BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The invention relates to a control device and a control method for a hybrid vehicle
including a differential mechanism and a stepped transmission disposed in series.
2. Description of Related Art
[0002] Japanese Patent Application Publication No.
2014-223888 (
JP 2014-223888 A) discloses a control device for a hybrid vehicle including an engine, a differential
mechanism, a second rotary machine, a stepped transmission and an electric power storage
device. In
JP 2014-223888 A, the differential mechanism has three rotary elements to which the engine, a first
rotary machine, and an intermediate transmission member are respectively coupled.
The second rotary machine is coupled to the intermediate transmission member in a
power transmittable manner. The stepped transmission forms a part of a power transmission
path between the intermediate transmission member and drive wheels and is configured
to engage predetermined ones of a plurality of engagement devices so as to establish
a corresponding one of a plurality of gear positions. The electric power storage device
is configured to supply and receive electric power to and from each of the first rotary
machine and the second rotary machine. In
JP 2014-223888 A, it is disclosed that torque of the first rotary machine and torque of the second
rotary machine are controlled based on torque of the engine and the torque capacity
of the stepped transmission such that the change rate of the rotational speed of the
second rotary machine and the change rate of the rotational speed of the engine reach
their target values during shifting of the stepped transmission.
SUMMARY OF THE INVENTION
[0003] If power of the electric power storage device is small when shifting the stepped
transmission, output torque of the first rotary machine and output torque of the second
rotary machine are limited due to the limitation of the power of the electric power
storage device. Then, desired output torque of the first rotary machine or desired
output torque of the second rotary machine is not obtained when shifting the stepped
transmission, so that the change rate of the rotational speed of the engine may not
be properly controlled to its target value. Since the change rate of the rotational
speed of the engine indicates the state of progress of shifting of the entire transmission
combining the differential mechanism and the stepped transmission, if the change rate
of the rotational speed of the engine cannot be properly controlled to its target
value, this means that the shifting of the entire transmission cannot be properly
performed.
[0004] The invention provides a control device and a control method for a hybrid vehicle
that can properly perform shifting of an entire transmission combining a differential
mechanism and a stepped transmission, regardless of the limitation of power of an
electric power storage device.
[0005] A first aspect of the invention is a control device for a hybrid vehicle. The hybrid
vehicle includes an engine, a differential mechanism, a drive wheel, a first rotary
machine, a second rotary machine, a stepped transmission, and an electric power storage
device. The differential mechanism includes a first rotary element to which the engine
is coupled in a power transmittable manner, a second rotary element to which the first
rotary machine is coupled in a power transmittable manner, and a third rotary element
to which an intermediate transmission member is coupled. The second rotary machine
is coupled to the intermediate transmission member in a power transmittable manner.
The stepped transmission is a part of a power transmission path between the intermediate
transmission member and the drive wheel. The stepped transmission is configured to
engage predetermined engagement devices of a plurality of engagement devices so as
to establish a corresponding one of a plurality of gear positions. The electric power
storage device is configured to supply and receive electric power to and from each
of the first rotary machine and the second rotary machine. The control device includes
an electronic control unit. The electronic control unit is configured to control release
of the release-side engagement device of the predetermined engagement devices that
establish the gear position before shifting and engagement of the engagement-side
engagement device of the predetermined engagement devices that establish the gear
position after shifting, such that the gear position that is established by the stepped
transmission is changed. The electronic control unit is configured to, during shifting
of the stepped transmission, control output torque of the first rotary machine and
output torque of the second rotary machine based on output torque of the engine and
transmission torque of a shift progress side engagement device such that a change
rate of a rotational speed of the second rotary machine and a change rate of a rotational
speed of the engine reach respective target values. The shift progress side engagement
device is an engagement device on a side progressing the shifting and is one of the
release-side engagement device and the engagement-side engagement device. The electronic
control unit is configured to set transmission torque of the shift progress side engagement
device based on power of the engine, power necessary for progressing shifting of the
differential mechanism and the stepped transmission, and power of the electric power
storage device, such that limitation of output torque of the first rotary machine
and output torque of the second rotary machine due to limitation of the power of the
electric power storage device when shifting the stepped transmission is suppressed.
[0006] With this configuration, the transmission torque of the shift progress side engagement
device is set based on the power of the engine, the power necessary for progressing
shifting of the differential mechanism and the stepped transmission, and the power
of the electric power storage device such that limitation of the output torque of
the first rotary machine and the output torque of the second rotary machine due to
the limitation of the power of the electric power storage device when shifting the
stepped transmission is suppressed. Consequently, the stepped transmission is shifted
with the transmission torque of the shift progress side engagement device which takes
into account the input-output balance of the respective powers. As a result, even
if the power of the electric power storage device is limited when shifting the stepped
transmission, desired output torque of the first rotary machine and desired output
torque of the second rotary machine tend to be obtained, so that control can be properly
performed so as to cause the change rate of the rotational speed of the engine to
reach the target value. Therefore, shifting of the entire transmission combining the
differential mechanism and the stepped transmission can be properly performed regardless
of the limitation of the power of the electric power storage device.
[0007] In the above-described control device, the electronic control unit may be configured
to determine whether the input-output balance of the power of the engine, the power
necessary for progressing the shifting, the power of the electric power storage device,
and transmission power of the shift progress side engagement device is achieved. When
the electronic control unit determines that the input-output balance is not achieved,
the electronic control unit may be configured to change the power of the engine such
that the input-output balance is achieved. The electronic control unit may be configured
to use the changed power of the engine as the power of the engine that serves as a
basis when setting the transmission torque of the shift progress side engagement device.
[0008] With this configuration, shifting of the stepped transmission that further takes
into account the input-output balance of the respective powers is performed. Consequently,
shifting of the entire transmission can be more properly performed.
[0009] In the above-described control device, the electronic control unit may be configured
to set the transmission torque of the shift progress side engagement device based
on a predetermined relationship in which a plurality of levels corresponding to magnitudes
of each of the power of the engine, the power necessary for progressing the shifting,
and the power of the electric power storage device are used as arguments such that
the transmission torque of the shift progress side engagement device is readable as
a read value according to the arguments.
[0010] When the transmission torque of the shift progress side engagement device is set
based on numerical values themselves of the respective powers, a predetermined relationship
(map) becomes high dimensional, and therefore, adaptation becomes complicated. In
contrast, according to the above-described configuration, by setting the transmission
torque of the shift progress side engagement device by means of classifications using
the plurality of levels corresponding to the magnitudes of each of the respective
powers (i.e. by decreasing the number of arguments), the predetermined relationship
can be made low dimensional to simplify adaptation.
[0011] In the above-described control device, the electronic control unit may be configured
to, when the stepped transmission is shifted up, perform an upshift of an entire transmission
in which the differential mechanism and the stepped transmission are disposed in series.
The electronic control unit may be configured to perform a downshift of the entire
transmission when the stepped transmission is shifted down. The number of the levels
in a power-on downshift of the stepped transmission may be greater than the number
of the levels in a power-on upshift of the stepped transmission.
[0012] With this configuration, the power-on downshift of the stepped transmission that
is difficult in shift control compared to the power-on upshift of the stepped transmission
can be properly performed. In this way, since the number of arguments can be changed
according to the type of shift (e.g. according to the degree of difficulty of shift
control), adaptation can be more simplified as shift control becomes easier.
[0013] A second aspect of the invention is a control method for a hybrid vehicle. The hybrid
vehicle includes an engine, a differential mechanism, a drive wheel, a first rotary
machine, a second rotary machine, a stepped transmission, an electric power storage
device, and an electronic control unit. The differential mechanism includes a first
rotary element to which the engine is coupled in a power transmittable manner, a second
rotary element to which the first rotary machine is coupled in a power transmittable
manner, and a third rotary element to which an intermediate transmission member is
coupled. The second rotary machine is coupled to the intermediate transmission member
in a power transmittable manner. The stepped transmission is a part of a power transmission
path between the intermediate transmission member and the drive wheel. The stepped
transmission is configured to engage predetermined engagement devices of a plurality
of engagement devices so as to establish a corresponding one of a plurality of gear
positions. The electric power storage device is configured to supply and receive electric
power to and from each of the first rotary machine and the second rotary machine.
The control method includes: controlling, by the electronic control unit, release
of the release-side engagement device of the predetermined engagement devices that
establish the gear position before shifting and engagement of the engagement-side
engagement device of the predetermined engagement devices that establish the gear
position after shifting, such that the gear position that is established by the stepped
transmission is changed; during shifting of the stepped transmission, controlling,
by the electronic control unit, output torque of the first rotary machine and output
torque of the second rotary machine based on output torque of the engine and transmission
torque of a shift progress side engagement device such that a change rate of a rotational
speed of the second rotary machine and a change rate of a rotational speed of the
engine reach respective target values; and setting, by the electronic control unit,
transmission torque of the shift progress side engagement device based on power of
the engine, power necessary for progressing shifting of the differential mechanism
and the stepped transmission, and power of the electric power storage device, such
that limitation of output torque of the first rotary machine and output torque of
the second rotary machine due to limitation of the power of the electric power storage
device when shifting the stepped transmission is suppressed. The shift progress side
engagement device is an engagement device on a side progressing the shifting and is
one of the release-side engagement device and the engagement-side engagement device.
