Object of the Invention
[0001] The object of the present invention relates to a bucket of the type used by public
work machinery for screening inert material (stones and rubble left from excavation
or demolition work) at the actual site location, and to the screening method, as described
in the preamble of the independent claims.
State of the Art
[0002] Buckets that can be can be applied to the end of the arm of an excavating machine
and comprise an outer shell are known in the technical field of reference, said machine
being configured to select and check the inert material (basically stone, earth and
gravel) resulting from excavation and/or demolition operations in civil works.
[0003] A screening bucket conventionally consists of an outer structure that can be connected
to the end of an arm of the operating machine and comprises a drum turning inside
a fixed structure by means of an assembly consisting of a hydraulically-operated motor
and a gear reducer.
[0004] Furthermore, the outer part of the drum comprises a mesh with holes having dimensions
suitably selected to only allow the passage of material with dimensions below a predetermined
size. Nevertheless, during rotation of the drum, the material inside said drum naturally
rotate as well, such that the inert material comes into contact with the mesh and
is separated or screened with the dimensions of the material itself: the material
having a size smaller than the holes of the mesh of the drum will fall due to gravity,
while the material having a larger size will remain in the drum and be discharged
once the work cycle ends, the operation being repeated as many times needed. An example
of this type of bucket is described in
EP 0 284 643 or in
EP 1 577 023.
[0005] One of the problems associated with these devices relates to the build up of material
on the inner side walls of the drum, taking place as a result of the rotation of said
drum. It is obvious for the person skilled in the art that as a result of the increase
in rotational speed of the drum, on one hand greater productivity is obtained, productivity
being understood as an amount of material screened per unit of time, and on the other
hand, there will be greater build up of material having a larger size on the side
walls.
[0006] The excessive build up of material on the side walls tends to block precisely the
outlet holes for the smallest material, which prevents proper screening of the inert
material, and in fact represents a limitation for bucket productivity, so the rotational
speed must necessarily be limited.
[0007] Patent document
WO 20122007921 describes a screening bucket that tries to solve this problem by changing the rotational
speeds of the drum between two speeds depending on the angular position thereof. Nevertheless,
this solution is complex because it requires detection means and switching means to
switch between operating modes which: (a) make the bucket manufacturing process, and
therefore the end product, more expensive; and (b) simplicity and robustness are fundamental
in the design of public work machines because said machines are subjected to constant
mechanical stresses in an aggressive environment, because due to a greater technical
complexity, more inspections, greater specialization of the staff responsible for
operating the machines and more frequent and more expensive maintenance are all required.
Description of the Invention
[0008] To overcome the problems mentioned in the state of the art, the present invention
describes a screening bucket for screening inert material comprising a support structure
and being attached to an end of an articulated arm of a machine for civil engineering
use; said bucket comprises a screening drum attached to the support structure such
that said screening drum can turn about an axis of rotation; and wherein said screening
drum comprises a side wall provided with through holes dimensionally suitable for
allowing the passage of inert material of a predetermined size. The screening drum
is connected with means to impart to said screening drum a rotational movement about
said axis of rotation. Furthermore, the invention comprises means configured for vibrating
said screening drum as it turns, which prevents the material from building up on the
side walls of the drum.
[0009] A second aspect of the invention relates to a screening method for screening inert
material resulting from a civil engineering operation by means of a screening bucket
comprising a support structure which is attached in an articulated manner to an end
of an arm of a machine for civil engineering use and a screening drum rotationally
connected to the structure such that said screening drum turns about an axis of rotation
comprising a step of vibrating the screening drum at the same time as it turns during
the rotational movement about the axis.
[0010] Throughout the description and claims the word "comprises" and variants thereof do
not seek to exclude other technical features, additions, components or steps. For
persons skilled in the art, other objects, advantages and features of the invention
will be inferred in part from the description and in part from putting the invention
into practice. The following examples and drawings are provided by way of illustration
and do not seek to restrict the present invention. Furthermore, the present invention
covers all the possible combinations of particular and preferred embodiments herein
indicated.
