there is a concern
that crystals of the steel sheet after rolling will be coarse and the various characteristics
of the galvannealed steel sheet that is ultimately obtained will deteriorate.
(c) First Cooling Step
[0109] After finish rolling ends, the hot-rolled steel sheet is cooled. Although cooling
conditions are not particularly set with respect to the first cooling step, preferably
the hot-rolled steel sheet is cooled at an average cooling rate of 10°C/s or more,
and cooling is stopped in the temperature range of 300 to 700°C.
[0110] Although it is easy to obtain an Mn concentration effect if the micro-structure of
the hot-rolled steel sheet is fine, if the average cooling rate is less than 10°C/s,
there is a concern that phase transformation will occur at a high temperature and
the micro-structure will coarsen. Although the upper limit of the average cooling
rate is not particularly limited, industrially, if the average cooling rate is more
than 200°C/s, it becomes difficult to control the cooling stopping temperature, and
variations arise in the material quality. Therefore, the average cooling rate is preferably
200°C/s or less, more preferably is 100°C/s or less, and further preferably is 60°C/s
or less.
[0111] Further, if the cooling stopping temperature is less than 300°C, there is a concern
that the micro-structure of the steel sheet will be mainly composed of martensite
and coiling will be difficult. On the other hand, if the cooling stopping temperature
is more than 700°C, there is a concern that scale generated on the surface of the
steel sheet will reach as far as the interior of the steel sheet, and hence pickling
will be difficult. Note that, since the matters that present a problem with respect
to production are the strength of the hot-rolled steel sheet and the ease of pickling,
the cooling stopping temperature can be appropriately set in consideration of these
matters.
(d) Coiling Step
[0112] The hot-rolled steel sheet is coiled after cooling stops. Although the coiling temperature
is not particularly limited, the temperature is preferably made not more than 700°C.
Similarly to the cooling stopping temperature in the aforementioned first cooling
step, with respect to the coiling temperature also, the temperature can be appropriately
set in consideration of the strength of the hot-rolled steel sheet and the ease of
pickling.
(e) Cold-Rolling Step
[0113] The hot-rolled steel sheet that was coiled is unwound again and pickled, and thereafter
subjected to cold rolling to be formed into a cold-rolled steel sheet. No particular
limitations are set with respect to the cold-rolling step. However, since the steel
having the chemical composition defined by the present invention is hard, if the rolling
reduction is more than 90%, it will be difficult to end the cold rolling in a short
time. Therefore, the rolling reduction in the cold-rolling step is preferably 90%
or less. It is good to appropriately set the rolling reduction in range up to not
more than 90% by taking into consideration the desired sheet thickness and the capacity
of the rolling mill.
(f) Annealing Step
[0114] After cold rolling, the cold-rolled steel sheet is subjected to annealing that maintains
the cold-rolled steel sheet in a temperature range from the Ac
1 point to 920°C for 5 s or more. If the annealing temperature is less than the Ac
1 point, cementite will not transform to austenite and it will not be possible to obtain
bainite, retained austenite and tempered martensite as the final micro-structure,
and hence it is necessary for the annealing temperature to be not less than the Ac
1 point. On the other hand, the higher that the annealing temperature is, the thicker
that scale which is generated on the steel sheet becomes, and wettability at the time
of plating deteriorates by a corresponding amount. Further, from the viewpoint of
suppressing coarsening of the grain size and securing favorable toughness and also
from the viewpoint of decreasing the energy cost, the annealing temperature is made
920°C or less. The annealing temperature is preferably made 900°C or less.
[0115] Further, if the holding time period for which the cold-rolled steel sheet is maintained
at the aforementioned annealing temperature is less than 5 s, temperature inconsistencies
arise depending on the location in the steel sheet, and the micro-structure cannot
be adequately uniformized and it is difficult to obtain sufficient local elongation.
Therefore, the holding time is made 5 s or more. Preferably the holding time is made
10 s or more.
[0116] No particular limitations are set with respect to the annealing atmosphere. However,
in order to adjust the thickness of the surface soft layer of the steel sheet, it
is desirable to subject the annealing atmosphere to dew point control in an appropriate
manner in accordance with the annealing temperature. As described above, in a case
where the thickness of the surface soft layer is 10 µm or less, the ratio of the fatigue
limit with respect to the tensile strength of the steel sheet increases, and the fatigue
characteristics improve. When the thickness of the surface soft layer is more than
10 µm, the liquid metal embrittlement cracking resistance of the steel sheet improves.
[0117] Specifically, to make the thickness of the surface soft layer more than 10 µm, preferably
the dew point of the annealing atmosphere is made -25°C or higher, more preferably
is made higher than -15°C, and further preferably is made higher than -10°C. On the
other hand, to make the thickness of the surface soft layer 10 µµm or less, preferably
the dew point of the annealing atmosphere is made -15°C or less, more preferably is
made -20°C or less, and further preferably is made -25°C or less.
(g) Second Cooling Step
[0118] After annealing, the cold-rolled steel sheet is cooled to a temperature range of
100 to 350°C at an average cooling rate of 1°C/s or more. If the average cooling rate
in the second cooling step is less than 1°C/s, the risk of cementite in the steel
sheet precipitating arises. The average cooling rate is preferably 5°C/s or more,
and more preferably is 8°C/s or more.
[0119] However, if the average cooling rate is more than 100°C/s, because the cooling rate
is too fast, it is difficult to cause the steel sheet to enter a temperature range
(100 to 350°C) in which retained austenite occurs. Therefore, the average cooling
rate is preferably made a rate that facilitates control to the target cooling stopping
temperature, and preferably is made 100°C/s or less, and more preferably is made 50°C/s
or less.
[0120] Further, if the cooling stopping temperature is less than 100°C, there is a concern
that most of the austenite will transform into martensite, and it will not be possible
to secure retained austenite in an amount of 10 vol.% or more in the final micro-structure.
On the other hand, if the cooling stopping temperature is more than 350°C, there is
a concern that the amount of martensite transformation will be small and that it will
not be possible to secure an amount of 5 vol.% or more of the high-temperature tempered
martensite that is to be obtained thereafter. Therefore, the cooling stopping temperature
is made 100 to 350°C.
[0121] The lower limit of the cooling stopping temperature may be appropriately set in accordance
with the steel grade or the heat treatment conditions, and the lower limit is preferably
made 130°C or more, more preferably 150°C or more, further preferably 175°C or more,
and particularly preferably is made 200°C or more. Further, the cooling stopping temperature
is preferably made 300°C or less.
(h) Pre-Treatment Step
[0122] Prior to conducting hot-dip galvanizing on the cold-rolled steel sheet, a pre-treatment
is performed to cool or heat the cold-rolled steel sheet to a hot-dip galvanizing
bath temperature. If the steel sheet is immersed in a plating bath while the temperature
of the steel sheet deviates significantly from the plating temperature, there is a
possibility this may lead to poor appearance of the steel sheet. Note that, it is
not necessary to make the temperature of the cold-rolled steel sheet and the plating
bath temperature strictly match, and a difference up to around 50°C is acceptable.
(i) Plating Step
[0123] After the pre-treatment is completed, the cold-rolled steel sheet is immersed in
a hot-dip galvanizing bath to subject the steel sheet to hot-dip galvanizing and make
the steel sheet into a hot-dip galvanized steel sheet. The bath composition and bath
temperature of the hot-dip galvanizing bath as well as the plating adhesion amount
are not particularly limited, and can be appropriately set in accordance with the
desired composition and thickness of the hot-dip galvanized layer. With respect to
the plating adhesion amount, for example, the plating adhesion amount per side can
be set within a range of 20 to 80 g/m
2.
(j) Alloying Step
[0124] The hot-dip galvanized steel sheet is heated to 480 to 600°C such that the hot-dip
galvanized steel sheet is alloyed to make a galvannealed steel sheet. The conditions
for the alloying treatment can be appropriately set so as to enable a predetermined
amount or more of Fe to be secured in the alloyed hot-dip galvanized layer. For example,
in a case where the plating adhesion amount per side is within a range of 20 to 80g/m
2, preferably the hot-dip galvanized steel sheet is heated to 490 to 560°C and held
at that temperature for 5 to 60 s.
(k) Third Cooling Step
[0125] After the alloying treatment, the galvannealed steel sheet is cooled to a temperature
range of 80 to 300°C at an average cooling rate of 1°C/s or more. The cooling starting
temperature in the third cooling step is the steel sheet temperature at the time that
the alloying step ends.
[0126] By the cooling of the third cooling step, partial formation of martensite is promoted,
and distribution of C to austenite from martensite and bainite transformation is promoted
to thereby stabilize the retained austenite. In order to secure retained austenite
in an amount of 10 vol.% or more in a tempering step after the third cooling step,
it is necessary that an amount of 10 vol.% or more of austenite is present in the
steel sheet at the time point at which the third cooling step ends.
[0127] If the average cooling rate is less than 1°C/s, there is a concern that the aforementioned
effects will not be obtained. Preferably the average cooling rate is made 5°C/s or
more. Although the upper limit of the average cooling rate is not particularly limited,
from the viewpoint of economic efficiency, preferably the average cooling rate is
made 500°C/s or less.
[0128] Further, if the cooling stopping temperature is less than 80°C or is more than 300°C,
likewise there is a concern that the aforementioned effects will not be obtained.
Preferably the cooling stopping temperature is 110°C or more. Since the strength increases
if the cooling stopping temperature is low, the temperature at the end of cooling
is preferably 250°C or less.
(1) Tempering Step
[0129] After cooling stops, the galvannealed steel sheet is subjected to tempering in which
the galvannealed steel sheet is held in a temperature range of 100 to 450°C for a
time period from 1 s to 48 h. Tempering is performed to obtain an effect of tempering
the martensite, an effect of promoting bainite transformation, and an effect of causing
C to concentrate into retained austenite from martensite and bainite.
[0130] If the tempering temperature is less than 100°C, there is a concern that the aforementioned
effects will not be obtained. On the other hand, if the tempering temperature is more
than 450°C, high-temperature tempered martensite will be formed and the strength will
significantly deteriorate. Further, austenite in which C is concentrated will decompose
into pearlite. Therefore, the tempering temperature is made 100 to 450°C. The tempering
temperature is preferably made 120°C or more, and more preferably 140°C or more. Further,
the tempering temperature is preferably made 430°C or less.
[0131] Further, if the tempering time (holding time) is less than 1 s, a tempering effect
will not be obtained. On the other hand, if the tempering time is more than 48 h,
there is a concern that even if the tempering temperature is made 100 to 450°C, carbides
will precipitate and retained austenite will decrease significantly. Therefore, the
tempering time is made a time period between 1 s and 48 h. Preferably the tempering
time is made 10 s or more, and more preferably is made 30 s or more. Further, the
tempering time is preferably made 45 h or less, and more preferably is made 40 h or
less.
(m) Other
[0132] After the tempering step, to improve the evenness of the galvannealed steel sheet,
the steel sheet may be subjected to skin pass rolling or a leveler step. In addition,
a coating film having an oiling or lubricating action may be formed on the galvannealed
steel sheet.