[0014] With this configuration, the same effect as the above-described control device can
be obtained.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Features, advantages, and technical and industrial significance of exemplary embodiments
of the invention will be described below with reference to the accompanying drawings,
in which like numerals denote like elements, and wherein:
FIG. 1 is a diagram for explaining a schematic configuration of a vehicle driving
system included in a vehicle to which the invention is applied, and is also a diagram
for explaining control functions and a main part of a control system for various controls
in the vehicle;
FIG. 2 is an operation table for explaining the relationship between shift operation
of a mechanical stepped transmission illustrated in FIG. 1 and a combination of operations
of engagement devices for use in the shift operation;
FIG. 3 is a nomogram showing the relative relationship of rotational speeds of respective
rotary elements in an electric continuously variable transmission and the mechanical
stepped transmission;
FIG. 4 is a diagram for explaining one example of a gear position allocation table
in which a plurality of virtual gear positions are allocated to a plurality of AT
gear positions;
FIG. 5 is a diagram in which AT gear positions of the stepped transmission and virtual
gear positions of a transmission are shown on the same nomogram as FIG. 3;
FIG. 6 is a diagram for explaining one example of a virtual gear position shift map
for use in shift control of a plurality of virtual gear positions;
FIG. 7 is a conceptual diagram of the balance of powers in virtual stepped shift control
of the transmission when shifting of the stepped transmission takes place; and
FIG. 8 is a flowchart for explaining a main part of control operation of an electronic
control unit, i.e. control operation for properly performing shifting of the entire
transmission regardless of the limitation of battery power.
DETAILED DESCRIPTION OF EMBODIMENTS
[0016] A rotational speed ω of each of the rotating members (e.g. the engine, the first
rotary machine, the second rotary machine, the rotary elements of the differential
mechanism, the intermediate transmission member, and the rotary elements of the stepped
transmission) may correspond to an angular velocity of the rotating member, and the
change rate of the rotational speed ω is the time change rate, i.e. the time differential,
of the rotational speed ω and thus is an angular acceleration dω/dt of the rotating
member, while the angular acceleration dω/dt may be given by ω̇ in a numerical formula.
[0017] Hereinbelow, an embodiment of the invention will be described in detail with reference
to the drawings.
[0018] FIG. 1 is a diagram for explaining a schematic configuration of a vehicle driving
system 12 included in a vehicle 10 to which the invention is applied, and is also
a diagram for explaining control functions and a main part of a control system for
various controls in the vehicle 10. In FIG. 1, the vehicle driving system 12 includes,
in series, an engine 14, an electric continuously variable transmission 18 (hereinafter
referred to as a "continuously variable transmission 18"), and a mechanical stepped
transmission 20 (hereinafter referred to as a "stepped transmission 20"). The continuously
variable transmission 18 is disposed on a common axis in a transmission case 16 (hereinafter
referred to as a "case 16") as a non-rotary member attached to a vehicle body and
is coupled to the engine 14 directly or indirectly via a damper or the like (not shown).
The stepped transmission 20 is coupled to the output side of the continuously variable
transmission 18. The vehicle driving system 12 further includes a differential gear
device 24 coupled to an output shaft 22 as an output rotary member of the stepped
transmission 20, a pair of axles 26 coupled to the differential gear device 24, and
so on. In the vehicle driving system 12, power (synonymous with torque or force when
not particularly distinguished from each other) output from the engine 14 or a later-described
second rotary machine MG2 is transmitted to the stepped transmission 20 and then transmitted
from the stepped transmission 20 to drive wheels 28 of the vehicle 10 via the differential
gear device 24 and so on. The vehicle driving system 12 is suitably used in, for example,
a front-engine rear-drive (FR) vehicle in which the vehicle driving system 12 is longitudinally
mounted in the vehicle. The continuously variable transmission 18, the stepped transmission
20, and so on are configured generally symmetrically with respect to the rotation
axis (the above-described common axis) of the engine 14 and so on, while illustration
of the lower half below the rotation axis is omitted in FIG. 1.
[0019] The engine 14 is a power source for traveling of the vehicle 10 and is an internal
combustion engine such as a gasoline engine or a diesel engine. Operating states,
such as a throttle valve opening degree or an intake air amount, a fuel supply amount,
and an ignition timing, of the engine 14 are controlled by a later-described electronic
control unit 80, so that engine torque Te as output torque of the engine 14 is controlled.
In this embodiment, the engine 14 is coupled to the continuously variable transmission
18 not via a fluid transmission device such as a torque converter or a fluid coupling.
[0020] The continuously variable transmission 18 includes a first rotary machine MG1, a
differential mechanism 32 as a power distribution mechanism that mechanically distributes
power of the engine 14 to the first rotary machine MG1 and to an intermediate transmission
member 30 as an output rotary member of the continuously variable transmission 18,
and the second rotary machine MG2 coupled to the intermediate transmission member
30 in a power transmittable manner. The continuously variable transmission 18 is an
electric continuously variable transmission in which a differential state of the differential
mechanism 32 is controlled by control of an operating state of the first rotary machine
MG1. The first rotary machine MG1 corresponds to a rotary machine for differential
operation (electric motor for differential operation), while the second rotary machine
MG2 is an electric motor that functions as a power source, and corresponds to a rotary
machine for vehicle traveling (electric motor for vehicle traveling). The vehicle
10 is a hybrid vehicle including the engine 14 and the second rotary machine MG2 as
power sources for vehicle traveling.
[0021] The first rotary machine MG1 and the second rotary machine MG2 are each a rotary
electric machine having a function as an electric motor and a function as an electric
generator, i.e. a so-called motor-generator. The first rotary machine MG1 and the
second rotary machine MG2 are respectively connected to a battery 52 via an inverter
50. The battery 52 and the inverter 50 are included in the vehicle 10. With the inverter
50 controlled by the later-described electronic control unit 80, MG1 torque Tg and
MG2 torque Tm as output torques (power running torque or regenerative torque) of the
first rotary machine MG1 and the second rotary machine MG2 are controlled. The battery
52 is an electric power storage device that supplies and receives electric power to
and from each of the first rotary machine MG1 and the second rotary machine MG2.
[0022] The differential mechanism 32 is configured as a single pinion type planetary gear
device and includes a sun gear S0, a carrier CA0, and a ring gear R0. The engine 14
is coupled to the carrier CA0 via a coupling shaft 34 in a power transmittable manner,
the first rotary machine MG1 is coupled to the sun gear S0 in a power transmittable
manner, and the second rotary machine MG2 is coupled to the ring gear R0 in a power
transmittable manner. In the differential mechanism 32, the carrier CA0 functions
as an input element, the sun gear S0 functions as a reaction-force element, and the
ring gear R0 functions as an output element.
[0023] The stepped transmission 20 is a stepped transmission that forms a part of a power
transmission path between the intermediate transmission member 30 and the drive wheels
28. The intermediate transmission member 30 functions also as an input rotary member
of the stepped transmission 20. Since the second rotary machine MG2 is coupled to
the intermediate transmission member 30 so as to rotate integrally with the intermediate
transmission member 30, the stepped transmission 20 is a stepped transmission that
forms a part of a power transmission path between the second rotary machine MG2 and
the drive wheels 28. The stepped transmission 20 is a known planetary gear type automatic
transmission including, for example, a plurality of planetary gear devices, i.e. a
first planetary gear device 36 and a second planetary gear device 38, and a plurality
of engagement devices, i.e. a clutch C1, a clutch C2, a brake B1, and a brake B2 (hereinafter
referred to simply as "engagement devices CB" when not particularly distinguished
from each other).
[0024] The engagement devices CB are each a hydraulic friction engagement device, such as
a multi-disc or single-disc clutch or brake that is pressed by a hydraulic actuator,
or a band brake that is fastened by a hydraulic actuator. A torque capacity (hereinafter
also referred to as "engaging torque" or "clutch torque") Tcb of each of the engagement
devices CB is changed by a regulated engaging hydraulic pressure PRcb that is output
from a corresponding one of solenoid valves SL1 to SL4 in a hydraulic control circuit
54 included in the vehicle 10, so that an operating state (state such as engagement
or release) of the engagement device CB is changed. In order to transmit torque (e.g.
AT input torque Ti as input torque that is input to the stepped transmission 20) between
the intermediate transmission member 30 and the output shaft 22 without slipping the
engagement device CB (i.e. without generating a differential rotational speed in the
engagement device CB), the engaging torque Tcb is required that produces an amount
of transmission torque (hereinafter also referred to as "engaging transmission torque"
or "clutch transmission torque") which needs to be shared by each of the engagement
devices CB (i.e. shared torque of the engagement device CB) with respect to the torque
to be transmitted. However, with the engaging torque Tcb that produces the amount
of transmission torque, the transmission torque does not increase even by increasing
the engaging torque Tcb. That is, the engaging torque Tcb corresponds to maximum torque
that can be transmitted by the engagement device CB, while the transmission torque
corresponds to torque that is actually transmitted by the engagement device CB. Therefore,
in a state where a differential rotational speed is generated in the engagement device
CB, the engaging torque Tcb and the transmission torque are synonymous with each other.
In this embodiment, the transmission torque of the engagement device CB in a state
where a differential rotational speed is generated during shift transition of the
stepped transmission 20 (e.g. during an inertia phase) is given by the engaging torque
Tcb (i.e. given by the transmission torque Tcb). The engaging torque Tcb (or transmission
torque) and the engaging hydraulic pressure PRcb are generally proportional to each
other, for example, in a range other than a range where the engaging hydraulic pressure
PRcb needed for packing of the engagement device CB is supplied.