Brief Description of the Drawings
[0011] A series of drawings which help to better understand the invention and which are
expressly related to an embodiment of said invention presented as a non-limiting example
thereof will be very briefly described below.
Figure 1 shows a perspective view of the bucket object of the present invention.
Figure 2 shows a view of the bucket of Figure 1 without protections or shells.
Figure 3 shows an isolated view of the means for vibration the drum that are part
of the bucket object of the invention.
Preferred embodiment of the Invention
[0012] As can be seen in the attached drawings, the screening bucket 1 object of the present
invention comprises a support structure 2 which is attached in an articulated manner
to an end of an articulated arm of a machine of the type commonly used in civil works,
which is not shown the attached drawings.
[0013] Said support structure 2 houses a frustoconical-shaped screening drum 3 with an opening
that is broader than the rear part thereof, the side walls of which are provided around
the perimeter with a plurality of through holes dimensionally suitable for allowing
the passage of the inert material of a predetermined size.
[0014] The screening drum 3 is connected with means to impart a rotational movement about
an axis of rotation (x) which is the axis of revolution of the solid defined by the
screening drum 3 itself, i.e., the axis of revolution of the solid of revolution,
which is the drum itself.
[0015] The rotation means comprise a ring 4 arranged around the perimeter of the rear cover
3a of the screening drum 3 and integrally attached to said rear cover 3a. The ring
4 turns as a result of a bearing 5 and as a result of the movement exerted by a first
motor 6, which is preferably hydraulic, which movement is transmitted to the ring
assembly 4 by means of a belt or pulley 7.
[0016] In addition, the screening bucket 1 object of the present invention has the particularity
of having means configured for vibrating the screening drum 3. These means comprise
an eccentric weight 8 integrally attached to the shaft of a second hydraulic motor
9 through an elastic coupling 10.
[0017] Therefore, during operation of the bucket 1 the rotation means (4, 5, 6, 7) will
activate the drum 3 in a rotational manner with respect to the axis of rotation (x)
in a conventional manner, while at the same time, the vibration means (8, 9, 10) exert
a vibrational movement on the screening drum 3, rotating at its normal work speed.
This vibrational movement has the particularly of preventing the inert material from
building up on the side walls due to the centrifugal force of the rotational movement,
and therefore improving productivity, which is understood as the amount of material
screened per unit of time, in a robust and simple manner.
1. A screening bucket (1) for screening inert material, comprising a support structure
(2) and being attached to an end of an articulated arm of a machine for civil engineering
use; said bucket (1) comprises:
(a) a screening drum (3) attached to the support structure (2) such that said screening
drum (3) can turn about an axis of rotation (x);
(a.1) and wherein said screening drum (3) comprises a plurality of through holes dimensionally
suitable for allowing the passage of inert material of predetermined size;
(b) and wherein the screening drum (3) is connected with means to impart to said screening
drum (3) a rotational movement about said axis of rotation (x);
characterized in that it comprises means configured for vibrating said screening drum (3) as it turns.
2. The bucket (1) according to claim 1, wherein the rotation means comprise a ring (4)
arranged around the perimeter of a rear cover (3a) of the screening drum (3) and integrally
attached to said rear cover (3a); and wherein the ring (4) turns as a result of a
bearing (5) and as a result of the movement exerted by a first motor (6), which movement
is transmitted to the ring assembly (4) by means of a pulley (7).
3. The bucket (1) according to any of claims 1-2, wherein the means configured for vibrating
the screening drum (3) comprise an eccentric weight (8) integrally attached to the
shaft of a second motor (9) through an elastic coupling (10).
4. A screening method for screening inert material resulting from a civil engineering
operation by means of a screening bucket (1) according to any of claims 1 to 3, comprising
a support structure (2) which is attached in an articulated manner to an end of an
arm of a machine for civil engineering use and a screening drum (3) rotationally connected
to the structure (2) such that said screening drum (3) turns about an axis of rotation
(x), characterized in that it comprises a step of vibrating the screening drum (3) at the same time as it turns
during the rotational movement about the axis (x).