[0001] The present invention refers to a locking device of tools in a machine tool, particularly
of the folding press type.
[0002] For cold plastic processing, through folding of sheeted pieces, folding presses are
commonly used.
[0003] Folding presses generally comprise a lower base block that defines a fixed support
plane of the sheet to be processed. Such a support plane is provided with a folding
template, or matrix, according to the profile of which the sheet must be folded. Folding
presses also comprise a slide, mobile along a direction perpendicular to the support
plane of the sheet to be processed, with which a folding tool is associated, like
for example a punch, which, cooperating with the folding template beneath the sheet,
gives the desired folding to the sheet.
[0004] The movement of the slide is generated by an electromechanical or hydraulic control
device that provides the force necessary to fold the sheet.
[0005] Generally, the folding tool has a first work end, profiled so as to cooperate with
the folding template arranged on the fixed support plane, and a second end, for locking
to the slide.
[0006] The folding press generally comprises locking means of the folding tool to the mobile
slide, which can for example consist of a clamp that grips and locks in position the
locking end of the tool with respect to the slide.
[0007] The folding tools of a folding press are interchangeable since their size, in terms
of height and length, as well as the geometry of the work end, can vary according
to the folding profile to be made.
[0008] In particular, the folding tools can have variable lengths, generally greater than
20 millimetres and can be put near each other in the slide, to define a folding line
having a desired overall length. In this case, the composition of the folding press
is made up of a plurality of fractioned tools of reduced length, which make the folding
line of the desired length.
[0009] The aforementioned known folding presses are not without drawbacks, including the
fact that the locking devices of the tools present on such presses do not ensure a
continuity of positioning of the tools and a repeatability of the folds on the sheets
being processed, in particular in the case in which the folding presses have variously
fractioned tools, i.e. of different lengths, put near each other.
[0010] The main purpose of the present invention is to make a locking device of tools in
a machine tool that ensures optimal, precise and homogeneously distributed locking
of all of the tools associated with the machine tool, and in particular in the case
in which such tools are of the fractioned type.
[0011] Another purpose of the present invention is to make a locking device that allows
the tools to be locked firmly and precisely irrespective of the shape and size thereof.
[0012] Another purpose of the present invention is to make a locking device that ensures
high locking forces of the tools.
[0013] Another purpose of the present invention is to make a locking device that is particularly
simple and functional, with low costs.
[0014] These purposes according to the present invention are accomplished by making a locking
device of tools in a machine tool, particularly of the folding press type, as outlined
in claim 1.
[0015] Further characteristics of the locking device are provided for in the dependent claims.
[0016] The characteristics and advantages of a locking device of a tool in a machine tool,
according to the present invention will become clearer from the following description,
given as an example and not for limiting purposes, referring to the attached schematic
drawings, in which:
figure 1 is a schematic side view of a locking device of a tool in a machine tool,
according to the invention, illustrated in an unlocking configuration of the tool;
figure 2 is a schematic side view of the locking device of figure 1, according to
the invention, illustrated in a locking configuration of the tool;
figure 3 is a schematic side view of some components of the locking device of figure
1, according to the invention;
figure 4 is a section view of the locking device as represented in figure 3, carried
out according to the axis IV-IV;
figure 5 is a side view from the right of the locking device as represented in figure
3;
figure 6 is a perspective view of a locking body of the locking device of figure 1,
according to the invention;
figures 7 to 10 are respective front, side, rear and plan views from above of the
locking body illustrated in figure 6.
[0017] With reference to the figures, the locking device of tools in a machine tool, globally
indicated with reference numeral 1, comprises:
- a base body 3 provided with at least one insertion seat 5 for at least one tool 7;
- a plurality of locking bodies 9 movable along an action direction 90 between an engagement
position with the tool 7, to lock it inside the seat 5, and a disengaged position
with the tool 7, to free it from the seat 5;
- at least one mobile piston 11 able to be actuated to move the plurality of locking
bodies 9 along the action direction 90 from the disengaged position to the engagement
position with the tool 7.
[0018] According to the invention, between the piston 11 and the plurality of locking bodies
9 at least one lamina 13 is interposed that is configured to transmit a locking thrust
from the mobile piston 11 to the plurality of locking bodies 9 and to move such a
plurality of locking bodies 9 along the action direction 90 from the disengaged position
to the engagement position with the tool 7.
