Technical field
[0001] The present invention relates generally to the field of package manufacture. In particular,
it relates to a system and method for forming a product package by online forming,
filling and sealing.
Background art
[0002] Many consumable products, such as fruit juice, wine, tomato sauce, mixed beverage
syrups, concentrates or similar substances are stored in packages made of flexible
thin sheet material (e.g. a carton with a film and aluminium layer). Typically, a
package for such a consumable product has a flexible shape. There are also certain
packages which have a multi-ridged shape (e.g. a carton with a roof). Packages for
large volumes are typically Bag In Box packages (abbreviated as BIB packages), which
can be filled with ready-to-drink beverages or fluid concentrates.
[0003] Existing BIB packages are made of laminated film, with two interfaces; one interface
is used for filling, the other interface is used for dispensing. The production flow
thereof is as follows: first of all, a premade bag made from laminated film, lids,
interfaces and a tube is purchased from a premade bag supplier, wherein the two interfaces
are disposed on the premade bag in such a way as to be in communication with the interior
of the premade bag, and the lids are used to cover the interfaces; secondly, the premade
bag is packed, and transported to an irradiation plant to undergo sterilized by irradiation;
next, the sterilized premade
Confirmed version bag is transported to a filling plant under sterile storage conditions,
and filled with product through the filling interface on a filling production line;
finally, the premade bag is sealed and packed, then put into a box, to form a finished
BIB package. Throughout the process, in order to ensure product quality, the logistical
process must be kept as sterile as possible; consequently, the BIB package production
cost is very high and product quality is very easily impaired. Furthermore, filling
speed has an impact, so the interface used for filling must be sufficiently large.
[0004] In existing flexible package production, the filling equipment used, including bag
forming apparatus, filling apparatus and sealing apparatus, is all vertically distributed.
Such a design has the result that the weight of the packed substance is almost completely
borne by tension in the packaging material. In order to avoid splitting of the packaging
material due to excessively high tension, all packages filled in this manner are not
of large volume, but of small volume. However, since most small-volume packages are
single-use, there is no need to take into account the problems of dispensing and long-term
use, and existing filling equipment is capable of being used to produce small-volume
packages. The production of large-volume packages can only be accomplished through
the use of premade bags as described above, but this is a very complex process, with
a long supply chain and high cost, and additional quality control is needed to ensure
that package requirements are met.
[0005] In view of the above shortcomings, there is a demand for a system and method capable
of online forming, filling and sealing.
Content of the invention
[0006] The present invention provides a system for forming a product package by online forming,
filling and sealing, the system comprising:
a sterilization apparatus, for sterilizing a packaging material;
a forming apparatus, for forming the packaging material to have a space for holding
a product to be dispensed;
a conveyor belt, for conveying the packaging material;
a filling apparatus, for filling the space for holding the product to be dispensed
in the packaging material with the product to be dispensed; and
a first closing apparatus, for completely closing the packaging material filled with
the product, to obtain the product package.
[0007] The system of the present invention may be used to form a large-volume product package.
[0008] Preferably, the conveyor belt forms an angle with a horizontal plane; or the system
further comprises a bearing apparatus, for bearing the packaging material. The angle
of inclination of the conveyor belt with respect to the horizontal plane may be adjusted,
to suit different volumes and different product specifications. The bearing apparatus
may be any apparatus capable of bearing, such as a mechanical hand. It is also possible
to use an inclined conveyor belt in coordination with a bearing apparatus; the inclined
conveyor belt conveys and partially supports the packaging material, the bearing apparatus
provides additional partial support to the packaging material during filling with
the product to be dispensed. The system of the present invention first uses the sterilization
apparatus to sterilize the packaging material, then makes the packaging material into
a shape having a space for holding the product to be dispensed, and finally uses the
filling apparatus to fill the space with product, and at the same time, to avoid having
the weight of the packed substance completely borne by tension in the packaging material,
is provided with the conveyor belt and/or bearing apparatus to provide a certain amount
of support to the packed substance, and can thus be used to produce large-volume packages.
In this text, large-volume means a volume of 800 mL or more, preferably a volume of
1 L or more, more preferably a volume of 2 L or more, and generally 3 L - 8 L. The
system of the present invention integrates production and filling of large-volume
packages, greatly shortening the supply chain and increasing production efficiency.
[0009] The sterilization apparatus may be an existing sterilization apparatus, including
sterilization by irradiation, hydrogen peroxide sterilization, etc. For instance,
when hydrogen peroxide is used, the packaging material is first washed by immersion
in hydrogen peroxide (H
2O
2), then rinsed in water, and finally dried in sterile hot air, to obtain sterilized
packaging material. The packaging material can be transported to a hydrogen peroxide
sterilization tank by means of a packaging material mounting and conveying apparatus,
e.g. a feeding roller.
[0010] The packaging material is generally a coiled sheet material. Preferably, the forming
apparatus further comprises a folding unit and a longitudinal closing unit. The folding
unit is used for folding the packaging material, to form a first part and a second
part facing each other; the longitudinal closing unit is used for longitudinally closing
edges of the folded packaging material, to form a tubular shape. The interior of the
tubular shape is then the internal space for holding the product to be dispensed.
[0011] The filling apparatus comprises a filling tube. The filling tube is inserted into
the space for holding the product to be dispensed in the packaging material through
a part of the packaging material that has not yet been closed, and the space is filled
with product to be dispensed, e.g. liquids such as beverages or beverage concentrates,
or liquids containing solids. Therefore, when the system according to the present
invention is used, there is no need to provide an additional interface for filling
on a packaging bag.
[0012] In one embodiment of the present invention, it may be that when the packaging material
is on the bearing apparatus, the packaging material is folded and closed longitudinally,
and at the same time the filling tube is used for filling with the product to be dispensed.
As an alternative, it may be that the packaging material is first folded and closed
longitudinally, then received on the bearing apparatus and filled with the product
to be dispensed using the filling apparatus.
[0013] A dividing apparatus may be used to separate a completely closed product package
from the following product package, to form an independent product package.
[0014] In some embodiments, the system provides a sterile environment for each process after
the packaging material has been sterilized, until the packaging material is completely
closed. For instance, once the packaging material has been formed to have the space
for holding the product to be dispensed, the interior of the space is filled with
sterile hot air, which is used to resist air from the outside, and thereby ensure
that the packaging material interior and the product are sterile.
[0015] In other embodiments, in the system, the filling apparatus uses a hot filling process.
In this case, residual heat of the product is used to sterilize parts of the inner
wall of the packaging material which might contact the product.