[0025] In the stepped transmission 20, rotary elements (sun gears S1 and S2, carriers CA1
and CA2, and ring gears R1 and R2) of the first planetary gear device 36 and the second
planetary gear device 38 are partially coupled to each other or coupled to the intermediate
transmission member 30, the case 16, or the output shaft 22, directly or indirectly
(or selectively) via the engagement device CB or a one-way clutch F1.
[0026] The stepped transmission 20 engages the predetermined ones of the engagement devices
CB so as to establish a corresponding one of a plurality of speed positions (gear
positions) having different speed ratios (gear ratios) γat (= AT input rotational
speed ωi / output rotational speed ωo). In this embodiment, gear positions established
by the stepped transmission 20 will be referred to as "AT gear positions". The AT
input rotational speed ωi is an input rotational speed of the stepped transmission
20 which is a rotational speed (angular velocity) of the input rotary member of the
stepped transmission 20, and is equal in value to a rotational speed of the intermediate
transmission member 30 and equal in value to an MG2 rotational speed ωm which is a
rotational speed of the second rotary machine MG2. The AT input rotational speed ωi
can be given by MG2 rotational speed ωm. The output rotational speed ωo is a rotational
speed of the output shaft 22 which is an output rotational speed of the stepped transmission
20, and is also an output rotational speed of an entire transmission 40 as a combination
of the continuously variable transmission 18 and the stepped transmission 20.
[0027] For example, as shown in an engagement operation table of FIG. 2, the stepped transmission
20 establishes, as a plurality of AT gear positions, four forward AT gear positions,
i.e. an AT first-speed gear position (1st in FIG. 2) to an AT fourth-speed gear position
(4th in FIG. 2). The speed ratio γat of the AT first-speed gear position is greatest,
while the speed ratio γat becomes smaller on the higher vehicle speed side (on the
higher-side AT fourth-speed gear position side). The engagement operation table of
FIG. 2 summarizes the relationship between each of the AT gear positions and operating
states of the engagement devices CB (the predetermined engagement devices that are
engaged in each of the AT gear positions). In FIG. 2, "o" indicates engagement, "Δ"
indicates engagement when engine brake is applied or when the stepped transmission
20 is shifted down during coasting, and blank indicates release. Since the one-way
clutch F1 is provided in parallel to the brake B2 that establishes the AT first-speed
gear position, there is no need to engage the brake B2 when the vehicle is started
(accelerated). Of power-off downshifts in which a downshift is determined (required)
due to a decrease in vehicle-speed related value (e.g. vehicle speed V) during deceleration
running caused by a decrease in drive request amount (e.g. accelerator pedal position
θacc) or accelerator-off (accelerator pedal position θacc is zero or approximately
zero), the coasting downshift of the stepped transmission 20 is a downshift required
in an accelerator-off deceleration running state. When all the engagement devices
CB are released, the stepped transmission 20 is placed in a neutral state where none
of the gear positions is established (i.e. neutral state where power transmission
is interrupted).
[0028] Release of the release-side engagement device of the engagement devices CB (i.e.
of the predetermined engagement devices that establish the AT gear position before
shifting) and engagement of the engagement-side engagement device of the engagement
devices CB (i.e. of the predetermined engagement devices that establish the AT gear
position after shifting) are controlled according to an accelerator pedal operation
by a driver, a vehicle speed V, and so on by the later-described electronic control
unit 80 (particularly a later-described AT shift control unit 82 that performs shift
control of the stepped transmission 20), so that the stepped transmission 20 changes
the AT gear position to be established (i.e. selectively establishes the plurality
of AT gear positions). That is, in the shift control of the stepped transmission 20,
the stepped transmission 20 performs so-called clutch-to-clutch shifting, for example,
by engaging and releasing corresponding ones of the engagement devices CB (i.e. by
switching engagement and release of the engagement devices CB). For example, in a
downshift from the AT second-speed gear position to the AT first-speed gear position
(given by "2→1 downshift"), as shown in the engagement operation table of FIG. 2,
the brake B1 as the release-side engagement device is released, while the brake B2
as the engagement-side engagement device is engaged. In this event, the release transient
hydraulic pressure of the brake B1 and the engagement transient hydraulic pressure
of the brake B2 are regulated.
[0029] FIG. 3 is a nomogram showing the relative relationship of rotational speeds of the
respective rotary elements in the continuously variable transmission 18 and the stepped
transmission 20. In FIG. 3, three vertical lines Y1, Y2, and Y3 corresponding to the
three rotary elements of the differential mechanism 32 constituting the continuously
variable transmission 18 are, in order from the left side, a g-axis representing the
rotational speed of the sun gear S0 corresponding to a second rotary element RE2,
an e-axis representing the rotational speed of the carrier CA0 corresponding to a
first rotary element RE1, and an m-axis representing the rotational speed of the ring
gear R0 (i.e. the input rotational speed of the stepped transmission 20) corresponding
to a third rotary element RE3. Four vertical lines Y4, Y5, Y6, and Y7 of the stepped
transmission 20 are, in order from the left side, an axis representing the rotational
speed of the sun gear S2 corresponding to a fourth rotary element RE4, an axis representing
the rotational speed of the mutually coupled ring gear R1 and carrier CA2 (i.e. the
rotational speed of the output shaft 22) corresponding to a fifth rotary element RE5,
an axis representing the rotational speed of the mutually coupled carrier CA1 and
ring gear R2 corresponding to a sixth rotary element RE6, and an axis representing
the rotational speed of the sun gear S1 corresponding to a seventh rotary element
RE7. The intervals between adjacent two of the vertical lines Y1, Y2, and Y3 are determined
according to a gear ratio ρ0 of the differential mechanism 32. The intervals between
adjacent two of the vertical lines Y4, Y5, Y6, and Y7 are determined according to
respective gear ratios ρ1 and ρ2 of the first planetary gear device 36 and the second
planetary gear device 38. In the relationship of the intervals between the vertical
axes in the nomogram, when the interval between the sun gear and the carrier is set
to an interval corresponding to "1", the interval between the carrier and the ring
gear is set to an interval corresponding to a gear ratio ρ (= the number of teeth
Zs of the sun gear / the number of teeth Zr of the ring gear) of the planetary gear
device.
[0030] Referring to the nomogram of FIG. 3, in the differential mechanism 32 of the continuously
variable transmission 18, the engine 14 (see "ENG" in FIG. 3) is coupled to the first
rotary element RE1, the first rotary machine MG1 (see "MG1" in FIG. 3) is coupled
to the second rotary element RE2, and the second rotary machine MG2 (see "MG2" in
FIG. 3) is coupled to the third rotary element RE3 that rotates integrally with the
intermediate transmission member 30, such that rotation of the engine 14 is transmitted
to the stepped transmission 20 via the intermediate transmission member 30. In the
continuously variable transmission 18, the relationship between the rotational speed
of the sun gear S0 and the rotational speed of the ring gear R0 is indicated by a
straight line L0 that crosses the vertical line Y2.
[0031] In the stepped transmission 20, the fourth rotary element RE4 is selectively coupled
to the intermediate transmission member 30 via the clutch C1, the fifth rotary element
RE5 is coupled to the output shaft 22, the sixth rotary element RE6 is selectively
coupled to the intermediate transmission member 30 via the clutch C2 and selectively
coupled to the case 16 via the brake B2, and the seventh rotary element RE7 is selectively
coupled to the case 16 via the brake B1. In the stepped transmission 20, the respective
rotational speeds of the output shaft 22 in the "1st", "2nd", "3rd", and "4th" positions
are indicated by respective straight lines L1, L2, L3, and L4 that cross the vertical
line Y5 by engagement/release control of the engagement devices CB.
[0032] The straight line L0 and the straight lines L1, L2, L3, and L4 indicated by solid
lines in FIG. 3 show the relative speeds of the respective rotary elements in forward
travel in a hybrid travel mode that enables engine travel in which the vehicle travels
using at least the engine 14 as a power source. In the hybrid travel mode, in the
differential mechanism 32, when reaction-force torque as negative torque produced
by the first rotary machine MG1 is input in positive rotation to the sun gear S0 while
engine torque Te is input to the carrier CA0, engine direct torque Td (= Te/(1+ρ)
= -(1/ρ) × Tg) appears on the ring gear R0 as positive torque in positive rotation.
Then, according to a required driving force, the total torque of the engine direct
torque Td and MG2 torque Tm is transmitted as driving torque in the forward direction
of the vehicle 10 to the drive wheels 28 via the stepped transmission 20 in which
one of the AT first-speed gear position to the AT fourth-speed gear position is established.
In this event, the first rotary machine MG1 functions as an electric generator that
produces negative torque when it is in positive rotation. Electric power Wg generated
by the first rotary machine MG1 is charged into the battery 52 or consumed by the
second rotary machine MG2. The second rotary machine MG2 outputs MG2 torque Tm using
the whole or part of the generated electric power Wg or using electric power from
the battery 52 in addition to the generated electric power Wg.