[0019] The locking device 1 advantageously comprises, between the base body 3 and the lamina
13, elastic abutment means 15. Such elastic abutment means 15 are configured to push
the lamina 13 along the action direction 90. The lamina 13 is configured to transmit
an unlocking thrust to the plurality of locking bodies 9 and to move such a plurality
of locking bodies 9 along the action direction 90 from the engagement position to
the disengaged position with the tool 7.
[0020] The elastic abutment means 15 can comprise a plurality of springs 150 housed in corresponding
seats 31 formed in the base body 3.
[0021] The engagement position of the locking bodies 9 with the tool 7 is illustrated in
figure 2, whereas figure 1 illustrates the disengaged position of the locking bodies
9 with the tool 7.
[0022] The locking bodies 9 are axially movable inside corresponding cylindrical seats 30
formed in the base body 3.
[0023] Advantageously, such cylindrical seats 30 housing the locking bodies 9 communicate
with the seat 5 where the tool 7 is inserted.
[0024] In this way a locking portion 92 of the locking body 9 can project inside the seat
5 to lock the tool 7 inside the seat itself.
[0025] The locking portion 92 of the locking body 9 can be defined by a projecting structure
93, preferably substantially V-shaped, capable of cooperating with the tool 7, as
described hereinafter, to carry out the locking thereof inside the seat 5 of the locking
device 1.
[0026] The tool 7 indeed comprises an operative end, not illustrated in the attached figures,
which carries out the folding of the sheet, and a locking end 70 intended to be inserted
and locked in the seat 5 of the locking device 1.
[0027] Advantageously, at the locking end 70, the tool 7 has at least one substantially
V-shaped lateral seat 71, which is intended to receive the projecting structure 93
of the locking body 9 to carry out the locking thereof inside the seat 5.
[0028] As illustrated in figure 2, in the engagement position of the locking body 9 with
the tool 7, the projecting structure 93 inserts into the corresponding V-shaped lateral
seat 71 of the tool 7 and determines both the displacement of the tool 7 towards the
bottom of the seat 5, i.e. in an upward vertical direction, and its locking in the
transversal direction, i.e. in a horizontal direction towards the wall of the seat
5 opposite to the locking body 9.
[0029] The fact that the projecting structure 93 of the locking body 9 and the V-shaped
lateral seat 71 of the tool 7 have inclined faces facing each other allows to simultaneously
generate an upward thrust of the tool 7 inside the seat 5, which makes it possible
to align it with the bottom of such a seat 5 and a thrust in the horizontal direction
of the tool 7 inside the seat 5, which also allows it to be aligned frontally.
[0030] Preferably, in the tool 7 there can be a pair of opposite V-shaped lateral seats
71.
[0031] Advantageously, the lamina 13 engages with a first portion 17 of each of the locking
bodies 9 to transmit the locking thrust and with a second portion 19 of each of the
locking bodies 9, distinct from such a first portion 17, to transmit the unlocking
thrust.
[0032] Advantageously, the aforementioned first portion 17 of the locking body 9 is defined
by a cylindrical or spherical surface.
[0033] In this way, through the effect of the locking thrust applied by the mobile piston
11, the lamina 13 presses against the cylindrical (or spherical) portion 17 of the
locking body 9, along a line (or a point) of contact and tangential thrust S, schematically
highlighted in figures 2 and 5, generating an axial thrust of the locking body 9 inside
its own cylindrical seat 30, as better explained hereinafter.
[0034] Advantageously, the second portion 19 of the locking body 9 is defined by a radial
recess 21 formed in the locking body 9 itself, in which radial recess 21 a portion
23 of the lamina 13 is inserted.
[0035] In this way, when the mobile piston 11 stops exerting the locking thrust against
the lamina 13, the elastic abutment means 15 thrust the lamina 13 in the opposite
direction, and the lamina 13, engaging with its portion 23 in the recess 21 of the
locking body 9 pulls the latter from the engagement position with the tool 7 illustrated
in figure 2, to the disengaged position illustrated in figure 1, freeing the tool
7 from the seat 5.
[0036] The mobile piston 11 of the locking device 1 is advantageously actuated pneumatically,
for example through the use of air compressed to a work pressure substantially comprised
between 5 and 10 bar and preferably comprised between 6 and 8 bar.
[0037] Advantageously, as illustrated in figures 4 and 5, the locking bodies 9 are distributed
along a work direction 25 substantially perpendicular to the action direction 90.
The lamina 13 advantageously has an elongated shape in such a work direction 25 so
as to engage with the locking bodies 9. The mobile piston 11 also has an elongated
shape in the work direction 25 and rests on the lamina 13.
