[Technical Field of the Invention]
[0001] The present invention relates to a hot rolled steel sheet, and particularly relates
to a high strength hot rolled steel sheet which has excellent hole expansibility and
is suitable for chassis components and the like of automobiles formed into various
forms through pressing or the like.
[Related Art]
[0002] Hot rolled steel sheets are manufactured at relatively low cost and are widely used
for various types of industrial equipment including automobiles. Recently, from a
viewpoint on the restriction on carbon dioxide emission entailing the measures against
global warming, fuel efficiency of automobiles has been required to be improved. Moreover,
for the purpose of reducing weight and ensuring collision safety of vehicle bodies,
high strength hot rolled steel sheets have been widely applied to automobile components.
[0003] Needless to mention, steel sheets for automobile components have to satisfy not only
the strength but also various types of workability such as press formability and weldability
required at the time of forming the components. For example, when chassis components
are press-formed, the frequency of use of stretch flange forming and burring forming
is extremely high. Therefore, high strength hot rolled steel sheets for the chassis
components are required to have excellent hole expansibility. In addition, in the
chassis components, from a viewpoint on ensuring safety, many components are required
to avoid plastic deformation even in a case where a large load is applied. Therefore,
steel sheets for the chassis components are required to have a high yield ratio.
[0004] Generally, in high strength hot rolled steel sheets, in order to achieve both the
high yield ratio and the excellent hole expansibility, it is examined that the structure
is uniformly strengthened by controlling the steel structure to be a single phase
structure containing any one of ferrite, bainitic ferrite, bainite, and the like,
through solid solution strengthening of Mn, Si, and the like, and/or carbide of Ti,
Nb, V, and the like or precipitation strengthening due to Cu.
[0005] For example, Patent Document 1 discloses a technology that relates to a high strength
hot rolled steel sheet having excellent hole expansibility, in which Ti carbide including
Mo is dispersed in a substantially single phase structure of ferrite in a uniform
and fine manner. However, in the technology of Patent Document 1, it is essential
to add Mo which is a very expensive alloying element. Therefore, from an economic
viewpoint, the configuration is not suitable for mass production.
[0006] Patent Document 2 discloses a technology in which elongation and stretch flangeability
of a high strength hot rolled steel sheet are improved by appropriately controlling
cooling of Ti-added steel containing predetermined amounts of Mn and Si during a period
from hot rolling to coiling such that a structure having ferrite and bainite is achieved,
and causing TiC to be finely precipitated. However, in Patent Document 2, there is
no consideration for the yield ratio which is one of characteristics necessary for
a hot rolled steel sheet applied to chassis components. In addition, even though bainite
has a low yield ratio compared to ferrite after precipitation strengthening, the technology
of Patent Document 2 allows bainite to be included up to 50%, and it is analogized
that a high yield ratio cannot be maintained. Moreover, the definition of ferrite
defined in Patent Document 2 is unclear, and it is assumed that the ferrite includes
so-called bainitic ferrite or pseudo-polygonal ferrite which is not polygonal ferrite.
As the reason, in Patent Document 2, a temperature range of 720°C or lower at which
polygonal ferrite is not sufficiently formed is also allowed as a first cooling stop
temperature. Bainitic ferrite and pseudo-polygonal ferrite have a structure indicating
a yield ratio lower than that of polygonal ferrite.
[0007] Patent Document 3 discloses a Ti-added high strength hot rolled steel sheet of which
toughness and hole expansibility are improved by reducing the Mn content and controlling
the percentage of C which is precipitated as cementite. However, in the hot rolled
steel sheet of Patent Document 3, in a case of postulating application to chassis
components, for example, a high yield ratio of 75% or more is not obtained in high
strength steel of 540 MPa or higher.
[0008] In addition, Patent Document 4 discloses a technology that relates to a high strength
hot rolled steel sheet having excellent hole expansibility, in which corsening of
TiC is suppressed by reducing the Mn content and the Si content and adding certain
amounts of Ti and B. However, since B has an effect of suppressing the recrystallization
of austenite from being recrystallized, in a case of being subjected to multiple addition
together with Ti having a similar effect, a rolling load during hot rolling increases
remarkably, resulting in an increase of a load to a hot rolling mill. Therefore, there
is concern that the technology of Patent Document 4 causes operational trouble. In
addition, since the strength of a final product considerably varies when the B content
fluctuates only by several ppm, steel essentially containing B is not suitable for
mass production.
[0009] Patent Document 5 discloses a high strength hot rolled steel sheet which has a high
yield ratio and excellent hole expansibility and is obtained by cooling steel containing
large amounts of Si, Mn, and Ti under an appropriate cooling condition and causing
the structure to be a single phase structure of granular bainitic ferrite. However,
in the technology of Patent Document 5, in order to obtain the granular bainitic ferrite
structure, large amounts of Si and Mn need to be contained, thereby leading to a problem
of an increase in alloying cost.
US 2015/0140358A1 discloses a high strength hot-dip galvannealed hot-rolled steel sheet.
[Prior Art Document]
[Patent Document]
[0010]
[Patent Document 1] Japanese Unexamined Patent Application, First Publication No.
2002-322540
[Patent Document 2] Japanese Unexamined Patent Application, First Publication No.
2007-009322
[Patent Document 3] Japanese Unexamined Patent Application, First Publication No.
H10-287949
[Patent Document 4] Japanese Unexamined Patent Application, First Publication No.
2012-026032
[Patent Document 5] Japanese Unexamined Patent Application, First Publication No.
2004-307919
[Disclosure of the Invention]
[Problems to be Solved by the Invention]
[0011] The present invention has been made in consideration of the current circumstances
described above. An object of the present invention is to provide a high strength
hot rolled steel sheet having a high yield ratio and excellent hole expansibility.
The high strength in the present invention indicates that tensile strength (TS) is
540 MPa or higher.
[Means for Solving the Problem]
[0012] Ti is relatively inexpensive and exhibits remarkable precipitation strengthening
with a minute amount of Ti content. In order to achieve excellent hole expansibility,
the inventors have examined structures of hot rolled steel sheets on the premise that
polygonal ferrite is employed as a main constituent. Moreover, in order to improve
the strength of the structure having excellent hole expansibility and containing polygonal
ferrite as a main constituent, the inventors have examined utilization of precipitation
strengthening of Ti. The inventors have also intensively examined a technique of improving
the hole expansibility in a Ti-containing high strength hot rolled steel sheet in
which Ti precipitates are precipitated in polygonal ferrite as a main constituent
of the structures. As a result, the following knowledge has been acquired.
[0013] The inventors have measured micro-hardness of each ferrite grain in steel having
polygonal ferrite as a main constituent of the structure. As a result, it has been
found that the hardness significantly varies depending on each of the measured grains.
Furthermore, it has been found that hole expansibility can be remarkably improved
by reducing unevenness in the hardness of ferrite grains.
[0014] In addition, the inventors have observed the intragranular state of polygonal ferrite
of a sample having inferior hole expansibility, using a transmission electron microscope.
As a result, it has been found that a large amount of Ti-based anisometric carbide
stretched in a particular orientation of the ferrite is precipitated and this exerts
an adverse influence on the hole expansibility. In the related art, there have been
few reports on the shape of Ti carbide affecting hole expansibility, and the mechanism
of the shape of Ti-based carbide affecting hole expansibility is obscure. However,
compared to Ti-based isometric carbide, Ti-based anisometric carbide is highly consistent
with matrix phase ferrite, and it is estimated that considerable consistency distortion
is accumulated around the Ti-based anisometric carbide. Therefore, it is estimated
that this consistency distortion incites cracks to be propagated during hole expanding
resulting in deterioration of the hole expansibility.
[0015] The present invention has been made based on the knowledge described above.