[0133] As described above, by using the aforementioned production method, even when a steel
sheet contains 0.25% by mass or more of C, a galvannealed steel sheet of 1470 MPa
grade or more that also has high ductility can be produced.
[0134] Hereunder, the present invention is described specifically by way of an example,
although the present invention is not limited to the following example.
Example 1
[0135] The respective steels having the chemical compositions shown in Table 1 were melted
and slabs having a thickness of 40 mm were prepared. The slabs were hot-rolled under
the conditions shown in Tables 2 to 4 to produce hot-rolled steel sheets.
[0136] Next, the aforementioned hot-rolled steel sheets were respectively cooled by water
spraying until reaching the coiling temperature at the rates (first cooling rates)
shown in Tables 2 to 4. Thereafter, the hot-rolled steel sheets were fed into a furnace,
held for 60 min at the coiling temperature, and subjected to furnace cooling to a
temperature of 100°C or less at an average cooling rate of 20°C/h, thereby simulating
coiling. After pickling the obtained hot-rolled steel sheets to remove scale, the
respective steel sheets were subjected to cold rolling under the conditions shown
in Table 2 to 4.
[Table 1]
[0137]
Table 1
| Steel |
Chemical composition (by mass%, balance: Fe and impurities) |
Transfomation point (°C) |
| C |
Si |
Mn |
Al |
P |
S |
N |
O |
Cr |
Mo |
Ti |
Others |
Si+Al |
Ac1 |
Ac3 |
| A |
0.38 |
1.86 |
2.90 |
0.046 |
0.009 |
0.0011 |
0.0028 |
<0.0010 |
- |
- |
- |
- |
1.91 |
746 |
806 |
| B |
0.38 |
1.64 |
2.11 |
0.041 |
0.011 |
0.0006 |
0.0027 |
<0.0010 |
0.40 |
- |
- |
- |
1.68 |
755 |
815 |
| C |
0.38 |
1.66 |
2.50 |
0.025 |
0.012 |
0.0013 |
0.0028 |
<0.0010 |
0.20 |
0.1 |
- |
- |
1.69 |
748 |
800 |
| D |
0.38 |
1.93 |
1.99 |
0.030 |
0.011 |
0.0007 |
0.0021 |
<0.0010 |
0.30 |
0.1 |
- |
- |
1.96 |
763 |
828 |
| E |
0.32 |
1.86 |
2.87 |
0.044 |
0.010 |
0.0009 |
0.0031 |
<0.0010 |
- |
- |
- |
- |
1.90 |
746 |
817 |
| F |
0.43 |
1.70 |
2.87 |
0.022 |
0.010 |
0.0009 |
0.0029 |
<0.0010 |
- |
- |
- |
- |
1.72 |
742 |
783 |
| G |
0.38 |
1.20 |
2.22 |
0.025 |
0.012 |
0.0012 |
0.0021 |
<0.0010 |
0.31 |
- |
- |
- |
1.23 |
739 |
788 |
| H |
0.38 |
2.10 |
2.22 |
0.049 |
0.009 |
0.0013 |
0.0032 |
<0.0010 |
0.31 |
- |
- |
- |
2.15 |
766 |
835 |
| I |
0.38 |
1.89 |
1.90 |
0.038 |
0.009 |
0.0009 |
0.0024 |
<0.0010 |
- |
- |
- |
- |
1.93 |
758 |
835 |
| J |
0.38 |
1.89 |
3.80 |
0.040 |
0.009 |
0.0013 |
0.0033 |
<0.0010 |
- |
- |
- |
- |
1.93 |
737 |
777 |
| K |
0.38 |
1.89 |
1.70 |
0.038 |
0.010 |
0.0011 |
0.0021 |
<0.0010 |
1.40 |
- |
- |
- |
1.93 |
783 |
825 |
| L |
0.38 |
1.89 |
1.68 |
0.043 |
0.010 |
0.0011 |
0.0032 |
<0.0010 |
- |
0.4 |
- |
- |
1.93 |
760 |
843 |
| M |
0.38 |
1.86 |
2.90 |
0.026 |
0.008 |
0.0006 |
0.0034 |
<0.0010 |
- |
- |
0.007 |
- |
1.89 |
746 |
800 |
| N |
0.38 |
1.64 |
2.11 |
0.047 |
0.012 |
0.0009 |
0.0035 |
<0.0010 |
0.40 |
- |
0.007 |
- |
1.69 |
755 |
821 |
| O |
0.38 |
1.66 |
2.50 |
0.041 |
0.009 |
0.0011 |
0.0020 |
<0.0010 |
0.20 |
0.1 |
0.007 |
- |
1.70 |
748 |
808 |
| P |
0.38 |
1.93 |
1.99 |
0.041 |
0.012 |
0.0012 |
0.0023 |
<0.0010 |
0.30 |
0.1 |
0.007 |
- |
1.97 |
763 |
837 |
| Q |
0.38 |
1.85 |
219 |
0.027 |
0.010 |
0.0006 |
0.0028 |
<0.0010 |
- |
- |
- |
Ni:0.3 |
1.88 |
753 |
819 |
| R |
0.38 |
1.89 |
2.15 |
0.026 |
0.011 |
0.0011 |
0.0033 |
<0.0010 |
0.40 |
- |
- |
Ni:0.1, Cu:0.1 |
1.92 |
762 |
819 |
| S |
0.38 |
1.87 |
2.14 |
0.037 |
0.009 |
0.0011 |
0.0032 |
<0.0010 |
0.40 |
- |
0.050 |
- |
1.91 |
761 |
843 |
| T |
0.38 |
1.89 |
2.13 |
0.047 |
0.010 |
0.0011 |
0.0023 |
<0.0010 |
0.40 |
- |
- |
Nb:0.05 |
1.94 |
762 |
826 |
| U |
0.38 |
1.85 |
2.20 |
0.022 |
0.008 |
0.0008 |
0.0033 |
<0.0010 |
0.40 |
- |
- |
V:0.05 |
1.87 |
760 |
817 |
| V |
0.38 |
1.88 |
2.10 |
0.028 |
0.012 |
0.0013 |
0.0027 |
<0.0010 |
0.40 |
- |
- |
Ca:0.0010 |
1.91 |
762 |
821 |
| W |
0.38 |
1.88 |
2.20 |
0.031 |
0.008 |
0.0009 |
0.0026 |
<0.0010 |
0.40 |
- |
- |
REM:0.009 |
1.91 |
761 |
817 |
| X |
0.38 |
1.88 |
2.18 |
0.050 |
0.008 |
0.0008 |
0.0024 |
<0.0010 |
0.40 |
- |
- |
W:0.1 |
1.93 |
761 |
825 |
| Y |
0.38 |
1.85 |
2.10 |
0.028 |
0.011 |
0.0008 |
0.0034 |
<0.0010 |
0.40 |
- |
- |
Mg:0.001 |
1.88 |
761 |
819 |
| Z |
0.38 |
1.88 |
2.11 |
0.027 |
0.011 |
0.0008 |
0.0031 |
<0.0010 |
0.40 |
- |
- |
Zr:0.1 |
1.91 |
762 |
821 |
| AA |
0.38 |
1.85 |
2.15 |
0.024 |
0.012 |
0.0011 |
0.0024 |
<0.0010 |
0.40 |
- |
- |
Sb:0.02 |
1.87 |
761 |
817 |
| AB |
0.38 |
1.89 |
2.14 |
0.050 |
0.010 |
0.0009 |
0.0026 |
<0.0010 |
0.40 |
- |
- |
Sn:0.02 |
1.94 |
762 |
827 |
| AC |
0.38 |
1.87 |
2.11 |
0.031 |
0.009 |
0.0012 |
0.0021 |
<0.0010 |
0.40 |
- |
- |
As:0.02 |
1.90 |
762 |
819 |
| AD |
0.38 |
1.85 |
2.12 |
0.050 |
0.012 |
0.0010 |
0.0023 |
<0.0010 |
0.40 |
- |
- |
Te:0.009 |
1.90 |
761 |
829 |
| AE |
0.38 |
1.89 |
2.10 |
0.033 |
0.010 |
0.0008 |
0.0025 |
<0.0010 |
0.40 |
- |
- |
Y:0.008 |
1.92 |
762 |
822 |
| AF |
0.38 |
1.88 |
2.20 |
0.036 |
0.012 |
0.0013 |
0.0022 |
<0.0010 |
0.40 |
- |
- |
Hf:0.008 |
1.92 |
761 |
822 |
| AG |
0.38 |
1.89 |
2.20 |
0.049 |
0.008 |
0.0010 |
0.0026 |
<0.0010 |
0.40 |
- |
- |
Co:0.3 |
1.94 |
761 |
824 |
| AH |
0.27 |
1.47 |
2.51 |
0.022 |
0.008 |
0.0009 |
0.0027 |
<0.0010 |
0.30 |
0.1 |
0.030 |
- |
1.49 |
744 |
819 |
| AI |
0.31 |
1.61 |
2.70 |
0.022 |
0.008 |
0.0009 |
0.0021 |
<0.0010 |
- |
- |
0.030 |
Ni:0.1 |
1.63 |
741 |
815 |
| AJ |
0.35 |
1.52 |
2.30 |
0.021 |
0.009 |
0.0009 |
0.0030 |
<0.0010 |
0.25 |
0.2 |
- |
- |
1.54 |
747 |
801 |
| AK |
0.30 |
1.43 |
2.80 |
0.030 |
0.007 |
0.0010 |
0.0032 |
<0.0010 |
0.10 |
0.1 |
0.010 |
B:0.0018 |
1.46 |
736 |
799 |
| AL |
0.38 |
0.32 |
2.80 |
0.500 |
0.070 |
0.0010 |
0.0032 |
<0.0010 |
- |
- |
- |
- |
0.82 |
702 |
964 |
| AM |
0.38 |
1.67 |
1.25 |
0.032 |
0.070 |
0.0010 |
0.0040 |
<0.0010 |
1.00 |
0.5 |
0.012 |
B:0.0015 |
1.70 |
775 |
878 |
| a |
0.22 * |
1.87 |
2.90 |
0.043 |
0.008 |
0.0010 |
0.0028 |
<0.0010 |
- |
- |
- |
- |
1.91 |
746 |
814 |
| b |
0.75 * |
1.64 |
2.14 |
0.036 |
0.010 |
0.0013 |
0.0027 |
<0.0010 |
0.40 |
- |
- |
- |
1.68 |
755 |
734 |
| c |
0.38 |
0.10 * |
2.15 |
0.050 |
0.012 |
0.0006 |
0.0034 |
<0.0010 |
0.40 |
- |
- |
- |
0.15 |
710 |
785 |
| d |
0.38 |
3.00 * |
2.18 |
0.041 |
0.009 |
0.0010 |
0.0035 |
<0.0010 |
0.40 |
- |
- |
- |
3.04 |
795 |
786 |
| e |
0.38 |
1.89 |
0.80 * |
0.049 |
0.012 |
0.0008 |
0.0020 |
<0.0010 |
0.40 |
- |
- |
- |
1.94 |
777 |
785 |
| f |
0.38 |
1.90 |
6.00 * |
0.041 |
0.009 |
0.0007 |
0.0029 |
<0.0010 |
0.40 |
- |
- |
- |
1.94 |
721 |
786 |
| g |
0.38 |
1.85 |
2.17 |
0.031 |
0.012 |
0.0011 |
0.0034 |
<0.0010 |
2.00 * |
- |
- |
- |
1.88 |
788 |
785 |
| h |
0.38 |
1.87 |
2.10 |
0.043 |
0.011 |
0.0011 |
0.0033 |
<0.0010 |
- |
2.0 * |
- |
- |
1.91 |
756 |
785 |
| * indicates that conditions do not satisfy those defined by the present invention. |
[Table 2]
[0138]
Table 2
| Test No. |
Steel |
Production conditions |
| Finishing temperature (°C) |
First cooling rate (°C/s) |
Coiling temperature (°C) |
Rolling reduction (%) |
Maximum annealing temperature (°C) |
Annealing time (s) |
Dew point (°C) |
Second cooling rate (°C/s) |
Second cooling stopping temperature (°C) |
GA condition |
Third cooling stopping temperature (°C) |
Tempering (temeperature ×time) |
| 1 |
A |
910 |
52 |
600 |
60 |
860 |
100 |
10 |
7 |
200 |
550°C×30s |
115 |
350°C×350s |
| 2 |
A |
923 |
54 |
600 |
60 |
860 |
100 |
-40 |
7 |
300 |
550°C×30s |
180 |
350°C×600s |
| 3 |
A |
925 |
54 |
600 |
60 |
860 |
100 |
10 |
7 |
265 |
550°C×30s |
115 |
400°C×34s |
| 4 |
A |
910 |
52 |
600 |
60 |
860 |
100 |
10 |
