Technical Field
[0001] The present invention relates to a container cap having a TE band connected to the
lower end of a cap body via a weakening part and a capped container.
Background Art
[0002] In recent years, caps having a TE band (Tamper Evident band) connected to the lower
end of a cap body via a weakening part have been adopted in a wide range of fields
such as beverage containers in order to prevent the caps from being falsely opened
in a circulation process or the like.
[0003] As one of such caps having a TE band, a cap 110 having a TE band 130 connected to
the lower end of a cap body 120 via a weakening part 140 as shown in Fig. 4 has been
conventionally known in which a flap 132 folded back toward the inner peripheral side
of the TE band 130 is connected consecutively to the lower end of the TE band 130,
whereby the flap 132 engages with the lower side of a container flange 153 to break
the weakening part 140 when the cap 110 is rotated and moved upward with respect to
a container 150 during its opening.
[0004] In the cap 110, however, the flap 132 formed at the lower end of the TE band 130
is folded back upward on the inner peripheral side of the TE band 130. Therefore,
when the outer diameter of a container mouth cylindrical part 151 below the container
flange 153 is small, the flap 132 falls down toward the side of the container mouth
cylindrical part 151 due to its elasticity to increase an angle α between the flap
132 and the TE band 130. Therefore, as shown in Fig. 5, there is a case that, when
the cap is opened, the flap 132 elastically deforms and falls downward when engaging
with the container flange 153 whereby the container flange 153 is inverted. When the
flap 132 is inverted like this, the TE band 130 comes off the container mouth cylindrical
part 151 without breaking the weakening part 140. As a result, the false opening of
the cap becomes unobvious.
[0005] Accordingly, as a cap 110 having the function of preventing the inversion of a flap
132, there has been proposed one in which the inner peripheral wall of the flap 132
has a flange engaging part 132b capable of engaging with the lower side of a container
flange 153 and an angle α between the flap 132 and a TE band 130 is kept with an attitude
maintaining piece 132c serving as the tip end part of the flap 132 held between the
outer peripheral wall of the container flange 153 and the inner peripheral wall of
the TE band 130 as shown in Fig. 6 (see Patent Literature 1).
Citation List
Patent Literature
[0006] Patent Literature 1: Japanese Examined Utility Model Application Publication No.
H05-13735
Summary of Invention
Technical Problem
[0007] In the cap 110 described in Patent Literature 1, however, the attitude maintaining
piece 132c is held between the outer peripheral wall of the container flange 153 and
the inner peripheral wall of the TE band 130, and the outer peripheral side of the
attitude maintaining piece 132c is supported by the TE band 130. Therefore, the contact
pressure between the inner peripheral wall of the attitude maintaining piece 132c
and the outer peripheral wall of the container flange 153 increases, and the friction
between the inner peripheral wall of the attitude maintaining piece 132c and the outer
peripheral wall of the container flange 153 increases when the cap 110 is rotated
with respect to a container 150.
[0008] As a result, a so-called first torque required to start the rotation of the cap 110
when the cap is opened becomes greater compared with the normal cap 110 as shown in
Figs. 4 and 5, i.e., the normal cap 110 in which an attitude maintaining piece 132c
or the like is not interposed between the inner peripheral wall of the TE band 130
and the outer peripheral wall of the container flange 153, which causes a problem
that a user feels a sense of discomfort about a torque when the cap is opened.
[0009] The above problem becomes remarkable particularly when manufacturing errors occur
in respective dimensions such as the thickness dimension of the flap 132, the outer
diameter dimension of the container flange 153, and the inner diameter dimension of
the TE band 130.
[0010] Accordingly, the present invention has been made in order to solve the above problems
and has an object of providing a cap and a capped container that prevent a user from
feeling a sense of discomfort about a torque when the cap is opened while reliably
preventing the inversion of a flap when the cap is opened. Solution to Problem
[0011] In order to solve the above problem, the present invention provides a cap having
a cap body and a TE band connected to a lower end of the cap body via a weakening
part, wherein the TE band has an annular band body part connected to the lower end
of the cap body and a flap provided consecutively to a lower end of the band body
part and folded back toward an inner peripheral side of the band body part, the flap
has a flap body provided consecutively to the lower end of the band body part, a flange
engaging part formed on an inner peripheral side of the flap body and capable of engaging
with a lower side of a container flange when the cap is attached to a container, and
an attitude maintaining piece formed on an upper end side of the flap body and arranged
on an outer peripheral side of the container flange when the cap is attached to the
container, and an inner peripheral wall of the band body part has a release part that
forms a gap between an outer peripheral wall of the attitude maintaining piece and
the inner peripheral wall of the band body part when the cap is attached to the container.