[Effects of the Invention]
[0016] According to the aspect of the present invention, it is possible to inexpensively
manufacture a high strength hot rolled steel sheet having a high yield ratio and excellent
hole expansibility. In addition, the steel sheet according to the aspect of the present
invention also has excellent hole expansibility even during stretch flanges forming
frequently employed for automobile components, particularly chassis components and
the like. Therefore, the steel sheet particularly contributes to reducing weight and
ensuring collision safety of vehicle bodies in automobile fields.
[Brief Description of the Drawings]
[0017]
FIG. 1 is a schematic view showing an example of a treatment pattern of hot rolling.
FIG. 2 is a schematic view showing an example of a heat treatment pattern in a galvannealing
line employed in Example 2.
FIG. 3A is a view showing an example of micro-hardness distribution of polygonal ferrite
measured in Example 1.
FIG. 3B is a view showing another example of micro-hardness distribution of polygonal
ferrite measured in Example 1.
[Embodiment of the Invention]
[0018] Hereinafter, a high strength hot rolled steel sheet according to an embodiment of
the present invention (hereinafter, will be sometimes referred to as a hot rolled
steel sheet according to the present embodiment) will be described in detail.
[0019] There is provided a hot rolled steel sheet according to the present embodiment.
- (a) The hot rolled steel sheet according to the present embodiment includes, as a
chemical composition, by mass%, C: 0.010% to 0.200%, Si: 0.001% to 2.50%, Mn: 0.001%
to 1.50%, P: 0.050% or less, S: 0.010% or less, N: 0.0070% or less, Al: 0.001% to
0.50%, and Ti: 0.050% to 0.30%. Furthermore, as necessary, the hot rolled steel sheet
includes at least one selected from the group consisting of V: 0.50% or less, Nb:
0.090% or less, Cr: 0.50% or less, Ni: 0.50% or less, Cu: 0.50% or less, Mo: 0.50%
or less, B: 0.0050% or less, Ca: 0.01% or less, Mg: 0.01% or less, and Bi: 0.01% or
less; and a remainder of Fe and impurities.
- (b) A structure includes, by area ratio, 80% or more of polygonal ferrite, a total
of 5% or less of martensite and austenite, and a total of 5% or less of pearlite and
cementite, and the remainder is at least one selected from bainitic ferrite and bainite.
- (c) When a standard deviation of micro-hardness of 50 arbitrary pieces of the polygonal
ferrite present within a range of ±100 µm from a central plane in a sheet thickness
direction is σHV, the σHV is 30 or smaller.
- (d) A grain of the polygonal ferrite contains 5×107 pieces/mm2 or more of Ti-containing carbide, and in 50% or more of the Ti-containing carbide,
an aspect ratio which is a ratio of the length of a long side to the length of a short
side is less than 3.
- (e) Tensile strength is 540 MPa or higher, wherein the yield ratio of tensile strength
and 0.2% proof stress is 75% or more and
wherein the product of tensile strength and hole expanding rate is 50,000 MPa.% or
higher, wherein the micro-hardness is determined in accordance with the method disclosed
in the description.
<Chemical Composition of Steel Sheet>
[0020] First, the reasons for limiting the chemical composition of the hot rolled steel
sheet according to the present embodiment will be described. Hereinafter, all the
percentage signs "%" regulating the chemical composition indicate "mass%".
[C: 0.010% to 0.200%]
[0021] C is an element essential to high-strengthening of a steel sheet performed through
precipitation strengthening or solid solution strengthening. In order to achieve this
effect, the C content is set to 0.010% or more, is preferably set to 0.020% or more,
and is more preferably set to 0.040% or more. Meanwhile, when there is an excessive
amount of C, forming of polygonal ferrite is suppressed and cementite is likely to
be formed. In addition, the hardness difference among the grains of polygonal ferrite
tends to increase. As a result, hole expansibility deteriorates. In addition, weldability
also deteriorates remarkably. Therefore, the C content is set to 0.200% or less, is
preferably set to 0.130% or less, and is more preferably set to 0.110% or less.
[Si: 0.001% to 2.50%]
[0022] Si is a solid solution strengthening element and is an element effective in high-strengthening
of a steel sheet. In order to achieve this effect, the Si content is set to 0.001%
or more, is preferably set to 0.01% or more, and is more preferably set to 0.04% or
more. Meanwhile, if there is an excessive amount of Si, island-shaped scale is generated,
and surface quality deteriorates. Therefore, the Si content is set to 2.50% or less,
is preferably set to 1.30% or less, and is more preferably set to 0.80% or less.
[Mn: 0.001% to 1.50%]
[0023] Mn is an element effective in improving strength of a steel sheet. In addition, Mn
is an element which fixes S in steel as MnS and suppresses hot embrittlement caused
by a solid solution S. In order to achieve these effects, the Mn content is set to
0.001% or more, is preferably set to 0.10% or more, and is more preferably set to
0.45% or more. Meanwhile, when there is an excessive amount of Mn, ferritic transformation
from austenite is delayed, so that it becomes difficult to obtain 80 area% or more
of polygonal ferrite, and hole expansibility deteriorates. Therefore, the Mn content
is set to 1.50% or less, is preferably set to 1.00% or less, and is more preferably
set to 0.80% or less.
[P: 0.050% or Less]
[0024] P is an element contained as impurities, which cause weldability and toughness of
a steel sheet to deteriorate. Therefore, it is preferable to have a small amount of
P. However, in a case where the P content exceeds 0.050%, the influence described
above becomes prominent. Accordingly, as a range in which deterioration of weldability
and toughness is not prominent, the P content is set to 0.050% or less, is preferably
set to 0.020% or less, and is more preferably set to 0.010% or less.
[S: 0.010% or Less]
[0025] S is an element contained as impurities, forming MnS in steel and causing hole expansibility
of a steel sheet to deteriorate. Therefore, it is preferable to have a small amount
of S. However, in a case where the S content exceeds 0.010%, the influence described
above becomes prominent. Accordingly, as a range in which deterioration of hole expansibility
is not prominent, the S content is set to 0.010% or less, is preferably set to 0.0050%
or less, and is more preferably set to 0.0020% or less.
[N: 0.0070% or Less]
[0026] N is an element contained as impurities, forming coarse nitride in steel and causing
hole expansibility of a steel sheet to deteriorate remarkably. Therefore, it is preferable
to have a small amount of N. However, in a case where the N content exceeds 0.0070%,
the influence described above becomes prominent. Accordingly, as a range in which
deterioration of hole expansibility is not prominent, the N content is set to 0.0070%
or less and is preferably set to 0.0050% or less.
[Al: 0.001% to 0.50%]
[0027] Al is an element effective in deoxidation of steel. In order to achieve this effect,
the Al content is set to 0.001% or more. Meanwhile, although the Al content exceeds
0.50%, not only the effect is saturated but also a cost increase is caused. Therefore,
the Al content is set to 0.50% or less, is preferably set to 0.20% or less, and is
more preferably set to 0.10% or less.
[Ti: 0.050% to 0.30%]
[0028] Ti is an element forming carbide in steel and inducing uniform precipitation strengthening
of ferrite. In addition, Ti is also an element having effects of reducing the amount
of a solid solution C by being precipitated as TiC and inhibiting precipitation of
cementite which causes deterioration of hole expansibility. Therefore, in the hot
rolled steel sheet according to the present embodiment, Ti is a particularly important
element. When the Ti content is less than 0.050%, the effect is not sufficient. Accordingly,
the Ti content is set to 0.050% or more, is preferably set to 0.100% or more, and
is more preferably set to 0.130% or more. Meanwhile, if the Ti content exceeds 0.30%,
toughness deteriorates remarkably and an unnecessary cost increase is caused. Therefore,
the Ti content is set to 0.30% or less, is preferably set to 0.25% or less, and is
more preferably set to 0.20% or less.
[0029] Basically, the hot rolled steel sheet according to the present embodiment contains
the chemical composition described above and the remainder of Fe and impurities. However,
in order to improve strength and hole expansibility, in place of a part of Fe, within
the range described below, the hot rolled steel sheet may further include at least
one selected from the group consisting of V, Nb, Cr, Ni, Cu, Mo, B, Ca, Mg, and Bi.