20 |
200 |
550°C×30s |
118 |
350°C×350s |
| 5 |
A |
950 |
80 |
560 |
71 |
860 |
180 |
10 |
7 |
368 |
550°C×30s |
210 |
350°C×600s |
| 6 |
A |
897 |
50 |
600 |
60 |
720 |
100 |
10 |
7 |
265 |
550°C×30s |
110 |
350°C×600s |
| 7 |
A |
916 |
53 |
600 |
60 |
860 |
100 |
10 |
0.4 |
265 |
550°C×30s |
130 |
350°C×350s |
| 8 |
A |
929 |
55 |
600 |
60 |
860 |
100 |
10 |
7 |
265 |
550°C×30s |
115 |
350°C×55h |
| 9 |
B |
914 |
52 |
600 |
60 |
860 |
100 |
10 |
7 |
200 |
550°C×30s |
115 |
350°C×350s |
| 10 |
B |
884 |
47 |
600 |
60 |
860 |
100 |
10 |
7 |
220 |
550°C×30s |
120 |
350°C×350s |
| 11 |
B |
903 |
51 |
600 |
60 |
860 |
100 |
10 |
7 |
252 |
550°C×30s |
140 |
350°C×350s |
| 12 |
B |
885 |
48 |
600 |
60 |
860 |
100 |
-40 |
7 |
300 |
550°C×30s |
180 |
350°C×350s |
| 13 |
B |
916 |
53 |
600 |
60 |
860 |
100 |
10 |
7 |
284 |
550°C×30s |
134 |
300°C×350s |
| 14 |
B |
905 |
51 |
600 |
60 |
860 |
100 |
10 |
7 |
284 |
550°C×30s |
134 |
350°C×350s |
| 15 |
B |
898 |
50 |
600 |
60 |
860 |
100 |
10 |
7 |
284 |
550°C×30s |
134 |
400°C×350s |
| 16 |
B |
884 |
47 |
600 |
60 |
860 |
100 |
10 |
60 |
220 |
550°C×30s |
125 |
350°C×350s |
| 17 |
B |
902 |
50 |
600 |
60 |
860 |
100 |
10 |
7 |
70 |
550°C×30s |
180 |
350°C×350s |
| 18 |
B |
891 |
49 |
600 |
60 |
860 |
100 |
10 |
7 |
650 |
550°C×30s |
180 |
350°C×350s |
| 19 |
B |
950 |
85 |
560 |
71 |
860 |
180 |
10 |
7 |
380 |
560°C×30s |
210 |
350°C×350s |
| 20 |
B |
884 |
47 |
600 |
60 |
860 |
100 |
10 |
7 |
284 |
550°C×30s |
134 |
530°C×350s |
| 21 |
B |
886 |
48 |
600 |
60 |
860 |
100 |
10 |
7 |
284 |
550°C×30s |
134 |
90°C×350s |
| 22 |
B |
886 |
48 |
600 |
60 |
860 |
100 |
10 |
7 |
275 |
550°C×30s |
130 |
none |
| 23 |
C |
930 |
55 |
600 |
60 |
860 |
100 |
10 |
7 |
200 |
550°C×30s |
115 |
350°C×350s |
| 24 |
C |
896 |
49 |
600 |
60 |
860 |
100 |
-40 |
7 |
300 |
550°C×30s |
180 |
350°C×350s |
| 25 |
C |
950 |
83 |
560 |
71 |
860 |
180 |
10 |
7 |
425 |
550°C×30s |
210 |
350°C×350s |
| 26 |
C |
909 |
52 |
600 |
60 |
860 |
100 |
10 |
7 |
273 |
464°C×30s |
175 |
350°C×350s |
| 27 |
C |
907 |
51 |
600 |
60 |
860 |
100 |
10 |
7 |
273 |
650°C×30s |
243 |
350°C×350s |
| 28 |
D |
905 |
51 |
600 |
60 |
860 |
100 |
10 |
7 |
200 |
550°C×30s |
115 |
350°C×350s |
| 29 |
D |
922 |
54 |
600 |
60 |
860 |
100 |
-40 |
7 |
300 |
550°C×30s |
180 |
350°C×350s |
| 30 |
D |
904 |
51 |
600 |
60 |
860 |
100 |
10 |
7 |
288 |
550°C×30s |
258 |
350°C×350s |
| 31 |
D |
884 |
47 |
600 |
60 |
860 |
100 |
10 |
7 |
288 |
550°C×30s |
340 |
350°C×350s |
| 32 |
D |
930 |
55 |
600 |
60 |
860 |
100 |
10 |
7 |
288 |
550°C×30s |
30 |
350°C×350s |
| 33 |
E |
924 |
54 |
600 |
60 |
860 |
100 |
10 |
7 |
295 |
550°C×30s |
145 |
350°C×600s |
| 34 |
F |
918 |
53 |
600 |
60 |
860 |
100 |
10 |
7 |
242 |
550°C×30s |
92 |
350°C×600s |
| 35 |
G |
921 |
54 |
600 |
60 |
860 |
100 |
10 |
7 |
285 |
550°C×30s |
135 |
350°C×350s |
| 36 |
G |
921 |
54 |
600 |
60 |
860 |
100 |
10 |
80 |
285 |
550°C×30s |
140 |
350°C×350s |
| * indicates that conditions do not satisfy those defined by the present invention. |
[Table 3]
[0139]
Table 3
| Test No. |
Steel |
Production conditions |
| Finishing temperature (°C) |
First cooling rate (°C/s) |
Coiling temperature (°C) |
Rolling reduction (%) |
Maximum annealing temperature (°C) |
Annealing time (s) |
Dew point (°C) |
Second cooling rate (°C/s) |
Second cooling stopping temperature (°C) |
GA condition |
Third cooling stopping temperature (°C) |
Tempering (temeperature ×time) |
| 37 |
H |
890 |
48 |
600 |
60 |
860 |
100 |
10 |
7 |
284 |
550°C×30s |
134 |
350°C×350s |
| 38 |
I |
922 |
54 |
600 |
60 |
860 |
100 |
10 |
7 |
301 |
550°C×30s |
151 |
350°C×600s |
| 39 |
J |
888 |
48 |
600 |
60 |
860 |
100 |
10 |
7 |
234 |
550°C×30s |
84 |
350°C×600s |
| 40 |
K |
884 |
47 |
600 |
60 |
860 |
100 |
10 |
7 |
281 |
550°C×30s |
131 |
350°C×350s |
| 41 |
L |
885 |
48 |
600 |
60 |
860 |
100 |
10 |
7 |
298 |
550°C×30s |
148 |
350°C×350s |
| 42 |
M |
930 |
55 |
600 |
60 |
860 |
100 |
10 |
7 |
200 |
550°C×30s |
140 |
350°C×350s |
| 43 |
N |
882 |
47 |
600 |
60 |
860 |
100 |
10 |
7 |
200 |
550°C×30s |
140 |
350°C×350s |
| 44 |
O |
913 |
52 |
600 |
60 |
860 |
100 |
10 |
7 |
200 |
550°C×30s |
140 |
350°C×350s |
| 45 |
P |
905 |
51 |
600 |
60 |
860 |
100 |
10 |
7 |
200 |
550°C×30s |
140 |
350°C×350s |
| 46 |
Q |
895 |
49 |
600 |
60 |
860 |
100 |
10 |
7 |
288 |
550°C×30s |
138 |
350°C×350s |
| 47 |
R |
910 |
52 |
600 |
60 |
860 |
100 |
10 |
7 |
284 |
550°C×30s |
134 |
350°C×350s |
| 48 |
S |
918 |
53 |
600 |
60 |
860 |
100 |
10 |
7 |
286 |
550°C×30s |
136 |
350°C×350s |
| 49 |
T |
910 |
52 |
600 |
60 |
860 |
100 |
10 |
7 |
282 |
550°C×30s |
132 |
350°C×350s |
| 50 |
U |
905 |
51 |
600 |
60 |
860 |
100 |
10 |
7 |
281 |
550°C×30s |
131 |
350°C×350s |
| 51 |
V |
920 |
53 |
600 |
60 |
860 |
100 |
10 |
7 |
284 |
550°C×30s |
134 |
350°C×350s |
| 52 |
W |
899 |
50 |
600 |
60 |
860 |
100 |
10 |
7 |
282 |
550°C×30s |
132 |
350°C×350s |
| 53 |
X |
909 |
52 |
600 |
60 |
860 |
100 |
10 |
7 |
282 |
550°C×30s |
132 |
350°C×350s |
| 54 |
Y |
882 |
47 |
600 |
60 |
860 |
100 |
10 |
7 |
286 |
550°C×30s |
136 |
350°C×350s |
| 55 |
Z |
885 |
48 |
600 |
60 |
860 |
100 |
10 |
7 |
287 |
550°C×30s |
137 |
350°C×350s |
| 56 |
AA |
882 |
47 |
600 |
60 |
860 |
100 |
10 |
7 |
286 |
550°C×30s |
136 |
350°C×350s |
| 57 |
AB |
906 |
51 |
600 |
60 |
860 |
100 |
10 |
7 |
282 |
550°C×30s |
132 |
350°C×350s |
| 58 |
AC |
913 |
52 |
600 |
60 |
860 |
100 |
10 |
7 |
283 |
550°C×30s |
133 |
350°C×350s |
| 59 |
AD |
924 |
54 |
600 |
60 |
860 |
100 |
10 |
7 |
286 |
550°C×30s |
136 |
350°C×350s |
| 60 |
AE |
893 |
49 |
600 |
60 |
860 |
100 |
10 |
7 |
285 |
550°C×30s |
135 |
350°C×350s |
| 61 |
AF |
919 |
53 |
600 |
60 |
860 |
100 |
10 |
7 |
283 |
550°C×30s |
133 |
350°C×350s |
| 62 |
AG |
901 |
50 |
600 |
60 |
860 |
100 |
10 |
7 |
282 |
550°C×30s |
132 |
350°C×350s |
| 63 |
AH |
908 |
51 |
600 |
60 |
860 |
120 |
10 |
2.5 |
323 |
550°C×30s |
173 |
330°C×400s |
| 64 |
AI |
899 |
50 |
600 |
60 |
860 |
120 |
10 |
2.5 |
305 |
550°C×30s |
155 |
340°C×400s |
| 65 |
AJ |
905 |
51 |
600 |
60 |
860 |
120 |
10 |
2.5 |
292 |
550°C×30s |
142 |
350°C×400s |
| 66 |
AH |
908 |
51 |
600 |
60 |
860 |
120 |
-40 |
2.5 |
304 |
550°C×30s |
154 |
330°C×400s |
| 67 |
AI |
899 |
50 |
600 |
60 |
860 |
120 |
-40 |
2.5 |
268 |
550°C×30s |
118 |
340°C×400s |
| 68 |
AJ |
905 |
51 |
600 |
60 |
860 |
120 |
-40 |
2.5 |
292 |
550°C×30s |
142 |
350°C×400s |
| 69 |
AK |
910 |
50 |
570 |
55 |
860 |
120 |
10 |
25 |
323 |
550°C×30s |
173 |
350°C×350s |
| 70 |
AL |
910 |
50 |
570 |
55 |
860 |
120 |
10 |
25 |
290 |
550°C×30s |
130 |
300°C×350s |
| 71 |
AM |
910 |
50 |
570 |
55 |
860 |
120 |
10 |
25 |
270 |
550°C×30s |
110 |
300°C×350s |
| * indicates that conditions do not satisfy those defined by the present invention. |
[Table 4]
[0140]
Table 4
| Test No. |
Steel |
Production conditions |
| Finishing temperature (°C) |
First cooling rate (°C/s) |
Coiling temperature (°C) |
Rolling reduction (%) |
Maximum annealing temperature (°C) |
Annealing time (s) |
Dew point (°C) |
Second cooling rate (°C/s) |
Second cooling stopping temperature (°C) |
GA condition |
Third cooling stopping temperature (°C) |
Tempering (temeperature ×time) |
| 72 |
a * |
897 |
50 |
600 |
60 |
860 |
100 |
10 |
7 |
341 |
550°C×30s |
191 |
350°C×350s |
| 73 |
b * |
918 |
53 |
600 |
60 |
860 |
100 |
10 |
7 |
108 |
550°C×30s |
20 |
350°C×350s |
| 74 |
c * |
887 |
48 |
600 |
60 |
860 |
100 |
10 |
7 |
282 |
550°C×30s |
132 |
350°C×350s |
| 75 |
d * |
883 |
47 |
600 |
Ruptured during cold rolling |
| 76 |
e * |
913 |
52 |
600 |
60 |
860 |
100 |
10 |
7 |
329 |
550°C×30s |
