[0001] The present invention relates to a cleaning system and a cleaning device, wherein
at least an injector valve and an injector are located within and integrated into
a mixing unit. Thereby it is possible to obtain a very compact cleaning device. This
is further achieved by an injector having a lateral liquid inlet, whereby i207
s becomes possible to remove and replace the injector very easily. This is supported
by a dimensioning of the portions of the injector and of a mating injector receiving
bay/port of the mixing unit. The invention also concerns a functionality for rinsing
the injector from residue cleaning agents, a functionality for minimizing hammering,
and an improved foaming by providing a swirling air stream surrounding an injector
outlet.
Background of the invention/Background Art
[0002] In the food processing industry, in particular in heavily soiled areas, such as slaughter-houses
or in the meat and fish processing industries, tenacious soiling through grease, protein
and starch residues requires the application of a series of different treatments procedures,
including disinfection, in order to achieve a level of cleaning that complies with
official standards. Traditionally, the cleaning procedure would involve an initial
flushing with water, wherein all larger debris are removed and the surfaces are made
wet. Then it is customary to apply a "carpet" of foam comprising a cleaning agent
over these surfaces, particularly in order to clean these surfaces from grease. Finally,
the areas may be disinfected with yet another chemical agent, such as chlorine.
[0003] This kind of industry cleaning thus requires a change between different procedures
and equipment.
US 5,855,217 discloses a device for cleaning surfaces in the food industry. The device comprises
a housing body having a first inlet for feeding pressurized water. A propulsion jet
is positioned after the inlet in a direction of flow. A collection jet is positioned
after the propulsion jet, which is flow-connected with a second inlet for feeding
a chlorine-free alkaline foam cleaning agent, and a third inlet for feeding a hydrogen
peroxide solution. An elongated jet body of the collection jet extends into a turbulence
chamber. The turbulence chamber has a chamber inlet for feeding compressed air into
the turbulence chamber, in order to form a hydrogen peroxide foam. The foam is formed
from a solution formed upon dosing an effective amount of the hydrogen per- oxide
solution into the chlorine-free alkaline foam cleaner at a maximum of 80 seconds prior
to contact of the hydrogen peroxide foam with a surface to be cleaned. The turbulence
chamber further has a chamber outlet, through which the hydrogen peroxide foam leaves
the chamber to contact the surface. The chamber inlet and the chamber outlet are fitted
in a direction of flow ahead of an outlet orifice of the jet body.
[0004] WO 2015/067989 A1 discloses a mixing device with an injector for a cleaning device and cleaning system.
[0005] In order to provide the possibility of performing all the necessary cleaning steps,
the devices disclosed in the above-mentioned documents are typically combined into
cleaning devices and into cleaning systems, the cleaning devices comprising one or
more injectors, equipment for flushing/rinsing the injectors, valves for supplying
air, water and chemical compounds for each of the injectors, valves for supplying
clean water to the surfaces of the food processing facility, etc.
[0006] These, cleaning devices are typically very large and complex structures. In such
cleaning devices, the injectors for mixing the chemical compounds with water and air
are typically formed inside a housing, which is in practice a pipe. Thus, the prior
art systems are made up by an intricate web of tube. An example of a prior art system
is shown in Fig. 1. A disadvantage of the prior art cleaning devices is that they
take up very much space. Another disadvantage is that it is very difficult to access
the injectors for maintenance, cleaning or replacement.
[0007] The cleaning devices may form part of cleaning systems, where the cleaning device
is connected to sources of water under pressure, pressurized air, sources of cleaning
chemicals. On the output side, the cleaning device may be connected via suitable piping
to points of delivery, e.g. cleaning nozzles, single or arranged on booms. These may
be fixed installments in one or more rooms, in or on packing/filling machines, etc.,
or they may be connected via flexible hoses.
Disclosure of the invention
[0008] On this background, it is an object of the present invention to provide an improved
cleaning system and cleaning device, which is simpler in construction, and more compact,
flexible and robust than the prior art cleaning devices and cleaning systems. It is
a further object of the invention to provide a cleaning system and cleaning device
where components may be interchanged more easily than in the prior art devices. Yet
further it is an object of the present invention to obtain a cleaning system and a
cleaning device that minimizes the need for welding components of the cleaning system
or the cleaning device together.
[0009] In a first aspect, this object is achieved by providing a cleaning device comprising:
- a mixing unit including a mixing unit housing;
- at least one injector for forming foam from liquid, one or more cleaning agents, and
pressurized gas;
- at least one cleaning agent valve for supplying cleaning agents, and connectable to
a source of a cleaning agent;
- an injector valve connectable to a source of pressurized liquid;
- a gas supply valve connectable to a source of pressurized gas;
wherein the at least one injector and the injector valve are integrated within the
mixing unit housing;
wherein cleaning agent channels fluidly connecting the at least one injector and sources
of cleaning agent are formed/arranged within the mixing unit housing,
wherein a liquid supply channel fluidly connecting the injector valve with the injector
is formed/arranged within the mixing unit housing; and
wherein a gas supply channel fluidly connecting the gas supply valve and the at least
one injector is formed/arranged in the mixing unit housing.
[0010] Preferably, the pressurized gas is air.
[0011] In an embodiment thereof, the injector has an injector liquid/water inlet formed/arranged
in a direction transverse to a longitudinal axis of the injector. This ensures that
the injector may be accessible through a wall of the mixing device rather than as
in the prior art devices, where the outer components such as piping needed to be separated
from each other before access to the injector could be obtained.
[0012] In a further embodiment, the injector has an elongate injector body with a first
end and an outlet end opposite to the first end;
wherein the outlet end has smaller maximum dimension, than a maximum dimension of
the injector body at the first end;
wherein the injector body only has a decreasing maximum dimension from the first end
to outlet end,
wherein the injector body comprises means for releaseably connecting the injector
to a portion of the housing of the mixing unit.
[0013] In further embodiment the mixing unit housing is formed as a solid block of material,
wherein the at least one injector is arranged in an injector receiving bay/port formed/arranged
as a bore in said block;
wherein the injector valve, is arranged in an injector receiving bay/port formed/arranged
as a bore in said block, and
wherein the cleaning agent connection channels, the liquid/water supply channel and
the gas supply channel are formed/arranged as bores in the block. Thereby, a very
simple, sturdy cleaning device comprising only very few parts to be assembled may
be obtained.
[0014] In a further embodiment, an actuator for the injector valve is connected directly
to an outer surface of the block, and communicating with the injector valve via a
bore in the block.
[0015] In a further embodiment the cleaning device may further comprises a spraying liquid
valve formed/arranged in a fluid connection between a liquid inlet of the mixing unit
and the liquid outlet of the mixing unit, the fluid connection being formed/arranged
within the housing, and the spraying liquid valve being arranged in a spraying liquid
valve receiving bay/port in mixing unit. Thereby, a very compact device with only
a minimal number of parts may be obtained, and which allows to switch between at least
three functions of a cleaning process, spraying with pure liquid/water, spraying with
a mixture of liquid/water and a cleaning agent, and spraying with a foam formed from
liquid/water, a cleaning agent, and pressurized pas (preferably air).
[0016] In a further aspect of the invention the objects may be achieved by cleaning device
according to any one of the previously mentioned embodiments, and further comprising
a control system, the control system configured for controlling
each of the actuators for the at least one cleaning agent valve,
an actuator for the injector valve,
an actuator of the gas supply valves, and
a variable pump.
Thereby all the functions of large prior art devices may be compacted into a very
small simple device.
[0017] In a further aspect of the invention, a cleaning device may be obtained, in which
an improved foaming functionality may be allowed. This is provided by helical grooves
formed/arranged in the outer surface of a portion of the injector body in order to
provide a swirling gas (air) flow surrounding an outlet for a mixture of liquid/water
and one or more cleaning agents exiting an injector outlet.
[0018] In a further aspect of the invention, it is an object to provide a device which allows
for rinsing an inlet of a cleaning agent connection channel into an injector receiving
bay/port of a mixing unit,
wherein a control system connected to an actuator of the cleaning agent valve is configured
to shut of the cleaning agent valve, and
wherein a control system connected to an actuator of the injector valve is configured
to pulse the liquid/water flow through the injector. This objected may also be embodied
by method of operating a cleaning device, wherein the method comprises the steps of
closing a cleaning agent valve, and controlling an actuator of the injector valve
to pulse the liquid/water flow through the injector.
[0019] A further aspect of the invention concerns the reduction of hammering. According
to this aspect a cleaning system may comprising a cleaning device as described above
and wherein the cleaning system further comprises a external cleaning system and a
control system,
wherein the external cleaning system comprises one or more cleaning outlets, each
controlled by an outlet control valve, and each outlet control valve being controllable
by an outlet control valve actuator,
wherein the source of pressurized liquid includes a variable pump, and
where the control system is configured for reducing the liquid pressure provided at
the one or more cleaning outlets, by regulating the variable pump a brief time interval
before shutting of the outlet control valve, when a command for closing the outlet
control valve is received.
[0020] Further objects, features, advantages and properties of the cleaning system and cleaning
device e according to the invention will become apparent from the detailed description.
