[0001] The present invention concern a device for dragging labels for marking electrical
panels to obtain printing by means of an inkjet printer.
[0002] The innovation consists in being able to use the labels already present on the market,
created to be printed by a plotter.
[0003] The object of the invention is also a method of making an automatic loader which
uses this dragging system.
FIELD OF APPLICATION OF THE INVENTION
[0004] The present invention relates to a device for translating plastic labels and bringing
them underneath an inkjet head so as to obtain the labels printed.
PRIOR ART
[0005] In the explanation of the description it will be made reference to the attached drawings,
provided for indicative purposes only and therefore not for limiting purposes, in
which:
- Figure 1 shows schematically a plotter with the adapter plate and some labels inserted
in the adapter plate.
- Figure 2 shows a schematic view of a label module for terminal blocks seen from above
and below to highlight that the upper part, where the printing takes place, is substantially
flat, while the lower part presents the pins for attachment to the adapter plate and
the hooking pins for the attachment to the terminal blocks.
- Figure 3 shows a schematic view of the drawings of two labels for terminal blocks
which differ in the shape and thickness of the hooking pins to the terminals.
- Figure 4 shows a schematic view of the drag system, object of the invention.
- Figure 5 shows a schematic view of a possible automatic feeding method.
[0006] The printing of labels for the marking of the electrical panels has always presented
difficulties because these labels are generally done of rigid plastic material and
have a complex shape.
[0007] They are injection molded into frames that contain multiple labels. Each label is
connected to the frame in one or more points and it is possible to detach it and use
it leaving the others unaltered. The shape of the frame facilitates the insertion
of the labels in transparent tubes for the marking of electric cables.
[0008] Other labels, used for the marking of the terminal blocks, present in the lower part
the feet that allow their positioning in the special housings that are on the outer
edge of the terminal blocks. These last labels are more difficult to print because
they are not flat and the thickness varies according to the type of terminal blocks
to which they are applied.
[0009] In the first years of marketing of these labels, plotter (1) was used to print on
them. The articles containing the labels to be printed (4) were placed on an adapter
plate (2) positioned on the printing table (3) of the plotter. In this way labels
of different thicknesses were all at the same height respect to the plotter pen (6)
and they could be printed.
[0010] The adapter plate was itself hooked to the plotter plane and it was not possible
to create automatic loaders for this reason. The user needed to hook the labels (4)
on the adapter plate and launch the print; at the end of the print, he needed to extract
the printed labels and to hook the new items for the next print.
[0011] Over time the technology has evolved and, to print on the labels, people has begun
to use thermal transfer or inkjet printers modifying the format of the labels in order
to be printed by these devices. They used adapter plates also in this case. The adapter
plate, in which the article is housed, is made to pass along the printing path.
[0012] The use by the user is similar to that of the plotter, he fits the article into the
adapter plate, launches the print and removes it. The substantial difference is the
greater printing speed of these last devices compared to that of the plotter. The
use of plotters as a printing system is still widespread today again.
SUMMARY OF THE INVENTION
[0013] A feature of the plotter label frames is to have small cylindrical pins (8) on the
underside that allow the label frame to be fixed to the adapter plate and prevent
it from moving during printing. These pins on the frame are positioned in as many
holes (5) on the plotter adapter plate.
[0014] To minimize the number of adapter plates, the frames, even if they host labels of
different sizes, have the pins for the fitting to the adapter plate in the same position.
[0015] In most cases the frame supporting the labels has a shape similar to Fig. 2 where
the pins (8) are located on the two outer sides.
[0016] The invention consists in using the pins themselves as a constraint on the outer
edges of a fixed rail which extends up to pass the system which moves the print head.
The frame is free to slide along this rail and the pins prevent it from moving sideways.
[0017] A lever actuate by a solenoid, a motorized actuator or anything else, moved longitudinally
by a motor, hooks the pin and drags the frame under the print head (14) so that all
the labels can be printed.
[0018] Another lever pushes the pin, or directly the frame, on the corresponding rail and
keeps it pressed in order to avoid backlash during the translation. This avoids transversal
positioning errors and consequent print centering problems on the individual labels.
[0019] With this system consisting of: rail, hooking and dragging it is possible to use
articles specifically designed for the plotter on inkjet printer without the need
to modify them, or by making minor modifications, with evident saving money given
the cost of injection molds.
[0020] The essence of the invention is based on the fact that, with this system, it is possible
to obtain printing without using an adapter plate, increasing the practicality of
use by the user, which no needs anymore to place the labels on the adapter plate to
print them and remove them after the print has been performed, with consequent time
saving. Furthermore, this system open the way to the possible realization of automatic
loaders.