179 |
350°C×600s |
| 77 |
f * |
913 |
52 |
600 |
60 |
860 |
100 |
10 |
7 |
158 |
550°C×30s |
110 |
350°C×600s |
| 78 |
g * |
899 |
50 |
600 |
60 |
860 |
100 |
10 |
7 |
256 |
550°C×30s |
106 |
350°C×350s |
| 79 |
h * |
897 |
50 |
600 |
60 |
860 |
100 |
10 |
7 |
251 |
550°C×30s |
101 |
350°C×350s |
| 80 |
A |
900 |
50 |
600 |
60 |
860 |
120 |
30 |
2.5 |
265 |
550°C×30s |
115 |
350°C×400s |
| 81 |
A |
900 |
50 |
600 |
60 |
860 |
120 |
10 |
2.5 |
265 |
550°C×30s |
115 |
350°C×400s |
| 82 |
A |
900 |
50 |
600 |
60 |
860 |
120 |
0 |
2.5 |
265 |
550°C×30s |
115 |
350°C×400s |
| 83 |
A |
900 |
50 |
600 |
60 |
860 |
120 |
-10 |
2.5 |
265 |
550°C×30s |
115 |
350°C×400s |
| 84 |
A |
900 |
50 |
600 |
60 |
860 |
120 |
-25 |
2.5 |
265 |
550°C×30s |
115 |
350°C×400s |
| 85 |
A |
900 |
50 |
600 |
60 |
860 |
120 |
-40 |
2.5 |
265 |
550°C×30s |
115 |
350°C×400s |
| * indicates that conditions do not satisfy those defined by the present invention. |
[0141] Test specimens were taken from the obtained cold-rolled steel sheets. The test specimens
were subjected to annealing by being heated to and held at a predetermined temperature,
and thereafter were cooled at a predetermined rate (second cooling rate). The highest
annealing temperature, the annealing time and the dew point in the annealing step
as well as the second cooling rate and the second cooling stopping temperature in
the second cooling step are shown collectively in Tables 2 to 4.
[0142] Thereafter, isothermal maintenance was performed with respect to some of the test
specimens, which were then heated or cooled to 460°C as a hot-dip plating bath temperature
for 5°C/s, and hot-dip galvanizing was performed. Thereafter, an alloying treatment
was performed under the GA conditions shown in Table 2 to 4, and subsequently the
test specimens were cooled to a third cooling stopping temperature at a rate of 10°C/s
(third cooling rate). After cooling, the test specimens were heated at a rate of 10°C/s
to perform tempering under the conditions shown in Table 2 to 4, and thereafter were
cooled to room temperature at a cooling rate of 10°C/s.
[0143] For comparison, galvannealed steel sheets were also prepared under the conventional
production conditions shown in Table 5. The conditions were the same as those described
above until the cold-rolling step. After the cold-rolling step, the steel sheets were
annealed, and thereafter second cooling was performed. Thereafter, the steel sheets
were heated at a rate of 10°C/s to the tempering temperature to perform tempering.
Thereafter, the temperature was increased directly from that state, and an alloying
treatment under the GA conditions shown in Table 5 was performed. Next, the steel
sheets were cooled to the third cooling stopping temperature at a rate (third cooling
rate) of 10°C/s.
[Table 5]
[0144]
Table 5
| Test No. |
Steel |
Production conditions |
| Finishing temperature (°C) |
First cooling rate (°C/s) |
Coaling temperature (°C) |
Rolling reduction (%) |
Maximum annealing temperature (°C) |
Annealing time (s) |
Dew point (°C) |
Second cooling rate (°C/s) |
Second cooling stopping temperature (°C) |
Tempering (temeperature ×time) |
GA condition |
Third cooling stopping temperature (°C) |
| 86 |
A |
907 |
51 |
600 |
60 |
860 |
100 |
10 |
7 |
160 |
350°C×350s |
600°C×30s |
180 |
| 87 |
A |
927 |
55 |
600 |
60 |
860 |
100 |
10 |
7 |
160 |
350°C×350s |
550°C×30s |
180 |
| 88 |
A |
924 |
54 |
600 |
60 |
860 |
100 |
10 |
7 |
160 |
350°C×350s |
490°C×30s |
180 |
| 89 |
A |
919 |
53 |
600 |
60 |
860 |
100 |
10 |
7 |
160 |
350°C×350s |
470°C×30s |
180 |
[0145] Subsequently, observation of the steel micro-structure of the obtained galvannealed
steel sheets was performed, and measurement of the volume ratios of the respective
micro-structures as well as the C amount in the retained austenite was performed.
[0146] The volume ratio (Vγ) of retained austenite was calculated by the following formula
based on data obtained using Mo-Kα rays.

[0147] Where, α(211), γ(200), α(211) and γ(311) represent plane intensity.
[0148] Further, the C amount of retained austenite (Cγ) was calculated according to the
following formula by determining a lattice constant (unit: angstroms) from the angles
of reflection of the (200) plane, the (220) plane, and the (311) plane of austenite
through X-ray analysis using Cu-Kα rays.

[0149] Next, by the method described by
F. S. Lepera: Journal of Metals 32, No.3, (1980) 38-39, a cross section in the rolling direction was etched to reveal fresh martensite and
retained austenite. Thereafter, at a position of 1/4 thickness of the steel sheet,
observation was performed at a magnification of 1000 times using an optical microscope,
an obtained micro-structure photograph was subjected to image processing to measure
the total area fraction (%) of fresh martensite and retained austenite, and the measured
value was taken as the total volume ratio.
[0150] Subsequently, the volume ratio of fresh martensite was determined by deducting the
volume ratio of retained austenite that was measured by the aforementioned method
from the value for the total volume ratio of fresh martensite and retained austenite.
[0151] In addition, a cross-section perpendicular to the rolling direction was cut out and
mirror polished, and thereafter an electrolytically polished sample was measured by
SEM-EBSD at step intervals of 0.1 with respect to a region of 100 µm × 100 µm or more.
Thereafter, using analysis software produced by TSL solutions Ltd., an average value
of the transgranular image quality (Grain Average Image Quality: GAIQ value) for each
grain was calculated.
[0152] The fraction of grains whose GAIQ value was 5000 or less was taken as the total volume
ratio of low-temperature tempered martensite and fresh martensite. The volume ratio
of low-temperature tempered martensite was then determined by deducting the volume
ratio of fresh martensite from the value for the total volume ratio.
[0153] Furthermore, after cutting out a cross-section perpendicular to the rolling direction
and mirror polishing the cross-section, etching with nital was performed. SEM observation
was then performed with respect to the relevant sample, a fraction of micro-structure
having a lath-type structure and containing cementite was determined as the total
area fraction of high-temperature tempered martensite and low-temperature tempered
martensite, and that value was taken as the total volume ratio. SEM observation was
performed at a magnification of 5000 times, in which the measurement region was four
or more visual fields of an area of 25 µm × 20 µm. The volume ratio of high-temperature
tempered martensite was determined by deducting the volume ratio of low-temperature
tempered martensite from the aforementioned value.
[0154] The total of bainite and tempered martensite was also determined by SEM observation.
A region in which a block of bainite or martensite was observed was taken as being
bainite or tempered martensite. The total area fraction of bainite and tempered martensite
was then measured, and the resulting value was taken as the total volume ratio.
[0155] With respect to ferrite and pearlite also, in a similar manner, after performing
nital etching, observation using an SEM was performed and a hollowed-out region in
which there was no lower micro-structure was taken as ferrite, and a region in which
a lamellar micro-structure could be seen was taken as pearlite. The respective area
fractions for ferrite and pearlite were determined, and the resulting values were
taken as the volume ratios.