However, since these elements are not necessarily contained, their lower limits are
0%. Here, impurities denote components incorporated due to raw materials such as ores
and scraps, or other factors when steel is industrially manufactured.
[V: 0.010% to 0.50%]
[0030] Similar to Ti, V is an element forming carbide in steel. In addition, V is an element
of which the solubility product in austenite is greater than that of Ti and which
is effective in high-strengthening of a steel sheet. Therefore, although it is expensive
compared to Ti, V may be contained as necessary. When the V content is less than 0.010%,
the effect described above cannot be sufficiently obtained. Accordingly, in a case
of obtaining the effect described above, the V content is set to 0.010% or more, is
preferably set to 0.070% or more, and is more preferably set to 0.140% or more. Meanwhile,
when there is an excessive amount of V, a cost rise is caused. Therefore, even in
a case where V is contained, the V content is set to 0.50% or less.
[Nb: 0.001% to 0.090%]
[0031] Similar to Ti, Nb is an element which forms carbide in steel and is effective in
high-strengthening of a steel sheet. Therefore, although it is expensive compared
to Ti, Nb may be contained as necessary. When the Nb content is less than 0.001%,
the effect described above cannot be sufficiently obtained. Accordingly, in a case
of obtaining the effect described above, the Nb content is set to 0.001% or more.
Meanwhile, when there is an excessive amount of Nb, plastic anisotropy of a steel
sheet increases, and hole expansibility deteriorates. Therefore, even in a case where
Nb is contained, the Nb content is set to 0.090% or less.
[Cr: 0.001% to 0.50%]
[Ni: 0.001% to 0.50%]
[Cu: 0.001% to 0.50%]
[Mo: 0.001% to 0.50%]
[B: 0.0001% to 0.0050%]
[0032] All of Cr, Ni, Cu, Mo, and B are elements effective in high-strengthening of a steel
sheet. Therefore, as necessary, the elements may be contained independently, or two
or more thereof may be contained multiply. In order to achieve the effect described
above, there is a need to include Cr: 0.001% or more, Ni: 0.001% or more, Cu: 0.001%
or more, Mo: 0.001% or more, and B: 0.0001% or more. Meanwhile, similar to Mn, these
elements delay ferritic transformation after hot rolling. Therefore, when there are
excessive amounts of the elements, it becomes difficult to obtain, by area ratio,
80% or more of polygonal ferrite in the structure of a hot rolled steel sheet, and
hole expansibility of a hot rolled steel sheet deteriorates. Therefore, even in a
case where the elements are contained, the amounts thereof are set to Cr: 0.50% or
less, Ni: 0.50% or less, Cu: 0.50% or less, Mo: 0.50% or less, and B: 0.0050% or less
respectively; and are preferably set to Cr: 0.20% or less, Ni: 0.20% or less, Cu:
0.20% or less, Mo: 0.09% or less, and B: 0.0040% or less, respectively.
[Ca: 0.0001% to 0.01%]
[Mg: 0.0001% to 0.01%]
[Bi: 0.0001% to 0.01%]
[0033] Ca and Mg are elements contributing to fine dispersion of inclusions in steel. Bi
is an element mitigating micro-segregation of substitutional type alloying elements
such as Mn and Si in steel. All of the elements contribute to improvement of hole
expansibility of a steel sheet. Therefore, as necessary, the elements may be contained
independently, or two or more thereof may be contained multiply. In order to achieve
the effect described above, each of the elements needs to be contained 0.0001% or
more. Meanwhile, when there are excessive amounts of these elements, ductility deteriorates.
Therefore, even in a case where the elements are contained, the amounts of the elements
are set to 0.01% or less.
<Structure of Hot Rolled Steel Sheet>
[0034] Next, the reasons for limiting the structure of the hot rolled steel sheet according
to the present embodiment will be described.
[Area Ratio of Polygonal Ferrite: 80% or More]
[0035] Polygonal ferrite has a structure effective in improving hole expansibility. In order
to ensure hole expansibility, the area ratio of polygonal ferrite is set to 80% or
more, is preferably set to 90% or more, and is more preferably set to 95% or more.
The area ratio of polygonal ferrite may be 100%. That is, the hot rolled steel sheet
according to the present embodiment may be constituted of single phase polygonal ferrite.
[Total Area Ratio of Martensite and Austenite: 5% or Less]
[0036] If the area ratio of martensite and austenite exceeds 5% in total, hole expansibility
deteriorates remarkably. Therefore, the total area ratio of the martensite and austenite
is set to 5% or less and is preferably set to 2% or less. In addition, the total area
ratio may be 0% (that is, none of martensite and austenite are contained). In addition,
the austenite mentioned herein is so-called residual austenite.
[Total Area Ratio of Pearlite and Cementite: 5% or Less]
[0037] If the area ratio of pearlite and cementite exceeds 5% in total, hole expansibility
deteriorates remarkably. Therefore, the total area ratio of the pearlite and cementite
is set to 5% or less, is preferably set to 3% or less, and is more preferably set
to 1% or less. In addition, the total area ratio may be 0% (that is, none of the pearlite
and cementite are contained).
[Structure of Remainder]
[0038] The structure of the remainder other than those described above includes at least
one selected from bainitic ferrite and bainite. However, in a case where the total
area ratio of the structure described above is 100%, none of bainitic ferrite and
bainite are included.
[0039] After a structure of a sample cut out from a hot rolled steel sheet is revealed through
etching, the structure described above can be identified from a photograph of the
structure.
[0040] Polygonal ferrite formed by a diffusion mechanism has no internal structures in grains,
and its grain boundary is linear or forms an arc. Meanwhile, bainitic ferrite and
bainite have an internal structure, have an acicular intergranular shape, and have
a structure distinctly different from that of polygonal ferrite. Therefore, polygonal
ferrite, bainite, and bainitic ferrite can be determined based on the intergranular
shape and the presence or absence of the internal structure from a photograph of the
structure obtained by using an optical microscope after etching performed with nital.
In a case where the internal structure is not distinctly revealed and a structure
having an acicular intergranular shape (pseudo-polygonal ferrite) is present, it is
counted as bainitic ferrite. In addition, since cementite and pearlite are etched
in black, their structures can be distinctly discriminated.
[0041] In addition, an image analysis is performed with respect to a photograph of the structure
obtained by means of an optical microscope employing a Le Pera-etched sample, so that
the total area ratio of residual austenite and martensite can be calculated.
[0042] In the present embodiment, a structure of a steel sheet is observed at 1/4 position
of the depth in a sheet thickness, in which a representative structure of the steel
sheet is shown.
[Standard Deviation σHV of Micro-hardness of 50 Arbitrary Pieces of Polygonal Ferrite
Present within Range of ±100 µm from Central Plane in Sheet Thickness Direction: 30
or Smaller]
[0043] As described above, hole expansibility of a hot rolled steel sheet can be remarkably
improved by reducing unevenness in hardness of ferrite grains. Specifically, when
a hardness (micro-hardness) of 50 arbitrary pieces of polygonal ferrite present within
a range of ±100 µm from a central plane (a face which includes a central portion of
the sheet thickness of a steel sheet and is perpendicularly orthogonal to the sheet
thickness direction) in the sheet thickness direction is measured, and when a standard
deviation of the micro-hardness is the σHV, excellent hole expansibility can be obtained
by setting the σHV to 30 or smaller. Therefore, the σHV is set to 30 or smaller. Since
the standard deviation is preferred to be small, the lower limit of the σHV is zero.