[0021] Further characteristics and advantages will be highlighted in the detailed description
of the realization, but not exclusive, of the label dragging system according to the
present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0022] The printing of labels through the use of a plotter (1) occurs by fitting the frames
(9) containing the labels onto an adapter plate (2). The fixing is done by inserting
the pins (8) on the frame into the appropriate holes on the plate (5). The plate has
grooves (7) so as to accommodate the hooking pins of the labels to the terminal blocks.
In this way the upper side of the labels is always at the same height even for labels
with different thickness (Fig. 3). The plotter pen (6) finds the printable areas always
at the same height and then printing is possible.
[0023] This is achieved thanks to the fact that the thickness of the frame (9) is always
the same and the labels are positioned on it so as to offer the upper part printable
at the same height.
[0024] Moreover, the hooking pins on the frame (8) are located in the same points also for
different labels, this to allow the use of the same adapter plate (2) for the largest
possible number of different labels.
[0025] From the two previous considerations it is clear that in the labels for plotters
there is a sort of standardization that forces the position of the hooking pins and
the thickness of the frame.
[0026] The thickness remains constant even in the immediate proximity of the hooking pin
because there must be a mechanical consistency in the adapter plate between the hole
receiving the pin (5) and the slots receiving the lower part of the tags (7).
[0027] It is therefore possible to make a guide composed of two parallel walls (rail) able
to house the frame so that the most external hooking pins touch the external side
of the rail (15). In this way the frame is in a forced position and is free to slide
longitudinally in the direction of the rail while it is transversely locked. The pins
are located outside the rail.
[0028] Two mechanisms are positioned on the sides of the rail, they hook two pins, one for
side, and drag the frame with the labels along the printing path. The two mechanisms
are moved each one by a corresponding motor in the longitudinal direction of the rail
(10) and they are composed of a lever actuates by a solenoid, a motorized actuator
or whatever (11). In this way, the printing takes place without the mediation of an
adapter plate.
[0029] Since the pins placed on the sides of the frame can be arranged in a non-symmetrical
manner, the fact of having two separate dragging mechanisms, one on each side, allows
to hook the two pins which are in the most suitable position to obtain a force of
homogeneous translation.
[0030] If, to facilitate the insertion of the frame on the rail, the distance between the
walls of the rail is smaller than that between two pins, there may be a backlash that
affects the quality of printing. In this case, another mechanism (12), for example,
but not limited to, a lever, a spring, a clutch or whatever, is used to push the pins
of one side of the frame towards the corresponding site of the rail. In this way the
backlash and any lateral movements, due to the vibrations that are produced when the
frame advances in the printing path, are eliminated.
[0031] An automatic loader system for the printer can be easily implemented by stacking
the items at the end of the rail and using the hooking mechanism to extract the items
one by one from the stack (Fig. 5).
[0032] In the drawing (Fig. 5) illustrating a possible, but not exclusive, method of making
an automatic loader, the container that holds the stack of articles in position has
not been shown. This one container is structured in such a way as to allow the system
to pick up the article and take it to a print position. The hooking and dragging system,
consisting of movable levers, is able to disengage the newly printed article by withdrawing
the levers, going back and hooking the next article of the stack. In this way all
the items in the loader can be printed in succession.
1. A device able to transporting the frame with the labels (9) along the print path,
without the use of an adapter plate, comprising:
- A rail (13) consisted of two vertical walls on top of which are placed the frames.
The distance between the rails is calculated in such a way that the more external
pins on the perimeter of the labels frame are on the outside of the rails and in contact
with them.
- Two hooking devices of the pins of the frames (8), consisting by a lever (11) actuated
by a solenoid, a motorized mechanical actuator or whatever, moved by a motor in the
longitudinal direction of the print (10). These hooking devices are placed on both
the sides of the rails and they are able to move the frames containing the labels,
that are placed on the rail, until reach the printer head (14), so the labels can
be printed.
- A lever device (12), actuated by a solenoid, a motorized mechanical actuator, a
friction device or anything else, is positioned on only one side of the rail. This
lever device is jointed with the movement of the previous hooking device. It pushes
one side of the labels frame to the corresponding rail to remove any backlash.
2. An automatic feeding method for a printer, consisting of a container, not shown in
the fig. 5, that held in position one stack of articles (16) and structured so that
the hooking device according to claim 1 can hook the first article placed on the rails,
drag it along the print path leaving all the remaining items in the stack.
Thanks to the fact that the hooking devices are constituted by movable levers, the
system is able to disengage the just printed article retracting the levers.
Then it goes back to hook the next article of the stack and so on, in order to be
able to print in succession all available items.