[0156] Further, the Fe amount contained in the plated layer of each galvannealed steel sheet
was measured. Specifically, taking the interface between the hot-dip galvanized layer
and the base material as the starting point, the Fe concentration (mass%) in a region
from (1/8 × plated layer thickness) to (7/8 × plated layer thickness) was measured
using an energy dispersive X-ray spectroscope (EDX). The average value thereof was
then calculated and taken as the Fe amount contained in the plated layer.
[0157] In addition, using the respective galvannealed steel sheets, measurement of the thickness
of the surface soft layer was performed by the following procedure.
[0158] First, a cross-section perpendicular to the rolling direction was cut out and mirror
polished. Next, the micro-Vickers hardness was sequentially measured at a pitch of
10 µm from a position that was 10 µm from the interface between the plated layer and
the steel sheet to the center of the sheet thickness (position of 1/2 thickness of
the sheet thickness) in the relevant sample. The test force was adjusted in the range
of 2 to 25 gf in accordance with the hardness of the micro-structure. Further, in
a case where indentations overlapped, measurement was performed by shifting the measurement
position in a direction perpendicular to the sheet thickness.
[0159] Based on the results of the above measurement, the average hardness in a region from
a position of 1/4 thickness of the sheet thickness to a position of 1/2 thickness
of the sheet thickness was determined, and a position at which the hardness was 0.9
times the average hardness was identified. A distance from the interface between the
plated layer and the steel sheet to the aforementioned position at which the hardness
was 0.9 times the average hardness was determined as the thickness of the surface
soft layer.
[0160] However, in a case where the hardness at a position that was 10 µm from the interface
between the plated layer and the steel sheet was more than 0.9 times the average hardness
in a region from a position of 1/4 thickness of the sheet thickness to a position
of 1/2 thickness of the sheet thickness, the thickness of the surface soft layer was
determined by examining changes in the micro-structure fraction by SEM observation.
[0161] Specifically, the micro-structure of the outer layer was measured at a magnification
of 500 to 1000 times, and the steel micro-structure was observed across an area of
100 to 200 µm in a direction perpendicular to the sheet thickness direction. Next,
fractions of the hard micro-structure were respectively determined at positions that
were 2, 4, 6, 8 and 10 µm from the interface between the plated layer and the steel
sheet. Further, the average fraction of the hard micro-structure in a region from
a position of 1/4 thickness of the sheet thickness to a position of 1/2 thickness
of the sheet thickness was determined, a position at which the fraction of the hard
micro-structure was 0.9 times the aforementioned average fraction was identified,
and a distance from that position to the interface between the plated layer and the
steel sheet was taken as the thickness of the surface soft layer.
[0162] The observation results and measurement results described above are shown collectively
in Tables 6 to 9.
[Table 6]
[0163]
Table 6
| Test No. |
Steel |
Micro-structure (vol.%) |
Cγ (%) |
Fe amount in plated layer (%) |
Thickness of surface soft layer (pin) |
| Ferrite |
Bainite |
Fresh martensite |
Pearlite |
Retained γ |
High-temperature tempered martensite |
Low-temperature tempered martensite |
Tempered martensite + bainite |
| 1 |
A |
0 |
23.3 |
1.1 |
0 |
18.6 |
41 |
16 |
80.3 |
1.09 |
10.1 |
78 |
| 2 |
A |
0 |
12.3 |
3.0 |
0 |
19.7 |
10 |
55 |
77.3 |
1.07 |
10.1 |
2 |
| 3 |
A |
0 |
23.9 |
0.8 |
0 |
17.3 |
30 |
28 |
81.9 |
0.97 |
10.7 |
75 |
| 4 |
A |
0 |
25.7 |
1.1 |
0 |
18.2 |
40 |
15 |
80.7 |
1.07 |
10.0 |
76 |
| 5 |
A |
0 |
10.2 |
1.9 |
0 |
14.9 |
0 * |
73 |
83.2 |
1.05 |
10.8 |
65 |
| 6 |
A |
40 * |
0 |
0 |
60 * |
0 * |
0 * |
0 * |
0.0 * |
- |
11.5 |
79 |
| 7 |
A |
10 |
21.7 |
1.0 |
12 * |
5.3 * |
10 |
40 |
71.7 |
1.03 |
10.1 |
61 |
| 8 |
A |
0 |
26.9 |
2.4 |
0 |
8.7 * |
60 |
2 * |
88.9 |
1.23 |
11.7 |
84 |
| 9 |
B |
0 |
21.2 |
2.6 |
0 |
18.2 |
45 |
13 |
79.2 |
1.10 |
10.5 |
86 |
| 10 |
B |
0 |
20.0 |
2.0 |
1 |
17.0 |
40 |
20 |
80.0 |
1.10 |
10.1 |
80 |
| 11 |
B |
0 |
14.8 |
1.0 |
0 |
16.2 |
25 |
43 |
82.8 |
1.11 |
10.1 |
76 |
| 12 |
B |
0 |
12.8 |
0 |
0 |
21.2 |
12 |
54 |
78.8 |
1.10 |
10.5 |
2 |
| 13 |
B |
0 |
18.7 |
0 |
0 |
23.3 |
28 |
30 |
76.7 |
1.10 |
11.5 |
67 |
| 14 |
B |
0 |
19.4 |
0 |
0 |
20.6 |
27 |
33 |
79.4 |
1.10 |
11.4 |
70 |
| 15 |
B |
0 |
20.0 |
0 |
0 |
21.0 |
25 |
34 |
79.0 |
1.10 |
11.8 |
60 |
| 16 |
B |
0 |
23.3 |
2.0 |
0 |
16.7 |
39 |
19 |
81.3 |
1.09 |
10.1 |
81 |
| 17 |
B |
0 |
0 |
0 |
0 |
3.0 * |
97 |
0 * |
97.0 |
1.12 |
9.7 |
64 |
| 18 |
B |
11 |
12.1 |
2.0 |
19 * |
10.9 |
0 * |
45 |
57.1 |
1.05 |
10.0 |
69 |
| 19 |
B |
0 |
7.5 |
0 |
0 |
16.5 |
0 * |
76 |
83.5 |
1.09 |
11.2 |
80 |
| 20 |
B |
0 |
35.2 |
1.0 |
0 |
8.8 * |
55 |
0 * |
90.2 |
1.10 |
11.2 |
82 |
| 21 |
B |
0 |
49.9 |
23.0 * |
0 |
5.1 * |
22 |
0 * |
71.9 |
1.10 |
9.8 |
69 |
| 22 |
B |
0 |
47.1 |
20.0 * |
0 |
4.9 * |
28 |
0 * |
75.1 |
1.11 |
9.9 |
70 |
| 23 |
C |
0 |
21.5 |
0.8 |
0 |
18.7 |
47 |
12 |
80.5 |
1.12 |
10.6 |
80 |
| 24 |
C |
0 |
16.5 |
1.5 |
0 |
19.0 |
10 |
53 |
79.5 |
1.05 |
10.6 |
2 |
| 25 |
C |
0 |
9.2 |
1.2 |
0 |
16.6 |
0 * |
73 |
82.2 |
1.07 |
10.1 |
85 |
| 26 |
C |
0 |
28.9 |
1.0 |
0 |
20.1 |
18 |
32 |
78.9 |
1.04 |
2.8 |
68 |
| 27 |
C |
8 |
17.8 |
0.2 |
16 * |
6.0 * |
8 |
44 |
69.8 |
1.00 |
12.9 |
71 |
| 28 |
D |
0 |
20.8 |
0.9 |
0 |
18.3 |
53 |
15 |
88.8 |
1.09 |
11.4 |
72 |
| 29 |
D |
0 |
18.2 |
0.3 |
0 |
16.5 |
15 |
50 |
83.2 |
1.09 |
10.1 |
0 |
| 30 |
D |
0 |
43.1 |
3.8 |
0 |
15.1 |
25 |
13 |
81.1 |
1.06 |
11.4 |
67 |
| 31 |
D |
0 |
33.7 |
38.0 * |
0 |
5.3 * |
20 |
3 * |
56.7 |
0.89 |
10.8 |
64 |
| 32 |
D |
0 |
45.0 |
0 |
0 |
5.0 * |
18 |
32 |
95.0 |
1.09 |
10.0 |
75 |
| 33 |
E |
0 |
24.4 |
0.6 |
0 |
16.0 |
23 |
36 |
83.4 |
1.06 |
11.9 |
79 |
| 34 |
F |
0 |
22.3 |
1.7 |
0 |
23.0 |
26 |
27 |
75.3 |
1.09 |
12.5 |
79 |
| 35 |
G |
0 |
26.0 |
0.6 |
0 |
15.4 |
28 |
30 |
84.0 |
1.12 |
11.8 |
69 |
| 36 |
G |
0 |
30.2 |
0.6 |
0 |
15.2 |
27 |
27 |
84.2 |
1.10 |
11.3 |
70 |
| * indicates that conditions do not satisfy those defined by the present invention. |
[Table 7]
[0164]
Table 7
| Test No. |
Steel |
Micro-structure (vol.%) |
Cγ (%) |
Fe amount in plated layer (%) |
Thickness of surface soft layer (µm) |
| Ferrite |
Bainite |
Fresh martensite |
Pearlite |
Retained γ |
High-temperature tempered martensite |
Low-temperature tempered martensite |
Tempered martensite + bainite |
| 37 |
H |
0 |
25.8 |
0.2 |
0 |
19.0 |
31 |
24 |
80.8 |
1.07 |
11.4 |
65 |
| 38 |
I |
0 |
34.9 |
0.8 |
0 |
17.3 |
26 |
21 |
81.9 |
1.21 |
11.7 |
68 |
| 39 |
J |
0 |
25.1 |
2.1 |
0 |
25.8 |
24 |
23 |
72.1 |
1.00 |
11.1 |
81 |
| 40 |
K |
0 |
33.1 |
0.8 |
0 |
20.1 |
25 |
21 |
79.1 |
1.08 |
11.9 |
71 |
| 41 |
L |
0 |
26.4 |
0.6 |
0 |
18.0 |
24 |
31 |
81.4 |
1.09 |
11.6 |
71 |
| 42 |
M |
0 |
12.6 |
1.2 |
0 |
19.2 |
38 |
29 |
79.6 |
1.06 |
10.7 |
82 |
| 43 |
N |
0 |
14.0 |
1.5 |
0 |
20.5 |
54 |
10 |
78.0 |
1.11 |
11.0 |
79 |
| 44 |
O |
0 |
15.0 |
1.1 |
0 |
18.9 |
49 |
16 |
80.0 |
1.05 |
10.0 |
84 |
| 45 |
Q |
0 |
20.1 |
0.2 |
0 |
16.7 |
48 |
15 |
83.1 |
1.07 |
10.7 |
71 |
| 46 |
Q |
0 |
21.6 |
0.2 |
0 |
222 |
31 |
25 |
77.6 |
1.09 |
11.2 |
65 |
| 47 |
R |
0 |
27.1 |
0.9 |
0 |
22.0 |
28 |
22 |
77.1 |
1.08 |
11.1 |
70 |
| 48 |
S |
4 |
16.0 |
1.7 |