[0033] Although not shown in FIG. 3, in a nomogram for a motor travel mode that enables
motor travel in which the vehicle travels using the second rotary machine MG2 as a
power source with the engine 14 stopped, the carrier CA0 is not rotated, and MG2 torque
Tm is input to the ring gear R0 as positive torque in positive rotation, in the differential
mechanism 32. In this event, the first rotary machine MG1 coupled to the sun gear
S0 is placed in a no-load state and is idled in negative rotation. That is, in the
motor travel mode, the engine 14 is not driven so that an engine rotational speed
ωe as the rotational speed of the engine 14 is set to zero, and the MG2 torque Tm
(herein, power running torque in positive rotation) is transmitted as driving torque
in the forward direction of the vehicle 10 to the drive wheels 28 via the stepped
transmission 20 in which one of the AT first-speed gear position to the AT fourth-speed
gear position is established. In reverse travel of the vehicle 10, for example, in
the motor travel mode, MG2 torque Tm is input to the ring gear R0 as negative torque
in negative rotation and is transmitted as driving torque in the reverse direction
of the vehicle 10 to the drive wheels 28 via the stepped transmission 20 in which
the forward AT first-speed gear position is established.
[0034] In the vehicle driving system 12, the continuously variable transmission 18 is configured
that includes the differential mechanism 32 having the three rotary elements, i.e.
the carrier CA0 as the first rotary element RE1 to which the engine 14 is coupled
in a power transmittable manner, the sun gear S0 as the second rotary element RE2
to which the first rotary machine MG1 is coupled in a power transmittable manner,
and the ring gear R0 as the third rotary element RE3 to which the intermediate transmission
member 30 is coupled (from a different point of view, to which the second rotary machine
MG2 is coupled in a power transmittable manner), and that functions as an electric
speed change mechanism (electric differential mechanism) in which the differential
state of the differential mechanism 32 is controlled by controlling the operating
state of the first rotary machine MG1. That is, the continuously variable transmission
18 is configured that includes the differential mechanism 32 to which the engine 14
is coupled in a power transmittable manner, and the first rotary machine MG1 coupled
to the differential mechanism 32 in a power transmittable manner, such that the differential
state of the differential mechanism 32 is controlled by controlling the operating
state of the first rotary machine MG1. The continuously variable transmission 18 is
operated as an electric continuously variable transmission that changes a speed ratio
γ0 (= ωe/ωm) of the rotational speed of the coupling shaft 34 (i.e. engine rotational
speed ωe) to the MG2 rotational speed ωm as the rotational speed of the intermediate
transmission member 30.
[0035] For example, in the hybrid travel mode, when the rotational speed of the sun gear
S0 is increased or decreased by controlling the rotational speed of the first rotary
machine MG1, relative to the rotational speed of the ring gear R0 which is restricted
by rotation of the drive wheels 28 due to establishment of the AT gear position in
the stepped transmission 20, the rotational speed of the carrier CA0 (i.e. engine
rotational speed ωe) is increased or decreased. Accordingly, in the engine travel,
the engine 14 can be operated at a highly efficient operating point. That is, using
the stepped transmission 20 in which the AT gear position is established, and the
continuously variable transmission 18 that is operated as a continuously variable
transmission, the entire transmission 40 in which the continuously variable transmission
18 (synonymous with the differential mechanism 32) and the stepped transmission 20
are disposed in series can be configured as a continuously variable transmission.
[0036] Since the continuously variable transmission 18 can be shifted as a stepped transmission,
the entire transmission 40 can be shifted as a stepped transmission using the stepped
transmission 20 in which the AT gear position is established, and the continuously
variable transmission 18 that is shifted as a stepped transmission. That is, in the
transmission 40, the stepped transmission 20 and the continuously variable transmission
18 can be controlled such that a plurality of gear positions (hereinafter referred
to as "virtual gear positions") having different speed ratios γt (= ωe/ωo) of the
engine rotational speed ωe to the output rotational speed ωo are selectively established.
The speed ratio γt is the total speed ratio that is formed by the continuously variable
transmission 18 and the stepped transmission 20 disposed in series, and takes a value
(γt = γ0 × γat) that is obtained by multiplying together the speed ratio γ0 of the
continuously variable transmission 18 and the speed ratio γat of the stepped transmission
20.
[0037] The virtual gear positions are allocated such that, for example, by combinations
of each of the AT gear positions of the stepped transmission 20 and one or a plurality
of speed ratios γ0 of the continuously variable transmission 18, one or a plurality
of virtual gear positions are established for each of the AT gear positions of the
stepped transmission 20. For example, FIG. 4 is one example of a gear position allocation
table (gear position assignment table) which is determined in advance such that a
virtual first-speed gear position to a virtual third-speed gear position are established
with respect to the AT first-speed gear position, a virtual fourth-speed gear position
to a virtual sixth-speed gear position are established with respect to the AT second-speed
gear position, a virtual seventh-speed gear position to a virtual ninth-speed gear
position are established with respect to the AT third-speed gear position, and a virtual
tenth-speed gear position is established with respect to the AT fourth-speed gear
position.
[0038] FIG. 5 is a diagram in which the AT gear positions of the stepped transmission 20
and the virtual gear positions of the transmission 40 are shown on the same nomogram
as FIG. 3. In FIG. 5, solid lines illustrate a case in which the virtual fourth-speed
gear position to the virtual sixth-speed gear position are established when the stepped
transmission 20 is placed in the AT second-speed gear position. In the transmission
40, the continuously variable transmission 18 is controlled so as to provide an engine
rotational speed ωe that realizes a predetermined speed ratio γt with respect to an
output rotational speed coo, so that the different virtual gear position is established
in the certain AT gear position. A broken line illustrates a case in which the virtual
seventh-speed gear position is established when the stepped transmission 20 is placed
in the AT third-speed gear position. In the transmission 40, the virtual gear position
is changed by controlling the continuously variable transmission 18 according to change
of the AT gear position.
[0039] Referring back to FIG. 1, the vehicle 10 further includes the electronic control
unit 80 as a controller including a control system of the vehicle 10 relating to control
of the engine 14, the continuously variable transmission 18, the stepped transmission
20, and so on. Accordingly, FIG. 1 is a diagram showing an input/output system of
the electronic control unit 80 and is also a functional block diagram for explaining
a main part of control functions performed by the electronic control unit 80. The
electronic control unit 80 includes a so-called microcomputer having, for example,
a CPU, a RAM, a ROM, and an input/output interface, and the CPU performs various controls
of the vehicle 10 by implementing signal processing according to programs stored in
advance in the ROM while using the temporary storage function of the RAM. The electronic
control unit 80 is configured to be divided into subunits for engine control, shift
control, and so on as needed.
[0040] The electronic control unit 80 is supplied with various signals based on detection
values detected by various sensors included in the vehicle 10. The sensors include,
for example, an engine rotational speed sensor 60, an MG1 rotational speed sensor
62, an MG2 rotational speed sensor 64, an output rotational speed sensor 66, an accelerator
pedal position sensor 68, a throttle valve opening degree sensor 70, a G sensor 72,
a shift position sensor 74, and a battery sensor 76. The signals include, for example,
an engine rotational speed ωe, an MG1 rotational speed ωg as the rotational speed
of the first rotary machine MG1, an MG2 rotational speed ωm as an AT input rotational
speed ωi, an output rotational speed ωo corresponding to a vehicle speed V, an accelerator
pedal position θacc as an acceleration operation amount (i.e. an operation amount
of an accelerator pedal) by a driver indicative of the magnitude of acceleration operation
by the driver, a throttle valve opening degree θth as the opening degree of an electronic
throttle valve, a longitudinal acceleration G of the vehicle 10, an operating position
POSsh of a shift lever 56 as a shift operating member included in the vehicle 10,
and a battery temperature THbat, a battery charge/discharge current Ibat, and a battery
voltage Vbat of the battery 52. The electronic control unit 80 outputs various command
signals to respective devices included in the vehicle 10. The devices include, for
example, engine control devices 58 such as a throttle actuator, fuel injection devices,
and ignition devices, the inverter 50, and the hydraulic control circuit 54. The command
signals include, for example, an engine control command signal Se for controlling
the engine 14, a rotary machine control command signal Smg for controlling each of
the first rotary machine MG1 and the second rotary machine MG2, and a hydraulic control
command signal Sat for controlling each of the operating states of the engagement
devices CB (i.e. for controlling the shifting of the stepped transmission 20). The
hydraulic control command signal Sat is, for example, a command signal (drive current)
for driving each of the solenoid valves SL1 to SL4 that regulate the engaging hydraulic
pressures PRcb supplied to the respective hydraulic actuators of the engagement devices
CB, and is output to the hydraulic control circuit 54. The electronic control unit
80 sets a hydraulic command value (also called a "command pressure") corresponding
to a value of the engaging hydraulic pressure PRcb supplied to each hydraulic actuator
for obtaining a target engaging torque Tcb of the corresponding engagement device
CB, and outputs a drive current corresponding to the hydraulic command value. The
electronic control unit 80 calculates a state of charge (charge capacity) SOC of the
battery 52 based on, for example, the battery charge/discharge current Ibat and the
battery voltage Vbat.
[0041] For realizing various controls in the vehicle 10, the electronic control unit 80
includes an AT shift control means as a shift control means, i.e. an AT shift control
unit 82 as a shift control unit, and a hybrid control means, i.e. a hybrid control
unit 84.
[0042] The AT shift control unit 82 makes a determination on shifting of the stepped transmission
20 according to a predetermined relationship (e.g. AT gear position shift map) that
is experimentally or theoretically obtained and stored in advance. If necessary, the
AT shift control unit 82 performs shift control of the stepped transmission 20 by
outputting to the hydraulic control circuit 54 a hydraulic control command signal
Sat for changing the engaged/released states of the engagement devices CB by the solenoid
valves SL1 to SL4, so as to automatically change the AT gear position of the stepped
transmission 20. The AT gear position shift map defines a predetermined relationship
having shift lines (upshift lines and downshift lines), which are for determining
whether or not the stepped transmission 20 is to be shifted, on a two-dimensional
coordinate system having, for example, the output rotational speed ωo (herein, synonymous
with vehicle speed V or the like) and the accelerator pedal position θacc (herein,
synonymous with required driving torque Tdem, throttle valve opening degree θth, or
the like) as parameters.