Brief description of the drawings
[0021] In the following detailed portion of the present description, the invention will
be explained in more detail with reference to the exemplary embodiments shown in the
drawings, in which:
Fig 1 shows a prior art cleaning device;
Fig. 2, in a sectional view, shows a diagrammatic depiction of a mixing unit for a
cleaning device according to the present invention, and with an injector mounted in
the mixing unit;
Fig. 3 shows the mixing unit of Fig. 2, with an injector dismounted from the mixing
unit;
Fig. 4A, in a perspective view, shows an embodiment of a mixing unit according to
the invention;
Fig. 4B, in a perspective view, shows the mixing unit of Fig. 4A from a different
angle;
Fig. 5, in diagrammatic form, shows a cleaning system according to one aspect of the
invention including a cleaning device according to another aspect of the invention,
and an extended cleaning system;
Fig. 6, in a sectional view, shows details of a mixing unit according to the invention;
Fig. 7A, in a sectional view, shows a close up of an injector of a cleaning device
according to the invention mounted in a mixing unit of the cleaning device;
Figs. 7B and 7C shows the injector and the mixing unit of Fig. 7A, where the injector
has been loosened and partly extracted from a bay/port of the mixing unit;
Fig. 7D shows the injector and the mixing unit of Fig. 7A, where the injector has
been fully extracted from a bay/port of the mixing unit;
Fig. 7E, in a perspective view, shows an injector and a portion of a mixing unit for
a cleaning device according to the invention, before mounting the injector in a bay/port
of the mixing unit;
Fig. 7F shows the injector and the portion of a mixing unit of Fig. 7E, where the
injector has been mounted in the mixing unit;
Fig. 8, in a partly sectional, perspective view, shows parts of a cleaning device
according to an embodiment of the invention, where the rinsing system for rinsing
an injector is provided;
Fig. 9, in a sectional view, illustrates an alternative method and system for rinsing
an injector of a cleaning device according to an aspect of the invention;
Fig. 10, in diagrammatic form, illustrates a system and method, for reducing hammering
in a tubing of an extended cleaning system, forming part of a cleaning system according
to an aspect of the invention;
Fig. 11, in a partly sectional perspective view, shows an injector according to an
aspect of the invention, and a part of a mixing unit for a cleaning device according
to the invention;
Fig. 12, in a front view, shows the injector of Fig. 11 and a portion of the mixing
unit;
Fig. 13, in a side sectional view shows a portion of the injector and the mixing unit
of Fig. 11; and
Fig. 14 shows a section through the injector of Fig. 11.
Detailed description of the invention
[0022] In the following detailed description of the cleaning system and the cleaning unit
according to the invention will be described by preferred embodiments. The present
invention will now be described more fully hereinafter with reference to the accompanying
drawings, in which exemplary embodiments of the invention are shown. The invention
may however be embodied in different forms and should not be construed as limited
to the embodiments set forth herein. Rather, these embodiments are provided so that
this disclosure will be thorough and complete, and will fully convey the scope of
the invention to those skilled in the art. Like reference numerals refer to like elements
throughout. Like elements may therefore not be described in detail with respect to
the description of each figure.
[0023] The present invention concerns a new cleaning system 1 and a cleaning device 2 within
the field of automated hygienic systems for cleaning of process-systems/apparatuses
in the food processing industry. The invention further concerns an integrated mixing
unit or module 10 for handling liquid (preferably water), gas (preferably air), and
different chemical cleaning compounds, hereinafter called cleaning agents. The mixing
unit 10 comprises a suction vacuum chamber, preferably in the form of a so-called
injector 100 for mixing liquid/water, gas/air and one or more cleaning agents.
[0024] In a further aspect of the invention, the mixing unit 9 of the cleaning device 2
may further include a function for integrated flushing or rinsing of the mixing chamber(s),
i.e. the injector(s).
[0025] The mixing unit 10 varies from the mixing units of existing cleaning devices, in
that all functions may be integrated in one and the same compact module/unit. This
contrasts the cleaning systems available in the market for the food processing industry
today. These prior art cleaning devices are typically constructed from different and
independent standard components, which via tubes, weldings, fittings and valves (see
e.g. Fig. 1) are connected into a cleaning manifold.
[0026] Fig. 1 shows a prior art cleaning device for room surfaces cleaning in the food processing
industry. The cleaning device shown is representative of the prior art cleaning devices
for surface cleaning in the food processing industry. Other types of apparatuses are
used in connection with CIP cleaning.
[0027] In Fig. 1, the encircled device indicated by the reference AA is a cleaning agent
valve with tubing. The cleaning agent valve AA includes an injector, which is encircled
by the smaller circle inside circle AA, and with the reference "aa". The injector
aa is mounted inside the shown tubing by matching threading inside the tube and on
the injector. An example of such an injector can be seen in
WO 2015/067989. The injector housing, i.e. the tubing is welded together, making it difficult to
access the injector for maintenance or repair.
[0028] In Fig. 1, the encircled devices indicated by the references BB and CC are further
cleaning agent valves with tubing, similar to AA described above. Further, the encircled
device indicated by the reference DD is a valve for supplying spraying water directly
to a surface to be cleaned, without being mixed with a cleaning agent, i.e. the valve
circumvents the cleaning agent valves AA, BB, CC. Further, in Fig. 1, the arrow marked
with the reference Wl indicates the incoming water from a pump, delivering water under
pressure. Yet further, the arrow marked with the reference OU indicates the outlet
for water, water/cleaning agent mix, or water/cleaning agent/air-mix. The encircled
device indicated by the reference EE is a valve for supplying air to water/cleaning
agent mix in order to provide a foam. The structure encircled and named FF is a valve
and tubing for supplying water for rinsing the injectors, aa, in the cleaning agent
valves AA, BB, CC. In connection with an aspect of the present invention, such an
additional valve may be completely spared, due to the new setup.
[0029] As is apparent from Fig. 1, the prior art system is a large and complex construction.
[0030] The cleaning device and the cleaning system according to the present invention integrates
some or all the functionalities of the prior art devices in one compact module for
automated surface cleaning, in order reduce the space requirements, the production
time, and to improve the overall hygiene in the cleaning device 2 and system 1, based
on a hygienic design without weldings and with a minimum of connections.
[0031] Fig. 5 shows a first exemplary embodiment of cleaning device 2 and a cleaning system
1, which is particular suitable for performing cleaning in the food processing industry,
in particular surface cleaning (as opposed to e.g. CIP).
[0032] The cleaning system 1 comprises a cleaning device 2, and an external cleaning system
300, and a control system 200. The external cleaning system 300 may comprise a tubing
310, 311, 312, 313, in order to deliver water, foam and cleaning agents/water mix
from the cleaning device 2 to the locations to be cleaned, e.g. surfaces of rooms
and/or machinery of a food processing facility.
[0033] The illustrated cleaning device 2 comprises a source of liquid 49. The source of
liquid 49 may include a liquid pump 41. The liquid is preferably water. The liquid
pump 41 has a pump inlet 41' to be connected to a liquid (water) supply (not shown),
such as regular municipal tap water, and an outlet 41" for the provision of pressurized
water.
[0034] The cleaning device 2 also comprises a source 51 of pressurized gas, preferably comprising
a compressor 51, having a gas (air) inlet (not shown), and a gas outlet 51' for the
provision of pressurized gas, such as air. In other embodiments (not shown) other
pressurized gasses may be used, e.g. O
2.
[0035] The cleaning device 2 also comprises one or more sources 33, 34 of cleaning agents.
In Fig. 5 two such sources are shown. However, in other embodiments there may be another
number of cleaning agent sources, such as one or three or more.
[0036] It is understood that, in other embodiments (as explained in the general description
above), the cleaning device 2 could be embodied without a compressor 51 or a liquid
pump/water pump 41 or sources 33, 34 of cleaning agents, or without either. Alternatively,
either the compressor 51 or the water pump 41 or the sources 33, 34 of cleaning agents
could form part of the device 2, but be placed at a different location.
[0037] Furthermore, as indicated in Fig. 5, the cleaning device 2 comprises a mixing unit
9. The mixing unit 9 allows mixing of liquid, e.g. water, with a cleaning agent, and
a gas, e.g. air, to provide a foam for cleaning purposes. The mixing unit 9, according
to the invention may also allow spraying with water only, or spraying with a mixture
of cleaning agent and water (i.e. without gas/air).
[0038] The mixing unit 9 has a liquid inlet 43, which is fluidly connectable to the outlet
41" of the water pump 41 via suitable liquid supply tubing 42. The mixing unit 9 further
comprises a fluid outlet 44. The liquid/water flow through the mixing unit 9 may be
controlled by an injector valve 40, which is a flow control valve, i.e. a valve for
controlling the magnitude or volume of water flowing there through per unit of time.
The valve may be a ball valve, or a seat valve, or any other suitable valve. The injector
valve 40 is located in the mixing unit 9 in a liquid supply channel 64', 64 forming
a fluid connection between the liquid inlet 43 and an injector 100 of the mixing unit
9. Although this may not be necessary, a second flow control valve, a spraying liquid
valve 80 is shown inside the mixing unit 9 in Fig. 5. The valve may be of the same
type as the injector valve 40. The spraying liquid valve 80 is arranged in a fluid
connection 81, 82 between the liquid inlet 43 and the liquid outlet 44 of the mixing
unit 9. This spraying liquid valve 80 may be used for providing clean water for spraying
in the external cleaning system 300.