[0012] In order to solve the above problem, the present invention provides a capped container
having the cap and a container, wherein the container has a container mouth cylindrical
part, a container-side thread part formed on an outer periphery of the container mouth
cylindrical part, and the container flange formed on the outer periphery of the container
mouth cylindrical part below the container-side thread part, and a gap is formed between
the outer peripheral wall of the attitude maintaining piece and the inner peripheral
wall of the band body part when the cap is attached to the container.
Advantageous Effects of Invention
[0013] According to the inventions of claims 1 and 5, the inner peripheral wall of the band
body part of a TE band has a release part that forms the gap between the outer peripheral
wall of the attitude maintaining piece of a flap arranged on the outer peripheral
side of a container flange when a cap is attached to a container and the inner peripheral
wall of the band body part. Thus, since the gap is formed between the outer peripheral
wall of the attitude maintaining piece and the inner peripheral wall of the band body
part in a state in which the cap is attached to the container, it becomes possible
to prevent the outer peripheral side of the attitude maintaining piece from being
supported by the band body part and fold the attitude maintaining piece to its outer
peripheral side. Therefore, the contact pressure between the inner peripheral wall
of the attitude maintaining piece and the outer peripheral wall of the container flange
can be prevented from increasing, and the friction between the inner peripheral wall
of the attitude maintaining piece and the outer peripheral wall of the container flange
can be prevented from increasing when the cap is rotated with respect to the container.
Thus, the angle between the flap and the TE band is kept by the contact between the
attitude maintaining piece and the container flange, and a user can be prevented from
feeling a sense of discomfort about a torque when the cap is opened, while the inversion
of the flap when the cap is opened is reliably prevented.
[0014] According to the invention of claim 2, a circumferential width of the attitude maintaining
piece is formed to be narrower than a circumferential width of the flap body. Thus,
compared with a case in which the attitude maintaining piece is formed to have the
same width as the circumferential width of the flap body, the friction between the
inner peripheral wall of the attitude maintaining piece of the flap and the outer
peripheral wall of the container flange can be further reduced besides a reduction
in material costs . As a result, a torque required to open the cap can be made closer
to a torque required in a normal cap.
[0015] According to the invention of claim 3, the attitude maintaining piece is formed at
each of both ends in a circumferential direction of the flap body. Thus, the friction
between the inner peripheral walls of the attitude maintaining pieces and the outer
peripheral wall of the container flange can be reduced, while the angel between the
flap and the TE band is reliably kept by the attitude maintaining pieces formed at
both the ends.
[0016] According to the invention of claim 4, a thickness of the attitude maintaining piece
is formed to be thinner than a thickness of the flap body at the thinnest spot thereof.
Thus, the flexibility of the attitude maintaining piece is improved, and the attitude
maintaining piece is easily folded toward its outer peripheral side when the cap is
opened. Therefore, the friction between the inner peripheral wall of the attitude
maintaining piece of the flap and the outer peripheral wall of the container flange
can be remarkably reduced, while the engagement between the container flange and a
flange engaging part is satisfactorily secured.
Brief Description of Drawings
[0017]
[Fig. 1] Fig. 1 is an explanatory view showing a cap according to an embodiment of
the present invention.
[Fig. 2] Fig. 2 is a cross-sectional view partially showing a state before the cap
shown in Fig. 1 is opened.
[Fig. 3] Fig. 3 is a cross-sectional view partially showing a state after the cap
shown in Fig. 1 is opened.
[Fig. 4] Fig. 4 is a cross-sectional view partially showing a state before a conventional
cap is opened.
[Fig. 5] Fig. 5 is a cross-sectional view partially showing a state after the conventional
cap is opened.
[Fig. 6] Fig. 6 is a cross-sectional view showing another conventional cap.
Reference Signs List
[0018]
- 10
- Cap
- 20
- Cap body
- 21
- Upper surface wall
- 21a
- Inner ring
- 21b
- Outer ring
- 22
- Skirt wall
- 22a
- Knurl part
- 22b
- Cap-side thread part
- 22c
- Release part
- 30
- TE band
- 31
- Band body part
- 31a
- Release part
- 32
- Flap
- 32a
- Flap body
- 32b
- Flange engaging part
- 32c
- Attitude maintaining piece
- 40
- Weakening part
- 50
- Container
- 51
- Container mouth cylindrical part
- 52
- Container-side thread part
- 53
- Container flange
Description of Embodiments
[0019] Hereinafter, a cap 10 according to an embodiment of the present invention will be
described based on the drawings.
[0020] First, the cap 10 is made of a synthetic resin or the like and has, as shown in Figs.
1 and 2, a cap body 20 and a TE band 30 connected to the lower end of the cap body
20 via a weakening part 40.