0 |
25.3 |
21 |
32 |
69.0 |
1.10 |
12.0 |
65 |
| 49 |
T |
3 |
16.5 |
0.2 |
0 |
19.3 |
27 |
34 |
77.5 |
1.12 |
11.2 |
80 |
| 50 |
U |
7 |
17.7 |
1.0 |
0 |
20.3 |
27 |
27 |
71.7 |
1.12 |
11.7 |
75 |
| 51 |
V |
0 |
16.1 |
0.7 |
0 |
24.2 |
32 |
27 |
75.1 |
1.11 |
11.7 |
74 |
| 52 |
W |
0 |
18.3 |
0.6 |
0 |
23.1 |
31 |
27 |
76.3 |
1.08 |
11.7 |
73 |
| 53 |
X |
0 |
16.6 |
0.2 |
0 |
21.2 |
27 |
35 |
78.6 |
1.13 |
11.5 |
70 |
| 54 |
Y |
0 |
21.8 |
1.0 |
0 |
20.2 |
28 |
29 |
78.8 |
1.21 |
11.1 |
71 |
| 55 |
Z |
0 |
24.9 |
1.0 |
0 |
21.1 |
30 |
23 |
77.9 |
1.13 |
11.4 |
82 |
| 56 |
AA |
0 |
20.8 |
0.9 |
0 |
22.3 |
33 |
23 |
76.8 |
1.13 |
11.5 |
68 |
| 57 |
AB |
0 |
22.6 |
0.4 |
0 |
21.0 |
30 |
26 |
78.6 |
1.03 |
11.8 |
70 |
| 58 |
AC |
0 |
17.7 |
0.1 |
0 |
24.2 |
31 |
27 |
75.7 |
1.16 |
12.0 |
72 |
| 59 |
AD |
0 |
17.2 |
0.2 |
0 |
20.6 |
23 |
39 |
79.2 |
1.12 |
11.6 |
71 |
| 60 |
AE |
0 |
17.1 |
0.5 |
0 |
22.4 |
21 |
39 |
77.1 |
1.10 |
11.4 |
71 |
| 61 |
AF |
0 |
22.2 |
0.6 |
0 |
21.2 |
32 |
24 |
78.2 |
1.10 |
11.0 |
70 |
| 62 |
AG |
0 |
28.7 |
1.0 |
0 |
23.3 |
29 |
18 |
75.7 |
1.31 |
11.3 |
79 |
| 63 |
AH |
0 |
12.5 |
0.8 |
0 |
13.8 |
27 |
46 |
85.5 |
1.13 |
11.3 |
84 |
| 64 |
AI |
0 |
23.6 |
1.0 |
0 |
14.4 |
32 |
29 |
84.6 |
1.12 |
11.6 |
71 |
| 65 |
AJ |
0 |
35.3 |
0.8 |
0 |
17.9 |
23 |
23 |
81.3 |
1.11 |
11.9 |
49 |
| 66 |
AH |
0 |
16.0 |
0.5 |
0 |
12.5 |
25 |
46 |
87.0 |
1.14 |
11.0 |
2 |
| 67 |
AI |
0 |
20.5 |
1.1 |
0 |
14.4 |
24 |
40 |
84.5 |
1.11 |
10.5 |
2 |
| 68 |
AJ |
0 |
33.0 |
1.0 |
0 |
15.0 |
27 |
24 |
84.0 |
1.13 |
10.5 |
2 |
| 69 |
AK |
0 |
31.6 |
1.2 |
0 |
12.2 |
32 |
23 |
86.6 |
1.13 |
11.3 |
46 |
| 70 |
AL |
13 |
28.0 |
1.5 |
0 |
13.5 |
22 |
22 |
72.0 |
1.25 |
11.3 |
55 |
| 71 |
AM |
12 |
24.0 |
1.2 |
0 |
16.8 |
22 |
24 |
70.0 |
1.19 |
11.5 |
44 |
| * indicates that conditions do not satisfy those defined by the present invention. |
[Table 8]
[0165]
Table 8
| Test No. |
Steel |
Micro-structure (vol.%) |
Cγ (%) |
Fe amount in plated (%) |
Thickness of surface soft layer (µm) |
| Ferrite |
Bainite |
Fresh martensite |
Pearlite |
Retained γ |
High-temperature tempered martensite |
Low-temperature tempered martensite |
Tempered martensite + bainite |
| 72 |
a * |
0 |
24.9 |
1.0 |
0 |
11.1 |
30 |
33 |
87.9 |
1.08 |
10.3 |
59 |
| 73 |
b * |
0 |
13.1 |
9.6 |
0 |
65.1 * |
10 |
2.2 * |
25.3 * |
0.99 |
9.7 |
63 |
| 74 |
c * |
0 |
41.3 |
0.4 |
0 |
0.3 * |
35 |
23 |
99.3 |
unmeasurable |
11.3 |
75 |
| 75 |
d * |
Ruptured during manufacturing |
| 76 |
e * |
10 |
18.6 |
0.7 |
5.2 |
6.5 * |
25 |
34 |
77.6 |
1.25 |
11.3 |
73 |
| 77 |
f * |
0 |
0 |
12.0 * |
0 |
20.6 |
30 |
19 |
49.0 |
0.83 |
9.8 |
71 |
| 78 |
g * |
0 |
17.8 |
14.9 * |
0 |
18.3 |
33 |
16 |
66.8 |
0.81 |
10.3 |
71 |
| 79 |
h * |
0 |
22.0 |
15.7 * |
0 |
18.3 |
31 |
13 |
66.0 |
0.83 |
10.6 |
77 |
| 80 |
A |
0 |
33.5 |
1.0 |
0 |
19.5 |
26 |
20 |
79.5 |
1.10 |
11.9 |
87 |
| 81 |
A |
0 |
36.4 |
1.1 |
0 |
18.5 |
21 |
23 |
80.4 |
1.09 |
11.5 |
73 |
| 82 |
A |
0 |
30.8 |
1.0 |
0 |
23.2 |
23 |
22 |
75.8 |
1.08 |
10.8 |
51 |
| 83 |
A |
0 |
29.2 |
1.4 |
0 |
21.5 |
29 |
19 |
77.2 |
1.11 |
10.5 |
13 |
| 84 |
A |
0 |
25.1 |
1.0 |
0 |
20.9 |
26 |
27 |
78.1 |
1.10 |
10.3 |
4 |
| 85 |
A |
0 |
32.9 |
0.8 |
0 |
21.3 |
20 |
25 |
77.9 |
1.09 |
10.1 |
0 |
| * indicates that conditions do not satisfy those defined by the present invention. |
[Table 9]
[0166]
Table 9
| Test No. |
Steel |
Micro-structure (vol.%) |
Cγ (%) |
Fe amount in plated layer (%) |
Thickness of surface soft layer (µm) |
| Ferrite |
Bainite |
Fresh martensite |
Pearlite |
Retained γ |
High-temperature tempered martensite |
Low-temperature tempered martensite |
Tempered martensite + bainite |
| 86 |
A |
0 |
10.9 |
5.0 |
12 * |
5.1 * |
67 |
0 * |
77.9 |
0.89 |
10.3 |
77 |
| 87 |
A |
0 |
11.4 |
3.0 |
11 * |
7.8 * |
67 |
0 * |
78.4 |
0.98 |
10.7 |
81 |
| 88 |
A |
0 |
12.7 |
2.2 |
1.2 |
16.9 |
67 |
0 * |
79.7 |
1.01 |
4.5 |
73 |
| 89 |
A |
0 |
127 |
0.8 |
0 |
19.5 |
67 |
0 * |
79.7 |
1.09 |
2.5 |
75 |
| * indicates that conditions do not satisfy those defined by the present invention. |
[0167] Next, measurement of the mechanical properties of the obtained galvannealed steel
sheets was performed. From the respective test specimens which had undergone a heat
treatment, a JIS No. 5 tensile test specimen was taken in a manner such that a direction
perpendicular to the rolling direction and width direction became the tensile direction,
and the yield strength (YS), tensile strength (TS), uniform elongation (uEL), and
total elongation (tEL) were measured. Further, a difference between the total elongation
and the uniform elongation was taken as the local elongation (lEL).
[0168] Further, evaluation of the fatigue characteristics was performed using each galvannealed
steel sheet. The fatigue limit was measured by plane-bending fatigue test using a
JIS No. 1 test specimen. A value of -1 was adopted as the stress ratio, and 25Hz was
adopted as the repetition frequency. First, for each steel sheet, a fatigue test was
performed by applying stress of an amount equivalent to 0.6 times the tensile strength.
As a result, all of the steel sheets ruptured at a number of repetitions that was
less than 2×106 times, and therefore the same fatigue test was repeatedly performed
by lowering the applied stress in amounts of 20 MPa each time from the initially applied
stress amount. Subsequently, when a stress at which rupturing did not occur after
2×106 repetitions was reached, the stress was raised by 10 MPa and a test was performed.
If rupturing still did not occur at that stress value the stress was raised by 5 MPa
and a test was performed, while if rupturing occurred the stress was lowered by 5
MPa and a test was performed. The maximum stress at which rupturing did not occur
when the maximum number of repetitions was set to 2×106 times in the fatigue tests
performed according to the aforementioned procedure was taken as the fatigue limit.
[0169] In addition, evaluation of liquid metal embrittlement cracking resistance was performed
by the following procedure using the respective galvannealed steel sheets.
[0170] Two steel sheets of the same kind were stacked on top of each other and joined together
by spot welding, and a cross-section at the joint was observed with an SEM to examine
the state of liquid metal embrittlement cracking. The spot welding was performed at
a welding angle of 5° with respect to the two stacked steel sheet using a Cr-Cu electrode.
As the conduction pattern, using a power source of 50 Hz and an applied pressure of
250 to 750 kgf, a conduction pattern was adopted that applied a current so that a
nugget diameter was 5.5 to 6.0 mm for 40 cycles.
[0171] The state of liquid metal embrittlement cracking was performed by polishing a steel
sheet cross-section containing nuggets, performing observation with an SEM, and evaluating
the degree of cracking with the following cracking score.
[0172]
- 1: Cracking occurs on the inside of the plate set, and the crack length is more than
10 µm.
- 2: Although cracking occurs on the inside of the plate set, the crack length is 10
µm or less.
- 3: Cracking propagates as far as a nugget, or cracking occurs on the outside of the
plate set at a position that is separated by 300 µm from a nugget.
- 4: Cracking occurs only between a surface portion of the steel sheet that the electrode
contacted and a nugget.
- 5: There is no cracking.
[0173] The measurement results for the mechanical properties as well as the evaluation results
for fatigue characteristics and liquid metal embrittlement cracking resistance are
shown in Tables 10 to 13.