[0044] A specific method of measuring the σHV will be described below. As a sample for measuring
hardness, a steel sheet of which a cross section in a rolling direction is subjected
to mirror polishing and in which chemical polishing is performed using colloidal silica
in order to remove a worked layer on a surface layer and then the grain boundary is
revealed through nital-etching is used. The micro-hardness is measured using a micro-hardness
measuring apparatus (brand name: FISCHERSCOPE HM 2000 XYp) by pushing a pyramidal
Vickers indenter having an apex angle of 136° into a grain such that its indentation
does not overlap the grain boundary of ferrite with respect to randomly selected 50
pieces of polygonal ferrite (grains) which are present within a range of ±100 µm from
the central plane in the sheet thickness direction. The indentation load is set to
20 N. The standard deviation σHV of the micro-hardness is obtained from the 50 pieces
of obtained data.
[Ti-containing Carbide Present in Grain of Polygonal Ferrite: 5×107 Pieces/mm2 or More]
[Aspect Ratio of Long Side/Short Side in 50% or More of Ti-containing Carbide Present
in Grain of Polygonal Ferrite, Less than 3]
[0045] In the hot rolled steel sheet according to the present embodiment, 5×10
7 pieces/mm
2 or more of Ti-containing carbide are included in a grain of polygonal ferrite. When
there are 5×10
7 pieces/mm
2 or less, precipitation strengthening is insufficient, thereby resulting in strength
deficiency. Meanwhile, there is no need to regulate the upper limit. Generally, when
the number is within the component range described above, the number does not exceed
1×10
11 pieces/mm
2.
[0046] In addition, among the pieces of Ti-containing carbide present in a grain of polygonal
ferrite, when 50% or more of the carbide, by the number percentage, has the ratio
of the length of the short side to the length of the long side (aspect ratio expressed
as long side/short side) less than 3, excellent hole expansibility can be obtained.
It is preferable to include 2/3 or more of Ti-containing carbide having the aspect
ratio of long side/short side less than 3 among the Ti-containing carbide present
in a grain of polygonal ferrite. The percentage of the Ti-containing carbide having
the aspect ratio less than 3 may be 100%.
[0047] The percentage of the Ti-containing carbide having the aspect ratio less than 3 is
obtained by setting orientation of an electron beam to be parallel to <001> of matrix
phase ferrite and obtaining carbide having the aspect ratio of long side/short side
less than 3 with respect to the total number of pieces of observed Ti-containing carbide
when 100 or more pieces of Ti-containing carbide are observed using a transmission
electron microscope (magnification: 200,000-fold).
[0048] In the present embodiment, the Ti-containing carbide is carbide containing Ti, and
the Ti-containing carbide may further contain at least one of V and Nb. That is, the
Ti-containing carbide also includes a state where carbide has a crystal structure
(NaCl structure) of Ti-containing carbide and some locations of Ti are substituted
with V or Nb.
[Hot-dip Galvanized Layer]
[0049] The hot rolled steel sheet according to the present embodiment may have a known hot-dip
galvanized layer on its surface. The hot-dip galvanized layer may be a galvannealed
layer which is alloyed. In a case where a steel sheet has a hot-dip galvanized layer,
rust is restrained from being generated, and the corrosion resistance of the hot rolled
steel sheet is improved.
<Mechanical Characteristics of Steel Sheet>
[Tensile Strength (TS): 540 MPa or Higher]
[0050] [Ratio (Yield Ratio) of Tensile Strength (TS) and 0.2% Proof Stress (YS): 75% or
More]
[Product (TS·λ) of Tensile Strength (TS) and Hole Expanding Rate (λ) Regulated by
JFST 1001: 50,000 MPa·% or Higher]
[0051] In order to satisfy strict performance required in recent high strength hot rolled
Steel sheets for automobiles, the claimed steel sheet is specified as their mechanical
characteristics, that tensile strength TS is 540 MPa or higher, the ratio (yield ratio
(YR)) of the tensile strength TS and 0.2% proof stress YS is 75% or more, and the
product (TS·λ) of the tensile strength TS and a hole expanding rate λ regulated by
JFST 1001 is 50,000 MPa·% or higher. The hot rolled steel sheet according to the present
embodiment aims to be provided with all the high tensile strength, the high yield
ratio, and the high balance between the tensile strength and the hole expansibility
(TS·λ) by controlling the chemical composition and the structure.
[0052] The tensile strength is preferably set to 590 MPa or higher. In addition, if the
tensile strength exceeds 1,180 MPa, fatigue properties of a weld portion deteriorate.
Accordingly, it is preferable to be 1,180 MPa or lower.
[0053] Next, a preferable manufacturing method for obtaining the hot rolled steel sheet
according to the present embodiment will be described. The hot rolled steel sheet
according to the present embodiment can be stably manufactured in accordance with
a manufacturing method including the following processes (A) to (D), and it is preferable.
- (A) A slab obtained from molten steel having the chemical composition within the range
described above is heated to approximately 1,200°C.
- (B) The heated slab is subjected to rough rolling such that the cumulative rolling
reduction within a range from 1,050°C to 1,150°C becomes 50% or larger.
- (C) The steel sheet after rough rolling is subjected to finish rolling such that the
cumulative rolling reduction at 1,050°C or lower ranges from 20% to 80%, the rolling
reduction of the last pass ranges from 15% to 35%, and the temperature of the last
pass (finishing temperature) becomes 930°C or higher.
- (D) Thereafter, with respect to the hot rolled steel sheet, i) as primary cooling,
cooling is performed under the condition that the average cooling rate within the
temperature range from a finish rolling last pass temperature to MT (720°C≤MT≤830°C)
becomes 30°C/s or faster. Thereafter, ii) as secondary cooling, cooling is performed
for t seconds which is regulated by t(sec)=5·(Mn)2 under the condition that the average cooling rate within the temperature range from
MT to Tx (720°C≤Tx<MT) (here, (Mn) is the Mn content by unit mass%) becomes 10°C/s
or slower. Subsequently, iii) as third cooling, cooling is performed under the condition
that the average cooling rate within the temperature range from Tx to CT (450°C≤CT≤650°C)
which is a secondary cooling end temperature becomes 30°C/s or faster. Then, after
being cooled to CT, the hot rolled steel sheet is coiled.
[0054] Hereinafter, the reasons will be described.
<Heating Process>
[0055] In the heating process, a slab having a chemical composition as described above is
heated to approximately 1,200°C. From viewpoints on affecting the precipitation density
of Ti-containing carbide in a grain of polygonal ferrite, and the solid solution states
of carbide forming elements such as Ti, Nb, and V; and restraining coarse carbide
from being formed, in order to obtain desired performance, it is preferable that the
heating temperature is within the temperature range from 1,150°C to 1,250°C.
<Rough Rolling Process>
[0056] The heated slab becomes a hot rolled steel sheet via the hot rolling process including
the rough rolling process and the finish rolling process. When the hot rolled steel
sheet according to the present embodiment is manufactured, in each process of rough
rolling and finish rolling, it is preferable to control the temperature, the rolling
reduction, and the like.
[0057] In the rough rolling process of hot rolling, it is preferable that the cumulative
rolling reduction within the range from 1,050°C to 1,150°C is set to 50% or larger.
When the cumulative rolling reduction within the range from 1,050°C to 1,150°C falls
short of 50%, the structure becomes inhomogeneous, and there are cases where the σHV
increases and hole expansibility is degraded. The cumulative rolling reduction in
the present invention is the percentage of the cumulative rolling reduction amount
(difference between the inlet sheet thickness before the first pass in rolling and
an outlet sheet thickness after the last pass in rolling) with respect to a reference,
while the reference is an inlet sheet thickness before a first pass. In addition,
the cumulative rolling reduction is calculated in each of rough rolling and finish
rolling. That is, the cumulative rolling reduction in rough rolling is the percentage
of the difference between the inlet sheet thickness before the first pass in rough
rolling and the outlet sheet thickness after the last pass in rough rolling. The cumulative
rolling reduction in finish rolling is the percentage of the difference between the
inlet sheet thickness before the first pass in finish rolling and the outlet sheet
thickness after the last pass in finish rolling.