[0016] In some embodiments, the system also comprises an interface attaching apparatus,
for attaching a dispensing interface to an outer surface of the packaging material;
the dispensing interface comprises an interface base part, an interface connection
mouth and an interface neck part located therebetween. Since the dispensing interface
is attached to the outer surface of the packaging material, and is not in communication
with the interior of the package, it will not damage the sealing of the packaging
material, and thus will not cause any contamination of the product, and the attachment
of the dispensing interface to the outside of the packaging material enables online
forming and filling to obtain a product package having a dispensing interface. The
interface base part of the dispensing interface is attached to the outer surface of
the packaging material; it may be attached to a first part of the packaging material
or a second part of the packaging material. Soldering, adhesive bonding or a similar
method may for example be used to attach the dispensing interface to the packaging
material. The dispensing interface may be attached to the packaging material in any
step after sterilization of the packaging material, and may be attached to the packaging
material after separating a closed package from the following package to form an independent
package, but the dispensing interface is preferably attached to the packaging material
before a closed product package is separated from the following product package to
form an independent product package.
[0017] In some embodiments, the interface attaching apparatus may attach the dispensing
interface to an outer surface of packaging material which has not been formed to have
a space for holding a product to be dispensed. In such a situation, since microbes
carried on the dispensing interface might contact the product and thereby impair product
quality, in this case the system also comprises an interface sterilization apparatus,
for sterilizing the dispensing interface, to ensure that the dispensing interface
does not bring microbial contamination into a sterile space.
[0018] In other embodiments, the interface attaching apparatus may attach the dispensing
interface to an outer surface of packaging material which has a space for holding
a product to be dispensed. In this case, the dispensing interface need not be rigorously
sterilized by the interface sterilization apparatus. This is because the dispensing
interface will not contact the product, and the quantity of bacteria contained in
the part which contacts the outer surface of the packaging material is very small;
since the bacteria will only contact nutritional substance (i.e. the product in the
product package) after product dispensing begins, and the period of time between the
start of product dispensing and completion of dispensing is generally short, the effect
of bacteria on product quality is very small, and can be neglected. Compared to the
previous case, where the dispensing interface is attached to the outer surface of
packaging material which has not been formed to have a space for holding a product
to be dispensed, the requirements on process conditions are significantly reduced,
which is more suitable for industrial production.
[0019] In other embodiments, the first closing apparatus is further used for dividing a
package internal space into a first space and a tubular space in communication with
each other.
[0020] In other embodiments, the system also comprises a second closing apparatus, for dividing
a package internal space into a first space and a tubular space in communication with
each other.
[0021] Preferably, the package internal space is made to include a first space and a tubular
space in communication with each other by partially bonding together opposing first
and second parts of the packaging material, to form a long, narrow bonded part which
divides the package internal space into a first space and a tubular space which can
be used as a dispensing port, the first space and the tubular space being in communication
with each other.
[0022] Preferably, the package internal space is made to include a first space and a tubular
space in communication with each other by forming the package internal space to include
a first space and a tubular space which extends outward from the first space and can
be used as a dispensing port. The product package preferably has an external shape
suited to close arrangement.
[0023] Once there is a tubular space inside the package, there is no need to mount a dispensing
interface on the packaging material; a tubular structure of the tubular space need
only be cut open to serve as a dispensing port in order to dispense the product. Moreover,
compared with a product package to which a dispensing structure of a dispensing interface
has been attached, the product package having a tubular space dispensing structure
according to the present invention does not require the introduction of other structural
components and materials, because it is formed completely by the packaging material
itself, therefore material costs are reduced. The amount of packaging material need
only be increased by 5 - 8% to ensure that the volume of the package remains unchanged.
Since there is no need for an additional dispensing interface and an interface sterilization
step, the process flow and process costs are simplified. Moreover, the product only
contacts the packaging material when being dispensed, further reducing the risk of
contamination.
[0024] The present invention also provides a method for forming a product package by online
forming, filling and sealing, comprising the following steps:
sterilizing a packaging material;
forming the sterilized packaging material to have a space for holding a product to
be dispensed;
filling the space for holding the product to be dispensed in the packaging material
with the product to be dispensed; and
completely closing the packaging material filled with the product, to obtain the product
package;
wherein support is provided for the packaging material at least in the filling step.
[0025] In the method of the present invention, first of all the packaging material is sterilized,
then the packaging material is made into a shape having a space for holding a product
to be dispensed, and finally the space is filled with the product to be dispensed.
At the same time, to prevent the weight of the packed substance from being completely
borne by tension in the packaging material, the packaging material is provided with
a certain amount of support, therefore the method may be used to produce large-volume
packages. The method of the present invention integrates production and filling of
large-volume packages, significantly shortening the supply chain and increasing production
efficiency.
[0026] The sterilization may employ sterilization methods including sterilization by irradiation
and hydrogen peroxide sterilization.
[0027] The provision of support for the packaging material may be accomplished using e.g.
an inclined conveyor belt, a bearing apparatus, a vertical conveyor belt in coordination
with a bearing apparatus, etc.
[0028] The packaging material is generally a coiled sheet material. The forming comprises:
folding the packaging material, to form a first part and a second part facing each
other; longitudinally closing edges of the folded packaging material, to form a tubular
shape. The interior of the tubular shape is then the space for holding the product
to be dispensed.
[0029] The filling consists of inserting a filling tube into the space for holding the product
to be dispensed in the packaging material through a part of the packaging material
which has not yet been closed longitudinally, filling the space with the product to
be dispensed, such as beverage or beverage concentrate liquid, or liquid containing
solids. Therefore, with the present method, there is no longer a need to specially
provide an interface for filling on the packaging material.
[0030] In some embodiments, in the method, each process step after the packaging material
has been sterilized is carried out in a sterile environment until the packaging material
is completely closed to obtain the product package. For example, after the packaging
material has been formed to have the space for holding the product to be dispensed,
the interior of the packaging space is filled with sterile hot air, for resisting
air from outside, thereby ensuring that the packaging material interior and the product
are sterile.
[0031] In some embodiments, in the method, the filling employs a hot filling process. In
this case, residual heat in the product is utilized to sterilize parts of the inner
wall of the packaging material which might contact the product.
[0032] In some embodiments, the method also comprises attaching a dispensing interface to
an outer surface of the packaging material; the dispensing interface comprises an
interface base part, an interface connection mouth and an interface neck part located
therebetween. Since the dispensing interface is attached to the outer surface of the
packaging material, it will not damage the sealing of the packaging material, and
thus will not cause any contamination of the product, and the attachment of the dispensing
interface to the outside of the packaging material enables online forming and filling
to obtain a package having a dispensing interface. The interface base part of the
dispensing interface is attached to the packaging material; it may be attached to
a first part of the packaging material or a second part of the packaging material.