[0039] Further, the mixing unit 9 has a gas inlet 53, which is fluidly connected the gas
outlet 51' of the source of pressurized gas/compressor 51 via suitable gas piping
52. The flow of gas (air) to the mixing unit may be controlled by a gas supply valve
50, which in the embodiment shown in Fig. 5 is provided in the fluid connection piping
52 between the source of pressurized gas/compressor 51 and the gas inlet 53 of the
mixing unit 9. However, in other embodiments (not shown) the gas supply valve 50 may
be arranged inside the mixing unit 9.
[0040] Yet further, the mixing unit 9 has a number of cleaning agent inlets 37, 38, 39,
which are fluidly connected with the cleaning agent sources 33, 34, via cleaning agent
input lines 35, 36, which as formed by suitable tubes or pipes. The flow of cleaning
agents to the mixing device 9 may be controlled by cleaning agent valves 30, 31 arranged
in the respective cleaning agent input lines 35, 36. In alternative embodiments (not
shown) cleaning agent valves may instead be located inside the mixing unit 9.
[0041] The cleaning device 2 may further be connected to an electrical power supply (not
shown) via a suitable cable (not shown) in order to supply electrical power to the
water pump 41 and the compressor 51, and/or any further valves, actuators as described
below, and the control system 200 for the cleaning device 2 and cleaning system 1.
[0042] The water pump 41, the compressor 50, the mixing unit 9, and further components of
the cleaning device 2 may placed inside a housing, not shown. However, they may also
be distributed in different locations and connected via suitable tubing.
[0043] The illustrated mixing unit 9 may be a wall or floor mountable device, but it could
in alternative embodiments be placed on a wheeled chassis, whereby a mobile cleaning
device 2 could be provided.
[0044] The pressurized water provided by the water pump 41, i.e. at the pump outlet 41",
may have has a pressure of between 3 bar and 60 bar, preferably between 10 bar and
60 bar, even more preferably between 20 bar and 60 bar. Hereby is achieved that sufficient
pressure is provided by the water pump 41 in order to suck (see explanation of injector
function below) a first cleaning agent and/or a second cleaning agent, even when an
gas/air pressure provided by the compressor 51 (for foaming) is supplied to an injector
100 of the mixing unit 9. This will be explained below. The air pressure provided
by the compressor 51 is preferably around 5-10 bar.
[0045] Water vapor can carry contagious/infectious gems, which can pose a real health hazard
to the operators performing cleaning work in for example the food industry. However,
by keeping the liquid/water pressure below 60 bar or below 40 bar, it is assured that
the health risk associated with water vapor carried infections is minimized, while
at the same time providing sufficient pressure in order to suck up the first or second
cleaning agent for cleaning or disinfection purposes. Preferably, the water provided
by the water supply to the inlet 41' of the water pump 41 has a pressure of less than
10 bar, preferably less than 8 bar.
[0046] Further, and as shown in Fig. 5, the cleaning system 1 and the cleaning device 2
comprises a control system 200, for controlling the operation of the cleaning device
2 and in some embodiments the external cleaning system 300, which may form part of
the cleaning system 1 of the invention.
[0047] The control system 200 controls at least the cleaning device 2. The control system
200 comprises a control unit 201. The control unit 201 may be any suitable electronic
processing unit available. The control unit 201 may be connected to various sensors
and actuators via suitable cables or wirelessly.
[0048] Thus, the control unit 201 may control the operation of the pump 41, which forms
part of the source of liquid/water for the cleaning device 2. The pump 41 may preferably
be a variable pump driven by a motor 210, connected to and controlled by the control
unit 201, via a control connection 211. As mentioned above the control connection
may be a cable or a wireless connection.
[0049] The control unit 201 also may control the operation of the injector valve 40. The
injector valve 40 may be controlled by an actuator 240, connected to and controlled
by the control unit 201, via a control connection 241. As mentioned above the control
connection 241 may be a cable or a wireless connection. In Fig. 5, the actuator 241
is represented by the symbol of a magnetic actuator, and is illustrated within the
mixing unit 9. However, it must be emphasized that the actuator 240 may in other embodiments,
see e.g. Figs. 4A, 4B, physically be located outside of and adjacent to the mixing
unit 9 housing 10, and connected to the injector valve 40 via e.g. a shaft extending
through a wall of the housing 10. Further, it must be emphasized that the actuator
240 may be of a different type than a magnetic actuator. For the injector valve the
actuator may e.g. be a pneumatic actuator (which may be supplied by the compressor
51 (not shown) or by an additional source of pressurized gas or fluid (not shown)),
which in itself may be controlled by an electrical actuator such as a magnetic actuator.
[0050] Further, the control unit 201 also may control the operation of the spraying liquid
valve 80. The spraying liquid valve 80 may be controlled by an actuator 280, connected
to and controlled by the control unit 201, via a control connection 281. As mentioned
above the control connection 281 may be a cable or a wireless connection. In Fig.
5, the actuator 280 is represented by the symbol of a magnetic actuator, and is illustrated
within the mixing unit 9. However, it must be emphasized that the actuator 280 may
in other embodiments, see e.g. Figs. 4A, 4B, physically be located outside of and
adjacent to the mixing unit 9 housing 10, and connected to the spraying liquid valve
80 via e.g. a shaft extending through a wall of the housing 10. Further, it must be
emphasized that the actuator 280 may be of a different type than a magnetic actuator.
For the spraying liquid valve 80, the actuator may e.g. be a pneumatic actuator (which
may be supplied by the compressor 51 (not shown) or by an additional source of pressurized
gas or fluid (not shown)), which in itself may be controlled by an electrical actuator
such as a magnetic actuator.
[0051] Yet further, the control unit 201 may control the operation of the gas supply valve
50. The gas supply valve 50 may be controlled by an actuator 250, connected to and
controlled by the control unit 201, via a control connection 251. As mentioned above
the control connection 251 may be a cable or a wireless connection. In Fig. 5, the
actuator 250 is represented by the symbol of a magnetic actuator, and is illustrated
outside the housing 10 of the mixing unit 9, along with the gas supply valve 50. However,
it must be emphasized that the actuator 250 and the gas supply valve may in other
embodiments (not shown), physically be located inside the mixing unit 9 housing 10.
Alternatively, in a further embodiment (not shown), the gas supply valve 50 may be
located inside the housing 10 of the mixing unit 9, and the actuator 250 may be located
externally of and adjacent to housing 10 of the mixing unit 9, and connected to the
gas supply valve 50 via e.g. a shaft extending through a wall of the housing 10. Further,
it must be emphasized that the actuator 250 may be of a different type than a magnetic
actuator.
[0052] Yet further, the control unit 201 may control the operation of the each of the cleaning
agent valves 30, 31. The cleaning agent valves 30, 31 may be controlled by actuators
230, 232 connected to and controlled by the control unit 201, via control connections
231, 233, respectively. As mentioned above the control connections 231, 233 may be
cables or wireless connections. In Fig. 5, the actuators 230, 232 are represented
by the symbol of a magnetic actuator, and are illustrated as located outside the housing
10 of the mixing unit 9, along with the cleaning agent valves 30, 31. However, it
must be emphasized that the actuators 230, 232 and the cleaning agent valves 30, 31
may in other embodiments (not shown), physically be located inside the mixing unit
9 housing 10. Alternatively, in a further embodiment (not shown), on or more of the
cleaning agent valves 30, 31 may be located inside the housing 10 of the mixing unit
9, and one or more of the actuators 230, 232 may be located externally of and adjacent
to housing 10 of the mixing unit 9, and be connected to the cleaning agent valve 30,
31 via e.g. a shaft extending through a wall of the housing 10. Further, it must be
emphasized that the actuators 230, 232 may be of a different type than a magnetic
actuator.
[0053] Fig. 5 further shows that the cleaning device 2 according to the invention may be
connected to an extended cleaning system 300. A suitable piping 310 of the extended
cleaning system 300 may be connected to the liquid outlet 44 of the mixing unit 9.
The piping 310 may extend to a plurality of locations where cleaning is expected to
be necessary, e.g. different rooms or machines, such as food packing machines, etc.
The piping may thus have several branches 311, 312, 313 supplying water, mixture of
water and a cleaning agent or foam to cleaning outlets 331, 332, 333. In Fig. 5 three
branches 311, 312, 313 are shown. It will however be appreciated that alternatively
the tubing 310 may branch into only two, or several more branches, or not branch of
at all.
[0054] Further, each cleaning outlet 331, 332, 333 may comprise delivery nozzles 340. Each
cleaning outlet 331, 332, 333 may comprise a number of delivery nozzles 340. In Fig.
5 it has been shown that cleaning outlet 331 has five delivery nozzles 340, cleaning
outlet 334 has three delivery nozzles 340, and cleaning outlet 333 has one delivery
nozzles. It is however evident, that the number of delivery nozzles 340 may be adapted
to the purpose.
[0055] The supply of water, water/cleaning agent mixture or foam to the cleaning outlet
may be controlled by outlet control valves 321, 322, 323. The outlet control valves
321, 322, 323 may in turn be controlled by the control system 200. Thus, the control
unit 201 may control the operation of the each of the outlet control valves 321, 322,
323. The outlet control valves 321, 322, 323 may be controlled by actuators 261, 262,
263 connected to and controlled by the control unit 201, via control connections 270,
271, 272, 273. As mentioned above the control connections 270, 271, 272, 273 may be
cables or wireless connections. In Fig. 5, the actuators 261, 262, 263 are represented
by the symbol of a magnetic actuator. It must be emphasized that the actuators 261,
262, 263 may be of a different type than a magnetic actuator.
