Technical Field
[0001] The present invention relates to a vapor generation system, such as a steam generation
system, based on heat exchange with a high temperature fluid. In addition, the present
invention relates to a method for generation of vapor, such as steam, based on heat
exchange with a high temperature fluid.
Background of the Invention
[0002] Many different types of vapor generation systems based on heat exchange with a high
temperature fluid, for example a flue gas from a burner or a boiler, are known today
and the generated vapor is utilized in various applications.
[0003] One known type of such vapor generation system comprises a channel for a high temperature
fluid, an economizer (preheater), an evaporator, a superheater and a liquid-vapor
separator. The economizer, the evaporator and the superheater are arranged in the
channel and comprise heat transfer surfaces provided by, for example, tubes arranged
to convey a respective fluid to be heated. The liquid-vapor separator, which may be
a vapor drum or vapor cyclone, is arranged outside the channel.
[0004] This known type of vapor generation system is often utilized for generation of steam,
i.e. utilized as a steam generation system. During use as a steam generation system,
a high temperature fluid is conveyed through the channel, whereby it passes around
the heat transfer surfaces in the channel and transfers heat to the respective conveyed
fluid. Feedwater is typically conveyed into the economizer and preheated in the economizer
by heat exchange with the high temperature fluid. The feedwater is often heated close
to the saturation point in the economizer, but remains typically in liquid phase.
Thereafter the preheated feedwater is gradually evaporated and heated to superheated
steam in the evaporator and superheater by heat exchange with the high temperature
fluid. The liquid-vapor separator, i.e. the water-steam separator of the steam generation
system, receives typically a mixture of water and steam from the evaporator, separates
water and steam and discharges separate flows of water and steam. The water discharged
by the water-steam separator is typically recirculated through the evaporator. The
steam discharged by the water-steam separator is typically saturated steam and is
conveyed to the superheater, in which the steam is heated to superheated steam before
being discharged.
[0005] This known type of vapor generation system may be of, for example, a forced or natural
circulation design. In the forced circulation design, a circulation pump is typically
utilized for recirculating the liquid discharged by the liquid-vapor separator through
the evaporator. In the natural circulation design, the recirculation of the liquid
discharged by the liquid-vapor separator is assured by a thermal siphon effect. Thereby
the circulation pump utilized in the forced circulation design may be replaced by
a long vertical conduit, a so called downcomer, having a length sufficient to force
the liquid discharged by the separator to recirculate through the evaporator.
[0006] One example of a steam generation system of natural circulation design is described
in
US 7,243,618 and one example of a steam generation system of forced circulation design is described
in
US 5,588,400.
[0007] However, even though many vapor generation systems of the above mentioned type are
known and well-functioning, there is still room for improvements of such vapor generation
systems.
Summary of the Invention
[0008] One object of the present invention is to provide an improved vapor generation system
of the above mentioned type comprising a channel for a high temperature fluid, an
economizer, an evaporator and a superheater arranged in the channel and a liquid-vapor
separator, which vapor generation system has the capacity to boost the generation
of superheated vapor.
[0009] As a first aspect of the invention, there is provided a vapor generation system comprising:
- a channel for a high temperature fluid;
- an economizer arranged in the channel, wherein the economizer is arranged to receive
a first fluid to be preheated via an economizer inlet and to preheat the received
first fluid by heat exchange with the high temperature fluid;
- an evaporator arranged in the channel, wherein the evaporator is arranged to receive
a second fluid to be heated and to heat the received second fluid by heat exchange
with the high temperature fluid;
- a liquid-vapor separator arranged to receive heated second fluid from the evaporator
and optionally preheated first fluid from the economizer, wherein the liquid-vapor
separator is arranged to separate liquid and vapor of the received heated second fluid
and to discharge liquid through a first separator outlet and vapor through a second
separator outlet, and
- a superheater arranged in the channel, wherein the superheater is arranged to receive
a vapor fluid comprising vapor discharged by the liquid-vapor separator, to heat the
received vapor fluid by heat exchange with the high temperature fluid so as to provide
superheated vapor and to discharge superheated vapor through a superheater outlet,
wherein the second fluid to be heated by the evaporator comprises preheated first
fluid provided by the economizer and/or liquid discharged by the liquid-vapor separator,
and
wherein the vapor generation system further comprises a first heating device arranged
to heat liquid in the liquid-vapor separator so as to convert liquid to vapor.
[0010] Thus, the vapor generation system is for generation of superheated vapor from a first
fluid. The first fluid may comprise or be constituted by a liquid, such as water.
For example, the first fluid may comprise or be constituted by a feedliquid, such
as feedwater. However, the first fluid may comprise any other suitable feedfluid.
For example, the first fluid may comprise liquid toluene, wherein the vapor generation
system is for generation of superheated toluene vapor.
[0011] In embodiments of the first aspect of the invention, the vapor generation system
is a steam generation system, i.e. a system for generation of steam (water vapor).
In these embodiments the liquid-vapor separator is a water-steam separator, which
is arranged to separate water and steam of the received heated second fluid and to
discharge water through the first separator outlet and steam through the second separator
outlet. In these embodiments the first fluid to be preheated by the economizer comprises
water, such as feedwater, and the second fluid to be heated by the evaporator comprises
preheated first fluid provided by the economizer and/or water discharged by the water-steam
separator. Furthermore, in these embodiments, the vapor fluid to be heated by the
superheater is a steam fluid comprising steam discharged by the water-steam separator
and the superheated vapor provided and discharged by the superheater is superheated
steam. In addition, the first heating device is arranged to heat water in the water-steam
separator so as to convert water to steam in these embodiments. The generated superheated
steam may be utilized in any application utilizing superheated steam, e.g. a process
for refining a vegetable oil or an animal fat (such as a deodorization process), in
a steam turbine, in fuel heating or for cleaning purposes in general.
[0012] The channel for the high temperature fluid is arranged to convey the high temperature
fluid and may be connected to a source of the high temperature fluid. The high temperature
fluid may comprise a flue gas (exhaust gas) or flue gases (exhaust gases) from, for
example, a burner, boiler, turbine, or engine. Alternatively, the high temperature
fluid may comprise any other suitable high temperature fluid from which heat may be
extracted/recovered by the heat exchange devices in the channel. Thus, the source
of the high temperature fluid may be a burner, boiler, turbine, engine or other suitable
device generating a high temperature fluid from which heat may be extracted/recovered
by the heat exchange devices in the channel.
[0013] Thus, the vapor generation system may be a vapor generation system based on heat
recovery from an exhaust gas, i.e. a heat recovery vapor generation system. Thus,
the vapor generation system may be a system in which exhaust heat is used to generate
superheated vapor.
[0014] The channel for the high temperature fluid may be comprised in a vessel. The vessel
may comprise an inlet for the high temperature fluid into the channel and an outlet
for the high temperature fluid out of the channel, wherein the channel may be arranged
to convey the high temperature fluid in a flow direction from the inlet to the outlet.
The inlet may be located at one end of the channel and the outlet at the other end
of the channel.
[0015] The economizer, the evaporator and the superheater are arranged in the channel. Thus,
they are arranged in the flow path for the high temperature fluid in the channel.
The evaporator is arranged downstream of the superheater and the economizer is arranged
downstream of the evaporator as seen in a direction of flow of the high temperature
fluid through the channel.
[0016] Each of the economizer, the evaporator and the superheater is a heat exchanger, which
may comprise heat transfer surfaces provided by a heat transfer arrangement arranged
to receive and convey a respective fluid to be heated, e.g. from an inlet end to an
outlet end of the heat transfer arrangement. The heat transfer arrangement may comprise
one or more tubes or tube bundles. Thus, each of the economizer, the evaporator and
the superheater may comprise a heat transfer arrangement in the form of a tube arrangement.
Accordingly, the economizer may comprise an economizer tube arrangement, the evaporator
may comprise an evaporator tube arrangement and the superheater may comprise a superheater
tube arrangement.
[0017] The number of tubes of each tube arrangement may be one single tube or a plurality
of tubes. For example, the number of tubes may be 2, 3, 4, 5, 6, 7, 8 or even more
tubes. One or more of the tubes may optionally be provided with fins or other surface
enlarging elements. For example, the economizer, the evaporator and the superheater
may be spiral heat exchangers comprising heat transfer surfaces provided by a heat
transfer arrangement comprising one or more spiral finned tubes. Furthermore, the
economizer, the evaporator and the superheater may comprise similar or different heat
transfer arrangements.
[0018] The economizer is arranged to receive a first fluid to be preheated via the economizer
inlet and to preheat the received first fluid by heat exchange with the high temperature
fluid. The economizer is thus a preheater and is arranged to provide a preheated first
fluid. As mentioned above, the first fluid may be constituted by a liquid. The economizer
may then be arranged to preheat the first fluid close to the saturation point but
such that it remains in liquid phase. The economizer inlet may be connected to an
economizer inlet conduit arranged to convey the first fluid to the economizer from
e.g. a first fluid source.
[0019] The evaporator is arranged to receive a second fluid to be heated and to heat the
received second fluid by heat exchange with the high temperature fluid. The evaporator
is thereby arranged to provide a heated second fluid. The provided heated second fluid
may be constituted by a mixture comprising liquid and vapor.
[0020] The second fluid to be heated by the evaporator comprises preheated first fluid provided
by the economizer and/or liquid discharged by the liquid-vapor separator. Thus, the
evaporator may be connected to the economizer (e.g. via an economizer outlet conduit)
and/or the liquid-vapor separator (e.g. via a first separator outlet conduit) such
that the second fluid, which the evaporator is arranged to receive, comprises preheated
first fluid provided by the economizer and/or liquid discharged by the liquid-vapor
separator. This will be further described below.
[0021] The liquid-vapor separator is arranged to receive heated second fluid from the evaporator
and may thus be connected to the evaporator (e.g. via an evaporator outlet conduit).
[0022] The liquid-vapor separator is further arranged to separate liquid and vapor of the
received heated second fluid and to discharge liquid through the first separator outlet
and vapor through the second separator outlet. The vapor discharged by the liquid-vapor
separator may be saturated vapor. The liquid-vapor separator may be arranged to collect
liquid in a first part, e.g. a lower part, and vapor in a second part, e.g. an upper
part.