<Finish Rolling Process>
[0058] In the finish rolling process of hot rolling, it is preferable that the cumulative
rolling reduction at 1,050°C or lower ranges from 20% to 80%. if the cumulative rolling
reduction at 1,050°C or lower exceeds 80%, the anisotropy of the finally obtained
structure of the hot rolled steel sheet is revealed. In this case, there are cases
where the σHV increases and hole expansibility is degraded. The reason is presumed
to be the hardness difference which is incited by deviation of the crystal orientation
of ferrite grains. Meanwhile, if the cumulative rolling reduction at 1,050°C or lower
falls short of 20%, the austenite grain size is coarsened and accumulation of distortion
in austenite becomes insufficient. Accordingly, ferritic transformation after finish
rolling is suppressed, and the finally obtained polygonal ferrite fraction and standard
deviation of micro-hardness of polygonal ferrite deviate from the desired range, and
the possibility of deterioration of hole expansibility increases.
[Rolling Reduction of Last Pass: 15% to 35%]
[0059] It is preferable that the rolling reduction of the last pass is from 15% to 35%.
If the rolling reduction of the last pass exceeds 35%, the anisotropy of the structure
is revealed. As a result, there are cases where the σHv increases and hole expansibility
is degraded. Therefore, the rolling reduction of the last pass is set to 35% or smaller
and is more preferably set to 25% or smaller. Meanwhile, if the rolling reduction
of the last pass falls short of 15%, accumulation of distortion in austenite becomes
insufficient. Accordingly, ferritic transformation after finish rolling is suppressed,
and the finally obtained polygonal ferrite fraction and standard deviation of micro-hardness
of polygonal ferrite deviate from the desired range, and the possibility of deterioration
of hole expansibility increases.
[Finishing Temperature: 930°C or Higher]
[0060] It is preferable that the finishing temperature (temperature of the steel sheet after
the last pass of finish rolling) is set to 930°C or higher. If the finishing temperature
falls short of 930°C, the anisotropy of the structure is likely to be revealed in
the finally obtained hot rolled steel sheet. As a result, the σHv increases, and the
possibility of deterioration of hole expansibility increases. Meanwhile, in accordance
with an increase of the finishing temperature, the austenite grain size is coarsened
and accumulation of distortion in austenite becomes insufficient. Accordingly, ferritic
transformation after finish rolling is suppressed, and the finally obtained polygonal
ferrite fraction and standard deviation of micro-hardness of polygonal ferrite grow,
so that the possibility of deterioration of hole expansibility increases. Therefore,
it is preferable that the upper limit of the finishing temperature is set to approximately
1,000°C.
<Cooling Process>
[0061] After the finish rolling, the hot rolled steel sheet is subjected to cooling.
[0062] Within the temperature range from the finish rolling last pass temperature to 720°C,
i), a change in density of the Ti-containing carbide in a grain of polygonal ferrite
due to the growing (coarsening) of Ti-containing carbide precipitated in ferrite,
and ii) a change in aspect ratio of long side/short side of the Ti-containing carbide
present in a grain of polygonal ferrite increase. Therefore, in order to obtain the
desired performance, it is effective that the average cooling rate within the temperature
range from the finish rolling last pass temperature to 720°C is set to 30°C/s.
[0063] Furthermore, after the cooling, within the temperature range from 830°C to 720°C,
cooling of the hot rolled steel sheet at a low average cooling rate for a desired
time which is determined in accordance with the Mn content is effective in promoting
ferritic transformation and precipitation of the Ti-containing carbide, and having
the finally obtained polygonal ferrite fraction and standard deviation of micro-hardness
of polygonal ferrite within the desired range.
[0064] Thereafter, cooling is further performed, and then the hot rolled steel sheet is
coiled. In this case, if the cooling rate is slower than 30°C/s or the coiling temperature
exceeds 650°C, Ti-containing carbide in the hot rolled steel sheet is excessively
coarsened during the cooling or after the coiling, and there are cases where it becomes
difficult to ensure the desired strength. Meanwhile, in a case where the coiling temperature
is set to less than 450°C, accuracy of controlling the coiling temperature is degraded,
and it is not preferable. Therefore, in order to be effective, the coiling temperature
is set to range from 450°C to 650°C, and cooling is performed until the temperature
reaches the coiling temperature at a predetermined average cooling rate or faster.
[0065] That is, in the cooling process after finish rolling, with respect to the hot rolled
steel sheet after finish rolling, it is preferable that i) as primary cooling, cooling
is performed under the condition that the average cooling rate within the temperature
range from a finish rolling last pass temperature to MT (720°C≤MT≤830°C) becomes 30°C/s
or faster. Thereafter, ii) as secondary cooling, cooling is performed for t seconds
which is regulated by the following Expression 1 under the cooling condition that
the average cooling rate within the temperature range from MT to Tx (720°C≤Tx<MT)
becomes 10°C/s or slower. Subsequently, iii) as third cooling, cooling is performed
under the cooling condition that the average cooling rate becomes 30°C/s or faster
within the temperature range from the secondary cooling end temperature (Tx) to CT
(450°C≤CT≤650°C). Then, coiling is performed within the temperature range from the
450°C to 650°C.
(t(sec)=5·(Mn)
2) Expression 1
Here, (Mn) is the Mn content by unit mass%.
[0066] In a case where the hot rolled steel sheet according to the present embodiment is
manufactured, as necessary, the following processes may be further provided.
<Plating Process>
[0067] After the coiling process, a hot-dip galvanizing process for hot-dip galvanizing
a hot rolled steel sheet may be provided. It is possible to form a coating layer on
a surface of the steel sheet and to improve corrosion resistance of the steel sheet
by performing hot-dip galvanizing. In addition, after hot-dip galvanizing, a galvannealed
layer may be formed on a surface of the steel sheet by performing alloying. In addition,
in this case, in order to suppress degradation of strength of the steel sheet, the
maximum heating temperature during annealing before hot-dip galvanizing dipping is
preferably set to 800°C or lower. Other hot-dip galvanizing conditions may comply
with routine procedures.
<Other Processes>
[0068] In the hot rolled steel sheet according to the present embodiment, in accordance
with the routine procedure, after the hot rolling process, pickling may be performed.
In addition, before pickling or after pickling, skin pass rolling may be performed
for flatness correction or promotion of scale peeling. The elongation rate in a case
of performing skin pass rolling is not particularly regulated. However, it is preferable
to set to range from 0.1% to less than 3.0%.
[Examples]
[0069] Hereinafter, Examples of the present invention will be described.
[Example 1]
[0070] Pieces of steel respectively having the chemical compositions indicated in Table
1 were each formed into ingot at a laboratory and were cast into slabs. Then, the
slabs were subjected to heating, hot rolling, cooling, and coiling in the pattern
as shown in FIG. 1. In this case, the conditions in each process were as indicated
in Table 2. In Table 2, SRT, R1, R2, R3, FT, MT, t, and CT indicate the following,
respectively.
SRT: slab heating temperature
R1: cumulative rolling reduction within range from 1,050°C to 1,150°C
R2: cumulative rolling reduction at 1,050°C or lower
R3: rolling reduction at last finish pass
FT: finish rolling temperature
MT: primary cooling stop temperature
t: secondary cooling time
CT: coiling temperature
[0071] Hot rolled steel sheets obtained as described above were subjected to pickling. In
regard to the condition indicated as plating in the spaces for treatment in Table
3, after hot-dip galvanizing was performed, JIS No. 5 tensile test pieces were respectively
collected from the hot rolled steel sheets in a direction perpendicular to the rolling
direction. A tensile test was performed using these test pieces, and the yield strength
(YS), the tensile strength (TS), the yield ratio (YR), and the total elongation (EL)
were measured.
[0072] In addition, a hole expanding test was performed based on "JFS T 1001 the hole expanding
test method" of the Japan Iron and Steel Federation Standard, and the hole expanding
rate (λ) was measured.