[0056] Fig. 2 shows an embodiment of a mixing unit 9, which forms part of a cleaning device
2 according to one aspect of the invention. The mixing unit 9 comprises a housing
10. Inside the housing 10, the mixing unit 9 has a mixing chamber located inside an
injector 100. The injector 100 is arranged inside the housing 10.
[0057] The mixing unit utilizes the injector principle for mixing a water and one or more
cleaning agent. The injector principle utilizes that when water is under pressure
is led through a channel with a decreasing and increasing cross-sectional area (in
the direction of the flow of the water) and a channel is formed to intersect the water
flow chamber, then a vacuum is formed in the intersecting channel. This vacuum sucks
a cleaning agent into the chamber where the water flows. There, the cleaning agent
starts to mix with the water. Thus, the cleaning agent may be transported into the
flowing water without the use of pumps. This principle is well known and will not
be discussed further. Also, known in the art, is to subsequently add gas/air under
pressure to the water/cleaning agent mixture in order to provide a foam. Various principles
for adding air/gas for foaming are known in the art, and provides foam of varying
qualities and quantities. One principle is to let the gas/air impinge on the stream
of water/cleaning agent mixture. Another, principle is inject air/gas in parallel
with the flow of water/cleaning agent mixture. Both of the principles may be used
in the present context. However, further below a specific embodiment of the latter
principle is described.
[0058] Fig. 2 shows a cross section of an embodiment of a mixing unit 9 for supplying foam
and/or water/cleaning agent mixture and/or pure water for cleaning. The illustrated
mixing unit 9 comprises a housing 10 having a liquid/water inlet 43 for receiving
pressurized liquid/water. The water is supplied to the water inlet 43 via a suitable
pipe, liquid supply tubing 42, as described above. The liquid supply tubing 42 may
be connected to the mixing unit via a connector 43', which may secured to the mixing
unit 9, e.g. by cooperating threading (not shown) on the mixing unit 9 and connector
43', or by other fastening means. Further, the connection may be water tight by application
of a suitable gasket 43" such as an O-ring.
[0059] The housing 10 also has a gas inlet 53 for receiving pressurized gas, preferably
air from compressor 51 as described above. The gas inlet 53 may comprise a connector
53', allowing easy connection to the hose, tube, or pipe forming the gas piping 52
described in connection with Fig. 5 above. The connector 53' may be connected to the
mixing device 9, e.g. by cooperating threading (not shown) on the mixing unit 9 and
connector 53', or by other fastening means. Further, the connection may be water tight
by application of a suitable gasket (not shown), such as an O-ring.
[0060] The housing 10 also comprises a fluid outlet 44 for said foam and/or water/cleaning
agent mixture and/or pure water. The fluid outlet 44 may comprise a connector 44',
allowing easy connection to the hose, tube, or pipe forming the tubing of external
cleaning system 310 described in connection with Fig. 5 above. The connector 44' may
be connected to the mixing device 9, e.g. by cooperating threading (not shown) on
the mixing unit 9 and connector 44', or by other fastening means. Further, the connection
may be water tight by application of a suitable gasket 44'" such as an O-ring.
[0061] The housing 10 also comprises at least one cleaning agent inlet 37. The cleaning
agent inlet 37 may comprise a connector 37', allowing easy connection to the hose,
tube, or pipe forming the cleaning agent input line described in connection with Fig.
5 above. The connector 37' may be connected to the mixing device 9, e.g. by cooperating
threading (not shown) on the mixing unit 9 and connector 37', or by other fastening
means. Further, the connection may be water tight by application of a suitable gasket
(not shown) such as an O-ring. In some embodiments, the cleaning agent connector 37'
(or connectors) may be one-way valves in order to prevent a back flow of cleaning
agent.
[0062] The gas/air is supplied to the housing 10 via a suitable pipe 52, which is preferable
connected with a compressor 51, and the first cleaning agent is supplied to the housing
10 via a suitable pipe 35, which is in fluid communication with a reservoir 33. The
water pipe 42 is fluidly connectable to a water pump 41 for supplying pressurized
water to the housing 10 of the mixing unit 9.
[0063] The mixing unit 9 further comprises an injector 100 positioned inside the housing
10. The injector is received in an injector receiving bay 70 in the housing 10, as
may be appreciated by comparing e.g. Figs 2 and 3 (The injector receiving bay 70 may
alternatively be called an injector receiving port 70). Fig. 3 shows the injector
100 removed from the injector receiving bay 70, and Fig. 2 shows the injector 100
in place in the injector receiving bay 70. The injector 100 is in fluid communication
with the fluid outlet 44 via a turbulence chamber 14 formed inside the housing 10
between the injector receiving bay 70 and the fluid outlet 44. Preferably, and as
shown in e.g. Fig. 3, the injector receiving bay 70 opens into the turbulence chamber
14. Also, preferably, and as shown in e.g. Fig. 3, the turbulence chamber 14 opens
into the fluid outlet 44 of the mixing unit 9. In the turbulence chamber 14 the water/cleaning
agent mix is mixed with air in order to provide foam.
[0064] As shown in Figs 4A and B, the mixing unit further comprises an injector valve 40
formed within the housing 10. The flow of liquid (water) through the mixing unit 9
may be controlled by the injector valve 40, which is a flow control valve, i.e. a
valve for controlling the magnitude or volume of water flowing there through per unit
of time. The valve may be a ball valve, a seat valve, or any other suitable valve.
The injector valve 40 is in fluid connection with the liquid inlet 43 via a channel
64'. The injector valve 40 is further in fluid connection with the injector 100 via
a liquid supply channel 64, that opens into the above-mentioned injector receiving
bay 70. Thus, the injector valve 40 is located in the mixing unit 9 in a liquid supply
channel 64, 64' forming a fluid connection between the liquid inlet 43 and an injector
100 of the mixing unit 9.
[0065] As shown in e.g. Figs. 2, 3 and 5, a second flow control valve, a spraying liquid
valve 80 may preferably be arranged inside the housing 10 of the mixing unit 9. The
valve may be of the same type as the injector valve 40. The spraying liquid valve
80 is in fluid communication with the liquid inlet 43 via a channel 81 formed in the
housing 10. Further, the spraying liquid valve 80 is in fluid communication with the
turbulence chamber 14, and thereby the fluid outlet 44. Thus, the spraying liquid
valve 80 is arranged in a fluid connection 81, 82 between the liquid inlet 43 and
the liquid outlet 44 of the mixing unit 9. This spraying liquid valve 80 may be used
for providing clean water for spraying in the external cleaning system 300.
[0066] As shown in Figs 2 and 3, the liquid inlet 43 is preferably in fluid communication
with a distribution chamber 13. The distribution chamber opens into the liquid inlet
43. The channel 64' to the injector valve 40 and the channel 81 to the spraying liquid
valve 80 thus extend from the distribution camber 14.
[0067] The injector valve 40 is preferably arranged in an injector valve bay 74 (The injector
valve bay 74 may alternatively be called an injector valve port 74). The injector
valve bay 74 is arranged within the housing 10, and adapted for receiving the injector
valve 40. Thus, the above mentioned channel 64' opens into the injector bay 74 at
one (downstream) end and into the distribution chamber 13 at the other (upstream)
end.
[0068] The spraying liquid valve 80 is preferably arranged in a spraying liquid valve bay
78 (The spraying liquid valve bay 78 may alternatively be called spraying liquid valve
port 78). The spraying liquid valve bay 78 is arranged within the housing 10, and
adapted for receiving the spraying liquid valve bay 78. Thus, the above mentioned
channel 81 opens into the spraying liquid valve bay 78 at one (downstream) end, and
into the distribution chamber 13 at the other (upstream) end.
[0069] As described above, in not shown embodiments, an actuator 240 for operating the injector
valve may further be arranged inside the housing, and preferably adjacent to the injector
valve bay 74. However, in the illustrated embodiments, see Figs 4A and B, the actuator
240 is arranged external to the mixing unit 9 housing 10, but adjacent to a sidewall
thereof. A shaft (not shown) extends from the actuator 240 to the injector valve bay
74 via a channel or passage (not shown) from the sidewall, where the actuator 240
is located, to the injector valve bay 74.
[0070] As also described above, in not shown embodiments, an actuator 280 for operating
the spraying liquid valve 80 may further be arranged inside the housing, and preferably
adjacent to the spraying liquid valve bay 78. However, in the illustrated embodiments,
see Figs 4A and B, the actuator 280 is arranged external to the mixing unit 9 housing
10, but adjacent to a sidewall thereof. A shaft (not shown) extends from the actuator
280 to the spraying liquid valve bay 78 via a channel or passage (not shown) from
the sidewall, where the actuator 280 is located, to the spraying liquid valve bay
78.
[0071] As shown in Figs 2 and 3, in some embodiments, a further channel 15 may extend from
the distribution chamber 13 an outlet 16 formed in a sidewall of the housing 10. As
shown in Figs. 4A and B, the outlet 16 may be formed through a connector 16'. The
connector 16' may allow easy mounting of a hose for manual cleaning in the vicinity
of the mixing unit 9.