Soldering, adhesive bonding or a similar method may for example be used to attach
the dispensing interface to the packaging material. The dispensing interface may be
attached to the packaging material in any step after sterilization of the packaging
material, and may be attached to the packaging material after separating a closed
package from the following package to form an independent package, but the dispensing
interface is preferably attached to the packaging material before a closed product
package is separated from the following product package to form an independent product
package.
[0033] Preferably, the method also comprises sterilizing the dispensing interface, to ensure
that the dispensing interface does not carry microbial contamination into a sterile
space.
[0034] In other embodiments, the method further comprises dividing a package internal space
into a first space and a tubular space in communication with each other.
[0035] Preferably, by partially bonding together opposing first and second parts of the
packaging material, the method forms a long, narrow bonded part such that the long,
narrow bonded part divides the package internal space into a first space and a tubular
space which can be used as a dispensing port, the first space and the tubular space
being in communication with each other.
[0036] Preferably, the method further comprises forming the package internal space to include
a first space and a tubular space in communication with each other by forming the
package internal space to include a first space and a tubular space which extends
outward from the first space and can be used as a dispensing port. The product package
preferably has an external shape suited to close arrangement.
[0037] Once there is a tubular space inside the package, there is no need to mount a dispensing
interface on the packaging material; a tubular structure of the tubular space need
only be cut open to serve as a dispensing port in order to dispense the product. Moreover,
compared with a product package to which a dispensing structure of a dispensing interface
has been attached, the product package having a tubular space dispensing structure
according to the present invention does not require the introduction of other structural
components and materials, because it is formed completely by the packaging material
itself, therefore material costs are reduced. The amount of packaging material need
only be increased by 5 - 8% to ensure that the volume of the package remains unchanged.
Since there is no need for an additional dispensing interface and an interface sterilization
step, the process flow and process costs are simplified. Moreover, the product only
contacts the packaging material when being dispensed, further reducing the risk of
contamination.
[0038] The present invention also provides a large-volume packaging bag having a dispensing
interface, comprising: a packaging bag, and a dispensing interface attached to an
outer surface of the packaging bag, the dispensing interface comprising an interface
base part in contact with a packaging material, an interface connection mouth and
an interface neck part located therebetween.
[0039] Preferably, a first sealing structure is provided at the interface connection mouth
of the dispensing interface. The first sealing structure is used to ensure that before
the product is dispensed, the interior of the dispensing interface is clean, and will
not be contaminated.
[0040] Preferably, a pull-open structure is provided on the first sealing structure, for
separating the first sealing structure from the interface connection mouth at least
partially. The pull-open structure may be a pull-ring, a T-shaped pull-open structure,
etc.
[0041] Preferably, the packaging bag also comprises a cap having a pointed structure; the
cap comprises a cap base part, a cap head part having a pointed structure, and a cap
neck part located therebetween; when the cap is fitted to the dispensing interface,
the pointed structure is used to pierce the packaging material. During use, first
of all the first sealing structure is taken out (e.g. pulled out), then the cap head
part is screwed or pushed into the dispensing interface through the interface connection
mouth, the pointed structure on the cap head part will then pierce the packaging material,
the cap is removed and then the product in the package can be dispensed.
[0042] Preferably, the packaging bag also comprises a cap having a pointed structure; the
cap comprises a cap base part, a cap head part having a pointed structure, and a cap
neck part located therebetween; when the cap is fitted to the dispensing interface,
the pointed structure is used to pierce the packaging material; the cap neck part
is a hollow structure; an opening is provided on the cap base part, the opening being
in communication with the hollow structure; an additional cap is provided on the cap
base part, for closing the opening. During use, first of all the first sealing structure
is taken out (e.g. pulled out), then the cap head part is screwed or pushed into the
dispensing interface through the interface connection mouth, the pointed structure
on the cap head part will then pierce the packaging material, and then the product
in the package can be dispensed. Such a cap having a hollow structure need not be
taken off after piercing the packaging material; the product can be dispensed immediately.
[0043] Preferably, the packaging bag also comprises a cap having a pointed structure; the
cap comprises a cap base part, a cap head part having a pointed structure, and a cap
neck part located therebetween; when the cap is fitted to the dispensing interface,
the pointed structure is used to pierce the packaging material; the cap neck part
is a hollow structure; an opening is provided on the cap base part, the opening being
in communication with the hollow structure; a connecting tube is provided on that
side of the cap base part which is remote from the cap head part, the opening being
in communication with the connecting tube. During use, first of all the first sealing
structure is taken out (e.g. pulled out), then the cap head part is screwed or pushed
into the dispensing interface through the interface connection mouth, the pointed
structure on the cap head part will then pierce the packaging material, and then the
product in the package can be dispensed. A product dispensing tube may be mounted
on the connecting tube. Such a cap, which includes not only a hollow structure but
also a connecting tube, need not be taken off after piercing the packaging material,
and can be directly connected to the product dispensing tube, to make dispensing of
the product more convenient. The cap and the product dispensing tube can be assembled
in advance, and packed together in a clean sealed packaging bag and included as an
accessory. The other end of the product dispensing tube is preferably sealed. This
can ensure that when the cap is connected to the product package, the entire internal
product path is still in a clean, closed space. During use, the product package is
placed on a product dispensing device and the product dispensing tube is fitted into
a dispensing valve, then the sealed end of the product dispensing tube is cut off,
and the product is dispensed for sale under the control of the dispensing valve.
[0044] The cap can be attached to a product package which has been completely closed and
has a dispensing interface, to be sold and transported etc. as a single unit together
with the product package, but may also be connected with the dispensing interface
in a fitted manner, and may also be packaged independently as a unit to be sold and
transported etc. Preferably, the cap is packaged independently, and thus can be used
repeatedly.
[0045] In one embodiment where the cap is connected with the dispensing interface in a fitted
manner, a layer of annular material which can be taken off is provided between the
dispensing interface and the cap. When the cap is not being used, the pointed structure
is separated from the packaging material by a certain distance due to the presence
of the annular material; when the cap is being used, the annular material is taken
off, the cap is rotated downwards or pressed down, and the pointed structure contacts
the packaging material, piercing the packaging material.
[0046] More preferably, the cap and dispensing interface are provided with matching second
sealing structures, for ensuring that when the cap is fitted to the dispensing interface,
a seal has already been formed in the dispensing interface before the packaging material
is pierced by the pointed structure of the cap head part, so the product can only
flow out of the interior of the packaging material directly through the cap neck part.
The second sealing structures produce an interference fit between the interface neck
part and the cap neck part, thereby avoiding leakage of product to the outside of
the sealed region and consequent contamination on the one hand, and keeping the region
through which the product flows sterile on the other hand, further guaranteeing product
quality. More preferably, the second sealing structure is a projection disposed on
an inner wall of the interface neck part or a projection on an outer wall of the cap
neck part. Most preferably, the second sealing structure is a sealing ring disposed
on an inner wall of the interface neck part or on an outer wall of the cap neck part.