[0073] In addition, samples each including a cross section of the hot rolled steel sheet
in the rolling direction were collected. A surface corresponding to the cross section
of each sample in the rolling direction was etched using a nital solution. Thereafter,
a photograph of the structure obtained in the visual field of 300 µm×300 µm at 1/4
position of the depth in the sheet thickness was captured using an optical microscope
or an electronic scanning microscope, and the structure was identified. From the photograph
of the obtained structure, the area ratio of each structure was calculated through
a point counting method. Polygonal ferrite, bainite, and bainitic ferrite were determined
based on the intergranular shape and the presence or absence of the internal structure.
The structure etched in black was discriminated from cementite and pearlite. In addition,
by means of a Le Pera-etched sample, an image analysis was performed with respect
to the photograph of the structure obtained using the optical microscope, and the
total area ratio of residual austenite and martensite was thereby calculated.
[0074] In addition, a pellicle sample was collected from each of the hot rolled steel sheets.
Then, carbide containing at least one of Ti, V, and Nb precipitated in a grain of
ferrite was observed using the transmission electron microscope (magnification: 200,000-fold),
and the number density and the percentage of the precipitated element having the aspect
ratio of 3 or less were obtained.
[0075] In addition, the standard deviation of micro-hardness of the steel from which 80
area% or more polygonal ferrite could be obtained was measured through the method
described above. FIGS. 3A and 3B respectively show the measurement results of micro-hardness
of the sample number 14 and the sample number 15, as examples.
[0076] Tables 3 and 4 show the obtained results. In Tables 3 and 4, Vα, VPθ, VMA, B, BF,
and σHV indicate the following, respectively. The blank spaces for the structures
denote that no observation was performed.
Vα: area ratio of ferrite
VPθ: total area ratio of pearlite and cementite
VMA: total area ratio of martensite and austenite
B, BF: bainite and bainitic ferrite
σHV: standard deviation of micro-hardness of ferrite
[0077] In the sample numbers 1 to 3, 5, 6, 11, 17 to 19, 22, and 25 to 34, since all the
chemical compositions and the structures were within the range regulated by the present
invention, desired mechanical characteristics were obtained. Meanwhile, in the sample
numbers 4, 10, 12 to 16, 20 to 21, 24, and 36, the σHV exceeded the upper limit regulated
by the present invention. As a result, desired mechanical characteristics could not
be obtained. In the sample numbers 7, 8, 18, and 36, the area ratio of polygonal ferrite
fell short of the lower limit regulated by the present invention. As a result, desired
mechanical characteristics could not be obtained. In the sample number 9, the total
area ratio of martensite and austenite overtook the upper limit regulated by the present
invention. As a result, desired mechanical characteristics could not be obtained.
In the sample numbers 36 and 38, the total area ratio of pearlite and cementite overtook
the upper limit regulated by the present invention. As a result, desired mechanical
characteristics could not be obtained.
[0078] In addition, in the sample numbers 7, 8, 12, 23, 24, 35, and 38, the number density
of carbide was low. In addition, in the sample numbers 7, 8, 12, 23, 24, and 36, the
percentage of the Ti-containing carbide having the aspect ratio of 3 or less increased,
so that desired mechanical characteristics could not be obtained.
[0079] In the sample number 37, toughness was low and breaking occurred at the time of test
piece processing. Accordingly, no test could be performed.
[Table 2]
| Condition |
SRT |
R1 |
R2 |
R3 |
FT |
Primary average cooling rate |
MT |
t |
Secondary average cooling rate |
Third average cooling rate |
CT |
| (°C) |
(%) |
(%) |
(%) |
(°C) |
(°C/s) |
(°C) |
(sec) |
(°C/s) |
(°C/s) |
(°C) |
| a |
1,200 |
82 |
64 |
20 |
950 |
40 |
780 |
10 |
5 |
20 |
570 |
| b |
1,200 |
82 |
64 |
20 |
950 |
40 |
730 |
10 |
5 |
30 |
570 |
| c |
1,200 |
82 |
64 |
20 |
950 |
50 |
620 |
10 |
5 |
30 |
550 |
| d |
1,200 |
82 |
64 |
20 |
950 |
50 |
780 |
1 |
5 |
30 |
570 |
| e |
1,200 |
82 |
64 |
20 |
950 |
40 |
730 |
10 |
15 |
20 |
260 |
| f |
1,200 |
93 |
12 |
12 |
950 |
40 |
730 |
10 |
5 |
40 |
590 |
| g |
1,200 |
82 |
64 |
20 |
950 |
60 |
770 |
10 |
8 |
20 |
430 |
| h |
1,200 |
82 |
64 |
20 |
950 |
50 |
680 |
1 |
8 |
30 |
570 |
| i |
1,200 |
82 |
64 |
20 |
950 |
30 |
820 |
1 |
8 |
30 |
700 |
| j |
1,200 |
37 |
64 |
20 |
950 |
40 |
770 |
10 |
8 |
30 |
570 |
| k |
1,200 |
82 |
90 |
20 |
950 |
40 |
780 |
10 |
10 |
30 |
570 |
| l |
1,200 |
82 |
64 |
42 |
950 |
35 |
770 |
10 |
10 |
30 |
570 |
| m |
1,200 |
82 |
64 |
20 |
880 |
50 |
780 |
10 |
10 |
30 |
570 |
[Table 3]
| Sample No. |
Kind of steel |
Condition |
Mechanical characteristics |
Steel structure |
Treatment |
Remarks |
| TS |
YS |
YR |
EL |
λ |
TS·λ |
Vα |
VPθ |
VMA |
Remainder |
σHV |
Number density of carbide |
Proportion of Ti-containing carbide having aspect ratio of 3 or less (%) |
| (MPa) |
(MPa) |
(%) |
(%) |
(%) |
(MPa·%) |
(%) |
(%) |
(%) |
|
|
(×107 pieces/mm2) |
| 1 |
A |
a |
630 |
535 |
84.9 |
24.2 |
124 |
78120 |
98 |
1 |
|
B,BF |
15 |
11.0 |
87 |
|
Example of invention |
| 2 |
B |
a |
746 |
599 |
80.3 |
19.6 |
102 |
76241.2 |
98 |
|
|
B,BF |
17 |
11.3 |
89 |
Plating |
Example of invention |
| 3 |
B |
b |
814 |
670 |
82.3 |
18.2 |
89 |
72446 |
96 |
|
|
B,BF |
24 |
12.3 |
90 |
|
Example of invention |
| 4 |
B |
c |
801 |
654 |
81.6 |
18.2 |
60 |
48060 |
75 |
|
|
B,BF |
34 |
3.2 |
47 |
|
Comparative Example |
| 5 |
C |
a |
748 |
600 |
80.2 |
20.0 |
100 |
74800 |
98 |
|
|
B,BF |
23 |
9.2 |
78 |
|
Example of invention |
| 6 |
C |
b |
891 |
765 |
85.9 |
19.6 |
73 |
65043 |
96 |
|
|
B,BF |
27 |
10.2 |
89 |
|
Example of invention |
| 7 |
C |
c |
935 |
857 |
91.7 |
17.6 |
52 |
48620 |
69 |
|
|
B,BF |
- |
2.7 |
29 |
|
Comparative Example |
| 8 |
C |
d |
890 |
815 |
91.6 |
18.0 |
87 |
48060 |
60 |
|
|
B,BF |
- |
3.9 |
33 |
|
Comparative Example |