[0072] In further embodiments (not shown) the mixing unit may comprise more than one injector
100, such as two or three or more formed inside the housing. In this case each injector
may be arranged in injector receiving bay as described above and fluidly connected
to a fluid outlet and to the liquid inlet as described above. In the case where the
mixing unit 9 comprises more than one injector 100, the mixing unit may have one injector
valve 40 per injector, each arranged in an injector valve bay 74 as described above.
However, it may also be possible that a plurality of injectors may be connected to
a single injector valve 40 arranged in a single injector valve bay 74, as described
above. In this case a selector mechanism may be integrated into the housing 10 of
the mixing unit 9, the selector mechanism being arranged to switch between liquid
supply channel 64 in the mixing unit leading to each of the injectors 100. Such a
selector mechanism may further be connected to the control system 200 via an actuator,
which may be integrated inside the housing 10, or be located externally thereto.
[0073] However, an advantage of the mixing unit 9, the cleaning device 2 and the cleaning
system 1 according to the invention is that one and only one injector is necessary.
[0074] Preferably, the at least one injector 100 and the injector valve 40 are integrated
within the mixing unit housing 10. Preferably, the cleaning agent connection channels
61, 62, 63 for fluidly connecting the at least one injector 100 and the sources of
cleaning agent 33, 34 are formed within the mixing unit housing 10. Preferably, the
liquid supply channel 64 for fluidly connecting the injector valve 40 with the injector
100 is formed within the mixing unit housing 10. Preferably, the gas supply channel
65, for fluidly connecting the gas supply valve 50 and the at least one injector 100
is formed inside the mixing unit housing 10.
[0075] As also mentioned above, the injector 100 (or each injector 100) may be connected
to a plurality of sources 33, 34 of cleaning agents. In Figs. 2 and 3, for the sake
of simplicity, only one cleaning agent connection channel 61 is shown, the leaning
agent connection channel 61 extending from a cleaning agent inlet 37 of the mixing
unit 9 to the injector 100. In the diagram of Fig. 5, two sources 33, 34 of cleaning
agent are illustrated. As may be appreciated from Fig. 6 a cleaning agent connection
channel 61, 62, 63 may extend from each cleaning agent inlet 37, 38, 39, at an outer
surface of the mixing unit 9 housing 10, to the injector 100. Thus, the embodiment
shown in Fig. 6, stipulates three cleaning agent connection channels 61, 62, 63. We
note however, that there may be more cleaning agent connection channels. As shown,
a cleaning agent connection channel 61 may either extend directly from the cleaning
agent outlet 37 to the injector 100 (actually the injector receiving bay 70) or two
(or more) inlets 38, 39 may merge via cleaning agent connection channels 62, 63, into
a common cleaning agent connection channel 60 formed inside the housing 10 of the
mixing unit 9. In Fig. 6, the cleaning agent channels 61, 62, 63 in the mixing unit
9 are shown to extend from openings in different sidewalls of the mixing device. However,
they may also all be formed in the same sidewall. The cleaning agent channels 61,
62, 63 may be distributed in a three dimensional pattern around the injector receiving
bay 70.
[0076] Fig. 2 shows the injector 100 inserted in the mixing unit 9 housing 10. Fig 3 shows
the injector when separated from the housing. Details of the injector 100 can be appreciated
from Fig. 3. However, Fig. 14 show more details of the injector 100.
[0077] Fig. 14 shows a section through an injector 100 according to an aspect of the invention.
The injector 100 has an injector body 101. The injector body 101 is elongate, generally
cylindrical in structure. Thus, injector 100 has a longitudinal axis A. The elongate
injector body 101 has first end 102 and a second end 103 opposite to the first end
102.
[0078] An elongate injector chamber 110 is formed centrally within in the injector body
101. The injector chamber 110 comprises two sections, a first section 111 and a second
section 112 opening into an injector outlet 113. The injector outlet 113 is formed
in an end wall 114 of the injector body 101, at the second end 103 (the outlet end
of the injector 100). At the end opposite to the injector outlet 113, the first section
111 of the injector chamber 110 has an injector inlet 115. The injector inlet 115
also is in fluid connection with one or more cleaning agent bores 116, 117. In Fig.
14, two cleaning agent bores 116, 117 are shown in the injector body 101 extending
in a direction perpendicularly to the longitudinal axis A of the injector 100. It
will be appreciated, that in other, not shown embodiments, the injector 100 may comprise
one or three, or four or more cleaning agent bores 116, 117. It may also be noted,
that the cleaning agent bores 116, 117 does not necessarily need to be formed perpendicularly
to the longitudinal axis A of the injector 100, but may more generally be formed at
an angle with the longitudinal axis A, however such that the cleaning agent bores
116, 117 will intersect with the injector chamber 110 at the injector inlet 115. Each
of the cleaning agent bores 116, 117 has an inlet 116', 117', respectively, at an
outer surface 118 of the injector body 101.
[0079] It may further be appreciated, that the inlet 116', 117' of the cleaning agent bores
116, 117 are formed at a place where the outer surface 118 of the injector body 101
has a circumferential groove, cleaning agent groove 119. The cleaning agent groove
119 forms an annular cleaning agent channel 120 (see Fig. 2) around the injector 100
together with the inner surface of the injector receiving bay 70 of the mixing unit
9 housing 10, when the injector 100 is inserted in the injector receiving bay 70 as
shown in Fig. 2. The annular cleaning agent channel 120 serves to distribute the cleaning
agent. Further, it is clear that the cleaning agent connection channel 61 of the mixing
unit housing 10 opens into the annular cleaning agent channel 120 in an inlet 121
thereto (Figs 2 and 3).
[0080] In order to secure that cleaning agent only goes into the annular cleaning agent
channel 120 not into the remainder of the injector receiving bay 70 suitable gaskets,
such as O-rings may be arranged in annular grooves, gasket grooves 122, 123, which
are formed in the outer surface 118 of the injector body 101, and on either side of
the cleaning agent groove 119. In alternative embodiments (not shown), gaskets may
instead be provided in grooves formed in the surface of the injector receiving bay
70.
[0081] Further, the injector comprises an injector water inlet 124. The injector water inlet
124 is formed as a bore from the outer surface 118 of the injector body 101 and into
the injector body 101 in a transverse direction to the longitudinal axis A of the
injector 100. The injector water inlet 124 communicates with a water inlet connection
channel 125 formed in the longitudinal direction of the injector 100 (parallel to
longitudinal axis A) that opens into the injector chamber 110 at the injector inlet
115.
[0082] It may further be appreciated, that the injector water inlet 124 is formed at a place
where the outer surface 118 of the injector body 101 has a circumferential groove,
water inlet groove 126 (may also be called liquid inlet groove 126). The water inlet
groove 126 forms an annular water inlet channel 127 (may also be called annular liquid
inlet channel 127) (see Fig. 2) around the injector 100 together with a portion of
the inner surface of the injector receiving bay 70 of the mixing unit 9 housing 10,
when the injector 100 is inserted in the injector receiving bay 70 as shown in Fig.
2. The annular water inlet channel 127 serves to distribute the water. Further it
is clear that the liquid supply channel 64 in the mixing unit housing 10 opens into
the annular water inlet channel 127 in an inlet 128 thereto (Figs 2 and 3).
[0083] In order to secure that water only goes into the annular water inlet channel 127,
and not into the remainder of the injector receiving bay 70 suitable gaskets, such
as O-rings may be arranged in annular grooves, gasket grooves 122, 129, which are
formed in the outer surface 118 of the injector body 101, and on either side of the
water inlet groove 126. In alternative embodiments (not shown), gaskets may instead
be provided in grooves formed in the surface of the injector receiving bay 70.
[0084] Thereby, pressurized liquid, preferably in the form of water, may be transported
from the pump 141 via the liquid supply channel 64 in the mixing unit housing 10 into
the annular water inlet channel 127 and further into the injector water inlet 124,
and the water inlet connection channel 125 passing the injector inlet 115, and further
into the injector chamber 110 and out the injector outlet 113. When the pressurized
water passes the injector inlet 115, a vacuum is created in the cleaning agent bores
116, 117 and further the in annular cleaning agent channel 120. Thereby, cleaning
agent will be sucked from the cleaning agent source 33, 34 into the annular cleaning
agent channel 120 via the cleaning agent connection channel 61 of the mixing unit
housing 10. In the injection chamber 110, water and cleaning agent is thereby mixed.
[0085] The injector outlet 113 is fluidly connected to the fluid outlet 44 of the housing
10 via a turbulence chamber 14 formed within the housing 10. As illustrated in e.g.
Fig. 14, the injector inlet 115 has a narrower cross section than the cross section
of the injector outlet 113.