[Table 10]
[0174]
Table 10
| Test No. |
Steel |
Mechanical properties |
Cracking score |
|
| YS (MPa) |
TS (MPa) |
uEL (%) |
tEL (%) |
lEL (%) |
TS×uEL (MPa%) |
TS×lEL (MPa%) |
TS×tEL (MPa%) |
YR |
Fatigue limit/TS |
| 1 |
A |
1039 |
1499 |
14.8 |
19.1 |
4.3 |
22185 |
6446 |
28631 |
0.69 |
0.29 |
5 |
Inventive example |
| 2 |
A |
1198 |
1534 |
14.1 |
18.8 |
4.7 |
21629 |
7210 |
28839 |
0.78 |
0.49 |
1 |
| 3 |
A |
970 |
1488 |
13.9 |
18.3 |
4.4 |
20683 |
6547 |
27230 |
0.65 |
0.23 |
5 |
| 4 |
A |
1041 |
1500 |
14.3 |
19.0 |
4.7 |
21450 |
7050 |
28500 |
0.69 |
0.30 |
5 |
| 5 |
A |
1183 |
1490 |
8.2 |
17.9 |
4.7 |
12218 * |
7003 |
26671 |
0.79 |
0.26 |
5 |
Comparative example |
| 6 |
A |
798 |
918 * |
9.1 |
16.5 |
7.4 |
8354 * |
6793 |
15147 |
0.87 |
0.25 |
5 |
| 7 |
A |
1100 |
1328 * |
8.9 |
15.0 |
6.1 |
11819 * |
8101 |
19920 |
0.83 |
0.26 |
5 |
| 8 |
A |
1292 |
1450 * |
8.2 |
14.0 |
5.8 |
11934 * |
8338 |
20271 |
0.89 |
0.28 |
5 |
| 9 |
B |
1049 |
1496 |
15.2 |
20.7 |
5.5 |
22739 |
8228 |
30967 |
0.70 |
0.26 |
5 |
Inventive example |
| 10 |
B |
1049 |
1486 |
16.0 |
21.0 |
5.0 |
23776 |
7430 |
31206 |
0.71 |
0.24 |
5 |
| 11 |
B |
1100 |
1490 |
14.9 |
20.2 |
5.3 |
22201 |
7897 |
30098 |
0.74 |
0.26 |
5 |
| 12 |
B |
1175 |
1543 |
14.2 |
17.7 |
3.5 |
21911 |
5401 |
27311 |
0.76 |
0.48 |
1 |
| 13 |
B |
1135 |
1500 |
15.2 |
18.7 |
3.5 |
22845 |
5265 |
28110 |
0.76 |
0.23 |
5 |
| 14 |
B |
1104 |
1477 |
15.2 |
19.1 |
3.9 |
22436 |
5746 |
28181 |
0.75 |
0.30 |
5 |
| 15 |
B |
1071 |
1499 |
15.7 |
19.6 |
4.0 |
23474 |
5966 |
29440 |
0.71 |
0.37 |
5 |
| 16 |
B |
1053 |
1489 |
15.3 |
20.5 |
5.2 |
22782 |
7743 |
30525 |
0.71 |
0.24 |
5 |
| 17 |
B |
1350 |
1683 |
4.0 |
8.0 |
4.0 |
6732 * |
6732 |
13464 |
0.80 |
0.24 |
5 |
Comparative example |
| 18 |
B |
999 |
1370 * |
7.8 |
12.9 |
4.1 |
10686 * |
5617 |
17673 |
0.73 |
0.25 |
5 |
| 19 |
B |
1186 |
1473 |
8.0 |
17.8 |
3.5 |
11784 * |
5156 |
26219 |
0.81 |
0.25 |
5 |
| 20 |
B |
983 |
1370 * |
8.2 |
15.2 |
7.0 |
11234 * |
9590 |
20824 |
0.72 |
0.25 |
5 |
| 21 |
B |
780 |
1650 |
8.5 |
10.8 |
2.3 |
14025 |
3795 * |
17820 |
0.47 |
0.24 |
5 |
| 22 |
B |
779 |
1649 |
8.4 |
10.9 |
2.5 |
13852 |
4123 * |
17974 |
0.47 |
0.25 |
5 |
| 23 |
C |
1038 |
1488 |
14.9 |
19.3 |
4.4 |
22171 |
6547 |
28718 |
0.70 |
0.25 |
5 |
Inventive example |
| 24 |
C |
1101 |
1553 |
14.0 |
18.9 |
4.9 |
21742 |
7610 |
29352 |
0.71 |
0.50 |
1 |
| 25 |
C |
1100 |
1498 |
7.5 |
18.9 |
4.7 |
11235 * |
7041 |
28312 |
0.73 |
0.23 |
5 |
Comparative example |
| 26 |
C |
1112 |
1510 |
14.8 |
18.7 |
3.9 |
22348 |
5889 |
28237 |
0.74 |
0.22 |
5 |
| 27 |
C |
906 |
1303 * |
9.0 |
14.8 |
5.8 |
11727 * |
7557 |
19284 |
0.70 |
0.25 |
5 |
| 28 |
D |
1051 |
1492 |
15.1 |
20.0 |
5.0 |
22529 |
7460 |
29840 |
0.70 |
0.25 |
5 |
Inventive example |
| 29 |
D |
1163 |
1571 |
13.7 |
18.2 |
4.5 |
21523 |
7070 |
28592 |
0.74 |
0.52 |
1 |
| 30 |
D |
1000 |
1490 |
14.2 |
17.6 |
3.4 |
21158 |
5066 |
26224 |
0.67 |
0.26 |
5 |
| 31 |
D |
833 |
1622 |
4.8 |
7.2 |
2.4 |
7786 * |
3893 * |
11678 |
0.51 |
0.25 |
5 |
Comparative example |
| 32 |
D |
1201 |
1490 |
5.0 |
7.7 |
2.7 |
7450 * |
4023 * |
11473 |
0.81 |
0.25 |
5 |
| 33 |
E |
1207 |
1489 |
15.6 |
20.2 |
4.6 |
23184 |
6894 |
30078 |
0.81 |
0.32 |
5 |
Inventive example |
| 34 |
F |
1133 |
1583 |
14.8 |
18.6 |
3.8 |
23476 |
5952 |
29428 |
0.72 |
0.27 |
5 |
| 35 |
G |
1110 |
1479 |
13.5 |
18.2 |
4.7 |
20026 |
6907 |
26933 |
0.75 |
0.31 |
5 |
| 36 |
G |
1105 |
1552 |
13.4 |
18.0 |
4.6 |
20797 |
7139 |
27936 |
0.71 |
0.31 |
5 |
| * indicates that conditions do not satisfy those defined by the present invention. |
[Table 11]
[0175]
Table 11
| Test No. |
Steel |
Mechanical properties |
Cracking score |
|
| YS (MPa) |
TS (MPa) |
uEL (%) |
tEL (%) |
lEL (%) |
TS×uEL (MPa%) |
TS×lEL (MPa%) |
TS×tEL (MPa%) |
YR |
Fatigue limit/TS |
| 37 |
H |
1145 |
1522 |
15.3 |
19.9 |
4.6 |
23351 |
6926 |
30277 |
0.75 |
0.29 |
5 |
|
| 38 |
I |
1160 |
1491 |
15.4 |
19.7 |
4.2 |
22991 |
6322 |
29313 |
0.78 |
0.29 |
5 |
|
| 39 |
J |
1130 |
1489 |
14.3 |
18.8 |
4.5 |
21293 |
6700 |
27993 |
0.76 |
0.32 |
5 |
|
| 40 |
K |
1092 |
1534 |
14.6 |
19.2 |
4.6 |
22442 |
6980 |
29422 |
0.71 |
0.24 |
5 |
|
| 41 |
L |
1113 |
1533 |
14.8 |
18.9 |
4.1 |
22627 |
6316 |
28943 |
0.73 |
0.34 |
5 |
|
| 42 |
M |
1203 |
1500 |
13.7 |
19.1 |
5.4 |
20550 |
8100 |
28650 |
0.80 |
0.23 |
5 |
|
| 43 |
N |
1181 |
1514 |
14.1 |
17.9 |
3.8 |
21347 |
5753 |
27101 |
0.78 |
0.25 |
5 |
|
| 44 |
O |
1109 |
1521 |
14.1 |
19.2 |
5.1 |
21446 |
7757 |
29203 |
0.73 |
0.26 |
5 |
|
| 45 |
P |
1168 |
1544 |
14.0 |
18.7 |
4.7 |
21616 |
7257 |
28873 |
0.76 |
0.23 |
5 |
|
| 46 |
Q |
1145 |
1486 |
15.2 |
19.2 |
4.1 |
22528 |
6063 |
28591 |
0.77 |
0.29 |
5 |
|
| 47 |
R |
1170 |
1486 |
15.4 |
19.1 |
3.7 |
22855 |
5528 |
28383 |
0.79 |
0.24 |
5 |
|
| 48 |
S |
1083 |
1480 |
15.8 |
20.0 |
4.2 |
23310 |
6216 |
29526 |
0.73 |
0.29 |
5 |
|
| 49 |
T |
1036 |
1477 |
13.8 |
18.4 |
4.6 |
20427 |
6779 |
27206 |
0.70 |
0.29 |
5 |
|
| 50 |
U |
950 |
1486 |
16.5 |
20.0 |
3.5 |
24445 |
5231 |
29675 |
0.64 |
0.36 |
5 |
|
| 51 |
V |
1160 |
1477 |
15.1 |
20.8 |
5.7 |
22347 |
8419 |
30766 |
0.79 |
0.32 |
5 |
|
| 52 |
W |
1156 |
1488 |
15.2 |
20.4 |
5.2 |
22558 |
7723 |
30281 |
0.78 |
0.31 |
5 |
|
| 53 |
X |
1156 |
1482 |
13.9 |
18.5 |
4.6 |
20600 |
6773 |
27373 |
0.78 |
0.33 |
5 |
Inventive |
| 54 |
Y |
1171 |
1495 |
15.3 |
20.0 |
4.8 |
22814 |
7101 |
29915 |
0.78 |
0.33 |
5 |
example |
| 55 |
Z |
1148 |
1494 |
14.2 |
18.1 |
3.9 |
21230 |
5752 |
26982 |
0.77 |
0.24 |
5 |
|
| 56 |
AA |
1149 |
1501 |
15.3 |
18.9 |
3.6 |
22920 |
5419 |
28339 |
0.77 |
0.27 |
5 |
|
| 57 |
AB |
1163 |
1507 |
14.2 |
17.9 |
3.8 |
21354 |
5666 |
27021 |
0.77 |
0.26 |
5 |
|
| 58 |
AC |
1147 |
1509 |
13.4 |
17.7 |
4.3 |
20221 |
6459 |
26679 |
0.76 |
0.25 |
5 |
|
| 59 |
AD |
1178 |
1520 |
14.0 |
18.7 |
4.7 |
21234 |
7190 |
28424 |
0.78 |
0.23 |
5 |
|
| 60 |
AE |
1153 |
1488 |
15.2 |
18.8 |
3.6 |
22647 |
5342 |
27989 |
0.77 |
0.29 |
5 |
|
| 61 |
AF |
1129 |
1478 |
15.1 |
18.8 |
3.7 |
22303 |
5424 |
27727 |
0.76 |
0.31 |
5 |
|
| 62 |
AG |
1048 |
1511 |
15.7 |
20.7 |
5.0 |
23753 |
7585 |
31338 |
0.69 |
0.29 |
5 |
|
| 63 |
AH |
1113 |
1484 |
9.7 |
18.8 |
9.1 |
14454 |
13430 |
27884 |
0.75 |
0.25 |
5 |
|
| 64 |
AI |
1041 |
1477 |
12.4 |
19.9 |
7.6 |
18241 |
11181 |
29422 |
0.70 |
0.32 |
5 |
|
| 65 |
AJ |
1005 |
1484 |
14.1 |
20.1 |
6.0 |
20850 |
8904 |
29754 |
0.68 |
0.29 |
5 |
|
| 66 |
AH |
1197 |
1522 |
9.8 |
18.6 |
8.9 |
14855 |
13470 |
28324 |
0.79 |
0.55 |
1 |
|
| 67 |
AI |
1072 |
1540 |
12.2 |
19.2 |
7.1 |
18726 |
10872 |
29599 |
0.70 |
0.53 |
1 |
|
| 68 |
AJ |
1046 |
1559 |
13.3 |
19.1 |
5.9 |
20672 |
9151 |
29824 |
0.67 |
0.55 |
1 |
|
| 69 |
AK |
1100 |
1498 |
9.3 |
18.3 |
9.0 |
13931 |
13482 |
27413 |
0.73 |
0.26 |
5 |
|
| 70 |
AL |
1056 |
1476 |
12.3 |
18.7 |
6.4 |
18155 |
9446 |
27601 |
0.72 |
0.29 |
5 |
|
| 71 |
AM |
1045 |
1490 |
14.2 |
18.8 |
4.6 |
21158 |
6854 |
28012 |
0.70 |
0.29 |
5 |
|
| * indicates that conditions do not satisfy those defined by the present invention. |
[Table 12]
[0176]
Table 12
| Test No. |
Steel |
Mechanical properties |
Cracking score |
|
| YS (MPa) |
TS (MPa) |
uEL (%) |
tEL (%) |
lEL (%) |
TS×uEL (MPa%) |
TS×lEL (MPa%) |
TS×tEL (MPa%) |
YR |
Fatigue limit/TS |
| 72 |
a * |
1151 |
1370 * |
15.8 |
21.2 |
5.4 |
21646 |
7398 |
29044 |
0.84 |
0.28 |
5 |
Comparative example |
| 73 |
b * |
700 |
Ruptured during tension test (C rupture) |
1 |
| 74 |
c * |
1050 |
1350 |
7.9 |
13.4 |
5.5 |
10665 * |
7425 |
18090 |
0.78 |
0.20 |
5 |
| 75 |
d * |
Ruptured during manufacturing |
| 76 |
e * |
1133 |
1290 * |
14.6 |
18.8 |
4.2 |
18834 |
5418 |
24252 |
0.88 |
0.27 |
5 |
| 77 |
f * |
720 |
1680 |
12.9 |
14.1 |
1.2 |
21672 |
2016 * |
23688 |
0.43 |
0.22 |
5 |
| 78 |
g * |
778 |
1600 |
14.8 |
15.8 |
1.0 |
23680 |
1600 * |