[0021] As shown in Figs. 1 and 2, the cap body 20 has a discoid upper surface wall 21 and
a cylindrical skirt wall 22 suspending from the outer peripheral edge of the upper
surface wall 21.
[0022] As shown in Figs. 1 and 2, the upper surface wall 21 has an inner ring 21a protruding
downward from the lower surface of the upper surface wall 21 and an outer ring 21b
protruding downward from the lower surface of the upper surface wall 21 on the outer
peripheral side of the inner ring 21a. In a state in which the cap 10 is attached
to a container 50, the inner ring 21a and the outer ring 21b adhere closely to the
inner peripheral side and the outer peripheral side of a container mouth cylindrical
part 51, respectively.
[0023] In addition, the outer peripheral wall of the skirt wall 22 has knurl parts 22a,
and the inner peripheral wall of the skirt wall 22 has cap-side thread parts 22b that
are to threadedly engage with container-side thread parts 52 formed on the outer peripheral
wall of the container mouth cylindrical part 51 of the container 50.
[0024] As shown in Figs. 1 and 2, the weakening part 40 is a breakable annular part connecting
the lower end of the skirt wall 22 of the cap body 20 and the upper end of a band
body part 31 of the TE band 30 to each other. In the embodiment, the weakening part
40 is constituted of a plurality of bridges and slits alternately formed in a cap
circumferential direction. Note that the specific mode of the weakening part 40 is
not particularly limited so long as the weakening part 40 is provided to be breakable.
[0025] As shown in Figs. 1 and 2, the TE band 30 has the annular band body part 31 and flaps
32 connected consecutively to the lower end of the band body part 31 and folded back
upward on the inner peripheral side of the band body part 31. The plurality of flaps
32 is formed along the cap circumferential direction with an interval placed therebetween.
[0026] As shown in Fig. 2, the band body part 31 is formed in a tapered shape made thicker
toward the lower end of its inner peripheral side, and the folded starting points
between the band body part 31 and the flaps 32 are formed to be positioned closer
to the inner peripheral side than the inner peripheral surface on the upper end side
of the band body part 31. Thus, since it is possible to cause the flaps 32 to contact
a container flange 53 with their attitude held in a vertical direction when the cap
is attached, the TE band 30 can be prevented from coming off when the cap is opened.
[0027] As shown in Figs. 1 and 2, each of the flaps 32 has a flap body 32a connected consecutively
to the lower end of the band body part 31, a flange engaging part 32b formed to protrude
from the inner peripheral wall of the flap body 32a and capable of engaging with the
lower side of the container flange (coupler) 53 formed on the outer periphery of the
container mouth cylindrical part 51 below the container-side thread parts 52 in a
state in which the cap 10 is attached to the container 50, and a plurality of attitude
maintaining pieces 32c formed to protrude from the upper end of the flap body 32a
and arranged on the outer peripheral side of the container flange 53 in a state in
which the cap 10 is attached to the container 50.
[0028] As shown in Fig. 2, the flap bodies 32a are formed in a tapered shape made thinner
toward the lower end of their inner peripheral side, whereby the folding resistance
of the flaps 32 can be reduced when the cap is attached.
[0029] In addition, as shown in Fig. 2, vertical gaps are formed between the flange engaging
parts 32b and the container flange 53 in a state in which the cap 10 is attached to
the container 50.
[0030] The vertical gaps are formed to have such a size that, in the process of opening
the cap, the upper surfaces of the flange engaging parts 32b engage with the lower
surface of the container flange 53 to break the weakening part 40 before the close
adhesion state between the inner ring 21a and the outer ring 21b and the container
mouth cylindrical part 51 is cancelled.
[0031] As shown in Fig. 1, the flange engaging parts 32b are formed at the central parts
of the flap bodies 32a in the cap circumferential direction, and the attitude maintaining
pieces 32c are formed at both ends of the flap bodies 32a in the cap circumferential
direction.
[0032] In the embodiment, as shown in Fig. 2, the upper surfaces of the flange engaging
parts 32b are formed to be substantially horizontal, and the flange engaging parts
32b are formed in a tapered shape made thinner toward the lower end of their inner
peripheral side (i.e., a substantially triangle of which the cross-sectional shape
is made thinner downward).
[0033] Note that the specific shape of the flange engaging parts 32b is not limited to the
above one. However, in consideration of a likelihood that the TE band 30 could come
off when the cap is opened or the like, it is preferable to form the upper surfaces
of the flange engaging parts 32b to be substantially horizontal and cause the lower
surface of the container flange 53 and the upper surfaces of the flange engaging parts
32b to contact each other in a horizontal position as shown in Fig. 3.