[0086] As will be further appreciated from Fig. 3 and Fig. 14, the outer surface 118 of
the injector body 101 has a further circumferential groove, gas groove 130. The gas
groove 130 forms an annular gas inlet channel 131 (see Fig. 2) around the injector
100 together with a portion of the inner surface of the injector receiving bay 70
of the housing 10 of the mixing unit 9, when the injector 100 is inserted in the injector
receiving bay 70 as shown in Fig. 2. The annular gas inlet channel 131 serves to distribute
the gas (air). Further it is clear that gas supply channel 65 in mixing unit housing
10 opens into the annular gas inlet channel 131 in an inlet 132 thereto (Figs 2 and
3). When the injector 100 is in place in the injector receiving bay 70 in the mixing
unit 9, the annular gas inlet channel 131 is in fluid communication with the turbulence
chamber 14, via one or more helical grooves 133 formed in the outer surface 118 of
a portion 134 of the injector body 101, and via a gap 135 between a cylindrical end
portion 136 at the second (outlet) end 103 of the injector body and the inner surface
of the injector receiving bay 70. The one or more helical grooves 133 formed in the
outer surface 118 forms a helical channel 137 between the helical groove 133 and the
inner surface of the injector receiving bay 70, when the injector is in place in the
injector receiving bay 70 as shown in Fig. 2.
[0087] Thereby, the helical grooves 133 and the gap 135 forms a swirling stream of gas (air)
around the stream of water and cleaning agent mixture exiting from the injector outlet
113. Experiments has shown that this provides an improved foaming effect.
[0088] We note that the helical grooves 133 are only used in certain aspects of the invention.
In other aspects of the invention an acceptable foaming effect may be obtained using
other types of gas (air) injection as mentioned above.
[0089] We also note, that in principle, the helical grooves may alternatively be formed
in the surface of the injector receiving bay 70 (not shown).
[0090] When, as described above, the injector 100 has an injector water inlet 124 formed
in a direction transverse to a longitudinal axis A of the injector 110 it allows the
insertion and retraction of the injector 100 from the housing 10 of the mixing unit
9, through a wall 22 thereof. This means that instead of the cleaning device comprising
numerous injectors, with various capacities for providing foam and/or water/cleaning
agent mixture, the injector may instead easily be exchanged with another injector
100 with a different capacity.
[0091] The interchangeability of the injectors 100 is further supported by the above described
cleaning device 2 where
the injector 100 has an elongate injector body 101 with a first end 102 and an outlet
end 103 opposite to the first end 102;
the outlet end 103 has smaller maximum dimension d2, than a maximum dimension d1 of
the injector body at the first end 102;
wherein the injector body 101 only has a decreasing maximum dimension from the first
end 102 to the outlet end 103,
wherein the injector body 101 comprises means for releaseably connecting the injector
to a portion 70 (such as the injector bay/port 70) of the housing 10 of the mixing
unit 9.
[0092] The maximum dimension d1 and d2 of the injector body 101 at the first end 102 and
at the outlet end 103 is the largest cross sectional extent (perpendicular to the
longitudinal axis A) of the injector body at those locations. Preferably, the injector
body 101 is cylindrical, or formed from generally cylindrical portions 134, 136, 143,
144, 145. In that case the maximum dimensions corresponds to diameters. In the shown
embodiments the maximum dimension d1 at the first end 102 is the dimension (diameter)
of the portion 145 of the injector body. In the shown embodiments the maximum dimension
d2 at the outlet end 103 is the dimension (diameter) of the portion 134 of the injector
body 101, wherein the helical grooves 133 are formed.
[0093] By the injector body 101 only having a decreasing maximum dimension from the first
end 102 to the outlet end 103, is meant that none of the portions 144, 143, in between
the two maximum dimension d1 and d2 exceeds that of a previous portion as seen from
the first end 102 to the outlet end 103. In this context, the above-mentioned grooves
119, 126, 130 and the gasket grooves 122. 123, 129 are not counted with. Further,
the gaskets (O-rings) 138, 139, 140 are not counted either as these are at least partly
compressible.
[0094] By the injector body 101 comprising means for releaseably connecting the injector
100 to a portion 70 (such as the injector bay/port 70) of the housing 10 of the mixing
unit 9 is meant e.g. that one or more of the cylindrical portions 143, 144, or 145
may be provided with means such as a threading (141, not shown in Fig. 14), which
is configured to cooperate with connection means, such as corresponding threading
(142 not shown in Fig. 14) in a section of the injector receiving bay 70 in the mixing
unit 9. Apart from threading, other connection means known in the art may be used
e.g. latches, bayonet fixtures, etc.
[0095] We note that, corresponding to the maximum dimensions of the cylindrical portions
135, 143, 144, or 145, the injector receiving bay 70 comprises sections 70-1, 70-2,
70-3 and 70-4 of increasing maximum dimensions from the end at the turbulence chamber
14 to the opposite end.
[0096] As mentioned above the mixing unit housing 10 is preferably formed as a solid block
11 of material, and the at least one injector 100 is arranged in an injector receiving
bay 70 which is formed as a bore in the block 11. Further, the injector valve 40,
is arranged in an injector receiving bay 74 formed as a bore in the block 11). Yet
further, the cleaning agent connection channels 61, 62, 63, the water supply channel
64 and the gas supply channel 65 are preferably formed as bores in the block 11.
[0097] Thus, preferably, the housing 10 is formed from a solid block 11 of a uniform material
as an integrated unit. The illustrated mixing unit 9 may preferably be manufactured
from a metal alloy, e.g. stainless steel. Hereby, a robust mixing unit 9, which can
withstand pressures up to 60 bar without malfunction or any noticeable leakage may
be obtained. Also, it is obtained that weldings may be omitted or reduced in relation
to the fluid connections of the cleaning device 2.
[0098] The bores mentioned above and below are channels, which may be formed in the block
11 by drilling out the bores and/or they may be formed by e.g. a molding process.
[0099] The block 11 may as shown in Figs 4A and B be an elongate box shaped structure, having
two end surfaces 20, 21 and four side surfaces 22, 23, 24, 25. However, in not shown
embodiments, the block 11 may have other shapes e.g. cylindrical.
[0100] The injector 100 may be arranged in a bore of stepwise decreasing maximum dimension
(injector receiving bay 70) in the block 11, this bore being provided in one side
surface (a bottom surface) 22 of the block 11. The fluid outlet 44 of the mixing unit
9 may be provided through an opposite side surface 23 (top surface). The turbulence
chamber 14 is preferably provided as a bore through this side surface 23.
[0101] The cleaning agent connection channel 61, 62, 63, and the gas supply channel 65 may
preferably be formed as bores through on or both of further sidewalls 24, 25, as are
the bores for shafts for connecting the actuators 240, 280 to the injector valve 40
and the spraying liquid valve 80, respectively.
[0102] The injector valve 40 and the spraying liquid valve 80 are, as described above, arranged
in an injector valve bay 74 and a spraying liquid valve bay 78, respectively. These
bays 74, 78 may, in not shown embodiments, be formed as bores through one of the free
sidewalls 22, 23, 24, 25.
[0103] However, in a preferred embodiment, and as shown in Figs. 2 and 3, the block 11 may
preferably comprise a main block portion 11' and a lid block portion 11". The lid
block portion 11"may be provided in extension of an end wall 20' of the main block
portion 11'. The lid block portion 11" is preferably formed in the same material as
the main block portion 11'. The distribution chamber 13, the liquid inlet 43, and
the channels 81 and 64' are preferably provide as bores in the lid block portion 11".
The injector valve bay 74 and a spraying liquid valve bay 78 are then formed as bores
in through the main block portion 11', and the lid block portion 11" is then used
to secure the injector valve 40 and the spraying liquid valve 80 in the injector valve
bay 74 and a spraying liquid valve bay 78. The lid block portion 11" may be connected
to the main portion 11' by use of suitable fasteners, such as bolts (not shown).
[0104] Returning now to Fig. 14, the injector 100 may preferably comprise a tool receiving
lock 146 arranged at the portion 145 of the injector 100 at the first end thereof.
The tool receiving lock 146 is preferably formed as a depression in the end wall 104
of the injector 100, opposite the injector outlet 113. Preferably, the tool receiving
lock 146 has a polygonal cross sectional shape (in a plane perpendicular to the longitudinal
axis A), e.g. a hexagonal shape. The tool receiving lock 146 may thereby allow rotation
of the injector by a tool (not shown) having a correspondingly shaped cross-sectional
shape. Thereby, the injector may be secured in the injector receiving bay 70 - or
released therefrom.
[0105] Figs. 7A-F shows the injector 100 in various positions relative to the injector receiving
bay 70 in mixing unit 9. In Fig. 7A, the injector 100 is inserted totally into the
injector receiving bay 70 of the mixing unit 9, and is ready for use. In Fig. 7B the
injector 100 has been released from the mating connection means, and has been slightly
displaced relative to the housing 10. In Figs. 7C, the injector 100 has been further
displaced away from is connected location. In Fig. 7D, the injector is seen completely
removed from the injector receiving bay 70. In this figure, the corresponding shapes
(dimension of sections of the injector 100 and the injector receiving bay 70) can
be seen very clearly.
[0106] In Figs. 7E and 7F, the injector 100 and the housing 10 is again seen in a disassembled
(Fig. 7E) and an assembled state (Fig. 7F). In the two figures, the above-mentioned
hexagonal shape of a tool receiving lock 146 is clearly visible.
[0107] Fig. 8, in a partly sectional, perspective view, shows an embodiment of the housing
10 of the mixing unit 9 according to a further aspect of the invention, where the
cleaning device 2 further comprises means for rinsing the inlet 121 of a cleaning
agent connection channel 61, 62, 63 of the mixing unit 9 housing 10, where the cleaning
agent connection channel 61, 62, 63 opens into the injector receiving bay 70, or more
particularly. where the cleaning agent connection channel 61, 62, 63 opens into the
annular cleaning agent channel 120 formed between the injector receiving bay 70 and
cleaning agent groove 119, when the injector is inserted in the injector receiving
bay 70, as described above.