[0043] The hybrid control unit 84 has a function as an engine control means, i.e. an engine
control unit, for controlling operation of the engine 14, and a function as a rotary
machine control means, i.e. a rotary machine control unit, for controlling operation
of the first rotary machine MG1 and the second rotary machine MG2 via the inverter
50. Using these control functions, the hybrid control unit 84 performs hybrid drive
control and so on by the engine 14, the first rotary machine MG1, and the second rotary
machine MG2. The hybrid control unit 84 calculates required driving power Pdem (from
a different point of view, required driving torque Tdem at the vehicle speed V at
that time) by applying the accelerator pedal position θacc and the vehicle speed V
to a predetermined relationship (e.g. driving force map). The hybrid control unit
84 outputs command signals (engine control command signal Se and rotary machine control
command signal Smg) for controlling the engine 14, the first rotary machine MG1, and
the second rotary machine MG2, so as to realize the required driving power Pdem. The
engine control command signal Se is, for example, a command value of engine power
Pe as power of the engine 14 that outputs engine torque Te at the engine rotational
speed ωe at that time. The rotary machine control command signal Smg is, for example,
a command value of generation electric power Wg of the first rotary machine MG1 that
outputs reaction-force torque (MG1 torque Tg at the MG1 rotational speed ωg at that
time) against engine torque Te, or a command value of consumption electric power Wm
of the second rotary machine MG2 that outputs MG2 torque Tm at the MG2 rotational
speed ωm at that time.
[0044] When, for example, operating the continuously variable transmission 18 as a continuously
variable transmission so as to operate the entire transmission 40 as a continuously
variable transmission, the hybrid control unit 84 controls the engine 14 and the generation
electric power Wg of the first rotary machine MG1 in consideration of an engine optimum
fuel efficiency point and so on so as to provide an engine rotational speed ωe and
engine torque Te that can obtain engine power Pe that realizes the required driving
power Pdem, thereby performing continuous shift control of the continuously variable
transmission 18 to change the speed ratio γ0 of the continuously variable transmission
18. As a result of this control, the speed ratio γt of the transmission 40 when operated
as a continuously variable transmission is controlled.
[0045] When, for example, shifting the continuously variable transmission 18 as a stepped
transmission so as to shift the entire transmission 40 as a stepped transmission,
the hybrid control unit 84 makes a determination on shifting of the transmission 40
according to a predetermined relationship (e.g. virtual gear position shift map) and,
in cooperation with shift control of the AT gear position of the stepped transmission
20 by the AT shift control unit 82, the hybrid control unit 84 performs shift control
of the continuously variable transmission 18 so as to selectively establish the plurality
of virtual gear positions. The plurality of virtual gear positions can be established
by controlling the engine rotational speed ωe by the first rotary machine MG1 according
to the output rotational speed coo in such a way that the respective speed ratios
γt can be maintained. The speed ratio γt of each virtual gear position is not necessarily
a constant value over the entire range of the output rotational speed ωo and may be
changed in a predetermined range or may be limited by the upper or lower limit of
the rotational speed of the respective parts or the like.
[0046] The virtual gear position shift map is determined in advance using the output rotational
speed ωo and the accelerator pedal position θacc as parameters like the AT gear position
shift map. FIG. 6 is one example of the virtual gear position shift map, wherein solid
lines are upshift lines and broken lines are downshift lines. By changing the virtual
gear position according to the virtual gear position shift map, a shift feeling similar
to that of a stepped transmission is obtained with the entire transmission 40 in which
the continuously variable transmission 18 and the stepped transmission 20 are disposed
in series. Virtual stepped shift control that shifts the entire transmission 40 as
a stepped transmission may only be performed in preference to continuous shift control
that operates the entire transmission 40 as a continuously variable transmission,
for example, when a travel mode attaching importance to traveling performance, such
as a sports travel mode, is selected by a driver, or when the required driving torque
Tdem is relatively large. Alternatively, the virtual stepped shift control may basically
be performed except at a predetermined time during which the virtual stepped shift
control is prohibited.
[0047] The virtual stepped shift control by the hybrid control unit 84 and the shift control
of the stepped transmission 20 by the AT shift control unit 82 are cooperatively performed.
In this embodiment, ten virtual gear positions, i.e. the virtual first-speed gear
position to the virtual tenth-speed gear position, are allocated to four AT gear positions,
i.e. the AT first-speed gear position to the AT fourth-speed gear position. Accordingly,
when a shift between the virtual third-speed gear position and the virtual fourth-speed
gear position (given by "virtual 3⇔4 shift") is performed, a shift between the AT
first-speed gear position and the AT second-speed gear position (given by "AT 1⇔2
shift") is performed, when virtual 6⇔7 shift is performed, AT 2⇔3 shift is performed,
and when virtual 9⇔10 shift is performed, AT 3⇔4 shift is performed (see FIG. 4).
Therefore, the AT gear position shift map is determined such that a shift of the AT
gear position is performed at the same timing as a shift of the virtual gear position.
Specifically, upshift lines of "3→4", "6→7", and "9→10" of the virtual gear positions
in FIG. 6 coincide with upshift lines of "1→2", "2→3", and "3→4" of the AT gear position
shift map (see "AT 1→2" and so on described in FIG. 6). Likewise, downshift lines
of "3←4", "6←7", and "9←10" of the virtual gear positions in FIG. 6 coincide with
downshift lines of 1←2", "2←3", and "3←4" of the AT gear position shift map (see "AT
1←2" and so on described in FIG. 6). Alternatively, it may be configured that, based
on a shift determination of the virtual gear position using the virtual gear position
shift map of FIG. 6, a shift command of the AT gear position is output to the AT shift
control unit 82. In this way, when the stepped transmission 20 is shifted up, the
entire transmission 40 is shifted up, and when the stepped transmission 20 is shifted
down, the entire transmission 40 is shifted down. The AT shift control unit 82 changes
the AT gear position of the stepped transmission 20 when the virtual gear position
is changed. Since the AT gear position is shifted at the same timing as the shift
timing of the virtual gear position, the stepped transmission 20 is shifted with change
in engine rotational speed ωe, so that, even with shock due to the shifting of the
stepped transmission 20, a driver is less likely to feel a sense of incongruity.
[0048] The hybrid control unit 84 selectively establishes, as the travel mode, the motor
travel mode or the hybrid travel mode according to the traveling state. For example,
when the required driving power Pdem is in a motor travel range in which it is smaller
than a predetermined threshold value, the hybrid control unit 84 establishes the motor
travel mode, while, when the required driving power Pdem is in an engine travel range
in which it is equal to or greater than the predetermined threshold value, the hybrid
control unit 84 establishes the hybrid travel mode. On the other hand, even when the
required driving power Pdem is in the motor travel range, if the charge capacity SOC
of the battery 52 is less than a predetermined threshold value, the hybrid control
unit 84 establishes the hybrid travel mode.
[0049] Herein, the virtual stepped shift control of the transmission 40 when shifting of
the stepped transmission 20 takes place will be described in detail. During shifting
of the stepped transmission 20 (particularly in an inertia phase during shift transition)
by the AT shift control unit 82, the hybrid control unit 84 controls the MG1 torque
Tg and the MG2 torque Tm based on the engine torque Te and the transmission torque
Tcb of the shift progress side engagement device, on the side progressing the shifting,
of the release-side engagement device and the engagement-side engagement device in
the stepped transmission 20, such that an MG2 angular acceleration dωm/dt as the change
rate of the MG2 rotational speed ωm and an engine angular acceleration dωe/dt as the
change rate of the engine rotational speed ωe reach respective target values thereof.
[0050] In the shift control of the stepped transmission 20, there are various shift patterns
(shift modes) such as a power-on upshift, a power-off upshift, a power-on downshift,
and a power-off downshift. The shift at power-on is a shift that is determined, for
example, by an increase in accelerator pedal position θacc or an increase in vehicle
speed V in a state where accelerator-on is maintained, while the shift at power-off
is a shift that is determined, for example, by a decrease in accelerator pedal position
θacc or a decrease in vehicle speed V in a state where accelerator-off is maintained.
Assuming that it is in a state where the transmission torque Tcb is not produced in
either of the release-side engagement device and the engagement-side engagement device
during shifting, the AT input rotational speed ωi is increased spontaneously at power-on,
while the AT input rotational speed ωi is decreased spontaneously at power-off. Therefore,
in the power-on upshift or the power-off downshift in which the AT input rotational
speed ωi cannot be changed spontaneously toward a synchronous rotational speed ωisyca
after the shifting (= ωo × speed ratio γata after shifting), it is preferable to progress
the shifting by producing the transmission torque Tcb in the engagement-side engagement
device that establishes the AT gear position after the shifting. On the other hand,
in the power-off upshift or the power-on downshift in which the AT input rotational
speed ωi can be changed spontaneously toward a synchronous rotational speed ωisyca
after the shifting, it is preferable to progress the shifting by decreasing the transmission
torque Tcb in the release-side engagement device that establishes the AT gear position
before the shifting. Therefore, the shift progress side engagement device in the power-on
upshift or the power-off downshift is the engagement-side engagement device, while
the shift progress side engagement device in the power-off upshift or the power-on
downshift is the release-side engagement device.