[0038] The mobile piston 11 advantageously has a substantially elliptical elongated shape,
or a substantially rectangular elongated shape, preferably with rounded vertices or
with the short sides in the shape of a semi-circle. The mobile piston 11 advantageously
has a so-called slot shape.
[0039] The elongated shape of the mobile piston 11 provides a large thrusting surface and
therefore makes it possible to use relatively low work pressures and therefore to
use compressed air systems.
[0040] The locking device 1 is advantageously configured to lock a plurality of variously
fractioned tools 7. The lamina 13 is made of a material of the steel type capable
of flexing elastically to exert a substantially homogeneous locking thrust on all
of the variously fractioned tools 7 present in the locking device 10.
[0041] The locking device 1 is therefore configured to lock tools 7 of various type and
size.
[0042] For example, the locking device 1 is suitable for locking both a monolithic tool
7 having a certain length, and a plurality of fractioned tools 7, each having a reduced
length, where such fractioned tools 7 can be put together near each other to define
a tool group having a certain length.
[0043] As illustrated in figure 5, the locking device 1 can comprise a plurality of mobile
pistons 11, adjacent to one another, so as to cover substantially the entire length
of the base body 3, which has a length substantially equal to the length of the folding
press.
[0044] Every mobile piston 11 is housed inside a cap 16, in which the chamber 12 is defined
inside which the mobile piston 11 moves.
[0045] Advantageously, the tool 7 can comprise, at the locking end 70, at least one button
72 adapted for actuating a tooth 73, or a rigid metallic pin, which makes it possible
to temporarily fasten the tool 7 in the seat 5 of the base body 3 before the stable
locking through the locking bodies 9. Advantageously, the tooth 73 of the tool 7 inserts
in corresponding seats 33 formed in the base body 3 radially inside the housing seat
5 of the tool 7.
[0046] The lamina 13 can comprise a portion 130 configured to go into abutment against an
abutment surface 35 of the base body 3. Such a portion 130 is advantageously folded
with respect to the lying plane of the lamina 13 so that, abutting against the abutment
surface 35, a rotation point R of the lamina 13 with respect to the abutment surface
35 is defined, as better described hereinafter.
[0047] A preferred, but not exclusive embodiment of the locking body 9 is illustrated in
figures 6 to 10. According to such an embodiment, the locking body 9 comprises a cylindrical
body 95 at an axial end of which the locking portion 92 defined by the projecting
structure 93 is formed.
[0048] At the opposite end of the cylindrical body 95 there is the cylindrical portion 17,
intended to come into contact with the lamina 13 in the thrusting step of the locking
body 9. At such an end of the cylindrical body 95 a further projecting body 96 is
also formed, in which the recess 21 is defined for the engagement with the portion
23 of the lamina 13 in the pulling back step of the locking body 9.
[0049] The present invention also concerns a folding press equipped with a locking device
of tools as described above.
[0050] The operation of the locking device 1 is described hereinafter with reference to
figures 1 and 2.
[0051] Figure 1 illustrates the tool 7 inserted in the seat 5 of the base body 3, with its
V-shaped lateral seat 71 substantially facing the cylindrical seat 30 formed in the
base body 3, and thus substantially facing the locking portion 92 of the locking body
9 that is housed in such a cylindrical seat 30.
[0052] The pneumatic actuation of the mobile piston 11, by means of the compressed air injected
into the chamber 12 determines an axial displacement, substantially along the direction
14, of the mobile piston 11, which thrusts the lamina 13. The lamina 13 thus goes
into abutment both against the abutment surface 35 at the rotation point R, and against
the cylindrical (or spherical) portion 17 of the locking body 9, along the contact
and thrusting line S (or contact and thrusting points in the case of a spherical shape
of the portion 17 of the locking body 9).
[0053] The mobile piston 11, exerting its thrust against the lamina 13, can also go slightly
off its axis, as can be seen in figure 2, where the axis 110 of the piston 11 is slightly
inclined with respect to the axial direction 14. The slight rotation of the mobile
piston 11 is foreseen and permitted since the use of low pressures of the air allows
sliding couplings between the various components of the locking device 1 with a relative
mutual clearance.
[0054] The lamina 13 thus hinges at the rotation point R and thrusts the locking body 9
at the contact and thrusting line S, ensuring that, irrespective of the possible inclination
of the lamina 13 with respect to the axis of the locking body 9, coinciding with the
action direction 90, the thrust that the lamina 13 exerts on the locking body 9 is
always transmitted in such an action direction 90, avoiding jamming or mutual sliding
between the components that are disadvantageous in terms of the mutual contact and
friction forces that could be generated.