[0047] The fitting between the dispensing interface and the cap may be such that a first
screw-thread is provided on an inner wall of the interface neck part, a second screw-thread
is provided on an outer wall of the cap neck part, and the first screw-thread matches
the second screw-thread; it may also be such that the cap base part comprises a cap
base part bottom and a cap base part sidewall; a third screw-thread is provided on
an outer wall of the interface neck part, a fourth screw-thread is provided on an
inner wall of the cap base part sidewall, and the third screw-thread matches the fourth
screw-thread.
[0048] The present invention also provides a large-volume packaging bag having a tubular
space, an internal space of the packaging bag comprising a first space and a tubular
space in communication with each other.
[0049] Preferably, the packaging bag comprises a long, narrow bonded part which divides
the internal space of the packaging bag into a first space and a tubular space which
can be used as a dispensing port, the first space and the tubular space being in communication
with each other.
[0050] Preferably, the internal space of the packaging bag comprises a first space and a
tubular space which extends outward from the first space and can be used as a dispensing
port. More preferably, the packaging bag has an external shape suited to close arrangement.
[0051] The present invention has the following beneficial effects:
- 1. The cost of the BIB package produced according to the present invention is about
30 - 50% lower than that of an existing BIB package.
- 2. The system of the present invention significantly shortens the supply chain, and
increases production efficiency.
- 3. The shelf life of the package produced by the system of the present invention is
unchanged, being 6 - 9 months.
Description of the accompanying drawings
[0052] Particular embodiments of the present invention are explained in further detail below
in conjunction with the accompanying drawings.
Fig. 1 is a schematic diagram of the system in a first example.
Fig. 2 is another schematic diagram of the system in the first example.
Fig. 3 is a structural schematic diagram of the dispensing interface in the first
example.
Fig. 4 is a structural schematic diagram of the cap in the first example.
Fig. 5 is a structural schematic diagram of the cap fitted to the dispensing interface
in the first example.
Fig. 6 is another structural schematic diagram of the cap fitted to the dispensing
interface in the first example.
Fig. 7 is a schematic diagram of the process of forming the product package obtained
in a third example of the present invention.
Fig. 8 is a schematic diagram of the process of forming the product package obtained
in a fourth example of the present invention.
Fig. 9 is a schematic diagram of the product package obtained in a fifth example of
the present invention.
[0053] These drawings are not necessarily to scale; certain features may be exaggerated
or minimized in order to show details of specific components. In some examples, well-known
components, systems, materials or methods are explained in detail to avoid ambiguity
in the present invention. Specific structural and functional details of the present
invention must not be interpreted as being restrictive; they merely serve as a basis
for the claims and as a representative basis for guiding those skilled in the art
to adopt the present invention in a multi-faceted way.
Particular embodiments
[0054] Detailed embodiments of the present invention are disclosed herein as required. These
disclosed embodiments are merely examples which can be implemented in different and
alternative forms and combinations thereof. When used herein, "exemplary" for instance
and similar terms indicate, by way of extension, embodiments that serve a displaying,
illustrating, model or mode function.
[0055] The present invention is mainly explained in relation to fluid consumable products,
for example but not limited to ready-to-drink products and mixed products (e.g. syrups).
However, the concepts here can be used in various applications, for example used together
with unsterilized product packaging, solid product packaging, and other packaging
processes for assembly lines.
[0056] Fig. 1 is a schematic diagram of a system 100 for online forming, filling and sealing
to form a product package 190 according to a first example of the present invention.
Fig. 2 is another schematic diagram of a system 100 according to a first example of
the present invention.
[0057] Feeding roller 110 - a coiled sheet packaging material 120 passes through a sterilization apparatus
130, pulled by the feeding roller 110, to undergo sterilization. The packaging material
120 may be made of film, paper, or a barrier material (e.g. aluminium (AL) or ethylene-vinyl
alcohol copolymer (EVOH)), and film, paper and barrier material may be combined by
coating or a laminating forming process according to different protection requirements.
When paper is present, the packaging material 120 is a hard material that must be
folded, and the package obtained is also hard. When no paper is present, the shape
of the package obtained is bendable. In one example, the packaging material 120 is
film.
[0058] Sterilization apparatus - a sterilization tank 130 is used to sterilize the packaging material 120. Hydrogen
peroxide (H
2O
2) is put into the sterilization tank 130, the packaging material 120 is washed by
immersion therein, then rinsed in water, and finally dried with sterile hot air, to
obtain sterilized packaging material 120.
[0059] Forming apparatus - a forming apparatus 140 is used to form the packaging material so as to have a
space for holding a product to be dispensed, and comprises: a folding unit, for folding
the packaging material 120, wherein after being folded, the packaging material 120
comprises a first part 121 and a second part 122 opposite the first part 121; and
a longitudinal closing unit, for closing edges of the folded packaging material 120
longitudinally, to form a tubular shape. After forming, the packaging material 120
has a space for holding a product to be dispensed.
[0060] Inclined conveyor belt 150 - the sterilized packaging material 120 is then borne and conveyed by an inclined
conveyor belt 150. The second part 122 of the packaging material 120 is adjacent to
the conveyor belt 150. Forming of the packaging material 120 may be completed before
it is borne onto the conveyor belt 150, or performed after it is borne onto the conveyor
belt 150.
[0061] The conveyor belt 150 may also comprise multiple structural components (not shown
in the drawing), for supporting or distributing the weight of the packaging material
120 and the product with which it is filled. For instance, the conveyor belt 150 may
comprise a grid or a grid-like structure to distribute weight and reduce tension in
the packaging material 120.
[0062] The angle 155 of inclination of the conveyor belt 150 with respect to the horizontal
can reduce the tension on the packaging material 120 caused by the product weight.
Thus, such an inclined design enables the system to fill larger and heavier packages.
Compared with the tension of packaging material 120 on a vertical conveyor belt, the
size of the angle 155 is sufficient to reduce the tension of the packaging material
120. The angle 155 is in the range 5° - 85°. For instance, in the case of small-volume
packages, the angle 155 may for example be approximately 45 degrees above the horizontal
to approximately 90 degrees above the horizontal (i.e. approximately perpendicular
to the horizontal), because the effect of the weight of such a product on the packaging
material 120 is small. However, in the case of large-volume packages, the angle 155
may for example be approximately 0 degrees above the horizontal to approximately 75
degrees above the horizontal.
[0063] Filling apparatus - Fig. 1 shows part of a filling tube 160 of the filling apparatus. The filling tube
160 is inserted into the space for holding the product to be dispensed in the packaging
material 120 through a part of the packaging material 120 that has not yet been closed
longitudinally, and the space is filled with low-temperature or high-temperature product
to be dispensed (e.g. fluid or a similar substance).