[0051] Specifically, the hybrid control unit 84 calculates MG1 torque Tg and MG2 torque
Tm based on target values of an MG2 angular acceleration dωm/dt and an engine angular
acceleration dωe/dt, engine torque Te, and AT transmission torque Tat, using a predetermined
formula (1) given below. The hybrid control unit 84 outputs rotary machine control
command signals Smg for obtaining the calculated MG1 torque Tg and MG2 torque Tm,
respectively, to the inverter 50. The formula (1) is a formula derived, for example,
based on an equation of motion given by inertia, angular acceleration, and on-shaft
torque that is established for each of the g-axis, the e-axis, and the m-axis (see
FIG. 3) in the continuously variable transmission 18, and expressions of relation
that are defined by the continuously variable transmission 18 being two degrees of
freedom (i.e. two degrees of freedom such that when the rotational speeds of two of
the three axes are determined, the rotational speed of the remaining one axis is determined).
Therefore, respective values a11, · · ·, b11, · · ·, c22 in 2 × 2 matrices in the
formula (1) respectively take values composed of combinations of the inertias of the
rotary members constituting the continuously variable transmission 18, the gear ratio
ρ0 of the differential mechanism 32, and so on.

[0052] The target values of the MG2 angular acceleration dωm/dt and the engine angular acceleration
dωe/dt in the formula (1) are predetermined, for example, according to which of various
shift patterns shifting of the stepped transmission 20 is, according to which of the
AT gear positions shifting is between, and according to which of the virtual gear
positions shifting is between. The engine torque Te in the formula (1) is, for example,
engine torque Te at an engine rotational speed ωe when engine power Pe that realizes
required driving power Pdem is obtained.
[0053] The AT transmission torque Tat in the formula (1) is a total value of converted values
obtained by converting onto the intermediate transmission member 30 (i.e. the m-axis)
transmission torques that the engagement devices CB respectively need to share when
shifting the stepped transmission 20 (i.e. the total value is a value obtained by
converting onto the intermediate transmission member 30 transmission torque that the
stepped transmission 20 transmits). The formula (1) is a model formula when progressing
shifting of the stepped transmission 20, and therefore, in this embodiment, for the
sake of convenience, the AT transmission torque Tat in the formula (1) is given by
transmission torque Tcb of the shift progress side engagement device that serves as
the main engagement device to progress the shifting. In the formula (1), a feedforward
value is given as a value of the transmission torque Tcb of the shift progress side
engagement device. Therefore, the electronic control unit 80 further includes a transmission
torque setting means, i.e. a transmission torque setting unit 86, that sets transmission
torque Tcb of the shift progress side engagement device.
[0054] In the setting of the transmission torque Tcb of the shift progress side engagement
device by the transmission torque setting unit 86, it may be considered to set a value
of the transmission torque Tcb of the shift progress side engagement device according
to AT input torque Ti based on engine power Pe that realizes required driving power
Pdem, using a relationship determined in advance per type of shifting that differs
according to the shift pattern of the stepped transmission 20, according to which
of the AT gear positions the shifting is between, or the like, in order to balance
shift shock, shift time, and so on of the stepped transmission 20. However, when battery
power Pbat as power of the battery 52 is small during shifting, there is a possibility
that, due to the limitation of the battery power Pbat, it is difficult to output MG1
torque Tg and MG2 torque Tm according to values calculated by the formula (1) based
on the transmission torque Tcb of the shift progress side engagement device which
does not take into account the battery power Pbat, so that the MG2 angular acceleration
dωm/dt and the engine angular acceleration dωe/dt cannot be properly controlled to
their target values. In particular, since the engine rotational speed ωe can be controlled
independently of the shift control of the stepped transmission 20 in the transmission
40 (i.e. since the engine rotational speed ωe cannot be controlled only by the shift
control of the stepped transmission 20), there is a possibility that the engine angular
acceleration dωe/dt cannot be properly controlled to its target value.
[0055] In view of this, the transmission torque setting unit 86 sets the transmission torque
Tcb of the shift progress side engagement device taking into account the battery power
Pbat. Since the battery 52 is controlled on the basis of power (electric power), the
transmission torque Tcb of the shift progress side engagement device is set in terms
of power.
[0056] Specifically, the transmission torque setting unit 86 sets the transmission torque
Tcb of the shift progress side engagement device based on the engine power Pe (power
Pe of the engine 14), power Pina (hereinafter referred to as "shift progressing power
Pina") necessary for progressing shifting of the continuously variable transmission
18 (the differential mechanism 32) and the stepped transmission 20, and the battery
power Pbat (power Pbat of the battery power), such that limitation of the MG1 torque
Tg and the MG2 torque Tm due to the limitation of the battery power Pbat when shifting
the stepped transmission 20. The shift progressing power Pina is power that is necessary
when the intermediate transmission member 30, the engine 14, and so on change in rotation
during shifting, and is rotation changing power according to the rates of rotational
energy change in the continuously variable transmission 18 and the stepped transmission
20.
[0057] FIG. 7 is a conceptual diagram of the balance of powers in the virtual stepped shift
control of the transmission 40 when shifting of the stepped transmission 20 takes
place. In FIG. 7, total power of vehicle driving power Pv and internal loss power
Ploss is transmission power Pcb of the shift progress side engagement device. The
battery power Pbat is usable battery power Pbat of the battery 52 and is chargeable/dischargeable
electric power Win, Wout, i.e. chargeable electric power (inputtable electric power)
Win that defines the limitation of input electric power of the battery 52, and dischargeable
electric power (outputtable electric power) Wout that defines the limitation of output
electric power of the battery 52. Basic way of thinking when setting the transmission
torque Tcb of the shift progress side engagement device is to achieve the input-output
balance of the powers as shown in FIG. 7. The transmission torque setting unit 86
sets the transmission torque Tcb of the shift progress side engagement device, that
can obtain the transmission power Pcb of the shift progress side engagement device,
based on the engine power Pe, the shift progressing power Pina, and the battery power
Pbat such that a relationship of the powers in the virtual stepped shift control of
the transmission 40 as shown by a formula (2) given below is established (i.e. the
input-output balance of the powers is achieved). The transmission power Pcb of the
shift progress side engagement device is proportional to the vehicle speed V. Since
the vehicle speed V does not generally change during shifting, the magnitude of the
transmission power Pcb of the shift progress side engagement device and the magnitude
of the transmission torque Tcb of the shift progress side engagement device are generally
proportional to each other. Therefore, using a relationship (map) between the transmission
power Pcb of the shift progress side engagement device and the transmission torque
Tcb of the shift progress side engagement device that is determined in advance using
the vehicle speed V as a parameter, the transmission torque Tcb may be set based on
the vehicle speed V and the transmission power Pcb. The battery power Pbat in the
formula (2) takes a positive value on the discharge side (power supply side) of the
battery 52.

[0058] While the transmission torque Tcb of the shift progress side engagement device may
be set using the formula (2) as described above, the transmission torque Tcb of the
shift progress side engagement device may alternatively be set based on numerical
values themselves of the engine power Pe, the shift progressing power Pina, and the
battery power Pbat using a predetermined relationship (map) between the engine power
Pe/the shift progressing power Pina/the battery power Pbat and the transmission power
Pcb (or the transmission torque Tcb) of the shift progress side engagement device.
However, when the transmission torque Tcb of the shift progress side engagement device
is set based on numerical values themselves of the respective powers, the number of
states that each power can take becomes large so that the map becomes high dimensional,
and therefore, adaptation becomes complicated.
[0059] In contrast, in this embodiment, when the transmission torque Tcb of the shift progress
side engagement device is set using the predetermined relationship (map), there is
proposed a technique that makes the map low dimensional so as to simplify adaptation.
In this technique, the engine power Pe, the shift progressing power Pina, and the
battery power Pbat are each classified into a plurality of levels corresponding to
magnitudes thereof. The plurality of levels are, for example, large, middle, and small
three levels, or large and small two levels that are divided by predetermined threshold
values. A relationship (map) in which a combination of the levels of the respective
powers and transmission torque Tcb of the shift progress side engagement device are
correlated with each other is determined in advance, and using this map, the transmission
torque Tcb of the shift progress side engagement device is set based on a combination
of the levels obtained by classifying the respective actual powers. That is, the transmission
torque setting unit 86 has a predetermined relationship (map, also called a "low-dimensional
map") in which a plurality of levels corresponding to magnitudes of each of the engine
power Pe, the shift progressing power Pina, and the battery power Pbat are used as
arguments such that the transmission torque Tcb of the shift progress side engagement
device is readable as a read value according to the arguments, and using this low-dimensional
map, the transmission torque setting unit 86 sets the transmission torque Tcb of the
shift progress side engagement device. As the arguments, for example, the large, middle,
and small levels may be used as they are, or numerical values (e.g. 3, 2, and 1) respectively
assigned to the large, middle, and small levels may be used.
[0060] Specifically, the transmission torque setting unit 86 calculates an estimated value
of generation power of the engine 14 as the engine power Pe that serves as the basis
when setting the transmission torque Tcb of the shift progress side engagement device.
For example, the transmission torque setting unit 86 calculates an estimated value
of generation power of the engine 14 based on an engine control command signal Se
(a command value of the engine power Pe) that is output by the hybrid control unit
84. Therefore, the estimated value of generation power of the engine 14 is a required
value of the engine power Pe that realizes the required driving power Pdem.