[0034] In addition, the flange engaging parts 32b and the attitude maintaining pieces 32c
are formed so as not to overlap each other in the cap circumferential direction, whereby
the moldability of the cap 10 by injection molding, particularly the moldability of
the flaps 32 can be improved.
[0035] Moreover, the widths of the flange engaging parts 32b and the attitude maintaining
pieces 32c in the cap circumferential direction are formed to be narrower than the
circumferential width of the flap bodies 32a.
[0036] Further, the thickness of the attitude maintaining pieces 32c in a cap radial direction
is formed to be thinner than the thickness at the thinnest spots of the flap bodies
32a.
[0037] Note that in the embodiment, the attitude maintaining pieces 32c are formed to have
a rectangular cross section as shown in Figs. 1 and 2. However, the specific mode
of the attitude maintaining pieces 32c is not limited to this. For example, the attitude
maintaining pieces 32c may be formed to have a triangular or arc-shaped cross section,
or the inner peripheral surfaces of the attitude maintaining pieces 32c contacting
the container flange 53 may be subjected to a process for reducing resistance due
to contact such as a satin process.
[0038] As shown in Fig. 2, concave release parts 22c and 31a forming the gaps between the
outer peripheral walls of the attitude maintaining pieces 32c and the inner peripheral
wall of the band body part 31 are formed on the upper end side of the inner peripheral
wall of the band body part 31 and lower end side of the inner peripheral wall of the
skirt wall 22, respectively, in a state in which the cap 10 is attached to the container
50. By the release parts 22c and 31a, the attitude maintaining pieces 32c can be folded
toward the outer peripheral side.
[0039] Note that the specific modes of the release parts 22c and 31a are not particularly
limited so long as the release parts 22c and 31a form the gaps between the outer peripheral
walls of the attitude maintaining pieces 32c and the inner peripheral wall of the
band body part 31 in a state in which the cap 10 is attached to the container 50.
[0040] In addition, when the length of the attitude maintaining pieces 32c is short, only
the release part 31a may be formed on the upper end side of the inner peripheral wall
of the band body part 31 without forming the release part 22c on the lower end side
of the inner peripheral wall of the skirt wall 22.
[0041] The embodiment of the present invention is described above. However, the present
invention is not limited to the above embodiment, and various design modifications
are made possible without departing from the present invention described in claims.
[0042] For example, the specific arrangements, numbers, and dimensions of the flange engaging
parts and the attitude maintaining pieces are not particularly limited. For example,
the widths of the flange engaging parts and the attitude maintaining pieces in the
cap circumferential direction may be set to be the same as the width of the flap bodies
in the circumferential direction. In addition, the flange engaging parts may be formed
at two separated spots of the flap bodies, or the attitude maintaining pieces may
be formed at three separated spots of the flap bodies.
[0043] Moreover, it is also possible to additionally form annular connection parts, which
are integrated with the outer peripheral sides of the respective attitude maintaining
pieces and connect the plurality of attitude maintaining pieces arranged in the cap
circumferential direction to each other, in the cap circumferential direction.
1. A cap having a cap body and a TE band connected to a lower end of the cap body via
a weakening part, wherein
the TE band has an annular band body part connected to the lower end of the cap body
and a flap provided consecutively to a lower end of the band body part and folded
back toward an inner peripheral side of the band body part,
the flap has a flap body provided consecutively to the lower end of the band body
part, a flange engaging part formed on an inner peripheral side of the flap body and
capable of engaging with a lower side of a container flange when the cap is attached
to a container, and an attitude maintaining piece formed on an upper end side of the
flap body and arranged on an outer peripheral side of the container flange when the
cap is attached to the container, and
an inner peripheral wall of the band body part has a release part that forms a gap
between an outer peripheral wall of the attitude maintaining piece and the inner peripheral
wall of the band body part when the cap is attached to the container.
2. The cap according to claim 1, wherein
a circumferential width of the attitude maintaining piece is formed to be narrower
than a circumferential width of the flap body.
3. The cap according to claim 2, wherein
the attitude maintaining piece is formed at each of both ends in a circumferential
direction of the flap body.
4. The cap according to any of claims 1 to 3, wherein
a thickness of the attitude maintaining piece is formed to be thinner than a thickness
of the flap body at the thinnest spot thereof.
5. A capped container having the cap according to any of claims 1 to 4 and a container,
wherein
the container has a container mouth cylindrical part, a container-side thread part
formed on an outer periphery of the container mouth cylindrical part, and the container
flange formed on the outer periphery of the container mouth cylindrical part below
the container-side thread part, and
a gap is formed between the outer peripheral wall of the attitude maintaining piece
and the inner peripheral wall of the band body part when the cap is attached to the
container.