[0064] First closing apparatus (not shown in the drawing) - after filling the space for holding the product to be dispensed in the packaging
material 120 with the required product, a first closing apparatus (not shown in the
drawing) is used to close the packaging material completely. The first closing apparatus
for example may be a transverse sealing device. The transverse sealing device is used
to press the package filled with product.
[0065] After closing by the first closing apparatus, a completely closed product package
190 has been formed. The product package 190 may also undergo further subsequent sterilization.
For example, thermal sterilization. For instance, in the case of cold-filled products,
the completed product package 190 might need thermal sterilization. In the case of
hot-filled products, the completed product package 190 might not need subsequent sterilization.
Although subsequent sterilization may not be needed in the case of hot-filled products,
a subsequent cooling process may be needed.
[0066] Interface attaching apparatus - used for attaching a dispensing interface 170 to an outer surface of the packaging
material 120; the dispensing interface 170 comprises an interface base part 172, an
interface connection mouth 174 and an interface neck part 173 located therebetween.
[0067] The dispensing interface 170 may be integrally formed, or may be formed by attaching
the interface neck part 173 having the interface connection mouth 174 to the interface
base part 172. In this case, the material of the interface base part 172 allows the
interface neck part 173 to be attached to one side of the interface base part 172,
and allows the other side of the interface base part 172 to be attached to the exterior
of the packaging material 120; the material of the interface neck part 173 having
the interface connection mouth 174 allows the interface neck part 173 to be attached
to one side of the interface base part 172. The dispensing interface 170 is formed
in such a way as to allow product to be poured out of the product package 190 (e.g.
a typical dispensing interface). Fig. 3 is a structural schematic diagram of the dispensing
interface 170 in a first example (Fig. 3a is a front view, Fig. 3b is a sectional
view along A-A in Fig. 3a, and Fig. 3c is a perspective view).
[0068] A first sealing structure 175 is provided at the interface connection mouth 174 of
the dispensing interface 170. The first sealing structure is used to ensure that before
the product is dispensed, the interior of the dispensing interface 170 is clean, and
will not be contaminated. A pull-open structure (not shown in the drawing) is provided
on the first sealing structure, for separating the first sealing structure from the
interface connection mouth at least partially, and may be a pull-ring, a T-shaped
pull-open structure, etc.
[0069] The present invention employs a cap 180 having a pointed structure for use in cooperation
with the dispensing interface 170. The cap 180 can contact and pierce the packaging
material 120 through the dispensing interface 170 in order to dispense product.
[0070] Fig. 4 is a structural schematic diagram of the cap 180 in a first example (Fig.
4a is a front view, Fig. 4b is a sectional view along A-A in Fig. 4a, and Fig. 4c
is a perspective view). Fig. 5 is a structural schematic diagram of the cap 180 fitted
to the dispensing interface 170 in a first example (Fig. 5a is a front view, Fig.
5b is a sectional view along A-A in Fig. 5a, and Fig. 5c is a perspective view). Fig.
6 is another structural schematic diagram of the cap 180 fitted to the dispensing
interface 170 in a first example.
[0071] The cap 180 comprises a cap base part 182, a cap head part 184 having a pointed structure
181, and a cap neck part 183 located therebetween; when the cap 180 is fitted to the
dispensing interface 170, the pointed structure 181 will pierce the packaging material
120; the cap neck part 183 is a hollow structure; an opening is provided on the cap
base part 182, the opening being in communication with the hollow structure; a connecting
tube 185 is provided on that side of the cap base part 182 which is remote from the
cap head part 184, the opening being in communication with the connecting tube 185.
[0072] The cap 180 can be screwed into or pressed into the dispensing interface 170; for
instance, a first screw-thread 176 is provided on an inner wall of the interface neck
part 173, a second screw-thread 186 is provided on an outer wall of the cap neck part
183, and the first screw-thread 176 matches the second screw-thread 186. Alternatively,
a third screw-thread 177 is provided on an outer wall of the interface neck part 173,
the cap base part 182 comprises a cap base part bottom 1821 and a cap base part sidewall
1822; a fourth screw-thread 187 is provided on an inner wall of the cap base part
sidewall 1822, and the third screw-thread 177 matches the fourth screw-thread 187.
[0073] During use, first of all the first sealing structure 175 is taken out (e.g. pulled
out), then the cap head part 184 is screwed or pushed into the dispensing interface
170 through the interface connection mouth 174, the pointed structure 181 on the cap
head part 184 will then pierce the packaging material 120, and then the product in
the package can be dispensed.
[0074] A product dispensing tube 200 may be mounted on the connecting tube 185. Such a cap,
which includes not only a hollow structure but also a connecting tube, obviates the
need to take off the cap after piercing the packaging material, and can be directly
connected to the product dispensing tube, to make dispensing of the product more convenient.
The cap and the product dispensing tube can be assembled in advance, and packed together
in a clean sealed packaging bag and included as an accessory. The other end of the
product dispensing tube is preferably sealed. This can ensure that when the cap is
connected to the product package, the entire internal product path is still in a clean,
closed space. During use, the product package is placed on a product dispensing device
and the product dispensing tube is fitted into a dispensing valve, then the sealed
end of the product dispensing tube is cut off, and the product is dispensed for sale
under the control of the dispensing valve.
[0075] The cap 180 and dispensing interface 170 are provided with matching second sealing
structures. The second sealing structures produce an interference fit between the
interface neck part 173 and the cap neck part 183, thereby ensuring that a sealed
region has been formed already before the packaging material 120 attached to the dispensing
interface 170 is pierced by the pointed structure 181 of the cap head part 184, and
the product can only flow out of the interior of the packaging material 120 through
the cap neck part 183; thus, on the one hand, leakage of product to the outside of
the sealed region and consequent contamination are avoided, and on the other hand,
the region through which the product flows is kept sterile, further guaranteeing product
quality.
[0076] The second sealing structure may be a projection disposed on an inner wall of the
interface neck part 173 or a projection on an outer wall of the cap neck part 183,
and may also be a sealing ring 178 disposed on an inner wall of the interface neck
part 173 or a sealing ring on an outer wall of the cap neck part 183.
[0077] The cap can be attached to a product package which has been completely closed and
has a dispensing interface, to be sold and transported etc. as a single unit together
with the product package, but may also be connected with the dispensing interface
in a fitted manner, and may also be packaged independently as a unit to be sold and
transported etc. Preferably, the cap is packaged independently, and thus can be used
repeatedly.