[0061] The transmission torque setting unit 86 calculates an estimated value of the shift
progressing power Pina. For example, as shown by a formula (3) given below, the transmission
torque setting unit 86 calculates an estimated value of the shift progressing power
Pina as consumption inertia power by dividing a rotational energy difference ΔE (=
Eaft - Ebfr) as consumption inertia energy in the continuously variable transmission
18 and the stepped transmission 20 before and after shifting of the stepped transmission
20, by a target shift time Tina of the stepped transmission 20 as a target inertia
phase time determined in advance per type of shifting (e.g. "2→3 upshift" or "3→2
downshift") of the stepped transmission 20. In the formula (3), Eaft is rotational
energy after shifting, while Ebfr is rotational energy before shifting. As shown by
a formula (4) given below, the transmission torque setting unit 86 calculates rotational
energy E. That is, using the formula (4), the transmission torque setting unit 86
calculates the before-shifting rotational energy Ebfr based on the MG2 rotational
speed ωm before shifting, the engine rotational speed ωe before shifting, and the
MG1 rotational speed ωg before shifting, and calculates the after-shifting rotational
energy Eaft based on the MG2 rotational speed ωm after shifting, the engine rotational
speed ωe after shifting, and the MG1 rotational speed ωg after shifting. The MG2 rotational
speed ωm before or after shifting is calculated by ωo (output rotational speed) ×
γat (speed ratio of the AT gear position of the stepped transmission 20 before or
after shifting). The engine rotational speed ωe before or after shifting is calculated
by ωo (output rotational speed) × γt (speed ratio of the virtual gear position of
the transmission 40 before or after shifting). The MG1 rotational speed ωg before
or after shifting is calculated using a formula (5) given below which is determined
in advance based on a relative relationship between the rotational speeds of the three
rotary elements in the differential mechanism 32. In the formula (4), Im is inertia
on the intermediate transmission member 30 (i.e. the second rotary machine MG2 + the
stepped transmission 20) which is determined per AT gear position of the stepped transmission
20 (i.e. depends on the engagement states of the engagement devices CB in the stepped
transmission 20). Ie is inertia of the engine 14. Ig is inertia of the first rotary
machine MG1. In the formula (5), ρ0 is the gear ratio of the differential mechanism
32.

[0062] The transmission torque setting unit 86 calculates estimated values of usable battery
power Pbat (i.e. chargeable/dischargeable electric power Win, Wout) as the battery
power Pbat that serves as the basis when setting the transmission torque Tcb of the
shift progress side engagement device. For example, the transmission torque setting
unit 86 calculates estimated values of the chargeable/dischargeable electric power
Win, Wout of the battery 52 based on the battery temperature THbat and the charge
capacity SOC of the battery 52. For example, the chargeable/dischargeable electric
power Win, Wout is set to be smaller as the battery temperature THbat decreases in
a low temperature range where the battery temperature THbat is lower than a normal
use range, and is set to be smaller as the battery temperature THbat increases in
a high temperature range where the battery temperature THbat is higher than the normal
use range. For example, the chargeable electric power Win is set to be smaller as
the charge capacity SOC increases in a range where the charge capacity SOC is large,
while the dischargeable electric power Wout is set to be smaller as the charge capacity
SOC decreases in a range where the charge capacity SOC is small.
[0063] The transmission torque setting unit 86 classifies each of the calculated engine
power Pe, shift progressing power Pina, and battery power Pbat into one of the plurality
of levels (arguments) corresponding to the magnitude thereof. Using the low-dimensional
map, the transmission torque setting unit 86 sets the transmission torque Tcb of the
shift progress side engagement device based on those arguments. In the vehicle 10,
it is supposed that the input-output balance of the powers is achieved by solely controlling
the battery 52 as a side to receive the power. For example, this may be the case where
the engine power Pe is large and the shift progressing power Pina as a side to receive
the power is small, such as in the case where the AT gear position on the high speed
side (high gear side) is changed during high speed travel. Therefore, as the battery
power Pbat, it is preferable to use the estimated value of the chargeable electric
power Win of the battery 52. However, in the case of a vehicle in which there occurs
a state in which the engine power Pe is small and the shift progressing power Pina
is large, the estimated value of the dischargeable electric power Wout of the battery
52 is used instead of the chargeable electric power Win as appropriate.
[0064] Herein, in order to perform stable shifting that does not rely on the battery power
Pbat, it is necessary to achieve the balance between the engine power Pe, the shift
progressing power Pina, and the transmission power Pcb of the shift progress side
engagement device. However, for example, in a power-on downshift that is performed
in a range where the battery power Pbat (chargeable electric power Win) is small and
the shift progressing power Pina is small, the MG2 rotational speed ωm becomes difficult
to change so that the shifting becomes difficult to progress in a state where the
transmission torque Tcb of the shift progress side engagement device becomes greater
than the engine torque Te. In a state where the transmission torque Tcb of the shift
progress side engagement device is limited so that the transmission torque Tcb of
the shift progress side engagement device becomes sufficiently smaller than the engine
torque Te so as to facilitate the progress of the shifting, excess engine power Pe
may be used to increase the engine rotational speed ωe so that there is a possibility
of a rapid increase in engine rotational speed ωe. In view of this, in the state where
the battery power Pbat (chargeable electric power Win) is small and the shift progressing
power Pina is small, the hybrid control unit 84 causes the engine power Pe to be smaller
than the required value. For example, in a power-off downshift that is performed in
a range where the battery power Pbat (dischargeable electric power Wout) is small
and the shift progressing power Pina is large, there is a possibility that the engine
power Pe becomes insufficient. In view of this, the hybrid control unit 84 causes
the engine power Pe to be greater than the required value. Therefore, the electronic
control unit 80 further includes a state determination means, i.e. a state determination
unit 88, that determines whether or not the input-output balance of the respective
powers, i.e. the engine power Pe, the shift progressing power Pina, the battery power
Pbat, and the transmission power Pcb of the shift progress side engagement device,
is achieved.
[0065] The state determination unit 88 determines whether or not the input-output balance
of the respective powers, i.e. the engine power Pe, the shift progressing power Pina,
the battery power Pbat, and the transmission power Pcb of the shift progress side
engagement device, is achieved, for example, based on the shift progressing power
Pina and the battery power Pbat (chargeable/dischargeable electric power Win, Wout)
that are calculated by the transmission torque setting unit 86. For example, when
the level of the engine power Pe classified by the transmission torque setting unit
86 is large, the level of the shift progressing power Pina classified by the transmission
torque setting unit 86 is small, and the level of the battery power Pbat (chargeable
electric power Win) classified by the transmission torque setting unit 86 is small,
the state determination unit 88 determines that the input-output balance of the respective
powers is not achieved (i.e. the engine power Pe becomes excess).
[0066] When the state determination unit 88 has determined that the input-output balance
of the respective powers is not achieved, the hybrid control unit 84 changes the engine
power Pe by predetermined power from the required value such that the input-output
balance of the respective powers is achieved. In the case where the engine power Pe
becomes excess, this predetermined power is, for example, a predetermined decrease
amount for shifting the level of the engine power Pe, classified by the transmission
torque setting unit 86, from large to middle or to small.
[0067] When the state determination unit 88 has determined that the input-output balance
of the respective powers is not achieved, the transmission torque setting unit 86
uses the engine power Pe changed by the hybrid control unit 84, as the engine power
Pe that serves as the basis when setting the transmission torque Tcb of the shift
progress side engagement device.
[0068] In an upshift of the transmission 40 when a power-on upshift of the stepped transmission
20 takes place, the AT input rotational speed ωi is decreased toward the synchronous
rotational speed ωisyca after shifting by controlling the engagement-side engagement
device toward engagement. Therefore, an engagement force of the engagement-side engagement
device is exerted in a direction to decrease the AT input rotational speed ωi and
thus in a direction to decrease the engine rotational speed ωe. That is, the direction
of the work of the engagement-side engagement device and the direction of the change
of the engine rotational speed ωe in the upshift of the transmission 40 are the same
as each other. Therefore, even if the input-output balance of the respective powers
is lost during shifting using the set transmission torque Tcb of the shift progress
side engagement device, a deviation from the target value of the engine angular acceleration
dωe/dt is hardly conspicuous. For this reason, in the power-on upshift of the stepped
transmission 20, even if the number of the levels classifying each of the engine power
Pe, the shift progressing power Pina, and the battery power Pbat is small, no problem
may arise.
[0069] On the other hand, in a downshift of the transmission 40 when a power-on downshift
of the stepped transmission 20 takes place, the AT input rotational speed ωi is increased
toward the synchronous rotational speed ωisyca after shifting by controlling the release-side
engagement device toward release. Therefore, an engagement force of the release-side
engagement device is exerted in a direction to decrease the AT input rotational speed
ωi and thus in a direction to decrease the engine rotational speed ωe. That is, the
direction of the work of the release-side engagement device and the direction of the
change of the engine rotational speed ωe in the downshift of the transmission 40 are
opposite to each other. Therefore, if the input-output balance of the respective powers
is lost during shifting using the set transmission torque Tcb of the shift progress
side engagement device, a deviation from the target value of the engine angular acceleration
dωe/dt tends to be conspicuous. For this reason, in the power-on downshift of the
stepped transmission 20, it is necessary to increase the number of the levels classifying
each of the engine power Pe, the shift progressing power Pina, and the battery power
Pbat so as to set more accurate transmission torque Tcb of the shift progress side
engagement device.