[0023] The liquid-vapor separator may be any non-centrifugal device suitable for separating
liquid and vapor. For example, the liquid-vapor separator may be a vapor drum, a vapor
cyclone or a separation tank/bottle. In embodiments in which the vapor generation
system is a steam generation system, the liquid-vapor separator may be a steam drum
or a steam cyclone.
[0024] The vapor generation system may further comprise a circulation circuit for recirculation
of liquid discharged by the liquid-vapor separator and means for recirculation of
liquid discharged by the separator in the circulation circuit. The circulation circuit
comprises at least the liquid-vapor separator and the evaporator and is arranged for
recirculation of liquid discharged from the separator through the evaporator. This
will be further described below.
[0025] The superheater is arranged to receive a vapor fluid comprising vapor discharged
by the liquid-vapor separator, to heat the received vapor fluid by heat exchange with
the high temperature fluid so as to provide superheated vapor and to discharge superheated
vapor through the superheater outlet. The superheater may thus be connected to the
second separator outlet of the separator (e.g. via a second separator outlet conduit).
The superheater may further be connected via the superheater outlet to a superheater
outlet conduit arranged to convey superheated vapor from the superheater.
[0026] The first heating device arranged to heat liquid in the liquid-vapor separator so
as to convert liquid to vapor may be positioned, for example, within the liquid-vapor
separator, such as in a first part, e.g. a lower part, of the liquid-vapor separator
in which liquid is collected. Alternatively, the first heating device may be positioned
at any other suitable position completely or partly in the separator, such as in a
wall of the separator. Still alternatively, the first heating device may be positioned
external of the separator, but connected to the separator so as to provide released
heat to the liquid in the separator.
[0027] The first heating device may be any suitable heating device for releasing heat for
converting liquid to vapor in the liquid-vapor separator. For example, the first heating
device may be an electric heating device or a heat exchanger, such as e.g. a shell
and tube heat exchanger.
[0028] In embodiments of the first aspect of the invention, the vapor generation system
comprises further a control unit configured to regulate the amount of heat released
by the first heating device (e.g. per unit of time). Regulating may comprise turning
on the first heating device and/or increasing the amount of heat released by the first
heating device. Regulating may further comprise decreasing the amount of heat released
by the first heating device and/or turning off the first heating device. The control
unit may be arranged as a separate unit or completely/partly within the separator.
[0029] In embodiments of the first aspect of the invention, the vapor generation system
comprises further at least one sensing device (e.g. sensor) configured to detect a
respective parameter related to the amount of superheated vapor generated by the vapor
generation system (e.g. per unit of time). In embodiments comprising two or more sensing
devices, the sensing devices may be arranged to detect the same or different respective
parameters related to the amount of superheated vapor generated per unit of time.
[0030] For example, the control unit may comprise a manual control device. The manual control
device may comprise an on/off device, e.g. an on/off button, arranged to turn on or
off the first heating device or may comprise any other suitable manual regulator for
increasing/decreasing the amount of heat released by the first heating device.
[0031] In embodiments of the first aspect of the invention, the vapor generation system
comprises the control unit and the at least one sensing device, wherein the control
unit is configured to regulate the amount of heat released by the first heating device
based on said respective parameter detected by the at least one sensing device. Thus,
in these embodiments regulating may comprise turning on the first heating device and/or
increasing the amount of heat released by the first heating device, for example if
the respective parameter detected by at least one of the at least one sensing device
is above/below a threshold value. Regulating may further comprise decreasing the amount
of heat released by the first heating device and/or turning off the first heating
device, for example if the respective parameter detected by at least one of the at
least one sensing device is above/below a threshold value.
[0032] In embodiments comprising the control unit and said at least one sensing device,
the control unit may be configured to receive an input signal related to the respective
detected parameter from each of the at least one sensing device and to generate an
output signal to regulate the amount of heat released by the first heating device
based on the input signal(s) received from the at least one sensing device. The control
unit may in these embodiments comprise a processor and an input/output interface for
receiving information about the respective parameter from the at least one sensing
device and for communicating with the first heating device.
[0033] In embodiments comprising the control unit and said at least one sensing device,
regulation may also comprise using a regulation loop to keep the amount of superheated
vapor generated by the system at a constant level, i.e. at a certain level, or within
a certain range.
[0034] As an example, the respective parameter detected by at least one of the at least
one sensing device may be a parameter related to the amount of liquid in the liquid-vapor
separator, e.g. the liquid level in the liquid-vapor separator. Accordingly, in these
embodiments the vapor generation system comprises at least one sensing device, such
as e.g. a liquid level meter, configured to detect the amount of liquid in the liquid-vapor
separator.
[0035] Thus, the provision of the first heating device in the vapor generation system implies
that the amount of vapor discharged from the liquid-vapor separator may be regulated
by regulating the amount of liquid converted to vapor in the liquid-vapor separator,
i.e. by turning on/off the first heating device and/or increasing the amount of heat
released by the first heating device and/or decreasing the amount of heat released
by the first heating device. For example, the amount of liquid converted to vapor
in the liquid-vapor separator may be regulated such that the output of vapor from
the liquid-vapor separator is at a certain level or within a certain range.
[0036] During certain process conditions the generation of vapor in the evaporator (i.e.
the evaporation of the second fluid to be heated) may be reduced since the temperature
and/or mass flow of the high temperature fluid conveyed through the channel, and thus
through the evaporator, is/are reduced. For example this may occur during a shut-down
phase of the source of the high temperature fluid or decrease in load. A reduced generation
of vapor in the evaporator implies that the proportion of vapor in the heated second
fluid discharged by the evaporator and received by the liquid-vapor separator is reduced.
Consequently, the amount of vapor separated from the heated second fluid by the liquid-vapor
separator, the amount of vapor discharged to the superheater and the amount of superheated
vapor provided by the superheater are also reduced.
[0037] However, by means of the first heating device the generation of vapor (and thus superheated
vapor) may be boosted, i.e. liquid in the liquid-vapor separator may be converted
to vapor and discharged to the superheater. Thus, it may thereby be at least partly
compensated for reductions in the temperature and/or mass flow of the high temperature
fluid in the channel. In addition, the generation of vapor (and thus superheated vapor)
may also be boosted for other reasons, e.g. during certain process conditions it may
be needed or advantageous to increase the amount of superheated vapor provided to
the system/device/process utilizing the superheated vapor generated by the vapor generation
system.
[0038] Consequently, the vapor generation system of the first aspect of the invention is
advantageous in that the first heating device may provide a boost of the generation
of vapor (and thus superheated vapor) when needed, e.g. to at least partly compensate
for a reduced production of vapor in the evaporator.
[0039] In embodiments of the first aspect of the invention, the evaporator is arranged to
receive preheated first fluid provided by the economizer and liquid discharged by
the liquid-vapor separator, wherein the second fluid to be heated by the evaporator
comprises preheated first fluid provided by the economizer and liquid discharged by
the liquid-vapor separator. Thus, in these embodiments the evaporator may be connected
to the economizer (e.g. via an economizer outlet conduit) and to the liquid-vapor
separator (e.g. via a first separator outlet conduit) such that the second fluid to
be heated, which the evaporator is arranged to receive, comprises preheated first
fluid provided by the economizer and liquid discharged by the liquid-vapor separator.
In these embodiments the evaporator and the liquid-vapor separator are part of a circulation
circuit. Furthermore, in these embodiments the vapor generation system may further
comprise a fluid injection device connected to the evaporator, wherein the fluid injection
device is arranged to receive preheated first fluid from the economizer and discharged
liquid from the liquid-vapor separator and to inject the received preheated first
fluid together with the received discharged liquid into the evaporator such that the
second fluid to be heated by the evaporator comprises preheated first fluid provided
by the economizer and liquid discharged by the liquid-vapor separator. For example,
the fluid injection device may be a header device as described in
EP15170495.4.
[0040] In embodiments, the evaporator comprises a heat transfer arrangement in the form
of an evaporator tube arrangement arranged to receive and convey the second fluid
to be heated as discussed above and the fluid injection device is a header device
comprising a header, wherein the header comprises an inlet portion and an outlet portion
communicating with each other, wherein the inlet portion comprises a header inlet
for liquid discharged by the liquid-vapor separator, wherein the outlet portion comprises
a wall surrounding an inner space, wherein the outlet portion comprises a header outlet,
which extends through the wall and is connected to the evaporator tube arrangement,
wherein the header is configured to permit liquid discharged by the liquid-vapor separator
to enter the inner space via the header inlet, and to flow from the inner space to
the evaporator tube arrangement via the header outlet, wherein the header device comprises
an injector pipe connected to the header and arranged to inject preheated first fluid
provided by the economizer into the header to force liquid discharged by the liquid-vapor
separator through the header outlet and into the evaporator tube arrangement together
with preheated first fluid provided by the economizer.
[0041] By means of such a header device, the preheated first fluid will operate to force
the liquid discharged by the liquid-vapor separator into the evaporator tube arrangement
by means of an ejector action. Consequently, it may be dispensed with a circulation
pump for the liquid discharged from the separator. Furthermore, there is no need for
a long down comer, which means that the separator may be positioned relatively closely
to the evaporator.
[0042] In embodiments, the header outlet comprises a number of openings through the wall
of the outlet portion, wherein each opening is configured to be connected to a respective
one of the tubes of the evaporator tube arrangement. The number of openings through
the wall of the outlet portion may, or may not, be the same as the number of tubes
of the evaporator tube arrangement. Thus, one or more of the openings may be connectable
to a single one of the tubes and vice versa.
[0043] In embodiments, a first portion of the injector pipe comprises an injector outlet
and extends inside the inner space of the header. The injector pipe with the injector
outlet in the inner space may further increase the circulation of the second fluid
to be heated in the evaporator tube arrangement.
[0044] In embodiments, the injector outlet comprises a number of holes through a wall of
the injector pipe. The number of holes may be one single hole or a plurality of holes.