| 9 |
C |
e |
765 |
569 |
74.4 |
19.0 |
60 |
46053 |
87 |
|
10 |
B,BF |
34 |
5.6 |
78 |
|
Comparative Example |
| 10 |
C |
f |
877 |
774 |
88.3 |
17.9 |
57 |
49989 |
82 |
|
|
B,BF |
34 |
7.9 |
82 |
|
Comparative Example |
| 11 |
D |
a |
791 |
650 |
82.2 |
19.0 |
101 |
79891 |
99 |
|
|
B,BF |
18 |
8.9 |
89 |
|
Example of invention |
| 12 |
D |
i |
712 |
603 |
84.7 |
18.0 |
66 |
46992 |
96 |
|
|
B,BF |
34 |
4.3 |
35 |
|
Comparative Example |
| 13 |
D |
j |
802 |
703 |
87.7 |
17.2 |
61 |
48922 |
95 |
|
|
B,BF |
32 |
10.2 |
85 |
|
Comparative Example |
| 14 |
D |
k |
821 |
673 |
82.0 |
18.9 |
52 |
42692 |
97 |
|
|
B,BF |
33 |
10.5 |
89 |
|
Comparative Example |
| 15 |
D |
1 |
803 |
666 |
82.9 |
18.6 |
59 |
47377 |
98 |
|
|
B,BF |
32 |
9.5 |
82 |
|
Comparative Example |
| 16 |
D |
m |
780 |
642 |
82.3 |
17.9 |
52 |
40560 |
91 |
|
|
B,BF |
31 |
9.3 |
76 |
|
Comparative Example |
| 17 |
E |
a |
842 |
698 |
82.9 |
18.9 |
93 |
78306 |
98 |
|
|
B,BF |
20 |
9.2 |
85 |
|
Example of invention |
| 18 |
F |
a |
773 |
671 |
86.8 |
18.6 |
116 |
89668 |
99 |
|
|
B,BF |
18 |
9.0 |
90 |
Plating |
Example of invention |
| 19 |
G |
a |
863 |
696 |
80.6 |
18.2 |
94 |
81122 |
99 |
|
|
B,BF |
20 |
12.1 |
95 |
|
Example of invention |
[Table 4]
| Sample No. |
Kind of steel |
Condition |
Mechanical characteristics |
Steel structure |
Treatment |
Remarks |
| TS |
YS |
YR |
EL |
λ |
TS·λ |
Vα |
VPθ |
VMA |
Remainder |
σHV |
Number density of carbide |
Proportion of Ti-containing carbide having aspect ratio of 3 or less (%) |
| (MPa) |
(MPa) |
(%) |
(%) |
(%) |
(MPa·%) |
(%) |
(%) |
(%) |
|
|
(×107 pieces/mm2) |
| 20 |
G |
c |
939 |
784 |
83.5 |
18.0 |
50 |
46950 |
65 |
|
|
B,BF |
34 |
4.2 |
23 |
|
Comparative Example |
| 21 |
G |
f |
920 |
745 |
81.0 |
18.4 |
54 |
49680 |
78 |
|
|
B,BF |
35 |
10.2 |
78 |
|
Comparative Example |
| 22 |
G |
g |
875 |
739 |
84.5 |
18.1 |
99 |
86625 |
98 |
|
|
B,BF |
19 |
10.5 |
89 |
|
Example of invention |
| 23 |
H |
a |
910 |
835 |
91.8 |
17.6 |
47 |
42770 |
30 |
|
|
B,BF |
- |
5.2 |
53 |
|
Comparative Example |
| 24 |
H |
h |
935 |
871 |
93.2 |
17.9 |
43 |
40205 |
42 |
|
|
B,BF |
35 |
4.2 |
38 |
|
Comparative Example |
| 25 |
I |
a |
790 |
654 |
82.8 |
19.1 |
96 |
75840 |
99 |
|
|
B,BF |
17 |
11.9 |
90 |
|
Example of invention |
| 26 |
J |
a |
784 |
639 |
81.5 |
19.7 |
98 |
76832 |
99 |
|
|
B,BF |
18 |
10.3 |
91 |
Plating |
Example of invention |
| 27 |
K |
a |
798 |
656 |
82.2 |
20.0 |
91 |
72618 |
98 |
|
|
B,BF |
21 |
8.7 |
87 |
|
Example of invention |
| 28 |
L |
a |
763 |
626 |
82.0 |
20.1 |
104 |
79352 |
98 |
|
|
B,BF |
19 |
9.2 |
86 |
|
Example of invention |
| 29 |
M |
a |
777 |
643 |
82.8 |
19.5 |
92 |
71484 |
99 |
|
|
B,BF |
21 |
12.1 |
85 |
|
Example of invention |
| 30 |
N |
a |
780 |
665 |
85.3 |
18.4 |
89 |
69420 |
98 |
|
|
B,BF |
23 |
10.3 |
83 |
|
Example of invention |
| 31 |
O |
a |
742 |
601 |
81.0 |
19.7 |
118 |
87556 |
99 |
|
|
B,BF |
17 |
11.5 |
92 |
|
Example of invention |
| 32 |
P |
a |
741 |
599 |
80.8 |
19.8 |
116 |
85956 |
99 |
|
|
B,BF |
17 |
9.5 |
90 |
|
Example of invention |
| 33 |
Q |
a |
743 |
597 |
80.3 |
19.4 |
117 |
86931 |
98 |
|
|
B,BF |
17 |
10.0 |
87 |
|
Example of invention |
| 34 |
R |
a |
762 |
618 |
81.1 |
19.7 |
98 |
74676 |
99 |
|
|
B,BF |
16 |
11.0 |
88 |
|
Example of invention |
| 35 |
T |
a |
482 |
367 |
76.1 |
31.0 |
83 |
40006 |
100 |
|
|
B,BF |
2 |
0.01 |
100 |
Plating |
Comparative Example |
| 36 |
U |
a |
859 |
758 |
88.2 |
15.0 |
18 |
15462 |
47 |
9 |
|
BF |
35 |
6.3 |
51 |
|
Comparative Example |
| 37 |
V |
a |
Breaking occurred at time of test piece processing |
Comparative Example |
| 38 |
S |
a |
593 |
449 |
75.7 |
24.7 |
71 |
42103 |
84 |
8 |
|
B,BF |
15 |
3.8 |
83 |
|
Comparative Example |
[Example 2]
[0080] Next, among the pieces of steel having the chemical composition indicated in Table
1, five kinds of steel (Ato C, G, and H) were subjected to hot rolling and cooling
shown in FIG. 1. Thereafter, descaling was performed. Then, without performing cold
rolling, heat treatment simulating the galvannealing line having the pattern shown
in FIG. 2 was performed using a continuous heat treatment simulator. In this case,
the conditions in each process were as indicated in Table 5. In Table 5, RA, LTH,
DIP, and GA indicate the following, respectively.
RA: maximum heating temperature
LTH: low-temperature retention temperature
DIP: Zn bath temperature
GA: galvannealing temperature
[0081] From the hot rolled steel sheets obtained as described above, JIS No. 5 tensile test
pieces were respectively collected in a direction perpendicular to the rolling direction.
A tensile test was performed using these test pieces, and the yield strength (YS),
the tensile strength (TS), the yield ratio (YR), and the total elongation (EL) were
measured. In addition, a hole expanding test was performed based on "JFS T 1001 the
hole expanding test method" of the Japan Iron and Steel Federation Standard, and the
hole expanding rate (λ) was measured.
[0082] In addition, samples each including a cross section of the steel sheet in the rolling
direction was collected, and the area ratio of each structure was calculated through
the same method as that in Example 1.
[0083] In addition, a pellicle sample was collected from each of the hot rolled steel sheets.
Then, carbide containing at least one of Ti, V, and Nb precipitated in a grain of
ferrite was observed using the transmission electron microscope (magnification: 200,000-fold),
and the number density and the percentage of the precipitated element having the aspect
ratio of 3 or less were obtained. The standard deviation of micro-hardness of the
steel from which 80 area% or more polygonal ferrite could be obtained was measured
through the method described above.
[0084] Table 6 shows the obtained results. In the sample numbers 39 to 42, and 44 to 47,
since all the chemical compositions and the structures were within the range regulated
by the present invention, desired mechanical characteristics were obtained. Meanwhile,
in the sample number 43, the oHV exceeded the upper limit regulated by the present
invention. As a result, desired mechanical characteristics could not be obtained.