[0078] In one embodiment where the cap is connected with the dispensing interface in a fitted
manner, a layer of annular material which can be taken off is provided between the
dispensing interface and the cap. When the cap is not being used, the pointed structure
is separated from the packaging material by a certain distance due to the presence
of the annular material; when the cap is being used, the annular material is taken
off, the cap is rotated downwards or pressed down, and the pointed structure contacts
the packaging material, piercing the packaging material.
[0079] Dividing apparatus - a dividing apparatus is used to separate a completely closed package from the following
package. A completely closed product package 190 can be separated from the following
package using a large number of cut-off apparatuses already known in the prior art.
For example, a cutter 210 can be used to cut apart the completely closed product package
190 and the following package at a fixed interval (e.g. according to a predetermined
size or predetermined time period), to obtain an independent product package 190.
The independent product package 190 can then proceed to a subsequent process or be
prepared for shipping.
[0080] Alternatively, the completely closed product package 190 and the following package
can be connected in a breakable fashion, and therefore need not be separated during
production; the two can be separated at the time of use.
[0081] The dispensing interface 170 may be attached to the outside of the independent product
package 190 after the independent product package 190 is obtained.
[0082] In some embodiments, where it is necessary to sterilize all package elements and
products separately, sterile filling may be needed. These package elements will be
assembled and filled with product in a clean environment, to ensure that the final
sealed product will not be contaminated. In a first example, each process step after
the packaging material 120 has been sterilized is carried out in a sterile environment
until the packaging material is completely closed to obtain the product package 190.
The sterile environment is equipped with multiple sterile air filters in order to
cushion a sterile or sterilized product therein and maintain a clean environment during
filling and sealing. It can be appreciated that in order to ensure a sterile environment
in a sterile space, the sterile space is kept at normal pressure, to resist air from
outside. The sterile space ensures that the package is filled and sealed in high-quality
environmental conditions. In such an environment, the product, package and closing
element (e.g. sealing element) all have a low biological load, so the microbe content
of the product can be minimized.
[0083] The dispensing interface 170 can be attached by e.g. soldering, adhesive or a similar
method to any position suitable for attaching the interface base part 172 on the outside
of the first part 121 or second part 122 of the packaging material 120. For instance,
the dispensing interface 170 may be attached to the outside of the first part 121
or second part 122 of the packaging material 120 when the packaging material 120 has
not yet been closed longitudinally and formed to have a space for holding a product
to be dispensed. The dispensing interface 170 may also be attached to the outside
of the first part 121 or second part 122 of the packaging material 120 when the packaging
material 120 is longitudinally closed and formed to have a space for holding a product
to be dispensed. The dispensing interface 170 may also be attached to the outside
of the first part 121 or second part 122 of the packaging material 120 when the space
of the packaging material 120 is filled with product to be dispensed. The dispensing
interface 170 may also be attached to the outside of the first part 121 or second
part 122 of the packaging material 120 after the space of the packaging material 120
has been completely filled with product and the packaging material 120 is completely
closed. In the case where the dispensing interface 170 is attached to the packaging
material 120 when the packaging material 120 has not yet been closed longitudinally
and formed to have a space for holding a product to be dispensed, the dispensing interface
170 must first be sterilized, for example by means of an interface sterilization apparatus,
because the dispensing interface 170 might contact the product. In a preferred embodiment,
the dispensing interface 170 is attached to an outer surface of the packaging material
120 at any time after the packaging material 120 has been closed longitudinally and
formed to have a space for holding a product to be dispensed. In this case, since
the dispensing interface 170 will not contact the product, the attachment thereof
can be carried out in a non-sterile environment. If the product does not require a
sterilized environment (e.g. a product highly resistant to rotting), the dispensing
interface 170 can be attached at any time.
[0084] In a second example, a hot filling process is used when the filling apparatus is
used to fill the space for holding the product to be dispensed in the packaging material
120 with the product to be dispensed. In this case, residual heat of the product is
used to sterilize parts of the inner wall of the packaging material which might contact
the product.
[0085] Compared with the first example, in a third example, the first closing apparatus
is further used to divide an internal space of the package into a first space and
a tubular space in communication with each other. The feeding roller 110, sterilization
apparatus, packaging material 120, forming apparatus, filling apparatus and dividing
apparatus are similar to those in the first example, and will not be expounded again
here.
[0086] A vertical conveyor belt is used to convey the packaging material 120. Forming of
the packaging material 120 may be completed before it is borne onto the conveyor belt,
or performed after it is borne onto the conveyor belt. A bearing apparatus, e.g. a
mechanical hand, is used to provide support for the weight of the packaging material
120 and the product with which it is filled. It can be appreciated that an inclined
conveyor belt 150 and the bearing apparatus could also be used at the same time to
convey and support the packaging material 120.
[0087] In a third embodiment, the first closing apparatus is further used for partially
bonding together the first part 121 and second part 122 of the packaging material
120 to form a long, narrow bonded part 161, which divides an internal space of the
package into a first space 163 and a tubular space 162 which can be used as a dispensing
port, the first space and the tubular space being in communication with each other.
The first closing apparatus may be e.g. fusion, pressing or a similar method.
[0088] Fig. 7 is a schematic diagram of the process of forming the product package obtained
in a third example of the present invention. Fig. 7a shows a sheet packaging material
being folded and formed to have a first part 121 and a second part 122. Subsequently,
edges of the folded packaging material are closed longitudinally, so the packaging
material forms a space for holding a product to be dispensed. Fig. 7b shows a schematic
diagram of a completely closed product package having a tubular space. One end of
a bonded part 161 extends to a short side edge 123 of the package, and the other end
is located in a middle part of the package, dividing the internal space of the package
into a tubular space 162 and a first space 163 in communication with each other. When
the product package is used to dispense the product, the bonded part 161 is cut open
and an end 164 of a tubular structure 166 formed by the tubular space 162 is cut open,
enabling the product in the package to be dispensed. In Fig. 7c, the bonded part 161
is cut open, and the tubular structure 166 is clearly shown; after being cut open,
the end 164 of the tubular structure 166 can be used to dispense product.
[0089] Alternatively, the long, narrow bonded part 161 is designed to be able to be torn
open; this is more convenient for showing the tubular structure 166.
[0090] Compared with the third example, in a fourth example, a second closing apparatus
is used to divide a package internal space into a first space and a tubular space
in communication with each other.
[0091] Fig. 8 is a schematic diagram of the process of forming the product package obtained
in a fourth example of the present invention. Fig. 8a shows a sheet packaging material
being folded and formed to have a first part 121 and a second part 122. Subsequently,
edges of the folded packaging material are closed longitudinally, so the packaging
material forms a space for holding a product to be dispensed. Fig. 8b shows a schematic
diagram of a completely closed product package having a tubular space. One end of
a bonded part 161 extends to a long side edge 124 of the package, and the other end
is located in a middle part of the package, dividing the internal space of the package
into a tubular space 162 and a first space 163 in communication with each other. In
Fig. 8c, the bonded part 161 is cut open, and a tubular structure 166 formed by the
tubular space 162 is clearly shown; after being cut open, the end 164 of the tubular
structure 166 can be used to dispense product.