The holes of the injector outlet may have different areas, or equal areas. By selecting
the area and position of each hole, it may be possible to control the flow to each
tube of the evaporator tube arrangement, and to even out the flow distribution to
the different tubes. This may be advantageous since the length, and thus the flow
resistance, of the tubes may be different.
[0045] In embodiments, the number of holes through the wall of the injector pipe differs
from the number of openings through the wall of the outlet portion. In embodiments,
the holes of the injector outlet face the openings of the outlet portion. Center axes
of the holes and the openings may, or may not, coincide.
[0046] In embodiments, the first portion of the injector pipe is arranged separated from
the wall of the inner space. Thus, there is then a radial distance between the injector
outlet and the header outlet. Especially, there may be a radial distance between the
holes through the wall of the first portion of the injector pipe and the openings
through the wall of the outlet portion. The radial distance may provide a free flow
for the liquid discharged by the separator from the header inlet to the evaporator
tube arrangement.
[0047] In embodiments, the header outlet has a first flow area and the injector outlet has
a second flow area, wherein the first flow area is larger than the second flow area.
[0048] In embodiments, a longitudinal center axis of the first portion of the injector pipe
extends in parallel to a longitudinal center axis of the outlet portion of the header.
The two parallel axes may permit holes and the openings to be aligned with each other.
[0049] In embodiments, the inlet portion extends to a first end of the header and the outlet
portion extends to a second end of the header, wherein the second end is closed. The
fluid entering the header thus has to pass through the header outlet, i.e. through
any one of the openings through the wall of the outlet portion.
[0050] In embodiments, the injector pipe extends through the inlet portion into the inner
space.
[0051] In embodiments, the injector pipe extends through a wall of the inlet portion. The
wall of the inlet portion may have the same transversal shape as, and be concentric
with, the wall of the outlet portion. In alternative embodiments, the inlet extends
through the first end.
[0052] In embodiments, the injector pipe has a bottom end in the inner space, wherein the
bottom end is closed.
[0053] In embodiments of the first aspect of the invention, the liquid-vapor separator is
further arranged to receive preheated first fluid from the economizer, wherein the
evaporator is arranged to receive liquid discharged by the liquid-vapor separator,
and wherein the second fluid to be heated by the evaporator comprises liquid discharged
by the liquid-vapor separator. Thus, in these embodiments the economizer may be connected
to the liquid-vapor separator (e.g. via an economizer outlet conduit) and the liquid-vapor
separator may be connected to the evaporator via the first separator outlet (and e.g.
via a first separator outlet conduit). Accordingly, in these embodiments the evaporator
and the liquid-vapor separator are part of a circulation circuit. For example, one
or more circulation pumps and/or one or more downcomers may be part of means for recirculation
of liquid discharged by the separator in the circulation circuit in these embodiments.
[0054] In embodiments of the first aspect of the invention, the economizer is arranged to
receive liquid discharged by the liquid-vapor separator, wherein the first fluid to
be preheated by the economizer comprises liquid discharged by the liquid-vapor separator,
wherein the evaporator is arranged to receive preheated first fluid from the economizer,
and wherein the second fluid to be heated by the evaporator comprises preheated first
fluid provided by the economizer. Thus, in these embodiments the liquid-vapor separator
may be connected to the economizer via the first separator outlet (and e.g. via a
first separator outlet conduit) and the economizer may be connected to the evaporator
(e.g. via an economizer outlet conduit). In these embodiments, the first fluid to
be preheated may further comprise a feedfluid. Accordingly, in these embodiments the
economizer, the evaporator and the liquid-vapor separator are part of a circulation
circuit. For example, one or more circulation pumps and/or one or more downcomers
may be part of means for recirculation of liquid discharged by the liquid-vapor separator
in the circulation circuit in these embodiments.
[0055] In embodiments of the first aspect of the invention, the vapor generation system
comprises further a feedfluid pre-treatment system, wherein the first fluid to be
preheated by the economizer comprises feedfluid provided from the feedfluid pre-treatment
system. Thus, the economizer inlet may be connected to the feedfluid pre-treatment
system.
[0056] The feedfluid pre-treatment system may comprise a storage tank/container for feedfluid
and/or a cleaning device for cleaning the feedfluid and/or a softening device. The
cleaning device may be arranged to remove impurities in the feedfluid and may, for
example, comprise a reverse osmosis unit. The softening device may be included in
the feedfluid pre-treatment system if the feedfluid is feedwater. The softening device
is arranged to soften water by addition of a softening agent.
[0057] In embodiments of the first aspect of the invention, the vapor generation system
comprises further the source of the high temperature fluid.
[0058] In embodiments of the first aspect of the invention, the vapor generation system
comprises further a second heating device, which is arranged to further heat superheated
vapor provided by the superheater. The second heating device may be arranged to receive
superheated vapor from the superheater via the superheater outlet. The second heating
device may comprise any suitable heating device for further heating the superheated
vapor. For example, the second heating device may be an electric heating device or
a heat exchanger, e.g. a shell and tube heat exchanger.
[0059] Any of the above described embodiments of the vapor generation system according to
the first aspect of the invention may be a steam generation system in accordance with
the above. Any embodiment of the vapor generation system according to the first aspect
of the invention being a steam generation system may be comprised in a deodorization
system.
[0060] Deodorization may be a part of the refining process for edible oils and/or fats as
well as oils and/or fats for non-edible use. In addition, a number of different pre-treatment
processes performed before the deodorization may also be part of the refining process,
e.g. pre-treatment processes such as degumming, neutralization and bleaching (treatment
with a solid adsorbent, e.g. acid activated clay).
[0061] Deodorization is a high-temperature, high-vacuum process carried out in order to
remove undesirable volatile components, i.e. volatile impurities, that may affect,
for example, flavour, odour, colour and/or stability of the oils and/or fats. Primarily,
the deodorization is a distillation process. The removal of volatile impurities is
facilitated by addition of a deodorization gas to the oils and/or fats.
[0062] In more detail, the deodorization process may comprise a stripping process, during
which undesirable volatile components that have a higher vapor pressure than the main
product are stripped off by the use of a deodorization gas. Thus, during the stripping
process treated oils and/or fats are brought into contact with a deodorization gas
(e.g. a deodorization gas may be passed through the oils and/or fats) and undesirable
volatile components are removed from the treated oils and/or fats.
[0063] Any inert gas can be utilized as deodorization gas, but steam is commonly utilized
since it has the advantage of being readily available and is readily condensed. Thus,
the stripping performed during the deodorization process is commonly denoted as steam
stripping. Preferably, clean superheated steam is utilized as deodorization gas.
[0064] Volatile components removed during the stripping process may include free fatty acids
(FFAs) as well as various flavour and odour compounds classified largely as aldehydes,
ketones, alcohols and hydrocarbons, and other compounds formed by heat decomposition
of peroxides and pigments.
[0065] The deodorization process may also comprise a heat bleaching process, i.e. a heat
treatment process during which for example undesirable pigments of the treated oils
and/or fats may be decomposed and volatile decomposition products thereof may be volatilized
and removed from the treated oils and/or fats by means of a deodorization gas. During
the heat bleaching process the treated oils and/or fats are thermally treated for
a certain amount of time. The heat bleaching process may be performed before, during
or after a stripping process. However, the refining process for oils and fats for
non-edible use does normally not include the heat bleaching process. One example of
deodorization conducted by steam stripping in combination with heat bleaching is disclosed
by
WO 98/00484.
[0066] In a second aspect of the invention, there is provided a deodorization system for
deodorization of oils and/or fats, wherein the deodorization system comprises a deodorization
vessel comprising:
- a vacuum connection arranged to be connected to a vacuum system;
- an inlet for introduction of oils and/or fats into the deodorization vessel;
- an outlet for discharge of oils and/or fats from the deodorization vessel;
- at least one steam inlet for introduction of superheated steam into the deodorization
vessel, and
- at least one treatment section arranged to receive oils and/or fats introduced into
the deodorization vessel and superheated steam introduced into the deodorization vessel
and arranged to bring received oils and/or fats in contact with received superheated
steam during a treatment,
wherein the deodorization system further comprises a steam generation system according
to any embodiment of the first aspect of the invention discussed above, and
wherein the at least one steam inlet is arranged to receive superheated steam from
the steam generation system via the superheater outlet of the steam generation system.
[0067] Thus, the steam generation system according to any embodiment of the first aspect
of the invention included in the deodorization system according to the second aspect
of the invention is arranged to generate superheated steam, which is to be introduced
into the deodorization vessel through the one or more steam inlets and to be utilized
in the one or more treatment sections.
[0068] The deodorization vessel may be a deodorization column. However, the deodorization
vessel may alternatively be a heat exchanger in which deodorization is performed.
The deodorization vessel may further comprise means for bringing oils and/or fats
introduced into the vessel into contact with superheated steam introduced into the
vessel in the at least one treatment section, such as e.g. means for supply/distribution
of superheated steam and means for holding/distributing oils and/or fats.
[0069] Accordingly, each treatment section is arranged to receive oils and/or fats as well
as superheated steam that have been introduced into the deodorization vessel and to
bring received oils and/or fats into contact with received superheated steam during
a treatment. For example, each treatment section may be arranged to bring received
superheated steam to pass through the received oils and/or fats. Thus, each treatment
section may be arranged to subject received oils and/or fats to a treatment which
involves bringing received oils and/or fats into contact with received superheated
steam. Each treatment section may be arranged to receive superheated steam introduced
via one or more steam inlets.
[0070] The one or more steam inlets may be connected to the superheater outlet of the steam
generation system via one or more conduits. For example, the one or more steam inlets
may be connected to the superheater outlet via a superheater outlet conduit or via
a superheater outlet conduit and one or more steam inlet conduits (e.g. one steam
inlet conduit for each steam inlet).
[0071] In embodiments of the second aspect of the invention, at least one of the at least
one treatment section is a stripping section for a stripping process. The stripping
section is arranged to receive oils and/or fats as well as superheated steam introduced
into the deodorization vessel and to bring received oils and/or fats into contact
with received superheated steam during a stripping process. Accordingly, the stripping
section is arranged to subject received oils and/or fats to a treatment comprising
a stripping process. The temperature of the oils and/or fats exposed to a stripping
process of the stripping section may be 160-275°C and the stripping process may be
carried out under 1-20 mbar absolute pressure.