[0108] In connection with sucking cleaning agents into the injector 100, residues of the
cleaning agent, that are deposited in and around the injector 100 during use, may
dry up and crystalize, if the injector is not used for a while. This may cause the
injector to clog up and will not function correctly, until it has been dismounted
and rinsed. Thus, there is a need for an integrated rinsing system as indicated.
[0109] Fig. 8 shows that the housing 10 of the mixing unit 9 may be substantially as described
above. Fig. 8 also shows an injector 100, which is partly released from the injector
receiving bay 70. Also shown in the figure are three cleaning agent connectors 37',
38', 39' corresponding to those described above and arranged in inlets 37, 38, 39
of cleaning agent connection channels 61, 62, 63, respectively. In Fig. 8, the cleaning
agent connection channels 61, 62, 63 converge into a common cleaning agent connection
channel 60 as is described above in connection with Fig. 6. However, the rinsing system
may also be applied to embodiments, where the cleaning agent connection channels 61,
62, 63 are individual channels. Fig. 8 further discloses a rinsing channel 66 for
providing rinsing water to the area around the connection 121. The water is provided
via a source of water 49, which is preferably the same pump 41 as described above.
The pump 41 has a fluid connection to a rinsing valve (not shown in Fig. 8), which
may be provided inside the housing 10, or externally. This rinsing valve is operated
by an actuator 290, which may be connected to the control unit 201 of the control
system either by suitable cable or wirelessly (not shown in Fig. 5). Thereby, areas
exposed to cleaning agents can be rinsed by water entering through the rinsing channel
66 and out through the injector 100.
[0110] Fig. 9 illustrates a more preferred embodiment of a rinsing function for a cleaning
device according to this aspect of the invention. Fig. 9 shows a section through a
mixing device 9 with an injector 100, basically as described above in connection to
Figs. 2-7F and Fig. 14. A cleaning agent connector 37' is arranged in a cleaning agent
inlet 37 of the mixing unit 9. The cleaning agent connector 37' is preferably connected
to a cleaning agent valve 30 as described in connection with Fig. 5 above, and via
a suitable tubing, such as a rubber or plastic tubing. Thus, the rinsing function
according to this embodiment does not require any further channels (bores, tubing)
or valves and actuators. Instead, the rinsing function is provided by the cleaning
device 2 having the function build into a control system 200 as described above, wherein
the control system 200 is connected to the actuators 230, 232 of the cleaning agent
valve 30, 31, and wherein the control unit 201 is connected to the actuator 240 of
the injector valve 40, and where the control system 200 is configured to shut of the
cleaning agent valve 30, 31, while - at the same time - controlling the actuator 240
of the injector valve 40 to pulse the water flow through the injector 100, i.e. to
turn on and off the water flow through the injector 100. This provides a flow back
and forth in the cleaning agent connection channels 61, 62, 63.
[0111] When the injector 100 is considered to need to be rinsed, the one or more cleaning
agent valves 30, 31 are closed. Consequently, the cleaning agent(s) is prevented from
flowing to the injector 100, while water is still allowed to flow through the injector
100 (in pulses). Thereby, a pulsing suction is provided in the cleaning agent connection
channels 61, 62, 63 inside the mixing unit 9, but possibly also in the tubing 35,
36, and a part of the cleaning agent residues in the cleaning agent connection channels
61, 62, 63 and/or in the tubing 35, 36, will be sucked into and through the injector
100, and into the tubing 310 of external cleaning system 300. This may occur because
of a flexibility of the tubing 35, 36, which, when a suction is provided, may become
marginally thinner. The volume of the tubing 35, 35 thus becomes smaller. When the
water flow through the injector 100 is cut of, the vacuum will disappear and the tubing
return to it's normal volume. Thereby, cleaning agent residues, in and around the
injector 100 will be withdrawn to the tubing 35, 36. By repeating this process (i.e.
pulsing) a number of times, the channels and the chamber 120 (i.e. the annular cleaning
agent channel between the injector receiving bay 70 and cleaning agent groove 119)
around the injector 100 will be emptied completely from cleaning agent residues, and
only water will remain..
[0112] In a further aspect, the previously described rinsing function may be implemented
in a method for operating a cleaning device 2 as described above, and where the method
comprises the steps of closing a cleaning agent valve 30, 31, while controlling the
actuator 240 of the injector valve 40 to pulse the water flow through the injector
100.
[0113] Turning now to Fig. 10, a generalization of the cleaning system 1 of Fig. 5 is shown.
The figure illustrates a function for preventing so-called water hammering.
[0114] It is a challenge, when shutting down a high velocity, high pressure liquid flow
through a valve, to avoid pressure shocks backwards in the system. The phenomenon
is also called water hammering, or simply hammering. In the case of cleaning systems
1 as described above, pressure shocks, or hammering, will have an impact on the life
expectancy of pump 41, sensors, gaskets and other components in the effected location.
[0115] According to a further aspect of the invention, hammering may be reduced by shutting
down valves such as the injector valve 40 slowly. But, since users of a cleaning system
1, may freely exchange valves as they see fit, a manufacturer of a cleaning system
1 may not control the closing rate of all valves. Consequently, the water hammering
may be significant in practical systems. The injector valves 40 and outlet valves
321, 322, 323, described in connection with the cleaning system 1 above, may be adapted
to minimize water hammering when leaving the factory. But, if the valves are replaced
at the customer side, water hammering may again become a problem. Therefore, there
is a need to build-in a function that may reduce water-hammering in cleaning systems
1, such as described above. The problem may be solved by a suitable control implemented
in the control system 200 of the cleaning system 1 described above. In this control
system 200, knowledge of the times at which the individual valves are to be opened
and closed is built-in. As a consequence, it will be possible to regulate the pressure
a short interval of time before a scheduled or intended closing of a particular valve.
[0116] The control involves regulating the pressure provided by pump 41, alternatively stopping
the pump 41 all-together, a number of seconds, such as 1-10 seconds, preferably such
as 1-5 seconds, before a valve is to be closed. By this regulation it will be possible
to reduce the velocity of the water flow in a branch 310, 311, 312, 313 of a fluid
distribution system, such as the system 300, shown in Fig. 10, or the extended cleaning
system 300 of Fig. 5. Thereby, the water hammering is minimized, and a prolonged life
of the components of the cleaning system may be obtained.
[0117] Turning now to Figs. 11-14, the figures illustrate in further detail, the principle
of a swirling gas (air) flow, describe above. Fig. 11 is a partly sectional, perspective
view through a housing 10 of a mixing unit and an injector. In Fig. 11, the housing
10 is sectioned at the injector receiving bay 70, and the injector 100 is shown un-sectioned
and in perspective. In Fig. 11 the swirling air is represented by the arrows 400,
401, 402, 403. Gas (air) is injected via the gas supply channel 65 in the mixing unit
9, as indicated by the arrow 404, and entered into the annular gas inlet channel 131
formed between the inner surface of injector receiving bay 70 and the gas groove 130
in outer surface 118 of injector body 101, as explained above in connection with Fig.
14. Cleaning agent is sucked into the injector 100 via the first cleaning agent connection
channel 61 as indicated by arrow 405. Further, water is injected into the injector
100 via liquid supply channel 64, as indicated by the arrow 406 in Fig.11. The water
and cleaning agent will mix in the injector chamber 110 and exit mixed through the
injector outlet 113 as indicated by the arrow 407 in Fig. 10.
[0118] Also, in Fig. 11 a threading 141 on the portion 145 of the injector 100 is clearly
illustrated, the threading 141 cooperating with a corresponding threading 142 on the
inside surface of the injector receiving bay 70 of the housing 10.
[0119] Now turning to Fig 13, this figure shows details of the portion 134, in which the
helical grooves 133 are located. From the figure, it may appreciated that a helical
channel 137 is formed between the helical groove 133 and the inner surface of the
injector receiving bay 70. At least one such channel 137 is formed, but preferably
a plurality of channels 137 are formed. In the shown embodiment, and as most clearly
visible in Fig. 12, four channels 137 are formed. Also, clearly visible in Fig. 13
is the inlet 132 from the gas supply channel 65 of the mixing unit 9. Also, Fig. 13
clearly visualizes that the outlet 113 in the end wall 114 of the injector body 101
at outlet/second end 103 of injector body 101 is formed on a platform provided by
the cylindrical portion 136, which extends further in the direction of the second
end 103, than the portion 134 with the helical groove 133. Thereby, when the injector
100 is arranged in the injector receiving bay 70, a small gap 135 is provided between
injector receiving bay 70 and the outer surface 118 of the injector body 101 of the
cylindrical portion 136. This gap 135 allows to format the swirling air flow around
the injector outlet 113, before the air flow enters the turbulence chamber 14.
[0120] In the embodiments shown throughout the figures, the portion 136 of the body 101
of the injector 100 is shown and described as a cylindrical object. However, in further
embodiments (not shown), a sidewall 105 may show an outward taper in the direction
from the first end 102 towards the second end 103 of the portion 136 of the body 101
of the injector 100. Thus, in side view, the portion 136 would appear to have a conical
section. This may aid in dimensioning the airflow. The diameter d4 of the portion
136 at the end wall 114 may thereby be increased to minimize the gap 135. This may
limit/control the air-flow through the gap 135, while still allowing the swirl to
create and develop in the space of the gap 135.