[0070] In view of the above, the number of the levels in the power-on downshift of the stepped
transmission 20 is set to be greater than the number of the levels in the power-on
upshift of the stepped transmission 20.
[0071] FIG. 8 is a flowchart for explaining a main part of the control operation of the
electronic control unit 80, i.e. the control operation for properly performing shifting
of the entire transmission 40 regardless of the limitation of the battery power Pbat.
The flowchart is repeatedly executed, for example, in the virtual stepped shift control
of the transmission 40 when shifting of the stepped transmission 20 takes place.
[0072] In FIG. 8, first, at step S10 corresponding to the function of the transmission torque
setting unit 86, an estimated value of generation power of the engine 14 is calculated.
Then, at step S20 corresponding to the function of the transmission torque setting
unit 86, an estimated value of the shift progressing power Pina as consumption inertia
power is calculated. Then, at step S30 corresponding to the function of the transmission
torque setting unit 86, estimated values of usable battery power Pbat (i.e. chargeable/dischargeable
electric power Win, Wout) are calculated. Then, at step S40 corresponding to the function
of the state determination unit 88, it is determined whether or not the input-output
balance of the respective powers, i.e. the engine power Pe, the shift progressing
power Pina, the battery power Pbat, and the transmission power Pcb of the shift progress
side engagement device, is achieved. If the determination at step S40 is negative,
then at step S50 corresponding to the function of the hybrid control unit 84, the
engine power Pe is changed (increased or decreased) from the required value such that
the input-output balance of the respective powers is achieved. If the determination
at step S40 is affirmative, or subsequently to step S50, then at step S60 corresponding
to the function of the transmission torque setting unit 86, the transmission torque
Tcb of the shift progress side engagement device that is used in hydraulic control
in shifting of the stepped transmission 20 is set according to the respective states
(in terms of power) at step S10 (or step S50), step S20, and step S30. That is, the
engine power Pe, the shift progressing power Pina, and the battery power Pbat are
each classified into one of the plurality of levels (arguments) corresponding to the
magnitude thereof, and using the low-dimensional map, the transmission torque Tcb
of the shift progress side engagement device is set based on those arguments.
[0073] As described above, according to this embodiment, since the transmission torque Tcb
of the shift progress side engagement device is set based on the engine power Pe,
the shift progressing power Pina, and the battery power Pbat such that it is suppressed
that the MG1 torque Tg and the MG2 torque Tm are limited due to the limitation of
the battery power Pbat when shifting the stepped transmission 20, the stepped transmission
20 is shifted with the transmission torque Tcb of the shift progress side engagement
device which takes into account the input-output balance of the respective powers.
Consequently, even if the battery power Pbat is limited when shifting the stepped
transmission 20, desired MG1 torque Tg and MG2 torque Tm tend to be obtained, so that
control can be properly performed so as to cause the engine angular acceleration dωe/dt
to reach the target value. Therefore, shifting of the entire transmission 40 can be
properly performed regardless of the limitation of the battery power Pbat.
[0074] According to this embodiment, when the input-output balance of the respective powers
is not achieved, the engine power Pe is changed such that the input-output balance
of the respective powers is achieved, and the changed engine power Pe is used as the
engine power Pe that serves as the basis when setting the transmission torque Tcb
of the shift progress side engagement device, so that shifting of the stepped transmission
20 that further takes into account the input-output balance of the respective powers
is performed. Consequently, shifting of the entire transmission 40 can be more properly
performed.
[0075] According to this embodiment, the transmission torque Tcb of the shift progress side
engagement device is set using a predetermined relationship (map) in which a plurality
of levels corresponding to magnitudes of each of the engine power Pe, the shift progressing
power Pina, and the battery power Pbat are used as arguments such that the transmission
torque Tcb of the shift progress side engagement device is readable as a read value
according to the arguments, and therefore, by setting the transmission torque Tcb
of the shift progress side engagement device by means of classifications using the
plurality of levels corresponding to the magnitudes of each of the respective powers
(i.e. by decreasing the number of arguments), the predetermined relationship can be
made low dimensional to simplify adaptation.
[0076] According to this embodiment, the number of the levels in a power-on downshift of
the stepped transmission 20 when a downshift of the entire transmission 40 is performed
is set to be greater than the number of the levels in a power-on upshift of the stepped
transmission 20 when an upshift of the entire transmission 40 is performed, so that
the power-on downshift of the stepped transmission 20 that is difficult in shift control
compared to the power-on upshift of the stepped transmission 20 can be properly performed.
In this way, since the number of arguments can be changed according to the type of
shift (e.g. according to the degree of difficulty of shift control), adaptation can
be more simplified as shift control becomes easier.
[0077] While the embodiment of the invention has been described in detail with reference
to the drawings, the invention is applicable also to other configurations.
[0078] For example, in the flowchart of FIG. 8 in the above-described embodiment, the transmission
torque Tcb of the shift progress side engagement device is set using the low-dimensional
map, but the invention is not limited to this configuration. For example, at step
S60 in the flowchart of FIG. 8, the transmission torque Tcb of the shift progress
side engagement device may be set using the formula (2), or the transmission torque
Tcb of the shift progress side engagement device may be set based on numerical values
themselves of the respective powers, i.e. the engine power Pe, the shift progressing
power Pina, and the battery power Pbat, using a predetermined relationship (e.g. high-dimensional
map). In either case, as shown at step S50 in the flowchart of FIG. 8, when the input-output
balance of the respective powers is not achieved, the engine power Pe may be changed
(increased or decreased) from the required value.
[0079] In the above-described embodiment, when setting the transmission torque Tcb of the
shift progress side engagement device using the low-dimensional map, the engine power
Pe, the shift progressing power Pina, and the battery power Pbat are each classified
into one of the plurality of levels (arguments) corresponding to the magnitude thereof,
and the transmission torque Tcb of the shift progress side engagement device is set
based on those arguments. Therefore, it is not necessary to precisely calculate respective
estimated values of the engine power Pe, the shift progressing power Pina, and the
battery power Pbat. That is, it is sufficient if classification can be achieved, and
therefore, for example, in classification of the shift progressing power Pina, levels
classified using the rotational energy difference ΔE (= Eaft - Ebfr) may be used as
levels of the shift progressing power Pina, i.e. without using the shift progressing
power Pina.
[0080] Setting of the transmission torque Tcb of the shift progress side engagement device
taking into account the shift control using the formula (1) and the input-output balance
of the respective powers in the above-described embodiment can be applied not only
to virtual stepped shift control of the transmission 40 when shifting of the stepped
transmission 20 takes place, but also to shift control of the stepped transmission
20 when the entire transmission 40 is operated as a continuously variable transmission.
[0081] In the above-described embodiment, the stepped transmission 20 is the planetary gear
type automatic transmission that establishes the four forward AT gear positions, but
the invention is not limited to this configuration. For example, the stepped transmission
20 may satisfactorily be a stepped transmission that engages predetermined ones of
a plurality of engagement devices so as to establish a corresponding one of a plurality
of gear positions. Such a stepped transmission may be a planetary gear type automatic
transmission like the stepped transmission 20, or an automatic transmission such as
a dual clutch transmission (DCT) which is a synchromesh parallel two-axis type automatic
transmission of the type having input shafts on two systems such that engagement devices
(clutches) are respectively coupled to the input shafts of the two systems and further
coupled to even-number stages and odd-number stages. In the case of the DCT, the predetermined
engagement devices correspond to the engagement devices respectively coupled to the
input shafts of the two systems.
[0082] In the above-described embodiment, when shifting the entire transmission 40 as a
stepped transmission, the virtual gear position is changed using the virtual gear
position shift map, but the invention is not limited to this configuration. For example,
the virtual gear position of the transmission 40 may be changed according to a shift
command from a driver using the shift lever 56, an up/down switch, or the like.
[0083] In the above-described embodiment, the ten virtual gear positions are allocated to
the four AT gear positions, but the invention is not limited to this configuration.
The number of the virtual gear positions is satisfactorily equal to or greater than
the number of the AT gear positions. The number of the virtual gear positions may
be equal to the number of the AT gear positions, but is desirably greater than the
number of the AT gear positions. For example, the number of the virtual gear positions
is appropriately twice or more the number of the AT gear positions. Shifting of the
AT gear position is performed in such a way that the rotational speed of the intermediate
transmission member 30 and the second rotary machine MG2 coupled to the intermediate
transmission member 30 is held in a predetermined rotational speed range, while shifting
of the virtual gear position is performed in such a way that the engine rotational
speed ωe is held in a predetermined rotational speed range. The number of the virtual
gear positions and the number of the AT gear positions are determined as appropriate.
[0084] In the above-described embodiment, the differential mechanism 32 is configured as
the single pinion type planetary gear device having the three rotary elements, but
the invention is not limited to this configuration. For example, the differential
mechanism 32 may be a differential mechanism having four or more rotary elements such
that a plurality of planetary gear devices are coupled to each other. The differential
mechanism 32 may be a double planetary gear device. The differential mechanism 32
may be a differential gear device having a pinion that is rotationally driven by the
engine 14, and a pair of bevel gears meshing with the pinion. The first rotary machine
MG1 and the intermediate transmission member 30 are respectively coupled to the bevel
gears.
[0085] The above-described embodiment is merely by way of example, and the invention can
be carried out with various changes or improvements based on the knowledge of those
skilled in the art.