[0072] The oils and/or fats received in a stripping section may have been treated in one
or more previous treatment sections in the deodorization vessel, e.g. in one or more
previous stripping sections.
[0073] The stripping section may be any suitable type of stripping section. For example,
the stripping section may be a stripping section comprising a structured packing,
through which received oils and/or fats are brought to flow under influence of gravity
or under pressure and to meet a flow of superheated steam, i.e. stripping steam, in
counter current. The stripping section may then further comprise a distributor for
distributing received oils and/or fats over the structured packing and/or a receiver
tray for collecting oils and/or fats from the structured packing and/or a feed buffer
tray for collecting received oils and/or fats before being fed to the structured packing.
Furthermore, if the stripping section comprises a distributor, it may further comprise
a liquid flow regulating means for regulating the flow of oils and/or fats to the
distributor. In addition, the stripping section may comprise a steam distributor for
distributing the superheated steam to meet the oils and/or fats in the structured
packing in counter current.
[0074] Alternatively, the stripping section may be a stripping section comprising a plurality
of vertically stacked treatment trays and optionally means for transferring oils and/or
fats from tray to tray. This stripping section may be arranged to bring oils and/or
fats in each treatment tray into contact with superheated steam, i.e. to subject the
oils and/or fats to a sub-step of stripping in each tray. In the bottom of each treatment
tray there may be means for providing a flow of superheated steam through the oils
and/or fats. Alternatively, each tray may comprise a Mammoth pump or other liquid/gas
contacting device for bringing the received oils and/or fats in the tray in contact
with superheated steam. In alternatives, the stripping section may comprise only one
treatment tray.
[0075] Still alternatively, the stripping section may be a stripping section comprising
a structured packing and one or more treatment trays.
[0076] The stripping section may further be arranged to subject received oils and/or fats
to a heat bleaching process simultaneously with the stripping process.
[0077] In embodiments of the second aspect of the invention, at least one of the at least
one treatment section is a retention section for a heat bleaching process. The retention
section is arranged to receive oils and/or fats as well as superheated steam introduced
into the deodorization vessel and to bring received oils and/or fats into contact
with superheated steam during a heat bleaching process. Accordingly, the retention
section is arranged to subject received oils and/or fats to a treatment comprising
a heat bleaching process. The oils and/or fats received in a retention section may
have been treated in one or more previous treatment sections in the deodorization
vessel, e.g. in one or more previous stripping sections.
[0078] In embodiments, the deodorization vessel comprises one or more stripping sections
and one or more retention sections.
[0079] In embodiments of the second aspect of the invention, the deodorization system comprises
further one or more devices from the group of:
- a deaerator arranged to remove air from the oils and/or fats before introduction into
the deodorization vessel;
- at least one heating device arranged to heat the oils and/or fats before introduction
into the deodorization vessel, and
- a scrubber arranged to receive volatiles removed from the oils and/or fats, condense
received volatiles and discharge condensed volatiles.
[0080] The deodorization system may comprise heating devices in the form of at least one
preheating device and a final heating device. The preheating device may be arranged
to preheat the oils and/or fats to a first temperature and the final heating device
may be arranged to heat the preheated oil or fat to a final temperature (e.g. a temperature
required for deodorization) before introduction into the deodorization vessel. For
example, one of the at least one preheating device may be an economizer unit which
is arranged to preheat oils and/or fats by heat exchange with oils and/or fats discharged
from the deodorization vessel. The final heating device may be a heat exchanger connected
to a steam boiler, wherein the heating is performed by heat exchange with a heating
medium in the form of steam received from the steam boiler. The one or more heating
devices may further be arranged to receive superheated steam from the steam generation
system and to deodorize the oils and/or fats by means of the superheated steam.
[0081] In embodiments of the second aspect of the invention, the steam generation system
(which is comprised in the deodorization system) comprises the source of the high
temperature fluid. As discussed above, the source may be a burner, boiler, turbine,
engine or other suitable device generating a high temperature fluid from which heat
may be extracted/recovered by the heat exchange devices in the channel of the steam
generation system. In these embodiments, the source included in the steam generation
system, and thus in the deodorization system, may be utilized as a source of the high
temperature fluid for the steam generation system but also for other purposes in the
deodorization system. As an example, the source may be a steam boiler which also is
utilized for generating steam for use as heating medium in a heating device, e.g.
a final heating device or a preheating device, of the deodorization system. Thus,
exhaust gas from the steam boiler utilized for other purposes in the deodorization
system may then be utilized for generation of superheated steam in the steam generation
system, which generated superheated steam is to be utilized for treatment in the deodorization
vessel. Accordingly, the efficiency of the steam boiler is thereby increased since
energy in the exhaust gas is efficiently recovered and reused.
[0082] Consequently, in embodiments of the second aspect of the invention the steam generation
system comprises further the source of the high temperature fluid and the deodorization
system comprises a heating device in the form of a heat exchanger for heating the
oil or fat before introduction into the deodorization vessel, wherein the source of
the high temperature fluid is a steam boiler arranged to generate steam to be utilized
as a heating medium in said heat exchanger, and wherein the steam boiler is arranged
to generate exhaust gas to be utilized as the high temperature fluid in the steam
generation system.
[0083] Fats and oils that may be deodorized in the deodorization system according to the
second aspect may be any vegetable oils or fats or animal oils or fats and may, for
example, be selected from the non-limiting group of palm oil, palm kernel oil, coconut
oil, tallow, lard, soybean oil, canola or rapeseed oil, cottonseed oil, corn or maize
oil, sunflower oil, safflower oil, rice bran oil, olive oil, cocoa butter, sal fats,
illipe butter, shea butter, milk butter, fish oils, groundnut oil, camelia oil, various
types of exotic fats and oils, and oil-derivatives such as alkane esters, ethyl or
methyl esters.
[0084] In embodiments of the second aspect of the invention, the deodorization system comprises
two or more of the above described deodorization columns.
[0085] Another object of the present invention is to provide an improved method for generation
of vapor, by which method the generation of vapor may be boosted.
[0086] As a third aspect of the invention there is provided a method for generation of vapor,
wherein the method comprises:
- providing a vapor generation system according to any embodiment of the first aspect
of the invention as discussed above;
- conveying a high temperature fluid through the channel;
- providing the economizer with a first fluid via the economizer inlet;
- preheating the first fluid in the economizer by heat exchange with the high temperature
fluid;
- providing the evaporator with a second fluid to be heated, wherein the second fluid
to be heated by the evaporator comprises preheated first fluid provided by the economizer
and/or liquid discharged by the liquid-vapor separator;
- heating the second fluid to be heated in the evaporator by heat exchange with the
high temperature fluid;
- providing the liquid-vapor separator with heated second fluid from the evaporator;
- optionally providing the liquid-vapor separator with preheated first fluid from the
economizer;
- separating liquid and vapor of the heated second fluid in the liquid-vapor separator;
- providing the superheater with a vapor fluid comprising vapor discharged by the liquid-vapor
separator;
- heating the vapor fluid in the superheater by heat exchange with the high temperature
fluid so as to provide superheated vapor;
- discharging superheated vapor from the superheater via the superheater outlet, and
- heating liquid in the liquid-vapor separator by means of the first heating device
so as to convert liquid to vapor.
[0087] The terms and definitions used in relation to the third aspect are as discussed under
the first aspect of the invention above.
[0088] The method according to the third aspect may be a method for generation of steam,
wherein the provided vapor generation system is a steam generation system.
[0089] In embodiments of the third aspect of the invention, the method comprises further
a step of regulating the amount of heat released by the first heating device. The
regulation may be performed by means of a control unit.
[0090] Regulating may comprise turning on the first heating device and/or increasing the
amount of heat released by the first heating device. Regulating may further comprise
decreasing the amount of heat released by the first heating device and/or turning
off the first heating device.
[0091] Embodiments of the third aspect of the invention comprising a step of regulating
the amount of heat released by the first heating device may further comprise a step
of detecting at least one parameter related to the amount of superheated vapor generated
by the vapor generation system. The detecting may be performed by means of at least
one sensing device, wherein each sensing device is configured to detect a respective
parameter. These embodiments may comprise regulating the amount of heat released by
the first heating device based on at least one of the detected at least one parameter.
In these embodiments, regulating may comprise turning on the first heating device
and/or increasing the amount of heat released by the first heating device, for example
if one or more of the detected at least one parameter is above/below a threshold value.
Regulating may further comprise decreasing the amount of heat released by the first
heating device and/or turning off the first heating device, for example if one or
more of the detected at least one parameter is above/below a threshold value. Furthermore,
in these embodiments regulating may comprise using a regulation loop to keep the amount
of vapor generated by the system at a constant level, i.e. at a certain level, or
within a certain range.
[0092] As mentioned above, one of the at least one parameter may be a parameter related
to the amount of liquid in the liquid-vapor separator. Thus, one parameter may be
the liquid level in the liquid-vapor separator.
[0093] The method of the third aspect may further comprise a step of generating the high
temperature fluid by a source of the high temperature fluid.
[0094] In addition, the method of the third aspect may further comprise a step of further
heating superheated vapor discharged by the superheater. The further heating may be
performed by a second heating device.
[0095] As a fourth aspect of the invention there is provided a method for deodorization
of oils and/or fats, the method comprising the steps of:
- providing a deodorization system according to the any embodiment of the second aspect
of the invention as discussed above;
- connecting the vacuum connection of the deodorization vessel to a vacuum system;
- introducing oils and/or fats into the deodorization vessel through the inlet;
- generating superheated steam by means of the steam generation system comprised in
the deodorization system;
- introducing generated superheated steam into the deodorization vessel through the
at least one steam inlet;
- providing at least one of the at least one treatment section with oils and/or fats
introduced into the deodorization vessel and superheated steam introduced into the
deodorization vessel;
- bringing the provided oils and/or fats into contact with provided superheated steam
in said at least one treatment section during a treatment;
- discharging steam from the deodorization vessel through the vacuum connection, and
- discharging oils and/or fats from the deodorization vessel through the outlet.