In the sample number 48, the area ratio of polygonal ferrite fell short of the lower
limit regulated by the present invention. As a result, desired mechanical characteristics
could not be obtained.
[Table 5]
| Condition |
Hot rolling conditions |
Galvannealing conditions |
| SRT |
R1 |
R2 |
R3 |
FT |
MT |
Primary average cooling rate |
t |
Secondary average cooling rate |
Third average cooling rate |
CT |
RA |
LTH |
DIP |
GA |
| (°C) |
(%) |
(%) |
(%) |
(°C) |
(°C) |
(°C/s) |
(sec) |
(°C/s) |
(°C/s) |
(°C) |
(°C) |
(°C) |
(°C) |
(°C) |
| a' |
120C |
82 |
64 |
20 |
950 |
780 |
40 |
10 |
5 |
20 |
570 |
740 |
490 |
460 |
Absent |
| b' |
1200 |
82 |
64 |
20 |
950 |
780 |
40 |
10 |
5 |
30 |
570 |
740 |
490 |
460 |
530 |
| c' |
1200 |
82 |
64 |
20 |
950 |
620 |
50 |
10 |
5 |
30 |
550 |
740 |
490 |
460 |
530 |
[Table 6]
| Sample No. |
Kind of steel |
Condition |
Mechanical characteristics |
Steel structure |
Remarks |
| TS |
YS |
YR |
EL |
λ |
TS·λ |
Vα |
VPβ |
VMA |
Remainder |
σHV |
Number density of carbide |
Proportion of Ti-containing carbide having aspect ratio of 3 or less (%) |
| (MPa) |
(MPa) |
(%) |
(%) |
(%) |
(MPa·%) |
(%) |
(%) |
(%) |
|
|
(×107 pieces/mm2) |
| 39 |
A |
a' |
615 |
541 |
88.0 |
24.1 |
124 |
76260 |
98 |
|
|
B,BF |
14 |
10.2 |
89 |
Example of invention |
| 40 |
A |
b' |
617 |
539 |
87.4 |
24.2 |
130 |
80210 |
98 |
|
|
B,BF |
15 |
11 |
90 |
Example of invention |
| 41 |
B |
a' |
738 |
620 |
84.0 |
19.3 |
114 |
84132 |
98 |
|
|
B,BF |
15 |
9.8 |
88 |
Example of invention |
| 42 |
B |
b' |
733 |
623 |
85.0 |
19.6 |
110 |
80630 |
98 |
|
|
B,BF |
16 |
11.2 |
92 |
Example of invention |
| 43 |
B |
c' |
796 |
663 |
83.3 |
17.8 |
58 |
46168 |
95 |
|
|
B,BF |
34 |
4.3 |
46 |
Comparative Example |
| 44 |
C |
a' |
740 |
639 |
86.4 |
20.1 |
113 |
83620 |
98 |
|
|
B,BF |
22 |
8.9 |
88 |
Example of invention |
| 45 |
C |
b' |
741 |
642 |
86.6 |
20.2 |
111 |
82251 |
99 |
|
|
B,BF |
23 |
9.2 |
86 |
Example of invention |
| 46 |
G |
a' |
850 |
725 |
85.3 |
18.3 |
99 |
84150 |
99 |
|
|
B,BF |
20 |
9.2 |
93 |
Example of invention |
| 47 |
G |
b' |
844 |
729 |
86.4 |
18.2 |
100 |
84400 |
99 |
|
|
B,BF |
22 |
8.9 |
89 |
Example of invention |
| 48 |
H |
b' |
899 |
833 |
92.7 |
18.4 |
50 |
44950 |
27 |
|
4 |
B,BF |
- |
3.2 |
48 |
Comparative Example |
[Industrial Applicability]
[0085] According to the present invention, it is possible to inexpensively manufacture a
high strength hot rolled steel sheet having a high yield ratio and excellent hole
expansibility. In addition, the steel sheet according to the present invention also
has excellent hole expansibility even during stretch flanges forming frequently employed
for automobile components, particularly chassis components and the like. Therefore,
the steel sheet industrially contributes to reducing weight and ensuring collision
safety of vehicle bodies particularly in automobile fields.
1. Ein hochfestes warmgewalztes Stahlblech, umfassend als eine chemische Zusammensetzung,
in Massen-%,
C: 0,010 % bis 0,200 %,
Si: 0,001 % bis 2,50 %,
Mn: 0,001 % bis 1,50 %,
P: 0,050 % oder weniger,
S: 0,010 % oder weniger,
N: 0,0070 % oder weniger,
Al: 0,001 % bis 0,50 %,
Ti: 0,050 % bis 0,30 %,
V: 0 % bis 0,50 %,
Nb: 0 % bis 0,090 %,
Cr: 0 % bis 0,50 %,
Ni: 0 % bis 0,50 %,
Cu: 0 % bis 0,50 %,
Mo: 0 % bis 0,50 %,
B: 0 % bis 0,0050 %,
Ca: 0 % bis 0,01 %,
Mg: 0 % bis 0,01 %,
Bi: 0 % bis 0,01 % und
einen Rest aus Fe und Verunreinigungen,
wobei eine Struktur, bezogen auf das Flächenverhältnis, 80 % oder mehr eines polygonalen
Ferrits, eine Gesamtmenge von 5 % oder weniger eines Martensits und eines Austenits
und eine Gesamtmenge von 5 % oder weniger eines Perlits und eines Cementits enthält
und der Rest mindestens eines, ausgewählt aus einem bainitischen Ferrit und einem
Bainit, ist,
wobei, wenn eine Standardabweichung der Mikrohärte von 50 beliebigen Stücken des polygonalen
Ferrits, das innerhalb eines Bereiches von ±100 µm von einer zentralen Ebene in einer
Blechdickenrichtung vorhanden ist, σHV ist, das σHV 30 oder weniger ist,
wobei ein Korn des polygonalen Ferrits 5×107 Stücke/mm2 oder mehr von Tihaltigem Carbid enthält und bei 50 % oder mehr des Ti-haltigen Carbids
ein Seitenverhältnis, das ein Verhältnis einer Länge einer langen Seite zu einer Länge
einer kurzen Seite ist, weniger als 3 beträgt und
wobei eine Zugfestigkeit 540 MPa oder mehr beträgt,
wobei das Streckgrenzenverhältnis (yield ratio) der Zugfestigkeit und der 0,2 % Dehngrenze
75 % oder mehr beträgt und wobei das Produkt der Zugfestigkeit und der Lochexpansionsgeschwindigkeit
50.000 MPa·% oder mehr beträgt,
wobei die Mikrohärte gemäß dem in der Beschreibung offenbarten Verfahren bestimmt
wird.
2. Das hochfeste warmgewalzte Stahlblech gemäß Anspruch 1,
wobei die chemische Zusammensetzung, in Massen-%, mindestens eines, ausgewählt aus
der Gruppe bestehend aus V: 0,010 % bis 0,50 %, Nb: 0,001 % bis 0,090 %, Cr: 0,001
% bis 0,50 %, Ni: 0,001 % bis 0,50 %, Cu: 0,001 % bis 0,50 %, Mo: 0,001 % bis 0,50
% und B: 0,0001 % bis 0,0050 %, enthält.
3. Das hochfeste warmgewalzte Stahlblech gemäß Anspruch 1 oder 2,
wobei die chemische Zusammensetzung, in Massen-%, mindestens eines, ausgewählt aus
der Gruppe bestehend aus Ca: 0,0001 % bis 0,01 %, Mg: 0,0001 % bis 0,01 % und Bi:
0,0001 % bis 0,01 %, enthält.
4. Das hochfeste warmgewalzte Stahlblech gemäß einem der Ansprüche 1 bis 3, ferner umfassend:
eine feuerverzinkte Schicht auf einer Oberfläche.