[0121] Now referring to Fig. 12, the figure shows a front view of an injector 100 inserted
in the injector receiving bay 70 of a mixing unit. 9. The turbulence chamber 14 is
the outmost facing surface. The inner circle of the figure shows the injector inlet
115. The next circle outward indicates the injector outlet 113. The area between this
circle and the next is the top surface 114 of the cylindrical portion 136, which forms
the aforementioned extension ahead of the portion 134 where the helical grooves 133
are formed. The area between this circle and the next depict the gap 135. The helical
grooves 133 and thereby the helical channels 137 are shown with their exit into the
gap135.
[0122] Preferably, the injector 100 is positioned within the mixing unit 9 for providing
a gap 135 around the injector outlet 132. This gap 135 is fluidly connected to the
gas inlet 53 of the housing 10 for allowing gas (air) to pass between the injector
outlet 132 and a portion of the injector receiving bay 70 of the housing 10 and mix
with the first cleaning agent and water mixture at the turbulence chamber 14 and/or
the fluid outlet 44 of the housing 10 to form foam.
[0123] When an injector is replaced with another injector, the ratio between the cross sectional
area of the injector outlet and the cross sectional area of the helical channels 137
must remain constant, in order to obtain the same quality of foam, at different quantities.
[0124] Although the teaching of this application has been described in detail for purpose
of illustration, it is understood that such detail is solely for that purpose, and
variations can be made therein by those skilled in the art without departing from
the scope of the teaching of this application.
[0125] The term "comprising" as used in the claims does not exclude other elements or steps.
The term "a" or "an" as used in the claims does not exclude a plurality. The single
processor or other unit may fulfill the functions of several means recited in the
claims.
List of reference numbers
[0126]
- A
- longitudinal axis of injector
- 1
- cleaning system
- 2
- cleaning device
- 9
- mixing unit
- 10
- housing of mixing unit
- 11
- block
- 11'
- main part of block
- 11"
- lid part of block
- 13
- distribution chamber of mixing unit
- 14
- turbulence chamber of mixing unit
- 15
- channel from distribution chamber
- 16
- outlet of channel from distribution chamber
- 16'
- connector at outlet of channel from distribution chamber
- 20
- end surface (outer surface) of housing of mixing unit
- 21
- end surface (outer surface) of housing of mixing unit
- 22
- side surface/bottom surface (outer surface) of housing of mixing unit
- 23
- side surface/top surface (outer surface) of housing of mixing unit
- 24
- side surface (outer surface) of housing of mixing unit
- 25
- side surface (outer surface) of housing of mixing unit
- 30
- cleaning agent valve - valve for regulating flow of cleaning agent from a 1st source of a cleaning agent
- 31
- cleaning agent valve - valve for regulating flow of cleaning agent from a 2nd source of a cleaning agent
- 32
- valve for regulating flow of cleaning agent from a 3rd source of a cleaning agent
- 33
- 1st source of a cleaning agent, reservoir
- 34
- 2nd source of a cleaning agent, reservoir
- 35
- cleaning agent input line
- 36
- cleaning agent input line
- 37
- cleaning agent inlet of mixing unit
- 37'
- cleaning agent connector
- 38
- cleaning agent inlet of mixing unit
- 38'
- cleaning agent connector
- 39
- cleaning agent inlet of mixing unit
- 39'
- cleaning agent connector
- 40
- injector valve
- 41
- source of liquid/water, pump, water pump, liquid pump
- 41'
- pump inlet
- 41"
- pump outlet
- 42
- liquid supply tubing
- 43
- liquid inlet of mixing unit
- 43'
- connector, liquid connector
- 43"
- gasket
- 44
- fluid outlet of mixing unit
- 44'
- connector, gas connector
- 44"
- gasket
- 49
- source of liquid
- 50
- gas supply valve
- 51
- source of pressurized gas, compressor
- 52
- gas piping
- 51'
- gas outlet of source of pressurized gas/compressor
- 53
- gas inlet of mixing unit
- 53'
- connector, gas connector.
- 61
- first cleaning agent connection channel in mixing unit
- 62
- second cleaning agent connection channel in mixing unit
- 63
- third cleaning agent connection channel in mixing unit
- 64
- liquid supply channel in mixing unit
- 65
- gas supply channel in mixing unit
- 66
- rinsing channel
- 70
- injector receiving bay/port in mixing unit
- 74
- injector valve receiving bay/port in mixing unit
- 78
- spraying liquid valve receiving bay/port in mixing unit
- 80
- spraying liquid valve
- 81
- fluid connection between the liquid inlet 43 and the spraying liquid valve 80 in mixing
unit
- 82
- fluid connection between the spraying liquid valve 80 and the liquid outlet 44 in
mixing unit
- 100
- injector
- 101
- injector body
- 102
- first end of injector body
- 103
- second end of injector body/outlet end of injector body
- 104
- end wall of injector opposite injector outlet
- 110
- injector chamber
- 111
- first section of injector chamber
- 112
- second section of injector chamber
- 113
- injector outlet
- 114
- an end wall of the injector body at outlet end
- 115
- injector inlet
- 116
- cleaning agent bore in injector
- 117
- cleaning agent bore in injector
- 118
- outer surface of the injector body
- 119
- cleaning agent groove in injector body
- 120
- annular cleaning agent channel between the injector receiving bay/port and cleaning
agent groove
- 121
- inlet of cleaning agent connection channel 61 of the mixing unit housing into annular
cleaning agent channel
- 122
- gasket groove in injector
- 123
- gasket groove in injector
- 124
- injector liquid inlet / injector water inlet
- 125
- liquid/water inlet connection channel
- 126
- liquid/water inlet groove in outer surface of injector body
- 127
- annular liquid/water inlet channel formed between injector receiving bay/port and
liquid/water inlet groove
- 128
- inlet of liquid supply channel into annular liquid/water inlet channel
- 129
- gasket groove
- 130
- gas groove in outer surface of injector body
- 131
- annular gas inlet channel formed between the surface of injector receiving bay/port
and gas groove in outer surface of injector body
- 132
- inlet of gas supply channel in housing into the annular gas inlet channel
- 133
- helical grooves formed in the outer surface of a portion 134 of the injector body
- 134
- portion of the injector body with helical grooves
- 135
- gap between a cylindrical end portion at the second (outlet) end of the injector body
and the inner surface of the injector receiving bay/port
- 136
- cylindrical end portion at the second (outlet) end of the injector body
- 137
- helical channel formed between the helical groove and the inner surface of the injector
receiving bay/port
- 138
- gasket, O-ring
- 139
- gasket, O-ring
- 140
- gasket, O-ring
- d1
- maximum dimension (diameter) of the injector body at the first end
- d2
- maximum dimension (diameter of the injector body at the outlet end
- d3
- dimension (diameter) of the portion 134 of the injector body
- d4
- dimension (diameter) of the injector outlet 113
- 141
- threading on injector body for connection to the injector receiving bay/port in mixing
unit
- 142
- threading in the housing of the mixing unit
- 143
- portion of injector body
- 144
- portion of injector body
- 145
- portion of injector body at first end
- 146
- tool receiving lock
- 200
- control system
- 201
- control unit
- 210
- pump motor
- 230
- actuator for cleaning agent valve
- 231
- control connection between control unit 200 and actuator 230
- 232
- actuator for cleaning agent valve
- 233
- control connection between control unit 200 and actuator 232
- 240
- actuator for injector valve 40
- 241
- control connection between control unit 200 and actuator for injector valve
- 250
- actuator for gas supply valve 50
- 251
- control connection between control unit 200 and actuator for gas supply valve
- 261
- actuator for outlet control valve
- 262
- actuator for outlet control valve
- 263
- actuator for outlet control valve
- 270
- control connection for actuator for outlet control valve
- 271
- control connection for actuator for outlet control valve
- 272
- control connection for actuator for outlet control valve
- 273
- control connection for actuator for outlet control valve
- 280
- actuator for the spraying liquid valve 80
- 281
- control connection between control unit 200 and actuator for spraying liquid valve
- 290
- actuator for rinsing valve
- 300
- external cleaning system
- 310
- tubing of external cleaning system
- 311
- tubing of external cleaning system, branch
- 312
- tubing of external cleaning system, branch
- 313
- tubing of external cleaning system, branch
- 321
- outlet control valve
- 322
- outlet control valve
- 323
- outlet control valve
- 331
- cleaning outlet of external cleaning system
- 332
- cleaning outlet of external cleaning system
- 333
- cleaning outlet of external cleaning system
- 340
- delivery nozzles at cleaning outlet
- 400
- arrow, indicating gas/airflow passing away from the injector
- 401
- arrow, indicating gas/airflow passing away from the injector
- 402
- arrow, indicating gas/airflow passing away from the injector
- 403
- arrow, indicating gas/airflow passing away from the injector
- 404
- arrow, indicating the gas/airflow into the injector
- 405
- arrow, indicating the flow of cleaning agent into the injector
- 406
- arrow, indicating the flow of liquid/water into the injector
- 407
- arrow, indicating the flow of liquid/water and cleaning agent mixture from the outlet
113 of the injector.