[0096] The terms and definitions used in relation to the fourth aspect are as discussed
under the second and third aspects above.
[0097] In embodiments of the deodorization method according to the fourth aspect of the
invention, at least one of the at least one treatment section is a stripping section
and oils and/or fats provided in each stripping section are brought into contact with
provided superheated steam during a stripping process.
[0098] Still other objects and features of the present disclosure will become apparent from
the following detailed description considered in conjunction with the accompanying
drawings. It is to be understood, however, that the drawings are designed solely for
purposes of illustration and not as a definition of the limits of the invention, for
which reference should be made to the appended claims. It should further be understood
that the drawings are not drawn to scale and that they are merely intended to conceptually
illustrate the structures described herein.
Brief Description of the Drawings
[0099] In the drawings, wherein like reference characters denote similar elements throughout
the several views:
Figs. 1a-d show schematic views of different embodiments of a vapor generation system
according to the present disclosure;
Fig. 2 shows a schematic view of an embodiment of an economizer of a vapor generation
system according to the present disclosure;
Fig. 3a shows schematically a view from above of a first embodiment of a fluid injection
device;
Fig. 3b shows schematically an end view of the fluid injection device in Fig. 3a;
Fig. 3c shows schematically a longitudinal section along the lines V-V in Fig. 3a;
Fig. 3d shows schematically a view from above of a second embodiment of a fluid injection
device;
Fig. 3e shows schematically an end view of the fluid injection device in Fig. 3d;
Fig. 3f shows schematically a longitudinal section along the lines IIIV-IIIV in Fig.3d,
and
Figs. 4a-b show schematic views of different embodiments of a deodorization system
according to the present disclosure.
Detailed Description
[0100] The vapor generation system and method for generation of vapor according to the present
disclosure will be further illustrated by the following description of some embodiments
with reference to the accompanying drawings. In the following description, the vapor
generation system and the method for generation of vapor will be described as a steam
generation system and a method for generation of steam. However, as above described
the vapor generation system and method for generation of vapor may likewise be utilized
for generation of other vapor than steam, such as e.g. toluene vapor.
[0101] Fig. 1a shows an embodiment of a steam generation system 1 for generation of superheated
steam from feedwater. The system 1 comprises a vessel 2 with a channel 3 for a high
temperature fluid. The channel 3 is connectable to a source 4 of the high temperature
fluid and is in Fig. 1 a connected to the source 4. The source 4 of the high temperature
fluid may be a boiler, burner, turbine, engine or other suitable device generating
a high temperature fluid from which heat may be extracted/recovered.
[0102] The vessel 2 comprises an inlet 5 for the high temperature fluid into the channel
3 and an outlet 6 for the high temperature fluid out of the channel 3. The channel
3 for the high temperature fluid is arranged to convey the high temperature fluid
through the channel 3 from the inlet 5 to the outlet 6 of the vessel 2. The channel
3 is thus arranged to convey the high temperature fluid in a flow direction from the
inlet 5 to the outlet 6. The channel 3 has a longitudinal centre axis X which extends
through the inlet 5 and the outlet 6.
[0103] The system 1 comprises further an economizer 7, an evaporator 8 and a superheater
9 arranged in the channel 3. In addition, the system 1 comprises a water-steam separator
10 arranged external of the channel 3.
[0104] The economizer 7 is arranged to receive a first fluid constituted by feedwater to
be preheated via an economizer inlet 7a. More specifically, the system 1 of Fig. 1
a comprises further an economizer inlet conduit 11 and a first fluid pre-treatment
system (i.e. a feedwater pre-treatment system) 12. The economizer inlet conduit 11
is connected with the feedwater pre-treatment system 12 and the economizer inlet 7a
and is arranged to convey feedwater. A feedwater pump 13 is arranged to feed feedwater
from the pre-treatment system 12 via the economizer inlet conduit 11 and the economizer
inlet 7a into the economizer 7.
[0105] The feedwater pre-treatment system 12 shown in Fig. 1 a comprises a feedwater storage
tank 14, a cleaning device 15 and a softening device 16. The softening device 16 is
arranged to receive water to be treated and to soften received water by addition of
a softening agent. The cleaning device 15 is connected to the softening device 16
and is arranged to receive softened water from the softening device 16. Furthermore,
the cleaning device 15 is arranged to clean received softened water so as to remove
impurities. The storage tank 14 is connected to the cleaning device 15 and is arranged
to receive cleaned water from the cleaning device 15. Water stored in the storage
tank 14 constitutes feedwater to be supplied to the economizer 7. The storage tank
14 is connected to the economizer inlet conduit 11.
[0106] Thus, the economizer 7 is arranged to receive feedwater from the storage tank 14
via the economizer inlet conduit 11 and the economizer inlet 7a. Furthermore, the
economizer 7 is arranged to preheat the received feedwater by heat exchange with the
high temperature fluid in the channel 3 so as to provide preheated feedwater and discharge
preheated feedwater through an economizer outlet 7b. More specifically, the economizer
7 shown in Fig. 1a comprises an economizer tube arrangement 7c arranged to receive
and convey the feedwater. The high temperature fluid in the channel 3 is in heat exchanging
relation with the feedwater in the economizer tube arrangement 7c, wherein the feedwater
is preheated when conveyed in the economizer tube arrangement 7c. The economizer tube
arrangement 7c is illustrated schematically in Fig. 2.
[0107] As can be seen in Fig. 2, the economizer tube arrangement 7c comprises a number of
tubes, i.e. four tubes 7d-g, configured to convey the feedwater to be preheated and
extending between the economizer inlet 7a and the economizer outlet 7b. The tubes
7d-g may optionally be provided with fins or other surface enlarging elements (not
shown).
[0108] Each tube 7d-g comprises or is formed as a helical coil having a plurality of turns.
The helical coils of the tubes 7d-g are concentric with the longitudinal centre axis
X. The tubes 7d-g are arranged one within the other as can be seen in Fig. 2.
[0109] The system 1 shown in Fig. 1a comprises further an economizer outlet conduit 17 connected
with the economizer outlet 7b and a water injection device 8d. The water injection
device 8d will be further described below. The economizer outlet conduit 17 is arranged
to convey preheated feedwater from the economizer outlet 7b to the water injection
device 8d.
[0110] The evaporator 8 is arranged to receive a second fluid to be heated via an evaporator
inlet 8a. The evaporator 8 is arranged to heat (evaporate) the received second fluid
by heat exchange with the high temperature fluid in the channel 3 so as to provide
a heated second fluid, which may consist of a mixture comprising water and steam,
and discharge heated second fluid through an evaporator outlet 8b. More specifically,
the evaporator 8 shown in Fig. 1 a comprises an evaporator tube arrangement 8c arranged
to receive and convey the second fluid to be heated. The high temperature fluid in
the channel 3 is in heat exchanging relation with the second fluid in the evaporator
tube arrangement 8c, wherein the second fluid is heated when conveyed in the evaporator
tube arrangement 8c. The evaporator tube arrangement 8c is not shown in further detail,
but has a similar construction as the economizer tube arrangement 7c shown in Fig.
2. Thus, the evaporator tube arrangement 8c comprises a number of tubes, i.e. four
tubes, configured to convey the second fluid to be heated and extending between the
evaporator inlet 8a and the evaporator outlet 8b. Each of the tubes comprises or is
formed as a helical coil having a plurality of turns. The helical coils of the tubes
are concentric with the longitudinal centre axis X. The tubes are arranged one within
the other.
[0111] The system 1 shown in Fig. 1 a comprises further an evaporator outlet conduit 18
connected with the evaporator outlet 8b and a first separator inlet 10a. The evaporator
outlet conduit 18 is arranged to convey heated second fluid from the evaporator outlet
8b to the first separator inlet 10a.
[0112] The water-steam separator 10 is arranged to receive heated second fluid from the
evaporator 8 via the first separator inlet 10a and to separate water and steam of
the received heated second fluid. In the embodiment shown in Fig. 1 a the water-steam
separator 10 is a steam drum, wherein steam is collected in an upper part of the steam
drum 10 and water is collected in a lower part of the steam drum 10. The steam drum
10 is arranged to discharge water through a first separator outlet 10c and steam through
a second separator outlet 10d.
[0113] The system 1 shown in Fig. 1 a comprises further a first separator outlet conduit
19 connected with the first separator outlet 10c and the water injection device 8d
and a second separator outlet conduit 20 connected with the second separator outlet
10d and a superheater inlet 9a. The first separator outlet conduit 19 is arranged
to convey liquid discharged by the separator 10 and the second separator outlet conduit
20 is arranged to convey vapor discharged by the separator 10. Thus, the water-steam
separator 10 and the evaporator 8 are part of a circulation circuit 21.
[0114] The water injection device 8d is arranged to receive preheated feedwater from the
economizer 7 (via the economizer outlet 7b and the economizer outlet conduit 17) and
water discharged by the separator 10 (via the first separator outlet 10c and the first
separator outlet conduit 17) and is further arranged to inject the received preheated
feedwater together with the received discharged water into the evaporator 8 (via the
evaporator inlet 8a). Thereby, the second fluid to be heated by the evaporator 8 comprises
preheated feedwater provided by the economizer 7 and water discharged by the separator
10.
[0115] In the system 1 of Fig. 1 a the water injection device 8d is part of means for recirculation
of water discharged by the separator 10 in the circulation circuit 21.
[0116] The superheater 9 is arranged to receive steam discharged by the water-steam separator
10 via the second separator outlet 10d, the second separator outlet conduit 20 and
the superheater inlet 9a. The superheater 9 is further arranged to heat the received
steam by heat exchange with the high temperature fluid in the channel 3 so as to provide
superheated steam and is arranged to discharge the superheated steam through a superheater
outlet 9b connected to a superheater outlet conduit 22. The superheater outlet conduit
22 is arranged to convey superheated steam discharged by the superheater 9. More specifically,
the superheater 9 shown in Fig. 1 a comprises a superheater tube arrangement 9c arranged
to receive and convey the steam to be heated. The high temperature fluid in the channel
3 is in heat exchanging relation with the steam in the superheater tube arrangement
9c, wherein the steam is heated when conveyed in the superheater tube arrangement
9c. The superheater tube arrangement 9c is not shown in further detail, but has a
similar construction as the economizer tube arrangement 7c shown in Fig. 2. Thus the
superheater tube arrangement 9c comprises a number of tubes, i.e. four tubes, configured
to convey the steam to be heated and extending between the superheater inlet 9a and
the superheater outlet 9b. Each of the tubes comprises or is formed as a helical coil
having a plurality of turns. The helical coils of the tubes are concentric with the
longitudinal centre axis X. The tubes are arranged one within the other.