[0092] The closure, by the first closing apparatus, of the packaging material 120 filled
with product may or may not take place at the same time as the partial bonding of
the first part 121 and the second part 122 by the first closing apparatus or second
closing apparatus. The bonded part 161 may be formed on the packaging material 120
before or during the filling process, or after filling and sealing. Since the product
in the package will not be exposed to air when the bonded part 161 is being formed,
the bonded part 161 need not be formed in a sterile space.
[0093] The bonded part 161 should have a certain width, to ensure that when the bonded part
161 is cut open, the package will still be sealed. A terminal end 165 of the bonded
part 161 is preferably round in shape. This will result in less resistance being encountered
during product dispensing or filling.
[0094] Compared with the fourth example, in a fifth example, a second closing apparatus
is used to form a package internal space so as to include a first space and a tubular
space which extends outward from the first space and can be used as a dispensing port.
The second closing apparatus may be e.g. fusion, pressing or a similar method.
[0095] Fig. 9 is a schematic diagram of a product package obtained in the fifth example
of the present invention. The sheet packaging material is folded and formed to include
a first part and a second part, then edges of the folded packaging material are closed
longitudinally, so the packaging material forms a space for holding a product to be
dispensed. A second closing apparatus is used to form the package internal space so
as to include a first space 163 and a tubular space 162 which extends outward from
the first space and can be used as a dispensing port. The tubular space 162 has a
tubular structure 166, which can be formed on the packaging material before, during
or after the filling process.
[0096] Another possibility is that a first closing apparatus is used to form the package
internal space so as to include a first space and a tubular space which extends outward
from the first space and can be used as a dispensing port, i.e. when filled packaging
material is being finally completely closed, at least one edge of the packaging material
is closed to form a tubular structure extending outwards; this is most favourable
for actual operation.
[0097] The product package obtained preferably has an external shape suited to close arrangement.
For example, an edge opposite that edge which forms the outwardly extending tubular
structure is a gap shape matching the tubular shape. Such a matching arrangement of
gap and tubular shape can reduce the amount of space occupied by the package during
subsequent transportation, and helps to reduce costs.
[0098] The present invention can be used to produce a large-volume bag-in-box (BIB), filled
with beverage or beverage concentrate.
[0099] Different examples of the present invention have been disclosed herein. These disclosed
examples can be implemented in different and alternative forms, and in combination.
[0100] The above examples are merely exemplary demonstrations which expound embodiments
for clearly understanding the principles of the present disclosure.
[0101] The above examples may be changed, amended and combined without departing from the
scope of the claims. The scope of the present invention, and the claims, here include
all such changes, amendments and combinations.
[0102] Clearly, the above examples of the present invention are merely examples cited for
the purpose of clearly explaining the present invention, and do not limit the embodiments
thereof. Those skilled in the art could make other changes or alterations in various
forms on the basis of the explanation above. It is not possible to list all embodiments
here exhaustively. All obvious changes or alterations derived from the technical solution
of the present invention shall still fall within the scope of protection of the present
invention.
1. A system for forming a product package by online forming, filling and sealing,
characterized in that the system comprises:
a sterilization apparatus, for sterilizing a packaging material;
a forming apparatus, for forming the packaging material to have a space for holding
a product to be dispensed;
a conveyor belt, for conveying the packaging material;
a filling apparatus, for filling the space for holding the product to be dispensed
in the packaging material with the product to be dispensed; and
a first closing apparatus, for completely closing the packaging material filled with
the product, to obtain the product package.
2. The system as claimed in claim 1, characterized in that the system may be used to produce a large-volume package.
3. The system as claimed in claim 1, characterized in that the conveyor belt forms an angle with a horizontal plane.
4. The system as claimed in claim 1 or 3, characterized in that the system further comprises a bearing apparatus, for bearing the packaging material.
5. The system as claimed in claim 3 or 4, characterized in that the system provides a sterile environment for each process after the packaging material
has been sterilized, until the packaging material is completely closed.
6. The system as claimed in claim 3 or 4, characterized in that in the system, the filling apparatus uses a hot filling process.
7. The system as claimed in claim 3 or 4,
characterized in that the forming apparatus comprises:
a folding unit, for folding the packaging material; and
a longitudinal closing unit, for longitudinally closing edges of the folded packaging
material, to form a tubular shape.
8. The system as claimed in claim 3 or 4, characterized in that the system also comprises an interface attaching apparatus, for attaching a dispensing
interface to an outer surface of the packaging material; the dispensing interface
comprises an interface base part, an interface connection mouth and an interface neck
part located therebetween.
9. The system as claimed in claim 8, characterized in that the interface attaching apparatus is used for attaching the dispensing interface
to an outer surface of packaging material which has not been formed to have a space
for holding a product to be dispensed.
10. The system as claimed in claim 9, characterized in that the system also comprises an interface sterilization apparatus, for sterilizing the
dispensing interface.
11. The system as claimed in claim 8, characterized in that the interface attaching apparatus is used for attaching the dispensing interface
to an outer surface of packaging material which has a space for holding a product
to be dispensed.
12. The system as claimed in claim 11, characterized in that the interface attaching apparatus attaches, in a non-sterile environment, the dispensing
interface to an outer surface of packaging material which has a space for holding
a product to be dispensed.
13. The system as claimed in claim 3 or 4, characterized in that the first closing apparatus is further used for making a package internal space include
a first space and a tubular space in communication with each other.
14. The system as claimed in claim 3 or 4, characterized in that the system also comprises a second closing apparatus, for making a package internal
space include a first space and a tubular space in communication with each other.
15. The system as claimed in claim 13 or 14, characterized in that the step of making the package internal space include a first space and a tubular
space in communication with each other consists of partially bonding together opposing
first and second parts of the packaging material, to form a long, narrow bonded part
which divides the package internal space into a first space and a tubular space which
can be used as a dispensing port, the first space and the tubular space being in communication
with each other.
16. The system as claimed in claim 13 or 14, characterized in that the step of making the package internal space include a first space and a tubular
space in communication with each other consists of forming the package internal space
to include a first space and a tubular space which extends outward from the first
space and can be used as a dispensing port.
17. The system as claimed in claim 16, characterized in that the product package has an external shape suited to close arrangement.
18. A method for forming a product package by online forming, filling and sealing,
characterized by comprising the following steps:
sterilizing a packaging material;
forming the sterilized packaging material to have a space for holding a product to
be dispensed;
filling the space for holding the product to be dispensed in the packaging material
with the product to be dispensed; and
completely closing the packaging material filled with the product, to obtain the product
package;
wherein support is provided for the packaging material at least in the filling step.