25280 |
0.49 |
0.26 |
5 |
| 79 |
h * |
760 |
1653 |
14.1 |
15.2 |
1.1 |
23307 |
1818 * |
25126 |
0.46 |
0.27 |
5 |
| 80 |
A |
1025 |
1488 |
15.3 |
20.8 |
5.5 |
22766 |
8199 |
30965 |
0.69 |
0.26 |
5 |
Inventive example |
| 81 |
A |
1064 |
1506 |
15.9 |
20.5 |
4.6 |
23930 |
6882 |
30813 |
0.71 |
0.25 |
5 |
| 82 |
A |
1041 |
1506 |
14.9 |
20.1 |
5.2 |
22439 |
7846 |
30286 |
0.69 |
0.27 |
5 |
| 83 |
A |
1055 |
1515 |
15.2 |
20.2 |
5.0 |
23058 |
7499 |
30558 |
0.70 |
0.38 |
4 |
| 84 |
A |
1078 |
1515 |
15.3 |
19.7 |
4.4 |
23225 |
6651 |
29876 |
0.71 |
0.55 |
3 |
| 85 |
A |
1096 |
1535 |
15.5 |
19.5 |
4.0 |
23793 |
6171 |
29963 |
0.71 |
0.52 |
1 |
| * indicates that conditions do not satisfy those defined by the present invention. |
[Table 13]
[0177]
Table 13
| Test No. |
Steel |
Mechanical properties |
Cracking score |
|
| YS (MPa) |
TS (MPa) |
uEL (%) |
tEL (%) |
lEL (%) |
TSxuEL (MPa%) |
TS×lEL (MPa%) |
TS×tEL (MPa%) |
YR |
Fatigue limit/TS |
| 86 |
A |
730 |
1186 * |
8.2 |
12.3 |
4.1 |
9725 * |
4863 * |
14588 |
0.62 |
0.24 |
5 |
Comparative example |
| 87 |
A |
790 |
1339 * |
8.5 |
12.3 |
3.8 |
11382 * |
5088 |
16470 |
0.59 |
0.23 |
5 |
| 88 |
A |
1030 |
1450 * |
8.5 |
14.9 |
6.4 |
12325 * |
9280 |
21605 |
0.71 |
0.21 |
5 |
| 89 |
A |
1030 |
1453 * |
13.8 |
18.2 |
4.4 |
20051 |
6393 |
26445 |
0.71 |
0.20 |
5 |
| * indicates that conditions do not satisfy those defined by the present invention. |
[0178] In Test Nos. 1 to 4, 9 to 16, 23, 24, 28 to 30, 33 to 71 and 80 to 85 that are example
embodiments of the present invention, it was found that the TS was more than 1470
MPa, the product of tensile strength and uniform elongation was 13000 MPa% or more,
the product of tensile strength and local elongation was 5000 MPa% or more, the formability
was excellent, and adequate alloying had been performed in the plated layer.
[0179] In contrast, in Test Nos. 5, 18, 19 and 25, because the second cooling stopping temperature
was high, high-temperature tempered martensite was not obtained, and the product of
the tensile strength and uniform elongation was low. In Test No. 6, because the highest
annealing temperature was low, a large amount of ferrite-pearlite transformation occurred,
and the tensile strength was low. In Test No. 7, because the second cooling rate was
slow, pearlite transformation occurred during cooling and hence the retained austenite
fraction was low, and the product of the tensile strength and uniform elongation was
low.
[0180] In Test No. 8, because the time period of the tempering was long and retained austenite
decomposed to bainite containing carbides, the retained austenite amount was small
and the product of tensile strength and uniform elongation was low. In Test No. 17,
because the second cooling stopping temperature was low and a large amount of martensite
transformation proceeded at that temperature, almost no austenite remained, and the
product of the tensile strength and uniform elongation was low.
[0181] In Test No. 20, because the tempering temperature was high and austenite decomposed
into bainite containing carbides, the amount of retained austenite was small and the
product of the tensile strength and uniform elongation was low. In Test No. 21, the
tempering temperature was low, and in Test No. 22 tempering was not performed, and
consequently in each of these tests C did not concentrate into austenite and the amount
of fresh martensite was large, and therefore the product of the tensile strength and
local elongation was low.
[0182] In Test No. 26, although the steel sheet was excellent in mechanical properties,
alloying of the plated layer was insufficient because the alloying temperature was
low. In Test No. 27, because the alloying temperature was high and a large amount
of pearlite was formed, the retained austenite fraction was low, and the product of
the tensile strength and uniform elongation was low.
[0183] In Test No. 31, the third cooling stopping temperature was high, the tempered martensite
amount was small, and further, thereafter bainite transformation did not progress.
Consequently, C did not concentrate into austenite and ultimately fresh martensite
formed, and therefore the product of the tensile strength and uniform elongation and
the product of the tensile strength and local elongation were both low. Further, in
Test No. 32, because the third cooling stopping temperature was low and martensite
was formed in a large amount at that time point and the amount of austenite decreased,
the product of the tensile strength and uniform elongation and the product of the
tensile strength and local elongation were both low.
[0184] In Test No. 72, the C content was lower than the defined range, and the tensile strength
was low. In Test No. 73, the C content was higher than the defined range and the retained
austenite was excessive, and the steel sheet ruptured immediately after the start
of the tension test. In Test No. 74, the Si content was lower than the defined range
and retained austenite could not be secured, and the product of the tensile strength
and uniform elongation was low.
[0185] In Test No. 75, the Si content was higher than the defined range, and the steel sheet
ruptured during cold rolling. In Test No. 76, the Mn content was lower than the defined
range, pearlite transformation progressed during the second cooling, and retained
austenite could not be secured, and hence the tensile strength was low. In Test Nos.
77 to 79, the contents of Mn, Cr and Mo, respectively, were higher than the defined
range, and therefore bainite transformation did not progress, C did not concentrate
into austenite, and martensite remained in a large amount, and therefore the product
of the tensile strength and local elongation was low.
[0186] Test Nos. 86 to 89 are examples in which alloying treatment was performed after tempering
in accordance with the conventional method. In Test Nos. 86 and 87, although alloying
progressed because the alloying temperature was sufficient, the volume ratio of retained
austenite and low-temperature tempered martensite was low, and the tensile strength
and the product of the tensile strength and uniform elongation were low. In Test No.
88 also, although alloying progressed to a certain extent, the volume ratio of low-temperature
tempered martensite was low, and the tensile strength and the product of the tensile
strength and uniform elongation were low. In Test No. 89, because the alloying temperature
was low, in addition to alloying being insufficient, the volume ratio of low-temperature
tempered martensite was low, and hence the tensile strength was low. Thus, according
to the conventional method, it was difficult to compatibly achieve both a strength-ductility
balance and adequate alloying.
[0187] In addition, in the example embodiments of the present invention, in Test Nos. 2,
12, 24, 29, 66 to 68, 84 and 85 in which the dew point in the annealing step was made
-25°C or less, the thickness of the surface soft layer was 10 µm or less, the ratio
of the fatigue limit to the tensile strength was high, and consequently the fatigue
characteristics were excellent.
[0188] On the other hand, in Test Nos. 1, 3, 4, 9 to 11, 13 to 16, 23, 28, 30, 33 to 65,
69 to 71 and 80 to 83 in which the dew point in the annealing step was made -10°C
or more, the thickness of the surface soft layer was more than 10 µm, the cracking
score was 4 or more, and consequently the liquid metal embrittlement cracking resistance
was excellent.
INDUSTRIAL APPLICABILITY
[0189] According to the present invention, it is possible to obtain a galvannealed steel
sheet that is excellent in uniform deformability (uniform elongation) and local deformability
(local elongation) while having high tensile strength of 1470 MPa or more.