[0117] The system 1 comprises further a first heating device 23. In the embodiment of Fig.
1 a the first heating device 23 is arranged in the lower part of the separator 10
in which separated water is collected. The first heating device 23 is arranged to
heat water in the separator 10 so as to convert water to steam. In the embodiment
shown in Fig. 1 a the first heating device 23 is an electrical heating device.
[0118] The system 1 shown in Fig. 1 a comprises further a control unit 24 configured to
regulate the amount of heat released by the first heating device 23 and a sensing
device 25 configured to detect a parameter related to the amount of superheated steam
generated by the system 1. The control unit 24 is arranged as a separate unit in Fig.
1a. The control unit 24 is connected via connection 25a with the sensing device 25
and is configured to receive information concerning the detected parameter from the
sensing device 25. The control unit 24 is further connected with the first heating
device 23 via connection 23a and is arranged to regulate the amount of heat released
by the first heating device 23 based on the information concerning the detected parameter.
More specifically, the control unit 24 in Fig. 1 a is configured to receive an input
signal related to the detected parameter from the sensing device 25 and to generate
an output signal to regulate the amount of heat released by the first heating device
23 based on the received input signal.
[0119] The control unit 24 may comprise an input/output interface (i.e. a communication
interface such as a transmitter/receiver) 24a for receiving information about the
detected parameter from the sensing device 25 and for communicating with the first
heating device 23. The control unit 24 is further configured to carry out a method
for regulating the amount of heat released by the first heating device 23. For this
purpose the control unit 24 may comprise a processor 24b, which is configured to execute
computer code instructions which for instance may be stored on a memory 24c. The memory
24c may thus form a (non-transitory) computer-readable medium for storing such computer
code instructions. The processor 24b may alternatively be in the form of a hardware
component, such as an application specific integrated circuit, a field-programmable
gate array or the like.
[0120] In the embodiment of Fig. 1 a the detected parameter is the water level in the water-steam
separator 10 and the sensing device 25 is a water level meter.
[0121] Thus, during operation of the system 1 shown in Fig. 1 a the control unit 24 may
receive information regarding the water level from the sensing device 25 and regulate
the amount of heat released by the first heating device 23 based on the received information.
For example, the control unit 24 may turn on the first heating device 23 and/or increase
the amount of heat released by the first heating device 23 if the signal from the
sensing device 25 indicates that the water level in the separator 10 is above a certain
threshold. Furthermore, the control unit 24 may decrease the amount of heat released
by the first heating device 23 and/or turn off the first heating device 23 if the
signal from the sensing device 25 indicates that the water level in the separator
10 is below a certain threshold. Regulation may also comprise using a regulation loop
to keep the amount of superheated steam generated by the system 1 at a constant level,
i.e. at a certain level, or within a certain range.
[0122] A first embodiment of the water injection device 8d of Fig. 1 a is shown in Figs.
3a-c. In the first embodiment the fluid injection device 8d is a header device. The
header device 8d comprises a header 130 comprising an inlet portion 131 and an outlet
portion 132. The inlet portion 131 and the outlet portion 132 are separated by a dashed
line in Fig. 3a. The inlet portion 131 comprises a header inlet 133 for water discharged
by the water-steam separator 10 via the second separator outlet 10c and the second
separator outlet conduit 19, see Fig. 1 a. The outlet portion 132 comprises a wall
134 surrounding an inner space 135. The outlet portion 132 has a longitudinal center
axis C and an inner diameter D.
[0123] In the first embodiment, the outlet portion 132 is circular cylindrical and the wall
134 of the outlet portion 132 continues into the inlet portion 131, and forms a wall
136 of the inlet portion 131. Thus the walls 134 and 136 may be formed by one cylinder.
[0124] The inlet portion 131 extends to a first end 130a of the header 130. The outlet portion
132 extends to a second end 130b of the header 130. The second end 130b is closed
by means of an end element 137.
[0125] The outlet portion 132 comprises a header outlet 116, which extends through the wall
134 of the outlet portion 132 and is connected to the evaporator tube arrangement
8c via the evaporator inlet 8a.
[0126] As mentioned above, the evaporator tube arrangement 8c of Fig. 1a comprises four
tubes for the second fluid to be heated. The header outlet 116 may comprise a corresponding
number of openings 138 extending through the wall 134 of the outlet portion 132, each
opening 138 being connected to a respective one of the tubes. It should be noted that
in Figs. 3a-3c, only three openings 138 are disclosed. However, it is clear that the
header outlet 116 of the header 130 also may comprise four openings 138 arranged along
a row as indicated in Figs. 3a and 3c.
[0127] It is also to be noted that the evaporator tube arrangement 8c may comprise any number
of tubes, for instance only one tube, or 2, 3, 4, 5, 6, 7, 8 or even more tubes. In
any case, the header 130 comprises a header outlet 116 with a corresponding number
of openings 138 for being connected to a respective one of the tubes of the evaporator
tube arrangement 8c.
[0128] The header inlet 133 is connected to the second separator outlet conduit 19, see
Fig. 1a. The header 130 is thus configured to permit the water discharged by the water-steam
separator 10 to enter the inner space 135 via the header inlet 133 and to flow from
the inner space 135 to the evaporator tube arrangement 8c via the header outlet 116,
i.e. via the openings 138 of the header outlet 116.
[0129] The header device 8d also comprises an injector pipe 140, connected to the header
130, for preheated feedwater conveyed from the economizer 7 through the economizer
outlet conduit 17, see Fig. 1 a. A first portion 140' of the injector pipe 140 extends
into the inner space 135 as can be clearly seen in Fig. 3c. The injector pipe 140
is configured to permit the supply of preheated feedwater to the inner space 135 in
such a manner that the water discharged by the water-steam separator 10 and the preheated
feedwater together are ejected into the evaporator tube arrangement 8c via the header
outlet 116, i.e. via the openings 138. More particularly, when preheated feedwater
is ejected from the injector pipe 140, liquid discharged by the separator 10 is forced
through the header outlet 116 and into the evaporator tube arrangement 8c together
with preheated feedwater. The second fluid to be heated in the evaporator tube arrangement
8c thus comprises the preheated feedwater provided by the economizer 7 and liquid
discharged by the separator 10.
[0130] To that end the first portion 140' of the injector pipe 140 comprises an injector
outlet 117, which permits the supply of preheated feedwater to the inner space 135.
The injector outlet 117 comprises a number of holes 141 extending through a wall 142
of the injector pipe 140. The injector pipe 140, at least in the area of the injector
outlet 117 has a cylindrical, especially a circular cylindrical shape defining a longitudinal
center axis c. The first portion 140' of the injector pipe 140 has an outer diameter
d.
[0131] As can be seen in Fig. 3c, the first portion 140' of the injector pipe 140 is positioned
in the inner space 135 in such a way that there is a radial distance between the number
of holes 141 and the number of openings 138. More specifically, the inner diameter
D is greater than the outer diameter d, wherein the first portion 140' of the injector
pipe 140 along its complete length is provided at a radial distance from an inner
side of the wall 134 of the outlet portion 132.
[0132] The injector pipe 140 extends through the inlet portion 131 into the inner space
135. In the first embodiment, the injector pipe 140 extends through the wall 136 of
the inlet portion 131 as can be seen in Figs. 3a-3c.
[0133] The injector pipe 140 has a bottom end 143 provided in the inner space 135. The bottom
end 143 is closed. In the first embodiment, the bottom end 143 is arranged adjacent
to the closed second end 130b of the header 130.
[0134] The header outlet 116 has a first flow area, which may be the total area of all openings
138. The injector outlet 117 has a second flow area, which may be the total area of
all holes 141. The first flow area is larger than the second flow area. Especially,
the area of each opening 138 may be larger than the area of each hole 141. The area
of the holes 141 may be equal or different for the different holes 141.
[0135] The header outlet 116 is provided within an elongated area 144 of the wall 134 of
the outlet portion 132. The elongated area 144 extends in parallel with the longitudinal
center axis C. In the first embodiment, the long sides of the area 144 are tangent
to the edges of the openings 138.
[0136] The elongated area 144 has a width α, see Fig. 3a, i.e. an angular distance between
the long sides. The width α is less than 60° with respect to the longitudinal center
axis C, preferably less than 50° with respect to the longitudinal center axis C, more
preferably less than 40° with respect to the longitudinal center axis C and most preferably
less than 30° with respect to the longitudinal center axis C.
[0137] As can be seen in Fig. 3a, all of the openings 138 are positioned within the elongated
area 144. The injector outlet 117 faces the elongated area 144. Consequently, all
of the holes 141 of the injector outlet 117 face the elongated area 144 and thus the
openings 138.
[0138] In the first embodiment each of the holes 141 is positioned opposite to an opening
138 as can be clearly seen in Fig. 3a. However, as mentioned above, the number of
holes 141 may be less than the number of openings 138.
[0139] Moreover, in the first embodiment, the openings 138 are positioned along a line being
parallel with the longitudinal center axis C. Also the holes 141 are positioned along
this line being parallel with the longitudinal center axis C. In particular, it should
be mentioned that the holes 141 may be displaced in relation to the openings 138 along
this line, especially such that the openings 138 and the holes 141 are not pairwise
aligned with each other.
[0140] During operation of the steam generation system 1, preheated feedwater from the economizer
7 will thus be fed into the injector pipe 140 by means of the feedwater pump 13, see
Fig. 1 a. The feedwater pump 13 raises the pressure of the preheated feedwater from
the economizer 7, thereby forcing the preheated feedwater out of the holes 141 of
the injector outlet 117. The preheated feedwater ejected from the holes 141 will then
bring water discharged from the water-steam separator 10 to be ejected through the
openings 138 together with the preheated feedwater from the holes 141. In such a way,
circulation of the fluid between the separator 10 and the economizer 7 and the evaporator
tube arrangement 8c will be maintained only by means of the power delivered to the
feedwater pump 13.