19. The method as claimed in claim 18, characterized in that in the method, each process step after the packaging material has been sterilized
is carried out in a sterile environment until the packaging material is completely
closed to obtain the product package.
20. The method as claimed in claim 18, characterized in that in the method, the filling employs a hot filling process.
21. The method as claimed in claim 18, characterized in that the method may be used to produce large-volume packages.
22. The method as claimed in claim 18,
characterized in that the packaging material forming step comprises:
folding the packaging material;
longitudinally closing edges of the folded packaging material, to form a tubular shape.
23. The method as claimed in claim 19, characterized in that the method also comprises attaching a dispensing interface to an outer surface of
the packaging material; the dispensing interface comprises an interface base part,
an interface connection mouth and an interface neck part located therebetween.
24. The method as claimed in claim 23, characterized in that the step of attaching the dispensing interface to an outer surface of the packaging
material consists of attaching the dispensing interface to an outer surface of packaging
material which has not been formed to have a space for holding a product to be dispensed.
25. The system as claimed in claim 24, characterized in that the method also comprises sterilizing the dispensing interface.
26. The system as claimed in claim 23, characterized in that the step of attaching the dispensing interface to an outer surface of the packaging
material consists of attaching the dispensing interface to an outer surface of packaging
material which has a space for holding a product to be dispensed.
27. The system as claimed in claim 26, characterized in that the step of attaching the dispensing interface to an outer surface of the packaging
material consists of attaching, in a non-sterile environment, the dispensing interface
to an outer surface of packaging material which has a space for holding a product
to be dispensed.
28. The method as claimed in claim 18, characterized in that the method further comprises dividing a package internal space into a first space
and a tubular space in communication with each other.
29. The method as claimed in claim 28, characterized in that by partially bonding together opposing first and second parts of the packaging material,
the method forms a long, narrow bonded part such that the long, narrow bonded part
divides the package internal space into a first space and a tubular space which can
be used as a dispensing port, the first space and the tubular space being in communication
with each other.
30. The method as claimed in claim 28, characterized in that the method further comprises forming the package internal space to include a first
space and a tubular space which extends outward from the first space and can be used
as a dispensing port.
31. The method as claimed in claim 30, characterized in that the product package has an external shape suited to close arrangement.
32. A large-volume packaging bag having a dispensing interface, characterized by comprising: a packaging bag, and a dispensing interface attached to an outer surface
of the packaging bag, the dispensing interface comprising an interface base part in
contact with a packaging material, an interface connection mouth and an interface
neck part located therebetween.
33. The large-volume packaging bag having a dispensing interface as claimed in claim 32,
characterized in that a first sealing structure is provided at the interface connection mouth of the dispensing
interface.
34. The large-volume packaging bag having a dispensing interface as claimed in claim 33,
characterized in that a pull-open structure is provided on the first sealing structure, for separating
the first sealing structure from the interface connection mouth at least partially.
35. The large-volume packaging bag having a dispensing interface as claimed in claim 32,
characterized in that the packaging bag also comprises a cap having a pointed structure; the cap comprises
a cap base part, a cap head part having a pointed structure, and a cap neck part located
therebetween; when the cap is fitted to the dispensing interface, the pointed structure
is used to pierce the packaging material.
36. The large-volume packaging bag having a dispensing interface as claimed in claim 32,
characterized in that the packaging bag also comprises a cap having a pointed structure; the cap comprises
a cap base part, a cap head part having a pointed structure, and a cap neck part located
therebetween; when the cap is fitted to the dispensing interface, the pointed structure
is used to pierce the packaging material; the cap neck part is a hollow structure;
an opening is provided on the cap base part, the opening being in communication with
the hollow structure; an additional cap is provided on the cap base part, for closing
the opening.
37. The large-volume packaging bag having a dispensing interface as claimed in claim 32,
characterized in that the packaging bag also comprises a cap having a pointed structure; the cap comprises
a cap base part, a cap head part having a pointed structure, and a cap neck part located
therebetween; when the cap is fitted to the dispensing interface, the pointed structure
is used to pierce the packaging material; the cap neck part of the cap is a hollow
structure; an opening is provided on the cap base part, the opening being in communication
with the hollow structure; a connecting tube is provided on that side of the cap base
part which is remote from the cap head part, the opening being in communication with
the connecting tube.
38. The large-volume packaging bag having a dispensing interface as claimed in any one
of claims 35, 36 and 37, characterized in that the cap is connected to the dispensing interface in a fitted manner.
39. The large-volume packaging bag having a dispensing interface as claimed in claim 36
or 37, characterized in that the cap and dispensing interface are provided with matching second sealing structures,
for ensuring that when the cap is fitted to the dispensing interface, a seal has already
been formed in the dispensing interface before the packaging material is pierced by
the pointed structure of the cap head part.
40. The large-volume packaging bag having a dispensing interface as claimed in claim 39,
characterized in that the second sealing structure is a projection disposed on an inner wall of the interface
neck part or a projection on an outer wall of the cap neck part.
41. The large-volume packaging bag having a dispensing interface as claimed in claim 39,
characterized in that the second sealing structure is a sealing ring disposed on an inner wall of the interface
neck part or on an outer wall of the cap neck part.
42. The large-volume packaging bag having a dispensing interface as claimed in any one
of claims 35, 36 and 37, characterized in that a first screw-thread is provided on an inner wall of the interface neck part, a second
screw-thread is provided on an outer wall of the cap neck part, and the first screw-thread
matches the second screw-thread.
43. The large-volume packaging bag having a dispensing interface as claimed in any one
of claims 35, 36 and 37, characterized in that the cap base part comprises a cap base part bottom and a cap base part sidewall;
a third screw-thread is provided on an outer wall of the interface neck part, a fourth
screw-thread is provided on an inner wall of the cap base part sidewall, and the third
screw-thread matches the fourth screw-thread.
44. A large-volume packaging bag having a tubular space, characterized in that an internal space thereof comprises a first space and a tubular space in communication
with each other.
45. The large-volume packaging bag having a tubular space as claimed in claim 44, characterized in that the packaging bag comprises a long, narrow bonded part which divides the internal
space of the packaging bag into a first space and a tubular space which can be used
as a dispensing port, the first space and the tubular space being in communication
with each other.
46. The large-volume packaging bag having a tubular space as claimed in claim 44, characterized in that the internal space of the packaging bag comprises a first space and a tubular space
which extends outward from the first space and can be used as a dispensing port.
47. The large-volume packaging bag having a tubular space as claimed in claim 46, characterized in that the packaging bag has an external shape suited to close arrangement.