[0055] The movement of the locking body 9 along the action direction 90 ensures that the
locking portion 92 projects in the seat 5 of the tool and, as already described, locks
the tool 7 inside its seat 5.
[0056] When the pressure of the air in the chamber 12 is lowered, the elastic abutment means
15 are capable of taking the lamina 13, and with it the mobile piston 11, into the
starting position.
[0057] In particular, the lamina 13, in its backward movement, pulls the locking body 9
with it, since its portion 23, inserted in the recess 21 formed in the locking body
9, thrusts, at the area indicated with T in figure 1, the locking body 9, allowing
the tool 7 to be freed from the seat 5.
[0058] In practice, it has been seen how the locking device, according to the present invention,
achieves the predetermined purposes since it makes it possible to ensure a firm and
stable locking of the tools in the folding press, also in the case of different and
variously fractioned tools.
[0059] The lamina present in the locking device, indeed, thanks to its elastic deformation
ability, makes it possible to exert a homogeneous thrust on all of the locking bodies,
also in the case in which the various fractioned tools have different constructive
tolerances from one another. In this way, the correct positioning in the folding press
of tools of different shapes and lengths is always ensured.
[0060] Yet another advantage of the locking device, according to the invention, consists
of the fact that it can be actuated with compressed air pneumatic systems, instead
of known hydraulic systems.
[0061] The locking device thus conceived can undergo numerous modifications and variants,
all of which are covered by the invention; moreover, all of the details can be replaced
by technically equivalent elements. In practice, the materials used, as well as the
sizes, can be whatever according to the technical requirements.
1. Locking device (1) of tools in a machine tool, particularly of the folding press type,
comprising:
- a base body (3) provided with at least one insertion seat (5) for at least one tool
(7);
- a plurality of locking bodies (9) movable along an action direction (90) between
an engagement position with said at least one tool (7), to lock said at least one
tool (7) inside said seat (5), and a disengaged position with said at least one tool
(7), to free said at least one tool (7) from said seat (5);
- at least one mobile piston (11) able to be actuated to move said plurality of locking
bodies (9) along said action direction (90) from said disengaged position to said
engagement position with said at least one tool (7),
characterised in that between said at least one mobile piston (11) and said plurality of locking bodies
(9) at least one lamina (13) is interposed that is configured to transmit a locking
thrust from said at least one mobile piston (11) to said plurality of locking bodies
(9) and to move said plurality of locking bodies (9) along said action direction (90)
from said disengaged position to said engagement position with said at least one tool
(7).
2. Locking device (1), according to claim 1, characterised in that it comprises, between said base body (3) and said lamina (13), elastic abutment means
(15), said elastic abutment means (15) being configured to thrust said lamina (13)
along said action direction (90), said lamina (13) being configured to transmit an
unlocking thrust to said plurality of locking bodies (9) and to move said plurality
of locking bodies (9) along said action direction (90) from said engagement position
to said disengaged position with said at least one tool (7).
3. Locking device (1), according to claim 2, characterised in that said lamina (13) engages with a first portion (17) of each of said locking bodies
(9) to transmit said locking thrust and with a second portion (19) of each of said
locking bodies (9), distinct from said first portion (17), to transmit said unlocking
thrust.
4. Locking device (1), according to claim 3, characterised in that said first portion (17) of said locking body (9) is defined by a cylindrical or spherical
surface.
5. Locking device (1), according to claim 3 or 4, characterised in that said second portion (19) of said locking body (9) is defined by a recess (21) formed
in said locking body (9), said recess (21) having a portion (23) of said lamina (13)
inserted in it.
6. Locking device (1), according to one or more of the previous claims, characterised in that said locking bodies (9) are distributed along a work direction (25) substantially
perpendicular to said action direction (90), said lamina (13) having an elongated
shape in said work direction (25) so as to engage with said locking bodies (9), said
mobile piston (11) also having an elongated shape in said work direction (25) and
resting on said lamina (13).
7. Locking device (1), according to one or more of the previous claims, characterised in that said mobile piston (11) is actuated pneumatically.
8. Locking device (1), according to one or more of the previous claims, characterised in that it is configured to lock a plurality of variously fractioned tools (7), said lamina
(13) being made of a material of the steel type capable of flexing elastically to
exert a substantially homogeneous locking thrust on said variously fractioned tools
(7).
9. Folding press comprising a locking device (1) according to one or more of the previous
claims.