[0141] A second embodiment of the header device 8d is disclosed in Figs. 3d-3f. The same
reference signs are used for elements having the same or corresponding functions in
the embodiments disclosed. The header device 8d of the second embodiment differs from
the header device 8d of the first embodiment in that the inlet portion 131 is curved,
more particularly bent 90 degrees, whereas the injector pipe 140 is straight and extends
in parallel with the longitudinal center axis C, although the longitudinal center
axis c of the injector pipe 140 is displaced with respect to the longitudinal center
axis C of the outlet portion 132 as in the first embodiment. In the first embodiment
the injector pipe 140 was curved, more particularly bent 90 degrees, while the inlet
portion 131 was straight.
[0142] As can be seen in Figs 3c and 3f, the longitudinal center axis c of the first portion
140' of the injector pipe 140 is parallel with the longitudinal center axis C of the
outlet portion 132. In the first and second embodiments, the longitudinal center axis
c of the first portion 140' of the injector pipe 140 is displaced in a radial direction
with respect to the longitudinal center axis C of the outlet portion 132. It should
be noted, that the longitudinal center axis c of the first portion 140' of the injector
pipe 140 may coincide with the longitudinal center axis C of the outlet portion 132.
[0143] Fig. 1b shows a further embodiment of the steam generation system 1, which corresponds
to the system 1 of Fig. 1 a but with the differences that the system 1 of Fig. 1b
does not comprise the water injection device 8d and that the economizer outlet conduit
17 is connected to a second separator inlet 10b instead of to the water injection
device 8d.
[0144] Thus, in the system 1 of Fig. 1b the economizer 7 is connected to the separator 10
via the economizer outlet 7b, the economizer outlet conduit 17 and the second separator
inlet 10b, wherein the separator 10 is arranged to receive preheated feedwater from
the economizer 7. The preheated feedwater received by the separator 10 is collected
in the lower part of the separator 10 together with the separated water. In the embodiment
of Fig. 1b, the first separator outlet conduit 19 is connected to the evaporator inlet
8a. Thus, the evaporator 8 is arranged to receive discharged liquid from the separator
10 via the first separator outlet 10c, the first separator outlet conduit 19 and the
evaporator inlet 8a, wherein the second fluid to be heated by the evaporator 8 comprises
water discharged by the separator 10. Furthermore, the system 1 of Fig. 1b comprises
a pump 26 for feeding the discharged water from the separator 10 to the evaporator
8. Thus, in the system 1 of Fig. 1b the recirculation means comprises the pump 26.
[0145] Fig. 1c shows a further embodiment of the steam generation system 1, which corresponds
to the system 1 of Fig. 1 a but with the differences that the circulation circuit
21 further comprises the economizer 7, that the system 1 does not comprise the water
injection device 8d, that the first separator outlet 10c is connected to the economizer
inlet conduit 11 via the first separator outlet conduit 19 instead of to the water
injection device 8d and that the economizer 7 is connected to the evaporator 8 via
the economizer outlet 7b, the economizer outlet conduit 17 and the evaporator inlet
8a.
[0146] In the embodiment of Fig. 1c the economizer inlet conduit 11 is arranged to receive
water discharged by the separator 10 so that the received discharged water is added
to the feedwater conveyed from the feedwater pre-treatment system 12 to the economizer
7. Thus, in this embodiment the first fluid to be heated by the economizer 7 comprises
feedwater and water discharged by the separator 10. Furthermore, the evaporator 8
is arranged to receive preheated feedwater from the economizer 7, wherein the second
fluid to be heated by the evaporator 8 comprises preheated feedwater provided by the
economizer 8.
[0147] The embodiment of Fig. 1c comprises a pump 26 for feeding the discharged water from
the separator 10 to the economizer inlet conduit 11. Thus, in the system of Fig. 1c
the recirculation means comprises the pump 26.
[0148] Fig. 1d shows a further embodiment of the steam generation system 1, which corresponds
to the system 1 of Fig. 1 a but with the difference that the system 1 further comprises
a second heating device 27. The second heating device 27 is arranged to receive superheated
vapor from the superheater 9 via the superheater outlet 9b and is thus connected to
the superheater 9 via the superheater outlet 9b and the superheater outlet conduit
22. In the embodiment shown in Fig. 1d the second heating device 27 is an electrical
heating device.
[0149] Fig. 4a shows one embodiment of a deodorization system 28 for deodorization of oils
and/or fats, wherein the deodorization system 28 comprises a steam generation system
1 according to the embodiment shown in Fig. 1a and a deodorization vessel 29 in the
form of a deodorization column. The steam generation system 1 is only shown highly
schematically in Fig. 4a except for the source 4 and the superheater outlet conduit
22. For further details, see Fig. 1 a. In the embodiment of Fig. 4a the source 4 is
a steam boiler.
[0150] The deodorization column 29 comprises a vacuum connection 30a and is in Fig. 4a connected
to a vacuum system 30. Furthermore, the column 29 comprises an inlet 31 for introduction
of oils and/or fats into the column 29 and an outlet 32 for discharge of oils and/or
fats from the column 29. The column 29 comprises also a steam inlet 33a for introduction
of superheated steam into the column 29. The superheater outlet conduit 22 of the
steam generation system 1 is connected to the steam inlet 33a. Furthermore, the deodorization
column 29 comprises one treatment section 35a in the form of a stripping section,
in which oils and/or fats introduced into the column 29 are to be contacted with superheated
steam introduced into the column 29 through the steam inlet 33a.
[0151] More specifically, the stripping section 35a of the column 29 of Fig. 4a comprises
a structured packing (not shown) which is arranged to receive introduced oils and/or
fats. The oils and/or fats are brought to flow through the structured packing under
influence by gravity and are brought to meet a flow of superheated steam introduced
into the column 29 through the steam inlet 33a in counter current. The column 29 may
further comprise means for supplying and/or distributing superheated steam (not shown)
in counter current through the structured packing. Furthermore, the deodorization
system 28 comprises a scrubber 37 arranged in the column 29. The scrubber 37 is arranged
to receive steam and removed volatiles, to condense volatiles and discharge condensed
volatiles. In the system of Fig. 4a the discharged volatiles are collected in a tank
34. The scrubber 37 may alternatively be arranged as a separate unit, i.e. external
of the column 29.
[0152] During use of the system 28, oils and/or fats to be deodorized are conveyed into
the column 29 through the inlet 31. The introduced oils and/or fats are brought to
flow through the structured packing under influence by gravity and are brought to
meet a flow of superheated steam in counter current in the packing. In the packing
volatile components are removed from the oils and/or fats under influence of the flow
of superheated steam. The flow of steam and removed volatiles enters the scrubber
37 in which volatiles are condensed. Steam enters the vacuum system 30 through the
vacuum connection 30a. The vacuum system 30 may comprise one or more condensers (not
shown) for steam condensation. A stripping action is performed in the stripping section
35a. A heat bleaching action may also be performed in the stripping section 35a.
[0153] The deodorization system 28 of Fig. 4a comprises further a deaerator 36 arranged
to remove air from the oils and/or fats before introduction into the deodorization
column 29. In addition, the deodorization system 28 comprises a preheating device
38 arranged to preheat oils and/or fats to a first temperature and a final heating
device 39 arranged to heat the preheated oils and/or fats to a final temperature (e.g.
a temperature required for deodorization) before introduction into the column 29.
The preheating device 38 is a heat exchanger arranged to receive treated oils and/or
fats from the column 29 via the outlet 32. The untreated oils and/or fats are heated
by heat exchange with the treated oils and/or fats in the preheating device 38. Chilled
treated oils and/or fats are provided from the preheating device 38. The final heating
device 39 is a heat exchanger connected to the steam boiler 4, wherein the heating
in the final heating device 39 is performed by heat exchange with steam received from
the steam boiler 4.
[0154] Thus, the steam boiler 4 constitutes the source of the high temperature fluid for
the steam generation system 1, i.e. the exhaust gases from the steam boiler 4 is utilized
as high temperature fluid in the channel 3 of the steam generation system 1. Accordingly,
the steam boiler 4 is arranged to generate steam to be utilized in the deodorization
system 28 as heating medium in the final heating device 39 and to generate exhaust
gas to be utilized as the high temperature fluid in the steam generation system 1.
Accordingly, the energy in the exhaust gas of the steam boiler 4 is efficiently recovered
and reused.
[0155] Fig. 4b shows another embodiment of a system 28 for deodorization of oils and/or
fats. The system 28 of Fig. 4b differs from the system 28 of Fig. 4a only in that
the column 29 further comprises a further steam inlet 33b and a further treatment
section 35b in the form of a retention section. The retention section 35b is arranged
to receive oils and/or fats that have been treated in the stripping section 35a and
superheated steam introduced through the steam inlet 33b. The retention section 35b
is further arranged to hold received oils and/or fats for a certain amount of time
and bring received oils and/or fats into contact with received superheated steam during
a heat bleaching process. In an alternative of the embodiment of Fig. 4b, steam inlet
33a may be omitted.
[0156] While the invention has been described in connection with various exemplary embodiments,
it is to be understood that the invention is not to be limited to the disclosed exemplary
embodiments, on the contrary, it is intended to cover various modifications and equivalent
arrangements within the appended claims. Furthermore, it should be recognized that
any disclosed form or embodiment of the invention may be incorporated in any other
disclosed or described or suggested form or embodiment as a general matter of design
choice. It is the intention, therefor, to be limited only as indicated by the scope
of the claims.
1. A vapor generation system (1) comprising:
- a channel (3) for a high temperature fluid;
- an economizer (7) arranged in the channel (3), wherein the economizer (7) is arranged
to receive a first fluid to be preheated via an economizer inlet (7a) and to preheat
the received first fluid by heat exchange with the high temperature fluid;
- an evaporator (8) arranged in the channel (3), wherein the evaporator (8) is arranged
to receive a second fluid to be heated and to heat the received second fluid by heat
exchange with the high temperature fluid;
- a liquid-vapor separator (10) arranged to receive heated second fluid from the evaporator
(8) and optionally preheated first fluid from the economizer (7), wherein the liquid-vapor
separator (10) is arranged to separate liquid and vapor of the received heated second
fluid and to discharge liquid through a first separator outlet (10c) and vapor through
a second separator outlet (10d), and
- a superheater (9) arranged in the channel (3), wherein the superheater (9) is arranged
to receive a vapor fluid comprising vapor discharged by the liquid-vapor separator
(10), to heat the received vapor fluid by heat exchange with the high temperature
fluid so as to provide superheated vapor and to discharge superheated vapor through
a superheater outlet (9b);
wherein the second fluid to be heated by the evaporator (8) comprises preheated first
fluid provided by the economizer (7) and/or liquid discharged by the liquid-vapor
separator (10), and wherein the vapor generation system (1) further comprises a first
heating device (23) arranged to heat liquid in the liquid-vapor separator (10) so
as to convert liquid to vapor.
2. The vapor generation system (1) according to claim 1, wherein the vapor generation
system (1) further comprises a control unit (24) configured to regulate the amount
of heat released by the first heating device (23).
3. The vapor generation system (1) according to claim 1 or 2, wherein the vapor generation
system (1) further comprises at least one sensing device (25) configured to detect
a respective parameter related to the amount of superheated vapor generated by the
vapor generation system (1).
4. The vapor generation system (1) according to claim 2 and 3, wherein the control unit
(24) is configured to regulate the amount of heat released by the first heating device
(23) based on said respective parameter detected by the at least one sensing device.
5. The vapor generation system (1) according to claim 3 or 4, wherein the respective
parameter detected by at least one of said at least one sensing device (25) is the
liquid level in the liquid-vapor separator (10).
6. The vapor generation system (1) according to any one of claims 1-5, wherein the first
heating device (23) is an electrical heating device or a heat exchanger.
7. The vapor generation system (1) according to any one of claims 1-6, wherein the liquid-vapor
separator (10) is a vapor drum or a vapor cyclone.
8. The vapor generation system (1) according to any one of claims 1-7, wherein the evaporator
(8) is arranged to receive preheated first fluid provided by the economizer (7) and
liquid discharged by the liquid-vapor separator (10), wherein the second fluid to
be heated by the evaporator (8) comprises preheated first fluid provided by the economizer
(7) and liquid discharged by the liquid-vapor separator (10).
9. The vapor generation system (1) according to claim 8, wherein the vapor generation
system (1) further comprises a fluid injection device (8d) connected to the evaporator
(8), wherein the fluid injection device (8d) is arranged to receive preheated first
fluid from the economizer (7) and discharged liquid from the liquid-vapor separator
(10) and to inject the received preheated first fluid together with the received discharged
liquid into the evaporator (8) such that the second fluid to be heated by the evaporator
(8) comprises preheated first fluid provided by the economizer (7) and liquid discharged
by the liquid-vapor separator (10).
10. The vapor generation system (1) according to claim 9, wherein the evaporator (8) comprises
an evaporator tube arrangement (8c) arranged to receive and convey the second fluid
to be heated, wherein the fluid injection device (8d) is a header device comprising
a header (130), wherein the header (130) comprises an inlet portion (131) and an outlet
portion (132) communicating with each other, wherein the inlet portion (131) comprises
a header inlet (133) for liquid discharged by the liquid-vapor separator (10), wherein
the outlet portion (132) comprises a wall (134) surrounding an inner space (135),
wherein the outlet portion (132) comprises a header outlet (116), which extends through
the wall (134) and is connected to the evaporator tube arrangement (8c), wherein the
header (130) is configured to permit liquid discharged by the liquid-vapor separator
(10) to enter the inner space (135) via the header inlet (133), and to flow from the
inner space (135) to the evaporator tube arrangement (8c) via the header outlet (116),
wherein the header device (8d) comprises an injector pipe (140) connected to the header
(130) and arranged to inject preheated first fluid provided by the economizer (7)
into the header (130) to force liquid discharged by the liquid-vapor separator (10)
through the header outlet (116) and into the evaporator tube arrangement (8c) together
with preheated first fluid provided by the economizer (7).
11. The vapor generation system (1) according to any one of claims 1-7, wherein the liquid-vapor
separator (10) is further arranged to receive preheated first fluid from the economizer
(7), wherein the evaporator (8) is arranged to receive liquid discharged by the liquid-vapor
separator (10), and wherein the second fluid to be heated by the evaporator (8) comprises
liquid discharged by the liquid-vapor separator (10).
12. The vapor generation system (1) according to any one of claims 1-7, wherein the economizer
(7) is arranged to receive liquid discharged by the liquid-vapor separator (10), wherein
the first fluid to be preheated by the economizer comprises liquid discharged by the
liquid-vapor separator (10), wherein the evaporator (8) is arranged to receive preheated
first fluid from the economizer (7), and wherein the second fluid to be heated by
the evaporator (8) comprises preheated first fluid provided by the economizer (7).
13. The vapor generation system (1) according to any one of the preceding claims, wherein
the vapor generation system (1) further comprises a feedfluid pre-treatment system
(12), wherein the first fluid to be preheated by the economizer (7) comprises feedfluid
provided from the feedfluid pre-treatment system (12).
14. The vapor generation system (1) according to any one of the preceding claims, wherein
the vapor generation system (1) further comprises a source (4) of the high temperature
fluid.
15. The vapor generation system (1) according to any one of the preceding claims, wherein
the vapor generation system (1) further comprises a second heating device (27), which
is arranged to further heat superheated vapor provided by the superheater (9).
16. The vapor generation system (1) according to any one of the preceding claims, wherein
the vapor generation system (1) is a steam generation system, wherein the liquid-vapor
separator (10) is a water-steam separator, wherein the first fluid to be preheated
by the economizer (7) comprises water, wherein the second fluid to be heated by the
evaporator comprises preheated first fluid and/or water discharged by the water-steam
separator, wherein the vapor fluid is a steam fluid comprising steam discharged by
the water-steam separator and wherein the superheated vapor provided and discharged
by the superheater is superheated steam.
17. A deodorization system (28) for deodorization of oils and/or fats, wherein the deodorization
system (28) comprises a deodorization vessel (29) comprising:
- a vacuum connection (30a) arranged to be connected to a vacuum system (30);
- an inlet (31) for introduction of oils and/or fats into the deodorization vessel
(29);
- an outlet (32) for discharge of oils and/or fats from the deodorization vessel (29);
- at least one steam inlet (33a, 33b) for introduction of superheated steam into the
deodorization vessel (29), and
- at least one treatment section (35a, 35b) arranged to receive oils and/or fats introduced
into the deodorization vessel (29) and superheated steam introduced into the deodorization
vessel (29) and arranged to bring received oils and/or fats in contact with received
superheated steam during a treatment,
wherein the deodorization system (28) further comprises a steam generation system
(1) according to claim 16, and wherein said at least one steam inlet (33) is arranged
to receive superheated steam from the steam generation system (1) via the superheater
outlet (9a) of the steam generation system (1).
18. The deodorization system (28) according to claim 17, wherein at least one of the at
least one treatment section is a stripping section (35a).
19. The deodorization system (28) according to claim 17 or 18, wherein the steam generation
system (1) further comprises the source of the high temperature fluid and the deodorization
system (28) further comprises a heat exchanger (39) for heating the oils and/or fats
before introduction into the deodorization vessel (29), wherein the source of the
high temperature fluid (4) is a steam boiler arranged to generate steam to be utilized
as a heating medium in said heat exchanger (39), and wherein the steam boiler (4)
is arranged to generate exhaust gas to be utilized as the high temperature fluid in
the steam generation system (1).
20. A method for generation of vapor, wherein the method comprises:
- providing a vapor generation system (1) according to any one of claims 1-16;
- conveying a high temperature fluid through the channel (3);
- providing the economizer (7) with a first fluid via the economizer inlet (7a);
- preheating the first fluid in the economizer (7) by heat exchange with the high
temperature fluid;
- providing the evaporator (8) with a second fluid to be heated, wherein the second
fluid to be heated by the evaporator (8) comprises preheated first fluid provided
by the economizer (7) and/or liquid discharged by the liquid-vapor separator (10);
- heating the second fluid to be heated in the evaporator by heat exchange with the
high temperature fluid;
- providing the liquid-vapor separator (10) with heated second fluid from the evaporator
(8);
- optionally providing the liquid-vapor separator (10) with preheated first fluid
from the economizer (7);
- separating liquid and vapor of the heated second fluid in the liquid-vapor separator
(10);
- providing the superheater (9) with a vapor fluid comprising vapor discharged by
the liquid-vapor separator (10);
- heating the vapor fluid in the superheater (9) by heat exchange with the high temperature
fluid so as to provide superheated vapor;
- discharging superheated vapor from the superheater (9) via the superheater outlet
(9b), and
- heating liquid in the liquid-vapor separator (10) by means of the first heating
device (23) so as to convert liquid to vapor.
21. A method for deodorization of oils and/or fats, the method comprising the steps of:
- providing a deodorization system (28) according to any one of claims 17-19;
- connecting the vacuum connection (30a) of the deodorization vessel (29) to a vacuum
system (30);
- introducing oils and/or fats into the deodorization vessel (29) through the inlet
(31);
- generating superheated steam by means of the steam generation system (1) comprised
in the deodorization system (28);
- introducing generated superheated steam into the deodorization vessel (29) through
the at least one steam inlet (33a, 33b);
- providing at least one of the at least one treatment section (35a, 35b) with oils
and/or fats introduced into the deodorization vessel (29) and superheated steam introduced
into the deodorization vessel (29);
- bringing the provided oils and/or fats into contact with provided superheated steam
in said at least one treatment section (35a, 35b) during a treatment;
- discharging steam from the deodorization vessel (29) through the vacuum connection
(30a), and
- discharging oils and/or fats from the deodorization vessel (29) through the outlet
(32).